MSM Backload Bill Validator Series – Operation and Service Manual

CashCoad

MSM Series

Operation and service Manual

Part 2. TESTING AND REPAIR

Rev. 03-2004 Part 2. Service Manual PAGE 2-1

 MSM Backload Bill Validator Series – Operation and Service Manual

TABLE OF CONTENTS
MSM Acceptor Assembly. .................................................................................................... 3
Exploded view of MSM Acceptor Assembly. .................................................................... 4
Exploded view of Main Body Assembly (0100293). .......................................................... 5
Exploded view of Chassis Assembly (0300130). .............................................................. 6
Exploded view of Facepanel Assembly (0100290). .......................................................... 7
Exploded view of Facepanel Assembly (0100303). .......................................................... 8
Tools required: ............................................................................................................... 12
Disassembly of MSM Acceptor ....................................................................................... 12
Disassembly of Chassis Assembly (0300130, 0300130.01). .......................................... 24
Disassembly of Cover (0100291). .................................................................................. 37
Disassembly of Facepanel Assembly (0100290). ........................................................... 38
Disassembly of Facepanel Assembly (0100303). ........................................................... 39
Disassembly of Inner Guide (0200121). ......................................................................... 40
Disassembly of Inner Guide (0200121). ......................................................................... 41
Disassembly of Outer Guide (0200119). ........................................................................ 44
Vault ................................................................................................................................... 47
Exploded view of Vault Assembly (0100228 … 0100228-05). ........................................ 48
Exploded view of Vault Assembly (0100228-06 … 0100228-11). ................................... 50
Exploded view of Vault Assembly (0100228-12 … 0100228-17). ................................... 52
Exploded view of Housing Assembly (0100304). ........................................................... 54
Exploded view of Guide Assembly (0200123). ............................................................... 56
Exploded view of Case Assembly (0100301). ................................................................ 57
Disassembly of Vault Assembly (0200119). ................................................................... 59
Disassembly of Housing Assembly (0100304). .............................................................. 64
Disassembly of Case Assembly (0100301). ................................................................... 66

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 MSM Backload Bill Validator Series – Operation and Service Manual

MSM ACCEPTOR ASSEMBLY.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of MSM Acceptor Assembly.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Main Body Assembly (0100293).

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Chassis Assembly (0300130).

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Cover (0100291).

Exploded view of Facepanel Assembly (0100290).

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Facepanel Assembly (0100303).

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR MSM Acceptor.

Quantity per assembly

MSM-3001

MSM-3005

MSM-3008

MSM-3017

MSM-3020

MSM-3021

MSM-3024

MSM-3051
Item

Part ID # Part/Assembly Name

1 0100293 Main Body Assembly - 1 1 - - - - -

2 0100293.01 Main Body Assembly 1 - - 1 1 1 1 1
3 0100294 Main Body Assembly 1 1 1 1 1 1 1 1
4 0100294-G Main Body Assembly - - - - - - - -
5 0100294-S Main Body Assembly - - - - - - - -
6 0100291 Cover Assembly 1 1 1 1 1 1 1 1
7 0100292 Cover Assembly 1 1 1 1 1 1 1 1
8 0100290 Panel Assembly 1 1 1 1 1 1 1 -
9 0100303.01 Panel Assembly - - - - - - - 1
10 0300127 Shaft Assembly 1 1 1 1 1 1 1 1
11 0200121 Inner Guide Assembly - 1 - - - - - -
12 0200121.01 Inner Guide Assembly 1 - - 1 - 1 - 1
13 0200121-02 Inner Guide Assembly - - 1 - - - - -
14 0200121-02.01 Inner Guide Assembly - - - - 1 - 1 -
15 0200119 Outer Guide Assembly - 1 - - - - - -
16 0200119.01 Outer Guide Assembly 1 - - 1 - 1 - 1
17 0200119-02 Outer Guide Assembly - - 1 - - - - -
18 0200119-02.01 Outer Guide Assembly - - - - 1 - 1 -
19 0401025 CPU Board - 1 1 - - - - -
20 0401025.01 CPU Board - - - - - 1 1 -
21 0401026.01 CPU Board - - - 1 1 - - -
22 0401027.01 CPU Board 1 - - - - - - 1
23 0405079 MM57 Entrance Board - 1 1 - - - - -
24 0405079.01 MM57 Entrance Board 1 - - 1 1 1 1 1
25 0404012-01 Indicator's Plate Assembly - 1 1 - - - - -
26 0404012-01.01 Indicator's Plate Assembly 1 - - 1 1 1 1 -
27 0404017.01 Indicator Board - - - - - - - 1
28 0500120 Cable Assembly 1 1 1 1 1 1 1 1
29 0500120-01 Cable Assembly 1 1 1 1 1 1 1 1
30 0500121 Cable Assembly 1 1 1 1 1 1 1 1
31 0500122 Cable Assembly 1 1 1 1 1 1 1 1
32 0500123 Cable Assembly 1 1 1 1 1 1 1 1
33 0500124 Cable Assembly 1 1 1 1 1 1 1 1
34 0500032 Cable Assembly 1 1 1 1 1 1 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR MSM Acceptor (continue).

