TIA PRO1 01 SystemOverview en
TIA PRO1 01 SystemOverview en
TIA PRO1 01 SystemOverview en
Contents 2
2. System Overview .................................................................................................... 2-2
2.1. SIMATIC S7 Overview .......................................................................................................... 2-3
2.2. TIA Portal Information Center ............................................................................................... 2-4
2.3. Overview Controller .............................................................................................................. 2-5
2.3.1. Positioning the Modular S7 Controllers ................................................................................ 2-6
2.4. Overview: Available Modules ................................................................................................ 2-7
2.4.1. Central Modules .................................................................................................................... 2-7
2.4.2. Signal Modules (Central) ...................................................................................................... 2-8
2.5. SIMATIC S7-1200: The Modular Mini-PLC........................................................................... 2-9
2.5.1. SIMATIC S7-1200: Modules ............................................................................................... 2-10
2.5.2. SIMATIC S7-1200: Installation and Mounting Positions ..................................................... 2-11
2.5.3. SIMATIC S7-1200: Signal, Communication or Battery Board ............................................ 2-12
2.6. SIMATIC S7-1500: Modular Controller for the Mid to Upper Performance Range............. 2-13
2.6.1. SIMATIC S7-1500: Modules ............................................................................................... 2-14
2.6.2. I/O Addressing of the S7-1500............................................................................................ 2-16
2.6.2.1. Channel Addressing of Digital S7-1500 Modules ............................................................... 2-17
2.6.3. SIMATIC S7-1500: Installation and Mounting Positions ..................................................... 2-18
2.6.4. SIMATIC S7-1500: Connection Technology / Front Connector.......................................... 2-19
2.6.5. SIMATIC S7-1500: CPU-Display → Overview ................................................................... 2-20
2.6.6. SIMATIC S7-1500: CPU-Display → Menu and Colors ....................................................... 2-21
2.7. SIMATIC S7-1200/1500: Memory Card(s) .......................................................................... 2-22
2.8. Exercise 1: Display ............................................................................................................. 2-23
2.9. Exercise 2: Loading the Program onto the SMC ................................................................ 2-24
2.9.1. Exercise 3: Diagnostics and Program Test......................................................................... 2-25
2.10. Additional Information ......................................................................................................... 2-26
2.10.1. ET200SP and ET200pro Controller .................................................................................... 2-27
2.10.2. Software Controller ............................................................................................................. 2-28
2.10.3. ET200SP Open Controller “All in one” ................................................................................ 2-29
2.10.4. SIMATIC S7-300: Modular Automation System ................................................................. 2-30
2.10.4.1. SIMATIC S7-300: Modules ................................................................................................. 2-31
2.10.5. SIMATIC S7-400: Modular Automation System ................................................................. 2-32
2.10.5.1. SIMATIC S7-400: Modules ................................................................................................. 2-33
2. System Overview
... be familiar with the SIMATIC Memory Card as well as the S7-1500
Display
MPI - Network
SIMATIC NET Industrial Ethernet/PROFINET
PROFIBUS
SIMATIC PC-based
SIMATIC
Controller
Controller
PROFIBUS-DP
PROFINET
AS-Interface
Introduction
For the operation of machines, equipment and processes in almost all areas of manufacturing
you require control elements in addition to energy supply. It must be possible to initiate, control,
monitor and end the operation of any given machine or process.
https://support.industry.siemens.com
Entry ID 65601780
By entering the Product/Article No. (Entry ID) 65601780, you arrive at the start page “TIA-Portal -
An Overview of the Most Important Documents and Links”.
Here you will find all important documents and links about the TIA Portal as well as the controllers
S7-1200 and S7-1500.
In addition, you can get to the “TIA Portal Information Center”. Through it you can also get to all
important links and information.
Advanced Controller
Software
SIMATIC S7-1500
Controller
SIMATIC
S7-1500
Distributed
Controller
Application complexity
Depending on the complexity, different controllers from S7-1200 to S7-1500 can be used.
TIA Portal
SIMATIC S7-400
Advanced
SIMATIC S7-1500
SIMATIC S7-300
Basic
SIMATIC S7-200
SIMATIC S7-1200
SIMATIC S7
The programmable logic controllers can be divided into the performance ranges Basic (S7-1200)
and Advanced (S7-1500).
