T 800 Parts

Parts Manual
SB-210+
T-800 TSA
Additional text information
to be placed here
TK 54403-1-PM (Rev. 7-18-17)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
Distributed by:
Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
TK 54403-1-PM
©2011 Ingersoll Rand Company

Printed in U.S.A.
RELEASED
T-800 TSA
54403
Printed (July 18, 2017)

Copyright © 12/09/16 – Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in the U.S.A.
RELEASED
General Information
Table of Contents Assemblies and Subassemblies
This Parts Manual contains a numerical table of contents When parts are indented in the description list, they are
listing each assembly name, its associated Grid number and preceded with an asterisk (*). This indicates that the part(s)
page number. The numerical table of contents is arranged is available separately or included in an assembly.
numerically by Grid number. There are references in a parts
list referring to other Grid numbers; the numerical table of
GRID NO. 67D6
contents is arranged to facilitate finding the referenced SWITCH PANEL ASSEMBLY
illustrations. REF PART NO. DESCRIPTION QTY
451239 PANEL - assy, switch 1
Contact Information
1 991960 *PANEL 1
Customer Service: 996280 **NAMEPLATE - panelx 1
844–TKCOLDE (844–852–6533)
2 330743 *GASKET 1
Dealer Locator:
http://dealers.thermoking.com/dealer-locator.html
For example: The Switch Panel Nameplate (996280) is
available separately, available as part of the Switch Panel
(991960) and with the Panel Assembly (451239).
ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC ..................alternating current ext ..................external pkg .................package
A/R .................as required F F .....................Fahrenheit ph ...................phase
accum.............accumulator fill ....................fillister pos .................positive
adj ..................adjusting fi .....................fuel injection psi...................pounds per square
al ....................aluminum fl .....................flare inch
alt ...................alternator fpt ...................female pipe thread R rad ..................radiator
rcvr .................receiver
A or amp.........ampere ft .....................feet
assy................assembly ftg ...................fitting ref ...................reference
reg ..................regulator
ASQ................Ask for Quote G gal ..................gallon
req ..................required
B bd ...................board H hex .................hexagon
rpm .................revolutions per minute
brg ..................bearing hh ...................hexagon head
brkr .................breaker hd ...................head
S sec..................second
brkt .................bracket sld...................solder
hp ...................horsepower
C C.....................Celsius soc hd.............socket head
hsg .................housing
sol...................solenoid
cw ...................clockwise I id ....................inside diameter
ccw .................counter-clockwise spl...................special
in ....................inch (2.54 cm)
cam ................camshaft sq ...................square
incl ..................includes
cm ..................centimeters ss....................stainless steel
inj....................injection
compr .............compressor std ..................standard
int ...................internal
cond ...............condenser stl....................steel
int th................internal tooth
conn ...............connector suct.................suction
K kW ..................kiloWatt
sw ...................switch
cyl ...................cylinder L L .....................Liter (Litre)
D def ..................defrost T TBD ................To Be Determined
liq....................liquid
deg .................degree term ................terminal
lg ....................long
temp ...............temperature
dehyd .............dehydrator M M ....................Meter (Metre)
thk ..................thick
dia ..................diameter mm .................Millimeter (Millimetre)
TSA ................Transport Solutions
DC ..................direct current mpt .................male pipe thread Americas
disc .................discharge mod ................modulating U us ...................undersize
diff ..................differential N neg .................negative V vib...................vibrasorber
E EMI .................Extended No...................number V .....................Volt
Maintenance Interval
NS ..................not supplied W W ....................watt
EMEIA ............Europe, Middle East,
India and Africa NSS................not sold separately w/....................with
eng .................engine O os ...................oversized w/o..................without
exch................exchanger od ...................outside diameter
exp .................expansion ors ..................o-ring seal
P pcb .................printed circuit board
2
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T-800 TSA
Contents
Grid Name Grid Page
T-800 TSA REFERENCE SHEET .....................................................................................................14U10............... 6
CYLINDER BLOCK (TK 370N) .........................................................................................................236D4............. 10
CYLINDER HEAD AND COVER (TK 370/370N) ..............................................................................213H2............. 12
CRANKSHAFT & PISTON (TK 370N)...............................................................................................236H8............. 16
CAMSHAFT & DRIVING GEAR (TK 370/370N)................................................................................213H4............. 18
MOUNTING FLANGE & OIL SUMP (TK 370/370N)..........................................................................213H7............. 20
EXHAUST MANIFOLD (370N)..........................................................................................................236H5............. 24
GEAR HOUSING GROUP AND OIL PUMP (TK 370/370N, 3TNV74/80) .........................................213H5............. 26
OIL LUBRICATION SYSTEM (TK 370N) ..........................................................................................236H6............. 28
COOLANT PUMP .............................................................................................................................213H6............. 30
FUEL INJECTION VALVE (TK 370/370N).........................................................................................213H0............. 32
FUEL INJECTION PUMP (TK 370N) ................................................................................................236H7............. 34
STARTER & GLOW PLUG GROUP..................................................................................................208F7 ............. 38
STARTER ASSEMBLY......................................................................................................................132A8 ............. 40
GASKET SET (TK 370/370N) ...........................................................................................................214A1 ............. 44
FUEL & OIL FILTERS, HOSES & FITTINGS ....................................................................................233H0............. 46
FUEL & OIL FILTERS, HOSES & FITTINGS ....................................................................................272B6 ............. 50
FILTER KIT (TSA Truck Only) ...........................................................................................................272G0............. 54
THROTTLE SOLENOID GROUP......................................................................................................235A4 ............. 56
AIR FILTER & MUFFLER GROUP....................................................................................................261H9............. 58
ENGINE COOLING SYSTEM T-600/800 ..........................................................................................235A1 ............. 60
ENGINE COOLING SYSTEM (BEFORE 10/16, MICRO-CHANNEL COIL)......................................259H5............. 64
ENGINE COOLING SYSTEM (10/16 & AFTER, MICRO-CHANNEL COIL) .....................................306D3............. 68
ENGINE BLOCK HEATER ................................................................................................................118B7 ............. 72
ENGINE MOUNTING GROUP (TK 370N) ........................................................................................250B0 ............. 74
COMPRESSOR & MOTOR/JACKSHAFT MOUNTING T-600/800 ...................................................236H2............. 76
BELTS, PULLEYS & FAN GROUP (T-600/ T-800) ............................................................................235A6 ............. 82
FANSHAFT ASSEMBLY....................................................................................................................235H1............. 88
JACKSHAFT ASSEMBLY (before 2/13) ............................................................................................235H7............. 90
IDLER PULLEY (before 2/11)............................................................................................................242G8............. 92
IDLER PULLEY (2/11 & after) ...........................................................................................................250F5 ............. 94
CLUTCH ASSEMBLY (1070349) ......................................................................................................145F4 ............. 96
REFRIGERATION - CONDENSER T-600/800..................................................................................235A2 ............. 98
REFRIGERATION - CONDENSER (micro-channel coil)...................................................................259H7........... 102
CONDENSER/ RADIATOR (North America before 6/15 & Europe before 8/15) ...............................272H1........... 106
CONDENSER/ RADIATOR (North America 6/15 & after, Europe 8/15 & after).................................290H1........... 108
REFRIGERATION - EVAPORATOR (before 6/12) ............................................................................235H3............110
REFRIGERATION - EVAPORATOR (After 6/12)...............................................................................259F8 ............112
COMPRESSOR GROUP ..................................................................................................................235H4............114
SCROLL COMPRESSOR ASSEMBLY T-600/800............................................................................236F6 ............118
REFRIGERATION TUBES, CLAMPS & MOUNTING .......................................................................236D9........... 122
REFRIGERATION TUBES, CLAMPS & MOUNTING (before 3/15) ..................................................259H4........... 124
RECEIVER TANK GROUP ...............................................................................................................235H5........... 126
DEHYDRATOR GROUP ...................................................................................................................235H6........... 128
SOLENOID VALVE - NORMALLY CLOSED .....................................................................................116G14......... 130
SOLENOID VALVE - NORMALLY CLOSED .....................................................................................116G10......... 132
3
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T-800 TSA
Contents
Grid Name Grid Page
ELECTRICAL COMPONENTS (Scroll units) ....................................................................................235A7 ........... 134
CONTROL BOX ................................................................................................................................290E2 ........... 140
HIGH VOLTAGE TRAY......................................................................................................................235F2 ........... 144
CAB HMI CONTROLLER & HARNESS ............................................................................................238B7 ........... 148
MAIN HARNESS & EVAPORATOR HARNESS ................................................................................235F3 ........... 152
SENSOR HARNESSES....................................................................................................................236D1........... 156
COMMUNICATION HARNESSES (before 8/11) ...............................................................................236D2........... 160
COMMUNICATION HARNESSES (8/11 & after)...............................................................................250F4 ........... 164
POWER RECEPTACLE & MOTOR HARNESS TSA ........................................................................236D3........... 168
BATTERY CABLES & FUSE .............................................................................................................236D0........... 170
HOSE MANAGEMENT .....................................................................................................................236H1........... 172
STATUS/ TEMPERATURE/ FUEL LEVEL DISPLAYS (North America) ............................................226E6 ........... 174
DOOR SWITCH ................................................................................................................................174E6 ........... 176
REAR REMOTE CONTROLLER ......................................................................................................235H8........... 178
DAS CONTROL BOX........................................................................................................................235H9........... 180
DAS II/TracKing CONTROL BOX......................................................................................................238B8 ........... 184
DAS IV/TracKing CONTROL BOX (5/12 & after) ..............................................................................259G5........... 188
EZ READ THERMOMETER..............................................................................................................238D5........... 194
DEUTSCH IN-LINE CONNECTORS.................................................................................................112D9 ........... 196
AMP MATE-N-LOCK CONNECTORS ..............................................................................................193G5........... 200
CONDENSER FRAME GROUP........................................................................................................233H7........... 202
DOORS & COVERS..........................................................................................................................235A9 ........... 206
CONDENSER COVERS & GRILLES T-580R/600/600R/800/800R..................................................235A8 ........... 210
EVAPORATOR COMPARTMENT .....................................................................................................235A3 ........... 212
EVAPORATOR COMPARTMENT (1/10 & after) ...............................................................................242G5........... 218
LOW SOUND Ldb KIT (T-600 & T-800).............................................................................................240B2 ........... 224
BATTERY BOX ASSEMBLY (TSA) ...................................................................................................38B2 ............. 226
FUEL TANK & PUMP GROUP ..........................................................................................................235F4 ........... 228
NAMEPLATES (TSA) ........................................................................................................................236B5 ........... 230
NAMEPLATES ..................................................................................................................................143D11 ......... 234
4
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T-800 TSA
Contents
Grid Name Grid Page
5
RELEASED
14U10 T-800 TSA REFERENCE SHEET Revised

05/20/15
6
RELEASED
Revised
05/20/15
T-800 TSA REFERENCE SHEET 14U10
B/M DESCRIPTION
901272 System - T-800 30 TSA
901273 System - T-800 50 TSA 230/3/60
901274 System - T-800 50 TSA 460/3/60
097696 T-800 30 SR TSA
097697 T-800 50 SR 230/3/60 TSA
097698 T-800 50 SR 460/3/60 TSA
088258 DAS datalogger
088265 EPDM Coolant Hoses
088275 Evaporator Covers
088292 Evaporator Heaters
088296 Thermometer F EZ Read
088297 Thermometer C EZ Read
088302 DAS with TracKing
088325 Remote Box for HMI Controller
088837 Service Watch Port
088562 Engine Block Heater
088841 460/3/60 TSA
088877 Extended Harnesses
088891 Extended harness, Premium HMI
088899 Extended harness, Standard HMI
097622 30 Control Box
097629 230/3/60 TSA
097632 460/3/60 TSA
097675 230/3/60 TSA
097690 Electric Throttling Valve
097691 HMI display
097692 Top Screen
097699 Oil Drain Valve
097717 Ldb Covers & Screen
7
RELEASED
14U10 T-800 TSA REFERENCE SHEET Revised

05/20/15
8
RELEASED
Revised
05/20/15
T-800 TSA REFERENCE SHEET 14U10
B/M DESCRIPTION
097720 Chrome Grille
097721 Silicone Hoses
097740 Top Screen
700248 Door Switch
700533 Door Switch ERC-2
700534 Door Switch ERC-3
700955 Hose Management Kit
700956 Hose Management Kit, Curved
701299 Remote Status Light Kit
701288 Remote Status Lights
701468 Fuel Tank 30 Gal
701651 Flush Mount Controller
702177 Snow Cover
718350 DAS Sensor 10 ft
719182 Hose Management Kit, straight
800373 Installation Kit
810044 Battery Box
9
RELEASED
236D4 CYLINDER BLOCK (TK 370N) Revised

06/04/15
10
RELEASED
Revised
06/04/15
CYLINDER BLOCK (TK 370N) 236D4
REF PART NO. DESCRIPTION QTY
8101369 ENGINE ASSEMBLY (TK 370N, new exchange) 1
1 120874 BLOCK - cylinder (assy) 1
2 554593 * PLUG (1/8) 1
3 115499 * PLUG (30 mm) 4
4 510590 * PLUG (45 mm) 1
5 556176TKA * PLUG (1/4) 1
6 555779 * PLUG (25 mm) 3
7 130843 * BUSHING - camshaft 1
8 116555 * PLUG (12 mm) 1
9 556178TKA * BOLT 8
10 130844 * BEARING - main 4
11 130553 * BEARING - thrust (set of 2) 1
12 510625 SCREW - cylinder head 14
13 334209 GASKET - cylinder head 1
300278 GASKET SET (see 214A1) 1
11
RELEASED
CYLINDER HEAD AND COVER (TK 370/

213H2 370N)
Revised
04/02/14
12
RELEASED

Revised
04/02/14 370N) 213H2
1 130561 COVER - cylinder head 1
2 130339 * VALVE - diaphragm 1
334091 * O-RING - diaphragm 1
3 510598TKA * SCREW - valve & baffle 8
4 130562 * COVER - intake 1
5 130563 * GAKSET - intake manifold 1
6 510599TKA * SCREW - cover 2
7 334210 * GASKET - cover 1
8 119660 * BAFFLE - breather 3
9 119659 * PLATE - baffle 1
10 130559 SHAFT - rocker 1
11 116579 CIRCLIP 2
12 119657 ARM - rocker 6
13 558859 * SCREW - valve 6
14 558860 * NUT - adjust 6
15 119656 SUPPORT - rocker arm 3
16 555772 SCREW - support 3
17 130560 SPRING 2
18 556207 SCREW (M5 x 36) 1
19 416702 CONNECTOR - glow plug 1
20 420916 GLOW PLUG 3
21 331733 GASKET - nozzle 6
22 119646 PROTECTOR - nozzle 3
23 120875 HEAD ASSEMBLY - cylinder 1
24 555806 * PLUG (35 mm) 2
25 130558 * VALVE - exhaust 3
26 130848 * VALVE - intake 3
27 510597 * PLUG (1/16) 1
28 119653 * SEAL - valve stem (intake) 3
For more information, see Service Bulletin TT694
13
RELEASED

213H2 370N)
Revised
04/02/14
14
RELEASED

Revised
04/02/14 370N) 213H2
29 119654 * SEAL - valve stem (exhaust) 3
30 119650 * SPRING - valve 6
31 119651 * RETAINER - spring 6
32 119652 * KEEPER - valve 12
33 119647 CAP - valve 6
34 555803 SPRING - pin 2
35 119644 LIFTER - engine 1
36 130410 LIFTER - engine 1
37 558441 SCREW - lifter 4
38 115091 COVER - filler (see note) 1
39 331954 O-RING - oil filler 1
40 555811TKA SCREW - valve cover 3
41 510600 SCREW - valve cover 6
42 130556 GUIDE - valve 6
43 118923 PLUG - oil fill hole (see note) 1
For more information, see Service Bulletin TT694
15
RELEASED
236H8 CRANKSHAFT & PISTON (TK 370N) Revised

06/02/09
16
RELEASED
Revised
06/02/09
CRANKSHAFT & PISTON (TK 370N) 236H8
1 120876 CRANKSHAFT - assembly 1
2 555816 * PIN - dowel (flywheel) 1
3 555813 * KEY - gear 1
4 119670 GEAR - crankshaft 1
5 772756 PULLEY - crankshaft 1
6 555818 SCREW - pulley 1
7 555819 WASHER 1
8 120941 FLYWHEEL - assembly 1
9 117031 * GEAR - ring 1
10 556382 SCREW - flywheel 5
11 130566 PISTON KIT (std, incl rings, pin & circlip) 3
12 130567 * RING SET (std) 3
130571 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
130572 * RING SET (0.25 os) 3
13 130568 * PIN - piston 3
14 119674 * CIRCLIP 6
15 130569 ROD - connecting 3
16 510604TKA * BOLT - connecting rod 2
17 130413 * BUSHING - wrist pin 1
18 130851 * BEARING - connecting rod 1
130852 BEARING - connecting rod (0.25 us) 1
17
RELEASED
CAMSHAFT & DRIVING GEAR (TK 370/

213H4 370N)
Revised
04/15/15
18
RELEASED
CAMSHAFT & DRIVING GEAR (TK 370/

Revised
04/15/15 370N) 213H4
1 116590TKA TAPPET 6
2 130564 ROD - push 6
3 131364 CAMSHAFT - gear & plate 1
4 555798 SCREW - plate 2
5 130850 GEAR ASSEMBLY - idle 1
6 119666 SHAFT - idle gear 1
7 555770 SCREW - idle shaft 3
8 119668 GEAR - pump 1
9 559222 SCREW - gear 4
10 1010360 PUMP - fuel injection (see 213H9, TK 370) 1
1010373 PUMP - fuel injection (see 236H7, TK 370N) 1
11 130422TKA FLANGE - pump 1
19
RELEASED
MOUNTING FLANGE & OIL SUMP (TK 370/

213H7 370N)
Revised
04/02/14
20
RELEASED

Revised
04/02/14 370N) 213H7
1 119641 FLANGE - mounting 1
2 555816 PIN - dowel (8 x 16) 2
3 555848 SCREW - flange (M10 x 20) 7
4 556537 SCREW - flange (M10 x 25) 3
5 130408 HOUSING - oil seal (assembly) 1
6 334123 * SEAL - oil 1
7 555860 SCREW - case 4
8 555849 SCREW - case 6
9 555795 PIN - dowel 2
10 2030348 GASKET - rtv A/R
11 119643 PLUG - oil pan 1
12 130554 SUMP - oil 1
13 511190TKA * PLUG (1/8) 1
14 510595 * PLUG (18) 1
15 119642 PIPE - knock 1
16 333821TKA O-RING (16) 1
17 555765 SCREW - sump (M8 x 25) 13
18 555766 SCREW - sump (M8 x 60) 4
19 130555 COVER - oil sump (assembly) 1
20 511295 * PLUG - oil drain 1
21 555765 SCREW - cover (M6 x 25) 14
22 556557 ELBOW - drain hose 1
2030385 SEALER - thread A/R
23 117067 HOSE - oil drain (23 in) 1
24 551042 CAP - oil hose 1
25 910734 CLIP - hose 1
26 414470 SWITCH - oil level 1
334160 * O-RING - switch 1
27 511925 COUPLING 1
21
RELEASED

213H7 370N)
Revised
04/02/14
22
RELEASED

Revised
04/02/14 370N) 213H7
28 131036 VALVE - oil drain 1
29 131037 CAP 1
23
RELEASED
236H5 EXHAUST MANIFOLD (370N) Revised

03/28/14
24
RELEASED
Revised
03/28/14
EXHAUST MANIFOLD (370N) 236H5
1 131028 MANIFOLD - exhaust 1
2 333824 GASKET - exhaust manifold 1
3 331907 GASKET - silencer 1
4 510601TKA STUD - manifold 2
5 510602TKA SCREW - manifold 4
6 556183 LOCKWASHER 4
7 556184 STUD - exhaust pipe 4
8 510594 NUT - manifold 2
9 556186 NUT - exhaust pipe 4
25
RELEASED
GEAR HOUSING GROUP AND OIL PUMP

213H5 (TK 370/370N, 3TNV74/80)
Revised
03/20/14
26
RELEASED
GEAR HOUSING GROUP AND OIL PUMP

Revised
03/20/14 (TK 370/370N, 3TNV74/80) 213H5
1 119638 CASE - gear 1
2 2030348 GASKET - rtv A/R
3 331953 O-RING - fuel injection pump 1
4 333512 O-RING (12.3) 2
5 333820 O-RING (17.0) 3
6 555786 SCREW - gear case (M6 x 16) 4
7 555785 PIN - alignment 4
8 130406 COVER - gear case (assembly) 1
9 119639 * HOUSING - oil pump 1
10 119703 * ROTOR - inner (replace as a set w/ item 11) 1
11 119704 * ROTOR - outer (replace as a set w/ item 10) 1
12 333819 * SEAL - oil 1
13 555788 SCREW - cover & case (M6 x 40) 4
14 555766 SCREW - cover & case (M6 x 60) 7
15 510592 SCREW - oil pump (M6 x 16) 8
16 331954 O-RING - oil filler (32) 1
17 115091 COVER - filler 1
300275 GASKET SET (TK 370/370N, see 185G2) 1
300316 GASKET SET (3TNV74, see 267B8) 1
300278 GASKET SET (3TNV80, see 214A1) 1
27
RELEASED
236H6 OIL LUBRICATION SYSTEM (TK 370N) Revised

02/17/14
28
RELEASED
Revised
02/17/14
OIL LUBRICATION SYSTEM (TK 370N) 236H6
1 131029 DIPSTICK 1
2 131031 GUIDE - dipstick 1
3 558391 ADAPTER & PLUG 1
4 511190TKA * PLUG 1
5 510605 STUD - oil filter (see note) 1
6 116182 FILTER - oil 1
7 119682 PIPE - lubrication 1
8 510606 SCREW - banjo 2
9 554622TKA SEAL - washer 4
11 130575 TUBE - oil inlet 1
12 558854TKA SCREW - tube 2
13 333825 O-RING - oil tube 1
14 512313 STUD - oil filter (see note) 1
NOTE: Refer to SPAB 378 for more information for the oil filter stud.
29
RELEASED
213H6 COOLANT PUMP Revised

01/24/17
30
RELEASED
Revised
01/24/17
COOLANT PUMP 213H6
1 132269 PUMP - coolant (w/gasket) 1
2 334159 * GASKET - coolant pump 1
510623TKA * SCREW - cover 4
3 334211 * GASKET - coolant pump 1
4 333827 * O-RING - pump 1
5 510608 * STUD - pulley 4
6 555792 NUT (M6) 4
7 558854TKA SCREW (M8 x 12) 1
8 331524 GASKET - round 1
9 556193 SCREW - pump 3
10 118677 COCK - coolant drain 1
11 130954 THERMOSTAT (151 F / 71 C, gasket is incorporated w/ 1
thermostat)
12 130418 COVER - thermostat 1
511190TKA * PLUG (1/8) 1
13 556188TKA SCREW - cover (M8 x 20) 1
14 558857TKA SCREW - cover (M8 x 30) 1
15 772757 V-PULLEY 1
772752 SHIM - pulley (0.5 mm) A/R
771427 SHIM - pulley (1.0 mm) A/R
17 772758 SPACER - pulley 1
18 781492 BELT - coolant pump 1
19 2040427 TOOL - belt tension gauge 1
31
RELEASED
213H0 FUEL INJECTION VALVE (TK 370/370N) Revised

07/16/13
32
RELEASED
Revised
07/16/13
FUEL INJECTION VALVE (TK 370/370N) 213H0
1 130598 VALVE - injection 3
2 333834 GASKET - return 3
3 116115 NUT 3
4 130603TKA TUBE - fuel return 1
5 130435TKA HOSE - fuel return (includes two clamps) 1
6 NSS * CLAMP 2
7 130602TKA JOINT - banjo 1
8 558620 WASHER - seal 4
9 130436 VALVE - check 1
10 130433 JOINT - banjo 1
11 116110TKA SCREW - banjo 1
12 130599 PIPE - fuel injection 1
13 130600 PIPE - fuel injection 1
14 130601TKA PIPE - fuel injection 1
15 116109 CLAMP - injection pipe 1
16 558626 * SCREW - clamp 2
17 1010360 PUMP - fuel injection (see 213H9, TK 370) 1
1010373 PUMP - fuel injection (see 236H7, TK 370N) 1
33
RELEASED
236H7 FUEL INJECTION PUMP (TK 370N) Revised

08/17/15
34
RELEASED
Revised
08/17/15
FUEL INJECTION PUMP (TK 370N) 236H7
1 1010373 PUMP - fuel injection 1
2 334212 * O-RING - delivery 3
3 331753 * O-RING (S6) 4
4 333690 * WASHER - seal 1
5 331970 * O-RING 1
6 119685 * COLLAR - fix 1
7 510609 * SCREW - collar 1
8 556254 * NUT - shaft 1
9 558863 * LOCKWASHER 1
10 334440 * GASKET - bottom cover 1
11 510269 * SCREW - cover 8
12 333942 * GASKET - cover 1
13 116780 * COVER 1
14 556367 * STUD - cover 2
15 554750 * NUT 2
554608 * LOCKWASHER 2
16 335072 * GASKET - front cover 1
17 334213 * O-RING 1
18 333833TKA * WASHER - seal 1
19 333831 * GASKET - case 1
20 510611 * SHIM 1
21 331752 * O-RING 1
22 119686 * SHAFT - control 1
23 130430 * SPRING - governor 1
24 510612 * SCREW - idle limit 1
25 555846 * LOCKNUT 1
26 131032 * LEVER - control 1
27 555810 * NUT - lever 1
28 510610TKA * SHIM 1
29 333832 * GASKET - cover 1
35
RELEASED
236H7 FUEL INJECTION PUMP (TK 370N) Revised

08/17/15
36
RELEASED
Revised
08/17/15
FUEL INJECTION PUMP (TK 370N) 236H7
30 555822 * SCREW - cover 4
31 332230 * O-RING 1
32 420100 * SOLENOID - stop 1
33 558448 * SCREW - solenoid 2
34 119711 * COVER - tappet 1
35 119712 * COVER - bottom 1
36 119710 * COVER - case 1
37 331953 * O-RING - fuel injection pump 1
38 130422TKA FLANGE - pump 1
37
RELEASED
208F7 STARTER & GLOW PLUG GROUP Revised

02/09/14
38
RELEASED
Revised
02/09/14
STARTER & GLOW PLUG GROUP 208F7
1 420916 GLOW PLUG 3
2 416702 CONNECTOR - glow plug 1
3 451718 STARTER 1
452326 STARTER (standard life plus) 1
4 555852 SCREW - starter (12 x 30) 2
5 555853 NUT (12 mm) 1
6 554681 NUT 1
7 556203 NUT - starter (with tab) 1
8 554632 NUT 1
9 447736 CONNECTOR - starter 1
39
RELEASED
132A8 STARTER ASSEMBLY Revised