35 0300052-04 Drive Assembly - 1 1 - - - - -

36 0300052-04.01 Drive Assembly 1 - - 1 1 1 1 1
37 0300030 Drive Assembly - 1 1 - - - - -
38 0300030.01 Drive Assembly 1 - - 1 1 1 1 1
39 0300129 Drive Assembly - 1 1 - - - - -
40 0300129.01 Drive Assembly 1 - - 1 1 1 1 1
41 0100289 Chassis Assembly 1 1 1 1 1 1 1 1
42 0300130 Chassis Assembly - 1 1 - - - - -
43 0300130.01 Chassis Assembly 1 - - 1 1 1 1 1
44 0300081 Shaft Assembly 1 1 1 1 1 1 1 1
45 0300128 Shaft Assembly 2 2 2 2 2 2 2 2
46 0300079 Shaft Assembly 1 1 1 1 1 1 1 1
47 0300080 Shaft Assembly 1 1 1 1 1 1 1 1
48 0200085 Lip Assembly 1 1 1 1 1 1 1 1
49 0200086 Lip Assembly 1 1 1 1 1 1 1 1
50 0100303.01 Panel Assembly - - - - - - - 1
51 0200122 Lower Guide Assembly 1 1 1 1 1 1 1 1
52 0100223-01 Caver Assembly 1 1 1 1 1 1 1 1
53 0200079 Upper Guide Assembly 1 1 1 1 1 1 1 1
54 0100302 Panel Assembly - - - - - - - 1
55 5204042 Bear 2 2 2 2 2 2 2 2
56 5204023 Bearing 2 2 2 2 2 2 2 2
57 5204025 Bearing 7 7 7 7 7 7 7 7
58 5204061 Cam 1 1 1 1 1 1 1 1
59 5207015 Cap 1 1 1 1 1 1 1 1
60 5207016 Cap 1 - - 1 1 - - 1
61 5109016 Contact 1 1 1 1 1 1 1 1
62 5101202 Cover 1 1 1 1 1 1 1 1
63 5210011 Dispenser 1 1 1 1 1 1 1 1
64 5201098 Facepanel 1 1 1 1 1 1 1 -
65 5206020 Follower 1 1 1 1 1 1 1 1
66 5210041 Insert 1 1 1 1 1 1 1 -
67 5203048 Gear 3 3 3 3 3 3 3 3
68 5203023 Gear 1 1 1 1 1 1 1 1
69 5203046 Gear 1 1 1 1 1 1 1 1
70 5203047 Gear 4 4 4 4 4 4 4 4
71 5203069 Gear 1 1 1 1 1 1 1 1
72 5203070 Gear 1 1 1 1 1 1 1 1
73 5203022 Gear 1 1 1 1 1 1 1 1
74 5210019 Holder 1 1 1 1 1 1 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR MSM Acceptor (continue).

