Disomat Opus

DISOMAT® Opus
Operating Manual
BV-H2313 GB
Service
Quality and reliability form the basis for the Schenck Process corporate philosophy all over the world. That's
why we offer you an extensive service strategy starting with our stringent quality control through assembly
and commissioning right down to all-round support. We're always there for you.
Free Helpdesk (Monday through Friday from at least 8 o'clock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying
problems and malfunctions.
Heavy Vibrating & Screening Technology
Building materials, mining, foundry, steel and cement Phone: +49 6151 1531-3525
Phone: +49 6151 1531-3138 Fax: +49 6151 1531-3096
Fax: +49 6151 1531-3270 vibrating@schenckprocess.com
heavy@schenckprocess.com
Light
Chemistry, plastics, foodstuffs and pharmaceuticals
Phone: +49 6151 1531-2971
Fax: +49 6151 1531-2668
light@schenckprocess.com
Transport Automation
All industries with logistics processes and trains
Phone: +49 6151 1531-2448
Fax: +49 6151 1531-1369
transport@schenckprocess.com
Spare Parts & Components

Phone: +49 6151 1531-1758
Fax: +49 6151 1531-3632
spareparts@schenckprocess.com
components@schenckprocess.com
Individual phone consulting (fee required)

(Monday through Friday from at least 8 o'clock to 5 p.m. CET)
Do you want one of our service specialists to give you phone support in commissioning your system or on-
line diagnosis / system optimisation? We're there for you. Schedule an appointment with us whenever you
need it.
Free 24 h Customer Service Hotline
You have a malfunction or problem outside of our normal business hours. No problem. You can reach a
Schenck service technician at any time outside of our office hours for recording problems or malfunctions,
service scheduling and 'first aid'.
24h Emergency-Hotline: +49 172 6 501700 Transport Automation and

Static Weighing Equipment
+49 171 2 251195 Heavy Industry, Light Industry
excluding Static Weighing Equipment
Copyright 2007
Schenck Process GmbH
Pallaswiesenstraße 100, 64293 Darmstadt, Germany
www.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission
by Schenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
Note: Translation of the original instructions

Contents
1 Preamble.................................................................................................................... 1
1.1 For Quick Orientation ........................................................................................... 1
1.2 How To Use Manual............................................................................................. 2
2 Safety Instructions.................................................................................................... 3
2.1 Information for Users of Certified Scales ............................................................. 5
3 DISOMAT Overview .................................................................................................. 6
3.1 Characteristics...................................................................................................... 6
3.2 Control Elements.................................................................................................. 7
3.2.1 General Information....................................................................................... 7
3.2.2 Display ........................................................................................................... 8
3.2.3 Keyboard ..................................................................................................... 10
3.3 External Control Elements ................................................................................. 14
3.3.1 External Keyboard ....................................................................................... 14
3.4 Control Concept ................................................................................................. 14
3.5 General Control .................................................................................................. 15
3.5.1 Menu Tree ................................................................................................... 16
3.5.1.1 Operating Principle ............................................................................... 16
3.5.1.2 Calling Function .................................................................................... 17
3.5.2 Data Input/Output ........................................................................................ 19
3.5.2.1 Operating Input/Output Dialogs ............................................................ 19
3.5.2.2 Editing Input Field ................................................................................. 21
3.5.2.3 Entering characters via the input block................................................. 22
3.5.2.4 'Jumping' display................................................................................... 23
4 Normal Mode ........................................................................................................... 24
4.1 Functionality in Home Position........................................................................... 25
4.1.1 Zero Scale ................................................................................................... 25
4.1.2 Acquire Tare ................................................................................................ 25
4.1.3 Clear Tare.................................................................................................... 25
4.1.4 Function Keys .............................................................................................. 25
4.1.5 Home Position Output ................................................................................. 26
4.2 Functionality in Menu Tree................................................................................. 26
4.2.1 Fct. 1:Enter setpoint .................................................................................... 28
4.2.2 Fct. 2:String input ........................................................................................ 28
4.2.3 Fct. 3:PRINT ................................................................................................ 29
4.2.4 Fct. 5:SERVICE........................................................................................... 30
4.2.4.1 Fct. 51:Date/Time ................................................................................. 30
4.2.4.2 Fct. 52:Display Version ......................................................................... 31
4.2.4.3 Fct. 53:Display Type ............................................................................. 32
4.2.4.4 Fct. 54:Search Legal-For-Trade Memory ............................................. 32
4.2.4.5 Fct. 55:Select Home Position ............................................................... 34
4.2.4.6 Fct. 57:FILES ........................................................................................ 34
4.2.4.7 Fct. 58:Set higher range ....................................................................... 34
4.2.5 Fct. 6:Display balance ................................................................................. 34
4.2.6 Fct. 7:Select fixed tare................................................................................. 35
4.2.7 Fct. 8:Manual tare........................................................................................ 36
4.2.8 Fct. 9:Contrast ............................................................................................. 36
4.2.9 Fct. a:Display gross ..................................................................................... 37
4.2.10 Fct. b:Display tare...................................................................................... 37
4.2.11 Fct. c:Test display...................................................................................... 37
4.2.12 Fct. d:Ackn. Event ..................................................................................... 38
5 Setting Mode ........................................................................................................... 39
5.1 Safety Through Password Protection ................................................................ 39
5.1.1 Default Passwords....................................................................................... 40
5.1.2 Fct. 41:Password......................................................................................... 41
5.1.3 Password Quick Input.................................................................................. 41
5.1.4 Fct. 45:Change password............................................................................ 41
DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

© Schenck Process GmbH, Darmstadt -I-
Contents
5.2 Setting Using Parameter Password....................................................................43

5.2.1 Fct. 46:PRINT FORM ...................................................................................45
5.2.1.1 Fct. 461:Form Texts ..............................................................................46
5.2.1.2 Fct. 462:Form Formats ..........................................................................46
5.2.1.3 Fct. 463:Page Header Format ...............................................................50
5.2.1.4 Fct. 464:String Name.............................................................................51
5.2.1.5 Fct. 465:EDP Format.............................................................................52
5.2.1.6 Fct. 466:Legal-For-Trade Memory Format ............................................52
5.2.1.7 Fct. 467:Reset Consecutive Number ....................................................53
5.2.1.8 Fct. 468:Load Default Form...................................................................53
5.2.1.9 Fct. 469:Load Default Text ....................................................................56
5.2.2 Fct. 47:MATERIALS .....................................................................................57
5.2.2.1 Fct. 471:Max. Balance/Dumps ..............................................................57
5.2.2.2 Fct. 472:Clear balance ..........................................................................57
5.2.2.3 Fct. 473:Material data............................................................................57
5.2.3 Fct. 48:Fixed tare input ................................................................................58
5.2.4 Fct. 5a:DIAGNOSIS .....................................................................................58
5.2.5 Fct. 5c:Activate DISOPLAN Interfaces.........................................................58
5.2.6 Fct. 5d:Option Management.........................................................................59
5.3 Setting Using Configuration Password ...............................................................60
5.3.1 Fct. 42:FUNCTION VARIANT ......................................................................62
5.3.1.1 Fct. 421:Parameters ..............................................................................62
5.3.1.2 Fct. 423:Load Variant ............................................................................62
5.3.2 Fct. 43:PERIPHERALS ................................................................................62
5.3.2.1 Fct. 431:National Language Support.....................................................62
5.3.2.2 Fct. 432:Interfaces.................................................................................63
5.3.2.3 Fct. 433:COMMUNICATION .................................................................64
5.3.2.4 Fct. 4331:EDP .......................................................................................64
5.3.2.5 Fct. 4332:Printer ....................................................................................66
5.3.2.6 Fct. 4333:Secondary Display.................................................................67
5.3.2.7 Fct. 4334:Fieldbus .................................................................................68
5.3.2.8 Fct. 434:Event Classes..........................................................................70
5.3.2.9 Fct. 435:Calibrate Analog Output ..........................................................71
5.3.2.10 Fct. 436:IP Configuration.....................................................................72
5.4 Setting Using Calibration Password ...................................................................73
5.4.1 Fct. 44:SCALE..............................................................................................75
5.4.2 Fct. 441:Calibration Parameters ..................................................................76
5.4.2.1 Operating Sequence..............................................................................76
5.4.2.2 Parameter 'Unit' .....................................................................................77
5.4.2.3 Parameter 'Full Scale Value' .................................................................77
5.4.2.4 Parameter 'Increment Value' .................................................................77
5.4.2.5 Parameter 'No-Motion Difference' .........................................................78
5.4.2.6 Parameter 'Zero Setting Range' ............................................................78
5.4.2.7 Parameter 'Overrange' ..........................................................................78
5.4.2.8 Parameter 'Mechanical Factor' ..............................................................79
5.4.2.9 Parameter 'Calibration Factor' ...............................................................80
5.4.2.10 Parameter 'Load Cell Rated Capacity' ................................................80
5.4.2.11 Parameter 'Number of Load Cells'.......................................................80
5.4.2.12 Parameter 'Load Cell Characteristic' ...................................................81
5.4.2.13 Parameter 'Dead Weight'.....................................................................81
5.4.2.14 Parameter 'Legal-For-Trade' ...............................................................81
5.4.2.15 Parameter 'Scale ID'............................................................................81
5.4.2.16 Parameter 'Class' ................................................................................82
5.4.2.17 Parameter 'Gravity Deviation' ..............................................................82
5.4.2.18 Parameter 'User Def. MIN Load'..........................................................82
BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

- II - © Schenck Process GmbH, Darmstadt
Contents
5.4.3 Fct. 442:Special Scales ............................................................................... 82

5.4.3.1 Parameter 'Scale Type'......................................................................... 84
5.4.3.2 Parameter 'Full Scale Value - Small Range'......................................... 84
5.4.3.3 Parameter 'Increment Value - Small Range'......................................... 84
5.4.3.4 Parameter 'Full ScaleValue - Medium Range' ...................................... 85
5.4.3.5 Parameter 'Increment Value - Medium Range'..................................... 85
5.4.4 Fct. 444:Scale Parameters .......................................................................... 85
5.4.4.1 Operating Sequence ............................................................................. 85
5.4.4.2 Parameter 'Switching filter'.................................................................... 86
5.4.4.3 Parameter 'Display filter' ....................................................................... 86
5.4.4.4 Parameter 'No-motion time' .................................................................. 86
5.4.4.5 Parameter 'Set to 0' .............................................................................. 87
5.4.4.6 Parameter 'Switch delay'....................................................................... 87
5.4.4.7 Parameter 'dW/dt filter [s]'..................................................................... 87
5.4.5 Fct. 445:CALIBRATION............................................................................... 88
5.4.5.1 Essential Operating Steps .................................................................... 88
5.4.5.2 Fct. 4451:Dead Weight ......................................................................... 88
5.4.5.3 Fct. 4453:Range ................................................................................... 89
5.4.5.4 Fct. 4454:Set current range .................................................................. 90
5.4.5.5 Fct. 4455:Resolution x 10 ..................................................................... 90
5.4.5.6 Computational Range Calibration......................................................... 90
5.4.5.7 Setting Range With Multi-Range Scale ................................................ 90
5.4.5.8 Fct. 4452:Linearization.......................................................................... 90
5.4.5.9 Checking Calibration............................................................................. 91
5.4.6 Fct. 443:Configure Legal-For-Trade Memory.............................................. 92
5.4.6.1 Parameter 'Legal-for-Trade Memory'.................................................... 92
5.4.6.2 Parameter 'Minimum Number of Days' ................................................. 92
5.4.7 Legal-For-Trade Identification, Sealing Locations and Type....................... 93
5.5 Fct. 5b:Reset All(Restart)................................................................................... 94
6 Function Variants.................................................................................................... 95
6.1 DISOMAT F........................................................................................................ 95
6.2 Filling Scale ........................................................................................................ 97
6.2.1 General Functioning .................................................................................... 97
6.2.2 Function Keys .............................................................................................. 99
6.2.3 Inputs and Outputs ...................................................................................... 99
6.2.4 Standard Operating Sequence .................................................................. 100
6.2.5 Operating Activities.................................................................................... 101
6.2.6 Parameters ................................................................................................ 102
6.3 Discharge Scale ............................................................................................... 105
6.3.1 General Functioning .................................................................................. 105
6.3.2 Function Keys ............................................................................................ 107
6.3.3 Inputs and Outputs .................................................................................... 107
6.3.6 Parameters ................................................................................................ 110
6.4 Crane Scale...................................................................................................... 112
6.4.2 Function Keys ............................................................................................ 113
6.4.5 Parameters ................................................................................................ 117
6.5 Cargo Scale...................................................................................................... 119
6.5.2 Function Keys ............................................................................................ 120
6.5.6 Parameters ................................................................................................ 123

© Schenck Process GmbH, Darmstadt - III -
Contents
6.6 Road Weigh-Bridge ZEUS................................................................................125

6.6.1 General Functioning ...................................................................................125
6.6.2 Commissioning...........................................................................................125
6.6.2.1 Licensing Road Weighbridge (ZEUS) .................................................125
6.6.2.2 Activating Road Weighbridge (ZEUS) .................................................125
6.6.2.3 Parameterizing Road Weighbridge (ZEUS) ........................................126
6.6.2.4 Configuring Road Weighbridge (ZEUS) ..............................................128
6.6.3 Function Keys.............................................................................................130
6.6.4 Inputs and Outputs .....................................................................................131
6.6.5 Standard Operating Sequence...................................................................131
6.6.5.1 First weighing / Second weighing ........................................................131
6.6.5.1.1 First weighing................................................................................132
6.6.5.1.2 Second weighing...........................................................................133
6.6.5.2 Single Weighing...................................................................................134
6.6.5.3 Weighing Using Fixed Tare Weight .....................................................136
6.6.5.4 External Weighing ...............................................................................136
6.6.6 Further Functions .......................................................................................137
6.6.7 Hints, Possible Events................................................................................137
6.6.8 Deleting/Handling Event Messages ...........................................................138
6.6.9 Print Pattern Codes ....................................................................................138
6.6.10 Signal Control...........................................................................................138
6.7 Fieldbus-IO .......................................................................................................139
6.8 DISOPLAN........................................................................................................139
7 Event Messages.....................................................................................................140
7.1 What if ... ?........................................................................................................141
7.2 Event Message Construction............................................................................141
7.3 List of Event Messages.....................................................................................143

- IV - © Schenck Process GmbH, Darmstadt
Preamble For Quick Orientation
1 Preamble
1.1 For Quick Orientation
Validity Range
This manual applies to all DISOMAT® Opus versions (hereafter called
DISOMAT or system) whose software identifications end with /02, or
higher.
e.g.
VWW20700/02 (standard)
How Do I Find My Way About Quickly?
• Read this Item.

• Read Item "How To Use Manual".
• Look up key word register (index) at end of manual.
• Look up table of contents.
How Do I Handle ... ?
• Filling Scale: Read Item 6.2

• Discharge Scale: Read Item 6.3
• Crane Scale: Read Item 6.4
• Cargo Scale: Read Item 6.5
• Road Weigh-Bridge ZEUS: Read Item 6.6 (Option)
What Do I Do If A Fault Occurs?
• First read Chapter 7 and try to remedy fault.

If you wish to get in touch with Schenck Process GmbH, see list of contacts at
the Copyright page.
What If I Meet Terms I Don't Know?
• Consult list of keywords (index) at end of manual.

© Schenck Process GmbH, Darmstadt -1-
Preamble How To Use Manual
1.2 How To Use Manual

The Operating Manual is designed to support you in getting to know and operating the
system.
The manual is completed by manuals
• Operating Instructions (BVH2322, multi-lingual)

• System Manual (BVH2310)
• Data Communication Manual (BVH2359)
For you to find your way about in the manual, quickly and at your ease - some tips:
How Do I Read The Manual?

The DISOMAT manual is no novel you should, let alone must, read from beginning to
end. Use manual as a reference work. Table of contents and list of keywords at end
will help you to quickly trace the information given in it.
Many suggestions relate to operating sequences. If possible, try out operating

sequences right away.
What Scale Do I Use ?

Clarify beforehand what scale configuration of system basic variant you wish to use.
Chapter 6 of the respective scale configuration includes all the information you need.
Whom Does This Manual Serve?

The present manual assumes that you are the daily user or a plant engineer/specialist.
Daily User
The daily user operates the system to solve weighing problems, e.g. fill weighings. He
needs no comprehensive system knowledge but should be familiar with the keyboard,
some error messages, and some items of the menu tree. At that, he should know the
parameter password which enables him to reset balance and consecutive number,
and change some parameters.
Plant Engineer/Specialist
The plant engineer/specialist commissions the system, remedies fault or works out a
solution to weighing control tasks with the aid of function blocks. To do so, he needs
comprehensive system knowledge, must be familiar with the configuration and
calibration passwords.

-2- © Schenck Process GmbH, Darmstadt
Safety Instructions How To Use Manual
2 Safety Instructions
To avoid personal injury and equipment damage, follow the safety regulations stated
below.
Additionally, you should observe:
• Safety hints given in order-specific documentation

• Safety hints relating to mechanical components
• Instructions given in sub-suppliers documentation.
When performing installation, commissioning and service work, observe all applicable
local regulations.
Use As Originally Intended
The measuring system and its connected mechanical components are exclusively
designed for weighing and controlling tasks. Any use other than originally intended is
considered inappropriate.
Risks
No danger originates from the measuring system itself, if it is properly installed and
commissioned.
However, upon use of the measuring system, danger may result during transit of
material to be weighed (e.g. from auxiliaries used to handle or feed material) or if
system assumes control tasks. Residual risks may originate from the measuring
system if unskilled operators improperly handle the system.
The measuring system can be part of a more complex plant. The user is fully
responsible for the overall plant safety.
Identification of Residual Risks

The presence of this symbol indicates that the machine or component
used has the potential to cause damage to the measuring system or other
plant sections.
The presence of this symbol indicates that the machine or component used
has the potential to cause severe injury or death.
Personnel
Preparation, installation, commissioning, operation, maintenance, and servicing may
exclusively be performed by skilled persons only.
All persons working on the measuring system are required to observe the safety hints
and know the parts of the technical documentation relevant to their work.
The supervisor is responsible for instructing his operators to observe all regulations
and instructions given.
Parameter Changes
The measuring system's functionality is determined by parameters, which must
exclusively be changed by persons familiar with the measuring system operating
principles (e.g. after training by Schenck Process). Parameters incorrectly set may
cause injuries or damage to the machine whenever a user control system is
connected. They can also adversely affect weighing operation.

Safety Instructions How To Use Manual
Password
Software parameters are protected from unintended change by password. The
measuring system user has to ensure safe password handling.
Error Message Acknowledgement

Error messages may be acknowledged only after cause of fault has been remedied.
Before you acknowledge an error message, check to see that connected peripherals
properly operate. Check to see that connected control systems, if any, are in fail-safe
state.
Maintenance and Repair
• During maintenance and repair, observe any warning symbols on the scale.
• Before performing work on the mechanical system or peripherals (particularly
the control system), disconnect the measuring system and protect the system
from inadvertent restart.
• Before performing work on the electrical equipment, disconnect the power
supply.
• The devices may be operated only in the provided housings. There is danger
of contacting live parts.
Moisture Protection
Protect all system parts, electrical items in particular, from moisture (e.g. during
maintenance and servicing) when housings are open. Observe housing protection
standards.
Modification & Replacement

Unauthorized modifications to the system and/or use of replacement parts not
supplied by Schenck Process voids Schenck Process's liability for any resulting
damages. This particularly applies to modifications, which have the potential to affect
the operating safety of the measuring system.
Replacement of Components
Spare parts must meet the technical specifications indicated by Schenck Process. To
ensure this requirement is met, only genuine Schenck Process spare parts should be
used. When using other spare parts, the warranty will be void.

Safety Instructions Information for Users of Certified Scales
2.1 Information for Users of Certified Scales

Requirements of non-legal-for-trade additional equipment/EDP
systems employed in commercial applications.
Legal situation
For use in commercial applications, measuring results must be acquired using certified
measuring systems.
The transfer of measurement values to non-legal-for-trade additional equipment *)
"EDP Systems" for the preparation of vouchers is permitted under the proviso that
- the scale or a verified (certified) piece of additional equipment records and stores the
measurement values in unchanged and undeletable fashion,
- measurement values can be accessed by both parties of the commercial
transaction.
The weighing system user is responsible for compliance with legal

requirements.
*)
According to the Weights & Measures regulations, additional equipment and
measurement systems are treated alike. Verification Act and Verification Ordinance
consider this predicament and pose demands on the EDP systems and programs
used in commercial applications.
Requirements on EDP connection / Measurement value acquisition and
preparation of vouchers:
1) Call for legal-for-trade measurement values (ensure legal-for-trade data
saving):
- The call for a legal-for-trade measurement value must meet the requirements given
in SCHENCK manuals BV-H2310 (s. EDP Format) and BV-H2359 (s. EDP
Commands).
- When changing the prompting mode from EDP to scale, always check to see if data
saving properly operates.
- The use of measurement values for any voucher without previous legal-for-trade
data saving, e.g. in case of error message, is prohibited and will constitute an
offence to the Weights & Measures regulations.
2) Identification of measurement values:
- For traceability, the legal-for-trade measurement values - from legal-for-trade data
memory to voucher - must be complete with relevant identifications (attributes),
e.g.
• Date
• Time
• Cons. No.
- The voucher must include the following comments: "Measurement values from
freely programmable additional equipment. Legal-for-trade memory values
can be viewed."
3) Period of legal-for-trade data saving:
- The storage period for legal-for-trade measurement values is minimum 3 months.
When storing new measurement values ever after, the oldest measurement value
is overwritten. Storage periods > 3 months can be set.

DISOMAT Overview Characteristics
3 DISOMAT Overview
3.1 Characteristics
DISOMAT is a weighing terminal designed for automatic weight acquisition, control
functions and data processing. This compact system combines all essential functions
of a weighing terminal.
As a rule, the system is supplied legal-for-trade.
You will know a legal-for-trade system by its labels (M on green ground, CE

label with year of initial verification).
In certified applications, the Weights & Measures regulations have to be

observed.
The DISOMAT basic variant comprises multiple function variants (scales) of different
functionality:
• Filling Scale with fill control for filling into a hopper

• Discharge Scale with fill control for removal from a hopper
• Crane Scale
• Cargo Scale
For detailed information of all function variants, please refer to chapter 6.

DISOMAT Overview Control Elements
3.2 Control Elements
3.2.1 General Information

The figure below shows the system's front view.
A) 'DISOMAT Opus'
You can see two areas, the Display and the Keyboard. Their most important
elements are listed below and described on the pages to follow.
The display supplies, e.g.
• Weight values
• Scale status information (display symbols)
• Event messages
• Dialogs
The keyboard covers, e.g.
• Alphanumeric keys
• Direction keys
• Function keys (weighing function)

B) 'DISOMAT Opus mini'

This design has a reduced keyboard, which means that it is operated differently. You
can find the details further below in the keyboard section.
3.2.2 Display
The display consists of an LC display with 20 characters.
After start-up, system is always in operating state (*) Weight Display; NET weight is
displayed (or GROSS weight if scale is not tared).
(*) Two operating states can be distinguished: 'Weight Display (Home Position)' and 'Menu Tree'.
You can also switch over the weight display (**) for an additional (alternating)
display of
• Balance total
• Date and time
• Contact position (Inputs/Outputs)
(**) See BV-H2313: Chapter 'Home Position Output' and 'Fct. 55 Select Home Position'.

A legal-for-trade scale has to be operated in the weight display (=Net).
The display is used for showing
1. the weight measured including status information,

2. event messages,
3. the dialogs of the functions of the menu tree,
4. operator guidance or prompt for operator inputs
1. Weight Display including status information

The measured weight is displayed complete with unit, e.g. 357.4 kg. For details,
additional symbols or texts can be output:
Display Meaning
357.4 Weight Value
The weight display shows the weight acquired by the scale.
- 5.4 Negative sign, e.g. with scale relieved if tare has been acquired.
Unit Sign
kg Unit of weight value, e.g.
ton(t), kilogram(kg), gram(g), pound lbs.(lb), newton (N), kilonewton (kN)
'Scale in Zero Setting Range'
Displayed weight value is in the space of the configured range; see
.
parameter 'Zero Setting Range'.
Function Zero Scale is possible; no event message is displayed.
Stored Tare Value
T
A tare value > 0 has been stored.
Preset Tare Value1
PT Weight value stored in tare memory has not been acquired by scale but in
manual or via EDP.
NET Display
Net Weight display shows weight of load on scale minus the value stored in tare
memory.
GROSS Display
G
Weight display shows weight of load on scale.
No-Motion
><
Load on scale is stable within certain limits (scale in no-motion).
Zero Set
Scale is totally relieved.
(Exact zero; GROSS value accurate to ±¼ d)
'Invalid'
xxxxxx
Weight currently invalid
'Overrange' (if 'Legal-for-Trade' parameter = Yes).
Internal weight acquisition continues, all switching functions, e.g. overload
checks, are active now as before.
oooooo
When the 'legal-for-trade' parameter is set = No, the scale also shows
weights even above the maximum readings until it exceeds the rated range.
Afterwards, it shows 'invalid'.
With multi-range/multi-divisional scales, information on active field is
highlighted (range code).
1
to EN 45501

2. Event Messages
Never acknowledge event message before the cause of fault has been
remedied.
Sample: (Event messages are alternately displayed with weight information)

A0209:Powerfail
A1111-1:Cable broken
See BV-H2313: Chapter 'Event Messages'.
3. Menu Tree
The menu tree's functions are selected with the DIRECTION KEYS when the scale is
configured or parametered. Each of the menu functions have a number such as
4. Operator guidance/data input

Operator guidance is output or data is input as a text without leading numbers (such
as after starting a menu function)
3.2.3 Keyboard
A) 'DISOMAT Opus'
In the DISOMAT keyboard, there are three blocks of keys, i.e. 'input block', 'control
block' and 'operating block' (from left to right):
• The input block keys serve i.a. for input of figures, letters (capital and lower-
case) and signs.
• The control block keys are used for data input, navigation in menu tree and
as function keys.
• The operating block keys are used to operate the scale.

