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Sjzl20082261-ZXWN MSCS MSC Server Hardware Installation

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ZXWN MSCS

MSC Server
Hardware Installation

Version 3.07.20

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
LEGAL INFORMATION

Copyright © 2006 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.

Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Date Revision No. Serial No. Reason for Issue


July 1, 2008 R1.0 sjzl20082261 First edition
ZTE CORPORATION
Values Your Comments & Suggestions!
Your opinion is of great value and will help us improve the quality of our product
documentation and offer better services to our customers.
Please fax to (86) 755-26772236 or mail to Documentation R&D Department, ZTE
CORPORATION, ZTE Plaza, A Wing, Keji Road South, Hi-Tech Industrial Park,
Shenzhen, P. R. China 518057.
Thank you for your cooperation!

Document
ZXWN MSCS MSC Server Hardware Installation
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Contents

About This Manual ............................................................ i


Purpose ................................................................................ i
Intended Audience ................................................................. i
Prerequisite Skill and Knowledge ............................................. ii
What Is in This Manual .......................................................... ii
Conventions ........................................................................ iii
How to Get in Touch............................................................. iv

Declaration of RoHS Compliance..................................... v

Chapter 1.......................................................................... 1

Safety Instructions .......................................................... 1


Overview ............................................................................. 1
Safety Instructions................................................................ 1
Safety Signs......................................................................... 2
Safety Levels ....................................................................... 2

Chapter 2.......................................................................... 3

Installation Flows ............................................................ 3


Overview ............................................................................. 3
Cabinet Description ............................................................... 3
Equipment Indices ................................................................ 9
Cabinet Features................................................................. 10
Installation and Commissioning Flow...................................... 10
Hardware Installation Flow ................................................... 16
Hardware Installation Precautions ......................................... 20

Chapter 3........................................................................ 23

Installation Preparation ................................................ 23


Overview ..................................................................... 23
Installation Environment Check ....................................... 23
Overview ........................................................................... 23
Equipment Room Construction ..............................................24
Equipment Room Environment ..............................................27
Equipment Room Power Supply .............................................32
Equipment Room Grounding .................................................33
Auxiliary Equipment Preparation...................................... 36
Instruments and Meters Preparation ................................ 37
Required Technical Documents........................................ 38

Chapter 4........................................................................ 41

Unpacking and Acceptance............................................41


Overview ..................................................................... 41
Unpacking Preparations ................................................. 41
Unpacking Procedure ..................................................... 43
Overview ...........................................................................43
Opening a Wooden Case.......................................................43
Opening a Carton ................................................................46
Acceptance and Handover .............................................. 48
Overview ...........................................................................48
Inspecting Goods ................................................................48
Handing over Goods ............................................................48

Chapter 5........................................................................ 51

Cabinet Installation ....................................................... 51


Overview ..................................................................... 51
Cabinet Installation Overview ......................................... 51
Overview ...........................................................................51
Installation Principle ............................................................52
Installation Flow..................................................................53
Installation Accessories ........................................................54
Height-Regulating Base Installation Mode ......................... 56
Overview ...........................................................................56
Installation Flow..................................................................56
Height-Regulating Base Introduction ......................................57
Positioning Height-Regulating Base ........................................62
Mounting a Height-Regulating Base........................................65
Installing a Cabinet .............................................................67
Performing the Insulation Test ..............................................70
Direct-to-Ground Installation Mode .................................. 70
Overview ........................................................................... 70
Installation Flow ................................................................. 71
Installing Expansion Bolts .................................................... 71
Installing a Cabinet ............................................................. 74
Performing the Insulation Test .............................................. 77
Neighboring Cabinet Connection...................................... 78
Overview ........................................................................... 78
Connecting Neighboring Service Cabinets ............................... 78
Connecting Neighboring Server Cabinets ................................ 80
Connecting Different Types of Cabinets .................................. 83
Installation of Cabinet Accessories ................................... 85
Overview ........................................................................... 85
Installing Cable Troughs ...................................................... 85
Installing Decorative Panels for a Server Cabinet ..................... 86
Installing Decorative Panels for a Service Cabinet .................... 88
Disassembling Front and Rear Doors...................................... 89
Assembling Front and Rear Doors.......................................... 91
Installing Top and Top-Side Panels ........................................ 91
Installing Side Doors for B6080-20B Cabinet........................... 94
Cabinet Labels.................................................................... 96
Installing Anti-static Floor Brackets........................................ 97
Installation of Devices inside Server Cabinet ..................... 98
Overview ........................................................................... 98
Internal Device Overview ..................................................... 98
Installing the Server.......................................................... 101

Chapter 6...................................................................... 105

Power and Ground Cables Installation .......................105


Overview ................................................................... 105
Power and Ground Cables............................................. 106
Installation Procedure .................................................. 107
Power Distribution Shelf Cables ..................................... 108
Overview ......................................................................... 108
Functions of Power Distribution Shelf ................................... 108
Internal Cables of Power Distribution Shelf ........................... 110
Cables from Connecting Terminal to Filters ........................... 112
Cables from Power Distribution Shelf to Bus bar .................... 114
Ground Cables of Power Distribution Shelf ............................ 115
Fan Shelf Cables ......................................................... 116
Overview ......................................................................... 116
Top-Mounted Fan Cables .................................................... 116
External Cables of Fan Shelf................................................ 117
Internal Cables of Fan Shelf ................................................ 118
Service Shelf Cables .................................................... 119
Overview ......................................................................... 119
Cable Categories ............................................................... 119
External Power Cables of Service Shelf ................................. 120
Internal Power Cables of Service Shelf.................................. 120
Service Shelf Ground Cables ............................................... 121
Tandem Cable ............................................................ 122
Ground Cable of Cabinet Door....................................... 123
Installing Cabinet and Inter-Cabinet Ground Cable........... 124
Installing Power and Ground Cables of Service Cabinets and
DC Power Distribution Cabinet ...................................... 125
Installing DC Power Distribution Cabinet and Power
Distribution Panel........................................................ 128
Power Cable Installation of Server Cabinet...................... 128
Overview ......................................................................... 128
Installing the Power Cable from AC Distribution Cabinet to Server
Cabinet............................................................................ 129
Installing Interior Cables .................................................... 129
Ground Cable Installation of Other Devices ..................... 132
Power and Ground Cable Wiring .................................... 133

Chapter 7......................................................................137

Cables Installation .......................................................137


Overview ................................................................... 137
Cable Wiring............................................................... 137
Overview ......................................................................... 137
Laying Front Cables ........................................................... 137
Laying Rear Cables ............................................................ 139
Internal Cables ........................................................... 140
Overview ......................................................................... 140
Internal Cable Wiring Requirements ..................................... 141
Internal Fiber Wiring Requirements ...................................... 141
System Clock Cable ........................................................... 142
Line 8K Clock Cable ........................................................... 145
Control Plane Ethernet Tandem Cable .................................. 146
Dual-shelf UIM Control Plane Interconnection Cable ............... 150
Intra-Cabinet PD485 Cable ................................................. 151
Fan Monitoring Cable ......................................................... 152
Signal Transit Cable inside Power Distribution Shelf ............... 153
External Cables........................................................... 154
Overview ......................................................................... 154
External Cable Binding....................................................... 154
External Cable Wiring ........................................................ 156
PD485 Cables ................................................................... 158
Environment Monitoring System Cables................................ 160
75 Ω E1 Trunk Cables ........................................................ 161
120 Ω E1 Trunk Cables ...................................................... 163
OMC Ethernet Cables......................................................... 165
IP Access Cables ............................................................... 166

Chapter 8...................................................................... 169

Alarm System Installation...........................................169


Overview ................................................................... 169
Monitoring System ...................................................... 169
Overview ......................................................................... 169
Monitoring System Composition .......................................... 170
Environment Monitoring System Cables................................ 171
Smog Sensor ................................................................... 172
Hygrothermal Sensor......................................................... 173
Infrared Sensor ................................................................ 174
Entrance Control Sensor .................................................... 176
Alarm System............................................................. 177
Overview ......................................................................... 177
Alarm System Components ................................................ 177
Alarm Box Introduction ...................................................... 178
Installing an Alarm Box...................................................... 179
Installing Cables Connected with an Alarm Box ..................... 181

Chapter 9...................................................................... 183

Background System Installation .................................183


Overview ......................................................................... 183
Background System Composition ........................................ 183
Instances for Background System Networking ....................... 184
Connecting Line between OMP and HUB................................ 186
Connecting Line between Background Server and HUB............ 186
Connecting Line between Background Client and HUB ............. 186
Environment Requirements................................................. 186
Installation Requirements ................................................... 187

Chapter 10....................................................................189

Board Installation ........................................................189


Overview ......................................................................... 189
Board Installation Flow....................................................... 189
Precautions ...................................................................... 190
Installing a Board .............................................................. 191
Unplugging a Board ........................................................... 193
Replacing a Board ............................................................. 195

Chapter 11....................................................................197

Hardware Installation Check.......................................197


Overview ......................................................................... 197
Checking Cabinet Layout .................................................... 197
Checking Cabinet Installation .............................................. 198
Checking Power Cable Connection and Wiring ........................ 198
Checking Intra-Cabinet Cable Connection and Wiring.............. 199
Checking Inter-Cabinet Cable Connections and Wiring ............ 199
Checking Outdoor Cable Connections and Wiring.................... 200
Checking Alarm Box Installation .......................................... 200
Checking Sensor Installation ............................................... 200
Checking Maintenance Terminal Installation .......................... 201
Checking Other Hardware Installation................................... 201

Chapter 12....................................................................203

Power-On and Power-Off ............................................203


Overview ......................................................................... 203
Checking before Powering on .............................................. 203
Cold Starting MSCS ........................................................... 204
Powering on MSCS ............................................................ 205
Powering off MSCS ............................................................ 205

Chapter 13....................................................................207

Hardware Operation and Maintenance .......................207


Overview ......................................................................... 207
Replacing a Fan Shelf ........................................................ 207
Replacing Fans in a Fan Shelf ............................................. 209
Cleaning a Dustproof Shelf ................................................. 210
Cleaning a Dust Gauze....................................................... 212

Appendix A ................................................................... 215

Network Cables............................................................215
Network Cable Structure .................................................... 215
Making Network Cables...................................................... 216
Usage Specifications.......................................................... 218
Testing Network Cables ..................................................... 219

Appendix B ................................................................... 221

Packing, Storage and Transportation..........................221


Hardware Packing ....................................................... 221
Packing a Cabinet ............................................................. 221
Packing a Backplane .......................................................... 223
Packing a Shelf ................................................................. 227
Packing a Board................................................................ 228
Packing Multiple Boards ..................................................... 230
Packing a Base ................................................................. 232
Storage Requirements ................................................. 234
Loading, Transportation and Handling ............................ 234

Appendix C ................................................................... 237

MSCS Technical Performance Indices .........................237


Physical Indices ................................................................ 237
Equipment Power Supply.................................................... 237
Grounding Requirements.................................................... 237

Abbreviations ............................................................... 239

Glossary........................................................................ 243

Figures.......................................................................... 247

Tables ........................................................................... 253

Index ............................................................................ 255


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About This Manual

Purpose
At first, thank you for choosing ZXWN wireless core network
system of ZTE Corporation!
ZXWN system is the 3G mobile communication system
developed based on the UMTS technology. ZXWN system boasts
powerful service processing capability in both CS domain and PS
domain, providing more abundant service contents. Comparing
with the GSM, ZXWN provides telecommunication services in
wider range, capable of transmitting sound, data, graphics and
other multi-media services. In addition, ZXWN has higher speed
and resource utilization rate. ZXWN wireless core network
system supports both 2G and 3G subscriber access, and
provides various services related with the 3G core network.
ZXWN MSCS MSC Server boasts the functions of mobile
switching server, gateway mobile switching server, SMS
gateway/interworking MSC, tandem mobile switching server.
ZXWN MSCS is totally compatible with 3GPP R4 of June 2003,
and is downward compatible with 3GPP R99 of June 2002. ZXWN
MSCS has powerful processing capability, various communication
interfaces, abundant service functions, and flexible diversified
networking modes. ZXWN MSCS not only supports the
networking mode of bearer independent of control in 3GPP R4,
but also can be bound to a MSC with ZXWN MGW, supporting
the networking mode of 3GPP R99. Besides satisfying the
requirements of constructing the common mobile switching
network, ZXWN MSCS also can satisfy the requirements of
construct the No.7 signaling network and mobile intelligent
network, and can be adapted to various complicated networking
modes of the mobile switching network. Thus the continuity
development capability of the network is improved.
This manual provides procedures and guidelines that support the
installation and commissioning of ZXWN MSCS system.

Intended Audience
This document is intended for engineers and technicians who
perform installation and commissioning on ZXWN MSCS system.

Confidential and Proprietary Information of ZTE CORPORATION i


ZXWN MSCS MSC Server Hardware Installation

Prerequisite Skill and Knowledge


To use this document effectively, users should have a general
understanding of wireless telecommunications technology.
Familiarity with the following is helpful:
„ MSCS system and its various components
„ User interfaces of MSCS system
„ Local operating procedures of ZXWN MSCS system.

What Is in This Manual


This manual contains the following chapters:

TABLE 1 CHAPTER SUMM ARY

Chapter Summary
Chapter 1, Safety Introduces the safety instructions and
Instructions signs.
Chapter 2, Installation Introduces the installation and
Flows commissioning flows, hardware installation
flow and precautions of ZXWN MSCS
hardware.
Chapter 3, Installation Introduces the installation preparation.
Preparation
Chapter 4, Unpacking Introduces the precautions and procedures
and Acceptance of unpacking inspection.
Chapter 5, Cabinet Introduces the precautions and procedures
Installation of cabinet installation.
Chapter 6, Power and Introduces the types of power and
Ground Cables grounding cables and their installation.
Installation
Chapter 7, Cables Introduces the cable structure and
Installation connection mode.
Chapter 8, Alarm Introduces the procedure to install the
System Installation alarm system.
Chapter 9, Background Introduces the procedure to install
System Installation background system.
Chapter 10, Board Introduces the procedure to install or
Installation replace a board.
Chapter 11, Hardware Introduces the procedures to check the
Installation Check hardware installation ZXWN MSCS system.
Chapter 12, Power-On Introduces the power on and power off
and Power-Off procedure of ZXWN MSCS system.

ii Confidential and Proprietary Information of ZTE CORPORATION


About This Manual

Chapter Summary
Chapter 13, Hardware Introduces the procedure of ZXWN MSCS
Operation and hardware maintenance.
Maintenance

Conventions
Typographical ZTE documents employ the following typographical conventions.
Conventions
TABLE 2 TYPOGRAPHICAL CONVENTIONS

Typeface Meaning
Italics References to other Manuals and documents.
“Quotes” Links on screens.
Bold Menus, menu options, function names, input
fields, radio button names, check boxes, drop-
down lists, dialog box names, window names.
CAPS Keys on the keyboard and buttons on screens
and company name.
Constant width Text that you type, program code, files and
directory names, and function names.
[] Optional parameters.
{} Mandatory parameters.
| Select one of the parameters that are delimited
by it.
Note: Provides additional information about a
certain topic.
Tip: Indicates a suggestion or hint to make things
easier or more productive for the reader.

Mouse
TABLE 3 MOUSE OPERATION CONVENTIONS
Operation
Conventions Typeface Meaning
Click Refers to clicking the primary mouse button (usually
the left mouse button) once.
Double-click Refers to quickly clicking the primary mouse button
(usually the left mouse button) twice.
Right-click Refers to clicking the secondary mouse button
(usually the right mouse button) once.
Drag Refers to pressing and holding a mouse button and
moving the mouse.

Confidential and Proprietary Information of ZTE CORPORATION iii


ZXWN MSCS MSC Server Hardware Installation

How to Get in Touch


The following sections provide information on how to obtain
support for the documentation and the software.
Customer If you have problems, questions, comments, or suggestions
Support regarding your product, contact us by e-mail at
support@zte.com.cn. You can also call our customer support
center at (86) 755 26771900 and (86) 800-9830-9830.
Documentation ZTE welcomes your comments and suggestions on the quality
Support and usefulness of this document. For further questions,
comments, or suggestions on the documentation, you can
contact us by e-mail at doc@zte.com.cn; or you can fax your
comments and suggestions to (86) 755 26772236. You can also
browse our website at http://support.zte.com.cn, which contains
various interesting subjects like documentation, knowledge base,
forum and service request.

iv Confidential and Proprietary Information of ZTE CORPORATION


Declaration of RoHS
Compliance

To minimize the environmental impact and take more


responsibility to the earth we live, this document shall serve as
formal declaration that the ZXWN MSCS manufactured by ZTE
CORPORATION are in compliance with the Directive 2002/95/EC
of the European Parliament - RoHS (Restriction of Hazardous
Substances) with respect to the following substances:
„ Lead (Pb)
„ Mercury (Hg)
„ Cadmium (Cd)
„ Hexavalent Chromium (Cr (VI))
„ PolyBrominated Biphenyls (PBB’s)
„ PolyBrominated Diphenyl Ethers (PBDE’s)

The ZXWN MSCS manufactured by ZTE CORPORATION meet the


requirements of EU 2002/95/EC; however, some assemblies are
customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the
requirements of EU 2002/95/EC may negate RoHS compliance of
the assembly. To guarantee compliance of the assembly, the
need for compliant product must be communicated to ZTE
CORPORATION in written form.
This declaration is issued based on our current level of
knowledge. Since conditions of use are outside our control, ZTE
CORPORATION makes no warranties, express or implied, and
assumes no liability in connection with the use of this
information.

Confidential and Proprietary Information of ZTE CORPORATION v


ZXWN MSCS MSC Server Hardware Installation

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vi Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1

Safety Instructions

Overview
Introduction This chapter introduces the safety instructions and signs.
Contents This chapter contains the following topics.

Topic Page No.


Safety Instructions 1
Safety Signs 2
Safety Levels 2

Safety Instructions
To avoid body injuries or equipment damage, following safety
instructions should be followed.
„ ZXWN MSCS equipment bears high temperature and high
voltages and can only be installed, operated and maintained
by duly trained and qualified personnel.
„ During the installation, operation and maintenance of the
equipment, all the safety rules and related operation
procedures on the site must be strictly abided.
„ Safety precautions in this manual can only be used as a
supplement to local safety regulations.

Note: ZTE Corporation will assume no responsibility for


consequences resulting from violation of general specifications
for safety operations or of safety rules for design, production
and use of equipment.

Confidential and Proprietary Information of ZTE CORPORATION 1


ZXWN MSCS MSC Server Hardware Installation

Safety Signs
Safety signs and corresponding meanings are shown in Table 4.

TABLE 4 S AFETY SIGNS AND CORRESPONDING MEANINGS

Safety Sign Description

Caution sign

Antistatic sign

Electric shock sign

Safety Levels
In this manual, the statement for safety sign is on the right of
the symbol, and the detailed description about the safety
content is below the symbol. The format is as follows.

Danger: Indicates a potentially hazardous situation that, if


not avoided, will result in death or serious injury of people, or
equipment damages and breakdown

Warning: Indicates a potentially hazardous situation that,


if not avoided, could result in serious injuries, equipment
damages or interruption of major services

Caution: Indicates a potentially hazardous situation that, if


not avoided, could result in injuries, equipment damages or
interruption of part of services

2 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2

Installation Flows

Overview
Introduction This chapter introduces the installation and commissioning flow,
hardware installation flow and precautions of ZXWN MSCS
hardware installation.
Contents This chapter contains the following topics.

Topic Page No.


Cabinet Description 3
Equipment Indices 9
Cabinet Features 10
Installation and Commissioning Flow 10
Hardware Installation Flow 16
Hardware Installation Precautions 20

Cabinet Description
Category The equipment consists of the service cabinet and the server
cabinet.
„ Service cabinet
The service cabinet adopts 19-inch B6080-20B cabinet with
42U maximum internal space, in which power distribution
shelf, fan shelf, service shelf and dustproof shelf are required
to be installed.
„ Server cabinet
The server cabinet adopts 19-inch B6010-20A cabinet with
42U maximum internal space, in which all kinds of servers,
Ethernet switches, firewalls, and routers can be installed. If
one cabinet cannot contain all these things, more than one
cabinet can be adopted.

Confidential and Proprietary Information of ZTE CORPORATION 3


ZXWN MSCS MSC Server Hardware Installation

Cabinet Outline dimensions of the cabinet are shown in Table 5. The


Outline entire appearance of the cabinet is shown in Figure 1.

TABLE 5 OUTLINE DIMENSIONS (MM)

Foot
Outline Dimension
Dimension
Model (Height ×Width Remarks
(Width
×Depth)
×Depth)
Cabinet Side door can
B6010- 2000×600×800 360×886 not be
20A demounted.
The width of
outline
dimension
contains the
Cabinet width of side
B6080- 2000×(600+50)×800 410×666 door that can
20B be
demounted.
The side door
thickness is 25
mm.

4 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 Installation Flows

FIGURE 1 CABINET APPE ARANCE

Functional Various functional modules are installed inside the service


Modules cabinet, including power distribution shelf, fan shelf, 9U service
shelf, and dustproof shelf, while the set-top fan shelf and filter
connection box are mounted on the top of the service cabinet.
Each functional module is described as follows.
„ Power distribution shelf
The power distribution module integrates power supply,
power distribution and monitoring as a whole and supports
dual power supply.

Confidential and Proprietary Information of ZTE CORPORATION 5


ZXWN MSCS MSC Server Hardware Installation

It adopts the universal shelf module (2U). The outline


dimension is 482.6 mm × 88.1 × 374 mm (width × height ×
depth), not including the protruding part of the connection
terminal.
The connection terminal is mounted on the framework in the
rear and there is no bareness at the rear cover plate, which
protects the power energy. The monitoring board is mounted
on the front panel of the frame. The front panel can revolve
90° outward on the axis, which facilitates maintenance.
Figure 2 shows the power distribution shelf. To install it,
push it along the bracket into the cabinet and make the ears
on both side of the shelf join the front side of the cabinet
column.

FIGURE 2 STRUCTURAL DI AGRAM OF POWER DISTRIBUTION SHELF

2
3

Labels Description
1 Outline border
2 Side ear
3 Front panel

„ Fan shelf
The fan shelf adopts universal fan frame (1U), in which a
close air duct with lower intake and upper outlet style forms
in order to forcibly cool the frame. It also has function of
monitoring and automatic speed regulation. Each fan shelf
contains three groups of fan modules and each group
contains two fans. The blind mate operation can be realized
during onsite maintenance and live replacement. To install it,
push it along the bracket into the cabinet and make the ears
on both side of the frame join the front side of the cabinet
column.
A six-core power socket is provided for its power supply and
RJ-45 port is adopted for power output. Figure 3 shows the
fan shelf structure.

6 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 Installation Flows

FIGURE 3 STRUCTURAL DI AGRAM OF FAN FRAME

Label Description
1 Side ear
2 Fan module
3 Outline border

For fan shelf installation and maintenance, refer to Replacing


a Fan Shelf.
„ Dustproof shelf
The dustproof shelf (0.5 U) is placed at the bottom inlet of
the cabinet, which is used for preventing dust coming in the
bottom inlet. A built-in dust screen can be easily removed
when it needs cleaning and maintenance. Figure 4 shows its
structure. To install it, push it along the bracket into the
cabinet and let the panel of the frame join the front side of
the cabinet column.

FIGURE 4 STRUCTURAL DI AGRAM OF DUST SCREEN FRAME

Labels Description
1 Dust screen
2 Panel

For maintenance of the dust screen frame, refer to Replacing


Fans in a Fan Shelf.
„ Top fan module
The top fan module has already been installed on the top of
the cabinet for discharging heat from the internal part of the

Confidential and Proprietary Information of ZTE CORPORATION 7


ZXWN MSCS MSC Server Hardware Installation

cabinet. The fan is provided with -48V DC power supply and


can be replaced separately. Figure 5 shows its appearance.

FIGURE 5 TOP FAN MODULE

„ Filter connection box


The filter connection box is used for leading the -48V power
through the filter into the cabinet (to the corresponding
terminals of the power distribution shelf). It is installed at
the rear top of the cabinet. Figure 6 shows its structure.

FIGURE 6 STRUCTURAL DI AGRAM OF FILTER CONNECTION BOX

Labels Description
1 Cover plate
2 EMI power filter
3 Mount panel
4 Baffle

„ 9U service shelf
The 9U service shelf employs a shielding cabinet structure
wherein boards can be inserted from both front and rear
sides. In the board space, there are 17 board slots for the 8U
front board (PCB depth 340 mm) and 6U back board (PCB
depth 100 mm). The space between each slot is 25.4 mm. In

8 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 Installation Flows

the lower part of the shelf, 1U space is provided for cable


routing and other cables are led out of the panel of the back
board.
The 9U service shelf is shown in Figure 7. To install it, push it
along the bracket into the cabinet and let the ears on both
side of the frame join the front side of the cabinet column.
When cables are lea out from the front board, loose the
captive screws. Cables reach the vertical wiring supporters
on both sides of the cabinet along the chute plate between
the shelf columns. After cables are installed, revolve the
chute cover, and fasten it at the shelf columns with captive
screws.

FIGURE 7 9U SERVICE FRAME

Labels Description
1 Side ear
2 Column
3 Chute plate
4 Captive screws
5 Chute cover

Equipment Indices
Equipment indices are as follows:
„ Power supply requirements
f DC power requirements

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DC power voltage: -48V


Allowed fluctuation range: -40V~57V
f AC power voltage
Single-phase source: 220V±10%, 50Hz±5%
„ Power consumption index
f The service cabinet can be equipped with level-1
switching shelf and control shelf. The control shelf has a
maximum power consumption of 1000W.
f The maximum power consumption of the server cabinet
should be less than 5500 W.
„ Ground resistance
Joint grounding resistance ≤1Ω
„ Weight
f Service cabinet
Net weight: 150 Kg
Total weight (full configuration): 350 Kg
f Server cabinet
Net weight: 170 Kg

Cabinet Features
„ Both edges of the cabinet adopt the section material with a
color of light-silver, or are coated with light-silver paint. The
middle door plate is in dark color, with arc-shaped section
material.
„ With basic tracery pattern, the ventilation vent features the
distinct traditional culture.
„ The color of the cabinet main part is blue.

Installation and Commissioning Flow


Overview Whether the equipment can run normally is closely related with
the installation engineering quality. The standardization of the
equipment installation can effectively reduce the labile factors of
the equipment caused by nonstandard engineering installations
and improve the reliability of the equipment.
Flow Chart The installation and commissioning flow of ZXWN MSCS is shown
in Figure 8.

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FIGURE 8 ZXWN MSCS INSTALL ATION AND COMMISSIONING FLOW

Start

Project survey (including


1st acceptance of
environment)

Engineering
installation design

2nd acceptance of
environment

Unpacking inspection

Hardware installation

Check and power-on

Software installation

System test

Preliminary N
acceptance test

Handover

Cutover

N
Trial running

Final acceptance

End

The equipment installation and commissioning process involves


the following stages: Engineering survey (including the first
environment acceptance), engineering installation design, the

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second environment acceptance, unpacking inspection, hardware


installation, check and power-on, software installation, system
test, preliminary acceptance test, handover, cut-over, trial run,
and final acceptance test. At each stage, strictly follow the
engineering specifications to perform operations and output the
corresponding reports.
Flow 1. Project Survey (including first environment acceptance)
Description
Before site survey, the engineering designers must be
familiar with the contents of the contract and technical
proposal, know the configuration and technical requirements
of the contract, and understand the terms and conditions of
the project as well as the schedule of the project, to make
full preparation. After arriving at the site, the designers must
make full communications with the carriers and the salesman,
and draw up a plan. With the assistance of the related
personnel assigned by the carrier, the designers must
conduct site survey and make detailed records according to
the requirements.
In engineering survey, the survey engineers must
understand the current communication network structure of
the carrier, collect necessary data for equipment
configuration and installation, and conduct the first check of
the running environment of the equipment.
After the survey, properly arrange the survey data, work out
the engineering interface division diagram, and seriously fill
in the Engineering Survey Report and the Environment
acceptance Report (content of the first acceptance).
If finding anything that is inconsistent with the actual
situations, negotiate with the carrier and ask for opinions of
the carrier to reach common understanding. Important
events must be listed in the memorandum of individual
events. If the survey results do not comply with the contract,
contact the local ZTE representative office in time so that the
representative office can make communications with the
carrier to supplement the original contract.
2. Engineering Installation Design
On the basis of the contents of the Engineering Survey
Report and with reference to the Installation Design
Specifications and related industrial design specifications, the
engineering designers should make engineering installation
design, draw normalized installation drawings and produce
an Engineering Design File in text file and an electronic file.
The Engineering Design File must cover the following
contents:
f Design basis, and outline introductions to the original
equipment and the project in this phase
f Network architecture and service processing modes
f Detailed equipment configuration list on each site
f System data and subscriber data.

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Based on the site survey diagram and system configuration,


draw detailed engineering installation drawings, covering
network diagram, electric wiring diagram and layout chart.
3. Environment Acceptance
With reference to items in the Environment Acceptance
Report, the engineering supervisor conducts the second
check of the running environment of the equipment. The
engineering supervisor must put forward the environmental
requirements for equipment installation and ask the carrier
to meet the environmental requirements. If finding any items
that do not meet the environmental requirements, the
engineering supervisor should ask the carrier to change the
environmental conditions as soon as possible. The
environmental requirements of a common project depend
upon the conditions of the carrier. It is unnecessary to
"force" the carrier to meet the environmental conditions, but
it is absolutely necessary to explain the
advantages/disadvantages to the carrier. Try to persuade the
carrier to improve the environmental conditions.
After the environment acceptance, if the commissioning
conditions are satisfied, perform unpacking and goods
inspection. If the commissioning conditions cannot be
satisfied, suspend the "kick-off" of the work. In this case, the
engineering supervisor must fill in the Work
Suspension/Restoration Report, explain the reasons. He/she
should negotiate with the carrier, requesting the carrier to
improve the commissioning environment as soon as possible
and agreeing on the commissioning time.
If only several items do not meet the installation conditions
in the equipment installation environment, on the
precondition that the installation is not affect, installation can
be implemented first after friendly negotiation of both parties.
However, in this case, related matters must be included into
the acceptance conclusions of the Environment Acceptance
Report.
During the engineering suspension, if the equipment
commissioning conditions are satisfied, the engineering
supervisor fills in a Work Suspension/Restoration Report.
After both parties sign the report, the installation can be
restored.
4. Unpacking Inspection
The unpacking inspection must be performed with reference
to the Unpacking Inspection Guide, when both the
engineering supervisor and the carrier's personnel are on site.
During the unpacking inspection, anti-static measures should
be taken for unpacking the circuit boards. The environment
for storing them should meet the requirements. Upon
unpacking inspection, open the first case and take out the
packing list delivered with the equipment. Check the total
number of goods according to the packing list. Then open

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each packing case in turn and check if the goods in the case
are in compliance with the packing list. In case any mistaken
delivery, missing delivery or loss of goods is found during the
inspection, fill in the Supplementation Application and
contact ZTE timely for supplementation.
After the Unpacking inspection, fill in the Unpacking
Inspection Report, and both parties must sign the report to
confirm the inspection. If the carrier does not participate in
the unpacking inspection, the equipment must be kept well
according to the delivery list, and should be delivered
completely to the carrier when the project is completed.
5. Hardware Installation
The equipment installation personnel together with the
related personnel from the carrier must perform hardware
installation according to the Installation Design Specifications,
Installation Debugging Specifications and this manual. The
engineers must prepare the corresponding tools, instruments
& meters, related technical manuals and tables.
If any equipment fault is detected, an Equipment
Deployment Fault Report must be filled in.
6. Power On
After the installation and before the power-on, check the
equipment thoroughly. The checked items include: whether
the cable connection is correct, whether the size and color of
the power cable comply with the specifications, whether the
ground resistance meet the standard, whether the voltage
value is within the allowed voltage range, and whether the
switches of each board and power module are in OFF state.
The system debugging can only be carried out successfully
when the hardware has been correctly installed.
Strictly follow the equipment power-on procedure and wear
an anti-static wrist strap to power on the equipment.
7. Software Installation
If software has been already installed in the equipment in
the factory, check the software to make sure it has been
correctly installed, all the patches have been installed and
the software versions meet the requirements.
If the software has not been installed in the equipment, the
site installation personnel must install the software properly
conforming to the corresponding software installation manual.
Strictly comply with the requirements during the installation.
8. System Test
The system test personnel should prepare appropriate
(software and hardware) tools, technical manuals, forms and
office data.
The test personnel should perform the corresponding data
configuration according to the requirements of corresponding
data configuration manual and practical onsite condition. Ask

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the carrier to make communication with the opposite-end


office if necessary.
If any equipment fault is detected, an Equipment
Deployment Fault Report must be filled in and faxed to ZTE
for assistance.
Upon completion of the test, the test personnel should
complete the Test Records form for the product.
9. Preliminary acceptance
The test personnel should first submit an Application for
Preliminary Acceptance to the carrier, and then negotiate the
acceptance time and personnel.
The acceptance personnel should perform acceptance tests
as specified in the Installation Acceptance Report and
Acceptance Records form and according to the carrier's
requirements, and complete the Installation Acceptance
Report and Acceptance Records form to be signed by the
carrier who should then issue a Preliminary Acceptance
Certificate.
If the equipment fails to meet some major requirements or
performance specifications, the acceptance personnel should
perform the system debugging and test.
10. Equipment Handover
After the preliminary acceptance test is qualified, the
acceptance personnel hand over the project to the carrier.
The acceptance personnel fill in the Handover Report of this
project according to the contents of Handover Report
Template, and hand over the equipment and related
engineering documents to the carrier.
11. Cutover
Upon completion of the preliminary acceptance, the ZTE
personnel should work together with the carrier to perform
cutover on the equipment according to the cutover plan
prepared by the carrier.
ZTE Corporation is responsible for ensuring the normal
operation of the equipment during the cutover. Preparations
for the cutover, maintenance and management should be
made.
The acceptance test engineers should work together with the
equipment maintenance engineers from the local
representative office to hand over the related documents and
electronic documents to the carrier.
12. Trial run
During the trial run, unless the carrier has special
requirements, the installation personnel should observe the
equipment that has gone through the cutover, for one to
three days before leaving the site to make sure it operates
normally.

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The local representative office of ZTE Corporation should


periodically inquire the carrier about the equipment operation.
During the trial run, the carrier should complete and archive
the Operation Records form. If some major specifications are
not up to requirements, the local representative office should
solve the problem as soon as possible and negotiate with the
carrier over the time when the equipment will be put into
official operation.
13. Final acceptance
Upon completion of the 3-month trial run, the local
representative office of ZTE Corporation should, according to
the equipment operation, submit an Application for Final
Acceptance and Operation Records to the carrier and
negotiate the final acceptance time.
Personnel from related departments of the carrier should
work together with the personnel from the local
representative office of ZTE Corporation to perform final
acceptance tests.
Upon completion of the final acceptance, the carrier should
complete the User Report and issue a Final Acceptance
Certificate.

Hardware Installation Flow


Hardware The equipment installation flow is shown in Figure 9 and Figure
Installation Flow 10.

