BS 1494-1
BS 1494-1
BS 1494-1
1964
Incorporating
Amendment No. 1
Specification for
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Co-operating organizations
Aluminium Federation*
British Ironfounders Association
British Lock and Latch Manufacturers’ Association
British Plastics Federation
British Waterworks Association
Cast Butt Hinge Manufacturers’ Association
Copper Development Association*
D.S.I.R. — Building Research Station
Guild of Architectural Ironmongers
Institution of Municipal Engineers
London County Council
Metal Window Association Ltd.
Ministry of Public Building and Works
National Brassfoundry Association*
National Federation of Builders’ and Plumbers’ Merchants*
National Federation of Building Trades Employers*
National Federation of Ironmongers
Royal Institute of British Architects*
The Royal Institution of Chartered Surveyors
Zinc Development Association
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Contents
Page
Co-operating organizations Inside front cover
Foreword iii
1 Scope 1
2 Material 1
3 Protective finishes 1
4 Workmanship 1
5 Inspection 2
6 Manufacturer’s certificate 2
Hook bolts and nuts
7 General 2
8 Material 2
9 Shank diameter 2
10 Screw threads 2
11 Information to be specified by purchaser 3
Drive screws
12 General 5
13 Material 5
14 Information to be specified by purchaser 5
Washers
15 General 7
16 Material 7
17 Information to be specified by purchaser 7
Self tapping screws
18 General 10
19 Material 10
20 Information to be specified by purchaser 10
Roofing bolts, nuts and clips
21 General 12
22 Material 12
23 Shank diameter 12
24 Screw threads 12
25 Information to be specified by purchaser 13
Roofing screws
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26 General 15
27 Material 15
28 Information to be specified by purchaser 15
Sheeting clips
29 General 16
30 Material 16
31 Information to be specified by purchaser 17
Appendix A Metric equivalents 19
Figure 1 — Standard hook bolts with square nuts 3
Figure 2 — Cranked hook bolts with square nuts 4
Figure 3 — Square bend “L” hook bolts with square nuts 4
Figure 4 — Square bend “U” bolts with square nuts 4
Figure 5 — Round bend “U” bolts with square nuts 5
Figure 6 — “J” bolts with square nuts 5
Figure 7 — Round head drive screws 6
Page
Figure 8 — Mushroom head drive screws 6
Figure 9 — Pan head drive screws 6
Figure 10 — Diamond curved washers 8
Figure 11 — Diamond cranked washers 8
Figure 12 — Round flat washers 8
Figure 13 — Round curved washers 9
Figure 14 — Lead sleeve conical washers 9
Figure 15 — Hexagon head type “Z” self-tapping screws with sealing ring 10
Figure 16 — Hexagon head type “A” self-tapping screws with sealing ring 11
Figure 17 — 12 point plastics head type “Z” cone pointed
self-tapping screws with sealing ring 11
Figure 18 — Round and countersunk head type “Z” self-tapping screws 11
Figure 19 — Round and countersunk head type “A” self-tapping screws 11
Figure 20 — Roofing bolts and nuts 13
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BS 1494-1:1964
Foreword
This standard makes reference to the following British Standards and Codes of
Practice:
BS 84, Parallel screw threads of Whitworth form.
BS 729, Zinc coatings on iron and steel articles — Part 1: Hot-dip galvanized
coatings — Part 2: Sherardized coatings.
BS 916, Black bolts, screws and nuts. Hexagon and square. B.S.W. and B.S.F.
BS 1202, Wire nails and cut nails for building purposes — Part 3: Aluminium
nails.
BS 1470, Wrought aluminium and aluminium alloys. Sheet and strip.
BS 1473, Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock
for forging.
BS 1475, Wrought aluminium and aluminium alloys. Wire.
BS 1476, Wrought aluminium and aluminium alloys. Bars, rods and sections.
BS 1580, Unified screw threads.
BS 1706, Electroplated coatings of cadmium and zinc on iron and steel.
BS 3382, Electroplated coatings on threaded components.
CP 3, Code of functional requirements of buildings — Chapter IX: Durability.
CP 143, Sheet, roof and wall coverings.
This British Standard is issued under the authority of the Hardware and
Ironmongery Industry Standards Committee and specifies the materials,
dimensions, etc., for fixing accessories for building purposes.