- 10 - © Schenck Process GmbH, Darmstadt
The tables below reflect all possible keys, or key combinations. It may be that a
certain key or key combination is defined only in the one or other operating state.
Input Block Key Functions

Key Function
[SHIFT]:
Use of this key is indicated in this documentation by the symbol :
[SHIFT] + ['Key'].
Character input: The character set that can be keyed is distributed over 2
levels. Please keep the [SHIFT] button pressed to key in characters of the
second level. Also refer to the manual BV-H2313, section on 'Entering
Characters via the Input Block'.
Calling up functions: Each button of the control block is assigned a second

function. Please also keep the [SHIFT] button pressed before pressing the
desired button.
[<Alphanumerical characters>]:
If the operator requests inputs (such as strings), numbers(0...9), upper-case
letters (A...Z), lower-case letters (a...z) and special characters(such as
commas or space) can be keyed in with these buttons also using the [SHIFT]
button.
Control Block Key Functions

Key(s) Function
[DOWN arrow]:
Home Position: Call menu tree
Menu Tree: a) No function started: Move one level down (call
sub-menu).
b) Function started: n/a
[SHIFT] + [DOWN arrow]:

Home Position: n/a
Menu Tree: a) No function started: n/a
b) Function started: 'ABORT'. Abort any function;
inputs, if any, get lost. In case of functions with
multi-line input, press keys various times;
acknowledge storage prompt, if any.
Key operation does not bring you back to
home position.
[UP arrow]:
Home Function key [F1] = <function according to function
Position: variant>
Menu Tree: a) No function started: Move one level up (exit sub-
menu). Return to Home Position from topmost level.
b) Function started: n/a

© Schenck Process GmbH, Darmstadt - 11 -

[SHIFT] + [UP arrow]:
Position: variant>
Menu Tree: a) No function started: Return to Home Position
(Weight Display) from any point in menu tree.
b) Function started: Return to previous input field.
[LEFT arrow]:
Position: variant>
Menu Tree: a) No function started: Move to the left on menu tree
level.
b) Function started: Scroll to the left in scroll field.
Shift cursor one position to the left in input field.
[SHIFT] + [LEFT arrow]:

Position: variant>
b) Function started: Sets cursor to start of input field;
with longer input fields, blockwise (20 digits) to the left.
[RIGHT arrow]:
Position: variant>
Menu Tree: a) No function started: Move to the right on menu tree
level.
b) Function started: Scroll to the right in scroll field.
Shift cursor one position to the right in input field.
[SHIFT] + [RIGHT arrow]:

Position: variant>
b) Function started: Sets cursor to end of input field;
with longer input fields, blockwise (20 digits) to the
right.
[ENTER]:
Home Position: n/a
Menu Tree: a) No function started: Call up function selected in
menu tree.
b) Function started:
- Acquire input field inputs.
- Go to next input or scroll field if multiple inputs
are required.
- Go to next output field if function readies
various outputs


[SHIFT] + [ENTER]:
Home Position: Acknowledge event messages.
Menu Tree: a) No function started: Acknowledge event
messages.
b) Function started: Deletes the character left of
cursor in an input field; any text right of cursor is
shifted to the left ('BackSpace').
[OK]:
Home n/a
Position:
b) Function started: Close data input and acquire if
function calls for multiple inputs one after the other.
[SHIFT] + [OK]:
Home Position: n/a
Menu Tree: a) No function started: 'Password Quick Input' (See
BV-H2313)
b) Function started: Insert a blank in cursor position

in an input field; any text right of cursor is shifted to
the right ('Insert').
Normally you are in Overwrite mode; the
PC typical Insert mode is not provided for.
B) 'DISOMAT Opus mini'

The 'DISOMAT Opus mini' design has reduced keyboard:
Input block: n/a

Control block: Direction keys
3 Function keys
[OK] key
[ENTER] key
Operating block: like DISOMAT Opus
Characters are keyed in differently since the alphanumeric keys have been eliminated:
1. Select the input point via the [LEFT arrow] or [RIGHT arrow] keys.
2. Scroll characters via the [UP arrow] or [DOWN arrow] keys.
Numerical spaces only feature numbers (otherwise numbers and letters).

DISOMAT Overview External Control Elements
C) The buttons for operating the scale are identical with both designs.
Operating Block Key Functions

Key Function
[ZERO SCALE]
[ACQUIRE TARE]
[CLEAR TARE]
The functionality of single keys or key combinations is detailed at relevant

items of manual BV-H2313.
3.3 External Control Elements
3.3.1 External Keyboard

The optional displaced keyboard comprises all functions described above. Keys are
lettered with the use of the same symbols.
Exceptions:
• Function 'ABORT': Start the Abort function by using the top left [Esc] key.
• Function 'Acknowledge event'
• Function 'Display test'
3.4 Control Concept

As already mentioned, there are two operating states: 'Home Position' (Weight
Display) and 'Menu Tree'.
'Home Position' is the operating state which holds available the system functions that
can be executed via key or key combination and are primarily used in daily operation.
The 'Menu Tree' permits access to a high number of functions that cannot be
executed by key operation and are available only after selection from a menu system.
A part of these functions also concerns daily operation, the dominant part, however, is
used for system setting and can be accessed only with the use of a password
hierarchy.
As you can see, functions of both operating states are used in daily operation with no
need for password input. System setting is exclusively done in 'Menu Tree' operating
state and requires password input in every case.
The dependance on password input leads from the distinction of operating states to
the distinction of operating modes and thus to a clearer system description.

DISOMAT Overview General Control
'Normal Mode' (see Chapter 4) comprises the functionality used in daily operation
without password input.
The daily user uses
• Home position functions

• Menu tree functions
'Setting Mode' (see Chapter 5) comprises the functionality required for system setting
and protected by a graded password system. Depending on system type, a special
password must be entered. There are the following classes of password:
• Parametrization
• Configuration
• Calibration
3.5 General Control

While the operation in 'Home Position' is reduced to comparatively few keys, the use
of the versatile functions in the 'Menu Tree' operating state requires detailed system
knowledge.
Despite its complex functionality, the system is relatively easy to handle thanks to the
small number of elementary operating sequences. As you will come across these
sequences, again and again, we explain them in detail in this chapter. In the chapters
to follow, the actual functionality is presented in the form of 'catalog' items.
The display is used to input and output scale information and manually operate the
scale functions in the form of dialogs.

3.5.1 Menu Tree

3.5.1.1 Operating Principle
To be able to manually operate the versatile DISOMAT functions, an easy-to-handle

access method is used. All functions are comprised in a hierarchical system (similar to
the Windows menu). Their representation in form of a tree structure (that where the
name 'Menu Tree' stems from) shows how the functions are comprised and can be
accessed (see schematic below).
Every square corresponds to a menu item (=function). Depending on the extent of

downstream functionality, a menu tree can branch to further sub-menues (up to 4
levels).
As you can see, the menu system is called up from home position, and exit brings you
back there. To do so, or to navigate in menu tree, simply move UP or DOWN, or to the
LEFT and to the RIGHT. This is reflected by the double arrows connecting all menu
items; on the same level with horizontal, between levels with vertical arrows.
This form of menu tree representation has been selected intentionally. To be able to
execute one of the many functions, you must be able to select them. This is done in
the dialog field. If you keep the following image in mind, you can see that you have to
move in menu tree only until the desired function appears on display. The two lines of
the dialog field are a sort of window, for you to view the menu tree passing by
(comparable to the principle of a microfilm reader).
For you to know in which direction you have to move, every menu item is assigned an
unambiguous number (coordinates) reflecting their position in menu tree. You will
know level 1 menu items (main items) by a 1-digit number, level 2 menu items by a 2-
digit number, and so forth.
For you to recognize whether the menu item hides a single function of a menu with
further function, menu tree texts differ by capital and lower case letters, e.g.
• 'Password Input' is a function

• 'FUNCTION BLOCKS' is a menu.
Once you have selected a function for display in the dialog field, you must still start it.
3.5.1.2 Calling Function
Follow these steps:
1. Change from 'Home Position' operating state to 'Menu Tree'.

2. Display desired function (if need be, enter password).
3. Start function.
4. Operate function dialog.
5. Exit function or abort.
6. If need be, execute further functions.
7. Return to 'Home Position' operating state.
Ad 1., 2. and 7.
Call/exit menu tree and select function using the DIRECTION KEYS:
[DOWN arrow] key:

In home position: Call menu tree
Im menu tree: Move one level down (call sub-menu)
[UP arrow] key:

Exit menu tree (from level 1)
Im menu tree: Move one level up (exit sub-menu)
[Left arrow] key:

Move to the left to next same-level menu item *)
[Right arrow] key:

Move to the left to next same-level menu item *)
*) The menu items of a level are arranged in 'ring-shaped' fashion, e.g. all you have to
do is operate these keys as many times as required for desired menu item to appear
on display.
Once you have selected function, number and name of the relevant menu is output
in the display.

Ad 3.
Start selected function:
[ENTER] key:
Start function
Once you have started function, number and name of its menu appear in the upper
dialog line.
In the lower dialog line, a note is displayed on the left (e.g. 'Fixed Tare') right next to
the input/output field. (Enter e.g. Fixed1).
Wherever a menu tree function is described in the following chapters of

manual, it is assumed that the function has been started as described above.
Ad 4.
For sequences and special features of dialog control and data input, see item to
follow.
Ad 5. and 6.
Exit function using the following keys:
[OK] key:
With output function: Exit function.
With input function: Exit function and acquire inputs.
[ABORT] key:
With output function: Abort function.
+ With input function: Abort function and reject inputs.
Upon exit of function, DISOMAT returns to its state before call, i.e. you are still in
menu tree, can restart selected function or select a new one.
Ad 7.
To return to 'Home Position' (Weight Display) operating state, press key [UP arrow] as
many times as required, or go to home position direct by using key combination
[SHIFT]+[UP arrow]. Entered password, if any, is no longer valid.

3.5.2 Data Input/Output

In addition to basic weighing functions and functions with direct effect (e.g.
'35:'PrintRepeat'), system operation is realized using inputs and outputs in the
display.
• You can either display the weight alone or alternately with various system
information in the 'Home Position' operating state (refer to Section 4.1.5).
• In 'Menu Tree' operating state, you use the functions responsible for data
output (e.g. 'a:Display Gross) or prompting for data input (e.g. '8:Manual Tare
Input).
After start of a system function, operation continues in the dialog mode. These simple,
recurring sequences are explained hereafter. For this kind of interaction, use the input
and control block keys.
3.5.2.1 Operating Input/Output Dialogs
For you to easily recognize the kind of reaction required for system operation, dialogs
follow certain conventions.
Outputs
These are functions displaying current parameter values.
If the actual contents (e.g. '1234,56') is displayed after the note (e.g. 'Balance'), the
function is an output function.
There are various types of output:
• With single-part outputs, only one value is output:

o Value is permanently displayed; exit function with [OK] key.
o Value is displayed for some seconds; function terminates
automatically
(e.g. 'a:Display Gross')
• With multi-part outputs, multiple values are output one after the other.
o Values are permanently displayed; go to next value with [ENTER] key;
exit function with [OK] key
(e.g. '6:Display Balance')
o Value is displayed for some seconds; function terminates
automatically
(e.g. '52:Display Version')
o You can use the [LEFT arrow] and [RIGHT arrow] to scroll in longer
texts; there are some special cases (such as displaying the version)
where you can also scroll over several lines with [UP arrow] and
[DOWN arrow].

Inputs
These are functions used to enter data in the dialog mode.
You can identify an input mode from the fact that the current value (such as 'Fix1') is
displayed after an instruction text (such as 'Fixed tare' or 'Tare') and a cursor symbol
('underline') can be seen in the input space.
There are two types of input:
• Input using scroll field (input by selection):
The cursor is fixed at the first point of the input space. Select from list of
eligible values using the [LEFT arrow] and [RIGHT arrow] keys:
• Input by editing (key-in input):
After being called up, the cursor is at the first point of the input space. You can
place it on the input position desired with the [LEFT arrow] and [RIGHT
arrow] buttons or it changes its position when editing (current input position):
NOTE: For editing input field, see end of item.
There are two types of input functions:
• With single-part input functions, only one input field appears.
Acknowledge inputs with [ENTER] or [OK] keys and exit function (e.g. 8:Enter
Manual Tare).
• With multi-part input functions, multiple input fields appear one after the
other.
Acknowledge inputs with [ENTER] key; next input field appears (you come
back to the previous input space with[SHIFT] + [UP arrow]).
After last input field, program returns to the first.
Exit function with [OK] key (e.g. '1:Enter Setpoint').
NOTE: With a multi-part input, both inputs types can be used one after the
other as many times as required.

3.5.2.2 Editing Input Field
a) Moving Block Cursor
Key Key Action Display *)

After start of input function, cursor normally
stands on first input position, e.g.
[RIGHT arrow]:
Shift block cursor one digit to the right.
Cursor stops on last position.
[LEFT arrow]:
Shift block cursor one digit to the left.
Cursor stops on first position.
[SHIFT] + [RIGHT arrow]: **)
Shift block cursor to field end.
[SHIFT] + [LEFT arrow]: **)

Shift block cursor to field start.
*)
The menu functions and all corresponding dialog steps are displayed one
after another on scales with a 1-line display.
**) Use these key combinations to step 20 digits to the right or left from current cursor
position. With fields of up to 20 digits, this corresponds to a step to field start or field
end.
b) Entering Characters
DISOMAT is always in Overwrite mode. The PC typical Insert mode is not

available.
Set cursor to input position.
If characters have already been entered, overwrite. You can also enter blanks to
delete digits.
After input of a character, cursor shifts one digit to the right and stops in last position.
When entering numbers, enter digit in the first column, and input field is deleted. This
eases input of new values.
To change numeric values, shift cursor to faulty digit. Inputs from second column
onward will act in overwrite mode.

c) Inserting Characters
Follow these steps (example):

Key Key Existing customer name: 'Meier', Display
change to 'Meiser'
Set cursor to input position (here 'e')
Use key combination

[SHIFT] + [OK]
to insert blank; any text right of cursor
is shifted to the right.
Overwrite blank with the character you
wish to insert (here the 's').
d) Deleting Character
Follow these steps (example):
Key Key Existing customer name: 'Meiser', Display

change to 'Meser'
Position cursor right of character you
wish to delete (here the 'i').
Delete character left of cursor using key

combination [SHIFT] + [UP arrow]. Any
text right of cursor is shifted to the left.
3.5.2.3 Entering characters via the input block

The character set that can be keyed in is distributed on 2 levels:
• 1. Level: This includes all characters shown on the buttons.

• 2. Level: Some buttons supply other characters beyond those shown (such as
'a' with [1] button ) *).
*)
The additional assignment depends on the selected dialog language.
Characters are entered in what is known as the 'scroll mode' *). ALL possible
characters can be keyed in with this. They include
• the characters shown in white on the buttons
'0' to '9' Numbers

'_' Spaces
These characters can also be directly keyed in by (briefly) pressing

each button.

• the characters shown in yellow on the buttons
'A' to 'Z' Upper-case letters

',' Commas
'-' Minus
• the characters not shown that can be reached with the [SHIFT] button such as
'a' to 'z' Lower-case letters

Miscellaneous characters
You turn on the 'scroll mode' by keeping a button pressed for a longer period
of time. All of the characters available through this button are slowly overlaid
on the same cursor position one after the other ('scrolled'). Release the key
when the character you want appears. This enters the character and the
cursor jumps one position to the right.
Entering Numbers
Numeric values are checked for plausibility. If a value is rejected, error message
'Value Too Big' or 'Value Too Small' is output.
Acknowledge message with [ENTER] key. Enter new value.
Entering Texts
Enter texts in form of strings. Normally, these are not checked for plausibility. So be
sure to enter useful values.
As already stated above, numbers may be entered in text form. This text can
be checked provided that the input uses a defined pattern, e.g. with function
'51:Date/Time' (see relevant item).
3.5.2.4 'Jumping' display

Inputs are especially used for parametering and configuring the scale that are also
used on scales that provide 40 characters per line. Inputs generaly consist of input
prompt and input point.
Inputs that only require 20 characters are treated 'normally'.
The first 20 characters are issued with inputs requiring more than 20 characters so
that you can read the input prompt. After 1.5 seconds, the display jumps to the left
until the entire input point can be seen. This cuts off characters left justified from the
input prompt .
The front and rear half is shown alternately with event messages that cannot be
shown completely in the display.

Normal Mode General Control
4 Normal Mode
Operating mode 'Normal Mode' can be called without password input. This mode
comprises:
Home Position Functions
These functions are designed for use in daily operation with no need for detailed
system knowledge. The daily user will primarily use the keys of the operating block.
• He will use weighing function keys, e.g. 'Zero Scale', 'Acquire Tare', 'Clear
Tare' to perform basic weighing functions.
• Using function keys and residual keys, he can perform functions like 'Print
Weigh Slip', etc.
• To check the system as such, he can start the integrated self-testing function.
• He can adjust display contrast to ambient brightness.
Menu Tree Functions
The skilled user will use further functions in daily operation which can be accessed
via the first and second menu tree level. Some of these functions can be called up by
function key operation.
Examples:
Enter: - Setpoint
- String
- Manual Tare
Select: - Fixed Tare
Display: - Gross
- Balance
- Software version
Start: - Print functions
Set: - Date
- Time

Normal Mode Functionality in Home Position
4.1 Functionality in Home Position
4.1.1 Zero Scale

Use function to set scale to zero.
After key operation, any zero point deviation (e.g. due to grime) is corrected on
relieved scale. Display reads 0.0 [unit]. In addition, symbol is displayed.
Zero setting is possible only if
• Scale is not tared

• Gross weight of load on scale is within zeroing range (visualized by a dot)
• Scale is in no-motion (>< on display).
If this is not the case, an event message is output and display remains unchanged.
Sample application:
You are weighing vehicles with extremely dirty tyres. After several weighing
operations, scale platform is grimed. Empty scale indicates weight of grime in place of
zero. Use menu item to zero scale to prevent this from occurring.
4.1.2 Acquire Tare
After key operation, current GROSS weight is stored in the scale's tare
memory.
Attention: Existing values are overwritten.

Display reads 0.0 [unit] if NET display type has been selected (default). If the
display ist set to GROSS, the stored tare value is indicated by the 'T' symbol in
the display.
4.1.3 Clear Tare
Tare is set to 0 (scale's tare memory is cleared). NET = GROSS; display

shows weight of load on scale. Symbol 'T' or 'PT' effaces.
4.1.4 Function Keys

The [UP arrow], [LEFT arrow] and [RIGHT arrow] buttons provide six 'functions keys'
that can be assigned in combination with the [SHIFT] button. Since the available
functionality depends on the loaded scale software, we cannot give any detailed
description at this point. You can find out these buttons can be assigned in the
description of the specific scales in Section 6.

Normal Mode Functionality in Menu Tree
4.1.5 Home Position Output

Various system information can be displayed in the home position operating state
alternating with the weight display.
Use the list below to determine which piece of information is to be displayed.
Select Display / Note

off Normal Weight Display
Date/Time 12.01.2000 11:51:29
Contacts In:--+- w Out:---++- *)
Tare Tare 0.0 kg
dW/dt dW/dt 0.0 kg/s
Balance Balance 0.0 kg 1: 0,0 kg
Setpoint Material 1 setpoint 0.0 kg
Act. value Act. value 0.0 kg
Feed status Tolerance Check
*) The contact position display is normally selected at the time of commissioning. The
following symbols can be output:
w Write protection of one dongle removed
- Contact status 'LOW'
+ Contact status 'HIGH'
It is configured with the '55:Select Home Position' function via the SERVICE
menu. No password is required.
4.2 Functionality in Menu Tree
The menu functions and all corresponding dialog steps are displayed one after
another on scales with a 1-line display.
In normal mode, some menu tree functions ('Basic Menu') can be reached without
password input.

Mbaum_G1_Opus_gb.vsd Home Position
2007-08-28
Normal Mode
7:Select fixed tare 8:Manual tare 9:Contrast a:Display gross b:Display tare c:Test display d:Ackn. Event 1:Enter setpoint
6:Display balance 5:SERVICE 4:SETUP 3:PRINT 2:String input
58:Set higher range 51:Date/Time 52:Display version 53:Display mode 41:Password 45:Change password
DISOMAT® Opus – Operating Manual

© Schenck Process GmbH, Darmstadt
57:FILES *) 55:Select home position 54:Search in L.f.T.memory
37:Print 5 38:Print 6 39:L.f.T. memory 31:Print 1 32:Print 2
36:Print 4 35:Repeat print 34:New

33:Print3
*) ZEUS only page
571:1ST WEIGHING FILE 572:FIXED TARE FILE 573:MATERIALS FILE 574:Configuration
0736
5731:Show data 5732:Clear data 5733:Print file 5734:Create data 5735:Clear mat. totals
5721:Show data 5722:Clear data 5723:Print file 5724:Create data
5711:Show data 5712:Clear data 5713:Print file
BV-H2313 GB
Functionality in Menu Tree
- 27 -
4.2.1 Fct. 1:Enter setpoint

When Is An Input Required?
This function is reserved for automatic filling processes and concerns filling and
discharge scale as well as individual linkages using the F-Feed or D-Feed function
blocks. With all other scales, no input is required.
ATTENTION:
Ensure that setpoint changes do not change actual fill value such that
overfill occurs.
What Can Be Entered?

With automatic filling operations, you can use function to enter material type and
setpoint of the amount to be filled.
Admissible values for material number: [1 ... 2]

Admissible values for setpoint: [0 ... 99999.999 in display unit]
Operating Sequence
Input field displays the material selected last, e.g.

1:Enter Setpoint
Material Number 1
Change data in case of material change.
Enter new material setpoint, if any:

1:Enter Setpoint
Setpoint: 500.00
4.2.2 Fct. 2:String input

In addition to weight, a string is an additional information (on print form), e.g. customer
name, material number, vehicle number.
Up to 5 different strings can be used. Designed for detailed identification of a weighing
operation, their meaning has to be predefined.
Enter relevant contents upon weighing. Some inputs remain constant for a longer
time, others require to be redefined or adapted upon every weighing (before printout).
For a string to appear on printout, the following prerequisites must be given:
• String must be defined (length, prompt) (see '464:String Name' function).

• String must be considered in form format (see '462:Form Formats' function).
• String must include text contents (see '2:Enter String' function).
The first two items belong to 'Setting Mode'; the last item is performed in 'Normal
Mode' and described here below.
Operating Sequence
After call of function, the first possible string appears in input field, e.g.
2:Enter String
Customer: __________

Enter desired string, or change existing input.
Operate [ENTER] key, and the next possible string is offered, for you to edit.
Note:
1. You can enter the number of strings (max 5) defined upon system setting, i.e.
inputs are possible only for strings longer than 0.
2. Before input field, a text can be output (e.g. 'Customer:'). This prompt
indicates the desired string contents.
3. The inputs for a certain string remained stored until being overwritten.
4.2.3 Fct. 3:PRINT

You can connect a local or remote printer (monitored printer) to the DISOMAT and
print outputs using various formats.
After print fault, print command can be repeated. Printout is repeated with same print
text, weight, consecutive number, and other information. Print command can be
repeated as many times as required until next regular printout. You can also perform a
page feed on printer.
For relevant functions, see menu item '3:PRINT'.
The DISOMAT basic variant caters for six different form formats printed automatically
or selected by function key operation. For details, see items on individual scale types
in Chapter 6.
The form formats can be addressed either via menu tree function or key linkage. The
print result is the same.
You can change the form formats for 'Print 1' to 'Print 6' in "Setting Mode". Use
the '46:PRINT FORM' menu and select the '462:Form Formats' function.
In case of printing via menu tree, certain functions may be missing and are
additionally addressed upon printout via keyboard (e.g. reset balance upon
totals printout). We recommend to start printing via menu items only if the
description of the particular scale explicitly advises to do so.
Functions via menu tree:

Menu item Function
31:Print 1 Printing with form format 1
34:New Page Perform a page feed on printer
35:Print Repeat In case of printer fault (e.g. paper out, copies required), you can
repeat printing as many times as required.
ATTENTION: Print repeat through repeated pressing of the print

start key is not useful; depending on scale type, other functions can
be triggered which are not desired for print repeat.

Menu item Function

39:L.f.T. memory 'paperless' printing into legal-for-trade memory
4.2.4 Fct. 5:SERVICE

Use this group of functions to perform, or check, some settings and perform some
tests without password.
• Set date/time
• Request version number
• Set display type
• Search legal-for-trade memory
• Select home position
• Higher Range
4.2.4.1 Fct. 51:Date/Time

Use function to set the clock in DISOMAT. This makes good sense if a printer is
connected and time data are to be printed on print form, or permanently displayed in
dialog field.
Caution: Since your inputs are not checked semantically, even useless inputs, e.g.
41,22,92 are accepted. So strictly observe given format to prevent malfunctions from
occurring.
Note: If system is powered off, clock continues running for approx. 1 week provided
that system has been operating for minimum 30 hours.
Operating Sequence
After selection of input field, current values are displayed.
You can change date in this field:

51:Date/Time
Date: 12.01.00
Date input uses the format dd.mm.yy (dd=day, mm=month, yy=year).
In case of output, the year appears in 4-digit form.
To change time, go to this input field:

51:Date/time
Time: 17:15:30
Time input uses the format hh:mm:ss (hh=hour, mm=minute, ss=second).
New settings are effective after acknowledgement with [OK] key.