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FIGURE 9 HARDWARE INSTALLATION FLOW 1

Start

Engineering info
Equipment-room
investigation documents Installation
Project design documents preparation

Packing list Unpacking

No
Goods comply with Resupply of goods
packing list

Yes

Position cabinet

Project design Mark, drill


documents

Adjust level, fasten


Cabinet base
nuts
installation

Adjust level, verticality


Cabinet installation Fix the cabinet

Adjust parallel racks


Rack combination Fasten nuts

Cabling rack Adjust level, verticality


installation Fasten cabling racks

Bundle cables
Numbering Power/grounding
layout cable connection Check para-position

Next page

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FIGURE 10 HARDWARE INSTALLATION FLOW 2

Previous page

Numbering Internal cable Bundling


layout connection position check

Numbering External cable Bundling


layout layout position check

Numbering Network cable Bundling


layout layout position check

Power signal Bundling


Alarm box
position check
cable layout installation

Clean-up inside
and around rack

Cabinet accessory
installation

Cable arrangement
Server terminal Terminal parallel
installation arrangement check

Equipment
Paste rack label Installation commissioning
check, power-on Problem report

Clean up
Mop-up
mess

Installation
handover
Document classification
Installation documents
handover
End

Main Stages Work contents of individual stages are as follows.


„ Hardware installation preparation
Before installing hardware devices, investigate corresponding
conditions of the equipment room, and know the equipment
configuration and components. Prepare necessary
engineering design materials, installation guide materials,

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Chapter 2 Installation Flows

installation tools, and handling tools for the hardware


installation.
„ Cabinet installation
If the equipment room is covered with antistatic floor, it is
necessary to install a base, and then fix the cabinet on the
base. If the equipment room is covered with cement floor,
directly fix the cabinet on the floor. If several cabinets are
installed in the equipment room, fix individual cabinet first,
and then connect neighboring cabinets. After the cabinet
installation is completed, install shelves and other
accessories.
For details about the cabinet installation, refer to Cabinet
Installation.
„ Installation of power and grounding cables
Before the installation, the equipment cabinet, primary
power supply, and grounding devices have been properly
installed. Bundle cables after the installation of all the power
and grounding cables is finished.
For details about the installation of power and grounding
cables, refer to Power and Ground Cables Installation.
„ Internal cable installation
The cabinet internal cables include system clock cable, line
reference clock cable, control plane interconnecting cable,
dual-shelf control plane interconnecting cable, PD485 cable,
and fan monitoring cable. Generally, the internal cables are
installed completely before delivery. They need not to be
installed onsite. This part of contents is only for providing
reference for equipment check and maintenance.
For details about internal cable installation, refer to Internal
Cables.
„ External cable installation
All the external cables need to be installed onsite, such as
transmission system cable, OMC Ethernet cable, and IP
access cable.
For details about external cable installation, refer to External
Cables.
„ Monitoring and alarm system installation
The monitoring and alarm system consists of power
distribute module, smog sensor, infrared sensor,
hygrothernal sensor, entrance control sensor, and alarm box.
For details about the monitoring and alarm system, refer to
Alarm System Installation.
„ Background system installation
The background system consists of servers and clients.

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For details about the background system, refer to


Background System Installation.
„ Board installation
Boards are installed after the installation of shelves is
finished. If shelves and boards are packed with the cabinet,
the installation personnel only needs to check whether the
cabinet and boards are fixed securely and whether the
connecting line is loose. If shelves and boards are packed
independently (such as the capacity expansion), install them
on the site. At this time, check whether the cable connection
meets the requirements, whether their positions are correct
and whether the installation and operation methods follow
the installation flow.
For details about the board installation, refer to Board
Installation.
„ Hardware installation check
After all the devices are installed, check them thoroughly,
and prepare for the subsequent power-on. The contents of
hardware installation check include cabinet installation, cable
connection and wiring, auxiliary equipment and other related
items.
For details about the hardware installation check, refer to
Hardware Installation Check.
„ Power on and power off
The operations performed at this stage include plugging
in/out boards, check prior to power-on and equipment
power-on/off.
For details about equipment power-on/off, refer to Power-On
and Power-Off.

Hardware Installation Precautions


Precautions „ Prior to the installation, carefully read this manual and the
related manuals, and strictly follow the installation flow and
requirements mentioned in this manual during the
installation.
„ The equipment hardware should be installed by those who
have attended the training related with the communication
equipment installation and have skilled installation technique.
„ During the installation, be conscious of personal safety, and
prevent electrical shock and personal injury.
„ The installation technicians should wear insulation shoes
during the installation activities.
„ The installation technicians should wear antistatic wrist strap
in plugging/unplugging boards.

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In a dry environment, the static electricity accumulated on


the human body can produce high-voltage static electricity.
When the operators with static electricity touch electronic
components, the discharge of the electricity can damage
electronic components. Antistatic wrist straps can release the
electrostatic charges in the human body and thereby avoid
damage to the components.
„ Do not stare directly at the fiber section or at the optical
fiber outlet when installing and maintaining the optical fiber.
The laser beam may shoot into the eyeball and cause eye
damage.
„ Keep the boards at least 10 cm away from strong DC
magnetic field or the cathode-ray tube of the monitor of the
maintenance console.
„ Do not force the board into the slot to avoid pins on the
board being bent. Plug the boards along the slots, and avoid
contact between parallel boards to avoid any short circuit.
„ Hold the circuit boards at the edges and do not contact the
circuits, components or connectors of the board. Handle with
care, and be careful of hand injury.
„ Replacing or modifying the equipment may probably cause
extra danger. Without authorization, replacing or modifying
the equipment is forbidden.
„ It should be as careful as possible during the installation.
To ensure the security, contact ZTE for any doubt.

Warning: Nonprofessional personnel are forbidden to install


and debug the equipment independently, except that the
professionals are on the site and guide the installation.

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22 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3

Installation Preparation

Overview
Introduction This chapter describes the project preparations before the
hardware installation. To guarantee the installation project being
carried out smoothly and installation quality, the installation
personnel must conduct the environment inspection prior to the
installation. If finding any items that do not meet the
requirements, handle it in the earliest time. The installation
personnel must prepare necessary tools, meters, technical
documents in advance to avoid hindrance to the engineering.
Contents This chapter contains the following sections.

Section Page No.


Installation Environment Check 23
Auxiliary Equipment Preparation 36
Instruments and Meters Preparation 37
Required Technical Documents 38

Installation Environment
Check
Overview
Introduction To keep ZXWN MSCS working stably on a long-term basis, a
good operation environment is necessary.
Equipment should not be put in the environment where there is
high temperature, thick dust, toxic air, explosives or low air
pressure. Meanwhile, the equipment room should be kept away

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from those places with tremendous shock or strong noise, and


step-down substations and traction substations.
Design of building, structure, heating, ventilation, power supply,
illumination and fire protection should be done by professionals,
who follow the related technical specifications of
telecommunication.
Design of equipment room should satisfy the related regulations
on industrial enterprises, environmental protection, fire
protection and air defense. It should be in compliance with the
current national standards and specifications, and the
specifications and requirements on the building construction
design in special work art designs.
For detailed requirements, refer to the corresponding topics.
Contents This section contains the following topics.

Topic Page No.


Equipment Room Construction 24
Equipment Room Environment 27
Equipment Room Power Supply 32
Equipment Room Grounding 33

Equipment Room Construction


Overview The checked items of the equipment room construction include:
the layout, area, height, floor, walls, doors, and windows of the
equipment room; load-bearing of the floor; quakeproof and
lightning protection requirements; and the cabling troughs and
openings of the equipment room.
Equipment Generally, the equipment room is classified into main equipment
Room Layout rooms and auxiliary equipment rooms. The main equipment
room is used to install the principal equipment of ZXWN MSCS
system, while the auxiliary equipment room is used to install
auxiliary equipment such as the operation and maintenance
equipment, Uninterrupted Power Supply (UPS), and batteries.
To make the main equipment run in an independent
environment and be maintained and managed conveniently, the
main and auxiliary equipment rooms must be separated yet not
far from each other to make the connecting lines between them
as short as possible.
The operation and maintenance console should be so arranged
as to allow the operation and maintenance personnel face the
front side of the main equipment. Generally, the main
equipment room and the operation and maintenance room are
separated with a glass wall.
Do not install the principal equipment with the primary power
supply in the same room as long as the conditions permit it.

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Equipment The equipment rooms should be large enough to accommodate


Room Area the main and auxiliary equipment configured to their long-term
capacities, and to stack materials and other devices. Generally,
the space between two rows of cabinets should not be less than
1.2 m. The space between the front and rear side of a cabinet
and the wall should be no less than 1 m. The space between the
side of the cabinet and the wall should not be less than 0.8 m,
as shown in Figure 11.

FIGURE 11 EQUIPMENT ROOM LAYOUT

主 机Equipment
Main 房
Romm

≥ 1000
Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet
800

机柜 机柜 机柜 机柜 机柜 机柜

≥ 800 600
3600

≥ 1000
OMC
OMC

Auxiliary
辅 机 房 Room
Equipment

Equipment The height of the equipment room refers to the net height from
Room Height the beam bottom or wind duct to the upper surface of the floor.
In the case of upward cabling, the height of the equipment room
must not be less than 3 m. In the case of downward cabling, the
height of the equipment room must not be less than 2.7 m. The
Engineering Design Specifications should specify it, and describe
the cable wiring mode.
Load-Bearing The load-bearing capability of the floorboard in the main
Capability equipment room must be greater than 450 kg/m2, and that of
the auxiliary equipment room must be greater than 300 kg/m2.
Equipment Doors, corridors, stairs, and elevators are spacious enough for
Room handling equipment. Generally, the width of a door is not less
Passageways than 1.8 m, and the height is not less than 2.2 m. Locks and
keys are complete without noting missing.

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Cabling Racks, Cabling racks and grooves are used to lay diversified cables.
Grooves and
In case of upward wiring, the cabling racks are 2.5m ~ 3 m
Openings
above the ground. Ladders are used to connect the neighboring
racks with different heights. In case of downward wiring, hidden
pipes, ground slots and openings are reserved under the
floorboard, and their quantities, positions and sizes must meet
the wiring and engineering design requirements.
The grooves should be damp-proof, with smooth and regular
margins and corners. The floor boards or cover boards should be
laid tightly with the gaps between them as slim as possible.
The electric and power cords should be hidden as much as
possible.

Warning: The installation personnel must check whether


there are power supply cables in the grooves or openings. If
these cables exist, the installation personnel should pay
attention to these cables during the construction.
Equipment The equipment room ground can be laid with antistatic movable
Room Floor floorboards, or antistatic terrazzo. The system impedance should
comply with YD/T 754-95 General Guidelines of Communication
Equipment Room ESD Protection, decreed in June 1995. The
floorboards must be grounded electro-statically by connecting
them with the grounding device by a good conductor through
1MΩ, current-limiting resistor.
Usually, the floor shall have no decorating patterns, and the
walls and roof shall have light and quiet colors. In addition, the
paint shall be lusterless or shall contain no silicide.
The height of the movable floorboards is from 300 mm to 330
mm. The floor must be laid down planar, firm, and stable. The
spacing between boards/blocks must be less than 2 mm/m2.
Damp-proof, rodent-preventive and mouse proof measures
should be taken under the floorboards.
If there is no movable floor, conductive floorboards shall be
paved (the volume resistance shall be 1.0×107Ω ~ 1.0×1010Ω).
The conductive floor must be grounded.
Quakeproof The equipment installation (especially in the equipment room
with the movable floor) should take appropriate shockproof
reinforcement measures against the local earthquake intensity.
Shockproof measures must also be adopted in the equipment
room, so that the room can withstand Richter scale-7
earthquake.
Lightning When the height of the main body building or its auxiliary
Protection facilities (such as chimney, antenna, and water tower, etc) is
Requirements over 15 m, effective lightning protection measures should be
taken according to the lightning protection requirements for
Class II civil buildings and constructions. Measures against direct
lightning strikes and electric shocks should be taken.

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Protective measures should also be taken to defend flank-


attacking lightning when a high-rise building serves as the
equipment room. Flank-attacking lightning often occurs in areas
where lightning is frequent. Therefore, protective measures
against flank-attacking lightning should be taken based on the
specific conditions. For example, connect the outer metal
windows of buildings with lightning protection down leads. Along
the height of the building, set horizontal metal lightning
protection straps on the outer wall at a certain interval.
The following lightning protection measures should be taken for
the main building of the equipment room.
„ Install the lightning protection grid or lightning protection
straps on the parts of the building that are subject to
frequent lightning attack.
„ Protruding objects such as the chimney, antenna, water
tower, etc., should be equipped with overhead conductor or
arrestor.
„ The cross section area of the leading wire of the lightning
protection device should be no less than 200 mm2, at an
inter-space not greater than 30 m, and the impulse
grounding resistance of the protective grounding device
against lightning for the building should be no greater than
10 Ω.
„ Outdoor cables and metal pipes should be grounded before
entering the building, and lightning arrestors should be fixed
at the place where outdoor overhead cables enter the
equipment room.
„ It is advisable to use the metal parts (for example, the
reinforcing steel bars inside pillars and walls) of the building
itself as the down-leads for the grounding entities. And these
down-leads should be electrically connected with each other
to balance the electric potential inside the building.
„ In addition, proper lightning-proof devices for power supply
must be installed onto the input lines of the mains supply
before entering the equipment room.

Equipment Room Environment


Overview The checking items of the equipment room environment include:
the temperature and humidity, air-conditioning, electromagnetic
radiation interference resistance design, anti-static design, dust-
proof, lighting, fire protection design, water supply/drainage
facilities and heating facilities.
Electromagneti The equipment room should be far away from high-power radio
c Radiation transmitting station, radar transmitting station, and high-
Interference frequency large-current equipment. The actual electric field
Resistance intensity radiated to the equipment room should be controlled
Design

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ZXWN MSCS MSC Server Hardware Installation

below 300 mV/m, and the intensity of magnetic field should be


less than 11 Gs.
Generally, the following anti-radiation measures are adopted:
„ Shield the equipment room or shield against the definite
electromagnetic radiation interference source.
„ Install a shielding wall between the principal equipment of
the system and the equipment containing a transmitter with
high-frequency radiation, and using separate power supply
lines.
„ Power line and the conductive line in the pipe should be
grounded reasonably and the shield layer of all the cables
should be grounded.
„ Intertwine the signal lines and return lines so that the
conductive voltage caused by the line radiation interference
offsets itself.
„ Power cable and the signal line had better be routed
separately.
„ Grounding cables of the AC and DC power supplies in the
equipment room should be strictly separated.
Anti-static Electrostatic damages the components in a repeated way. The
Design damage will be accumulated, which causes intermittent
performance problem or performance reduction. Electrostatic
also cause software failure, and malfunction or mal-operation of
the electric switches and control circuits.
Electrostatic induction mainly comes from external electric fields
like high-voltage line and lightning, and from internal systems
like interior environment, floorboard, and system structure. The
O&M personnel can also cause ESD from the body by touching
the equipment.
To effectively eliminate the harm caused by electrostatic
discharge, the following measures can be adopted:
„ Ground the equipment properly
Ground the equipment at several points with copper foils
(apply and press copper foils between the concrete floor and
the semi-conductive floor, and connect the copper foils with
a ground cable).
„ The O&M personnel should wear ESD wrist strap for
operation, and connect the ESD strap with the electric static
discharge hole on the equipment rack.
„ The flooring materials, ceiling materials and wall coatings of
an equipment room should be electrostatic-qualified. The
specific requirements are shown in Table 6.

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TABLE 6 ANTISTATIC M ATERIAL REQUIREMENTS

Item Antistatic Requirements


Flooring It is required to use a conductive floor that is
materials well grounded. Timber flooring without
appropriate treatment, carpets made of fur,
flax and synthetic fibers, and ordinary PVC
flooring are not allowed.
Ceiling The ceiling materials should be anti-static.
materials Plasterboard is usually allowed, but ordinary
plastic products are not allowed.
Wall coatings Anti-static wall papers should be used as wall
coatings. Plaster or lime paints are usually
allowed for painting the wall, and ordinary wall
papers and plastic wall papers are not allowed.
Dust-proof
Dust falling in the equipment may cause electrostatic adsorption,
thus making the metal socket connectors conductive badly,
which will shorten the life of the equipment and cause troubles.
The requirements on the content and grain diameter of the dust
in the equipment room are as follows.
„
Restrict the density of dust with the diameter greater than 5
µm to a value less than 18,000 particles/cm3.
„ In addition, the equipment room should be free of explosive,
conductive, magnet-conductive or corrosive dust, or any
corrosive and insulation-reducing gases such as SO2, H2S,
NH3 and NO2.
The following dust-proof measures are recommended for the
equipment room:
„ Doors and windows should be sealed. The outer window
should have double-layered glasses and be sealed, and the
doors should have dust-proof draught excluder strips.
Preferably, the skylight can seal the equipment room and is
equipped with a dust filter.
„ Keep the uniforms and slippers clean and change them at a
proper frequency.
„ Try to set the operating equipment in the outer room, to
avoid frequent opening/closing of the door of the equipment
room.
„ Keep the relative humidity in the equipment room at a
proper high level as allowed, to mitigate dust adherence
caused by electrostatic.
„ Walls and ceilings of the equipment room must be coated
with paint or wallpaper, preferably with lusterless paint.
„ Keep the indoor RH relatively high within allowable range, so
as to mitigate dust adherence caused by electrostatic.
Lighting Incandescent lamps should be installed at proper positions
between racks (or emergency illuminating devices are equipped)
to illuminate for the installation and maintenance of equipment,

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ZXWN MSCS MSC Server Hardware Installation

however, lamp light or sun light should not irradiate the


equipment for a long period, to prevent circuit boards and
components from aging and deforming due to high temperature.
It is recommended that colored glass and non-tint transparent
curtain be used for windows. The principal illumination of the
equipment room employs fluorescent lamps that are embedded
into the ceiling, with an average illumination of 300 Lx ~ 450 Lx.
Fire Protection The main building of the equipment room must meet GBJ16-87
Design Building Design Fire Protection Specification or the
corresponding requirements of related country’s standards.
Based on the local fire protection regulations, the corresponding
fire equipment should be equipped and sufficient fire passages
should be reserved.
It is forbidden to store such hazardous articles as flammable or
explosive articles in the main or auxiliary equipment room, and
"No Smoking" or "No Smoke and No Fire" signs should be posted
at places where necessary. Fire control equipment should be
easily accessible.
Alarming devices for smog and high temperature should be
installed and inspected frequently to guarantee their good
performance.
Water Supply An equipment room does not need water supply & drainage
& Drainage facilities, and no water supply & drainage pipe or storm sewer
should run though the room.
Heating When heating devices are installed, leave no valves or exposed
Facilities connectors in the room. Make sure that the heating facilities
must not leak.
Temperature To guarantee a good running status of the equipment, the
and Humidity environment temperature and humidity must be within a certain
range. Over-high/-low indoor temperature/humidity will bring
about unfavorable effects to the equipment quality and life span.
The equipment room temperature and humidity should satisfy
the requirements shown in Table 7.

TABLE 7 TEMPERATURE AND HUMIDITY REQUIREMENT

Temperature Humidity
Long-Term Short-Term Long-Term Short-Term
Operating Operating Operating Operating
Condition Condition Condition Condition
10°C to 30°C 0°C to 45°C 30% to 85% 20% to 90%
NOTE: Short-term operating condition means, regular operating time of
equipment should be no more than 48 hours continuously, and no more
than 15 days accumulated in the whole year.

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Note: Temperature and humidity of the operating


environment inside the equipment room should be measured at
the spot that is 1.5 m above the floor and 0.4 m before the
equipment when there is no protective plate in front of or back
of the equipment rack.

To maintain a favorable operating environment, air-conditioning


and ventilation equipment must be installed. The main
equipment room should be equipped with the air-conditioning
system that runs all the year round. Auxiliary equipment rooms
should also be equipped with the air-conditioning equipment that
runs seasonally as required (based on the climates and
economic capability of the carrier).
Air-Ventilating The equipment room is equipped with ventilation facilities. The
content ratio of fresh air delivered to the equipment room shall
not be less than 5%, so as to guarantee the appropriate air
freshness inside the room. At the same time, the dustproof
requirements for the equipment room should be considered.
Air- Humidity adjustment range of the air-conditioner is from 30% to
Conditioning 75%, and the temperature adjustment range is from 18°C to
28°C.
Capacity of the air-conditioning and ventilating system depends
upon the heat generated by the main equipment plus that of the
external heat sources (such as the heat radiated by the sun to
the equipment room through the windows or walls, and the heat
produced/brought by the maintenance personnel inside/into the
equipment room).
Since hot air generally flows upward, the cooling and heat
radiation of the principal equipment also employ the upward
exhausting mode. When centralized air-conditioning system is
installed, the air should be taken in from the bottom and
returned to the top. The air intake is located under the movable
floorboard, which is helpful for the heat radiation of the
equipment. The blast pipe is not installed on the top,
guaranteeing that no dew produces under any circumstances.
Large equipment rooms should be equipped with the air-
conditioners with humidity regulation, while small equipment
rooms may just be equipped with general floor-standing or
window air-conditioners.
To guarantee the safe and reliable operation of the air-
conditioning and ventilating system, the air-conditioner is
generally required to be in a dual-system mode, with the
capacity of each system greater than half of the total air-
conditioning capacity.

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ZXWN MSCS MSC Server Hardware Installation

Equipment Room Power Supply


Overview The power supply is a key component to guarantee the long-
term stable operation of the equipment and to facilitate the
equipment maintenance afterwards. To ensure the power supply
in the earliest time in emergent situation, the installation
personnel should check the power supply system of the
equipment room.
Power Supply
Facilities Danger: Ensure personal and equipment safety during the
power supply check, and ensure that the range of the multi-
meter is correct.

„ Power supplies led into an equipment room should meet the


engineering requirements.
„ Different power sockets in the equipment room should be
identified with obvious marks.
„ It is better to install an AC/DC distribution cabinet. There
should also be sufficient connection terminals in the
distribution cabinet.
„ UPSs/inverters and a generator must be equipped.
DC Power The nominal voltage of power supply for the equipment room is -
48 V, with an allowed fluctuation range of –57 V ~ -40 V.
The noise level indices of DC power supply voltages should meet
the specifications of the communication equipment.
The DC power supply should be secured with over-voltage/over-
current protection and indicators.
AC Power The requirements for AC power are shown in Table 8.

TABLE 8 AC POWER REQUIREMENTS

Waveform
Power Type Voltage Frequency
Distortion
Three-phase 380 V ± 10% 50 Hz ± 5% <5%
Single-phase 220 V ± 10% 50 Hz ± 5% <5%

The standby generator shall have the same voltage frequency as


above, and its waveform distortion range is 5% ~ 10%.
UPS The requirements for the UPS are shown in Table 9.

TABLE 9 UPS POWER REQUIREMENTS

Parameter Value
Input voltage (V) 220 V ± 10%
Input frequency (Hz) 50 Hz ± 5%

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Parameter Value
Power factor >0.95
Output voltage 220 V ± 3% ~ 220 V ± 5%
Output frequency 50 Hz ~ 60 Hz
Harmonic distortion <5%
Output waveform Sine wave
Working mode Online work
Dynamic response time <2 ms
Power
The following data and actual configuration are offered for
Consumption
reference in case of considering the power supply capability of
the equipment room.
„ The power consumption of a single BUSN resource shelf with
full configuration is about 1000 W.
„ The actual power consumption of a single BCTC control shelf
with full configuration is about 1000 W.
„ The actual power consumption of a single BPSN level-1
control shelf with full configuration is about 1500 W.
„ The actual power consumption of a single BCSN circuit
switching control shelf with full configuration is about 800 W.

Equipment Room Grounding


Purpose The equipment is grounded to run safely and normally and
withstand external electromagnetic interference.
As testified by practice, device failure in many cases results from
bad grounding, which will cause great damage to the equipment
when suffering the lightening attack. Therefore, the installation
personnel must check the grounding of the equipment room and
the grounding conditions that the equipment room provides to
the equipment before the equipment is installed.
Grounding „ Concept
System
The grounding system comprises of grounding cables,
grounding bus-bars, grounding in-lead cables and grounding
body.
„ Structure
Figure 12 shows the grounding system connection line.

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FIGURE 12 GROUNDING SYSTEM CONNECTION LINES

Equipment Room

Communication Communication
Equipment Equipment

Grounding Grounding
Cable Cable
Grounding
Busbar

Grounding
Lead-in Cable

Ground

Grounding
Body

„ Grounding body: the conductor that is buried underneath the


ground and in contact with the earth.
„ Grounding bus-bar: the common grounding bus bar of the
grounding cable that are led out from the equipment room
and the power supply room.
„ Grounding lead-in cable: the connecting line between the
grounding busbar and the grounding body.
„ Grounding cable: the connecting line between the
communication equipment and the grounding busbar.
Grounding An improper design of the grounding system in the equipment
System Impact room will cause the following impact on the equipment:
„ As the transient voltage surge due to lightning or other
reasons cannot be released properly, the relative high level
formed accordingly will damage the equipment greatly.
„ The metal enclosure that bears electricity due to insulation
fault or other power fault inside the equipment will cause
damage to human body.
„ The accumulation of the electrostatic of the equipment will
cause damage to the components to a certain degree.
„ In addition, the improper working ground of the equipment
will increase the interference signals in the signal loop of the
equipment, which leads to the abnormal operation of the
equipment.

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Chapter 3 Installation Preparation

Grounding The frequent types of the grounding system are as follows.


System Types
f Lightning protection ground
It refers to the lightning protection of the construction
facilities, which consists of lightning arrester, grounding
conductor, and connectors that connect with the
grounding system.
f Working ground
It refers to the common potential reference formed by
the connected component loop inside the equipment.
f Protection ground
It refers to the ground that is led from the protection end
or the outer enclosure of the equipment. Its purpose is to
prevent the metal outer enclosure of the equipment from
bearing electricity due to power supply faults or other
reasons of the equipment.
Grounding „ Joint ground mode
System Design
Joint ground mode is recommended for designing actual
grounding system.
The joint ground refers to the method that the working
ground and protection ground of the equipment, and the
lightning ground of the building are all connected together to
form one set of grounding body. It can be several ground
grids, for example, equipment room ground grid, power
room ground grid, and iron tower ground grid.
„ Analysis
The reason why joint grounding is adopted is to prevent
ground level breakdown effect.
When the lightning strikes a building having communication
equipment, electromagnetic induction will increase the level
of the communication equipment. If the grounding body of
the equipment is separate from the grounding body of the
building, the level of the equipment is zero, a huge potential
occurs between the circuits and components of the
equipment and the ground. In this case, the components and
the circuits are very likely to break down. This is called
ground level breakdown effect.
If the working ground, the protection ground, and the
lightning protection ground of the building are connected to
one grounding body, the electromagnetic induction will
increase both the level of the circuits of the communication
equipment and the ground level when a lightning strikes at
the building. In this case, there is no sharp potential between
the components and the circuits of the equipment and the
ground, which means that they are not likely to be damaged.
Equipment Before the equipment is installed, carefully check the grounding
Grounding of the equipment room and the grounding conditions that the
Requirements equipment room provides to the equipment.

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ZXWN MSCS MSC Server Hardware Installation

The equipment grounding requirements are as follows:


„ Adopt the joint grounding mode.

Caution: The measurement of the grounding resistance


should be accurate. If the resistance does not meet the
requirement, it will affect the normal running of the system.
„ The resistance for the equipment room in joint grounding
mode should be less than 1 Ω.
„ Grounding lines and cables should be arranged neatly and
rationally.
„ Place grounding cables independently. Do not form any
closed circuit through the building concrete bar or the rack.
„ The grounding cables in the equipment room should be wired
separately in a radiation mode or a planar mode.

Auxiliary Equipment
Preparation
Before the installation of ZXWN MSCS, it is necessary to check
the related auxiliary equipments to see whether they are in
place or applicable to avoid the potential delay when the system
is undergoing trial test after the installation. The related
auxiliary equipments include:
„ Power supply facilities
Check whether the external power supply and the power
cables for connecting the cabinet are ready, and whether the
capacity is enough for this project. Sockets for different
voltages in the equipment room should be clearly marked.
„ Transmission equipment
If external transmission equipment is adopted, check
whether the external transmission equipment is ready.
„ Cable distribution frame
The cable distribution frame is installed with reserved ports.
„ Other facilities
The terminal equipment has a special terminal console, and
the terminal console is installed in a proper position in
accordance to the floor plan.

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Chapter 3 Installation Preparation

Instruments and Meters


Preparation
Purpose The installation personnel should prepare necessary tools and
meters that are possibly used during the installation, to
guarantee the installation project being carried out smoothly,
ant to avoid possibility of on-site delay.
Tools and The installation and test of ZXWN MSCS and its maintenance
Meters background console need different instruments and meters at
different stages. Please prepare them according to the
requirements listed in Table 10.

TABLE 10 INSTRUMENTS AND METERS NEEDED IN HARDWARE INSTALLATION

Model and Remarks


Name
specifications
Steel tape measure - -
Marking pen - Or other tools used to
mark labels
Straight screwdriver M3~M6 -
Cross screwdriver M3~M6 -
Nail hammer - -
Rubber hammer - -
Diagonal pliers - -
Pliers - -
Paper knife - -
Pry bar - -
Adjustable wrench - -
Torque wrench 45Nm -
Percussion drill - Attached with φ14
drill bit
Electric drill - -
Electric saw - -
Vacuum cleaner - -
Ladder - -
Hacksaw - -
Gravity weight - -
Electric iron 40 W -
Power wiring board - With two-phase and
three-phase sockets
Network cable crimp - -
pliers

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ZXWN MSCS MSC Server Hardware Installation

Model and Remarks


Name
specifications
Clamping pincers - -
Cable peeler - Prepared by the user
Level bar - -
Multimeter - -
Ground resistance - -
tester
Network tester - -
Scoring templates - Delivered with the
equipment

Note: The meters cannot be used unless they are strictly


calibrated and proven qualified.

Required Technical
Documents
Purpose To conduct the installation project smoothly, prepare the related
documents for the equipment installation before the construction.
Technical The hardware installation requires the following three types of
Document List technical documents:
„ Engineering Design and Construction Drawings, Engineering
Survey Report, and Environment Acceptance Report
The Engineering Design and Construction Drawings should be
implemented by the institute entrusted by the carrier, whose
copy should be provided by the carrier to the equipment
manufacturer before the equipment delivery.
The Engineering Survey Report should be filled in by the
technical persons of the equipment manufacturer. If the
engineering survey cannot be completed in time, the survey
should be implemented by the carrier under entrustment and
then the report is mailed to the manufacturer. It is used for
the preparation of the engineering auxiliary materials.
The Environment Acceptance Report is used for the first
inspection on the equipment operation environment,
checking whether the environment complies with the
installation requirements. If not, ask the carrier to improve
the environment conditions. The second environment
acceptance is performed in the construction implementation
phase.
„ Manuals of the relevant products.
„ Installation Acceptance Report and Test Acceptance Report

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Chapter 3 Installation Preparation

The Installation Acceptance Report and Test Acceptance


Report are the engineering documents for the final
acceptance after the equipment commissioning, which should
be provided by the equipment manufacturer to the carrier in
the equipment delivery.

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ZXWN MSCS MSC Server Hardware Installation

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40 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4

Unpacking and
Acceptance

Overview
Introduction This chapter introduces the procedure of unpacking and
acceptance, and relevant measures to handle the problems
occurring during unpacking.
Contents This chapter contains the following sections.

Section Page No.


Unpacking Preparations 41
Unpacking Procedure 43
Acceptance and Handover 48

Unpacking Preparations
Purpose This topic describes a general unpacking flow and precautions
during unpacking.
Flow 1. Preparation
f The environmental conditions meet the acceptance
requirements.
f The participating personnel from both sides are
determined. Representatives of user and vendor must be
present during the unpacking and inspection.
f The place for storing the goods after the acceptance and
safekeeping measures are determined.
f According to the attached Packing List in every package,
check whether the total pieces are correct, whether
packages are undamaged, and whether the destination
location matches the actual installation location.

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ZXWN MSCS MSC Server Hardware Installation

f Appropriate tools required for unpacking are ready,


including nail hammer, crossbar, paper knife, and
straight screwdriver.
2. Check the number of the goods.
The Equipment Acceptance List and Unpacking and
Acceptance Report are in package box 1#. Open the 1#
package box and take out the Unpacking and Acceptance
Report to check if the total quantity of the goods is
consistent with the checklist, and then archive the report.
3. Unpacking and Acceptance
The unpacking acceptance is implemented by the
engineering supervisor jointly with the equipment operator
representative.
The package boxes can be opened if they are not damaged.
Each package box has a Packing List. The engineering
supervisor should check item by item according to the
Packing List.
During the unpacking acceptance, if any item is lost, lack, in
error, excessive or damaged, stop unpacking, and find the
reason. The engineering supervisor should fill the Unpacking
and Acceptance Return Notification, which should be fed back
to ZTE in the earliest time for performing the corresponding
handling.
The goods of ZTE may be packed in wooden case or carton.
Different tools are required to open them on site.

Warning: For any board (or component) damage or


missing, ZTE Corporation shall not bear any liabilities incurred
by the customer who unilaterally conducts the unpacking.
4. Handover
After the unpacking acceptance, both parties sign on the
Unpacking and Acceptance Report. The goods are handed
over to the customer.
Attentions „ Unpack the cases with special tools. Do not smash, knock
and pry the cases to prevent any damage to the goods inside
the cases.
„ During unpacking, handle with care to protect the surface
coating of the goods, and pay special attention to the anti-
static requirements of the circuit boards.
„ Recycle the packing materials as much as possible, the waste
should be dealt with collectively and should not be discarded
or burned randomly.
„ After unpacking, check the fittings and accessories against
the packing list. If any item is missing, lacked, in error,
excessive or damaged, immediately report to the ZTE
representatives.

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Chapter 4 Unpacking and Acceptance

Unpacking Procedure
Overview
Introduction This section describes the procedure for unpacking a wooden
case or carton.
Contents This section includes the following topics.

Topic Page No.


Opening a Wooden Case 43
Opening a Carton 46

Opening a Wooden Case


Purpose Perform this procedure to open a wooden case in accordance to
the standards to prevent the cabinet in it from being damaged.
A wooden case of the cabinet comprises the case body, foam
boards, pearl cotton, plastic bag, and other packing materials.
The cabinet is packed in it. Figure 13 and Figure 14 show the
appearance of a wooden case and its inner packing.

FIGURE 13 APPEAR ANCE OF A C ABINET WOODEN CASE

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ZXWN MSCS MSC Server Hardware Installation

FIGURE 14 INNER P ACKING OF A WOODEN CASE

1 2 3

4 5

Label Description
1 Cabinet
2 Upper pad 2
3 Upper pad 1
4 Lower pad 2
5 Lower pad 1

Steps 1. It is recommended to move the packing box into or near the


equipment room before unpacking, which may help protect
the cabinet from being damaged.
2. Use the nail hammer, pliers, straight screwdriver, and
crowbar to remove the iron nails, and remove the upper
cover (indicated by the storage and transportation arrow).
3. Erect the wooden case on the footings.
4. Pull out the cabinet from the wooden case. Do not remove
the packing plastic bag of the cabinet before the cabinet is
pulled out.
5. Remove the packing plastic bag.
END OF STEPS
Reference The procedure for unpacking a cabinet wooden case is shown in
Table 11.

