InteliLite 4

Controller for single gen-set

applications

SW version 1.5.2
1 General information 2
2 Changes in the version 1.5.2 3
3 Changes in the version 1.5.1 4
4 Changes in the version 1.5.0 5
5 Changes in the version 1.4.0 6
6 Changes in the version 1.3.4 9
7 Changes in the version 1.3.3 10
8 Changes in the version 1.3.2 11
9 Changes in the version 1.3.1 12
10 Changes in the version 1.3.0 13

Copyright © 2023 ComAp a.s.

Written by Michal Slavata
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap-control.com, www.comap-control.com New Features List
1 General information
1.1 Version information
Minor version with repair SNMP traps and improvment of communication with plug-in modules.

1.2 Clarification of Notation

Note: This type of paragraph calls the reader’s attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

WARNING: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

InteliLite 4 1.5.2 New Features List 2

2 Changes in the version 1.5.2
2.1 Repairs
SNMP Traps
correct text for SNMP traps generated from universal binary and analog protections
correct OID for SNMP traps generated from universal binary and analog protections
Improvement of communication with plug-in modules

InteliLite 4 1.5.2 New Features List 3

3 Changes in the version 1.5.1
3.1 Repairs
Incorrect indication of gen healthy state
Gen healthy state (green generator LED) was incorrectly active when CT location was adjusted to
Load option and MCB was closed

InteliLite 4 1.5.2 New Features List 4

4 Changes in the version 1.5.0
4.1 New features
PLC extension for AMF25 and MRS16 models
2x PLC block (AxB/C)±D added

InteliLite 4 1.5.2 New Features List 5

5 Changes in the version 1.4.0
5.1 New features
LBI EXTERNAL MAINS FAIL was added

External Mains Fail Relay

Description
Binary input for external mains fail indication.
When the LBI: EXTERNAL MAINS FAIL RELAY is active:
Controller accepts that MCB was opened by an external mains fail relay, it means that it does not
try to close MCB
It behaves like in case of a standard mains failure, which is evaluated from the mains voltages
measurement (the front panel mains icon is red, LBO: AL MAINS FAIL is active, Gen-set is started
when controller is in the AUTO mode etc.)
Controller displays alarm ALI External Mains Fail
When the LBI: EXTERNAL MAINS FAIL RELAY is deactivated:
Controller automatically closes MCB, if it is in the OFF/AUTO mode and mains is healthy
It behaves like in case of a standard mains return (if healthy mains voltage is detected)
Alarm ALI External Mains Fail automatically disappears

Note: This input can by used for Mains fail simulation

Setpoint Phase Rotation Protection was added

Phase Rotation Protection

Setpoint group Protections Alternative config NO
Range [units] Enabled/Disabled/ExtDisable [-]
Default value Enabled Step [-]
Description
This setpoint adjusts the behavior of generator Phase Rotation protection.

Protection is enabled. Behavior of protection is adjusted via setpoint Phase

Enabled:
Rotation.
Disabled: Protection is disabled.
ExtDisable: Protection is enabled or disabled by the state of LBI PROTECTION FORCE DISABLE

LBO HISTORY RECORD INDICATION PULSE was added

History Record Indication

Description
This LBO triggers 1s pulse when new history record is created in history log.
Note: When more history records are created at the same time, only one 1s pulse is created.

InteliLite 4 1.5.2 New Features List 6

 LBI EMERGENCY MANUAL is available also for AMF8 and AMF9 models
Screen filter modification
Time base of filter was extended to reduce displayed values fluctuation
MRS archives for AMF8 and AMF9 were created
InteliLite AMF8-MRS archive
InteliLite AMF9-MRS archive
Setpoint Manual ECU Activation Timeout was added

Manual ECU Activation Timeout

Setpoint group Engine settings Alternative config NO
Range [units] 0 .. 300 [min]
Default value 60 min Step 1 min
Description
The setpoint allows user to set length of ECU manual activation in OFF mode. LBO ECU POWER RELAY is
activated by Start button. This LBO is active until Stop button is pressed, or until timeout elapses or until
mode is changed.

LBI FORCE IDLE was added

Force Idle
Description
This logical binary input can force engine to idle speed in MAN or AUTO mode.
Note: This binary input has no influence on engine cooling speed.

