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Headquarters, Departments of The Army, Air Force, Marine Corps and Navy December 2007

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ARMY TM 9-1005-313-23&P

AIR FORCE TO 11W2-6-5-2


MARINE CORPS TM 08670A/09712-23&P/2C
NAVY SW360-AH-OMP-010

TECHNICAL MANUAL
FIELD MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR

MACHINE GUN, 7.62 MM, M240, PN 11826290


(1005-01-025-8095) (EIC: 4BD)

MACHINE GUN, 7.62 MM, M240B, PN 12976814


(1005-01-412-3129) (EIC: 4BJ)

MACHINE GUN, 7.62 MM, M240C, PN 11826175


(1005-01-085-4758) (EIC: 4BF)

MACHINE GUN, 7.62 MM, M240D, PN 12977099


(1005-01-418-6995)

MACHINE GUN, 7.62 MM, M240E1, PN 12597033


(1005-01-252-4288)

MACHINE GUN, 7.62 MM, M240H, PN 13008366


(1005-01-518-2410)

MACHINE GUN, 7.62 MM, M240L, PN 13016466


(1005-01-549-5837)
MACHINE GUN, 7.62 MM, M240N, PN 12999178
(1005-01-493-1666)

This information is furnished upon the condition that it will not be released to another nation without the specific authority of the
Department of the Army of the United States, that it will be used for military purposes only, that individual or corporate rights originating
in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or
suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department
of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified
without written approval of the originating United States agency.

SUPERSEDURE NOTICE: TM 9-1005-313-23&P/TM 08670A/09712-23&P/2C/TO 11W2-6-5-2/SW360-AH-OMP-010 supersedes TM


9-1005-313-23&P/TM 08670A/09712A-23&P/2C/TO11W1-6-5-2/SW360-AH-OMP-010, dated 15 November 2002, including all changes.

DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their contractors. This publication is
required for administration and operational purposes, as determined 9 Jan 89. Other requests for this document shall be referred to
Director, Tank-automotive and Armaments Command, 1 Rock Island Arsenal, Rock Island, IL 61299-7630.

Marine Corps requests for this document must be referred to Commandant of the Marine Corps (ARE-B), Washington D.C. 20380-0001.

Air Force requests for this document shall be referred to 542 CBSS/GBHDE, Warner Robins AFB, GA 31098-1640.

WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec
2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50A, U.S.C., App. Violations of these export laws are subject
to severe criminal penalties. Disseminate in accordance with provisions of DOD Directive 5230.25.

DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or reconstruction of this document.

HEADQUARTERS, DEPARTMENTS OF THE ARMY,


AIR FORCE, MARINE CORPS AND NAVY

DECEMBER 2007
WARNING SUMMARY
This warning summary contains general safety warning and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to personnel. Also included are explanations of safety and
hazardous materials icons used within this technical manual.

FIRST AID

For first aid information, refer to FM 4-25.11, First Aid.


Air Force personnel refer to AFMAN 44-163 (I), First Aid

EXPLANATION OF SAFETY WARNING ICONS

FLYING PARTICLES - arrows bouncing off face with face shield shows that particles
flying through the air will harm face.

EXPLOSION - rapidly expanding symbol shows that the material may explode if
subjected to high temperatures, sources of ignition, or high pressure.

EYE PROTECTION - person with goggles shows that the material will injure the eyes.

WEAPON FIRE – accidental discharge of a weapon could cause serious injury or


death.

GENERAL SAFETY WARNINGS DESCRIPTION


WARNING

Accidental firing of the weapon could cause injury or death. Make certain weapon is cleared and that
there is no obstruction in the barrel or chamber.

Before disassembly, cleaning, inspection, transportation or storage, be sure to clear the weapon. Do
not actuate the trigger until the weapon has been cleared. Inspect the bore and chamber to be sure
they are empty and free of obstructions.
WARNING

Be careful when using the cover detent plunger disassembly tool on the receiver assembly (removing,
installing, working with, etc.); otherwise, injury to personnel or damage to components may result. Wear eye
protection.
a
WARNING SUMMARY – Continued
GENERAL SAFETY WARNINGS DESCRIPTION- cont
WARNING

When disassembling/reassembling cover assembly, hold hand over retaining clip when engaging or
disengaging leg, or retaining clip will fly off pivot post.

To prevent injury to personnel, wear goggles or eye protection when removing parts under spring
tension. Point bolt face away from your face and away from other personnel. The spring can fly out
and cause injury.

Keep bolt assembly pointed downward at all times during assembly of ejector and extractor parts.

Bipod spring is under tension. Cover with free hand while removing/separating bipod legs.

EXPLANATION OF HAZARDOUS MATERIALS ICONS

EYE PROTECTION - person with goggles shows that the material will injure the eyes.

CHEMICAL - drops of liquid on hand shows that the material will cause burns or irritation
to human skin or tissue.

FIRE – flame shows that a material may ignite and cause burns.

VAPOR - human figure in a cloud shows that material vapors present danger to life or
health.

HAZARDOUS MATERIALS DESCRIPTION

WARNING

Cleaning solvents are FLAMMABLE and TOXIC and must be kept away from open flames and used in a
well-ventilated area. Use of rubber gloves is necessary to protect the skin when washing weapon parts.

Appropriate eye protection is recommended when cleaning your weapon or its parts.

Change 3 b
ARMY TM 9-1005-313-23&P HEADQUARTERS,
AIR FORCE TO 11W2-6-5-2 DEPARTMENTS OF THE ARMY,
MARINE CORPS TM 08670A/09712A-23&P/2C AIR FORCE AND NAVY AND
NAVY SW360-AH-OMP-010 COMMANDANT OF THE MARINE CORPS
CHANGE 3 WASHINGTON D.C., 20 August 2010

TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

FOR

MACHINE GUN, 7.62 MM, M240, PN 11826290


(1005-01-025-8095) (EIC: 4BD)

MACHINE GUN, 7.62 MM, M240B, PN 12976814


(1005-01-412-3129) (EIC: 4BJ)

MACHINE GUN, 7.62 MM, M240C, PN 11826175


(1005-01-085-4758) (EIC: 4BF)

MACHINE GUN, 7.62 MM, M240D, PN 12977099


(1005-01-418-6995)

MACHINE GUN, 7.62 MM, M240E1, PN 12597033


(1005-01-252-4288)

MACHINE GUN, 7.62 MM, M240H, PN 13008366


(1005-01-518-2410)

MACHINE GUN, 7.62 MM, M240L, PN 13016466


(1005-01-549-5837)
MACHINE GUN, 7.62 MM, M240N, PN 12999178
(1005-01-493-1666)

DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their


contractors. This publication is required for administration and operational purposes, as determined
9 Jan 89. Other requests for this document shall be referred to TACOM Life Cycle Management
Command, TACOM-Rock Island, ATTN: AMSTA-LCL-PMM, 1 Rock Island Arsenal, Rock Island, IL
61299-7630. Air Force personnel shall refer their requests for this document to 542 CBSS/GBHDE
Robins AFB, GA 31098-1813.

DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.

MARINE CORPS PCN: 184 086702 03


TM 9-1005-313-23&P

TM 9-1005-313-23&P, 14 December 2007, is updated as follows:


1. File this sheet in front of the manual for reference.
2. A vertical bar in the outer margin of the page indicates an updated text/illustration.
3. Remove old pages and insert new pages as indicated below:
Remove Pages Insert Pages
A/(B blank) A/(B blank)
i thru vi i thru vi
4. Replace the following work packages with their revised version.
Work Package No. Work Package No. Work Package No. Work Package No.
WP 0005 00 WP 0021 00 WP 0036 00 WP 0055 00
WP 0006 00 WP 0023 00 WP 0037 00 WP 0062 00
WP 0008 00 WP 0026 00 WP 0040 00 WP 0064 00
WP 0012 00 WP 0032 00 WP 0052 00 WP 0065 00
WP 0013 00 WP 0033 00 WP 0053 00 WP 0067 00
WP 0015 00 WP 0035 00
5. Add the following new work package.
Work Package No.
WP 0027 01
By Order of the Secretary of the Army:

GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff

JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
1020906

By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:

NORTON A. SCHWARTZ JERRY GASKILL


General, United States Air Force Small Arms Program Manager
Chief of Staff Naval Sea Systems Command

DONALD J. HOFFMAN By Order of the Secretary of the Marine Corps:


General, United States Air Force
Commander, AFMC M. T. BRINKMAN
Program Manager, Infantry Weapons (PMM-132)
By Order of the Secretary of the Coast Guard: Marine Corps Systems Command

DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.

