Hot Melt Applicators

Series 2000
Part104443A

NORDSON CORPORATION l AMHERST, OHIO l USA

SERVICES PROVIDED TO NORDSON CUSTOMERS

Customer Support Before And After The Sale

For more than 35 years Nordson has offered unparalleled service to its customers before, during
and after the sale. Nordson representatives will work with you to choose the best system for your
application. We’ll assist you during start-up and help train your employees to maintain and
operate the equipment. Plus, parts and service are only a phone call away from one of our
strategically located sales and service centers.

System Engineering

Custom designs and modification of standard equipment are available to meet your particular
needs. From a complete new system for automotive assembly to a special nozzle used in the
production of diapers, Nordson has the expertise to integrate adhesive and sealant equipment with
your manufacturing operation.

Parts And Accessories

In addition to standard replacement parts, many accessories are available to help improve
productivity and reduce downtime. For example, heated and non-heated in-line filters reduce
stoppages from clogged nozzles, and nozzles in multi-orifice, offset, right-angle and other designs
are available for special needs. Also, gloves, solvent, spare parts kits and other components are in
stock for immediate delivery. Conversion kits for tapers, labelers and box-forming equipment are
also available.
To help you eliminate downtime and costly inplant repairs, Nordson has developed a Rebuilt
Exchange (RBXsM)Program* which can save you up to 50 percent of the cost of new equipment.
You may trade in your old worn units, hoses and guns for rebuilt Nordson equipment which has
the same warranty as new equipment.

The Nordson Package of Valuesw

From specifications assistance to post-installation troubleshooting, the Nordson Package of Values

is designed to keep our customers productive and profitable by providing:
0 Carefully engineered, durable products
0 Strong service support
0 The back-up of a well-established international company with financial and technical strength
0 A corporate commitment to deliver what was specified

* This service not available in all countries.

306-l 8-662 ONORDSON CORPORATION 1993 Issued 2193

All Rights Resewed
 770−497−3400 770−497−3500
770−497−3400 770−497−3500

3/05
US contact numbers updated 3/05
 0
Nordson P&A Division
Atlanta, Georgia TECHNICALPUB1/CArlON 40-l-l

SAFETY SUMMARY

INTRODUCTION
Here you will find safety guidelines for the use of Nordson
equipment. These guidelines apply to anyone working with Nordson
equipment, including operations and service personnel. They are
repeated throughout this manual, along with specific warnings and
cautions not included in this section. These safety guidelines
cover:

l Installation.
. Equipment operation.

l Working with hot melt materials.

= Use of hot melt solvents.

Failure to follow these recommendations may result in personal

injury from burns or electrocution and/or equipment and property
damage.

EXPLANATION OF TERMS AND SYMBOLS

The following symbols are used in Nordson publications to alert the

reader to potential physical harm or equipment damage:

WARNING: CAUTION:
Failure to observe may cause Failure to observe can cause
DEATH or PERSONAL INJURY DAMAGE TO EQUIPMENT
c

General
0 General

II
Electrical

Nozzle
3
A

Hot
A e

0a* Pressure'
l

Figure 1 - Nordson Corporation Safety Symbols

SUPERSEDES z/85
8 NORDSON CORPORATION 1986
LITHO U.S.A.
All Rights Reserved
 TECHNICALPUl3L/CAllON

SAFETY DURING INSTALLATION

ELECTRICAL
A protective electrical ground connection to a reliable
earth.ground is essential for safe operation. Without one,
all accessible conductive components (including knobs and
controls that appear insulated) can render an electric shock.

A disconnect switch with lockout capability must be provided

between the power source and the equipment.

The power supply wire gauge and insulation must be sufficient

to meet the temperature and power requirements.

Only fuses of the correct type, voltage rating and current

rating should be used. Refer to the Nordson equipment parts
list for fuse recommendations. Using incorrect or nonrecom-
mended fuses can present a fire hazard.

PNEUMATIC
Nordson recommends installing a lockout, three-way, manual valve in
the air supply line to the filter/regulator. This valve makes it
possible to relieve air pressure and lock out the pneumatic system
before undertaking maintenance or repairs.

@
GAS-SYSTEM (Pertains to FoamMelt Applicators and Nitrogen Blanket
Kits Only)

Cylinders of compressed gas are under high pressure and can present
significant safety hazards if handled improperly. Refer to OSHA
General Industry Standards, paragraphs 1910.101, 1910.166 and 1910.167
for safety precautions that apply to the use, handling and storage
of compressed air.

SAFETY DURING OPERATION

Do NOT operate Nordson equipment under the following conditions:
= At a pressure higher than the rated maximum working pressure
of any component in the system.
= Near volatile or otherwise explosive gases or materials.
l Without the covers, panels and safety guards properly
installed.
-
. At temperatures below 20° F (-6O C) or above 120° F (50° C).
ISSUED y/86 SUPERSEDES 2185
0 NORDSON CORPORATION 1986
LITHO U.S.A. All Rights Reserved
-
0Nordson P&A Division
Atlanta, Georgia TECHNICALPUB1ICATION

With hoses enclosed in any material that interferes with

40-l-3

heat dissipation. This includes electrical conduit, insula-

tion of any type or tight metal covers.
With large areas of hoses in contact with a cold floor, cold
supports or other such surfaces. Cold points along the hose
restrict the flow of adhesive inside the hose and can create
potential problems during operation.

(If outdoors or in drafty areas) with the applicator guns

unshielded from the wind. Rapid heat dissipation due to air
movement across the guns may cause operational problems.
With handgun trigger left unlocked while the gun is unattended.
In addition:

m Use only the metal base when attempting to lift or move this
equipment. Do not use equipment covers, doors, panels or
hose connectors as braces or grips.
. Never use this equipment as a ladder or stepping stool.

= Route all hoses so as to prevent damage from kinking,

abrasion and other physical damage. Do not allow a hose to
be installed with a bend radius of less than 6 inches
(150 mm).

m Never point an applicator handgun at yourself or anyone else.

SAFETY DURING SERVICING

m Do not perform internal service or adjustment on any equip-

ment unless another person capable of rendering first aid
and resuscitation is present.

. Only qualified personnel should service Nordson equipment.

. To avoid personal injury, never touch exposed connections and

components while power is ON. Dangerous voltages exist at
several points in the equipment.
. Disconnect, lock out and tag external electrical power before
removing protective panels or replacing electrical components.
. Remove all jewelry (rings, watches, etc.) before servicing
equipment.

n If possible, stand on a rubber mat when servicing Nordson

equipment. Do not work on equipment if standing water is
present. Avoid working in a high-humidity atmosphere. Cover
exposed terminals and work area with rubber sheeting to avoid
accidental contact while the power is ON.