IMPORTANT: GCB has to be open

Activation of LBI:
Following procedure is executed:
Alarm AHI Manual Idle is activated
LBO IDLE/NOMINAL is switched to idle state and value Requested RPM goes to Idle RPM value
Underfrequency protection and undervoltage protection are not evaluated
Controller is in Manual Idle state until deactivation of this LBI
Deactivation of LBI
Controller goes to MinStab state
AHI Manual Idle is not present in alarm list
LBO IDLE/NOMINAL is switched to nominal state and value Requested RPM goes to nominal value
Controller goes to Running state

Exercise Timers in AMF9 model

6 timers available

InteliLite 4 1.5.2 New Features List 7

 Control of 3-position switch was added
LBI NEUTRAL POSITION
LBOs NEUTRAL CLOSE/OPEN and NEUTRAL ON COIL

Neutral Position
Description
In MAN mode this input switches a three position ATS switch to its neutral position – it activates the binary
outputs NEUTRAL CLOSE/OPEN and NEUTRAL ON COIL. MCB and GCB are switched to off.

Neutral Close/Open
Description
The output controls the neutral position of the three positions ATS switch. The ATS switch must react
within 5 seconds to a close or open command, otherwise an alarm is issued.

Neutral ON Coil
Description
The output activates the neutral position coil of the three positions ATS switch. The pulse lasts for
5 seconds.
Setpoint Modbus Mode added

Modbus Mode
Communication
Setpoint group Alternative config NO
Settings
Range [units] 8N1 / 8N2 / 8E1 [-]
Default value 8N1 Step [-]
Description
This setpoint adjusts communication mode of Modbus-RTU.

Possible options
8N1 8 data bits, 1 stop bit, no parity
8N2 8 data bits, 2 stop bits, no parity
8E1 8 data bits, 1 stop bit, even parity

5.2 Repairs
Setpoint GCB control mode - No Button
GCB is closed also in MAN mode automaticaly
Current measurement after power on of Controller
Current is correctly measured when CU is power ON, Mains is OK and MCB is closed.
Binary sensor for analog inputs shows correct data
Switching of Alternate Configuration
it is possible to switch alternate configuration only in engine Ready state
issue when configuration was switch immediately when engine goes to stop phase was fixed

InteliLite 4 1.5.2 New Features List 8

6 Changes in the version 1.3.4
6.1 Update
Added support of 15 character long order code.

InteliLite 4 1.5.2 New Features List 9

7 Changes in the version 1.3.3
7.1 Update
Powe mesurement now available in lower power levels.
IL4 will now display power bellow 500 W. New lower limit is 100 W..

InteliLite 4 1.5.2 New Features List 10

8 Changes in the version 1.3.2
8.1 Repairs
USB host repairs and optimization.
Modbus communication improvement.

InteliLite 4 1.5.2 New Features List 11

9 Changes in the version 1.3.1
9.1 Repairs
Long-term ECU communication stability fix

IMPORTANT: Due to long-term ECU communication stability fix we recommend to upgrade to

version 1.3.1 during the regular Gen-set maintenance.

InteliLite 4 1.5.2 New Features List 12

10 Changes in the version 1.3.0
10.1 New features
Multi ECU support.
We now support two ECU modules.
New Dummy Load function.
This function is meant to prevent engine from running without load, which can in some cases shorten
engine lifespan. It is a way user can set when to load external power bank and when to unload it.
Group of setpoints Load Shedding renamed to Load Management.
Added subgroup Load Shedding and Dummy Load.
Added new setpoints Dummy Load Active (GenOnly / Disable), Dummy Load On Level, Dummy Load
On Level Del, Dummy Load Off Level, Dummy Load Off Level Del and LBOs DUMMY LOAD STAGE 1
- 2 for AMF8 and AMF9 and DUMMY LOAD STAGE 1 - 5 for AMF20, AMF25 and MRS16 applications.
Controller history improvements.
Default columns order modified.
Configurable via InteliConfig.
History clearing button available in InteliConfig.
New conditioned Running Hours Counters.
Values Conditioned Running Hours 1,2 increments based on running engine and active LBI
CONDITIONE RUNNING HOURS 1,2.
Aftertreatment update.
ATTFilterLamp is renamed to ATTDPFLamp in LBI, LBO, history and alarm messages.
Non mission regeneration conditions changed: LBI GCB DISABLE = 1 condition is removed.
GCB closed condition is removed.
Daylight saving time.
Setpoint Sumer Time Mode is replaced by new setpoints: DST Switching Mode,DST Period Rule,
Time Mode.
Analog input offset adjustment.
Moved to AIN configuration.
Setting up of the Timers via HMI screens simplified.
Switch between the Timer setup screens is done by the button enter.
HMI History Browsing.
When the first item is selected in history, pressing of the UP button leads to the last history item to be
selected.
When the last item is selected in history, pressing of the DOWN button leads to the first history item to
be selected.
HMI Screens Update.
On Main Screen when value Timer Value is 00:00:00, it is hidden after 10s delay.
On Main Screen when value Timer Text is No Timer, it is hidden after 10s delay.
On Statistics Screen values, Date, Time, Pulse Counter 1,2 are added.

