A Process Instrumentation and Automation Company

A Process Instrumentation and Automation Company

• Presentation outline
• Company
• Automation Expertise
• Types of Panels
• Radix SCADA Solution
• Sample Projects
• Other Products and Services
 Radix Electrosystem – Serving since 1980

instruments automation sensors gauges level

Scanners, Data- loggers, Process automation: RH+T, CO2, NOX, Built- Pressure gauges - Level Switches, Level
isolators, calibrators, Machine automation, to-order Thermocouples Bourdan tube type, Gauges and Level
timers, counters, Data Acquisition System, & RTD’s, Autoclave diaphragm type, Transmitters, Level
handheld temperature Building Management Thermocouples and Glycerin filled etc. Indicators, Ultrasonic
measuring unit, System. RTD’s, Thermowells, Level transmitters.
converters, indicator and protection tubes and Temperature Gauges-
controllers etc. Hardware : PLC, VFD’s, cables, Gas filled, bimetallic
Instrument & Control type.
Panels,.
All Products Designed Mix of Own and Partner Custom Designed for Custom solution for
Designed in-house
by R&D products each order every application
 An ISO 9000 Certified Company
Mumbai
B-14, B-15, B-18, A-34
Instruments mfg
B-17, B-4
Office
Pune
Manufacturing Footprint

No.23/26
Electronic Sadan No.3
Instruments mfg
Sensors mfg

Navi Mumbai
A-566/A-583
Level Products and
Sensors / Gauges

EL-136
R & D Centre

EL-135/EL-137
Instruments mfg
Automation Center
 Strong Emphasis on R & D – DSIR Certified
• 50+ employees engaged in
research and design • R&D
• Areas of expertise
– Microcontroller based software and
hardware
– Analog circuit design
– Communication protocols -
RS485/MODBUS/HART/Ethernet
– SMPS and DC Power Supply designs
– Measurement and control :
Temperature, RH, Differential Pressure,
Level etc.
– Ultra low power designs
– Signal isolation techniques
 Our Partners

Channel Partners for Vacon – Global

manufacturer of AC drives

Channel partners for Mitsubishi for the complete

range of automation products like PLC’s, Drives
etc

India’s only system integrator for Dwyer. We offer

almost 3000 products
 Clients

Serving more than 2500 active customers globally

 All-India Sales and Support

40 Field Engineers and 24 Support Staff

covering areas in and around India with
Mumbai being a Head Office:
Bhillai Bhubaneswar Ahmedabad

Bangalore Pune Coimbatore

New Delhi Indore Bhopal

Chandigarh Hyderabad Nashik

Goa Surat Raipur

Chennai Rudrapur Nagpur

Ludhiana Baroda Kolkota

Jaipur Visakhapatnam Jamshedpur

Radix

AUTOMATION EXPERTISE
 Solutions To Monitor, Control and Record
• Significant experience in
– Environmental Monitoring, Machine /Process
Automation and Data logging systems
• User Centric Design
– Visualization of Process diagram with mimics
– Alarm and event management
– Reporting – Dashboard and Trend visualization
• Controller (PLC) and Database Programming
– PLC’s from AB, Mitsubishi, Delta, Siemens
– Databases of MySQL, Oracle, MS Access
– Data Logging and Scheduling applications
• Field Devices Integration
– Temperature, Humidity, Pressure Sensors
– Valve & Actuators
– Thyristors, Energy meters, third party instrument
integration
– Indicators, Controllers
 Radix Advantage

Generic PLC + SCADA Time and cost advantage

– No dependencies on single – Field proven Radix products
vendor – Channel partner sourcing
– Integration with existing third • Mitsubishi, Dwyer, Vacon
party field devices

Rare combination of hardware and Domain expertise

software engineers – Food/Pharma/Beverage
– Dedicated PLC and SCADA companies and OEM’s are our
experts customers
– Over 250 SCADA and turnkey
– Inhouse Panel and Instrument Automation projects
manufacturing
 Radix – Complete Automation Partner
• Complete documentation for easy qualifications
– List of documents
• Project Plan & Time Line
• H/W & S/W Submittals
• Panel Drawings
– Panel Layout drawings
– Bill of Material
– Power distribution drawings
– I/O terminations drawings
– Single Line Diagram
• Software Design Submittal
– Philosophy of Control
– I/O Mappings
– SCADA Navigations Design
– PLC Design Documents
– SCADA Alarm List
• Design Submittal
– SCADA Architecture
• Technical Datasheets
• Qualification protocols –
– IQ/OQ/PQ Documents
Automation Expertise

TYPES OF PANELS
 Types of Panels

Transmitters & Isolators

Controllers & Data-loggers Panel Stainless steel & FLP Panel

Instrument Panel Thyristor Panel

 Types of Panels

Transmitters & Isolators

Test Bench Panel VFD Panel

PLC panel Annunciator Panel (FLP)

Automation Expertise

RADIX SCADA SOLUTIONS

 Radix – SCADA Features
– Human / Machine Interface (HMI)
 interact with the connected field equipment
 User friendly monitoring of equipment status to operators /
Engineers / and building managers
 Integration with third party controller with main controller
– System Security
 Password protection for unauthorized access
 Operator / Supervisor / Admin specific access
 Log Summary for Access
 Audit Trail with 21 CFR part 11 compliance