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Chapter 4 Unpacking and Acceptance

TABLE 11 UNPACKING A CABINET WOODEN CASE

Step Diagram
Step 1

Step 2

Step 3

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ZXWN MSCS MSC Server Hardware Installation

Step Diagram
Step 4

Opening a Carton
Purpose Perform this procedure to open a carton in accordance with the
requirements to prevent the goods in it from being damaged.
Various circuit boards, terminals and accessories are usually
packed in a carton, as shown in Figure 15 and Figure 16.

FIGURE 15 CARTON APPE ARANCE

Label Description
1 Packing strap
2 Sealing tape
3 Carton

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Chapter 4 Unpacking and Acceptance

FIGURE 16 CARTON P ACKING

1: Board protective cushion

Note: Terminal devices are usually outsourced. The


specification of their packing cartons is different from the carton
packing the boards. Open these cartons according to the
unpacking requirements of the specific devices.

Steps 1. Cut the strapping bands with diagonal pliers.


2. Use the paper cutter to cut the sealing tape along the
commissure of the carton covers. Note that the cut shall not
be too deep lest the internal articles be damaged.
3. Open the carton, and take out the foam pads.
4. Check whether the board quantity is in accordance with that
stated in the carton label, and take out the boards with their
packing bags.
5. Open the antistatic packing bags, and take out the circuit
boards.
The circuit boards are placed in the anti-static bags during
transportation. Take proper anti-static measures while
unsealing so as to avoid damages to the devices. Be alert of
the ambient temperature and humidity. Usually, there is
some desiccant in the anti-static protective bag. It can
absorb moisture and keep the bag dry.

Caution: If the equipment is moved from a place with low


temperature and low humidity to another place with higher
temperature and higher humidity, wait for at least 30 minutes
before unpacking it so as to avoid damages to the equipment
caused by the moisture accumulated on the equipment surface.
END OF STEPS

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ZXWN MSCS MSC Server Hardware Installation

Acceptance and Handover


Overview
Introduction This section describes the procedure of goods acceptance and
handover.
Contents This section includes the following topics.

Topic Page No.


Inspecting Goods 48
Handing over Goods 48

Inspecting Goods
Purpose To guarantee the installation project being carried out smoothly
and the normally running of the equipment, the installation
personnel must check whether the components, such as cabinets
and boards, comply with the installation requirements. If not,
handle it in the earliest time.
Steps 1. Place the cabinet straightly on the solid ground, without
leaning and bending.
2. Check whether the cabinet appearance has bumps, scratches,
peeling and dirt, and whether each captive screw is tightened.
3. Check whether the installation parts on the cabinet, such as
bus bar, fans and guide bars of board installing slots, are
damaged or distorted.
4. Check whether the components and accessories required by
cabinet installation are equipped completely.
5. Check whether the board quantity is complete.
6. Check whether the board appearance is distorted, and
whether the components on the board are damaged or not
installed.
7. Check whether the ID and version number of the board are
consistent with the packing list.
END OF STEPS

Handing over Goods


Purpose Perform this procedure to hand over the goods if the goods are
kept by the equipment operator after the unpacking acceptance.

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Chapter 4 Unpacking and Acceptance

Steps 1. Both parties must sign on the Unpacking and Acceptance


Report after the goods inspection.
2. According to the contract, if the goods are kept by the
equipment operator after the unpacking acceptance, the
goods are handed over to the equipment operator for goods
safekeeping after both parties sign on the Unpacking and
Acceptance Report.
3. Each party shall hold a copy of the Unpacking and
Acceptance Report, and the Project Supervisor shall feedback
the Acceptance Conclusion of the Report to the equipment
supplier for archiving.
END OF STEPS

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50 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 5

Cabinet Installation

Overview
Introduction This chapter describes the installation of B6010-20A cabinet and
B6010-20B cabinet.
Contents This chapter contains the following sections.

Section Page No.


Cabinet Installation Overview 51
Height-Regulating Base Installation Mode 56
Direct-to-Ground Installation 70
Neighboring Cabinet Connection 78
Installation of Cabinet Accessories 85
Installation of Devices inside Server Cabinet 98

Cabinet Installation Overview


Overview
Introduction This section introduces the cabinet installation.
Contents This section includes the following topics.

Topic Page No.


Installation Principle 52
Installation Flow 53
Installation Accessories 54

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ZXWN MSCS MSC Server Hardware Installation

Installation Principle
Description Install the cabinet according to the specifications in order for
future maintenance and smooth installation.
Installation Cabinet installation specifications are as follows.
Specification
1. Cabinet layout requirement
„ Easy for installation
„ Easy for routine maintenance
„ Easy for future expansion of the system.
„ Safe bearing capacity of the floor, even distribution of load
„ The arrangement mode of the cabinet is designed and
determined in light of the system configuration by both the
customers and the technical personnel of the suppliers. The
installation position and direction must match the
engineering design drawing.
„ The distance between each horizontal row of the cabinets
and the distance between the cabinet and the wall:
f The distance between the cabinet side and the wall ≥800
mm;
f The distance between the front side and the wall ≥1000
mm;
f The distance between cabinet rows ≥1200 mm.
2. Cabinet installation requirement
„ The cabinet must be installed upright. After installation is
completed, the horizontal or vertical deviation must not be
more than 3 mm.
„ Cabinet layout must conform to the engineering design
requirement. The side of each row of the cabinets, which is
close to the major walkway, must be aligned in line with the
minimum deviation not more than 5 mm.
„ When installing combined cabinets, the neighboring cabinets
must close tightly to each other and the front plane and the
rear plane of each row of the cabinet must be aligned. The
top edge of the cabinets must be on the same plane.
„ Combining the features of the equipment room, the cabinet
fixation mode adopts base installation and direct installation.
Each captive screw must be tightened and the exposure
length (height) of the same kind of screws must be same.
„ Every kind of components must not come off or be damaged.
The coating must not flake off or be scratched. If any flake
appears, supplement coating would be applied. All kinds of
labels must be clear and complete.

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Chapter 5 Cabinet Installation

„ Shock-proof measures must be taken during the fixation and


installation of the cabinet.

Installation Flow
Description The mode for installing the cabinet base depends on the
environment of the equipment room. There are three modes,
height-regulating base installation mode, direct installation mode,
and fixed base installation mode.
The fixed installation mode refers to an installation mode that
the base is designed and installed by the customer, or the base
is already installed in the equipment room. The carrier can
design and install the base according to the base structure and
size provided by ZTE Corporation. This manual will not introduce
this installation mode.
Installation Figure 17 shows the cabinet installation flow.
Flow
FIGURE 17 CABINET INSTALLATION FLOW

Start

Select mode

Height- Direct
regulating installation Fixed base mode
base mode mode

Install height- Install fixed


Install plug bolt
regulating base base

Install cabinet

Fixation between
cabinets

Install cabinet
accessories

Check
installation

End

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Installation Accessories
Cabinet Before delivery, the cabinet bottom is installed with four footings.
Footings Figure 18 shows the footing structure.

FIGURE 18 FOOTING STRUCTURE DIAGR AM

Labels Description
1 M16 bolt
2 Locking Nut
3 Height-adjusting nut
4 Insulating washer

„ Locking nut: fasten the locking nuts upward to lock the


connection between the footings and the cabinet.
„ Height-adjusting nut: loosen the locking nut first, and then
adjust the height of the cabinet with a wrench.
„ Maximum regulating height: 25mm.
Anchor Plate The anchor plate kit is used to fix the cabinet footings. The
Kit appearances of the anchor plate and insulating washers are
shown in Figure 19. Here, the anchor plate is pre-attached with
the insulating washers

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FI G U R E 1 9 AP P E AR AN C E S O F AN C H O R P L AT E AN D I N S U L AT I N G W AS H E R

Labels Description
1 Anchor plate
2 Insulating pad
3 Insulating washer

Adjusting The adjusting washer is used to adjust the height of the cabinet
washer or height-regulating base. There are two heights of gaskets: 1
mm and 2 mm, as shown in Figure 20.

FIGURE 20 GASKET SPECIFICATIONS

1 2

Labels Description
1 1 mm gasket
2 2 mm gasket

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Height-Regulating Base
Installation Mode
Overview
Introduction This section describes the procedure for installing the height-
regulating base of the cabinet.
Contents This section includes the following topics.

Topic Page No.


Installation Flow 56
Height-Regulating Base Introduction 57
Positioning Height-Regulating Base 62
Mounting a Height-Regulating Base 65
Installing a Cabinet 67
Performing the Insulation Test 70

Installation Flow
Description The height-regulating base provided by ZTE is applicable to
install the cabinet in the equipment room covered with antistatic
floor. The height-regulating base is installed on the floor, and
the footings of the cabinet are fixed on the height-regulating
base with anchor plate kits.
Flow Figure 21 shows the flow of installing the height-regulating base.

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FIGURE 21 INSTALL ATION FLOW OF HEIGHT-REGULATING BASE MODE

Start

Select height-
regulating base

Mark lines and


drill holes

Install base

Correct level

Rack Fixing
N

Insulation
Test
Y

End

Height-Regulating Base Introduction


Overview The cabinet is installed on the floor through the height-
regulating base. Adjust the cabinet footings and the base height
to make the cabinet bottom on the same plane with the anti-
static floor.
Category The height-regulating base falls into Type A, Type B, and Type C
according to different height-regulating ranges. The applicable
range for each base type is shown in Table 12.

T AB L E 1 2 B AS E AP P L I C AT I O N R AN G E

Type Applicability
Type A Antistatic floor height: 160 mm ~ 210 mm
Type B Antistatic floor height: 210 mm ~ 310 mm
Type C Antistatic floor height: 310 mm ~ 510 mm

The above-mentioned height-regulating ranges refer to the


distance between the cabinet bottom and the floor after the
cabinet is installed, as shown in Figure 22. Select the suitable
base according to actual conditions.

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FIGURE 22 INSTALL ATION DIAGRAM OF HEIGHT-REGULATING BASE (FRONT


VIEW)

2 5

L
4

Labels Description
1 Cabinet
2 Anchor plate
3 Height-regulating base
4 Groundsill
5 Antistatic floor

Base Structure Three base types are shown in Figure 23, Figure 24, and Figure
25. A cabinet needs two bases for fixation.

FIGURE 23 HEIGHT-REGULATING BASE TYPE A


111

FIGURE 24 HEIGHT-REGULATING BASE TYPE B


161

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FIGURE 25 HEIGHT-REGULATING BASE TYPE C

261
The structure of the height-regulating base used by B6010-20A
cabinet is shown in Figure 26, taking Type B for example.

FIGURE 26 HEIGHT-REGULATING BASE STRUCTURE EXPLODED VIEW 1

518
462
390

6 534

Labels Description
1 Movable support
2 Fixed support
3 Height locking bolt M12×25, plain washer 12, spring
washer 12
4 Nut M12

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Labels Description
5 Spring washer 12
6 Plain washer 12
7 Expansion bolt M12×80

The structure of the height-regulating base used by B6080-20B


cabinet is shown in Figure 27, taking Type B for example.

FIGURE 27 HEIGHT-REGULATING BASE STRUCTURE EXPLODED VIEW 2

288

6 464

Labels Description
1 Movable support
2 Fixed support
3 Height locking bolt M12×25, plain washer 12, spring
washer 12
4 Nut M12
5 Spring washer 12
6 Plain washer 12
7 Expansion bolt M12×80

Note: When the cables of B6080-20B cabinet are led out


from the top of the cabinet, it also can use the base shown in
Figure 26.

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Adjusting Base To adjust the height of the base, follow the following steps.
Height
1. Measure the height of the anti-static floor.
2. Loosen the height locking bolt of the height-regulating base,
and adjust the movable support up and down on the
direction of the arrow shown in Figure 28.

FIGURE 28 DIAGR AM FOR ADJUSTING HEIGHT-REGULATION BASE

Labels Description
1 Movable support
2 Height-locking bolt
3 Fixed support

3. Make sure the position of the installation hole that connects


the movable support of the height-regulating base and the
fixed support. Table 13 shows the parallel table of the
installation holes.
Example: Use the third hole on the base type C when the
height of anti-static floor is 380 mm, that is, use height-
regulating base type C, and the connecting hole for fixing the
support is the third one from bottom to top (a row of holes at
the same height of hole A shown in Figure 28).

TABLE 13 ANTI-STATIC FLOOR HEIGHT AND CORRESPONDING


INSTALL ATION HOLES OF HEIGHT-REGULATING BASE (MM)

Anti-static floor height Available installation hole


160≤H<185 Type A, first hole
185≤H<210 Type A, second hole
210≤H<235 Type B, first hole

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Anti-static floor height Available installation hole


235≤H<260 Type B, second hole
260≤H<285 Type B, third hole
285≤H<310 Type B, fourth hole
310≤H<335 Type C, first hole
335≤H<360 Type C, second hole
360≤H<385 Type C, third hole
385≤H<410 Type C, fourth hole
410≤H<435 Type C, fifth hole
435≤H<460 Type C, sixth hole
460≤H<485 Type C, seventh hole
485≤H≤510 Type C, eighth hole

4. Connect the movable support to the fixed support with a


height-locking bolt that is attached with the height-regulating
base. Tighten up the height-locking bolt with a torque
spanner to 45 Nm.
Tighten the bolt at the side first, and then the bolt at the
front, to ensure the reliable connection between the movable
support and the fixed support.
For base type A and base type B, use three height-locking
bolts to tighten each connection point of the movable support
and the fixed support. Use four height-locking bolts to
tighten each connection point for base type C to strengthen
the stiffness, for it is higher.
END OF STEPS

Positioning Height-Regulating Base


Purpose Perform this procedure to determine the installation position of
the height-regulating base for the marking and drilling
operations before the base is installed.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ The Engineering Design and Construction Drawings are ready.
„ Four M12×80 expansion bolts are ready, with flat washers
and spring washers that are attached with the base.
Steps 1. If the equipment room floor is not measured, measure the
level of the equipment room with a level instrument to make
sure that the cabinet will not incline after installation.
2. Use one of the following methods to decide the position of
expansion bolts that are used to mount a base.

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f Based on the cabinet position, place the scoring template


on the floor, and mark the installation holes for the four
expansion bolts.
f Measure a few marking points with a tape measure to
decide the position of the expansion bolts. The marking
line diagrams of the single cabinet and the multi-cabinet
are respectively shown in Figure 29 and Figure 30.

FIGURE 29 M ARKING LINES FOR INSTALLING A SINGLE CABINET

1 2 3
E D

C
A

L1 B
F
L2

Label Description
1 Equipment room wall
2 Installation hole of an M12 expansion bolt
3 Height-regulating base
4 Cabinet door
Note: The numerical values in Figure 29 are shown in Table 14.

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FIGURE 30 M ARKING LINES FOR INSTALLING SEVERAL CABINETS

1 2 3
E D G D

C
A

L1 B B

F
L2
5

Label Description
1. Equipment room wall
2 Installation hole of an M12 expansion bolt
3 Height-regulating base
4 Cabinet door
Note: The numerical values in Figure 30 are shown in Table 14.

TABLE 14 SIZES OF M ARKING LINES FOR MOUNTING A HEIGHT-


REGULATING BASE

Label B6080-20B cabinet B6010-20A cabinet


A 800 1000
650 (single cabinet)/
B 600
625 (multi-cabinet)
C 666 886
D 464 534
E L1+93 L1+33
F L2+67 L2+57
G 136 66
NOTE: L1 is the distance between the side door and the equipment
room wall. L2 is distance between the front door and the
equipment room wall. L1 must be equal to or greater than 800 mm.
L2 must be equal to or greater than 1000 mm.

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Note: The mounting position of the base does not


conflict with that of the antistatic floor framework. Keep the
integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding
position.

3. At each marked place of the expansion bolt, use both hands


to hold the drill handle tightly and straightly to keep the bit
vertical to the cement floor. Drill four 90mm-deep Φ14 holes
at each marked place of the expansion bolt.
If the cement floor is too slippery to position the bit, drill a
depression at the position for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside
the holes.
5. Measure the spacing between holes, or lay down the height-
regulating bases, and see whether the holes match the base.
6. If the deviation is a big one, reposition and re-drill the holes
before installing the expansion bolts.
7. Clean the floor.
END OF STEPS
Result The position and diameter of the holes meet the requirements.
Subsequent After the installation is over, remove all trashes in the
Operation equipment in time.

Mounting a Height-Regulating Base


Purpose Perform this procedure to mount a height-regulating base.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ The height of the height-regulating base is adjusted
according to the measured floor height. For details, refer to
Height-Regulating Base Introduction.
Steps 1. Remove washers and nuts from expansion bolts, and put the
expansion tubes and bolts vertically into holes.
2. Knock the expansion bolt with a rubber hammer until the
expansion tube of the expansion bolt is fully knocked into the
floor.
3. Clean the floor and the surface of the base.
4. Place the height-regulating base at the corresponding
expansion bolt position.

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5. Place the plain washer and the spring washer on the


expansion bolt. Fix the base to the ground with nuts. The
fastening torque should reach 45 Nm.
The connection between the base and the floor is shown in
Figure 31.

FIGURE 31 CONNECTION BETWEEN THE BASE AND THE FLOOR

3
4
6
5

Label Description
1 Height-regulating base
2 Expansion bolt M12×80
3 Nut
4 Spring washer
5 Plain washer
6 Adjusting washer

6. Measure the verticality of the height-regulating base with a


level instrument.
The verticality error of a base or between two adjacent bases
must not exceed 1 mm.
If the base is not level, put ZTE-provided pads under the
bases as required, as shown in Figure 31.
END OF STEPS
Reference For selecting a height-regulating base and adjusting its height,
refer to Height-Regulating Base Introduction.

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Installing a Cabinet
Purpose Perform this procedure to fix a cabinet on the height-regulating
base.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ The height-regulating base is mounted.
„ Anchor plate kit is ready, including anchor plates and
insulating washers.
„ Bolts (M12×30) are ready, with flat washers and spring
washers.
Steps 1. Loosen the locking nuts at the cabinet footings.
2. Lift the cabinet onto the two outmost bases manually or with
a lifter.
Make sure that the front/rear/left/right sides of the cabinet
are parallel to the walls of the equipment room.
3. Adjust the cabinet height through the height-regulating nuts.
4. Leave a space (less than 10 mm) between the cabinet
bottom and the antistatic floor, for opening and closing the
front and back doors, as shown in Figure 32.

FIGURE 32 SPACE BETWEEN CABINET BOTTOM AND ANTISTATIC FLOOR


10

Note: 1, Antistatic Floor


5. Place a level ruler on the cabinet top where two directions
are mutually vertical. Adjust the horizon and the verticality
of the cabinet with the height-regulating nuts. The level and
verticality errors should not be greater than 3 mm.
6. Fasten the locking nuts upward to lock the connection
between the footings and the cabinet by increasing the
fastening torque to 45 Nm.
7. Press the cabinet footings with anchor plates, and then put
on the insulating washers, as shown in Figure 33.
8. Fix the cabinet with plain washers, spring washers, and bolts
by increasing the fastening torque to 45 Nm.

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Installing several cabinets Go to Step 8


Installing a single cabinet Go to Step 9

Note: The insulation test should be conducted each


time after the footings of one cabinet are fixed. The
workload will multiply if the insulation test is conducted only
at a later stage of the installation and find most cabinets
have to be reinstalled again.

FIGURE 33 FIXING A CABINET

Label Description
1 Cabinet
2 Height-regulating base
3 Foundation
4 Bolts M12×30 (with flat washers and spring washers)
5 Insulating washer
6 Anchor plate
7 Insulating pad
8 Footings

9. To install several cabinets, regulate and fasten the outmost


cabinet after a row of cabinets are positioned. And then
regulate and fasten other cabinets one by one by referring it,
and so forth. Connect the adjacent two cabinets, and then

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fasten all the cabinets. Install the second and third rows
cabinets with the same method.
For connecting the adjacent two cabinets, refer to
Neighboring Cabinet Connection.
10. Clean the floor.
END OF STEPS
Result Figure 34 shows the single cabinet installed on the height-
regulating base.

FIGURE 34 COMPLETING A SINGLE-CABINET INSTALLATION

Label Description
1 Cabinet
2 Anchor Plate Kit
3 Height-regulating base
Subsequent
Install the brackets of antistatic floor. Refer to Installing Anti-
Operation
static Floor Brackets.
Reference For details about the cabinet footings and anchor plate kit, refer
to Installation Accessories.

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Performing the Insulation Test


Purpose Perform this procedure to check whether the cabinet footings are
in disconnected status with a multimeter, thus to avoid the static
electrostatic generated between the cabinet footings and the
floor affects the equipment safety.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
Steps 1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively
contact the metal part of the rack footing and the expansion
bolt to measure the resistance.

If the circuit is in the disconnected The insulation test is


status complete.
If the circuit is in connected status Go to Step 3

3. It indicates that the footing is not insulated from the ground.


Check whether the insulating washer is installed, and
whether the insulating rubber cushions of the cabinet
footings and the insulating anchor plates are damaged.
Rectify those noncompliant parts according to the actual
conditions.
For details about cabinet footings and anchor plates, refer to
Installation Accessories.
4. Go to Step 2 and start the insulation test again.
END OF STEPS

Direct-to-Ground Installation
Mode
Overview
Introduction This section describes the procedure of installing a cabinet with
the direct-to-ground installation mode.
Contents This section includes the following topics.

Topic Page No.


Installation Flow 71
Installing Expansion Bolts 71
Installing a Cabinet 74

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Topic Page No.


Performing the Insulation Test 77

Installation Flow
Description For the equipment room without antistatic floor, fix the cabinet
footings on the hard ground through the anchor plate kit to fix
the cabinet.
Flow The flow of installing a cabinet with the direct-to-ground
installation mode is shown in Figure 35.

FIGURE 35 DIRECT-TO-GROUND INSTALLATION FLOW

Start

Mark lines and


drill holes

Position the
base

Correct level

Fix the rack


N

Insulation
Test
Y

End

Installing Expansion Bolts


Purpose Perform this procedure to position the cabinet with the direct-to-
ground installation mode.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ The Engineering Design and Construction Drawings are ready.
„ The four expansion bolts M12×80 are ready.
Steps 1. If the equipment room floor is not measured, measure the
level of the equipment room with a level instrument to make
sure that the cabinet will not incline after installation.

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2. Use one of the following methods to decide the hole-position


of expansion bolts.
f Based on the cabinet position, place the scoring template
on the floor, and mark the installation holes for the four
expansion bolts.
f Measure a few marking points with a tape measure to
decide the position of the expansion bolts. The marking
line diagrams of the single cabinet and the multi-cabinet
are respectively shown in Figure 36 and Figure 37.

FIGURE 36 M ARKING LINES FOR INSTALLING A SINGLE CABINET

1 2
E F

B
A

L1 C
D
L2

Label Description
1 Equipment room wall
2 Installation holes of M12 expansion bolts
3 Cabinet profile
4 Cabinet door
Note: The values of L1, L2, A, B, C, D, E, and F in Figure 36 are
shown in Table 15.

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FIGURE 37 M ARKING LINES FOR INSTALLING SEVERAL CABINETS

1 2
E F F

B
A

L1 C C

D
L2
4

Label Description
1 Equipment room wall
2 Installation holes of M12 expansion bolts
3 Cabinet profile
4 Cabinet door
Note: The values of L1, L2, A, B, C, D, E, and F in Figure 37 are
shown in Table 15.

TABLE 15 SIZES OF M ARKING LINES FOR DIRECTLY INSTALLING A B ASE


(MM)

Label B6080-20B Cabinet B6010-20A Cabinet


A 800 1000
B 666 886
650 (single cabinet)/
C 600
625 (multi-cabinet)
D L2+67 L2+57
E L1+65 L1+65
F 520 470
Note: L1 is the distance between the side door and the equipment
room wall. L2 is distance between the front door and the
equipment room wall. L1 must be equal to or greater than 800 mm.
L2 must be equal to or greater than 1000 mm.
3. At each marked place of the expansion bolt, use both hands
to hold the drill handle tightly and straightly to keep the bit
vertical to the cement floor. Drill four 90mm-deep Φ14 holes
at each marked place of the expansion bolt.

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If the cement floor is too slippery to position the bit, drill a


depression at the position for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside
the holes.
5. Measure the hole spacing.
If the deviation is a big one, reposition and re-drill the holes
before installing the expansion bolts.
6. Remove washers and nuts from expansion bolts, and put the
expansion tubes and bolts vertically into holes.
7. Knock the expansion bolt with a rubber hammer until the
expansion tube of the expansion bolt is fully knocked into the
floor.
END OF STEPS
Result Figure 38 shows the installed expansion bolts in the case of
single cabinet.

FIGURE 38 COMPLETING INSTALLING EXPANSION BOLTS OF A SINGLE


CABINET

52
0
6
69

Label Description
1 Foundation
2 Expansion bolt
Subsequent
After the installation is over, remove all trashes in the
Operation
equipment in time.

Installing a Cabinet
Purpose Perform this procedure to fix a cabinet with the direct-to-ground
installation mode.

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Prerequisite Before you begin, please make sure:


„ Tools and meters are ready.
„ Anchor plate kit is ready, including pressure plates and
insulating washers.
„ The washers and nuts on the bolts are removed.
Steps 1. Loosen the locking nuts at the cabinet footings.
2. Lift the cabinet onto the outmost group of expansion bolts on
the equipment room ground manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet
are parallel to the walls of the equipment room.
3. Adjust the height of the cabinet above the ground through
the height-adjusting nuts of the cabinet footings.
The height of the cabinet should leave a space between the
bottom of the decorative panel and the ground, after the
cabinet is installed with the decorative panel. For example, if
there is a space of 2 mm, the height A of the cabinet bottom
above the ground is about 88 mm. Figure 39 shows the
distance between the bottom of the cabinet and the ground.

FIGURE 39 SPACE BETWEEN THE CABINET BOTTOM AND THE GROUND

Label Description
1 Cabinet
2 Decorative panel
3 Foundation

4. Place a level ruler on the cabinet top where two directions


are mutually vertical. Adjust the horizon and the verticality
of the cabinet with the height-regulating nuts. The level and
verticality errors should not be greater than 3 mm.

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5. Fasten the locking nuts upward to lock the connection


between the footings and the cabinet by increasing the
fastening torque to 45 Nm.
6. Press the cabinet footings with pressure plates, and then put
on the insulating washers, as shown in Figure 40.
7. Fix the cabinet with plain washers, spring washers, and nuts
by increasing the fastening torque to 45 Nm.

Installing several cabinets Go to Step 8


Installing a single cabinet Go to Step 9

Note: The insulation test should be conducted each


time after the footings of one cabinet are fixed. The
workload will multiply if the insulation test is conducted only
at a later stage of the installation and find most cabinets
have to be reinstalled again.

FIGURE 40 FIXING A C ABINET WITH DIRECT-TO-GROUND INSTALLATION


MODE

4 3

5
1
2 6

Label Description

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1 Plain washer
2 Insulating washer
3 Cabinet
4 Nut M12
5 Spring washer
6 Anchor plate
7 Footings
8 Expansion bolt

8. To install several cabinets, regulate and fasten the outmost


cabinet after a row of cabinets are positioned. And then
regulate and fasten other cabinets one by one by referring it,
and so forth. Connect the adjacent two cabinets, and then
fasten all the cabinets. Install the second and third rows
cabinets with the same method.
For connecting the adjacent two cabinets, refer to
Neighboring Cabinet Connection.
9. Clean the floor.
END OF STEPS
Result The single cabinet being fixed is shown in Figure 41.

FIGURE 41 SINGLE CABINET BEING FIXED

Subsequent Mount decorative panels. For details, refer to Installing


Operation Decorative Panels for a Server Cabinet.
Reference For details about the cabinet footings and anchor plate kit, refer
to Installation Accessories.

Performing the Insulation Test


Purpose Perform this procedure to check whether the cabinet footings are
in disconnected status with a multimeter, thus to avoid the static
electrostatic generated between the cabinet footings and the
floor affects the equipment safety.
Prerequisite Before you begin, please make sure:

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„ Tools and meters are ready.


Steps 1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively
contact the metal part of the rack footing and the expansion
bolt to measure the resistance.

If the circuit is in the disconnected The insulation test is


status complete.
If the circuit is in connected status Go to Step 3

3. It indicates that the footing is not insulated from the ground.


Check whether the insulating washer is installed, and
whether the insulating rubber cushions of the cabinet
footings and the insulating anchor plates are damaged.
Rectify those noncompliant parts according to the actual
conditions.
For details about cabinet footings and anchor plates, refer to
Installation Accessories.
4. Go to Step 2 and start the insulation test again.
END OF STEPS

Neighboring Cabinet
Connection
Overview
Introduction This section describes the method of connecting neighboring
cabinets.
Contents This section includes the following topics.

Topic Page No.


Connecting Neighboring Service Cabinets 78
Connecting Neighboring Server Cabinets 80
Connecting Different Types of Cabinets 83

Connecting Neighboring Service


Cabinets
Purpose Perform this procedure to connect several B6080-20B service
cabinets.

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The advantages are as follows.


„ It is convenient for equipment maintenance.
„ It is helpful for a pleasant outlook and the safety of the
cabinet installation.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ All the cabinets are placed.
„ Anchor plate kit is ready, including pressure plates and
insulating washers.
„ The hexagonal bolts M5 (with spring washers, plain washers,
and nuts) are ready.
„ The bolts M12×30 (with spring washers and plain washers),
or washers and nuts removed from expansion bolts are ready.
Steps 1. After a row of cabinets are in position, face to the front of
the cabinet, and adjust the height-adjusting nuts of the
cabinet footings from the first cabinet from left to right to
make the cabinets in one row stand at the same height.
Make sure that the horizontal and vertical deviations are not
greater than 3 mm.
2. Fasten each locking nut M16 on the footings upward from left
to right to fix the nut tightly to the footings.
Make sure that the connection between the footings and the
cabinet is firm and reliable.
3. The top/bottom frames of the cabinet all have two junction
plates. Fix the adjacent junction plates together with
hexagonal bolts (M5×16), plain washers, spring washers and
nuts to connect two cabinets tightly, as shown in Figure 42.
4. The top/bottom rear columns of the cabinet all have two
installation holes. The left rear column has been installed
with nuts M5. Fix the two cabinets tightly with M5×12
combination screws. Figure 42 shows the connection of
bottom rear columns.

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FIGURE 42 CONNECTING B6080-20B CABINETS

Label Description
1 Nut M5
2 Spring washer
3 Plain washer
4 Hexagonal bolt M5×16
5 Junction plate
6 M5×12 combination screw
7 Rear column

END OF STEPS

Connecting Neighboring Server


Cabinets
Purpose Perform this procedure to connect several B6010-20A cabinets,
or to connect a B6010-20A cabinet with a B6080-20A cabinet in
a row.
The advantages are as follows.
„ It is convenient for equipment maintenance.
„ It is helpful for a pleasant outlook and the safety of the
cabinet installation.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ All the cabinets are placed.
„ Anchor plate kit is ready, including pressure plates and
insulating washers.
„ The hexagonal bolts M8×12 (with spring washers, plain
washers, and nuts) are ready.

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„ The bolts M12×30 (with spring washers and plain washers),


or washers and nuts removed from expansion bolts are ready.
Steps 1. After a row of cabinets are in position, face to the front of
the cabinet, and adjust the height-adjusting nuts of the
cabinet footings from the first cabinet from left to right to
make the cabinets in one row stand at the same height.
Make sure that the horizontal and vertical deviations are not
greater than 3 mm.
2. Fasten each locking nut M16 on the footings upward from left
to right to fix the nut tightly to the footings.
Make sure that the connection between the footings and the
cabinet is firm and reliable.
3. Remove the angle connecting the combined cabinets on the
adjacent cabinet tops, as shown in Figure 43.

FIGURE 43 REMOVING ANGLES OF CONNECTING COMBINED CABINETS

Label Description
1 Captive screw
2 Angle

4. Rotate the angle by 90 degrees to connect the combined


cabinets back to back, as shown in Figure 44.

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FIGURE 44 RE-INSTALLING ANGLES OF CONNECTING COMBINED


CABINETS

5. Connect the two neighboring cabinets with the angle by


using hexagonal bolt M8×12, plain washers, spring washers,
and M8 nuts in turn, as shown in Figure 45.

FIGURE 45 CONNECTING TWO STAND ARD CABINETS

Label Description
1 Hexagonal bolt M8 × 12
2 Spring washer
3 Plain washer
4 Angle
5 M8 nuts

6. Fix each footing of the cabinet on the height-regulating base


or the ground.
7. Check the load-bearing capacity of each footing. If any
footing is loose, adjust it to make it tightened.
END OF STEPS

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Connecting Different Types of


Cabinets
Purpose Perform this procedure to connect the B6010-20A cabinet (or
B6080-20A cabinet) with the B6080-20B cabinet in a row.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ All the cabinets are placed.
„ Anchor plate kit is ready, including pressure plates and
insulating washers.
„ The hexagonal bolts M8×16 (with spring washers, plain
washers, and nuts) are ready.
„ The bolts M12×30 (with spring washers and plain washers),
or washers and nuts removed from expansion bolts are ready.
Steps 1. After a row of cabinets are in position, face to the front of
the cabinet, and adjust the height-adjusting nuts of the
cabinet footings from the first cabinet from left to right to
make the cabinets in one row stand at the same height.
Suppose the cabinets are at the same height above the floor.
Make sure that the horizontal and vertical deviations are not
greater than 3 mm.
2. Fasten each locking nut M16 on the footings upward from left
to right to fix the nut tightly to the footings.
Make sure that the connection between the footings and the
cabinet is firm and reliable.
3. Remove the angle for connecting combined cabinets on the
top of the B6010-20A (or B6080-20A) cabinet.
4. Install this angle on the top of the B6080-20B cabinet, as
shown in Figure 46.

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FIGURE 46 CONNECTING THE STAND ARD CABINET WITH A B6080-20B


CABINET

Label Description
1 Standard cabinet
2 Cabinet-combining part
3 hexagonal bolts (M8×16)
4 Angle
5 Plain washer
6 Spring washer
7 Nut M5
8 M5×12 combination screw
9 B6080-20B cabinet

5. Push the cabinet-combining part on the direction of the


arrow shown in Figure 46. Wedge the angle of the cabinet-
combining part to the edge of the standard cabinet top.
6. Connect the angle with the cabinet-combining part with
hexagonal bolts (M8×16), plain washers, spring washers and
nuts.
7. Fix each footing of the cabinet on the height-regulating base
or the ground.
8. Check the load-bearing capacity of each footing. If any
footing is loose, adjust it to make it tightened.
END OF STEPS

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Chapter 5 Cabinet Installation

Installation of Cabinet
Accessories
Overview
Introduction This section describes the installation of cabinet accessories,
which is usually done after the installation of cabinets and cables.
Contents This section includes the following topics.

Topic Page No.


