ADG - Electrical Safety Management Plan
ADG - Electrical Safety Management Plan
ADG - Electrical Safety Management Plan
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Risk Assessments......................................................................................................14
Low Voltage Access Permits .......................................................................................14
Preliminary Steps ......................................................................................................14
Safety Observer ........................................................................................................15
Work Position ...........................................................................................................15
Specific hazards and control measures ................................................................ 16
Inspection and Testing Portable Electrical Equipment ...................................................16
Residual Current Devices ...........................................................................................16
Unsafe Electrical Equipment .......................................................................................17
Unsafe Electrical Installations.....................................................................................17
Personal Protective Equipment ...................................................................................18
Electrical Instrumentation ..........................................................................................18
Hazardous Areas.......................................................................................................19
Working Near Overhead Services ...............................................................................19
Working Near Underground Services ..........................................................................19
High Voltage Electrical Work ......................................................................................20
Aeronautical Ground Lighting .....................................................................................20
Solar Generation .......................................................................................................21
Batteries ..................................................................................................................21
Work on Cables (including cutting cables) ...................................................................22
Quality Control ..................................................................................................... 23
Testing of Electrical Work ..........................................................................................23
Site Inspection Before Leaving ...................................................................................23
Certificate of Test/Compliance ...................................................................................23
Audits ......................................................................................................................23
Control of Documents ...............................................................................................23
Control of Records ....................................................................................................24
Electrical Employee Training and Assessment ..................................................... 25
ESMP Training ..........................................................................................................25
Training Requirements ..............................................................................................25
Employees Electrical Licence Renewals .......................................................................25
Definitions............................................................................................................ 26
Record of Issues
Responsibilities
Australian Standards
All Electrical Work shall be carried out in accordance with Australian Standard
AS/NZS 3000 and any other Australian Standard called up by AS 3000.
Electrical installations or electrical equipment shall not be connected to supply with
any known defect.
Reference Documents
All Electrical Workers must have ready access to the ADG Standards,
Electrical Legislation, Codes of Practice and Australian Standards.
Typically, the most relevant Australian Standards are:
• AS3000 - Wiring Rules.
• AS3008 - Electrical Installations - Selection of Cables.
• AS3012 – Electrical Installations – Construction and Demolition Sites
• AS3017 - Electrical Installations – Verification Guidelines.
• AS3760 - In-Service Safety Inspection and Testing of Electrical Equipment.
• AS4836 - Safe Working on or near LV Electrical Installations & Equipment.
• AS2067 – Substations & High Voltage Installations.
• AS61439 – LV Switchgear & Control Gear Assemblies.
All persons who have experienced any form of electric shock shall be reviewed by an
ambulance paramedic or attend a Medical Practitioner immediately after the incident.
The injured person shall be accompanied at all times to the medical practitioner, by a
Workplace First Aid Officer when available or the injured person’s Manager or their
representative.
An electric shock shall be reported to the Electrical Worker’s Manager immediately and,
where applicable, the area isolated and made safe as far as practicable to allow incident
investigation.
Risk Assessments
All Electrical Workers associated with and who perform Electrical Work must be provided
with Risk Assessment training.
A Risk Assessment is to be conducted for all electrical works – installation, maintenance and
defect repair. This is a mandatory Northern Territory WHS legislative requirement.
The Risk Assessment process will adhere to all relevant Northern Territory Codes of Practice,
Relevant Standards and Legislation and can also be used for maintenance or repair work.
The Risk Assessment may identify the need for a Safe Work Method Statement (SWMS) for
high-risk tasks. An existing SWMS may be used, but it must be reviewed to ensure it is
appropriate for the work. Where there is no formal SWMS available that is appropriate for
the Electrical Work being undertaken, a written safe work procedure shall be followed to
identify the basic logical sequence of the tasks, associated hazards, level of risk, and
appropriate control measures to be implemented prior to commencement of work, and will
be monitored for effectiveness.