01/12/13
40
RELEASED
Revised
01/12/13
STARTER ASSEMBLY 132A8
1 451718 STARTER 1.4 kW (see note) 1
8452326 STARTER 1.4 kW (reman, see note) 1
2 445466 * ROLLER - clutch 5
3 556202 * SCREW 2
4 554681 * NUT 2
5 445469 * BALL 1
6 411589 * FIELD 1
7 411590 * ARMATURE 1
8 411591 ** BEARING 1
9 411592 ** BEARING 1
10 411593 * CLUTCH - assembly 1
11 445477 ** NUT 1
12 445474 ** RETAINER 1
13 411594 ** SPRING 1
14 411595 ** CLUTCH 1
15 NSS *** BEARING 1
16 NSS *** BEARING 1
17 411596 ** SHAFT 1
18 411597 ** SPRING 1
19 445476 ** PINION 1
20 411598 ** RING - snap 1
21 411599 * RETAINER 1
22 411600 * PINION 1
23 411601 * HOUSING 1
24 411602 * FRAME 1
25 411603 * HOLDER & BRUSH - assembly 1
26 NSS ** SPRING 4
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement
parts for starter (45-1312).
41
RELEASED
132A8 STARTER ASSEMBLY Revised

01/12/13
42
RELEASED
Revised
01/12/13
STARTER ASSEMBLY 132A8
27 411604 * SWITCH - magnetic (assembly) 1
28 558627 * BOLT 2
29 558628 * BOLT 2
30 411605 * SPRING 1
31 332817 * O-RING 2
32 558629 * DRAIN 1
33 411606 * CAP - terminal 1
34 917298 * BRACKET 1
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement
parts for starter (45-1312).
43
RELEASED
214A1 GASKET SET (TK 370/370N) Revised

04/17/13
44
RELEASED
Revised
04/17/13
GASKET SET (TK 370/370N) 214A1
300278 GASKET SET 1
1 334209 * GASKET - cylinder head 1
2 331953 * O-RING (fuel injection pump) 1
3 119646 * PROTECTOR - nozzle 3
4 119653 * SEAL - valve stem (intake) 3
119654 * SEAL - valve stem (exhaust) 3
5 331733 * GASKET - nozzle 6
6 334210 * GASKET - valve cover 1
7 130563 * GAKSET - intake manifold 1
8 333824 * GASKET - exhaust manifold 1
9 331907 * GASKET - exhaust manifold 1
10 331954 * O-RING (P32) 2
333821TKA * O-RING (P16) 1
333512 * O-RING (P12) 1
333820 * O-RING (P17) 3
333825 * O-RING (P16) 1
334091 * O-RING (P40) 1
11 554622TKA * WASHER - seal (8) 4
558620 * WASHER - seal (12) 4
12 333834 * GASKET - return 3
13 334211 * GASKET - water pump 1
14 331524 * GASKET - water pump 1
45
RELEASED
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

01/19/15
46
RELEASED
Revised
01/19/15
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
1 114380 ELBOW - hose fitting (3/8) 7
2 100242 KIT - sleeve & eyelet (3/8) 10
3 114941 NUT (3/8) 10
4 114372 HOSE (3/8 od x 35 ft lg) A/R
5 116837 FITTING - hose fitting (1/4) 1
7 114841 NUT (1/4) 2
8 115320TKA ELBOW - hose fitting (1/4) 1
9 119030 HOSE (1/4 od x 35 ft lg) A/R
10 552539 BUSHING 2
11 511479TKA TEE (with restrictor) 1
12 551519 ELBOW (45 degree) 1
13 119341 FILTER - fuel (EMI 2000 hour) 1
14 119321 FILTER - oil bypass (EMI 2000 hour) 1
15 553168 ADAPTER - fuel filter 1
16 553164 ADAPTER - bypass oil filter 1
17 115941 BRACKET - fuel filter 1
557343 SCREW - bracket 4
557069 FLATWASHER 8
557006 NUT 4
18 551004 PLUG - pipe 1
19 550433 PLUG - pipe 3
20 116182 FILTER - oil (full flow) 1
21 511480 TEE (with restrictor) 1
22 417064 SWITCH - oil pressure 1
23 550665 TEE 1
24 112886 VALVE (Schrader) 1
25 554515 ADAPTER - 3/8 1
47
RELEASED
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

01/19/15
48
RELEASED
Revised
01/19/15
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
26 417059 PUMP - fuel (12V) 1
100378TKA * KIT - bowl & gasket 1
100494 * KIT - strainer & o-ring 1
334736 ** O-RING 1
27 2041166 WRENCH - fuel bowl 1
28 925656 BRACKET - fuel pump 1
552086 FLATWASHER 2
554953 NUT 2
29 119279 TUBE - fuel pickup 1
334402 * GASKET - fuel pickup (rubber) 1
49
RELEASED
272B6 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

04/08/16
50
RELEASED
Revised
04/08/16
FUEL & OIL FILTERS, HOSES & FITTINGS 272B6
1 114380 ELBOW - hose fitting (3/8) 7
3 114941 NUT (3/8) 10
4 114372 HOSE (3/8 od x 35 ft lg) A/R
5 119279 TUBE - fuel pickup 1
334402 * GASKET - fuel pickup (rubber) 1
7 114841 NUT (1/4) 3
8 115320TKA ELBOW - hose fitting (1/4) 2
9 119030 HOSE (1/4 od x 35 ft lg) A/R
10 NSS HEAD - oil filter (replaced with item 22, see note) 1
11 417064 SWITCH - oil pressure 1
12 NSS HEAD - fuel filter (replaced with item 22, see note) 1
511587 SCREW - head 6
557075 FLATWASHER 12
557007 NUT 4
13 119341 FILTER - fuel (EMI 2000 hour) 1
14 119321 FILTER - oil bypass (EMI 2000 hour) 1
15 512898 ADAPTER - fuel filter 1
16 512899 ADAPTER - bypass oil filter 1
17 116182 FILTER - oil (full flow) 1
18 554515 ADAPTER - 3/8 1
19 417059 PUMP - fuel (12V) 1
100494 ** KIT - strainer & o-ring 1
334736 *** O-RING 1
NOTE: The filter heads items 10 and 12 have been replaced with item 22. See PB1587 for information.
51
RELEASED
272B6 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

04/08/16
52
RELEASED
Revised
04/08/16
FUEL & OIL FILTERS, HOSES & FITTINGS 272B6
552086 FLATWASHER 2
554953 NUT 2
22 100535 KIT - head, fuel and oil (see note) 1
23 115941 * BRACKET - fuel and oil filter 1
557343 * SCREW 4
557085 * FLATWASHER 8
557339 * NUT 4
24 550433 * PLUG - pipe 3
25 551004 * PLUG - pipe 1
2030393 * SEALER - thread A/R
26 511480 * TEE (with restrictor) 1
27 511479TKA * TEE 1
28 551519 * ELBOW 1
29 553164 * STUD - bypass filter 1
30 553168 * ADAPTER - fuel pickup 1
31 552539 * BUSHING 2
NOTE: The filter heads items 10 and 12 have been replaced with item 22. See PB1587 for information.
53
RELEASED
272G0 FILTER KIT (TSA Truck Only) Revised

03/25/14
54
RELEASED
Revised
03/25/14
FILTER KIT (TSA Truck Only) 272G0
100416 KIT - filters (TSA Truck Only) 1
1 116182 * FILTER - oil 1
2 119341 * FILTER - fuel (EMI 2000 hour) 1
3 119321 * FILTER - oil bypass (EMI 2000 hour) 1
4 119059 * ELEMENT - air cleaner 1
55
RELEASED
235A4 THROTTLE SOLENOID GROUP Revised

08/15/13
56
RELEASED
Revised
08/15/13
THROTTLE SOLENOID GROUP 235A4
1 927530 BRACKET - engine (T-570/600/800) 1
927659 BRACKET - engine (T-1000/1200) 1
2 553065 CLAMP - harness 1
3 419081 SOLENOID - throttle 1
4 448198 * PLUNGER - solenoid 1
5 913095 * BOOT - solenoid 1
555955 SCREW - solenoid 4
554638 FLATWASHER 4
557478 LOCKWASHER 4
6 927662 NUTSTRIP - solenoid 2
7 550315 NUT - ball joint 2
9 559567 NUT - ball joint (left hand thread) 1
10 130996 ROD - fuel solenoid 1
11 119281 ADJUSTER 1
12 119282 JOINT - ball 1
554560 NUT - joint 1
13 131032 LEVER - control 1
14 442756 DIODE 1
57
RELEASED
261H9 AIR FILTER & MUFFLER GROUP Revised

12/20/16
58
RELEASED
Revised
12/20/16
AIR FILTER & MUFFLER GROUP 261H9
1 119068 FILTER - air cleaner (dry) 1
2 119059 * ELEMENT - air cleaner 1
3 119091TKA * CLIP - base (metal) 2
132547 * CLIP - base (metal / plastic) 2
4 119092 * EJECTOR - dust 1
5 553364 * PLUG 1
6 555921 CLAMP - air cleaner 1
7 927534 BRACKET - air cleaner 1
557727 LOCKWASHER 8
557069 FLATWASHER 8
8 130998 HOSE - air intake 1
9 554979 CLAMP - hose 4
10 130997 HOSE - air cleaner (filter to engine) 1
11 331907 GASKET - muffler 1
12 120989 MUFFLER 1
120997 MUFFLER (SS) 1
556184 STUD - muffler to manifold 4
556183 LOCKWASHER 4
556186 NUT 4
13 116173 TUBE - exhaust 1
59
RELEASED
235A1 ENGINE COOLING SYSTEM T-600/800 Revised

01/24/17
60
RELEASED
Revised
01/24/17
ENGINE COOLING SYSTEM T-600/800 235A1
1 672436 COIL - condenser/ radiator (see condenser refrigeration) 1
511841TKA SCREW - coil 12
557727 LOCKWASHER 12
557144 WASHER - special 12
2 131004 HOSE - engine to radiator (upper, EPDM) 1
131002TKA HOSE - engine to radiator (upper, silicone) 1
3 552818TKA CLAMP - hose (EPDM) 4
553401 CLAMP - hose (silicone) 4
4 131005 HOSE - engine to radiator (lower, EPDM) 1
131003 HOSE - engine to radiator (lower, silicone) 1
5 132269 PUMP - coolant (see 213H6) 1
6 131008 HOSE - coil to coolant tank (EPDM) 1
131007 HOSE - coil to coolant tank (silicone) 1
7 555002 CLAMP - hose 4
8 100529 KIT - coolant tank (includes items 9 - 11, 21 - 23) 1
131057 * TANK - coolant (replaces 13-984) 1
9 422347 ** SWITCH - coolant level 1
333007 ** O-RING - switch 1
10 130957 ** CAP - overflow 4
11 130990TKA ** CAP - tank (15 psi) 1
119632 CAP - tank (7 psi, see grid note) 1
555955 SCREW - tank 4
557478 LOCKWASHER 4
554638 FLATWASHER 4
12 980771 HOSE - overflow 1
13 927627 COVER - tank (used with old tank, 13-984) 1
510718 SCREW - cover 4
14 130999 TUBE - drain coolant 1
15 557134 * COCK - drain 1
NOTE: For more information see SB611 for North America units and SB1072 for Europe units.
61
RELEASED
235A1 ENGINE COOLING SYSTEM T-600/800 Revised

01/24/17
62
RELEASED
Revised
01/24/17
ENGINE COOLING SYSTEM T-600/800 235A1
662672 * ADAPTER - drain cock 1
16 556388 CLAMP - tube 2
557029 SCREW - clamp (M6X65) 1
552001 SCREW - clamp (M6X35) 2
555929 SPACER 2
557170 LOCKWASHER 2
557075 FLATWASHER 2
17 927531 BRACKET - sensor 1
18 416538 SENSOR - engine coolant 1
118041 HOSE - bleed (3/8 id EPDM, use w/ tank 13-984) A/R
121095 HOSE - EPDM (3/8 x 25 ft) A/R
20 511810 FITTING - straight (3/8 thread, 3/8 barb) 1
21 131052 HOSE - bleed (5/8 id EPDM, use w/ tank 13-1057) 1
131053 HOSE - bleed (5/8 id silicone, use w/ tank 13-1057) 1
22 554167 FITTING - straight (3/8 thread, 5/8 barb) 1
23 554552 CLAMP - hose 1
554606 SCREW - clamp 1
554638 FLATWASHER 1
557478 LOCKWASHER 1
63
RELEASED
ENGINE COOLING SYSTEM (BEFORE 10/

259H5 16, MICRO-CHANNEL COIL)
Revised
01/24/17
64
RELEASED

Revised
01/24/17 16, MICRO-CHANNEL COIL) 259H5
1 NSS COIL - condenser/ radiator (North America before 6/15 & 1
Europe before 8/15, see 272H1)
672968 COIL - condenser/ radiator (North America 6/15 & after, 1
Europe 8/15 & after, see 290H1)
556993 SCREW - coil 8
557342 LOCKWASHER 8
512291 BUSHING - coil mount 4
2 557134 COCK - drain 1
3 131274 HOSE - engine to radiator (upper) 1
4 552818TKA CLAMP - hose 6
5 131276 HOSE - tee to radiator (lower) 1
6 131145 TEE 1
7 131241 HOSE - coil to tee 1
9 555002 CLAMP - hose 4
10 131278 HOSE - bleed 1
11 131057 TANK - coolant 1
557478 LOCKWASHER 4
554638 FLATWASHER 4
12 422347 SWITCH - coolant level 1
333007 O-RING - switch 1
13 130990TKA CAP - tank (15 psi) 1
119632 CAP - tank (7 psi, see grid note) 1
14 130957 CAP - overflow 4
15 554167 FITTING - straight 1
16 554552 CLAMP - hose 1
65
RELEASED

259H5 16, MICRO-CHANNEL COIL)
Revised
01/24/17
66
RELEASED

Revised
01/24/17 16, MICRO-CHANNEL COIL) 259H5
557478 LOCKWASHER 1
17 556789 COCK - drain 1
18 131052 HOSE - bleed 1
980771 HOSE - overflow (cut to 100 inches) A/R
22 5030349 CLAMP - hose 1
67
RELEASED
ENGINE COOLING SYSTEM (10/16 &

306D3 AFTER, MICRO-CHANNEL COIL)
Revised
01/24/17
68
RELEASED

Revised
01/24/17 AFTER, MICRO-CHANNEL COIL) 306D3
1 672968 COIL - condenser/ radiator (see 290H1) 1
557342 LOCKWASHER 8
512291 BUSHING - coil mount 4
2 557134 COCK - drain 1
3 132473 HOSE - engine to radiator (upper) 1
4 552818TKA CLAMP - hose 6
5 132471 HOSE - tee to radiator (lower) 1
6 131145 TEE 1
7 131241 HOSE - coil to tee 1
9 555002 CLAMP - hose 4
10 131278 HOSE - bleed 1
11 132528 TANK - coolant, compete (includes items 12, 13 & 14) 1
132454 * TANK - coolant 1
12 119242 CAP - tank (10 psi) 1
14 335810 * O-RING - switch 1
15 132474 TANK - overflow (includes items 16 & 17) 1
16 132475 CAP - overflow 1
17 NSS * GASKET - cap 1
118041 HOSE - overflow (50 ft, cut to length) A/R
19 552043 CLAMP - overflow 2
980771 HOSE - vent (25 ft, cut to length) A/R
21 512041TKA CLIP - harness 1
22 554167 FITTING - straight 1
69
RELEASED

306D3 AFTER, MICRO-CHANNEL COIL)
Revised
01/24/17
70
RELEASED

Revised
01/24/17 AFTER, MICRO-CHANNEL COIL) 306D3
23 554552 CLAMP - hose 1
24 5030349 CLAMP - hose 1
557478 LOCKWASHER 2
25 556789 COCK - drain 2
26 132472 HOSE - bleed 1
71
RELEASED
118B7 ENGINE BLOCK HEATER Revised

06/19/14
72
RELEASED
Revised
06/19/14
ENGINE BLOCK HEATER 118B7
1 400530 KIT - engine block heater (120VAC) 1
2 410463 * HEATER - engine block 1
3 332509 * GASKET - heater 1
4 557726 * SCREW - heater 2
73
RELEASED
250B0 ENGINE MOUNTING GROUP (TK 370N) Revised

01/14/15
74
RELEASED
Revised
01/14/15
ENGINE MOUNTING GROUP (TK 370N) 250B0
1 928830 BRACKET - engine (upper rear) 1
2 927529 BRACKET - engine (compressor side) 1
3 927530 BRACKET - engine (door side) 1
555957 SCREW - plate & bracket (socket head) 14
557122 WASHER - belleville 14
4 559457 SCREW - mount 3
5 555871 WASHER - special 8
6 930577 MOUNT - vibration (set of two, see note) 3
7 553686 NUT 3
8 553048 SCREW - chain 2
9 557122 WASHER - belleville 1
10 552641 FLATWASHER 4
11 558658 NUT 2
12 118035 CHAIN - 3 links 1
13 990541 BOLT - eye 1/2 in 1
14 928831TKA BRACKET - snubber 1
15 927533 SPACER - spring 1
16 553594 WASHER - special 1
17 552640 NUT 1
18 928832TKA PLATE - bearing 1
559495 RIVET - plate 4
NOTE: See PB1519 for vibration mount replacement information.
75
RELEASED
COMPRESSOR & MOTOR/JACKSHAFT

236H2 MOUNTING T-600/800
Revised
06/29/17
76
RELEASED

Revised
06/29/17 MOUNTING T-600/800 236H2
1 988210 TRAY - power 1
557004 SCREW - tray 8
557072 FLATWASHER 8
551173 LOCKWASHER 8
2 927549 BOLTSTRIP - compressor 1
4 1020946 COMPRESSOR - scroll (see 235H4) 1
557005 NUT - compressor 4
555667 WASHER 4
5 927763 BRACKET - compressor/alternator 1
558423 WASHER - Bellville 8
557792 NUT- compressor 4
6 927633 BRACKET - compressor/frame 1
557069 FLATWASHER 2
557727 LOCKWASHER 2
7 452589 ALTERNATOR (original equipment, 37A / 14V, w/o fan, see 1
208F4)
452590 ALTERNATOR (original equipment, 65A / 14V, w/o fan, see 1
242F5)
422341 FAN - alternator (bi-directional) 1
556215 SCREW - alternator (M8 x 30) 1
557727 LOCKWASHER (M8) 1
557069 FLATWASHER (M8) 1
555579 SCREW - alternator (M10 x 80) 1
557072 FLATWASHER 2
557005 NUT 1
8 927634 BRACKET - alternator 1
557727 LOCKWASHER 2
557069 FLATWASHER 1
77
RELEASED

Revised
06/29/17
78
RELEASED

Revised
06/29/17 MOUNTING T-600/800 236H2
511959 SCREW - bracket to alternator 1
557006 NUT - lock 1
554621 NUT 1
9 511904 SCREW - alternator adjust 2
557072 FLATWASHER 2
557005 NUT 2
10 927756 BRACKET - clevis 1
557006 NUT - bracket 2
11 927759 BRACKET - alternator/motor 1
557072 FLATWASHER 2
551173 LOCKWASHER 2
12 900437TKA BRACKET - tension 1
557072 FLATWASHER 3
551173 LOCKWASHER 3
13 929228 BRACKET - arch support 1
557069 FLATWASHER 3
557727 LOCKWASHER 3
14 927793 BRACKET - tension (30s) 1
15 927547 BRACKET - tension (50s) 1
556764 SCREW - bracket (M8 X 70) 2
556215 SCREW - bracket (M8 X 20) 2
557072 FLATWASHER 4
557122 WASHER - Bellville 4
551173 LOCKWASHER 4
16 781695 JACKSHAFT (see 235H7) 1
79
RELEASED

Revised
06/29/17
80
RELEASED

Revised
06/29/17 MOUNTING T-600/800 236H2
17 1040784 MOTOR (before 5/13, 7.2 hp) 1
1040801 MOTOR (5/13 & after, 7.2 hp) 1
81
RELEASED
BELTS, PULLEYS & FAN GROUP (T-600/ T-

235A6 800)
Revised
06/29/17
82
RELEASED

Revised
06/29/17 800) 235A6
1 781307 FAN - evaporator (engine side) 1
2 781306 FAN - evaporator (compressor side) 1
3 772961 CLIP - hub (w/ screw) 2
4 771464 CLIP - hub 2
557042 NUT 2
557170 LOCKWASHER 2
557075 FLATWASHER 2
5 781682 FANSHAFT (see 235H1) 2
554680 SCREW - fanshaft 8
557072 FLATWASHER 8
551173 LOCKWASHER 8
6 550457 KEY - woodruff 2
7 781668 BELT - engine to motor 1
8 1070349 CLUTCH (see 145F4) 1
555022 SCREW - clutch 6
9 772953 PULLEY - evaporator fan (engine side) 1
10 773039 PULLEY - evaporator fan (compressor side) 1
511005 SCREW - pulley 4
11 773037TKA PULLEY - idler (see 242G8) 1
12 772954 PULLEY - motor/ jackshaft 1
13 772951 PULLEY - alternator 1
14 781681 BELT - motor to compressor 1
15 772950 PULLEY - compressor 1
16 555371 KEY - woodruff 1
18 1040784 MOTOR (before 5/13, 7.2 hp) 1
1040801 MOTOR (5/13 & after, 7.2 hp) 1
19 781695 JACKSHAFT (see 235H7) 1
20 552048 KEY - square 1
21 771699 HUB - fan 1
83
RELEASED

235A6 800)
Revised
06/29/17
84
RELEASED

Revised
06/29/17 800) 235A6
558650 SCREW - hub 2
550790 LOCKWASHER 2
550371 FLATWASHER 2
22 781403TKA FAN - condenser 1
550141 SCREW - fan 4
550790 LOCKWASHER 4
23 781492 BELT - water pump (see 213H6) 1
24 988206 PLENUM - condenser fan 1
989019 PLENUM - condenser fan (micro channel coil, before 10/16) 1
989668 PLENUM - condenser fan (micro channel coil, 10/16 & after) 1
25 927535 * POCKET - plenum 1
511602TKA * RIVET - pocket 4
559975 * CLIP - retaining 2
511840TKA * RIVET - clip (1/8) 2
929927 * CLIP - retaining (micro channel coil) 2
553136 * RIVET - clip (3/16) 12
26 921551 ORIFICE - condenser fan 1
556994 SCREW - orifice 2
557727 LOCKWASHER 2
208F4)
452592 ALTERNATOR (standard life plus, 37A / 14V, w/o fan, see 1
208F4)
8452681 ALTERNATOR (37A, w/o fan, reman, North America) 1
8452589 ALTERNATOR (37A, w/o fan, reman, Europe) 1
28 927758 SPACER - fanshaft housing (engine side) 1
29 557355 SCREW - fan 2
557347 LOCKWASHER 2
30 781636 TENSIONER ASSEMBLY (optional) 1
85
RELEASED

235A6 800)
Revised
06/29/17
86
RELEASED

Revised
06/29/17 800) 235A6
31 2041915 TOOL - belt tensioner (tensioner 78-1636) 1
87
RELEASED
235H1 FANSHAFT ASSEMBLY Revised

04/02/14
88
RELEASED
Revised
04/02/14
FANSHAFT ASSEMBLY 235H1
781682 FANSHAFT - assembly 1
1 993264 * TUBE - splash guard 1
2 993262 * HOUSING 1
3 556418 * VENT - air 1
556416 ** CAP - air vent 1
4 911203TKA * CAP 1
5 992901 * SHIM (0.005 thk) A/R
992902 * SHIM (0.007 thk) A/R
994231 * SHIM (0.020 thk) A/R
6 772955 * FANSHAFT 1
7 553350 * SCREW - oil plug 2
8 331009 * O-RING 2
9 553834 * SCREW - cap 4
700135TKA * KIT - fanshaft repair 1
10 332134 ** SEAL - oil 2
11 330982 ** O-RING 1
12 771070 ** BEARING - roller 2
2030278 * OIL synthetic (1 gallon) A/R
13 116863 SLEEVE - repair (set of 10) 1
89
RELEASED
235H7 JACKSHAFT ASSEMBLY (before 2/13) Revised

06/29/17
90
RELEASED
Revised
06/29/17
JACKSHAFT ASSEMBLY (before 2/13) 235H7
1 781695 JACKSHAFT 1
2 773022 * BEARING 2
3 559958 * WASHER - wave 1
4 559957 * RING - external 2
5 772959 * SHAFT 1
6 550351 * KEY (1.5 in lg) 1
7 551108 * KEY (2.0 in lg) 1
8 NSS * HOUSING 1
9 927844 BRACKET - condenser side 1
10 927660 BRACKET - evaporator side 1
555969 SCREW - bracket to housing 8
551173 LOCKWASHER 8
557072 FLATWASHER 8
91
RELEASED
242G8 IDLER PULLEY (before 2/11) Revised

07/17/12
92
RELEASED
Revised
07/17/12
IDLER PULLEY (before 2/11) 242G8
1 900438TKA BRACKET - tensioner (T-1000/1000R/1000M/1200R) 1
2 773037TKA * PULLEY - tensioner 1
3 928376TKA * BRACKET - adjuster 1
4 772996TKA * BUSHING - pulley 1
5 558471 * NUT - pulley 1
6 512023TKA * SCREW - adjuster 1
556573 * NUT 1
7 900437TKA BRACKET - tensioner (T-570R/600/600R/600M/800/800R/ 1
800M)
93
RELEASED
250F5 IDLER PULLEY (2/11 & after) Revised

03/24/16
94
RELEASED
Revised
03/24/16
IDLER PULLEY (2/11 & after) 250F5
1 929226 BRACKET - tensioner (T-570/600/800) 1
930625 BRACKET - tensioner (T-580/680/880) 1
929229 BRACKET - tensioner (T-1000/1200) 1
2 773037TKA PULLEY - tensioner 1
773124 * BEARING 1
3 929227 BRACKET - adjuster 1
4 772996TKA BUSHING - pulley 1
5 558471 NUT - pulley 1
556283 LOCKWASHER 1
511468 FLATWASHER 1
6 512147 SCREW - adjuster 1
557072 FLATWASHER 2
551173 LOCKWASHER 1
556573 NUT 1
7 929228 BRACKET - support 1
95
RELEASED
145F4 CLUTCH ASSEMBLY (1070349) Revised

09/21/16
96
RELEASED
Revised
09/21/16
CLUTCH ASSEMBLY (1070349) 145F4
1070349 CLUTCH 1
1070348 CLUTCH (under mount units only) 1
1 700189TKA * KIT - clutch repair 1
2 700175TKA ** KIT - bearing 1
3 700190TKA ** KIT - shoe 1
4 772608 *** SPRING 2
NOTE: Clutch 1070291 replaces clutch 1070257 & 1070204. See 132D14 for replacement parts for 1070257.
See 94B1 for replacement parts for 1070204.
97
RELEASED
235A2 REFRIGERATION - CONDENSER T-600/800 Revised

10/13/16
98
RELEASED
Revised
10/13/16
REFRIGERATION - CONDENSER T-600/800 235A2
2 614683 TUBE - compressor to strainer 1
3 614684 TUBE - strainer to swage (MTV) 1
614687 TUBE - strainer to swage (ETV) 1
4 614682 STRAINER - discharge 1
5 413847 SWITCH - hpco 1
7 614669 TUBE - joint to condenser valve 1
8 612950 VALVE - condenser inlet 1
9 614670TKA TUBE - valve to condenser 1
10 672436 COIL - condenser/ radiator 1
11 614661 TUBE - condenser to check valve 1
13 614660 TUBE - check vale to receiver tank 1
14 672405 TANK - receiver (see 235H5) 1
15 667392 VALVE - relief 1
16 614659 TUBE - tank to tee 1
17 553251TKA TEE 1
18 614662 TUBE - tee to drier 1
19 610800 DEHYDRATOR (see 235H6) 1
20 614666 TUBE - dehydrator to evaporator 1
21 614681 TUBE - evaporator to elbow 1
663570 * FITTING - saddle 1
22 115513 * VALVE - elbow 1
117777 * INSERT - valve 1
551983 CAP - valve 1
23 553682 ELBOW 2
24 672424 TANK - accumulator 1
25 614527 VALVE - pressure regulator (mechanical) 1
26 614679 TUBE - suction (mechanical valve) 1
99
RELEASED
235A2 REFRIGERATION - CONDENSER T-600/800 Revised

