Headquarters, Departments of The Army, Air Force, Marine Corps and Navy December 2007
Headquarters, Departments of The Army, Air Force, Marine Corps and Navy December 2007
Headquarters, Departments of The Army, Air Force, Marine Corps and Navy December 2007
TECHNICAL MANUAL
FIELD MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR
This information is furnished upon the condition that it will not be released to another nation without the specific authority of the
Department of the Army of the United States, that it will be used for military purposes only, that individual or corporate rights originating
in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or
suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department
of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified
without written approval of the originating United States agency.
DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their contractors. This publication is
required for administration and operational purposes, as determined 9 Jan 89. Other requests for this document shall be referred to
Director, Tank-automotive and Armaments Command, 1 Rock Island Arsenal, Rock Island, IL 61299-7630.
Marine Corps requests for this document must be referred to Commandant of the Marine Corps (ARE-B), Washington D.C. 20380-0001.
Air Force requests for this document shall be referred to 542 CBSS/GBHDE, Warner Robins AFB, GA 31098-1640.
WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec
2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50A, U.S.C., App. Violations of these export laws are subject
to severe criminal penalties. Disseminate in accordance with provisions of DOD Directive 5230.25.
DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or reconstruction of this document.
DECEMBER 2007
WARNING SUMMARY
This warning summary contains general safety warning and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to personnel. Also included are explanations of safety and
hazardous materials icons used within this technical manual.
FIRST AID
FLYING PARTICLES - arrows bouncing off face with face shield shows that particles
flying through the air will harm face.
EXPLOSION - rapidly expanding symbol shows that the material may explode if
subjected to high temperatures, sources of ignition, or high pressure.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
Accidental firing of the weapon could cause injury or death. Make certain weapon is cleared and that
there is no obstruction in the barrel or chamber.
Before disassembly, cleaning, inspection, transportation or storage, be sure to clear the weapon. Do
not actuate the trigger until the weapon has been cleared. Inspect the bore and chamber to be sure
they are empty and free of obstructions.
WARNING
Be careful when using the cover detent plunger disassembly tool on the receiver assembly (removing,
installing, working with, etc.); otherwise, injury to personnel or damage to components may result. Wear eye
protection.
a
WARNING SUMMARY – Continued
GENERAL SAFETY WARNINGS DESCRIPTION- cont
WARNING
When disassembling/reassembling cover assembly, hold hand over retaining clip when engaging or
disengaging leg, or retaining clip will fly off pivot post.
To prevent injury to personnel, wear goggles or eye protection when removing parts under spring
tension. Point bolt face away from your face and away from other personnel. The spring can fly out
and cause injury.
Keep bolt assembly pointed downward at all times during assembly of ejector and extractor parts.
Bipod spring is under tension. Cover with free hand while removing/separating bipod legs.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
CHEMICAL - drops of liquid on hand shows that the material will cause burns or irritation
to human skin or tissue.
FIRE – flame shows that a material may ignite and cause burns.
VAPOR - human figure in a cloud shows that material vapors present danger to life or
health.
WARNING
Cleaning solvents are FLAMMABLE and TOXIC and must be kept away from open flames and used in a
well-ventilated area. Use of rubber gloves is necessary to protect the skin when washing weapon parts.
Appropriate eye protection is recommended when cleaning your weapon or its parts.
Change 3 b
ARMY TM 9-1005-313-23&P HEADQUARTERS,
AIR FORCE TO 11W2-6-5-2 DEPARTMENTS OF THE ARMY,
MARINE CORPS TM 08670A/09712A-23&P/2C AIR FORCE AND NAVY AND
NAVY SW360-AH-OMP-010 COMMANDANT OF THE MARINE CORPS
CHANGE 3 WASHINGTON D.C., 20 August 2010
TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR
DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.
GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff
JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
1020906
By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:
DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.
TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR
DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.
GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff
JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
0911702
By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:
DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.
TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR
DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.
2. A vertical bar in the outer margin of the page indicates new or updated text/illustration.
GEORGE W. CASEY, JR
General, United States Army
Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
0810805
By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:
DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.
NOTE: A vertical line in the outer margins of the page indicates the portion of text affected by a change.
A/(B blank)
HEADQUARTERS,
ARMY TM 9-1005-313-23&P DEPARTMENTS OF THE ARMY,
AIR FORCE TO 11W2-6-5-2 AIR FORCE, AND NAVY AND
MARINE CORPS TM 08670A/09712-23&P/2C COMMANDANT OF THE MARINE CORPS
NAVY SW360-AH-OMP-010 WASHINGTON D.C., 14 December 2007
TECHNICAL MANUAL
FIELD MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR
i Change 3
TM 9-1005-313-23&P
Marine Corps requests for this document must be referred to Commandant of the Marine Corps (ARE-B),
Washington D.C. 20380-0001.
Air Force requests for this document shall be referred to 542 CBSS/GBHDE, Warner Robins AFB, GA
31098-1604.
WARNING: This document contains technical data whose export is restricted by the Arms Export Control
Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50A,
U.S.C., App. Violations of these export laws are subject to severe criminal penalties. Disseminate in
accordance with provisions of DOD Directive 5230.25.
DESTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.
ii
TM 9-1005-313-23&P
TABLE OF CONTENTS
iii Change 2
TM 9-1005-313-23&P
Change 3 iv
TM 9-1005-313-23&P
REAR MATTER
Alphabetical Index ..................................................................................... WP 0067 00
v Change 3
TM 9-1005-313-23&P
GENERAL. In order to use this manual efficiently, there are several things you need to know.
All references in the manual are to work packages or to another manual.
Whenever the male gender is mentioned (i.e., crewman, repairman) in the manual, it also
pertains to females.
Procedures apply to all models unless otherwise noted.
INDEXES. This manual is organized to help you quickly find the information you need. There are several
useful indexes.
Table of Contents. Lists in order all chapters, work packages, and appendixes.
Nomenclature Cross Reference List. Gives an alphabetical list of the common names that
are substituted for the official nomenclature in the manual.
Chapter Overviews. Summarize material covered in the chapter.
Troubleshooting Symptom Index. Lists in alphabetical order parts of the weapon with
possible malfunctions. References work package pages of the troubleshooting table.
Alphabetical Index. Located at the end of the manual. An extensive subject index for
everything in the manual. It gives work package references.
MAINTENANCE PROCEDURES. The maintenance chapter has an initial setup containing a list of the
following things you will need in order to do your maintenance task.
Tool and Special Tools. List tool kit and tools not found in your tool kit.
Material/Parts. Lists expendable/durable materials and 100% replaceable parts. A part
number or work package reference follows each material or part. If more than one part is
needed, the quantity needed will follow the part number or reference.
References. List other publications containing necessary information.
Equipment Condition. Lists conditions to be met before starting a procedure. The reference
following the condition is the work package reference to instructions for setting up the
condition.
Maintenance Procedures. Step-by-step illustrated procedures for maintenance authorized
by the Maintenance Allocation Chart (MAC), WP 0064 00.
vi
TM 9-1005-313-23&P 0001 00
GENERAL INFORMATION
2AN0001
2AN0005
2AN0002
2AN0003
EXTERNAL VIEW OF M240, M240B, M240C, AND M240D, 7.62 MM, MACHINE GUN
0001 00-1
TM 9-1005-313-23&P 0001 00
2AN0004
2AN0007
EXTERNAL VIEW OF M240E1, M240H, M240L AND M240N, 7.62 MM, MACHINE GUN
SCOPE.
Model Numbers and Equipment Name: M240, M240B, M240C, M240D, M240E1, M240L, M240H
and M240N, 7.62 MM, Machine Gun.
Purpose of Equipment: M240/M240C model is designed as a coaxial machine gun for tanks and
7.62MM fire power on light armored vehicles. The M240D/M240H model is designed as a pintle mounted
window/door gun for use in rotary aircraft. M240B/M240L model is designed as a tripod mounted
or bipod supported machine gun for use by ground forces. The bipod is integrated into the receiver
assembly of the weapon. M240E1 model is designed with front and rear sights and spade grip trigger
device, and is pintle mounted on light armored vehicles. The M240N model is designed with front and
rear sights; and is configured for mounting on water craft.
MAINTENANCE FORMS, RECORDS, AND REPORTS. Department of the Army forms and procedures
used for equipment maintenance will be those prescribed by DA PAM 750-8, The Army Maintenance
Management System (TAMMS) Users Manual. Air Force personnel refer to AFI 21-101, the applicable
TO 00-20 Series, AFI 36-2226, and TO 11W-1-10. Marine Corps users refer to TM 4700-15/1, Equipment
Record Procedures.
CORROSION PREVENTION AND CONTROL (CPC). Corrosion prevention and control of material is a
continuing concern. It is important that any corrosion problems with this item be reported so that the
problem can be corrected and improvements can be made to prevent the problem in future items. While
corrosion is typically associated with rusting of metals, it can also include deterioration of other materials
such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be
a corrosion problem. If a corrosion problem is identified, it can be reported using SF 368 Product Quality
Deficiency Report. Use of key words such as “corrosion”, “rust”, “deterioration”, or “cracking” will assure
that the information is identified as a CPC problem. The form should be submitted to Commander,
Armament Research, Development and Engineering Center, ATTN: AMSTA-AR-QAW-A/Customer Feed
back Center, 1 Rock Island Arsenal, Rock Island, IL 61299-7300. Marine Corps users reference TM
3080-12.
Marine Corps users: Prevention of corrosion on any equipment is important and is critically important for
safe functioning of your machine gun. Corrosion prevention is carried out in accordance with TM 3080-12
(Corrosion Prevention and Control for Marine Corps Equipment). If a recurrent corrosion problem is
identified, it should be reported on SF 368 in accordance with guidance contained in MCO 4855.10.
Air Force personnel will follow the guidance in AFI 36-2226 and the applicable Specialized Packaging
Instruction (SPI) in preparing weapons for storage or shipment.
Navy users submit either Product Quality Deficiency Repot or Materiel Deficiency Report (MDR) to
Commander, Naval Surface Warfare Center, Crane Division, Code 4081, Crane, IN 47522-5001.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE. Procedure and materials used for
the destruction of the machine gun to prevent enemy use will be found in TM 750-244-7.
QUALITY OF MATERIAL. Material used for replacement, repair, or modification must meet the
requirements of this manual. If quality of material requirements is not stated in this manual, the material
must meet the requirements of the drawings, standards, specifications or approved engineering change
proposals applicable to the subject equipment.
SAFETY, CARE AND HANDLING. Refer to TM 9-1300-206 for information on weapons, ammunition,
and related publications. Air Force personnel will refer to applicable Air Force publications such as AFI
36-2226, Combat Arms Program, Technical Order (TO) 11W-1-10, Historical Data Recording of
Inspection, maintenance and Firing Data for Ground Weapons, AFI 21-201, Management and
Maintenance of Non Nuclear Munitions, and Air Force Manual (AFMAN) 91-201, Explosives Safety
Standards.
COMMON TOOLS AND EQUIPMENT. For authorized common tools and equipment, refer to the
Modified Table of Organization and Equipment (MTOE) (WP 0064 00) applicable to your unit.
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT. Special tools are listed in WP 0051 00 of this
manual. Tools and test equipment are listed in WP 0064 00 of this manual. There is no Test,
Measurement, and Diagnostic Equipment (TMDE) for this item.
B BUFFER ASSEMBLY – Absorbs recoil for bolt and operating rod assembly at the end of recoil
movement.
C BOLT AND OPERATING ROD ASSEMBLY – Provides feeding, stripping, chambering, firing,
extraction, and ejection of cartridges using the projectile propelling gas for power.
D DRIVING SPRING ROD ASSEMBLY – Provides energy for returning bolt and operating rod
assembly to firing position.
F COVER ASSEMBLY – Feeds linked belt and holds cartridges in position for stripping, feeding,
and chambering. The cover assemblies for M240, M240B, M240D, M240E1, M240L, M240H
and M240N have an optical rail sight.
H RECEIVER ASSEMBLY – Serves as a support for all major components. Houses action of weapon,
and through a series of cam ways controls functioning of the weapon.
I BIPOD ASSEMBLY (M240B/M240H/M240L) – Serves as a support for the machine gun when used
in ground applications.
F
G
M240C
M240
F
G
B
A
M240
D
M240/M240C Machine Gun
A
G
B
E
D
A B
G
E
D
1BL0010
A
G
B
I H
E D
A
G B
0002 00-4
TM 9-1005-313-23&P 0002 00
Procedures are written for the M240 machine gun but apply to all models except where noted. Do not
mix and match parts listed for one model configuration on a different model.
EQUIPMENT DATA
Rapid: 200 RDS/M (2-3 sec between bursts) – Change barrel every 2 minutes.
Rate of Fire: You get sustained and rapid rates through practice.
Cyclic: 650 to 950 RDS/M – Not intended to fire at 950 RDS/M. This will cause accelerated
wear/damage to the barrel and rest of weapon.
550-650 RDS/M – M240B/M240L/M240N with Hydraulic Buffer.
Sustained: 100 RDS/M (4-5 sec between bursts) – Change barrel every 10 minutes.
Maximum effective (area): ......... 1,800 meters with M122A1 Tripod or M192 Tripod
(M240B/M240L)
Tracer burnout: Approximately 900 meters
THEORY OF OPERATION
All Models:
• Gas-operated – Recoils with gas-assist boost. Three gas settings to maintain a consistent
rate of fire (with the exception of M240B/M240H).
• Positive Locking of Bolt Body – Firing pin is part of bolt and operating rod assembly, and
cannot strike primer until bolt is fully locked.
• Fires from Open Bolt Position – Prevents explosion of cartridge (cook-off) after prolonged
firing.
TROUBLESHOOTING PROCEDURES
TM 9-1005-313-23&P 0004 00
This work package contains field troubleshooting information for locating and correcting most of the
operating troubles that may develop in the machine gun. Each malfunction for a part, assembly, or
subassembly is followed by a list of tests or inspections, which will help you to determine corrective
actions to take. You should perform the tests/inspections and corrective actions in the order listed.
This manual cannot list all possible malfunctions that may occur, nor all tests or inspections and
corrective actions. A malfunction may not be listed (except when malfunction or cause is obvious) or
corrected by listed corrective actions.
TROUBLESHOOTING PROCEDURES.
Refer to symptom index or troubleshooting table for malfunctions, tests/inspections, and corrective action.
SYMPTOM INDEX
0004 00-1
TM 9-1005-313-23&P 0004 00
SYMPTOM
1
Failure to chamber.
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
Caked on carbon in gas plug (2), gas cylinder piston (3), or receiver (4).
CORRECTIVE ACTION
MALFUNCTION
2
Gas plug (2) damaged.
CORRECTIVE ACTION
0004 00-2
TM 9-1005-313-23&P 0004 00
SYMPTOM
Failure to Fire. 1
MALFUNCTION
MALFUNCTION
CORRECTIVE ACTION
1BL0015
Replace firing pin (2).
SYMPTOM
Sluggish operation.
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
CORRECTIVE ACTION
0004 00-3
TM 9-1005-313-23&P 0004 00
SYMPTOM
Failure to feed. 1 3
MALFUNCTION
Clean gas port hole (1), gas inlets (2), and gas plug (3) (TM 9-1005-313-10).
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
6
Driving spring rod assembly (6) damaged.
CORRECTIVE ACTION
0004 00-4
TM 9-1005-313-23&P 0004 00
SYMPTOM
1 2
Failure to eject.
MALFUNCTION
1BL0020
Frozen or damaged ejector (1) or ejector spring (2).
CORRECTIVE ACTION
MALFUNCTION 3
5
Insufficient gas pressure.
CORRECTIVE ACTION 4
1BL0021
Clean gas port hole (3), gas inlets (4), and gas plug (5) (TM 9-1005-313-10).
SYMPTOM
1 2 3
Failure to extract.
MALFUNCTION
1BL0022
Damaged or broken extractor (1), extractor plunger (2), or spring assembly (3).
CORRECTIVE ACTION
MALFUNCTION
CORRECTIVE ACTION
Clean gas port hole (4), gas inlets (5), and gas plug (6) (TM 9-1005-313-10).
4 6
5
1BL0023
0004 00-5
TM 9-1005-313-23&P 0004 00
SYMPTOM
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
CORRECTIVE ACTION
MALFUNCTION
MALFUNCTION 7
CORRECTIVE ACTION
0004 00-6
TM 9-1005-313-23&P 0004 00
SYMPTOM
1 S
2
Safety does not function.
F
MALFUNCTION 3
1BL0112
Safety (1) fails to hold positively in either the “S” (2) or “F” (3) position.
CORRECTIVE ACTION
SYMPTOM
MALFUNCTION
CORRECTIVE ACTION
Replace barrel (1) (WP 0008 00), bolt assembly (2) (WP 0015 00) or both. If weapon fails
headspace test (WP 0027 00) after parts are replaced, the weapon is unserviceable.
NOTE
Both barrels and bolt assembly must accompany receiver when weapon is turned in.
GENERAL
Perform PMCS every 90 days to keep the weapon ready for use.
If the weapon has not been used for 90 days, PMCS in the operator’s manual (TM 9-1005-313-
10) should also be performed.
If you see rust or other signs of wear on a weapon, PMCS must be done immediately.
WARNING
Before starting an inspection, be sure to clear the weapon. Do not actuate the trigger
until the weapon has been cleared. Inspect the chamber to be sure that it is empty.
Check to see that there are no obstructions in the barrel.
GENERAL: All small arms systems must be inspected and/or gaged at least once annually for safety
and serviceability. Guard and reserve weapons are to be gaged and inspected at least every two years
after initial gaging unless usage, deployment or other maintenance indicates need for a more frequent
inspection/gaging. It is recommended that training unit weapons be inspected/gaged after every
training cycle. Regardless of weapon ownership, initial gaging/inspection will be one year after receipt
of new or overhauled weapon. The appropriate interval starts at this time.
Inspect all assemblies for missing, broken, or loose parts. Inspect parts for cracks, dents, burrs,
excessive wear, rust, or corrosion. Make sure all parts are cleaned and lubricated (TM 9-1005-313-10).
Do not use cleaning solvents or lubricants on any composite/rubber components. Inspect external
surfaces for adequate finish. Refinish if necessary using solid film lubricant (item 6, WP 0065 00).