MARINE CORPS DISTRIBUTION: PCN 184 086702 03


ARMY TM 9-1005-313-23&P HEADQUARTERS,
AIR FORCE TO 11W2-6-5-2 DEPARTMENTS OF THE ARMY,
MARINE CORPS TM 08670A/09712A-23&P/2C AIR FORCE AND NAVY AND
NAVY SW360-AH-OMP-010 COMMANDANT OF THE MARINE CORPS
CHANGE 2 WASHINGTON D.C., 8 MAY 2009

TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR

M240 SERIES MACHINE GUNS

MACHINE GUN, 7.62 MM, M240, PN 11826290


(1005-01-025-8095) (EIC: 4BD)

MACHINE GUN, 7.62 MM, M240B, PN 12976814


(1005-01-412-3129) (EIC: 4BJ)

MACHINE GUN, 7.62 MM, M240C, PN 11826175


(1005-01-085-4758) (EIC: 4BF)

MACHINE GUN, 7.62 MM, M240D, PN 12977099


(1005-01-418-6995)

MACHINE GUN, 7.62 MM, M240E1, PN 12597033


(1005-01-252-4288)

MACHINE GUN, 7.62 MM, M240H, PN 13008366


(1005-01-518-2410)

MACHINE GUN, 7.62 MM, M240L, PN 13016466


(1005-01-549-5837)
MACHINE GUN, 7.62 MM, M240N, PN 12999178
(1005-01-493-1666)

DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their


contractors. This publication is required for administration and operational purposes, as determined
9 Jan 89. Other requests for this document shall be referred to TACOM Life Cycle Management
Command, TACOM-Rock Island, ATTN: AMSTA-LC-LPMM, 1 Rock Island Arsenal, Rock Island, IL
61299-7630. Air Force personnel shall refer their requests for this document to 542 CBSS/GBHDE
Robins AFB, GA 31098-1813.

DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.

MARINE CORPS PCN: 184 086702 02


TM 9-1005-313-23&P

TM 9-1005-313-23&P, 14 December 2007, is updated as follows:


1. File this sheet in front of the manual for reference.
2. A vertical bar in the outer margin of the page indicates an updated text/illustration.
Remove old pages and insert new pages as indicated: Add the following new work packages.

Remove Pages Insert Pages Work Package No.


A/(B blank) A/(B blank) WP 0010 01
i thru vi i thru vi WP 0017 01
0064 00-5 thru 0064 00-7 0064 00-5 thru 0064 00-7 WP 0034 01
Cover Cover WP 0040 01

Replace the following work packages with their revised version.


Work Package No. Work Package No. Work Package No.
WP 0001 00 WP 0024 00 WP 0044 00
WP 0002 00 WP 0025 00 WP 0045 00
WP 0003 00 WP 0026 00 WP 0046 00
WP 0005 00 WP 0027 00 WP 0047 00
WP 0007 00 WP 0028 00 WP 0048 00
WP 0008 00 WP 0030 00 WP 0049 00
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WP 0020 00 WP 0037 00 WP 0065 00
WP 0021 00 WP 0040 00 WP 0066 00
WP 0022 00 WP 0042 00 WP 0067 00
WP 0023 00 WP 0043 00

By Order of the Secretary of the Army:

GEORGE W. CASEY, JR
General, United States Army
Official: Chief of Staff

JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
0911702

By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:

NORTON A. SCHWARTZ JERRY GASKILL


General, United States Air Force Small Arms Program Manager
Chief of Staff Naval Sea Systems Command

DONALD J. HOFFMAN By Order of the Secretary of the Marine Corps:


General, United States Air Force
Commander, AFMC T. J. TAFOLLA
Program Manager, Infantry Weapons
By Order of the Secretary of the Coast Guard: Marine Corps Systems Command

DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.

MARINE CORPS DISTRIBUTION: PCN 184 086702 02


ARMY TM 9-1005-313-23&P HEADQUARTERS,
AIR FORCE TO 11W2-6-5-2 DEPARTMENTS OF THE ARMY,
MARINE CORPS TM 08670A/09712A-23&P/2C AIR FORCE AND NAVY AND
NAVY SW360-AH-OMP-010 COMMANDANT OF THE MARINE CORPS
CHANGE 1 WASHINGTON D.C., 14 May 2008

TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR

M240 SERIES MACHINE GUNS

MACHINE GUN, 7.62 MM, M240, PN 11826290


(1005-01-025-8095) (EIC: 4BD)

MACHINE GUN, 7.62 MM, M240B, PN 12976814


(1005-01-412-3129) (EIC: 4BJ)

MACHINE GUN, 7.62 MM, M240C, PN 11826175


(1005-01-085-4758) (EIC: 4BF)

MACHINE GUN, 7.62 MM, M240D, PN 12977099


(1005-01-418-6995)

MACHINE GUN, 7.62 MM, M240E1, PN 12597033


(1005-01-252-4288)

MACHINE GUN, 7.62 MM, M240G, PN 12997566


(1005-01-359-2714)

MACHINE GUN, 7.62 MM, M240H, PN 13008366


(1005-01-518-2410)

MACHINE GUN, 7.62 MM, M240N, PN 12999178


(1005-01-493-1666)

DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their


contractors. This publication is required for administration and operational purposes, as determined
9 Jan 89. Other requests for this document shall be referred to TACOM Life Cycle Management
Command, TACOM-Rock Island, ATTN: AMSTA-LC-LPMM, 1 Rock Island Arsenal, Rock Island, IL
61299-7630. Air Force personnel shall refer their requests for this document to 542 CBSS/GBHDE
Robins AFB, GA 31098-1813.

DISTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.

MARINE CORPS PCN: 184 089931 01


TM 9-1005-313-23&P

TM 9-1005-313-23&P, 14 December 2007, is updated as follows:

1. File this sheet in front of the manual for reference.

2. A vertical bar in the outer margin of the page indicates new or updated text/illustration.

Remove old pages and insert new pages as indicated:

Remove Pages Insert Pages


A-B A-B
0002 00-5 and 0002 00-6 0002 00-5 and 0002 00-6
0005 00-9 and 0005 00-10 0005 00-9 and 0005 00-10
0064 00-7 and 0064 00-10 0064 00-7 and 0064 00-10

Replace the following work packages with their revised version.

Work Package No. Work Package No. Work Package No.


WP 0011 00 WP 0040 00 WP 0054 00
WP 0015 00 WP 0041 00 WP 0055 00
WP 0015 01 WP 0044 00 WP 0056 00
WP 0031 00 WP 0045 00 WP 0057 00
WP 0032 00 WP 0046 00 WP 0058 00
WP 0033 00 WP 0047 00 WP 0059 00
WP 0034 00 WP 0049 00 WP 0060 00
WP 0035 00 WP 0050 00 WP 0061 00
WP 0036 00 WP 0051 00 WP 0062 00
WP 0037 00 WP 0052 00
WP 0038 00 WP 0053 00

By Order of the Secretary of the Army:

GEORGE W. CASEY, JR
General, United States Army
Chief of Staff
Official:

JOYCE E. MORROW
Administrative Assistance to the
Secretary of the Army
0810805

By Order of the Secretary of the Air Force: By Order of the Secretary of the Navy:

T. MICHAEL MOSELEY JERRY GASKILL


General, United States Air Force Small Arms Program Manager
Chief of Staff Naval Sea Systems Command

BRUCE CARLSON By Order of the Secretary of the Marine Corps:


General, United States Air Force
Commander, AFMC T. J. TAFOLLA
Program Manager, Infantry Weapons
By Order of the Secretary of the Coast Guard: Marine Corps Systems Command

DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 401105 requirements for
TM 9-1005-313-23&P.