The product range of the S7-1200 and S7-1500 will be expanded in the next few years such that
the S7-200, S7-300 and even the S7-400 can be completely replaced.
Standard
Fail-safe
Compact
High
availability
Different functions
Different
Technology functions T-CPU
T-CPU
DI/DQ
AI/AQ
F-DI/F-DQ
F-AI
Features
• Modular compact control system for the low-end performance range
• Scaled CPU range
• Extensive range of modules
• Can be expanded to up to 11 modules (depends on the CPU)
• Can be networked with PROFIBUS or PROFINET
• Slot rules
− CM left of the CPU (number depends on the CPU)
− SM right of the CPU (number depends on the CPU)
• "Total package" with CPU and I/O in one device
− integrated digital and analog I/O
− an expansion with signal board
• "Micro PLC" with integrated functions
...
Slot Rules
• CM left of the CPU (number depends on the CPU)
• Signal modules (digital, analog) right of the CPU (number depends on the CPU)
Signal Modules
• Digital input, output or mixed modules (24VDC, relay)
• Analog input, output or mixed modules (voltage, current, resistance, thermocouple)
Expansion Board
With this, the CPU can be expanded by onboard I/O or an interface.
A battery board ensures the long-term battery backup (buffering) of the real-time clock.
Standard
mounting rail Bus
Busverbinder
connector
Vertical
1x expansion cable
Horizontal
Alternative attachment
Installation
The modules are mounted on a standard mounting rail or alternatively screwed into the control
cabinet.
Bus Connector
It is located as a mechanical slide on the left side of the SM modules.
It is mechanically attached on the right side of the CMs/CPs.
Mounting Positions
A horizontal or vertical mounting is possible.
Caution!
With a vertical mounting, the maximum allowed ambient temperature is 10 °C lower.
Available boards:
● analog, digital
● RS485
● battery
Application
These boards are used for application-specific adaptation of the CPU to the requirements of the
plant. The physical size of the CPU remains unchanged.
...
TM:
PS/PM CPU DI, DQ, PS - Counting
(optional) AI, AQ new power - Position sensing
segment
CM/CP:
- Point-to-Point max. 2 per rack
(RS232, RS485) for backplane bus supply of
- PROFIBUS subsequent I/O modules
- PROFINET
Slot Rules
• 1x PS/PM Slot 0
• 1x CPU in Slot 1
• As of Slot 2 any
Signal Modules
• Digital input modules: 24VDC, 230VAC
• Digital output modules: 24VDC, 230VAC
• Analog input modules: voltage, current, resistance, thermocouple
• Analog output modules: voltage, current
Power Supply
I/O modules in the central rack of the S7-1500 require a system power supply via the backplane
bus (communication connection to the CPU) and a load power supply (input or output circuits for
sensors/encoders and actuators).
• PM - Power Module → Load Power Supply
supplies modules with 24VDC for input and output circuits as well as sensors/encoders and
actuators
If the CPU is supplied 24V via a load power supply (PM), it supplies the system power
supply of 12W for the first inserted I/O modules.
As of
Rack
PS CPU
Addr. Address requirement of a module → depends on the module
or
PM 0.0 Start address of a module → depends on the configuration
Slot No. 0 1 2 3 4 5 … 29 30 31
In order to be used by the user program, each I/O module is assigned "Module Address(es)" for
the status/modify data area of its channels.By reading and writing the address areas, the user
program can work with the process peripherals which are connected to the modules.
Default Addressing
During the device configuration, the address assignment for an added module is suggested as a
consecutive allocation of the I/O address area as of byte-address 0. This address can be
changed during the configuration of the hardware.
e.g. DI32
I 0.0 I 2.0
e.g. parameterized I/O address is 0..3
IB 0 IB 2
I 0.7 I 2.7
I 1.0 I 3.0
IB 1 IB 3
I 1.7 I 3.7
Each digital channel has an assigned Status LED next to the terminal connection.
The address of the binary process signal results from...
• the terminal used
• the I/O address of the module
Profile rail
with integrated mounting rail
Vertical
Horizontal
Busverbinder
Bus connector
Installation
The modules are mounted on an S7-1500 profile rail.