10/13/16
100
RELEASED
Revised
10/13/16
REFRIGERATION - CONDENSER T-600/800 235A2
27 663576 VALVE - suction 1
28 614525 VALVE - pressure regulator (electric) (see PB1601 for more 1
information)
401029 * KIT - valve repair 1
29 614686 TUBE - suction (electric valve) 1
30 614665 TUBE - joint to DPR valve 1
31 614526 VALVE - dpr 1
32 614664 TUBE - DPR to defrost solenoid 1
33 666384 VALVE - hot gas (see 116G10) 1
34 614667 TUBE - defrost valve to evaporator 1
35 614707 TUBE - tube to valve 1
37 614668 TUBE - check valve to receiver tank 1
38 614685 TUBE - check valve to accumulator tank 1
39 612954 VALVE - liquid injection 1
40 614671 TUBE - valve to compressor 1
41 614663 TUBE - joint to solenoid 1
42 614680TKA TUBE - solenoid to check valve 1
44 666384 SOLENOID - purge (see 116G10) 1
45 666996 FITTING - saddle 4
46 600669 KIT - valve & harness (see PB1601 for more information) 1
617724 * VALVE - throttling (electronic) 1
47 422524 * HARNESS - jumper 1
401313 KIT - valve repair 1
101
RELEASED
REFRIGERATION - CONDENSER (micro-

259H7 channel coil)
Revised
10/13/16
102
RELEASED

Revised
10/13/16 channel coil) 259H7
2 614683 TUBE - compressor to strainer 1
3 614684 TUBE - strainer to swage (MTV) 1
614687 TUBE - strainer to swage (ETV) 1
4 614682 STRAINER - discharge 1
5 413847 SWITCH - hpco 1
7 614669 TUBE - joint to condenser valve 1
8 612950 VALVE - condenser inlet 1
9 616127 TUBE - valve to condenser 1
10 NSS COIL - condenser/ radiator (North America before 6/15 & 1
Europe before 8/15, see 272H1)
672968 COIL - condenser/ radiator (North America 6/15 & after, 1
Europe 8/15 & after, see 290H1)
11 616123 TUBE - condenser to check valve 1
13 615954 TUBE - check vale to receiver tank 1
14 672706 TANK - receiver 1
15 667392 VALVE - relief 1
16 616069 TUBE - tank to tee 1
17 553251TKA TEE 1
18 614662 TUBE - tee to drier 1
19 610800 DEHYDRATOR 1
20 616124 TUBE - dehydrator to evaporator 1
21 614681 TUBE - evaporator to elbow 1
663570 * FITTING - saddle 1
22 115513 * VALVE - elbow 1
117777 * INSERT - valve 1
551983 CAP - valve 1
23 553682 ELBOW 2
103
RELEASED

259H7 channel coil)
Revised
10/13/16
104
RELEASED

Revised
10/13/16 channel coil) 259H7
24 672424 TANK - accumulator 1
25 614527 VALVE - pressure regulator (mechanical) 1
26 614679 TUBE - suction (mechanical valve) 1
information)
29 614686 TUBE - suction (electric valve) 1
30 614665 TUBE - joint to DPR valve 1
31 614526 VALVE - dpr 1
32 615718 TUBE - check valve to accumulator tank 1
33 614664 TUBE - DPR to defrost solenoid 1
34 666384 VALVE - hot gas (see 116G10) 1
35 616128 TUBE - defrost valve to evaporator 1
36 614707 TUBE - tube to valve 1
38 615959 TUBE - check valve to receiver tank 1
39 612954 VALVE - liquid injection 1
40 616106 TUBE - valve to compressor 1
41 615960TKA TUBE - joint to solenoid 1
42 616071 TUBE - solenoid to check valve 1
44 666384 VALVE - purge 1
45 666996 FITTING - saddle 2
105
RELEASED
CONDENSER/ RADIATOR (North America

272H1 before 6/15 & Europe before 8/15)
Revised
06/27/17
106
RELEASED
CONDENSER/ RADIATOR (North America

Revised
06/27/17 before 6/15 & Europe before 8/15) 272H1
NSS COIL - condenser/ radiator (micro-channel coil, see note) 1
1 NSS * COIL - condenser (see note) 1
2 NSS * COIL - radiator (see note) 1
3 512291 * BUSHING - snap-in 4
511926 * SCREW - condenser & radiator 4
4 931516 * BRACKET - coil (radiator side) 1
5 931517 * BRACKET - coil (condenser side) 1
6 931518 * COVER - bottom 1
7 931382 * COVER - top 1
553136 * RIVET - cover 8
8 332472 * STRIP - coil (25 ft) A/R
557342 LOCKWASHER 8
9 100545 KIT - radiator mounting (see note) 1
11 935182 * COVER 1
553136 * RIVET 3
12 512291 * BUSHING - snap-in 2
13 513109 * BEARING - mounting 2
14 933422 * BRACKET - bearing 2
557034 * NUT 4
15 935183 * BRACKET - support (condenser side) 1
16 673054 COIL - radiator (see PB1606 for more information) 1
Serial Nos of the 1st T-Series with Microchannel Coils May 25, 2012 - T-600 = 5001219742, T-800 =
5001219744
NOTE: The condenser and radiator assembly have been replaced.
North America 6/15 & after and Europe 8/15 & after see 290H1.
107
RELEASED
CONDENSER/ RADIATOR (North America 6/

290H1 15 & after, Europe 8/15 & after)
Revised
06/27/17
108
RELEASED
CONDENSER/ RADIATOR (North America 6/

Revised
06/27/17 15 & after, Europe 8/15 & after) 290H1
672968 COIL - condenser/ radiator (micro-channel coil) 1
1 672969 * COIL - condenser 1
2 673054 * COIL - radiator 1
4 935336 * BRACKET - coil (condenser side) 1
5 513109 ** BEARING - mounting 4
6 933422 ** BRACKET - bearing 4
557034 ** NUT - bracket 8
557089 ** FLATWASHER 8
7 931518 * COVER - bottom 1
8 931382 * COVER - top 1
553136 * RIVET - cover 8
332472 * STRIP - coil (25 ft) A/R
557342 LOCKWASHER 8
109
RELEASED
REFRIGERATION - EVAPORATOR (before 6/

235H3 12)
Revised
07/17/12
110
RELEASED
REFRIGERATION - EVAPORATOR (before 6/

Revised
07/17/12 12) 235H3
1 672422 COIL - evaporator 1
2 330612 * GROMMET - heater cable 1
553009 * U-BOLT - distributor 1
554560 * NUT - u-bolt 2
556997 * NUT - captive 10
3 614715 VALVE - expansion (T-600/800) 1
614713 VALVE - expansion (T-570R/600M/600R/800R/800M) 1
614704 VALVE - expansion (T-1000/1000R/1000M) 1
614885 VALVE - expansion (T-1200R) 1
2030534 TAPE - insulating A/R
4 614656 TUBE - equalizer 1
5 614712 TUBE - valve to coil 1
6 614654 TUBE - defrost (joint to evap) 1
7 614655 TUBE - defrost (bulkhead to joint) 1
8 672431 HEAT EXCHANGER (T-600/600M/600R/1000M) 1
9 672430 HEAT EXCHANGER (T-800/800R/800M/1000/1000R/1200R) 1
10 927649 STRAP - heat exchanger 2
510718 SCREW - strap 4
11 927542 BRACKET - expansion valve 1
12 910445TKA CLAMP - tube 4
13 511179 CLAMP - expansion 1
557075 FLATWASHER 5
557042 NUT 3
14 614657 TUBE - evaporator to accumulator (T-570R) 1
15 614658 TUBE - condenser to expansion valve (T-570R) 1
111
RELEASED
REFRIGERATION - EVAPORATOR (After 6/

259F8 12)
Revised
05/05/15
112
RELEASED
REFRIGERATION - EVAPORATOR (After 6/

Revised
05/05/15 12) 259F8
2 330612 * GROMMET - heater cable 1
929858 * STRAP - distributor 1
559495 * RIVET - strap 2
556997 * NUT - captive 8
3 614591 VALVE - expansion (T-570R/580R) 1
614715 VALVE - expansion (T-600/800) 1
614713 VALVE - expansion (T-600M/600R/800M/800R) 1
614704 VALVE - expansion (T-1000/1000R/1000M) 1
614885 VALVE - expansion (T-1200R) 1
2030534 TAPE - insulating A/R
4 614656 TUBE - equalizer 1
5 614712 TUBE - valve to coil 1
6 614654 TUBE - defrost (joint to evap) 1
7 616072 TUBE - defrost (bulkhead to joint) 1
8 672756 HEAT EXCHANGER (T-600/600R/600M/1000R/1000M) 1
9 672748 HEAT EXCHANGER (T-800/800M/800R/1000/1200R) 1
10 927649 STRAP - heat exchanger 2
510718 SCREW - strap 4
11 927542 BRACKET - expansion valve 1
12 910445TKA CLAMP - tubes 4
13 511179 CLAMP - expansion 1
557075 FLATWASHER 5
557042 NUT 3
14 614657 TUBE - evaporator to accumulator (T-570R/580R) 1
15 616191 TUBE - condenser to expansion valve (T-570R/580R) 1
113
RELEASED
235H4 COMPRESSOR GROUP Revised

06/12/15
114
RELEASED
Revised
06/12/15
COMPRESSOR GROUP 235H4
1 1020946 COMPRESSOR - scroll (T-600/800, see 236F6) 1
1020951 COMPRESSOR - scroll (T-1000, see 236F0) 1
2030964 * OIL - compressor (1L) A/R
557344 NUT - compressor 4
557122 WASHER - Belleville 4
4 551769 SCREW - pulley 1
558423 WASHER - Belleville 1
5 772950 PULLEY - compressor (T-600/800) 1
772956 PULLEY - compressor (T-1000) 1
6 555371 KEY - pulley 1
7 331221 O-RING - adapter 1
8 661896 ADAPTER - suction valve (two 1/8 npt ports) 1
669941 ADAPTER - suction valve (one 1/8 npt port) 1
9 550129 SCREW - adapter 4
550375 LOCKWASHER 4
550402 FLATWASHER 4
10 668928 ADAPTER - o-ring seal 1
331461 * O-RING (#4) 1
669387 * CAP 1
11 415246 SWITCH - lpco 1
12 332541 GASKET - flange 1
14 663015 * CAP - valve (brass, incl gasket) 1
15 330350 * GASKET - cap 1
17 117777 * CORE - valve 1
115
RELEASED
235H4 COMPRESSOR GROUP Revised

06/12/15
116
RELEASED
Revised
06/12/15
COMPRESSOR GROUP 235H4
18 555672 CAP - valve 1
19 558650 SCREW - valve 2
552363 LOCKWASHER 2
550895 FLATWASHER 2
20 927577 BRACKET - harness 1
21 421313 TRANSDUCER - suction (ETV, SR-3 units) 1
117
RELEASED
SCROLL COMPRESSOR ASSEMBLY T-600/

236F6 800
Revised
06/21/17
118
RELEASED

Revised
06/21/17 800 236F6
1020946 COMPRESSOR - scroll 1
1 221036 SLEEVE - oil pick-up screen 1
2 221035 SCREEN - oil pick-up 1
3 221034 SPRING - oil pick-up screen 1
4 332221 GASKET - oil pick-up screen 1
5 221033 COVER - oil pick-up screen 1
6 559022 SCREW - oil pick-up screen 2
7 669056 FITTING - liquid injection 1
332995 O-RING - liquid injection fitting 1
8 333496 GASKET - cover 1
9 221153 COVER - end 1
10 401377 KIT - thermistor 1
11 221040 CAP - switch 1
12 221100TKA SEAL - rotary head 1
13 332998 O-RING - end cover 1
14 221154 COVER - shaft end 1
15 221037 SEAL - dust 1
16 559020 SCREW - shaft seal cover 4
18 331221 O-RING - suction port 1
19 221030TKA FILTER - oil (incl o-ring) 1
20 332996 GASKET - oil filter 1
21 221032 SPRING - oil filter 1
23 559859 STUD - oil filter cover 1
22 221155 COVER - oil filter 1
24 553834 SCREW - oil filter plate (7/8 in lg) 2
25 330822 O-RING - sight glass 1
26 220350TKA SIGHT GLASS (does not include o-ring) 1
27 221098 BAFFLE & SCREEN - suction 1
28 559021 PLUG - oil drain 1
119
RELEASED

236F6 800
Revised
06/21/17
120
RELEASED

Revised
06/21/17 800 236F6
29 NSS PARTS - internal (scroll compressor) 1
30 559857 SCREW - cover 12
121
RELEASED
REFRIGERATION TUBES, CLAMPS &

236D9 MOUNTING
Revised
06/02/13
122
RELEASED

Revised
06/02/13 MOUNTING 236D9
1 927655 CLAMP - accumulator tank 1
2 927656 BRACKET - ETV 1
3 927578 BRACKET - strainer 1
4 913886 CLAMP - tube (1.0 in. dia) 1
557018 SCREW - clamp (M6 X 55) 1
557478 LOCKWASHER 1
554638 FLATWASHER 1
5 915143TKA CLAMP - tube (1.12 dia) 2
6 913157 PLATE - clamp 2
556209 SCREW - clamp (M6 X 65) 2
557478 LOCKWASHER 2
554638 FLATWASHER 2
7 556544 CLAMP - tube (0.25 dia) 5
554605 SCREW - clamp (M6 X 40) 4
557802 SCREW - clamp (M6 X 60) 1
557478 LOCKWASHER 5
554638 FLATWASHER 5
8 555929 SPACER - tubular (1.2 in lg) 1
9 556388 CLAMP (0.38 dia) 1
554605 SCREW - clamp (M6 X 40) 2
557478 LOCKWASHER 2
554638 FLATWASHER 2
10 550549 CLAMP (0.500 dia) 1
557546 SCREW - clamp (M6 X 50) 1
557478 LOCKWASHER 1
554638 FLATWASHER 1
11 927786 BRACKET - valve 1
557478 LOCKWASHER 2
554638 FLATWASHER 2
123
RELEASED

259H4 MOUNTING (before 3/15)
Revised
06/03/15
124
RELEASED

Revised
06/03/15 MOUNTING (before 3/15) 259H4
1 557072 SCREW - accumulator tank 3
551173 LOCKWASHER 3
557072 FLATWASHER 3
2 930672 BRACKET - ETV 1
557825 NUT - bracket 2
557085 FLATWASHER 2
557342 LOCKWASHER 2
554506 SCREW - ETV to bracket 2
3 616129 BRACKET - strainer 1
4 913886 CLAMP - tube (1.0 in. dia) 1
512203TKA SCREW - clamp 1
554638 FLATWASHER 1
5 556544 CLAMP - tube (0.25 dia) 2
6 556388 CLAMP - tube (0.38 dia) 6
557478 LOCKWASHER 6
554638 FLATWASHER 6
559084 INSERT - threaded 6
551384 SCREW - valve 4
555761 LOCKWASHER 4
125
RELEASED
235H5 RECEIVER TANK GROUP Revised

04/02/14
126
RELEASED
Revised
04/02/14
RECEIVER TANK GROUP 235H5
1 672405 TANK - receiver (100 mm dia) 1
672706 TANK - receiver (127 mm dia, use w/ mc (micro channel coil, 1
TSA)
672707 TANK - receiver (127 mm dia, use w/ mc coil, EMEIA) 1
672708 TANK - receiver (152 mm dia, use w/ mc coil, TSA 1
SPECTRUM)
672709 TANK - receiver (152 mm dia, use w/ mc coil, EMEIA 1
SPECTRUM)
2 669257 * BALL - sight glass 1
3 332419 * O-RING 1
4 672668 * INDICATOR - liquid 1
5 667392 * VALVE - relief 1
6 557348 NUT - receiver tank 2
8 558536 FLATWASHER 2
127
RELEASED
235H6 DEHYDRATOR GROUP Revised

07/15/15
128
RELEASED
Revised
07/15/15
DEHYDRATOR GROUP 235H6
1 610800 DEHYDRATOR (inc o-rings) 1
2 331015 * O-RING (#6) 2
3 558268 SHOULDER 2
4 558267 NUT - shoulder 2
5 334984 PAD - dehydrator 1
6 927545 CLAMP - dehydrator 1
557075 FLATWASHER 2
557170 LOCKWASHER 2
129
RELEASED
116G14 SOLENOID VALVE - NORMALLY CLOSED Revised

10/07/16
130
RELEASED
Revised
10/07/16
SOLENOID VALVE - NORMALLY CLOSED 116G14
1 613401 VALVE - solenoid 1
5 600294TKA * KIT - repair 1
6 443931 * COIL 1
131
RELEASED
116G10 SOLENOID VALVE - NORMALLY CLOSED Revised

10/04/14
132
RELEASED
Revised
10/04/14
SOLENOID VALVE - NORMALLY CLOSED 116G10
5 600181TKA * KIT - repair 1
6 413681 * COIL 1
553029 SCREW - valve 2
552201 FLATWASHER 2
552202 LOCKWASHER 2
133
RELEASED
235A7 ELECTRICAL COMPONENTS (Scroll units) Revised

06/29/17
134
RELEASED
Revised
06/29/17
ELECTRICAL COMPONENTS (Scroll units) 235A7
1 418698 HARNESS - sensor (see 236D1) 1
2 400974 KIT - sensor 2
3 400975 KIT - sensor 2
4 419081 SOLENOID - fuel (see 235A4) 1
5 418697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
420155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
6 416538 SENSOR - temperature (engine coolant) 1
7 420916 GLOW PLUG (see 208F7) 3
9 417064 SENSOR - oil pressure 1
10 449298 SENSOR - rpm 1
11 451718 STARTER 1
12 413847 SWITCH - hpco (MTV & ETV units) 1
13 415246 SWITCH - lpco (MTV) 1
14 612950 SOLENOID - condenser inlet 1
15 613401 SOLENOID - hot gas (see 116G14) 1
16 612954 SOLENOID - liquid injection 1
17 666384 SOLENOID - purge (see 116G10) 1
208F4)
452590 ALTERNATOR (original equipment, 65A / 14V, w/o fan, see 1
242F5)
19 1040784 MOTOR (before 5/13, 7.2 hp) 1
1040801 MOTOR (5/13 & after, 7.2 hp) 1
1040786 MOTOR (before 5/13, 12 hp, T-1000) 1
1040791 MOTOR (5/13 & after, 12 hp, T-1000) 1
333007 O-RING - switch 1
21 420644 HARNESS - HMI controller (12M, see 238B7) 1
135
RELEASED

06/29/17
136
RELEASED
Revised
06/29/17
415813 HARNESS - HMI controller (premium, see 238B7) 1
22 452376 CONTROLLER - cab (standard, HMI, see 238B7) 1
452385 CONTROLLER - cab (preimum, HMI) (see 238B7) 1
23 442823 SOLENOID - damper (see 235A3) 1
information)
25 421312 TRANSDUCER - discharge (ETV, 500 psi) 1
26 421313 TRANSDUCER - suction (ETV, SR-3 units) 1
27 412590 THERMOMETER - digital LED (F, optional, see 238D5) 1
412591 THERMOMETER - digital LED (C, optional, see 238D5) 1
28 410418 SENSOR - thermostat 1
29 418871 CABLE - heater 1
330572 GROMMET (3/4 id, 1/8 groove) 1
330432 GROMMET (3/4 id, 1/16 groove) 1
30 447354 BOX - junction 1
557366 SCREW - box 2
557089 FLATWASHER 4
557034 NUT 2
31 910240 RETAINER - heater 12
32 451374 HEATER 3
33 417059 PUMP - fuel (12V) 1
34 413664 HARNESS - fuel pump 1
35 400980 BOX - remote light (optional, see 226E6) 1
36 418292 BOX - power receptacle (NAD, see 236D3) 1
37 418695 HARNESS - evaporator (see 235F3) 1
38 418696 HARNESS - sensor (evaporator, see 236D1) 1
39 2041916 TOOL - controller diagnostic 1
421318 * HARNESS - diagnostic controller 1
40 444695 PLUG - power (30A, T-600/800, 230/3/60, see 236D3) 1
137
RELEASED

06/29/17
138
RELEASED
Revised
06/29/17
411816 PLUG - power (50A, T-1000, 230/3/60, see 236D3) 1
444700 PLUG - power (20A, T-600/800/1000, 460/3/60, see 236D3) 1
41 418737 SWITCH - rocker 1
139
RELEASED
290E2 CONTROL BOX Revised

04/06/17
140
RELEASED
Revised
04/06/17
CONTROL BOX 290E2
1 988222 BOX - control 1
2 554318 NUT - u 4
3 418737 SWITCH - on/off (rocker) 1
4 993281 MOUNT - cable tie 5
511851TKA SCREW - mount 5
552331 BANDWRAP (4.0 dia) A/R
5 8452570 BOARD - controller - SR-2 (before 8/11, see 204E0) 1
511851TKA SCREW - controller 9
6 8452571 BOARD - interface (new exchange, SR-2, before 8/11, see 1
204E0)
511767 SCREW - interface board 9
7 8452721 BOARD & CONTROLLER (SR-3, 8/11 & after, see 250B2) 1
8 415786 FUSE (40A) 1
9 418698 HARNESS - sensor (see 236D1) 1
10 418700 HARNESS - communications (SR-2, before 8/11, see 236D2) 1
420156 HARNESS - communications (SR-3, 8/11 & after, see 250F4) 1
11 420644 HARNESS - HMI controller (12M, see 238B7) 1
415813 HARNESS - HMI controller (premium, see 238B7) 1
12 418870TKA * PLUG - 8-pin (J14 & HMI) 2
415719 * SOCKET - gold (20 ga) 16
416256 * SEAL - wire 16
333908 * GASKET - plug 2
13 418697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
420155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
421517 HARNESS -main (ESA) 1
14 NSS TRAY - high voltage (see 235F2) 1
511851TKA SCREW - tray 6
15 334503 FOAM - wire harness 1
16 927579 BRACKET - harness retaining 1
141
RELEASED
290E2 CONTROL BOX Revised

04/06/17
142
RELEASED
Revised
04/06/17
CONTROL BOX 290E2
511851TKA SCREW - bracket 2
17 988024 DOOR - control box (see 236D5, 235A9) 1
18 334504 GASKET - door 1
143
RELEASED
235F2 HIGH VOLTAGE TRAY Revised

05/28/15
144
RELEASED
Revised
05/28/15
HIGH VOLTAGE TRAY 235F2
1 927580 TRAY - high voltage 1
2 417934 CONTACTOR & TIMER 2
3 416096 ADAPTER - overload relay 1
4 416409 RELAY - overload (230/3/50-60, T-600/600R/600M/800/800R/ 1
800M)
416410 RELAY - overload (400-460/3/50-60, T-580R/600/600M/600R/ 1
800/800R)
416094 RELAY - overload (230/3/50-60, T-1000/T1200R) 1
416315TKA RELAY - overload (460/3/50-60, T-1000/1000 M/T1200R) 1
5 420792 SELECTOR - phase 1
557862 SCREW - components (10mm) 5
557369 LOCKWASHER 8
557697 FLATWASHER 7
559810 NUT - components 8
6 511879 STUD - ground 2
510717 NUT 2
7 927630 BRACKET - shield 1
8 996093 MOUNT - cable tie 3
511602TKA RIVET - mount 3
9 418738 HARNESS - 50 units 1
10 415745 * PLUG - 6-pin (phase selector) 1
334015 * GASKET - plug 1
415719 * SOCKET - gold (18 ga) 5
416256 * SEAL - wire 5
11 417510 * RECEPTACLE - 9-pin 1
418739 * PIN - gold (18 ga) 6
12 447245 * TERMINAL - ring (red) 1
418868 * TERMINAL - ring (blue) 1
145
RELEASED
235F2 HIGH VOLTAGE TRAY Revised

05/28/15
146
RELEASED
Revised
05/28/15
HIGH VOLTAGE TRAY 235F2
13 449888 * TERMINAL - pin 2
14 410280 * TERMINAL - fork (red) 2
418869 * TERMINAL - fork (blue) 2
15 415629 CONTACTOR - heater (optional) 1
559763 NUT - contactor 2
16 927555 BRACKET - heater relay 1
557369 LOCKWASHER 2
557697 FLATWASHER 2
17 419391 CONTACTOR (400/3/50) 2
147
RELEASED
238B7 CAB HMI CONTROLLER & HARNESS Revised

12/12/16
148
RELEASED
Revised
12/12/16
CAB HMI CONTROLLER & HARNESS 238B7
1 452376 CONTROLLER - cab (standard, HMI) 1
2 928984 * COVER - harness 1
3 420644 HARNESS - HMI controller (12M) 1
NSS HARNESS - HMI controller (10M) 1
4 418870TKA * CONNECTOR - interface board (8-pin) 2
333908 * GASKET - connector 2
5 452385 CONTROLLER - cab (premium, HMI) 1
6 415813 HARNESS - HMI controller (10 M, premium) 1
420645 HARNESS - HMI controller (12 M, premium) 1
7 414858 * CONNECTOR - display (20-pin) 1
414859 * SOCKET 6
8 414734TKA * CONNECTOR - interface board (8-pin) 1
9 412411 * CONNECTOR - flash loading (D-sub) 1
411217 * COVER - connector 1
10 333927 * GROMMET (0.75 in) 1
11 332110 * GROMMET (1.0 in) 1
12 553484 CLAMP - harness (.312 dia) 5
556147 CLAMP - harness (.937 dia) 1
552001 FLATWASHER 6
13 925199 BRACKET - din 1
14 928104 ENCLUSURE - HMI (includes 16, 17, 18, 19 & 20) 1
931391 * PIN - cover 1
15 330282 GROMMET 1
16 928106 COVER - rear 1
17 511966 CLIP - HMI controller 4
18 928105 COVER - box 1
19 334541 GASKET - cover 1
NOTE: For more information on the Harness, premium adapter see SB1070 and/ or PB536.
149
RELEASED
238B7 CAB HMI CONTROLLER & HARNESS Revised

12/12/16
150
RELEASED
Revised
12/12/16
CAB HMI CONTROLLER & HARNESS 238B7
20 510801 SCREW - box 4
21 332110 GROMMET (1.0 in) 1
22 914308 BRACKET - in-cab controller 2
552201 FLATWASHER 4
23 334799 GASKET - sealing 1
24 422550 HARNESS - premium adaptor (Europe units only, see note) 1
25 418828 * RECETACLE (8-pin) 1
26 412411 * CONNECTOR - flash loading (D-sub) 1
27 414858 * CONNECTOR - display (20-pin) 1
NOTE: For more information on the Harness, premium adapter see SB1070 and/ or PB536.
151
RELEASED
MAIN HARNESS & EVAPORATOR