ISSUED 7/86 SUPERSEDES 2/85

Q NORDSON’CORPORATION 1986
LITHO U.S.A.
All Rights Reserved
 TECHNICALPUB1/CAT/ON

8 Always wear safety glasses, protective gloves (Nordson P/N -

902 514 or equivalent) and long-sleeved protective clothing
to prevent injury from hot applicator parts, splashed hot
melt adhesive and hot gun surfaces,
= To prevent serious injury from molten adhesive under pressure,
always relieve system hydraulic pressure (by triggering the
handgun, for example) before opening any hydraulic fitting or
connection).

l Never use an open torch, drill or broach when cleaning a

nozzle.

a Never continue to operate equipment with a known leak in the

system.

SAFETY WHEN‘USING HOT MELT ADHESIVES AND SOLVENTS

HOT MELT ADHESIVES

n Use extreme care when working with molten materials. They

solidify rapidly at high temperature and present a hazard.
Severe burns can occur if the molten materials come in
contact with the skin. Even when first solidified, they are
still hot.

m Always wear protective clothing and eye protection when

handling molten material or working near equipment contain-
ing hot melt adhesives under pressure.

HEATING SOLVENTS

= Do NOT use an open flame or uncontrolled heating device to

heat solvents (for example, a small pan on an unregulated
hot plate).

Avoid fire hazard by using only a controlled heating device

to heat solvents (for example, a small deep fat fryer or
thermostatically controlled hot plate).
l DO NOT USE PAINT-TYPE SOLVENTS UNDER ANY CIRCUMSTANCES!
These solvents are volatile and may create a fire and/or
toxic vapor hazard even at room temperature.
= Always be sure the work area is adequately ventilated.
Avoid prolonged or repeated breathing of solvent vapors.

ISSUED 7/86 SUPERSEDES 2/8 5

‘i, NORDSON CORPORATION 1986
LITHO U.S.A.
All Rights Reserved
-
HALOGENATED
0Nordson P&A Division
Atlanta, Georgia

HYDROCARBON SOLVENTS
TECHNlCAl PUB1/CATION
40-l-5

Halogenated hydrocarbon solvents are dangerous when used to clean

aluminum components in a pressurized fluid system. No available
stabilizers prevent halogenated hydrocarbon solvents from reacting
under all conditions with aluminum components in a pressurized fluid
pumping system.
NEVER clean any aluminum component or flush any system using
halogenated hydrocarbon solvents. Use Type R solvents or contact
your solvent or hot melt supplier for a non-halogenated hydrocarbon
solvent for cleaning and flushing.

Halogenated fluids include the following solvents:

Fluorocarbon Solvents: Dichlorofluoromethane
Trichlorofluoromethane
Chlorinated Solvents: Carbon Tetrachloride
Chloroform
Dichloromethane
Ethylene Dichloride
Methylene Chloride
Monochlorobenzene
Monochlorotoluene
Orthodichlorobenzene
Perchloroethylene
Trichloroethylene
Brominated Solvents: Ethylene Dibromide
Methyl Bromide
Methylene Chlorobromide
Iodinated Solvents: Ethyl Iodide
Methyl Iodide
N-butyl Iodide
Propyl Iodide

IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN

n Do NOT try to remove molten material from the skin.

. Immediately immerse the affected area in cold, clean water.

Keep the affected area immersed until the material has cooled.

. Do NOT try to remove the cooled material from the skin.

8 Cover the affected area with a clean wet compress.

= In cases of severe burns, look for signs of shock. If shock

is suspected, have patient lie down, use blankets to preserve
body heat and elevate the feet several inches.
. Call a physician immediately.

ISSUED 7/a 6 SUPERSEDES 2/85

8 NORDSON CORPORATION 1986
LITHO U.S.A.
All Rights Reserved
 TECHNICAL PURLICATI~N

This page intentionally left blank.

--

/SSUED 7/8 6 SUPERSEDES 2/85

Q NORDSON CORPORATION
LITHO U.S.A. All Rights Reserved
 0
Nordson Packaging
Atlanta,
and Assembly
Georgia
Dlvlslon
TECHNICAL PfJBLICATlON 4 I- 2 O” ’ -Ao

APPENDIX A

RIGHT TO LEFT SIDE CONVERSION

SERIES 2000

ISSUED 9/ 84 SUPERSEDES 13/ 8 4 @ NORDSON CORPORATION 1984

LITHO U.S.A.
All Rghts Reserved
 0 Nordson Packaging
Atlanta.
and Assembly
Georgia

APPENDIX
Dlvlslon

A
TECHNICAL PUBLICATION 4 1 - 2 ’ ’ ’ -A 1

RIGHT TO LEFT SIDE CONVERSION

SERIES 2000

INTRODUCTION

The Nordson Series 2000 hot melt applicators are shipped from the
factory with the manifold on the right side of the applicator
as the standard configuration. Because some applications require
that hoses be routed from the left side of the applicator, a
conversion of temperature, electrical, and pneumatic controls must
be made. To facilitate this conversion, the heat sink at the back
of the unit is interchangeable with the electrical and temperature
controls. The pneumatic control panel is also interchangeable with
the information plate on the back of the unit.

Additionally, the tank lid hinge can be relocated such that the lid
will open to the left or to the right as required by the applica-
tion.

The following paragraphs detail the conversion procedure to convert

the applicator to a left side unit.

PNEUMATIC CONTRGL PANEL RELOCATION

1. Remove four screws and slide the pneumatic control panel out of
the applicator until the solenoid valve is exposed.

2. Disconnect the pneumatic hoses from the regulator and solenoid

valve connections.

7. Unplug the electrical connector on the solenoid coil or dis-

connect wiring at TB2.

4. Remove the information plate from the back of the applicator

by removing four screws.

5. Slide the air control assembly into the back of the applicator
until the solenoid valve electrical connection can be plugged
into the coil or the wires can be connected at TB2.

6. Attach the pneumatic hoses to the regulator and solenoid valve.

Attach the input hose to the solenoid valve and the output
0
hose to the regulator. If the input hose is inadvert-
ently connected to the regulator, no air will flow to the
air motor.

ISSUED 9/84 SUPERSEDES 8/ 84 @ NORDSON CORPORATIO~Y 1984

LITHO U.S.A. All Rights Reserved
41-200@-A2 0 Nordson Packaging
Atlanta,
and Assembly
Georgia
Dlvwon
TECHNICAL PUB1 ICATlON

7. Slide the assembly all the way into the applicator base and
secure with four screws.

8. Attach the information plate to the front of the applicator

base and secure with four screws.