Installing Cable Troughs 85
Installing Decorative Panels for a Server Cabinet 86
Installing Decorative Panels for a Service Cabinet 88
Disassembling Front and Rear Doors 89
Assembling Front and Rear Doors 91
Installing Top and Top-Side Panels 91
Installing Side Doors for B6080-20B Cabinet 94
Cabinet Labels 96
Installing Anti-static Floor Brackets 97

Installing Cable Troughs


Purpose Perform this procedure to install cable troughs by following the
requirements for a pleasant outlook and cable protection.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
Steps 1. Consult the specifications given in the construction plan.
2. Install the horizontal troughs, which should be parallel to the
cabinet row or intersected with it in a right angle.
3. Install the vertical troughs, which should be strictly vertical
to the ground.
4. Install the hangers for cable chutes/racks, which should be
installed firmly, neatly, and vertically without tilt.
5. Use the sub-cover for protection where the cable trough
passes a floor hole or the wall hole. After the cables are laid
and bound, cover plates should be used to seal the holes.
Both the sub-cover and the cover plates should be made

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from fireproof materials whose paint is better in the same


color of the floor or walls.
6. Install the unilateral or bilateral cable troughs along the wall.
The supports in the wall should be firm and reliable, evenly
spaced in the horizontal direction. After installation, the
troughs should look neat in line and in order.
END OF STEPS
Result The following requirements should be met.
„ Reliably and correctly installed and vertical to the cabinet
row.
„ Inter-row chutes/racks should run straight.
„ No dust in the cable chutes/racks.
„ Chutes/racks for high-current cables and low-current ones
must be separated from one another.
„ Shielding measures should be taken if high-current cables
run in a cable chute/rack for low-current cables.

Installing Decorative Panels for a


Server Cabinet
Purpose Perform this procedure to install decorative panels for the server
cabinet that is installed in the direct-to-ground mode, for
keeping the floor under the cabinet bottom clean and having a
pleasant outlook.

Note:
„ The decorative panels are only installed for the cabinet
installed in direct-to-ground mode. The cabinet installed on
the height-regulating base does not need them.
„ For multiple cabinets in a single row, just install the
front/rear decorative panels for each cabinet, and the side
decorative panels for a row.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
Steps 1. Align the connecting holes of the front and rear decorative
panels with the connecting holes of the bottom beam of the
cabinet. Fasten the front and rear decorative panels with
screws, as shown in Figure 47.

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FIGURE 47 FIXING FRONT/REAR DECORATIVE P ANELS

1 2 3

Label Description
1 Screw
2 Front decorative panel
3 Rear decorative panel

2. For multiple cabinets, install the cabinets one by one after


fixing the front and the rear decorative panels of the first
cabinet. Figure 48 shows the cabinet installed with front/rear
decorative panels.

FIGURE 48 CABINET INSTALLED WITH FRONT/REAR DECORATIVE P ANELS

3. Align the connecting holes of the side decorative panels with


the connecting holes of the front and rear decorative panels.
Tighten them with screws, as shown in Figure 49.

FIGURE 49 FIXING SIDE DECORATIVE P ANELS FOR 19-INCH STANDARD


CABINET

1 2 3

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Label Description
1 Left side decorative panel
2 Screw
3 Right side decorative panel

END OF STEPS
Result The cabinet is installed with decorative panels, as shown in
Figure 50.

FIGURE 50 CABINET INSTALLED WITH DECORATIVE P ANELS

Installing Decorative Panels for a


Service Cabinet
Purpose Perform this procedure to install decorative panels for the
cabinet that is installed in the direct-to-ground mode, for
keeping the floor under the cabinet bottom clean and having a
pleasant outlook.

Note:
„ The decorative panels are only installed for the cabinet
installed in direct-to-ground mode. The cabinet installed on
the height-regulating base does not need them.
„ For multiple cabinets in a single row, just install the
front/rear decorative panels for each cabinet, and the side
decorative panels for a row.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
Steps 1. Align the connection holes of the front and rear decorative
panels with the connection holes of the bottom beam of the
cabinet.
2. For multiple cabinets, install the cabinets one by one after
fixing the front and rear decorative panels of the first cabinet.

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3. Align the connecting holes of the side decorative conversion


plate with the connecting holes of the front and rear
decorative panels. Tighten them with screws.
4. Align the connecting holes of the side decorative panels with
the connecting holes of the side decorative conversion plate.
Tighten them with screws, as shown in Figure 51.

FIGURE 51 FIXING SIDE DECORATIVE P ANELS OF A B6080-20B CABINET

2
4

3
1

Label Description
1 Combination screw
2 Side decorative conversion plate
3 Side decorative panel
4 Front decorative panel

END OF STEPS

Disassembling Front and Rear Doors


Purpose Front and rear doors of the cabinet are installed before delivery.
Prior to the equipment commissioning, if the front and rear
doors affect the construction, they should be disassembled.
Prerequisite Before you begin, please make sure:
Required tools are ready.
Steps 1. Open the door lock, and open the door.
2. Screw off the screws at both ends of the ground wire (yellow
and green), and remove the ground wire at the lower part of
the doors.
3. Pull down the pin roll of the door on the direction of the
arrow in figure to detach the pin roll from the hinge on the
door.

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Note: Support the door with hands to prevent it from falling.


4. Lift the door slightly upwards, and move the door outwards.
5. Put the door at a safe place for reassembling.
Figure 52 shows the procedure for assembling a door.

FIGURE 52 ASSEMBLING A DOOR

2
1

6
7

Label Description
1 Upper hinge of the door
2 Pin roll of the door
3 Cabinet
4 Door
5 Cross pan combination screw M8×16
6 Ground wire
7 Lower hinge of the door

END OF STEPS
Subsequent Install the front and rear doors that are disassembled.
Operation

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Assembling Front and Rear Doors


Purpose Perform this procedure to install the doors that are disassembled
for affecting the construction. Before the installation, check
whether all influenced components are installed.
Prerequisite Before you begin, please make sure:
Required tools are ready.
Steps 1. Align the lower-left pivot hole of the door to the axis of the
lower hinge of the door, and install the lower part of the door.
2. Pull down the pin roll of the door to align it with the hole of
the upper hinge of the door. Loosen the pin roll, and install
the upper part of the door.
3. Connect the ground wire (yellow and green) between the
lower part of the door and the rack with the cross pan
combination screws M8×16.
4. Open and close the door to make sure that it can be opened
flexibly.
END OF STEPS

Installing Top and Top-Side Panels


Purpose Perform this procedure to install the top and top-side panels for
customer requirements or a pleasant outlook. For multiple
cabinets in a row, just install the top panels for each cabinet,
and the top-side panels at both sides of the row.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ M5×12 combination screw
„ The top and top-side panels to be installed are ready.
Steps 1. Connect the front and rear top panels to the cabinet top with
M5×12 combination screws, as shown in Figure 53.

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FIGURE 53 INSTALLING TOP P ANEL

Label Description
1 M5×12 combination screw
2 Cabinet
3 Top panel

To install panels for several cabinet in a row Go to Step 2


To install panels for a cabinet Go to Step 4

2. Install the front and rear top panels of other cabinets one by
one after fixing the front and rear top panels of the first one.
3. Connect the side installation holes of neighboring top panels
to the long round hole of the connecting block.
Figure 54 shows the structure of the connecting block.

FIGURE 54 CONNECTING BLOCK

4. Remove the angle on one side of the cabinet top.

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5. Fix the angle with the top-side panel on the cabinet top.
6. Fasten the top-side panel and the top panel with M5×12
combination screws.
7. Repeat Steps 4~6 to install another top-side panel.
NOTE: For multiple cabinets in a single row, just install the
top-side panels at both sides of the row.
Figure 55 shows the installation of the top-side panel.

FIGURE 55 INSTALLING TOP-SIDE PANEL

Label Description
1 Top-side panel
2 M5×12 combination screw
3 Angle
4 Top panel
5 Cabinet

END OF STEPS
Result A row of cabinets are installed with top and top-side panels, as
shown in Figure 56.

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FIGURE 56 CABINETS INSTALLED WITH TOP AND TOP-SIDE P ANELS

Installing Side Doors for B6080-20B


Cabinet
Purpose Perform this procedure to install side doors at both sides of a
single cabinet or a row of cabinets for keeping the cabinet
interior safe and clean. This topic only holds good for the B6080-
20B cabinet.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
Steps 1. Take out the side doors from the package box. Handle with
care lest the doors should be damaged.
2. Hang the side door onto the column of the cabinet by using
the hook plate on the back of the side door. Adjust the
position of the side door to align the connecting hole of the
side door with that of the cabinet.

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3. Inside of the cabinet, connect the side door with the


connecting block on the upper and lower frames of the
cabinet with M5×12 combination screws.
4. Use the M5×12 combination screws to go through the rear
column inside the cabinet to connect with the installation
hole of the side door.
END OF STEPS
Reference Figure 57 shows the installation of a side door.

FIGURE 57 SIDE DOOR INSTALLATION

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Label Description
1 Cabinet
2 Column
3 Hook plate
4 Side panel
5 Rear column
6 Connecting block

Cabinet Labels
Purpose The cabinet labels are used to indicate the equipment location
information for the O&M personnel to easily locate the
equipment of their concern. The label number should correspond
to the location description in the equipment configuration data.
Description Besides the product nameplate, a cabinet is attached with the
customer information label and the cabinet serial number label.
These two labels are usually attached to a conspicuous place on
the upper right corner of the cabinet.
„ Customer information label
It shows the shipment information of the cabinet for
unpacking inspection easily. Such as product name,
shipment number, and receiver address.
„ Cabinet serial number label
It shows the serial number of the cabinet in an equipment
room.
Figure 58 shows the position of the label to be attached. If there
is one of labels to be attached, stick the label 120 mm away
from the frame.

FIGURE 58 LABEL POSITION

1 2 120
56

ZXB10 4

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Label Description
1 Customer information label
2 Cabinet serial number label
3 Product nameplate
4 Cabinet

Installing Anti-static Floor Brackets


Purpose The anti-static floor brackets are used to support the anti-static
floor around the cabinet.
Each anti-static floor bracket is installed at the left and right
sides of the height-regulating base.
Prerequisite Before you begin, please make sure:
„ The cabinet installation is complete.
„ The cable wiring is complete.
Steps 1. Place the anti-static floor brackets on the installation position
shown in Figure 59.

FIGURE 59 BRACKET INSTALLATION

Label Description
1 Rack
2 Height-regulating base
3 Bracket
4 Bolt M8X30
5 Spring washer
6 Washer

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2. Put the spring washer and the washer on the bolt.


3. Screw the bolt into the bolt hole.

Note: The bracket height can be regulated, ranging from 37


mm to 93 mm, which is determined based on the specific site
conditions.

END OF STEPS
Reference The appearance of anti-static floor bracket is shown in Figure 60.

FIGURE 60 BRACKET APPE ARANCE

Installation of Devices inside


Server Cabinet
Overview
Introduction This section describes the installation of devices inside the
cabinet.
Contents This section includes the following topics.

Topic Page No.


Internal Device Overview 98
Installing the Server 101

Internal Device Overview


Description All the devices such as general-purpose servers, Ethernet
switches and routers that can be accommodated by a server
cabinet can be installed in the cabinet to guarantee the safe and

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stable running of the equipment, and to facilitate equipment


maintenance.
Device For the devices to be installed in the server cabinet, such as
Requirements server, disk array, router, and Ethernet switch, their types
should satisfy the requirements on functions, system
performance, and electrical characteristics. In addition, these
devices must meet the requirements for being mounted on the
rack.
„ If outsourced devices (such as server and disk array) with
19-inch structure have rack-mounted kits, both devices and
rack-mounted kit must meet the size requirements. The
installation personnel can install these devices with self-
contained rack-mounted kits or brackets made by ZTE.
„ If outsourced devices (such as switches, router equipment,
and firewall) with 19-inch structure have no rack-mounted
kits, they must meet the size requirements. The installation
personnel can install these devices with brackets made by
ZTE.
„ For outsourced devices without 19-inch structure, the
installation personnel must consider whether there is a
mechanical part assisting in rack-mounting installation.
„ The total power of the rack-mounted devices in a cabinet is
less than 5,500 W, and the maximum power of a rack-
mounted device is less than 2,000 W.
„ The total power supply ports of the rack-mounted devices in
a cabinet must be less than 16.
„ Generally, the total height of the rack-mounted devices in a
cabinet should meet the following requirement: the sum of
the devices heights (U) + the number of devices (U) ≤ 32
(U).
Device Layout In case of several devices are to be installed in the cabinet,
arrange their layout flexibly on the engineering site in
compliance with the following principles.
„ The devices should be arranged properly and evenly, and
look orderly and in harmony with one another.
„ Leave proper gaps between the devices for the purpose of
heat dissipation.
„ If network devices such as Ethernet switches and routers are
to be installed in the cabinet, make sure to determine to
install them in the upper or lower part of the cabinet
according to the wiring mode.
Four-in-one rack-mounted kit is at the 21U position in the
cabinet from top down.
Place the heavy devices below the four-in-one rack-mounted kit,
such as the servers and the disk arrays. Install the servers from
bottom to top. Place the heaviest server at the bottommost
position. In case of the combination of the dual-computer and

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the disk array being adopted, install the combination at


neighboring position in an order of “server, disk array, and
server”. Install a blank panel at the 1U position at the
bottommost cabinet. Leave 1U space between neighboring
servers or disk arrays.
Place light devices above the four-in-one rack-mounted kit, such
as Ethernet switches, routers, and firewalls. Separate
neighboring devices with 1U blank panel or wiring blank panel
kit according to the actual situations.
Properly adjust the functional areas according to the actual
configuration of the rack-mounted devices in the cabinet.
Accessory The server cabinet provides accessories or device installation,
Installation such as 1U blank panels, brackets, and 1U wiring panel kits.
„ The 1U blank panel is used to leave 1U space between server
devices.
„ The brackets are used to support the devices without rack-
mounted kit (except routers), such as four-in-one kit,
Ethernet switches, and firewalls. Two brackets are required
for installing a device.
„ The bottom of the 1U wiring panel kit provides outlets for the
devices with a lot of front lead-out lines, such as HUB and
Ethernet switches. Each lead-out device is equipped with one
wiring panel kit.
Common „ Four-in-one rack-mounted kit
Devices
It is at the 21U position of the server cabinet from top down,
supported by two guide rails. Adjust the installation space of
flanges before and after the four-in-one rack-mounted kit
according to the space between front and rear columns of
the cabinet. Place the four-in-one rack-mounted kit on the
guide rails, and fasten it with panel screws. The rack
installed with four-in-one rack-mounted kit is shown in
Figure 61.

FIGURE 61 CABINET RACK INSTALLED WITH FOUR-IN-ONE RACK-


MOUNTED KIT

„ Server and Disk-Array


When planning the position of servers and disk arrays, install
the self-contained rack-mounted kits according to the
installation specification attached with the devices, and then
install servers and disk-arrays. The cabinet rack installed
with servers and disk arrays is shown in Figure 62.

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FIGURE 62 CABINET RACK INSTALL WITH SERVERS AND DISK ARR AYS

„ Ethernet switches, routers, and firewalls


Install the guide rails at the planned position to support the
device, and then install corresponding device. Fasten the
device with panel screws.

Installing the Server


Purpose The following text takes the universal server for example to
describe the installation procedure. Other network devices such
as Ethernet switches and routers may be installed in the same
way.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
Steps 1. Determine the position in the cabinet for installing the device
(as designed in advance). Remove the blank panel at that
position. Install the brackets (that are associated with the
cabinet) at the both sides of the corresponding position and
fix them with bolts and nuts. The brackets at both side
should be level and in the same height (namely, to select the
holes at the same height for fixing the bolts). Figure 63
shows the device brackets installed inside the cabinet.

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FIGURE 63 CABINET DEVICE BRACKETS

Label Description
1 Bracket
2 Blank panel
3 Cabinet

2. Remove the six M3 screws (three at the left side and three at
right side) at the both sides of the server chassis, and then
use the six screws to fix the associated side tabs (if the side
tabs are fixed on the chassis as in some types of servers,
this process should be omitted), as shown in Figure 64.

FIGURE 64 SERVER CHASSIS WITH SIDE TABS

1
2

Label Description
1 Server
2 Side tab

3. Insert the server chassis along the bracket into the cabinet,
as shown in Figure 65.

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FIGURE 65 INSERTING SERVER CHASSIS INTO THE CABINET

4. After the server chassis is set in position, use four panel


captive screws to fix the four holes on the side tabs at the
vertical plate with holes at the inner side of the cabinet
column, as shown in Figure 66.

FIGURE 66 SERVER CABINET UPON THE COMPLETION OF INSTALLATION

Label Description
1 Captive screw
2 Server

END OF STEPS

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Chapter 6

Power and Ground Cables


Installation

Overview
Introduction This chapter introduces the types of power and ground cables
and their installation.
Contents This chapter contains the following sections.

Section Page No
Power and Ground Cables 106
Installation Procedure 107
Power Distribution Shelf Cables 108
Fan Shelf Cables 116
Service Shelf Cables 119
Tandem Cable 122
Ground Cable of Cabinet Door 123
Installing Cabinet and Inter-Cabinet Ground Cable 124
Installing Power and Ground Cables of Service 125
Cabinets and DC Power Distribution Cabinet
Installing DC Power Distribution Cabinet and Power 128
Distribution Panel
Power Cable Installation of Server Cabinet 128
Ground Cable Installation of Other Devices 132
Power and Ground Cable Wiring 133

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Power and Ground Cables


Overview The current supplies in the system are as follows.
„ -48V DC power supplying power to the service cabinet and
the alarm box
„ 220V AC power supplying power to servers, routers, Ethernet
switches, and background terminals.
Types of „ DC power cables
Cables
f The power cables used by the power distribution panel
and the DC power distribution box
Two groups of -48V power of the DC power distribution
box should respectively connect with the -48V DC
positive and negative bus bars of the DC distribution
panel. The primary power is output to the cable of the DC
power distribution box. The cross-sectional area of the
cable should not be less than 95 mm2.
f The power cables used by the DC power distribution box
and the service cabinet
Two -48V power supplies of the service cabinet should
respectively connect with the active and standby -48V
power connector bars of the DC power distribution box
(The line cross-sectional area is 16 mm2). The yellow-
green Protection Earth (PE) cable (25 mm2) connects the
ground port at the top of the cabinet with the PE
connector bar of the DC power distribution box.
f The power cables used by the DC power distribution box
and the alarm box
This type of cable is a special DC power cable with a line
cross-sectional area of 0.5 mm2. The end connecting with
the alarm box is a special 3-pin aeronautical connector.
„ AC power cables
f The power cables used by the AC power distribution box
and the server cabinet
The server cabinet is equipped with two channels of AC
power cables, with a line cross-sectional area of 6 mm2).
The brown core connects with the phase line, the blue
core connects with the null line, and the black line
connects with the PE line.
f The power cables used by the AC power connection box
and the background maintenance terminal
The AC power socket connects with the AC power
connection box, and the AC power connector of the
maintenance terminal is plugged into the power socket.

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Note: If the carrier does not provide stable AC power


supply, it is recommended to covert the DC power supply into
the AC power supply through an inverter so as to supply power
to the server cabinet. The background maintenance terminal
may be powered by the normal mains power supply.

Installation Procedure
Description The power cables and ground cables are installed by following
the principle of “from small parts to big parts, from devices to
system, and from devices to power supply”. Before the
installation of the power cables and the ground cables, make
sure whether their related check items meet the requirements.
Refer to Installation Environment Check for detailed
requirements.
Installation 1. Make sure that the lightning protection measures in the
Flow installation environment check have take effect. The
installation personnel must fill in the Communication
Equipment Installation Report carefully, and keep records of
the lightning protection design of the equipment room. For
that unsatisfying the equipotential bonding requirements in
the Lightning Protection Specifications in Building
Engineering (GB50057), it must be approved by the relevant
department of ZTE Corporation, and the carrier should sign a
memorandum, and undertake corresponding responsibilities.
2. Make sure that the ground resistance is less than 1 Ω. The
installation personnel must fill in the Communication
Equipment Installation Report carefully, and keep records on
the grounding scheme and ground resistance. If the
equipment does not meet the installation grounding
requirements, the installation personnel should suspend the
commissioning in principle until the carrier provides the
acceptable installation environment.
3. Connect the power cables and ground cables inside the
equipment. If the cables are installed before delivery,
perform the cable installation inspection.
4. Connect the power cables and the ground cables of the
service cabinet and the DC power distribution box.
5. Connect the DC power distribution box with the power
distribution panel.
6. Install the ground cables of other devices.

Danger: Strictly forbid to install and uninstall power cables


with hot line. Turn off the power supply switch before installing
and removing power cables.

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Power Distribution Shelf


Cables
Overview
Introduction This section describes the cables of the power distribution shelf.
Contents This section contains the following topics.

Topic Page No
Functions of Power Distribution Shelf 108
Internal Cables of Power Distribution Shelf 110
Cables from Connecting Terminal to Filters 112
Cables from Power Distribution Shelf to Bus bar 114
Ground Cables of Power Distribution Shelf 115

Functions of Power Distribution Shelf


Overview To facilitate the connection of power cables and ground cables,
each cabinet is equipped with a –48 V leading-in box, namely,
the power distribution shelf (P power) on the top of the cabinet.
It has been installed before delivery. The power distribution shelf
introduces the two -48V power outputs provided by the carrier
to the bus bar of the equipment to supply the -48V power to
other shelves and fans.
Internal Figure 67 shows the internal configuration of the power
Configuration distribution shelf. The two air switches are 90 A, adopting the C-
level power lightning arrester of 75VAC single module (with the
telecommand terminal). The power distribution shelf has the
functions such as detection of the -48V voltage of the primary
power supply, monitoring of over-voltage/under-voltage,
monitoring, alarming and indication of system status, and
lightning protection.

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FIGURE 67 INTERNAL CONFIGURATION OF POWER DISTRIBUTION SHELF

1 2 3 4 5 6

Label Description
1 Air switch
2 PWRD board
3 Isolated diode
4 -48V input grid
5 Isolated diode radiator
6 Outside frame
7 Connecting terminal
8 Arrester
9 PWRDB board

The power distribution shelf offers the following functions.


„ Performing level-2 filtering for the primary power supply and
providing power supply
The power distribution shelf may perform level-2 EMI
filtering to the -48V primary power supply to filter its
interference, and enhance the reliability of power supply. The
primary power supply is provided to the bus bar after the
control of the air switch.
„ Detecting the output voltage and working status in the
earliest time, and giving an alarm.
Through the A/D conversion, the detection system of the
power distribution shelf may accurately detect the value of -
48V output voltage in time. It also can report the working
status of the power distribution shelf and the cooling system
to the control layer through the 485-bus, and display the
real-time working status and real-time alarms on the LED
display.

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„ Protecting the equipment


When the input connects in reverse or the load is shorted,
the air switch may cut off the primary power supply
effectively. When the fan is shorted, the fun fuse may be
blown.

Internal Cables of Power Distribution


Shelf
Description The installation of internal cables is completed before delivery.
This topic is only for reference when the installation personnel
may check the faulty power distribution shelf.
Cable The internal cable connection of the power distribution shelf is
Connection shown in Figure 68.

FIGURE 68 INTERNAL C ABLE CONNECTION OF POWER DISTRIBUTION SHELF

d b d e d f

7.3 11
7 8
2 6 9
g A
2 2
c 11
12
5 1 1

7.4

6
b

b
a

12 11 14 12 11 14
11

12 11
7.2

7.1

3 4
1 1
4
3

9 8
10

Label Description
a -48 V input
b -48 V output
c -48 V GND shorting interconnection slice
d -48 V GND

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Label Description
e -48 V input Ⅰ

f -48 V input Ⅱ

g Arrester
h A zoom-in view from direction A

The internal cable connection of the power distribution shelf is


shown in Table 16.

TABLE 16 INTERNAL C ABLE CONNECTION OF POWER DISTRIBUTION SHELF

Cable Quantity End A End B


SN
Specification
1 16 mm2 blue 2 Back end of Lower end of
conducting wire -48V air switch I/II
connecting
terminal
I/II
2 6 mm2 blue 2 Back end of Upper/lower
conducting wire -48V arrester input
connecting
terminal
I/II
3 16 mm2 blue 1 Upper end Upper -48V
conducting wire of air switch input grid
I
4 16 mm2 blue 1 Upper end Lower -48V
conducting wire of air switch input grid
II
5 16 mm2 blue 1 -48V output Back end of -
conducting wire grid 48V output
connecting
terminal
6 6 mm2 yellow- 2 Lower end Ground of P
green conducting of arrester power
wire distribution
shelf
7 1 mm2 black 2 PWRDB- B1: Upper -
conducting wire X12 48V input grid
B2: Lower -
48V input grid
B3: -48VGND
Shorting block
B4: -48V
output grid
8 34-core flat cable 1 PWRDB- PWRD-X9
X11
9 34-core flat cable 1 PWRDB- PWRD-X10
X13

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Cable Quantity End A End B


SN
Specification
10 1.5 mm2 yellow- 1 Ground of P Grounding
green conducting power joining point of
wire distribution PWRD board
shelf
11 0.3 mm2 black 1 PWRDB- B1: Arrester 1-
conducting wire X15 12
B2: Arrester 2-
11
12 0.3 mm2 black 1 Arrester 1- Arrester 2-12
conducting wire 11

Cables from Connecting Terminal to


Filters
Functions The -48V output and -48V GND output of the primary power
supply are separately connected with the filters on the power
distribution shelf through these cables.
Serial Number The cable connecting the -48V output of the filter and the -48V
and Structure input on the power distribution shelf is labeled as H-PWR-025,
with a line cross-sectional area of 16 mm2. The color of the cable
is black.
The cable connecting the -48V GND output of the filter with the -
48V GND input on the power distribution shelf is labeled as H-
PWR-026, with a line cross-sectional area of 16 mm2. The color
of the cable is blue.
Although in different colors, these cables have the same
structure, as shown in Figure 69.

FIGURE 69 POWER CABLES FROM POWER DISTRIBUTION SHELF TO FILTERS

Label

20

End A End B

Connection The connection directions of cable ends A and B from the power
Direction distribution shelf to filters are shown in Table 17.

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TABLE 17 CONNECTION TABLE OF CABLES FROM POWER DISTRIBUTION


SHELF TO FILTERS

Cable Code Name End A End B


H-PWR-025 Power cables -48V output of Upper end of -48V
from power filter I input connecting
distribution terminal I of
shelf to filters power distribution
shelf
H-PWR-026 Power cables -48V GND Upper end of -48V
from power output of filter GND input
distribution I connecting
shelf to filters terminal I of
power distribution
shelf
H-PWR-025 Power cables -48V output of Upper end of -48V
from power filter II input connecting
distribution terminal II of
shelf to filters power distribution
shelf
H-PWR-026 Power cables -48V GND Upper end of -48V
from power output of filter GND input
distribution II connecting
shelf to filters terminal II of
power distribution
shelf

The cable installation is shown in Figure 70. Filters I and II are


installed in the filter connection box on the top of the cabinet.

FIGURE 70 SCHEM ATIC DRAWING OF POWER DISTRIBUTION SHELF

1 2 3 4

PE

-48V -48VGND -48V -48VGND

-48V

2 -48VGND

PE
L1
3 GND
-48V -48V -48V
-48VGND -48VGND -48VGND

L2
5
O

L3
N

OFF 6
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RCKG2 RCKG1 RUIM3 RUIM2

Label Description
1 Filter II

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Label Description
2 Filter I
3 Connecting terminal
4 Ground of cabinet
5 Ground port of power distribution shelf
6 Bus bar

Note: The power cables from the cabinet-top filters to the


power distribution shelf need to be bent during the installation.
It is required to have a neat appearance.

Cables from Power Distribution Shelf


to Bus bar
Functions These cables separately output the -48V and -48V GND power
supplies distribution shelf to the corresponding terminals on the
bus bar.
Serial Number The cable connecting the -48V power supply of the power
and Structure distribution shelf with the -48V input terminal of the bus bar is
labeled as H-PWR-013, with a line cross-sectional area of 16
mm2. The color of the cable is black.
The cable connecting the -48V GND power supply of the power
distribution shelf with the -48V GND input terminal of the bus
bar is labeled as H-PWR-019, with a line cross-sectional area of
16 mm2. The color of the cable is blue.
Although in different colors, these cables have the same
structure, as shown in Figure 71.

FIGURE 71 -48V POWER CABLES FROM POWER DISTRIBUTION SHELF TO BUS


BAR

Label

20

End A End B

Connection The connection directions of -48V cables from the power


Direction distribution shelf to the bus bar are shown in Table 18.

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TABLE 18 CONNECTION TABLE OF CABLES FROM POWER DISTRIBUTION


SHELF TO BUS BAR

Cable Code Name End A End B


H-PWR-013 Cables from Bus bar -48V Lower end of -
Power 48V output
Distribution terminal of
Shelf to Bus power
bar distribution
shelf
H-PWR-019 Cables from Bus bar -48V Lower end of -
power GND 48V GND
distribution output terminal
shelf to bus bar of power
distribution
shelf

Figure 70 shows the connection from the power distribution shelf


to the bus bar. Ends A are connected with the first group
terminals of the bus bar.

Ground Cables of Power Distribution


Shelf
Functions The ground cables connect the ground ports of the power
distribution shelf with the junction ground of the cabinet top
(also called the cabinet ground).
Serial Number The cable is labeled as H-PE-007, with a line cross-sectional area
and Structure of 16 mm2. The color of the cable is yellow-green. The cable
structure is shown in Figure 72.

FIGURE 72 GROUND CABLE OF POWER DISTRIBUTION SHELF

Label

End A End B

Connection End A connects with the ground port of the power distribution
Direction shelf, and end B connects with the cabinet ground on the cabinet
top, as shown in Figure 70. All the ground ports are attached

with a grounding sign .

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Fan Shelf Cables


Overview
Introduction This section describes the cables of the fan shelf.
Contents This section contains the following topics.

Topic Page No
Top-Mounted Fan Cables 116
External Cables of Fan Shelf 117
Internal Cables of Fan Shelf 118

Top-Mounted Fan Cables


Functions The top-mounted fan power cables lead the -48V power supply
output by the bus bar to the fan monitor and control board, and
then supply the power to the top-mounted fan set after being
filtered.
Serial Number The cable is labeled as H-PWR-016. The structure of the top-set
and Structure fan cable is shown as Figure 73. End A is a screw-crimped
connector of the 3-core 3.81-interspace straight cable, while end
B is round bare terminal.

FIGURE 73 STRUCTURE DIAGRAM OF TOP-MOUNTED FAN POWER CABLE

End B3

Label End B1

End A End B2

The end A’s serial number is marked on the terminal.


Connection Table 19 shows the connection relationship of the two ends of
Relation top-mounted fan power cable.

TABLE 19 CONNECTION RELATIONSHIP OF TOP-MOUNTED FAN POWER CABLE

End A End B Signal Name Color


1 End B1 -48V Blue
2 End B2 PE (protection earth) Yellow-green

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End A End B Signal Name Color


3 End B3 -48 V GND Black

Connection The cable end A is plugged into the socket on the top-mounted
Direction of fan module, while end B connects to the corresponding position
Ends A and B at the bus bar side, as shown in Figure 74.

FIGURE 74 INSTALL ATION DIAGRAM OF F AN SHELF POWER CABLE

1 2

3
PE

-48V -48VGND -48V -48VGND

-48V

2 -48VGND

4
L1
PE

3 GND
-48V -48V -48V
-48VGND -48VGND -48VGND

L2
-48V

-48VGND

-48V

-48VGND

L3
ON

PE

OFF
GND

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RCKG2 RCKG1 RUIM3 RUIM2

Label Decryption
1 Fan Shelf
2 Set-top fan power cable
3 Bus bar
4 Fan shelf socket

Note: End B2 connects to the first group of terminals of the


bus bar, while ends B1 and B3 connect to the second group of
terminals of the bus bar.

External Cables of Fan Shelf


Functions The fan shelf power cable leads the -48V power supply outputted
by the bus bar to the monitor and control board of the fan shelf.
After being filtered, it provides the power to the fan set of this
layer, and sends the fan revolution and temperature signals of
this layer of fans to the main control module PWRD.

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Serial Number The cable is labeled as H-PWR-023. Figure 75 shows the


and Structure structure of the fan shelf power cable. The end B at the bus bar
side is a round bare terminal, while the end A at the fan shelf
side is a six-pin power connector.

FIGURE 75 STRUCTURE DIAGRAM OF FAN SHELF POWER CABLE

Label
End B1
A Direction

End B2
1 4
A
2 5
3 6

End B3
End A

Connection Table 20 shows the connection relationship of the two ends of


Relation the fan shelf power cable.

TABLE 20 CONNECTION RELATIONSHIP OF FAN SHELF POWER CABLE

End A End B Signal Name Color


1 End B1 -48V Blue
2 End B2 PE Yellow-green
4 Yellow-green
6 End B3 -48V GND Black

Connection The cable end A is plugged into the fan socket of the fan shelf,
Direction of while end B connects to the corresponding position at the bus
Ends A and B bar side, as shown in Figure 74.

Internal Cables of Fan Shelf


Description The internal cables of the fan shelf are installed completely
before delivery. This topic may offer some reference for the
installation personnel who need to replace the fan module when
the fan shelf is faulty.
Cable Figure 76 shows the connections of the cables inside a fan shelf.
Connection

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FIGURE 76 INTERNAL C ABLE CONNECTIONS OF FAN SHELF

3
2

3 1

1 2

Table 21 shows the internal cable configuration of a fan shelf.

TABLE 21 CONFIGURATION TABLE OF FAN SHELF INTERNAL CABLES

SN Cable Specification Quantity End A End B


1 Several connecting 1 FANC-J5 FAND-J1
wires with a line
cross-sectional area
of 0.3 mm2
2 Fan’s own wire 1 FANC-J1 Fan
3 Fan’s own wire 1 FANC-J2 Fan

Service Shelf Cables


Overview
Introduction This section describes the cables of the service shelf.
Contents This section contains the following topics.

Topic Page No
Cable Categories 119
External Power Cables of Service Shelf 120
Internal Power Cables of Service Shelf 120
Service Shelf Ground Cables 121

Cable Categories
The service shelf connects to the -48V power supply from the
bus bar with six-pin power sockets. The service shelf cable
includes two parts:

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„ External power cables of the service shelf


„ Internal power cables of the service shelf.

External Power Cables of Service


Shelf
Functions The external power cables connect the power filters of the
service shelf to the bus bar.
Serial Number The cable is labeled as H-PWR-017. The structure of the service
and Structure shelf power cable is shown in Figure 77. The end A is a D-type
3-pin straight welded power connector, while the end B is a
round bare terminal.

FIGURE 77 EXTERNAL POWER CABLE OF SERVICE SHELF

Connection Table 22 shows the connection relationship of two ends of the


Relation external power cable.

TABLE 22 CONNECTION TABLE OF SERVICE SHELF EXTERNAL POWER CABLE

End A End B Color Signal


1 End B1 Yellow/Green PE
2 End B2 Blue -48 V
3 End B3 Black -48 V GND

Connection The end A connects to the filter on the backplane of the service
Direction of shelf, while the ends B connect to their corresponding positions
Ends A and B on the bus bar.

Internal Power Cables of Service


Shelf
Functions The internal power cable of the service shelf connects the shelf
power filter to the backplane.

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Serial Number The cable is labeled as H-PWR-018. The structure of the service
and Structure shelf internal power cable is shown in Figure 78. The end A is a
six-pin power connector, while the end B is a round bare
terminal.

FIGURE 78 INTERNAL POWER CABLE OF SERVICE SHELF

Connection The internal cable connection of the service shelf is shown in


Relation Table 23.