InteliLite 4 1.5.2 New Features List 13

 TOTAL EMERGENCY STOP.
Available as LBI, alarm and Fixed protection state.
LBI used in emergency is able to open not only GCB breaker but also MCB breaker.
Text USB key changed to USB drive.
LAI ENGINE SPEED.
This LAI selects the source of RPM.
LBI START BLOCKING.
Start of the Gen-set is blocked if this binary input gets active before Start command is issued. While
start is blocked, alarm ALI Start Blocking is active.
LBI ECU KEY SWITCH.
Now available in models AMF8, AMF9 and AMF20 (previously only in AMF25 and MRS16).
Pulse Counters range increased to 1 000 000.
LBO GEN-SET ACTIVE.
The output is closed at the beginning of the Prestart Time period and opens when the Gen-set is fully
stopped.
Common LBOs for alarms.
LBOs Common Alarm Active Level 1,2 is active when there is an alarm level 1,2 unconfirmed or
confirmed in the alarmlist.
LBOs Common Alarm Level 1,2 is active when there is an alarm level 1,2 uncomfimed present in the
alarmlist.
LBO INITIALIZED gets active after the controller is initialized.
LBO PERIPHERAL MODULE COMM FAIL.
The LBO is active anytime when at least one module is in comm fail – regardless the protection is set
upon the lost of any specific module.
Modbus Remote Start/Stop.
Using register address 4700 in Modbus while in AUTO mode activates the function Remote
Start/Stop.
Setpoint Earth Fault Sd range increased to 200 A.
Setpoint Mains Voltage Detection in MRS application.
Ability to turn on or off alarm Mains Voltage Detected.
Setpoint Transfer Delay available in AMF8.
Log-in record in controller history.
User is able to turn off writing the login message into history.
Setpoints CT Ratio Prim, CT Ratio Sec.
Setpoints Mains Overvoltage Delay, Mains Undervoltage Delay.
Setpoints Minimal and Maximal Stabilization Time range increased to 3600.
Setpoint Dual Starter has 3rd option: 111222.
User setpoints can be located in selected setpoints groups and subgroups.
Timer option Manual On.
When this option is selected, the LBO EXERCISE TIMER is turned on.

InteliLite 4 1.5.2 New Features List 14

 Timer option for Remote Start/Stop.
New format for HW version is supported.
Example: 1.0.0.0

Value Total Fuel Consumption added on CU screen when ECU is configured.

User protection type: Alarm List Indication + History Record (AHI) added.
PLC update.
Models IL4 AMF25, IL4 MRS16: Ana Switch +4.
Model IL4 AMF8: XOR/RS +1.
Alarm Sd Parallel Work.
Alarm can be triggered in MAN Mode when GCB is closed and MCB feedback changes from open to
closed.
New LBIs SWITCH TO OFF, SWITCH TO MAN, SWITCH TO AUTO.
New LBOs for buttons states.
LBOs START BUTTON STATE, STOP BUTTON STATE, FLTRES BUTTON STATE, HORN RES BUTTON STATE,
MCB BUTTON STATE, GCB BUTTON STATE.
LBO is active as long as it's button is pressed or it's LBI is active.
Autodetect Nominal Current.
When decimal power format selected, the value Nominal Current was 10x higher. Nominal Current is
always no decimal value regardless the power format.
Calculation of value Nominal Current in Autodetect modified:
For Connection Type: SplPhL1L2 and SplPhL1L3 power factor 1 is used in the formula of
calculation of value Nominal Current.
For the other types: High Leg Delta, 3Ph Low Y, 3Ph High Y, Mono Phase power factor 0.8 is used.

10.2 Repairs
Uploading of configuration or FW via onboard RS485 accidentally failed.
User Logout with index 127 on Modbus.
History record: User Logout was removed when onboard RS485 is used for Modbus.
Setpoint Starting Overspeed Protection.
When setpoint Starting Overspeed Sd > setpoint Overspeed Sd, the threshold for protection was
Overspeed Sd and not Starting Overspeed Sd.
Missing vBreakerState and vEngineState in SNMP.
Breaker state and Engine state were missing in SNMP MIB table.
Display contrast setting lost after power off.
Contrast setting was fixed.