4.2.4.2 Fct. 52:Display Version

This function shows characteristic information for your unit. This information is
important if you have questions for the manufacturer because this is the only way that
the service staff advising you knows what equipment you have.
Operating sequence:
When you press the [ENTER] button, information appears in the display in a
continuous*) sequence that is shown for a couple of seconds such as
*) You can use the [ENTER] or [OK] buttons to switch more quickly to the next inputs.
The information provided:
Entry # Line number Display

1 ... 6 1 The version designations of the software, hardware and
serial number, etc.
7 ... 67 2 Flash log file (max. of 60 entries)
Navigation through the information memory :

You can store information including as many as 40 or 80 characters per step, although
only the first 20 characters are shown in the display.
You have to interrupt the continuous routine to show the rest of the characters by
pressing any direction button at the desired point. Now you can use the [RIGHT arrow]
and [LEFT arrow] buttons to gradually overlay the entire text into the display.
Each entry of the flash log file consists of 2 lines with up to 40 characters. You can
use the [DOWN arrow] and [UP arrow] buttons to switch back and forth between these
two lines.
You can use the [ENTER] or [OK] buttons to resume the continuous display.

Flash log file:

The entries from #7 show the history of the last registered loading processes with
information on who did load what software into the unit at what time.
The following is stored for each loading process (refer to #8a and #8b) such as
Line: Information: where:

31:DOp vww20700/002 31 = the number of the loading process
a
L:14.07.06 08:48 L = loading date/loading time
U:<DISOPLAN User> U = user (from the loading program)
b
C:Schenck Process GmbH C = Company (ditto)
The log file can have as many as 60 entries.
4.2.4.3 Fct. 53:Display Type

Use function to determine the weight display default settings:
• Default = Net [Net]

Normally, DISOMAT comes set for NET display provided that a tare value is
stored (T or PT symbol). If you clear tare memory, display automatically
changes to GROSS weight. After acquisition of a new tare value, display
returns to default. If you want to know GROSS weight, use the 'a:Display
Gross' function.
• Default = Gross [G]

Some weighing applications require the GROSS weight to be permanently
set. This is independent of tare memory. The gross weight is always shown in
the display regardless of whether the tare memory is set or cleared. There is
no menu item for NET display.
After selection of function a scroll field appears, for you to select:

53:Display Type
Display: Net
Select between Net and Gross.
NOTE: If GROSS display is set as default, call of the 'a:Display Gross' function is
ineffective.
4.2.4.4 Fct. 54:Search Legal-For-Trade Memory

Use function for display and printout of weighing results stored in legal-for-trade
memory.
You can search for data
• stemming from a certain day date

• appertaining to a certain consecutive number
• including a certain text.

Operating Sequence
After call of function, the date input field opens and displays default:
54:Search L-f-T Memory
Date 01.01.00
Attention: Remember date input instructions given at the '51:Date/Time' item.
Input field for consecutive number opens:

Cons. No. ___0
Then you can enter text to be searched in strings:

String __________________
Start searching with [OK] key.
Result
If the search
• fails, display reads: 'No further inputs found'

• was successful, first data record found is displayed. Display other hits with
[ENTER] key.
When searching for data records, the 3 possible default settings are AND-
interlinked, i.e. system exclusively finds data records meeting all three
criteria. To do so, best restart function and leave default value in the input
field of the unused criterion (same effect as 'Ignore Field').
Exit function using [ABORT] or [OK] key.
Pressing of [OK] key lets you print the hits.
54:Search Legal-for-trade Memory

Print No
You can select: [No| Last Display | All Inputs Found]:
• 'No': No printout
• 'Last Display': Print data record displayed last.
• 'All Inputs Found': Print all data records meeting the selected criteria.
You can abort printing using any key.

4.2.4.5 Fct. 55:Select Home Position

This function is used for selecting system information that appears alternately with the
weight display in the display in the 'basic position' operating state.
Refer to the 'Basic Position Display' for possible displays.
The current selection appears after calling up the function, such as

1 : Date/Time
You can change the selection with the DIRECTION KEYS.
4.2.4.6 Fct. 57:FILES
Menu items 57:SERVICE -> FILES are available after installation of option
'Road Weighbridge ZEUS' (see chapter 6).
4.2.4.7 Fct. 58:Set higher range

This function switches a multi-range scale into the next-higher range.
This is necessary when a road weigh bridge does not come to a standstill in
the small range due to wind.
4.2.5 Fct. 6:Display balance

Use menu item to display balance total.
NOTE: This display corresponds to the total of all 2 materials counters (see also
Format Variable 'BI'). You can access single materials balances using format variables
'BI1' to 'BI10'. Next display after balance total shows individual material totals.
When Does Summation Take Place?
• With Filling/Receiving Scale, balancing takes place automatically after every

filling/discharge operation.
• With all other scales, summation takes place upon printing (depending on
configuration).
What Is Summated?
Every operation increments the number of dumps by 1, and balance total by the
acquired weight value.
Operations are filling processes, aborted or completed, and all printing operations
started via keyboard or contact input.
No balancing takes place if printout is started using menu items '31:Print 1', '32:Print
2', '33:Print 3', '36:Print 4', '37:Print 5', '38:Print 6' and '35:Print Repeat'.

What Is Displayed?
You can display current balance total and current number of dumps.
Example
30 kg each time are filled. After 9 filling operations, balance total is 270 kg. Maximum
balance total is 280 kg.
You can enter balance total and maximum number of dumps at menu item '471:Max.
Balance/Dumps' after input of parameter password.
Operating Sequence
Function first displays current balance total, e.g.

6:Display Balance
Balance: +1256.0
After renewed operation of [ENTER] key, display shows current number of dumps,
e.g.
6:Display Balance
Dumps: 7
You can use [OK] to get to the display of sums for materials 1 and 2.
4.2.6 Fct. 7:Select fixed tare

Use menu item to tare a stored value, i.e. you need not key in tare value but can
select from a list. List may comprise maximum 9 fixed tare values (Fix1 ... Fix9).
Selection of a fixed tare weight with 0.00 value has the same effect as 'Clear
Tare'.
For simple selection of fixed tare values, these require to be entered. This is
done in 'Setting Mode' (Parameter password) using the '48:Fixed Tare input'
function.
Operating Sequence
After call of function, scroll field display always shows parameter 'Fix1'.
7:Select fixed tare
Fixed tare Fix1
Use DIRECTION KEYS to select other value, if you desire so. When you press the
[OK] key, the display goes back to net by (Net).
Example
You wish to acquire the weights of bulk solids (NET weight) stored in different hopper
types of 5 different weights. The weight of each hopper is always the same. You weigh
the filled hopper (GROSS weight) and select hopper weight using fixed tare value.
Advantage: You need not enter hopper weight in manual.

4.2.7 Fct. 8:Manual tare

Use menu item to enter tare value in manual.
Admissible input range: [ 0 ... full scale value]
Operating Sequence
Input field displays current value of tare memory:

8:Enter Manual Tare
Tare: +__0.00
Enter desired value and acknowledge with [ENTER].
Example:
You wish to acquire the weight of a bulk solid (NET weight) stored in a drum. Drum
weight (TARE weight) is noted on drum. Weigh filled drum (GROSS weight) and enter
TARE weight in manual.
Advantage: You need not weigh empty drum before filling.
4.2.8 Fct. 9:Contrast

Display contrast can be easily matched to ambient brightness if needed for lighting.
Operating Sequence
9:Contrast
After calling up the function, the following instruction appears:
<- OK ENTER ->
It shows what keys you can use to change contrast:
<- OK ENTER ->
decrease store settings increase
You can match contrast with the direction keys and you can store settings with the
[OK] or [ENTER] button. If there is not any change for a certain period of time (time-
out), it stores the present settings and the function is automatically ended.

4.2.9 Fct. a:Display gross

Use function for brief display of current GROSS weight.
Prerequisite: Display currently shows NET weight.
Operating Sequence
a:Display Gross
Right after operation of [ENTER] key, current GROSS weight is displayed (in weight
area) for some seconds.
Example:
You have filled a hopper; scale is tared and shows weight of good to be weighed
(=NET). You wish to briefly display totals weight (=GROSS) with no need to clear tare
memory. This function briefly outputs current GROSS weight before scale returns to
NET weight display.
4.2.10 Fct. b:Display tare

This function displays stored TARE weight of scale for some seconds.
Operating Sequence
b:Display tare
Right after operation of [ENTER] key, current TARE weight is displayed for some
seconds.
4.2.11 Fct. c:Test display
This test is a visual inspection of the display where alphanumerical

characters are pushed over all points on the display to be able to identify
missing pixels.
We recommend making this test at least once a day as regular

control.
Operating sequence:
c:Test display
The test is made for a couple of seconds when you press the [ENTER] key. After this
is finished, the activated function variant is shown such as:
Scale Identifier Crane
Information can be stored per input encompassing as much as 40 characters,
although the display only shows the first 20 characters. The remaining characters can
be gradually overlaid in the display with the [RIGHT arrow] and [LEFT arrow] keys.

You can call up more information lines by pressing [ENTER] or [OK]:

Type Normal
Class Trade Scale
SMALL ZEUS 2006-07-03
Version DOp vww20700/002
Date 13.07.2006 16:25:00
Serial No. 12345678
Access code 12hgtPQV *)
The test ends after all lines have been called up.
*) Access Code for Internet Download

Schenck Process offers its customers the latest documents and software for download
via Internet. Files are stored in a protected area accessible after access code input.
This menu item lets you generate a valid access code (sample).
Go to Internet address
http://support.schenckprocess.com (Product Service Homepage),
click on desired product and complete the 'Name:' and 'Access code for product:'
fields.
Make sure input is correct, press [Send], and the desired information is available.
4.2.12 Fct. d:Ackn. Event

Designed to inform you, the event messages must be observed. Depending on class
of event on DISOMAT, some messages efface after some seconds while others, e.g.
messages of the 'Warning', 'Alarm' and 'Fault' classes require to be acknowledged.
Use function to react on event messages.
Never acknowledge event messages before cause of fault has been

removed.
Operating Sequence
d:Ackn. Event
[ENTER] key acknowledges the most significant event available.

If current privilege does not allow for acknowledgement, system automatically
prompts for input of a higher-privilege password.
For details on event messages, see Chapter 7.

Setting Mode Safety Through Password Protection
5 Setting Mode
'Setting Mode' operating mode is protected by password. Here you exclusively use
menu tree functions designed for
• PARAMETRIZATION - Perform parameter settings in DISOMAT which are

but seldom required. Before calling functions (see Item 5.2), enter Parameter
password.
• CONFIGURATION - Perform control system settings. Before calling functions

(see Item 5.3), enter Configuraiton password. This privilege includes the
permission for parametrization.
• CALIBRATION - Set and calibrate weighing system. Before calling functions

(see Item 5.4), enter Calibration password.
As convenient servicing tool, Schenck Process have developed the

DISOPLAN PC program.
For operating DISOPLAN please refer to the System Manual (BV-H2310).
Calling up setting mode
Call up menu tree, go to function

4:MENU TREE
SETTINGS
and operate [DOWN arrow] key.
System prompts for password input.

41:SETTINGS
Enter Password
(see Item 5.1).
After password input, the relevant menu items are faded in into menu tree. You will
note that menu items are not strictly divided by the above three privilege grades. For
practical reasons, some menu items are available under multiple passwords.
5.1 Safety Through Password Protection

For safety reasons, access to functions is protected by a graded password system
designed to protect the DISOMAT settings.
In addition to the generally accessible area, there are further areas protected by
password:
• Parameter password for daily use
• Configuration password for commissioning
• Calibration password for weighing functions commissioning

• Restart password for restart ('Reset all' - For reloading of RAM, see Item
5.5).
• Service password for SCHENCK internal use. Opens further menu items
reserved for authorized service engineers.
Every password is designed as 6-digit number.
To ease operation, the menu items relevant for the selected area do not
appear before sucessful password input.
We urgently recommend to use the password protected menu tree

areas only if you are sufficiently familiar with the function block
system.
With the use of the configuration password, for instance, function block
parameters can be changed. However, inadvertent changes can cause
severe faults, sometimes not immediately obvious. A connected control
system, if any, has the potential to cause severe injury or damage to the
machine.
The plant user must ensure that the passwords are used only by authorized
and skilled persons. If required, passwords must be removed from operating
manual, or changed.
5.1.1 Default Passwords

If you make this manual available to operators who shall not know all passwords, we
suggest to
• blacken this table, or

• change passwords (see menu item '45:Change Password'), enter in copy of
this sheet and keep in a safe place.
Password for Default Changed to

Parameter Setting 393852
Configuration 618349
Calibration 505442
Restart 140789

5.1.2 Fct. 41:Password

Go to menu tree, use DIRECTION KEYS to open function
41:SETTINGS
Enter Password
and acknowledge with [ENTER] key.
Input field
41:Enter Password
Password: ______
opens. Enter requisite password. For safety reasons, display is suppressed.
Acknowledge with [ENTER] key and display outputs confirmation:

41:Enter Password
Password Accepted / Wrong
Check to see if input was successful. Operate [Left Arrow] or [Right Arrow] key to view
changed menu tree.
5.1.3 Password Quick Input

You are in 'Menu Tree' operating state. If DISOMAT is in any position in menu tree
and no function has been started yet, you can go to password input dialog direct using
key combination.
[SHIFT] + [OK]:
'Password Quick Input'
+
If the function needed next is accessed via another password level, you need not
select and start the '41:Password' function.
5.1.4 Fct. 45:Change password

Use menu item to change the passwords stored in system.
Observing the following restrictions, the new password can be selected at will.
• Password is always designed as 6-digit number.

• First password number is invariable. Parameter password, e.g., always starts
with '3'.
Note new password in an appropriate location.

If changed passwords are no longer available, only the SCHENCK service can
reactivate the default passwords, provided that the restart password (Reset
All) is still known.
Therefore: Carefully store restart password.
If current restart password is no longer known, return system to supplier for
restore of default passwords.

Operating Sequence
First enter (current) password to be changed, then new password.

For safety reasons, display is suppressed.
Go to menu tree, use DIRECTION KEYS to select function
45:SETTINGS
Change Password
and start with [ENTER] key.
Input field
45:Change Password
Password: ______
opens. Enter current password and acknowledge with [ENTER] key.
Input field
45:Change Password
New Password: ______
opens. Enter new password and acknowledge with [ENTER] key.
Input field
45:Change Password
Repeat Password: ______
opens. Enter new password for the second time.
Acknowledge with [ENTER] key, and display confirms input.

45:Change Password
Password Accepted | Wrong

Setting Mode Setting Using Parameter Password
5.2 Setting Using Parameter Password

After input of Parameter password, you can access
• 'basic functionality' (see Item 4.2)

• additional functions described below (see: Table, Fig.)
Menu Items Comments

42:FUNCTION VARIANT
421:Parameter See Item 5.3 'Setting Using Configuration
Password')
46:PRINT FORM Settings for printed output of weigh data.
461:Form texts
462:Form formats
463:Page header format
464:String name
465:EDP format
466:L-F-T mem. format
467:Reset cons. no.
468:Load default form
469:Load default text
47:MATERIALS Enter basic material data (balance settings).
471:Balances
472:Clear balance
473:Material data
48:Fixed Tare Input Enter or change fixed tare values.
5a:DIAGNOSIS See 'Kundendiensthandbuch - Diagnosen am
DISOMAT' (BV-H2280DE, German only)
5c: Activate Disoplan interface See Item 5.2.4.
5d:Option Management Licensing of additional bought options.

- 44 -
Setting Mode
BV-H2313 GB
(see Item 5.1.1)
4:SETUP
0736
41:Password 42:FUNCTION VARIANT 45:Change password 46:PRINT FORM 47:MATERIALS 48:Fixed tare input
421:Parameter 471:Max. Balanace/Dumps 472:Clear balance 473:Material data
468:Load default form 469:Load default text 461:Form texts 462:Form formats 463:Page header format
467:Reset cons. no. 466:L.f.T. format 465:EDP-format 464:String names

Additional menu items with parameter password
5:SERVICE
5a:DIAGNOSIS *) 5c:Activate Disoplan interface 5d:Option Management
Mbaum_P1_Opus_gb.vsd
*)
See BV-H2280 2007-08-28

Setting Using Parameter Password
5.2.1 Fct. 46:PRINT FORM

Many weighing tasks require data, loaded, stored or acquired, to be printed.
DISOMAT is capable of controlling a printer directly.
What can be printed?
You can print formatted weigh data as well as a list of set parameters.
For weigh data, the following functions are available:
• A remote or local printer can be operated.

• In case of remote printer, system checks to see if data transfer and printout
have been successful. If not, system outputs an event message.
• The EDP message to be transferred after printout can be formatted.
• Six form formats are available, e.g. 'Single Printout', 'Sub-Total' and 'Total'.
These form formats can be addressed both via menu tree and function blocks
(Print1, Print2, Print3, Print4, Print5, Print6).
• If weigh data are output in list form, a header printout can be started for every
new page.
• The form format can be designed at will (division of page, information to be
printed).
• Single printouts can be started both using the function block linkage and in
menu tree.
• Input of a string varying from printout to printout (e.g. item number, vehicle
number) is possible using function blocks and in the dialog mode.
• After printer fault, the print job started last can be repeated with same text,
weight and consecutive number. Print command is repeated as many times as
required until next printout.
For listing set parameters, the following functions are available:
• Printout of all setting data (configuration, calibration)

• Printout of function block linkages complete with parameter values.
Handling print functions
For the stated options, DISOMAT readies a convenient printer control accessed from
four menu tree items:
• Menu item '2:Enter String'

See item 4.2.2.
• Menu '3:PRINT'
Starts the functions for start and repeat of printing in daily operation. Six form
formats are available ('31:Print 1', '32:Print 2', '33:Print 3, ''36:Print 4', '37:Print
5', '38:Print 6' ) that can be accessed at any time by function key operation or
via menu tree.
See Item 4.2.3.
• Menu '46:PRINT FORM'
See below.
You need not use the default form formats. To match the construction of printouts via
the '3:PRINT' menu, the variable form format function is available which you can use
to match formats to your requirements. You can reload default formats at any time
(default forms, default texts). However, your changes get lost.
The following items describe all functions the system readies for changing.

5.2.1.1 Fct. 461:Form Texts

For creation of image, the '462:Form Formats' function uses various codes. Using
code 'Sn' (n=1,2,3) one of three form texts can be inserted.
Form texts are preassigned as default. If other texts are required, you can match
these to your requirements using the described functions, and reload the default
settings at any time (see function: '469:Load Default Text').
Operating Sequence
Input field for first form text opens, e.g.
461:Form Texts
1st Text: Date____Time_______Cons.No.____
If need be, enter string and/or go to second or third form text using the [ENTER] key.
461:Form Texts
2ndText: Veh.No._______________________
461: Form Text

3rd Text: Weight___________________
Acquire changes with [OK] key.
Note: If you need more form texts, simply add text to form format (see '462:Form
Formats').
5.2.1.2 Fct. 462:Form Formats

The form formats below correspond to relevant function block and menu tree
functions:
Form Format Function Block Menu Tree Function

Form Format 1 Print1 '31:Print 1'
You can match these form formats to your requirements using the function described
here.
You can, e.g.
• Change form division

• Determine weigh data to be printed, e.g. Gross, Net, Tare, Balance)
• Determine additional texts to be printed.
NOTE: If no changes have been effected, system uses its default formats (see
function '468:Load Default Form').

Definitions
For better understanding, some terms shall be explained.
Term Definition
Form format Editable string whose contents determines the sequence of printout.
Format element Part of a form format (format variable, special character, additional
text). Format elements are separated by commas (max. 20 digits
between 2 commas).
Format variable A symbolic name (code) standing for the format element to be output
(e.g. 'BZ' for string).
Form text Editable string whose contents can be output through the format
variable in the form of 'Sn' (n=1,2,3). A form text is part of the form
format and is but seldom changed, e.g. company name.
Editing - Some Rules

When changing form format, observe the following rules:
• Ensure that codes are separated from one another by comma.

• Ensure that form format line length does not exceed 200 digits (including
commas).
• Ensure that the balance of all formats (i.e. incl. EDP Format) does not exceed
1000 digits.
• For editing inputs, observe the instructions given at Item 3.4.2 'Data
Input/Output'.
For details on codes used, see Code Table.
Additional Texts
If you need more form text, simply add additional text to form format. Position text
between two commas (max. 20 digits between 2 commas).
Example: You wish to print text "SCHENCK scale with DISOMAT". Coding in form
format is: 'SCHENCK scale, with DISOMAT' (see example below).
Attention: If the text between two commas exactly matches a code, this text, too, is
interpreted as code; this means that letter 'B' cannot be output alone being reserved
for a code symbol and interpreted as prompt for output of Gross weight. However, text
'Gross' can be output being interpreted now as text and not as code.
Operating Sequence
First go to input field and enter number of form format to be edited (admissible
values: 1 to 6), e.g.
462:Form Formats
Form Format 1
Operate [ENTER] key, and input line displays current string. e.g.
462:Form Formats
Form1 P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Change coding to your requirements and acknowledge with [ENTER] key. Selected
format is programmed.

Example
The 'Form1' sample shows how the change is effected.
'Form Format 1', e.g., creates the following printout

11.01.00 12:30 1234 DA-RC 30 123,45kg G 67,89kg T
55,56kg Net
and consists of code: P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Code elements are defined as under:

Code Meaning Example
P1 Go to column 1
D Output current date 11.01.00
P10 Go to column 10
U Output current time 12:30
P18 Go to column 18
LN Output consecutive number of weighing 1234
P27 Go to column 27
BZ Output (entered) string DA-RC 30
P40 Go to column 40
B Output Gross weight 123.45kg G
T Output Tare weight 67.89kg T
N Output Net weight 55.56kg Net
F1 1 * page feed
You wish to change format such that
• additional text 'SCHENCK scale with DISOMAT' appears in first line left-flush
• tare value is no longer output.
Printout is to look like thus:

SCHENCK scale with DISOMAT
<Blank>
11.01.00 12:30 1234 DA-RC 30 123.45kg G 55.56kg Net
Relevant code is constructed as follows (changes are boldface printed):
SCHENCK scale, with DISOMAT,Y2,P1,D,U,LN,P27,BZ,P40,B,N,F1

Code Table
Code Description
B Output current Gross weight OR first Gross weight used subjected to format
change
B2 Output "B2" or print second Gross weight subjected to format change
BI Output balance total ( = total of 10 material balances); printer output, e.g.
12345,67kg SU;
BIn Output material balance; n = 1 ... 10;
BZ Output entered string (max. 25 characters) or transmit (max. 30 characters);
BZn Output entered string, or transmit; n = 1 ... 5 (BZ1 max. 25 characters)
Cn Output ASCII character to printer; n = 1 ... 255 (decimal);
e.g. C65 = 'A'; also for transfer of control characters to printer, e.g. C7 =
BELL;
D Output current date; printer output, e.g. 31.01.00;
D4 Output current date as per new standard, e.g. 2000-01-31;
DG Output current material flow value dW/dt;
Fn Output <n> page feeds on printer; n = 1 ... 99;
LN Output consecutive number of weighing
Mn Add printer pattern variable <n> to current print pattern, i.e. if the last print
pattern variable in Print Pattern 3 is M4, printout continues using Print Pattern
4. For printout, Print Patterns 3 and 4 form a unit, e.g. "Print Repeat" operates
as expected.
N Output current Net weight value OR first Net weight subjected to format
change.
In certified applications, permitted only in conjunction with G and T
N2 Output "N2" OR printout of second Net weight subjected to format change.
NE With tared scale: Output current Net weight OR first Net weight subjected to
format change.
With non-tared scale: Output current Gross weight OR first Gross weight
subjected to format change.
NOTE: With certified scales, always use NE.
With tared scale: Output "NE2" OR second Net weight subjected to format
change.
NE2 With non-tared scale: Output "NE2" OR second Gross weight subjected to
format change.
NOTE: With certified scales, always use NE.
_n Create <n> blanks between single outputs;
_ = blank; n = 1 ... 99;
If no '_n' is entered between single codes, 1 blank is always output.
Pn Set absolute column position for next printout; n = 1 ... 132;
RG Output current weighing range number: 1, 2 or 3
Rn Repeat preceding character n times; n = 1 ... 99;
e.g.: ,-,R7 repeats character '-' seven times ==> Printer output: -------
RD Output date when first weight transferred to format conversion has been
recorded (acquired by scale), e.g. weight stored in vehicle first weighing file.
RU Output time when first weight transferred to format conversion has been
recorded.
RD2 Output date when second weight transferred to format conversion has been
recorded (acquired by scale).
RU2 Output time when second weight transferred to format conversion has been
recorded

Code Description
S Output setpoint
SC Output number of dumps
SNR Output material number
Sn Output form text (entered at item '461:Form Texts');
n = 1 ... 3;
T Output current Tare weight value; printer output, e.g.: 123.45kg T;
U Output current time, e.g.: 23:59
Yn Output <n> line feeds on printer; n = 1 ... 99;
Y2, e.g., creates 2 line feeds.
Addition of ":d" to the code variable (e.g. BZ:4) limits the output to the left "d" digits of
the variable contents. ":d" has NO influence on code variables B, T, N, NE and LN
relevant for certified applications.
5.2.1.3 Fct. 463:Page Header Format

Use menu item to match current page header format.
ATTENTION: Function '469:Load Default Text' replaces your changes by the

default settings.
After form feed, a page header is output on printer on top of every page. This is of
advantage if your printout covers more than one page.
A new page starts if
• function '34:New Page' is executed via menu tree

• code 'Fn' is output via form format
• internal line counter set by parameter 'Page Lines' has reached set value
(see function '4332:Printer').
Line counter is reset to value '1'.
Operating Sequence
After start of function, input field for presetting of header text format for output in list
form opens:
463:Page Header Format

Page Header Format Y5,P1,S1,P27,S2,P40,S3,Y2___
You can use the formatting codes described with function '462:Form Formats'.
Example: See function '468:Load Default Form'.