ELECTRICAL AND TEMPERATURE CONTROL PANEL RELOCATION

1. Remove the top electrical enclosure by removing three captive

screws.

2. Remove the input terminal block support bracket from the elec-
trical subplate by removing two screws.

3. Carefully unplug the ribbon connector from the temperature con-

trol board.

4. Cut and remove the red cable tie fro:m the wire harness.

NOTE: Removal of this cable tie permits the temperature and

electrical control panel to be interchanged with the
heat sink panel without disturbing the main wiring
harness.

5. Remove the electrical and temperature control panel from the

electrical subplate by removing two screws.

6. Remove the main circuit breaker insulator by removing two screws

and lockwashers.

7. Remove the heat sink assembly panel from the electrical subplate
by removing two screws.

8. Secure the input terminal block support bracket to the suhplate

using two screws in the holes provid'ed between termiral block
TB2 and the front of the unit.

9. Move the heat sink assembly panel to the front of the applica-
tor and secure with two screws.

10. Attach the main circuit breaker insulator to the subplate using
two screws and lockwashers.

11. Attach the electrical and temperature control panel to the rear
of the subplate using two screws.

12. Secure the wire harness together using the red cable tie
supplied with the applicator.

13. Carefully plug in the ribbon connector on the temperature

control board.

ISSUED l/84 SUPERSEDES ’ 3/83 8 NORDSON CORPORATION 1984

LITHO U.S.A. All Rights Reserved
 0 Nordson Packaging
Atlanta,
and Assembly
Georgia
Dlvtslon
TECHNICAL PUBLICATION
41-2000~A3/A4

Pins on the ribbon connector are easily broken and

0 bent. Use caution not to push the plug onto the
board until all pins are aligned with the plug.

14. Carefully check that no wires are pinched under brackets or

pulled too tightly. Check all terminal connections for
tightness.

Pinched or broken wiring and loose electrical con-

nections can cause erratic system operation, damage
to the equipment, and severe electrical shock.

15. Install the top electrical enclosure on the applicator'and

secure with three captive screws.

16. Install the applicator in accordance with Section II, Prepara-

tion For Use.

ISSUED I/ 8 4 SUPERSEDES 3/83 @ NORDSON CORPORATION 1984

LITHO U.S.A. All Rights Reserved

 0
Nordson Packaging
Atlanta,
and Assembly
Georgia
Dlvlslon
TECHNICAl PUB1ICATlON 4 1- 2 o o o-n o

APPENDIX B

SERILS 2000 PISTON-TO-GEAR PUMP CONVERSION

lssUED 8 / 8 4 SUPERSEDES 3/84 @ NORDSON CORPORATION 1984

LITHO U.S.A. All Rights Reserved

 0
Nordson
P&A Division
Atlanta, Georgia TECHNICAL PUBLICATION 41-2000-B1

APPENDIX B
SERIES 2000 PISTON-TO-GEAR PUMP CONVERSION
The Series 2000 Piston-to-Gear Pump Kits (P/N 275 388 (2002/2004) and
275 384 (2202/2204)) include the parts required to convert a piston
pump Series 2000 applicator to an air-operated gear pump applicator
(See Parts List). To accomplish the conversion, refer to Figure 1
and follow this procedure:
1. Check to be sure the adhesive in the tank is molten.

2. Turn the main switch OFF and disconnect and lock out input
electrical power.

The Series 2000 hot melt applicators contain energized

electrical components with potentials that could be fatal.
Disconnect and lock out input electrical power before
A 'I removing any panels.

Wear safety glasses, safety gloves (P/N 902 514), and

protective clothing to preve:nt injury from hot applicator
A e parts and surfaces.

3. Remove the cover (1) and disconnect the air line connected to the
four Idayair valve (2).

4. Remove the three M8 bolts (3) securing the pump to the unit and
remove the pump. Remove the strainer from the tank.
5. Remove the FRP electrical enclosure (4) and tank enclosure (5).

6. Mount the air motor and gear pump assembly (P/N 275 333) on the
unit. DO NOT insert the mounting bolts at this time.

7. Attach the incoming air line to the port (6) on the air motor.

NOTE: Be sure the incoming air is connected to the port nearest

the tank.
NOTE: The air supply to the air motor must be lubricated.

8. Mount the exhaust manifold (7) at the tapped holes in the base
using the screws (8) and lockwashers (9) provided. Attach the
muffler (13) to the manifold.
9. Using the ell (10) and connector (11) as shown, connect the
copper tubing (12) to the muffler manifold and air motor.
10. Insert the three M8 bolts removed in Step 4 through the mounting
plate on the gear pump assembly. Tighten the bolts. Place
the strainer included in the kit in the tank.
11. Remove the four M5 screws securing the air control assembly (14)
to the front of the unit and pull the assembly out approximately
5 inches.
ISSUED2/86 SUPERSEDES 8/84
LITHO U.S.A. @ NORDSON CORPORATION 1986
All Rights Reserved
PTFE
 0
Nordson Packaging
Atlanta,
and Assembly
Georgia
Dwwon
TECHNKAL PUB1 /CAT/ON 4 i - 2 o o o - .I33

Series 2000
Hot Melt Applicatc,:
with Piston Pump

Series 2000
Hot Melt Applicator
with Gear Pump

ISSUED 8/ 84 SUPERSEDES 3/ 84 G NORDSON CORPORATION 1984

LITHO U.S.A. All Ftlghts Reserved
41-2000+4
0 Nordson PackagIng
Atlanta
and Assembly
Georgia

FIGURE 2
Dlvlslon
TECHNICAL PUB1 /CAT/ON

REMOVE THESE PARTS

PISTON PUMP AIR CONTROL ASSEMBL.Y

‘ALL THESE PARTS

P/N 973 037

P/N 275 021

GEAR PUMP AIR CONTROL ASSEMBLY

/SSOED 8/84 SUPERSEDES 3/84 G NORDSON CORPORATION 1984
All Rights Reserved
LITHO U.S A.
 Series 2000 Gear-to-Piston
Pump Conversion
Appendix C

EDB No. 41-2000

NORDSON CORPORATION. AMHERST, OHIO. USA

 0Nordson Packaging
Atlanta.
and Assembly
Georgia
Dwlslon
TECHNICAl PUB1/CAT/UN 4 1- 2 0 0 fi
-c 1

APPENDIX C
SERIES 2000 GEAR-TO-PISTON PWP CONVERSION

The Series 2000 Gear-to-Piston Pump Kits (P/N 275 389 (2002/2004)
and P/N 275 385 (2202/2204)) include the parts required to collT"Tert
an air-operated gear pump Series 2000 applicator to a piston pump
applicator (See Parts List). To accomplish the conversion, refer
to Figure 1 and follow this procedure:

1. Check to be sure the adhesive in the tank is molten.

2. Turn the main switch OFF and disconnect and lock out ii?[Jut

electrical power.