TABLE 23 CONNECTION TABLE OF SERVICE SHELF INTERNAL POWER CABLE

End A1 End A2 End B Signal Name Color


1 1 B1 -48 V Blue

2 2
3 3 B2 PE Yellow-green
4 4 GND Black
5 5 B3 -48VGND Black

6 6

Connection Ends A1 and A2 are inserted into the left and right power outlets
Direction of on the service shelf backplane, while ends B connect to the
Ends A and B service shelf filter.

Service Shelf Ground Cables


Functions The ground cables connect the shelf to the bus bar for protection.
Serial Number The cable is labeled as H-PE-009. Figure 79 shows the structure
and Structure of the cable. Both ends of the cable are M6 connecting terminals.

FIGURE 79 DIAGR AM OF SERVICE SHELF GROUND CABLE

Label

End A End B

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Connection The end A connects to the grounding point of the shelf with a
Direction of grounding sign , while the end B connects to the PE
Ends A and B connecting block of the bus bar, as shown in Figure 80.

FIGURE 80 INSTALL ATION DIAGRAM OF SERVICE SHELF POWER CABLE

1
-48V

-48VGND
ON
PE
PE
OFF -48V
-48VGND PE
ESD

2
3

Label Description
1 Shelf power socket
2 Ground cable
3 Ground port of the shelf
4 Bus bar
5 9U shelf

Note: The ground cable terminal that connects to the shelf


shall be mounted horizontally for not affecting the disassembly
of the shelf cover plate.

Tandem Cable
Functions The tandem cable connects the PE on the bus bar to the tandem
ground (also called cabinet ground) at the top of cabinet.
Serial Number The cable is labeled as H-PE-008. The cable is in yellow-green.
and Structure Figure 81 shows its structure.

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FIGURE 81 STRUCTURE DIAGRAM OF TANDEM CABLE

Label

End A End B

Connection The end A connects to the PE on the bus bar, while the end B
Direction of connects to the tandem ground at the top of the cabinet.
Ends A and B

Ground Cable of Cabinet


Door
Functions The ground cable connects the cabinet doors to the ground cable
interface of the cabinet for grounding.
Serial Number The cable is labeled as H-PE-001. The cable is in yellow-green.
and Structure Figure 82 shows its structure. Both ends of the cable are M6
connecting terminals.

FIGURE 82 STRUCTURE DIAGRAM OF DOOR GROUND CABLE

Label

End A End B

Connection Since both ends of the ground cable have the same structure,
Direction of they can be inserted interchangeable. The installation position of
Ends A and B the door ground cable is shown in Figure 83. One end connects
to the cabinet ground cable port, and the other end connects to
the ground connector of the cabinet door. Both front and rear
doors must be connected with ground cables.

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FIGURE 83 POSITION DIAGRAM OF DOOR GROUND CABLE

1 2

Label Description
1 Ground label
2 Yellow-green ground cable

Installing Cabinet and Inter-


Cabinet Ground Cable
Purpose The cabinet and the ground grid of the equipment room shall be
in the same potential.
The left and right sides of the cabinet top each have a PE
connector post. The cabinet ground cable and the inter-cabinet
grounding cable must connect to the PE connector post on the
right side (right PE connector post). They are not allowed to
connect to the left PE connector post.

Tip: The way to distinguish the left PE connector post from


the right one is: Look from the rear of the cabinet, the one on
your left side is the left PE connector post, and that on your right
side is the right PE connector post.

Steps 1. Interconnect the cabinet grounds of the cabinets in a same


module so as to make an equipotential body out of the
cabinets.
Respectively connect the inter-cabinet ground cables to the
right PE connector posts on the top of two neighboring
cabinets.

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NOTE: The cross-sectional area of the inter-cabinet ground


cable (yellow-green) shall be no less than 25 mm2 and its
length shall be no longer than 1 m.
2. Connect each cabinet firmly to the ground grid of the
equipment room provided by the carrier.
Connect one end of the cabinet ground cable to the right PE
connector post, and the other end to the nearest protection
ground bar.
NOTE: The cross-sectional area of the ground cable (yellow-
green) shall be no less than 25 mm2. If the ground grid is
above the cabinet, the ground cable length shall not exceed
1 m. If the ground grid is below the cabinet, the ground
cable length shall not exceed 10 m.
3. If several cabinets are interconnected with clock cables, take
the following measurements to avoid lightning strike damage
to the CLKG board.
f When the ground cables of all the cabinets are shorter
than 5 m, need not to interconnect the ground cables
between cabinets. Respectively connects each cabinet to
the ground bar with the ground cable. The cross-sectional
area of the ground cable shall be no less than 25 mm2.
f When all the cabinets are placed in a row, and the ground
cable of some or all of the cabinets is longer than 5 m,
interconnect the ground cables of all the cabinets.
Connect the inter-connected ground cable respectively to
the right PE connector post on the top of the neighboring
cabinet. The cross-sectional area shall not be less than
25 mm2, and the length shall not exceed 1 m. Select a
cabinet which is nearest to the ground bar of the
equipment room, and connect it to the ground bar with a
main ground cable (a yellow-green ground cable with a
cross-sectional area not less than 35 mm2). Other
cabinets need not to connect to the ground bar.
f When cabinets are placed in more than one row, connect
the cabinets to the ground grid, and interconnect the
ground cables between cabinets row by row according to
the requirements mentioned above.
f If the main ground cable is longer than 10 m, the ground
counterpoise of the equipment room must be
reconstructed.
END OF STEPS

Installing Power and Ground


Cables of Service Cabinets

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and DC Power Distribution


Cabinet
Purpose The DC power distribution cabinet provides main and standby -
48V power supplies for the equipment.

Note: Check the connection of positive and negative poles


of the power. Do not connect them in reverse. Do not power on
after the power cable is just connected.

Steps 1. Loose the screws in the filter connection box at the top of the
cabinet, and remove the cover plate of the filter connection
box.
2. Install the -48V blue power cable (16 mm2). Connect one
end of the cable to the connection terminal marked with “-
48V” on the cabinet-top filter, and the other end to the -48V
connector bar of the DC power distribution cabinet.
3. Install the -48V black ground cable (16 mm2). Connect one
end of the cable to the connection terminal marked with “-
48VGND” on the cabinet-top filter, and the other end to the -
48VGND connector bar of the DC power distribution cabinet.
4. Install the yellow-green PE cable (35 mm2). Connect one end
of the cable to the PE ground bar on the DC power
distribution cabinet, and the other to the PE ground bar
provided by the customer.
5. After the cable installation is completed, tighten the cover
plate. Figure 84 shows the connections between the DC
power distribution cabinet and the cabinet.
NOTE: The cables are led out of the corresponding U slotted
holes on the cover plate.

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FIGURE 84 DC POWER CONNECTION

Label Description
1 PE ground bar of the equipment room
2 DC power distribution cabinet
3 Screw
4 Filter connection box
5 Cabinet
6 Terminal
7 Filter

6. When there is no DC power distribution cabinet, the power


cable connections are shown as follows.

From (Cabinet) To (DC Distribution Panel)


-48V connection terminal -48V DC negative bus bar
-48VGND connection terminal -48V DC positive bus bar

END OF STEPS

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Installing DC Power
Distribution Cabinet and
Power Distribution Panel
Purpose The power distribution panel provides the primary power supply
to the DC power distribution cabinet.

Note: The cross-sectional area of the cable from the


primary power supply to the DC power distribution cabinet shall
not be less than 95 mm2. It also may be estimated based on the
equipment capacity and the distance in actual engineering.

Steps 1. Respectively connect the two -48V connection bars of the DC


power distribution cabinet to the -48V DC negative bus bars
of the main and standby DC power distribution panels.
Respectively connect the two -48V GND connection bars of
the DC power distribution cabinet to the -48V DC positive
bus bars of the main and standby DC power distribution
panels.
2. When only single power equipment is available, connect the
two -48V connection bars of the DC power distribution
cabinet to the -48V DC negative bus bar on the DC power
distribution panel.
END OF STEPS

Power Cable Installation of


Server Cabinet
Overview
Introduction This section describes the power cable installation of the server
cabinet.
Contents This section contains the following topics.

Topic Page No
Installing the Power Cable from AC Distribution 129
Cabinet to Server Cabinet
Installing Interior Cables 129

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Chapter 6 Power and Ground Cables Installation

Installing the Power Cable from AC


Distribution Cabinet to Server
Cabinet
Purpose The AC power distribution cabinet provides main and standby
220V power supplies for the server cabinet so as to improve the
reliability.
The two AC inputs of the server cabinet are each from one of the
three different phases of power supplies in the AC power
distribution cabinet. The two inputs of the same server cabinet
cannot be the same phase. When multiple cabinets are
connected, the phases of the power supplies shall be evenly
distributed to reach a relative power balance.
Steps 1. The power cables from the server cabinet to the AC power
distribution cabinet have three fire-retardant cores in brown,
blue and black respectively, with a line cross-sectional area
of 6 mm2.
f Connect one end of the brown core to the Terminal L of
the IN terminal bar, and the other end to the output
terminal of a phase in the AC power distribution cabinet.
f Connect one end of the blue core to the Terminal N of the
IN terminal bar, and the other end to the GND connection
bar in the AC power distribution cabinet.
f Connect one end of the black core to the Terminal PE of
the IN terminal bar, and the other end to the PE
connection bar in the AC power distribution cabinet.
2. Connect one end of the yellow-green PE cable (35 mm2) to
the ground post marked with “PE” at the top of the server
cabinet, and the other end to the PE ground bar provided by
the customer. Securely connect the PE connection bar of the
AC power distribution cabinet to the PE ground bar provided
by the customer with the yellow-green plastic insulation
copper core wires (35 mm2).
END OF STEPS

Installing Interior Cables


Purpose The AC power distribution box is mounted on the upper rear of
the server cabinet to distribute 200V AC power supply to the AC
server cabinet and its interior equipment. The circuit breaker of
the main air switch of the AC power distribution box is 32A.
All internal cable connections are factory installed. If the specific
configuration has been determined in advance, the load power
cables will also have been wired before delivery.

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Steps 1. The 8+8 power output ports (OUT1 K1~K8, OUT2 K1~K8)
are available for distributing the power output to eight
devices that have main and standby power supplies. Each
port is controlled by a 10A breaker. The cross-sectional area
of each load power cable is 15 mm2.
2. A 6-hole connector board is used to power some unimportant
devices, such as display device, MO device, tape drive, disk
record drive, instruments and meters for maintenance
purpose, and electric tools. The wire connections from the
connector board to the AC power distribution box are as
follows:

From To
Brown (or red) line of power L OUT1 K9 air switch
cable
blue (or green) line of power N OUT1 K9 connecting terminal
cable
yellow-green (or yellow) line of PE OUT1 K9 connecting
power cable terminal

3. Connect the L OUT2 K9 air switch of the AC power


distribution box to the L terminal of the top-mounted fan
connector with a 1 mm2 brown (or red) line, and the N OUT2
K9 connecting terminal to the N terminal of the fan connector
with a 1 mm2 blue (or green) line. Weld the cables to the L
and N connecting terminals separately, and wrap the
connector pins with heat-shrinkable tubes.
4. Connect the PE OUT2 K8 connecting terminal of the AC
power distribution box to the PE ground post at the top of
the cabinet, and the PE OUT2 K9 connecting terminal to the
PE ground post at the bottom of the cabinet. The connecting
cables both are black conducting wires with a cross-sectional
area of 6 mm2.
END OF STEPS
Reference Figure 85 shows the cable connections of the AC power
distribution box.

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Chapter 6 Power and Ground Cables Installation

FIGURE 85 CABLING WIRING DIAGR AM OF AC POWER DISTRIBUTION BOX

Note: The cabinet-configured six-hole connector board can


only be applicable to the onsite debugging. Other devices are
not allowed.

Wiring The wiring requirements are as follows.


Requirements
„ All internal device power cables are routed along the right
column of the cabinet (viewing from the rear of the cabinet).
„ Due to the flexible server configuration, the length of the
device power cable is measured according to the specific
position of the device in the cabinet.
„ Both ends of the cable are attached with labels.
„ On the end that connects to the connecting terminal, strip off
the cable jacket 430 mm back. The length of the red core
reserved is 430 mm, the yellow-green core is 300 mm and
the blue core is 170 mm after clipping.
„ After the power cable installation is completed, bond the
power cables neatly to the wiring plate on the rack.
Figure 86 shows the wiring of the AC server cabinet.

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FIGURE 86 WIRING FOR AC SERVER CABINET

Ground Cable Installation of


Other Devices
Other devices, such as cable distribution frames, AC power
distribution system, and terminal equipment, shall connect to

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Chapter 6 Power and Ground Cables Installation

the nearest ground grid of the equipment room according to the


actual conditions.

Power and Ground Cable


Wiring
Purpose Perform this procedure to check whether the cable laying is
reasonable. Take measures to rectify those noncompliant items.

Caution:
„ Be cautious in installing the cables to ensure personal safety
and equipment security.
„ The size and color of the power cable must comply with the
specifications without confusion.
„ Before wiring the power cables, mark the both ends of each
cable to prevent incorrect connection.

Laying „ The power cables and ground cables shall be laid separately
Requirement from other cables. If they are laid in the rack, they shall be
bundled separately, and cannot be combined into a cluster. If
they are laid outside the rack, they shall also be bundled
separately.
„ The both ends of the cables are labeled clearly. The
connection places should be secure and in good contact. The
cable bending positions are not sharp, so that the cables are
not over stretched at the root and connectors.
„ For the upward wiring, the power cables and ground cables
are laid on the cabinet tops, and bound on the cable trough
on the ceiling. For the downward wiring, the power cables
and ground cables are laid under the floors and bound on the
cable trough below the floor. The distance between cable ties
shall be 200 mm.
„ The power cables and ground cables are separately led in
from the filters and the PE ground terminals at the top of the
cabinet to the bus bar in the cabinet. The cables shall be laid
straight and flatly and bound tightly. The distance between
cable ties shall be 200 mm.
„ Select a proper type (150 mm/300 mm) of cable ties
according to the number of cables. Cut the surplus part of
the cable ties after binding.
„ Before laying the power cables and ground cables, exactly
measure the distance between the power distribution cabinet
and connecting terminal of the cabinet, and reserve enough

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length to prevent shortage in practical distribution. If the


cables are found short, the whole wiring process has to be
reworked with longer cables. It is forbidden to use
connectors or welding joints to extend the length of cables.
Laying „ When fixing the cable lugs at the DC power distribution
Engineering cabinet side, add plain washers and spring washers to secure
fixation and good contact between the cable and connector
bar so as to minimize the contact resistance. Figure 87
shows the connections.

FIGURE 87 POWER CABLE CONNECTIONS 1

2 3 4

5 6

Label Description
1 Copper bar
2 Plain washer
3 Nut
4 Screw bolt
5 Cables
6 Spring washer

„ For the cables with lugs, when one connection post is


connected with more than one cable, the lugs must not be
overlaid. Instead, the two lugs shall be cross connected or
installed back to back. When they have to be overlaid, bend
the lug of the overlaying cable at 45°or 90° before the
installation. The bigger lug shall be placed under the smaller
one. Such a method is also recommended for all cable
installations with lugs. Figure 88 shows the connection
method.

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FIGURE 88 POWER CABLE CONNECTIONS 2

1 1
2 3 4
2 3 4
1 5

6
5
5 6

2 3 4

A B C

Label Description
1 Copper bar
2 Plain washer
3 Nut
4 Screw bolt
5 Cables
6 Spring washer
A Bending at 45 degrees or 90 degrees
B Back-to-Back Connected Terminals
C Cross-Connected Terminals

Engineering Engineering labels of the power cables are the flag-shaped labels
Labels provided by ZTE, as shown in Figure 89.

FIGURE 89 POWER CABLE LABEL

Paste the label nearly half of a circle on the cable at the position
2 cm from the lug, and then paste the backs of two halves of the
flag-shaped label together. Either end of the power cable should
be pasted with one label, as shown in Figure 90.

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FIGURE 90 P ASTING PLACE OF POWER CABLE LABEL

Power cable(L)

Power cable(L)
2cm 2cm

Power cable(R)

Power cable(R)
There are two regions on the flag-shaped label, L (Local) and R
(Remote).
„ L: Input the position code of the local equipment, indicating
the position of the equipment connected by the cable at the
local side. If this end is connected to the power distribution
box, specify the cabinet row number, rack number, and cable
attributes, such as -48V, -48VGND, and PE, for example:
A04PE
„ R: Input the position code of the remote equipment,
indicating the position of the equipment connected by the
cable at remote side. If the remote side is the power
distribution box, mark clearly the name of the power
distribution cabinet, and attributes of the power cable, for
example: Power Distribution PE.

Note: The content of two labels on both ends of the same


power cable shall be opposite. The content input in the L region
of one end shall be identical with that input in the R region of
the other end.

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Chapter 7

Cables Installation

Overview
Introduction This chapter introduces the structure and connection mode of
cables.
Contents This chapter contains the following sections.

Section Page No.


Cable Wiring 137
Internal Cables 140
External Cables 154

Cable Wiring
Overview
Introduction This section introduces the methods of laying front and rear
cables
Contents This section contains the following topics.

Topic Page No.


Laying Front Cables 137
Laying Rear Cables 139

Laying Front Cables


Purpose The front boards in the service shelf mostly use fibers, by
plugging the fiber terminals into the corresponding ports in the

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service shelf. The fibers are wired along the cable trough enter
the vertical cable racks on the both sides of the cabinet. The
excessive fibers can be coiled in the fiber spools of the cable
winding shelf so as to be placed in the cabinet.

Note: The cabinet with 9U service shelf usually is not


installed the wiring shelf. But if there is 1 U space at the bottom
of the 9U shelf for wiring, whose structure and functions are as
same as that of the wiring shelf.
The fiber shelf is shown in Figure 91.

FIGURE 91 WIRING INSIDE CABINET BEFORE LAYING FIBERS

Labels Description
1 Service shelf
2 Wiring shelf
3 Fiber
4 Vertical cable rack

Steps 1. Plug the fiber terminal into the jack in the service shelf.
2. Loose the captive screws on the wiring shelf, and open the
through cover.
3. The fibers reach both sides of the cabinet along the trough
plate between the shelf columns.
4. Wrap the fibers out of the cabinet tightly with foam rubber.

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5. Bind the fibers on the vertical wiring rack with cable clips for
upward or downward wiring.
6. Close the trough cover, and fasten it at the column of the
shelf with captive screws.
7. Lead out the fibers that need to go out of the cabinet from
the top of the cabinet, or from the trough under the cabinet.
END OF STEPS

Laying Rear Cables


Purpose Perform this procedure to bind the cables to horizontal and
vertical cable troughs after installing and putting in order the
cables of the rear boards in the service shelf.
The diagram is shown in Figure 92.

FIGURE 92 M ANAGING REAR CABLES INSIDE CABINET

2 3 4

Labels Description
1 Service shelf
2 Horizontal cable rack
3 Cables
4 Vertical cable rack

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Steps 1. Lead out cables from the sockets on the backplane of the
cabinet.
2. Cable enters the horizontal cable binding rack in the cabinet.
3. They then go in the upward or downward wiring mode
through the cable binding beam on the left in the rear of the
cabinet.
4. Lead cables out of the cabinet from the top of the cabinet or
the cable trough under the cabinet.
END OF STEPS

Internal Cables
Overview
Introduction The internal cables refer to the cables inside the equipment.

Note: Internal cables of the cabinet are installed before


delivery.
Check whether the wiring is reasonable and neat, whether any
plug or locking piece is damaged, whether the socket is secure,
and whether there is any wrong insertion or missing insertion.
The wiring requirements and connection specifications are as
follows.
Contents This section contains the following topics.

Topic Page No.


Internal Cable Wiring Requirements 141
Internal Fiber Wiring Requirements 141
System Clock Cable 142
Line 8K Clock Cable 145
Control Plane Ethernet Tandem Cable 146
Dual-shelf UIM Control Plane Interconnection Cable 150
Intra-Cabinet PD485 Cable 151
Fan Monitoring Cable 152
Signal Transit Cable inside Power Distribution Shelf 153

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Internal Cable Wiring Requirements


Requirements „ Cable should be routed neatly and attractively. All cables
should be bundled and laid in a consistent direction, with
even interval between cable ties.
„ Identify the two ends of the cable clearly with labels. Do not
incorrectly insert them or miss any cable.
„ Lock the cable connectors tightly with the locking device.
„ Separately bind the signal cables and the strong-current
cables to avoid interference to the signals.
„ During the cabling, the bending should be smooth and round,
with the bending radius no less than 10 times of the cable
diameter.
„ Bind the surplus length of the cables inside the cabinet on
the side cabling beam of the cabinet after arranging them
neatly and to avoid damages to the cables due to shaking
during the transportation.
„ When laying the cables along the vertical cabling beam,
ensure that a cable tie is used at the spacing of 100 mm.
„ Surplus part of the cable tie should be cut off without sharp
edge.

Internal Fiber Wiring Requirements


Overview Fibers are often connected to the front panel of a shelf or
equipment, thus the fiber wiring is particular.
Requirements „ Fibers outputted from different panels should be cabled along
directions of panels respectively, and fiber wiring should not
affect the insertion and extraction of the adjacent single
panels
„ Fibers should be cabled in pairs and cannot be bended in
right angle. If bending is necessary, the bending radius
mustn’t be less than 30 mm.
„ Fibers fixed on the vertical trough had better be bundled
every 300 mm. Use fiber adhesive tapes to bundle at each
distribution point.
„ When cabling fibers in the cabinet equipment, make the
fibers be supported. Other cables cannot be put on the fibers.
„ When cabling, avoid to make fibers contact with the sharp
edges of the cabinet equipment to prevent the fibers from
being damaged. The actual gap between cables and
mechanical parts must be greater than 10 mm, if not
guaranteed, jacket is required.

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„ Fibers not to be used for the time being should be protected


by jackets and neatly wired, bundled and fixed.
„ If the amount of fibers is fewer and fibers are to be cabled
together with other signal cables, wiring pipe are used to
protect them. Bellows are used at the cabinet interface to
prevent fibers from being crushed.

System Clock Cable


Overview The system clock cable connects the CLKG board with the UIMC
single board to transmit clock signals (8K, 16M, and PP2S),
implementing the distribution of the system clock.
Structure Considering the space and wiring of the connectors of the rear
boards, each system clock cable distributes the clock to three
cascade control shelves, that is, total six UIM boards.
The CLKG end is a DB44 (pin) connector, while on the UIM end it
is a DB9 (pin) connector. The cable contains six 8-core single
strand round cable. Figure 93 shows the structure of the system
cable.

FIGURE 93 STRUCTURE OF SYSTEM CLOCK CABLES

Label End B1

Label End B2
Label

Label End B3

End A

Label End B4

Label End B5

Label End B6

Corresponding Table 24 shows the corresponding connection of the two ends of


Connection the cable.

TABLE 24 CORRESPONDING CONNECTION OF SYSTEM CLOCK CABLE

End End End End End End End Signal Cable


A B1 B2 B3 B4 B5 B6 Name Color
1 1 - - - - - 16M1a+ White
2 2 - - - - - 16M1a- Blue
5 3 - - - - - - White

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End End End End End End End Signal Cable


A B1 B2 B3 B4 B5 B6 Name Color
16 4 - - - - - pp2s1a+ White
17 5 - - - - - pp2s1a- Orange
20 6 - - - - - - Brown
31 7 - - - - - 8k1a+ White
32 8 - - - - - 8k1a- Green
3 - 1 - - - - 16M1b+ White
4 - 2 - - - - 16M1b- Blue
5 - 3 - - - - - White
18 - 4 - - - - pp2s1b+ White
19 - 5 - - - - pp2s1b- Orange
20 - 6 - - - - - Brown
33 - 7 - - - - 8k1b+ White
34 - 8 - - - - 8k1b- Green
6 - - 1 - - - 16M2a+ White
7 - - 2 - - - 16M2a- Blue
10 - - 3 - - - - White
21 - - 4 - - - pp2s2a+ White
22 - - 5 - - - pp2s2a- Orange
25 - - 6 - - - - Brown
36 - - 7 - - - 8k2a+ White
37 - - 8 - - - 8k2a- Green
8 - - - 1 - - 16M2b+ White
9 - - - 2 - - 16M2b- Blue
10 - - - 3 - - - White
23 - - - 4 - - pp2s2b+ White
24 - - - 5 - - pp2s2b- Orange
25 - - - 6 - - - Brown
38 - - - 7 - - 8k2b+ White
39 - - - 8 - - 8k2b- Green
11 - - - - 1 - 16M3a+ White
12 - - - - 2 - 16M3a- Blue
15 - - - - 3 - - White
26 - - - - 4 - pp2s3a+ White
27 - - - - 5 - pp2s3a- Orange
30 - - - - 6 - - Brown
41 - - - - 7 - 8k3a+ White

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End End End End End End End Signal Cable


A B1 B2 B3 B4 B5 B6 Name Color
42 - - - - 8 - 8k3a- Green
13 - - - - - 1 16M3b+ White
14 - - - - - 2 16M3b- Blue
15 - - - - - 3 - White
28 - - - - - 4 pp2s3b+ White
29 - - - - - 5 pp2s3b- Orange
30 - - - - - 6 - Brown
43 - - - - - 7 8k3b+ White
44 - - - - - 8 8k3b- Green

Plugging „ End A of the cable is connected to the position where the


Positions silk-screen print identification CLKOUT on the rear board
RCKG1/RCKG2 panel is located.
„ End B of the cable falls into three groups:
f B1~B2
f B3~B4
f B5~B6.
Each group connects to a shelf. Two terminals in one group
are connected to the corresponding rear board of
active/standby UIMC. When connecting to the UIMC, these
two terminals in one group are respectively connected at the
silkscreen identifier “CLK_IN” on the rear boards RUIM2 and
RUIM3.

Note: The captive screw of the plug must be tightened.

Label Contents „ The label on the end A of the cable is marked with the cable
code, H-CLK-003.
„ The labels on the ends B are marked with contents such as
cable code, length, terminal code, and terminal appendix
information.
Connecting Connect cables based on the core list table. The shielded wires
Requirements of all cables are welded reliably to the metal part of each plug.
All of the plugs are wrapped shielded with 360°.

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Line 8K Clock Cable


Overview Line 8K clock cable connects the line clock to the CLKG, and
sends the 8K clock reference extracted from the line to the clock
board for phase-lock processing to achieve system clock
synchronization.
Structure On both ends of the cable are 8P8C straight crimping shielded
connectors, and the cable is 4-core single strand round cable.
Figure 94 shows the structure of the line 8K clock cable.

FIGURE 94 STRUCTURE OF LINE 8K CLOCK CABLE

Corresponding The corresponding connection of the two ends of the line 8K


Connection cable is shown in Table 25.

TABLE 25 CORRESPONDING CONNECTION OF LINE 8K CABLE

End A End B Signal Name Cable Color


1 1 O_DT8Ka+ White
2 2 O_DT8Ka- Blue
3 3 O_DT8Kb+ White
6 6 O_DT8Kb- Orange

Plugging „ End A is connected to the position where the silk-screen print


Positions identification 8KOUT/DEBUG-232 of the RDTB/RSPB/RGIM1
is, or to the position where the silk-screen print identification
8KOUT/ARM232 of the RMNIC is.
„ End B is connected to the position where the silk-screen print
identification 8KIN1/8KIN2 of the RCKG1 is.

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Control Plane Ethernet Tandem


Cable
Overview The control plane Ethernet tandem cable implements the tandem
from the control plane Ethernet of each cascade shelf to the
CHUB/THUB inside the control shelf.
Structure The cable adopts the FTP super category-5 shielding data cable.
„ End A of the cable is DB44 (pin) connector.
„ End B of the cable is 8P8C straight crimping shielded
connectors.
Figure 95 shows the structure of the control plane
interconnection cable.

FIGURE 95 TANDEM CABLE OF CONTROL PLANE

Label End B1

Label End B2

Label End B3

Label Label End B4

Label End B5

Label End B6

Label End B7
End A

Label End B8

Corresponding The corresponding connection of the two ends of the control


Connection plane Ethernet tandem cable is shown in Table 26.

TABLE 26 CORRESPONDING CONNECTION OF ETHERNET TANDEM CABLE

End End End End End End End End End Signal Cable
A B1 B2 B3 B4 B5 B6 B7 B8 Name Color
40 - - - - - 1 - - I_RX6+ White
and
orange
41 - - - - - 2 - - I_RX6- Orange
42 - - - - - 3 - - O_TX6+ White
and
green
30 - - - - - 4 - - Blue

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End End End End End End End End End Signal Cable
A B1 B2 B3 B4 B5 B6 B7 B8 Name Color
37 - - - - - 5 - - White
and
blue
43 - - - - - 6 - - O_TX6- Green
39 - - - - - 7 - - White
and
brown
44 - - - - - 8 - - Brown
26 - - - - - - 1 - I_RX7+ White
and
orange
27 - - - - - - 2 - I_RX7- Orange
28 - - - - - - 3 - O_TX7+ White
and
green
11 - - - - - - 4 - Blue
30 - - - - - - 5 - White
and
blue
29 - - - - - - 6 - O_TX7- Green
44 - - - - - - 7 - White
and
brown
39 - - - - - - 8 - Brown
22 - - - 1 - - - - I_RX4+ White
and
orange
23 - - - 2 - - - - I_RX4- Orange
38 - - - 3 - - - - O_TX4+ White
and
green
21 - - - 4 - - - - Blue
25 - - - 5 - - - - White
and
blue
24 - - - 6 - - - - O_TX4- Green
37 - - - 7 - - - - White
and
brown
39 - - - 8 - - - - Brown
7 - - - - 1 - - - I_RX5+ White
and
orange
8 - - - - 2 - - - I_RX5- Orange

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End End End End End End End End End Signal Cable
A B1 B2 B3 B4 B5 B6 B7 B8 Name Color
9 - - - - 3 - - - O_TX5- White
and
green
6 - - - - 4 - - - Blue
11 - - - - 5 - - - White
and
blue
10 - - - - 6 - - - O_TX5+ Green
20 - - - - 7 - - - White
and
brown
25 - - - - 8 - - - Brown
33 1 - - - - - - - I_RX1+ White
and
orange
34 2 - - - - - - - I_RX4- Orange
35 3 - - - - - - - O_TX1+ White
and
green
31 4 - - - - - - - Blue
32 5 - - - - - - - White
and
blue
36 6 - - - - - - - O_TX1- Green
21 7 - - - - - - - White
and
brown
37 8 - - - - - - - Brown
16 - 1 - - - - - - I_RX2+ White
and
orange
17 - 2 - - - - - - I_RX2- Orange
18 - 3 - - - - - - O_TX2+ White
and
green
1 - 4 - - - - - - Blue
31 - 5 - - - - - - White
and
blue
19 - 6 - - - - - - O_TX2- Green
32 - 7 - - - - - - White
and
brown
20 - 8 - - - - - - Brown

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End End End End End End End End End Signal Cable
A B1 B2 B3 B4 B5 B6 B7 B8 Name Color
12 - - - - - - - 1 I_RX8+ White
and
orange
13 - - - - - - - 2 I_RX8- Orange
14 - - - - - - - 3 O_TX8+ White
and
green
11 - - - - - - - 4 Blue
25 - - - - - - - 5 White
and
blue
15 - - - - - - - 6 O_TX8- Green
30 - - - - - - - 7 White
and
brown
44 - - - - - - - 8 Brown
2 - - 1 - - - - - I_RX3+ White
and
orange
3 - - 2 - - - - - I_RX3- Orange
4 - - 3 - - - - - O_TX3+ White
and
green
1 - - 4 - - - - - Blue
6 - - 5 - - - - - White
and
blue
5 - - 6 - - - - - O_TX3- Green
20 - - 7 - - - - - White
and
brown
21 - - 8 - - - - - Brown

Cable Cable end A is located physically at any one of the silkscreen


Connection identifiers, which are FE9-16, FE17-24, FE25-32, FE33-40, and
(using CHUB FE41-46, on the rear board RCHB1 or RCHB2.
cascade)
Cable end B1~B8 are divided into four groups. End B2n-1 and
End B2n (n=1~4) are in the same group. Each group connects
to a shelf with two physical connections. Take ends B1 and B2
for example, end B1 is connected at the screen print
identification FE2n-1 (n=1~3) of the RUIM2, while end B2 is
connected at the screen print identification FE2n of the RUIM3
(n=1~3).

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Cable Cable end A is located physically at any one of the silkscreen


Connection identifiers, which are FE9-16, FE17-24, FE25-32, FE33-40, and
(using THUB FE41-46, on the rear board RCHB1 or RCHB2.
cascade)
Ends B1~B8 are divided into two groups for the trunk connection.
Ends B1~B4 are in a group, while ends B5~B8 are in another
group. The trunk of a group connects two shelves. Ends B1 and
B2 are connected at silkscreen identifiers FE7 and FE9 on the
RUIM2, while Ends B3 and B4 are connected at silkscreen
identifiers FE8 and FE10 on the RUIM3.
Label Contents „ The label on the End A of the cable is marked with the cable
code, H-ETH-008.
„ The labels on the End B are marked with contents such as
cable code, length, terminal code.
Connecting „ Connect cables based on the core list table.
Requirements
„ Pins of the End A are not short-circuited.
„ The shielding layer of the cable is connected reliably to the
metal shell of plugs on the two ends. The plug is wrapped
shielded with 360 degree.
„ The pins 11, 20, 21, 25, 30, 37, 39, and 44 of the End A are
connected to three lines, while the pins 1, 6, 31, and 32 are
connected to two lines.

Dual-shelf UIM Control Plane


Interconnection Cable
Purpose In the case of an office with two shelves or with multiple shelves
having no control plane converging to the HUB, the UIM control
plane Ethernet interconnection cables implement the
interconnection between the UIM control planes of different
shelves.
Structure The interconnection cable of the dual-shelf UIM control plane
adopts the network cable.
The cable adopts the FTP super category-5 shielding data cable.
Both ends of the cable are the 8P8C straight crimping plug.
Figure 96 shows its structure.

FIGURE 96 UIM CONTROL PLANE INTERCONNECTION CABLE STRUCTURE

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Corresponding The connection of both ends of the Ethernet cable is shown in


Connection Table 27.

TABLE 27 CORRESPONDING CONNECTION OF ETHERNET CABLE

End A End B Signal Name Cable Color


1 3 Tx+ White and orange
2 6 Tx- Orange
3 1 Rx+ White and green
4 4 - Blue
5 5 - White and blue
6 2 Rx- Green
7 7 - White and brown
8 8 - Brown

Plugging Ends A and B of the cable are respectively connected at the


Positions identifier FE-C1/2 or FE-C3/4 of different RUIM1 boards, or the
identifier FEn (n=1~10) of the RUIM2 and RUIM3 boards.

Intra-Cabinet PD485 Cable


Overview PD485 cable connects the OMP board to the cabinet power
distribution shelf, implementing the monitoring of the PWRD
state.
Structure The cable adopts the FTP super category-5 shielding data cable.
Both ends of the cable are the 8P8C straight crimping plugs.
Figure 97 shows its structure.

FIGURE 97 STRUCTURE OF PD485 CABLE

Corresponding The corresponding connection of the two ends of the intra-


Connection cabinet PD485 cable is shown in Table 28.