5.2.1.4 Fct. 464:String Name

In normal mode, the operator can use function '2:Enter String'' to enter data for max. 5
strings. These data appear on printout in place of code 'BZ' or 'BZn' (with n=1...5). To
protect formatting from inappropriate operator input, limit input length and inform the
operator about the desired contents by a suitable hint.
Enter here
• maximum number of input digits (boundary condition 1)

• input hint for the operator (boundary condition 2).
Operating Sequence
Since 5 different strings can be used in DISOMAT, first enter number of string whose
boundary conditions you wish to set (admissible values: 1 to 5):
464:String Name
String Number 1
Input field for first boundary condition opens:

464:String Name
Length: 12
If need be, change admissible length (e.g. to 12 digits).
Operate (ENTER] key to go to second boundary condition input field:

464:String Name
Prompt: Customer:____
If need be, edit hint as desired (e.g. 'Customer:'). This string may have max. 11 digits.
Added automatically, a blank at the end needs not be considered.
Acquire changes with [OK] key.
Follow these steps for input of residual string numbers.
Example:
You wish the operator to receive the input prompt 'Material:' and know that maximum
two digits can be entered. Determine:
• Length: 2
• Input hint: 'Material:'
Upon string input, the operator receives the display below and can enter maximum
two digits: 'Material: __'.

5.2.1.5 Fct. 465:EDP Format

Use menu item to determine the weigh data to be transferred to user's EDP system.
The string format consists of a fixed and a variable component. Format variable part
using this function. Use the symbolic names used for form formatting. However,
separate single format variables by '#' or a blank.
For so-called fixed format codes, see 'Data Communication Manual'

(BVH2359) item 'EDV Commands' -> "DR" command.
ATTENTION: Reset so-called variable format codes to default values

using function '468:Load Default Form'.
Operating Sequence
The input field shows the format string currently stored, e.g.
465:EDP Format
EDP Format D4,#,U,#,LN,#,NE
If need be, change format and acknowledge with [ENTER] key.
Example:
If you use the above EDP format, string is output in the following format:
01#DR#1#0#C0#2000-01-11#10:58#17#123,45kg Net
¦-- Fixed ---¦---------- Variable ------------¦
5.2.1.6 Fct. 466:Legal-For-Trade Memory Format

The legal-for-trade memory format determines the information per input to be stored in
legal-for-trade memory. The format consists of a fixed and a variable part.
The fixed element comprises:
• Date
• Time
• Consecutive number
• Gross
• Net
• Tare
• Scale status (4 digits)
Use function to determine the variable elements thus defining the additional
information to be stored per input. To do so, use the rules and codes for form
formatting (see '462:Form Formats').

Operating Sequence
Input field displays (default) format string:

466:Legal-For-Trade Memory Format
L-F-T Memory Format BZ____________________
In addition, the first string (code BZ = BZ1) is stored in legal-for-trade memory.
Change format and acknowledge with [ENTER] key.
5.2.1.7 Fct. 467:Reset Consecutive Number

Use menu item to reset parameter 'Consecutive number of weighing' to '0'.
Consecutive number increments by 1 after every printout performed automatically or

manually, via keyboard or menu tree.
NOTE: There is no relation between parameters 'Consecutive number of weighing'

and 'Max. Dumps'.
Operating Sequence
After start of function, system outputs the following safety prompt:

467:Reset Consecutive Number
Acknowledge: Yes__
Acknowledge with [ENTER] key or select 'No'.
5.2.1.8 Fct. 468:Load Default Form

Use menu item to load the default settings for six form formats, page header and
EDP format.
ATTENTION: Default settings overwrite any previous change.
Operating Sequence
After start of function, system outputs the following safety prompt:

468:Load Default Form
Acknowledge: Yes__

Default Format
(a) Format 1: (Edit using function '462:Form Formats => 1')

Code: P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Variables contents are formatted as follows:
Formatting Instruction Variable Code Variable Name

Column=1 D Date
Column=10 U Time
Column=18 LN Consecutive number of weighing
Column=27 BZ String
Column=40 B GROSS weight
T TARE weight
N NET weight
1 * page feed
Print Sample:
11.01.00 12:30 1234 DA-RC 30 123,45kg G 67,89kg T 55,56kg Net
(b) Format 2: (Edit using function '462:Form Formats => 2')

Code: P1,D,P10,U,P18,LN,P27,BZ,P40,NE,Y1
Current variables contents are formatted as follows:

Column=1 D Date
Column=10 U Time
Column=18 LN Consecutive number of weighing
Column=27 BZ String
Column=40 NE Net weight (Net) with tared scale;
Gross weight (G) with non-tared scale
1 * line feed
Print Sample:
11.01.00 12:30 1234 DA-RC 30 55,56kg Net
<Blank>
or
11.01.00 12:30 1234 DA-RC 30 123,45kg G
<Blank>

(c) Format 3: (Edit using function '462:Form Formats => 3')

Code: P1,D,P10,U,P40,BI,F1
Column=1 D Date
Column=10 U Time
Column=40 BI Balance total
1 * page feed
Print Sample:
11.01.00 12:30 567,89kg SU
(d) Formats 4, 5, 6:
Code: PRINTFORMAT, NOT YET, SET,Y1
Print Sample:
PRINTFORMAT NOT YET SET ⊗
⊗ Information that this print format has not yet been set.
(e) Page header format: (Edit using function '463:Page Header Format')
Code: Y5,P1,S1,P27,S2,P40,S3,Y2
Formatting Instruction Variable Code Variable Name Variable Contents
5 * line feed
Column=1 S1 Form text 1 Date Time Cons.No.
Column=27 S2 Form text 2 Vehicle No.
Column=40 S3 Form text 3 Weight
2 * line feed
Print Sample:
<Blank>
<Blank>
<Blank>
<Blank>
<Blank>
Date Time Cons.No. Veh.No. Weight
<Blank>
<Blank>

(f) EDP Format: (Edit using function '465:EDP Format')

Code: D, 1,U, 1,LN, 1,NE or D,#,U,#,LN,#,NE,#
Current variables contents are formatted as follows (separated by '#' or 1 blank):
Variable Code Variable Name

D Date
U Time
LN Consecutive number of weighing
NE Net weight (Net) with tared scale;
Gross weight (G) with non-tared scale
Sample output:
11.01.00#12:30#1234#55,56kg Net
or
11.01.00#12:30#1234#123,45kg G
5.2.1.9 Fct. 469:Load Default Text

Use menu item to load the 3 default form texts (see Codes S1 ... S3).
Default texts overwrite any previous change.
Operating Sequence
After start of function, the following safety prompt is output:

469:Load Default Text
Acknowledge: Yes__
Default Texts
Default Text 1: (Edit using function '461:Form Texts => 1')

Default: Date Time Cons.No.

Default: Veh.No.

Default: Weight

5.2.2 Fct. 47:MATERIALS

In extended daily operation, you sometimes use the '6:Display Balance' function.
Use menu items below to preset some data, i.e.
• Limit of balance total

• Maximum number od dumps
• Reset balance memory.
5.2.2.1 Fct. 471:Max. Balance/Dumps

Enter balance total limit value:
471:Max. Balance/Dumps
Balance: 10000000,0kg
Acknowledge with [ENTER] key and enter maximum number of dumps:

471:Max. Balance/Dumps
Dumps: 100000
Enter desired value and acknowledge with [OK] key.
These maximum values impact the analog outputs of function blocks "Balance' and
'Dump'. They determine upon which values the function block outputs reach their
maximum value (10.000 internally).
5.2.2.2 Fct. 472:Clear balance

Reset balance memory using function
472:MATERIALS
Clear balance
Operate [ENTER] key and acknowledge explicitly:

472:Clear balance
Acknowledge Yes
Use DIRECTION KEYS to select 'Yes' or 'No' and acknowledge with [ENTER] key.
5.2.2.3 Fct. 473:Material data

These data are used by the 'Filling Scale', 'Discharge Scale' and 'Receiving Scale'
(Item 6) function variants.
After start of function, input field appears.
473:Material data
Sort 1
Enter number of material (admissible values: 1 - 2) whose data are to be specified and
acknowledge with [ENTER] key.

Input fields for the following parameters are output one after the other:
Parameter Default Function
Changeover from dribble feed to full feed upon smooth
Prefill value +_0,00
start
Pre-act contact +_0,00 Full feed cut-off point; value related to main contact
Main contact +_0,00 Dribble feed cut-off point; value related to setpoint
Tolerance _0,00 Amissible tolerance value related to setpoint
Optimization
0,00 Correction of main contact
factor
Enter desired values and acknowledge with [OK] key.
5.2.3 Fct. 48:Fixed tare input

Sometimes you use the '7:Select fixed tare' function during weighing. For you to be
able to select, first enter values using this function.
You can store up to 9 different fixed tare values.
Operating Sequence
After call of function, current value of first parameter is displayed:

48:Fixed tare input
Fix1 __0,0kg
Enter desired value and operate [ENTER] key.
Display shows current value of second parameter:

48:Fixed tare input
Fix2 __0,0kg
Continue with Fix1' to 'Fix9'.
Acquire data and exit function with [OK] key.
5.2.4 Fct. 5a:DIAGNOSIS

This item is described in 'Kundendiensthandbuch - Diagnosen am DISOMAT' (BV-
H2280DE, German only).
5.2.5 Fct. 5c:Activate DISOPLAN Interfaces
• This function lets you activate the Service/DISOPLAN interface on general

interface S1. If another function is already active on this interface, e.g. printer
output, the interface is removed from the corresponding system section.
• Function activated, DISOPLAN can configure your system using the interface.
• For interface S1 to return to general system mode, reset device (power off
/on)!

5.2.6 Fct. 5d:Option Management

Any options you may have acquired for which a fee was payable will already be
activated. You can activate any options purchased subsequently in the option
management menu.
Operating Sequence:
Enter an appropriate password (e.g. parameter password) and start the following
functions:
5d:SERVICE
Option Management
The following is displayed, e.g.:

5d:Option Management
Device-ID 00:15:84:01:00:fc
Option ZEUS
Activat. Code 0
A. Request Activation Code
• Make a note of the device ID.

• Contact your supplier or our sales department. They will give you the relevant
activation code for the option you desire.
B. Enter Activation Code
• Press the [ENTER] key and select the option with the ARROW KEYS (e.g.
ZEUS).
• Press the [ENTER] key and enter the activation code.
• Terminate the function with [OK].
The option you selected is now available.

Setting Mode Setting Using Configuration Password
5.3 Setting Using Configuration Password

After input of the Configuration Password, you can access
• 'Basic functionality' (see Item 4.2)

• Functions accessible with Parameter Password (see Item 5.2)
• Additional functions described below (see Table, Fig.).
Menu Items Comments

42:FUNCTION VARIANT Load scale and set parameters
421:Parameters
423:Load variant
43:PERIPHERALS Peripherals settings:
431:National Settings - Select dialog language
432:Interfaces - Configure interfaces
-Settings for communication
433:COMMUNICATION -Change event classes
4331:EDP -Calibrate analog output
4332:Printer
4333:Secondary Display
4334:Fieldbus
434:Event classes
435:Analog Output Calibration
436:IP Configuration
44:SCALE This menu comprises all scale calibration functions.
441:Calibration Parameters The functions on the left can be reached after input of
442:Mode configuration password (without 445:CALIBRATION).
443:Configure L-f-T Memory With functions 441, 442 and 443 you can read only;
444:Scale Parameters with 444, also write. After input of calibration password,
you can access all functions.
NOTE: For details, see Item 5.4 (Setting Using

Calibration Password).

4:SETUP
44:SCALE 45:Change password 46:PRINT FORM 47:MATERIALS 48:Fixed tare input 41:Password 42:FUNCTION VARIANT 43:PERIPHERALS
Setting Mode
423:Load variant 422:Maximum dW/dt 421:Parameter

(See Item 5.1.1)
471:Max. Balanace/Dumps 472:Clear balance 473:Material data
469:Load default text 461:Form texts 462:Form formats 463: Page header format 464:String names
468:Load default form 467:Reset cons. no. 466:L.f.T. format 465:EDP-format

441:Calibration parameters 442:Special scales 443:Configure l.f.t. memory 444:Scale parameters
432:Interfaces 433:COMMUNICATION 434:Event classes 435:Calibrate analog output 436:IP Configuration 431:National language support
Additional Menu Items With Configuration Password
4334:Fieldbus 4331:Edp 4332:Printer 4333:2nd display
Mbaum_K1_Opus_gb.vsd
0736
2007-10-08
BV-H2313 GB
- 61 -
Setting Using Configuration Password
5.3.1 Fct. 42:FUNCTION VARIANT

5.3.1.1 Fct. 421:Parameters
The parameters to be changed depend on the function variant activated in item
'423:Load Variant'.
For parameters, see respective function variant in item 6.
5.3.1.2 Fct. 423:Load Variant

Use menu item to load a function variant (scale configuration) with pre-defined
parameters (see item 6).
After loading a variant, parameters should be adjusted by menu item
'421:Parameters'!
5.3.2 Fct. 43:PERIPHERALS

This item includes information on
• Configuration of national settings (e.g. dialog language), serial interfaces (for

EDP, Disonet, printer, secondary display and fieldbus) and control station
• Event classes
• Analog output calibration.
5.3.2.1 Fct. 431:National Language Support

Use function to enter national settings on dialog language, character set, external
keyboard and decimal sign, one after the other.
After exit of function, changes are effective; further functions are used in the newly
selected environment.
Operating Sequence
After call of function, a number of scroll fields appears, for you to select the desired
settings:
Dialog Language:
431:National language support
Language English
On standard, DISOMAT comes with English dialog language. Further languages are
available and a second language can be loaded using the DISOPLAN software
(German is loaded ex works). Using this function, you can change over from first to
second language and vice versa, i.e. you can selected between English and Loaded
language.
Character Set:
Character set West European
Select between West European, East European and Cyrillic.

Keyboard:
Keyboard US-English
Select keyboards with German, US-English, French, Czech, Polish ,Hungarian ,
Russian and Spanish labellings.
Decimal Sign (for representation of numbers):

Decimal point Comma (,)
Select between Comma (,) and Dot (.).
Operate [OK] key to acquire inputs.
You can additionally activate automatic shift from summer to winter time.
Shift summer/winter time YES
5.3.2.2 Fct. 432:Interfaces

This menu item lets you configure the serial interfaces.
NOTE: All you have to do is configure a physical interface used.
If an EDP system is connected, set interface handshake to 'Off'.

For settings of connected devices, please see relevant device information.
Operating Sequence
Start function and select interface whose parameters are to be set (all settings can be
selected in scroll fields):
432:Interfaces
Interface: S1
There are the following possibilities:
S1, S2, S3
Repeated operation of [ENTER] key lets you select interface transmission
parameter settings.
Enter and acknowledge with [ENTER] key.
Baud rate: (data rate)

432:Interfaces
Baud rate: 9600_
9600 4800 2400 1200 600 300 19200 38400

Handshake:
432:Interfaces
Handshake: Off
Select between 'Off' and 'On'.
Data:
432:Interfaces
Data: 8-bitno__
To determine number of data bits and type of parity check, there are the following
possibilities:
8-bit no Data bits: 8; parity: No
8-bit even Data bits: 8; parity: Even
7-bit even Data bits: 7; parity: Even
8-bit odd Data bits: 8; parity: Odd
7-bit odd Data bits: 7; parity: Odd
Stop Bits:
432:Interfaces
Stop bits: 1
Select '1' or '2'.
Acknowledge with [OK] key to exit function. Selected interface is configured.
5.3.2.3 Fct. 433:COMMUNICATION

This menu offers the functions for setting communication with external devices.
5.3.2.4 Fct. 4331:EDP

Use menu item to physically assign the EDP interface to one of the existing interface
outputs (S1 to S3).
NOTE: In addition, configure interface using menu item '432:Interfaces'.
If interface assignment produces a conflict with printer or secondary display,

system outputs an event message, e.g. 'M3406:Interface already open'. In
this event, the peripheral instruments have to be assigned differently to the
interfaces.
Before using function, set the following parameters:

Parameter Enter / Select Default
Scale Number 0 ... 255: 0
Determines DISOMAT logical
address; must always be included in 0 ... 99 with SCHENCK Standard
message header (also if DISOMAT Protocol (DDP8672) and 3964R
operates out of network). Protocol;
0 ... 255 with S5/Teleperm M and J-
Bus

Parameter Enter / Select Default

EDP Interface Off, S1, S2, S3 Off
Physically assigns EDP interface to
available interface outputs (S1 to
S3). If no EDP system is connected,
select 'Off'.
Protocol 3964R (Siemens) 3964R
Determines the EDP protocol to be S5 (for Siemens SPS S5)
used for communication. DDP8672 (e.g. for connection of a
legal-for-trade SCHENCK PC)
Mod-Bus *)
DDP8785
(MINPROZ)
Data Block (data block address) 0
Input is required only if a SIMATIC
S5 is connected. S5 enters data sent
from DISOMAT direct into data block.
Decimal Sign Comma (,) Comma
Determines decimal sign used in Point (.) (,)
messages in case of floating points
numbers.
*) Please note: Interfacing via Modbus can alternatively be set using function
'4334:Fieldbus' (look there).
Operating Sequence
Start function and enter scale number:
4331:EDPScale number 0
Select one of eligible EDP interfaces:

4331:EDPEDP Interface Off
Select interface protocol:

4331:EDPProtocol 3964R
Enter data block information:

4331:EDPData Block 0
Select decimal sign for floating point numbers:

4331:EDPDecimal point (.)
Operate [OK] key and exit function. EDP interface is configured.

5.3.2.5 Fct. 4332:Printer

Use menu item to determine the physical assignment of printer interface to the
available interface outputs (S1 to S3) as well as the type of printer (local or remote).
NOTE: In addition, configure interface as such using menu item '432:Interfaces'.
ATTENTION: If interface assignment produces a conflict, system outputs an

event message.
Printers:
Local Printer Output data to be printed.
No data transmission and printer monitoring
Remote Printer Transfer data using secured protocol and monitored printer. Specially
designed for certified applications where printout cannot be
compared to display. Only the genuine SCHENCK remote printers
DISOPRINT...F3 are suitable.
DP 10 Protocol-controlled transmission to DISOPRINT 10 or tally-tape
printer.
With tally-tape printers, an ETX must follow after form feed (print
pattern formatting).
Operating Sequence
After start of function, system outputs a scroll field for selection of the interface for
printer connection.
4332:Printer
Printer Interface Off
Off No printer connected

S1
S2
S3
Acknowledge selection with [ENTER] key.
Scroll field for printer selection appears:

4332:Printer
Protocol Local Printer
Local printer See above

Remote printer ditto
DP 10
Scroll field for input of printout line number appears:

4332:Printer
Page lines 200

Enter after how many lines a page feed is to be performed automatically.
Scroll field for printout of page header appears:

4332:Printer
Print Page Header Yes
If you have defined a page header using function '463:Page Header Format' , select
from case to case whether this header is to be printed, or not.
A further scroll field lets you determine whether or not special characters are to be
converted and legal-for-trade brackets be printed:
4332:Printer
Convert special characters Yes__
If the West European character set is used (see 'National Settings') and set to 'Yes',
German umlauts in control character sequences are converted so that the umlauts are
properly output on older matrix printers.
If an extension software (SMALL) is used, legal-for-trade brackets are printed

in any system configured legal-for-trade. Among others, these brackets will
show you that the weight has not been manipulated by the extension software.
Operate [OK] key to acquire settings, and printer is configured.
5.3.2.6 Fct. 4333:Secondary Display

Use menu item to determine type of secondary display and physical assignment of
secondary display interface to existing interface outputs (S1 to S3).
NOTE: In addition, configure interface as such using menu item '432:Interfaces'.
If interface assignment produces a conflict, system outputs an event message.
You can connect SCHENCK secondary displays of the DLZ, DTA, DLK, VLZ types.
For details on secondary displays, setting and connection to DISOMAT, see

'Secondary Displays' manual (BV-H2015).
Operating Sequence
A scroll field for selection of secondary display type opens:
Secondary Display DTA
Other possibilities: DDP8850, DDP8861
Select for your secondary display:

Type Model(s)
DTA DTAxxx, VLZ 20150, VLZ 20250
DDP8850 DLZ 60/110 and old DLZ displays, DLS 160-250 and DLK 100-300
DDP8861 DLZ 055, DLZ 111

Scroll field for selection of interface to be used appears:
Interface Off
Other possibilities:
• S1, S2, S3
Select desired interface and acknowledge with [ENTER] key.

Operate [OK] key to acquire settings, and secondary display including interface
assignment is configured.
5.3.2.7 Fct. 4334:Fieldbus

If your DISOMAT is connected to a Process Management System (PMS) via fieldbus,
select protocol to be used and set parameters accordingly using this function.
Operating Sequence
Start function and select protocol to be used in scroll field:

4334:Fieldbus
Protocol Off
Select from
• 'Off' | 'Profibus-DP' | 'Modbus'| 'DeviceNet'| 'Modbus/TCP'

Depending on protocol selected, some parameters must be set:
a) Profibus-DP
Parameter Input
Own address __8
ID number 0
Text block Off
4 bytes
20 bytes
Data format IEEE
Siemens KG
Timeout _10.0s
b) Modbus

Parameter Input
Own address __8
Reference value ____1
Maximum value _______1
Interface Off
S1
S2
S3
Timeout _10.0s
c) DeviceNet
Parameter Input
Own address _8
Baud rate 250kB
300kB
Data format No text/4 ID
Text/2 ID
Swapping LITTLE Endian
BIG Endian
BYTE Swap
WORD Swap
Timeout _10.0s
d) Modbus/TCP
Parameter Input
Timeout _10,0s
After parameter setting, acknowledge with [OK] key. For synchronization, DISOMAT
performs a restart if Profibus has been selected.
For details (procedures/parameters), see 'Data Communication Manual'

(BVH2359).

5.3.2.8 Fct. 434:Event Classes

The DISOMAT display upper line (message area) outputs hints on events during
operation in turn with scale information.
Example: A0209:Powerfail
To enable an event occurring during operation to be judged by its importance, it is

assigned to an event class. The following classes have been defined: Message,
Warning, Alarm and Fault.
If an event message is displayed, you will know its class by the first letter:
M = Message, W = Warning, A = Alarm, S = Fault.
For complete list of event messages and information on their construction,

see Chapter 7.
Using this function you can edit the event class for some events that may occur,
for example:
Event Message Editable Default Event Class
W01XX:Timeout Warning
A02XX:Power Failure Alarm
A03XX:Restart Alarm
M06XX:No No-Motion Message
M07XX:Out of Zeroing Range Message
M08XX:Tare Value Too Small Message
A20XX:Printer Fault Alarm
W21XX:Tare > Gross Warning
W22XX:External Legal-For-Trade Memory Warning
A23XX:Legal-For-Trade Memory FULL Alarm
W70XX:EDP Error Warning
W42XX:Setpoint Warning
W43XX:Fill Value Too Low Warning
W55XX:Sequence check Warning
W40XX:Filing Stopped Warning
W41XX:Filling Aborted Warning
W44XX:Overfill Warning
W45XX:Out of Tolerance Warning
W56XX:Scale not permitted Warning
W46XX:Weight Invalid Warning
A48XX:Analog Interface Cable Breakage Alarm
M18XX:Balance or No. of Dumps over 95% Message
M52XX:Function not accessible Message
M53XX:Weighing Aborted Message
A65XX:ICP communication error Alarm
W54XX:No load check Warning

Operating Sequence
Start function to access the list of editable event messages (see Table above):
W01XX:Timeout
Event Class Warning
The upper line shows the event message to be edited; the lower, a scroll field, for you
to select from possible event classes.
Operate [ENTER] key to go to the event message whose class you wish to change.
Use DIRECTION KEYS to select new event class and acknowledge with [ENTER]
key.
Next listed event is output. If no further editing is required, exit function with [OK] key.
New event class is displayed when the event reoccurs for the first time.
5.3.2.9 Fct. 435:Calibrate Analog Output

Use menu item to calibrate analog output, or reset its previous calibration. This helps
you to match the analog signal range to the requirements of the matching station.
Before performing calibration, connect ammeter to connector XAO (VNT400V).

As analog signal, one of multiple value variables (weight, balance, ...) can be selected.
Calibrating Sequence
Use calibration function to output initial and full scale values (0 ... 20mA / 4 ... 20mA).
Enter the value measured on meter, e.g.
• 1 mA, measured on 0 mA threshold

• 19 mA, measured on 20 mA threshold.
System calibrates output correctly to 0-20 mA.