Repair or replace authorized defective parts or notify direct support maintenance if repair or
replacement is not authorized (WP 0031 00 through WP0060 00).
0005 00-1
TM 9-1005-313-23&P 0005 00
b. Barrel Assembly Inspect front sight (1) for looseness or Sight is loose, bent
(M240B/M240D/ any damage (bends). or missing.
M240E1/M240L/
M240H/M240N
1BL0027
NOTE
Some heat distortion, charring, and cracks may be observed on the outer non-metallic portion of the
heatshield; these are not cause for replacement unless they cause edges that can cut or enough
plastic is displaced so as to allow contact with metal portions.
c. Barrel Assembly Inspect carrying handle assembly (1) for Carrying handle or
(M240B/M240D/ bent, broken, or missing parts. Assure heatshield is broken or
M240L/M240H/ heatshield (2) is present, remains retained missing.
M240N) on barrel assembly, and is not bent, Heatshield cannot be
broken or missing parts (M240B and retained on barrel
M240L only). (M240B and M240L).
2 1
1BL0028
3 a. Buffer Check for burrs or rough edges on mating Latch will not hold
Assembly grooves and flanges. Check to make sure that buffer assembly in
back plate latch (1) locks buffer assembly receiver. Washers in
securely to receiver assembly when installed. buffer housing rattle.
Make sure buffer plug (2) sticks out through Buffer plug is not
back plate (3) and is flush or higher than the flush or above
protrusion (5) below it. Make sure there is no protrusion. Plug can
rattling sound when buffer is shook or that the be rotated with finger
plug cannot rotate by finger pressure. Check pressure.
for imprint or rear of operating rod on the buffer
housing. Make sure machine plug (4) is tight.
2
5
1BL0029
b. Hydraulic Buffer Check for burrs or rough edges on mating Latch will not hold
Assembly grooves and flanges. Check to make sure buffer assembly in
(M240B/ that back plate latch (1) locks buffer receiver; buffer is
M240L/ assembly securely to receiver assembly loose in backplate, or
M240N) when installed. Check buffer for leaks. leaking is found.
Check buffer for looseness in backplate. Buffer shaft bent,
cracked or
mushroomed.
3 c. Buffer Assembly Check for burrs or rough edges on Latch will not hold
(cont) (M240D/ M240E1/ mating grooves and flanges. Check buffer assembly in
M240H) to make sure that back plate latch receiver. Washers
(1) locks buffer assembly securely in buffer housing
1 to receiver assembly when installed. rattle. Buffer plug is
Make sure buffer plug sticks out not flush or above
through back plate and is flush or protrusion. Plug
higher than the protrusion below it. can be rotated with
Make sure there is no rattling sound finger pressure.
when buffer is shook or that the plug Weapon functions
cannot rotate by finger pressure. with safety at “S”.
Check for imprint of rear of
operating rod on the buffer housing.
Make sure machine plug is tight.
Check trigger assembly (1) for
movement. Check for proper spring
tension.
d. Buttstock and Buffer Inspect buttstock (1) for cracks. Latch will not hold
Assembly Check to make sure backplate latch buttstock in receiver
(M240B/ M240L/ (2) locks buttstock securely to assembly.
M240N) receiver assembly (3) when Buttstock is loose.
installed. Check buttstock for
looseness on buffer housing.
4
NOTE
Cracks may be observed on the
1
outer non-metallic portions of the
buttstock. These are not a cause for
a replacement unless they cause
edges that can cut or enough plastic
is displaced so as to allow contact 3
with skin.
2 1BL0032
4 Driving Spring Rod Check spring (1) for broken strands. Two strands are
Assembly Replace spring rod assembly (2) if two broken on the same
strands are broken on the same coil or coil or three or more
three or more strands are broken, strands are broken in
regardless of location, on the same spring. any location. Rod
Make sure driving spring rod assembly (3) bent so as not to
is not bent. collapse and expand
freely; or catches on
spring.
1
1BL0033
5 Bolt and Operating Remove pin (1) and bolt assembly (2) from Firing pin is broken or
Rod Assembly operating rod assembly (3) (WP 0014 00). distorted. Bolt is
Check firing pin (4) to make sure it is cracked; roller does
straight and has a smooth, round tip. Make not rotate freely.
sure ball end is installed between spring pin Spring does not
(5) and bottom of groove. Clean and return roller to upright
remove carbon, if necessary. Visually position when
inspect bolt for cracks. Check roller (6) for depressed. Rivets not
spring action and freedom of movement. flush with surface,
Reassemble pin (1) and bolt assembly (2) have in/out
to operating rod assembly (3). movement or are not
retained in position.
NOTE
Always turn in both barrels with the weapon if turned in with bolt assembly problems.
6
2
4
3
1
1BL0034
6 Trigger Spring Pin Inspect trigger spring pin (1) and cover Any part is broken,
and Cover Hinge hinge spring pin (2) for bends, and for missing, or damaged.
Spring Pin broken or missing springs (3 and 4).
Replace pins (1 and 2) if they are bent or if
the spring pins are missing.
1 2
3 4
1BL0035
7 Trigger Housing Inspect tripping lever (1) and sear (2) for Weapon functions
Assembly burrs on edges or shoulders. Push back on with safety on “S”.
tripping lever to raise sear. Place safety (3) Sear spring missing,
to safe “S”. Pull trigger (6.1). Sear should bent, broken, or not
not drop down far enough to lock in properly installed.
downward position. Place safety to fire “F”. Grips are missing.
Pull trigger. Sear should drop down and
lock in the downward position. Check for
cracked grips. Check sear spring (7) to
make sure the leg of the sear spring (7) is
behind trigger pin (8) and not between the
trigger and the pin.
a. M240/M240C only: Make sure charger Cable guide broken
cable guide (4) is securely attached to or missing.
trigger housing (5).
1 4
2
6.1
3
8 6
7
1
2
1BL0037
0005 00-6
TM 9-1005-313-23&P 0005 00
1 1
3 3
2
M240B/M240N M240L 2
(INSIDE GRIP)
8 Trigger Actuating Check for proper spring action. Repair or Broken, damaged,
Assembly replace unserviceable authorized weak or missing
(M240D/M240E1/ components (WP 0018 00). parts.
M240H)
1BL0039
5 6
7
7
2
1 5
6 7 6
2
3
4
2
6 7
3
2
M240/M240B/M240D/M240E1/M240H/M240L/M240N M240C
Cover should be able to hold its own weight Cover will not hold its
without falling. weight (all M240
series weapons).
Change 3 0005 00-8
TM 9-1005-313-23&P 0005 00
10 Feed Tray Check feed tray (1) for cracks, deformation, Cracked, deformed;
broken welds, and loose rivets. broken welds or loose
rivets.
1BL0041
M240/M240B/M240D/M240E1/ M240C
M240L/M240H/M240N
11 Receiver Assembly Check charger cable (1) for broken strands Broken, weak, or
(M240/M240C) and for torn or missing rubber handle (2). missing parts. Any
Make sure charger slide pin (3) and spring binding occurs. Any
plate cotter pins (4) are present and rivets are loose or
serviceable. Pull charger cable (1) to rear missing.
and slowly allow it to return to the forward
position to make sure slide (5) does not
bind in receiver extension spring (6) and is
not weak. Push in on barrel locking latch
(7) to make sure the latch spring is not
missing or weak. Check receiver for loose
or missing rivets. Check to make sure
access cover (8) is in place in the bottom of
the receiver (WP 0021 00). Clean receiver
if necessary (TM 9-1005-313-10).
2 1 4 7
1BL0044
3 8 6
5
11 Receiver Assembly Check receiver for loose (finger tight) or Any rivets are loose
(cont) (M240B/M240D/ missing rivets. Check that rear sight or missing on entire
M240E1/M240L/ assembly (1) is securely mounted to receiver; any of
M240H/M240N) receiver assembly (2) and operates forward bolt rail rivets
properly. Check that manual control handle are loose. Broken,
(3) operates slide (4) properly. Make sure weak, or missing
spring plate cotter pins (5) are present and parts. Any binding
serviceable (M240D/ M240E1/M240H). Pull occurs. Damaged or
manual control handle to rear and slowly missing ejection port
allow it to return to the forward position to cover should be
make sure slide (4) does not bind in repaired/replaced as
receiver and extension spring (6) soon as possible;
(M240D/M240E1/M240H) is not weak. however, it does
Check for damaged or missing ejection port cause the weapon to
cover, spring and pin (M240B/M240L only). be NMC
Push in on barrel locking latch (7) to make (M240B/M240L only).
sure the latch spring is not missing or weak.
Check to make sure access cover (8) is in
place in the bottom of the receiver (WP
0021 00). Repair or replace all damaged
authorized parts (WP 0021 00).
12 Receiver Assembly Check assembly for cracks; broken, loose, Screws (1) loose or
with Forward Rail or missing parts. missing; body
(M240B/M240L/ cracked or broken;
M240H) NOTE rails cracked or
M240B shown for illustration purposes. broken, or won’t
accept optional
devices.
1
1
1
13 Bipod Assembly Check bipod legs (1) for cracks, twisted or Cracked, twisted or
(M240B/M240L/ incomplete assembly. Check bipod legs missing parts. Legs
M240H) retaining pin for stake (M240H) do not release or lock
into position. Stake
retaining pin if
missing. (M240H)
1 1
M240B/M240L M240H
2
1
3
M240C
1BL0046
NOTE
Both barrels and bolt assembly must accompany receiver when weapon is turned in.
Solid Film Lubricant (SFL) is the authorized touchup for the M240 Series Machine Gun
and may be used on up to one third of the exterior finish of the weapon receiver.
FOR CONUS USE ONLY: Solid Film Lubricant (item 6, WP 0065 00) may be used as a
touchup without limitation on the receiver assembly. This is to say that the units which
DO NOT fall under the category of Divisional Combat Units of rapid deployment type units
may have up to 100% of the exterior surface of the receiver assembly protected with SFL.
Prior to application of SFL, the surface must be thoroughly cleaned and inspected for
corrosion and/or damage. If corroded or damaged, the part must be repaired or replaced
prior to application of SFL. Continued use under combat conditions would result in an
unprotected surface when the SFL wears off. This would result in a large light reflecting
surface and accelerated deterioration of the unprotected surface. Therefore, Divisional
Combat Units, and units that fall under the definition of Rapid Deployment type must
adhere to the limitation of NOT over one third of their exterior receiver surface covered by
SFL.
If M240 Series Machine Gun RECEIVER ASSEMBLY is missing one third or more of its
exterior protective finish, resulting in an unprotected/light-reflecting surface, it is a
candidate for overhaul. This missing finish will be considered a shortcoming. This
shortcoming requires action to obtain a replacement weapon. Once a replacement has
been received, evacuate the original weapon to depot for overhaul.
0005 00-12
TM 9-1005-313-23&P 0006 00
WARNING
Before starting an inspection, be sure to clear the weapon. Do not actuate the trigger
until the weapon has been cleared. Inspect the chamber to be sure that it is empty.
Check to see that there are no obstructions in the barrel.
INITIAL SETUP
NOTE
When a machine gun is received for maintenance all gaging requirement compliance
dates must be checked, and ensure the barrels are tagged to the receiver. In addition,
complete inspection must be performed. Both barrels and bolt assembly must
accompany receiver when weapon is turned in for maintenance. Do not mix lubricants on
the weapon. The weapon must be thoroughly cleaned during change from one lubricant
to another. Cleaning solvent (item 4, WP 0065 00) is authorized for cleaning during
change from one lubricant to another.
Do not mix lubricants on the same weapon. The weapon must be thoroughly cleaned
during change from one lubricant to another. Cleaning solvent (item 4, WP 0065 00) is
recommended for cleaning during change from one lubricant to another.
Under all but the coldest of artic conditions, LSA (item 9, WP 0065 00), CLP (item 1, WP
0065 00) or LSA-T (item 10, WP 0065 00) (Marine Corps only), are the lubricants to use
o
on your machine gun. For extreme cold conditions (0 or below) LAW (item 8, WP 0065
00) is the recommended lubricant.
Both barrels and bolt assembly must accompany receiver when weapon is turned in.
DISASSEMBLY
WARNING
Accidental firing of the weapon could cause injury or death. Make certain weapon is
cleared and that there is no obstruction in the barrel or chamber.
Remove dirt and corrosion or powder residue from parts with wiping rag (item 11, WP 0065 00)
dampened with RBC/CLP (item 1 and item 2, WP 0065 00). Lightly lubricate as required.
INSPECTION
Visually inspect parts/assemblies for damage. See appropriate maintenance work package for repair.
Inspect external surfaces for proper finish (black surfaces should not reflect light). See appropriate
maintenance procedure for refinishing instructions.
M240D/M240N
M240E1
M240C
M240B
M240B/M240L M240/M240B/M240D/M240E1/
M240H/M240L/M240N
M240H M240D/M240E1/M240H
M240/M240C
M240/M240C M240B/M240L
(HYDRAULIC BUFFER)
M240N
M240/M240C
M240B/M240L
M240H M240/M240C
M240L
M240D/M240E1
M240H
M240B /M240L
M240B/M240N
M240H
M240D
M240N
M240E1
1 BL 0 0 4 7
Inspect feed tray (1) for cracks or breaks. Replace feed tray (1) if damaged. If your feed tray (1) has
rivets, ensure all are secure. If rivets are loose or missing, replace feed tray.
1BL0340
REPAIR
Replace driving spring rod assembly (1) if two or more strands are broken on the same coil, or if there are
three or more broken strands, regardless of location, on the spring.
1BL0012
Replace trigger spring pin (2) if it is bent or if spring portion of pin is damaged.
REPAIR (cont)
1BL0049
CAUTION
Clean rusted and/or shiny surfaces with crocus cloth (item 3, WP 0065 00). Wash
thoroughly with cleaning solvent (item 4, WP 0065 00). Do not mix lubricants on the
same weapon. The weapon must be thoroughly cleaned with cleaning solvent before
changing lubricants.
For baked-on carbon use solvent cleaning compound (RBC) (item 2, WP 0065 00) on machine gun and
wipe dry.
CAUTION
If solid film lubricant comes in contact with any internal or moving part, clean part with
RBC.
To all external surfaces showing wear, clean thoroughly with cleaning solvent (item 4, WP 0065 00) and
dry completely. Apply solid film lubricant (item 6, WP 0065 00) and allow 12 hours to air dry before using
weapon.
REASSEMBLY
INITIAL SETUP
TESTING
NOTE
Replacement of barrel assembly or barrel adapter requires gaging (WP 0027 00).
A clean bore is not necessarily a shiny bore and frequently it may have a dull gray
appearance. A shiny, polished bore may indicate abrasives have been used. Abrasives
will NOT be used on the bore, piston or inside of the gas cylinder.
Gently but firmly insert breech bore erosion gage (1) into breech end (2) of barrel (3) as far as it will go.
Read gage (1) at the end of barrel breech (2). Replace barrel (3) if the reject mark (4) on the gage enters
the breech. The barrel is not suitable for overseas shipment if the reading exceeds the preembarkation
warning mark (5).
2 3
1 1
4 5 1BL0114
TESTING (cont)
Use muzzle and breech bore wear gage (6) to the test barrel (3). Gently but firmly insert gage (6) into
breech end (2) of barrel (3) as far as it will go.
Read muzzle and breech bore wear gage (6) at the end of barrel breech (2). Replace barrel (3) if the
rejection mark (4) on gage (6) enters the breech. The barrel is not suitable for overseas shipment if the
reading exceeds the preembarkation warning mark (5).
3
6 4 5 2
6
1 BL 0 11 5
Gently but firmly insert muzzle and breech bore wear gage (6) into the muzzle end (7) of barrel (3) as far
as it will go.
Read muzzle and breech bore wear gage (6) at the end of flash hider/suppressor (8). Replace barrel (3)
if:
(M240/M240C/M240E1): Rejection mark (4) on gage (6) enters flash hider/suppressor (8). The
barrel is not suitable for overseas shipment if the reading exceeds preembarkation warning mark
(5).
3 7 10 8
5 9 4
6
1 BL 0 11 6
NOTE
Do not remove liner from heat shield.
HEATSHIELD
1BL0050
NOTE
Clamp on gas port area (1) only.
1
1BL0117
Secure barrel assembly (2) in a vise (3) with protective jaws (4) with gas regulator (5) up.
Use 23mm box and open end combination wrench (6) to remove flash hider/suppressor (7).
6
8
5
8
9
3 4
1BL0118
DISASSEMBLY (cont)
Rotate collar (10) until it releases, and then pull it out.
10
1BL0119
11
2
3
1BL0120
Clamp barrel assembly (2) in vise (3) with protective jaws (4) above the gas regulator area with gas
regulator (5) pointed down. Place a block of wood (12) as shown to steady barrel assembly (2).
14 4
15
3
2
13
16
5
12 1BL0121
NOTE
Barrel and barrel adapter have left-hand threads.
(M240/M240C/M240E1): Drive spring pin (13) out of barrel release (14). Move barrel release latch (15)
to stop. Unscrew barrel adapter nut (16) (left-hand thread). Remove barrel release (14) from barrel
assembly (2). Remove barrel release latch (15) from barrel release (14). Discard spring pin (13).
(M240B/M240D/M240H/M240L/M240N): Drive barrel nut locking pin (17) out of barrel adapter nut (16)
until it is flush with the edge of the barrel adapter nut (move carrying handle assembly (18) to stop for
easier access to pin). Unscrew barrel adapter nut (16) (left-hand thread). Remove carrying handle
assembly (18) from barrel assembly (2). Remove carrying handle assembly (18) simply by sliding it out of
its groove.
18
2
17
16 1 BL 0 1 2 2
INSPECTION/REPAIR
Inspect flash hider/suppressor (1), collar (2) and plug (3) for dents or burrs. Replace if damaged.
(M240B/M240H/M240L) (Army only): Remove carbon and clean (TM 9-1005-313-10). Attempt to insert
gas port erosion tool (item 14, WP 0064 00) into gas inlet hole of plug to ensure hole is not oversized. If
tool passes into #1 hole or is enlarged or out of round, replace the plug. The #1 gas port on other M240
series weapons can be checked using this tool. Rejection criteria is the same.