235F3 HARNESS
Revised
04/13/14
152
RELEASED

Revised
04/13/14 HARNESS 235F3
1 418697 HARNESS - main (SR-2, before 8/11) 1
420155 HARNESS - main (SR-3, 8/11 & after) 1
421517 HARNESS - main (ESA) 1
2 449768 * RECEPTACLE - 36 pin (J7) 1
449769 * LOCK - receptacle 1
449855 * TERMINAL 28
3 445719 * CONNECTOR - 8-pin (J15) 1
445630 * TERMINAL 6
4 445087 * TERMINAL - fork (yellow #10, 10-12 ga) 3
5 418736 * PLUG - 4-pin (sensor & ETV) 2
418815 * WEDGE - 4-pin 2
418816 * SOCKET - gold (sensor connector, 18 ga) 4
449587 * SOCKET (18 ga) 4
6 442793 * TERMINAL - ring (1/4 yellow) 7
418817 * TERMINAL - ring (1/4 blue) 2
7 418758 * PLUG - 8-pin (sensor harness) 1
418759 * WEDGE - 8-pin 1
449593 * SOCKET (14-16 ga) A/R
449587 * SOCKET (18 ga) A/R
418819 * WEDGE - 2-pin 4
449597 * PIN - (14-16 ga) 4
449591 * TERMINAL - pin (16-18 ga) 2
418821 * PIN - gold (18 ga) 2
9 418733 * PLUG - 2-pin 6
418820 * WEDGE - 2-pin 6
449593 * SOCKET (14-16 ga) 2
449587 * SOCKET (18 ga) 10
10 417619 * COVER - terminal (starter) 1
417620 * TERMINAL 1
153
RELEASED

235F3 HARNESS
Revised
04/13/14
154
RELEASED

Revised
04/13/14 HARNESS 235F3
418822 * SEAL - connector 1
11 414857 * PLUG - 1 pin (glow plug) 1
449836 * SOCKET (12-14 ga) 1
12 418734 * PLUG - 3 pin (fuel solenoid) 1
418823 * WEDGE - 3 pin 1
449593 * SOCKET (14-16 ga) 3
13 442788 * TERMINAL - fork (22-16 ga red) 4
14 511768 * MOUNT - cable (fir tree) 8
15 449607 * CONNECTOR - alternator (sense & exc) 1
410277 * TERMINAL - female 2
16 446381 * CONNECTOR - alternator (W wire) 1
445066 * TERMINAL-FINGRIP 18-14GA 1
17 418695 HARNESS - evaporator 1
418827 * WEDGE - 8-pin 1
449597 * PIN (14-16 ga) 6
19 418824 * RECEPTACLE - 3 pin (door switch) 1
418825 * WEDGE - 3 pin 1
449597 * PIN (14-16 ga) 3
20 418734 * PLUG - 3 pin (sealing) 1
418823 * WEDGE - 3 pin 1
449602 * PIN - sealing 5
21 442789TKA * TERMINAL - ring (16-14 1/4) 1
419022 * TERMINAL - fork (16-14 #8) 2
155
RELEASED
236D1 SENSOR HARNESSES Revised

01/16/15
156
RELEASED
Revised
01/16/15
SENSOR HARNESSES 236D1
1 418698 HARNESS - sensor (condenser) 1
2 412407 * PLUG - 35-pin 1
412457 * TERMINAL - socket 14
3 418735 * RECEPTACLE - 4-pin (main harness & suction transducer) 2
418833 * WEDGE - 4-pin 2
418821 * PIN - gold (18 ga) 7
4 417585 * PLUG - 12-pin (DAS) 2
417586 * WEDGE - 12-pin 2
449587 * SOCKET (18 ga) 12
5 418834 * RECEPTACLE - 12-pin (DAS) 1
418835 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 12
6 418829 * PLUG - 6-pin (evap sensor harness) 1
418836 * WEDGE - 6-pin 1
418816 * SOCKET - gold (18 ga) 6
7 418818 * RECEPTACLE - 2-pin (water & compr temp sensor) 2
418819 * WEDGE - 2-pin 2
418821 * PIN - gold (18 ga) 4
8 418824 * RECEPTACLE - 3-pin (discharge pressure transducer) 1
418825 * WEDGE - 3-pin 1
418821 * PIN - gold (18 ga) 3
9 400975 * KIT - sensor 1
10 511768 * MOUNT - cable (fir tree) 4
11 418696 HARNESS - sensor (evaporator) 1
418830 * WEDGE - 6-pin 1
418832 * PIN - gold (18 ga) 6
13 400974 * KIT - sensor 2
157
RELEASED
236D1 SENSOR HARNESSES Revised

01/16/15
158
RELEASED
Revised
01/16/15
SENSOR HARNESSES 236D1
14 400975 * KIT - sensor 1
15 556388 CLAMP - sensor 3
159
RELEASED
COMMUNICATION HARNESSES (before 8/

236D2 11)
Revised
02/04/16
160
RELEASED

Revised
02/04/16 11) 236D2
1 418700 HARNESS - communications (SR-2, before 8/11) 1
2 415709 * RECEPTACLE - 8-pin (J13) 1
333908 * GASKET - 8-pin receptacle 1
3 415710 * RECEPTACLE - 4-pin (J8, J9, J10) 3
415719 * SOCKET - gold (16-20 ga) 16
416256 * SEAL - socket 16
4 445219 * CONNECTOR - 2-pin (J4) 1
445630 * TERMINAL - fingrip 2
418739 * PIN (16-20 ga) 6
416256 * SEAL - pin 6
6 418829 * PLUG - 6-pin (status light or thermometer) 1
418836 * WEDGE - 6-pin 1
449587 * SOCKET (18 ga) 3
7 418831 * RECEPTACLE - 6-pin (sealing) 1
418830 * WEDGE - 6-pin 1
8 418818 * RECEPTACLE - 2-pin (on-off switch) 1
418819 * WEDGE - 2-pin 1
449597 * PIN (14-16 ga) 2
9 418826 * RECEPTACLE - 8-pin (flush mount controller) 1
418827 * WEDGE - 8-pin 1
418832 * PIN - gold (20 ga) 8
10 418758 * PLUG - 8-pin (sealing) 1
418759 * WEDGE - 8-pin 1
11 419038 HARNESS - download 1
12 412405 RECEPTACLE - 5-pin (controller download) 1
161
RELEASED

236D2 11)
Revised
02/04/16
162
RELEASED

Revised
02/04/16 11) 236D2
449591 TERMINAL - pin (16-18 ga) 4
923067 CAP - dust 1
13 927933 BOX - download 1
553272 RIVET - box 4
557830 FLATWASHER 4
14 927934 COVER - download 1
15 556409 GRIP - harness 1
163
RELEASED
COMMUNICATION HARNESSES (8/11 &

250F4 after)
Revised
02/04/16
164
RELEASED

Revised
02/04/16 after) 250F4
1 420156 HARNESS - communications (SR-3, 8/11 & after) 1
2 415709 * RECEPTACLE - 8-pin (J13) 1
3 415710 * RECEPTACLE - 4-pin (J8, J9, J10) 3
415719 * SOCKET - gold (16-20 ga) 16
416256 * SEAL - socket 16
4 445219 * CONNECTOR - 2-pin (J4) 1
445630 * TERMINAL - fingrip 2
418739 * PIN (16-20 ga) 6
416256 * SEAL - pin 6
6 418829 * PLUG - 6-pin (status light or thermometer) 1
418836 * WEDGE - 6-pin 1
449587 * SOCKET (18 ga) 3
7 418831 * RECEPTACLE - 6-pin (sealing) 1
418830 * WEDGE - 6-pin 1
8 418818 * RECEPTACLE - 2-pin (on-off switch) 1
418819 * WEDGE - 2-pin 1
449597 * PIN (14-16 ga) 2
9 418826 * RECEPTACLE - 8-pin (flush mount controller) 1
418827 * WEDGE - 8-pin 1
418832 * PIN - gold (20 ga) 8
10 418758 * PLUG - 8-pin (sealing) 1
418759 * WEDGE - 8-pin 1
11 412405 * RECEPTACLE - 5-pin (controller download) 1
449591 * TERMINAL - pin (16-18 ga) 4
165
RELEASED

250F4 after)
Revised
02/04/16
166
RELEASED

Revised
02/04/16 after) 250F4
12 923067 * CAP - dust 1
167
RELEASED
POWER RECEPTACLE & MOTOR

236D3 HARNESS TSA
Revised
04/21/17
168
RELEASED
POWER RECEPTACLE & MOTOR

Revised
04/21/17 HARNESS TSA 236D3
1 418741 CABLE - power (10 ft long) 1
423104 CABLE - power (17 ft long) 1
2 414407 * TERMINAL - fork (#8 yellow) 3
3 442792 * TERMINAL - ring (#8 yellow) 1
4 449891 * TERMINAL - pin (10 ga) 4
5 414188 * CONNECTOR - harness grip 2
552636 * NUT - lock 2
414189 * WASHER - sealing 2
6 418292 BOX - receptacle 1
7 418293 RECEPTACLE - power (30A, 230/3/60) 1
418294TKA RECEPTACLE - power (20A, 460/3/60) 1
418275 RECEPTACLE - power (50A, 230/3/60) 1
8 418740 CABLE - motor 1
9 442792 * TERMINAL - ring (#8 yellow) 1
10 442793 * TERMINAL - ring (1/4 yellow) 1
11 449891 * TERMINAL - pin (10 ga) 3
12 414188 CONNECTOR - harness grip 1
13 511853TKA CONNECTOR - harness grip (90 degree) 1
552636 NUT - lock 2
414189 WASHER - sealing 2
14 411105 SLEEVE - crimp A/R
15 446646 CAP - sleeve A/R
16 444695 PLUG - power (30A, 230/3/60) 1
411816 PLUG - power (50A, 230/3/60) 1
444700 PLUG - power (20A, 460/3/60) 1
17 1040784 MOTOR (before 5/13, 7.2 hp) 1
1040801 MOTOR (5/13 & after, 7.2 hp) 1
1040786 MOTOR (before 5/13, 12 hp) 1
1040791 MOTOR (5/13 & after, 12 hp) 1
169
RELEASED
236D0 BATTERY CABLES & FUSE Revised

03/17/16
170
RELEASED
Revised
03/17/16
BATTERY CABLES & FUSE 236D0
1 422499 KIT - 60 amp in line fuse (see note) 1
2 413408 TERMINAL - splice 1
3 418699 CABLE - power (#2 wire, 12V) 1
4 418597 CABLE - battery (21 ft) 2
420642 CABLE - battery (8.4 M) 1
5 418598 TERMINAL - battery cable 2
6 418701 CABLE - ground (96 in) 1
7 556994 SCREW - ground 1
557075 FLATWASHER 1
557170 LOCKWASHER 1
8 511614TKA STUD - ground terminal 1
9 552640 NUT - ground 1
553996 LOCKWASHER (internal tooth) 1
552363 LOCKWASHER (spring) 1
552641 FLATWASHER 3
10 927521TKA BRACKET - battery cable 1
929583 BRACKET - battery cable (T-500R only) 1
554638 FLATWASHER 2
557478 LOCKWASHER 2
11 556388 CLAMP - cable (3/8) 2
925563 CLAMP - cable (7/16) 2
14 331371 GROMMET 2
NOTE: See TK56239 for more information about the in line fuse kit.
171
RELEASED
236H1 HOSE MANAGEMENT Revised

01/26/12
172
RELEASED
Revised
01/26/12
HOSE MANAGEMENT 236H1
900421TKA KIT - hose management 1
1 988213 * COVER - hose management 1
2 921111 * HOLDER - hose clip 6
3 921112 * COVER - straight 3
553015 * SCREW - holder & clip 6
4 921113 COVER - hose management (curved, TSA option) 1
5 921114 COVER - hose management (curved, TSA option) 1
173
RELEASED
STATUS/ TEMPERATURE/ FUEL LEVEL

226E6 DISPLAYS (North America)
Revised
05/14/15
174
RELEASED
STATUS/ TEMPERATURE/ FUEL LEVEL

Revised
05/14/15 DISPLAYS (North America) 226E6
1 401109 KIT - status/ temp/ fuel level display (left side, w/fuel gauge) 1
2 401110 KIT - status/ temperature/ fuel level display (left side) 1
3 401111 KIT - status/ temperature/ fuel level display (right side) 1
4 401112 KIT - status/ temperature/ fuel level display (flush mount) 1
5 401070 KIT - status/ fuel level display (left side, w/fuel gauge) 1
6 401068 KIT - status/ fuel level display (left side) 1
7 401069 KIT - status/ fuel level display (right side) 1
8 401071 KIT - status/ fuel level display (flush mount, w/fuel gauge) 1
9 401067 KIT - status/ fuel level display (flush mount) 1
10 400980 KIT - status display (left side, SB) 1
400984 KIT - status display (left side, SLX, Precedent, T-Series Truck 1
after 11/11)
3504665 KIT - status display (Carrier units only) 1
11 400981 KIT - status display (flush mount, SB) 1
400989 KIT - status display (flush mount, SLX, Precedent) 1
12 400996 KIT - status display (right mount, SB Australia) 1
400985 KIT - status display (right side, SLX, Precedent) 1
13 401119 KIT - temperature display (left side, degrees F, 12V only) 1
401120 KIT - temperature display (left side, degrees C, 12V only) 1
14 401121 KIT - temperature display (right side, degrees C, 12V only) 1
15 419024 DISPLAY - face plate decal (status/ temp/ fuel level display) 1
16 419025 DISPLAY - face plate decal (status/ fuel level display) 1
17 419023 DISPLAY - face plate decal (status display) 1
18 416742 HARNESS - fuse (multi temp units) 1
19 411932 FUSE (1A) 1
20 401160 KIT - fuel level (flushmount) 1
21 401165 KIT - fuel level (left side) 1
175
RELEASED
174E6 DOOR SWITCH Revised

03/17/16
176
RELEASED
Revised
03/17/16
DOOR SWITCH 174E6
1 401135 KIT - door switch (3 wire) 2
558421 * SCREW - switch (1.0 in) 2
511321 * SCREW - switch (3/4 in) 2
2 417281 HARNESS - door switch (single temp or zone 1) 1
417282 HARNESS - door switch (2 switches, parallel) 1
3 552536 CLAMP - harness 15
559126 SCREW - harness 15
4 414753 HARNESS - door switch (zone 2) 1
417039 HARNESS - door switch (zone 3) 1
5 924772 NAMEPLATE - Door Switch 1
177
RELEASED
235H8 REAR REMOTE CONTROLLER Revised

09/18/15
178
RELEASED
Revised
09/18/15
REAR REMOTE CONTROLLER 235H8
401061 KIT - flush mount controller (single temp) 1
401062 KIT - flush mount controller (muiti temp) 1
1 452401 * CONTROLLER - flush mount (single temp) 1
452404 * CONTROLLER - flush mount (muiti temp) 1
931032 ** FACEPLATE 1
553443 * SCREW - controller 2
2 900335TKA * KIT - box, remote controller 1
3 418702 * HARNESS - controller to evap 1
4 418765 ** CONNECTOR - 8-pin 1
418872 ** TERMINAL - gold (20 ga) 7
5 416586 * HARNESS - evaporator 1
6 449903 ** PLUG - 8-pin 1
449902 ** WEDGE - 8-pin 1
418816 ** SOCKET - gold (18 ga) 8
7 410124 ** TERMINAL - splice 8
8 926682 * NAMEPLATE - Warning 1
9 924978 NAMEPLATE - Attention 1
179
RELEASED
235H9 DAS CONTROL BOX Revised

01/16/15
180
RELEASED
Revised
01/16/15
DAS CONTROL BOX 235H9
1 401125 KIT - DAS (EMEIA, 1 zone, incl sensor and 20 ft harness) 1
2 452247 * DATALOGGER - DAS IV 1
2030439 ** BATTERY 1
3 919305TKA * NAMEPLATE - DAS Sensor Grade 1
4 418743 * HARNESS - DAS communications 1
5 449904 ** RECEPTACLE - 12-pin 1
449905 ** WEDGE - 12-pin 1
449591 ** PIN - terminal (18 ga) 18
449894 ** PIN - sealing 3
6 415367 * BOX ASSEMBLY - DAS 1
7 919585TKA ** BOX - DAS 1
8 412405 ** CONNECTOR - receptacle (5-pin) 1
9 448329 ** RECEPTACLE (6-pin) 1
10 553427 ** SCREW - receptacle 8
552359 ** FLATWASHER 16
11 552361 ** NUT 8
12 556742TKA ** CONNECTOR - harness grip 1
13 552635 ** NUT 1
14 919586TKA ** COVER - box 1
15 553025 ** SCREW - cover 4
16 552001 ** FLATWASHER 4
17 993685 ** CHAIN 2
18 412406 ** CAP - dust 1
19 448333 ** CAP - dust 1
20 552332 * BANDWRAP 2
21 418703 * HARNESS - DAS 1
22 417585 ** PLUG - 12-pin (to DAS remote box) 1
417586 ** WEDGE - 12-pin 1
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 &
two 40-1132.
181
RELEASED
235H9 DAS CONTROL BOX Revised

01/16/15
182
RELEASED
Revised
01/16/15
DAS CONTROL BOX 235H9
23 418736 ** PLUG - 4-pin (J DAS IN) 1
418815 ** WEDGE - 4-pin 1
24 418733 ** PLUG - 2-pin (J DAS OUT) 1
418820 ** WEDGE - 2-pin 1
449587 ** SOCKET 18GA 6
25 442789TKA ** TERMINAL - ring (ground) 1
26 415709 ** PLUG - 8-pin (comm harness) 1
333908 ** GASKET - 8-pin plug 1
412457 ** SOCKET (18 ga) 8
416256 ** SEAL - wire 5
27 413359 ** PLUG - 35-pin (DAS) 1
412457 ** SOCKET - terminal (18 ga) 29
28 418834 ** RECEPTACLE - 12-pin (sensor harness) 1
418835 ** WEDGE - 12-pin 1
449591 ** PIN - terminal (18 ga) 12
29 401132 KIT - DAS SENSOR (2 zone & 3 zone, 10 ft & 40 ft sensor A/R
harnesses, does not include DAS module)
412985 * HARNESS - sensor (10 ft) 1
412986 * HARNESS - sensor (40 ft) 2
30 419657 * SENSOR A/R
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 &
two 40-1132.
183
RELEASED
238B8 DAS II/TracKing CONTROL BOX Revised

01/16/15
184
RELEASED
Revised
01/16/15
DAS II/TracKing CONTROL BOX 238B8
1 400974 KIT - sensor A/R
2 413015 HARNESS - sensor (10 ft) A/R
412985 HARNESS - sensor (20 ft) A/R
3 452247 DATALOGGER - DAS IV 1
2030439 * BATTERY 1
4 418743 HARNESS - DAS communications 1
449905 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 18
415367 BOX ASSEMBLY - DAS 1
6 919585TKA * BOX - DAS 1
7 412405 * CONNECTOR - receptacle (5-pin) 1
8 448329 * RECEPTACLE (6-pin) 1
9 553427 * SCREW - receptacle 8
10 552359 * FLATWASHER 16
11 552361 * NUT 8
12 556742TKA * CONNECTOR - harness grip 1
13 552635 * NUT 1
14 919586TKA * COVER - box 1
15 553025 * SCREW - cover 4
17 993685 * CHAIN 2
18 412406 * CAP - dust 1
19 448333 * CAP - dust 1
20 552332 BANDWRAP 2
21 919305TKA NAMEPLATE - DAS Sensor Grade 1
22 418943 HARNESS - DAS w/ TracKing GPRS 1
23 417585 * PLUG - 12-pin (to DAS remote box) 1
185
RELEASED
238B8 DAS II/TracKing CONTROL BOX Revised

01/16/15
186
RELEASED
Revised
01/16/15
DAS II/TracKing CONTROL BOX 238B8
417586 * WEDGE - 12-pin 1
412457 * SOCKET (18 ga) 9
24 418736 * PLUG - 4-pin (J DAS IN) 1
418815 * WEDGE - 4-pin 1
25 418733 * PLUG - 2-pin (J DAS OUT) 1
418820 * WEDGE - 2-pin 1
449587 * SOCKET 18GA 5
26 442789TKA * TERMINAL - ring (blue 1/4, 14-16 ga) 1
27 415709 * PLUG - 8-pin (communication harness) 1
333908 * GASKET - 8-pin plug 1
415719 * SOCKET - gold (18 ga) 5
416256 * SEAL - wire 5
28 413359 * PLUG - 35-pin (DAS) 1
412457 * SOCKET - terminal (18 ga) 29
29 418834 * RECEPTACLE - 12-pin (sensor harness) 1
418835 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 12
30 418947 * PLUG 7-pin (TracKing module) 1
418949 * SOCKET - 20 ga 9
32 419517 MODULE - TracKing (EU SIM) 1
419516 MODULE - TracKing (TSA SIM) 1
554606 SCREW - module 4
557478 LOCKWASHER 4
554638 FLATWASHER 4
33 419902 ANTENNA - GPS-GPRS (5M) 1
34 418755 ANTENNA - GPS-GPRS (1.5M) 1
35 927794 BRACKET - antenna 1
187
RELEASED
DAS IV/TracKing CONTROL BOX (5/12 &

259G5 after)
Revised
01/16/15
188
RELEASED

Revised
01/16/15 after) 259G5
1 400974 KIT - sensor A/R
2 413015 HARNESS - sensor (10 ft) A/R
3 452247 DATALOGGER - DAS IV 1
2030439 * BATTERY 1
4 418743 HARNESS - DAS sensors 1
449905 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 18
415367 BOX ASSEMBLY - DAS 1
6 919585TKA * BOX - DAS 1
7 412405 * CONNECTOR - receptacle (5-pin) 1
8 448329 * RECEPTACLE (6-pin) 1
9 553427 * SCREW - receptacle 8
11 552361 * NUT 8
12 556742TKA * CONNECTOR - harness grip 1
13 552635 * NUT 1
14 919586TKA * COVER - box 1
15 553025 * SCREW - cover 4
17 993685 * CHAIN 2
18 412406 * CAP - dust 1
19 448333 * CAP - dust 1
20 552332 BANDWRAP 2
21 919305TKA NAMEPLATE - DAS Sensor Grade 1
22 418943 HARNESS - DAS w/ TracKing GPRS 1
419518 HARNESS TRACKING SR2 1
189
RELEASED

259G5 after)
Revised
01/16/15
190
RELEASED

Revised
01/16/15 after) 259G5
23 417585 * PLUG - 12-pin (to DAS remote box) 1
417586 * WEDGE - 12-pin 1
412457 * SOCKET (18 ga) 9
24 418736 * PLUG - 4-pin (J DAS IN) 1
418815 * WEDGE - 4-pin 1
25 418733 * PLUG - 2-pin (J DAS OUT) 1
418820 * WEDGE - 2-pin 1
449587 * SOCKET 18GA 5
26 442789TKA * TERMINAL - ring (blue 1/4, 14-16 ga) 1
27 415709 * PLUG - 8-pin (communication harness) 1
333908 * GASKET - 8-pin plug 1
415719 * SOCKET - gold (18 ga) 5
416256 * SEAL - wire 5
28 413359 * PLUG - 35-pin (DAS) 1
412457 * SOCKET - terminal (18 ga) 29
29 418834 * RECEPTACLE - 12-pin (sensor harness) 1
418835 * WEDGE - 12-pin 1
449591 * TERMINAL - pin (16-18 ga) 12
418949 * SOCKET - 20 ga 9
401167 KIT - TracKing (EU SIM) 1
401168 KIT - TracKing (UK SIM) 1
401166 KIT - TracKing (less SIM) 1
32 419517 MODULE - TracKing (EU & UK SIM) 1
419516 MODULE - TracKing (TSA SIM) 1
420436 MODULE - TracKing (T-Mobile SIM) 1
554606 SCREW - module 4
557478 LOCKWASHER 4
554638 FLATWASHER 4
191
RELEASED

259G5 after)
Revised
01/16/15
192
RELEASED

Revised
01/16/15 after) 259G5
33 929744 BRACKET - module (EU & UK) 1
928524 BRACKET - module (TSA) 1
34 419902 ANTENNA - GPS-GPRS (EU & UK, 5M) 1
418755 ANTENNA - GPS-GPRS (TSA, 1.5M) 1
419901 ANTENNA - GPS-GPRS-WIFI (TSA, 1.5M) 1
421144 ANTENNA - REB, GPS-GSM-WIFI (2M) 1
193
RELEASED
238D5 EZ READ THERMOMETER Revised

07/31/15
194
RELEASED
Revised
07/31/15
EZ READ THERMOMETER 238D5
1 927931 BASE - thermometer 1
2 927932 COVER - thermometer 1
552001 FLATWASHER 4
3 412590 THERMOMETER - F (EZ read LCD) 1
412591 THERMOMETER - C (EZ read LCD) 1
551384 SCREW - thermometer 3
553014 LOCKWASHER 3
553013 FLATWASHER 3
552999 NUT 3
4 416950 GRIP - harness 1
5 334523 BUSHING 1
6 410418 SENSOR 1
550547 CLAMP - sensor 1
7 419105 HARNESS - thermometer 1
8 422348 HARNESS - sensor (10 ft) 1
195
RELEASED
112D9 DEUTSCH IN-LINE CONNECTORS Revised

05/31/15
196
RELEASED
Revised
05/31/15
DEUTSCH IN-LINE CONNECTORS 112D9
1 449700 TERMINAL - socket (w/ 6-in wire lead) 2
449587 TERMINAL - socket (without wire) 2
2 449585 PLUG (2-pin, w/ seal) 1
3 332392 SEAL 1
4 449586 WEDGE 1
5 449590 WEDGE 1
6 449589 RECEPTACLE (2-pin) 1
7 449701 TERMINAL - pin (w/ 6-in wire lead) 2
449591 PIN - terminal (w/o wire) 2
8 449631 CONNECTOR (3-pin, w/ seal) 1
9 332393 SEAL 1
10 449536 WEDGE 1
11 449545 WEDGE 1
13 448935 PLUG (4-pin, w/ seal) 1
14 332394 SEAL 1
15 448936 WEDGE 1
16 448918 WEDGE 1
18 448920 CONNECTOR (6-pin, w/ seal) 1
19 332395 SEAL 1
20 448921 WEDGE 1
21 448917 WEDGE 1
22 448914 CONNECTOR (6-pin) 1
23 449903 PLUG (8-pin, w/ seal) 1
24 332396 SEAL 1
25 449902 WEDGE 1
26 449901 WEDGE 1
28 449600 PLUG (12-pin, w/ seal) 1
197
RELEASED
112D9 DEUTSCH IN-LINE CONNECTORS Revised

05/31/15
198
RELEASED
Revised
05/31/15
DEUTSCH IN-LINE CONNECTORS 112D9
29 332397 SEAL 1
30 449601 WEDGE 1
31 449905 WEDGE 1
33 412323 PLUG - assembly (w/ 6-in wires) 1
34 412322 RECEPTACLE - assembly (w/ 6-in wires) 1
39 414524 SOCKET (8-10 ga) 1
40 413073 PLUG (1 terminal) 1
41 413069 RECEPTACLE (1 terminal) 1
42 446850 PIN (8-10 ga) 1
43 449602 PIN - sealing A/R
44 449906 TAB - mounting (for all connectors except the 8-pin connector) A/R
45 449907 TAB - mounting (for 8-pin connector only) A/R
46 2040703 KIT - crimper (w/ terminals) 1
2041038 * TOOL - crimper 1
2040799 * TOOL - wedge remover 1
199
RELEASED
193G5 AMP MATE-N-LOCK CONNECTORS Revised

