L-Series Frame 3 Base-Mounted Compressor: GD Pilot Ts Controls Models L30-45B - 40, 50 & 60HP LRS30-45B - 30, 37, & 45kW
L-Series Frame 3 Base-Mounted Compressor: GD Pilot Ts Controls Models L30-45B - 40, 50 & 60HP LRS30-45B - 30, 37, & 45kW
L-Series Frame 3 Base-Mounted Compressor: GD Pilot Ts Controls Models L30-45B - 40, 50 & 60HP LRS30-45B - 30, 37, & 45kW
Version: 05
September 14, 2018
L-SERIES
FRAME 3
BASE-MOUNTED COMPRESSOR
GD PILOT TS CONTROLS
MODELS
50/60 HZ
PARTS LIST
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES
Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the result of
years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance is
incorporated in our genuine replacement parts.
Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network of
authorized distributors provides the finest product support in the air compressor industry.
Your authorized distributor can support your Gardner Denver air compressor with these services:
1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured airends are
maintained in stock at the factory, for purchase on an exchange basis with liberal core credit available for the
replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver
compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They
are ready to respond and assist you by providing fast, expert maintenance and repair services.
When ordering parts, specify Compressor MODEL, Method of Cooling, POWER and SERIAL NUMBER (see nameplate
on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier castings.
All orders for Parts should be placed with the nearest authorized distributor.
Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per
unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED.
To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when
appropriate.
13-25-529 Page 1
TOTAL PRODUCT SUPPORT – GARDNER DENVER’S
CONTINUING COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE
Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.
Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality assurance.
Maintaining your compressor investment with Gardner Denver parts will insure protection for the air compressor unit and long,
dependable service life.
Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance parts, factory
approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition, authorized distributor
technicians are factory trained, and can provide complete diagnostic, compressor maintenance and repair services.
This manual is designed to assist you in maintaining high performance and receiving many years of dependable service you
expect from your Gardner Denver compressor.
REMANUFACTURED AIRENDS
Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured airend
exchange program. From its modern factory, Gardner Denver is committed to supplying you with the highest quality, factory
remanufactured airends that are guaranteed to save you time, and money.
Immediately Available
Repair downtime costs you money, which is why the most popular models are in inventory at all times.
Skilled Craftsmen
Our Remanufacturing assembly technicians average over 20 years of experience with air compression products.
Precision Remanufacturing
All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to
original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit: bearings, gears,
seals, sleeves and gaskets.
Extensive Testing
Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked or stressed
castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects to +/- .0001”, insuring
that all remanufactured airends meet factory performance specifications.
Warranty
Gardner Denver backs up every remanufactured airend with a new warranty…27 months from purchase, 24 months from
service.
Gardner Denver remanufactured airends deliver quality without question…year in and year out.
Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.
13-25-529 Page 2
TABLE OF CONTENTS
13-25-529 Page 3
BARE COMPRESSOR – EK140NK – DIRECT DRIVE
315KDX810 - A
(Ref. Drawing)
13-25-529 Page 4
Order by Part Number and Description. Reference Numbers are for your convenience only.
B/M: 301VDX4004
300VDX4004
301KDX4001
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 5
BARE COMPRESSOR – EK140NG – GEAR DRIVE
316KDX810-A
(Ref. Drawing)
13-25-529 Page 6
Order by Part Number and Description. Reference Numbers are for your convenience only.
13-25-529 Page 7
FIX SPEED AIREND SELECTION AND REPAIR KITS
326KDX810-A
(Ref. Drawing)
B/M: 300KDX4030
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 9
Order by Part Number and Description. Reference Numbers are for your convenience only.
INTAKE CONTROLLER
B/M: ZS1061095
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 10
Order by Part Number and Description. Reference Numbers are for your convenience only.
325KDX810-A
(Ref. Drawing)
B/M: 300KDX4013
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 11
RESERVOIR GROUP
324KDX810-01
(Ref. Drawing)
13-25-529 Page 12
Order by Part Number and Description. Reference Numbers are for your convenience only.