– Data Representation
 Customize graphical representation of plant floor
equipment / instruments through system
 Floor plan of building
 Information of equipment data/status through
customize graphics
 Radix – SCADA Features
– Alarm Management (Current/Historical)
 Presentation of the sequence of importance & time of..
 Potentially abnormal situation
 Process value deviation
 Operator Attention to take appropriate action for
 Audible / visual indications
 Email / SMS
 Alarm Summary
 Time, date, priority, alarm description etc
– Alarm Reporting (Current/Historical)
 Presentation of the customized subsets of data
 actual or historical state
 export to excel or pdf documents….
 report printing etc
– Event Recording
 Automatic logging of –
 Operator activities & commands
 Process based operations
 Radix – SCADA Features

– Trend Management (Real Time/Historical)

 Representation of process value with respect
to time
 Real time trend/Historical trend

– Data Logging
 Automatic gathering and storage of data
from field equipments for later analysis &
reporting
 Dynamically & historical
 Customized graph and chart
 Tabular report
Automation Expertise

SAMPLE PROJECTS
Automation Projects
ENVIRONMENTAL MONITORING SYSTEMS
PROCESS MONITORING SYSTEMS
PLANT AUTOMATION PROJECTS
TEST BENCHES AND DATA ACQUISITION SYSTEMS
 Glenmark Pharma - Plant BMS System
• Integrated system involving
– Monitoring and acquisition of clean room
environmental data
– Remote viewing capability
– Auto On-Off Scheduler for 27 AHU’s
– Single system for all clean rooms and
warehouses
• SCADA based solution with features like
– Mimics for process instruments & areas
– Real-time / Historic Trends / Alarms
– Multibus Architecture
– 21 CFR Part 11 compliant SCADA
• Turnkey project involving
– Supply of Field instruments, Control panels
– SCADA and PLC programming
 Aurobindo Pharma – Warehouse Monitoring
• Solution for demonstrating compliance with QA
validated Temperature and Humidity conditions in
warehouse racks
– Multiple RH +T transmitters
– Placed at 3 different level (Top/Middle/Bottom)
– Alarms for any deviation in temp/humidity
– MKT value calculation and display
• Integrated Data Logging SCADA System
– Used Radix analog input modules
– 24X7 Real time data logging
– Real-time / Historic Trends & Alarms
• Turnkey Project Involving
– Supply of field Instrumentation
– SCADA programming
– Installation, testing and commissioning
 Pepsico - Greenhouse Automation
• Monitoring & control
– Of environmental conditions in
greenhouse
– Relative Humidity and Temperature
control for optimal plant growth
• PLC based system for automatic
environmental control
• RH measurement using Radix sensors
and transmitters
• Real time clock(RTC) based 24 step set
point control
• HMI System
– Real time process data monitoring
– Event report
– Real time trend & alarm
 Shilpa Medicare - Clean Room Monitoring
• Integrated system for Environmental
monitoring of complete unit
– Clean room Temp, RH and DP
monitoring and logging
– Hooters in local areas for HI/LO level
with alarm ack
– System spread over diff mfg blocks
– Integration with existing sensors at site
• PLC/SCADA based solution
– 21 CFR compliant solution
– Integration with analog input module
– Std features for real-time & historical
Alarm, Report, Trend
• SS Control Panel Supply (22 No’s)
• Installation, testing and
commissioning
 Hetro Drugs, Egypt - BMS System
• Integrated system involving
– Temp, RH and Diff pressure
monitoring and data logging for
clean rooms
– Remote viewing facility
• SCADA based solution with
– Mimics for process instruments
& areas
– Real-time / Historic Trends and
Alarms
– 21 CFR Part 11 compliant
SCADA
• Turnkey project involving
– Supply of Field instruments,
programming
 Clean Room Env. Monitoring Projects
• Many Large Scale Clean Room Data Acquisition
System
– 200+ environmentally controlled locations
• System Features –
– SCADA , 21 CFR compliant softwares
– MySQL/SQL Databases
– Multiple Bus Structures for SCADA Communication
– Scanners and transmitters for hooking up field signals
• System Components –
– Clean room Indicators
– RH+T sensors, Transmitters
– Scanners, Data loggers for data acquisition
– Control Panels
• System Components –
– Room wise Condition Status Screen
– Batch wise Data logging
– Area/shift wise Alarm
– Automatic Monthly Data Backup facility
 Complete HVAC Ecosystem