The Series 2000 hot melt applicators contain eneryized

electrical components with potentials that could be
fatal. Disconnect and lock out input electrical power
before removing any panels.

A
Wear safety glasses, safety gloves (P/N 902 5141, and
protective clothing to prevent injury from hot applicator
a parts and surfaces.
2
3. Remove the cover (l), the FRP electrical enclosure (2), and
the tank enclosure (3) and disconnect the air line (4) connected
to the gear pump air motor.

4. Disconnect the copper tubing (5) from the muffler manifold (6)
by loosening the connector (7).

5. Remove the three M8 bolts securing the pump to the unit and rt:move
the pump. These bolts (8) are in the same locations that. trill be
used to mount the piston pump. Remove the strainer from the tx:l:,

6. Mount the piston pump assembly (P/N 273 141) on the unit.
Insert and tighten the three mounting bolts (8).

7. Attach the incoming air line (9) to the four-way air valve (10)
using the reducer adapter (P/N 973 953) shipped with the kit.

8. Place the new strainer in the tank,,

9. Replace the cover, electrical enclosure, and tank enclosure

aKd restore the applicator to normal operation.

275 389 Kit, Pump f Gear-to-Piston, 2002/'2004 Ref

275 385 Kit, Pump f Gear-to-Piston, 2202/'2204 Ref
273 143 a Strainer, Tank (with P/N 275 389 only) 1
273 042 * Strainer, Tank (with P/N 275 385 only) 1
973 953 O Adapter, Reducer 1

ISSUED 9/84 SUPERSEDES @ NORDSON CORPORATION 1984

LITHO U.S.A. All Rights Reserved
41-2000-C2 0
Nordson Packaging
Atlanta,
and Assembly
Georgra
Division
TECHNICAL PUBf /CATION

Series 2000
Hot Melt Applicator
with Gear Pump

Series 2000
Hot Melt Applicator
with Piston Pump

SUPERSEDES @ NORDSON CORPORATION 1984

All Rights Reserved
--
0
Nordson CORPORATlON / Amkst, Ohio 44001 TECHATICAL
FU8LlCATlOAl 40-O-O

GENERAL INFORMATjON

--

..

ISSUED 6/81 SUPERSEDES 4/ 7 9 9C NCRDSON CORPOKATICN

I Rights Reserved
198I
-
0 Nordson
P&A Division
Atlanta, Georgia TECHNICAL PUB1 /CATION ‘40-O-5

,NOMOGRAPH FOR HOT MELT BEADS ’

MATERIAL REQUIRED PER 100 FEET

THICKNESS VOLUME* WIDTH

(INCHES) (GAL) (IN3) (INCHES)
- 1.00
.030- .150
30 ‘- -900
.lOO - .800
.080 20
- .700
.020. .060 -.600
I-
.040 10 - 500
8
.030
6 - ,400
,020
.OlO 4
.009 3
.008 .OlO
.007 .008
.006 .006 = .200
- 4-
.005
.8
.004 .6

.4 - .lOO
.003, - .090
.3
.OOl - .oso
.0008 .2 - .070
.002
.0006 - .060

.0004 .l - .050
.08
.0003
.06 - -040

.oo 1
.O4
- .030

* NOMOGRAPH BASED ON FLAT BEADS m

I BEADS WITH A ROUNDED TOP SURFACE a REQUIRE APPROXIMATELY 3s

THE VOLUME SHOWN

POUNDS/ GALLON ) 7.0 7.5 8.0 8.5 9.0 9.5

SPECIFIC GRAVITY )

POUNDS/CU. IN. )
ISSUED 9J 1J70: SUPERSEDES
Q NORDSON CORPORATION 1986
LITHO U.S.A.
All Rights Reserved
40-O-6
0 Nordson
P&A Division
A Manta, Georgia TECHNICAL PUN ICATION

, NOMOGRAPH FOR HOT MELT BEADS

METRK

Thickness Volume . Width

(mm) (liters) h-4

Q80 - lo.0 4 - 30
0.70 - s.0 -
0.60 - =20
1.0 -
Qso-
-ls
OAO- L
QSy

Q.3- -lo
0.30 -

0.2-

0.20 =
0.l-
- 5.0
0.15 -

0.0s -, -4D
0.04-
o.lo - 0.03 - -3a

Qrn- - *

52.0
0.017 L
0.06 - - 15
a
0.05 - 0.00s - .
0.004-
0.003 - - LO
0.04 -
- 0.9
0.03 - 0.002 - - 0.0
- a7
Material required per 100 meters
Rounded Bead Flat Bead
I . 1
B/;ljg F=O.tM T. F= 1.0

t I-A-l t kA-l
Volume in liters = A x Bx F Weight in Kilogram =
10 AxBxF
= Specific Gravity
10
EXAMPLE:

For a flat bead, 0.3 mm x 5.0 mm, with specific gravity of 0.9:
0.3x
volume = ,- 5.0x 1.0 = .15 liten/ M

0.3x5.0x 1.0x0.9
Weight = ,lz) = 0.135 Gramr/lOO M

/SSUED g/-l!70 SUPERSEDES

(B NORDSON CORPORATION 1986
CITHO U.S.A. All Rights Reserved
 e&,, P&A Division
TECHNICAL
A Manta, Georgia PUBLICATION
40.om
MINIMUM BEAD LENGTH CHART
FOd HOi- MELT APPLICATION

0 100 200 300 400 500

I I Web Speed - Feet per Minute 1
0 20 40 60 80

Web Speed - Inches per Second

NOTE: One Gun Cycle = One Bead+ One Gap

Minimum Gun Cycle Length = 2 Times the Minimum Length shown at Left Side of chart

Curve B - #152670N or dson Automatic Gun with Pneumatic Operation

Curve A, C, D and E - Specific information not available
ISSUED g/1/70 SUPERSEDES
LITHO U.S.A. 0 NORDSON CORPORATION 1986
All Rights Reserved
40-O-8
0Nordson P&A Division
Atlanta, Georgia TECHNICAL PUB1 /CAT/ON

MINIMUM BEAD LENGTH CHART

FOR HOT MELT APPLICATION
14.0; .
I
/

/
I, / 1
I I /
Minimum Time for One
Complete Gun Cycle ,

8.0

6.0

Web Speed - Centimeters/Second

NOTE: One Gun Cycle = One Bead + One Gap

Minimum Gun Cycle Length = 2 Times the Minimum Length shown at left side of chart.