The Risk Assessment process shall be conducted in accordance with Australian Standard
AS/NZS 4836 Safe Working on Low Voltage Electrical Installations.
You must always aim to eliminate the risk. For example, you can eliminate significant
electrical risks by designing-in or designing-out certain features to eliminate hazards and
working de-energised rather than energised. That is why the WHS Regulations prohibit
energised electrical work subject to certain exceptions.
If eliminating the hazards and associated risks is not reasonably practicable, you must
minimise the risk by one or more of the following:
Electrical Workers will only be supervised by persons who have at least the same level of
Electrical Licence. A nominated Electrical Supervisor must be:
• Electrical Workers are licensed and competent to carry out their allocated duties.
Contractor Supervision
ADG Contract Managers/Supervisors, Project Managers/Supervisors, Site Supervisors and/or
Team Leaders must not directly supervise Electrical Work, unless they have the necessary
and appropriate qualification as an Electrical Supervisor.
All contract managers, supervisors, project managers, site supervisors and/or team leaders
who manage or administer electrical contractors, shall ensure that all electrical contractors in
their charge comply with this ESMP, by ensuring that:
• The electrical contractor and their electrical workers are familiar with, and comply
with, all aspects of this ESMP so they are able to carry out electrical work in the
required manner including all required documentation.
• The electrical contractor verifies through documented and signed inspection & test
plans (ITP’s) that all electrical work is carried out in an electrically safe manner.
• All ITP are reviewed by an ADG Electrical Supervisor or Electrical Engineer.
• Certificates of Compliance are submitted at the completion of the electrical work.
Apprentice Supervision
ADG will comply with The Electrical Workers and Contractors Act requirements for
supervision of apprentices who are performing Electrical work.
All ADG contractors who employ apprentices that work on ADG sites must be able to
demonstrate their compliance with the Act.
All Apprentices, regardless of standard of training or trade, must be under the direct control
of a nominated Electrical Supervisor or nominated Electrical Worker whilst performing
The level of supervision is dependent on the type of work and the level of experience of the
apprentice. Table 2 below lists the level of supervision required and extracted from the Act.
• Isolated from all sources of electricity supply, proven to be de-energized and all
isolation points are tagged as “Do Not Operate” and locked out where practical.
• Approved permit is issued to the work party.
Energised electrical work is generally prohibited unless one or more of the exceptions under
the WHS Regulations applies.
• Location of works
• Tennant/building owner if applicable
• Description of planned works
• Drawing or sketch of the works
• Isolation/equipment details
Do not assume that electrical equipment is de-energised after isolation. Testing must be
done prior to work commencing.
Identification
It is necessary to clearly identify the electrical equipment to be worked on and the
appropriate point of supply. Identification should include labelling that is both consistent and
clear at the equipment to be worked on and at all points of possible isolation, for example at
the control isolator and main point of supply.
Isolation
The electrical equipment to be worked on must be isolated from all sources of supply.
Where isolation is achieved by a removable or rack out circuit breaker or combined fuse
switch, if practicable it must be racked out or removed, then locked open and tagged.
Verification of the isolation is the responsibility of the electrical worker carrying out the
work. When returning after being absent from the immediate work area, it is imperative that
checks and tests are carried out to ensure that the electrical equipment being worked on is
still isolated when you return, to safeguard against inadvertent reconnection by another
person.
A wide range of devices are available for locking off electrical equipment. These include
switches with a built-in lock, and lockouts for switches, circuit breakers, fuses and other
types of electrical equipment. Also available are safety lockout jaws (sometimes called
hasps) accommodating a number of padlocks. Only devices that incorporate a lock or can
accommodate one or more padlocks are suitable lockout devices.
Where locking off facilities are not fitted, other control measures that prevent energisation
of the electrical installation or equipment must be used. The control measures must be able
to withstand any disrupting environment, for example, not becoming ineffective due to
vibration.