Powering Contractors Enabling Consultants Global Partnerships

and EPC’s
Automation Projects
ENVIRONMENTAL MONITORING SYSTEMS
PROCESS MONITORING SYSTEMS
PROCESS/PLANT AUTOMATION PROJECTS
TEST BENCHES AND DATA ACQUISITION SYSTEMS
 Mother Dairy - Process Monitoring
• Integrated system for 8 blocks
involving
– Temperature monitoring and data
logging system for cold rooms
– Process monitoring and data logging
system for pasteurizing equipments
• Hot/Cold Water temp, Vessel temp
monitoring, filling temp etc
– 24X7 system for Utility monitoring
– Energy data monitoring
• PLC/SCADA based solution
(1500 tags)
– Current/Historic process data
reports
– Event/Alarm reports
• Integration with existing sensors at
site via with analog input module
(40 no’s)
 Glenmark – Electronic Production Batch Records
• Monitoring and data acquisition of
Process parameters from pharma
production machines
– FBD, RMG, Coater, Tabletting machines
– Critical utilities like water system also
covered
– Process data printouts being attached
with production records
– Supervisory access to supervisors and
managers through remote viewers
– Existing PLC’s from multiple vendors
• SCADA based solution with features
like
– Mimics for process instruments & areas
– 21 CFR Part 11 compliant SCADA
 Process Equipment Condition Monitoring Projects
• Data monitoring System for Reactors in different
blocks
• Data Monitoring System for Tunnels & Autoclave
• Batch Monitoring System for production machines
like FBD, VTD, RCVD
• PLC based RH, Temp controlling system for
stability chambers and Incubators – Pharmatec
Equipment
• Temperature monitoring and recording of
laboratory refrigerators
• System Components
– Integration of third party Field instruments
– Multiple PLC’s
• Rockwell , Delta, Mitsubishi etc
– Analog Input Modules
– Scanners
– Control Panels
• FLP and Non Flp
– 21 CFR compliant SCADA
– MySQL, SQL and Oracle Database
Automation Projects
ENVIRONMENTAL MONITORING SYSTEMS
PROCESS MONITORING SYSTEMS
PLANT AUTOMATION PROJECTS
TEST BENCHES AND DATA ACQUISITION SYSTEMS
 Excel Industries-PLC System For Pentasulfide Plant
• Monitoring & Control of Pentasulfide Plant
– Of Blowers, Pumps, Control Valves,
– PID Control of process flow rates
• Complex Relay based system replaced by
simple PLC based system
• All operations in field are possible from
Pushbutton station on one single Control panel
• Complete solution involving PLC, PID PLC Panel PLC Panel
Controllers, On/Off Controllers, Isolators, Alarm Distilled Un Distilled
Annunciator etc.
• SCADA System encompassing
– Plant Mimic
– Real time & historical process data
monitoring
– Shift Reports, Event reports
– Real time/historical trend & alarm
Sample Scada Screens
 Qutek-Coal Gasifier Plant Automation
• Complete automation solution for coal
gasifier plant OEM
o Development of control philosophy, hardware supply,
programming
o Control system consisting of Scada, PLC , VFDs etc.
o Integrated control system for sections like Blower,
Pumps, Tar cracker, chiller, evaporator, gasifier ,
storage tanks etc.

• PLC System with

o 140+ I/Os, Modbus Communication
o Analog Input Modules –SCM201 (4nos.)

• SCADA based solution

o 300 Tags Runtime Scada
o Mimics for whole plant & areas
o Real-time / Historic Trends / Alarms
o Report for process parameters
o Remote Viewer over LAN/Internet
 Hindustan Colas-Bitumen Emulsion Plant Automation

• HPCL (India) and Colas (France)

JV
• Bitumen plant automation
o Worked as Automation partner with
M/s Esmartech
o Solution for automating complete mfg.
plant including ,6-heaters, 7-VFDs,
pumps & control valves etc.
o System comprising of Scada, PLC,
HMI, VFDs & control panel
• Control System with
o 100+ I/Os
o HMI with online serial printing option
o Modbus communication
o Control panel with 4 cabinets Panel Internal Layout
Automation Projects
ENVIRONMENTAL MONITORING SYSTEMS
PROCESS MONITORING SYSTEMS
PLANT AUTOMATION PROJECTS
TEST BENCHES AND DATA ACQUISITION SYSTEMS
 Test Bench Projects
• Kent RO – RO purifier test bench
– Testbench for on line measurement of Current,
Inlet/Outlet Pressure, Conductivity and TDS on the
assembly line
– Recording of performace data in SCADA
• HILTI – Accelerated lifecycle testing bench
– Recording of industrial blade testing by monitoring
of current at extremely high baud rate
• Jaipur RTO – Solution for measuring RPM on
during fitness testing
– Recording of dat related to vehicle – registration
no etc along with picture
• Cairn Energy – Test bench for inhouse
equipment testing
– Equipment for variable voltage supply, current
sources, calibrator, soldering/de soldering etc
 Data Acquisition Projects
• Godrej - Assembly line
batching system
– Barcode reading and recording
system for refrigerator line
• BEML – OEM supply of cable
tray temperature monitoring
system in Metro rail bogies
– Includes supply of custom built
sensors and data logger
• Zeal Enterprises – Large scale
Data acquisition system
– Multiple scanners and datalogger
• International Tractors
– Tractor engine temperature
monitoring
Radix

OTHER PRODUCTS & SERVICES

 Other Products

Controllers & Data-loggers Transmitters & Isolators Level

RTDs & Thermocouples Gauges Flameproof Instruments & panels

www.radix.co.in