NOTE
The Gas Port Erosion Tool is black oxide coated as corrosion preventative and as a wear
indicator. When coating is worn (shiny) on both ends, replace the tool.
2 3
1
1BL0055
NOTE
Barrel may be removed from vise to determine the serviceability of the barrel.
INSPECTION/REPAIR (cont)
4
1 BL 0 1 2 3
Take off burrs on gas port (4) and cylindrical part (7) of breech (8) with a fine stone.
Take off burrs on rear section (9) of breech (8) with a fine stone.
Replace barrel (5) if removal of burrs affects form, fit, or function or if threads are damaged.
7 9
Pits in the chamber of breech (9) are allowable if they are not large enough to cause extraction
difficulties.
1BL0125
• Pits less than the width of a land or groove in width or length are allowable. Replace if pits
greater than the width of a land or groove in width or length are present.
• Tool marks or scratches are acceptable regardless of length. Tool marks will appear as lines
running laterally in the grooves or they may run spirally across the top of the lands.
• Definitely ringed bores or bores ringed sufficiently to bulge the outside surface of barrel are cause
for rejection. However, faint rings or shadowy depressions do not indicate an unserviceable
barrel and should not be cause for rejection.
• Lands that appear dark due to a coat of gilded metal from projectiles should not be cause for
rejection.
(M240/M240C/M240E1): Check barrel release (10) for cracks or distortion. Replace if cracked or
distorted.
10
1BL0126
(M240/M240C/M240E1): Inspect barrel release latch (11) for breaks or cracks. Replace if damaged.
11
13
12
1BL0127
Inspect barrel adapter nut (14) for damaged threads or cracks. Replace if damaged.
15
14
1BL0128
INSPECTION/REPAIR (cont)
Repair front sight assembly (16) if damaged (WP 0009 00) (all except M240/M240C).
16
1BL0129
17
1BL0130
Attempt to insert gas port erosion tool (item 14, WP 0064 00) into gas inlet hole in plug to ensure hole is
not oversized. If tool passes into #1 hole or is enlarged or out of round, replace the plug. The #1 gas port
on other M240 series weapons can be checked using this tool. Rejection criteria is the same.
NOTE
The Gas Port Erosion Tool is black oxide coated as corrosion preventative and as a wear
indicator. When coating is worn (shiny) on both ends, replace the tool.
18
REASSEMBLY
Place barrel (1) in vise (2) with protective jaws (3) above gas regulator area (4) with gas regulator pointed
down.
1
3
5
1BL0131
NOTE
Barrel and barrel adapter have left-hand threads.
(M240/M240C/M240E1): Place barrel release latch (6) in barrel release (7). Hold them vertically and
place firmly against front shoulder of barrel (1).
7
6
9
8
1BL0132
Unscrew barrel adapter nut (8) until barrel release latch (6) engages the recess in barrel adapter nut (8).
Secure barrel release latch (6) to barrel release (7) with new spring pin (9).
NOTE
Barrel and barrel adapter have left-hand threads.
0008 00-9
TM 9-1005-313-23&P 0008 00
REASSEMBLY (cont)
(M240B/M240D/M240H/M240L/M240N): Place catch spring (10) into barrel catch (11). Install barrel
catch (11) into carrying handle assembly (12). Hold carrying handle assembly vertically, place firmly
against front shoulder of barrel (1).
10
1
12
11 1BL0133
Screw barrel adapter nut (8) onto barrel (1) finger tight.
Unscrew barrel adapter nut (8) until barrel catch (11) engages the recess in the carrying handle assembly
(12).
Secure carrying handle assembly (12) to barrel adapter nut (8) by tapping barrel nut locking pin (13) out
approximately 1/8 inch until it engages the stops on the carrying handle assembly.
NOTE
The plug (14) is designed with three gas inlet settings to maintain the rate of fire. This
design is intended to maintain a consistent rate of fire under adverse conditions, NOT TO
INCREASE RATE OF FIRE. Gas setting number 1 (15) (number facing the barrel) is
preferred for normal conditions.
(M240B/M240L/M240H Army/Air Force Only): The plug (14) is designed with one gas
inlet setting to maintain the rate of fire.
14
15
1BL0134
Setting number 1 = 650 rds/m approx. (550 rds/m (M240B/M240L/M240N with hydraulic buffer only))
Setting number 2 = 750 rds/m approx. (625 rds/m (M240N with hydraulic buffer only))
Setting number 3 = 950 rds/m approx. (650 rds/m (M240N with hydraulic buffer only))
Clamp barrel (1) in vise (2) with protective jaws (3) below gas regulator area with gas regulator area (4)
pointed up.
Place plug (14) with gas inlet hole number 1 (15) facing barrel (1).
1 14 4
2
15
1BL0135
16
1BL0119
0008 00-11
TM 9-1005-313-23&P 0008 00
REASSEMBLY (cont)
Use 23mm box and open end combination wrench (19) to install flash hider/suppressor (20).
19
18
20
18
17
2 1BL0118
Attach heatshield (21) to barrel (M240B/M240L).
21
1BL0050
INITIAL SETUP
DISASSEMBLY
Remove two front sight adjusting screws (1) and remove front sight assembly (2) from the barrel (3).
1 3
1BL0061
Remove front sight adjusting spring (4), spring pin (5), front sight retaining strap (6), and front sight blade
(7), from front sight protector (8). Discard spring pin.
5
4
1BL0062
REPAIR
REASSEMBLY
Install front sight blade (2), front sight retaining strap (3), new spring pin (1), and front sight adjusting
spring (4) in front sight protector (5).
3
4
1BL0062
Install front sight assembly (6) onto barrel (7), securing with two front sight adjusting screws (8).
8 7
1BL0061
INITIAL SETUP
DISASSEMBLY
4
3 2 1
1BL0136
INSPECTION/REPAIR
Inspect carrying handle (1) and retaining nut (2) for wear, cracks or breaks. Replace if damaged.
1 2
1BL0137
REASSEMBLY
Screw on the retaining nut (3) and install new safety wire (4).
2
1 3 4
1BL0136
INITIAL SETUP
DISASSEMBLY
Remove carrying handle rod (2) and handle (3) from carrying handle bracket (4).
INSPECTION/REPAIR
Inspect carrying handle (2) and carrying handle rod (2) for wear, cracks, or breaks. Replace if
damaged.
REASSEMBLY
Install handle (1) and carrying handle rod (2) onto carrying handle bracket (3). Align holes of all
three items and install new pin (4), tapping lightly.
INITIAL SETUP
DISASSEMBLY
CAUTION
Do not over tighten back plate in vise.
Clamp buffer assembly (1) in vise (2) (with protective jaws) at two forward ribs. Be sure that vise jaws do
not cover headed straight pin (3).
3
1 6
5
4
7
2
8
1BL0138
NOTE
Back plate latch (5) is under tension.
Hold hand over back plate latch (4) when removing headed straight pin (3), or helical compression spring
(5) and detent plunger (6) will fly out.
Use a brass hammer (7) and punch (8) to drive headed straight pin (3) out from left to right.
NOTE
Spring pin (9) need not be removed unless it is damaged.
DISASSEMBLY (cont)
Punch spring pin (9) out of buffer assembly (1). Discard spring pin (9).
1BL0139
Reposition back plate (10) in vise (2) for more support, and using 23mm box and open end combination
wrench (11), loosen machine plug (12).
11
10
2
12
1BL0140
0011 00-2
TM 9-1005-313-23&P 0011 00
Unscrew machine plug (12) and remove eleven spring washers (13), sleeve spacer (14), expansion ring
(15), braking buffer cone (16), and buffer plug (17) from back plate (10).
10 17 16 15 14 13 12
1BL0141
INSPECTION/REPAIR
Check helical compression spring (3) for deformation of breaks. Replace if damaged, broken, or
deformed.
Check back plate latch (4) for cracks or breaks. Replace if damaged.
Check back plate (5) for damaged threads and burrs. Remove burrs with file. Replace buffer assembly if
threads are damaged.
2
3 4
1BL0142
0011 00-3
TM 9-1005-313-23&P 0011 00
Check machine plug (6) for damaged thread, deformation or rounded shoulders of octagon head.
Replace if damaged.
Check eleven spring washers (7) for cracks, deformation, or permanent set. Replace as a set if
damaged.
Check sleeve spacer (8) and buffer plug (9). Replace if distorted, bent, or burred.
Check expansion ring (10) and braking buffer cone (11) for damaged mating surfaces. Replace if
damaged, broken, or deformed.
9 11 10 8 7 6
1BL0141
REASSEMBLY
1BL0143
Place sleeve spacer (2) into buffer plug (3). Install braking buffer cone (4) with its base against buffer
plug (3).
Place tapered surface of expansion ring (5) against tapered surface on braking buffer cone (4).
3
1BL0144
Install eleven spring washers (6) on sleeve spacer (2). Place the concave surface of the first washer
against expansion ring (5). Check washer sequence diagram. Place second washer in the opposite
direction with its convex surface against the first washer.
Place the concave surface of the third washer against the concave surface of the second washer.
Continue this sequence until all eleven washers (6) are assembled on sleeve spacer (2). Check
assembled washers with spring washer sequence diagram.
1bl0145
CAUTION
Buffer plug (3) must protrude through the hole in the back plate (1).
Install sleeve spacer (2), buffer plug (3), braking buffer cone (4), expansion ring (5), and spring washers
(6) in back plate (1).
2
6
1
5
4
3
1
3
1BL0146
0011 00-5
TM 9-1005-313-23&P 0011 00
REASSEMBLY (cont)
CAUTION
Do not over-tighten back plate in vise.
Place back plate (1) in a vise (7) at the two forward ribs (8) and secure.
8
7
1BL0147
Install machine plug (9) and tighten securely with 23mm box and open end combination wrench (10) and
back off as necessary to align hole.
10
1BL0148
With punch (11), drive new spring pin (12) flush with back plate (1) to secure machine plug (9).
12
11
1BL0149
Secure back plate (1) in vise (7) so pin holes are not covered. Install new spring pin (13) in back plate (1)
only if removed.
13
1BL0150
0011 00-7
TM 9-1005-313-23&P 0011 00
REASSEMBLY (cont)
Place helical compression spring (14), with open coil first, into detent plunger (15).
NOTE
If a new helical compression spring is installed, open end of first coil at either end to
secure in detent plunger.
Place helical compression spring (14) and detent plunger (15) into hole in back of plate latch (16).
15
14 16
1BL0151
CAUTION
Be sure headed straight pin (17) does not stick out into channels of back plate (1).
Install back plate latch (18) (with helical compression spring and detent plunger) into back plate (1). Align
holes in back plate (1) and back plate latch (18). Install headed straight pin (17) from right to left (smooth
end of pin is installed first).
17
18
1BL0152
0011 00-8
TM 9-1005-313-23&P 0012 00
INITIAL SETUP
DISASSEMBLY
DISASSEMBLY (cont)
Remove four screws (5), four locking pins (6), and four pins (7) to release two frame handles (8) and two
grips (9). Discard four locking pins.
Clamp buffer housing and plug assembly (11) in vise (12) (with protective jaws) at the two forward ribs
(13). Be sure that the vise jaws do not cover headed straight pin (14).
Back plate latch (15) is under tension. Hold hand over back plate latch when removing headed straight
pin (14), or helical compression spring (16) and detent plunger (17) will fly out.
Use brass hammer (18) and punch (19) to drive headed straight pin (14) out from left to right.
NOTE
Spring pin (20) need not be removed unless damaged.
0012 00-2
TM 9-1005-313-23&P 0012 00
Drive spring pin (21) out of machine plug (22). Discard spring pin (21).
22
21
Reposition back plate (23) in vise (12) for more support and, using a 23mm box and open end
combination wrench (24), loosen machine plug (22).
24
22
23
12
Unscrew machine plug (22) and remove eleven spring washers (25), sleeve spacer (26), expansion ring
(27), braking buffer cone (28), and buffer plug (29) from back plate (23).
29 28 27 26 25 22
1BL0158
0012 00-3
TM 9-1005-313-23&P 0012 00
INSPECTION/REPAIR
Check helical compression spring (3) for deformation or breaks. Replace if damaged, broken, or
deformed.
4
5
1BL0159
Check back plate latch (4) for cracks or breaks. Replace if damaged.
Check back plate (5) for damaged threads and burrs. Remove burrs with file. Replace buffer and spade
grip assembly if threads are damaged.
Check machine plug (6) for deformed threads or rounded shoulders of octagon head. Replace if
damaged.
Check eleven spring washers (7) for cracks, deformation, or permanent set. Replace as a set if
damaged, broken, or deformed.
Check sleeve spacer (8) and buffer plug (9). Replace if distorted, bent, or burred.
Check expansion ring (10) and braking buffer cone (11) for damaged mating surfaces. Replace if
damaged, broken, or deformed.
9 11 10 8 7 6
1BL0160
0012 00-4
TM 9-1005-313-23&P 0012 00
REASSEMBLY
1BL0161
Place sleeve spacer (2) into buffer plug (3). Install braking buffer cone (4) with its base against buffer
plug (3).
Place tapered surface of expansion ring (5) against tapered surface on braking buffer cone (4).
1BL0162
Install eleven spring washers (6) on sleeve spacer (2). Place the concave surface of the first washer
against expansion ring (5). Check washer sequence diagram. Place second washer in the opposite
direction with its convex surface against the first washer.
1BL0163
0012 00-5
TM 9-1005-313-23&P 0012 00
REASSEMBLY (cont)
Place the concave surface of the third washer against the concave surface of the second washer.
Continue this sequence until all eleven washers (6) are assembled on sleeve spacer (2). Check
assembled washers with spring washer sequence diagram.
1BL0163
CAUTION
Buffer plug (3) must protrude through the hole in the back plate (1).
Install sleeve spacer (2), buffer plug (3), braking buffer cone (4), expansion ring (5), and spring washers
(6) in back plate (1).
2
6
4 5
1
3
1BL0164
CAUTION
Do not over-tighten vise (7) on back plate (1).
Place back plate (1) in vise (7) (with protective jaws) at the two forward ribs (8) and secure.
0012 00-6
TM 9-1005-313-23&P 0012 00
Install machine plug (9) and tighten securely with 23mm box and open end combination wrench (10) and
back off as necessary to align hole.
10
9
1BL0166
NOTE
Back plate (1) and machine plug (9) are matched pairs and must be ordered as such.
With a punch (11), drive new spring pin (12) into drilled hole of machine plug (9) to secure.
12
11 1
1BL0167
0012 00-7
TM 9-1005-313-23&P 0012 00
REASSEMBLY (cont)
NOTE
If a new helical compression spring is installed, open end of first coil at either end to
secure detent plunger (13).
Place the helical compression spring (14) with open coil first into detent plunger (13).
Place helical compression spring (14) and detent plunger (13) into hole in back of plate latch (15).
13 14 15
1BL0168
NOTE
Relocate back plate (1) in vise (7) so pin holes are not covered. Place new spring pin
(16) in back plate (1) only if removed.
CAUTION
Be sure headed straight pin (17) does not stick out into channels of back plate.
Install back plate latch (15) (with helical compression spring (14) and detent plunger (13)) into back plate
(1). Align holes in back plate (1) and back plate latch (15). Install headed straight pin (17) from right to
left (smooth end of pin is installed first).
0012 00-8
TM 9-1005-313-23&P 0012 00
Prior to reassembly of frame harness (18), install handle tubes (19) in grips (20).
Install two frame handles (18) and two grips (20) securing with four screws (21), four pins (22), and four
new locking pins (23).
Stake screws (21) in relief area of each frame handle (18) to prevent rotation.
Install pin (24) and helical spring (25) into trigger (26).
27
25
26
24
FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986
INITIAL SETUP
DISASSEMBLY
Remove hydraulic buffer (7) from the buttstock assembly to gain access to the back plate latch.
(M240B/M240L/M240N): Remove hydraulic buffer from back plate housing only if replacement is
required. Further disassembly of hydraulic buffer is not authorized.
7
4
2 1BL0172
FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)
DISASSEMBLY (cont)
NOTE
Do not remove spring pin (8) unless it is damaged.
Clamp hydraulic buffer (7) in vise (9) (with protective jaws) at two forward ribs (10). Be sure that the vise
jaws do not cover headed straight pin (11).
7 11 13
WARNING 14
8 12
To prevent injury to personnel, wear
goggles or eye protection when 7
performing the next step. 11
1BL0174
Reposition buffer and plug assembly (7) in vise (9) for more support and, using a 23mm box and open
end combination wrench (16), loosen machine gun plug (17). Remove from vise.
16
17
7 9
1BL0175
Unscrew machine plug (17) and remove eleven spring washers (19), sleeve spacer (20), expansion ring
(21), braking buffer cone (22), and buffer plug (23) from back plate (24).
24 23 22 21 20 19 17
1BL0176
INSPECTION/REPAIR
Inspect the screws (2) for burrs or stripped threads, if found replace. If hollow buttstock securing screw is
broken or cracked, replace.
1BL0177
FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)
INSPECTION/REPAIR (cont)
Check headed straight pin (3). Replace if bent or broken. Install new spring pin (4) if removed.
Check helical compression spring (6) for deformation or breaks. Replace if damaged, broken, or
deformed.
Check buffer housing (8) for damaged threads and burrs. Remove burrs with file.
8 3 6
1BL0178
Check machine plug (9) for deformed threads or rounded shoulders on head. Replace if damaged.
Check eleven spring washers (11) for cracks, bends or deformation. Replace if damaged. (NOTE:
Spring washers are replaced as a set.)
Check buffer plug (12), braking buffer cone (13), expansion ring (14), and sleeve spacer (15) for cracks,
burrs, deformation or damage to mating surfaces. Replace if damaged.
Check buffer housing (16) for damaged threads and burrs. Remove external burrs with file. Replace if
threads are damaged.
16 12 13 14 15 11 9
1BL0176
1BL0180
REASSEMBLY
NOTE 1
If new helical compression spring is
installed, open end of first coil at
either end to secure in detent.
3
Place helical compression spring (3), with open coil 4
first into detent plunger (4).
0013 00-5
TM 9-1005-313-23&P 0013 00
FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)
REASSEMBLY (cont)
CAUTION
Be sure headed straight pin (6) does not stick into channels of the backplate (1).
