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    IW4000 Instruction Guide

    Uploaded by

    Fuji Hidayat
    This document provides instructions for installing an IW4000 infrared window unit on an enclosure. It outlines the necessary tools and steps to center punch holes, drill a center hole using either a hole saw or punch, enlarge the center hole, deburr the holes, apply and secure the infrared window unit using screws. Safety requirements and usage notes are also provided. The installation involves fitting a template, marking holes, drilling, enlarging holes, cleaning, and fixing the infrared window unit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    IW4000 Instruction Guide

    Uploaded by

    Fuji Hidayat
    28 views1 page
    This document provides instructions for installing an IW4000 infrared window unit on an enclosure. It outlines the necessary tools and steps to center punch holes, drill a center hole using either a hole saw or punch, enlarge the center hole, deburr the holes, apply and secure the infrared window unit using screws. Safety requirements and usage notes are also provided. The installation involves fitting a template, marking holes, drilling, enlarging holes, cleaning, and fixing the infrared window unit.

    Original Title

    IW4000-Instruction-Guide

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    This document provides instructions for installing an IW4000 infrared window unit on an enclosure. It outlines the necessary tools and steps to center punch holes, drill a center hole using either a hole saw or punch, enlarge the center hole, deburr the holes, apply and secure the infrared window unit using screws. Safety requirements and usage notes are also provided. The installation involves fitting a template, marking holes, drilling, enlarging holes, cleaning, and fixing the infrared window unit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    28 views1 page

    IW4000 Instruction Guide

    Uploaded by

    Fuji Hidayat
    This document provides instructions for installing an IW4000 infrared window unit on an enclosure. It outlines the necessary tools and steps to center punch holes, drill a center hole using either a hole saw or punch, enlarge the center hole, deburr the holes, apply and secure the infrared window unit using screws. Safety requirements and usage notes are also provided. The installation involves fitting a template, marking holes, drilling, enlarging holes, cleaning, and fixing the infrared window unit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    IW4000 5

    Drill Fixing Holes


    Using the 3.6 (9/64”) twist drill, drill out the fixing holes.

    If using a hole saw, proceed to step 6(A).


    If using the hole-punch, proceed to step 6 (B).

    6a

    The IW Series of SMART Infrared Windows are the next step in infrared Enlarging the Centre Hole (Hole Saw)
    (IR), ultraviolet (UV) and visual inspection of live electrical components. The Using the 6mm (1/4”) hole as a guide, enlarge the centre hole using the
    IW Series, SMART IR Windows expand on industry proven techniques and selected hole saw. De-burr all of the holes and treat as required. Proceed to
    materials to bring a rugged but flexible SMART IR Window incorporating step 8.
    transmission correction information and route-planning software in one, high
    value package.
    6b

    USAGE NOTES Enlarging the Centre Hole (Hole Punch)


    Refer to the Hydraulic punch manual and follow all safety procedures.
    For use on a flat surface of a type 4/12 enclosure. Failure to follow these
    instructions may lead to damage or injury. Comply with local and national Using your matching drawbar and punch set, enlarge the 6mm centre hole to
    safety requirements when working in hazardous locations. fit your drawbar. Proceed to step 7.

    BEFORE YOU START 7

    Enlarging the Centre Hole (Hole Punch)


    The installation may be carried out by using either a circular hole saw or an
    Referring to Table 3, and following the instructions in Hydraulic punch
    electro-hydraulic hole punch.
    material, punch out the centre hole.
    Tools Required:
    8
    1. Hydraulic punch or hole saw (95-95.5mm (33/4))
    2. Drilling MachineConedrill De-Burr the Holes; Remove any Shavings and the Self Adhesive Template
    3. Pozidrive screwdriver Degrease the front panel.
    4. Centre Punch
    5. 6mm (1/4”) High-speed twist drill
    9
    6. Tapping drill for IW4000 units use 3.6mm (9/64”)
    Fix Infrared Window
    GETTING STARTED Align the fixing holes and firmly press the Infrared Window into place.

    The installation may be carried out by using either a circular hole saw or an With the correct sized screwdriver and 3 of the 4 countersunk screws
    electro-hydraulic hole punch. supplied, fix the window to the panel.

    Gradually advance each fixing until to torque setting between 0.5 – 1lbf.in
    1 (0.68 – 1.36N.m) is achieved and units are secure.
    Unpack and Check
    When your Infrared Window arrives, carefully unpack the unit and check Step 1 Step 2 Step 3
    contents:

    1. IW4000 unit (1)


    2. Fixing screws (4)
    3. Drilling template (1)
    4. Access key (1)

    2 Step 4 Step 5 Step 6

    Fit the Drilling Template onto a Flat Surface


    Once you have confirmed the position of the unit, select the drilling template.
    Peel off the back and stick to the panel the template reference points.

    Centre Punch
    Using the centre punch, punch the fixing holes as marked and 1 No. centre
    Step 7 Step 8 USAGE NOTES
    hole. To maintain enclosure type
    rating, viewport cover must
    be secured in place.
    4

    Drill Centre Hole


    Using the 6mm (1/4”) twist drill, drill out the centre hole (B).

    RUGGED AUTHORITY www.cord-ex.com

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