You can also calibrate the 4-20 mA range.
Operating Sequence
Scroll field for selection of calibration range or reset function appears:

435:Calibrate analog output
Range: 0-20mA
0-20mA: See (a)

4-20mA: See( a)
Reset: See( b)

a) After selection, the following input field opens:

AnalogOut mA: +0,000
Enter measured current value. Limit values are range between -4 and +8 mA.
If value read off is out of tolerance, check connected peripherals.
Acknowledge with [ENTER] key.
Input field opens:

AnalogOut mA: 20,000
Enter measured current value:
Adm. Limit Values: Min. Max.
0-20mA, or 4-20mA 16.00 +24.00
Acknowledge with [ENTER] key.
b) Select Reset function to reject analog output calibration. Use this function
whenever
• you read off implausible values (e.g. due to previous calibration fault) or
• the adjustment factors have become too large due to carrying out adjustment
several times (which can cause an error message).
5.3.2.10 Fct. 436:IP Configuration

Use menu item to set the DISOMAT 'IP Address', 'Netmask' and 'Gateway'.
Parameter Input
IP Address 192.168.240.1__
Netmask 255.255.255.0__
Gateway 0.0.0.0

Setting Mode Setting Using Calibration Password
5.4 Setting Using Calibration Password
After input of the calibration password, you can access
• 'Basic functionality' (see Item 4.2)

• Additional functions as described below (see: Table, Figure)
Menu Items Comments

44:SCALE Complete scale calibration activities:
441:Calibration
parameters • Change scale parameters
442:Special scales • Change calibration parameters
443:Conf. l.f.t memory • Change mode and calibration parameters of small,
444:Scale parameters or medium, weighing range (with multi-
445:CALIBRATION divisional/multi-range scales)
4451:Deadweight
• Calibrate and linearize scale (deadload and range)
4452:Linearization
• Activate "legal-for-trade" memory
4453:Range
4454:Set current range
4455:Resolution x 10

Additional menu items with calibration password

(see Item 5.1.1)

5.4.1 Fct. 44:SCALE

Calibrating Scale:
With certified scales, the stamp has to be removed for recalibration. If

calibration is complete, new stamping is required (see Item 5.4.7).
With the DISOMAT, the calibration parameters are physically protected from
changes if the calibration jumper is set to "write protect". Jumper can be
accessed only if the stamp is removed (see above).
A. Prepare Calibration
1. Power off.
2. Open DISOMAT.
3. Open scale connector (dongle)
4. At dongle remove jumper (Pin 1-3)
5. Close DISOMAT.
6. Power up.
7. Enter calibration password (Menu Item '41:Enter Password')
=> Weight value is displayed in 10-times resolution and unit symbol effaces.
B. Enter Parameters
1. Enter calibration parameters (Menu Item '441:Calibration Parameters')

2. Set operating mode (Menu Item '442: Special Scales')
3. Enter scale parameters (Menu Item '444:Scale Parameters')
C. Calibrate Scale
1. Acquire deadload (Menu Item '4451:Deadload')

2. Calibrate range (Menu Item '4453:Range')
D. Complete Calibration
1. Power off.
2. Open DISOMAT.
3. Insert jumper (Pin 1-3) at the dongle.
4. With certified unit, seal scale connector in accordance with stamping
instructions (see Item 5.4.7). Doing so secures set calibration parameters.
5. Close DISOMAT.
6. Power up.
E. Document Parameters
This is important to retrace system changes, if any, at a later time.
Print parameters on paper using Menu Item '56:Print Parameters' or
save all settings using the DISOPLAN program.

5.4.2 Fct. 441:Calibration Parameters
The calibration parameters determine the scale characteristics. Changes at

this menu item are possible only if
• calibration has been prepared as described at Item Fct. 44_SCALE

and
• calibration password has been entered.
After any change to calibration parameters, recalibration may be

necessary.
5.4.2.1 Operating Sequence

Use DIRECTION KEYS to go to menu item
441:SCALE
Calibration Parameters
Calibration parameters are divided into two blocks. First enter Block 1 parameters.
Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter of Block 1, program returns to the first, for you to change.
Block 1 parameters:
• Unit
• Full Scale
• Increment Value
• No-Motion Difference
• Zero Setting Range
• Overrange
• F-Mechanical
• F-Calibration
• L/C Rated Capacity
• Load Cell Number
• L/C-K [mV/V]
• Deadload
• Legal-For-Trade
Terminate calibration parameter input in Block 1 with [OK] key to acquire changes.
Brief display is output, e.g. ' 3000 Increments'. If you exit function with [ABORT] key,
changes are not acquired.
Operate [ENTER] key, and Block 2 calibration parameters are offered, for you to
change.
• Scale ID
• Class
• Gravity Deviation
• User-def. MIN load

Acknowledge calibration parameter input in Block 2 with [OK] key, and changes are
stored. Exit function with [ABORT] key, and changes get lost.
Function is terminated.
5.4.2.2 Parameter 'Unit'
Display: Unit kg
Selection: t - tons
kg - kilograms (= default)
g - grams
lb - pound
N - Newton
kN - Kilo-Newton
Function: Determines the weight unit in your DISOMAT. This holds for the input of all
parameters (e.g. pre-act contact, main contact) and for the weight display
(home position).
5.4.2.3 Parameter 'Full Scale Value'
Display: Max. Val. [selected unit] 600.000

Input: Any value from 0.1 to 9000000
Default = 600.000
Function: Defines full scale value. With multi-range or multi-divisional scales, value
refers to the big range.
Attention: Parameter Full Scale Value is directly related to parameter
Increment Value. Both values have to coincide.
5.4.2.4 Parameter 'Increment Value'
Display: Digit [selected unit] 0,200

Default = 0.200
Function: Defines increment value and thus resolution of scale.
Comments: Increment value, together with parameter Full Scale Value, determines
the number of scale increments,
Increments = Full Scale Value/Increment Value
Possible are increments of 1; 2; 5.
If entered increment is not useful, event message 'W1211:Digit Wrong' is
output.

5.4.2.5 Parameter 'No-Motion Difference'
Display: Setting.Diff. 1d
Selection: 0d; 1d; 2d; 4d;
Default = 1d
Enter increment value.
Function: Together with parameter No-Motion Time, defines when scale is to
recognize no-motion.
No-motion is recognized if values measured during no-motion time do not
differ from values measured last by more than no-motion difference
allows.
Comments: Enter no-motion time at menu item '444:Scale Parameters'.
If Parameter 'Legal-for-Trade' = Yes, only input '1d' is admitted.
5.4.2.6 Parameter 'Zero Setting Range'
Display: ZeroingRange 4%
Selection: 0%; 2%; 4%; 10%; 20%;
Default = 4%
With certified scales: Max. 4%
Function: Together with parameter Full Scale Value, defines the range available
for zero setting.
Enter value in percent of full scale.
Comments: Weighing range is not restricted by zero setting.
Zeroing range is asymmetrical to zero point:
2% = -0.5 .... +1.5
4% = -1.0 .... +3.0
10% = -2.5 .... +7.5
20% = -10.0 .... +10.0
If Parameter 'Legal-for-Trade' = Yes, only inputs to max. 4% are admitted.
5.4.2.7 Parameter 'Overrange'
Display: Overrange 9d
Selection: 100%; 101%; 102%; 110%; 9d
Default = 9d
Enter value in % or d (digit). With certified scales: 9d
"d" refers to the number of digits, or smallest possible resolution of
weighing range. This value corresponds to the scale increment value.
Function: Relative to parameter Full Scale Value, defines what weight above full
scale value is displayed still. If weight of load exceeds overrange, symbol
"oooooo" is displayed provided that Parameter ' Legal-for-Trade' is set to
Yes. If 'Legal-for-Trade' is set to 'No', you will know the overrange by the T
symbol; the weight value continues being displayed.

5.4.2.8 Parameter 'Mechanical Factor'
Display: F-mech 1.00

Default = 1,00
Enter value without unit.
Function: The mechanical factor considers the mechanical scale construction, e.g.
transmission, lever, and load application ratios.
F-mech = Load on scale / load on load cell

Comments: With scales with no load reduction or transmission ratio, factor is 1.0000.
Value < 1.0000: Load reduction ratio
Value > 1.0000: Load transmission ratio
Examples:
A hopper scale is placed on one load cell and two pivots. If load cells are arranged
rotation-symmetrically, and the two pivots around a round-shaped hopper with mid
center of gravity ( load carrier to 3 x 120°) the load is distributed to 1/3 each:
33,33 %
Festlager
Pivot
Palier
33,33 % Supporto fisso
Wägezelle 100 %
Load cell Fmech = =3
33,33 %
Capteur
Cella pesatrice 33,33 %
Festlager
Pivot
Palier
Supporto fisso
With a rectanglular hopper or a round-shaped hopper in a symmetrical weighing

frame, the result is different (even if the latter is square and totally symmetric):
25 %
Festlager
Pivot
Palier
50 % Supporto fisso
Wägezelle Behälter 100 %
Load cell
Hopper
Récipient
Fmech = =2
Recipiente
50 %
Capteur
Cella pesatrice 25 %
Festlager
Pivot
Palier
Supporto fisso
This load distribution is caused by the different spacing of
• load cells (1/2 side length)

• pivots (1/2 diagonal)
from hopper centre of gravity, i.e. the three support points do not form any equilateral
triangle. For theoretical calibration, value 2 results.
When designing the load cell, its load must be properly considered.

Any other case, e.g. rectangular hoppers with unsymmetrical load distribution, must be
derived either from precise geometric consideration or at best calibrated with the use
of a pre-weighed medium (liquid) filled into hopper.
ATTENTION: Upon calibration with weights, ensure that the mid center of gravity
position is precisely kept.
5.4.2.9 Parameter 'Calibration Factor'
Display: F-calib. 1.00000

Input: Any value from 0.9 to 1.1
Default = 1
Considers F-calib. scatterings in load cell characteristic values, or scale
mechanics total characteristic value.
System acquires parameter value during range calibration.
F-calib. = Test weight / displayed weight
5.4.2.10 Parameter 'Load Cell Rated Capacity'
Display: RatedCp 1000kg

Input always 1 - 999999
in [kg]: Default = 1000
Function: Indicates rated capacity of load cells used.
If a load cell is loaded with its rated capacity, it will output as measuring
signal, at 1V supply voltage, the voltage corresponding to its load cell
characteristic (Parameter Load Cell Characteristic in mV/V).
Comments: Enter always in kg. Rated capacity indications with other units must be
converted into kg.
5.4.2.11 Parameter 'Number of Load Cells'
Display: No. of L/Cs 1

Input: Any value from 1 to 20
Default = 1
Function: Indicates number of load cells used.
Pivots, if any, do not count.

5.4.2.12 Parameter 'Load Cell Characteristic'
Display: L/C-C [mV/V] 2.85

Default = 2.85
Function: Load cell characteristic (rated characteristic) indicates the output voltage
(measuring signal) a load cell supplies as a function of supply voltage, if
loaded with its rated capacity.
5.4.2.13 Parameter 'Dead Weight'
Display: Deadw. + 0.00kg

Input: Any value from 0 to ± 999999
Default = 0.00
Function: Dead weight means the weight of scale mechanics (weight of empty scale)
acting on load cells in addition to effective load, i.e. the load to be weighed.
Dead weight is acquired during dead weight calibration and stored as
calibration parameter Dead Weight.
Besides the Calibration Factor, it is one of the two parameters that need not
be entered.
Merely in theoretical calibration, correct dead weight value has to be

entered in manual.
5.4.2.14 Parameter 'Legal-For-Trade'
Display: L-f-T: Yes

Selection: Yes; No
Default = Yes
Function: The legal-for-trade status determines whether the scale is subject to official
verification or not. This affects various monitoring and display functions of
your scale.
The information below refers to Block 2.
5.4.2.15 Parameter 'Scale ID'
Display: ScaleID Scale 1 (e.g.)

Input: Any text, max. 7 digits
Function: Defines the name of your scale.

5.4.2.16 Parameter 'Class'
Display: Class Commercial Scale Cl. III

Selection: Commercial scale Class III, ordinary accuracy weighing machine; Cl.IIII,
self-acting filling scale; user-defined minimum load.
Function: Defines the scale accuracy class. Depending on application, minimum
load, etc. may change.
5.4.2.17 Parameter 'Gravity Deviation'
Display: G-deviation [per mil] + 0.000

Input: Deviation in per mil in accordance with formula:
Value = 1000 × (G-calibration site - G-mounting site) ÷
G-calibration site
Default = 0
Function: Described during verification in the manufacturer's works, this parameter
corrects the difference in gravitational force existing between verification
and mounting sites. Relevant are geographical latitude and sea level.
If verification takes place at the mounting site (normal case), parameter is

always zero.
5.4.2.18 Parameter 'User Def. MIN Load'
Display: User-def. MIN Load [current unit] 0.00

Input: Minimum load on scale in current unit
Default = 0
Function: This parameter determines the MIN value of the electronic stamping plate
provided that Parameter 'Class' has been set to 'User-def.MIN Load'.
5.4.3 Fct. 442:Special Scales

DISOMAT knows three operating modes:
• Single-range scale (Normal scale)

• Multi-range scale (2 or 3 ranges).
• Multi-divisional scale (2 or 3 ranges)
Unlike the normal scale, the multi-range or multi-divisional scale has multiple weighing
ranges:
• with 2 ranges: small and big range;

• with 3 ranges: small, medium and big range.
Calibration and scale parameters are identical for all ranges, except Full Scale Value
and Increment Value.
Enter big range parameters in the exact same ways as the single-range scale
parameters; small range parameters, at menu item '442:Mode'.
With two ranges, range and increment value can be set for the medium
range; however, this is of no influence.
Parameters
Small range parameters to be set:
• Scale type
• Small range full scale value
• Small range increment value
• Medium range full scale value
• Medium range increment value.
Parameter input for multi-range/multi-divisional scales is identical.
Display and Printout

The currently active range is highlighted in the upper display line.
Ex.: Max. 80 / 200 kg
i.e. 80 highlighted means that small range, here: 80
kg, is active.
Change-over of range has no effect on display and printout. Display always shows the
after-comma places of the small range. When defining ranges and increment value,
have in mind that maximum 6 places plus comma (e.g. 1000.00) are available in the
display.
Operating Sequence
442:SCALE
Special scales
Acknowledge calibration parameter input with [OK] key, and changes are stored. Exit
function with [ABORT] key, and changes get lost.
The operation is complete.

5.4.3.1 Parameter 'Scale Type'
Display: Type Normal

Selection: Normal; multi-division (2 ranges); multi-range (2 ranges);
multi-division (3 ranges; multi-range (3 ranges)
Default = Normal
Function: Enter scale type.
• With the multi-divisional scale, change-over from smaller to

bigger range takes place if weight value exceeds switching
value (smaller range full scale value). Return to next small
range takes place if switching point is exceeded down. After
taring, scale operates in small range related to Net weight.
This mode requires special load cells (e.g. SCHENCK RTN
MI load cells).
The maximum manual/fixed tare input is limited to the full
scale value of the smallest range.
• With the multi-range scale, change-over from smaller to
bigger range takes place if weight value exceeds switching
value. Return to small range takes place only if scale is
relieved to exact zero (+¼ d). Tare values, if any, are
deleted. Taring has no impact on range (Gross related).
5.4.3.2 Parameter 'Full Scale Value - Small Range'
Display: Sm.Range [selected unit] 300.000

Default = 300
Function: Defines the full scale value of the small range.
This parameter is directly related to parameter Increment
Value - Small Range.
Both values have to coincide.
5.4.3.3 Parameter 'Increment Value - Small Range'
Display: Digit [selected unit] 0.100

Input: Any value from 0.001 to 1000.000
Default = 0.1
Function: Defines increment value and thus the resolution of the small
range.
Comments: Together with parameter Full Scale Value - Small Range,
this parameter defines the number of increments of the small
range.
Increment value is calculated thus:

Number of increments = full scale value/increment value
Possible are increments of 1; 2; 5.
If the increment entered is not useful, event message
'W1211: Digit Wrong' is output.

5.4.3.4 Parameter 'Full ScaleValue - Medium Range'
Display: Medium range [current unit] 300.000

Input: Any value between 1000 to 1000000
Default = 300
Function: Defines medium range full scale value.
Parameter 'Increment Value -Medium Range' is directly
connected with Parameter 'Full Scale-Medium Range'.
Ensure that the two values coincide.
5.4.3.5 Parameter 'Increment Value - Medium Range'
Display: Increment value [current unit] 0.100

Input: Any value between 0.001 and 1000.000
Default = 0,1
Function: Defines increment value and thus also the medium range
increment value
Comments: Together with Parameter 'Full Scale Value-Medium Range'
defines the medium range increment value.
Increment value is computed as follows:

Number of increments = full scale value/increment value
Increments values 1, 2 and 5 are possible.
If the entered increment value is not useful, event message
'W1211:Wrong Increment Value' is output.
5.4.4 Fct. 444:Scale Parameters
In addition to the calibration parameters, the scale parameters determine

further scale characteristics.
To edit parameters, enter
• Calibration password, or
• Configuration password.
The 'Weighing/Calibration Mode' programming plug (plug-in jumper) in scale

connector (dongle) needs not be be changed. No recalibration is required.
5.4.4.1 Operating Sequence

444:Scale
Scale parameters
Acknowledge calibration parameter input with [OK] key to acquire changes. If you exit
function with [ABORT] key, changes are not acquired.
The operation is complete.
5.4.4.2 Parameter 'Switching filter'
Display: Switching filter 0,20s

Selection: 0,02s; 0,04s; 0,10s; 0,20s; 0,40s; 1,00s
Default = 0,20s
Function: Limit value monitoring.
Defines filter time for weights used for fast comparator and
for batching.
With increasing filter time, scale monitoring becomes slower.
Value to be set depends on external vibrating effects at scale
location (e.g. mechanical vibrations).
5.4.4.3 Parameter 'Display filter'
Display: Display filter 0,47s

Selection: 0,06s; 0,10s; 0,15s; 0,22s; 0,33s; 0,47s; 0,68s; 1,00s; 1,50s;
2,00s; 3,30s; 4,70s
Default = 0,47s
Function: Determines filter time for weight values shown on display.
Function blocks, EDP and no-motion transmissions also use
the filtered weight values.
With increasing filter time, scale monitoring becomes slower.
Value to be set depends on external vibrating effects at scale
location (e.g. mechanical vibrations).
5.4.4.4 Parameter 'No-motion time'
Display: No-motion time 1,0s

Input: Any value from 0,0 bis 10,0
Default = 1,0
Function: Together with parameter 'Setting difference' (legal-for-trade
parameter), defines when scale is to recognize no-motion.
Rule of thumb: No-motion time ≥ 0.8 * Display filter
System recognizes no-motion if values measured during no-

motion time do not differ by more than the no-motion
difference of the value measured last.
No-motion is indicated in weight display by the >< symbol.

5.4.4.5 Parameter 'Set to 0'
Display: Set to 0 No
Selection: No = Do nothing (Default)
Zero tracking = Zeroing active
Autom. Zero-setting = Scale is zeroing, if it is in zeroing range
and gross was 5 s < 0 *)
Function: Defines whether scale in zeroing range is automatically set to
zero.
The following conditions apply:
1. Scale in no-motion for at least 1 second. (See no-

motion conditions at parameter 'No-motion time').
2. Weight deviation from current zero point within +- 1/2

d.
3. Weight change during last second smaller than 0.5
d/s.
4. New zero point still within zeroing range (see
parameter 'Zeroing range'). Excessive zero point
shifts are displayed as weight.
*) If you select 'Autom. Zero-setting', conditions 2 and 3 are

no longer applicable to negative weight readings.
5.4.4.6 Parameter 'Switch delay'
Display: Switch delay 1,0s

Input: Any value from 0,0 bis 10,0
Default = 1,0
Function: Defines the switching delay of the multi-range/multi-divisional
scale required for change-over from one range to the other.
This helps to avoid range change-over caused by short
weight shocks (e.g. caused by application of load on scale).
Change-over takes place when no-motion is reached or time
has elapsed.
Comments: Switching delay is relevant only with multi-divisional and/or
multi-range scales.
5.4.4.7 Parameter 'dW/dt filter [s]'
Display: dW/dt filter [s] 2,00

Input: Any value between 0 .. 30000
Default = 2,00
Function: Defines filter time for weight change display.

5.4.5 Fct. 445:CALIBRATION

During calibration, the scale dead weight is acquired, and the range calibrated with the
use of calibration weights. In certain cases, the scale can also be calibrated
"theoretically", i.e. without calibration weights (computational range calibration).
Before starting dead weight and span calibration, the weighing system must have
been operating for at least 30 minutes, for load cells to reach operating temperature.
If need be, perform corner adjustment. Corner adjustment is important whenever a
scale equipped with multiple load cells can be loaded asymmetrically (see, e.g.,
Manual DKI200).
5.4.5.1 Essential Operating Steps
• Calibrate dead weight (Menu Item '4451:Deadweight').

• Calibrate range using weights (Menu Item '4453:Range').
• Special case: Theoretically calibrate range (see Item 'Theoretical Range
Calibration')
• Special case: Linearize scale characteristic (Menu Item '4452:Linearization').
• Check calibration result.
5.4.5.2 Fct. 4451:Dead Weight

The dead weight is the constant weight of a scale construction (e.g. empty hopper,
weighing platform) acting on load cells. See also calibration parameter 'Deadweight'.
Dead weight has nothing to do with the taring function.
Ensure that scale is unloaded. Using this menu item, the system computes
'Deadweight' parameter and enters value automatically. Ever after, this weight value is
subtracted from measurement value, so that actual weight of load on scale is
displayed.
Operating Sequence
4451:SCALE CALIBRAT.
Dead Weight
Display reads
4451:Dead Weight
Dead Weight Act.
After some seconds, display reports exit to function:

4451:Dead Weight
Dead Weight OK
Check: If tare memory is cleared, empty scale display must read 0.0 (kg | t | g | lb | N |
kN).

5.4.5.3 Fct. 4453:Range

If dead weight calibration is complete, apply known calibration weight (50...100% of
range full scale value) to scale, select '4453:Range' and enter calibration weight value.
System computes calibration factor from entered and measured weights and enters
value into parameter list.
Designed as correction factor, parameter F-calib is considered with any future

measurement value.
If no event message is output, calibration is complete. If an event message is output

(e.g. range error), remove fault and repeat calibration process.
Range calibration is performed automatically after start of function.
Operating Sequence
Apply calibration weight to scale.

Range
Range value input field opens, e.g.:

4453:Range
Range 50.00kg
Enter calibration weight (e.g. 50 kg) and acknowledge with [ENTER] key.
The admissible value range depends on the value entered for calibration
parameter 'Full Scale Value'.
Display reads
4453:Range
Range Active
while range is being calibrated.
If display reads
4453:Range
Range OK
range calibration is complete.
Function terminates automatically.
If
4453:Range
Range Error
and then
4453:Range
Dongle Assignment/Meas.Circuit No

is output, measuring module no longer produces the required accuracy. Abort range
calibration with 'No' and repeat using new measuring module.
If you set 'Dongle Assignment/Measuring Circuit' to 'Yes', scale is properly calibrated
but recalibration is necessary after exchange of measuring module.
5.4.5.4 Fct. 4454:Set current range

This function switches a multi-range scale in the smallest range valid for the current
weight reading.
5.4.5.5 Fct. 4455:Resolution x 10

Activate this function to see the current weight reading at 10 times the resolution.
5.4.5.6 Computational Range Calibration

Scales for in-plant use can also be calibrated theoretically. This method makes good
sense whenever weight calibration is difficult to perform (e.g. with mixer scales).
In place of dead weight and range calibration, you enter parameters "Dead Weight'
and 'Calibration Factor' by hand.
We recommend to perform a check with material.
5.4.5.7 Setting Range With Multi-Range Scale

The setting of parameter 'Type' (=Scale Type; see Menu Item '442:Mode') defines if
your scale operates as multi-range or multi-divisional scale. Calibrate multi-range or
multi-divisional scale in the exact same way as you are accustomed to doing with a
standard scale.
Please note that the range calibration uses the range with the highest full scale value.
Partial ranges are not calibrated. Deviations can be corrected by linearization.
5.4.5.8 Fct. 4452:Linearization

The linearization function permits the scale characteristic to be corrected in three
spectrum points (25%, 50%, 75% of full scale value) by up to ± 9.9 increments.
Before performing linearization, calibrate scale dead weight and range.
Determining characteristic
Determine characteristic deviation in each spectrum point and enter value.
• Apply 25% of range as calibration weight.

• Read actual weight and note value.
• Calculate correction value in increments (increment e stands topleft on
display) using this formula:
Correction value = (Setpoint - actual weight) / Increment value

(with multi-divisional/multi-range scales, increment value of big range)
• Enter correction value in increments at menu item '4452:Linearization'.

• Check deviation. If necessary, repeat.

Resume from next spectrum point (50 %, 75 %).
Example
You have a scale with 600 kg weighing range and 0.2 kg increment value (i.e. with
3000 increments).
Upon linearization, scale at spectrum point 50 % (= 300 kg) shows a value of 300.28.
To linearize scale, calculate correction value in increments (not in kg) using above
formula and enter value:
Correction value = (300.00kg - 300.28kg) / 0.2kg = -0.28 / 0.2 = -1.4
The correction value to be entered is -1.4.
Operating Sequence
Linearization
Input field for 25% spectrum point opens:

4552:Linearization
SSt 25% d: +0.00
Enter acquired value and acknowledge with [ENTER] key.
Resume from next spectrum point.
Exit function with [OK] key.
5.4.5.9 Checking Calibration
Check Using Weight

Scale calibration is normally followed by a check using staggered weights. For legal-
for-trade scales, definite Board of Trade regulations have to be observed.
With non-legal-for-trade scales, we suggest to use weights of 25%, 50% and 75% of
full scale value. If unlinearity is detected, you can correct characteristic using the
'Linearization' function (see Menu Item '4452:Linearization').
Check Using Material

With theoretically calibrated scales, a check using calibration weights is often difficult
to perform. In this case, a check using material is recommended.
Weigh a good on your calibrated scale. Its weight should amount to at least 50% of
maximum range. Check this weight on an accurate reference scale. If need be, you
can correct the calibration factor until the two weight indications coincide. If values
differ by multiple percent, an error has occurred.

5.4.6 Fct. 443:Configure Legal-For-Trade Memory

Alternatively to the legal-for-trade printout on a connected (redundant) printer,
DISOMAT offers the possibility to store the legal-for-trade weigh data in an optional
memory (Legal-For-Trade Memory VMM20700) or in a connected PC. (For
DISOSAVE program, see also Spec Sheet BV-D2045).
If parameter 'L-f-T Memory' is set to 'Low', legal-for-trade results must be printed on
paper.
Operating Sequence
443:SCALE
Configure l.f.t. memory
parameter program returns to the first, for you to change.
5.4.6.1 Parameter 'Legal-for-Trade Memory'
Display: L.f.T. store Off

Selection: Off, External, Internal
(Default = Off)
Function: Determines weigh data destination
Off = Legal-for-trade memory not used

External = Data are sent to DISOSAVE PC program using
DP protocol 3964R. User data are transferred in coded form.
Internal = Data are stored in (optional) DISOMAT legal-for-
trade memory VMM20700.
5.4.6.2 Parameter 'Minimum Number of Days'
Display: Min. no. days 90

Input: Minimum value = 90 days (required by Board of Trade)
Maximum value = 730 days (2 years)
Function: Defines minimum storage period of legal-for-trade values in
days. Relevant only if local legal-for-trade memory
(VMM20700) is used.
The 8 MB internal legal-for-trade memory can store approx.