10/22/12
200
RELEASED
Revised
10/22/12
AMP MATE-N-LOCK CONNECTORS 193G5
4 414734TKA CONNECTOR (8-pin) 1
7 415719 SOCKET (20-16 gauge) A/R
415718 SOCKET (22-18 gauge) A/R
8 415710 CONNECTOR - sealed (4-pin) 1
9 333909 GASKET - 4-pin plug 1
14 416256 SEAL - wire A/R
2040737 TOOL - pin removal 1
2041120 TOOL - pin removal 1
201
RELEASED
233H7 CONDENSER FRAME GROUP Revised

09/21/16
202
RELEASED
Revised
09/21/16
CONDENSER FRAME GROUP 233H7
1 988290 FRAME - condenser 1
559084 INSERT (M6) 25
511880TKA INSERT (M8) 20
2 331371 GROMMET (1.7 id) 2
3 927522TKA MEMBER - bottom 1
4 927523TKA ARCH - support 1
556764 SCREW - arch 2
5 929928 BRACKET - front 1
6 927525 BRACKET - fuel filter 1
7 927526 BRACE - condenser coil 1
556215 SCREW - bracket & support 15
557727 LOCKWASHER 15
557069 FLATWASHER 15
8 927642 NUTSTRIP - unit lifting 2
559495 RIVET - nutstrip 4
9 927521TKA BRACKET - battery cable (see 236D0) 1
10 988204 STIFFENER - evaporator 1
555579 SCREW - stiffener (M10 x 25) 2
556280 SCREW - stiffener (M10 x 60) 6
551173 LOCKWASHER 8
557072 FLATWASHER 8
11 988205 BULKHEAD 1
988905 BULKHEAD (heat option only) 1
12 300290TKA GASKET - sill 1
13 513156 BOLT - mounting (8.6 in lg) A/R
553686 NUT 4
14 927527 BLOCK - filler (T-570/600/800) 2
15 929248 BOLTSTRIP 1
559495 RIVET - boltstrip 1
203
RELEASED
233H7 CONDENSER FRAME GROUP Revised

09/21/16
204
RELEASED
Revised
09/21/16
CONDENSER FRAME GROUP 233H7
16 929654 BRACKET - valve (6/12 & after) 1
17 927784 BRACE - fanshaft 1
18 512026 BOLT - unit lifting 3
19 927544 BRACKET - valve (before 6/12) 1
205
RELEASED
235A9 DOORS & COVERS Revised

09/26/16
206
RELEASED
Revised
09/26/16
DOORS & COVERS 235A9
1 988023 DOOR - engine (curbside) 1
2 927930 * HINGE - door (with pin, 2 per door) 4
557407 * SCREW - hinge 8
3 511928 FASTENER - door 6
4 557112 WASHER - retainer 8
5 554318 NUT - u 8
6 511927 SPRING - fastener (door) 4
7 988024 DOOR - control box (roadside) 1
8 927790 * WINDOW - sightglass 1
557409 SCREW - hinge to door 1
557171 LOCKWASHER 1
557089 FLATWASHER 1
9 988223 COVER - engine 1
10 556544 CLAMP - cover 2
11 998822TKA SPACER - clamp 2
557170 LOCKWASHER 2
557075 FLATWASHER 2
12 556023TKA SPACER - fastener 2
557170 LOCKWASHER 4
13 511926 SCREW - cover 2
558536 FLATWASHER 2
14 988214 SCREEN - top (before 10/16) 1
989655 SCREEN - top (10/16 & after) 1
510718 SCREW - screen (16mm) 3
207
RELEASED
235A9 DOORS & COVERS Revised

09/26/16
208
RELEASED
Revised
09/26/16
DOORS & COVERS 235A9
15 929224 BRACKET - clamp 2
511926 SCREW - clamp (25mm) 4
16 552536 CLAMP - screen 2
17 918726 HINGE - left (control box door) 2
18 918725 HINGE - right (engine door) 2
557407 SCREW - hinge to frame 8
557171 LOCKWASHER 8
557089 FLATWASHER 8
19 334504 GASKET - control box door 1
20 334522 GASKET - control box door (lower) 1
21 988474 SCREEN - top (full cover, before 10/16) 1
989654 SCREEN - top (full cover, 10/16 & after) 1
22 929119 COVER - snow (optional) 1
557007 NUT 3
209
RELEASED
CONDENSER COVERS & GRILLES T-580R/

235A8 600/600R/800/800R
Revised
05/28/15
210
RELEASED
CONDENSER COVERS & GRILLES T-580R/

Revised
05/28/15 600/600R/800/800R 235A8
1 988019 CAP - top 1
512123 INSERT - threaded (M6) 8
512124 INSERT - threaded (M5) 1
511926 SCREW - cap (SEMS, 25mm) 3
511929 SCREW - cap (SEMS, 16mm) 6
557035 SCREW - cap (hex hd) 4
557171 LOCKWASHER 4
557089 FLATWASHER 4
2 988018 BAND - belly 1
510718 SCREW - band 8
3 988211 GRILLE - upper 1
988530 GRILLE - upper (chrome) 1
511926 SCREW - grille 12
4 988017 PANEL - condenser (bottom) 1
5 334521 SOUNDFOAM - bottom 1
6 988025 GRILLE - lower 1
988442 GRILLE - lower (chrome) 1
511926 SCREW - panel 2
7 927034TKA BRACKET - band 1
510718 SCREW - bracket to band 3
8 927031 BRACKET - coil (roadside) 1
510718 SCREW - bracket to cap 2
9 927030 BRACKET - coil (curbside) 1
510718 SCREW - bracket to cap 2
10 927551 PANEL - blockoff 1
510718 SCREW - panel to band 4
11 927552 CAP - hose management 2
12 928668TKA NAMPLATE - TK logo 1
211
RELEASED
235A3 EVAPORATOR COMPARTMENT Revised

06/13/16
212
RELEASED
Revised
06/13/16
EVAPORATOR COMPARTMENT 235A3
1 931885 HOUSING - evaporator 1
559761 SCREW - housing (M6 X 25) 3
510718 SCREW - housing (M6 X 16) 8
556997 NUT - captive 8
2 672422 COIL - evaporator (see 235H3) 1
2030534 SEALER - tape A/R
4 927539 COVER - curb side 1
5 927540 COVER - road side 1
510718 SCREW - cover (M6 X 16) 20
6 911843 BLADE - damper (metal, plastic blade see 242G5) 1
7 929436 ROD - blade 1
559002 SCREW - rod to blade 3
557089 FLATWASHER 6
557034 NUT 3
8 556534 WASHER - damper blade 2
9 913905 BEARING - damper 2
557407 SCREW - bearing 4
557089 FLATWASHER 4
557034 NUT 4
10 442823 SOLENOID - damper 1
927541 NUTSTRIP - solenoid 2
11 552112 SCREW - solenoid rod 1
552001 FLATWASHER 2
554560 NUT 1
12 552550 PIN - cotter 2
552001 FLATWASHER 2
13 999953 ROD - damper solenoid 1
14 910861TKA SPRING - damper blade 2
213
RELEASED

06/13/16
214
RELEASED
Revised
06/13/16
15 917812 BRACKET - housing support 1
16 928016 ANGLE - damper blade clamp 1
557172 SCREW - angle 2
557075 FLATWASHER 4
557042 NUT 2
17 559976 CLAMP - damper blade 1
557075 FLATWASHER 2
557042 NUT 1
18 927537 BRACKET - drain pan (roadside) 1
19 927536 BRACKET - drain pan (curbside) 1
510718 SCREW - bracket (4 each bracket) 8
20 927538 BRACKET - evaporator (vertical) 1
21 928001 BRACKET - evaporator (horizontal) 1
557075 FLATWASHER 2
557170 LOCKWASHER 2
22 988207 BASE - evaporator drain pan 1
23 988209 ORIFICE - evaporator fan 2
553045 WASHER - dome 8
24 927543 COVER - evaporator (bottom) 2
25 927650 SCREEN - evaporator 2
555635 SCREW - cover & screen 4
26 300290TKA KIT - sill gasket 1
27 557375 SCREW - evaporator to frame (100 mm lg) 1
510111TKA SCREW - evaporator to frame (140 mm lg) 5
558536 FLATWASHER 6
557348 NUT 6
215
RELEASED

06/13/16
216
RELEASED
Revised
06/13/16
28 912434 HOSE - evaporator drain 2
30 927553 SCREEN - curbside 1
31 927554 SCREEN - roadside 1
217
RELEASED
EVAPORATOR COMPARTMENT (1/10 &

242G5 after)
Revised
06/26/17
218
RELEASED

Revised
06/26/17 after) 242G5
1 931885 HOUSING - evaporator (North America, before 11/11) 1
989364 HOUSING - evaporator (North America, 11/11 & after) 1
510718 SCREW - housing (16 mm long) 8
559761 SCREW - housing (25 mm long) 3
672730 COIL - evaporator (unit w/ coolant option) 1
3 2030534 SEALER - tape A/R
4 928272 COVER - curb side (before 10/2013) 1
935459 COVER - curb side (10/2013 to 10/2015) 1
935467 COVER - curb side (10/2015 & after) 1
5 935458 COVER - road side 1
510718 SCREW - cover A/R
6 986687 BLADE - damper 1
7 928274 PIVOT - blade 2
8 442823 SOLENOID - damper 1
913095 * COVER - plunger 1
552762 * BOLT - eye 1
442847 * PLUNGER 1
442756 DIODE 1
927541 NUTSTRIP - solenoid 2
9 552550 PIN - cotter 2
552001 FLATWASHER 2
10 999953 ROD - damper solenoid 1
11 910861TKA SPRING - damper blade 2
12 931884 BRACKET - housing support 1
13 910759 CLAMP - damper blade 1
219
RELEASED

242G5 after)
Revised
06/26/17
220
RELEASED

Revised
06/26/17 after) 242G5
557075 FLATWASHER 2
557008 NUT 1
14 927537 BRACKET - drain pan (roadside) 1
15 927536 BRACKET - drain pan (curbside) 1
510718 SCREW - bracket (4 each bracket) 8
16 927538 BRACKET - evaporator (vertical) 1
17 928610TKA BRACKET - evaporator (horizontal) 1
557075 FLATWASHER 2
557170 LOCKWASHER 2
18 988207 BASE - drain pan (North America, before 11/11) 1
988904 BASE - drain pan (North America, 11/11 & after) 1
932297 BASE - drain pan (Europe) 1
988987 BASE - drain pan (coolant heat option) 1
19 988209 ORIFICE - evaporator fan 2
553045 WASHER - dome 8
20 929531 COVER - evaporator (bottom) 2
21 927650 SCREEN - evaporator 2
555635 SCREW - cover & screen 4
22 300290TKA KIT - sill gasket 1
23 557375 SCREW - evaporator to frame (100 mm lg) 1
510111TKA SCREW - evaporator to frame (140 mm lg) 5
558536 FLATWASHER 6
557348 NUT 6
24 986722 HOSE - evaporator drain 2
511989 CLAMP - hose (24 mm) 2
26 988800 SCREEN - evaporator (curbside before 10/2013, roadside 1/ 2
2010 & after)
221
RELEASED

242G5 after)
Revised
06/26/17
222
RELEASED

Revised
06/26/17 after) 242G5
559495 RIVET - screen 4
27 332361 GROMMET 1
28 988908 GUARD - top 1
29 935469 SCREEN - evaporator curbside (10/2013 to 10/2015) 1
932298 SCREEN - evaporator curbside (10/2015 & after) 1
223
RELEASED
240B2 LOW SOUND Ldb KIT (T-600 & T-800) Revised

09/26/16
224
RELEASED
Revised
09/26/16
LOW SOUND Ldb KIT (T-600 & T-800) 240B2
1 781708 FAN - condenser (Ldb kit) 1
550141 SCREW - fan 4
550790 LOCKWASHER 4
2 771699 HUB - fan 1
558650 SCREW - hub 2
550790 LOCKWASHER 6
550371 FLATWASHER 2
3 557555 KEY 1
4 921551 ORIFICE - condenser fan 1
5 927953 PANEL - blockoff 1
6 927955 LOUVER - sound 2
7 334525 SOUNDFOAM - engine door (before 2012) 1
335077 SOUNDFOAM - engine door (2012 & after) 1
512375 BUTTON - trim 4
8 334527 SOUNDFOAM - engine cover 1
511984 CLIP - foam retainer 5
9 988223 COVER - engine (see 235A9) 1
10 988214 SCREEN - top (before 10/16, see 235A9) 1
989655 SCREEN - top (10/16 & after, see 235A9) 1
11 511926 SCREW - screen (25mm) 5
558782 WASHER 8
552536 CLAMP - screen 3
556023TKA SPACER 1
511994 U-NUT 1
12 334521 SOUNDFOAM - grille 1
13 335078 SOUNDFOAM - engine 1
225
RELEASED
38B2 BATTERY BOX ASSEMBLY (TSA) Revised

12/23/16
226
RELEASED
Revised
12/23/16
BATTERY BOX ASSEMBLY (TSA) 38B2
450897 BOX - battery (does not include battery) 1
1 982011 * BOX - battery 1
2 981957 * COVER - battery box 1
3 995716 * ROD - battery holddown (13.5 lg) 2
997170 * ROD - battery holddown (11.25 lg) 2
4 911344TKA * ANGLE - battery holddown 1
5 552542 * NUT 2
7 331371 * GROMMET 2
8 554974 * NUT - captive 4
9 553018 * SCREW - cover 4
12 994490 NAMEPLATE - Warning 1
995714 NAMEPLATE - Corrosive 1
995715 NAMEPLATE - recommended batteries 1
2030339 BATTERY (480CCA) 1
2030340 BATTERY (625CCA) 1
2030774 BATTERY (640 CCA) 1
2030777 BATTERY - EON (880 CCA) 1
227
RELEASED
235F4 FUEL TANK & PUMP GROUP Revised

06/26/17
228
RELEASED
Revised
06/26/17
FUEL TANK & PUMP GROUP 235F4
1 120927 TANK - fuel (30 gal 18 dia) 1
2 117984 * CAP - fuel tank 1
3 115331 * TUBE - fuel 2
4 555617 * VENT - check 1
5 112593 * GAUGE - fuel 1
115450 ** DIAL - fuel gauge 1
6 334818 ** O-RING - gauge to tank 1
7 119134 * DRAIN - ball check 1
8 988077 BAND - fuel tank 2
553686 NUT 2
555431 FLATWASHER 2
9 417059 PUMP - fuel 1
100494 * KIT - strainer & o-ring 1
334736 ** O-RING 1
554953 NUT 2
12 132423 GAUGE - fuel. twinsite electronic (optional) 1
229
RELEASED
236B5 NAMEPLATES (TSA) Revised

05/05/16
230
RELEASED
Revised
05/05/16
NAMEPLATES (TSA) 236B5
1 928668TKA NAMEPLATE - TK Logo 1
2 927654 NAMEPLATE - Thermo King 1
3 927367TKA NAMEPLATE - IR Logo 1
4 927664 NAMEPLATE - T-600 1
5 927665 NAMEPLATE - T-800 1
6 927652 NAMEPLATE - T-1000 1
7 929247 NAMEPLATE - T-570R 1
8 928129 NAMEPLATE - T-600R 1
9 928130TKA NAMEPLATE - T-800R 1
10 928145 NAMEPLATE - T-1000R 1
929113 NAMEPLATE - T-1000R 1
11 927791 NAMEPLATE - T-1200R 1
12 929376 NAMEPLATE - T-600M 1
13 929245 NAMEPLATE - T-800M 1
14 929246 NAMEPLATE - T-1000M 1
15 929699 NAMEPLATE - T-500R 1
16 926772 NAMEPLATE - Green Tech 1
17 929112 NAMEPLATE - SPECTRUM 1
18 928726 NAMEPLATE - WHISPER (black) 1
929616 NAMEPLATE - WHISPER (white) 1
19 928307 NAMEPLATE - Refrigerant R404A 1
20 920326TKA NAMEPLATE - Compressor Oil 1
21 915882TKA NAMEPLATE - R404A 1
22 999084 NAMEPLATE - Arrow 1
23 919596 NAMEPLATE - Warning, Scroll 1
24 927184TKA NAMEPLATE - Relay Board (SR-2) 1
928824 NAMEPLATE - Relay Board (SR-3) 1
25 921944 NAMEPLATE - Pressure Vessel (condenser) 1
921946 NAMEPLATE - Pressure Vessel (evaporator) 1
921947 NAMEPLATE - Pressure Vessel (accumulator) 1
231
RELEASED
236B5 NAMEPLATES (TSA) Revised

05/05/16
232
RELEASED
Revised
05/05/16
NAMEPLATES (TSA) 236B5
917419 NAMEPLATE - Pressure Vessel (heat exchanger) 1
921945 NAMEPLATE - Pressure Vessel (receiver) 1
26 929541 NAMEPLATE - RT-800R 2
27 932648 NAMEPLATE - EEC 1
29 903188 KIT- Nameplates R452A SLX/ SLXe 1
30 932223 * NAMEPLATE - Refrigerant, Compressor Oil Type 1
31 932363 * NAMEPLATE - Refrigerant R452A 1
32 933256 * NAMEPLATE - R452A (small, 10 cm long) 1
33 933255 * NAMEPLATE - R452A (large, 28 cm long) 1
233
RELEASED
143D11 NAMEPLATES Revised

05/05/16
234
RELEASED
Revised
05/05/16
NAMEPLATES 143D11
1 930644 NAMEPLATE - Caution Lifting, consolidated warning set 1
2 997834 NAMEPLATE - Caution 1
3 930644 NAMEPLATE - Caution 1
4 930644 NAMEPLATE - Caution Fan, consolidated warning set 1
5 931669 NAMEPLATE - Warning 1
6 914816 NAMEPLATE - Caution, High Voltage 1
7 918799 NAMEPLATE - Caution, Cycle Sentry 1
8 930644 NAMEPLATE - Warning, Not A Major Lifting Point, 1
consolidated warning set
9 994806 NAMEPLATE - Warranty (TSA) 1
917989 NAMEPLATE - Warranty (EMEIA) 1
10 999954 NAMEPLATE - Belt Tension 1
11 914811TKA NAMEPLATE - Run hours 1
12 999526 NAMEPLATE - Bypass Oil Filter 1
13 914810TKA NAMEPLATE - Electric hours 1
14 998509 NAMEPLATE - Maintenance 1
920176TKA NAMEPLATE - Maintenance (Japan) 1
15 914809 NAMEPLATE - Engine hours 1
16 931669 NAMEPLATE - Fuel Filter, consolidated warning set 1
17 931669 NAMEPLATE - Battery Terminal 1
18 919973TKA NAMEPLATE - Battery Terminal 1
19 994660 NAMEPLATE - Positive 1
20 994661 NAMEPLATE - Negative 1
21 924311 NAMEPLATE - Sound Power (101 Ldb) 1
24 918860TKA NAMEPLATE - Clean Fuel Pump 1
25 925947 NAMEPLATE - Tethers 1
235
RELEASED
143D11 NAMEPLATES Revised

05/05/16
236
RELEASED
Revised
05/05/16
NAMEPLATES 143D11
28 903188 KIT- Nameplates R452A SLX/ SLXe 1
29 932223 * NAMEPLATE - Refrigerant, Compressor Oil Type 1
30 932363 * NAMEPLATE - Refrigerant R452A 1
31 933256 * NAMEPLATE - R452A (small, 10 cm long) 1
32 933255 * NAMEPLATE - R452A (large, 28 cm long) 1
237
RELEASED
INDEX NUMERICAL BY PART NUMBER
100242 47, 51 119242 69 130555 21

100243 47, 51 119279 49, 51 130556 15
100378TKA 49, 51, 229 119281 57 130558 13
100416 55 119282 57 130559 13
100494 49, 51, 229 119321 47, 51, 55 130560 13
100529 61 119341 47, 51, 55 130561 13
100535 53 119632 61, 65 130562 13
100545 107 119638 27 130563 13, 45
1010360 19, 33 119639 27 130564 19
1010373 19, 33, 35 119641 21 130566 17
1020946 77, 83, 99, 103, 115, 119642 21 130567 17
119 119643 21 130568 17
1020951 115 119644 15 130569 17
1040784 81, 83, 135, 169 119646 13, 45 130571 17
1040786 135, 169 119647 15 130572 17
1040791 135, 169 119650 15 130575 29
1040801 81, 83, 135, 169 119651 15 130598 33
1070348 97 119652 15 130599 33
1070349 83, 97 119653 13, 45 130600 33
112593 229 119654 15, 45 130601TKA 33
112886 47, 99, 103, 115, 119 119656 13 130602TKA 33
114372 47, 51 119657 13 130603TKA 33
114380 47, 51 119659 13 130843 11
114841 47, 51 119660 13 130844 11
114941 47, 51 119666 19 130848 13
115091 15, 27 119668 19 130850 19
115320TKA 47, 51 119670 17 130851 17
115331 229 119674 17 130852 17
115450 229 119682 29 130954 31
115499 11 119685 35 130957 61, 65
115513 99, 103 119686 35 130990TKA 61, 65
115941 47, 53 119703 27 130996 57
116109 33 119704 27 130997 59
116110TKA 33 119710 37 130998 59
116115 33 119711 37 130999 61
116173 59 119712 37 131002TKA 61
116182 29, 47, 51, 55 120874 11 131003 61
116555 11 120875 13 131004 61
116579 13 120876 17 131005 61
116590TKA 19 120927 229 131007 61
116780 35 120941 17 131008 61
116837 47 120989 59 131028 25
116863 89 120997 59 131029 29
117031 17 121095 63 131031 29
117067 21 130339 13 131032 35, 57
117777 99, 103, 115 130406 27 131036 23
117984 229 130408 21 131037 23
118035 75 130410 15 131052 63, 67
118041 63, 69 130413 17 131053 63
118677 31 130418 31 131057 61, 65
118923 15 130422TKA 19, 37 131145 65, 69
119030 47, 51 130430 35 131241 65, 69
119059 55, 59 130433 33 131274 65
119068 59 130435TKA 33 131276 65
119091TKA 59 130436 33 131278 65, 69
119092 59 130553 11 131364 19
119134 229 130554 21 132269 31, 61, 65, 69
INDEX-1
RELEASED
132423 229 331009 89 334210 13, 45

132454 69 331015 129 334211 31, 45
132471 69 331221 115, 119 334212 35
132472 71 331371 171, 203, 227 334213 35
132473 69 331461 115 334402 49, 51
132474 69 331524 31, 45 334440 35
132475 69 331733 13, 45 334503 141
132528 69 331752 35 334504 143, 209
132543 69 331753 35 334521 211, 225
132547 59 331907 25, 45, 59 334522 209
2030278 89 331953 27, 37, 45 334523 195
2030339 227 331954 15, 27, 45 334525 225
2030340 227 331970 35 334527 225
2030348 21, 27 332110 149, 151 334541 149
2030385 21, 63, 65, 69 332134 89 334736 49, 51, 229
2030393 47, 51, 53 332221 119 334799 151
2030400 23, 75 332230 37 334818 229
2030439 181, 185, 189 332361 223 334984 129
2030534 111, 113, 213, 219 332392 197 335072 35
2030774 227 332393 197 335077 225
2030777 227 332394 197 335078 225
2030964 115 332395 197 335810 69
2040427 31 332396 197 3504665 175
2040703 199 332397 199 400530 73
2040737 201 332419 127 400974 135, 157, 185, 189
2040799 199 332472 107, 109 400975 135, 157, 159
2041038 199 332509 73 400980 137, 175
2041120 201 332541 115 400981 175
2041166 49, 51, 229 332817 43 400984 175
2041915 87 332995 119 400985 175
2041916 137 332996 119 400989 175
220350TKA 119 332998 119 400996 175
221030TKA 119 333007 61, 65, 135 401029 101, 105, 137
221032 119 333496 119 401061 179
221033 119 333512 27, 45 401062 179
221034 119 333690 35 401067 175
221035 119 333819 27 401068 175
221036 119 333820 27, 45 401069 175
221037 119 333821TKA 21, 45 401070 175
221040 119 333824 25, 45 401071 175
221098 119 333825 29, 45 401109 175
221100TKA 119 333827 31 401110 175
221153 119 333831 35 401111 175
221154 119 333832 35 401112 175
221155 119 333833TKA 35 401119 175
300275 27 333834 33, 45 401120 175
300278 11, 15, 21, 25, 27, 33, 333908 141, 149, 161, 165, 183, 401121 175
45 187, 191, 201 401125 181
300290TKA 203, 215, 221 333909 161, 165, 201 401132 183
300316 27 333927 149 401135 177
330282 149 333942 35 401160 175
330350 115 334015 145, 201 401165 175
330432 137 334091 13, 45 401166 191
330572 137 334123 21 401167 191
330612 111, 113 334159 31 401168 191
330822 119 334160 21, 29, 135 401313 101, 105, 139
330982 89 334209 11, 45 401377 119
INDEX-2
RELEASED
410124 179 414751 201 418733 153, 183, 187, 191

410277 155 414753 177 418734 155
410280 147 414857 155 418735 157
410418 137, 195 414858 149, 151 418736 153, 183, 187, 191
410463 73 414859 149 418737 139, 141
411105 169 415246 115, 135 418738 145
411217 149 415367 181, 185, 189 418739 145, 161, 165
411589 41 415629 147 418740 169
411590 41 415709 161, 165, 183, 187, 191, 418741 169
411591 41 201 418743 181, 185, 189
411592 41 415710 161, 165, 201 418755 187, 193
411593 41 415718 201 418758 153, 161, 165
411594 41 415719 141, 145, 161, 165, 187, 418759 153, 161, 165
411595 41 191, 201 418765 179
411596 41 415745 145, 201 418815 153, 183, 187, 191
411597 41 415786 141 418816 153, 157, 179
411598 41 415813 137, 141, 149 418817 153
411599 41 416094 145 418818 153, 157, 161, 165
411600 41 416096 145 418819 153, 157, 161, 165
411601 41 416256 141, 145, 161, 165, 183, 418820 153, 183, 187, 191
411602 41 187, 191, 201 418821 153, 157
411603 41 416257 201 418822 155
411604 43 416258 201 418823 155
411605 43 416315TKA 145 418824 155, 157
411606 43 416409 145 418825 155, 157
411816 139, 169 416410 145 418826 155, 161, 165
411932 175 416538 63, 67, 71, 135 418827 155, 161, 165
412322 199 416586 179 418828 151, 161, 165
412323 199 416702 13, 39 418829 157, 161, 165
412324 199 416742 175 418830 157, 161, 165
412325 199 416950 195 418831 157, 161, 165
412326 199 417039 177 418832 157, 161, 165
412327 199 417059 49, 51, 137, 229 418833 157
412405 161, 165, 181, 185, 189 417064 47, 51, 135 418834 157, 183, 187, 191
412406 181, 185, 189 417281 177 418835 157, 183, 187, 191
412407 157 417282 177 418836 157, 161, 165
412411 149, 151 417510 145 418868 145
412457 157, 183, 187, 191 417585 157, 181, 185, 191 418869 147
412590 137, 195 417586 157, 181, 187, 191 418870TKA 141, 149
412591 137, 195 417619 153 418871 137
412985 183, 185, 189 417620 153 418872 179
412986 183, 185, 189 417934 145 418943 185, 189
413015 185, 189 418275 169 418947 187, 191
413069 199 418292 137, 169 418948 187, 191
413073 199 418293 169 418949 187, 191
413359 183, 187, 191 418294TKA 169 419022 155
413408 171 418597 171 419023 175
413664 137 418598 171 419024 175
413681 133 418695 137, 155 419025 175
413847 99, 103, 135 418696 137, 157 419038 161
414188 169 418697 135, 141, 153 419081 57, 135
414189 169 418698 135, 141, 157 419105 195
414407 169 418699 171 419379 201
414470 21, 29, 135 418700 141, 161 419391 147
414524 199 418701 171 419516 187, 191
414734TKA 149, 201 418702 179 419517 187, 191
414735 201 418703 181 419518 189
INDEX-3
RELEASED
419657 183 448920 197 510594 25