BS 1494, “Fixing accessories for building purposes” was first published in 1948
and revised in 1951. This standard covered products manufactured chiefly from
steel, malleable iron, copper and brass. Owing to the development of increasingly
wider uses of aluminium roofing and cladding, it later became apparent that a
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A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
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Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 20, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
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1 Scope
Part 1 of this British Standard specifies requirements in respect of the materials for manufacture and the
essential dimensions of the following fixing accessories:
Hook bolts and nuts
Drive screws
Washers
Self-tapping screws
Roofing bolts, nuts and clips
Rooting screws
Sheeting clips.
2 Material
The materials used for the manufacture of the fixing accessories shall comply with the relevant
requirements specified in the appropriate section.
The products covered by this British Standard may be used in securing roof and wall claddings made from
asbestos cement, steel, aluminium, plastics, etc., to structures of steel, aluminium, concrete, brickwork or
timber. Protection against corrosion may be necessary, and when dissimilar metals are in contact with each
other protection against galvanic action should also be provided. It is intended that components used in
conjunction with each other, e.g. nuts, bolts and washers, should always be of the same material in order
to reduce any risk of galvanic corrosion from this source.
Reference should be made to British Standard Codes of Practice CP 3, “Code of functional requirements of
buildings”, Chapter IX, “Durability” and the appropriate part numbers of CP 143, “Sheet, roof and wall
coverings”.
3 Protective finishes
a) General. The protective finish can greatly affect the durability of the fitting and the performance of
the structure. Consequently, the protective finish must be carefully selected and specified, taking
account of the material from which the product is manufactured and the conditions of service likely to
be encountered. Unless ordered otherwise the following products shall have the protective finish
specified which is adequate for normal conditions of use. For abnormal conditions of use the protective
finish shall be agreed between manufacturer and user.
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By arrangement between manufacturer and user certain accessories, where practicable, may be coated
with plastics.
b) Steel products with machine screw threads. These products shall be coated with cadmium or zinc in
accordance with BS 33821), Parts 1 and 2, and passivated as required by that standard.
c) Steel unthreaded products or products with wood screw threads. These products shall be coated with
cadmium or zinc by one of the following methods:
i) Electroplating in accordance with BS 17062) and passivated in accordance with that standard.
ii) Sherardizing in accordance with BS 729, Part 23).
iii) Hot-dip galvanizing in accordance with BS 729, Part 14).
d) Self-tapping screws. These screws shall be coated with zinc or cadmium by electroplating in
accordance with BS 17062) and passivated in accordance with that standard, unless made from stainless
steel.
4 Workmanship
All articles shall be free from excessive burrs and flashes which may be detrimental to their use.
5 Inspection
The customer or his representative shall, if desired, be granted facilities for the inspection of finished goods
prior to delivery.
6 Manufacturer’s certificate
The customer shall, on request, be entitled to a certificate stating that the articles comply with the
requirements of this British Standard.
8 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel hook bolts and nuts.
i) Steel hook bolts shall be manufactured from rod or wire having a tensile strength of not less
than 40 tonf/in2 in the case of rolled thread hook bolts, and 28 tonf/in2 for cut thread hook bolts.
ii) Steel nuts for hook bolts shall be manufactured from bar or strip having a tensile strength of not
less than 28 tonf/in2.
b) Aluminium hook bolts and nuts.
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i) Aluminium rolled thread or cut thread hook bolts shall be manufactured from one of the following
alloys:
HG20-WDP as specified in BS 14755)
or NG6-1/2H as specified in BS 14755).
ii) Aluminium nuts for hook bolts shall be manufactured from one of the following alloys:
HG9-WD as specified in BS 14755)
HE30-WP as specified in BS 14766)
or NS6-1/4H as specified in BS 14707).
9 Shank diameter
The diameter of the unthreaded portion of the shank is closely associated with the method of manufacture;
it will be near the maximum major diameter of the thread for cut thread bolts and near the minimum
effective diameter for those with rolled threads. The unthreaded portion of the shank on rolled thread hook
bolts will therefore be approximately 3/64 inch smaller than the nominal thread diameter.
10 Screw threads
a) General. Screw threads on bolts and nuts shall be Unified Coarse (UNC) in accordance with BS 15808)
or British Standard Whitworth (B.S.W.) in accordance with BS 849).