Install back plate latch (5) (with helical compression spring and detent plunger) into backplate (1). Align
holes in backplate (1) and back plate latch (5). Install headed straight pin (6) from right to left (smooth
end of pin is installed first).
1BL0183
1BL0184
10
9
OLD STYLE BUFFER ONLY:
7
CAUTION
Buffer plug (12) must protrude through 11
the hole in the back plate (1).
1
10
Install sleeve spacer (7), buffer plug (12),
braking buffer cone (9), expansion ring (10), 9
and spring washers (11) in back plate (1). 12
1
12
1BL0187
0013 00-7
TM 9-1005-313-23&P 0013 00
FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)
REASSEMBLY (cont)
CAUTION
Do not over-tighten vise on back plate.
Place back plate (1) in a vise (with protective jaws) at the two forward ribs (13) and secure.
13
1BL0188
Install machine screw plug (14) and tighten securely with 23mm box and open end combination wrench
(15) and back off as necessary to align hole.
15
14
NOTE
Back plate (1) and machine plug (14) are matched pairs and must be ordered as such.
NOTE
Remove buffer only for replacement.
Screw new hydraulic buffer to back plate (1). Allow one hour cure time for sealing compound.
1
17
18
1 BL 0 1 9 1
Install the buffer housing and plug assembly (19) into the front end of the buttstock (20); secure firmly with
the butt securing screw (21).
19
20
21
25
24 1BL0172
INITIAL SETUP
DISASSEMBLY
NOTE
Replacement of the firing pin, bolt assembly, or the operating rod assembly requires
gaging (WP 0027 00).
Remove spring-loaded pin (1) and bolt assembly (2) from operating rod assembly (3).
1BL0065
Remove spring pin (4) and firing pin (5) from operating rod assembly (3) only if firing pin is damaged.
Discard spring pin.
1BL0066
0014 00-1 Change 2
TM 9-1005-313-23&P 0014 00
INSPECTION
NOTE
If bolt and/or operating rod assembly is replaced, perform headspace gaging (WP 0027
00).
Slight rotation of the piston end (1) of the operating rod assembly in its housing is normal
and not a cause for rejection.
Inspect operating rod assembly (2) for bends, breaks, burrs, or cracks. Replace if damaged.
NOTE
Slight rotation of piston end of operating rod assembly (2) in its housing is normal and is
not cause for rejection.
Replace operating rod assembly (2) if damaged (Marine Corps replace at unit maintenance).
1 3
2
1BL0192
REPAIR
Remove burrs from spring-loaded pin (1) with crocus cloth (item 3, WP 0065 00). Replace if burrs cannot
be removed.
1BL0068
REASSEMBLY
NOTE
The ball end of the firing pin must be positioned in groove between the spring pin hole
and the bottom of the groove in the operating rod assembly.
Install ball end (1) of the firing pin (2) into the groove (3) in operating rod assembly (4).
Install new spring pin (5) so that the ball end (6) of firing pin (2) is properly seated in groove (3) of
operating rod assembly (4).
2 1 3
2 5 1
5
4
1 BL 0 0 6 9
Install bolt assembly (6) on operating rod assembly (4) and secure with spring pin (7).
Make sure bolt linkage moves freely by moving bolt assembly (6) through range of operation. If
movement is not free, check spring pin (7) and mating surfaces for damages.
7
4
6
1BL0065
INITIAL SETUP
DISASSEMBLY
Align pin (1) of ejector removing tool (2) with groove in ejector (3) in bolt assembly (4).
1 2
3
1
1BL0070
DISASSEMBLY (cont)
Insert stud (5) into locking recess (6) of locking lever (7).
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
Apply pressure to ejector (3) by pushing up on locking lever (7) to relieve spring tension on helical
compression ejector spring (8) and drive out spring pin (9). Discard spring pin.
3 9 8
5 6
1 BL 0 0 7 1
1 BL 0 0 7 2
NOTE
Refer to WP 0029 00 for fabrication instructions of a protective cover for combination tool.
Insert thin edge (10) of combination tool (11) in groove (12) of extractor plunger and thick edge (13) in
locking recess (6) in bottom side of bolt assembly (4).
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
13 10 6 4
15 13
11
11
14
12
10
1BL0073
Hold combination tool (11) and push locking lever (7) downward to compress extractor spring assembly
(14).
Maintaining pressure on combination tool (11), remove extractor (15) by pushing down on front of it.
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
Remove combination tool. Remove extractor plunger (16) and extractor spring assembly (17) from bolt
(4).
4
17
16
1BL0074
CLEANING
CAUTION
Do not lubricate face of bolt assembly.
Remove dirt and corrosion from all parts using wiping rag (item 11, WP 0065 00) dampened with RBC
(item 2, WP 0065 00) or CLP (item 1, WP 0065 00). Lightly lubricate all parts, except top surface and
face of bolt assembly after cleaning.
INSPECTION/REPAIR
NOTE
If bolt and/or operating rod assembly is replaced, perform headspace gaging (WP 0027 00).
Visually inspect bolt assembly (1) for cracks. If bolt assembly is damaged, replace bolt assembly.
Be sure all pivot points (2) move freely. If pivot points do not move freely, clean and lubricate. If this
does not free the pivot points, replace the bolt assembly. Rivets of pivot points must be flush to surface
and remain in position.
6
2
4 1BL0075
7
3
Be sure bolt linkage moves freely through range of operation. Replace it if it does not move freely.
(Marine Corps replace at unit maintenance.)
Inspect extractor plunger (3), extractor spring assembly (4), ejector (5), helical compression ejector spring
(6), and extractor (7) for damage. Replace if damaged.
REASSEMBLY
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
Make sure the first coil on one end of extractor spring assembly (1) is open slightly. Place the open end
of the extractor spring assembly (1) in extractor plunger (2). (The open end of the extractor spring
assembly should hold the extractor spring assembly in the extractor plunger.) Place extractor spring
assembly (1) and extractor plunger (2) in hole in bolt face (3) of bolt assembly (4) (extractor spring
assembly end goes in first).
3
1
2
4 1BL0076
Insert thin edge (5) of combination tool (6) in groove (7) of extractor plunger (2) and thick edge (8) in
locking recess (9) in bottom side of bolt assembly (4).
9 10
11 8
1 4
7 2
1BL0077
5
Hold combination tool (6) and push locking lever (10) downward to compress extractor spring assembly
(1) and extractor plunger (2).
Insert extractor (11) into bolt assembly (4). Release combination tool (6) until extractor plunger (2) makes
contact with extractor (14).
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
REASSEMBLY (Cont)
12
With groove (13) facing upward (shoulder
end (14) goes in first), install ejector (15) in 14
bolt assembly (4). 13 4
15 1BL0078
WARNING
Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.
Install ejector removing tool (16). Apply pressure to ejector (17) and compress helical compression
ejector spring (12) with ejector removing tool (16).
16 17 12
16
1BL0079
Install new spring pin (18) in bolt assembly (4). Spring pin (18) should be flush or slightly below flush.
Remove ejector removing tool (16).
18
16
1BL0080
END OF WORK PACKAGE
Change 1 0015 00-6
TM 9-1005-313-23&P 0015 01
INITIAL SETUP
DISASSEMBLY
Remove pin (1), roller (2), and spring (3) from bolt assembly (4). Discard pin.
1 BL 0 1 9 4
CLEANING
CAUTION
Do not lubricate face of bolt assembly.
Remove dirt and corrosion from all parts using wiping rag (item 11, WP 0065 00) dampened with RBC
(item 2, WP 0065 00) or CLP (item 1, WP 0065 00). Lightly lubricate all parts, except top surface and
face of bolt assembly after cleaning.
INSPECTION/REPAIR
2 2
Check roller (2) on top of bolt assembly (4) for spring action and freedom of movement. Replace roller if
roller does not move freely. (Marine Corps replace at unit maintenance.)
REASSEMBLY
1BL0194
NOTE
If roller (2) is replaced, install new pin (1) and new spring (3).
Install new spring (3), roller (2), and new pin (1) into bolt assembly (4).
INITIAL SETUP
Materials/Parts
Bar laundry soap (item 14, WP 0065 00) Equipment Condition
Cleaner, lubricant and preservative (CLP) Trigger housing assembly removed from
(item 1, WP 0065 00) receiver (TM 9-1005-313-10).
NOTE
Charger cable guide and flat washer are only on the M240 and M240C models.
Unscrew self-locking nut (1), and remove charger cable guide (2) and right grip (3) from trigger housing
(4). Remove hex head machine bolt (5), flat washer (6), and left hand grip (7) from trigger housing (4).
Discard self-locking nut.
5
6
3
7
1
2
1BL0081
0016 00-1
TM 9-1005-313-23&P 0016 00
DISASSEMBLY (cont)
NOTE
The trigger actuating assembly is on the M240D and M240E1 models (WP 0018 00).
Unscrew self-locking nut (1), and remove right grip (3). Remove hex head machine bolt (5), trigger
actuating assembly (8), and left grip (7) from trigger housing (4). Discard self-locking nut.
5 7
8
1BL0082
Pull back on tripping lever (5) inside trigger housing (4) and raise sear (6).
1BL0195
0016 00-2
TM 9-1005-313-23&P 0016 00
Rotate safety (7) a quarter turn clockwise (as viewed from left side). Letters “S” and “F” will face
downward. Pull safety (7) through trigger housing (4) from right to left.
1BL0196
Remove three headless straight pins (8) and (9), and remove sear (6), sear spring (10), and trigger (11)
from trigger housing (4).
11
4
10
1BL0197
Separate sear (6) and trigger (11) by giving sear one quarter turn, freeing it from slot in lever.
6
11 6
11
1BL0198
0016 00-3
TM 9-1005-313-23&P 0016 00
CLEANING/INSPECTION/REPAIR
Remove dirt and corrosion on grips (1 and2) with soap (item 14, WP 0065 00) and water and wipe dry
with rag (item 11, WP 0065 00).
Clean all other parts with wiping rag (item 11, WP 0065 00) dampened with RBC (item 2, WP 0065 00) or
CLP (item 1, WP 0065 00).
Inspect grips (1 and 2) for breaks and cracks. Replace if cracked of broken.
Inspect charger cable guide (3) for bends. Replace if bent. (M240/M240C only)
If trigger housing (4) is damaged, repair. (Marine Corps repair at unit maintenance.)
2
3
Inspect front edge of trigger (5). Replace if chipped or if burrs cannot be removed.
Pull tripping lever (6) rearward. Replace trigger (5) if tripping lever does not return to position without
binding.
Check safety (7) for burrs, damaged detent, or distorted lettering. Replace if burrs cannot be removed
with crocus cloth (item 3, WP 0065 00) or safety is damaged.
Check trigger housing (4) and replace if broken, cracked, or holes are elongated.
0016 00-4
TM 9-1005-313-23&P 0016 00
6
10
5
4
11
7 1BL0199
LUBRICATION
F
1BL0200
REASSEMBLY
Insert sear (1) into slot in trigger (2) sideways. Give the sear a quarter turn, as viewed from left side,
polished end upward.
1 1
2
2
1BL0201
0016 00-5
TM 9-1005-313-23&P 0016 00
REASSEMBLY (cont)
Lower sear (1) and trigger (2) into trigger housing (3). Grasping trigger, press it forward against the inner
front edge of housing. This action will push backward on the lever allowing the trigger to slide into place.
Align holes in trigger (2) and trigger housing (3). Insert headless straight pin (4).
4
2
1
1BL0202
Insert sear spring (5), with leg pointing forward, into trigger housing (3). The lower tip of sear spring (5)
must bear against riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.
6
3 2
5
1BL0203
NOTE
Be sure leg of sear spring (5) is in groove of sear and behind riveted pin (6) as shown.
Install one headless straight pin (7) in pin hole (8) in trigger housing (3) and through sear spring (5).
1BL0204
0016 00-6
TM 9-1005-313-23&P 0016 00
Lower sear (1) compressing sear spring and install headless straight pin (9).
1BL0205
Holding trigger housing (3), ensure sear (1) is in raised position, insert safety (10) from left to right with
the letter “S” first and facing down. Detent remains outside housing.
Rotate safety (10) a quarter turn so letters “S” and “F” face rearward.
3
1
10
1BL0206
NOTE
The trigger actuating assembly is on the M240D, M240E1, and M240H models (WP 0018
00).
Install left grip (11) and trigger actuating assembly (12) in trigger housing (3). Install right grip (13),
securing with hex head machine bolt (14) and new self-locking nut (15).
15
13
14 11
12
1BL0082
0016 00-7
TM 9-1005-313-23&P 0016 00
NOTE
Charger cable guide and flat washer are only on the M240 and M240C models.
Install right grip (13) and charger cable guide (16) on right side of trigger housing (3).
Install left grip (11), flat washer (17), and hex head machine bolt (14).
14
17
13
11
3
15
16
1BL0081
0016 00-8
TM 9-1005-313-23&P 0017 00
INITIAL SETUP
DISASSEMBLY
Use a flat-tipped screwdriver to remove the two grip screws (1) holding the right (2) and left (3) grips in
place.
2
1 1BL0207
Remove trigger guard pin (4) and trigger guard (5) from the trigger housing assembly only if trigger guard
is damaged.
1BL0208
Pull back on tripping lever (6) inside trigger housing (7) and raise sear (8).
6 8
1BL0209
Rotate safety (9) a quarter turn clockwise (as viewed from the left side). Letters “S” and “F” will face
downward. Pull safety (9) through trigger housing (7) from right to left.
1BL0210
Remove three headless straight pins (10 and 11). Remove sear (8), sear spring (12), and trigger (13)
from trigger housing (7).
13
7 12
11
10
1BL0211
Separate sear (8) and trigger (13) by giving sear one-quarter turn, freeing it from the slot in the lever.
CLEANING/INSPECTION/REPAIR
Remove dirt and corrosion on grips (1 and 2) with soap (item 14, WP 0065 00) and water. Wipe dry with
wiping rag (item 11, WP 0065 00).
Clean all other parts with a wiping rag (item 11, WP 0065 00) dampened in RBC (item 2, WP 0065 00) or
CLP (item 1, WP 0065 00). Apply light coat of lubricant to all surfaces except grips.
3
2
6 1BL0087
Check trigger guard (3) and trigger guard pin (4) for cracks or bends. Replace if damaged or missing.
Check trigger housing (5) for cracks and elongated holes. If any cracks or elongated holes are present,
repair.
Check grips (1 and 2) for cracks. If cracked replace the grip. Check for presence of two grip screws (6),
replace if missing.
Inspect front edge of trigger (5). Replace if chipped or if burrs can not be removed.
Pull tripping lever (6) rearward. Replace trigger (5) if tripping lever does not return to position without
binding.
Check safety (7) for burrs, damaged detent, or distorted lettering. Replace if burrs cannot be removed
with crocus cloth or if safety is damaged or letters distorted.
Check trigger housing (5) and replace if broken, cracked, or if holes are elongated.
5
10
7
11
7
1BL0213
Inspect trigger guard (12) and trigger guard pin (13) and replace if cracked or bent.
12
13
1BL0208
REASSEMBLY
Ensure all metal parts are lightly lubricated. Insert sear (1) into lever slot in trigger (2) sideways. Give the
sear a quarter turn, as viewed from the left side, polished side up.
1 1
2
2
1BL0214
4
3 2
1
1BL0215
Lower sear (1) and trigger (2) into trigger housing (3). Grasping trigger, press it forward against the inner
front edge of housing. This action will push backward on the lever allowing the trigger to slide into place.
Align the holes in trigger (2) and trigger housing (3). Insert headless straight pin (4).
Insert sear spring (5), with leg pointing forward, into trigger (2). The lower tip of sear spring (5) must bear
against the riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.
5 1
3 2
6
1BL0216
NOTE
Be sure leg of sear spring (5) is in groove of sear (1) and behind riveted pin (6) as shown.
0017 00-5
TM 9-1005-313-23&P 0017 00
REASSEMBLY (cont)
NOTE
This illustration is a cutaway view of the trigger housing.
Install one headless straight pin (7) in pin hole (8) in trigger housing (3) and through sear spring (5).
7
8
1BL0217
Lower sear (1) compressing sear spring and install headless straight pin (4).
1BL0218
Holding trigger housing (3), ensuring sear (1) is in raised position, insert safety (9) from left to right with
letter “S” first and facing down. Detent remains outside housing.
Rotate safety (9) a quarter turn so that the letters “S” and “F” face rearward.
1BL0219
Insert tab (10) on the rear of the trigger guard (11) into the appropriate detent in the trigger housing
assembly. Align the holes in the trigger guard and trigger housing assembly and insert the trigger guard
pin (12).
11
12
10
1BL0220
Place right (13) and left (14) grips in proper position on the trigger housing (3).
Install screws (15) and tighten securely, being careful not to over-tighten the screws.
13
14
15 1BL0221
INITIAL SETUP
Equipment Condition
Trigger housing assembly removed from
weapon (TM 9-1005-313-10).
DISASSEMBLY
Use a flat tipped screwdriver and push down leg of safety spring (1) and push safety (2) out to the right
side of the trigger assembly. Remove trigger grip bolt (3), lock washer (4), trigger grip (5), and safety
spring
1 2
3,4
2 1
Remove retaining pin (5) and trigger guard (6) from the trigger grip only if trigger guard is bent, cracked or
broken. If disassembled, discard retaining pin.
Remove three headless straight pins (7and 8). Remove sear (9), sear spring (10), and trigger (11) from
trigger frame (12).
9
11
10
7
12
Separate sear (9) and trigger (11) by giving sear one-quarter turn, freeing it from the slot in the lever.
9
9
11 11
1 BL 0 2 1 2
INSPECTION/REPAIR
Inspect front edge of trigger (1). Replace if chipped or if burrs cannot be removed.
Pull tripping lever (2) rearward. Replace trigger (1) if tripping lever does not return to position without
binding.
Check safety (3) for burrs or distorted lettering. Replace if burrs cannot be removed with crocus cloth or if
safety is damaged or letters distorted.
Check trigger frame (8) and replace if broken, cracked, or if holes are elongated.
2
6
1
7
3
4
8
REASSEMBLY
Ensure all metal parts are lightly lubricated. Insert sear (1) into lever slot in trigger (2) sideways. Give the
sear a quarter turn, as viewed from the left side, polished side up.