TABLE 28 CORRESPONDING CONNECTION OF INTRA-C ABINET PD485 CABLE

End A End B Signal Name Cable Color


1 1 - White and orange

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End A End B Signal Name Cable Color


2 2 - Orange
3 3 - White and green
4 4 PD_RS485+ Blue
5 5 PD_RS485- White and blue
6 6 - Green
7 7 - White and brown
8 8 - Brown

Plugging „ End A is connected at the screen print identification PD485 of


Positions RMPB single board.
„ End B is connected at the screen print identification RS485 in
the rear of the power distribution shelf. This RS485 adopts
the upper port of two RS485.

Fan Monitoring Cable


Overview The fan monitoring cable connects the distribution shelf with the
fan shelf and implements the monitoring of the fans.
Structure The cable adopts the FTP super category-5 shielding data cable.
Both ends of the cable are the 8P8C straight crimping plugs.
Figure 97 shows its structure.

FIGURE 98 STRUCTURE OF FAN MONITORING CABLE

Corresponding The corresponding connection of two ends of the fan monitoring


Connection cable is shown in Table 29.

TABLE 29 CORRESPONDING CONNECTION OF FAN MONITORING CABLE

End A End B Signal Name Cable Color


1 1 T1 Upper limit switch of low
temperature
2 2 T2 Upper limit switch of low
temperature

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End A End B Signal Name Cable Color


(T4) Upper limit switch of high
temperature
3 3 T3 Upper limit switch of high
temperature
4 4 T5 Upper limit switch of utmost
temperature
5 5 T6 Upper limit switch of utmost
temperature
6 6 fan fault Alarm signal when any fan
stops running
7 7 SGND Signal destination
8 8 stop fault Stop signal for utmost
temperature

Plugging „ End A is connected at the screen print identification


Positions FANBOXn (n=1~4) on the rear of the power distribution shelf.
„ End B is connected at the cabinet-top fan monitoring board
and each fan shelf. Both terminals of the cables can be
interchanged.
The connecting directions of end A and end B of the fan
monitoring cable are as follows.
„ End A is plugged in the FAN BOX1 jack, and end B is plugged
in the cabinet-top fan monitoring board.
„ End A is plugged in the jack of the FAN Box n (n=2~4), end
B is plugged in the fan shelf N (N=2~4).

Note: For easy distinction, fan shelves in the cabinet are


numbered 2 to 4 from top to bottom.

Signal Transit Cable inside Power


Distribution Shelf
Overview The signal transit cable inside power distribution shelf
implements the signal connection from the PWRDB board to the
PWRD board.
Structure The cable adopts the 34-core flat cable.
The connectors at the PWRDB side and the PWRD side are both
IDC34 hole. Figure 99 shows its structure.

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FIGURE 99 STRUCTURE OF SIGNAL TR ANSIT CABLE INSIDE POWER


DISTRIBUTION SHELF

Label

Label
l ebaL

End A End B

Plugging The cables are connected one to one, and both ends can be
Positions interchanged.

External Cables
Overview
Introduction External cables refer to outgoing cables of the cabinet.
The following part describes binding and wiring requirements of
external cables, and their connection.
Contents This section contains the following topics.

Topic Page No.


External Cable Binding 154
External Cable Wiring 156
PD485 Cables 158
Environment Monitoring System Cables 160
75 Ω E1 Trunk Cables 161
120 Ω E1 Trunk Cables 163
OMC Ethernet Cables 165
IP Access Cables 166

External Cable Binding


The binding requirements for the external cables are as follows.

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„ Cables should be bound orderly, clearly and neatly. Generally,


they are bound as a group by categories. If there are a
number of types of cables, they can be further classified
according to rows. Bind them with the cable tie, and lay
them through the wiring areas at two sides of the cabinet for
upward wiring and downward wiring.
„ The cables near the connectors should be bound in order
without twists. The cable ties should be bound as shown in
Figure 100. The ties of each row should have the same
height, and the cables should be laid straight and be vertical
to the floor.

FIGURE 100 DIAGRAM FOR THE TIES

„ If the cable ties are used, apply cable ties of different sizes
as required. Do not connect two or more cable ties and use
them for this purpose due to strength reason.
„ After the cables are tightened with cable ties, cut the surplus
part of the cables without sharp edge. As shown in Figure
101, the stick mark indicates correct binding and the cross
make indicates the wrong binding.

FIGURE 101 TIES REQUIREMENTS

„ In the finished cable bundles, the space between the cable


ties should be 3~4 times of the cable bundle diameter, as
shown in Figure 102.

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FIGURE 102 CABLE TIES IN A BUNDLE

„ At the bundle turns, the cable ties should be at the locations


shown in Figure 103. The cable ties cannot be fixed in the
turn to prevent excessive stress in the turn and causing the
break of the cable cores. In the Figure 103, the stick mark
indicates correct binding and the cross make indicates the
wrong binding.

FIGURE 103 DIAGRAM OF TIE LOCATION IN THE BUNDLE TURNS

External Cable Wiring


The wiring requirements for the external cables are as follows.
„ The wiring of the cabinet external cables should strictly
follow the following requirements.
„ In the equipment room equipped with supports and anti-
static floor, downward wiring mode can be adopted, and all
cables go through the floor interlayer or the cabling troughs.
If upward wiring is adopted, and the cable trays are laid on
the cabinet, the cables go through the upper cable trays on
the cabinet top.
„ According to the layer sequence of each cabinet, first lay the
bottom cables when the equipment room adopts the upward
wiring mode, and then lays the cables from bottom to top,
inversely for the downward wiring.
„ The specifications, quantity, routing direction, and position of
the laid cables should conform to the requirements in the
construction design drawings. The length of every cable
depends on the specific position.

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„ Before the laying, the cables should be checked for


intactness and quality certificates such as delivery record and
quality warranty.
„ The external cables include the power cable, fiber tail, trunk
cable, and other signal cables. When wiring on the cable tray,
bind them by category, instead of crossing them mutually.
Bind the cables with cable ties tightly, with the binding
spacing of 20 cm.
„ Bend the cables at the corners evenly and smoothly, with the
minimum bending radius not less than 60 mm.
„ The cables must be bundled with cable ties. The bundled
cables should look neat and regular, cable tie spacing is even,
and the cables are tightened properly. When the cables are
laid in the in the trough, the cables in the trough should be
arranged straight, without crossing each other. The cables
should not go beyond the trough. Cables should be bundled
at the places where they come into or go out of a trough and
where they turn to another direction.
„ When laying the trunk cables from the cabinet to the
conversion rack, do not over-stretch the cables or cut off all
the surplus length of cables. For the cables laid in the cabling
trough or on the raised floor, bundle them separately
according to different cabinets, and make them straight,
without crossing each other. The laid cables should be
arranged neatly without damage on the sheath. A surplus
length of cable should be left where necessary.
„ The location arrangements of cable bundles in the
horizontal/vertical troughs and in the outlet on the cabinet
top should be considered for the maximum configuration.
The wiring during the commissioning should not affect the
wiring in future capacity expansion.
„ The 10-core and 12-core cables should be bound into
bundles with cable ties or wax wires. When the cables are
fixed on the cable rack, the cable ties should be spaced no
more than 1 m, and the cables between two cable ties
cannot be tensioned too much.
„ At cabling, make sure to stick the labels. Apply the ZTE
engineering user cable label, trunk cable label, fiber cable
label and the power cable label. Stick the label 1 cm away
from the connector. The label content specifies the directions
of two ends: cabinet No.+board position No.+socket No. It is
dual end identification, that is, directions of two ends are
indicated on the label of one end.
„ The cables can be laid on the antistatic floors in superposed
manner, but the superposed height should not be too high
lest the cool air flow is baffled.
„ The E1 cables in the horizontal wring supporter must have
their jackets peeled (including the turn positions of vertical
wiring supporter).

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„ Cabling should facilitate maintenance and future capacity


expansion.

PD485 Cables
Functions The PD485 cable connects the OMP board with the 485 interface
on the PWRD board for monitoring the PWRD status.
Cable SN and The cable number is H-ETH-009 (common straight-through
Structure network cable). Figure 104 shows the structure of the cable.
Both ends of the cable are the 8P8C straight crimping shielding
connectors, and the cable adopts the FTP super category-5
shielding data cable.

FIGURE 104 H-ETH-009 CABLE STRUCTURE

The connection relation of both ends is shown in Table 30.

TABLE 30 H-ETH-009 CABLE CONNECTING RELATIONSHIP

End A End B Signal Name Color Spectrum


1 1 - White-orange
2 2 - Orange
3 3 - White-green
4 4 PD_RS485+ Blue
5 5 PD_RS485- White-blue
6 6 - Green
7 7 - White-brown
8 8 - Brown

Rear Board of 1. The rear board of end A


Ends A and B
The corresponding rear board of the OMP board is RMPB.
Figure 105 shows the panel of the RMPB.

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FIGURE 105 RMPB P ANEL

Table 31 shows the interfaces on the RMPB board.

TABLE 31 INTERFACES ON RMPB BOARD

Board Interface Interfaces Description


RMPB OCM1 Active OMC network interface (for
operating and maintaining interface
connecting the external network)
OCM2 Standby OMC network interface (for
operating and maintaining interface
connecting the external network)
GPS485 Full-duplex GPS485 interface (for
connecting the GPS for managing the
GPS in the system)
PD485 Half-duplex GPS485 interface (for
connecting the PWRD board for power
supply management in the system)
RS232 Managing 232 interface
DEBUG1- System debugging 232 interface of
232 active CPU
DEBUG2- System debugging 232 interface of
232 standby CPU

2. Rear Board of End B


End B is connected to the PWRD board at the back of the
power distribution shelf. Figure 106 shows its specific
position.

FIGURE 106 POWER DISTRIBUTION SHELF BACK

Connection End A is plugged into the interface with the PD485 identification
Direction on the RMPB rear board.
End B is plugged into the interface with the RS485 identification
at the back of the power distribution shelf.
Both terminals of the cables can be interchanged.

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Note: There are two RS485 interfaces at the back of the


power distribution shelf. Here selects the upper interface.

Environment Monitoring System


Cables
Functions The PWRDB board provides the outgoing signals of the DB25
connector. The monitoring cable H-MON-009 leads the
monitoring signals to the cabinet top. Equip sensors as required
during the installation of the rack.
Structure The terminal of the monitoring signal cable, H-MON-009, at the
PWRDB side is DB25. The terminal to connect sensors has five
DB9 interfaces for connecting different sensors. Figure 107
shows the structure of H-MON-009 cable.

FIGURE 107 H-MON-009 CABLE

Label End B1

Label End B2
Label

Label End B3

End A

Label End B4

Label End B5

Table 32 shows the corresponding relation between each port of


the H-MON-009 cable and the sensor.

TABLE 32 CORRESPONDING CONNECTION RELATION

End B ID Corresponding Sensor


B1 Equipment Room Entrance Control Sensor
B2 Infrared Sensor
B3 Hygrothermal Sensor
B4 Smog Sensor
B5 Reserved

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Plug end A of the cable at the DB25 jack on the PWRDB board.
Installation
Lead out end B of the cable from the cabinet top, and then fix
the cable on the cabinet. Equip sensors as required.

Note: Do not miss the plastic sheath of each socket of cable


end B, if the sensor cable is not required.

75 Ω E1 Trunk Cables
Purpose The 75 Ω E1 trunk cable implements the 75 Ω unbalanced
transmission connection of external 2M interfaces of the
switching equipment.
Structure In most cases, the cable adopts 10-core 75 Ω micro coaxial
cable and 12-core 75 Ω micro coaxial cable. Each cable provides
11 pairs of E1 cores.
Figure 108 shows the structure of the E1 cable.

FIGURE 108 75 Ω E1 CABLE STRUCTURE

Direction C
16
31
1

End B1
Label

Label

Label End B2
44

Strip Outside Jacket


30
15

Rotate Direction D
End A

Note: End A connector of the cable adopts the plastic


pressure form, whereas end B connector of the cable is crimped
with a special tool, which should be reliable and correct.
„ End A of the cable is DB44 connector.
„ The connector of end B is made on-site according to the
distribution shelf of the customer.
Connection The connection relation of both ends is shown in Table 33.
Relation
TABLE 33 CORE LIST TABLE OF THE 75 Ω E1 CABLE

End B2 12-
End A (DB44) End B1 10-core Signal Name
core
36 1-core - E1_TX0+
35 1-core shielding - E1_TX0-
34 2-core - E1_RX0+
33 2-core shielding - E1_RX0-

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End B2 12-
End A (DB44) End B1 10-core Signal Name
core
17 3-core - E1_TX1+
18 3-core shielding - E1_TX1-
31 4-core - E1_RX1+
32 4-core shielding - E1_RX1-
16 5-core - E1_TX2+
1 5-core shielding - E1_TX2-
2 6-core - E1_RX2+
3 6-core shielding - E1_RX2-
21 7-core - E1_TX3+
22 7-core shielding - E1_TX3-
6 8-core - E1_RX3+
7 8-core shielding - E1_RX3-
19 9-core - E1_TX4+
20 9-core shielding - E1_TX4-
4 10-core - E1_RX4+
5 10-core shielding - E1_RX4-
25 - 1-core E1_TX5+
26 - 1-core E1_TX5-
shielding
10 - 2-core E1_RX5+
11 - 2-core E1_RX5-
shielding
8 - 3-core E1_TX6+
9 - 3-core E1_TX6-
shielding
23 - 4-core E1_RX6+
24 - 4-core E1_RX6-
shielding
12 - 5-core E1_TX7+
13 - 5-core E1_TX7-
shielding
27 - 6-core E1_RX7+
28 - 6-core E1_RX7-
shielding
43 - 7-core E1_TX8+
44 - 7-core E1_TX8-
shielding
42 - 8-core E1_RX8+

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End B2 12-
End A (DB44) End B1 10-core Signal Name
core
41 - 8-core E1_RX8-
shielding
14 - 9-core E1_TX9+
15 - 9-core E1_TX9-
shielding
29 - 10-core E1_RX9+
30 - 10-core E1_RX9-
shielding
40 - 11-core E1_TX10+
39 - 11-core E1_TX10-
shielding
38 - 12-core E1_RX10+
37 - 12-core E1_RX10-
shielding

Plugging „ End A of the cable is connected to the identification positions


Positions E1 1-10, E1 11-21 and E1 22-32 on the RDTB rear board,
and E1 1-11 and E1 12-16 on the RSPB rear board.
„ End B of the cable is connected to distribution shelf of the
customer or directly connected to the opposite end.

120 Ω E1 Trunk Cables


Purpose The 120 Ω E1 trunk cable implements the 120 Ω balanced
transmission connection of external 2M interfaces of the
switching system.
Structure In most cases, the 120 Ω E1 trunk cable adopts three 16-core
120 Ω PCM cables. Each cable provides 11 pairs of E1 cores.
Figure 109 shows the structure of E1 cable.

FIGURE 109 120 Ω E1 CABLE STRUCTURE

Direction C

End B1
Label

C
End B2
End B3

End A

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Note: The End A connector of the cable adopts the plastic


pressure form, whereas end B connector of the cable is crimped
with a special tool, which should be reliable and correct.
„ End A of the cable is DB44 connector.
„ The connector of end B is made on-site according to the
distribution shelf of the customer.
Connection The connection relation of both ends is shown in Table 34.
Relation of
Both Ends TABLE 34 CORE LIST TABLE OF THE 120 Ω E1 CABLE

Pin Color End Core


Signal
Number at Spectrum B Sequence at
Name
End A End B
E1_TX0+ 36 Blue (Red 1) B1 1 (OUT0)
E1_TX0- 35 Blue (Black 1)

E1_RX0+ 34 Pink (Red 1) 2 (IN0)


E1_RX0- 33 Pink (Black 1)

E1_TX1+ 17 Green (Red 1) 3 (OUT1)


E1_TX1- 18 Green (Black 1)

E1_RX1+ 31 Yellow (Red 1) 4 (IN1)


E1_RX1- 32 Yellow (Black 1)

E1_TX2+ 16 Grey (Red 1) 5 (OUT2)


E1_TX2- 1 Grey (Black 1)

E1_RX2+ 2 Blue (Red 2) 6 (IN2)


E1_RX2- 3 Blue (Black 2)

E1_TX3+ 21 Pink (Red 2) 7 (OUT3)


E1_TX3- 22 Pink (Black 2)

E1_RX3+ 6 Green (Red 2) 8 (IN3)


E1_RX3- 7 Green (Black 2)

E1_TX4+ 19 Blue (Red 1) B2 9 (OUT4)


E1_TX4- 20 Blue (Black 1)

E1_RX4+ 4 Pink (Red 1) 10 (IN4)


E1_RX4- 5 Pink (Black 1)

E1_TX5+ 25 Green (Red 1) 11 (OUT5)


E1_TX5- 26 Green (Black 1)

E1_RX5+ 10 Yellow (Red 1) 12 (IN5)


E1_RX5- 11 Yellow (Black 1)

E1_TX6+ 8 Grey (Red 1) 13 (OUT6)


E1_TX6- 9 Grey (Black 1)

E1_RX6+ 23 Blue (Red 2) 14 (IN6)

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Pin Color End Core


Signal
Number at Spectrum B Sequence at
Name
End A End B
E1_RX6- 24 Blue (Black 2)

E1_TX7+ 12 Pink (Red 2) 15 (OUT7)


E1_TX7- 13 Pink (Black 2)

E1_RX7+ 27 Green (Red 2) 16 (IN7)


E1_RX7- 28 Green (Black 2)

E1_TX8+ 43 Blue (Red 1) B3 17 (OUT8)


E1_TX8- 44 Blue (Black 1)

E1_RX8+ 42 Pink (Red 1) 18 (IN8)


E1_RX8- 41 Pink (Black 1)

E1_TX9+ 14 Green (Red 1) 19 (OUT9)


E1_TX9- 15 Green (Black 1)

E1_RX9+ 29 Yellow (Red 1) 20 (IN9)


E1_RX9- 30 Yellow (Black 1)

E1_TX10+ 40 Grey (Red 1) 21 (OUT10)


E1_TX10- 39 Grey (Black 1)

E1_RX10+ 38 Blue (Red 2) 22 (IN10)


E1_RX10- 37 Blue (Black 2)

Plugging „ End A of the cable is connected to the identification positions


Positions E1 1-10, E1 11-21, and E1 22-32 on the rear board RDTB,
and E1 1-11, E1 12-16 on the rear board RSPB.
„ End B of the cable is connected to distribution shelf of the
customer or directly connected to the opposite end.

OMC Ethernet Cables


Purpose The OMC network cable enables the OMP board to introduce the
external background Ethernet network.
Structure The cable adopts the FTP super category-5 shielding data cable.
Both ends of the cable are the 8P8C straight crimping shielding
plugs.
The cable structure is shown in Figure 110.

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FIGURE 110 OMC ETHERNET CABLE STRUCTURE

Label
Label

10 10
End B

End A

Connection Usually, the direct connecting cable is adopted. The connection


Relation of both ends of the OMC network cable is shown in Table 35.

TABLE 35 CORRESPONDING CONNECTION OF ETHERNET CABLE

End A End B Signal Name Cable Color


1 1 Tx+ White and orange
2 2 Tx- Orange
3 3 Rx+ White and green
4 4 - Blue
5 5 - White and blue
6 6 Rx- Green
7 7 - White and brown
8 8 - Brown

Plugging „ End A is physically located at the silkscreen identifier OMC2


Positions on the RMPB rear board.
„ End B provides external Ethernet RJ45 male interface.

IP Access Cables
Purpose The IP access cable is used for the external Ethernet access of
the MNIC physical board to provide the external IP interface.
Structure The cable adopts the FTP super category-5 shielding data cable.
Both ends of the cable are the 8P8C straight crimping shielding
plugs.
Figure 111 shows its structure.

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FIGURE 111 IP ACCESS CABLES STRUCTURE

l ebaL
Label

End B

End A

Connection Usually, the direct connecting cable is adopted. The connection


Relation of relation of both ends is shown in Table 36.
Both Ends
TABLE 36 CONNECTION RELATION OF BOTH ENDS

End A End B Signal Name Cable Color


1 3 Tx+ White and orange
2 6 Tx- Orange
3 1 Rx+ White and green
4 4 - Blue
5 5 - White and blue
6 2 Rx- Green
7 7 - White and brown
8 8 - Brown

Plugging „ The end A is physically located at the silkscreen identifier FEn


Positions (n=1~2) on the SIPI rear board.
„ The end B provides external Ethernet RJ45 male interface for
accessing a router or a HUB.

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Chapter 8

Alarm System Installation

Overview
Introduction This chapter introduces the procedure for installing the alarm
system.
Contents This chapter contains the following sections.

Section Page No.


Monitoring System 169
Alarm System 177

Monitoring System
Overview
Introduction This section introduces the monitoring system.
Contents This section includes the following topics.

Topic Page. No
Monitoring System Composition 170
Environment Monitoring System Cables 171
Smog Sensor 172
Hygrothermal Sensor 173
Infrared Sensor 174
Entrance Control Sensor 176

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Monitoring System Composition


Components The monitoring system consists of PWRD, PWRDB, smog sensor,
infrared sensor, hygrothermal sensor, and entrance control
sensor.
Functions The PWRD board, which is in the power distribution shelf,
processes the alarming signals. When -48V power exception
occurs, such as over-voltage, under-voltage, power failure, fan
abnormality, smog signal, illegal intrusion signal, or
temperature/humidity threshold-crossing signal appears in the
system working environment, an alarm instruction is generated
by the corresponding indicator on the power distribution shelf
panel, meanwhile, this signal is sent to the RMPB board
(corresponding rear board of the OMP) through the RS485
interface, or background server.
The PWRDB board is used to provide an interface for the PWRD
board to accessing the environment monitoring signals of the
system. The PWRDB board is located at the back of the power
distribution shelf. Its interfaces are shown in Figure 112. Its
external interfaces are shown in Table 37.

FIGURE 112 POWER DISTRIBUTION SHELF BACK

TABLE 37 PWRDB BOARD INTERFACES

Interface Connector Purpose


1 environment DB25 Leading in monitoring signals of
monitoring and infrared sensor, hygrothermal
equipment room sensor, smog sensor, and
entrance control equipment room entrance
interface control sensor
1 cabinet entrance DB9 Leading in monitoring signals of
control sensor the cabinet front/back door
interface entrance control sensor
4 fan monitoring RJ45 Lead in the fan monitoring
interfaces signal (Cabinet-top fan and fan
shelf)

Installation Both the PWRD board and the PWRDB board in the alarm system
are already installed in the power distribution shelf before
delivery. They need not to be installed onsite.

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Environment Monitoring System


Cables
Functions The PWRDB board provides the outgoing signals of the DB25
connector. The monitoring cable H-MON-009 leads the
monitoring signals to the cabinet top. Equip sensors as required
during the installation of the rack.
Structure The terminal of the monitoring signal cable, H-MON-009, at the
PWRDB side is DB25. The terminal to connect sensors has five
DB9 interfaces for connecting different sensors. Figure 113
shows the structure of H-MON-009 cable structure.

FIGURE 113 H-MON-009 CABLE

Label End B1

Label End B2
Label

Label End B3

End A

Label End B4

Label End B5

Table 38 shows the corresponding relation between each port of


the H-MON-009 cable and the sensor.

TABLE 38 CORRESPONDING CONNECTION RELATION

End B ID Corresponding Sensor


B1 Equipment Room Entrance Control Sensor
B2 Infrared Sensor
B3 Hygrothermal Sensor
B4 Smog Sensor
B5 Reserved

Installation Plug end A of the cable at the DB25 jack on the PWRDB board.
Lead out end B of the cable from the cabinet top, and then fix
the cable on the cabinet. Equip sensors as required.

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Note: Do not miss the plastic sheath of each socket of cable


end B, if the sensor cable is not required.

Smog Sensor
Installing The smog sensor is ceiling-mounted, and it is better to install it
Overview right over the top of the cabinet.
Cable The smog sensor cable consists of the sensor, with its cable
Structure structure shown in Figure 114.

FIGURE 114 STRUCTURE OF A SMOG SENSOR CABLE

Φ104

47

97
45

4.5

1 4
2.25
2

Steps To install the infrared sensor, perform the following steps.


1. Drill two Φ 6 holes (to a depth suitable for placing the plastic
expansion bolts, which is recommended to be no less than
30 mm) on the wall. Two holes are 97 mm apart, and the
line between the centers of the two holes should be vertical
to the floor.
2. Insert the plastic expansion bolts into the two holes, and
hammer them fully into the holes with proper force.

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3. Take down the base from the smog sensor, put two M4
screws through the two holes on the base and screw them
into the two plastic expansion bolts on the wall.
4. Connect one DB9 connector of the smog sensor to the end
B4 of the H-MON-009 of the external monitoring cable.
END OF STEPS

Hygrothermal Sensor
Installation The hygrothermal sensor is ceiling-mounted. If it is inconvenient
Overview to do so, mount on the wall of the equipment room. In principle,
it is better to install the hygrothermal sensor close to the cabinet.
Cable Figure 115 shows the installation dimensions.
Structure
FIGURE 115 INSTALL ATION OF HYGROTHERM AL SENSOR
44

4
85.6

Φ6

30 60
85.6

Steps To install a hygrothermal sensor, perform the following steps.


1. Drill two Φ 6 holes (to a depth suitable for placing the plastic
expansion bolts, which is recommended to be no less than
30 mm) on the wall. Two holes are 67 mm apart, and the
line between the centers of the two holes should be vertical
to the floor.
2. Insert the plastic expansion bolts into the two holes, and
hammer them fully into the holes with proper force.
3. Rotate the M4 screw into the two plastic expansion bolts on
the wall, but not to the end. The distance between the cap of
screw and the wall is about 10 mm.
4. Connect the DB9 male connector of end A of the
hygrothermal sensor to end B3 of the external monitoring
cable of the POWRDB. Connect the DB9 female connector of
end B to the sensor. Figure 116 shows the structure of the
sensor cable.

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FIGURE 116 HYGROTHERMAL SENSOR CABLE

5. Insert the two hardy holes at the back of the hygrothermal


sensor to the two caps of screws. Slightly haul the sensor
downward to make sure that it is hung on the screws.
END OF STEPS

Infrared Sensor
Installing The infrared sensor should be installed on the upper corner of
Overview the equipment room wall, thus to sense the persons entering the
equipment from both the window and the door.
Figure 117 shows the installation position of the infrared sensor.

FIGURE 117 INSTALL ATION POSITION OF THE INFRARED SENSOR


.

Note: The infrared sensor mentioned in this topic is just


one of the multiple types available. The actual structure of the
infrared sensor on the site may be different, please follow the
instructions of its specifications to install it.

Structure Figure 118 shows the structure of an infrared sensor.

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FIGURE 118 STRUCTURE OF AN INFRARED SENSOR CABLE

Cable
Reserved Outlet
Hole

81.7 mm
Reserved
Hole

Cable
Outlet

Steps To install an infrared sensor, perform the following steps.


1. Drill two Ф 6 holes on the wall at a depth equivalent to the
length of the plastic expansion bolt (preferably not less than
30 mm).
NOTE: Two holes are 81.7 mm apart, and the line
connecting the center of two holes is vertical to the ground.
2. Put plastic expansion bolts into the two holes and use a
hammer to gently hammer them completely into the holes.
3. Remove the base from the infrared sensor, and put two M4
screws through the two holes on the base and screw them
into the plastic expansion bolt bushes embedded in the wall.
4. Wedge the infrared sensor to the base. One end of the
sensor is a DB9 connector, as shown in Figure 119. Connect
the DB9 male connector to end B2 of external monitoring
cable of the PWRDB.
NOTE: The infrared sensor is wired in the factory. During the
on-site installation, it is only required to lay a metallic or PVC
fire-resistant tube for the wires.

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FIGURE 119 INFRARED SENSOR COMPONENTS

END OF STEPS

Entrance Control Sensor


Overview An entrance control sensor can provide monitoring at most five
sets of equipment rooms, with the number configurable on a
need basis.
Cable Figure 120 shows the structure of an entrance control sensor.
Structure
FIGURE 120 STRUCTURE OF AN ENTRANCE CONTROL SENSOR CABLE

Label End B1

Label End B2
Label

Label End B3
Label End B4

End A

Installation „ Connect end A of the entrance control sensor to end B1 of


the PWRDB external monitoring cable.
„ Connect end B with corresponding door magnetic switch.

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Alarm System
Overview
Introduction This section introduces the alarm system.
Contents This section includes the following topics.

Topic Page. No
Alarm System Components 177
Alarm Box Introduction 178
Installing an Alarm Box 179
Installing Cables Connected with an Alarm Box 181

Alarm System Components


Overview The alarm system is used to know the exceptions of the
equipment. When the communication equipment occur an
exception, or the system is in abnormal status for some reasons,
the equipment sends the alarm information to the background
server for the engineer to view current or history alarms.
Meanwhile, the server sends the alarm information to the alarm
box. The alarm box gives audible and visual alarms according to
different severities, and sends the alarm message to specified
mobile phone.
Components The alarm system mainly consists of the alarm server (usually
OMC server) and the alarm box, as shown in Figure 121.

FIGURE 121 ALARM SYSTEM

„ The alarm server can specify the alarm levels of the alarming
short message to the alarm box, and the mobile number for
receiving the short message.
„ The alarm server sends the alarm message to the alarm box
through the TCP/IP protocol, and then the MS module in the
alarm box sends the short message to the specified number.

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„ The alarm information displays on the screen, accompanied


by the alarm indicator and the alert tone.

Alarm Box Introduction


Overview Connecting to the alarm server through the HUB for network
connection, the alarm box receives alarming data information
from the server. It also gives audible and visual alarms
according to different severities, and displays the alarm
information through the LCD screen.
Functions „ Sending alarm short messages: The alarm box sends the
current alarm information to the mobile phone of the
specified carrier personnel.
„ Alarming tone: The alarm box uses Chinese/English tone or
buzz for alarming. When using the sound of a buzzer for
alarming, the alarm level of the current alarm is indicated by
alarming tone with different durations.
„ Alarming indicator: The alarm box lightens different
indicators (red, blue, yellow, and green) according to
different alarm levels.
„ LCD displaying: After the alarm box receives alarm
information from the alarm server, the engineer can view the
history alarms by pressing buttons or from the display screen
(at most 10 pieces of alarm information can be reserved),
and configured the working parameters for the alarm box.
„ Transferring early warning information: the alarm box
transfers the data (such as alarm data, early warning data)
from the alarm server to the early warning center, thus the
maintenance personnel can know, analyze and troubleshoot
the foreground faults.
„ Extension function: The alarm server can access the not only
near-end alarm boxes (in the same network section with the
alarm server) but also the remote alarm boxes in different
network sections by adding routes on the alarm box. In this
way, the alarm box can be placed in the office room, which is
more flexible.
„ Multi-office-in-one: One alarm box can simultaneously
connect with up to five background servers that usually are
not within the same network section. Therefore, this function
needs to coordinate with the extension function.
„ Detecting and reporting network storm: the engineer sets
the threshold for the network storm according to actual
network status, thus to avoid the network congestion caused
by the data broadcast.
Technical „ Dimensions: 310 mm × 220 mm × 58 mm (Length × Width
Parameter × Depth)
„ Power supply: -48V DC

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„ Power: 25 W
„ Interface: 1 RJ-45 network interface and 1 standard 9-line
serial port

Installing an Alarm Box


Purpose The alarm box is installed in a control room or an office room for
providing alarm information with different severities. The alarm
box should be installed in an outstanding location, so that the
alarm can be seen or heard easily. It is mounted on the wall
about 1.5 m above the floor to facilitate operations on it.
Prerequisite „ Tools and meters are ready.
„ The position of installing the alarm box is determined.
„ The hook board is removed from the back of the alarm box.
Steps 1. Mark installation holes on the wall with the hook board, or
mark lines according to the dimensions shown in Figure 122.
2. The alarm box should be installed about 1,500 mm above
the ground, and the lines should be parallel to the ground
surface or wall surface.
3. Drill four 40mm-deep φ8 holes at marked places.
4. Insert the plastic expansion bolts into the holes, and hammer
them fully into the holes with proper force.
5. Fix the hook plate to the wall with four M5 sunk head wood
screws, as shown in Figure 122.

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FIGURE 122 MOUNTING A HOOK PLATE

1
2
0
12
3
4- 8 4

140

Labels Description
1 Φ8 hole
2 Plastic expansion bolts
3 Hook plate
4 Sunk head wood screws M5

6. Aim the hook holes at the back of the alarm box at the
hangers of the hook plate, and hang the alarm box onto the
hangers, as shown in Figure 123 and Figure 124.

FIGURE 123 INSTALLING AN ALARM BOX 1

1. Hook Holes on the alarm box

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FIGURE 124 INSTALLING AN ALARM BOX 2

Labels Description
1 Hook plate of the alarm box
2 Alarm box

7. Lock the alarm box so that it cannot be taken down from the
hook plate.
END OF STEPS

Installing Cables Connected with an


Alarm Box
Purpose The power cable and signal cable should have a jacket, and are
fixed the jacket on the wall. The cable layout should be neat and
pleasant. The cable is bent smoothly at the turning point. Do not
strain the cable to avoid damage to it.
Prerequisite „ The alarm box is installed completely.
„ Both power cable and signal cable are installed completely
based on the equipment layout.
Steps 1. One end of the direct-connecting network cable with RJ-45
connectors is plugged into the network interface on the
alarm box. The other end is connected with the network
interface of the alarm server or the LAN HUB port where the
alarm server is located.
2. One end of the power cable with an aviation socket male
connector is plugged into the alarm box. The other end of it
is connected to the -48V DC power supply of the DC power
distribution cabinet or the service cabinet.
The structure of the alarm box structure is shown in Figure
125.

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FIGURE 125 POWER CABLE OF AN AL ARM BOX

1
A 2 3

Labels Description
1 Three-core aviation plug
2 Blue cable
3 Black cable
4 Label

3. Install the PVC wiring trough based on the installation


position and cabling of the alarm box.
f If the cables go to the same destination (such as in a
cabinet) at the other end, install the PVC wiring trough
along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in
cable racks); or, install the PVC cable chute along the
wall to the floor, and then run the cables through the
cable trough under the raised floor into the cabinet
(cabling under the raised floor, in which case the cable
trough is optional).
f If the other ends of these cables are not at the same
position, divide these cables at proper location and
enclose them in independent narrower PVC cable trough,
and then lay them along the cable troughs along the wall
or under the floor.
4. Install the power cable and network cable in the PVC wiring
trough, and then cover the trough.
END OF STEPS

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Chapter 9

Background System
Installation

Overview
Introduction This chapter introduces the procedure for installing the
background system.
Contents This chapter contains the following topics.

Topic Page No.


Background System Composition 183
Instances for Background System Networking 184
Connecting Line between OMP and HUB 186
Connecting Line between Background Server and HUB 186
Connecting Line between Background Client and HUB 186
Environment Requirements 186
Installation Requirements 187

Background System Composition


Description The background system consists of:
„ Server
„ Client.
Connecting The connecting modes of the server and client are as follows:
Mode
„ The local client performs communication with LAN and server;
„ The remote client accesses the server via remote networking.
Connecting The connecting equipment for the network connection between
Equipment the background system and the foreground boards, or between

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the background system and the higher-level Network


Management Center (NMC) are as follows:
„ The hub is used for local networking.
„ The router and transmission equipment are used for remote
networking.