MARINE CORPS DISTRIBUTION: PCN 184 089931 01


LIST OF EFFECTIVE PAGES/WORK PACKAGES

NOTE: A vertical line in the outer margins of the page indicates the portion of text affected by a change.

Dates of issue for original and changed pages/work packages are:

Original 0 14 December 2007


Change 1 14 May 2008
Change 2 08 May 2009
Change 3 20 August 2010

Page/WP No. *Change No. Page/WP No. *Change No.


a-b 3 WP0033 00 3
A-B 3 WP0034 00 2
i-vi 3 WP0034 01 2
WP0001 00 2 WP0035 00 3
WP0002 00 2 WP0036 00 3
WP0003 00 2 WP0037 00 3
WP0004 00 0 WP0038 00 1
WP0005 00 3 WP0039 00 0
WP0006 00 3 WP0040 00 3
WP0007 00 2 WP0040 01 2
WP0008 00 3 WP0041 00 1
WP0009 00 2 WP0042 00 2
WP0010 00 2 WP0043 00 2
WP0010 01 2 WP0044 00 2
WP0011 00 1 WP0045 00 2
WP0012 00 3 WP0046 00 2
WP0013 00 3 WP0047 00 2
WP0014 00 2 WP0048 00 2
WP0015 00 3 WP0049 00 2
WP0015 01 1 WP0050 00 1
WP0016 00 0 WP0051 00 2
WP0017 00 2 WP0052 00 3
WP0017 01 2 WP0053 00 3
WP0018 00 0 WP0054 00 1
WP0019 00 2 WP0055 00 3
WP0020 00 2 WP0056 00 1
WP0021 00 3 WP0057 00 1
WP0022 00 2 WP0058 00 1
WP0023 00 3 WP0059 00 1
WP0024 00 2 WP0060 00 2
WP0025 00 2 WP0061 00 2
WP0026 00 3 WP0062 00 3
WP0027 00 2 WP0063 00 2
WP0027 01 3 WP0064 00 3
WP0028 00 2 WP0065 00 3
WP0029 00 0 WP0066 00 2
WP0030 00 2 WP0067 00 3
WP0031 00 2 Cover 2
WP0032 00 3

*Zero in this column indicates an original page or work package.

A/(B blank)
HEADQUARTERS,
ARMY TM 9-1005-313-23&P DEPARTMENTS OF THE ARMY,
AIR FORCE TO 11W2-6-5-2 AIR FORCE, AND NAVY AND
MARINE CORPS TM 08670A/09712-23&P/2C COMMANDANT OF THE MARINE CORPS
NAVY SW360-AH-OMP-010 WASHINGTON D.C., 14 December 2007

TECHNICAL MANUAL
FIELD MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR

MACHINE GUN, 7.62 MM, M240, PN 11826290 (1005-01-025-8095) (EIC: 4BD)

MACHINE GUN, 7.62 MM, M240B, PN 12976814 (1005-01-412-3129) (EIC: 4BJ)

MACHINE GUN, 7.62 MM, M240C, PN 11826175 (1005-01-085-4758) (EIC: 4BF)

MACHINE GUN, 7.62 MM, M240D, PN 12977099 (1005-01-418-6995)

MACHINE GUN, 7.62 MM, M240E1, PN 12597033 (1005-01-252-4288)

MACHINE GUN, 7.62 MM, M240H, PN 13008366 (1005-01-518-2410)

MACHINE GUN, 7.62 MM, M240L, PN 13016466 (1005-01-549-5837)

MACHINE GUN, 7.62 MM, M240N, PN 12999178 (1005-01-493-1666)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS


You can help improve this publication. If you find any errors, or if you would like to recommend any
improvements to the procedures in this publication, please let us know. Services should be submitted
as follows:
 Army – The preferred method is to submit your DA Form 2028 (Recommended Changes to
Equipment Technical Publications) through the Internet, on the Army Electronic Product Support
(AEPS) website. The Internet address is https://aeps.ria.army.mil. The DA Form 2028 is located
under the Public Applications section in the AEPS Public Home Page. Fill out the form and click
on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments
and better manage the DA Form 2028 program. You may also mail, e-mail, or fax your
comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management
Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command,
ATTN: AMSTA-LCL-MPP / TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630.
The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 793-0726
or Commercial (309) 782-0726.
 Air Force (F) - Submit AFTO Form 22 through the respective MAJCOM in the Joint Computer-
aided Acquisition and Logistics Support (JACALS) system. Follow the guidance in accordance
with Section 5 of Air Force Technical Order 00-5-1.
 Marine Corps (MC) - Submit NAVMC Form 10772 via Marine Corps Publications website at:
https://pubs.ala.usmc.mil/navmc/. You may also e-mail to:
mbmatcommarlogbases@logcom.usmc.mil, or mail NAVMC 10772 to: Commander, Marine
Corps Systems Command Attn: Assistant Commander Acquisition and Logistics (LOG/TP), 814
Radford Blvd, Suite 20343, Albany, GA 31704-0343.
 Navy (N) - Submit Recommended Changes to Publications to: Naval Surface Warfare Center,
Crane Division, Code 4081, Crane, IN 47522-5001.

i Change 3
TM 9-1005-313-23&P

SUPERSEDURE NOTICE: TM 9-1005-313-23&P/TM 08670A/09712-23&P/2C/TO 11W2-6-5-2/


SW360-AH-OMP-010 supersedes TM 9-1005-313-23&P/TM 08670A/09712A-23&P/2C/TO11W1-6-5-
2/SW360-AH-OMP-010, dated 15 November 2002, including all changes.

DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their


contractors. This publication is required for administration and operational purposes, as determined
9 Jan 89. Other requests for this document shall be referred to TACOM Life Cycle Management
Command, ATTN: AMSTA-LCL-MPP, 1 Rock Island Arsenal, Rock Island, IL 61299-7630.

Marine Corps requests for this document must be referred to Commandant of the Marine Corps (ARE-B),
Washington D.C. 20380-0001.

Air Force requests for this document shall be referred to 542 CBSS/GBHDE, Warner Robins AFB, GA
31098-1604.

WARNING: This document contains technical data whose export is restricted by the Arms Export Control
Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50A,
U.S.C., App. Violations of these export laws are subject to severe criminal penalties. Disseminate in
accordance with provisions of DOD Directive 5230.25.

DESTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or
reconstruction of this document.

ii
TM 9-1005-313-23&P

TABLE OF CONTENTS

WARNING SUMMARY ...................................................................................... a

HOW TO USE THIS MANUAL .......................................................................... vi

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND


THEORY OF OPERATION
General Information ................................................................................... WP 0001 00-1
Scope ........................................................................................................ WP 0001 00-3
Maintenance Forms, Records and Reports .............................................. WP 0001 00-3
Reporting Equipment Improvement Recommendations (EIR) .................. WP 0001 00-3
Corrosion Prevention and Control (CPC) .................................................. WP 0001 00-3
Destruction of Army Materiel to Prevent Enemy Use ............................... WP 0001 00-4
Preparation for Storage and Shipment ...................................................... WP 0001 00-4
Quality of Materiel...................................................................................... WP 0001 00-4
Common Tools and Equipment ................................................................. WP 0001 00-4
Special Tools, TMDE, and Support Equipment......................................... WP 0001 00-4
Official Nomenclature, Names, and Designations .................................... WP 0001 00-4
Equipment Description and Data............................................................... WP 0002 00-1
Equipment Characteristics, Capabilities, and Features ............................ WP 0002 00-1
Location and Description of Major Components ...................................... WP 0002 00-1
Differences Between Models..................................................................... WP 0002 00-4
Equipment Data ......................................................................................... WP 0002 00-5
Theory of Operation .................................................................................. WP 0003 00-1

CHAPTER 2. TROUBLESHOOTING PROCEDURES


Field Maintenance Troubleshooting .......................................................... WP 0004 00-1
Troubleshooting Procedures:
Failure to Chamber ............................................................................. WP 0004 00-2
Failure to Fire ..................................................................................... WP 0004 00-3
Sluggish Operation ............................................................................. WP 0004 00-3
Failure to Feed ................................................................................... WP 0004 00-4
Failure to Eject ................................................................................... WP 0004 00-5
Failure to Extract ................................................................................ WP 0004 00-5
Failure to Cock or Runaway Gun ....................................................... WP 0004 00-6
Gun ruptures cartridge cases ............................................................. WP 0004 00-7
Safety does not function ..................................................................... WP 0004 00-7

CHAPTER 3. PMCS MAINTENANCE INSTRUCTIONS


Preventive Maintenance Checks and Services ......................................... WP 0005 00

CHAPTER 4. MAINTENANCE INSTRUCTIONS


Service Upon Receipt ................................................................................ WP 0006 00-1
Service upon Receipt of Materiel ....................................................... WP 0006 00-1
Field Maintenance of:
Machine Gun, M240 Series ................................................................ WP 0007 00
Barrel Assembly ................................................................................. WP 0008 00
Front Sight Assembly ......................................................................... WP 0009 00
Carrying Handle Assembly (M240B/M240D/M240H/M240N) ............ WP 0010 00
Carrying Handle Assembly (M240L) .................................................. WP 0010 01
Buffer Assembly (M240/M240C) ........................................................ WP 0011 00
Buffer and Spade Grip Assembly (M240D/M240E1/M240H)............. WP 0012 00
Buttstock and Hydraulic Buffer Assembly (M240B/M240L/M240N)... WP 0013 00
Bolt and Operating Rod Assembly ..................................................... WP 0014 00
Bolt Assembly ..................................................................................... WP 0015 00
Breech Body Assembly ...................................................................... WP 0015 01

iii Change 2
TM 9-1005-313-23&P

TABLE OF CONTENTS (cont)

CHAPTER 4. MAINTENANCE INSTRUCTIONS (cont)


Trigger Housing Assembly (M240/M240C/M240D/M240E1/
M240H) ........................................................................................ WP 0016 00
Trigger Housing Assembly (M240B/M240N).................................... WP 0017 00
Trigger Housing Assembly (M240L) ................................................. WP 0017 01
Trigger Actuating Assembly (M240D/M240E/1M240H) ................... WP 0018 00
Cover Assembly ............................................................................... WP 0019 00
Feed Pawl Assembly ........................................................................ WP 0020 00
Receiver Assembly ........................................................................... WP 0021 00
Receiver Body Assembly ................................................................. WP 0022 00
Rear Sight Assembly (M240B/M240D/M240E1/M240H/M240L/
M240N) ........................................................................................ WP 0023 00
Slide Assembly (M240B/M240D/M240E1/M240H/M240L/M240N) . WP 0024 00
Bipod Assembly (M240B/M240L) ..................................................... WP 0025 00
Bipod Assembly (M240H)................................................................. WP 0026 00
Final Inspection of M240 Series Machine Gun ................................ WP 0027 00
Annual Gaging of M240 Series Machine Gun .................................. WP 0027 01

Preembarkation Inspection of Materiel for Units


Alerted for Overseas Movement....................................................... WP 0028 00
Illustrated List of Manufactured Items .......................................................... WP 0029 00

CHAPTER 5 PARTS INFORMATION


Repair Parts and Special Tools List for:
Machine Gun, M240 Series .............................................................. WP 0031 00
Barrel Assembly ............................................................................... WP 0032 00
Front Sight Assembly ....................................................................... WP 0033 00
Carrying Handle Assembly (M240B/M240D/M240H/M240N) .......... WP 0034 00
Carrying Handle Assembly (M240L) ................................................ WP 0034 01
Buffer Assembly (M240/M240C); Buffer and Spade Grip
Assembly (M240D/M240E1/M240H) ........................................... WP 0035 00
Buttstock and Hydraulic Buffer Assembly (M240B/M240N) ............. WP 0036 00
Bolt and Operating Rod Assembly ................................................... WP 0037 00
Bolt Assembly ................................................................................... WP 0038 00
Breech Body Assembly .................................................................... WP 0039 00
Trigger Housing Assembly (M240/M240C/M240D/M240E1)
and Trigger Housing, Infantry (M240B/M240N) .......................... WP 0040 00
Trigger Housing Assembly (M240L) ................................................. WP 0040 01
Trigger Actuating Assembly (M240D/M240E1/M240H) ................... WP 0041 00
Cover Assembly ............................................................................... WP 0042 00
Feed Pawl Assembly ........................................................................ WP 0043 00
Receiver Assembly ........................................................................... WP 0044 00
Receiver Body Assembly ................................................................. WP 0045 00
Rear Sight Assembly (M240B/M240D/M240E1/M240L/M240N) ..... WP 0046 00
Slide Assembly (M240B/M240D/M240E1/M240L/M240N) .............. WP 0047 00
Bipod Assembly (M240B/M240L) ..................................................... WP 0048 00
Bipod Assembly (M240H)................................................................. WP 0049 00
Bulk Items ......................................................................................... WP 0050 00
Special Tools .................................................................................... WP 0051 00
Case, Barrel Bag (BII) ...................................................................... WP 0052 00
M24 Chamber (AAL) ........................................................................ WP 0053 00
M21 Blank Firing Attachment (AAL) ................................................. WP 0054 00
Chamber and Discriminator Assembly (AAL) ................................... WP 0055 00
Discriminator Assembly (AAL).......................................................... WP 0056 00

Change 3 iv
TM 9-1005-313-23&P

Adapter (AAL) ................................................................................... WP 0057 00


Extension Assembly (AAL) ............................................................... WP 0058 00
Coupler Assembly (AAL)................................................................... WP 0059 00
Ammunition Adapter Assembly (COEI) ............................................ WP 0060 00
Cross References Index – National Stock Number ...................................... WP 0061 00
Cross References Index – Part Number ....................................................... WP 0062 00

CHAPTER 6 SUPPORTING INFORMATION


References ................................................................................................ WP 0063 00
Maintenance Allocation Chart ................................................................... WP 0064 00
Expendable and Durable Items List .......................................................... WP 0065 00
Component of End Item and Basic Issue Items Lists (M240L) ................. WP 0066 00

REAR MATTER
Alphabetical Index ..................................................................................... WP 0067 00

v Change 3
TM 9-1005-313-23&P

HOW TO USE THIS MANUAL

GENERAL. In order to use this manual efficiently, there are several things you need to know.
 All references in the manual are to work packages or to another manual.
 Whenever the male gender is mentioned (i.e., crewman, repairman) in the manual, it also
pertains to females.
 Procedures apply to all models unless otherwise noted.

INDEXES. This manual is organized to help you quickly find the information you need. There are several
useful indexes.
 Table of Contents. Lists in order all chapters, work packages, and appendixes.
 Nomenclature Cross Reference List. Gives an alphabetical list of the common names that
are substituted for the official nomenclature in the manual.
 Chapter Overviews. Summarize material covered in the chapter.
 Troubleshooting Symptom Index. Lists in alphabetical order parts of the weapon with
possible malfunctions. References work package pages of the troubleshooting table.
 Alphabetical Index. Located at the end of the manual. An extensive subject index for
everything in the manual. It gives work package references.

