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    Chapter 10. Surface Treatments and Coatings.

    Uploaded by

    Binh
    This document discusses various surface treatment and coating processes used on metals. It covers topics like case hardening, carburizing, and flame hardening to strengthen surfaces. It also discusses cleaning methods like liquid/vapor baths and blasting to prepare surfaces. Finally, it examines various coating techniques like metallizing, electroplating, conversion coatings, organic coatings, anodizing and others to protect and enhance surfaces.

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    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd

    Chapter 10. Surface Treatments and Coatings.

    Uploaded by

    Binh
    10 views3 pages
    This document discusses various surface treatment and coating processes used on metals. It covers topics like case hardening, carburizing, and flame hardening to strengthen surfaces. It also discusses cleaning methods like liquid/vapor baths and blasting to prepare surfaces. Finally, it examines various coating techniques like metallizing, electroplating, conversion coatings, organic coatings, anodizing and others to protect and enhance surfaces.

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    © © All Rights Reserved

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    This document discusses various surface treatment and coating processes used on metals. It covers topics like case hardening, carburizing, and flame hardening to strengthen surfaces. It also discusses cleaning methods like liquid/vapor baths and blasting to prepare surfaces. Finally, it examines various coating techniques like metallizing, electroplating, conversion coatings, organic coatings, anodizing and others to protect and enhance surfaces.

    Copyright:

    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd
    Download as txt, pdf, or txt
    10 views3 pages

    Chapter 10. Surface Treatments and Coatings.

    Uploaded by

    Binh
    This document discusses various surface treatment and coating processes used on metals. It covers topics like case hardening, carburizing, and flame hardening to strengthen surfaces. It also discusses cleaning methods like liquid/vapor baths and blasting to prepare surfaces. Finally, it examines various coating techniques like metallizing, electroplating, conversion coatings, organic coatings, anodizing and others to protect and enhance surfaces.

    Copyright:

    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd
    Download as txt, pdf, or txt
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    Chapter 10. Surface Treatments and Coatings.

    10.1 Introduction

    10.2 Surface Finishing.

    10.2.1 CASE HARDENING

    a. Case Hardening Results in a Hard, Shell-like Surface.

    b. Multiple Benefits from Case Hardening.

    10.2.2 CARBURIZING.

    a. Performed on Low Carbon Steels. .

    b. Carbon Diffusion Is Time-Temperature Dependent..

    c. Carbon May Be Supplied from a Gas, Liquid, or Solid Environment.

    d. Grain-Size Control Necessary for Best Properties.

    10.2.3 FLAME HARDENING.

    a. Surface Must Be Heated above Transformation Temperature..

    10.3 Cleaning of Surfaces.

    10.3.0. General.

    10.3.1 CHOICE OF CLEANING METHOD

    10.3.2 LIQUID AND VAPOR BATHS

    a. Liquid and Vapor Solvents Common.

    b. Petroleum Solvents Good for Greases and Oils.

    c. Conditioned Water Usually Inexpensive.

    d. Proper Pickling Can Selectively Remove Iron Oxides.

    e. Many Water Additives Are Proprietary Mixtures.

    f. Application Dependent on Material and Purpose.

    g. Mechanical Work Frequently Combined with Chemical Action.

    h. Important That Chemicals Be Removed.

    10.3.3 BLASTING.

    a. Blasting Provides Large Mechanical Action. .

    b. Operator Safety Must Be Considered..

    c. Surface Stressed and Work Hardened..

    d. Water Slurries..
    10.4 Platings and Coatings.

    10.4.1 METALLIZING

    a. THERMAL SPRAYING

    a1. Bond Mostly Mechanical.

    a2. Anodic Materials Cause Selective Corrosion.

    a3. Buildup by Metal Spraying.

    b. VACUUM METALLIZING

    10.4.2 ELECTROPLATING

    a. Complex Electrical and Chemical System..

    b. Coating Thickness Usually Low..

    c. Multiple Metals for Maximum Properties..

    d. Many Problems Even Though a Common Process. .

    10.4.3 CONVERSION COATING

    a. CHEMICAL CONVERSIONS.

    b. CHROMATE COATINGS.

    b1. Zinc Dimensions Increase with Corrosion.

    b2. Chromium Salts Improve Corrosion Resistance and Paintability.

    c. PHOSPHATE COATINGS.

    d. CHEMICAL OXIDE COATINGS.

    10.4.4 ORGANIC COATINGS.

    a. General.

    a1. Minimum Labor Cost by Dipping..

    a2. Brushing Costly.

    a3. Speed and Quality by Spraying.

    a4. Uniform Coating by Electrostatic Spraying.

    a5. Heat Often Used to Speed Drying.

    b. PAINTS, VARNISHES, AND ENAMELS

    b1. Paint.

    b2. Varnish Is Normally Clear.


    b3. Pigment in Varnish Creates Enamel.

    c. LACQUERS.

    c1. Lacquers Easily Removed.

    c2. Common Because of Fast Drying.

    10.4.5 ANODIZING.

    10.4.6 OTHER SURFACE TREATMENT PROCESSES.

    a. VITREOUS ENAMELS.

    a1. Porcelain Consists of Fused Glass.

    a2. Excellent Corrosion Protection.

    a3. Ceramic Coatings for Special Protection.

    b. HOT DIP PLATING

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