Tagging
A tag does not perform the isolation function but acts as a means of providing information
to others at the workplace that the isolating device to which it is attached has been
operated for a purpose.
Tags normally used are:
• Danger Tags/Do Not Operate: Danger tags are applied by electrical workers who will
be working on electrical equipment. A danger tag on an isolating device is a warning
that operation of that device may endanger the electrical worker who attached the
tag.
• Out of Service Tags: An out of service tag is a notice that distinguishes electrical
equipment out of operation for repairs or alteration, or electrical plant that is still
being installed or commissioned. While an out of service tag is attached to electrical
plant or equipment, it must not be operated.
Where practicable, appropriate tags should be placed at all points of isolation used to de-
energise the equipment from all sources of supply, and the information provided thereon
should be clearly understandable as to the purpose of the tag and include warnings for any
abnormal hazards, for example, multiple points of supply.
Tags should be dated and signed by the electrical worker in charge of the works.
Tags should only be removed by the signatories or with the permission of all the signatories
to the tags or, if this is not possible, by the signatories’ immediate supervisor. In this
circumstance, a thorough investigation of the worksite must be carried to verify all workers
are safe before any tags are removed.
Testing
After the electrical circuits and equipment have been isolated, locked off and tagged, the
circuits or equipment must be tested to verify all supply has been removed. Verification is
carried out using approved test instruments before any electrical worker attempts to start
work on the electrical circuit or equipment. All electrical circuits and equipment should be
treated as energised (including the neutral conductor) unless proven to be de-energised.
Any voltage tests should be conducted between all conductors and between all conductors
and earth.
Test equipment must be “in test” date and be tested for correct operation immediately
before use, and again after use, to confirm that the instrument is still working.
• it is necessary in the interests of health and safety that the electrical work is carried
out while the equipment is energised (for example, it may be necessary for life-
saving equipment to remain energised and operating while electrical work is carried
out on the equipment), or
• fault finding where it is necessary that the electrical equipment to be worked on is
energised in order for the work to be carried out properly, or
• it is necessary for the purposes of testing to ensure the equipment is de-energised,
or
• there is no reasonable alternative means of carrying out the work.
Risk Assessments
Energised electrical work is a high-risk construction activity. A Safe Work Method Statement
(SWMS) shall be completed prior to the commencement of energised electrical work.
Preliminary Steps
Access to Energised terminals, for the purpose of Energised Electrical Work, will be
permitted only when:
• A Risk Assessment is conducted and approved by an ADG authorised person.
• Where required by risk assessment, a Safety observer is trained, and competent in
CPR and LV rescue.
• A LV rescue kit is available, and all equipment is in ‘in-test’ date.
• The appropriate test equipment is tested and is in ‘in-test’ date.
• The appropriate PPE and Electrical Safety Equipment is used and is ‘in-test’ date. i.e.
insulating gloves, and mats.
• No uninsulated hand tools or power tools are used.
• There is no direct contact with, or movement of, Energised conductors.
Work Position
While electrical work is being carried out on energised electrical equipment, all persons are
prevented from inadvertently contacting an exposed energised component of the
equipment. Electrical work should be carried out from a position that minimises the risk of
inadvertent contact with exposed energised parts and the risk of an electric shock path
being created. For example, safe work method statements should require, so far as is
reasonably practicable, that electrical workers position themselves so that:
• an involuntary action like sneezing would not cause them to touch exposed
energised parts.
• no electric shock path can be created due to working in an awkward position, for
example, testing components towards the rear of a washing machine via the front
panel.
Portable electrical equipment shall be inspected and tested at intervals based on the
equipment environment and use (Table 4 AS3760:2010);
Inspection and testing of electrical equipment must be carried out by a competent person. A
competent person includes;
• a licensed electrician, or
• a person who has successfully completed a structured training course and been
deemed competent in the use of a pass–fail type portable appliance tester and the
visual inspection of electrical equipment.