InteliLite 4 1.5.2 New Features List 15

11 Changes in the version 1.2.2
11.1 Repairs
Default value for setpoint Transfer Delay in IL4 AMF8 model
Default value was changed to 1s in AMF8 model

Note: This setpoint is hidden in AMF8 model.

InteliLite 4 1.5.2 New Features List 16

12 Changes in the version 1.2.1
12.1 Repairs
Repair of binary input function Mains Fail Block
Behavior of MCB come up to state of mains which can be affected by this LBI

InteliLite 4 1.5.2 New Features List 17

13 Changes in the version 1.2.0
13.1 New features
Increase the numbers of PLC blocks for AMF 25 and MRS 16:

PLC Block Previous Update

OR/AND 16 64
XOR/RS 8 16
Comp Hyst 4 8
Comp Time 2 8
Comp Win 0 8
Math Fc 0 4
Timer 2 2
Delay 8 32
Counter 2 4
Hold 0 2
Decomp 4 4

New PLC blocks for AMF 25 and MRS 16:

Comp Win – The block output is switched on whenever the input analog value is in the range defined
by Low and High levels.
Math Fc – The block performs basic mathematical operations of 2 to 8 analog operands based on
selected function. Available functions are: Addition, Substraction, Absolute substraction, Average,
Minimal value, Maximal value
Hold – The block is holding Input value based on value of Hold and selected mode (Edge, Level). The
Output has resolution and dimension based on setting of the block.
User Button 8-16 setpoints and LBOs User Button 8-16 added for AMF 25 and MRS 16.
Timers 5-16 added for AMF 25 and MRS 16
Fail Safe Binary State setpoint
The setpoint adjusts the behavior of binary inputs of extended module when the received value is not
valid due to the communication error.
For setpoint Running Hours Base the range is increased to 20000
Added 12 more ECU analog inputs.
Cloning available via InteliConfig
Cloning feature allows user to clone one controller or Plug-in modules configuration User Access
Management included and firmware to another controller.

13.2 Repairs
For MRS 16 setpoint RS485 Mode added option DualMaster
For AMF 25 and MRS 16 Dual operation is working using on-board RS485 with any controller address

InteliLite 4 1.5.2 New Features List 18

 Firmware upgrade over AirGate is possible from any older firmware version to any newer major firmware
version.
MCB control outputs (MCB CLOSE/OPEN, MCB ON COIL) do not activate for a short time after restart or
switch on or programming when MCB Logic = Close Off and MCB Feedback is not configured.

InteliLite 4 1.5.2 New Features List 19

14 Changes in the version 1.1.1
14.1 Repairs
LCD backlight non-functional after return from power fail.
LCD backlight was never switched on when backlight timeout elapsed.
Automatic logout of user via HMI.
User is automatically logout after 5 minutes when there is no user's action.
USB Host firmware update not working from version 1.0.0 to 1.1.0.

InteliLite 4 1.5.2 New Features List 20

15 Changes in the version 1.1.0
15.1 New features
Non mission DPF regeneration
Several conditions which must be fulfilled have been added to start/stop DPF regeneration
New LBIs GCB and MCB DISABLE

GCB Disable
Related FW 1.5.2 Related applications AMF, MRS
Comm object 62
Description
When this LBI is active, it is not possible to close GCB – LBO GCB Close/Open, GCB ON Coil
cannot be activated by panel GCB close button, or close command or by auto command.

MCB Disable
Related FW 1.5.2 Related applications AMF, MRS
Comm object 124
Description
When this LBI is active, it is not possible to close MCB – LBO MCB Close/Open, MCB ON Coil
cannot be activated by panel MCB close button, or close command or by auto command.
New PLC block Decomposer
The block converts the analog input value to binary form and provides selected bits as binary outputs.
New Setpoints
Telephone Number 5,6,7,8,9,10
for models AMF25 and MRS16
New Aftertreatment LBIs
ECU YELLOW LAMP SOLID, ECU YELLOW LAMP BLINK, ECU YELLOW LAMP FAST BLINK
ECU RED LAMP SOLID, ECU RED LAMP BLINK, ECU RED LAMP FAST BLINK
ECU WAIT TO START SOLID, ECU WAIT TO START BLINK, ECU WAIT TO START FAST BLINK
ATT FILTER LAMP SOLID, ATT FILTER LAMP BLINK, ATT FILTER LAMP FAST BLINK
ATT HEST LAMP SOLID, ATT HEST LAMP BLINK, ATT HEST LAMP FAST BLINK
ATT SCR ERROR LAMP SOLID, ATT SCR ERROR LAMP BLINK, ATT SCR ERROR LAMP FAST BLINK
ATT DEF LEVEL LAMP SOLID, ATT DEF LEVEL LAMP BLINK, ATT DEF LEVEL LAMP FAST BLINK
ATT INHIBITED LAMP SOLID, ATT INHIBITED LAMP BLINK, ATT INHIBITED LAMP FAST BLINK