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b) Hook bolts.
i) Hook bolts may be supplied with either rolled or cut threads.
ii) Screw threads on bolts shall conform to the “Class 2A” limits and tolerances for UNC threads or
the “Medium Class” limits and tolerances for B.S.W. threads.
c) Nuts for hook bolts. Screw threads in nuts shall conform to the “Class 1B” limits and tolerances for
UNC threads or the “Normal Class” limits and tolerances for B.S.W. threads.
in in in in in
/4
1 b 1
/4 5
/8 9
/16 3 to 6 in 1/2 inch increments
5
/16 9
/32 3
/4 5
/8 3 to 8 in 1/2 inch increments
3/ 11/ 3/ 11/ 3, 31/2, 4, 41/2, 5 and 6
8 32 4 16
a The above lengths are those normally available, other lengths in 1/2 inch increments may be obtained when specially ordered.
b Suitable for light duty applications only.
© BSI 03-2000
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* It is essential that dimensions C and E be specified when ordering in addition to diameter and length.
Figure 2 — Cranked hook bolts with square nuts
* It is essential that dimension E be specified when ordering in addition to diameter and length. The standard widths of E
normally available are 21/8, 25/8, 31/8, 35/8 and 41/8 inches.
> The standard lengths L normally available are from 4 to 12 inches in increments of 1/2 inch.
Figure 3 — Square bend “L” hook bolts with Figure 4 — Square bend “U” bolts with
square nuts square nuts
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* It is essential that dimension E be specified when ordering in addition to diameter and length. The standard widths E normally
available are 2, 21/2, 31/8 and 35/8 inches.
> The standard lengths L normally available are 31/2 to 10 inches in increments of 1/2 inch.
Figure 5 — Round bend “U” bolts with Figure 6 — “J” bolts with
square nuts square nuts
Drive screws
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12 General
a) Steel drive screws shall have either round or mushroom heads and shall conform to Figure 7 and
Figure 8 and Table 2.
b) Aluminium drive screws shall have pan heads and shall conform to Figure 9 and Table 2.
13 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel drive screws. Steel drive screws shall be made from rod or wire having a tensile strength of not
less than 28 tonf/in2.
b) Aluminium drive screws. Aluminium drive screws shall be made from alloy NB6-1/2H as specified in
BS 147310).
10) BS 1473, “Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging”.
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BS 1494-1:1964
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14
(0.248 in) 2 21/4 21/2 3 31/2 4 41/2 — — —
16
(0.276 in) 2 21/4 21/2 3 31/2 4 41/2 5 51/2 6
18
(0.304 in) — — — 3 31/2 4 41/2 5 51/2 6
20
(0.332 in) — — — — 31/2 4 41/2 5 51/2 6
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BS 1494-1:1964
Washers
15 General
Washers are made in several different patterns and shall conform to the dimensions specified in Figure 10
to Figure 14 and Table 3 to Table 5:
a) Diamond curved washers (Figure 10), Round flat washers (Figure 12) and Round curved washers
(Figure 13) are available in steel, aluminium and non-metallic materials.
b) Diamond cranked washers (Figure 11) are normally available in aluminium.
c) Conical washers (Figure 14) are only available in lead.
d) Plastics washers and caps. Other types of washers, not shown in this standard are also widely used.
These washers may be of shaped plastics and may incorporate a nut within the washer. They may also
have a separate cap to screen and protect the nut, screw thread or head.
16 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel washers. Steel washers shall be made from material of good commercial quality.
b) Aluminium washers. Aluminium washers shall be made from one of the following materials:
HG9-WD as specified in BS 147511)
HE30-WP as specified in BS 147612)
or NS6-1/4H as specified in BS 147013).
c) Felt or fibre washers. Washers, such as felt or fibre, shall be suitably impregnated.
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d) Plastics washers and caps. Plastics washers and caps shall be made from a material suitable for
external use.