• socket-outlets,
• lighting,
• direct-connected hand-held equipment, and
• direct-connected equipment that presents increased risk of electric shock.
Electrical equipment is unsafe if there are reasonable grounds for believing it to be unsafe.
Unsafe electrical equipment should be labelled with an “Out of Service” tag indicating it is
unsafe and must not be used. This is to prevent inadvertent use before the electrical
equipment has been tested, repaired or replaced.
All issued Electrical Safety Equipment must be recorded on the Electrical Equipment
Register.
All Electrical Safety Equipment, including insulating gloves, crooks/rescue hooks and mats,
must be tested at least annually or as per manufacturer guidelines. The next test date must
be marked on each item.
For tenancies the ADG property manager and the tenant shall be notified of the defect.
Responsibility of the defect will be determined, and the defect will be made electrically safe.
If a defect cannot be made electrically safe, then the ADG Electrical Coordinator shall be
notified to ensure appropriate action is taken to make the installation safe. Appropriate
actions may include isolation/disconnection, barricading and/or signage.
All electrical defects that result in an electric shock or injury shall be reported to the ADG
Safety advisor and NT Worksafe.
Contractors and Sub-Contractors are to ensure their Electrical Workers have the appropriate
Personal Protective Equipment (PPE) for the task performed and that the PPE is used and
maintained in accordance with current NT workplace safety legislation and Australian
Standards.
PPE for Electrical Workers will include a full length, ankle to wrist, uniform made of 100%
cotton or flame-resistant material with no metal components when working on the following;
• Energised LV work,
• Work on electrical installations that are connected to a source of supply,
• HV switching, installation and maintenance works,
• Testing and fault-finding electrical installations.
It is the responsibility of every Electrical Worker to regularly examine their PPE to ensure it
is in a satisfactory condition so that their work tasks can be safely completed.
Electrical Instrumentation
It is the responsibility of every Electrical Worker to regularly examine all items of Electrical
Instrumentation they are using to ensure the Electrical Instrumentation is in-test date and is
appropriate, being aware of High Fault Currents and in an Electrically Safe condition for the
work being carried out. There are four categories of test equipment, however, for ADG, only
Categories 3 and 4 are to be used.
Categories are:
Installation Category 3: Relates to the distribution level, main switchboards etc. This
category of instrument may be used on a sub/board or a main switchboard that is not
supplied directly from a transformer (Usually suitable for restricted class electrical licence
holders).
Installation Category 4: Relates to the primary supply level and this is the only category
of instrument that is to be used to identify voltage on a main switchboard supplied directly
by a transformer (Minimum requirement for all electrical fitter mechanics, or open class
electricians).
Electrical Instrumentation that is used for compliance testing, i.e., Certificates of Test (CoT)
or Certificates of Compliance (CoC) must be tested and calibrated at minimum 12 monthly or
as per the manufacturer’s recommendations. The next test date shall be marked on each
item.
Wherever flammable liquids, vapours, gases and combustible dusts are used, stored,
handled or generated, a hazardous area classification is required to assess the risk of fire
and explosion. Where electrical equipment is located within a hazardous area classification
zone, specific requirements are mandated in AS/NZS 60079.14 (Explosive atmospheres
Design selection, erection and initial inspection) for the selection and installation of the
electrical equipment.
Suitably trained and licenced personnel shall design and install electrical equipment in a
hazardous area in accordance with relevant Northern Territory legislation and Australian
Standards.
A written Risk Assessment must be submitted to ADG for approval before working near
overhead services. If safe approach distances cannot be maintained, then ADG Engineering
should be contact to risk assess the works and determine additional controls. If the
overhead service is owned by Power Water Corporation the person responsible for the works
will be directed to contact the Power Water Corporation to request authority to work in the
vicinity of the apparatus.