419901 193 448921 197 510595 21
419902 187, 193 448935 197 510597 13
420100 37 448936 197 510598TKA 13
420155 135, 141, 153 449298 135 510599TKA 13
420156 141, 165 449536 197 510600 15
420436 191 449544 197 510601TKA 25
420642 171 449545 197 510602TKA 25
420644 135, 141, 149 449585 197 510604TKA 17
420645 149 449586 197 510605 29
420792 145 449587 153, 157, 161, 165, 183, 510606 29
420916 13, 39, 135 187, 191, 197 510608 31
421144 193 449589 197 510609 35
421312 137 449590 197 510610TKA 35
421313 117, 137 449591 153, 157, 163, 165, 181, 510611 35
421318 137 183, 185, 187, 189, 191, 197 510612 35
421517 141, 153 449593 153, 155 510623TKA 31
422341 77, 85, 135 449597 153, 155, 161, 165 510625 11
422347 61, 65, 135 449600 197 510717 145
422348 195 449601 199 510718 61, 111, 113, 207, 211,
422499 171 449602 155, 157, 161, 165, 199 213, 215, 219, 221
422524 101, 105, 139 449607 155 510801 151
422550 151 449631 197 510953 65, 69, 107, 109
423104 169 449700 197 511005 83
442756 57, 219 449701 197 511179 111, 113
442788 155 449768 153 511190TKA 21, 29, 31
442789TKA 155, 183, 187, 191 449769 153 511295 21
442792 169 449836 155 511321 177
442793 153, 169 449855 153 511468 93, 95
442823 137, 213, 219 449888 147 511479TKA 47, 53
442847 219 449891 169 511480 47, 53
443931 131 449894 181, 185, 189 511587 51
444695 137, 169 449900 197 511602TKA 85, 145
444700 139, 169 449901 197 511614TKA 171
445066 155 449902 179, 197 511767 141
445087 153 449903 179, 197 511768 155, 157
445219 161, 165 449904 181, 185, 189, 199 511810 63
445466 41 449905 181, 185, 189, 199 511840TKA 85
445469 41 449906 199 511841TKA 61
445474 41 449907 199 511851TKA 141, 143
445476 41 450897 227 511853TKA 169
445477 41 451374 137 511877 85
445630 153, 161, 165 451718 39, 41, 135 511879 145
445719 153 452247 181, 185, 189 511880TKA 203
446381 155 452326 39, 41, 135 511904 79
446646 169 452376 137, 149 511913 187, 193
446850 199 452385 137, 149 511925 21
447245 145 452401 179 511926 69, 107, 207, 209, 211,
447354 137 452404 179 225
447736 39 452589 77, 85, 135 511927 207
448198 57 452590 77, 135 511928 207
448329 181, 185, 189 452592 85 511929 211, 225
448333 181, 185, 189 5030349 67, 71 511959 79
448914 197 510111TKA 215, 221 511966 149
448915 197 510269 35 511984 225
448917 197 510590 11 511989 221
448918 197 510592 27 511994 225
INDEX-4
RELEASED
512023TKA 93 552542 227 554750 35

512026 205 552550 213, 219 554923 115
512041TKA 69 552635 181, 185, 189 554953 49, 53, 229
512123 211 552636 169 554974 227
512124 211 552640 75, 171 554979 59
512131 145 552641 75, 171 555002 61, 65, 69
512147 95 552762 219 555022 59, 83
512203TKA 125 552818TKA 61, 65, 69 555234 203
512291 65, 69, 107 552958 89 555371 83, 115
512313 29 552993 227 555424 77, 79
512375 225 552999 195 555431 229
512898 51 553009 111 555579 77, 79, 203
512899 51 553013 195 555617 229
513109 107, 109 553014 195 555635 215, 221
513156 203 553015 173, 195 555636 151
513259 69 553018 227 555640 149
550129 115 553025 181, 185, 189 555667 77, 115
550141 85, 225 553029 133 555672 117
550315 57 553045 215, 221 555761 125
550351 91 553048 75 555765 21
550366 57 553065 57 555766 21, 27
550371 85, 225, 227 553136 85, 107, 109 555770 19
550375 115 553164 47, 53 555772 13
550402 115 553168 47, 53 555779 11
550433 47, 53 553251TKA 99, 103 555785 27
550457 83 553272 163 555786 27
550547 195 553289 79 555788 27
550549 123 553350 89 555792 31
550665 47 553364 59 555795 21
550790 85, 225 553401 61 555798 19
550895 117 553427 181, 185, 189 555803 15
551004 47, 53 553443 179 555806 13
551042 21 553484 149 555810 35
551108 91 553594 75 555811TKA 15
551173 77, 79, 83, 91, 95, 125, 553682 99, 103 555813 17
203 553686 75, 203, 229 555816 17, 21
551384 125, 195 553834 89, 119 555818 17
551519 47, 53 553996 171 555819 17
551587 49, 53, 229 554167 63, 65, 69 555822 37
551769 115 554318 141, 207 555846 35
551983 99, 103 554506 125 555848 21
552001 63, 111, 149, 177, 181, 554515 47, 51 555849 21
185, 189, 195, 213, 219 554552 63, 65, 71 555852 39
552043 69 554560 57, 111, 213 555853 39
552048 83 554593 11 555860 21
552086 49, 53, 227 554605 123 555871 75
552112 213 554606 63, 65, 71, 123, 171, 555921 59
552201 133, 151 187, 191 555929 63, 123
552202 133 554608 35 555955 57, 61, 65
552330 141 554621 79 555957 75
552331 141 554622TKA 29, 45 555969 91
552332 141, 181, 185, 189 554632 39 556023TKA 207, 225
552359 181, 185, 189 554638 57, 61, 63, 65, 123, 125, 556147 149
552361 181, 185, 189 171, 187, 191 556176TKA 11
552363 117, 171 554666 209 556178TKA 11
552536 177, 209, 225 554680 83 556183 25, 59
552539 47, 53 554681 39, 41 556184 25, 59
INDEX-5
RELEASED
556186 25, 59 557343 47, 53 559126 177

556188TKA 31 557344 115 559222 19
556193 31 557347 85, 127 559428 209
556202 41 557348 127, 215, 221 559457 75
556203 39 557355 85 559495 75, 113, 203, 223
556207 13 557366 137 559567 57
556209 123 557369 145, 147 559761 213, 219
556215 77, 79, 203 557372 215, 221 559763 147
556254 35 557375 215, 221 559810 145
556280 203 557407 207, 209, 213 559857 121
556283 93, 95 557409 207 559859 119
556367 35 557478 57, 61, 63, 65, 67, 71, 559905 149
556382 17 123, 125, 171, 187, 191 559957 91
556388 63, 123, 125, 159, 171 557546 123 559958 91
556409 163 557555 225 559975 85
556416 89 557664 145 559976 215
556418 89 557697 145, 147 600181TKA 133
556534 213 557700 145 600294TKA 131
556537 21 557726 73 600669 101, 105, 139
556544 123, 125, 207 557727 59, 61, 73, 77, 79, 85, 610800 99, 103, 129
556557 21 203 612156 131
556573 93, 95 557792 77 612950 99, 103, 135
556742TKA 181, 185, 189 557802 123 612954 101, 105, 135
556764 79, 203 557825 125 613401 131, 135
556789 67, 71 557830 163 614525 101, 105, 137
556993 65, 69, 107, 109 557862 145, 147 614526 101, 105
556994 85, 171, 215, 221 558267 129 614527 99, 105
556997 111, 113, 213, 215, 219, 558268 129 614591 113
221 558316 111, 113, 125, 159, 215, 614654 111, 113
557004 77 219 614655 111
557005 77, 79 558391 29 614656 111, 113
557006 47, 79 558421 177 614657 111, 113
557007 51, 209 558423 77, 115 614658 111
557008 221 558441 15 614659 99
557018 123 558448 37 614660 99
557029 63 558471 93, 95 614661 99
557034 107, 109, 137, 213 558536 127, 207, 215, 221 614662 99, 103
557035 129, 211 558620 33, 45 614663 101
557042 83, 111, 113, 215 558626 33 614664 101, 105
557069 47, 59, 77, 79, 203 558627 43 614665 101, 105
557072 77, 79, 83, 91, 93, 95, 558628 43 614666 99
125, 203 558629 43 614667 101
557075 51, 63, 83, 111, 113, 558650 85, 117, 225 614668 101
129, 171, 207, 215, 221 558658 75 614669 99, 103
557085 53, 125 558752 195 614670TKA 99
557089 107, 109, 137, 207, 209, 558782 207, 209, 225 614671 101
211, 213 558854TKA 29, 31 614679 99, 105
557112 207 558857TKA 31 614680TKA 101
557122 75, 79, 115 558859 13 614681 99, 103
557134 61, 65, 69 558860 13 614682 99, 103
557144 61, 77, 85 558863 35 614683 99, 103
557170 63, 83, 129, 171, 207, 558993 207 614684 99, 103
215, 221 559002 213 614685 101
557171 207, 209, 211 559020 119 614686 101, 105
557172 215 559021 119 614687 99, 103
557339 53 559022 119 614704 111, 113
557342 65, 69, 107, 109, 125 559084 125, 129, 203 614707 101, 105
INDEX-6
RELEASED
614712 111, 113 672969 109 911843 213

614713 111, 113 673054 107, 109 912434 217
614715 111, 113 700135TKA 89 913095 57, 219
614885 111, 113 700175TKA 97 913157 123
615718 105 700189TKA 97 913886 123, 125
615725 105 700190TKA 97 913905 213
615954 103 771070 89 914308 151
615959 105 771427 31 914809 235
615960TKA 105 771464 83 914810TKA 235
616069 103 771699 83, 225 914811TKA 235
616071 105 772608 97 914816 235
616072 113 772752 31 915143TKA 123
616106 105 772756 17 915882TKA 231
616123 103 772757 31 917298 43
616124 103 772758 31 917419 233
616127 103 772950 83, 115 917812 215
616128 105 772951 83 917989 235
616129 125 772953 83 918725 209
616191 113 772954 83 918726 209
617724 101, 105, 139 772955 89 918799 235
661273 217, 221 772956 115 918860TKA 235
661896 115 772959 91 919305TKA 181, 185, 189
662672 63 772961 83 919585TKA 181, 185, 189
662859 133 772996TKA 93, 95 919586TKA 181, 185, 189
663015 115 773022 91 919596 231
663570 99, 103 773037TKA 83, 93, 95 919973TKA 235
663576 101, 105, 115 773039 83 920176TKA 235
665305 133 773124 95 920326TKA 231
665577 131 781306 83 921111 173
665722 99, 103 781307 83 921112 173
665744 131 781403TKA 85 921113 173
665763 101 781492 31, 85 921114 173
666102 133 781636 85 921551 85, 225
666384 101, 105, 133, 135 781668 83 921944 231
666996 101, 105 781681 83 921945 233
667392 99, 103, 127 781682 83, 89 921946 231
668669 101, 105 781695 79, 83, 91 921947 231
668928 115 781708 225 922923 235
669056 119 8101369 11 923067 163, 167
669257 127 8452326 41 924311 235
669387 115 8452570 141 924772 177
669941 115 8452571 141 924978 179
672405 99, 127 8452589 85 925199 149
672422 111, 113, 213, 219 8452681 85 925374 235
672424 99, 105 8452721 141 925563 171
672430 111 900335TKA 179 925656 49, 51, 229
672431 111 900421TKA 173 925947 235
672436 61, 99 900437TKA 79, 93 926682 179
672668 127 900438TKA 93 926772 231
672706 103, 127 903188 233, 237 927030 211
672707 127 910240 137 927031 211
672708 127 910445TKA 111, 113 927034TKA 211
672709 127 910734 21 927184TKA 231
672730 219 910759 219 927367TKA 231
672748 113 910861TKA 213, 219 927521TKA 171, 203
672756 113 911203TKA 89 927522TKA 203
672968 65, 69, 103, 109 911344TKA 227 927523TKA 203
INDEX-7
RELEASED
927525 203 927844 91 930644 235

927526 203 927930 207 930672 125
927527 203 927931 195 931032 179
927529 75 927932 195 931169 193
927530 57, 75 927933 163 931382 107, 109
927531 63, 67, 71 927934 163 931391 149
927533 75 927953 225 931449 193
927534 59 927955 225 931516 107
927535 85 928001 215 931517 107
927536 215, 221 928016 215 931518 107, 109
927537 215, 221 928104 149 931669 235
927538 215, 221 928105 149 931884 219
927539 213 928106 149 931885 213, 219
927540 213 928129 231 932223 233, 237
927541 213, 219 928130TKA 231 932297 221
927542 111, 113 928145 231 932298 223
927543 215 928272 219 932363 233, 237
927544 205 928274 219 932648 233
927545 129 928307 231 932651 233, 235
927547 79 928376TKA 93 932652 235
927549 77, 115 928524 193 933255 233, 237
927550 77, 115 928610TKA 221 933256 233, 237
927551 211 928668TKA 211, 231 933421 109
927552 211 928726 231 933422 107, 109
927553 217 928824 231 935182 107
927554 217 928830 75 935183 107
927555 147 928831TKA 75 935186 107
927577 117 928832TKA 75 935336 109
927578 123 928984 149 935458 219
927579 141 929112 231 935459 219
927580 145 929113 231 935467 219
927627 61 929119 209 935469 223
927630 145 929224 209 980771 61, 67, 69
927633 77 929226 95 981957 227
927634 77 929227 95 982011 227
927642 203 929228 79, 95 986687 219
927649 111, 113 929229 95 986722 221
927650 215, 221 929245 231 988017 211
927652 231 929246 231 988018 211
927654 231 929247 231 988019 211
927655 123 929248 203 988023 207
927656 123 929376 231 988024 143, 207
927659 57 929436 213 988025 211
927660 91 929531 221 988077 229
927662 57 929541 233 988204 203
927664 231 929583 171 988205 203
927665 231 929616 231 988206 85
927756 79 929654 205 988207 215, 221
927758 85 929699 231 988209 215, 221
927759 79 929744 193 988210 77
927763 77 929858 113 988211 211
927784 205 929922 125 988213 173
927786 123 929926 125 988214 207, 225
927790 207 929927 85 988222 141
927791 231 929928 203 988223 207, 225
927793 79 930577 75 988290 203
927794 187, 193 930625 95 988442 211
INDEX-8
RELEASED
988474 209
988530 211
988800 221
988904 221
988905 203
988908 223
988987 221
989019 85
989364 219
989654 209
989655 207, 225
989668 85
990541 75
992901 89
992902 89
993262 89
993264 89
993281 141
993685 181, 185, 189
994231 89
994490 227
994660 235
994661 235
994806 235
995714 227
995715 227
995716 227
996093 145
997170 227
997834 235
998509 235
998822TKA 207
999084 231
999526 235
999953 213, 219
999954 235
NSS 33, 41, 51, 65, 69, 91, 103,

107, 121, 141, 149
INDEX-9
RELEASED
INDEX ALPHABETICAL BY DESCRIPTION
* ADAPTER - drain cock, 63 * COIL - condenser (see * FITTING - saddle, 99, 103
* ADAPTER - fuel pickup, 53 note), 107 * FLATWASHER, 53, 93, 107,
* ANGLE - battery * COIL - radiator, 109 111, 177, 185, 189, 207, 227
holddown, 227 * COIL - radiator (see note), 107 * FRAME, 41
* ARMATURE, 41 * COLLAR - fix, 35 * GAKSET - intake manifold, 13,
* BAFFLE - breather, 13 * CONNECTOR - 2-pin 45
* BALL, 41 (J4), 161, 165 * GASKET - 4-pin
* BALL - sight glass, 127 * CONNECTOR - 8-pin receptacle, 161, 165
* BANDWRAP, 181 (J15), 153 * GASKET - 8-pin plug, 187, 191
* BATTERY, 185, 189 * CONNECTOR - alternator * GASKET - 8-pin
* BEARING, 91, 95 (sense & exc), 155 receptacle, 161, 165
* BEARING - connecting rod, 17 * CONNECTOR - alternator * GASKET - bottom cover, 35
* BEARING - main, 11 (W wire), 155 * GASKET - cap, 69, 115
* BEARING - mounting, 107 * CONNECTOR - display * GASKET - case, 35
* BEARING - thrust (set of 2), 11 (20-pin), 149, 151 * GASKET - connector, 149
* BOLT, 11, 43 * CONNECTOR - flash * GASKET - coolant pump, 31
* BOLT - connecting rod, 17 loading (D-sub), 149, 151 * GASKET - cover, 13, 35
* BOLT - eye, 219 * CONNECTOR - harness * GASKET - cylinder head, 45
* BOOT - solenoid, 57 grip, 169, 185, 189 * GASKET - exhaust
* BOX - battery, 227 * CONNECTOR - interface manifold, 45
* BOX - DAS, 185, 189 board (8-pin), 149 * GASKET - front cover, 35
* BOX ASSEMBLY - DAS, 181 * CONNECTOR - receptacle * GASKET - fuel pickup
* BRACKET, 43 (5-pin), 185, 189 (rubber), 49, 51
* BRACKET - adjuster, 93 * CONTROLLER - flush * GASKET - heater, 73
* BRACKET - bearing, 107 mount (muiti temp), 179 * GASKET - nozzle, 45
* BRACKET - coil * CONTROLLER - flush * GASKET - plug, 141, 145
(condenser side), 107, 109 mount (single temp), 179 * GASKET - return, 45
* BRACKET - coil (radiator * CORE - valve, 115 * GASKET - valve cover, 45
side), 107, 109 * COVER, 35, 107 * GASKET - water pump, 45
* BRACKET - fuel and oil * COVER - battery box, 227 * GAUGE - fuel, 229
filter, 53 * COVER - bottom, 37, 107, 109 * GEAR - ring, 17
* BRACKET - support * COVER - box, 185, 189 * GROMMET, 227
(condenser side), 107 * COVER - case, 37 * GROMMET - heater
* BUSHING, 53 * COVER - connector, 149 cable, 111, 113
* BUSHING - camshaft, 11 * COVER - harness, 149 * GROMMET (0.75 in), 149
* BUSHING - pulley, 93 * COVER - hose * GROMMET (1.0 in), 149
* BUSHING - snap-in, 107 management, 173 * HARNESS - controller to
* BUSHING - wrist pin, 17 * COVER - intake, 13 evap, 179
* CAP, 89, 115 * COVER - plunger, 219 * HARNESS - DAS, 181
* CAP - dust, 167, 185, 189 * COVER - straight, 173 * HARNESS - DAS
* CAP - fuel tank, 229 * COVER - tappet, 37 communications, 181
* CAP - terminal, 43 * COVER - terminal * HARNESS - diagnostic
* CAP - valve (brass, incl (starter), 153 controller, 137
gasket), 115 * COVER - top, 107, 109 * HARNESS - evaporator, 179
* CHAIN, 185, 189 * DATALOGGER - DAS IV, 181 * HARNESS - jumper, 101, 105,
* CIRCLIP, 17 * DRAIN, 43 139
* CLAMP, 33 * DRAIN - ball check, 229 * HARNESS - sensor (10
* CLIP - base (metal / * EJECTOR - dust, 59 ft), 183
plastic), 59 * ELBOW, 53 * HARNESS - sensor (40
* CLIP - base (metal), 59 * ELEMENT - air cleaner, 55, 59 ft), 183
* CLIP - retaining, 85 * FANSHAFT, 89 * HEATER - engine block, 73
* CLIP - retaining (micro * FIELD, 41 * HINGE - door (with pin, 2
channel coil), 85 * FILTER - fuel (EMI 2000 per door), 207
* CLUTCH - assembly, 41 hour), 55 * HOLDER - hose clip, 173
* COCK - drain, 61 * FILTER - oil, 55 * HOLDER & BRUSH -
* COIL, 131, 133 * FILTER - oil bypass (EMI assembly, 41
* COIL - condenser, 109 2000 hour), 55 * HOUSING, 41, 89, 91
INDEX-10
RELEASED
* HOUSING - oil pump, 27 * O-RING (fuel injection * PLUG (1/16), 13

* INDICATOR - liquid, 127 pump), 45 * PLUG (1/4), 11
* INSERT - valve, 99, 103 * O-RING (P12), 45 * PLUG (1/8), 11, 21, 31
* KEEPER - valve, 15 * O-RING (P16), 45 * PLUG (12 mm), 11
* KEY - gear, 17 * O-RING (P17), 45 * PLUG (18), 21
* KEY (1.5 in lg), 91 * O-RING (P32), 45 * PLUG (25 mm), 11
* KEY (2.0 in lg), 91 * O-RING (P40), 45 * PLUG (30 mm), 11
* KIT - bowl & gasket, 49, 51, * O-RING (S6), 35 * PLUG (35 mm), 13
229 * OIL - compressor (1L), 115 * PLUG (45 mm), 11
* KIT - box, remote * OIL synthetic (1 gallon), 89 * PLUG 5-pin (TracKing
controller, 179 * PIN - (14-16 ga), 153 module), 187, 191
* KIT - clutch repair, 97 * PIN - cover, 149 * PLUG 7-pin (TracKing
* KIT - fanshaft repair, 89 * PIN - dowel (flywheel), 17 module), 187, 191
* KIT - repair, 131, 133 * PIN - gold (18 ga), 145, 153, * PLUNGER, 219
* KIT - sensor, 157, 159 157 * PLUNGER - solenoid, 57
* KIT - strainer & o-ring, 49, 229 * PIN - gold (20 ga), 161, 165 * POCKET - plenum, 85
* KIT - valve repair, 101, 105, * PIN - piston, 17 * PROTECTOR - nozzle, 45
137 * PIN - sealing, 155, 157, 161, * PULLEY - tensioner, 93
* LEVER - control, 35 165, 185, 189 * RECEPTACLE - 12-pin, 185,
* LOCK - receptacle, 153 * PIN (14-16 ga), 155, 161, 165 189
* LOCKNUT, 35 * PIN (16-20 ga), 161, 165 * RECEPTACLE - 12-pin
* LOCKWASHER, 35, 73, 89, * PINION, 41 (DAS), 157
93, 207, 227 * PLATE - baffle, 13 * RECEPTACLE - 12-pin
* MOUNT - cable (fir tree), 155, * PLUG, 29, 59 (sensor harness), 187, 191
157 * PLUG - 1 pin (glow plug), 155 * RECEPTACLE - 2-pin, 153
* NAMEPLATE - DAS * PLUG - 12-pin (DAS), 157 * RECEPTACLE - 2-pin (on-
Sensor Grade, 181 * PLUG - 12-pin (to DAS off switch), 161, 165
* NAMEPLATE - R452A remote box), 185, 191 * RECEPTACLE - 2-pin
(large, 28 cm long), 233, 237 * PLUG - 2-pin, 153 (water & compr temp
* NAMEPLATE - R452A * PLUG - 2-pin (J DAS sensor), 157
(small, 10 cm long), 233, 237 OUT), 187, 191 * RECEPTACLE - 3 pin
* NAMEPLATE - Refrigerant * PLUG - 3 pin (fuel (door switch), 155
R452A, 233, 237 solenoid), 155 * RECEPTACLE - 3-pin
* NAMEPLATE - * PLUG - 3 pin (sealing), 155 (discharge pressure
Refrigerant, Compressor * PLUG - 35-pin, 157 transducer), 157
Oil Type, 233, 237 * PLUG - 35-pin (DAS), 187, * RECEPTACLE - 36 pin
* NAMEPLATE - Warning, 179 191 (J7), 153
* NUT, 35, 41, 53, 93, 107, 185, * PLUG - 4-pin (J DAS IN), 187, * RECEPTACLE - 4-pin (J8,
189, 227 191 J9, J10), 161, 165
* NUT - adjust, 13 * PLUG - 4-pin (sensor & * RECEPTACLE - 4-pin
* NUT - captive, 111, 113, 227 ETV), 153 (main harness & suction
* NUT - lever, 35 * PLUG - 6-pin (evap sensor transducer), 157
* NUT - lock, 169 harness), 157 * RECEPTACLE - 5-pin
* NUT - pulley, 93 * PLUG - 6-pin (phase (controller download), 165
* NUT - shaft, 35 selector), 145 * RECEPTACLE - 6-pin, 157
* NUT - u-bolt, 111 * PLUG - 6-pin (status light * RECEPTACLE - 6-pin
* O-RING, 35, 37, 43, 89, 127 or thermometer), 161, 165 (sealing), 161, 165
* O-RING - delivery, 35 * PLUG - 8-pin * RECEPTACLE - 8-pin, 155
* O-RING - diaphragm, 13 (communication harness), 187, * RECEPTACLE - 8-pin
* O-RING - fuel injection 191 (DAS), 161, 165
pump, 37 * PLUG - 8-pin (J14 & HMI), 141 * RECEPTACLE - 8-pin
* O-RING - pump, 31 * PLUG - 8-pin (sealing), 161, (flush mount controller), 161,
* O-RING - switch, 21, 29, 69, 165 165
135 * PLUG - 8-pin (sensor * RECEPTACLE - 8-pin
* O-RING (#4), 115 harness), 153 (J13), 161, 165
* O-RING (#6), 129 * PLUG - oil drain, 21 * RECEPTACLE - 9-pin, 145
* PLUG - pipe, 53
INDEX-11
RELEASED
* RECEPTACLE (6-pin), 185, * SHAFT - control, 35 * TERMINAL - ring (1/4