Curve B -- #152 670 Nordson Automatic Gun with Pneumatic Operation _-

Curve A, C, D, and E - Specific information not available.

/SSUED :9/ lr’70 SUPERSEDES

LITHO U.S.A. 0 NORDSON CORPORATION 1986
All Rights Reserved
 0
Nordson Packaging and Assembly
Atlanta, Georgia
Division

HOT MELT
TECHNICAL PUBfICATlUN 40-O-11

FAULTS AND TROUBLESHOOTING CHART

The photographs below represent samples of bead faults commonly

encountered in the application of hot melt adhesives. Trouble-
shooting procedures are outlined on the pages that follow.

Cold Bead
Possible Causes:
A. Adhesive colder than recom-
mended application tempera-
ture.
B. Ambient temperature in the
application area below
normal.
Example: Ice cream plant
(cold draft blow-
ing on nozzle)
-
c. A stream of air directed at
guns and nozzles (radiation
and convection) will cool
the nozzle, gun, and adhesive.
D. Gun thermostat not of the
proper temperature rating
for the material in use.
E. The nozzle too far from
the substrate.

Excess Amount in Triggering

Possible Causes:
A. Insufficient air pressure to
the gun.
B. Insufficient air pressure
to the pump.
c. The nozzle too far from
the substrate.
D. Partially plugged nozzle.

ISSUED 9/81 SUPERSEDES 6/7 1 @ NORDSON CORPORATION 198 1

All Rights Reserved
 Packaging and Assembly Division
40-O-12 Atlanta, Georgia TECHNICAL PUBLlCATlON

Stringing
Possible Causes:
A. Adhesive too viscous. . -s -
B. Cold adhesive.
L
c. Lack of an air-piloted
relief valve between
solenoid and gun.
D. Old adhesive (beyond
recommended pot life).

Excessive Amount of Cut-off

Possible Causes:
A. Insufficient air
pressure to the pump.
B. Cold adhesive.
c. Insufficient air
pressure to the gun. -.

Concentric Circles
Possible Causes:
A. Material too hot.
B. Material low in
viscosity.
c. High speed appli-
cation (fast gun
cycling).

lSSUED 9,‘8
1 SUPERSEDES 6/ 71 LITHO U.S.A.
-
0Nordson Packaging and Assembly Division
Atlanta, Georgia

HOT MELT TROUBLESHOOTINGCHART

TECHNICAL PUBL/CAT/ON 40-O-13

SYMPTOM/PROCEDURE CORRECTIVE ACTION

Do not attempt to
loosen any part of
manifold, hose, or
gun system until air
to the unit has been
turned off and pres-
sure has been relieved
from hot melt system
by triggering the guns.
Use safety goggles,
safety gloves (P/N
902 514), and pro-
tective clothing to
prevent injury from
splashed hot material
or hot parts.
ADHESIVE BOUNCES OR SPLASHES
FROM SUBSTRATE
Al. Check adhesive tempera-
ture settings of appli-
cator, hose and gun.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive temperature set- ceed to step A2.
tings normal.
Abnormal Indication: Ad-
hesive temperature too
high. Reduce tempera-
ture.
A2. Check air pressure to
applicator.
NORMAL INDICATION: Air Normal Indication: Pro- .
pressure to applicator teed to step A3.
within normal limits.
Abnormal Indication: Ap-
plicator air pressure
too high. Reduce air
motor air pressure at
the regulator.
A3. Check adhesive viscosity.
NORMAL INDICATION: Ad- Normal Indication: None.
hesive visocity within
normal limits.

ISSUED 9/81 SUPERSEDES 6/7 1 0C NORDSON CORPCRATION 1981

All Rights Reserved
40-O-14 ( Nordson Packaging and Assembly Division
Atlanta. Georgia
a
HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

SYMPTOM/PROCEDURE CORRECTIVE ACTION

Abnormal Indication: Ad-

hesive viscosity too low.
Adjust one or more of the
following parameters as
necessary:
1. Reduce air motor
air pressure.
2. Reduce application
temperature.
3. Use lower flow-rated
nozzle.
4. Use a higher viscos-
ity adhesive.
ADHESIVE CHARRING IN TANK
Bl. Check tank temperature.
NORMAL INDICATION: Tank Normal Indication: Pro-
temperature within nor- ceed to step B2.
mal limits.
Abnormal Indication: Tank
temperature too high. Re-
duce tank temperature.
B2. Check tank temperature
controller in accordance
with applicator service
manual.
NORMAL INDICATION: Tank Normal Indication: Pro-
temperature controller teed to step B3.
functioningproperly.
Abnormal Indication:
Faulty temperature con-
troller. Repair or
replace controller.
B3. Check adhesive level in
tank.
NORMAL INDICATION: Tank Normal Indication: Pro-
full of adhesive. teed to step B4.

l&WED 9/81 SUPERSEDES 6/7 1 LITHO U.S.A.

-
0Nordson Packaging and Assembly Division
Atlanta. Georgia

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

TECHNICAL PUBLICATION 40-O-15

SYMPTOM/PROCEDURE CORRECTIVE ACTION

Abnormal Indication: Ad-

hesive level low. Keep
tank full.
B4. Hot melt adhesive may
be oxidizing in tank.
NORMAL INDICATION: No Normal Indication: None.
oxidation in tank
adhesive. Abnormal Indication: Hot
melt adhesive oxidizing
in tank. Keep tank lid
closed. In extreme
cases, change adhesive
or use nitrogen gas
blanket applicator.
ADHESIVE FUMING OR SMOKING

-. Cl. Check tank temperature

setting.
NORMAL INDICATION: Proper Normal Indication: Pro-
tank temperature setting. ceed to step C2.
Abnormal Indication: Tank
temperature too high.
Reduce temperature.
c2. Adhesive may be unstable
(chars easily).
NORMAL INDICATION: No Normal Indication: None
char.
Abnormal Indication: Un-
stable adhesive. Use one
or more of the following
steps to reduce charring:
1. Keep tank lid closed.
2. Use a more stable
adhesive.
3. Use nitrogen gas
blanket applicator.