500 weighing operations per day over a period > 1 year. If
legal-for-trade memory is full and contains legal-for-trade
data younger than 90 days, an event message is output.
DISOMAT cannot be used for certified applications at the
time being.
Note: If legal-for-trade memory is used and weigh data storage fails, an event
message is output (A2305: Legal-for-trade memory FULL).

5.4.7 Legal-For-Trade Identification, Sealing Locations and

Type
1. After completing adjustment, insert the write lockout jumper in the load cell
dongle (contacts 1-3; see the photograph):
2. The dongle is locked and protected via an adhesive label.

3. The scale casing is protected without locking.
4. A verification plate is placed on the outside of the casing (preferably on the
front side above the keyboard) with the data below:
Min Minimum Load
Max Maximum Load
e Resolution
III or IIII Scale Accuracy Class
D06-09-xx No. of EC Type Approval
CEyy with yy = Year of Initial Verification, last 2 figures (06->2006)
The easiest way to make a varification plate is with Schenck's DISOFORM software.
The picture below shows a sample print-out:
If the verification plate is not made of material that is destroyed when detached, it has
to be protected by an adhesive label.
5. The EC verification stamp (the green M) is also applied.

Setting Mode Fct. 5b:Reset All(Restart)
5.5 Fct. 5b:Reset All(Restart)

Restart is required, for instance, if recommended by event messages of Class 'S'
(Fault).
ATTENTION: Perform restart right before completing commissioning. After restart of

DISOMAT, ONLY event message "A03XX Restart" may be available. Any other event,
particularly parameter errors, must be remedied before commissioning can be brought
to completion.
Restart ('Reset all') loads all parameters from EEPROM memory into main
memory (RAM). In EEPROM, data (parameter values, function block
linkages) are stored fail-safe.
All data in main memory are overwritten.
Operating Sequence
Before restarting system, enter Restart password (see Item 5.1). After successful
input, another menu item appears in SERVICE menu:
5b:SERVICE
Reset All
Start with [ENTER] key, and system prompts:

5b:Reset All
Acknowledge Yes
Acknowledge with [ENTER] key, or enter 'No'.
If you select 'Yes', the hint

5b:Reset All
Restart
is displayed for some seconds before DISOMAT outputs A0309-99:Restart and
returns to home position.
Acknowledge with [ACK] key, and DISOMAT is again ready to operate.

Function Variants DISOMAT F
6 Function Variants
Standard configurations can be activated on the DISOMAT (they are what are known
as 'function variants'). They provide all inputs and outputs including the function
process needed for carrying out typical or frequent scale jobs.
The sections below describe how to operate and set the function variants
• DISOMAT F
• Filling Scale
• Discharge Scale
• Crane Scale
• Cargo Scale
• ZEUS Road Weighbridge
• Fieldbus-IO
• Disoplan
6.1 DISOMAT F
This type of function activates compatibility to the predecessor DISOMAT F.
The DISOMAT F has not provided the properties given with (N).
Buttons:
F1 Printing
Inputs:
In 1: Taring
In 2: Clear tare
In 3: Zero scale
In 4: Ackn. event (N)
Outputs:
Out 1:
Out 2:
Are driven by the fieldbus (N)
Out 3:
Out 4:
AnalogOut *) Function depending on choice
*)
The analog output can be activated and parameterized:

Function Variants DISOMAT F
(Via menu item '421:Parameter' with parameter password at commissioning or via DISOPLAN)
Parameter Name Default Requisite Recommended Comments

Setting Setting
Function: Analog source (issue of a quantity at the analog output)
Source Gross This block selects what quantity is issued at the

analog output and how it is scaled.
The quantities and reference values are:
Source Dimension for Min/Max
'Gross': The scale's dimension
'Net': The scale's dimension
'dW/dt': The scale's dimension / h
'Fieldbus': none; the IEEE value of the PLS-
AIn is issued
'Set value': n/a; output is set to 0
'Setpoint': The scale's dimension
'Act. value [%]': Percent of setpoint
'Act. value[Dim]': The scale's dimension
'Resid. val [%]': Percent of setpoint
'Resid. val[Dim]': The scale's dimension
'Next Setpoint': The scale's dimension
Reference MIN 0,00000 Defines, at which value 0 % is issued.

Reference MAX 0,00000 Defines, at which value 100 % is issued.
Function: PLS-Aout-1 (Scaling the parallel output of the analog output to the PLS analog output 1.)
Reference value 100000,000 = Reference MAX
Function: Analog Out
Range Off 4 ... 20 mA Selection: 'Off', '0-20mA', '4-20mA'

Function Variants Filling Scale
6.2 Filling Scale
6.2.1 General Functioning
Before operating a Filling scale, make yourself familiar with the general
functioning of your DISOMAT.
The Filling scale is designed to fill material from a surge hopper into a weigh hopper.
Single and multiple fill operations are possible.
In 1: Start
Filling Scale
In 2: Stop
Surge Hopper In 3: Abort
Ready In 4: Acknowledge event
Full Feed Contact

M
Dribble Feed Contact
Max fill level

Printer
Weigh Hopper
Out 4: ®
Out 1:
Min fill level
Out 2: F1 F4
F5 F6
Out 3: F2 F3
M
Discharge Contact
Load Cells
AnalogOut
fuell-opus_aa.cdr
Filling
DISOMAT controls a fill unit for filling in full feed and dribble feed until setpoint is
reached. the amount fed out is checked for tolerance; if required, make-up filling takes
place. In case of overfill, an event message is output.
To start filling,
• Press F1 key, or
• Set input contact 1, or
• Set PLS-DIn-1 (set bit via fieldbus), or
• DP command (Telegramm via serial interface).
To stop filling,
• Set PLS-DIn-2, or
• DP command.

To abort filling,
• Press F5 key (SHIFT + F2), or

• DP command.
Fill parameters (Prefill value, Pre contact, Main Contact, Tolerance and Optimization)
depend on material properties.
Menu item '473:Material data' lets you store 2 parameter records (corresponding) to 2
different material properties). Parameter record is selected upon setpoint input in form
of the material number.
For details of fill parameters see item 'Parameters'.
Discharge
Discharge takes place automatically. Parameter Max fill level is the criterion for start
of discharge; Parameter Min fill level, for end of discharge.
NOTE: When setting parameters, make allowance for build-ups in weigh hopper, if
any.
Discharge commences, if
1. filling is complete, and

2. Gross weight in hopper exceeds Max fill level.
Discharging continues until parameter Min fill level is reached and Min. discharge
time has elapsed.
With the use of different parameter settings, single and multiple fill operations can be
realized.
Single Filling
With single fill operations including discharge, ensure that parameter Max fill level is
smaller than setpoint. It is useful to set Max fill level parameter to 0.
Multiple Filling
With multiple fill operations, set Max fill level parameter value right under the total
amount to be filled. Multiple fill operations are performed one after the other, if
necessary, using different setpoints. the last fill operation exceeds Max fill level value.
DISOMAT sets Output 3 to '1' (discharge).

6.2.2 Function Keys

With the Füllwaage, the function keys are assigned as follows:
'Start Filling'
F1 key: 'Start'
'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.
'Select material, enter setpoint'

F3 key: 'MatSet'
'Print Sub-total'
F4 key: 'PrintBal'
'Abort Filling'
F5 key: 'Abort'
'Print Total/Clear Balance'

F6 key: 'PrinTot'
6.2.3 Inputs and Outputs
Inputs:
Phys. Signal Function:
In 1: PLS-DIn1 Start
In 2: PLS-DIn2 Stop
In 3: PLS-DIn3 Abort
In 4: PLS-DIn4 Ackn. event message
n/a PLS-DIn5 Print Total/Clear Balance
Outputs:
Out 1: PLS-DOut1 Full feed
Out 2: PLS-DOut2 Dribble feed
Out 3: PLS-DOut3 Discharge Contact
Out 4: PLS-DOut4 Ready to operate (no fault)
AnalogOut n/a Depending on choice

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance
Assignment of form formats:

Single print: Form format 2
Total print: Form format 3
Balance print (sub-totals printout): Form format 4
6.2.4 Standard Operating Sequence

This item explains the regular operating activities, i.e.
• Perform feed operation

• Print weigh data.
For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.
Feeding - With Automatic Taring Upon Feed Start

Feeding starts and normally continues until feeding is complete. Before start of
feeding (F3 key) , enter or check setpoint.
You can stop feeding at any time, restart and complete, or abort it.
Every weighing operation (aborted or complete) is balanced automatically.
If feeding is complete, a weighing report is printed.
Feeding - Without Automatic Taring Upon Feed Start

Feeding can also be performed without automatic taring. To do so, set function block
parameter Taring to No.
Weight value displayed is used as setpoint.
Exception: Partially Filled Hoppers
Drums are to be filled using a known tare weight. Drums still contain a residual
amount of material (e.g. 4 kg). To reach the defined setpoint (e.g. 50 kg), enter
known tare weight of drum in manual ('8:Enter Manual Tare') or select fixed tare
value ('7:Select Fixed Tare'), i.e. scales tares using this value. Upon start of
feeding, 46 kg are added to reach the defined setpoint (e.g. 50 kg).

This items reflects a typical operating sequence of a Filling Scale.

Action Display (e.g.) Key(s); Comments
1. DISOMAT must be in G 3.5 kg
home position!
2. Select material type and
enter setpoint.
'MatSet' key
3. Start filling G 3.5 kg
apr. 1sec.
'Start' key
Scale waits for no-motion and tares
automatically.
Net T 0.0 kg
Scale is tared.
Filling continues automatically until
setpoint is reached.
4. If required, stop filling. W4004:Filling
Stopped
(flashes for 20 sec.) 'Stop' key
Continue filling with

Net T 55.5 kg
weight already filled 'Start' key

5. If required, abort filling. W4104:Filling
Aborted
+ 'Abort' key
6. Terminate filling. Net T 59.0 kg Filled weight and filling operation
are balanced and printed. Weighing
is complete.
Filled weight is displayed for a set
timeout; then, GROSS is displayed.
Next filling operation can start after
timeout.
7. Discharge hopper If filled weight exceeds MAX value -
-> weigh hopper is automatically
discharged.
Alternatively, you can also
• perform a mere GROSS weighing. This function is used, if a hopper

containing a residual amount of material is to be filled. In this case, the taring
operation before filling is omitted.
6.2.5 Operating Activities

There are three types of printout and one print repeat function. For information on
formatting, see manual BV-H2313, Item 5.2.1.
Single Printout
After every fill operation, aborted or completed, system automatically performs a
single printout (weighing report). For single printout, DISOMAT uses form format 2.

Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For totals
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.
6.2.6 Parameters
Table of parameters for the 'Filling Scale Function Variant'
Parameter Name Default Required Recommended Comments

Setting Setting
Input of current sort and setpoint via menu item '1:Enter Setpoint'
Setpoint 0 Single feeding: Can be set after pressing the F3
Setpoint > MaxFillWeight 'MatSet' key and selecting the
material
As many as 2 definable material data in '473:Material Data' ; Key in with parameter password
Prefill value 0.0 Absolute value for change-over from
dribble feed (after start) to full feed
(spillage protection)
Pre-contact 0.0 Pre-contact with reference to the main contact;
> Tolerance for instance, SW = 100 kg;
Switching threshold = 100 - VK - HK
= 100 - 10 - 5
= 85 kg
Main contact 0.0 with reference to setpoint, e.g. 5 kg;
switching threshold = 95 kg
Tolerance 0.0 Tolerance
< Pre-contact
Optimization factor 0.0 0.2 Valid if function block parameter
'Optimization=Yes'
Parameters of the function variant; can be set via '421:Parameter' (with parameter password at commissioning)
or via DISOPLAN
Block 'Fill Weighing'
MaxFillWeight 0.0 Single feeding: The bin is discharged after feed
MaxFillWeight < Setpoint operation if this threshold is passed.
Multiple feeding:
MaxFillWeight < Sum;
Total of all setpoints
of multiple feeding
Discharge Weight 0.0 It has to be below this weight when
discharging.
Please be aware of material build-up
Optimization No Start/stop optimization (Yes/No)
No-Motion Time 20.0 The maximum time it waits for no-
motion state after feeding.
Timeout 0.0 0 sec: Tare memory is not
cleared after feeding
> 0 sec: Tare memory cleared after
input time. Restart only
possible after this time.


Setting Setting
Discharge Time 0.0 Maximum discharge time; this time
ends if it goes below the discharge
weight.
Taring Yes Yes = Filling with automatic taring
No = Filling without automatic taring
Time that can be set between the
main contact dropping (dribble feed)
Settling time: 0.0 and tolerance check
Block 'Single Printout'

Timeout 0.0 0 sec: Print-out without no-
motion state monitoring
1-999 sec: Waiting-time to no-
motion state.
Printing option OFF 'OFF': No data output to
the data
processing
system and no
balancing
'to data Data output to the
processing data processing
system': system after
printout
'Balance': Balance before
printout
'data processing Balance before
system/balance': printout and
output data to the
data processing
system after
printout
Block 'Print Total'
Timeout 0.0
see above
Printing option OFF
Block 'Print Balance''
Timeout 0.0 see above
Printing option OFF


Setting Setting
Block 'Analog Source'
Source Gross This block selects what quantity is
issued at the analog output and how
it is scaled.
Some quantities and reference
values are:
Source Dimension
for Min/Max
Gross: The scale's
dimension
Net: The scale's
dimension
dW/dt: The scale's
dimension /
h
Fieldbus: none; the
IEEE value
of the PLS-
AIn is
issued
Controller magnitude: n/a; output
is set to 0
Setpoint: The scale's
dimension
Actual value %: Percent of
setpoint
Actual value of dim: The scale's
dimension
Residual value %: Percent of
setpoint
Residual value of dim: The scale's
dimension
Next setpoint The scale's
dimension
MIN reference 0
value
MAX reference 0
value
Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the
reference value analog output to the PLS analog
output 1.
Block 'Analog Output'
Analog output OFF 4-20 mA

Function Variants Discharge Scale
6.3 Discharge Scale
Before operating a Discharge scale, make yourself familiar with the

general functioning of your DISOMAT.
The Discharge scale is designed to batch material out of a weigh hopper. Single and
multiple discharge operations are possible.
Discharge Scale In 1: Start
In 2: Stop
In 3: Abort
Ready to Operate
Surge Hopper
In 4: Acknowledge event
Refill Contact
M
Max fill level

Printer
Weigh Hopper
Out 4: ®
Out 1:
Min fill level
Out 2: F1 F4
Full Feed Contact F5 F6
Out 3: F2 F3
M
Dribble Feed Contact
Load AnalogOut
Cells
Entna-opus_aa.cdr
Filling
DISOMAT controls a fill unit for discharging in full feed and dribble feed until setpoint
is reached. the amount fed out is checked for tolerance; if required, make-up filling
takes place. In case of overfill, an event message is output.
To start filling,
• Set PLS-DIn-1 (set bit via fieldbus), or
• DP command (Telegramm via serial interface).
To stop filling,
• DP command.

To abort filling,
• Press F5 key (SHIFT + F2), or

• DP command.
The fill parameters (Prefill value, Pre contact, Main Contact, Tolerance and
Optimization) depend on material properties.
Menu item '473:Material data' lets you store 2 parameter records (corresponding) to 2
different material properties). Parameter record is selected upon setpoint input in form
of the material number.
For details of fill parameters see item 'Parameters'.
Dribble Feed
Weigh hopper is automatically refilled from surge hopper via a gate/valve (Output 3).
Refilling commences as soon as the amount in weigh hopper has fallen below the
value of parameter 'Min fill level' and continues until the value of parameter 'Max fill
level' is reached. Set these parameters using function block.
Refilling takes place if
1. discharge operation is complete, and

2. gross weight in hopper is smaller than the value of parameter 'Min fill level'.
Refilling continues until the value of parameter 'Max fill level' is reached. With the use
of different parameter settings, single and multiple fill operations can be realized.
Single Filling
With single fill operations, set parameters Min fill level and Max fill level to the same
value (in excess of setpoint).
Multiple Filling
With multiple fill operations, set Max fill level parameter to a value exceeding the total
amount to be discharged. Ensure that Min fill level parameter value is smaller than
setpoint.

6.3.2 Function Keys

With the Discharge Scale, the function keys are assigned as follows:
'Start Filling'
F1 key: 'Start'
'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.
'Select material, enter setpoint'

F3 key: 'MatSet'
'Print Sub-total'
F4 key: 'PrintBal'
'Abort Filling'
F5 key: 'Abort'
'Print Total/Clear Balance'

F6 key: 'PrinTot'
Inputs:
In 1: PLS-DIn1 Start
In 2: PLS-DIn2 Stop
In 3: PLS-DIn3 Abort
In 4: PLS-DIn4 Ackn. event message
Outputs:
Out 1: PLS-DOut1 Full feed
Out 2: PLS-DOut2 Dribble feed
Out 3: PLS-DOut3 Refill Contact


Single print: Form format 2

• Perform feed operation

For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.
Feeding
Feeding starts and normally continues until feeding is complete. Before start of
feeding (F3 key) , enter or check setpoint.
You can stop feeding at any time, restart and complete, or abort it.
Every weighing operation (aborted or complete) is balanced automatically.
If feeding is complete, a weighing report is printed.
This items reflects a typical operating sequence of a Discharge Scale.

1. DISOMAT must be in G 3.5 kg
home position!
2. Select material type and
enter setpoint.
'MatSet' key
3. Start discharging. G 3.5 kg
apr. 1sec.
'Start' key
Scale waits for no-motion and tares
automatically.
Net T 0.0 kg
Scale is tared.
Discharging continues automatically
until setpoint is reached.


4. If required, stop W4004:Filling
discharging. Stopped
(flashes for 20 sec.) 'Stop' key
Continue discharging with
'Start' key
Net T 55.5 kg
weight already
discharged
5. If required, abort W4104:Filling
discharging. Aborted
+ 'Abort' key
6. Terminate discharging. Net T 59.0 kg Filled weight and discharging
operation are balanced and printed.
Weighing is complete.
Filled weight is displayed for a set
timeout; then, GROSS is displayed.
Next discharging operation can start
after timeout.
7. Discharge hopper. Upon discharge weighing, hopper is
refilled as soon as fill level in
storage hopper falls below the Refill
value.

There are three types of printout and one print repeat function. For information on
formatting, see manual BV-H2313, Item 5.2.1.
Single Printout
After every fill operation, aborted or completed, system automatically performs a
single printout (weighing report). For single printout, DISOMAT uses form format 2.
Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For total
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.

6.3.6 Parameters
Table of parameters for the 'Discharge Scale Function Variant'

Setting Setting
Input of current sort and setpoint via menu item '1:Enter Setpoint'
Setpoint 0 Single feeding: Can be set after pressing the F3 'MatSet' key
Setpoint < MaxFillWeight and selecting material
As many as 2 definable material data in '473:Material Data' ; Key in with the parameter password
Prefill value 0.0 Absolute value for change-over from dribble
feed (after start) to full feed (spillage
protection)
Pre-contact 0.0 Pre-contact with reference to the main contact; for
> Tolerance instance, SW = 100 kg;
Switching threshold = 100 - VK - HK
= 100 - 10 - 5
= 85 kg
Main contact 0.0 with reference to setpoint, e.g. 5 kg; switching
threshold = 95 kg
Tolerance 0.0 Tolerance
< Pre-contact
Optimization factor 0.0 0.2 Valid if function block parameter
'Optimization=Yes'
Parameters of the function variant; can be set via '421:Parameter' (with parameter password when
commissioning) or via DISOPLAN
Block 'Discharge Weighing'
MaxFillWeight 0.0 Single feeding: The maximum weight in the weighing bin
MaxFillWeight > Setpoint
FillWeight 0.0
Optimization No Start/stop optimization (Yes/No)

No-Motion Time 20.0 The maximum time it waits for no-motion state
after feeding.
Timeout 0.0 0 sec: Tare memory is not cleared after
feeding
> 0 sec: Tare memory cleared after input
time. Restart only possible after this
time.
Time that can be set between the main contact
Settling time: 0.0
dropping (dribble feed) and tolerance check
Timeout 0.0 0 sec: Print-out without no-motion state
monitoring
1-999 sec: Waiting-time to no-motion state.


Setting Setting
Printing option OFF 'OFF': No data
output to
the data
processing
system
and no
balancing
'to data processing system': Data
output to
the data
processing
system
after
printout
'Balance': Balance
before
printout
'data processing system/balance': Balance
before
printout
and output
data to the
data
processing
system
after
printout
Block 'Print Total'
Timeout 0.0
see above
Printing option OFF
Block 'Print Balance'
Timeout 0.0
see above
Printing option OFF
Source Gross This block selects what quantity is issued at
the analog output and how it is scaled.
Some quantities and reference values are:
Source Dimension for
Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension
/h
Fieldbus: none; the IEEE value
of the PLS-AIn is
issued
Controller magnitude: n/a; output is set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of dim: The scale's dimension
Residual value %: Percent of setpoint
Residual value of dim: The scale's dimension
Next setpoint The scale's dimension
MIN reference 0
value
MAX reference 0
value
Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the analog output
reference value to PLS analog output 1.
Analog output OFF 4 - 20 mA

Function Variants Crane Scale
6.4 Crane Scale
Before operating a crane scale, make yourself familiar with the general
Ground-controlled crane scale:

Start basic functions via control unit (pendant or remote control). Output information
on weight and system status on large-size display. Enter all further settings on
DISOMAT keyboard.
Information from ground-controlled crane scale is output on large-size display
DLZ 055/DLZ 111 (weight value, error information, status messages):
Scale tared = Net
Scale exact zero = -0-
Printing active = Yellow LED
Cab-controlled crane scale: Controlled from DISOMAT direct.

6.4.2 Function Keys

With the Crane Scale, the function keys are assigned as follows:
Cab control keys:
'Enter tare value in manual'

F1 key: 'Manual Tare Input'
'Enter string'
F2 key: 'String'
'Select tare value from list'

F3 key: 'TareList'
'Weigh and print'

F4 key: 'Weigh'
Print and store weigh data. Scale is ready for next weighing
operation as soon as crane is relieved.
'Print sub-total'
F5 key: 'Sub-Total'
Print total and clear balance.

F6 key: 'PrintTot'
Pendant keys
You can operate your crane scale via pendant or remote control unit. Using the
pendant keys you can perform the functions "Acquire Tare', 'Clear Tare', 'Test', 'Zero
Scale' and 'Acknowledge', and print weighing reports on connected printer, if any.
The pendant caters for the following symbols:

'Acquire/Clear Tare' key
This key has two functions:
If not tare has been acquired yet, key operation acquires tare:
Display reads NET.
If tare has been acquired, key operation clears tare memory:
Display reads GROSS.

'Test/Zero Set - Acknowledge Error'
Test display and set scale to zero = touch key less than 1
sec.
Display test is performed. Scale is set to zero. Zeroing is

possible only if scale is in no-motion and weight of load on
scale in zeroing range.
During display test, a check number measurement is

performed. During this time, no 'normal' weights are acquired.
Therefore, all comparators go to 'safe state', i.e. all
overload/underload contacts drop/respond.
Acknowledge event message = press key longer than 1 sec.
Event class 'S' messages (=Fault) can be acknowledged on

DISOMAT keyboard after password input.
'Weigh and Print'

Corresponds to F4 key on device.
Use key for single printout (weigh slip) after every weighing
operation. DISOMAT uses print pattern 2.
New printout is possible only after relief of crane.
'Print Total / Clear Balance'

Corresponds to F6 key on device.
Use key to perform totals printout after one or multiple weighing
operations. The cumulative weight value of all weighing
operations is printed. Then, value (cumulative weight) is
cleared, i.e. totals weight and number of weighing operations
are set to zero. DISOMAT uses print pattern 3.

Inputs:
In 1: PLS-DIn1 Set Tare / Clear Tare
In 2: n/a Set to zero / Test (short)
Ackn. Event message (long)
In 3: PLS-DIn3 Print total and clear balance
In 4: PLS-DIn4 Weigh and print
n/a PLS-DIn2 Ackn. event message
n/a PLS-DIn5 Set to zero / Test
Outputs:
Out 1: PLS-DOut1 Slagging rope
Out 2: PLS-DOut2 Overload
Out 3: PLS-DOut3 Switching the elevated load to higher performance
Exceptions: PLS-DIn2 Quit event message

PLS-DIn5 Set to zero / Test

Single print (Weighing): Form format 2


This item reflects a typical operating sequence of a crane scale:
Action Display (e.g.) Key; Comments

1. DISOMAT B plus must G 0.0 kg If scale display does not read zero:
be in home position! ->'Zero Scale' key
Set display type: 'NET'
2.Hook on ropes or cross- G 103.5 kg

members, acquire tare.
'Acquire Tare' key
Net T 0.0 kg Scale is tared
3. Pick up load. Net T 205.0 kg Scale shows NET weight.
4.If need be, enter weight of 'Manual Tare Input' key or 'Fixed
packaging or shopping do. Tare' selection
pallets as manual tare
value, or select value from
list of Fixed Tare values. or
Not necessary if item 2 has
been performed.
Acquire input with key
do.
5. If need be, enter string. 'Enter String' key

do.
6. Weigh and print.

do.
+
Print or store weigh data. Relieve

crane to perform next weighing
operation.
7. Totally relieve scale.
8. Clear tare memory.
G 308.5 kg Weighing is complete. Remove load

from scale, and scale is ready for
next weighing operation.