MAINTENANCE PROCEDURES. The maintenance chapter has an initial setup containing a list of the
following things you will need in order to do your maintenance task.
 Tool and Special Tools. List tool kit and tools not found in your tool kit.
 Material/Parts. Lists expendable/durable materials and 100% replaceable parts. A part
number or work package reference follows each material or part. If more than one part is
needed, the quantity needed will follow the part number or reference.
 References. List other publications containing necessary information.
 Equipment Condition. Lists conditions to be met before starting a procedure. The reference
following the condition is the work package reference to instructions for setting up the
condition.
 Maintenance Procedures. Step-by-step illustrated procedures for maintenance authorized
by the Maintenance Allocation Chart (MAC), WP 0064 00.

vi
TM 9-1005-313-23&P 0001 00

GENERAL INFORMATION

2AN0001

M240 MACHINE GUN

2AN0005

M240B MACHINE GUN

2AN0002

M240C MACHINE GUN

2AN0003

M240D MACHINE GUN

EXTERNAL VIEW OF M240, M240B, M240C, AND M240D, 7.62 MM, MACHINE GUN

0001 00-1
TM 9-1005-313-23&P 0001 00

GENERAL INFORMATION (cont)

2AN0004

M240E1 MACHINE GUN

M240H MACHINE GUN

M240L MACHINE GUN

2AN0007

M240N MACHINE GUN

EXTERNAL VIEW OF M240E1, M240H, M240L AND M240N, 7.62 MM, MACHINE GUN

Change 2 0001 00-2


TM 9-1005-313-23&P 0001 00

SCOPE.

Type of Manual: Field and Sustainment Maintenance Manual.

Model Numbers and Equipment Name: M240, M240B, M240C, M240D, M240E1, M240L, M240H
and M240N, 7.62 MM, Machine Gun.

Purpose of Equipment: M240/M240C model is designed as a coaxial machine gun for tanks and
7.62MM fire power on light armored vehicles. The M240D/M240H model is designed as a pintle mounted
window/door gun for use in rotary aircraft. M240B/M240L model is designed as a tripod mounted
or bipod supported machine gun for use by ground forces. The bipod is integrated into the receiver
assembly of the weapon. M240E1 model is designed with front and rear sights and spade grip trigger
device, and is pintle mounted on light armored vehicles. The M240N model is designed with front and
rear sights; and is configured for mounting on water craft.

MAINTENANCE FORMS, RECORDS, AND REPORTS. Department of the Army forms and procedures
used for equipment maintenance will be those prescribed by DA PAM 750-8, The Army Maintenance
Management System (TAMMS) Users Manual. Air Force personnel refer to AFI 21-101, the applicable
TO 00-20 Series, AFI 36-2226, and TO 11W-1-10. Marine Corps users refer to TM 4700-15/1, Equipment
Record Procedures.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR). If your M240 Series machine


gun needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us
what you don’t like about your equipment. Let us know why you don’t like the design or performance.
Put in an SF 368 (Product Quality Deficiency Report). Mail it to Commander, Armament Research,
Development and Engineering Center, ATTN: AMSTA-AR-QAW-A (R), 1 Rock Island Arsenal, Rock
Island, IL 61299-7300. Marine Corps users submit QDR’S on SF 368 in accordance with MCO 4855.10
(Product Quality Deficiency Report) to Commanding General, Marine Corps Logistics Base (Code 808),
Albany, GA 31704-5000. Air Force users submit QDR’S IAW Technical Order 00-35D-54, Material
Deficiency Reporting and Investigating System and Air Force Joint Manual (AFJMAN) 23-215, Reporting
of Supply Discrepancies. Navy users submit QDR to Commander, Naval Surface Warfare Center, Crane
Division, Code 4081, Crane, IN 47522-5001. We’ll send you a reply

CORROSION PREVENTION AND CONTROL (CPC). Corrosion prevention and control of material is a
continuing concern. It is important that any corrosion problems with this item be reported so that the
problem can be corrected and improvements can be made to prevent the problem in future items. While
corrosion is typically associated with rusting of metals, it can also include deterioration of other materials
such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be
a corrosion problem. If a corrosion problem is identified, it can be reported using SF 368 Product Quality
Deficiency Report. Use of key words such as “corrosion”, “rust”, “deterioration”, or “cracking” will assure
that the information is identified as a CPC problem. The form should be submitted to Commander,
Armament Research, Development and Engineering Center, ATTN: AMSTA-AR-QAW-A/Customer Feed
back Center, 1 Rock Island Arsenal, Rock Island, IL 61299-7300. Marine Corps users reference TM
3080-12.

Marine Corps users: Prevention of corrosion on any equipment is important and is critically important for
safe functioning of your machine gun. Corrosion prevention is carried out in accordance with TM 3080-12
(Corrosion Prevention and Control for Marine Corps Equipment). If a recurrent corrosion problem is
identified, it should be reported on SF 368 in accordance with guidance contained in MCO 4855.10.

Air Force personnel will follow the guidance in AFI 36-2226 and the applicable Specialized Packaging
Instruction (SPI) in preparing weapons for storage or shipment.

Navy users submit either Product Quality Deficiency Repot or Materiel Deficiency Report (MDR) to
Commander, Naval Surface Warfare Center, Crane Division, Code 4081, Crane, IN 47522-5001.

0001 00-3 Change 2


TM 9-1005-313-23&P 0001 00

GENERAL INFORMATION (cont)

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE. Procedure and materials used for
the destruction of the machine gun to prevent enemy use will be found in TM 750-244-7.

PREPARATION FOR STORAGE AND SHIPMENT. Not applicable.

QUALITY OF MATERIAL. Material used for replacement, repair, or modification must meet the
requirements of this manual. If quality of material requirements is not stated in this manual, the material
must meet the requirements of the drawings, standards, specifications or approved engineering change
proposals applicable to the subject equipment.

SAFETY, CARE AND HANDLING. Refer to TM 9-1300-206 for information on weapons, ammunition,
and related publications. Air Force personnel will refer to applicable Air Force publications such as AFI
36-2226, Combat Arms Program, Technical Order (TO) 11W-1-10, Historical Data Recording of
Inspection, maintenance and Firing Data for Ground Weapons, AFI 21-201, Management and
Maintenance of Non Nuclear Munitions, and Air Force Manual (AFMAN) 91-201, Explosives Safety
Standards.

COMMON TOOLS AND EQUIPMENT. For authorized common tools and equipment, refer to the
Modified Table of Organization and Equipment (MTOE) (WP 0064 00) applicable to your unit.

SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT. Special tools are listed in WP 0051 00 of this
manual. Tools and test equipment are listed in WP 0064 00 of this manual. There is no Test,
Measurement, and Diagnostic Equipment (TMDE) for this item.

OFFICIAL NOMENCLATURE, NAMES, AND DESIGNATIONS. This nomenclature cross-reference list


includes nomenclature cross-references used in this manual.

Common Name Official Name


Back Plate Buffer and Plug Assembly
Buffer and Spade Grip Assembly Buffer Grip Assembly
Charger Slide Pin Headed Straight Pin
Cover Hinge Spring Pin Spring Pin
Extension Spring Helical Spring
Front Sight Adjusting Screw Front Sight Self-Locking Screw
Helical Compression Ejector Spring Helical Spring
Left Grip Machine Gun Grip
Manual Control Handle Cocking Breechblock Lever
Receiver Body
Right Grip Machine Gun Grip
Sear Spring Helical Spring
Spring Loaded Pin Spring Pin
Stop Screw Leaf Socket HE Sight Cap Screw
Trigger Pin Straight Pin
Trigger Spring Pin Spring Pin

END OF WORK PACKAGE


Change 2 0001 00-4
TM 9-1005-313-23&P 0002 00

EQUIPMENT DESCRIPTION AND DATA

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES. Refer to TM 9-1005-313-10/


TO 11W2-6-5-1/SW360-AH-OPI-010/TM 08670A/09712A-10/1B.