Instances for Background System


Networking
Introduction Generally, the background system networking is divided into the
local networking and the remote networking.
Local Under the local networking conditions, the HUB serves as the
Networking center of the background networking to form the star topological
Instance structure, as shown in Figure 126

FIGURE 126 LOCAL NETWORKING

HUB

R R
M M
Background P P
terminal B B

MSCS
Background
terminal
Background Network
server cable

In this instance, there are two background clients, one


background server and active and standby RMPB. All of them are
connected with the HUB trough network cable respectively.
Remote Figure 127 shows the connecting mode of the remote
Networking networking.
Instance

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FIGURE 127 REMOTE NETWORKING MODE

HUB HUB HUB

R R
M M
P P
B B
Background
terminal Background Background server
terminal MSCS

Router Router Router

Network
Transmission Cable
network Transmissi
on cable

As shown in Figure 127, the switching equipment, the


background server and background client belong to different
LANs.
At the switching equipment side:
„ Both active and standby RMPBs are connected with the HUB
through the network cable.
„ The router is connected with the HUB through the network
cable.
„ The router is connected with the transmission network
through the transmission cable.
At the background server side:
„ The background server is connected with the HUB through
the network cable.
„ The router is connected with the HUB through the network
cable.
„ The router is connected with the transmission network
through the transmission cable.
At the background client side:
„ The background client is connected with the HUB through the
network cable.
„ The router is connected with the HUB through the network
cable.
„ The router is connected with the transmission network
through the transmission cable.

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Connecting Line between OMP and


HUB
Purpose The backplane RMPBs of both the active and standby OMPs have
a respective network cable to connect to the hub for the
foreground-background communication.
Cable The cable is the standard straight-through network cable.
Connection
„ Cable end A is located physically at the silkscreen identifier
OMC2 on the corresponding rear board RMPB of the OMP
board.
„ Cable end B provides standard RJ45 male interface to
connect the background hub or router.

Connecting Line between


Background Server and HUB
Purpose Connect the background server and hub (or router).
Cable The cable is the standard straight-through network cable.
Connection
Both ends of the network cables are the Ethernet RJ45 male
interface, connecting the background server and the hub (or
router) respectively.

Connecting Line between


Background Client and HUB
Purpose Connect the background client and hub (or router).
Cable The cable is the standard straight-through network cable.
Connection
Both ends of the network cables are the Ethernet RJ45 male
interface, connecting the background client and the hub (or
router) respectively.

Environment Requirements
„ The background computers should be fixed in the O&M room
according to the design layout, and cannot be arranges or
moved randomly.
„ The background computers should be free from direct
sunshine and electromagnetic interference and far away from
heat source or damp locations.

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„ A secure computer desk with proper size is required for each


computer before the computer installation. Or special service
rack is to be prepared.
„ UPS is required for every computer, installed according to
the instructions of the manufacturer.

Note: For the arrangement of the terminal equipment and


the installation of such equipment as a printer, refer to
corresponding equipment manuals.

Installation Requirements
„ The computer parts, such as system case, display screen,
and mouse, should be arranged uniformly and in order.
„ Labels are necessary for the computer system case and
display screen to indicate the use of the computer.
„ The auxiliary devices, such as monitor and printer, should be
securely connected to the computer chassis with screws
tightened.
„ The cables behind the computers should be arranged and
bound in order, without twists and with proper allowance.

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Chapter 10

Board Installation

Overview
Introduction This chapter introduces the procedure for installing or replacing
a board.
Contents This chapter contains the following topics.

Topic Page No.


Board Installation Flow 189
Precautions 190
Installing a Board 191
Unplugging a Board 193
Replacing a Board 195

Board Installation Flow


Figure 128 shows the flow of installing a board.

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FIGURE 128 BOARD INSTALLATION FLOW

Start

Each panel Each functional


component PCB board

Assembly upper,
lower, and
vertical
reinforced poles
and sleeves

Fixation of all panel


components and
functional PCB boards

Verifiction

End

Precautions
Hot Plugging To avoid damages to the boards, try best to avoid hot
plugging/unplugging the boards.
Anti-static Notes: If it is necessary to plug/unplug the boards, put on
antistatic wrist straps before operation.
Precautions During the process of plugging/unplugging a board, the upper
and lower spanners should be operated synchronously.
During the board installation, if the board cannot be pushed into
the right position with the board spanner, then draw out the
board and check the following items:
„ Board installation slot is consistent with the required slot.
„ Board deviates from the rail.
„ Pins of the backplane connector are bent or damaged.

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Installing a Board
Purpose Perform this procedure to install a board.
Prerequisite „ The hardware installation preparation is complete.
„ Have read Precautions.
Steps 1. Unlock the upper and lower extractor spanner of the board.
Hold the spanner with both hands to wrench the extractor to
a certain degree and then gently push the board along the
corresponding rail into the upper or lower slot of the
standard 8U shelf, as shown in Figure 129.

FIGURE 129 PLUGGING IN BOARD (STEP 1)

2. Push the board along the rail gently to the outlet of the
extractor until it enters the square slot beside the upper and
lower holders of the shelf, as shown in Figure 130.

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FIGURE 130 PLUGGING IN BOARD (STEP 2)

3. After the board connector contacts the backplane connector,


rotate the extractor spanner inward to move the board to the
right position. The kata sound from the extractors indicates
that the extractors are locked in the right position and hung
by the spanner pothook, as shown in Figure 131.

FIGURE 131 PLUGGING IN BOARD (STEP 3)

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4. Use a straight screwdriver or a cross screwdriver to tighten


the captive screws on the upper and lower extractors, as
shown in Figure 132.

FIGURE 132 PLUGGING IN BOARD (STEP 4)

END OF STEPS
Result The board installation operation conforms to the requirements
and the board is in good condition.

Unplugging a Board
Purpose Perform this procedure to unplug a board.
Prerequisite „ The hardware installation preparation is complete.
„ The board to be unplugged is installed on the shelf correctly.
Steps 1. Use a straight screwdriver or a cross screwdriver to loosen
the captive screws on the upper and lower extractors.
2. Press their unlocking buttons to unlock the extractors, as
shown in Figure 133.

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FIGURE 133 PRESSING THE UNLOCKING BUTTON

3. Turn the extractor spanner outside with hands to make the


extractors completely come off the beam slot after the panel
indicator ENUM is ON, as shown in Figure 134.

FIGURE 134 ROTATING EXTRACTOR SPANNER

4. Draw out the boards slowly along the upper and lower rails
of the standard 8U shelf until they are completely off the
rails, as shown in Figure 135.

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FIGURE 135 DRAWING OUT BOARD ALONG THE RAILS

END OF STEPS
Result The board unplugging operation conforms to the requirements
and the board is in good condition.

Replacing a Board
Purpose Perform this procedure to replace a board.
Prerequisite „ The hardware installation preparation is complete.
„ The board to be replaced is installed on the shelf correctly.
„ The board to be used is in good condition.
Steps 1. Unplug the board to be replaced from the shelf. For the
operation, refer to Unplugging a Board.
2. Install the new board into the shelf. For the operation, refer
to Installing a Board.
END OF STEPS
Result The board replacement operation conforms to the requirements
and the board is in good condition.

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Chapter 11

Hardware Installation
Check

Overview
Introduction This chapter introduces the requirements for checking the
hardware installation of the ZXWN MSCS system.
Contents This chapter contains the following topics.

Topic Page No.


Checking Cabinet Layout 197
Checking Cabinet Installation 198
Checking Power Cable Connection and Wiring 198
Checking Intra-Cabinet Cable Connection and Wiring 199
Checking Inter-Cabinet Cable Connections and Wiring 199
Checking Outdoor Cable Connections and Wiring 200
Checking Alarm Box Installation 200
Checking Sensor Installation 200
Checking Maintenance Terminal Installation 201
Checking Other Hardware Installation 201

Checking Cabinet Layout


Criteria „ The main walkway side between each cabinet column must
be flush in a straight line, with the maximum error 5 mm.
„ The neighboring cabinets in the same row should contact
each other with the gap less than 3 mm.
„ The front side of the cabinets in the same row should be on
the same vertical plane, without significant bumps.

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„ The tops of the cabinets of the same size should be in the


level, with the variation less than 3 mm.
„ There must be at least 1.5 m of open space before the
cabinet to allow opening and maintenance.
„ In case of multiple rows of cabinets, the front face of the first
row of cabinets should face the operation & maintenance
console.
„ Two cabinet rows should face the same direction with a
spacing less than 1.2 m.
„ The sides of the cabinet rows must be at least 1 m away
from the walls (at the debugging side, the spacing must be
1.2 m).

Checking Cabinet Installation


Criteria „ The cabinet must be installed vertically. The horizontal and
vertical deviations are not greater than 3 mm.
„ No accessories on the cabinet should have fell off or been
damaged. No paints should have been peeled off or
scratched. Otherwise, where paints are peeled off or
scratched, the relevant parts must be repainted. In addition,
all the labels must be present and legible. The captive screws
must be screwed up. The protrusion and height of the same
type of screw caps should be identical.
„ The cabinet installation should be reinforced for quakeproof
purposes. If necessary, use expansion bolts to fix the
cabinets to the ground.
„ PCBs should be in good contact, and easily pluggable. The
surfaces of the PCBs are flat after being plugged in the slots.

Checking Power Cable Connection


and Wiring
Requirements „ To connect the power cables or ground cables to the
connection terminals, use the pliers to shape the cables as
wiring. The wiring should be flat and straight and the
bindings are orderly. In cabling, the cable connected to the
connection terminal farther from the cabling end should be
deployed at the outer side. The cable connected to the
connection terminal nearer to the cabling end should be
deployed at the inner side.
„ The cables in rack should be bound separately without being
mixed with other cables. The same rule also applies to the
cables in troughs or ditches. The power cables and grounding
cables should go through the racks on two sides of the

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cabinet and be fixed on the inner sides of the racks. The


cable ties should be located outside the racks.
„ The contact surface of the power cable lug should closely fit
the cabinet connector board smoothly and tightly. The power
leading-in method should be consistent with the wring
method. That is, in case of upward cabling, the power cable
should be led in and connected at the cabinet top; and in
case of downward cabling, the power cable should be led in
and connected at the cabinet bottom. If the cabinet does not
conform to the requirements, the cable connections should
be modified.
„ Intermediate connectors or welding points are not allowed
for power cable extension.

Checking Intra-Cabinet Cable


Connection and Wiring
Requirements „ Each cable is connected to the right position specified on its
label. The cabling is smooth, without any crossing. The
cables are bound neatly with cable ties.
„ The wiring directions are clear. Power supply cables, bus
cables and signal cables should be laid separately. Cables in
the same direction should be bound together neatly. Try not
to make them cross. The cable ties are spaced evenly.
„ The both ends of the cables are labeled clearly. The
connection places should be secure and in good contact. The
cable bending positions are not sharp, so that the cables are
not over stretched at the root and connectors.
„ The cables connected to the upper part of the backplanes
should be wired along the upper cable trough. The cables
connected to the lower part of the backplanes should be
wired along the lower cable trough.
„ The non-shielded network cables should be separated from
the power cables in cabling. The network cables should not
be bound too tight and bent too sharp.

Checking Inter-Cabinet Cable


Connections and Wiring
Requirements „ The cables should be laid between the cabinets according to
the design and construction requirements, orderly and
rationally.
„ The both ends of the cables are labeled clearly to identify
connecting relation of both ends.

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„ The cable connector places are secure and in good contact.


„ The cable bending positions are not sharp, so that the cables
are not tensioned at the root and connectors.
„ The cable ties should be evenly distributed and are not too
tight or too loose.
„ All the network cable connectors should conform to the same
specification.

Checking Outdoor Cable


Connections and Wiring
Requirements „ Cable racks should be used in outdoor wiring. All the cables
should be bound tightly on the cable racks.
„ When the power supply cables and signal cables are laid in
parallel, they should be bound separately at an ample
spacing.
„ Water-proof and anti-sunburn measures should be taken.
„ The holes where the cables go through should all be sealed.

Checking Alarm Box Installation


Requirements „ The alarm box should be installed in an outstanding location
so that the alarm can be seen or heard easily.
„ It should be installed at a proper height for the convenience
of the operations on it.
„ The power cables and network cables connecting the alarm
box are laid in the cable trough, no cable outside.
„ The alarm box should be firmly installed.
„ When multiple alarm boxes are installed side by side, eye-
catching labels (indicating what equipment the corresponding
alarm boxes belong to) must be pasted to differentiate the
alarm boxes.

Checking Sensor Installation


Requirements „ The infrared sensor should be installed at a proper position
to be able to cover all key entrances of the equipment room.
„ The temperature/humidity sensor should be installed at a
proper position less than 1 m away from the cabinet.
„ The smog sensor should be installed on the ceiling above the
cabinet.

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Checking Maintenance Terminal


Installation
Requirements „ The maintenance terminal should be isolated from the main
equipment during the installation. Glass wall may be used for
the isolation.
„ They should be identified with labels according to their types.
„ At least one of them should be equipped with a Modem that
can be connected to the near telephone line for the remote
maintenance.

Checking Other Hardware


Installation
Requirements „ Labels are complete, correct and clear.
„ The circuit boards should be installed in the correct positions
and none should be missing.
„ All the select switches and control switches of the equipment
should be on their specified initial position.
„ Working ground, protection ground and lightning protection
ground of the cabinet equipment are grounded all right, and
the ground resistance meets the technical requirement.
„ Fuses meet the rated nominal requirements.
„ The backplane pins are not bent or shorted.
„ No short-circuit exists between the positive and negative
power supplies.

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Chapter 12

Power-On and Power-Off

Overview
Introduction This chapter introduces the operation procedure of power-on and
power-down, and describes the fault handling about the power-
on and power-down.
Contents This chapter contains the following topics.

Topic Page No.


Checking before Powering on 203
Cold Starting 204
Powering on MSCS 205
Powering off MSCS 205

Checking before Powering on


Check Items Table 39 shows the check items before powering on.

TABLE 39 CHECK ITEMS BEFORE POWER-ON

Test Item Contents


Quantity of boards Determine the number of the boards according
to the system configuration list.
Board faceplate According to different boards, check whether
the board faceplate indicator is firm, whether
the button and the switch are reliable, whether
the board interfaces (network interface and
optical interface) are reliable, and whether
there is any contact problem.

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Test Item Contents


Rear board of a Check whether the rear board of the board
board connected with the backplane is crimped
reliably, and at the same time whether the pin
holes are clean without clogging. Rule out
hidden faults here.
Board jumper and For different boards, check whether the internal
DIP switch jumpers and DIP switches (if any) of the board
are in correct positions.
Board components Check the components on the board visually to
make sure there is no open solder point and
dry-solder-joint.
Board fasteners Check the board fasteners to make sure there is
no loosened point or improper connection.
Short-circuit of Use a multi-meter to measure the ground
board power input resistance of the input end of the –48V power of
end the board to make sure there no short-circuit.

Cold Starting MSCS


Purpose Perform this procedure to cold-start the MSCS.
Prerequisite „ Confirm that all the switches are in the position of OFF.
„ All boards are unplugged or partially seated.
„ The hardware installation check is complete. Refer to
Hardware Installation Check.
Steps 1. Turn on the general power of the DC power distribution box.
If abnormal cases occur, turn off the power immediately and
power on the system after rectification.
2. Turn on the -48 V power supply switch from the DC power
distribution box to the MSCS cabinet.
3. Turn on the two -48 V power supply switches of the MSCS
cabinet power distribution shelf. If abnormal cases occur,
turn off the power immediately and power on the system
after rectification.
4. Turn on the -48 V power supply switch of the shelf filter on
each shelf rearward.
5. Use a multi-meter to measure the -48 V power supply output
by the DC power distribution box, which should meet the
voltage fluctuation range from -57 V to -40 V.
6. Turn off the two -48V power supply switches of the cabinet
power distribution shelf.
7. Plug all boards.

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Chapter 12 Power-On and Power-Off

8. Turn on the switch of the cabinet power distribution shelf. If


abnormal cases occur, turn off the power immediately and
power on the system after rectification.
END OF STEPS
Result The power indicators on each board of the cabinet are on.

Powering on MSCS
Purpose Perform this procedure to power on the MSCS.
Prerequisite „ The hardware installation check is complete. Refer to
Hardware Installation Check.
„ All boards are installed on the corresponding slots correctly.
„ Turn on the general power of the DC power distribution box.
Steps 1. Turn on the -48 V power supply switch from the DC power
distribution box to the MSCS cabinet.
2. Turn on the two -48 V power supply switches of the MSCS
cabinet power distribution shelf. If abnormal cases occur,
turn off the power immediately and power on the system
after rectification.
END OF STEPS
Result The power indicators on each normal board of the cabinet are on.

Powering off MSCS


Purpose Perform this procedure to power off the MSCS in the power-on
status.
Prerequisite Notes: After the power supply is turned off, the system will stop
running and terminate providing the service. Please be careful
with this operation.
Steps 1. Turn off the -48 V power supply switch of the shelf filter on
each shelf rearward.
2. Turn off the two -48 V power supply switch of the power
distribution shelf panel on the cabinet top.
3. At the DC power distribution box side, turn off the -48 V
power output to the cabinet.
END OF STEPS
Result All power supplies are turned off in the correct sequence.

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Chapter 13

Hardware Operation and


Maintenance

Overview
Introduction This chapter introduces the procedure of hardware operation
maintenance.
During the fault processing or equipment overhauling, the
maintenance personnel needs to replace or maintain the parts in
the cabinet. The maintenance personnel must fully estimate the
risks before replacing components. The maintenance personnel
cannot replace the board except that the risk is under
controllable.
Contents This chapter contains the following topics.

Topic Page No.


Replacing a Fan Shelf 207
Replacing Fans in a Fan Shelf 209
Cleaning a Dustproof Shelf 210
Cleaning a Dust Gauze 212

Replacing a Fan Shelf


Purpose The fan shelves have been installed before delivery. If a fan
shelf works abnormally, the maintenance personnel can replace
it according to actual situations.

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Warning: Maintain fan shelves separately, that is, maintain


the fan shelf one by one. In addition, control the maintenance
period of each layer of fan shelf within 25 minutes to ensure
ventilation and heat dissipation of the devices in a cabinet.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
„ The spare parts for replace a fan shelf are ready.
Steps 1. Make sure that the position of the fan shelf being installed in
the cabinet.
2. Disconnect the power cables and monitoring cables on the
backplane of the fan shelf.
3. Remove the captive screws of the fan shelf on the cabinet.
4. Pull out the fan shelf from the cabinet, as shown in Figure
136.

FIGURE 136 FAN SHELF INSTALLATION DIAGR AM

5. Plug the spare fan shelf into the cabinet levely.


6. Fasten the screws at both sides of the fan shelf with a cross
screwdriver.
7. Re-connect the power cable and monitoring cable on the
back of the fan shelf.
END OF STEPS
Result In normal cases, the fans of this fan shelf will start immediately.
The running indicator lights up, without an alarm indication.

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Replacing Fans in a Fan Shelf


Purpose If a fan in a fan shelf is abnormal, replace it directly without
replacing the whole fan shelf.
There are three sets of unit modules in each fan shelf. Each set
of unit modules contain two fans. Blind match can be
implemented. And it is convenient to perform field maintenance
and live replacement.
Every fan set in a fan shelf has a button on the front panel. Pull
out a fan set by pressing down the corresponding button.
Prerequisite Before you begin, please make sure:
„ Tools and meters are ready.
„ Corresponding personnel is present.
„ The spare parts for replace a fan are ready.
Steps 1. Make sure the installation position of the fan shelf whose fan
is to be replaced.
2. Press down the unlock button in the middle of the fan
module to be replaced, as shown in Figure 137. The running
indicator is off.

FIGURE 137 UNLOCK BUTTON OF FAN MODULE SET

3. Pull out the fan module set that supports hot swapping from
the fan shelf, as shown in Figure 138. The fan module set is
shown in Figure 139.

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FIGURE 138 PULLING OUT A FAN MODULE SET

FIGURE 139 FAN MODULE SET

4. Replace the faulty fan in the module set and troubleshoot its
circuit.
5. Plug the normal fan module set in the fan shelf.
6. Push the fan module set to the bottom till it clicks, which
indicates it is locked.
END OF STEPS
Result In normal cases, the fans of this fan module will start
immediately. The running indicator lights up, without an alarm
indication.

Cleaning a Dustproof Shelf


Purpose The cabinet bottom is installed with a dust gauze, which should
be cleaned periodically. Otherwise, the ventilation effect of the
cabinet will be affected.

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Clean the dust gauze every three months or half a year


depending on the operating environment of the equipment room.
For a sealed equipment room with air-conditioning equipment,
clean the dust gauze every half a year. For an equipment room
with poor environment, clean the dust gauze every three months.

Note: Do not push back a wet dust gauze into the mount
bracket.
Prerequisite Before you begin, please make sure:
„ Required tools are ready.
„ Warm water (lower than 40 °C) is ready.
Steps 1. Remove the captive screws of the dustproof shelf on the
cabinet.
2. Pull out the dustproof shelf from the cabinet evenly with two
hands.
3. Prevent the thick dust on the dustproof shelf from falling in
the cabinet, as shown in Figure 140.

FIGURE 140 PULLING OUT A DUSTPROOF SHELF

1 2

Label Description
1 Dustproof shelf
2 Screw

4. Disassemble the dustproof shelf, and take out the dust gauze.
5. Clean the dust gauze with warm water (lower than 40 °C),
and then dry it by airing or with a tumble dryer.
6. Put the dust gauze in the dustproof shelf.
7. Plug the dustproof shelf into the cabinet, and fasten it with
screws.
END OF STEPS

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Cleaning a Dust Gauze


Purpose The front/rear doors of the cabinet are installed with dust gauzes,
which should be cleaned periodically. Otherwise, the ventilation
effect of the cabinet will be affected.
Clean the dust gauze every three months or half a year
depending on the operating environment of the equipment room.
For a sealed equipment room with air-conditioning equipment,
clean the dust gauze every half a year. For an equipment room
with poor environment, clean the dust gauze every three months.
Prerequisite Before you begin, please make sure:
„ Required tools are ready.
Steps 1. Open the door lock, and open the door.
2. Press the adjustable wrenches on the plastic dust gauze in
the direction shown in Figure 141 till the bosses are off the
bayonets on the cabinet door. Pull out the plastic dust gauze.
3. Clean the dust gauze with warm water (lower than 40 °C),
and then dry it by airing or with a tumble dryer.
4. Place the plastic dust gauze at the corresponding position of
the cabinet door. Press the adjustable wrenches on the
plastic dust gauze in the direction shown in Figure 141 till the
bosses on the adjustable wrenches wedge into the bayonets
on the cabinet door.

FIGURE 141 PULLING OUT A PLASTIC DUST GAUZE

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Label Description
1 Bayonet
2 Adjustable wrench
3 Cabinet door
4 Plastic dust gauze

5. Close the cabinet door.


END OF STEPS

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Appendix A

Network Cables

Network Cable Structure


Structure The two ends of the network cable are crimped with RJ45 plugs,
as shown in Figure 142.

FIGURE 142 NETWORK CABLE STRUCTURE

Types Based on the different connecting relations of both ends of the


network cable, it falls into:
„ Straight network cable
„ Cross network cable.
Straight- The two ends of straight-through network cable RJ45 are in one-
through to-one correspondence. The wire list is shown in Table 40.
Network Cable
Connection TABLE 40 WIRE LIST OF STRAIGHT-THROUGH NETWORK CABLE RJ45

End A Cable Color End B


1 White and orange 1
2 Orange 2
3 White and green 3

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End A Cable Color End B


6 Green 6
4 Blue 4
5 White and blue 5
7 White and brown 7
8 Brown 8

Crossover The two twisted pairs inside the crossover network cable RJ45J
Network Cable have crossed over at the other end. Table 41 is the wire list.
Connection
TABLE 41 WIRE LIST OF CROSSOVER NETWORK CABLE RJ45J

End A Cable Color End B


1 White and orange 3
2 Orange 6
3 White and green 1
6 Green 2
4 Blue 4
5 White and blue 5
7 White and brown 7
8 Brown 8

Making Network Cables


Purpose Perform this procedure to make the network cables.
Prerequisite „ Prepare the network cable with enough length and sufficient
RJ45 connectors.
„ Prepare the scissors, network cable pliers, and peeler.
„ For the hardware installation preparation, refer to Installation
Preparation.
Steps 1. Peel the cable jacket from the cable head 20 mm or longer to
expose the four pairs of conductors.
2. Identify the four pairs of cables, which should be pair 1-2, 3-
6, 5-4 and 7-8 in sequence, as shown in Figure 143.

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Appendix A Network Cables

FIGURE 143 PEELING NETWORK CABLE

Flat Part > 8 mm

Line 1, 2 (White/Orange Orange)


Line 3, 6 (White/Green Green)
Line 4, 5 (Blue White/Blue)
Line 7, 8 (White/Brown Brown)

> 20 mm

3. To avoid the cable damage by bending in the connector, the


conductors should be arranged side by side for at least 8 mm
in the tube to form a flat part. Behind the flat part, the cross
part is in ellipse shape.
4. Untwist the insulated cables to make them parallel to each
other. The untwisted cables will be arranged in the same
sequence in the tube as described in Step 2, except that the
order of cable 6 and 4 will have switched over. There should
be no untwisted cables in the cable sheath.
5. Cut the cable ends flat (the end face of each cable must be
smooth and flat to avoid weakening of performance caused
by burrs) at 14 mm away from the end of the sheath.
Starting from the end of the cables, no crossing is allowed
within 10 mm±1 mm of the cables. At the place 4 mm away
from the end of the sheath, cables 6 and 4 should cross over
to switch place, as shown in Figure 144.

FIGURE 144 THE CORE SEQUENCE OF NETWORK CABLE

10 mm Wire Color Order


1 – White/Orange
2 - Orange
3 – White/Green
4 - Blue
5 – White/Blue
6 - Green
7 – White/Brown
8 - Brown
< 4 mm

6. Insert the wires into the RJ45 connector with copper cores to
be visible at the ends of the connector. The flat part in the
sheath should extend from the back end of the connector till
the stress disappears, as shown in Figure 145.

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FIGURE 145 INSERTING WIRES INTO RJ45 CONNECTOR

Wire Color Order


1 – White/Orange
2 - Orange
3 – White/Green
4 - Blue
5 – White/Blue
6 - Green
7 – White/Brown
Wire should extend to
8 - Brown
the forefront of connector

7. Crimp the connector with the special crimping pliers for


network cables. If the reed of the RJ-45 connector is not
crimped to enough depth, its high reed may have the RJ-45
socket damaged. It is, therefore, specified in the FCC
standards that the reed of the RJ-45 plug be crimped to the
depth of 5.89 mm to 6.15 mm, as shown in Figure 146.

FIGURE 146 CRIMPING AND CONNECTING WIRES

A Direction

END OF STEPS

Usage Specifications
„ The influence of maximum working frequency
Select the matched twisted pair according to the maximum
working frequency that can be up to in the environment
where the cables are used.
f For the 10/100 Mbps Ethernet, select category-5
shielding cable (Cat5).
f For the 1000 Mbps Ethernet, select super category-5
shielding cable (Cat5).
„ Correspondence of line pair No. and line pair color

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Appendix A Network Cables

For a network cable, the line pair No. is one-to-one


corresponding to the line colors.
f The colors of the first line pair are white/blue-blue.
f The colors of the second line pair are white/orange-
orange.
f The colors of the third line pair are white/green-green.
f The colors of the fourth line pair are white/brown-brown.
„ Selection of network cable connectors
The choice of connectors should base on the types of the
twisted pairs.
The electrical performance indices of the connectors must be
higher than or equal to those of the twisted pairs.
Reference For the connection between the both ends of network cable and
the RJ45 connector, refer to Network Cable Structure.

Testing Network Cables


Purpose Perform this procedure to execute a test on the network cable.
The test is to check whether the network cable meets the
requirements.
Prerequisite The network cable to be tested is made.
Steps 1. Check whether the connection of the two ends of the cable is
correct by referring to the cable connection table.
2. Check whether any adjacent cables have short-circuited or if
any cable is short-circuited with the shielding layer.
3. Measure the crimped depth of the reed of the RJ45 connector,
and see whether the crimped depth is from 5.89 mm to 6.15
mm.
4. If it is not, rework the network cables and check again.
END OF STEPS
Result „ The connection of both ends of the network cable is correct.
„ The adjacent cables have not short-circuited or short-
circuited with the shielding layer.
„ The crimped depth of the RJ45 connector reed meets the
requirements.

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Appendix B

Packing, Storage and


Transportation

Hardware Packing
Separate Proper vibration absorption and preventive measures have been
Packing taken for the packing of all components of the ZXWN MSCS,
thus ensuring safety of the equipment in transportation. The
overall system is packed in separate packages, including:
„ Cabinet package
„ Backplane package
„ Shelf package (including standard 8U shelf, single 1U fan
shelf and P power shelf)
„ Board package
„ Base package.

Note: Proper vibration absorption and preventive measures


are taken for packing of all components of ZTE equipment, thus
ensuring safety of the equipment in transportation.

Package Label Each package has obvious markers on its outside, indicating the
type, product name, handling direction, and the damp-proof,
fragile, and waterproof indications. Take care not to damage,
mix or mismatch the equipment during storage and
transportation.

Packing a Cabinet
Purpose Perform this procedure to pack a cabinet.

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Note: A cabinet is packed together with front/rear/side


doors and brackets.
Prerequisites „ The front/rear/side doors, brackets, and cabinet are
independent components, which are not connected with
other components.
„ Confirm that all required tools have been prepared. Refer to
Instruments and Meters Preparation.
Steps 1. Clean the cabinet with a banister brush and a piece of dry
cloth.
2. Mount the cover plates
3. Configure accessories and attach the network access license.
4. Wrap the rack corners, and fix them with the adhesive tape
for box sealing.
5. Put two angle EPE packing pads at the two ends of the
wooden box.
6. Lay down the cabinet and use the 50 mm×50 mm×600 mm
packing pad to support the top of the cabinet, as shown in
Figure 147.

FIGURE 147 PACKING THE CABINET

Rack

Cushion

Wooden case

To
eq p o
uip f t
me h e
nt

7. Put the cabinet front side upward, and then wrap it with the
aluminum-foil composite-film bag.

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8. Place it in the wooden case gently.


9. Put 15 bags of desiccant (50 g/packet), and the green
packing list into the aluminum-foil complex-film bag.
10. Vacuum the aluminum-foil composite-membrane bag, and
seal it airtight.
11.Wedge two EPE pads to the mark plate and the bottom beam.
12. Nail the cover onto the wooden case firmly. Edges of the box
cover should be aligned with those of the box body. The nail
should be fixed into the middle of the wooden plate of the
case. No bent is allowed, as shown in Figure 148.

FIGURE 148 SEALING THE CABINET P ACKAGE

Nails

Case cover

To
eq p o
uip f t
me he
nt

13. Paste the address slip of the equipment operator and the
packing list.
END OF STEPS
Result The cabinet package is neat and complete.
Reference The dimensions of the wooden box package are 2,148 mm×958
mm×813 mm.

Packing a Backplane
Purpose Perform this procedure to pack a backplane.
Prerequisites „ As an independent component, the backplane does not
connect with other components.

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„ Confirm that all required tools have been prepared. See


Instruments and Meters Preparation.
Packing Based on the number of backplanes, there are two methods
Method available, with a carton or with a wooden case.
„ If there are less than three backplanes, they are packed with
No.2 universal packing carton, as shown in Figure 149.

F I G U R E 1 4 9 N O . 2 U N I V E R S A L PA C K I N G C A R T O N

„ If there are at least three backplanes, they are packed with a


wooden case for shelves. Between the backplanes are EPE
boards for isolation, as shown in Figure 150.

F I G U R E 1 5 0 A W O O D E N C A S E F O R S H E LV E S

Steps „ Using a universal packing carton


i. Put the two ends of the backplane respectively in one
antistatic bag along the length of the backplane, which
contains 2 packets of desiccant each, as shown in Figure
151.

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F I G U R E 1 5 1 P A C K I N G T H E B A C K P L A N E I N T O A N A N T I S TAT I C B A G

ii. Seal the openings of the two bags together with the
gummed paper for box sealing.
iii. Pack the backplane into the No.2 universal packing carton,
as shown in Figure 152 .

F I G U R E 1 5 2 PA C K I N G T H E B A C K P L A N E W I T H A C A R T O N

iv. Paste the address slip and the packing list.


v. Seal the openings of the No.2 universal packing carton
with the gummed paper for box sealing, as shown in
Figure 153.

F I G U R E 1 5 3 S E A L I N G T H E U N I V E R S A L PA C K I N G C A R T O N 2

Sealing tapes

END OF STEPS
„ Using a wooden case
i. Put the two ends of the backplane respectively in one
antistatic bag along the length of the backplane, which

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contains 2 packets of desiccant each, as shown in Figure


151.
ii. Seal the openings of the two bags together with the
gummed paper for box sealing.
iii. Put the backplane into the wooden case for shelf.
Between the backplanes are EPE boards for isolation, as
shown in Figure 154.

FIGURE 154 PUTTING THE BACKPLANE INTO A WOODEN CASE

Backplane

EPE board

Wooden case

iv. Place the yellow packing list on the top.


v. Use the EPE cushions to stuff the wooden case evenly in
the front, back, left, right, top and bottom sides of the
wooden case and between the backplanes.
vi. Paste the address slip and the packing list.
vii. Hammer two 45mm-long iron nails in each of the four
wooden bars.
viii.Hammer twelve iron nails in the box cover to make sure
that the cover is nailed to the wooden box firmly, as
shown in Figure 155.

FIGURE 155 SEALING THE WOODEN CASE FOR BACKPL ANE

Case cover

Nails

Wooden case

END OF STEPS

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Result „ The appearance of package is clean.


„ Both address slip and packing list are legible and correct.

Packing a Shelf
Purpose Perform this procedure to pack a shelf.
Prerequisites „ As an independent component, the shelf does not connect
with other components.
„ Confirm that all required tools have been prepared. See
Instruments and Meters Preparation.
Steps 1. Clean the shelf with dry banister brush.
2. Pack the accessories provided along with the delivery, such
as the installing screws and cable clips, into the plastic bag in
the specified quantity.
3. Fix the plastic bag in the vacant place in the shelf with cable
clips. Cut off the extra part of the cable clips with diagonal
pliers.
4. Attach another standard EPE cushion for shelf to the bottom
of the shelf.
5. Put on the aluminum foil complex-film bag.
6. Place the shelf gently into the wooden case.
7. Attach another standard EPE cushion for shelf to the top of
the shelf.
8. Put four packets of desiccant (50 g/packet) into the
aluminum-foil complex-film bag.
9. Put the green packing list into the aluminum-foil complex-
film bag.
10. Vacuumize the aluminum foil composite film bag and seal it.
11. Paste the address slip and packing list outside of the wooden
case.
12. Hammer two 45mm-long iron nails in each of the four
wooden bars.
13. Hammer twelve iron nails in the box cover to make sure that
the cover is nailed to the wooden box firmly, as shown in
Figure 156.