1
1
2 2
1 BL 0 2 1 2
3
2
Lower sear (1) and trigger (2) into trigger frame (3). Grasping trigger, press it forward against the inner
front edge of grip. This action will push backward on the lever allowing the trigger to slide into place.
Align the holes in trigger (2) and trigger grip (3). Insert headless straight pin (4).
Insert sear spring (5), with leg pointing forward, into trigger (2). The lower tip of sear spring (5) must bear
against the riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.
5 1
2
6
1 BL 0 2 1 6
Change 2 0017 01-4
TM 9-1005-313-23&P 0017 01
NOTE
Be sure leg of sear spring (5) is in groove of sear (1) and behind riveted pin (6) as shown.
9
7
10
Lower sear (1) compressing sear spring and install
headless straight pin (10).
1 BL 0 2 1 8
If necessary, insert tab (11) on the rear of the trigger guard (12) into the appropriate detent in the trigger
grip. Align the holes in the trigger guard and trigger grip assembly and insert the trigger guard pin (13).
12
13
11
Place trigger frame (3) front end first and lower into the trigger grip (14) to fit properly.
Install lock washer (15) and trigger grip bolt (16) and tighten securely.
14
15,16
Push down leg of safety spring (9) and install safety from right side of grip.
INITIAL SETUP
DISASSEMBLY/REPAIR/REASSEMBLY
Remove self-locking nut (1) and trigger actuating pivot (2) to release actuating link spring (3), link
actuating assembly (4), and washer (5) from plate protecting body (6). Discard self-locking nut (1).
Install washer (5), link actuating assembly (4), actuating link spring (3) on plate protecting body (6) using
actuating link pivot (2) and new self-locking nut (1).
5 2
6
3
1BL0089
INITIAL SETUP
DISASSEMBLY
WARNING
Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.
NOTE
Procedures are written for M240 cover assembly but apply to all cover assemblies.
Hold retaining clip (1) so it will not rotate. Lift straight leg (2) and engage it in the hook of its opposite leg
2
1BL0222
1BL0223
1BL0224
1BL0225
WARNING
Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.
5
1BL0226
1BL0227
Apply slight pressure downward between front and rear cartridge guides (8 and 9) and remove pawl
retaining pin (7), rear cartridge guide (9), one helical compression spring (10), front cartridge guide (8),
and other helical compression spring (10).
1BL0229
0019 00-3
TM 9-1005-313-23&P 0019 00
Remove retaining ring (11) and lift feed pawl assembly (12) off feed pawl pivot post (13).
NOTE
The M240C feed pawl assembly is removed in the same way.
11
12
13
1BL0230
INSPECTION /REPAIR
1BL0231
Replace retaining clips (2 and 3) if either is deformed or has lost its spring tension.
2 3
1BL0232
1BL0233
Replace both helical compression springs (5) if one or both are cracked, broken, or have taken a
permanent set. Replace retaining ring (6) if broken or cracked.
5 6
1BL0234
Replace feed lever (7) if channel is distorted, cracked, or rippled or if pivot hole is elongated or enlarged.
Remove burrs with crocus cloth (item 3, WP 0065 00), or replace if fork end (8) has burrs in the roller
area.
8
8
7
7
M240/M240B/M240D/M240E1/ M240C
1BLO235
M240H/M240L/M240N
Replace pawl retaining pin (9) if it does not hold securely.
9
M240/M240B/M240D/M240E1
M240H/M240L/M240N M240C
1 BL 0 2 3 6
Replace rear cartridge guide (10) and front cartridge guide (11) if they are worn, bent, broken, or have
burrs or cracks.
10 10
11
11
1BL0237
M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N
Replace cover (12) if it is distorted, cracked, or if malfunction would occur if burrs were removed.
Replace cover if posts (13) or pivots (14) are loose, if roller (15) binds or if malfunction would occur if
burrs were removed.
15 12
12
13
13
14
1BL0238
M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N
Replace feed pawl assembly (16) if pawl has distortions, cracks, or is excessively burred or worn.
16
1BL0239
M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N
17
REASSEMBLY
Install feed pawl assembly (1) on feed pawl pivot post (2) in cover (3). Be sure feed pawl roller (4) is in
well behind feed pawl assembly (1). Secure retaining ring (5) in place on feed pawl pivot post (2).
5
1
1BL0241
Install two helical compression springs (6) on spring guide posts (2) in cover (3).
1BL0242
NOTE
Front cartridge guide (8) must overlap rear cartridge guide (7).
Place rear cartridge guide (7) and front cartridge guide (8) in cover opening with spring wells toward cover
(3) and over two helical compression springs (6).
1BL0243
0019 00-7
TM 9-1005-313-23&P 0019 00
Align pawl retaining pin hole in cartridge guides (8 and 9) and cover (3). Apply pressure downward, and
insert pawl retaining pin (10) through cover (3) and cartridge guides (8 and 9) from front to rear. Lock
pawl retaining pin (10) into slot (11) of cover (3).
11
3
10
8
1BL0244
9
Insert two cover latches (13) into slots (13) at rear of cover (3).
13 12
13
1BL0245
12
WARNING
Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.
Place one leg of retaining clip (14) in slot of cover latch (12) and place loop over pivot post (15). Push the
other leg into the slot of other cover latch (12).
14
15
14 12 1BL0246
WARNING
Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.
Install loop of retaining clip (16) over feed lever pivot (15) with legs (17) pointing rearward. Hook straight
leg of retaining clip behind the hooked leg making sure loop is tightened around feed lever pivot.
NOTE
Be sure loop of retaining clip (15) is seated properly in well.
17
16
15
1BL0247
Install lever (18) on feed lever pivot (15). At the same time, engage fork into feed pawl roller (19). Be
sure feed lever is flush with top of feed lever pivot (15).
18
15
19
1BL0248
Install spring tension lock pin (20) with legs pointed rearward and the loop of clip toward feed lever (18),
and push into position on feed lever pivot (15).
NOTE
Spring tension lock pin (20) will click when properly secured.
Unlock the straight leg (21) of retaining clip (16) from hooked leg. Position straight leg on groove of feed
lever (18).
20
15
16
18
21
1BL0249
INITIAL SETUP
DISASSEMBLY
NOTE
Procedures are written for M240 feed pawl assembly, but apply to all feed pawl
assemblies.
Spread feed pawl assembly (1) and separate feed pawl (2) from holding pawls (3).
NOTE
Feed and holding pawl springs are removed and installed the same way. Remove and
assemble one set of springs before removing other set.
Holding onto feed pawl (2) (or holding pawls (3)), insert the tip of screwdriver (4) between the first and
second coils of spring (5 and 6) just below feed pawl (2) (or holding pawls (3)).
Apply slight pressure with screwdriver (4) and remove spring (5).
6
2
4
5
1BL0251
0020 00-1 Change 2
TM 9-1005-313-23&P 0020 00
INSPECTION/REPAIR
Check feed pawl assembly (1) for completeness. Rollers (2) must be free of burrs. Pawls (3 and 4) must
be free of burrs and cracks. Linkage arms (5) must be free of distortion and cracks. If not, replace feed
pawl assembly (1).
NOTE
Springs (6) or springs (7) shall be replaced as a set.
Check springs (6 and 7) and replace those that are cracked, broken, or have taken a permanent set.
6 7
3 4
2 2
1
1BL0252
REASSEMBLY
NOTE
Feed and holding pawl springs are removed and installed the same way. Remove and
assemble one set of springs before removing other set.
Feed pawl springs (1) are 9 1/2 coils long. Holding pawl springs (2) are 12 3/4 coils long.
Be sure coils of feed pawl springs (1) are seated in well of feed pawl (3).
Install one end of spring (1) into well of feed pawl (2).
Hold feed pawl (3) (or holding pawls (4)) and feed pawl spring (1) (or holding pawl spring (2)) and insert
screwdriver (5) between last coils of exposed feed pawl springs (1) (or holding pawl spring (2)) and
compress to slip into well of feed pawl (3) (or holding pawls (4)). Install other feed pawl spring (1) (or
holding pawls (4)) in the same way.
2
3
5
1
1BL0251
INITIAL SETUP
DISASSEMBLY
Use cover detent plunger disassembly tool (1) to remove cover detent.
1
WARNING
1BL0254
Wear a face shield or safety goggles to prevent personal
injury when installing cover detent plunger disassembly tool.
NOTE
Remove only to repair.
Position cover detent plunger disassembly tool (1) in the opening for feed tray (2) in receiver (3) so that its
rear pins (4) rest against upper breechblock guides (5) and its nose (6) rests in groove of detent plunger
(7).
1
7 6 3
4
3
2
5
1BL0255
DISASSEMBLY (cont)
WARNING
Wear a face shield or safety goggles to prevent personal injury when installing cover
detent plunger disassembly tool.
Push lever (8) of cover detent plunger disassembly tool (1) fully downward so that pin (9) will come to rest
on upper breechblock guides (5) and detent plunger (7) compresses springs (10) removing pressure on
spring pin (11).
7 5 8
10 1
9
11
1BL0256
Place one hand on cover detent plunger disassembly tool (1) to steady it. Then lift the lever (8) and
remove the tool (1).
Drive out and discard spring pin (12). Press headed straight pin (13) outward from inside of receiver (3).
12
13
1BL0258
14
1BL0259
NOTE
Be sure that four flat washers (15) and pan-head machine screws (16) and are present.
Removal and inspection are not necessary since these items are not critical to weapon
functioning and are present only to protect the receiver threads.
16
15
1BL0260
0021 00-3
TM 9-1005-313-23&P 0021 00
DISASSEMBLY (cont)
Using pin punch and hammer remove the retaining latch pin (18), spring (19) and latch (20).
19 20
17
18
1 BL 0 2 6 1
NOTE
Remove components only for replacement.
(M240B/M240H/M240L): Remove right side cap screws (21) and lock washers (22) from right side rail
(23) and body (24). Remove rail (23) and insulators (25). Discard lock washers.
Remove body cap screws (26) and lock washers (22). Remove body (24) from receiver.
(M240B/M240L): Using a hammer and punch, push the bipod retaining pin (27) out of the receiver (3).
Remove the bipod assembly (28). Remove front sling ring (29) out through the left of the receiver (3).
27 3
28
29
(M240B/M240L): Swivel the bipod (28) 90 degrees from the receiver (3). Remove the bipod from the
receiver.
28
1BL0091
DISASSEMBLY (cont)
M240/M240C/M240D/M240E1/M240H): Remove 33
cotter pin (33) securing extension spring (34) to
spring mounting plate (35). Discard cotter pin.
34 1BL0092
37
35
(M240/M240C/M240D/M240E1/M240H): Remove
and discard two cotter pins (37). Slide out spring
mounting plate (35).
1BL0093
(M240D/M240E1/M240H): Remove pin (38) securing manual control handle (39) to charger slide (40),
and remove manual control handle (39). Discard pin.
38
39 40
1BL0094
M240B/M240D/M240E1/M240H/M240L/M240N): Drive out headless straight pin (41) and remove rear
sight assembly (42), rear sight plunger (43), and helical compression spring (44).
43
42
44
41
1BL0095
Turn receiver (3) upside down, depress rear tang of access cover (45) and slightly move it toward breech
end.
45
3
Turn receiver (3) over and slide access cover (45) out through breech end of receiver.
3 45
1BL0097
DISASSEMBLY (cont)
(M240B/M240H/M240L/M240N): Pull hinge pin (46) to rear and remove. Remove spring (47), detent
(48) and ejection port cover (49).
49
46
47
48
1BL0345
INSPECTION/REPAIR
(M240B/M240D/M240H/M240L/M240N): Inspect
6
sling ring (6) for cracks or wear. Replace if damaged.
1BL0100
Visually check receiver (7) for damage. Ensure ejection port cover (4) operates properly (M240B/M240H/
M240L/M240N).
If receiver (7) is damaged, or ejection port cover (4) does not operate properly (M240B/M240H/M240L/
M240N), repair.
Check access cover (8) for breaks or bends. Replace if bent or broken.
Check for retention of latch assembly (9) to receiver. If latch assembly (9) is missing or fails to function,
replace.
(M240/M240C/M240D/M240E1/M240H): Check extension spring (10) for distortion and breaks. Replace
if distorted or broken. Check spring mounting plate (11) for distortions and cracks. Replace if distorted or
cracked.
(M240/M240C): Check charger cable (12) for broken wire strands or missing rubber handle. Replace if
wire strands are broken or rubber handle is missing. If rubber handle is torn or cracked replace
assembly.
(M240B/M240D/M240E1/M240H/M240L): Inspect manual control handle (13) and pin (14) for damage.
Replace if damaged.
NOTE
If the Cocking Assembly is replaced on the M240B make sure you have the correct
Charger Slide and Offset Charging Handle. Some M240B's may still have the old style
Cocking Assembly, P/N 12976835 that will need to be replaced with the Charger Slide,
P/N 11826135 and Offset Charging Handle, P/N 12999957.
(M240B/M240N): Check charger slide (15) for distortion, cracks, or burrs. Replace if distorted, cracked,
or if slide does not operate freely in the receiver.
14
13
12
M240/240C M240B/M240D/
15
M240H/M240L
14
13
M240B/M240N
M240E1
10
11
9 18
M240/M240C/M240D/ 7 17
M240E1/M240H
4
16
8
M240B/M240D/
M240E1/M240L
M240H/M240N
1BL0101
INSPECTION/REPAIR (cont)
Check pins (19, 20, and 21) for distortion, cracks, or excessive wear. Replace if distorted, cracked, or
worn excessively.
20 21
19
23 22
24
Check springs (22) for breaks, cracks, or distortion. Replace both springs if one is broken, cracked, or
deformed.
Check receiver (7) and gas cylinder (23) for cracks, distortion and burrs. Remove burrs with fine stone or
crocus cloth (item 3, WP 0065 00). If receiver/gas cylinder is cracked or distorted, receiver is
unserviceable.
Check detent plunger (24) for cracks, wear, or burrs. Replace if removal of burrs would cause
malfunction.
NOTE
Forward rail assembly to be removed only for replacement.
(M240B/M240H/M240L): Inspect forward rail body assembly (25) for cracks or bends, which will effect
rail alignment or contact with gas tube. Check for loose cap screws.
Lightly lubricate all metal parts before reassembly.
25
1BL0343
REASSEMBLY
Install detent (1), spring (2), ejection port cover (3) and hinge pin (4).
4
2
1
1B L0345
5 6 1BL0102
5 6 7
1BL0103
10
11
9
(M240B/M240D/M240E1/M240H/M240L/M240N): 12
Turn receiver (5) over and install compression
spring (9), rear sight plunger (10), and rear sight
assembly (11). Align holes in rear sight assembly
(11) with holes in receiver (5) and install headless
straight pin (12).
5
Stake headless straight pin (12) in place on both
sides ensuring ends of pin flare enough to hold pin 1BL0104
firmly in place.
REASSEMBLY (cont)
(M240D/M240E1/M240H): Install manual control handle (13) to post (14) of charger slide (15) and install
new pin (16).
16
13
14 15
1B L0105
(M240/M240C/M240D/M240E1/M240H): Install spring mounting plate (17) from right side with curved
end up. Install new cotter pins (18) with heads up. Spread legs of cotter pins (18) to secure.
18
17
1B L0093
(M240/M240B/M240C/M240D/M240E1M240H): Spread rear end (19) of extension spring (20) and hook
to charger slide (21). Rotate extension spring (19) and secure new cotter pin (22) in spring mounting
plate (17). Spread end of cotter pin (22) to secure.
22
21
19 17
20
1B L0106
(M240B/M240L): Reattach the bipod assembly (23) to the receiver (5) by aligning the gaps in the bipod
head (24) with the flanges on the receiver. Swivel the bipod assembly (23) so it is in the upright position.
24 5
23
1BL0107
(M240B/M240L): Insert front sling ring (25) into position from the left side of receiver. Use a punch and
hammer to install the bipod retaining pin (26) into the cut-out in the bipod head (24) (pin will protrude).
Ensure bipod retaining pin (26) is loose enough to prevent binding of the bipod head (24). Ensure proper
operation of bipod latch.
26
24
25
1BL0108
(M240B/M240L): Install bipod assembly. Using a punch, push the bipod retaining pin (27) into cut-out in
the bipod head (24). Ensure retaining pin (27) is loose enough to prevent binding of bipod head.
27
24
1BL0264
REASSEMBLY (cont)
29 30
6
(M240B/M240L/M240N): With receiver
upside
down, place the retaining latch spring (29)
into bipod retaining latch (30). Place both
latch and spring into the receiver. Align
holes and install retaining latch pin (31).
Push bipod retaining latch (30) into the
receiver and close access cover (6).
31
1BL0261
15 1BL0259
Install headed straight pin (32) in charger slide (15). Align headed straight pin (32) slot with slide spring
pin hole and secure with new spring pin (33). Spring pin (33) must be flush on both sides.
15
33
32
1BL0265
NOTE
If new springs are used, open the first coil on one end of each spring prior to insertion.
Either end may be used to secure detent plunger.
Lubricate detent plunger (34) and two springs (35) with lubricating oil and insert springs (35) into wells in
detent plunger (34) (open end is inserted in the plunger first).
Install detent plunger (34) in receiver (5) with slot in detent plunger (34) facing down. Start spring pin (35)
into hole (36) in receiver.
37 36
35
34
5
1BL0266
Position cover detent plunger disassembly tool (38) on receiver (5) so that rear pins (39) rest against
upper breechblock guides (40) and its nose (41) sets in groove of detent plunger (42).
42 38 39 5
41
40
1BL0267
0021 00-15
TM 9-1005-313-23&P 0021 00
REASSEMBLY (cont)
Push lever (43) of cover detent plunger disassembly tool (38) fully downward so that detent plunger (41)
compresses springs (35) and pin (44) will come to rest on upper breechblock guides (40) of receiver (5).
Use screwdriver to remove cover detent plunger disassembly tool (38) as shown.
43
38 44
41 5
35
37
1BL0268
40
NOTE
Perform this procedure only if flat washers (45) and pan-head machine screws (46) are
missing.
Install four flat washers (45) and pan-head machine screws (46).
45 1BL0260
46
NOTE
Lubricate threads of all screws before installation.