Bus Connector
If the installation is made on the profile rail, the modules are then connected with the U-
connector.
The U-connector establishes the mechanical and electrical connection between the modules and
is included with every I/O module.
Mounting Positions
A horizontal or vertical mounting is possible.
Caution!
With a vertical mounting, the maximum allowed ambient temperature is 20 °C lower
(ambient temperature 0 to 40 °C).
Release latch
Entriegelungslasche
4 jumper links
can be inserted
Wiring position
Wiring position
Prewiring Position
The front connector latches up in the front cover. In this position, the front connector still juts out
of the module, but the front connector and the module are not yet electrically connected.
Jumper Links
The jumper links can be inserted in the front connector in four places for easier set up of load
groups. That is, looping the supply voltage to several potential groups.
Only one connection from left to right exists!
The available Display languages are the available user-interface languages of STEP7.
Operation
Current main
menu item
After choosing the menu item
Edit setting
Selected
submenu item Accept change
Discard change
Editable
submenu item
Overview (Info on: CPU, program protection, memory card, fail-safe (operation)…)
Diagnostics (alarms, diagnostic buffer, message display, watch tables, cycle time, current memory)
Settings (addresses, date & time, operating mode, CPU Reset, unlock Display, Backup, FW update
…)
An Alarm exists
SIMATIC Memory Card in the S7-1200: SIMATIC Memory Card in the S7-1500:
Load Memory
• S7-1500
This has no integrated load memory and therefore it is imperative that a card is inserted.
• S7-1200
This has an integrated load memory. Here, an inserted memory card can replace (expand)
the integrated load memory or the card can be used for program updates (distribution of
programs).
What to Do:
1. Change the language and the brightness on the Display.
2. Read-out the memory card type and how much memory still exists.
3. Take a look at the diagnostic buffer.
4. Make a note of the MLFB (order number) and the Firmware of the CPU and all central
modules.
5. Change the time (of day) of the CPU, the IP address of the Interface X1, and format the
memory card.
What to Do:
1. Set the CPU to STOP using the Display.
2. Remove the SIMATIC Memory Card.
3. Insert the SMC in the SD card reader of the programming device (PC).
4. Erase the card using Windows Explorer.
5. Open the folder “C:\02_Archives\TIA_Portal\TIA-PRO1\SMC-Project”.
6. Extract (unzip) the ZIP file (Name according to the MLFB and the firmware of the CPU) onto
the SIMATIC Memory Card.
What to Do:
1. Insert the SIMATIC Memory Card in the CPU and wait until the MAIN-LED no longer flashes.
2. Reset the CPU to factory defaults using the Display,
(delete all data since there could still be an old program on the CPU)
3. Switch the CPU to Run.
4. Set the language.
5. Diagnostics using the Display: Check the Watchtables, Cycle time and Memory.
6. Check whether the broadband cable of your conveyor model is connected to the
“S7-1500 DI/DO” socket on the back of your training case.
7. Switch on your conveyor model (green button).
8. Carry out a program test.
Function Description
The distribution conveyor is used to transport parts and can be operated in two different operating
modes. (Manual and Automatic)
These can be set using the control panel buttons “Operation ON” and “Operation OFF”.
Features
• Modular compact control system for the lower and middle performance range
• Scaled CPU range
• Extensive range of modules
• Can be expanded to up to 32 modules
• Backplane bus integrated in the modules
• Can be networked with
Multipoint Interface (MPI),
PROFIBUS or
Industrial Ethernet or
PROFINET
• Central PG/PC connection with access to all modules
• No slot rules for I/O modules.
Features
• The power PLC for the mid to upper performance range,
• Scaled CPU range
• Extensive range of modules
• Can be expanded to over 300 modules,
• Backplane bus integrated in the mounting rack
• can be networked with
Multipoint Interface (MPI),
PROFIBUS or
Industrial Ethernet or
PROFINET
• Central PG/PC connection with access to all modules,
• Only a few slot rules,
• Multicomputing (up to four CPUs can be used in the central rack).
PS CPU SM SM SM SM CP SM FM IM
DI DO AI AO