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F I G U R E 1 5 6 S E A L I N G T H E S H E L F PA C K A G E

Case cover

Nails

Wooden case

END OF STEPS
Result The shelf package is neat and complete.
Procedure Figure 157 shows the procedure for packing a shelf

F I G U R E 1 5 7 PA C K I N G A S H E L F

Packing a Board
Purpose Perform this procedure to pack a board.
Prerequisites „ As an independent component, the board does not connect
with other components.

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„ Confirm that all required tools have been prepared. See


Instruments and Meters Preparation.
Steps 1. Put the board into an antistatic bag.
2. Put two bags of desiccant (3 g/bag) in the antistatic bag.
3. Seal the antistatic bag with the scotch tape.
4. Put the EPE pad into the No.1 universal carton. Figure 158
shows the No.1 universal carton.

FIGURE 158 NO.1 UNIVERSAL CARTON

5. Put the board into the EPE pad.


6. Place the EPE cover plate on top.
7. Paste the address slip and packing list outside of the carton.
8. Put the yellow packing list into the carton.
9. Seal the carton with the scotch tape.
10. Strap the carton at 10 cm away from the two ends with the
strapping bands, as shown in Figure 159.

FIGURE 159 SEALING THE BOARD P ACK AGE

Carton sealing place

Packing tapes

END OF STEPS
Result The board package is neat and complete.
Procedure Figure 160 shows the procedure for packing a single board.

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FIGURE 160 PACKING THE BOARDS INTO THE PACKING CARTON

Cover plate of EPE board package

Antistatic bag

Board

EPE board package pad

No.1 universal packing carton

Packing Multiple Boards


Purpose Perform this procedure to pack multiple boards.
Prerequisites „ As an independent component, the board does not connect
with other components.
„ Confirm that all required tools have been prepared. See
Instruments and Meters Preparation.
Steps 1. Put the board into an antistatic bag.
2. Put two bags of desiccant (3 g/bag) in the antistatic bag.
3. Seal the antistatic bag with the scotch tape.
4. Put two board protection pads into the No.2 universal carton.
Figure 161 shows the structure of No.2 universal carton.

FIGURE 161 NO.2 UNIVERSAL CARTON

5. Insert the board into the board protection pad.


6. Cover them with an EPE cushion.

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7. Paste the address slip and the packing list.


8. Put the yellow packing list into the carton.
9. Seal the carton with the scotch tape.
10. Strap the carton at 10 cm away from the two ends with the
strapping bands, as shown in Figure 162.

FIGURE 162 SEALING THE BOARD P ACK AGE

Straps

Packing tapes

END OF STEPS
Result The package is neat and complete.
Procedure Figure 163 shows the procedure for packing multiple boards.

FIGURE 163 PACKING MULTIPLE BOARDS INTO THE P ACKING CARTON

EPE board

Pack the board into


the antistatic bag

Board protection
pad

No.2 universal
packing carton

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Packing a Base
Purpose Perform this procedure to pack a base.
Prerequisites „ As an independent component, the base does not connect
with other components.
„ Confirm that all required tools have been prepared. See
Instruments and Meters Preparation.
Steps 1. Clean the base with a banister brush and a piece of duster
cloth.
2. Seal the bottom of the base packing carton with the gummed
paper for box sealing in the H shape, as shown in Figure 164.

FIGURE 164 SEALING THE BOTTOM OF BASE WITH THE SCOTCH TAPE

3. Put a layer of EPE cushion at the bottom of the carton.


4. According to different height of bases, there are two ways to
pack the base into a carton.
f When the base is higher than 100 mm, put it into the
packing carton, and fill in the extra space at the sides
and top with EPE cushions, as shown in Figure 165.

232 Confidential and Proprietary Information of ZTE CORPORATION


Appendix B Packing, Storage and Transportation

FIGURE 165 PACKING A B ASE INTO A CARTON

f When the base height is less than 100 mm, two bases
can be packed into one carton. Use the EPE cushions to
fill in the extra space and between the two bases.
5. Paste the customer address slip and packing list.
6. Put the yellow packing list into the carton.
7. Seal the top of the cartons in the H shape with the gummed
paper for carton sealing.
8. Strap the carton at 10 cm away from the two ends with the
strapping bands, as shown in Figure 166.

FIGURE 166 SEALING AND PACKING A B ASE

END OF STEPS
Result The package is neat and complete.

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ZXWN MSCS MSC Server Hardware Installation

Storage Requirements
Storage „ The equipment should be stored with its original protective
Requirements package.
„ The equipment components are no shortage.
„ The switching equipment should be stored in the designated
place after it is packed but before it leaves the factory or
after it reaches the destination but has not been unpacked
and inspected.
„ If the equipment is stored for half a year, it should be
unpacked for inspection or powered on when necessary.
„ If any damage of the equipment is found upon inspection,
relative departments should be informed in time for handling.
Environment Storing environment should meet the following requirements:
Requirements
„ The following requirements for the storing environment
should be met:
„ Storing place should be clean, in order, ventilated and dry.
„ Air-conditioning facilities should be provided to keep the
temperature and humidity within the following range:

TABLE 42 TEMPERATURE AND HUMIDITY REQUIREMENTS

Temperature Humidity
5°C-35°C 20%-60%

„ Illuminating facilities should be provided.


„ Antistatic and anti-EMI measures should be taken.
„ Sun and other heat sources should be prevented from
radiating the equipment directly.

Loading, Transportation and


Handling
Requirements
Caution: Loading and transportation of ZXWN MSCS
equipment should be carried out by strictly following the
transportation marks on the package boxes.
In case any damage of the equipment is found during
transportation or handling, inform the relevant department in
time for handling.
Loading „ When loading the goods, make sure that the larger and
heavier boxes are under the smaller and lighter ones, with
the gravity center height being no more than 2 m.

234 Confidential and Proprietary Information of ZTE CORPORATION


Appendix B Packing, Storage and Transportation

Containers are balanced in the truck. Deflection aside is not


allowed.
„ Stacking should be in order and stable on the trunk. There
should be no more than three layers of stacked wooden
cases. Refer to the labels outside the package box to find out
the stacking layers of the cartons and the package boxes for
computer equipment. Prevent the goods from being
damaged due to shaking in the transportation.
„ The loading weight should not exceed the rated carrying
capacity of the truck and the loading height should meet
relevant regulations.
„ During handling and safekeeping, the package boxes of the
computer equipment should be damp-proof, shockproof and
pressure-proof. Upside down is not allowed.
„ Never load the flammables, explosives and corrosives in the
same trunk.
Transporting „ Usually the equipment is transport by road or rail.
„ Rain-proof, dustproof, sun-proof and impact-proof measures
are necessary for equipment transportation. For the open
truck transportation, cover the goods with tarpaulin. For the
rail transportation, box wagons are required.
„ Never store the equipment in the open storage space when it
is transshipped on route.
„ When the equipment is transported by truck, the vehicle
speed should be controlled, depending on the road conditions.
„ Never drench or wash the equipment with rain, snow or
liquid.
Conveying „ The equipment should be handled with care. Experienced
workers should be appointed to operate the handling tools.
They should cooperate with one another and place the
equipment as required, to ensure that the articles are not
crushed or crashed and that the product identifier or the
related inspection identifiers are not lost or damaged.
„ There are no requirements for the leaning degree of the
wooden cases in transportation. Refer to the labels on the
package boxes for the allowed leaning degree of the cartons
and the package boxes of the computer equipment.

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236 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C

MSCS Technical
Performance Indices

Physical Indices
Outer Outline dimensions of a single cabinet are: 2,000 mm×600
Dimensions mm×800 mm (height × width × depth).
Cabinet Weight Maximum weight of a single cabinet with full configuration is
and Floor about 310 kg.
Load-Bearing
Equipment room floor is required to have the load-bearing
capacity of over 450 kg/m2.

Equipment Power Supply


Power Supply MSCS adopts the -48V DC power supply. The power supply
Range range is -40 V to -57 V DC.
Power The power consumption is calculated based on -48V working
Consumption voltage. The power consumption of a single control shelf with full
configuration is about 1000 W.

Grounding Requirements
Joint grounding resistance ≤ 1Ω

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238 Confidential and Proprietary Information of ZTE CORPORATION


Abbreviations

Abbreviations Full Name


A
ACK Acknowledgement
ACM Accumulated Call Meter
ACM Address Complete Message
AE Application Entity
APB ATM Process Board
AoC Advice of Charge
AoCC Advice of Charge Charging supplementary service
Advice of Charge Information supplementary
AoCI
service
ASE Application Service Element
ASIG Analog Signaling
AuC Authentication Centre
B
Barring of All Incoming Calls supplementary
BAIC
service
Barring of All Outgoing Calls supplementary
BAOC
service
BCCH Broadcast Control Channel
BCTL Back Control
BCSN Backplane of Circuit Switch Network
BDT Back Digital Trunk
BCTC Backplane of Control Center
BFBI Back Fiber Bus Interface
BHCA Busy hour Calling Attempt
Barring of Incoming Calls when Roaming outside
BIC-Roam
the home PLMN country supplementary service
BNET Back Network
BO all Barring of Outgoing call supplementary services
Barring of Outgoing International Calls
BOIC
supplementary service

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ZXWN MSCS MSC Server Hardware Installation

Abbreviations Full Name


Barring of Outgoing International Calls except
BOIC-exHC those directed to the home PLMN Country
supplementary service
BPSN Backplane of Packet Switch Network
BS Basic Service (group)

BS Bearer Service
BSG Basic Service Group
BTS Base Transceiver Station
BUSN Backplane of Universal Switch Network
C
CAI Charge Advice Information
CB Cell Broadcast
CBC Cell Broadcast Centre
CBCH Cell Broadcast Channel
CBK Clear Back signal
CC Country Code
Call Control
CCF Conditional Call Forwarding
The International Telegraph and Telephone
CCITT
Consultative Committee
Cct Circuit
CF all Call Forwarding services
Call Forwarding on mobile subscriber Busy
CFB
supplementary service
Call Forwarding on mobile subscriber Not
CFNRc
Reachable supplementary service
Call Forwarding on No Reply supplementary
CFNRy
service
Call Forwarding Unconditional supplementary
CFU
service
CG Charging Gateway
CGC Circuit Group Congestion signal
CI Cell Identity
CUG Index
CLKG CLOCK Generator
CLKI CLOCK Interface
CLI Calling Line Identity
Calling Line Identification Presentation
CLIP
supplementary service

240 Confidential and Proprietary Information of ZTE CORPORATION


Abbreviations

Abbreviations Full Name


Calling Line Identification Restriction
CLIR
supplementary service
CM Connection Management
CMD Command
CMP Control Main Processor
COLI Connected Line Identity
Connected Line identification Presentation
COLP
supplementary service
Connected Line identification Restriction
COLR
supplementary service
D
DTB Digital Trunk Board
G
Connected Line identification Presentation
COLP
supplementary service
GLI GE Line Interface
GERAN GSM Enhanced Radio Access Network
I
IMAB IMA Board
IPB IP Process Board
IPI IP bearer Interface
IWFB IWF Board
M
MNIC Multi-service Network Interface Card
MONB Monitor Board
MPB Main Process Board
MRB Media Resource Board
O
OMP Operation Main Processor
P
PLI POS Line Interface
PSN Packet Switch Network
PWRD POWER Distributor
S
SDHB SDH Board
SDTB Sonnet Digital Trunk Board
SDU Selection and Distribution Unit
SMP Signal Main Processor

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Abbreviations Full Name


SPB Signaling Process Board
T
TFI TDM Fiber Interface
TSNB TDM Switch Network Board
U
UIM Universal Interface Module
V
VTC Voice Trancoder Card

242 Confidential and Proprietary Information of ZTE CORPORATION


Glossary

3G 3G refers to next generation of mobile communication systems.


These offer enhanced services, such as multimedia and video.
Main 3G technologies include UMTS and CDMA2000.
3GPP 3GPP was formed in December 1998 as a collaboration
agreement bringing together a number of telecommunication
standards bodies. These standards bodies are referred to as
Organizational Partners. Aim of 3GPP was to produce globally
applicable technical specifications for third generation mobile
systems based on evolved GSM Core Networks and the radio
access technology Universal Terrestrial Radio Access (UTRAN).
3GPP2 3GPP2 is a sister project to 3GPP and is a collaboration
agreement regarding third generation mobile networks. It is
comprised of five Standards Development Organizations similar
to Organizational Partners in 3GPP. 3GPP2 mainly deals with the
following five areas: A-interface system, CDMA2000, American
National Standards Institute-41 (ANSI-41), wireless packet data
inter-working, and services & systems aspects.
Access Point An Access Point is a network device which provides the point of
interconnection between wireless station (laptop computer, PDA)
and wired network.
Bearer Service Bearer Service is a type of telecommunication service that
provides the capability for transmission of signals between
access points.
Broadband Broadband in radio systems identifies a type of communication
channel capable of carrying a large portion of electromagnetic
spectrum. It may also be applied to fixed communication
systems when referring to bearers capable of carrying high
volumes of traffic.
Charging A function whereby Call Detail Recording (CDR) generated by
charging function are transformed into bills requiring payment.
FTP A client server application protocol using well known ports 20
and 21. It uses the services of Transmission Control Protocol
(TCP) to provide reliability in the transfer of data files between
network nodes. FTP was first defined as a standard in Request
for Comments (RFC 959).
GE Gigabit Ethernet (GE) is the Ethernet standard offering Gigabit
services and typically employs fibre. This technology has been
used for backbone networks and desktops for high end servers
and intensive graphical applications.

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Handoff or A Handoff, or Handover, is the process in which a cellular phone


Handover is handed from one cell to the next in order to maintain a radio
connection with the network
IMEI International Mobile Equipment Identity is a unique identifier
allocated to each Mobile Equipment (ME). It consists of a Type
Approval Code (TAC), a Final Assembly Code, Serial Number
(SNR) and a Spare Digit.
IMSI International Mobile Subscriber Identity is a unique identifier
allocated to each mobile subscriber in a GSM and UMTS network.
It consists of a Mobile Country Code (MCC), a Mobile Network
Code (MNC) and a Mobile Station Identification Number (MSIN).
ISUP ISDN User Part is part of the SS7 protocol layer and used in
setting up, management, and release of trunks that carry voice
and data between calling and called parties.
Iu-CS This is the interface in UMTS which links the Radio Network
Controller with MSC Server.
Iu-PS This is the interface in UMTS which links the RNC with SGSN.
LAI Location Area Identity uniquely identifies a Location Area (LA)
within any Public Land Mobile Network (PLMN). It is comprised of
the Mobile Country Code (MCC), Mobile Network Code (MNC)
and the Location Area Code (LAC).
MAC Address MAC address refers to hardware address and uniquely identifies
a device within a defined network area.
Mobility Mobility Management is a generic term representing specific
Management mobility functions provided by UMTS or GSM. Such functions will
include tracking a mobile as it moves around a network and
ensuring communication is maintained
MSISDN Mobile Station ISDN (MSISDN) Number is the standard
international telephone number used to identify a given
subscriber. MSISDN is based on the International
Telecommunications Union-Telecommunication Standardization
Sector (ITU-T) E.164 standard.
MSRN Mobile Station Roaming Number is an E.164 defined telephone
number used to route telephone calls in a mobile network from a
Gateway Mobile Switching Centre (GMSC) to the target MSC.
MTP Message Transfer Part forms part of the SS7 protocol stack and
provides reliable routing usually within a network.
Network A set of procedures, software, equipment etc in order to keep a
Management network operating in an efficient manner. ITU-T have developed
a series of standards for Network Management which are
referred to as the Telecommunication Management Network
(TMN). This sub-divides Network Management into the following
five categories; Fault, Configuration, Performance, Accounting
and Security.
Node B Node B is the function within the UMTS network that provides
physical radio link between User Equipment (UE) and the
network.

244 Confidential and Proprietary Information of ZTE CORPORATION


Glossary

Physical A physical channel supports physical media, usually in an


Channel encoded format. This may be pulses of light, a modulated
voltage or radio waves.
Protocol Stack Conceptual model of layered architecture of communication
protocols in which, layers within a station are represented in
hierarchical order. Each layer in the protocol stack is defined in
generic terms describing functionality and mode of operation.
QoS Performance of a communications channel or system is usually
expressed in terms of Quality of Service (QoS). Depending upon
the communication system, QoS may relate to service
performance, Signal to Noise Ratio (SNR), Bit Error Ratio (BER),
maximum and mean throughput rate, reliably, priority and other
factors specific to each service.
Radio Access Radio Access Network (RAN) performs the radio functionality of
Network network, as well providing connection to Core Network. RAN
typically includes a controller Radio Network Controller (RNC) in
3GPP and BSC in 3GPP2 and several transmitter/receivers Node
B in 3GPP, BTS in 3GPP2.
RANAP Radio Access Network Application Part (RANAP) is used in a
UMTS system on the Iu interface. It is responsible for function
including setting up of a Radio Access Bearer (RAB) between the
Core Network and RNC.
SCCP Signalling Connection Control Part is used to provide a means for
the transfer of messages between any two signalling points in
the same or different SS7 networks.
SCTP Streaming Control Transmission Protocol (SCTP) is a reliable
transport protocol operating on top of IP. It provides
acknowledged error free non duplicated transfer of data. STCP
also detects data corruption, loss of data and duplication of data
by using checksums and sequence numbers.
Signaling A Signaling Gateway is used to support the transport of
Gateway signalling traffic received from one network and passed into
another network.
TMSI In order to ensure subscriber identity confidentiality VLR and
SGSN may allocate Temporary Mobile Subscriber Identities
(TMSI) to visiting mobile subscribers. VLR and SGSN must be
capable of correlating an allocated TMSI with IMSI of MS to
which it is allocated. A MS may be allocated two TMSI, one for
services provided through VLR, and the other known as the
Packet TMSI (P-TMSI) services provided through the SGSN.
TUP Telephone User Part was an earlier implementation of SS7 that
did not allow for data type applications, hence the introduction
of ISDN User Part (ISUP).
UMTS 3G mobile communications system that provides an enhanced
range of multimedia services. UMTS will speed convergence
between telecommunications, IT, media and content industries
to deliver new services and create fresh revenue generating
opportunities. UMTS will deliver low cost, high capacity mobile
communications offering data rates as high as 2Mbps under

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ZXWN MSCS MSC Server Hardware Installation

stationary conditions with global roaming and other advanced


capabilities. Specifications defining UMTS are formulated by
3GPP.
VCI Identifier in ATM cell header that identifies to which virtual
channel the cell belongs.
WAP A standard designed to allow the content of Internet to be
viewed on the screen of a mobile device such as mobile phones,
personal organisers and pagers. WAP also overcomes the
processing limitation of such devices. Information and services
available are stripped down to their basic text format.

246 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 1 Cabinet Appearance................................................5


Figure 2 Structural Diagram of Power Distribution Shelf ...........6
Figure 3 Structural Diagram of Fan Frame..............................7
Figure 4 Structural Diagram of Dust Screen Frame ..................7
Figure 5 Top Fan Module .....................................................8
Figure 6 Structural Diagram of Filter Connection Box ...............8
Figure 7 9U Service Frame...................................................9
Figure 8 ZXWN MSCS Installation and Commissioning Flow .... 11
Figure 9 Hardware Installation Flow 1.................................. 17
Figure 10 Hardware Installation Flow 2 ................................ 18
Figure 11 Equipment Room Layout...................................... 25
Figure 12 Grounding System Connection Lines...................... 34
Figure 13 Appearance of a Cabinet Wooden Case .................. 43
Figure 14 Inner Packing of a Wooden Case........................... 44
Figure 15 Carton Appearance ............................................. 46
Figure 16 Carton Packing................................................... 47
Figure 17 Cabinet Installation Flow ..................................... 53
Figure 18 Footing Structure Diagram ................................... 54
Figure 19 Appearances of Anchor Plate and Insulating washer. 55
Figure 20 Gasket Specifications .......................................... 55
Figure 21 Installation Flow of Height-regulating Base Mode .... 57
Figure 22 Installation Diagram of Height-regulating base (Front
View).............................................................................. 58
Figure 23 Height-Regulating Base Type A............................. 58
Figure 24 Height-Regulating Base Type B............................. 58
Figure 25 Height-Regulating Base Type C............................. 59
Figure 26 Height-Regulating Base Structure Exploded View 1.. 59
Figure 27 Height-Regulating Base Structure Exploded View 2.. 60
Figure 28 Diagram for Adjusting Height-Regulation Base ........ 61
Figure 29 Marking Lines for Installing a Single Cabinet........... 63

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ZXWN MSCS MSC Server Hardware Installation

Figure 30 Marking Lines for Installing Several Cabinets .......... 64


Figure 31 Connection between the Base and the Floor ........... 66
Figure 32 Space between Cabinet Bottom and Antistatic Floor. 67
Figure 33 Fixing a Cabinet ................................................. 68
Figure 34 Completing a Single-Cabinet Installation ................ 69
Figure 35 Direct-to-Ground Installation Flow ........................ 71
Figure 36 Marking Lines for Installing a Single Cabinet........... 72
Figure 37 Marking Lines for Installing Several Cabinets .......... 73
Figure 38 Completing Installing Expansion Bolts of a Single
Cabinet ........................................................................... 74
Figure 39 Space between the Cabinet Bottom and the Ground 75
Figure 40 Fixing a Cabinet with Direct-to-Ground Installation
Mode .............................................................................. 76
Figure 41 Single Cabinet Being Fixed................................... 77
Figure 42 Connecting B6080-20B Cabinets ........................... 80
Figure 43 Removing Angles of Connecting Combined Cabinets 81
Figure 44 Re-installing Angles of Connecting Combined Cabinets
..................................................................................... 82
Figure 45 Connecting Two Standard Cabinets ....................... 82
Figure 46 Connecting the Standard Cabinet with a B6080-20B
Cabinet ........................................................................... 84
Figure 47 Fixing Front/Rear Decorative Panels ...................... 87
Figure 48 Cabinet Installed with Front/Rear Decorative Panels 87
Figure 49 Fixing Side Decorative Panels for 19-inch Standard
Cabinet ........................................................................... 87
Figure 50 Cabinet Installed with Decorative Panels ................ 88
Figure 51 Fixing Side Decorative Panels of a B6080-20B Cabinet
..................................................................................... 89
Figure 52 Assembling a Door.............................................. 90
Figure 53 Installing Top Panel ............................................ 92
Figure 54 Connecting Block................................................ 92
Figure 55 Installing Top-Side Panel ..................................... 93
Figure 56 Cabinets Installed with Top and Top-Side Panels ..... 94
Figure 57 Side Door Installation ......................................... 95
Figure 58 Label Position .................................................... 96
Figure 59 Bracket Installation............................................. 97
Figure 60 Bracket Appearance ............................................ 98
Figure 61 Cabinet Rack Installed with Four-in-one Rack-mounted
Kit................................................................................ 100

248 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 62 Cabinet Rack Install with Servers and Disk Arrays . 101
Figure 63 Cabinet Device Brackets .................................... 102
Figure 64 Server Chassis with Side Tabs ............................ 102
Figure 65 Inserting Server Chassis into the Cabinet ............. 103
Figure 66 Server Cabinet upon the Completion of Installation 103
Figure 67 Internal Configuration of Power distribution shelf .. 109
Figure 68 Internal Cable Connection of Power Distribution Shelf
................................................................................... 110
Figure 69 Power Cables from Power Distribution Shelf to Filters
................................................................................... 112
Figure 70 Schematic Drawing of Power Distribution Shelf ..... 113
Figure 71 -48V Power Cables from Power Distribution Shelf to
Bus bar ......................................................................... 114
Figure 72 Ground cable of Power Distribution Shelf.............. 115
Figure 73 Structure Diagram of Top-Mounted Fan Power Cable
................................................................................... 116
Figure 74 Installation Diagram of Fan Shelf Power Cable ...... 117
Figure 75 Structure Diagram of Fan Shelf Power Cable......... 118
Figure 76 Internal Cable Connections of Fan Shelf ............... 119
Figure 77 External Power Cable of Service Shelf.................. 120
Figure 78 Internal Power Cable of Service Shelf .................. 121
Figure 79 Diagram of Service Shelf Ground Cable................ 121
Figure 80 Installation Diagram of Service Shelf Power Cable . 122
Figure 81 Structure Diagram of Tandem Cable.................... 123
Figure 82 Structure Diagram of Door Ground Cable ............. 123
Figure 83 Position Diagram of Door Ground Cable ............... 124
Figure 84 DC Power Connection ........................................ 127
Figure 85 Cabling Wiring Diagram of AC Power Distribution Box
................................................................................... 131
Figure 86 Wiring for AC Server Cabinet.............................. 132
Figure 87 Power Cable Connections 1 ................................ 134
Figure 88 Power Cable Connections 2 ................................ 135
Figure 89 Power Cable Label ............................................ 135
Figure 90 Pasting Place of Power Cable Label...................... 136
Figure 91 Wiring inside Cabinet before Laying Fibers ........... 138
Figure 92 Managing Rear Cables inside Cabinet................... 139
Figure 93 Structure of System Clock Cables ....................... 142
Figure 94 Structure of Line 8K Clock Cable ......................... 145

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ZXWN MSCS MSC Server Hardware Installation

Figure 95 Tandem Cable of Control Plane ........................... 146


Figure 96 UIM Control Plane Interconnection Cable Structure 150
Figure 97 Structure of PD485 Cable .................................. 151
Figure 98 Structure of Fan Monitoring Cable ....................... 152
Figure 99 Structure of Signal Transit Cable inside Power
Distribution Shelf ........................................................... 154
Figure 100 Diagram for the Ties ....................................... 155
Figure 101 Ties Requirements .......................................... 155
Figure 102 Cable Ties in a bundle ..................................... 156
Figure 103 Diagram of Tie Location in the Bundle Turns ....... 156
Figure 104 H-ETH-009 Cable Structure .............................. 158
Figure 105 RMPB Panel.................................................... 159
Figure 106 Power Distribution Shelf Back ........................... 159
Figure 107 H-MON-009 Cable........................................... 160
Figure 108 75 Ω E1 Cable Structure .................................. 161
Figure 109 120 Ω E1 Cable Structure ................................ 163
Figure 110 OMC Ethernet Cable Structure .......................... 166
Figure 111 IP Access Cables Structure ............................... 167
Figure 112 Power Distribution Shelf Back ........................... 170
Figure 113 H-MON-009 Cable........................................... 171
Figure 114 Structure of a Smog Sensor Cable..................... 172
Figure 115 Installation of Hygrothermal Sensor .................. 173
Figure 116 Hygrothermal Sensor Cable.............................. 174
Figure 117 Installation Position of the Infrared Sensor ......... 174
Figure 118 Structure of an Infrared Sensor Cable................ 175
Figure 119 Infrared Sensor Components ............................ 176
Figure 120 Structure of an Entrance Control Sensor Cable .... 176
Figure 121 Alarm System ................................................ 177
Figure 122 Mounting a Hook Plate..................................... 180
Figure 123 Installing an Alarm Box 1................................. 180
Figure 124 Installing an Alarm Box 2................................. 181
Figure 125 Power Cable of an Alarm Box............................ 182
Figure 126 Local Networking ............................................ 184
Figure 127 Remote Networking Mode ................................ 185
Figure 128 Board Installation Flow .................................... 190
Figure 129 Plugging in Board (Step 1) ............................... 191
Figure 130 Plugging in Board (Step 2) ............................... 192

250 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 131 Plugging in Board (Step 3) ............................... 192


Figure 132 Plugging in Board (Step 4) ............................... 193
Figure 133 Pressing the Unlocking Button .......................... 194
Figure 134 Rotating Extractor Spanner .............................. 194
Figure 135 Drawing out Board along the Rails..................... 195
Figure 136 Fan Shelf Installation Diagram .......................... 208
Figure 137 Unlock Button of Fan Module Set....................... 209
Figure 138 Pulling out a Fan Module Set ............................ 210
Figure 139 Fan Module Set .............................................. 210
Figure 140 Pulling out a DustProof Shelf ............................ 211
Figure 141 Pulling out a Plastic Dust Gauze ........................ 212
Figure 142 Network Cable Structure .................................. 215
Figure 143 Peeling Network Cable ..................................... 217
Figure 144 The Core Sequence of Network Cable ................ 217
Figure 145 Inserting Wires into RJ45 Connector .................. 218
Figure 146 Crimping and Connecting Wires ........................ 218
Figure 147 Packing the Cabinet ........................................ 222
Figure 148 Sealing the Cabinet Package............................. 223
Figure 149 No.2 Universal Packing Carton .......................... 224
Figure 150 A Wooden Case for Shelves .............................. 224
Figure 151 Packing the backplane into an Antistatic bag....... 225
Figure 152 Packing the Backplane with a Carton ................. 225
Figure 153 Sealing the Universal Packing Carton 2 .............. 225
Figure 154 Putting the Backplane into A Wooden Case ......... 226
Figure 155 Sealing the Wooden Case for Backplane ............. 226
Figure 156 Sealing the Shelf Package ................................ 228
Figure 157 Packing a Shelf............................................... 228
Figure 158 No.1 Universal Carton ..................................... 229
Figure 159 Sealing the Board Package ............................... 229
Figure 160 Packing the boards into the packing carton......... 230
Figure 161 No.2 Universal Carton ..................................... 230
Figure 162 Sealing the Board Package ............................... 231
Figure 163 Packing Multiple Boards into the Packing Carton .. 231
Figure 164 Sealing the Bottom of Base with the Scotch Tape 232
Figure 165 Packing a Base into a Carton ............................ 233
Figure 166 Sealing and Packing a Base .............................. 233

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Tables

Table 1 Chapter Summary ................................................... ii


Table 2 Typographical Conventions ...................................... iii
Table 3 Mouse Operation Conventions .................................. iii
Table 4 Safety Signs and Corresponding Meanings ..................2
Table 5 Outline Dimensions (mm) .........................................4
Table 6 Antistatic Material Requirements.............................. 29
Table 7 Temperature and Humidity Requirement................... 30
Table 8 AC Power Requirements ......................................... 32
Table 9 UPS Power Requirements ....................................... 32
Table 10 Instruments and Meters Needed in Hardware
Installation ...................................................................... 37
Table 11 Unpacking a Cabinet Wooden Case......................... 45
Table 12 Base Application Range ........................................ 57
Table 13 Anti-Static Floor Height and Corresponding Installation
Holes of Height-Regulating Base (mm) ................................ 61
Table 14 Sizes of Marking Lines for Mounting a Height-regulating
Base............................................................................... 64
Table 15 Sizes of Marking Lines For Directly Installing a Base
(mm).............................................................................. 73
Table 16 Internal Cable Connection of Power Distribution Shelf
................................................................................... 111
Table 17 Connection Table of Cables from Power Distribution
Shelf to Filters ............................................................... 113
Table 18 Connection Table of Cables from Power Distribution
Shelf to Bus bar ............................................................. 115
Table 19 Connection Relationship of Top-Mounted Fan Power
Cable............................................................................ 116
Table 20 Connection Relationship of Fan Shelf Power Cable .. 118
Table 21 Configuration Table of Fan Shelf Internal Cables..... 119
Table 22 Connection Table of Service Shelf External Power Cable
................................................................................... 120
Table 23 Connection Table of Service Shelf Internal Power Cable
................................................................................... 121

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Table 24 Corresponding Connection of System Clock Cable... 142


Table 25 Corresponding Connection of Line 8K Cable ........... 145
Table 26 Corresponding Connection of Ethernet Tandem Cable
................................................................................... 146
Table 27 Corresponding Connection of Ethernet Cable ......... 151
Table 28 Corresponding Connection of Intra-cabinet PD485
Cable............................................................................ 151
Table 29 Corresponding Connection of Fan Monitoring Cable. 152
Table 30 H-ETH-009 Cable Connecting Relationship............. 158
Table 31 Interfaces on RMPB Board................................... 159
Table 32 Corresponding Connection Relation ...................... 160
Table 33 Core List Table of the 75 Ω E1 Cable .................... 161
Table 34 Core List Table of the 120 Ω E1 Cable................... 164
Table 35 Corresponding Connection of Ethernet Cable ......... 166
Table 36 Connection Relation of Both Ends......................... 167
Table 37 PWRDB Board Interfaces .................................... 170
Table 38 Corresponding Connection Relation ...................... 171
Table 39 Check Items before Power-on.............................. 203
Table 40 Wire List of Straight-through Network Cable RJ45 .. 215
Table 41 Wire List of Crossover Network Cable RJ45J........... 216
Table 42 Temperature and Humidity Requirements ............. 234

254 Confidential and Proprietary Information of ZTE CORPORATION


Index

Alarm FTP.... 146, 150, 151, 152, 158,


Alarm box .................... 181 165, 166, 243
alarm level ............ 177, 178 Grounding ii, 19, 24, 26, 27, 28,
current alarm................ 178 33, 34, 35, 36, 107, 112,
history alarm ......... 177, 178 115, 122, 123, 124, 198,
Background 237
maintenance console. 21, 24, Instance .......................... 184
198 Joint grounding 10, 35, 36, 237
Backplane ..120, 121, 140, 186, jumper ............................ 204
190, 192, 201, 204, 208, label 47, 96, 97, 124, 135, 136,
221, 223, 224, 225, 226, 144, 150, 157, 199
239, 240 LAN ......................... 181, 183
Base installation mode ......... 53 link ................................. 244
Bundle........................19, 156 MAC address .................... 244
Cabinet Maintenance console .....21, 24,
server cabinet . 3, 10, 86, 98, 198
99, 100, 106, 107, 128, Mobility management ........ 244
129, 131 MTP ................................ 244
Cable Network cable
crossover network cable . 216 Crossover network cable 216
Cable trough . 85, 86, 133, 138, Ethernet cable ......... 19, 151
139, 140, 182, 199, 200 network storm.................. 178
Checking....197, 198, 199, 200, Networking mode ............. 185
201, 203 PCM ................................ 163
Clock running mode Power consumption .10, 33, 237
free ............. 3, 29, 186, 245 Power failure.................... 170
hold ................... 49, 65, 73 Power on .....ii, 12, 14, 20, 126,
Communication 203, 204, 205
foreground-background power supply
communication .......... 186 AC power supply ... 106, 107,
Congestion....................... 240 129
Control plane........19, 146, 150 DC power supply . 8, 32, 106,
Data configuration............... 14 107, 181, 237
DIP Switch ....................... 204 Power supply ... 9, 36, 178, 199
disk array ...................99, 100 rear boards ........ 139, 142, 144
Equipment commissioning Safety instructions ............ ii, 1
process Sensor
Cutover.......................... 15 Infrared sensor160, 169, 171,
Engineering installation 174, 175, 176
design ........................ 12 Temperature/humidity
Handover 12, 15, 41, 42, 48, sensor ..................... 200
244 Server
Hardware installation 1, 3, ii, OMC server .................. 177
3, 14, 16, 17, 18, 20, 37, Shelf
197, 201, 204, 205 Control shelf10, 33, 142, 146,
Project survey................. 12 237
Software installation ........ 14 Fan shelf3, 5, 6, 7, 105, 116,
System test .................... 14 117, 118, 119, 152, 153,
Trial run......................... 15

Confidential and Proprietary Information of ZTE CORPORATION 255


ZXWN MSCS MSC Server Hardware Installation

170, 207, 208, 209, 210, Service shelf . 3, 5, 8, 9, 105,


221 119, 120, 121, 122, 137,
Power shelf ...................221 138, 139

256 Confidential and Proprietary Information of ZTE CORPORATION

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