6.4.5 Parameters
Table of parameters for the 'Crane Scale Function Variant'

Setting Setting
Timeout 0.0 0 sec: Print-out without no-motion state
monitoring
1-999 sec: Timeout to no-motion state
Printing option OFF 'OFF': No data
output to
the data
processing
system
and no
balancing
'to data processing system': Data
output to
the data
processing
system
after print-
out
'Balance': Balance
before
print-out
'data processing system/balance': Balance
before
print-out
and data
output to
the data
processing
system
after print-
out
Block 'Print Total'
Printing option OFF
Block 'Print Balance'
Printing option OFF
Block 'Slack Rope'
FastComp.High HIGH > LOW Slack rope detection.
FastComp.Low Contact drops if weight falls below set OFF
value.
The difference between ON/OFF produces
hysteresis.
Block 'Overload'
FastComp.High LOW > HIGH Overload protection device;
FastComp.Low Contact drops if weight exceeds set OFF
value.
The difference between ON/OFF produces
hysteresis.
Block 'Double-Print Lock'
Type Percent The "Crane Relieved" criterion is used to avoid
ON 4% unintended double printout with double
OFF 5% balancing.
Block 'High Lifting Speed'

Type Percent If changeover Changeover load to be lifted; practically cut-off
ON 110% is required, by default setting.
OFF 109% enter
corresponding
values.


Setting Setting
Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension
/h
Fieldbus: none; the IEEE value
of the PLS-AIn is
issued
Controller magnitude: n/a; output is set to 0
Setpoint: The scale's dimension
Actual value of dim: The scale's dimension
Residual value of dim: The scale's dimension
Next setpoint The scale's dimension
MIN reference value 0
MAX reference value 0
Block 'PLS-AOut'
Reference value 20 = MAX reference value Scaling the parallel output of the analog output
to the PLS analog output 1.
Analog output OFF 4 - 20 mA

Function Variants Cargo Scale
6.5 Cargo Scale
Before operating a cargo scale, make yourself familiar with the general
The cargo scale is designed to weigh single unit loads. The unit loads are positioned
on scale and remain there until weighing is complete.
The weighing result can be printed, to be then automatically balanced.

6.5.2 Function Keys

With the Cargo Scale, the function keys are assigned as follows:
'Enter Tare Value In Manual'

F1 key: 'Manual Tare Input'
'Enter String'
F2 key: 'Enter String'
'Select Tare Value From List'

F3 key: 'Select Tare From List'
'Weigh and Print'

F4 key: 'Weigh'
'Repeat Printing of Weigh Report'

F5 key: 'Print Repeat'
'Print Total and Clear Balance'

F6 key: 'Print Total / Clear Balance'
Inputs:
In 1: PLS-DIn1 Weigh and Print
In 2: PLS-DIn2 Set Tare
In 3: PLS-DIn3 Clear Tare
In 4: PLS-DIn4 Set to zero

Outputs:
Out 1: PLS-DOut1 Weighing complete (impulse after printout)
Out 3: PLS-DOut3 Min-Contact releases, if scale is under Min
Out 4: PLS-DOut4 Max-Contact releases, if scale is over Max

Single print (Weighing): Form format 1

This item reflects a typical operating sequence of a cargo scale.
GROSS/NET Weighing With Unknown Tare Weight

1. DISOMAT must be in G 0.0 kg If scale display does not read zero:
home position! -> 'Zero Scale' key
Set display type: 'NET'
2. Put pallet (TARE weight) G 103.5 kg

on scale and store tare.
'Acquire Tare' key
Net T 0.0 kg Scale is tared.
3. Put good to be weighed Net T 205.0 kg Scale displays NET weight.

on pallet.
4. If required, enter string. 'Enter String' key.
do.
Acknowledge with key

do.


5. Prepare weigh report Print weigh report
do.
+
6. Clear tare memory
do.
G 308.5 kg Weighing is complete. Remove

good to be weighed from scale.
Scale is ready for next weighing
operation.
Alternatively, you can also
• perform a mere GROSS weighing. 'Acquire Tare' and 'Clear Tare' functions
are omitted.
• key in a known hopper or pallet dead weight. Use 'Enter Tare In Manual'
function ( [F1] key) in place of 'Acquire Tare'.
• call up the known hopper or pallet dead weight from the list of stored tare
values. Use the "Select Tare from List" function ( [F3] key) in place of 'Acquire
Tare'.

• Enter manual tare

• Enter string
For other regular operating activities, see manual BV-H2313, Item 4.2, i.e.
• Select fixed tare

• Acknowledge error.
Enter Manual Tare

With the cargo scale, you can enter the tare value in manual
• using function key F1

• in menu tree using menu item '8:Manual tare'
The type of input is the same in either case.

Enter String
With the cargo scale, you can enter string
• using function key F2

• in menu tree using menu item '2:Enter String'
The type of input is the same in either case.

Print Weigh Data

There are three types of printout and one print repeat.
Single Printout
Start single printout after weighing using [SHIFT]+[F1] (function key F4), with unit load
being positioned on scale.
Single printout uses form format 1.
For details on form format, see manual BV-H2313, Item 5.2.
Totals Printout
After one (or multiple) weighing operation(s), start totals printout with [SHIFT]+[F3]
(function key F6). Totals printout clears balance memory, i.e. number of weighing
operations and totals value are reset. For totals printout, system uses form format 3.
Sub-Totals Printout
After one (or multiple) weighing operation(s), start sub-totals printout using menu item
'33:Print3'. Form of printout is the same as with totals printout, however, balance is
not reset.
Repeat Printout
Repeat last printout as many times as required using [SHIFT]+[F2] (function key F5),
e.g. if you need a copy of if printout was faulty.
6.5.6 Parameters
Table of parameters for the 'Cargo Scale Function Variant'

Setting Setting
Block 'Output 3'
FastComp.High HIGH > LOW Min. contact
FastComp.Low LOW > HIGH Max. contact
Block 'Output 4'
FastComp.High LOW > HIGH Max. contact
FastComp.Low HIGH > LOW Min. contact
Block 'Weighing'
Timeout 0.0 0 sec: Print-out without no-motion
state monitoring
1-999 sec: Waiting-time to no-motion state.
Printing option OFF 'OFF': No data output
to the data
processing
system and no
balancing
'to data processing system': Data output to
the data
processing
system after
printout
'Balance': Balance
before printout
'data processing Balance
system/balance': before printout
and output
data to the
data
processing
system after
printout


Setting Setting
Block 'Print Total'
Timeout 0.0 0.0
Printing option OFF see above

Min/Max
Gross: The scale's
dimension
Net: The scale's
dimension
dW/dt: The scale's
dimension / h
Fieldbus: none; the IEEE
value of the PLS-
AIn is issued
Controller magnitude: n/a; output is set to
0
Setpoint: The scale's
dimension
Actual value of dim: The scale's
dimension
Residual value of dim: The scale's
dimension
Next setpoint The scale's
dimension
MIN reference value 0
MAX reference value 0
Block 'PLS-AOut'
Reference value 20 = MAX reference value Scaling parallel output of the analog output to
PLS analog output 1.

Analog output OFF 4 ... 20 mA

Function Variants Road Weigh-Bridge ZEUS
6.6 Road Weigh-Bridge ZEUS
Before operating a road weigh-bridge, make yourself familiar with the

general functioning of your DISOMAT.
The ZEUS road/rail weigh-bridge is designed to determine and record the weights of
goods unloaded from or loaded onto trucks or wagons. There are three ways of weight
acquisition:
• Two weighing operations, one performed on loaded, the other, on empty

vehicle (first weighing / second weighing);
• Weighing of loaded vehicle and comparison of weight with previously weighed
and permanently stored empty weight (weighing with fixed tare weight)
• Weighing of loaded vehicle and comparison of weight with manually entered
empty weight (single weighing).
6.6.2 Commissioning
In order to be able to call all for commissioning necessary functions in the

correct order, best the configuration password is used.
6.6.2.1 Licensing Road Weighbridge (ZEUS)
If you should later have acquired the option, you must license these first over the
option management.
Proceed in accordance with the guidance in chapter 'Fct. 5d:Option
Management'.
6.6.2.2 Activating Road Weighbridge (ZEUS)
The variant must be loaded.

Proceed in accordance with the guidance in chapter 'Fct. 423:Load variant'.

6.6.2.3 Parameterizing Road Weighbridge (ZEUS)
The parameters should be examined and changed if necessary.

Proceed in accordance with the guidance in chapter 'Fct. 421:Parameter'.
(Menu item '421:Parameter' or via DISOPLAN)

Setting Setting
A.1 Function: Weighing :
Acknowledge Yes No suspends the prompt 'Continue Weigh' before printing.
Delay time 10,0s ≥ 1 0s: Print-out without no-motion state monitoring.

1...999s: Waiting-time to no-motion state on First,
Second and Single weighing.
A.2 Function: First weighing print :

Note: More settings for print image via Form Format 1
Delay time 0,0s 0,0s 0,0s see above; waiting-time is set under 'Weighing'
Print option Off Off 'Off': No data output to the data processing
system and no balancing
'To Edp': Data output to the data processing
system after printout
'Balance': Balance before printout
'EDP/Balance': Balance before printout and output data
to the data processing system after
printout
A.3 Function: Second weighing print :

Delay time 0,0s see above
Print option Off
A.4 Function: Check print :

Delay time 10,0s ≥ 1 10,0s see above
Print option Off Off
A.5 Function: Traffic light RED :Max Contact

Type Percent Selection: Percent, Weight, Balance
High 1.0% High >

Low
Low 0.9%
A.6 Function: Traffic light GREEN :Min Contact

Type Percent see above
High 1.0% High <

Low
Low 1.1%


Setting Setting
A.7 Function: Analog source (Output a variable to Analog Out)
Source Gross Gross This block selects what quantity is issued at the analog
output and how it is scaled.
Source Dimension for Min/Max
'Gross': The scale's dimension
'Net': The scale's dimension
'dW/dt': The scale's dimension / h
'Fieldbus': none; the IEEE value of the PLS-AIn is
issued
'Set value': n/a; output is set to 0
'Setpoint': The scale's dimension
'Act. value [%]': Percent of setpoint
'Act. value[Dim]': The scale's dimension
'Resid. val [%]': Percent of setpoint
'Resid. val[Dim]': The scale's dimension
'Next Setpoint': The scale's dimension
Reference MIN 0.00 0.00 Defines, at which value 0 % is issued.

Reference MAX 0.00 Scale final Defines, at which value 100 % is issued.
value
A.8 Function: PLS-Aout-1 (Scaling the parallel output of the analog output to the PLS analog output 1)
Reference value 20 = Reference

MAX
A.9 Function: Analog Out Activates the Analog Output
Range Off 4-20 mA Selection: 'Off', '0-20mA', '4-20mA'

6.6.2.4 Configuring Road Weighbridge (ZEUS)
a. Settings for printing the voucher
See chapter: Operations:

'Fct. 432:Interfaces': Configure the physical interface to be used for the
printer (Interface Parameters).
'Fct. 4332:Printer': Select this interface and make other settings for
printing out the voucher.
For instance, you can deselect the factory settings
according to which a page header is also supposed to
be printed with every print-out (Print page header =
No).
'Fct. 468:Load default form': Load function variant ZEUS standard print forms.
'Fct. 462:Form formats': You can adapt the individual standard printing forms
with the form formats. They are assigned as follows:
First weighing: Form format 1
Second weighing: Form format 2
Single weighing
(Weighing with well-known empty Form format 2
weight):
Fixed tare weighing
Form format 2
(Weighing with fixed tare weight):
External weighing: Form format 3

Function Variants
menu item.
57:FILES
Mbaum_ZEUS_Opus_gb.vsd
(no password needed)
2007-08-28
b. Settings for weighing operation

571:1ST WEIGHING FILE 572:FIXED TARE FILE 573:MATERIALS FILE 574:Configuration
5731:Show data 5732:Clear data 5733:Print file 5734:Create data 5735:Clear mat. totals
5721:Show data 5722:Clear data 5723:Print file 5724:Create data
5711:Show data 5712:Clear data 5713:Print file
0736
You can reach the functions for this in the SERVICE menu via the 57:FILES
BV-H2313 GB
Road Weigh-Bridge ZEUS
- 129 -
1. Routine configuration
You can set the following with the 574:Configuration menu item:
• 'Vehicle prompt': This text (prompt) queries the vehicle numbers in operation.
Default: 'Vehicle no.'.
NOTE: This query is rendered invalid if the text is deleted.
• 'Check vehicle no': if you select 'Yes', the input is interpreted as the wagon
number and the check digit is checked. The presetting is 'No'.
• 'Text prompt': This text (prompt) queries the material number in operation.
Default: 'Material'.
NOTE: This query is rendered invalid if the text is deleted.
2. Sort administration
The inputs in the sort function have to be set up if the Sort Administration function is
used.
You can use menu 573:MATERIALS FILE --> menu item 5734:Create data to make
the following inputs per sort, such as
Number 1
Possible values: numbers 1-25 as material number.
Text Sand
Potential input: any string as a sort designation.
6.6.3 Function Keys

With the ZEUS road/rail weigh bridge configuration, function keys are assigned as
follows:
'First Weighing'
F1 key: 'First Weighing'
'Second Weighing'
F2 key: 'Second Weighing'
'Perform Weighing Operation'

F3 key: 'Single Weighing'
'Repeat Printing of Weighing Report'

F4 key: 'PrintRepeat'
'Record Weight Without Vehicle Empty Weight'

F5 key: 'External Weighing'
Used, e.g. to check vehicle for overload.
'Switch Exit Signal to GREEN without weighing'

F6 key: 'Exit Free'

Inputs:
Signal Phys. Function:
EDP-In1 n/a Exit signal, GREEN light (w/o weighing)
n/a In 1 Depending on wiring:
1. Zeroing after weighing, if contact is fixed (jumper).
2. Zeroing before weighing, if inductive loop is wired and
occupied.
Outputs:
Signal Phys. Function:
PLS-DOut-1 Out 1 Exit signal, RED light
PLS-DOut-2 Out 2 Exit signal, GREEN light
PLS-DOut-3 Out 3 Entrance signal, RED light
PLS-DOut-4 Out 4 Entrance signal, GREEN light
PLS-DOut-5 Out 5 Ready to operate
n/a Analog Out Output of a value (Depending on choice)
This item describes a typical ZEUS Road Weighbridge operating sequence.

The operating sequence is dependant on the settings in menu item
''574:Configuration' (see SERVICE menu '57:FILES'). Here you can enter what
legend texts (prompts) should appear in the input fields (Parameter 'Vehicle
prompt' and 'Text prompt'). Leaving a parameter of this kind empty will cause
the corresponding operating sequence step to be skipped. An entry of this kind
is marked here with {$}.
6.6.5.1 First weighing / Second weighing

Follow these steps:
• Put weigh slip into printer.

• Identify vehicle.
• Release weighing operation.
Repeat on outgoing vehicle.

6.6.5.1.1 First weighing
Perform first weighing.
a. Identify Vehicle {$}

System prompts for input of vehicle number (max. 15 digits), e.g.
Vehicle no. DA-RC 60
Alternatively, you can enter a wagon number, e.g.
Waggon 518195-80447-1
Acknowledge input.
b. Identify Load (material number and type) {$}

System prompts for input of material number. The material number can be used to
output cumulative total (weighing result of stored materials, numbers 1 to 25, is
summated) and printed on weigh slip.
e.g.
Material 0
You can feed into:
1 ... 25 Material names are assigned to numbers 1 to 25 (see '573:MATERIALS
FILE').
For details, please see 'Further functions'.
Message 'Material does not exist', will register if no dataset as been entered
under the number specified and the first weighing will be aborted.
0 No material input (default)
-1 Materials not stored can be designated direct by input of material number '-1'.
(*).
Acknowledge suggested value ('0') or overwrite.
(*) After input of -1, system prompts for input of material name to be printed on
weigh slip (max. 12 digits), e.g.
Text SAND
Acknowledge the direct input of material name.
Acknowledge material input.
Keep in mind memory no. of the vehicle. If not, you have to enter complete
vehicle number again at the time of second weighing.

The following is displayed:

Memory no. 17 Weigh
ZEUS can assign up to 99 memory numbers, i.e. maximum 99 vehicles with first and
second weights can be stored.
Note: Once a material number (1 ... 25) or a custom designation (-1) has been
entered, the corresponding material designation will be shown in the display.
c. Release Weighing Operation

System prompts for release of weighing operation.
Memory no. 17 Weigh

You have the following options:
Select using arrow keys and acknowledge with .
After
Weigh ZEUS starts printing (remember to put new weigh slip into printer), returns to
home position and is ready to start next weighing operation.
Abort all data entered are delected. ZEUS returns to home position and is ready to
start next weighing operation.
Weight ZEUS shows the weigh on the scale briefly and returns to the selection.
6.6.5.1.2 Second weighing
Vehicle has been loaded, or unloaded. To complete weight acquisition, follow these
steps:
Perform second weighing.

System prompts for input of memory number assigned to vehicle at the time of first
weighing.
Memory no. 0
a. You remember the number:

Overwrite by memory number, e.g.
Memory no. 24
Acknowledge
Display shows relevant vehicle number, for you to check.
Correct, if need be, and acknowledge.

b. You do not remember the memory number:
Acknowledge default value (memory no. 0)

System prompts for anew input of vehicle number (max. 15 digits).
Acknowledge input.
ZEUS reports "Ready".
Continue Weigh
But note:
• If no first weighing has been performed yet, ZEUS returns to home position.
• If material number has not been entered upon first weighing, you can do it
now (see First Weighing, Identify Load).
Insert weigh slip into printer and press key to acknowledge. First/second
weighing operation is complete.
The data record for first weighing is kept as long as possible even after carrying out
second weighing.This makes it possible to repeat second weighing (for instance, if it is
overloaded). The data record is deleted if the vehicle comes to first weighing again or
if the first weighing file is full.
6.6.5.2 Single Weighing

(= Weighing with well-known empty weight)
Follow these steps:
• Insert new weigh slip into printer.

• Identify vehicle.
• Preset empty weight.
• Release weighing operation.
If vehicle is unloaded, perform single weighing on incoming vehicle; if not, on outgoing

vehicle.
Follow these steps:
Perform single weighing.

a. Identify Vehicle
System prompts for input of vehicle number (max. 15 digits; e.g. licence plate
number), e.g.
Acknowledge
b. Identify Load (material number and type)

Procedure: Like first weighing.
Acknowledge material input.

System prompts for input of vehicle empty weight; overwrite suggested value:
Weight 0,0kg
Acknowledge input.
c. Release Weighing Operation

System prompts for release or abort of weighing operation.
Continue Weigh

After
Weigh ZEUS starts printing (remember to put new weigh slip into printer), returns to
home position and is ready to start next weighing operation.

6.6.5.3 Weighing Using Fixed Tare Weight

Procedure is similar to that of First weighing/Second weighing. First weighing is
replaced by initial acquisition of vehicle empty weight.
Start menu item '5724:Create data'.
System prompts for input of vehicle number, e.g.
Acknowledge input.
ZEUS is ready to acquire empty weight. Display reads (known from
First/Second/Single Weighing):
Continue Weigh

After
Weigh ZEUS stores empty weight in a free memory (max. 25) and assigns a memory
number between 100 and 124. Assigned memory number is displayed for two
seconds, e.g.
Memory no. 101
Empty weight acquisition is complete.
Once empty weight has been stored in fixed tare memory:

Second Weighing is done after loading and before unloading. The stored numbers
for the unloaded weights of known vehicles are in the numerical range of 100 to 124.
System prompts for input of material number in any case.
6.6.5.4 External Weighing

Record weight without vehicle empty weight. Used, e.g. to check vehicle for overload.
+ Perform External Weighing
Feed into:
Customer
and
Acknowledge.

6.6.6 Further Functions
Set to zero with ZeroSet key' to set scale to zero.

Zero settings can be effected only if scale is unloaded ( -1%...+3% of rated capacity).
Files
The data acquired by ZEUS are internally stored fail-safe in files.
The First Weighings File contains the data of all vehicles in plant (maximum 99)
expected for second weighing.
The Fixed Tare File contains the data of all vehicles (maximum 25) of your car pool or
of regular customers.
The Materials File contains all materials to be accumulated. This function facilitates
material indication in case of weighings where the 25 possible inputs in materials file
can be called up via material number.
Your commissioning engineer will explain to you how to access and edit these files, if
you desire so. You can select:
• Show data
• Clear data
• Print file
In Fixed Tare file you can additionally
• Create data
as described at Weighing Using Fixed Tare Weight item.

In materials file, you can additionally
• Print files (= print totals)

• Create data, i.e. assign numbers 1...25 to material name, and
• Clear mat. totals, i.e. process cumulative totals.
For data processing functions, see SERVICE menu item 57:FILES. No password is
required.
6.6.7 Hints, Possible Events
• Set printer to on-line. If not, certain outputs are buffered and printed only if
printer is reset to on-line. However, there is the danger of weigh data getting
lost.
• Vehicle exists message
The vehicle with the indicated vehicle number is in plant and has been first-
weighed. Perform second weighing or delete input in First Weighings File.
• Value > MAX message
You have entered a vehicle number outside range 1...99 or, with vehicle
stored in Fixed Tare File, out of range 100...124.
• M0710:Out of zeroing range message
Scale can be zeroed only if totally unloaded, i.e. if display does not show more
than +3%, or not less than -1% of rated capacity range.

6.6.8 Deleting/Handling Event Messages

Some error messages are designed to warn you by periodic overwrite of display field
that a response is absolutely required. Before you acknowledge a message of this
kind, remove cause of fault. Then you can acknowledge event by operating the
'Acknowledge Event' keys + .
6.6.9 Print Pattern Codes
Code Description
EW Weight from first weighing
EU Time of first weighing
ED Date of first weighing
ZW Weight from second weighing
ZU Time of second weighing
ZD Date of second weighing
KF Vehicle number
SN Material number
SO Material name
WN First weighing memory number
WE Weight difference, weighing result (first weighing minus second w
For standard format codes see chapter 'Fct. 46:PRINT FORM', item 'Fct.
462:Form formats'.
6.6.10 Signal Control

The standard DISOMAT Opus-ZEUS is capable of controlling a signal system
consisting of entrance and exit signal, each with one red and one green light. Signal
control is as follows:
• When vehicle drives onto scale, entrance and exit are closed to traffic (RED
signal).
• If weighing is complete, exit signal turns GREEN.
• If scale is totally relieved, entrance signal also turns GREEN, and scale is
ready for next weighing operation.
A single exit signal, i.e. signal system with red light only, is controlled in the same
fashion.
If a vehicle drives on scale inadvertently, exit can be released with key combination
+ and no weighing takes place.

Function Variants Fieldbus-IO
Connecting signal system to ZEUS:
Contact: concerns: Function:

XDO Contact 2 Output 1 Exit signal, RED light
XDO Contact 3 Output 2 Exit signal, GREEN light
XDO Contact 4 Output 3 Entrance signal, RED light
XDO Contact 5 Output 4 Entrance signal, GREEN light
XDO Contact 1 Outputs 1-4 Common root
Operating sequence can be set to "Weighing Complete" (GREEN exit signal) via EDP
command.
DISOMAT Opus outputs can control 230V lights directly. Cables of 1.5 mm2 cross-
section per core can be connected directly.
The traffic signal thresholds are preset with 1% of full scale "(scale loaded)" and
0.01% "(scale empty)".
6.7 Fieldbus-IO
All digital and analog inputs/outputs coming from/going to fieldbus.
The output AnalogOut (function depending on choice) can be activated and
parameterized (see chapter 6.1 DISOMAT F).
6.8 DISOPLAN
This function is intended for future use.

Event Messages DISOPLAN
7 Event Messages
The DISOMAT displays hints on operating sequence and scale information in
alternating mode, e.g.
A0209:Powerfail
Designed to inform you about important events, these hints require a certain reaction.
Simple cases are designed for information only, severe cases, e.g. critical faults in
operation, require to be remedied and acknowledged.
For you to be able to classify these hints, every event message is assigned to an
event class identified by a code letter.
Hints of the following event classes are displayed:
Event Class Code Significance Required Reaction

Message M Informative Note
Warning W Uncritical Acknowledge *)
Alarm A Critical Acknowledge *)
Fault S Very critical Acknowledge after password input *)
*) Never acknowledge event message before cause of fault has been

identified!

Event Messages What if ... ?
7.1 What if ... ?

DISOMAT recognizes faults in operation and reports them in form of an event
message. If you come across such an event message, please read the explanations
given in manual BV-H2313, Chapter 'Event Messages'.
Never acknowledge event message before having remedied fault.
Certain obvious faults may be due to maloperation or mechanical scale faults.

If a fault occurs, follow these steps:
1. Check to see if you have followed the operating sequence.

2. Check for the presence of a mechanical fault. Check for unstable scale
performance, shunt forces, jammed gates / valves, etc.
3. If an event message is output, read troubleshooting table.
4. Check to see that all parameters (e.g. setpoint) are appropriate.
Event Messages On Large-Size Display

Event information is output on large-size display in form of a flashing number code
(event number), e.g.
,0704
0704 = Event number without indication of error code
, = Attention Error
In our example, the event number is 0704; in manual BV-H2313, chapter 'Event
Messages', you find '0704:Out of Zeroing Range' complete with hints on remedy of
fault.
First remedy fault, then acknowledge event message on pendant.
7.2 Event Message Construction

Event messages are constructed as follows:
KNNTT[-ID]:Text
K = Class (1 digit)
NN = Event number (2 digits)
TT = Task number (2 digits)
-ID = Optional ID number
:Text = Event text
The first letter (K) is the code letter of the event class currently assigned to the event.
The next 2-digit number (NN) is the unambiguous code of the reported event
(=consecutive number of all event texts). Next, the 2-digit number (TT) of the task
having started the event is output. Optionally, an ID number (ID) can be output
designed to specify the cause of the reported event. After the double point, the event
is output in text form.