InteliLite 4 1.5.2 New Features List 21

 Values renamed

Old name New name Old name New name

Load kW Load P Load kVAr L1 Load Q L1
Load kVAr Load Q Load kVAr L2 Load Q L2
Load kVA Load S Load kVAr L3 Load Q L3
Load kW L1 Load P L1 Load kVA L1 Load S L1
Load kW L2 Load P L2 Load kVA L2 Load S L2
Load kW L3 Load P L3 Load kVA L3 Load S L3

15.2 Repairs
In Chinese language Current HMI screen dashed line which represent nominal current is added.
Wrn Event/Alarm email/SMS 1-4 Fail is shown when there is an error sending email or sms.
In InteliConfig Controller Info section correct firmware version of offline archive is shown.
For Volvo ECU module ECU Stop Pulse is send during frequency change procedure.
In MRS application the GCB is not closed when controller is in Test Mode

InteliLite 4 1.5.2 New Features List 22

16 Related information
16.1 Available files
Firmware (*.exe)
For InteliLite 4
InteliLite4-Install-Suite.exe

Table 16.1 Available firmware

Archives (*.ail4)
For InteliLite For InteliLite For InteliLite For InteliLite For InteliLite
AMF25 AMF20 AMF8 AMF9 MRS16
InteliLite4-AMF25- InteliLite4-AMF20- InteliLite4-AMF8- InteliLite4-AMF9- InteliLite4-MRS16-
1.5.2 1.5.2 1.5.2 1.5.2 1.5.2

Table 16.2 Available archives

16.2 Available HW
InteliLite 4 InteliLite 4 InteliLite 4 InteliLite 4 InteliLite 4
AMF25 AMF20 AMF8 AMF9 MRS16
Binary Inputs 8 6 6 8 8
Binary Outputs 8 6 6 8 8
Analog Inputs 4 3 3 3 4
USB, RS232- USB, RS232- USB, RS232- USB, RS232- USB, RS232-
Communications 485, 4G, 485, 4G, 485, 4G, 485, 4G, 485, 4G,
Ethernet Ethernet Ethernet Ethernet Ethernet

Table 16.3 Available hardware

16.3 Available related documentation

Documents Description
Global Guide of the controller
InteliLite 4 AMF25 Global Guide
InteliLite 4 AMF25 Global Guide
Global Guide of the controller
InteliLite 4 AMF20 Global Guide
InteliLite 4 AMF20 Global Guide
Global Guide of the controller
InteliLite 4 AMF8 Global Guide
InteliLite 4 AMF8 Global Guide

InteliLite 4 1.5.2 New Features List 23

 Documents Description
Global Guide of the controller
InteliLite 4 AMF9 Global Guide
InteliLite 4 AMF9 Global Guide
Global Guide of the controller
InteliLite 4 MRS16 Global Guide
InteliLite 4 MRS16 Global Guide
Basic information about the controller
InteliLite 4 Datasheet
InteliLite 4 Datasheet

InteliLite 4 1.5.2 New Features List 24

17 Notes
17.1 Document history
Revision number Related sw. version Date Author
13 1.5.2 26.9.2023 Michal Slavata
12 1.5.1 1.3.2023 Michal Slavata
11 1.4.0 5.1.2023 Michal Slavata
10 1.3.4 14.11.2022 Cenek Pec
9 1.3.3 10.9.2022 Cenek Pec
8 1.3.2 26.7.2022 Cenek Pec
7 1.3.1 11.7.2022 Cenek Pec
6 1.3.0 30.4.2022 Jan Liptak
5 1.2.2 13.1.2022 Michal Slavata
4 1.2.1 23.12.2021 Michal Slavata
3 1.2.0 12.11.2021 Jan Liptak
2 1.1.1 9.7.2021 Jan Liptak
1 1.1.0 18.6.2021 Jan Liptak

InteliLite 4 1.5.2 New Features List 25