LOCATION AND DISCRIPTION OF MAJOR COMPONENTS.

A BARREL ASSEMBLY – Houses cartridge for firing and directs projectile.

B BUFFER ASSEMBLY – Absorbs recoil for bolt and operating rod assembly at the end of recoil
movement.

C BOLT AND OPERATING ROD ASSEMBLY – Provides feeding, stripping, chambering, firing,
extraction, and ejection of cartridges using the projectile propelling gas for power.

D DRIVING SPRING ROD ASSEMBLY – Provides energy for returning bolt and operating rod
assembly to firing position.

E TRIGGER HOUSING ASSEMBLY – Controls the firing of the machine gun.

F COVER ASSEMBLY – Feeds linked belt and holds cartridges in position for stripping, feeding,
and chambering. The cover assemblies for M240, M240B, M240D, M240E1, M240L, M240H
and M240N have an optical rail sight.

G FEED TRAY – Serves as a guide for positioning cartridges to assist in chambering.

H RECEIVER ASSEMBLY – Serves as a support for all major components. Houses action of weapon,
and through a series of cam ways controls functioning of the weapon.

I BIPOD ASSEMBLY (M240B/M240H/M240L) – Serves as a support for the machine gun when used
in ground applications.

F
G

M240C
M240
F

G
B
A
M240

D
M240/M240C Machine Gun

0002 00-1 Change 2


TM 9-1005-313-23&P 0002 00

EQUIPMENT DESCRIPTION AND DATA (cont)

M240B/M240L Machine Gun

A
G
B

E
D

M240D Machine Gun

Change 2 0002 00-2


TM 9-1005-313-23&P 0002 00

A B
G

E
D
1BL0010

M240E1 Machine Gun

A
G
B

I H

E D

M240H Machine Gun

0002 00-3 Change 2


TM 9-1005-313-23&P 0002 00

EQUIPMENT DESCRIPTION AND DATA (cont)

A
G B

M240N Machine Gun

DIFFERENCES BETWEEN MODELS

M240 M240B M240C M240D M240E1 M240H M240N M240L

Feeds from the right X

Feeds from the left X X X X X XX


Bolt and Operating Rod Assembly (11826070) X X X
Bolt and Operating Rod Assembly (12976866) X X X X X
Cover Assembly (11826165) X*
Cover Assembly (11826038) X
Cover Assembly (12977101) X X X X X XX
Receiver Assembly (11826192) X X
Receiver Assembly (12597044) X
Receiver Assembly (12976834) X
Receiver Assembly (12977104) X
Receiver Assembly (12997566)

Receiver Assembly (12999179) X


Receiver Assembly (13008744) X
Receiver Assembly (13016494) X
Barrel Assembly (11825985) X X
*Use cover assembly until exhausted.

0002 00-4
TM 9-1005-313-23&P 0002 00

M240 M240B M240C M240D M240E1 M240H M240N M240L

Barrel Assembly (12597035) X


Barrel Assembly (13008850) X
Barrel Assembly (12976818) X X
Barrel Assembly (13008220) X
Barrel Assembly (13016469) X
Trigger Assembly (11826230) X X
Trigger Assembly (12597070) X
Trigger Assembly (13016484) X
Trigger Housing Assembly (12976869) X X
Trigger Housing Assembly (13008368) X X
Buffer Assembly (11826211) X X
Buffer and Spade Grip Assembly (12597057) X X X
Buttstock and Buffer Assembly (12988986) X X X
Charger Cable (11826145) X X
Manual Control Handle (12597045) X
Cocking Handle Assembly (12976835) X
Cocking Handle Assembly (12977105) X
Cocking Handle Assembly (12999956) X X X

Procedures are written for the M240 machine gun but apply to all models except where noted. Do not
mix and match parts listed for one model configuration on a different model.

EQUIPMENT DATA

Weight: 10.34 Kg (22.8 lbs) (M240/M240C)


12.29 Kg (27.1 lbs) (M240B)
10.39 Kg (22.9 lbs) (M240D)
11.66 Kg (25.7 lbs) (M240E1)
11.70 Kg (25.8 lbs) (M240H)
10.12 Kg (22.3 lbs) (M240L)
10.93 Kg (24.1 lbs) (M240N)

Rapid: 200 RDS/M (2-3 sec between bursts) – Change barrel every 2 minutes.

Rate of Fire: You get sustained and rapid rates through practice.

Cyclic: 650 to 950 RDS/M – Not intended to fire at 950 RDS/M. This will cause accelerated
wear/damage to the barrel and rest of weapon.
550-650 RDS/M – M240B/M240L/M240N with Hydraulic Buffer.

Sustained: 100 RDS/M (4-5 sec between bursts) – Change barrel every 10 minutes.

0002 00-5 Change 2


TM 9-1005-313-23&P 0002 00

EQUIPMENT DESCRIPTION AND DATA (cont)

EQUIPMENT DATA (cont)

Range: Maximum range:........................ 3,725 meters


Maximum effective (point): ........ 800 meters M122A1 Tripod or M192 Tripod
(M240B/M240L)

Maximum effective (area): ......... 1,800 meters with M122A1 Tripod or M192 Tripod
(M240B/M240L)
Tracer burnout: Approximately 900 meters

END OF WORK PACKAGE

Change 2 0002 00-6


TM 9-1005-313-23&P 0003 00

THEORY OF OPERATION

All Models:
• Gas-operated – Recoils with gas-assist boost. Three gas settings to maintain a consistent
rate of fire (with the exception of M240B/M240H).
• Positive Locking of Bolt Body – Firing pin is part of bolt and operating rod assembly, and
cannot strike primer until bolt is fully locked.
• Fires from Open Bolt Position – Prevents explosion of cartridge (cook-off) after prolonged
firing.

Mounted on a Coaxial Mount (M240/M240C):


• Fires parallel to turret main gun.
• No sights on barrel.
• Can be fired manually or electrically.
• Fired manually from turret ring mount (M240 with optical top cover).

Ground Mounted (M240B/M240L):


• Mounted on Tripod (M122A1/M192).
• Ground supported with integral bipod assembly.
• Has front and rear sights on machine gun and barrel.
• Optical accessory top cover and forward rail system.

Mounted on Exterior Pintle Location (M240D/M240H) (Aviation) and (M240E1):


• Mounted in Pintle socket.
• Front and rear sights on machine gun.
• Optical accessory top cover.
• Forward rail system (M240H).

Mounted on Special Purpose Mounts (M240N):


• Authorized use of right hand feed cover assembly, and tray as AAL to primary configuration.
• Front and rear sights on machine gun and barrel.
• Primary U.S. Navy small boat gun.
• Optical accessory top cover.

END OF WORK PACKAGE

0003 00-1/(2 blank) Change 2


CHAPTER 2

TROUBLESHOOTING PROCEDURES
TM 9-1005-313-23&P 0004 00

FIELD TROUBLESHOOTING PROCEDURES

FIELD MAINTENANCE TROUBLESHOOTING

This work package contains field troubleshooting information for locating and correcting most of the
operating troubles that may develop in the machine gun. Each malfunction for a part, assembly, or
subassembly is followed by a list of tests or inspections, which will help you to determine corrective
actions to take. You should perform the tests/inspections and corrective actions in the order listed.

This manual cannot list all possible malfunctions that may occur, nor all tests or inspections and
corrective actions. A malfunction may not be listed (except when malfunction or cause is obvious) or
corrected by listed corrective actions.

TROUBLESHOOTING PROCEDURES.

Refer to symptom index or troubleshooting table for malfunctions, tests/inspections, and corrective action.