RESERVOIR GROUP
B/M: 300KDX4018
306KDX4013
Ref.
No. Name of Part Qty. Part No.
1 AIR/OIL SEPARATOR RESERVOIR (CRN CERTIFED)................. 1 301EBD623
2 AIR/OIL SEPARATOR ELEMENT ................................................... 1 ZS1063828
3 RD-RING ......................................................................................... 1 A93191670
4 PIPE SEAL ...................................................................................... 1 A93191660
5 STUD BOLT ..................................................................................... 1 A93022050
6 THREADED PIN .............................................................................. 1 A93053300
7 LOCKING SCREW .......................................................................... 1 A93060460
8 THREAD.ELBOW JOINT ................................................................. 1 A93581670
9 TUBE (In Meters) .......................................................................... 0.77 A91801050
10 INSERT SOCKET ............................................................................ 2 A93614120
11 OIL SUCTION .................................................................................. 1 100011216
12 DOUBLE FITTING ........................................................................... 1 A93271970
13 NONRETURN VALVE...................................................................... 1 ZS1135780
14 THREAD.ELBOW JOINT ................................................................. 1 A93581660
15 TUBE (In Meters) .......................................................................... 0.84 A91801030
16 INSERT SOCKET ............................................................................ 2 A93614110
17 PIPE SEAL ...................................................................................... 1 A93196380
18 MIN.PRESSURE VALVE ................................................................. 1 100012308
19 SCREW ........................................................................................... 4 A93040850
20 STRAIGHT SCREW JOINT ............................................................. 1 A93581600
21 CONNECTOR .................................................................................. 1 A93599060
22 HOSE............................................................................................... 1 ZS1084920
23 PRESSURE SENSOR ..................................................................... 1 ZS1050642
24 SAFETY VALVE .............................................................................. 1 90AR1222
25 SEALING RING ............................................................................... 1 A93189570
28 SITE GAUGE ................................................................................... 1 TEN003748
30 BALL VALVE.................................................................................... 1 A10352174
31 THREADED NOZZLE ...................................................................... 1 A93613080
32 HOSE CLIP ...................................................................................... 1 A93610360
33 PVC-TRANSPORT HOSE (In Meters) .......................................... 0.50 A93615710
34 TAPER PLUG .................................................................................. 1 A92193580
35 SCREW PLUG ................................................................................. 1 100014624
36 BUFFER .......................................................................................... 1 100002438
37 STUD BOLT ..................................................................................... 6 A93024070
38 DISK ................................................................................................ 3 A93139170
39 HEXAGON NUT............................................................................... 3 A93129870
40 LUBRICANT..................................................................................... 1 A92132170
41 COUPLING ...................................................................................... 2 100008957
42 PRESSURE PIPE ............................................................................ 1 300KDX287
43 TEMPERATURE PROBE ................................................................ 1 100013684
44 ADAPTER ........................................................................................ 1 A11932874
45 PRESSURE PIPE ............................................................................ 1 100007684
46 FLEXIBLE COUPLING …………………………………………………. 1 100005483
47 FLEXIBLE COUPLING …………………………………………………. 1 100008958
13-25-529 Page 13
COOLING GROUP – 40HP
320KDX810-A
(Ref. Drawing)
13-25-529 Page 14
Order by Part Number and Description. Reference Numbers are for your convenience only.
B/M: 300-301KDX4003
300-302KDX4058
305KDX4017
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 15
COOLING GROUP – 50-60HP
328KDX810-A
(Ref. Drawing)
13-25-529 Page 16
Order by Part Number and Description. Reference Numbers are for your convenience only.
13-25-529 Page 17
MOTOR GROUP – DIRECT DRIVE
317KDX810-A
(Ref. Drawing)
13-25-529 Page 18
Order by Part Number and Description. Reference Numbers are for your convenience only.
13-25-529 Page 19
MOTOR GROUP – GEAR DRIVE
318KDX810-A
(Ref. Drawing)
13-25-529 Page 20
Order by Part Number and Description. Reference Numbers are for your convenience only.
MOTOR GROUP – GEAR DRIVE
13-25-529 Page 21
Order by Part Number and Description. Reference Numbers are for your convenience only.