189 * SHIM, 35 blue), 153
* RECETACLE (8-pin), 151 * SHIM (0.005 thk), 89 * TERMINAL - ring (1/4
* RETAINER, 41 * SHIM (0.007 thk), 89 yellow), 153, 169
* RETAINER - spring, 15 * SHIM (0.020 thk), 89 * TERMINAL - ring (16-14 1/
* RING - external, 91 * SOCKET, 149 4), 155
* RING SET (0.25 os), 17 * SOCKET - 20 ga, 187, 191 * TERMINAL - ring (blue 1/4,
* RING SET (std), 17 * SOCKET - gold (16-20 14-16 ga), 187, 191
* RIVET, 107 ga), 161, 165 * TERMINAL - ring (blue), 145
* RIVET - clip (1/8), 85 * SOCKET - gold (18 ga), 145, * TERMINAL - ring (red), 145
* RIVET - clip (3/16), 85 157, 187, 191 * TERMINAL - socket, 157
* RIVET - cover, 107, 109 * SOCKET - gold (20 ga), 141 * TERMINAL-FINGRIP 18-
* RIVET - pocket, 85 * SOCKET - gold (sensor 14GA, 155
* RIVET - strap, 113 connector, 18 ga), 153 * TOOL - crimper, 199
* ROD - battery holddown * SOCKET - terminal (18 * TOOL - wedge remover, 199
(11.25 lg), 227 ga), 187, 191 * TUBE - fuel, 229
* ROD - battery holddown * SOCKET (12-14 ga), 155 * TUBE - splash guard, 89
(13.5 lg), 227 * SOCKET (14-16 ga), 153, 155 * U-BOLT - distributor, 111
* ROLLER - clutch, 41 * SOCKET (18 ga), 153, 157, * VALVE - diaphragm, 13
* ROTOR - inner (replace as 161, 165, 187, 191 * VALVE - elbow, 99, 103
a set w/ item 11), 27 * SOCKET 18GA, 187, 191 * VALVE - exhaust, 13
* ROTOR - outer (replace as * SOLENOID - stop, 37 * VALVE - intake, 13
a set w/ item 10), 27 * SPRING, 43 * VALVE - relief, 127
* SCREW, 41, 53 * SPRING - governor, 35 * VALVE - throttling
* SCREW - adjuster, 93 * SPRING - valve, 15 (electronic), 101, 105, 139
* SCREW - cap, 89 * STRAP - distributor, 113 * VENT - air, 89
* SCREW - clamp, 33 * STRIP - coil (25 ft), 107, 109 * VENT - check, 229
* SCREW - collar, 35 * STUD - bypass filter, 53 * WASHER - seal, 35
* SCREW - condenser & * STUD - cover, 35 * WASHER - seal (12), 45
radiator, 107 * STUD - pulley, 31 * WASHER - seal (8), 45
* SCREW - controller, 179 * SWITCH - magnetic * WASHER - sealing, 169
* SCREW - cover, 13, 31, 35, (assembly), 43 * WASHER - wave, 91
37, 185, 189, 227 * TANK - coolant, 69 * WEDGE - 12-pin, 157, 185,
* SCREW - heater, 73 * TANK - coolant (replaces 187, 189, 191
* SCREW - hinge, 207 13-984), 61 * WEDGE - 2-pin, 153, 157,
* SCREW - holder & clip, 173 * TEE, 53 161, 165, 187, 191
* SCREW - idle limit, 35 * TEE (with restrictor), 53 * WEDGE - 3 pin, 155
* SCREW - oil plug, 89 * TERMINAL, 153 * WEDGE - 3-pin, 157
* SCREW - receptacle, 185, 189 * TERMINAL - female, 155 * WEDGE - 4-pin, 153, 157,
* SCREW - solenoid, 37 * TERMINAL - fingrip, 161, 165 187, 191
* SCREW - switch (1.0 in), 177 * TERMINAL - fork (#8 * WEDGE - 6-pin, 157, 161, 165
* SCREW - switch (3/4 in), 177 yellow), 169 * WEDGE - 8-pin, 153, 155,
* SCREW - valve, 13 * TERMINAL - fork (16-14 161, 165
* SCREW - valve & baffle, 13 #8), 155 * WINDOW - sightglass, 207
* SEAL - connector, 155 * TERMINAL - fork (22-16 ** BATTERY, 181
* SEAL - oil, 21, 27 ga red), 155 ** BEARING, 41
* SEAL - pin, 161, 165 * TERMINAL - fork (blue), 147 ** BEARING - mounting, 109
* SEAL - socket, 161, 165 * TERMINAL - fork (red), 147 ** BEARING - roller, 89
* SEAL - valve stem * TERMINAL - fork (yellow ** BOX - DAS, 181
(exhaust), 15, 45 #10, 10-12 ga), 153 ** BRACKET - bearing, 109
* SEAL - valve stem (intake), 13, * TERMINAL - pin, 147 ** CAP - air vent, 89
45 * TERMINAL - pin (10 ga), 169 ** CAP - dust, 181
* SEAL - wire, 141, 145, 187, * TERMINAL - pin (16-18 ** CAP - overflow, 61
191 ga), 153, 157, 165, 185, 187, ** CAP - tank (15 psi), 61
* SEALER - thread, 53 189, 191 ** CHAIN, 181
* SENSOR, 183 * TERMINAL - ring (#8 ** CLUTCH, 41
* SHAFT, 91 yellow), 169 ** CONNECTOR - 8-pin, 179
INDEX-12
RELEASED
** CONNECTOR - harness *** BEARING, 41 BANDWRAP (1.75 dia), 141

grip, 181 *** O-RING, 51 BANDWRAP (4.0 dia), 141
** CONNECTOR - *** SPRING, 97 BASE - drain pan (coolant
receptacle (5-pin), 181 heat option), 221
** COVER - box, 181 BASE - drain pan (Europe), 221
** DIAL - fuel gauge, 229 A BASE - drain pan (North
** FACEPLATE, 179 America, 11/11 & after), 221
** FLATWASHER, 109, 181 ADAPTER - 3/8, 47, 51 BASE - drain pan (North
** GASKET - 8-pin plug, 183 ADAPTER - bypass oil filter, 47, America, before 11/11), 221
** KIT - bearing, 97 51 BASE - evaporator drain
** KIT - shoe, 97 ADAPTER - fuel filter, 47, 51 pan, 215
** KIT - strainer & o-ring, 51 ADAPTER - o-ring seal, 115 BASE - thermometer, 195
** NUT, 41, 181 ADAPTER - overload relay, 145 BATTERY - EON (880
** NUT - bracket, 109 ADAPTER - suction valve CCA), 227
** O-RING, 49, 89, 229 (one 1/8 npt port), 115 BATTERY (480CCA), 227
** O-RING - gauge to tank, 229 ADAPTER - suction valve BATTERY (625CCA), 227
** O-RING - switch, 61 (two 1/8 npt ports), 115 BATTERY (640 CCA), 227
** PIN - sealing, 181 ADAPTER & PLUG, 29 BEARING - connecting rod
** PIN - terminal (18 ga), 181, ADJUSTER, 57 (0.25 us), 17
183 ALTERNATOR (37A, w/o BEARING - damper, 213
** PINION, 41 fan, reman, Europe), 85 BELT - coolant pump, 31
** PLUG - 12-pin (to DAS ALTERNATOR (37A, w/o BELT - engine to motor, 83
remote box), 181 fan, reman, North America), 85 BELT - motor to compressor, 83
** PLUG - 2-pin (J DAS ALTERNATOR (original BELT - water pump (see
OUT), 183 equipment, 37A / 14V, w/o 213H6), 85
** PLUG - 35-pin (DAS), 183 fan, see 208F4), 77, 85, 135 BLADE - damper, 219
** PLUG - 4-pin (J DAS IN), 183 ALTERNATOR (original BLADE - damper (metal,
** PLUG - 8-pin, 179 equipment, 65A / 14V, w/o plastic blade see 242G5), 213
** PLUG - 8-pin (comm fan, see 242F5), 77, 135 BLOCK - cylinder (assy), 11
harness), 183 ALTERNATOR (standard life BLOCK - filler (T-570/600/
** RECEPTACLE - 12-pin, 181 plus, 37A / 14V, w/o fan, 800), 203
** RECEPTACLE - 12-pin see 208F4), 85 BOARD - controller - SR-2
(sensor harness), 183 ANGLE - damper blade (before 8/11, see 204E0), 141
** RECEPTACLE (6-pin), 181 clamp, 215 BOARD - interface (new
** RETAINER, 41 ANTENNA - GPS-GPRS exchange, SR-2, before 8/
** RING - snap, 41 (1.5M), 187 11, see 204E0), 141
** SCREW - cover, 181 ANTENNA - GPS-GPRS BOARD & CONTROLLER
** SCREW - receptacle, 181 (5M), 187 (SR-3, 8/11 & after, see
** SEAL - oil, 89 ANTENNA - GPS-GPRS 250B2), 141
** SEAL - wire, 183 (EU & UK, 5M), 193 BOLT - eye 1/2 in, 75
** SHAFT, 41 ANTENNA - GPS-GPRS BOLT - mounting (8.6 in lg), 203
** SOCKET - gold (18 ga), 179 (TSA, 1.5M), 193 BOLT - unit lifting, 205
** SOCKET - terminal (18 ANTENNA - GPS-GPRS- BOLTSTRIP, 203
ga), 183 WIFI (TSA, 1.5M), 193 BOLTSTRIP - compressor, 77,
** SOCKET (18 ga), 183 ANTENNA - REB, GPS- 115
** SOCKET 18GA, 183 GSM-WIFI (2M), 193 BOX - battery (does not
** SPRING, 41 ARCH - support, 203 include battery), 227
** SWITCH - coolant level, 61 ARM - rocker, 13 BOX - control, 141
** TERMINAL - gold (20 BOX - download, 163
ga), 179 BOX - junction, 137
** TERMINAL - ring B BOX - power receptacle
(ground), 183 BAFFLE & SCREEN - (NAD, see 236D3), 137
** TERMINAL - splice, 179 suction, 119 BOX - receptacle, 169
** WEDGE - 12-pin, 181, 183 BAND - belly, 211 BOX - remote light (optional,
** WEDGE - 2-pin, 183 BAND - fuel tank, 229 see 226E6), 137
** WEDGE - 4-pin, 183 BANDWRAP, 185, 189 BOX ASSEMBLY - DAS, 185,
** WEDGE - 8-pin, 179 BANDWRAP (0.75 dia), 141 189
INDEX-13
RELEASED
BRACE - condenser coil, 203 BRACKET - in-cab CAP - switch, 119

BRACE - fanshaft, 205 controller, 151 CAP - tank (10 psi), 69
BRACKET - adjuster, 95 BRACKET - module (EU & CAP - tank (15 psi), 65
BRACKET - air cleaner, 59 UK), 193 CAP - tank (7 psi, see grid
BRACKET - alternator, 77 BRACKET - module (TSA), 193 note), 61, 65
BRACKET - alternator/motor, 79 BRACKET - sensor, 63, 67, 71 CAP - top, 211
BRACKET - antenna, 187, 193 BRACKET - shield, 145 CAP - valve, 15, 99, 103, 117
BRACKET - arch support, 79 BRACKET - snubber, 75 CASE - gear, 27
BRACKET - band, 211 BRACKET - strainer, 123, 125 CHAIN - 3 links, 75
BRACKET - battery cable, 171 BRACKET - support, 95 CIRCLIP, 13
BRACKET - battery cable BRACKET - tension, 79 CLAMP - accumulator tank, 123
(see 236D0), 203 BRACKET - tension (30s), 79 CLAMP - air cleaner, 59
BRACKET - battery cable BRACKET - tension (50s), 79 CLAMP - cable (3/8), 171
(T-500R only), 171 BRACKET - tensioner (T- CLAMP - cable (7/16), 171
BRACKET - clamp, 209 1000/1000R/1000M/ CLAMP - cover, 207
BRACKET - clevis, 79 1200R), 93 CLAMP - damper blade, 215,
BRACKET - coil (curbside), 211 BRACKET - tensioner (T- 219
BRACKET - coil (roadside), 211 1000/1200), 95 CLAMP - dehydrator, 129
BRACKET - compressor/ BRACKET - tensioner (T- CLAMP - expansion, 111, 113
alternator, 77 570/600/800), 95 CLAMP - harness, 57, 177
BRACKET - compressor/ BRACKET - tensioner (T- CLAMP - harness (.312
frame, 77 570R/600/600R/600M/800/ dia), 149
BRACKET - condenser side, 91 800R/800M), 93 CLAMP - harness (.937
BRACKET - din, 149 BRACKET - tensioner (T- dia), 149
BRACKET - drain pan 580/680/880), 95 CLAMP - hose, 59, 61, 63, 65,
(curbside), 215, 221 BRACKET - valve, 123, 125 67, 69, 71
BRACKET - drain pan BRACKET - valve (6/12 & CLAMP - hose (24 mm), 221
(roadside), 215, 221 after), 205 CLAMP - hose (EPDM), 61
BRACKET - engine BRACKET - valve (before 6/ CLAMP - hose (silicone), 61
(compressor side), 75 12), 205 CLAMP - injection pipe, 33
BRACKET - engine (door BULKHEAD, 203 CLAMP - overflow, 69
side), 75 BULKHEAD (heat option CLAMP - screen, 209, 225
BRACKET - engine (T-1000/ only), 203 CLAMP - sensor, 159, 195
1200), 57 BUSHING, 47, 195 CLAMP - tube, 63, 111
BRACKET - engine (T-570/ BUSHING - coil mount, 65, 69 CLAMP - tube (0.25 dia), 123,
600/800), 57 BUSHING - pulley, 95 125
BRACKET - engine (upper BUTTON - trim, 225 CLAMP - tube (0.38 dia), 125
rear), 75 CLAMP - tube (1.0 in. dia), 123,
BRACKET - ETV, 123, 125 125
BRACKET - evaporator C CLAMP - tube (1.12 dia), 123
(horizontal), 215, 221 CLAMP - tubes, 113
BRACKET - evaporator CABLE - battery (21 ft), 171 CLAMP (0.38 dia), 123
(vertical), 215, 221 CABLE - battery (8.4 M), 171 CLAMP (0.500 dia), 123
BRACKET - evaporator side, 91 CABLE - ground (96 in), 171 CLIP - foam retainer, 225
BRACKET - expansion CABLE - heater, 137 CLIP - harness, 69
valve, 111, 113 CABLE - motor, 169 CLIP - HMI controller, 149
BRACKET - front, 203 CABLE - power (#2 wire, CLIP - hose, 21
BRACKET - fuel filter, 47, 203 12V), 171 CLIP - hub, 83
BRACKET - fuel pump, 49, 51, CABLE - power (10 ft long), 169 CLIP - hub (w/ screw), 83
229 CABLE - power (17 ft long), 169 CLUTCH, 97
BRACKET - harness, 117 CAMSHAFT - gear & plate, 19 CLUTCH (see 145F4), 83
BRACKET - harness CAP, 23 CLUTCH (under mount units
retaining, 141 CAP - dust, 163 only), 97
BRACKET - heater relay, 147 CAP - hose management, 211 COCK - coolant drain, 31
BRACKET - housing CAP - oil hose, 21 COCK - drain, 65, 67, 69, 71
support, 215, 219 CAP - overflow, 65, 69 COIL - condenser/ radiator, 99
CAP - sleeve, 169
INDEX-14
RELEASED
COIL - condenser/ radiator CONTACTOR - heater DEHYDRATOR (inc o-

(micro-channel coil, see (optional), 147 rings), 129
note), 107 CONTACTOR (400/3/50), 147 DEHYDRATOR (see 235H6), 99
COIL - condenser/ radiator CONTACTOR & TIMER, 145 DIODE, 57, 219
(micro-channel coil), 109 CONTROLLER - cab DIPSTICK, 29
COIL - condenser/ radiator (preimum, HMI) (see DISPLAY - face plate decal
(North America 6/15 & 238B7), 137 (status display), 175
after, Europe 8/15 & after, CONTROLLER - cab DISPLAY - face plate decal
see 290H1), 65, 103 (premium, HMI), 149 (status/ fuel level display), 175
COIL - condenser/ radiator CONTROLLER - cab DISPLAY - face plate decal
(North America before 6/15 (standard, HMI, see (status/ temp/ fuel level
& Europe before 8/15, see 238B7), 137 display), 175
272H1), 65, 103 CONTROLLER - cab DOOR - control box
COIL - condenser/ radiator (standard, HMI), 149 (roadside), 207
(see 290H1), 69 COUPLING, 21 DOOR - control box (see
COIL - condenser/ radiator COVER - box, 149 236D5, 235A9), 143
(see condenser COVER - curb side, 213 DOOR - engine (curbside), 207
refrigeration), 61 COVER - curb side (10/2013
COIL - evaporator, 111, 113, to 10/2015), 219
219 COVER - curb side (10/2015 E
COIL - evaporator (see & after), 219
235H3), 213 COVER - curb side (before ELBOW, 99, 103
COIL - evaporator (unit w/ 10/2013), 219 ELBOW - drain hose, 21
coolant option), 219 COVER - cylinder head, 13 ELBOW - hose fitting (1/4), 47,
COIL - radiator (see PB1606 COVER - download, 163 51
for more information), 107 COVER - end, 119 ELBOW - hose fitting (3/8), 47,
COMPRESSOR - scroll, 119 COVER - engine, 207 51
COMPRESSOR - scroll (see COVER - engine (see ELBOW (45 degree), 47
235H4), 77, 83, 99, 103 235A9), 225 ENCLUSURE - HMI
COMPRESSOR - scroll (T- COVER - evaporator (includes 16, 17, 18, 19 &
1000, see 236F0), 115 (bottom), 215, 221 20), 149
COMPRESSOR - scroll (T- COVER - filler, 27 ENGINE ASSEMBLY (TK
600/800, see 236F6), 115 COVER - filler (see note), 15 370N, new exchange), 11
CONNECTOR - glow plug, 13, COVER - gear case
39 (assembly), 27
CONNECTOR - harness COVER - hose management F
grip, 169 (curved, TSA option), 173 FAN - alternator (bi-
CONNECTOR - harness COVER - oil filter, 119 directional), 77, 85, 135
grip (90 degree), 169 COVER - oil pick-up screen, 119 FAN - condenser, 85
CONNECTOR - sealed (4- COVER - oil sump FAN - condenser (Ldb kit), 225
pin), 201 (assembly), 21 FAN - evaporator
CONNECTOR - sealed (6- COVER - rear, 149 (compressor side), 83
pin), 201 COVER - road side, 213, 219 FAN - evaporator (engine
CONNECTOR - sealed (8- COVER - shaft end, 119 side), 83
pin), 201 COVER - snow (optional), 209 FANSHAFT - assembly, 89
CONNECTOR - starter, 39 COVER - tank (used with old FANSHAFT (see 235H1), 83
CONNECTOR (1-pin), 201 tank, 13-984), 61 FASTENER - door, 207
CONNECTOR (16-pin), 201 COVER - thermometer, 195 FILTER - air cleaner (dry), 59
CONNECTOR (20-pin), 201 COVER - thermostat, 31 FILTER - fuel (EMI 2000
CONNECTOR (3-pin, w/ CRANKSHAFT - assembly, 17 hour), 47, 51
seal), 197 FILTER - oil, 29
CONNECTOR (4-pin), 201 FILTER - oil (full flow), 47, 51
CONNECTOR (6-pin, w/ D FILTER - oil (incl o-ring), 119
seal), 197 FILTER - oil bypass (EMI
CONNECTOR (6-pin), 197, 201 DATALOGGER - DAS IV, 185,
189 2000 hour), 47, 51
CONNECTOR (8-pin), 201 FITTING - hose fitting (1/4), 47
DEHYDRATOR, 103
FITTING - liquid injection, 119
INDEX-15
RELEASED
FITTING - saddle, 101, 105 GAUGE - fuel. twinsite electronic HARNESS - fuse (multi temp
FITTING - straight, 65, 69 (optional), 229 units), 175
FITTING - straight (3/8 GEAR - crankshaft, 17 HARNESS - HMI controller
thread, 3/8 barb), 63 GEAR - pump, 19 (10 M, premium), 149
FITTING - straight (3/8 GEAR ASSEMBLY - idle, 19 HARNESS - HMI controller
thread, 5/8 barb), 63 GLOW PLUG, 13, 39 (10M), 149
FLANGE - mounting, 21 GLOW PLUG (see 208F7), 135 HARNESS - HMI controller
FLANGE - pump, 19, 37 GRILLE - lower, 211 (12 M, premium), 149
FLATWASHER, 47, 49, 51, 53, GRILLE - lower (chrome), 211 HARNESS - HMI controller
57, 59, 61, 63, 65, 75, 77, 79, 83, GRILLE - upper, 211 (12M, see 238B7), 135, 141
85, 91, 95, 111, 113, 115, 117, GRILLE - upper (chrome), 211 HARNESS - HMI controller
123, 125, 127, 129, 133, 137, GRIP - harness, 163, 195 (12M), 149
145, 147, 149, 151, 163, 171, GROMMET, 149, 171, 223 HARNESS - HMI controller
187, 191, 195, 203, 207, 209, GROMMET (1.0 in), 151 (premium, see 238B7), 137,
211, 213, 215, 219, 221, 225, GROMMET (1.7 id), 203 141
229 GROMMET (3/4 id, 1/16 HARNESS - main (ESA), 153
FLATWASHER (M8), 77 groove), 137 HARNESS - main (SR-2,
FLYWHEEL - assembly, 17 GROMMET (3/4 id, 1/8 before 8/11, see 235F3), 135,
FOAM - wire harness, 141 groove), 137 141
FRAME - condenser, 203 GUARD - top, 223 HARNESS - main (SR-2,
FUSE (1A), 175 GUIDE - dipstick, 29 before 8/11), 153
FUSE (40A), 141 GUIDE - valve, 15 HARNESS - main (SR-3, 8/
11 & after, see 235F3), 135,
141
G H HARNESS - main (SR-3, 8/
11 & after), 153
GASKET - 4-pin plug, 201 HARNESS - 50 units, 145 HARNESS - premium
GASKET - 6-pin plug, 201 HARNESS - adaptor (Europe units only,
GASKET - 8-pin plug, 201 communications (SR-2, see note), 151
GASKET - control box door, 209 before 8/11, see 236D2), 141 HARNESS - sensor (10 ft), 185,
GASKET - control box door HARNESS - 189, 195
(lower), 209 communications (SR-2, HARNESS - sensor (20 ft), 185,
GASKET - cover, 119, 149 before 8/11), 161 189
GASKET - cylinder head, 11 HARNESS - HARNESS - sensor (40 ft), 185,
GASKET - door, 143 communications (SR-3, 8/ 189
GASKET - exhaust manifold, 25 11 & after, see 250F4), 141 HARNESS - sensor
GASKET - flange, 115 HARNESS - (condenser), 157
GASKET - muffler, 59 communications (SR-3, 8/ HARNESS - sensor
GASKET - nozzle, 13 11 & after), 165 (evaporator, see 236D1), 137
GASKET - oil filter, 119 HARNESS - DAS HARNESS - sensor
GASKET - oil pick-up communications, 185 (evaporator), 157
screen, 119 HARNESS - DAS sensors, 189 HARNESS - sensor (see
GASKET - return, 33 HARNESS - DAS w/ 236D1), 135, 141
GASKET - round, 31 TracKing GPRS, 185, 189 HARNESS - thermometer, 195
GASKET - rtv, 21, 27 HARNESS - door switch (2 HARNESS -main (ESA), 141
GASKET - sealing, 151 switches, parallel), 177 HARNESS TRACKING
GASKET - silencer, 25 HARNESS - door switch SR2, 189
GASKET - sill, 203 (single temp or zone 1), 177 HEAD - fuel filter (replaced
GASKET SET, 45 HARNESS - door switch with item 22, see note), 51
GASKET SET (3TNV74, see (zone 2), 177 HEAD - oil filter (replaced
267B8), 27 HARNESS - door switch with item 22, see note), 51
GASKET SET (3TNV80, see (zone 3), 177 HEAD ASSEMBLY - cylinder, 13
214A1), 27 HARNESS - download, 161 HEAT EXCHANGER (T-600/
GASKET SET (see 214A1), 11, HARNESS - evaporator, 155 600M/600R/1000M), 111
15, 21, 25, 33 HARNESS - evaporator (see HEAT EXCHANGER (T-600/
GASKET SET (TK 370/ 235F3), 137 600R/600M/1000R/
370N, see 185G2), 27 HARNESS - fuel pump, 137 1000M), 113
INDEX-16
RELEASED
HEAT EXCHANGER (T-800/ HOUSING - evaporator (North KIT - radiator mounting (see
800M/800R/1000/1200R), 113 America, before 11/11), 219 note), 107
HEAT EXCHANGER (T-800/ HOUSING - oil seal KIT - sensor, 135, 185, 189
800R/800M/1000/1000R/ (assembly), 21 KIT - sill gasket, 215, 221
1200R), 111 HUB - fan, 83, 225 KIT - sleeve & eyelet (1/4), 47,
HEATER, 137 51
HINGE - left (control box KIT - sleeve & eyelet (3/8), 47,
door), 209 I 51
HINGE - right (engine KIT - status display (Carrier
door), 209 INSERT - threaded, 125, 129, units only), 175
HOSE - air cleaner (filter to 195 KIT - status display (flush
engine), 59 INSERT - threaded (M5), 211 mount, SB), 175
HOSE - air intake, 59 INSERT - threaded (M6), 211 KIT - status display (flush
HOSE - bleed, 65, 67, 69, 71 INSERT (M6), 203 mount, SLX, Precedent), 175
HOSE - bleed (3/8 id EPDM, INSERT (M8), 203 KIT - status display (left side,
use w/ tank 13-984), 63 SB), 175
HOSE - bleed (5/8 id EPDM, KIT - status display (left side,
use w/ tank 13-1057), 63 J SLX, Precedent, T-Series
HOSE - bleed (5/8 id JACKSHAFT, 91 Truck after 11/11), 175
silicone, use w/ tank 13- JACKSHAFT (see 235H7), 79, KIT - status display (right
1057), 63 83 mount, SB Australia), 175
HOSE - coil to coolant tank JOINT - ball, 57 KIT - status display (right
(EPDM), 61 JOINT - banjo, 33 side, SLX, Precedent), 175
HOSE - coil to coolant tank KIT - status/ fuel level
(silicone), 61 display (flush mount, w/fuel
HOSE - coil to tee, 65, 69 K gauge), 175
HOSE - engine to radiator KIT - status/ fuel level
(lower, EPDM), 61 KEY, 225 display (flush mount), 175
HOSE - engine to radiator KEY - pulley, 115 KIT - status/ fuel level
(lower, silicone), 61 KEY - square, 83 display (left side, w/fuel
HOSE - engine to radiator KEY - woodruff, 83 gauge), 175
(upper, EPDM), 61 KIT - 60 amp in line fuse KIT - status/ fuel level
HOSE - engine to radiator (see note), 171 display (left side), 175
(upper, silicone), 61 KIT - coolant tank (includes KIT - status/ fuel level
HOSE - engine to radiator items 9 - 11, 21 - 23), 61 display (right side), 175
(upper), 65, 69 KIT - crimper (w/ terminals), 199 KIT - status/ temp/ fuel level
HOSE - EPDM (3/8 x 25 ft), 63 KIT - DAS (EMEIA, 1 zone, display (left side, w/fuel
HOSE - evaporator drain, 217, incl sensor and 20 ft gauge), 175
221 harness), 181 KIT - status/ temperature/
HOSE - fuel return (includes KIT - DAS SENSOR (2 zone fuel level display (flush
two clamps), 33 & 3 zone, 10 ft & 40 ft mount), 175
HOSE - oil drain (23 in), 21 sensor harnesses, does KIT - status/ temperature/
HOSE - overflow, 61 not include DAS module), 183 fuel level display (left
HOSE - overflow (50 ft, cut KIT - door switch (3 wire), 177 side), 175
to length), 69 KIT - engine block heater KIT - status/ temperature/
HOSE - overflow (cut to 100 (120VAC), 73 fuel level display (right
inches), 67 KIT - filters (TSA Truck Only), 55 side), 175
HOSE - tee to radiator KIT - flush mount controller KIT - temperature display
(lower), 65, 69 (muiti temp), 179 (left side, degrees C, 12V
HOSE - vent (25 ft, cut to KIT - flush mount controller only), 175
length), 69 (single temp), 179 KIT - temperature display
HOSE (1/4 od x 35 ft lg), 47, 51 KIT - fuel level (flushmount), 175 (left side, degrees F, 12V
HOSE (3/8 od x 35 ft lg), 47, 51 KIT - fuel level (left side), 175 only), 175
HOUSING - evaporator, 213 KIT - head, fuel and oil (see KIT - temperature display
HOUSING - evaporator note), 53 (right side, degrees C, 12V
(North America, 11/11 & KIT - hose management, 173 only), 175
after), 219 KIT - thermistor, 119
INDEX-17
RELEASED
KIT - TracKing (EU SIM), 191 N NAMEPLATE - Refrigerant