ADG underground services are not registered with Dial before you Dig. The ADG Engineer
shall be contacted for underground services plans/drawings.
If works are within 2m of High Voltage services a High Voltage Access/Isolation permit must
also be submitted for approval. The ADG Engineer will risk assess the works and apply
additional controls if required.
A register of authorised high voltage electrical workers will be maintained by the ADG
Engineer.
An approved High Voltage access/isolation permit is required for all electrical works within
3m of exposed/bare high voltage conductors. If works are within 1m of exposed/bare
conductors then the high voltage asset must be isolated, proven de-energised and earthed.
All high voltage installation and maintenance works shall have an approved inspection and
test plan approved by ADG. The test results must be reviewed and approved by the ADG
Engineer before a high voltage asset is commissioned or returned to service.
AGL installations are critical systems required for safe operation of an aerodrome. Only ADG
authorised staff and contractors are permitted to perform maintenance, troubleshooting,
and repair tasks. Basic Airfield Ground Lighting Course is mandatory for staff.
AGL primary circuits are powered by constant current regulators (CCR) to control the
brightness of the airfield lights. AGL installations are high voltage circuits, the voltage will
vary due to circuit length, brightness setting and condition of the circuit. All work on AGL
Installation, maintenance and repairs of the Darwin International Airport AGL system shall
be compliant with the Department of Defence Aeronautical Ground Lighting Configuration
Manual (AGLCM) – RAAF Base Darwin.
Solar Generation
ADG has multiple solar generation sites. A risk assessment and relevant LV Access permits
must be completed for all maintenance and repair works on solar generation systems. The
following hazards should be assessed and controlled for work on solar generation systems;
• High Direct Current (DC) voltages can be present on solar array circuits, up to 850V
DC, during daylight hours. DC circuits current flow should be stopped at the inverter
before isolating a circuit via an isolator/switch. Solar arrays will still supply an open
circuit voltage and should be treated as live.
• Solar inverters have AC and DC connections and energy storage elements. Electrical
work on inverters requires isolation of all voltage supplies and confirmation that
capacitors are discharged, refer to specific manufacturer inverter model manuals for
discharge times.
• Working at heights for roof top systems.
Batteries
A variety of ADG electrical installations have batteries, these are typically encountered in
multiples of 12V cells. Larger battery systems are present in generators and UPS equipment.
The following hazards should be assessed for work on battery systems;
• Battery systems often have exposed live terminals and can generate large currents if
shorted. Where practical battery systems should be installed with insulation covers or
within enclosures to prevent inadvertent short circuits.
• Many batteries generate hydrogen gas when being charged. Ventilation should be
provided for large battery systems installed in enclosed spaces. There is a risk of
explosion if not properly vented.
• Overcurrent protection – HRC fuses or double pole circuit breaker and battery cables
must be rated for a fault current capacity equal to or exceeding the fault current of
the battery system.
• Batteries used for starting diesel generators or other similar high current applications
can explode when used. Personnel operating such equipment shall maintain a safe
distance and wear suitable PPE as required.
Cables should only be cut by hand tools if the cable can be confirmed it is disconnected from
supply. For LV cables the disconnection can be traced from the supply connection to the
location of the cut.
Where a cable cannot be confirmed it is disconnected from supply, the cable shall be cut
using a remotely operated hydraulic device or equivalent.
Electrical test results shall be recorded on a separate Inspection and Test Plan (ITP) test
record. Test results shall be attached to the Certificate of Compliance and/or the work
request. The Electrical Worker who carried out testing and details of the test equipment
used must be recorded with the test results.
All completed Electrical Work must comply with relevant standards and be in accordance
with the tenant’s and ADG’s requirements.
Certificate of Test/Compliance
The Certificate of Test/Compliance must be issued to the tenant and the ADG Electrical
coordinator following all Electrical Work. Where appropriate, photographic evidence showing
workmanship, shall be attached.