75 5308126 Shaft 1 1 1 1 1 1 1 1
76 5204062 Shield 1 1 1 1 1 1 1 1
77 5409066-01 Spring - - - - - - - 1
78 5409074 Spring 1 1 1 1 1 1 1 1
79 5409002 Spring 1 1 1 1 1 1 1 1
80 5409002-01 Spring 1 1 1 1 1 1 1 1
81 5409066 Spring 1 1 1 1 1 1 1 -
82 8202939 Hex Nut M2.5, ZI 4 4 4 4 4 4 4 4
83 8203002 Lock Washer M3 3 3 3 3 3 3 3 3
84 8203334 Lock Washer M2.5 2 2 2 2 2 2 2 2
85 8203020 Lock Washer M2 2 2 2 2 2 2 2 2
86 8102003 Nylon Push Rivet SR-3055B 10 10 10 10 10 10 10 10
87 8207881 Nylon Cable Tie 2 2 2 2 2 2 2 2
88 8203920 Retaining Ring # D1500-3.2 6 6 6 6 6 6 6 6
89 8203960 Retaining Ring # D1500-2.3 7 7 7 7 7 7 7 7
90 8203976 Standard Nylon Washer X050 2 2 2 2 2 2 2 2
91 8201538 Screw M3x4, Phillips, Pan Head, 6 6 6 6 6 6 6 6
ZI
92 8201934 Screw M3x10, Phillips, Pan 2 2 2 2 2 2 2 2
Head, ZI
93 8204001 Tapping Screw #3x3/8'', Phillips, 3 3 3 3 3 3 3 -
PAN Head, Zi
94 8201930 Tapping Screw #2x1/4'', Phillips, - - - - - - - 2
PAN Head, Zi
95 8201538 Screw M3x4, Phillips, Pan Head, 1 1 1 1 1 1 1 1
ZI
96 8201934 Screw M3x10, Phillips, Pan 7 7 7 7 7 7 7 7
Head, ZI
97 8203006 Retaining Washer 1 1 1 1 1 1 1 1
16FWRT008062
98 8201014 Thumb Screw 50M040070T016 1 1 1 1 1 1 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

Tools required:
• Flat screwdriver
• Torque wrench
• Philips screwdriver #1
• Extractor 5110050
• Hex nut wrench (5.5 mm)
• Tweezers
• Hook
• Applicator Tools for DIN6799 #877324,
• Applicator Tool for VU01.05.001

Disassembly of MSM Acceptor

Step 1
Disassembly MSM Acceptor with Facepanel (0100303)
-Pull out 3 nylon push rivets
-Remove facepanel.
-Disconnect the cable

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly MSM Acceptor with Facepanel (0100290)

-Pull out 3 nylon push rivets
-Remove facepanel.
-Remove screw #3x3/8” and spring.
-Remove indicator’s plate.
-Disconnect the cable

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 2
-Remove cover.

Turn off

Step 3
-Remove caps.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 4
-Remove 2 bears and shaft.
Warning! For assembling contact between cable and shaft is not allowable.
Allowable gap – 3 mm min.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 5
-Disconnect the cables
-Remove 2 screws.
-Remove CPU board.
Warning! Подключение кабелей при сборке согласно рис.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 6
-Remove 2 screws M3x10 and 2 lock washers

Step 7
-Remove 4 screws M3x4.
-Remove contact.
-Remove cover.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 8
-Remove outer guide.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 9
-Remove inner guide.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 10
-Remove 2 nylon push rivets.
-Remove cover.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 11
-Remove 2 springs and upper guide.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 12
-Remove screws M3x4 and lock washers.
-Remove chassis.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 13
-Remove lower guide.
-Remove 3 gears.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Chassis Assembly (0300130, 0300130.01).

Step 1
-Remove 2 retaining rings.
-Remove 3 gears.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 2
-Remove 5 retaining rings.
-Remove 6 gears.

Step 3
-Remove retaining ring.
-Remove spring and follower.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 4
-Remove 4 bearings.
-Remove 3 retaining rings.
-Remove gear.
-Remove 3 shaft assembly.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 5
-Remove 4 nylon push rivets.
-Remove 2 bearings.
-Remove 2 lips.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 6
-Remove bearing.
-Remove retaining ring.
-Remove shaft assembly.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 7
-Remove 2 screws M3x10 and 2 hex nuts M2.5.
-Remove drive.
-Disconnect the cable

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 8
-Remove holder.
-Disconnect the cable and remove

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 9
-Disconnect the nelon cable tie and remove
-Disconnect the cable and remove

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 10
-Remove 2 screws M3x10 and 2 hex nuts M2.5.
-Remove drive.
-Disconnect the 2 cables

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 11
-Remove 2 screws M3x10, 2 hex nuts M2 and 2 standard nylon washers.
-Remove drive.
-Remove dispenser.
-Disconnect the cable

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 12
-Remove gear.
-Remove 2 bearings.
-Remove retaining ring.
-Remove shaft assembly.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 13
-Disconnect the cable
-Remove cable

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 14
-Remove screws M3x10.
-Remove MM57 entrance board.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Cover (0100291).