SYMPTOM INDEX

Troubleshooting Procedure Work Package/Page

Failure to chamber .............................................................................................................WP 0004 00-2


Failure to cock or runaway gun..........................................................................................WP 0004 00-6
Failure to eject ...................................................................................................................WP 0004 00-5
Failure to extract ................................................................................................................WP 0004 00-6
Failure to feed ....................................................................................................................WP 0004 00-4
Failure to fire ......................................................................................................................WP 0004 00-3
Gun ruptures cartridge cases ...........................................................................................WP 0004 00-8
Safety does not function ...................................................................................................WP 0004 00-8
Sluggish operation .............................................................................................................WP 0004 00-3

0004 00-1
TM 9-1005-313-23&P 0004 00

FIELD TROUBLESHOOTING PROCEDURES (cont)

Table 1. TROUBLESHOOTING PROCEDURES

SYMPTOM
1
Failure to chamber.

MALFUNCTION

Driving spring rod assembly (1) damaged.


1BL0012

CORRECTIVE ACTION

Replace driving spring rod assembly (1).

MALFUNCTION

Caked on carbon in gas plug (2), gas cylinder piston (3), or receiver (4).

CORRECTIVE ACTION

Remove carbon and clean (TM 9-1005-313-10).

MALFUNCTION
2
Gas plug (2) damaged.

CORRECTIVE ACTION

Replace gas plug (2). 1BL0013

0004 00-2
TM 9-1005-313-23&P 0004 00

SYMPTOM

Failure to Fire. 1

MALFUNCTION

Driving spring rod assembly (1) damaged.

CORRECTIVE ACTION 1BL0012

Replace driving spring rod assembly (1).

MALFUNCTION

Bent, broken or damaged firing pin (2). 2

CORRECTIVE ACTION
1BL0015
Replace firing pin (2).

SYMPTOM

Sluggish operation.

MALFUNCTION

Receiver (1) dirty and/or lack of lubricant.

CORRECTIVE ACTION

Clean and lubricate (TM 9-1005-313-10).

MALFUNCTION

Loose rivets causing drag on bolt/operating rod assembly.

CORRECTIVE ACTION

Code out and turn in.

0004 00-3
TM 9-1005-313-23&P 0004 00

FIELD TROUBLESHOOTING PROCEDURES (cont)

SYMPTOM

Failure to feed. 1 3

MALFUNCTION

Insufficient gas pressure. 2


1BL0017
CORRECTIVE ACTION

Clean gas port hole (1), gas inlets (2), and gas plug (3) (TM 9-1005-313-10).

MALFUNCTION

Broken or damaged feed tray (4) and cover assembly (5).

CORRECTIVE ACTION

Replace feed tray/cover if defective. (Marine Corps repair at unit maintenance).

MALFUNCTION
6
Driving spring rod assembly (6) damaged.

CORRECTIVE ACTION

Replace driving spring rod assembly (6).


1BL0019

0004 00-4
TM 9-1005-313-23&P 0004 00

SYMPTOM
1 2
Failure to eject.

MALFUNCTION
1BL0020
Frozen or damaged ejector (1) or ejector spring (2).

CORRECTIVE ACTION

Replace unserviceable parts.

MALFUNCTION 3
5
Insufficient gas pressure.

CORRECTIVE ACTION 4
1BL0021

Clean gas port hole (3), gas inlets (4), and gas plug (5) (TM 9-1005-313-10).

SYMPTOM
1 2 3
Failure to extract.

MALFUNCTION
1BL0022
Damaged or broken extractor (1), extractor plunger (2), or spring assembly (3).

CORRECTIVE ACTION

Replace unserviceable parts.

MALFUNCTION

Insufficient gas pressure.

CORRECTIVE ACTION

Clean gas port hole (4), gas inlets (5), and gas plug (6) (TM 9-1005-313-10).

4 6

5
1BL0023

0004 00-5
TM 9-1005-313-23&P 0004 00

FIELD TROUBLESHOOTING PROCEDURES (cont)

SYMPTOM

Failure to cock or runaway gun.

MALFUNCTION

Broken, stuck or worn sear (1).

CORRECTIVE ACTION

Replace defective parts.

MALFUNCTION

Broken, stuck or worn tripping lever (2). 2

CORRECTIVE ACTION

Replace defective parts.


3

MALFUNCTION

Broken or damaged sear spring (3).

CORRECTIVE ACTION

Replace defective parts.

MALFUNCTION

Defective or broken parts in trigger (4), sear (5), or sear


spring (3). 5
4
CORRECTIVE ACTION

Replace trigger, sear, or sear spring (WP 0016 00 or


WP 0017 00).
3
1BL0111

MALFUNCTION 7

Broken or damaged operating rod (7).

CORRECTIVE ACTION

Replace defective parts.


1BL0065

0004 00-6
TM 9-1005-313-23&P 0004 00

SYMPTOM
1 S
2
Safety does not function.
F
MALFUNCTION 3
1BL0112
Safety (1) fails to hold positively in either the “S” (2) or “F” (3) position.

CORRECTIVE ACTION

Replace (WP 0016 00 or WP 0017 00).

SYMPTOM

Gun ruptures cartridge cases.

MALFUNCTION

Check headspace (WP 0027 00).

CORRECTIVE ACTION

Replace barrel (1) (WP 0008 00), bolt assembly (2) (WP 0015 00) or both. If weapon fails
headspace test (WP 0027 00) after parts are replaced, the weapon is unserviceable.

NOTE
Both barrels and bolt assembly must accompany receiver when weapon is turned in.

Both barrels must pass headspace and erosion tests.

END OF WORK PACKAGE

0004 00-7/8 blank


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

GENERAL
 Perform PMCS every 90 days to keep the weapon ready for use.
 If the weapon has not been used for 90 days, PMCS in the operator’s manual (TM 9-1005-313-
10) should also be performed.
 If you see rust or other signs of wear on a weapon, PMCS must be done immediately.

WARNING
Before starting an inspection, be sure to clear the weapon. Do not actuate the trigger
until the weapon has been cleared. Inspect the chamber to be sure that it is empty.
Check to see that there are no obstructions in the barrel.

GENERAL: All small arms systems must be inspected and/or gaged at least once annually for safety
and serviceability. Guard and reserve weapons are to be gaged and inspected at least every two years
after initial gaging unless usage, deployment or other maintenance indicates need for a more frequent
inspection/gaging. It is recommended that training unit weapons be inspected/gaged after every
training cycle. Regardless of weapon ownership, initial gaging/inspection will be one year after receipt
of new or overhauled weapon. The appropriate interval starts at this time.

Inspect all assemblies for missing, broken, or loose parts. Inspect parts for cracks, dents, burrs,
excessive wear, rust, or corrosion. Make sure all parts are cleaned and lubricated (TM 9-1005-313-10).
Do not use cleaning solvents or lubricants on any composite/rubber components. Inspect external
surfaces for adequate finish. Refinish if necessary using solid film lubricant (item 6, WP 0065 00).
Repair or replace authorized defective parts or notify direct support maintenance if repair or
replacement is not authorized (WP 0031 00 through WP0060 00).

Air Force Only:


 Air Force personnel will follow the guidance in Air Force Instruction (AFI) 36-2226 in reference
to inspection intervals.
 For all weapons used on USAF aircraft, the PMCS inspection must be performed every 90
days.
 Air Force Combat Arms personnel using the M240B will follow the guidance regarding
inspection intervals outlined in AFI 36-2226 and Technical Order Operational Supplement
11W2-6-5-2-1.
 Air Force units utilizing any of the M240 series machine guns onboard aircraft will ensure all in-
use machine guns are inspected, to include gaging, at least annually.
 Air Force Combat Arms personnel will complete the Supplemental Inspection Criteria as outlined
in Air Force Operational Supplement 11W2-6-5-2-1 at 500 round intervals during force-on-force
field training exercises or at the end of each student's course of fire during qualification training.
These procedures are only designed to identify a weapon potentially at risk of failure. This
inspection should focus on checking the back plate assembly for excessive wear as described in
the Supplemental Inspection Criteria, and do not require removing the buffer from the back plate
assembly. If excessive wear is detected on the back plate assembly, take the weapon out of
service and notify your MAJCOM Combat Arms Program Manager so they can coordinate with
the USAF Small Arms Program Office for further disposition instructions for the weapon.