ENCLOSURE GROUP
322KDX810-A
(Ref. Drawing)
1 BRACKET........................................................................ 1 100017022
2 SUPPORT ....................................................................... 2 ZS1062073
3 SUPPORT ....................................................................... 2 ZS1062074
4 FILTER ELEMENT .......................................................... 1 100008651
5 DISK ................................................................................ 32 A93130090
6 DISK ................................................................................ 4 A93139210
7 SCREW ........................................................................... 36 A93019820
8 COVER CAP ................................................................... 16 A11020974
9 SOUND ABSORBER .......................................................
FIXED SPEED ............................................................ 1 ZS1065936
VARIABLE SPEED ..................................................... 1 ZS1089271
13-25-529 Page 22
Order by Part Number and Description. Reference Numbers are for your convenience only.
ENCLOSURE GROUP
323KDX810-A
(Ref. Drawing)
B/M: 301KDX4013
304KDX4017
Ref.
No. Name of Part Qty. Part No.
1 DOOR (BACKSIDE LEFT) .................................................................. 1 100017001
2 DOOR (FRONTSIDE LEFT) ............................................................... 1 ZS1089269
3 DOOR (FRONTSIDE/BACKSIDE RIGHT) .......................................... 2 100017002
4 DOOR (SIDE) ..................................................................................... 1 ZS1065931
5 COVER PLATE................................................................................... 1 100017004
6 HINGED JOINT .................................................................................. 4 100005680
7 SET SOUND ABSORPTION .............................................................. 1 100008010
8 FASTENER ........................................................................................ 6 100005589
9 PIN - TOP HINGE ............................................................................... 5 100013281
10 LOCK WASHER ................................................................................. 5 A93144090
11 SPRING - TOP HINGE ....................................................................... 5 98518-57
12 SEALING PROFILE (In Meters) .......................................................... 21.92 A93343540
13 SCREW .............................................................................................. 4 A93040481
14 BACKGROUND FOIL DISPLAY ......................................................... 1 ZS1089321
15 DISPLAYFRAME ................................................................................ 1 ZS1061837
16 SEALING STRIP (In Meters) .............................................................. 1.61 100013129
17 DISK ................................................................................................... 10 A93130090
18 SCREW .............................................................................................. 10 A93019820
19 CLIP CONNECTOR ............................................................................ 4 ZS1047289
20 DISK ................................................................................................... 4 A93131020
21 SCREW .............................................................................................. 4 A93014580
22 DOUBLE BIT KEY (Not Shown).......................................................... 1 A05906674
23 TRIANGULAR KEY (Not Shown) ........................................................ 1 A05906574
13-25-529 Page 23
Order by Part Number and Description. Reference Numbers are for your convenience only.
ENCLOSURE GROUP
321KDX810-A
(Ref. Drawing)
B/M: 300KDX4017
310KDX4013
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 24
Order by Part Number and Description. Reference Numbers are for your convenience only.
329KDX810-A
(Ref. Drawing)
B/M: 300KDX4022
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 25
CONTROL BOX, FIXED SPEED
327KDX810-A
(Ref. Drawing)
13-25-529 Page 26
Order by Part Number and Description. Reference Numbers are for your convenience only.
319KDX810
(Ref. Drawing)
13-25-529 Page 28
Order by Part Number and Description. Reference Numbers are for your convenience only.
CONTROL GROUP – VARIABLE SPEED
B/M: 301VDX4013
301VDX4017 – 303VDX4017
Ref.
No. Name of Part Qty. Part No.
13-25-529 Page 29
DECALS
330KDX810-A
(Ref. Drawing)
13-25-529 Page 30
Order by Part Number and Description. Reference Numbers are for your convenience only.
DECALS
BOM: 300-313KDX4011 &
300-302VDX4011
316KDX4011 &
Ref. 330-331KDX4011
No. Name of Part Qty. Part No.