(M240B/M240H/M240L): Install the accessory rail body (47) against the receiver at the receiver/gas tube
juncture with the extruded end pointing forward on the gas tube.
NOTE
Do not over-tighten screws; damage to gas tube can occur.
Install new lock washer (48) on each of the screws (49). Apply loctite 246 (item 5, WP 0065 00) to the
threads and insert into the forward and rear mounting holes from right to left. Hand-tighten screw until
finger tight. Using a 5/32” hex wrench, tighten the forward screw no more than 3 revolutions past finger
tight. Tighten the rear screw no more than 1/4 revolution past finger tight.
47
48 1BL0342
49
Function check weapon, if the operating rod binds in the gas tube back-off the screws 1/4 turn. Continue
to function check until the operating rod moves freely through the gas tube.
NOTE
The right and left rails (50) are interchangeable.
The end of each rail with the partial groove (larger numbers) should be toward the
muzzle of the weapon.
Install new lock washer (48) on each of six screws (50). Insert screw (50) through the forward mounting
hole of rail (51) so the head of screw (50) sits in the counter bore in the rail (51). Align an insulator (52)
between the rail (51) and rail body (47), insert screw into the rail body (47) and tighten screws finger tight.
Repeat for rear screws.
50 50
48
48
51
52
52
47
52
52
51
48 48
50
0021 00-17
TM 9-1005-313-23&P 0021 00
REASSEMBLY (cont)
Align an insulator (52) between the rail (51) and rail body (47). Insert center screws (50) through rail body
(47) from the inside, push screw (50) through the insulator (52) into the rail (51) and tighten screws finger
tight.
50
48
48
50
51
47
52
NOTE
Do not over-tighten screws.
INITIAL SETUP
DISASSEMBLY/INSPECTION/REPAIR/REASSEMBLY
NOTE
Remove components only to replace/repair.
Remove headed grooved pin (1), barrel locking latch (2), and helical compression spring (3) from
receiver.
Punch out spring pin (4) and remove latch cap (5).
Check pin (1), barrel locking latch (2) and cap (5) for distortion, cracks, or excessive wear. Replace if
distorted, cracked or excessively worn.
Check spring (3) for breaks, cracks, or distortion. Replace if spring if broken, cracked or permanently set.
INITIAL SETUP
DISASSEMBLY/REPAIR/REASSEMBLY
Remove stop screw (1) and slide assembly (2) from rear sight leaf (3).
Install slide assembly (2) on rear sight leaf (3) using stop screw (1).
Apply thread locking sealing compound (item 12, WP 0065 00) to stop screw (1) in accordance with
ASTM D5363.
2
3
1BL0109
INITIAL SETUP
DISASSEMBLY/INSPECTION/REPAIR
Drive out two headless straight pins (1) and remove two rear sight catches (2) and two rear sight catch
springs (3) from rear sight slide (4). Discard straight pins (1).
4
1
2 3
3 1BL0110
REASSEMBLY
Install two rear sight catch springs (3) and two rear sight catches (2) in rear sight slide (4) securing with
two new headless straight pins (1).
Place the complete slide assembly on a rigid surface. Using a 1/8 inch punch, slightly peen the top of
the headless straight pin (1) until it will not slide through the pin hole in the rear sight catch (2). Peen the
opposite end of headless straight pin (1). Headless straight pin (1) must protrude through both sides of
the rear sight catch (2).
INITIAL SETUP
DISASSEMBLY
Using as screwdriver or other pointed tool, lift/remove the locking ring (1) from the bipod leg pin nut (2).
Discard locking ring (1).
1BL0269
WARNING
Bipod spring is under spring tension. Cover with free hand while removing/separating
bipod legs. Injury to personnel could occur.
Unscrew the bipod leg pin (3), and remove the washer and nut.
1BL0270
0025 00-1 Change 2
TM 9-1005-313-23&P 0025 00
DISASSEMBLY (cont)
Separate the bipod leg spring (4) and bipod legs (5) from the tripod head (6).
1BL0271
Rotate the bipod head (6) 90 degrees, so the split pin (7) inside the hollow cylinder (8) is exposed. Use a
punch to remove the split pin from the hollow cylinder and discard pin (7).
1BL0272
7
Using a screwdriver, push in and turn the bipod head plug (9) 1/4 turn until the tangs are aligned with the
grooves on the hollow cylinder (10). The plunger and spring will push the plug out of the head.
10
1BL0273
Remove the retaining plunger (11) and plunger spring (12). Separate the bipod head (6) and remove the
hollow cylinder (10) from the hinging head (13).
12
10
11 12
1BL0274
INSPECTION /REPAIR
Inspect bipod legs (1), bipod leg spring (2) and bipod leg pin (3) for distortion, cracks, or excessive wear.
Replace if distorted, cracked, or excessively worn.
Inspect washer (4), and nut (5) for rust and damage. Replace unserviceable components.
3
1
5
4
1 2
1BL0275
Inspect bipod head (6), hinging head (7), and hollow cylinder (8) for burrs, cracks, or distortion. Replace
if distorted, cracked, or if hinging head (7) does not rotate freely on the bipod head (6).
Inspect retaining plunger (9), plunger spring (10), and bipod head plug (11) for burrs, cracks, or distortion.
Replace unserviceable components.
8
7 9 10 11
1BL0276
0025 00-3
TM 9-1005-313-23&P 0025 00
REASSEMBLY
Hold the hinge head (1) as shown with the screw bracket down and opening toward you.
Insert the hollow cylinder (2) with the closed end first from the right with the slots vertical.
Push bipod head (3) into hollow cylinder (2), with plunger detent to the right. Insert retaining plunger (4),
pointed end first, and retaining spring (5) into open end of hollow cylinder (2).
2 5 6
1 4
1BL0276
Insert bipod head plug (6) into the hollow cylinder (2) with tangs aligned.
Using a screwdriver, push in on bipod head plug (6) and make a 1/4 turn in either direction until it locks in
place. The bipod head plug (6) will be flush with the hollow cylinder (2).
6
1BL0273
Rotate bipod head (3) until the hole for the split pin (7) is aligned. Tap the new split pin (7) into cylinder (8).
7 1BL0272
NOTE
Legs must be reattached so the bipod leg catches are on the same side of the hinge head
as the bipod head slot, or the bipod will not pivot toward the rear of the machine gun.
Assemble the bipod upside down. Using protective jaws, clamp the hinge head (9) upside down in vise.
Align the hinge holes of the bipod legs (10) with the hinge head (9).
10
11
13
15
14 12
10
9
1BL0277
Press the bipod leg spring (11) into the “V”, formed by the bipod legs, and insert the bipod leg pin (12)
from the solid side of the hinge head (9).
Mount washer (13) and hand-tighten nut (14) onto bipod leg pin (12), ensuring that the hole in the bipod
leg pin (12) is aligned with groove in nut (14).
Install new locking ring (15) through the hole in the bipod leg pin (12) and through a groove in the nut
(14).
FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483
INITIAL SETUP
DISASSEMBLY
NOTE
Disassembly of right and left leg is the same. Only removal of the right leg is shown for
clarity.
Remove four screws (1), clamp (2) and bipod legs (3) from the receiver (4).
1 1
2 4
Using an allen wrench, remove screw (5), and nut (5.1) if present, from yoke (6), discard nut; separate
right leg assembly (7) from yoke (6).
6
5.1
MODIFIED BIPOD
1BL0369
FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483
DISASSEMBLY (cont)
WARNING
Latch (8) is under spring tension. Use care when removing or injury to personnel could occur.
Using an allen wrench, remove setscrew (9) from lower leg assembly (10); slide the lower leg assembly
(10) from upper leg assembly (11). Clean setscrew (9) with solvent.
11
10
Separate latch (8) and spring (12) from lower leg assembly (10).
WARNING
Detent (13) and detent cap (13) are under spring tension. Use care when removing or
injury could occur to personnel.
Using a punch, remove spring pin (15), discard spring pin. Remove detent (3), detent cap (14) and spring
(16) from upper leg assembly (11).
14
16 11
13
15
1 BL 0 3 6 2
INSPECTION/REPAIR
Inspect bipod retaining pin (between upper leg assembly and lower leg assembly) for stake. Stake if pin is
missing stake
REASSEMBLY
WARNING
Detent (13) and detent cap (13) are under spring tension. Use care when installing or
injury could occur to personnel.
Insert detent (1) from the inner side of the upper leg assembly (2). From the opposite side, place spring
(3) on the detent shaft. Place the detent cap (4) on the shaft; push inward and align hole in shaft with
hole in cap and insert new spring pin (5) to secure.
1B L0362
FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483
REASSEMBLY (cont)
WARNING
Latch (6) is under spring tension. Use care when installing or injury to personnel could occur.
Place spring (7) in latch (6); and install on lower leg assembly (8).
While depressing the latch, slide the lower leg assembly (8) onto upper leg assembly (9).
NOTE
Do not over tighten setscrew, hand-tighten only.
Align the setscrew hole over the slot in the upper leg assembly; apply sealing compound (item 12, WP
0065 00) to setscrew (10) and install and tighten.
10
1BL0363
Align leg assembly (11) to yoke (12) and install screw (13), and new nut (13.1) if bipod is modified.
Align bipod legs (11) to the receiver (14); align clamp (15) to bipod legs (11). Clean and dry four screws
(16) and apply one drop of loctite (item 5, WP 0065 00) to the threads and install and tighten.
INITIAL SETUP
TESTING
WARNING
Make certain weapon is cleared and that there are no obstructions in the barrel or
chamber. Injury could occur to personnel.
NOTE
Procedures are written for the M240 machine gun but apply to all models of the machine
gun except where indicated.
When installing the barrel (4) in the receiver, rotate the barrel release latch/carrying
handle assembly (2) clockwise until it stops. Unlock and rotate counter-clockwise
completely. While rotating clockwise, count the number of clicks until it stops. Fewer
than 2 or more than 7 clicks indicate defective parts. (Make this check with spare barrel
also.)
Check operation and position of the barrel release latch (1), barrel release (2), and barrel locking latch
(3). Barrel (4) must be locked securely in receiver.
4 2 1
3 1BL0280
0027 00-1
TM 9-1005-313-23&P 0027 00
TESTING (cont)
Charge the weapon with charger cable (M240/M240C) (5) or manual control handle (M240B/M240D/
M240E1/M240H/M240L/M240N) (6). Charging action must be smooth and positive. Operate the
safety (7). Action must be smooth and positive, locking in either safe or fire position. When safety is in
“F” position, pull trigger (8). Weapon must fire. When safety is in “S” position, weapon must not fire.
5 7
8 8
1BL0281
Open and close cover (9). Locking in the closed position must be positive. Depress cover latches (10)
and open cover. The detent plunger (11) action must hold the cover open.
11 9 10
1BL0282
Check buffer assembly (12). Buffer must be flush with top of receiver (13).
13
12
1BL0283
Place test fixture (14) on bench and add test weights (15) until a minimum load 3.6 kg (8lb) is reached.
14
15 15
1BL0284
7 FIRE POSITION
1BL0285
Hold machine gun (16) in vertical position. Hook end of test fixture (14) over trigger (8) and slowly raise
machine gun (16) in a line parallel to the barrel bore (17) until test weights (15) are suspended. The bolt
assembly (18) should not move forward to firing position.
17
16
14
18
8
15
1BL0286
0027 00-3
TM 9-1005-313-23&P 0027 00
Remove fixture (14) and add weights (15) until maximum load of 7.045 kg (15 1/2 lb) is reached. (M240B/
M240L/M240N with hydraulic buffer, maximum load is 8.5 kg (18.75 lb).) Repeat above procedures. Bolt
assembly (18) should move forward to firing position. If machine gun fails trigger pull test, replace
defective parts and repeat test.
17
16
14
18
8
15
1BL0286
FURTHER TESTING
12
1BL0287
19
1BL0288
20
21
1BL0289
Release barrel locking latch (3) and turn barrel release latch (2) to upright position and move barrel
assembly (4) slightly forward.
4
2
3
1BL0290
0027 00-5
TM 9-1005-313-23&P 0027 00
NOTE
Perform head space gaging on both barrels.
The notch (22) in headspace gage (warning (23)/reject (24)) must face upward and
toward the rear of chamber (25) to provide clearance for ejector.
Insert headspace gage (warning (23)/reject (24)) with notch up in chamber (25).
25
23/24
22
1BL0291
Carefully place barrel assembly (4) back into receiver (13) and lock in position.
4
13
1BL0292
Slide bolt and operating rod assembly (21) forward and exert slight pressure to determine if weapon is in
locked or unlocked position.
21
1BL0293
0027 00-6
TM 9-1005-313-23&P 0027 00
NOTE
The headspace gage (warning (23)) should not allow bolt assembly to lock in firing
position.
In the event of locking with headspace warning gage inserted, the weapon may be kept in service if it is
needed for immediate use, as long as the headspace reject gage DOES NOT allow locking of the
weapon.
23
NOTE
The headspace gage (reject (24)) must NOT ALLOW the bolt assembly to lock in the
firing position.
If it is necessary to replace parts, headspace warning and reject gaging procedures must
be repeated to be sure weapon is serviceable.
Perform testing with the headspace gage (reject (24)) as shown in four previous steps. If the weapon
locks with the headspace gage (reject (24)), do not use the weapon until it is repaired. To repair, replace
bolt assembly (26), barrel assembly (4), or replace both bolt assembly and barrel assembly.
4 24 26
21
1BL0293
0027 00-7
TM 9-1005-313-23&P 0027 00
Release barrel locking latch (3) and turn barrel release latch (2) to upright position and move barrel
assembly (4) slightly forward.
4
2
3
1BL0290
25
23/24
1BL0296
Place barrel assembly (4) back into receiver (13) and lock in position.
13
1BL0292
0027 00-8
TM 9-1005-313-23&P 0027 00
19
1BL0288
12
1BL0287
Lower feed tray (20) and close and lock cover (9).
20
1BL0297
0027 00-9
TM 9-1005-313-23&P 0027 00
Charge weapon to the rear and release charger cable (M240/M240C) (5) or manual control handle
(M240B/M240D/M240E1/M240H/M240L/M240N) (6) to function check the sear action. Bolt and
operating rod assembly (9) should remain rearward.
6
9
5
1BL0298
USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (FOR ARMY USE
ONLY)
The first step in using the firing pin protrusion gage (27) is to function check the machine gun. The bolt
and operating rod must go forward freely to firing position when trigger is pulled. (Safety (7) must be in
“F” position.)
7
27
1BL0299
Release barrel locking latch (3) and turn barrel release latch (2) to upright position and remove barrel
assembly (4) from receiver (13).
With safety in “F” position (7), pull trigger (8) to be sure bolt and operating rod assembly is forward in
firing position.
8 FIRE POSITION
1BL0301
Point receiver (13) upward with buffer (12) resting on a work surface.
13
12
1BL0302
Seat the bottom end of gage (27) firmly against the bolt face (28).
27
13
28
1BL0303
0027 00-11
TM 9-1005-313-23&P 0027 00
USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (cont)
NOTE
Illustration is a cut-away view of the gage tube.
Read gage as follows: the end of the movable rod (29) must be flush or above the edge of the stationary
tube (30). The notch (31) in the movable rod (30) must be flush or below the edge of the stationary tube
(29).
29
30
31
1BL0304
FINAL INSPECTION
Check the overall machine gun and make sure black finish surfaces do not reflect light. Weapon with
more than 1/3 of exterior finish worn off should be sent to depot for overhaul.
Check the tightness of all attaching screws, bolts, nuts, cotter pins, and rivets.
A machine gun that has been repaired should be function fired whenever possible to be sure it operates
properly. If weapon cannot be function fired, use dummy rounds and function test manually. If a machine
gun fails the function firing test, it must be reinspected to determine the cause of the failure and corrective
action must be taken.
Make an overall inspection of the machine gun for cleanliness and general appearance.
0027 00-12
TM 9-1005-313-23&P 0027 00
2AN0001
M240
2AN0005
M240B
2AN0002
M240C
2AN0003
M240D
2AN0004
M240E1
0027 00-13
TM 9-1005-313-23&P 0027 00
M240H
M240L
2AN0007
M240N
INITIAL SETUP
WARNING
Make certain weapon is cleared and that there are no obstructions in the barrel or
chamber. Injury could occur to personnel.
NOTE
Procedures are written for the M240 machine gun but apply to all models of the machine
gun except where indicated.
1 BL 0 2 8 7
1 BL 0 2 8 8
1 BL 0 2 8 9
Release barrel locking latch (6) and turn barrel release latch (7) to upright position and move barrel
assembly (8) slightly forward.
8
7
6
1 BL 0 2 9 0
NOTE
Perform head space gaging on both barrels.
The notch (9) in headspace gage (warning (10)/reject (11)) must face upward and toward
the rear of chamber (12) to provide clearance for ejector.
Insert headspace gage (warning (10)/reject (11)) with notch up in chamber (12).
12
10/11
1 BL 0 2 9
Carefully place barrel assembly (8) back into receiver (13) and lock in position.
8
13
1 BL 0 2 9 2
Slide bolt and operating rod assembly (5) forward and exert slight pressure to determine if weapon is in
locked or unlocked position.
1 BL 0 2 9 3
NOTE
The headspace gage (warning (10)) should not allow bolt assembly to lock in firing
position.
In the event of locking with headspace warning gage inserted, the weapon may be kept in service if it is
needed for immediate use, as long as the headspace reject gage DOES NOT allow locking of the
weapon.
10
UNLOCKED POSITION 1 BL 0 2 9 4
NOTE
The headspace gage (reject (11)) must NOT ALLOW the bolt assembly to lock in the
firing position.
If it is necessary to replace parts, headspace warning and reject gaging procedures must
be repeated to be sure weapon is serviceable.
Perform testing with the headspace gage (reject (11)) as shown in four previous steps. If the weapon
locks with the headspace gage (reject (11)), do not use the weapon until it is repaired. To repair, replace
bolt assembly (14), barrel assembly (8), or replace both bolt assembly and barrel assembly.