Step 1
-Remove thumb screw.
-Remove retaining washer.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Facepanel Assembly (0100290).

Step 1
-Remove 2 tapping screws #3x3/8”.
-Remove insert.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Facepanel Assembly (0100303).

Step 1
-Remove 2 tapping screws #3x3/8”.
-Remove spring.
-Remove indicator board.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Inner Guide (0200121).

Step 1
-Remove 2 tapping screws.
-Remove optical sensor board.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Inner Guide (0200121).

Step 1
-Remove seal.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 2
-Remove 4 light guides.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 3
-Remove 3 lens.
-Remove richco push rivet.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Outer Guide (0200119).

Step 1
-Remove 3 tapping screws.
-Remove magnetic sensor board.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 2
-Remove 4 flat springs.
-Remove 4 rollers with shafts.
-Remove 4 shafts.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 3
-Remove 2 retaining rings.
-Remove pin.
-Remove spring.
-Remove latch.

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 MSM Backload Bill Validator Series – Operation and Service Manual

VAULT

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Vault Assembly (0100228 … 0100228-05).

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR Vault Assembly (0100288 …

0100288-05).

Quantity per assembly

0100288-01

0100288-02

0100288-03

0100288-04

0100288-05
Item

Part ID # Part/Assembly Name

0100288
1 0100304 Housing Assembly 1 1 1 - - -
1 0100304-01 Housing Assembly - - - 1 1 1
2 0100301 Case Assembly 1 - - - - -
2 0100301-01 Case Assembly - 1 - - - -
2 0100301-02 Case Assembly - - 1 - - -
2 0100301-03 Case Assembly - - - 1 - -
2 0100301-04 Case Assembly - - - - 1 -
2 0100301-05 Case Assembly - - - - - 1
3 5201009 Case 1 1 1 1 1 1
4 5207006 Cap 1 1 1 1 1 1
5 5110008 Cam Lock 1 1 1 1 1 1
6 5204009 Bush 1 1 1 1 1 1
7 5206003 Handle 1 1 1 1 1 1
8 8203927 Flat washer M3 1 1 1 1 1 1
9 8201280 Wood Screw #2x1/2'' 1 1 1 1 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Vault Assembly (0100228-06 … 0100228-11).

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR Vault Assembly (0100288-06 …

0100288-11).

Quantity per assembly

0100288-06

0100288-07

0100288-08

0100288-09

0100288-10

0100288-11
Item

Part ID # Part/Assembly Name

1 0100304 Housing Assembly 1 1 1 - - -

1 0100304-01 Housing Assembly - - - 1 1 1
2 0100301 Case Assembly 1 - - - - -
2 0100301-01 Case Assembly - 1 - - - -
2 0100301-02 Case Assembly - - 1 - - -
2 0100301-03 Case Assembly - - - 1 - -
2 0100301-04 Case Assembly - - - - 1 -
2 0100301-05 Case Assembly - - - - - 1
3 5201009 Case 1 1 1 1 1 1
4 5207006 Cap 1 1 1 1 1 1
5 5110008 Cam Lock 1 1 1 1 1 1
6 8206925 ABA Lock #042 1 1 1 1 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Vault Assembly (0100228-12 … 0100228-17).

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR Vault Assembly (0100288-12 …

0100288-17).

Quantity per assembly

0100288-12

0100288-13

0100288-14

0100288-15

0100288-16

0100288-17
Item

Part ID # Part/Assembly Name

1 0100304 Housing Assembly 1 1 1 - - -

1 0100304-01 Housing Assembly - - - 1 1 1
2 0100301 Case Assembly 1 - - - - -
2 0100301-01 Case Assembly - 1 - - - -
2 0100301-02 Case Assembly - - 1 - - -
2 0100301-03 Case Assembly - - - 1 - -
2 0100301-04 Case Assembly - - - - 1 -
2 0100301-05 Case Assembly - - - - - 1
3 BXOPC\LOCK Locking Device Assembly 1 1 1 1 1 1
4 5201009 Case 1 1 1 1 1 1
5 5207006 Cap 1 1 1 1 1 1
6 5110008 Cam Lock 1 1 1 1 1 1
7 8206925 ABA Lock #042 1 1 1 1 1 1
8 8206926 ABA Lock #043 1 1 1 1 1 1
9 8102003 Nylon Push Rivet SR-3055B 4 4 4 4 4 4

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Housing Assembly (0100304).