KIT - TracKing (less SIM), 191 R404A, 231
NAMEPLATE - Arrow, 231 NAMEPLATE - Relay Board
KIT - TracKing (UK SIM), 191
KIT - valve & harness (see NAMEPLATE - Attention, 179 (SR-2), 231
PB1601 for more NAMEPLATE - Battery NAMEPLATE - Relay Board
Terminal, 235 (SR-3), 231
information), 101, 105, 139
KIT - valve repair, 101, 105, 139 NAMEPLATE - Belt NAMEPLATE - RT-800R, 233
KIT- Nameplates R452A Tension, 235 NAMEPLATE - Run hours, 235
NAMEPLATE - Bypass Oil NAMEPLATE - Sound
SLX/ SLXe, 233, 237
Filter, 235 Power (101 Ldb), 235
NAMEPLATE - Caution, 235 NAMEPLATE - Sound
NAMEPLATE - Caution Fan,
L consolidated warning set, 235
Power (103 Ldb), 235
NAMEPLATE - Sound
LEVER - control, 57 NAMEPLATE - Caution Power (99 Ldb), 235
LIFTER - engine, 15 Lifting, consolidated NAMEPLATE -
LOCKWASHER, 25, 57, 59, 61, warning set, 235 SPECTRUM, 231
63, 65, 67, 69, 71, 77, 79, 83, 85, NAMEPLATE - Caution, NAMEPLATE - T-1000, 231
91, 95, 107, 109, 115, 117, 123, Cycle Sentry, 235 NAMEPLATE - T-1000M, 231
125, 127, 129, 133, 145, 147, NAMEPLATE - Caution, NAMEPLATE - T-1000R, 231
171, 187, 191, 195, 203, 207, High Voltage, 235 NAMEPLATE - T-1200R, 231
209, 211, 215, 221, 225 NAMEPLATE - Clean Fuel NAMEPLATE - T-500R, 231
LOCKWASHER (internal Pump, 235 NAMEPLATE - T-570R, 231
tooth), 171 NAMEPLATE - Compressor NAMEPLATE - T-600, 231
LOCKWASHER (M8), 77 Oil, 231 NAMEPLATE - T-600M, 231
LOCKWASHER (spring), 171 NAMEPLATE - Corrosive, 227 NAMEPLATE - T-600R, 231
LOUVER - sound, 225 NAMEPLATE - DAS Sensor NAMEPLATE - T-800, 231
Grade, 185, 189 NAMEPLATE - T-800M, 231
NAMEPLATE - Door NAMEPLATE - T-800R, 231
M Switch, 177 NAMEPLATE - Tethers, 235
NAMEPLATE - EEC, 233, 235 NAMEPLATE - Thermo
MANIFOLD - exhaust, 25 NAMEPLATE - Electric
MEMBER - bottom, 203 King, 231
hours, 235 NAMEPLATE - TK Logo, 231
MODULE - TracKing (EU & NAMEPLATE - Engine
UK SIM), 191 NAMEPLATE - Warning, 227,
hours, 235 235
MODULE - TracKing (EU NAMEPLATE - Fuel Filter,
SIM), 187 NAMEPLATE - Warning, Not
consolidated warning set, 235 A Major Lifting Point,
MODULE - TracKing (T- NAMEPLATE - Green Tech, 231
Mobile SIM), 191 consolidated warning set, 235
NAMEPLATE - IR Logo, 231 NAMEPLATE - Warning,
MODULE - TracKing (TSA NAMEPLATE -
SIM), 187, 191 Scroll, 231
Maintenance, 235 NAMEPLATE - Warranty
MOTOR (5/13 & after, 12 hp, NAMEPLATE - Maintenance
T-1000), 135 (EMEIA), 235
(Japan), 235 NAMEPLATE - Warranty
MOTOR (5/13 & after, 12 NAMEPLATE - Negative, 235
hp), 169 (TSA), 235
NAMEPLATE - Positive, 235 NAMEPLATE - WHISPER
MOTOR (5/13 & after, 7.2 NAMEPLATE - Pressure
hp), 81, 83, 135, 169 (black), 231
Vessel (accumulator), 231 NAMEPLATE - WHISPER
MOTOR (before 5/13, 12 hp, NAMEPLATE - Pressure
T-1000), 135 (white), 231
Vessel (condenser), 231 NAMPLATE - TK logo, 211
MOTOR (before 5/13, 12 NAMEPLATE - Pressure
hp), 169 NUT, 33, 39, 47, 49, 51, 53, 59,
Vessel (evaporator), 231 75, 77, 79, 83, 95, 111, 113, 137,
MOTOR (before 5/13, 7.2 NAMEPLATE - Pressure
hp), 81, 83, 135, 169 145, 195, 203, 209, 213, 215,
Vessel (heat exchanger), 233 221, 229
MOUNT - cable tie, 141, 145 NAMEPLATE - Pressure
MOUNT - vibration (set of NUT - ball joint, 57
Vessel (receiver), 233 NUT - ball joint (left hand
two, see note), 75 NAMEPLATE - R404A, 231
MUFFLER, 59 thread), 57
NAMEPLATE - NUT - bracket, 79, 125
MUFFLER (SS), 59 recommended batteries, 227
INDEX-18
RELEASED
NUT - captive, 213, 215, 219, PIN - dowel, 21 PULLEY - evaporator fan (engine
221 PIN - dowel (8 x 16), 21 side), 83
NUT - components, 145 PIN - sealing, 199 PULLEY - idler (see 242G8), 83
NUT - compressor, 77, 115 PIN - terminal (w/o wire), 197 PULLEY - motor/ jackshaft, 83
NUT - contactor, 147 PIN (8-10 ga), 199 PULLEY - tensioner, 95
NUT - exhaust pipe, 25 PIPE - fuel injection, 33 PUMP - coolant (see
NUT - ground, 171 PIPE - knock, 21 213H6), 61, 65, 69
NUT - joint, 57 PIPE - lubrication, 29 PUMP - coolant (w/gasket), 31
NUT - lock, 79, 169 PISTON KIT (0.25 os, incl PUMP - fuel, 229
NUT - manifold, 25 rings, pin & circlip), 17 PUMP - fuel (12V), 49, 51, 137
NUT - pulley, 95 PISTON KIT (std, incl rings, PUMP - fuel injection, 35
NUT - receiver tank, 127 pin & circlip), 17 PUMP - fuel injection (see
NUT - shoulder, 129 PIVOT - blade, 219 213H9, TK 370), 19, 33
NUT - starter (with tab), 39 PLATE - bearing, 75 PUMP - fuel injection (see
NUT - u, 141, 207 PLATE - clamp, 123 236H7, TK 370N), 19, 33
NUT (1/4), 47, 51 PLENUM - condenser fan, 85
NUT (12 mm), 39 PLENUM - condenser fan
NUT (3/8), 47, 51 (micro channel coil, 10/16 R
NUT (M6), 31 & after), 85
NUT- compressor, 77 PLENUM - condenser fan RECEPTACLE - 5-pin
NUTSTRIP - solenoid, 57, 213, (micro channel coil, before (controller download), 161
219 10/16), 85 RECEPTACLE - assembly
NUTSTRIP - unit lifting, 203 PLUG - assembly (w/ 6-in (w/ 6-in wires), 199
wires), 199 RECEPTACLE - power
PLUG - oil drain, 119 (20A, 460/3/60), 169
RECEPTACLE - power
O PLUG - oil fill hole (see note), 15
(30A, 230/3/60), 169
PLUG - oil pan, 21
O-RING - adapter, 115 PLUG - pipe, 47 RECEPTACLE - power
O-RING - end cover, 119 PLUG - power (20A, 460/3/ (50A, 230/3/60), 169
O-RING - fuel injection 60), 169 RECEPTACLE (1 terminal), 199
pump, 27 PLUG - power (20A, T-600/ RECEPTACLE (12-pin), 199
O-RING - liquid injection 800/1000, 460/3/60, see RECEPTACLE (2-pin), 197
fitting, 119 236D3), 139 RECEPTACLE (3-pin), 197
O-RING - oil filler, 15 PLUG - power (30A, 230/3/ RECEPTACLE (4-pin), 197
O-RING - oil filler (32), 27 60), 169 RECEPTACLE (8-pin), 197
O-RING - oil tube, 29 PLUG - power (30A, T-600/ RELAY - overload (230/3/50-
O-RING - sight glass, 119 800, 230/3/60, see 60, T-1000/T1200R), 145
O-RING - suction port, 119 236D3), 137 RELAY - overload (230/3/50-
O-RING - switch, 65, 135 PLUG - power (50A, 230/3/ 60, T-600/600R/600M/800/
O-RING (12.3), 27 60), 169 800R/800M), 145
O-RING (16), 21 PLUG - power (50A, T-1000, RELAY - overload (400-460/
O-RING (17.0), 27 230/3/60, see 236D3), 139 3/50-60, T-580R/600/
ORIFICE - condenser fan, 85, PLUG (1 terminal), 199 600M/600R/800/800R), 145
225 PLUG (12-pin, w/ seal), 197 RELAY - overload (460/3/50-
ORIFICE - evaporator fan, 215, PLUG (2-pin, w/ seal), 197 60, T-1000/1000 M/
221 PLUG (4-pin, w/ seal), 197 T1200R), 145
PLUG (8-pin, w/ seal), 197 RETAINER - heater, 137
PROTECTOR - nozzle, 13 RIVET - boltstrip, 203
P PULLEY - alternator, 83 RIVET - box, 163
PULLEY - compressor, 83 RIVET - mount, 145
PAD - dehydrator, 129 RIVET - nutstrip, 203
PANEL - blockoff, 211, 225 PULLEY - compressor (T-
1000), 115 RIVET - plate, 75
PANEL - condenser RIVET - screen, 223
(bottom), 211 PULLEY - compressor (T-
600/800), 115 ROD - blade, 213
PARTS - internal (scroll ROD - connecting, 17
compressor), 121 PULLEY - crankshaft, 17
PULLEY - evaporator fan ROD - damper solenoid, 213,
PIN - alignment, 27 219
PIN - cotter, 213, 219 (compressor side), 83
INDEX-19
RELEASED
ROD - fuel solenoid, 57 SCREW - bracket to cap, 211 SCREW - ground, 171
ROD - push, 19 SCREW - bracket to housing, 91 SCREW - harness, 177
SCREW - cap (hex hd), 211 SCREW - head, 51
SCREW - cap (SEMS, SCREW - hinge to door, 207
S 16mm), 211 SCREW - hinge to frame, 209
SCREW - cap (SEMS, SCREW - housing (16 mm
SCREEN - curbside, 217 25mm), 211 long), 219
SCREEN - evaporator, 215, 221 SCREW - case, 21 SCREW - housing (25 mm
SCREEN - evaporator SCREW - chain, 75 long), 219
(curbside before 10/2013, SCREW - clamp, 63, 65, 71, SCREW - housing (M6 X
roadside 1/2010 & after), 221 111, 113, 123, 125, 129, 149, 16), 213
SCREEN - evaporator 159, 207, 215, 219 SCREW - housing (M6 X
curbside (10/2013 to 10/ SCREW - clamp (25mm), 209 25), 213
2015), 223 SCREW - clamp (M6 X 40), 123 SCREW - hub, 85, 225
SCREEN - evaporator SCREW - clamp (M6 X 50), 123 SCREW - idle shaft, 19
curbside (10/2015 & after), 223 SCREW - clamp (M6 X 55), 123 SCREW - interface board, 141
SCREEN - oil pick-up, 119 SCREW - clamp (M6 X 60), 123 SCREW - lifter, 15
SCREEN - roadside, 217 SCREW - clamp (M6 X 65), 123 SCREW - manifold, 25
SCREEN - top (10/16 & SCREW - clamp (M6X35), 63 SCREW - module, 187, 191
after, see 235A9), 225 SCREW - clamp (M6X65), 63 SCREW - mount, 75, 141
SCREEN - top (10/16 & SCREW - clutch, 83 SCREW - oil filter plate (7/8
after), 207 SCREW - coil, 61, 65, 69, 107, in lg), 119
SCREEN - top (before 10/ 109, 111, 113, 213, 219 SCREW - oil pick-up
16, see 235A9), 225 SCREW - components screen, 119
SCREEN - top (before 10/ (10mm), 145 SCREW - oil pump (M6 x
16), 207 SCREW - components 16), 27
SCREEN - top (full cover, (16mm), 145 SCREW - orifice, 85, 215, 221
10/16 & after), 209 SCREW - components SCREW - panel, 211
SCREEN - top (full cover, (30mm), 145 SCREW - panel to band, 211
before 10/16), 209 SCREW - controller, 141 SCREW - plate, 19
SCREW - accumulator SCREW - cover, 61, 121, 149, SCREW - plate & bracket
tank, 125 195, 207, 209, 219 (socket head), 75
SCREW - adapter, 115 SCREW - cover (M6 X 16), 213 SCREW - pulley, 17, 83, 115
SCREW - adjuster, 95 SCREW - cover (M6 x 25), 21 SCREW - pump, 31
SCREW - alternator (M10 x SCREW - cover (M8 x 20), 31 SCREW - rod to blade, 213
80), 77 SCREW - cover (M8 x 30), 31 SCREW - screen (16mm), 207,
SCREW - alternator (M8 x SCREW - cover & case (M6 225
30), 77 x 40), 27 SCREW - screen (25mm), 207,
SCREW - alternator adjust, 79 SCREW - cover & case (M6 225
SCREW - angle, 215 x 60), 27 SCREW - shaft seal cover, 119
SCREW - arch, 203 SCREW - cover & screen, 215, SCREW - solenoid, 57, 213, 219
SCREW - band, 211 221 SCREW - solenoid rod, 213
SCREW - banjo, 29, 33 SCREW - cylinder head, 11 SCREW - starter (12 x 30), 39
SCREW - bearing, 213 SCREW - ETV to bracket, 125 SCREW - stiffener (M10 x
SCREW - box, 137, 151 SCREW - evaporator to 25), 203
SCREW - bracket, 47, 49, 53, frame (100 mm lg), 215, 221 SCREW - stiffener (M10 x
59, 77, 79, 143, 145, 147, 151, SCREW - evaporator to 60), 203
171, 187, 193, 215, 221, 229 frame (140 mm lg), 215, 221 SCREW - strap, 111, 113
SCREW - bracket (4 each SCREW - fan, 85, 225 SCREW - sump (M8 x 25), 21
bracket), 215, 221 SCREW - fanshaft, 83 SCREW - sump (M8 x 60), 21
SCREW - bracket (M8 X 20), 79 SCREW - flange (M10 x 20), 21 SCREW - support, 13
SCREW - bracket (M8 X 70), 79 SCREW - flange (M10 x 25), 21 SCREW - tank, 61, 65, 69
SCREW - bracket & SCREW - flywheel, 17 SCREW - thermometer, 195
support, 203 SCREW - gear, 19 SCREW - tray, 77, 141
SCREW - bracket to SCREW - gear case (M6 x SCREW - tube, 29
alternator, 79 16), 27 SCREW - valve, 117, 125, 133
SCREW - bracket to band, 211 SCREW - grille, 211 SCREW - valve cover, 15
INDEX-20
RELEASED
SCREW (M5 x 36), 13 SPACER - clamp, 207 TANK - coolant, compete

SCREW (M8 x 12), 31 SPACER - fanshaft housing (includes items 12, 13 &
SEAL, 197, 199 (engine side), 85 14), 69
SEAL - dust, 119 SPACER - fastener, 207 TANK - fuel (30 gal 18 dia), 229
SEAL - rotary head, 119 SPACER - pulley, 31 TANK - overflow (includes
SEAL - washer, 29 SPACER - spring, 75 items 16 & 17), 69
SEAL - wire, 201 SPACER - tubular (1.2 in TANK - receiver, 103
SEALER - tape, 213, 219 lg), 123 TANK - receiver (100 mm
SEALER - thread, 21, 23, 47, SPRING, 13 dia), 127
51, 63, 65, 69, 75 SPRING - damper blade, 213, TANK - receiver (127 mm
SELECTOR - phase, 145 219 dia, use w/ mc (micro
SENSOR, 195 SPRING - fastener (door), 207 channel coil, TSA), 127
SENSOR - engine coolant, 63, SPRING - oil filter, 119 TANK - receiver (127 mm
67, 71 SPRING - oil pick-up dia, use w/ mc coil,
SENSOR - oil pressure, 135 screen, 119 EMEIA), 127
SENSOR - rpm, 135 SPRING - pin, 15 TANK - receiver (152 mm
SENSOR - temperature STARTER, 39, 135 dia, use w/ mc coil, EMEIA
(engine coolant), 135 STARTER (standard life SPECTRUM), 127
SENSOR - thermostat, 137 plus), 39, 41, 135 TANK - receiver (152 mm
SHAFT - idle gear, 19 STARTER 1.4 kW (reman, dia, use w/ mc coil, TSA
SHAFT - rocker, 13 see note), 41 SPECTRUM), 127
SHIM - pulley (0.5 mm), 31 STARTER 1.4 kW (see note), 41 TANK - receiver (see
SHIM - pulley (1.0 mm), 31 STIFFENER - evaporator, 203 235H5), 99
SHOULDER, 129 STRAINER - discharge, 99, 103 TAPE - insulating, 111, 113
SIGHT GLASS (does not STRAP - heat exchanger, 111, TAPPET, 19
include o-ring), 119 113 TEE, 47, 65, 69, 99, 103
SLEEVE - crimp, 169 STUD - exhaust pipe, 25 TEE (with restrictor), 47
SLEEVE - oil pick-up STUD - ground, 145 TENSIONER ASSEMBLY
screen, 119 STUD - ground terminal, 171 (optional), 85
SLEEVE - repair (set of 10), 89 STUD - manifold, 25 TERMINAL - battery cable, 171
SOCKET (20-16 gauge), 201 STUD - muffler to manifold, 59 TERMINAL - pin (16-18 ga), 163
SOCKET (22-18 gauge), 201 STUD - oil filter (see note), 29 TERMINAL - pin (w/ 6-in
SOCKET (8-10 ga), 199 STUD - oil filter cover, 119 wire lead), 197
SOLENOID - condenser SUMP - oil, 21 TERMINAL - socket (w/ 6-in
inlet, 135 SUPPORT - rocker arm, 13 wire lead), 197
SOLENOID - damper, 213, 219 SWITCH - coolant level, 65, 69, TERMINAL - socket (without
SOLENOID - damper (see 135 wire), 197
235A3), 137 SWITCH - hpco, 99, 103 TERMINAL - splice, 171
SOLENOID - fuel (see SWITCH - hpco (MTV & THERMOMETER - C (EZ
235A4), 135 ETV units), 135 read LCD), 195
SOLENOID - hot gas (see SWITCH - lpco, 115 THERMOMETER - digital
116G14), 135 SWITCH - lpco (MTV), 135 LED (C, optional, see
SOLENOID - liquid SWITCH - oil level, 21, 29, 135 238D5), 137
injection, 135 SWITCH - oil pressure, 47, 51 THERMOMETER - digital
SOLENOID - purge (see SWITCH - on/off (rocker), 141 LED (F, optional, see
116G10), 101, 135 SWITCH - rocker, 139 238D5), 137
SOLENOID - throttle, 57 THERMOMETER - F (EZ
SOUNDFOAM - bottom, 211 read LCD), 195
SOUNDFOAM - engine, 225 T THERMOSTAT (151 F / 71
SOUNDFOAM - engine C, gasket is incorporated
cover, 225 TAB - mounting (for 8-pin w/ thermostat), 31
SOUNDFOAM - engine door connector only), 199 TOOL - belt tension gauge, 31
(2012 & after), 225 TAB - mounting (for all TOOL - belt tensioner
SOUNDFOAM - engine door connectors except the 8- (tensioner 78-1636), 87
(before 2012), 225 pin connector), 199 TOOL - controller
SOUNDFOAM - grille, 225 TANK - accumulator, 99, 105 diagnostic, 137
SPACER, 63, 225 TANK - coolant, 65 TOOL - pin removal, 201
INDEX-21
RELEASED
TRANSDUCER - discharge TUBE - strainer to swage VALVE (Schrader), 47, 99, 103,
(ETV, 500 psi), 137 (MTV), 99, 103 115, 119
TRANSDUCER - suction TUBE - suction (electric
(ETV, SR-3 units), 117, 137 valve), 101, 105
TRAY - high voltage, 145 TUBE - suction (mechanical W
TRAY - high voltage (see valve), 99, 105
235F2), 141 TUBE - tank to tee, 99, 103 WASHER, 17, 77, 225
TRAY - power, 77 TUBE - tee to drier, 99, 103 WASHER - belleville, 75
TUBE - check vale to TUBE - tube to valve, 101, 105 WASHER - Belleville, 115
receiver tank, 99, 103 TUBE - valve to coil, 111, 113 WASHER - Bellville, 77, 79
TUBE - check valve to TUBE - valve to WASHER - damper blade, 213
accumulator tank, 101, 105 compressor, 101, 105 WASHER - dome, 215, 221
TUBE - check valve to TUBE - valve to condenser, 99, WASHER - retainer, 207
receiver tank, 101, 105 103 WASHER - seal, 33
TUBE - compressor to WASHER - sealing, 169
strainer, 99, 103 WASHER - special, 61, 65, 69,
75, 77, 79, 85, 107, 109, 115,
TUBE - condenser to check U 203, 207, 209
valve, 99, 103
TUBE - condenser to U-NUT, 225 WEDGE, 197, 199
expansion valve (T-570R), 111 WRENCH - fuel bowl, 49, 51,
TUBE - condenser to 229
expansion valve (T-570R/ V
580R), 113 V-PULLEY, 31
TUBE - defrost (bulkhead to VALVE - check, 33, 99, 101,
joint), 111, 113 103, 105, 217, 221
TUBE - defrost (joint to VALVE - condenser inlet, 99,
evap), 111, 113 103
TUBE - defrost valve to VALVE - dpr, 101, 105
evaporator, 101, 105 VALVE - expansion (T-1000/
TUBE - dehydrator to 1000R/1000M), 111, 113
evaporator, 99, 103 VALVE - expansion (T-
TUBE - DPR to defrost 1200R), 111, 113
solenoid, 101, 105 VALVE - expansion (T-570R/
TUBE - drain coolant, 61 580R), 113
TUBE - equalizer, 111, 113 VALVE - expansion (T-570R/
TUBE - evaporator to 600M/600R/800R/800M), 111
accumulator (T-570R), 111 VALVE - expansion (T-600/
TUBE - evaporator to 800), 111, 113
accumulator (T-570R/ VALVE - expansion (T-
580R), 113 600M/600R/800M/800R), 113
TUBE - evaporator to elbow, 99, VALVE - hot gas (see
103 116G10), 101, 105
TUBE - exhaust, 59 VALVE - injection, 33
TUBE - fuel pickup, 49, 51 VALVE - liquid injection, 101,
TUBE - fuel return, 33 105
TUBE - joint to condenser VALVE - oil drain, 23
valve, 99, 103 VALVE - pressure regulator
TUBE - joint to DPR valve, 101, (electric) (see PB1601 for
105 more information), 101, 105,
TUBE - joint to solenoid, 101, 137
105 VALVE - pressure regulator
TUBE - oil inlet, 29 (mechanical), 99, 105
TUBE - solenoid to check VALVE - purge, 105
valve, 101, 105 VALVE - relief, 99, 103
TUBE - strainer to swage VALVE - solenoid, 131, 133
(ETV), 99, 103 VALVE - suction, 101, 105, 115
INDEX-22
Parts Manual
SB-210+
T-800 TSA
Additional text information
to be placed here
TK 54403-1-PM (Rev. 7-18-17)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
Distributed by:
Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
TK 54403-1-PM
©2011 Ingersoll Rand Company

Printed in U.S.A.

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Parts Manual

Thermo King Corporate

©2011 Ingersoll Rand Company

Printed (July 18, 2017)

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

14U10 T-800 TSA REFERENCE SHEET Revised

14U10 T-800 TSA REFERENCE SHEET Revised

236D4 CYLINDER BLOCK (TK 370N) Revised

CYLINDER HEAD AND COVER (TK 370/

CYLINDER HEAD AND COVER (TK 370/

For more information, see Service Bulletin TT694

CYLINDER HEAD AND COVER (TK 370/

CYLINDER HEAD AND COVER (TK 370/

For more information, see Service Bulletin TT694

236H8 CRANKSHAFT & PISTON (TK 370N) Revised

CAMSHAFT & DRIVING GEAR (TK 370/

CAMSHAFT & DRIVING GEAR (TK 370/

MOUNTING FLANGE & OIL SUMP (TK 370/

MOUNTING FLANGE & OIL SUMP (TK 370/

MOUNTING FLANGE & OIL SUMP (TK 370/

MOUNTING FLANGE & OIL SUMP (TK 370/

236H5 EXHAUST MANIFOLD (370N) Revised

GEAR HOUSING GROUP AND OIL PUMP

GEAR HOUSING GROUP AND OIL PUMP

236H6 OIL LUBRICATION SYSTEM (TK 370N) Revised

213H6 COOLANT PUMP Revised

213H0 FUEL INJECTION VALVE (TK 370/370N) Revised

236H7 FUEL INJECTION PUMP (TK 370N) Revised

236H7 FUEL INJECTION PUMP (TK 370N) Revised

208F7 STARTER & GLOW PLUG GROUP Revised

132A8 STARTER ASSEMBLY Revised

132A8 STARTER ASSEMBLY Revised

214A1 GASKET SET (TK 370/370N) Revised

233H0 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

233H0 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

272B6 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

272B6 FUEL & OIL FILTERS, HOSES & FITTINGS Revised

272G0 FILTER KIT (TSA Truck Only) Revised

235A4 THROTTLE SOLENOID GROUP Revised

261H9 AIR FILTER & MUFFLER GROUP Revised

235A1 ENGINE COOLING SYSTEM T-600/800 Revised

235A1 ENGINE COOLING SYSTEM T-600/800 Revised

ENGINE COOLING SYSTEM (BEFORE 10/

ENGINE COOLING SYSTEM (BEFORE 10/

ENGINE COOLING SYSTEM (BEFORE 10/

ENGINE COOLING SYSTEM (BEFORE 10/

ENGINE COOLING SYSTEM (10/16 &

ENGINE COOLING SYSTEM (10/16 &

ENGINE COOLING SYSTEM (10/16 &

ENGINE COOLING SYSTEM (10/16 &

118B7 ENGINE BLOCK HEATER Revised

250B0 ENGINE MOUNTING GROUP (TK 370N) Revised

NOTE: See PB1519 for vibration mount replacement information.

COMPRESSOR & MOTOR/JACKSHAFT

COMPRESSOR & MOTOR/JACKSHAFT

COMPRESSOR & MOTOR/JACKSHAFT

COMPRESSOR & MOTOR/JACKSHAFT

COMPRESSOR & MOTOR/JACKSHAFT

COMPRESSOR & MOTOR/JACKSHAFT