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BS 1494-1:1964
5/
16 11/16 16, 14
3
/8 1 /161
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BS 1494-1:1964
Self-tapping screws
18 General
Self-tapping screws for the fixing of sheet, roof and wall coverings are available in the following types:
a) Hexagon head type “Z” with sealing ring for fixing sheet to purlins. These screws shall conform to the
dimensions in Table 6 (Figure 15).
b) Hexagon head type “A” with sealing ring for fastening sheet to sheet. These screws shall conform to
the dimensions in Figure 16.
c) 12-point plastics head type “Z” cone pointed with sealing ring for either fixing sheet to purlins or sheet
to sheet. These screws shall conform to the dimensions in Figure 17.
d) Round and countersunk head self-tapping screws shall conform to the requirements in Figure 18 and
Figure 19.
NOTE Type “Z” are also sometimes used in conjunction with spring steel nuts, to fasten sheet to sheet.
19 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
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is given.
Self-tapping screws shall be made from low-carbon steel suitably heat-treated.
NOTE By agreement between manufacturer and purchaser, other materials may be used.
Figure 15 — Hexagon head type “Z” self-tapping screws with sealing ring
14
(0.250 in) 35
/64 15
/64 3
/8 0.188 /8, 3/4, 1, 11/4, 11/2, 2, 21/2
5
5/
16 in 21/
32
1/
4
3/
8 0.240
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* Standard lengths available are 5/8 and 3/4 in
Figure 16 — Hexagon head type “A” self-tapping screws with sealing ring
* Standard lengths available are 1/2, 3/4, 1, 11/4, 11/2, 13/4 and 2 in
Figure 17 — 12 point plastics head type “Z” cone pointed self-tapping screws
with sealing ring
NOTE For full details of these self-tapping screws, see BS 4174, “Self-tapping screws and metallic drive screws”.
Figure 18 — Round and countersunk head Figure 19 — Round and countersunk head
type “Z” self-tapping screws type “A” self-tapping screws
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22 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel bolts, nuts and clips.
i) Steel bolts shall be made from rod or wire having a tensile strength of not less than 28 tonf/in2.
ii) Steel nuts for roofing bolts shall be made from bar or strip having a tensile strength of not
less than 28 tonf/in2.
iii) Steel roofing clips shall be made from strip having a tensile strength of not less than 28 tonf/in2.
b) Aluminium bolts, nuts and clips.
i) Aluminium bolts shall be made from alloy NB6-1/2H as specified in BS 147314).
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ii) Aluminium nuts shall be made from one of the following alloys:
HG9-WD as specified in BS 147515)
HE30-WP as specified in BS 147616)
or NS6-1/4H as specified in BS 147017)
iii) Aluminium roofing clips shall be made from one of the following alloys:
HS30-WP as specified in BS 147017)
HE20-WP as specified in BS 147616)
HE30-WP as specified in BS 147616)
or NS4-1/2H as specified in BS 147017).
23 Shank diameter
The diameter of the unthreaded portion of the shank (see note under Table 7) is closely associated with the
method of manufacture; it will be near the maximum major diameter of the thread for cut thread bolts and
near to minimum effective diameter for rolled threads. The unthreaded portions of the shank on rolled
thread roofing bolts will therefore be approximately 3/64 inch smaller than the nominal thread diameter.
24 Screw threads
a) General. Screw threads on bolts and nuts shall be Unified coarse (UNC) in accordance with BS 158018)
or British Standard Whitworth (B.S.W.) in accordance with BS 8419).
b) Roofing bolts.
i) Roofing bolts may be supplied with either rolled or cut threads.
14) BS 1473, “Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging”.
15) BS 1475, “Wrought aluminium and aluminium alloys. Wire”.
16) BS 1476, “Wrought aluminium and aluminium alloys. Bars, rods and sections”.
17)
BS 1470, “Wrought aluminium and aluminium alloys. Sheet and strip”.
18) BS 1580, “Unified screw threads”.
19) BS 84, “Parallel screw threads of Whitworth form”.
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ii) Screw threads on bolts shall conform to the “Class 2A” limits and tolerances for UNC threads or
the “Medium class” limits and tolerances for B.S.W. threads.
c) Nuts for roofing bolts. Screw threads in nuts shall conform to the “Class 1B” limits and tolerances for
UNC threads or the “Normal Class” limits and tolerances for B.S.W. threads.
Length of thread LT*. Bolts up to and including 3 in long shall be threaded to head.
Bolts over 3 in long shall have 3 in nominal length of thread.