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 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR Housing Assembly (0100304).

Quantity per assembly

0100304-01

0100304-02
0100304
Item

Part ID # Part/Assembly Name

1 0200123 Guide Assembly 1 1 1

2 0200123-01 Guide Assembly 1 1 1
3 0100298 Transpositioning Mechanism Assembly 1 1 1
4 5308128 Shaft 1 1 1
5 5409077 Spring 1 1 1
6 5409077-01 Spring 1 1 1
7 5204063 Roller 2 2 2
8 5308020 Standoff - - 1
9 5110002 Tab - 1 -
10 8210323 Open end POP Rivet PD1328 - 1 -
11 8203920 Retaining Ring # D1500-3.2 2 2 2

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Guide Assembly (0200123).

LIST OF SPARE PARTS AND ASSEMBLY FOR Guide Assembly (0200123).

Quantity per
assembly

0200123-01
Item

0200123
Part ID # Part/Assembly Name

1 5202106 Guide - 1
2 5202106-01 Guide 1 -
3 5109010 Flat Spring 1 1

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 MSM Backload Bill Validator Series – Operation and Service Manual

Exploded view of Case Assembly (0100301).

Rev. 03-2004 Part 2. Service Manual PAGE 2-57

 MSM Backload Bill Validator Series – Operation and Service Manual

LIST OF SPARE PARTS AND ASSEMBLY FOR Case Assembly (0100301).

Quantity per assembly

0100301-01

0100301-02

0100301-03

0100301-04

0100301-05
0100301
Item

Part ID # Part/Assembly Name

1 0100300 Case Assembly 1 - - - - -

1 0100300-01 Case Assembly - 1 - - - -
1 0100300-02 Case Assembly - - 1 - - -
1 0100300-03 Case Assembly - - - 1 - -
1 0100300-04 Case Assembly - - - - 1 -
1 0100300-05 Case Assembly - - - - - 1
2 0100169 Holder Assembly 1 1 1 1 1 1
3 5406001 Fastener 1 - - 1 - -
4 5406001-01 Fastener 1 - - 1 - -
3 5406001-02 Fastener - 1 - - 1 -
4 5406001-03 Fastener - 1 - - 1 -
3 5406001-04 Fastener - - 1 - - 1
4 5406001-05 Fastener - - 1 - - 1
5 5409005 Torsion Spring 1 1 1 1 1 1
6 5409005-01 Torsion Spring 1 1 1 1 1 1
7 5308008 Shaft 1 1 1 1 1 1
8 5409014 Pressure Spring 2 - - 2 - -
8 5409014-01 Pressure Spring - 2 - - 2 -
8 5409014-02 Pressure Spring - - 2 - - 2

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 MSM Backload Bill Validator Series – Operation and Service Manual

Disassembly of Vault Assembly (0200119).

Step 1. Only 0100288…0100288-05
-Remove wood screw and flat washer.
-Remove cam lock.
-Remove bush , case, cap, handle.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 2. Only 0100288-06…0100288-017

-Remove aba lock and cam.
-Remove case and cap.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 3. Only 0100288-06…0100288-17

-Remove 4 nylon push rivets.
-Remove aba lock and locking device.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 4
- unbend 2 tabs

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Step 5
-Remove housing.

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Disassembly of Housing Assembly (0100304).

Step 1
-Remove shaft assembly and 2 rollers.
-Remove 2 springs.

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Step 2
-Remove 2 retaining rings.

Step 3
-Remove 2 guide assemblies.

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Disassembly of Case Assembly (0100301).

Step 1
-Remove shaft.
-Remove holder assembly.

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Step 2
-Remove 2 pressure springs.

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 MSM Backload Bill Validator Series – Operation and Service Manual

Step 3
-Remove 2 fasteners subassemblies.

Step 4
-Remove 2 torsion springs.

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