ISSUED 9/81 SUPERSEDES

40-o-16
0Nordson Packaging and Assembly Division
Atlanta. Georgia TECHNICAL

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

PUB1 ICATION

SYMPTOM/PROCEDURE CORRECTIVE ACTION

ADHESIVE JELLING
Dl. Check temperature settings-
of applicator and hose.
NORMAL INDICATION: Normal Indication: Pro-
Temperature settings ceed to step D2.
in proper positions.
Abnormal Indication: Over-
heating. Drain and flush
system in accordance with
applicator service manual.
Reduce temperature.
D2. C!heckcompatibilityby
mixing adhesives in
separate container.
NORMAL INDICATION: Com- Normal Indication: Pro-
patible mixture. ceed to step D3. --

Abnormal Indication: In-

compatible mixing. Drain
and flush system in accor-
dance with applicator ser-
vice manual.
D3. Adhesive may be unstable. Use a more stable adhesive.

ADHESIVE NOT PENETRATING

SUBSTRA,TE

El. Check adhesive tempera-

ture.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive temperature within ceed to step E2.
normal limits.
Abnormal Indication: Low
adhesive temperature.
Increase temperature
slightly.

/Ml/ED 9/81 SUPERSEDES LITHO U.S.A.

 .
-_ 0Nordson Packaging and Assembly Division
Atlanta, Georgia TECHNICAL

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

PUBLICATION 40-O-17

SYMPTOM/PROCEDURE CORRECTIVE ACTION

E2. Check substrate surface.

NORMAL INDICATION: No Normal Indication: Check
coating on substrate. with adhesive represen-
tative for a compatible
adhesive.
Abnormal Indication:
Coated substrate. In-
crease temperature slight-
lY* If adhesive still
does not penetrate, check
with adhesive representa-
tive for compatible ad-
hesive.
NOTE: Flush and drain
system in accordance
with applicator service
manual before changing
adhesive.
E3. Check to see that adequate
amount of adhesive is being
applied to substrate.
NORMAL INDICATION: Adequate Normal Indication: Con-
amount of adhesive being tact adhesive represen-
applied to substrate. tative for a compatible
adhesive.
Abnormal Indication: In-
sufficient adhesive.
Use one or more of the
following steps to in-
crease adhesive flow:
1. Use higher flow-
rated nozzle.
2. Increase tempera-
ture slightly.
3. Increase appli-
cator air pressure.

ISSUED 9/81 C NORDSON CORPORATICN 15’81

8 II Rights Reserved
40-O-18 Nordson Packaging and Assembly Division
Atlanta, Georgia TECHNICAL PUB1 /CA T/ON
0 i _
HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

SYMPTOM/PROCEDURE CORRECTIVE ACTION

4. Change adhesive to
another compatible
adhesive with lower
viscosity.

ADHESIVE STRINGING
Fl. Check gun position rela-
tive to substrate in ac-
cordance with 43-l.
NORMAL INDICATION: Pro- Normal Indication: Pro-
per height above sub- ceed to step F2.
strate.
Adnormal Indication: Gun
too far from substrate.
Move closer to substrate.
F2. Check adhesive temperature
and viscosity.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive temperature and ceed to step F3.
viscosity within normal
limits.
Abnormal Indication: Cold
adhesive .tooviscous.
Increase adhesive
temperature slightly.
Use lower viscosity
adhesive.
F3. Check adhesive shelf-life.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive shelf-life recom- ceed to step F4.
mended by adhesive manu-
facturer.
Abnormal Indication: Drain
and flush old adhesive.
Add new adhesive to tank.

ISSUED 9/8* SUPERSEDES LITHO U.S.A.

--
0Nordson Packaging and Assembly
Atlanta, Georgia
Division

HOT MELT TROUBLESHOOTING CHART (CONTINUED)

.. TECHNICAL PUBLICATION 40-O-19

SYMPTOM/PROCEDURE CORRECTIVE ACTION

F4. Check for cold air blowing

on gun and/or low ambient
temperature:
NORMAL INDICATION: Normal Normal Indication: Check
ambient temperature with with adhesive manufacturer.
little air movement around
gun- Abnormal Indication: Cold
air blowing on gun and/or
low ambient temperature.
Use one or more of the
following steps to cor-
rect the problem:
1. Protect gun from
air movement.
2. Increase adhesive
temperature slightly.
3. Preheat substrate.
4. Heat ambient air.
AIR IN ADHESIVE

Gl. Check adhesive tank full

of molten adhesive.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive tank full of ceed to step G2.
molten adhesive.
Abnormal Indication: Ad-
hesive melt tank empty.
Refill tank andoperate
guns until bubble dis-
appears.
G2, Check viscosity of ad-
hesive.
NORMAL INDICATION: Ad- Normal Indication: See
hesive viscosity within MOISTURE BUBBLES IN AD-
normal limits. HESIVE BEAD ON SUBSTRATE.

ISSUED 9/81 SUPERSEDES 5/7 7 0CAll NORDSON CORPCRATION 1981

Rights Reserved
 Packaging and Assembly Division
40-o-20 Atlanta. Georgia ‘TECHNICA 1 PUB1 /CA T/ON

HOT MELT TROUBLESHOOTING CHART (CONTINUED) -

SYMPTOM/PROCEDURE CORRECTIVE ACTION

Abnormal Indication: In-

crease adhesive tempera-
ture slightly or use a
lower viscosity adhesive
material.
DEPOSIT FROM NOZZLES UNEVEN IN
MULTI-GUN INSTALLATION

Hl. Check for clogged nozzles

in accordance with gun
service manual.
NORMAL INDICATION: Ad- Normal Indication: Pro-
hesive flows freely ceed to step H2.
through nozzle.

Abnormal Indication:
Clogged nozzles. Clean -
nozzles in accordance
with gun service manual.
H2. Check pressure drop across
guns and nozzles.
NORMAL INDICATION: Approx- Normal Indication: None.
imately equal pressure
(dropacross all guns. Abnormal Indication: Un-
equal pressure drop
across guns. Use one or
more of the following
steps to correct the
problem:
1. Increase applicator
air pressure.
2. Increase applicator
temperature slightly.
3. Flush and clean guns
and nozzles.
4. Use different flow-
rated nozzle or guns. -

ISSUED 9/81 SUPERSEDES LITHO U.S.A.