Figure 20 — Roofing bolts and nuts
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Length of thread LT*. Bolts up to and including 3 in long shall be threaded to head.
Bolts over 3 in long shall have 3 in nominal length of thread.
Figure 21 — Roofing bolts and clips
14
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Roofing screws
26 General
Roofing screws shall have cone heads and shall conform to Figure 23 and Table 9.
27 Material
Special attention is directed to Clause 2 where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel roofing screws. Steel roofing screws shall be made from rod or wire having a tensile strength of
not less than 28 tonf/in2.
b) Aluminium roofing screws. Aluminium roofing screws shall be made from alloy NB6-1/2H as specified
in BS 147320).
20) BS 1473, “Wrought aluminium and aluminium alloys. Rivet, bolt and screw stock for forging”.
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BS 1494-1:1964
12
27/ 5/ 11/2, 13/4, 2, 21/2
(0.220 in) 84 32
14 15
/32 11
/84 11/2, 13/4, 2, 21/2, 3, 4
(0.248 in)
Sheeting clips
29 General
a) Owing to the wide range of sheeting clips which are in use it is impractical to lay down dimensions for
standard shapes and sizes. Two of the more popular types are illustrated in Figure 24 and Figure 25.
b) Except in the case of proved proprietary methods, sheeting clips should not be relied upon as the
principal means of fixing if other methods are possible. Clips are manufactured to individual
requirements and customers should specify all necessary dimensions.
c) It is recommended that the minimum thickness of sheeting clips should be 1/8 inch for steel clips
and 3/16 inch for aluminium clips.
30 Material
Special attention is directed to Clause 2, where a warning regarding the dangers of using dissimilar metals
is given.
a) Steel sheeting clips. Steel sheeting clips shall be made from strip having a tensile strength of not
less than 28 tonf/in2.
b) Aluminium sheeting clips. Aluminium sheeting clips shall be made from one of the following alloys:
HS30-WP as specified in BS 147021)
HE20-WP as specified in BS 147622)
or HE30-WP as specified in BS 147622).
21) BS 1470, “Wrought aluminium and aluminium alloys. Sheet and strip”.
22) BS 1476, “Wrought aluminium and aluminium alloys. Bars, rods and sections”.
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in mm in mm Standard
Wire Gauge in mm
1
/8 3.17 11
/16 17.46 (SWG)
9
/64 3.57 3
/4 19.05 16 0.064 1.63
5
/32 3.97 13
/16 20.64
14 0.080 2.03
11/
64 4.37 7/
8 22.23
3/
16 4.76 1 25.40
13
/64 5.16 11/16 26.99
7/
32 5.56 11/8 28.57
1/
4 6.35 11/4 31.75
17
/64 6.75 11/2 38.10
9/
32 7.14 13/4 44.45
5/
16 7.94 2 50.80
Screw
21
/64 8.33 3 76.20 gauge
in mm
11/
32 8.73 4 101.60 14 0.248 6.30
3
/8 9.53 5 127.00
13/
32 10.32 6 152.40 16 0.276 7.01
17
/64 10.72 7 177.80 18 0.304 7.72
7
/16 11.11 8 203.20
5/
32 11.91 9 228.60 20 0.332 8.43
1
/2 12.70 10 254.00
9
/16 14.29 11 279.40
5/
8 15.88 12 304.80
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British Standards
The following are available on application:
YEARBOOK
Including subject index and numerical list of British Standards
SECTIONAL LISTS. Gratis
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Industrial instruments, etc.
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Nomenclature, symbols and abbreviations
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Packaging and containers
Paints, varnishes, paint materials and colours for paints
Personal safety equipment
Petroleum industry
Printing, paper and stationery
Road engineering
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Textiles and clothing
Welding
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BS 1494-1:
1964
BSI — British Standards Institution
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British Standards. It presents the UK view on standards in Europe and at the
international level. It is incorporated by Royal Charter.
Revisions
It is the constant aim of BSI to improve the quality of our products and services.
We would be grateful if anyone finding an inaccuracy or ambiguity while using
this British Standard would inform the Secretary of the technical committee
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This does not preclude the free use, in the course of implementing the standard,
of necessary details such as symbols, and size, type or grade designations. If these
details are to be used for any other purpose than implementation then the prior
written permission of BSI must be obtained.