1 DECAL LUBRICANT....................................................
9000SP LUBRICANT .............................................. 1 243EAQ077
BIO LUBRICANT .................................................... 1 315EAQ077
9000TH LUBRICANT .............................................. 1 325EAQ077
9000FG-68 LUBRICANT ........................................ 1 338EAQ077
4000 LUBRICANT................................................... 1 228EAQ077
9000FG FOOD GRADE LUBRICANT .................... 1 339EAQ077
2 DECAL "GD GARDNER DENVER" LARGE ................ 1 ZS1126735
3 SIGN "SAFETY" ........................................................... 1 A93638650
4 LABELSAFETY VALVE ............................................... 1 100009159
13-25-529 Page 31
331KDX810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY. BOM: *
300KDX466 308KDX466
301KDX466 309KDX466
302KDX466 310KDX466
303KDX466 311KDX466
304KDX466 312KDX466
305KDX466 313KDX466
306KDX466 314KDX466
307KDX466
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP – 380 VOLT/60HZ – 400VOLT/50HZ
13-25-529 Page 34
300KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
11
12 FUSE............................................................................ 1 TEN000558
13 FUSE............................................................................ 1 24CA2783
16 TRANSFORMER ......................................................... 1 24CA7883
18 CONTACTOR .............................................................. 1 TEN000350
19 CONTACTOR .............................................................. 2 TEN000354
20 AUX CONTACT ........................................................... 2 24CA7509
21 CONTACTOR .............................................................. 1 TEN000354
22 DIN RAIL ...................................................................... 1 24CA5991
23 MECHANICAL INTERLOCK ....................................... 1 24CA7505
24 OVERLOAD RELAY .................................................... 1 TEN000773
26 GROUND BLOCK ........................................................ 1 24CA7524
27 TERMINAL BLOCK...................................................... 14 24CA5987
28 GROUND BLOCK ........................................................ 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS .................. 3 24CA7526
30 COIL – CONTACTOR .................................................. 3 TEN000431
31 COIL - CONTACTOR................................................... 1 TEN000432
39 LUG .............................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP – 230 VOLT/60HZ
13-25-529 Page 36
301KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
302KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
303KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
14
15 FUSE ........................................................................................ 1 24CA2783
18 TRANSFORMER ...................................................................... 1 24CA7883
21 CONTACTOR ........................................................................... 1 TEN000350
22 CONTACTOR ........................................................................... 1 TEN000351
23 AUX CONTACT ........................................................................ 2 24CA7509
24 CONTACTOR ........................................................................... 1 TEN000351
25 DIN RAIL .................................................................................. 1 24CA5991
26 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ...... 1 24CA7505
27 OVERLOAD RELAY ................................................................. 1 24CA7516
28 GROUND BLOCK .................................................................... 1 24CA7524
29 TERMINAL BLOCK,END STOP............................................... 11 24CA5987
30 GROUND BLOCK, ................................................................... 1 24CA5986
31 SPACER FOR DIN RAIL COMPONENTS ............................... 3 24CA7526
32 CONTACTOR ........................................................................... 3 TEN000433
33 CONTACTOR ........................................................................... 3 TEN000432
39 CONTACTOR ........................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP – 380 VOLT/60HZ – 400VOLT/50HZ
13-25-529 Page 42
304KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
305KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
306KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
307KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY.
308KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
309KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
310KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 460 VOLT/60HZ
QTY.
311KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
312KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
313KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
314KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
306VDX810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
QTY. BOM: *
300VDX1189
301VDX1189
302VDX1189
303VDX1189
304VDX1189
305VDX1189
306VDX1189
CONTROLLER ASSEMBLY – VARIABLE SPEED
40HP – 380VOLT/60HZ – 400VOLT/50HZ - 460 VOLT/60HZ
13-25-529 Page 66
300VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
301VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
302VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
303VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
304VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
305VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
QTY.
FIXED SPEED
40HP 50HP 60HP
VARIABLE SPEED
Page 78
Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a system
to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original
quality genuine Gardner Denver replacement parts and accessories.
13-25-529 Page 79
REPAIR KITS (CONTINUED)
13-25-529 Page 80
NOTES:
For additional information, contact your local representative or visit:
www.contactgd.com/compressors