Audits
Audits will be conducted on a regular basis to ensure that the Electrical Work completed has
been conducted in accordance with all relevant legislative and Australian Standards
requirements.
The auditor must be a person who is electrically qualified, competent to assess the accuracy
and relevance of company procedures and is familiar with electrical safety requirements.
The auditor will understand the responsibilities of electrical contractors in accordance with
current Territory Electrical Safety Legislation.
Control of Documents
All recommended changes to the ESMP and associated documentation will be reviewed
through consultation with appropriately qualified personnel.
ESMP training is required for ADG Supervisors and Managers who have Electrical Workers or
Electrical Contractors reporting to them.
Electrical Contractors are required to attend ESMP training within three months of
commencement and are required to demonstrate compliance with the ESMP.
Training Requirements
Electrical Employee training requirements will be assessed annually and will include, as a
minimum the following;
• ESMP training.
• Annual CPR refresher.
• Annual LV rescue.
• Basic airfield lighting course
• High Voltage operator training
Internal and external training will be made available to Electrical Employees to improve
technical competencies and as required by any legislative changes.
Competent Person
A person, who has acquired, through training, qualification or experience or a combination
of these, the knowledge and skill enabling that person to perform the required task
correctly. Having acquired through training, qualifications and experience or a combination
of these, the knowledge and skills to correctly perform the task required. (AS/NZS 4836,
Section 1.6.3)
De-energized
Separated from all sources of supply, but not necessarily isolated, earthed or out of
commission.
Direct supervision
In relation to electrical work, means the constant personal oversight of the work by a person
licensed to perform the work himself without supervision.
Disconnected
Physically separated from any source of electrical energy, and where necessary insulated or
secured in a position clear of any electrical equipment that is capable of being energized.
Electrical Supervisor
An agreed and nominated licensed Electrical Worker. This person assists in ensuring that the
legislative electrical compliance obligations are being met.
Electrical Worker
A person engaged in the installation, maintenance, repair, alteration, testing or fault finding
an electrical installation or the supervision of that work.
Energized
Connected to a source of electrical supply or subject to hazardous induced or capacitive
voltages. (AS/NZS 4836, Section 1.6.11)
Exposed Conductors
A conductive part of electrical equipment that-
a) Can be touched with the standard test finger as specified in AS/NZS 3100; and
b) Is not a live part but can become live if basic insulation fails.
Fault Finding
The process of making measurements or carrying out tests on equipment to locate faults. It
may also include the process of connecting testing instruments or devices to various parts of
the equipment to determine how the equipment is operating. (AS/NZS 4836, Section 1.6.14)
Hazardous Area
An area in which an explosive atmosphere is present or may be expected to be present, in
quantities that require special precautions, when working on electrical installations and
equipment or using test equipment.
Incident
An actual or an apparently imminent occurrence of an event that endangers or threatens to
endanger the safety or health of any person, or which destroys or damages or threatens to
destroy or damage any property, or any other event or alarm that results in a response by
the reporting authority.
Isolated (electrically)
Separated from all possible sources of electrical energy and rendered incapable of being
energized unintentionally.
Live Work
Electrical Work performed in circumstances in which some or all the electrical equipment the
subject of the Electrical Work is energized. This includes testing, however, a safety observer
is not required for testing, unless a risk assessment finds that one is required.
Live work includes testing, tightening live or energized terminals, tracing cables through a
live switchboard, vacuuming a switchboard, component removal or replacement or drilling a
hole into a live or energized switchboard.
On or Near
A situation where an electrical worker is working on or near exposed energized conductors
or live conductive parts and there is a reasonable possibility that the electrical worker’s
body, or any conductive medium the electrical worker may be carrying or touching during
the course of the work, may come closer to the exposed energised conductors or live
conductive part than 500mm.
Testing
The use of logical methodology or test instruments, or test equipment by a competent
person. (AS/NZS 4836, Section 1.5.25)