8 11 14
LOCKED POSITION 1 BL 0 2 9 5
1 BL 0 2 9 3
8
7
6
1 BL 0 2 9 0
12
Remove headspace gage (10/11) from
chamber (12). 10/11
1 BL 0 2 9 6
NOTE
A clean bore is not necessarily a shiny bore and frequently it may have a dull gray
appearance. A shiny, polished bore may indicate abrasives have been used. Abrasives
shall NOT be used on the bore, piston or inside of the gas cylinder.
Gently but firmly insert breech bore erosion gage (15) into breech end (16) of barrel (8) as far as it will go.
Read gage (15) at the end of barrel breech (16). Replace barrel (8) if the reject mark (17) on the gage
enters the breech. The barrel is not suitable for overseas shipment if the reading exceeds the
preembarkation warning mark (18).
16 8
15 15
18 1 BL 0 11 4
17
Use muzzle and breech bore wear gage (19) to test the barrel (8). Gently but firmly insert gage (19) into
breech end (16) of barrel (8) as far as it will go.
Read muzzle and breech bore wear gage (19) at the end of barrel breech (16). Replace barrel (8) if the
rejection mark (20) on gage (19) enters the breech. The barrel is not suitable for overseas shipment if the
reading exceeds the preembarkation warning mark (21).
8
19 20 21 16
19
1 BL 0 11 5
Gently but firmly insert muzzle and breech bore wear gage (19) into the muzzle end (22) of barrel (8) as
far as it will go.
Read muzzle and breech bore wear gage (19) at the end of flash hider/suppressor (23). Replace barrel
(8) if:
(M240/M240C/M240E1): Rejection mark (20) on gage (19) enters flash hider/suppressor (23).
The barrel is not suitable for overseas shipment if the reading exceeds preembarkation warning
mark (21).
8 22 25 23
21 24 20
19
1 BL 0 11 6
1 BL 0 2 8 8
1 BL 0 2 8 7
Lower feed tray (4) and close and lock cover (3).
1 BL 0 2 9 7
Charge weapon to the rear and release charger cable (M240/M240C) (26) or manual control handle
(M240B/M240D/M240E1/M240H/M240L/M240N) (27) to function check the sear action. Bolt and
operating rod assembly (5) should remain rearward.
27
5
26
1 BL 0 2 9 8
USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (FOR ARMY USE
ONLY)
The first step in using the firing pin protrusion gage (28) is to function check the machine gun. The bolt
and operating rod must go forward freely to firing position when trigger is pulled. (Safety (29) must be in
“F” position.)
29
28
1 BL 0 2 9 9
With safety in “F” position (29), pull trigger (30) to be sure bolt and operating rod assembly is forward in
firing position.
29
30 FIRE POSITION
1 BL 0 3 0 1
1 BL 0 3 0 2
28
1 BL 0 3 0 3
USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (cont)
NOTE
Illustration is a cut-away view of the gage tube.
Read gage as follows: the end of the movable rod (32) must be flush or above the edge of the stationary
tube (33). The notch (34) in the movable rod (32) must be flush or below the edge of the stationary tube
(33).
32
33
34
1BL0304
This inspection is conducted on materiel in units alerted for overseas duty to be sure that such materiel
will not become unserviceable in a relatively short time. It prescribes a higher percentage of remaining
usable life in serviceable materiel to meet a specific need beyond minimum serviceability.
PREINSPECTION POINTS
WARNING
Before starting an inspection, make certain weapon is cleared and that there are no
obstructions in the barrel or chamber. Do not actuate the trigger until the weapon has
been cleared. Injury could occur to personnel.
• Before inspection, the materiel must be thoroughly cleaned of all grease, dirt, or other foreign
matter that might interfere with its function or the use of gages and tools during inspection.
• Parts must not be cracked, bent, distorted, or damaged and must be free of excessive wear or
looseness.
• Minor defects in metal components do not normally affect their acceptability. For example,
scratches and tool marks are ordinarily of no importance.
• Inspect finish of metal surfaces. Satisfactory metal surfaces for weapons range from black to
light gray. A shiny metal surface is objectionable only when it is capable of reflecting light. No
weapon will be rejected unless exterior parts have a shine.
INSPECTION POINTS
• Check receiver for loose (finger tight) or missing rivets. If rivets are missing or loose on entire receiver ; or
any of forward bolt rail rivets on either side are loose, replace weapon.
• Springs must be free of distortion and broken coils. Springs must have sufficient tension to
perform their intended function.
• BarrelV:
Barrels must be clean and free of rust and corrosion, which is caused by moisture and powder
fouling.
NOTE
If the corrosion of the chrome plate appears difficult to determine, test fire 50 rounds in
short burst at a target 50 meters away. The imprint of each shot must be a clearly
defined circle. Reject the barrel if any of the shots imprints are oblong instead of circular.
Be sure the target is reasonably perpendicular to the line of fire.
Barrels may have a small amount of flaking or small cracks in the chrome plating in the chamber
and bore.
Pits in the chamber are allowable if they do not cause extraction problems.
0028 00-1
TM 9-1005-313-23&P 0028 00
Scattered or uniformly fine pits or fine pits in a densely pitted area are allowable.
Tool marks are acceptable, regardless of length. They may appear as lines running longitudinally
in the grooves or may run spirally across the tops of lands.
Lands that appear dark, due to coating of gilded metal from projectiles will not be cause for
rejection.
• The sear and cocking notches must be in good condition. Chipped engaging corners will be
cause for rejection. Slight wear on functional surfaces, including engaging corners, shall be
acceptable, providing the minimum trigger pull requirements are met.
• Chips, flat spots, or bent strike points on firing pins will be cause for rejection.
• Safety must positively position in both the “S” and “F” position. When in the “S” or safe position,
the weapon must not fire when the trigger is pulled; when in the “F” or fire position, the weapon
must fire when the trigger is pulled.
• Each weapon must be hand functioned to check for unusual binding, positive cocking action and
general operation. Dummy ammunition may be used to be sure of positive chambering,
extraction and ejection action.
SPECIFIC STANDARDS
INTRODUCTION
Scope
This work package includes complete instructions for making items authorized to be manufactured or
fabricated at field level.
A part number index in alphanumeric order is provided for cross-referencing the part number of the item
to be manufactured to the page which covers the fabrication criteria.
All instructions needed by maintenance personnel to manufacture the item are included on the illustration.
All bulk materials needed for manufacture of an item are listed by part number or specification number in
a tabular list on the illustration.
Part Number Index: No part numbers are associated with the manufactured item.
0029 00-1
TM 9-1004-313-23&P 0029 00
4.0 IN.
10. 16 CM
.50 IN.
1.27 CM
0029 00-2
CHAPTER 5
PARTS INFORMATION
TM 9-1005-313-23&P 0030 00
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
INTRODUCTION
SCOPE
This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement and
diagnostic equipment (TMDE); and other special support equipment required for performance of field
maintenance of the M240 series Machine Gun. It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR)
Codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts
authorized by this RPSTL for use in the performance of maintenance. These work packages also include
parts which may be removed for replacement of the authorized parts. Parts lists are composed of
functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending
figure and item number sequence. Sending units, brackets, filters and bolts are listed with the component
they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages.
Repair kits are listed separately in their own functional group and work package. Repair parts for
reparable special tools are listed in their own functional group and work package. Repair parts for
reparable special tools are also listed in separate work package. Items listed are shown on the
associated illustrations.
2. Special Tools List Work Packages. Work packages containing list of special tools, special TMDE,
and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI)
information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components
of common tool sets and/or Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages
in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number Index work
package. The National Stock Number Index work package refers you the figure and item number. The
Part Number Index work package refers you the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria, and disposition instruction, as shown in the following breakout:
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective
maintenance tasks of the “Repair” function in a use/user environment in order to restore serviceability to a
failed item.
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES (cont)
Source Code. The source code tells you how you get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of source codes follow:
Source
Code Application/Explanation
PA
NOTE
PB Items coded PC are subject to deterioration.
PC Stock items; use the applicable NSN to requisition/request items with these source codes.
PD They are authorized to the level indicated by the code entered in the third position of the
SMR code.
PE
PF
PG
PH
PR
PZ
KD
Items with these codes are not to be requested/requisitioned individually. They are part of
KF a kit, which is authorized to the maintenance level indicated in the third position of the SMR
code. The complete kit must be requisitioned and applied.
KB
XA - Do not requisition an “XA” coded item. Order the next higher assembly. (Refer to NOTE below.)
XB - If an item is not available from salvage, order it using the CAGEC and part number.
XD - Item is not stocked. Order an XD-coded item through local purchase or normal supply channels
using the CAGEC and part number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of
supply for items with the above source codes except for those items source coded “XA” or
those aircraft support items restricted by requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as
follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance:
Maintenance
Code Application/Explanation
O*- Field (Service) level/AMC maintenance can remove, replace, and use the item.
F- Field/ASB maintenance can remove, replace, and use the item.
H- Below Depot Sustainment maintenance can remove, replace, and use the item.
L- Specialized repair activity/TASMG can remove, replace, and use the item.
G- Afloat and ashore intermediate maintenance can remove, replace, and use the item
(Navy only).
K- Contractor facility can remove, replace, and use the item.
Z- Item is not authorized to be removed, replaced, or used at any maintenance level.
D- Depot can remove, replace, and use the item.
*NOTE – Army may use C in the third position. However, for joint service publications, Army will use O.
Forth Position. The maintenance code entered in the forth position tells you whether or not the item is to
be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform
all authorized repair functions).
NOTE
Some limited repair may be done on the item at the lower level of maintenance, if
authorized by the Maintenance Allocation Chart (MAC) and SMR codes.
0030 00-3
TM 9-1005-313-23&P 0030 00
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES (cont)
Maintenance
Code Application/Explanation
O- Field (Service)/AMC is the lowest level that can do complete repair of the item.
F- Field/ASB is the lowest level that can do complete repair of the item.
H- Below DepotSustainment is the lowest level that can do complete repair of the item.
L- Specialized repair activity/TASMG is the lowest level that can do complete repair of the
item.
D- Depot is the lowest level that can do complete repair of the item.
G- Both afloat and ashore intermediate levels are capable of complete repair of item. (Navy
only)
K- Complete repair is done at contractor facility.
Z- Non-reparable. No repair is authorized.
B- No repair is authorized. No parts or special tools are authorized for maintenance of “B”
coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at
the user level.
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Code Application/Explanation
Z- Non-reparable item. When unserviceable, condemn and dispose of the item at the level
of maintenance shown in the third position of the SMR code.
O- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the service/AMC level.
F- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the field level/ASB.
H- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the below depot sustainment level.
D- Reparable item. When beyond lower level repair capability, return to depot.
Condemnation and disposal of item are not authorized below depot level.
L- Reparable item. Condemnation and disposal of item are not authorized below
Specialized Repair Activity (SRA) or theater aviation sustainment maintenance group
(TASMG).
A- Item requires special handling or condemnation procedures because of specific reasons
(such as precious metal content, high dollar value, critical material, or hazardous
material). Refer to appropriate manuals/directives for specific instructions.
G- Field level reparable item. Condemn and dispose at either afloat or ashore intermediate
levels. (Navy only)
K- Reparable item. Condemnation and disposal to be performed at contractor facility.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code, which
is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a different
part number from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following
information:
1. The federal item name, and when required, a minimum description to identify the item.
2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or
fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection
from electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement “END OF FIGURE” appears just below the last item description in column (6) for a
given figure in both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the
breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or
an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable
and quantity may change from application to application.
USMC QTY per Equip (Column (8)). This column accommodates the Marine Corps quantity per
equipment requirement.
1. National Stock Number (NSN) Index Work Package. NSN’s in this index are listed in National Item
Identification Number (NIIN) sequence.
STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last
nine digits of the NSN.
NSN When using this column to locate an item, ignore the first four digits of
(e.g., 5385-01-574-1476) the NSN. However, the complete NSN should be used when ordering
NIIN items by stock number.
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
Column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending
alphanumeric sequence (vertical arrangement of letter and number combinations, which places the first
letter or digit of each group in order A through Z, followed by numbers 0 through 9 and each following
letter or digit in like order.
0030 00-5
TM 9-1005-313-23&P 0030 00
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
PART NUMBER Column. Indicates the part number assigned to the item/
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced
in the adjacent figure number column.
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes
are shown as “UOC:…” in the Description Column (justified left) on the first line under the applicable item/
nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the
RPSTL are:
Code Used On
G69 M240
BB2 M240B
L04 M240C
BC2 M240D
AG8 M240E1
BN4 M240H
BT5 M240L
BJ8 M240N
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material
functional group of the RPSTL. Part numbers for bulk material are also referenced in the Description
Column of the line item entry for the item to be manufactured/fabricated.
First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and sub-assembly groups, and lists are
divided into the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the item
belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.
First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The
NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking
for.
First. If you have the part number and not the NSN, look in the PART NUMBER column of the part
number index work package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
ABBREVIATIONS. N/A
M240D/M240N
M240/M240B/M240D/M240E1/
M240H/M240L/M240N
M240B/M240L/M240N
(HYDRAULIC BUFFER)
M240E1
M240C
M240H
M240D/M240E1/
M240H
M240
M240B/M240L
M240/M240C
M240/M240C
1BL0306A
END OF FIGURE
*MARINE CORPS ONLY
2
10
8
5
M240/M240C
11 7
2
6
12
12
9 13
8
1
5
M240E1
6
1BL0307
14
15
16
17
11 18
12
17 13 19
12 20
6 21
9
8
M240B/M240D/M240H/M240L/M240N
END OF FIGURE
1BL0309
END OF FIGURE
1
2
3
4
1BL0310
END OF FIGURE
3 4 5 6
7
1*
1*
12
8
11
10
9
1BL0311
M240/M240C
0035 00-1
TM 9-1005-313-23&P 0035 00
15
16
13 17 18
20
14
2 19
8
20 5 6
3 4 21
1* 7
12 20
22
20 11
10 1*
17
9
19
1BL0312
18
M240D/M240E1/M240H
END OF FIGURE
10
11
7
12
6
5 3
4 1
END OF FIGURE
*MARINE CORPS ONLY
END OF FIGURE
7 1BL0315
END OF FIGURE
1BL0316
END OF FIGURE
2 19
M240/M240C/M240E1 M240D/M240H
1
14
3
4
SINGLE NOTCH SEAR
13
12
6
5
M240/M240C
8
11
10 9
M240D/M240E1/M240H 1BL0317
M240/M240C/M240D/M240E1/M240H
19
14
18
20
13 12
17
16
15
22 8
21 1BL0318
M240B/M240N
END OF FIGURE
*MARINE CORPS ONLY
**NAVY ONLY
END OF WORK PACKAGE
0040 00-3/(4 blank) Change 2
TM 9-1005-313-23&P 0040 01
1
3
2
14
6
13
12
8
10
11
END OF FIGURE
1BL0319
END OF FIGURE
2 3
5
4
6
1
9
7 8
12
11
10
M240/M240B/M240D/M240E1/ 9
M240H/M240L/M240N
3
2
1
5
4
6
12
11 9
7 8
10
M240C
1BL-320
END OF FIGURE
1 2
M 240/M240B/M240E1/
M 240H/M240L/M240N
M240C
1BL0321
END OF FIGURE
9
8 12
9
M240E1 12
3
2 4 7 M240B/M240D/
6
M240H/M240L
1 8 15
1BL0324
13 5 16
10
17
30 11
18
29
19
26
28
20
27
21
31 23
36 25 22 1BL0323
35 24
39
32
32
34
34 33
37
34 32
36
34
32
32 35
36
M240B/M240D/M240E1/M240H/M240L/M240N
END OF FIGURE
4
5
7 2
6
3
Figure 15. Receiver Body Assembly, M240, M240B, M240C, M240D, M240E1,
M240H, M240N NSNA, PN 11826080; M240L NSNA , PN 13016495
END OF FIGURE
1BL0325
END OF FIGURE
2
3
3
1BL0326
END OF FIGURE
END OF FIGURE
1 1
17
13
14 15 5
16
12 6
7 11
4
10
9
Only one leg show disassembled, parts are the same unless otherwise specified.