 0Nordson Packaging and Assembly Division
Atlanta, Georgia TECHNICAL

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

PUBLICATION 40-o-21

SYT!'IPTOM/PROCEDURE CORRECTIVE ACTION

5. Use flow-control
valves in the lines.
GUN DROOLING

Il. Check gun needle and seat

for wear and/or char.
NORMAL INDICATION: Gun Normal Indication: Pro-
needle and seat clean ceed to step 12.
with no indication of
wear. Abnormal Indication: Clean
and/or replace worn parts
in accordance with gun
service manual.
12. Check trigger adjustment
in accordance with gun
service manual.
NORMAL INDICATION: Trigger Normal Indication: None.
adjustment within normal
limits. Abnormal Indicator: Ad-
just trigger in accor-
dance with gun service
manual.
MOISTURE BUBBLES IN ADHESIVE
BEAD ON SUBSTRATE

Jl. Apply adhesive to dry sub-

strate and check for mois-
ture bubbles.
NORMAL INDICATION: No bub- Normal Indication: Dry
bles on dry substrate. substrate prior to appli-
cation of adhesive. Pre-
heat substrate as neces-
sary.
Abnormal Indication: See
AIR IN ADHESIVE.

lSSUE0 9/81 SUPERSEDES NCRDSON CORPORATICN 1981

Rights Reserved
 Packaging and Assembly Division
40-o-22 Atlanta. Georgia TECHNICAL PUBLICATION

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

SYMPTOM/PROCEDURE CORRECTIVE ACTION

CARTON POP-OPEN AFTER LEAVING

COMPRESSION SECTION

Kl. Check adhesive not cooling

fast enough (too long an -
open time).
NORMAL INDICATION: Proper Normal Indication: Pro-
open time. ceed to step K3.
Abnormal Indication: Pro-
ceed to step K2 if open
time is too short. Use
one or more of the fol-
lowing steps if open time
is too long:
1. Decrease air pres-
sure to air motor to
decrease bead size.
2. Reduce adhesive
temperature slightly.
3. Reduce line speed
through compression.
4. Move guns further
from substrate.
5. Increase distance
from deposition to
compression.
6. Increase compression
length.
7. Cool substrate.
8. Use lower flow-rated
nozzlei
9. Change bead pattern
from constant to
intermittent.

ISSUED 9/81 SUPfRSEDES LITHO U.S.A.

-
0Nordson Packaging and Assembly Division
Atlanta, Georgia

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

TECHNICAL PUBLICATION 40-o-23

SYMPTOM/PROCEDURE CORRECTIVE ACTION

10. Use adhesive with

shorter open time.
See adhesive manu-
facturer.
K2. Check adhesive cooling
too fast (too short an
open time).
NORMAL INDICATION: Pro- Normal Indication: Pro-
per open time. ceed to step K3.
Abnormal Indication: Use
one or more of the fol-
lowing steps to correct
the problem:
1. Increase air pres-
sure to air motor
to increase bead size.
2. Increase adhesive
temperature slight-
lY*

3. Move guns closer

to substrate.
4. Shorter distance
from deposition to
compression.
5. Heat substrate.
6. Use higher flow-
rated nozzle.
7. Change bead pattern
from intermittent
to constant or in-
crease bead length.
8. Protect deposit
and/or gun from
cold or moving air.
-

ISSUED 9/81 SUPERSEDES ii/ij-

40-o-24
0Nordson Packaging and Assembly Division
Atlanta. Georgia

HOT MELT TROUBLESHOOTINGCHART (CONTINUED)

TECHNICAL PUB1 /CATION .

SYMPTOM/PROCEDURE ., CORRECTIVE ACTION

9. Use longer open time

adhesive. See ad-
hesive manufacturer.
K3. Check for sheared ad-
hlesivedeposit.
NORMAL INDICATION: Ad- Normal Indication: None
hesive deposit not
sheared. Abnormal Indication:
Sheared adhesive de-
posit. Ensure sub-
strate is not twisted,
jogged, or otherwise
subjected to adverse
movement in the com-
pression section. See
adhesive manufacturer
if compression section
is smooth.

ISSUED 9/81 SUPERSEDES LITHO U.S.A.

 Hot Melt Hose
45-o-o

NORDSON CORPORATION. AMHERST, OHIO. USA

PTFE
PTFE
45-3-30 0
Nordson
P&A Division
A t/an ta, Georgia TECHNICAL PUB1 /CATION

TABLE 1 - HOSE ELECTRICAL DATA

Length Voltage Power Cold Resistance

Part No. ft 0-d WC) (watts) WJW

272 063 2 (0.6) 230 47 1040 - 1149

274 323 2 (0.6) 200 52 723 - 799
272 838 4 (1.2) 230 100 485 - 536
274 324 4 (1.2) 200 104 361 - 399
272 839 6 (1.8) 230 153 316 - 350
274 325 6 (1.8) 200 156 237 - 262
272 840 8 (2.4) 230 206 227 - 250
274 326 8 (2.4) 200 208 170 - 188
272 841 10 (3.1) 230 267 175 - 194
274 327 10 (3.1) 200 260 136 - 150
273 624 16 (4.9) 230 420 107 - 118
274 320 16 (4.9) 200 416 81 - 90

Figure 2 - Quick Disconnect Automatic Hot Melt

Hose Electrical Schematic

ISSUED 5/8 5 SUPERSEDES l/84 ONORDSON CORPORATION 1985

All Rights Reserved
LITHO U.S.A.

Publication No. 104 465A

 0 Nordson PackagIng
Atlanta,
and Assembly
Georgia
Dwwon
YECHNICALPUBLICATION 4 5 - 3- 3 1

TABLE 2 - PARTS LIST FOR FIGURE 1

Item No. Part No. Description Req'd

1 272 863 Automatic Hot Mel-t Hose, Ref

w/Diode, 2 ft (0.6 m),
Quick Disconnect, 230 VAC
1 274 323 Automatic Hot Melt Hose, Ref
2 ft (0.6 m), Quick
Disconnect, 200 VAC
I 272 838 Automatic Hot Mel-t Hose, Ref
4 ft (1.2 m) I Quick
Disconnect, 230 VAC
1 274 324 Automatic Hot Melt Hose, Ref
4 ft (1.2 m) , Quick
Disconnect, 200 VAC
1 272 839 Automatic Hot Melt Hose, Ref
6 ft (1.8 m), Quick
Disconnect, 230 VAC
1 274 325 Automatic Hot Mel.% Hose, Ref
6 ft (1.8 m) , Quick
Disconnect, 200 VAC
1 272 840 Automatic Hot Melt Hose, Ref
8 ft (2.4 m), Quick
Disconnect, 230 VAC
1 274 326 Automatic Hot Melt Hose, Ref
8 ft (3.4 m) , Quick
Disconnect, 230 VAC
1 272 841 Automatic Hot Melt Hose, Ref
10 ft (3.1 mb, (!uick
Disconnect, 330 VAC
1 274 327 Automatic Hot Melt Hose, Pef
10 ft (3.1 m), Quick
Disconnect, 200 VAC
1 273 624 Automatic Hot Melt Hose, Ref
16 ft (4.9 m), Ouick
Pisconnect, 230 VAC
1 274 328 Automatic Hot Melt Hose, Ref
16 ft (4.9 m) , Quick
Disconnect, 200 VAC
2 972 628 O Connector Assembly, Hose
945 032 O" O-ring, Viton, 0.38 in.
O" Connector, Male, g/16-18,
O-ring Boss
3 272 848 O Dustcover, Connector
4 272 856 O Receptacle, Connector
P39 528 O Socket, Crimp Contact*

* A special tool to aid in removal and replacement of crimp sockets

is available. Order P/N 274 126.