Event Messages Event Message Construction
Defined Event Classes

Event Code Meaning
Class
No Event Event is NOT displayed but added to external event list for
evaluation purposes.
Message M For Information
Event serves for operator information; message effaces
automatically after approx. 30 seconds. If you don't want to wait for
automatic effacing, acknowledge without password. DISOMAT
continues operating regularly.
Warning W Warns the operator of uncritical situations. Note warning and
acknowledge (no password input). DISOMAT continues operating
regularly.
Alarm A Simple Fault
Warns the operator of critical situations. DISOMAT input/output
contacts stop being processed, and output contacts go to safe
state.*)
Observe alarm message and remedy cause of simple fault, if any;

acknowledge message (no password input). Inputs/outputs continue
being processed.
*)
As long as alarm is present, all fault-relevant binary function block
outputs (primarily function blocks of function block groups
CONTROL and COMPARATORS) are set to logical 0.
Fault S Severe Fault
Warns the operator of very critical situations, e.g. hardware faults. As
is with Alarm messages, inputs/outputs are not being processed, and
outputs go to safe state *) Remedy cause of fault to ensure that
system continues operating regularly. Then acknowledge fault
message after input of parameter or configuration password.
*)
As long as fault is present, all fault-relevant binary function block
outputs (primarily function blocks of function block groups
CONTROL and COMPARATORS) are set to logical 0.
Using event number, optional ID and event text, look out for fault finding hints and
remedy given in the Troubleshooting List below.

Event Messages List of Event Messages
7.3 List of Event Messages
Sample for inspection

Display Text Edit *) Cause Remedy
W0104:Timeout * With internal command processing
W0104-1:Timeout * ZEUS first weight acquisition
W0104-2:Timeout * ZEUS second weight acquistion
W0104-3:Timeout * ZEUS single weight acquisition
W0110:Timeout * With internal command processing
A0209:Powerfail *
A0309-nnn:Restart **) *
A0401:Parameter error DISONET
A0401-1:Parameter error DISONET slave list
A0401-2:Parameter error DISONET routing table
A0402-1:Parameter error EDP configuration
A0404-1:Parameter error Function block parameters/linkages Re-acquire

parameters.
A0404-2:Parameter error Analog output calibration Re-calibrate analog
output.
A0404-3:Parameter error Material data
A0404-4:Parameter error Maximum dW/dt
A0404-5:Parameter error Collective load memory
A0404-6:Parameter error SWA:Material data, part 2
A0404-7:Parameter error SWA:Material data, part 3
A0405-1:Parameter error Event classes
A0405-2:Parameter error Print texts Re-acquire texts or

load default texts
A0405-3:Parameter error Print formats Re-acquire formats
or load default
formats
A0406-10:Parameter error Fixed tare data
A0406-11:Parameter error Materials file
A0407:Parameter error Printer configuration
A0409:Parameter error National settings
A0409-1:Parameter error DISOPLAN
A0410:Parameter error DT control
A0411-1:Parameter error Scale 1 calibration parameters
A0412-1:Parameter error Scale 2 calibration parameters
A0413-1:Parameter error Twin-unit calibration parameters
A0411-2:Parameter error Scale 1 scale parameters
A0412-2:Parameter error Scale 2 scale parameters
A0413-2:Parameter error Twin-unit scale parameters
A0411-4:Parameter error Calibration parameters Part 2
A0411-5:Parameter error Balances
A0411-6:Parameter error Fixed tare
A0411-7:Parameter error Scale 1 special scales
A0412-7:Parameter error Scale 2 special scales


A0413-7:Parameter error Twin-unit special scales
A0411-8:Parameter error Scale 1 calibration times
A0412-8:Parameter error Scale 2 calibration times
A0413-8:Parameter error Twin-unit calibration times
A0411-9:Parameter error Scale 1 linearization
A0412-9:Parameter error Scale 1 linearization
A0411-10:Parameter error Scale 1 times
A0412-10:Parameter error Scale 2 times
A0413-10:Parameter error Twin-unit times
A0411-11:Parameter error Scale 1 dongle/measuring module

assignment
A0412-11:Parameter error Scale 2 dongle/measuring module
assignment
A0413-13:Parameter error MULTIRAIL:measuring modules list Re-acquire
for twin-unit calibration
parameters.
A0411-17:Parameter error DISOBOX channel parameters
A0414:Parameter error Legal-for-trade memory
A0414-10:Parameter error Unknown/new legal-for-trade

memory
A0419:Parameter error I/O COMMUNICATION
A0419-1:Parameter error IO COMMUNICATION analog

output filter
A0420-1:Parameter error Modbus
A0420-2:Parameter error Profibus-DP
A0420-3:Parameter error Interbus
A0420-4:Parameter error DeviceNet
A0420-5:Parameter error Modbus/TCP
A0502-nnn:System error **) Internal error upon initialization of Check

interface task configuration.
A0503-1:System error EDP task initialization No remedy; all
internal ressources
used
A0504-2:System error First weights invalid
A0504-3:System error Neither second weights nor fixed

tare values found
A0504-4:System error No single weights found
A0504-100:System error Ambiguous text number in function

blocks
A0504-101:System error Ambiguous text number in function
block outputs
A0505-1:System error Printer initialization No remedy; not
enough network
channels
A0505-nnn:System error **) Return value upon opening of Check interface
secondary display interface configuration.
A0507-nnn:System error **) Printer initialization internal error Check printer
configuration.
M0604:No No-Motion *
M0604-1:No No-Motion * Print function block Repeat.

M0604-2:No No-Motion * Upon taring (filling/discharge scale)
M0604-3:No No-Motion * Upon tolerance check
M0604-10:No No-Motion * SWA: EMPTY CHECK


M0606-1:No No-Motion * ZEUS fixed tare acquisition Repeat.
M0704:Out of zeroing range *
M0710:Out of zeroing range *
M0804:Tare value too small *
M0806:Tare value too small *
S0909-1:Hardware error PROM (Flash) test Replace hardware.
S0909-2:Hardware error RAM test Replace hardware.
S0911-5:Hardware error DISOBOX/Ex-variant: store Replace hardware.

persistent data in EEPROM
A1011:Mechanical error Scale 1 range calibration error Check system and
repeat.
A1012:Mechanical error Scale 2 range calibration error Check system and
repeat.
A1111:Cable broken Ex-variant: measuring module
reports cable breakage
A1111-1:Cable broken Scale 1 dongle missing Re-plug dongle.
A1112-1:Cable broken Scale 2 dongle missing Re-plug dongle.
A1111-2:Cable broken Scale 1 measuring module reports Replace broken

cable breakage. cable.
A1112-2:Cable broken Scale 2 measuring module reports Replace broken
cable breakage. cable.
W1211:Digit wrong Scale 1 increment value
W1212:Digit wrong Scale 2 increment value
W1213:Digit wrong Twin-unit increment value
A1306:Check number Repeat (in no-

motion of scale)
A1311-nnn:Check number Scale 1 check number could not be
acquired:
101:No no-motion
115:Check number error
117:Not acquired at present
A1312-nnn:Check number Scale 1 check number could not be
acquired:
101:No no-motion
115:Check number error
117:Not acquired at present
S1411-1:Foreign dongle Read in measuring module
S1412-1:Foreign dongle Read in measuring module
S1411-2:Foreign dongle Check number measurement

showed that the serial number
stored in dongle is incorrect.
S1412-2:Foreign dongle Check number measurement
showed that the serial number
stored in dongle is incorrect.
M1511-1:Communication error Read error in communication with
Measuring Module 1
M1512-1:Communication error Read error in communication with
Measuring Module 2
M1511-2:Communication error Write error in communication with
Measuring Module 1
M1512-2:Communication error Write error in communication with
Measuring Module 2
M1511-3:Communication error Scale 1 measuring rate not Re-acquire
converted calibration
parameters Part 2.
M1512-3:Communication error Scale 2 measuring rate not Re-acquire
converted calibration
parameters Part 2.


M1511-4:Communication error Scale 1 switching filter time not Re-acquire Scale 1
converted parameters.
M1512-4:Communication error Scale 2 switching filter time not Re-acquire Scale 2
M1511-5:Communication error Scale 1 display filter time not Re-acquire Scale 1
M1512-5:Communication error Scale 2 display filter time not Re-acquire Scale 2
M1511-6:Communication error Scale 1 default check number not Recall diagnosis.
determined
M1512-6:Communication error Scale 2 default check number not Recall diagnosis.
determined
M1511-7:Communication error Scale 1 sensitivity not determined Recall diagnosis.
M1512-7:Communication error Scale 2 sensitivity not determined Recall diagnosis.
M1511-9:Communication error Scale 1 filter data not active Re-acquire data.
M1512-9:Communication error Scale 2 filter data not active Re-acquire data.
M1520-1:Communication error Fieldbus: unknown Write ID
M1520-2:Communication error Fieldbus: inknown Read ID
W1611:Write error Write operation into dongle or Check settings.

measuring module 1 incomplete
W1612:Write error Write operation into dongle or Check settings.
measuring module 2 incomplete
W1711-1:Write error Write operation into dongle 1 Re-plug dongle.
incomplete
W1712-1:Write error Write operation into dongle 2 Re-plug dongle.
incomplete
W1711-2:Write error Write operation into dongle 1 faulty Repeat last editing.
W1712-2:Write error Write operation into dongle 2 faulty Repeat last editing.
W1711-3:Write error Write operation into dongle 1 faulty Dongle code 1

cannot be written.
W1712-3:Write error Write operation into dongle 2 faulty Dongle code 2
cannot be written.
W1711-4:Write error Write operation into dongle 1 faulty Dongle 1: write
access incomplete
W1712-4:Write error Write operation into dongle 2 faulty Dongle 2:. write
access incomplete.
M1811:Balance or dumps over 95% *
A1911:Measurement voltage too high Measuring channel 1 input signal Calibrate dead load.
too high
A1911:Measurement voltage too high Measuring channel 2 input signal Calibrate dead load.
too high
A2002-1:Printer error * DP10
A2005-1:Printer error * (Remote) printer sending error Check printer.

A2005-3:Printer error * Internal print buffer overflow. Shorten print
pattern.
A2005-nnn:Printer error **) * Internal network error upon printing Repeat printing.
W2105:Tare > Gross *
W2205-1:External l.f.t. memory * Timeout in communication Repeat.

W2205-nnn:External l.f.t. memory **) * Communication internal error Repeat.
number
A2305:Legal-for-trade memory FULL * No remedy; wait for
time condition to be
reached.
S2405:Eichspeicher NICHT VORHANDEN Configuration faulty or legal-for-
trade memory defective
S2514:Legal-for-trade in wrong SLOT Local legal-for-trade memory Re-plug calibration
(VMM20400) in position for SMALL switch.
memory extension (VSM20400)
S2605:VMM20450 DAMAGED Legal-for-trade memory defekt Change legal-for-
trade memory


S2705:DIG. SIGNATURE:KEY NOT AVAILABLE Legal-for-trade memory wrong Check and correct
configuration configuration
S3002:No Response Internal communication error
S3007:No Response Internal communication error: print

protocol DP10
S3104:Wrong function parameters Comparator number
M3204:Calibration Switch Check calibration

switch.
switch.
M3206-1:Calibration Switch Scale 1 calibration switch not in Check calibration
WRITE position switch.
M3206-2:Calibration Switch Scale 2 calibration switch not in Check calibration
WRITE position switch.
switch.
W3306:Unknown interface Unknown interface selected Upgrade hardware.
W3310:Unknown interface External control unit interface not Upgrade hardware.

available
M3406:Device already open Other task occupies selected Check interface
interface. assignments (EDP,
PRINTER, ...)
M3420:Device already open DISOBOX: other task occupies Check interface
selected Modbus interface assignments (EDP,
PRINTER, ...)
A3510:Baudrate wrong Baud rate for external control unit Select 9600 baud.
wrong
M3606:Twin-unit deactived Informs that twin-unit is not active
W4004:Filling stopped *
W4104:Feeding aborted *
W4204-1:Setpoint * Too low Acquire setpoint.

W4204-2:Setpoint * Too big Acquire setpoint.
W4304:Fill value too low *
W4404:Excess feeding * Setpoint causes overfill.
W4404-1:Excess feeding * Setpoint exceeds maximum fill

value.
W4504:Out of tolerance * Out of POSITIVE tolerance
W4504-1:Out of tolerance * Refilling exceeds setpoint.
W4504-2:Out of tolerance * SWA: below MINUS tolerance,

refilling cut off
W4504-10:Out of tolerance * SWA: entered tolerance excessive
W4604-1:Weight invalid * INVALID upon printout Repeat.

W4604-2:Weight invalid * OVERFLOW upon printout Reduce weight and
repeat.
W4605:Weight invalid * Upon printout INITIALISATION or Await initialisation,
INVALID or check scale.
W4606:Weight invalid * ZEUS fixed tare weighing Repeat.
W4606-1:Weight invalid * ZEUS fixed tare weighing (Net < 0) Repeat.
A4804:Analog cable broken *
A5004-10:Function block linkage Wrong input linkage. Recreate linkage.
A5004-11:Function block linkage In fixed wiring
A5004-nnn:Function block linkage **) 1:Unknown function block

2:Wrong input number
3:Unknown output
A5104:Analog output wrong calibr.
M5204-1:Function not accessible * First weighing Dialog in menu tree;

exit.


M5204-2:Function not accessible * Second weighing Dialog in menu tree;
exit.
M5204-3:Function not accessible * Single weighing Dialog in menu tree;
exit.
M5304-1:Weighing aborted * ZEUS first weighing: Weight cannot
be used.
M5304-2:Weighing aborted * ZEUS second weighing: Weight
cannot be used.
M5304-3:Weighing aborted * ZEUS single weighing: Weight
cannot be used.
W5404:Empty check Bin tare out of configured limits Empty bin.
W5504:Contact check Filling spout misses bung hole Reposition bin.
W5604:Scale not allowed SWA: selected scale not admitted

for feeding
W5604-1:Scale not allowed FILLING/DISCHARGE scale:
seleted scale not admitted
W6020:PLS doesn't send External fieldbus master stops
polling controller
A6519-n:ICP-Communication error With ICP module to address n Check external I/O
module.
W7002-1:EDP error * Internal status processing No remedy.
W7003-1:EDP error * Internal timer Repeat later.
W7003-2:EDP error * Establishing connection to interface Repeat later.
task
W7003-3:EDP error * Message sending error Repeat later.
W7003-5:EDP error * Order timeout elapsed Repeat later.
W7003-7:EDP error * Cyclic message transmission
timeout
W7003-8:EDP error * Cyclic transmission, no timer
W7003-nnn:EDP error **) * Internal error in sending response

message
M7501:DISONET error DISONET Slave: connection to
Master
M7501-N:DISONET error DISONET Master: connection to
Slave N
M7513-nnn:DISONET error **) * MULTIRAIL transmission error:
Slave twin-unit weight
A7801:DISONET error DISOBOX: DISONET Slave:
connection to Master
A7813-nnn:DISONET error **) * MULTIRAIL transmission error:
zero value to twin-unit slave
A8916-FFLLLLLEE:Runtime error in SMALL foreground process: file Edit calibration
FF, line LLLLL, error EE parameters or plug
appropriate
dongles.
A8917-FFLLLLLEE:Runtime error in SMALL background process: file Edit calibration
FF, line LLLLL, error EE parameters or plug
appropriate
dongles.
A9013-nnn:Parameter error **) The twin-unit calibration parameters Edit calibration
stored in dongle are different parameters or plug
appropriate dongles
A9213-nnn:Parameter error **) MULTIRAIL: big twin-unit scale Edit calibration
calibration parameters parameters or plug
appropriate
dongles.
M9113-nnn: No data check at present **) Twin-unit calibration parameters in Repeat at a later
dongles cannot be compared at the time
time being. Figures not read out yet
S9309:Akkusp., Werkseinst. aktiviert Ex-variant: battery voltage too low Re-acquire
after longer cut-off. Parameter parameters.
default values activated.
A9411-nnn: Parameter error **) Data cannot be stored in dongle Exchange dongle


A9511-nnn:Deadweight error **) Acquire Scale 1 deadload Check dead load or
exchange converter
card.
A9512-nnn:Deadweight error **) Acquire Scale 2 deadload Check dead load or
exchange converter
card.
A9611-nnn:Parameter error **) Read Scale 1 calibration
parameters
A9612-nnn:Parameter error **) Read Scale 2 calibration
parameters
A9613-nnn:Parameter error **) Read Twin-unit calibration
parameters
A9614-4:Parameter error Read data record in SMALL
A9711-nnn:Parameter error **) Write Scale 1 calibration

parameters
A9712-nnn:Parameter error **) Write Scale 2 calibration
parameters
A9713-nnn:Parameter error **) Read Twin-unit calibration
parameters
A9714-1:Parameter error Write data record in SMALL
A9714-4:Parameter error Write data record in SMALL
S9811:Parameter error Measuring module 1 improperly Exchange

calibrated measuring module.
S9812:Parameter error Measuring module 2 improperly Exchange
calibrated measuring module.
W9911:W2 und Verbund prüfen Scale 1 and Twin-unit calibration Check/set Scale 2
parameters inconsistent and Twin-unit
calibration
parameters.
*) These events allow the default event class to be changed

(see Item 'Fct.434_Event Classes')
**) Various identification numbers (IDs) not listed in this documentation can be
output . They are designed to assist the suppliers' service engineers in
troubleshooting.


Index
ABORT 11
accuracy class 82
Acquire Tare 25
Activating Road Weighbridge (ZEUS) 125
Alarm 142
balance total 34
balance total limit 57
blocks of keys 10
calibration 73
Calling Function 17
Cargo Scale 119
character set 62
Characteristics 6
Checking Calibration 91
Clear Tare 25
Commissioning 125
Computational Range Calibration 90
Configuring Road Weighbridge (ZEUS) 128
Control Concept 14
Control Elements 7
Crane Scale 112
Data Input/Output 19
decimal sign 62
Default Passwords 40
Deleting Character 22
Deleting/Handling Event Messages 138
DeviceNet 69
dialog language 62
Discharge 98
Discharge Scale 105
DISOMAT F 95
DISOMAT Opus mini 8, 13
DISOMAT Overview 6
DISOPLAN 139
Display 8
Editing Input Field 21
Entering characters via the input block 22
Essential Operating Steps 88
Event Message Construction 141
Event Messages 10, 140
External Control Elements 14
External Keyboard 14
External Weighing 136
Fault 142
Fct. 1:Enter setpoint 28
Fct. 2:String input 28
Fct. 3:PRINT 29
Fct. 41:Password 41
Fct. 42:FUNCTION VARIANT 62
Fct. 421:Parameters 62
Fct. 423:Load Variant 62
Fct. 43:PERIPHERALS 62
Fct. 431:National Language Support 62
Fct. 432:Interfaces 63
Fct. 433:COMMUNICATION 64
Fct. 4331:EDP 64
Fct. 4332:Printer 66
Fct. 4333:Secondary Display 67
Fct. 4334:Fieldbus 68
Fct. 434:Event Classes 70
Fct. 435:Calibrate Analog Output 71
Fct. 436:IP Configuration 72
Fct. 44:SCALE 75
Fct. 441:Calibration Parameters 76
Fct. 442:Special Scales 82
Fct. 443:Configure Legal-For-Trade Memory 92

Index
Fct. 444:Scale Parameters 85

Fct. 445:CALIBRATION 88
Fct. 4451:Dead Weight 88
Fct. 4452:Linearization 90
Fct. 4453:Range 89
Fct. 4454:Set current range 90
Fct. 4455:Resolution x 10 90
Fct. 45:Change password 41
Fct. 46:PRINT FORM 45
Fct. 461:Form Texts 46
Fct. 462:Form Formats 46
Fct. 463:Page Header Format 50
Fct. 464:String Name 51
Fct. 465:EDP Format 52
Fct. 466:Legal-For-Trade Memory Format 52
Fct. 467:Reset Consecutive Number 53
Fct. 468:Load Default Form 53
Fct. 469:Load Default Text 56
Fct. 47:MATERIALS 57
Fct. 471:Max. Balance/Dumps 57
Fct. 472:Clear balance 57
Fct. 473:Material data 57
Fct. 48:Fixed tare input 58
Fct. 5:SERVICE 30
Fct. 51:Date/Time 30
Fct. 52:Display Version 31
Fct. 53:Display Type 32
Fct. 54:Search Legal-For-Trade Memory 32
Fct. 55:Select Home Position 34
Fct. 57:FILES 34
Fct. 58:Set higher range 34
Fct. 5a:DIAGNOSIS 58
Fct. 5b:Reset All(Restart) 94
Fct. 5c:Activate DISOPLAN Interfaces 58
Fct. 5d:Option Management 59
Fct. 6:Display balance 34
Fct. 7:Select fixed tare 35
Fct. 8:Manual tare 36
Fct. 9:Contrast 36
Fct. a:Display gross 37
Fct. b:Display tare 37
Fct. c:Test display 37
Fct. d:Ackn. Event 38
Fieldbus-IO 139
fill parameters 106
Fill parameters 98
Filling 97
Filling Scale 97
First weighing 132
First weighing / Second weighing 131
For Quick Orientation 1
form formats 46
Function Keys 25, 99, 107, 113, 120, 130
function variants 6, 95
Function Variants 95
Functionality in Home Position 25
Functionality in Menu Tree 26
Further Functions 137
General Control 15
General Functioning 97, 105, 112, 119, 125
General Information 7
Hints, Possible Events 137
Home Position 14
Home Position Output 26
How To Use Manual 2
Information for Users of Certified Scales 5
Input Block 11

Index
Inputs and Outputs 99, 107, 115, 120, 131

Inserting Characters 22
'Jumping' display 23
key 11
key combination 11
Key Functions 11, 14
keyboard 10
Keyboard 10
Legal-For-Trade Identification, Sealing Locations and Type 93
L-f-T Memory 92
Licensing Road Weighbridge (ZEUS) 125
List of Event Messages 143
Local Printer 66
materials counters 34
Menu Tree 10, 14, 16
Message 142
MIN Load 82
Modbus 68
Modbus/TCP 69
multi-divisional scale 84
Multi-divisional scale 82
multi-range scale 84
Multi-range scale 82
Normal Mode 24
Operating Activities 101, 109, 122
Operating Block 14
Operating Input/Output Dialogs 19
Operating Principle 16
Operating Sequence 76, 85
Operator guidance/data input 10
Parameter 'Calibration Factor' 80
Parameter 'Class' 82
Parameter 'Dead Weight' 81
Parameter 'Display filter' 86
Parameter 'dW/dt filter [s]' 87
Parameter 'Full Scale Value' 77
Parameter 'Full Scale Value - Small Range' 84
Parameter 'Full ScaleValue - Medium Range' 85
Parameter 'Gravity Deviation' 82
Parameter 'Increment Value' 77
Parameter 'Increment Value - Medium Range' 85
Parameter 'Increment Value - Small Range' 84
Parameter 'Legal-For-Trade' 81
Parameter 'Legal-for-Trade Memory' 92
Parameter 'Load Cell Characteristic' 81
Parameter 'Load Cell Rated Capacity' 80
Parameter 'Mechanical Factor' 79
Parameter 'Minimum Number of Days' 92
Parameter 'No-Motion Difference' 78
Parameter 'No-motion time' 86
Parameter 'Number of Load Cells' 80
Parameter 'Overrange' 78
Parameter 'Scale ID' 81
Parameter 'Scale Type' 84
Parameter 'Set to 0' 87
Parameter 'Switch delay' 87
Parameter 'Switching filter' 86
Parameter 'Unit' 77
Parameter 'User Def. MIN Load' 82
Parameter 'Zero Setting Range' 78
Parameterizing Road Weighbridge (ZEUS) 126
Parameters 102, 110, 117, 123
Password Quick Input 41
Preamble 1
Print Pattern Codes 138
Printers 66
Profibus-DP 68

Index
Protocol 65
Remote Printer 66
Road Weigh-Bridge ZEUS 125
Safety Instructions 3
Safety Through Password Protection 39
Scale Number 64
scroll field 20
scroll mode 22
Second weighing 133
Setting Mode 39
Setting Range With Multi-Range Scale 90
Setting Using Calibration Password 73
Setting Using Configuration Password 60
Setting Using Parameter Password 43
Signal Control 138
Single Weighing 134
Standard Operating Sequence 100, 108, 116, 121, 131
transmission parameter 63
Warning 142
Weighing Using Fixed Tare Weight 136
Weight Display 8, 9
What if ... ? 141
Zero Scale 25

Index


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DISOMAT® Opus

Spare Parts & Components

Individual phone consulting (fee required)

24h Emergency-Hotline: +49 172 6 501700 Transport Automation and

Note: Translation of the original instructions

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

5.2 Setting Using Parameter Password....................................................................43

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

5.4.3 Fct. 442:Special Scales ............................................................................... 82

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

6.6 Road Weigh-Bridge ZEUS................................................................................125

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

1.1 For Quick Orientation

How Do I Find My Way About Quickly?

• Read this Item.

How Do I Handle ... ?

• Filling Scale: Read Item 6.2

What Do I Do If A Fault Occurs?

• First read Chapter 7 and try to remedy fault.

What If I Meet Terms I Don't Know?

• Consult list of keywords (index) at end of manual.

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

1.2 How To Use Manual

The manual is completed by manuals

• Operating Instructions (BVH2322, multi-lingual)

How Do I Read The Manual?

Many suggestions relate to operating sequences. If possible, try out operating

What Scale Do I Use ?

Whom Does This Manual Serve?

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

• Safety hints given in order-specific documentation

Identification of Residual Risks

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

Error Message Acknowledgement

Maintenance and Repair

Modification & Replacement

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

2.1 Information for Users of Certified Scales

The weighing system user is responsible for compliance with legal

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

You will know a legal-for-trade system by its labels (M on green ground, CE

In certified applications, the Weights & Measures regulations have to be

• Filling Scale with fill control for filling into a hopper

For detailed information of all function variants, please refer to chapter 6.

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

3.2 Control Elements

3.2.1 General Information

The display supplies, e.g.

The keyboard covers, e.g.

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

B) 'DISOMAT Opus mini'

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual

A legal-for-trade scale has to be operated in the weight display (=Net).

The display is used for showing

1. the weight measured including status information,

1. Weight Display including status information

DISOMAT® Opus – Operating Manual 0736 BV-H2313 GB

Sample: (Event messages are alternately displayed with weight information)

4. Operator guidance/data input

BV-H2313 GB 0736 DISOMAT® Opus – Operating Manual