END OF FIGURE
BULK MATERIAL
END OF FIGURE
1 3
4
8
7
5
1BL0328
END OF FIGURE
END OF FIGURE
2
3
END OF FIGURE
END OF WORK PACKAGE
3
2
4
1BL0329
END OF FIGURE
1 2
END OF FIGURE
END OF FIGURE
1
2
3
4
3
END OF FIGURE
3
2
END OF FIGURE
END OF FIGURE
1
2
END OF FIGURE
1BL0330
END OF FIGURE
NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
5310-00-020-3260 11 5 1005-01-033-1505 5 3
5310-00-036-6770 10 11 1005-01-033-1516 12 11
5315-00-058-6044 14 6 1005-01-033-1523 7 2
5305-00-068-0502 10.1 10 1005-01-033-1524 10 2
5315-00-181-6984 14 13 1005-01-033-1525 8 1
5310-00-209-0786 10.1 9 1005-01-033-1526 10 1
5305-00-245-8825 19 17 1005-01-033-1528 10 9
5315-00-410-4853 3 1 5360-01-033-1535 10 14
5305-00-500-9394 5 18 10.1 3
5315-00-515-2854 5 17 1005-01-033-3629 14 8
5310-00-596-7691 14 32 1005-01-033-3646 10 6
5315-00-598-6435 27 2 5310-01-033-3851 5 7
5340-00-600-8937 5 19 5315-01-033-3885 15 4
5315-00-710-2735 2 4 5315-01-033-3886 5 2
1005-00-726-5561 5 22 6 8
5315-00-731-2517 5 20 5315-01-033-3887 8 4
5315-00-806-0213 5 12 5315-01-033-3888 1 13
6 7 5315-01-033-3889 14 5
5315-00-812-1007 15 6 5315-01-033-3890 10 12
5315-00-832-4132 5 8 10.1 4
5315-00-836-0643 14 1 1005-01-033-3897 12 6
5315-00-846-2141 28 2 5315-01-033-3898 12 1
5315-00-849-5579 14 3 1005-01-033-3899 2 8
5315-00-881-2253 25 4 1005-01-033-3900 2 6
4730-00-908-6293 26 3 1005-01-033-3901 7 5
1005-00-918-2617 5 21 5340-01-033-3909 5 11
5340-00-932-1790 25 3 6 6
5310-00-956-4549 10 4 5340-01-033-3910 14 11
9525-00-995-3177 BULK 2 5360-01-033-3926 5 10
1005-01-032-8142 8 7 6 5
1005-01-032-8143 1 6 5325-01-033-3927 12 2
1005-01-032-8145 14 14 5365-01-033-3931 5 6
5340-01-032-8146 2 5 1005-01-033-4538 8 5
5340-01-032-8147 5 9 5340-01-033-6597 12 7
5342-01-032-8148 12 9 5340-01-033-6598 12 8
1005-01-032-8149 5 4 1005-01-033-8328 10 8
1005-01-032-8150 5 5 5310-01-033-8380 14 20
1005-01-032-8152 2 2 5360-01-033-8385 12 4
1005-01-032-8154 12 12 5315-01-033-8872 12 5
5340-01-033-1484 14 19 5315-01-033-8873 7 4
1005-01-033-1501 12 3 5360-01-033-8884 15 2
1005-01-033-1502 10 5 5360-01-033-8885 8 2
NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
1005-01-033-9410 8 3 1005-01-218-0693 23 3
5315-01-034-1583 10 13 1005-01-251-9687 3 5
1005-01-034-1617 14 2 5360-01-251-9688 3 4
5360-01-034-1639 14 10 1005-01-251-9689 14 16
1005-01-034-4113 10 3 1005-01-251-9690 16 3
5360-01-034-4114 13 1 1005-01-251-9691 16 1
5360-01-034-4115 14 4 1005-01-251-9692 1 11
1005-01-034-6503 2 7 5340-01-251-9695 5 9
5315-01-035-0827 1 14 1005-01-251-9696 10 7
1005-01-035-0829 1 23 1005-01-251-9697 11 2
5360-01-035-0838 13 2 1005-01-251-9698 11 1
5305-01-035-2479 14 21 5360-01-251-9699 17 3
1005-01-036-7160 2 9 1005-01-251-9700 17 2
5315-01-037-5586 7 3 1005-01-251-9701 1 4
4933-01-038-7179 20 1 2 1
4933-01-038-7183 20 5 5315-01-251-9722 14 18
5220-01-043-8211 20 2 5315-01-251-9723 17 1
5220-01-043-8212 20 3 5360-01-251-9724 14 17
4933-01-043-9450 20 4 5360-01-251-9725 5 14
1005-01-044-1026 1 1 5360-01-251-9726 11 3
2 10 5340-01-251-9729 3 3
5210-01-082-1714 20 7 5305-01-251-9731 2 12
5220-01-082-5564 20 6 5310-01-251-9734 11 6
1005-01-090-8050 12 6 5305-01-251-9738 16 2
5315-01-090-8051 12 1 5355-01-251-9755 14 12
1005-01-090-8052 12 10 1005-01-251-9757 2 13
1005-01-090-8120 12 12 1005-01-255-4232 3 2
1005-01-090-8121 12 11 1005-01-255-4233 3 2
1005-01-091-0682 12 3 1005-01-257-9253 1 12
1005-01-091-0683 1 7 5315-01-276-5877 14 9
5315-01-114-2396 19 14 1005-01-394-1928 1 25
5325-01-121-8093 5 15 1030-01-408-3578 2 17
3120-01-127-8980 9 2 1005-01-408-3585 2 18
5360-01-133-8874 9 3 1005-01-408-3590 4 2
1005-01-142-2841 23 1 5310-01-408-3593 4 3
8105-01-147-9841 23 2 1005-01-408-3594 6 4
4720-01-156-0549 BULK 1 1005-01-408-4361 10 18
5315-01-158-7862 9 4 10.1 1
4010-01-171-4833 25 2 1005-01-408-4600 10 20
5306-01-192-0677 10 10 5305-01-408-4890 6 1
1005-01-217-1191 26 2 5305-01-408-4953 10 21
4010-01-217-1192 28 3 1005-01-408-5416 10 22
1005-01-217-1193 26 1 1005-01-408-5417 6 2
NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
1005-01-408-5419 2 20 5305-01-461-0327 6 12
5342-01-408-5435 14 28 1005-01-461-2658 1 10
1005-01-408-5437 18 2 5355-01-464-1091 14 12
1005-01-408-5438 18 3 1005-01-472-8350 6 9
5325-01-408-5439 14 30 1005-01-480-0289 22 1
1005-01-408-5897 1 5 5325-01-480-6849 22 3
2 16 5340-01-481-8127 22 2
1005-01-408-5905 1 27 1005-01-484-9927 15 3
5360-01-408-5998 14 29 5970-01-486-3660 14 34
5360-01-408-6000 18 5 1005-01-486-3661 14 35
1005-01-408-6002 18 7 1005-01-489-5357 14 37
1005-01-408-6011 18 13 1005-01-489-5380 15 7
5315-01-408-6413 18 6 5315-01-497-0126 14 7
1005-01-408-6669 1 24 5305-01-500-6514 14 36
1005-01-408-6671 18 12 5305-01-505-5994 14 33
5360-01-408-6675 18 11 1005-01-512-6424 2 8
5315-01-408-6676 18 4 1005-01-512-9284 20 9
1005-01-408-6678 18 14 1005-01-522-0758 14 12
5325-01-408-9050 18 8 1005-01-522-0760 1 30
5310-01-408-9052 18 10 1005-01-522-0761 19 2
5310-01-408-9456 18 9 1005-01-522-0762 19 7
5315-01-409-0136 14 27 5360-01-522-0763 19 9
5315-01-409-0142 2 21 1005-01-522-0764 19 3
1005-01-409-0143 14 8 5340-01-522-0765 19 12
1005-01-409-0144 10 19 5360-01-522-0766 19 13
10.1 2 1005-01-522-0767 19 5
1005-01-410-8498 10 16 1005-01-522-0768 19 15
1005-01-410-8544 10 15 1005-01-522-0769 19 10
5360-01-410-9257 2 19 1005-01-522-4817 1 3
1005-01-413-6992 7 5 2 16
1005-01-431-0664 2 15 5305-01-522-8055 1 29
1005-01-431-8324 29 1 1005-01-524-2427 2 16
1005-01-431-8325 29 2 5305-01-524-2975 19 8
1005-01-432-9538 12 10 1005-01-524-7773 10 1
5315-01-435-8728 14 22 1005-01-525-5050 1 25
5340-01-440-3809 14 25 1005-01-526-8280 21 1
5360-01-440-4914 14 24 1005-01-544-1698 24 2
1005-01-440-8010 1 26 1005-01-549-8488 5 16
1005-01-441-5758 14 23 1005-01-549-8493 10.1 8
1005-01-453-9051 6 3 1005-01-549-8495 10.1 7
1005-01-458-7004 20 8
5315-01-460-3383 14 9 1005-01-549-8497 1 16
1005-01-461-0326 6 11 5315-01-549-8499 4.1 1
0062 00-2
TM 9-1005-313-23&P 0062 00
PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM
11826155 5360-01-034-4115 19200 14 4
11826156 5340-01-033-3910 19200 14 11
11826158 5360-01-034-1639 19200 14 10
11826160 5315-01-033-3888 19200 1 13
11826177 1005-01-033-1501 19200 12 3
11826182 5360-01-035-0838 19200 13 2
11826189 5360-01-034-4114 19200 13 1
11826191 19200 13 3
11826192 19200 1 15
11826200 5325-01-033-3927 19200 12 2
11826201 5360-01-033-8385 19200 12 4
11826202 5315-01-033-8872 19200 12 5
11826203 5340-01-033-6598 19200 12 8
11826204 5340-01-033-6597 19200 12 7
11826205 5315-01-033-3898 19200 12 1
11826206 5342-01-032-8148 19200 12 9
11826207 1005-01-033-1516 19200 12 11
11826208 1005-01-032-8154 19200 12 12
11826209 1005-01-033-3897 19200 12 6
11826211 1005-01-257-9253 19200 1 12
11826213 5340-01-032-8147 19200 5 9
11826214 5360-01-033-3926 19200 5 10
6 5
11826215 5340-01-033-3909 19200 5 11
6 6
11826216 5315-01-033-3886 19200 5 2
6 8
11826218 1005-01-033-1505 19200 5 3
6 2
11826219 1005-01-032-8149 19200 5 4
6 3
11826220 1005-01-032-8150 19200 5 5
6 4
11826221 5310-01-033-3851 19200 5 7
6 6
11826222 5365-01-033-3931 19200 5 6
6 5
11826230 1005-01-440-8010 19200 1 26
11826231 1005-01-033-3646 19200 10 6
11826232-1 1005-01-033-1528 19200 10 9
11826232-2 1005-01-034-4113 19200 10 3
11826234 1005-01-033-1502 19200 10 5
11826240 1005-01-033-1526 19200 10 1
11826250 5315-01-034-1583 19200 10 13
REFERENCES
DA PAM 750-8 .................... The Army Maintenance Management System (TAMMS) Users Manual
AFTO 105 ........................... Inspection Maintenance Firing Data for Ground Weapons Allowance
Standard 538
TO 00-35D-54 ..................... U.S. Air Force Deficiency Reporting and Investigating System
TM 3080-12......................... Corrosion, Prevention and Control for Marine Corps Ground Equipment
0063 00-1
TM 9-1005-313-23&P 0063 00
REFERENCES (cont)
CTA 50-970 ......................... Expendable/Durable Items (Except Medical Class V, Repair Parts and
Heraldic Items)
This introduction provides a general explanation of all maintenance and repair functions authorized at the
two maintenance levels under the Two-Level Maintenance System concept.
The MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component shall be consistent with the capacities and
capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as:
Field – Includes three sub-columns, Crew (C), Service (O) and Field maintenance (F).
Sustainment – Includes two sub-columns, Below Depot (H) and Depot (D).
The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental
instructions and explanatory notes for a particular maintenance function.
Maintenance Functions
1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or
electrical characteristics with established standards through examination (e.g., by sight, sound, or
feel). This includes scheduled inspection, gagings and evaluation of cannon tubes.
3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to
clean (includes decontaminate, when required), to preserve, to drain, to paint or to replenish fuel,
lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil
mechanisms. The following are examples of service functions:
a. Unpack. To remove from packing box for service or when required for the performance
of maintenance operations.
b. Repack. To return item to packing box after service and other maintenance operations.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by
setting the operating characteristics to specific parameters.
0064 00-1
TM 9-1005-313-23&P 0064 00
FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
FOR M240 SERIES MACHINE GUN (cont)
5. Align. To adjust specific variable elements of an item to bring about optimum or desired
performance.
7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare,
repair part, or module (component or assembly) in a manner to allow the proper functioning of an
equipment or system.
8. Paint. To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as
the background color of the item. Other markings are to be repainted as original so as to retain
proper ammunition identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
“Replace” is authorized by the MAC and assigned maintenance level is shown as the third position
of the Source, Maintenance and Recoverability (SMC) code.
NOTE
The following definitions are applicable to the “repair” maintenance function:
10. Overhaul – That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army.
Overhaul does not normally return an item to a like new condition.
0064 00-2
TM 9-1005-313-23&P 0064 00
11. Rebuild. Those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of
materiel maintenance applied to Army equipment. The rebuild operation includes the act of
returning to zero those age measurements (e.g., hours/miles) considered in classifying Army
equipment/components.
Column (1) – Group Number. Column (1) lists FGC numbers, the purpose of which is to identify
maintenance significant components, assemblies, subassemblies and modules with the Next Higher
Assembly (NHA).
Column (2) – Component/Assembly. Column (2) contains the item names of components, assemblies,
subassemblies and modules for which maintenance is authorized.
Column (3) – Maintenance Function. Column (3) lists the functions to be performed on the item listed in
Column (2).
Column (4) – Maintenance level. Column (4) specifies each level of maintenance authorized to
perform each function listed in column (3), by indicating work time required (expressed as man-
hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents
the active time required to perform that maintenance function at the indicated level of
maintenance. The work time figure represents the average time required to restore an item
(assembly, subassembly, component, module, end item or system) to a serviceable condition
under typical field operating conditions. This time includes preparation time (including any
necessary disassembly/assembly time), troubleshooting/fault location time and quality assurance
time in addition to the time required to perform the specific tasks identified for the maintenance
functions authorized in the MAC. The symbol designations for the various maintenance levels are
as follows:
NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this
level of maintenance are identified by a work time figure in the “H” column of column (4),
and an associated reference code is used in the REMARKS column (6). This code is
keyed to the remarks and the SRA complete repair application is explained there.
Column (5) – Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool
sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special
tools, special TMDE and special support equipment required to perform the designated function. Codes
are keyed to the entries in the tools and test equipment table.
Column (6) – Remarks Code. When applicable, this column contains a letter code, in alphabetical order,
which is keyed to the remarks table entries.
Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.
Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or test
equipment.
0064 00-3
TM 9-1005-313-23&P 0064 00
FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
FOR M240 SERIES MACHINE GUN (cont)
Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment.
Column (1) Remarks Code. The code recorded in remarks code entry of the MAC.
Column (2) – Remarks. This entry lists information pertinent to the maintenance function being performed
as indicated in the MAC.
0064 00-4
TM 9-1005-313-23&P 0064 00
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart for M240, M240B, M240C, M240D, M240E1, M240H, M240L,
M240N Machine Gun
NOTE
This section applies to Army users only.
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart for M240, M240B, M240C, M240D, M240E1, M240H, M240L,
M240N Machine Gun (Cont)
Table 2. Tool and Test Equipment Requirements for M240, M240B, M240C, M240D, M240E1,
M240H, M240L, M240N Machine Gun
*Refer to WP 0029 for fabrication instructions of protective cover for this tool.
Table 3. Remarks for M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N
Machine Gun
A The A in the 5th position of the SMR Code indicates special handling. This item
meets security requirements and is serialized for accountability purposes.
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPENDABLE AND DURABLE ITEMS LIST
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the
M240 Series Machine Gun. This list is for information only and is not authority to requisition the listed
items. These items are authorized to you by CTA 50-970, Expendable /Durable Items (Except Medical,
Class V Repair Parts, and heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable
Items.
Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item (e.g., “Use Sealing Compound (WP 0065 00, item 5)”).
Column (2) – Level. This column includes the lowest level of maintenance that requires the listed item
(C=Operator/Crew).
C – Operator/Crew
O – Field (Service) Maintenance
F – Field Maintenance
Column (3) – National Stock Number (NSN). This is the NSN assigned to the item, which you can use to
requisition it.
Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). This column provides the other information you need to identify the item.
Column (5) – Unit of Measure (U/M). This code shows the physical measurement or count of an item,
such as gallon, dozen, gross, etc.
NOTE
CLP is an alternative to LSA and LAW. Do
not mix lubricants on the same weapon. The
weapon must be thoroughly cleaned with
cleaning solvent before changing lubricants.
1 O CLEANER, LUBRICANT AND PRESERVATIVE:
(CLP)
(81349) MIL-PRF-63460
9150-01-054-6453 1 pint bottle PT
9150-01-053-6688 1 gal bottle GL
2 O CLEANING COMPOUND, SOLVENT:
Rifle bore cleaner (RBC)
(81349) MIL-PRF-372
6850-00-224-6657 8 oz can OZ
6850-00-224-6663 1 gal can GL
FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPENDABLE AND DURABLE ITEMS LIST
FIELD MAINTENANCE
M240L Machine Gun
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for the M240 machine gun to help you inventory items for safe and
efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority to
requisition replacements. These items are part of the M240 machine gun. As part of the end item, these
items must be with the end item whenever it is issued or transferred between property accounts. Items of
COEI are removed and separately packaged for transportation or shipment only when necessary.
Basic Issue Items (BII). These essential items are required to place the M240L machine guns in
operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be
with the M240 series machine gun during operation and when it is transferred between property accounts.
Listing these items is your authority to request/requisition them for replacement based on authorization of
the end item by the TOE/MTOE.
Column (1), Illus Number, gives you the number of the item illustrated.
Column (2), National Stock Number (NSN), identifies the stock number of the item to be used for
requisitioning purposes.
Column (3), Description, CAGEC, and Part Number, identifies the Federal item name (in all capital letters)
followed by a minimum description when needed. The stowage location of COEI and BII is also included
in this column. The last line below the description is the CAGEC (Commercial and Government Entity
Code) (in parentheses) and the part number.
Column (4), Usable On Code, gives you a code if the item you need is not the same for different models
of equipment. These codes are identified below:
Column (5), U/M (unit of measure), indicates how the item is issued for the National Stock Number shown
in column (2).
FIELD MAINTENANCE
M240L Machine Gun
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS.
ALPHABETICAL INDEX
ALPHABETICAL INDEX
F
Failure to Chamber ............................................................................................ WP 0004 00-2
Failure to Cock or Runaway Gun ...................................................................... WP 0004 00-6
Failure to Eject .................................................................................................. WP 0004 00-5
Failure to Extract ............................................................................................... WP 0004 00-5
Failure to Feed .................................................................................................. WP 0004 00-4
Failure to Fire .................................................................................................... WP 0004 00-3
Feed Pawl Assembly ......................................................................................... WP 0020 00
Field Manuals .................................................................................................... WP 0063 00
Final Inspection of M240 Series Machine Gun ................................................. WP 0027 00
Forms, Department of Army/Air Force/USMC................................................... WP 0063 00
Front Sight Assembly ........................................................................................ WP 0009 00
G
Gaging of M240 Series Machine Gun, Annual .................................................. WP 0027 00
Gun Ruptures Cartridges Cases ....................................................................... WP 0004 00-7
H
Handle Assembly, Carrying
(M240B/M240D/M240H/M240N) ................................................................. WP 0010 00
(M240L) ....................................................................................................... WP 0010 01
How to use this Manual ..................................................................................... vi
I
Illustrated List of Manufactured Items ............................................................... WP 0029 00
ALPHABETICAL INDEX
R (cont)
Warning Summary............................................................................................. a
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LCL-MPP / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE M240, M240B, M240C, M240D, M240E1,
TM 9-1005-313-23&P 14 December 2007 M240L, M240H, M240N Machine Guns
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LCL-MPP / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER DATE TITLE M240, M240B, M240C, M240D,
TM 9-1005-313-23&P 14 December 2007 M240E1, M240L, M240H, M240N
Machine Guns
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
PIN: 075417-000