ISSUED 1 /8 4 SUPERSEDES @ NORDSON CORPORATION 1984

LITHO U.S.A.
Publication No. 104 465A All Rights Reserved
45-3-32
0 Mordson Packaging
Atlanta,
and Assembly
Georgia
Division
TECHNICAL PUB1 ICATION

SERIES 2000 HOT MELT APPLICATORS

IN WATER WASH DOWN APPLICATIONS

A A
Nordson Series 2000 hot melt applicators are not
designed for water wash down environments and
must be protected from hose directed water.
Water may enter unit. Failure to follow these
instructions may result in electrical shock and
equipment damage.

Use the following guidelines to protect the applicator in the event

Series 2000 hot melt applicators are used in water wash down appli-
cations:

1. Mount the applicator so that it is above any draining or drip-

pins areas.

2. Route hoses and electrical conduit so water will not run down
the hose, hose cordset, or input electrical cable into the
applicator.

3. Provide a metal. or plastic shield between the applicator

and any source of water spray or mist. The shield should
not impair heat dissipation from the applicator or hoses.

ISSUED l/84 SUPERSEDES @ NORDSON CORPORATION 1984

LITHO U.S.A.
Publication No. 104 465A All Rghts Reserved
 Miscellaneous Technical
Data
Hot Melt

NORDSON CORPORATION. AMHERST, OHIO. USA

 Nordson Corporation welcomes requests for information, comments and inquiries about its products

Address all correspondence to

Nordson Corporation
11475 Lakefield Drive
Duluth, GA 30136

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1981. No part
of this document may be photocopied, reproduced, or translated to another language without the prior written
consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AquaGuard, Blue Box, Control Coat, Equi=Bead, FloMelt, FoamMelt, FoamMix, Helix, Hot Shot, Hot Stitch,
Meltex, MicroSet, MultiScan, Nordson, the Nordson logo, OmniScan, Porous Coat, Posi-Stop, RBX, Sure-Bond,
ClniScan, UpTime, and Versa-Spray are registered trademarks of Nordson Corporation.

BetterBooksM, CF, Controlled Fiberization, Easy-Screen, Fibermelt, Flo-Tracker, PrintGuard, and Package of
Values are trademarks of Nordson Corporation.

Manual 59-O-O Issued 9/81 Q 1981 Nordson CorporalIon

All Rights Reserved
 0
Nordson
P&A Division
Atlanta, Georgia TECWICAL PUBLICATION ” - ’ - 3

NORDSON TYPE R CLEANING SOLVENT

The flash point of Type R solvent is 550°F (288OC). Do

not heat this material above 475'F (246OC). Do not heat
Type R solvent with an open flame or in an uncontrolled
heating device (for example, a small pan or unregulated
hot plate). A fire hazard may exist if an open flame or
uncontrolled hot plate is used to heat Type R solvent.
A controlled heating device (such as a small deep fat
fryer or thermostatically controlled hot plate) should
be used to heat the solvent above the melting point of
the adhesive.

PHYSICAL PROPERTIES

Flash Point: 550°F (288OC)

Freeze Point: 32'F (OOC)
Vapor (Odor): None
Color: Clear
Viscosity: 5,600 CPS @ 77'F (25OC)
Pounds/Gallon (kilograms/liter): 9 (1)
Molecular Weight: 3,300
Non-irritating to skin
Non-toxic
Type R solvent meets the requirements of the following FDA regulations:

175.105
175.300
175.380
175.390
176.170
176.180
177.1010
177.1210
USDA approved for use in food processing plants for cleaning hot melt
adhesive applicating equipment as long as there is no direct contact
with the food.

A Do not take internally.

USAGE
Keep out of reach of children.

Type R solvent may not be compatible with all adhesives.

0 Before using Type R solvent with an adhesive for the
first time, test for compatibility using the procedure
described below.

NOTE: For ease of pouring, store Type R solvent at room

temperature 70°F (21OC). Do not store Type R solvent
at temperatures over 150°F (65OC).

ISSUE0 2/8 5 SUPERSEDES 3/8 1 ONORDSON CORPORATION 1885

LITHO U.S.A. All Rights Reclerved

Publication No. 104 708A

59-l-4

USAGE,
0Nordson

(Continued)
Packagrng
Atlanta.
and Assembly
Georgia
Owlston
TECHNICAL PUB1 ICATION

To clean parts exposed to hot melt, nozzles, and filters, soak the parts
in heated Type R solvent at a temperature somewhat above the normal
adhesive application temperature, but less than 475°F (245°C).

When cleaning the AD-24 drop-in cartridge with Type R

0 solvent, do not submerge the entire cartridge in the
solvent. Be certain the pneumatic section (top) of the
cartridge is not inserted in the molten solvent. The
mixture of Type R solvent and molten adhesive will
cause the pneumatic section to sieze.

If a question concerning the compatibility of Type R solvent and a

specific adhesive arises, consult the adhesive supplier or use the
following test:

1. Hoat the mixture slightly above the application temperature.

2. Note c:hanges in the mixture:

Discoloration.
it: Increase in viscosity.
Gelling.
FL Separation of any ingredients in the mixture.
e. Sharp drop in viscosity.

Do not use Type R solvent when flushing equipment using

0 Polyamide,
performance
Surlyn, Polyester or certain other high
hot melt materials. A gelled contaminant
may form which will cause nozzle plugging and charring
in the various heated components.

Before using a cleanout material other than Nordson Type

:? solvent, check to be sure the material meets these
specifications:

1. Non-toxic and non-sensitizing.

2. Does not produce toxic vapors when heated.
3. Flash point at least 50°F (28OC) above intended
use temperature.
4. Non-corrosive.

Refer to the specific Nordson applicator service manual for additional

information regarding the use of Type R solvent.

Part No. Description

1
I

270 756 Solvent, Type R, 5 Gallon (18.9 Liters)

270 755
279 757 Solvent,
Solvent, Type R, 1
Type.R, 55 Gallon
Gallon (3.8
(208.2 Liters)
Liters)

ISSUED 3!81 SUPERSEDES ’ 2”76 LITHO U.S A.

Publication No. 104 708A