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

Man- Not Fully Mission


Item Interval Hours Item to be Checked Procedures Capable if:
1 Machine Gun Field strip weapon (TM 9-1005-313-10).

0005 00-1
TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Man- Not Fully Mission


Item Interval Hours Item to be Checked Procedures Capable if:
2 a. Barrel Check barrel (1) for bulges, bends, burrs, Barrel has obstruction,
Assembly and obstructions or pits in chamber or bore. bulge, excessive
(all models) Disassemble (WP 0008 00), inspect, clean chamber or bore
(if necessary) and reassemble collar (2) and pitting.
plug (3). Make sure flash hider/suppressor
(4) is fastened securely.
Check for compliance with annual gaging
Required gaging has
requirements (headspace/barrel erosion).
not been performed or
Ensure barrels are properly tagged as a set.
no record of gaging
Etching but no stamping on carrying handle
having been performed
is authorized.
can be found.

b. Barrel Assembly Inspect front sight (1) for looseness or Sight is loose, bent
(M240B/M240D/ any damage (bends). or missing.
M240E1/M240L/
M240H/M240N

1BL0027
NOTE
Some heat distortion, charring, and cracks may be observed on the outer non-metallic portion of the
heatshield; these are not cause for replacement unless they cause edges that can cut or enough
plastic is displaced so as to allow contact with metal portions.

c. Barrel Assembly Inspect carrying handle assembly (1) for Carrying handle or
(M240B/M240D/ bent, broken, or missing parts. Assure heatshield is broken or
M240L/M240H/ heatshield (2) is present, remains retained missing.
M240N) on barrel assembly, and is not bent, Heatshield cannot be
broken or missing parts (M240B and retained on barrel
M240L only). (M240B and M240L).

2 1

1BL0028

Change 2 0005 00-2


TM 9-1005-313-23&P 0005 00

3 a. Buffer Check for burrs or rough edges on mating Latch will not hold
Assembly grooves and flanges. Check to make sure that buffer assembly in
back plate latch (1) locks buffer assembly receiver. Washers in
securely to receiver assembly when installed. buffer housing rattle.
Make sure buffer plug (2) sticks out through Buffer plug is not
back plate (3) and is flush or higher than the flush or above
protrusion (5) below it. Make sure there is no protrusion. Plug can
rattling sound when buffer is shook or that the be rotated with finger
plug cannot rotate by finger pressure. Check pressure.
for imprint or rear of operating rod on the buffer
housing. Make sure machine plug (4) is tight.

2
5

1BL0029
b. Hydraulic Buffer Check for burrs or rough edges on mating Latch will not hold
Assembly grooves and flanges. Check to make sure buffer assembly in
(M240B/ that back plate latch (1) locks buffer receiver; buffer is
M240L/ assembly securely to receiver assembly loose in backplate, or
M240N) when installed. Check buffer for leaks. leaking is found.
Check buffer for looseness in backplate. Buffer shaft bent,
cracked or
mushroomed.

c. Hydraulic Buffer Check buffer housing for peening, Buffer housing is


Housing cracking or damage to include finish peened, cracked or
(M240B/M240L missing from the buffer housing stop damaged. Buffer
M240N) (1). Check buffer shaft for bends, shaft is bent,
mushrooming, peening and cracks on mushroomed,
the face. Check shaft for oil residue. peened or cracked.
Work the buffer assembly to check for If more than 1/8 inch
fluid leakage. Buffer shaft should of finish is missing
depress smoothly without chatter and from top edge of
1 return promptly when released buffer housing stop
(1). Buffer shaft
actuates roughly or
fails to return to full
extended position.
Buffer leaking
around shaft.

0005 00-3 Change 3


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)


Man- Not Fully Mission
Item Interval Hours Item to be Checked Procedures Capable if:

3 c. Buffer Assembly Check for burrs or rough edges on Latch will not hold
(cont) (M240D/ M240E1/ mating grooves and flanges. Check buffer assembly in
M240H) to make sure that back plate latch receiver. Washers
(1) locks buffer assembly securely in buffer housing
1 to receiver assembly when installed. rattle. Buffer plug is
Make sure buffer plug sticks out not flush or above
through back plate and is flush or protrusion. Plug
higher than the protrusion below it. can be rotated with
Make sure there is no rattling sound finger pressure.
when buffer is shook or that the plug Weapon functions
cannot rotate by finger pressure. with safety at “S”.
Check for imprint of rear of
operating rod on the buffer housing.
Make sure machine plug is tight.
Check trigger assembly (1) for
movement. Check for proper spring
tension.
d. Buttstock and Buffer Inspect buttstock (1) for cracks. Latch will not hold
Assembly Check to make sure backplate latch buttstock in receiver
(M240B/ M240L/ (2) locks buttstock securely to assembly.
M240N) receiver assembly (3) when Buttstock is loose.
installed. Check buttstock for
looseness on buffer housing.

Ensure buffer block (4) is firmly Buffer is loose.


attached to buttstock (1).

4
NOTE
Cracks may be observed on the
1
outer non-metallic portions of the
buttstock. These are not a cause for
a replacement unless they cause
edges that can cut or enough plastic
is displaced so as to allow contact 3
with skin.

2 1BL0032

4 Driving Spring Rod Check spring (1) for broken strands. Two strands are
Assembly Replace spring rod assembly (2) if two broken on the same
strands are broken on the same coil or coil or three or more
three or more strands are broken, strands are broken in
regardless of location, on the same spring. any location. Rod
Make sure driving spring rod assembly (3) bent so as not to
is not bent. collapse and expand
freely; or catches on
spring.

Change 3 0005 00-4


TM 9-1005-313-23&P 0005 00

1
1BL0033

5 Bolt and Operating Remove pin (1) and bolt assembly (2) from Firing pin is broken or
Rod Assembly operating rod assembly (3) (WP 0014 00). distorted. Bolt is
Check firing pin (4) to make sure it is cracked; roller does
straight and has a smooth, round tip. Make not rotate freely.
sure ball end is installed between spring pin Spring does not
(5) and bottom of groove. Clean and return roller to upright
remove carbon, if necessary. Visually position when
inspect bolt for cracks. Check roller (6) for depressed. Rivets not
spring action and freedom of movement. flush with surface,
Reassemble pin (1) and bolt assembly (2) have in/out
to operating rod assembly (3). movement or are not
retained in position.

NOTE
Always turn in both barrels with the weapon if turned in with bolt assembly problems.

6
2
4

3
1

1BL0034

6 Trigger Spring Pin Inspect trigger spring pin (1) and cover Any part is broken,
and Cover Hinge hinge spring pin (2) for bends, and for missing, or damaged.
Spring Pin broken or missing springs (3 and 4).
Replace pins (1 and 2) if they are bent or if
the spring pins are missing.

1 2
3 4

1BL0035

0005 00-5 Change 2


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Man- Not Fully Mission


Item Interval Hours Item to be Checked Procedures Capable if:

7 Trigger Housing Inspect tripping lever (1) and sear (2) for Weapon functions
Assembly burrs on edges or shoulders. Push back on with safety on “S”.
tripping lever to raise sear. Place safety (3) Sear spring missing,
to safe “S”. Pull trigger (6.1). Sear should bent, broken, or not
not drop down far enough to lock in properly installed.
downward position. Place safety to fire “F”. Grips are missing.
Pull trigger. Sear should drop down and
lock in the downward position. Check for
cracked grips. Check sear spring (7) to
make sure the leg of the sear spring (7) is
behind trigger pin (8) and not between the
trigger and the pin.
a. M240/M240C only: Make sure charger Cable guide broken
cable guide (4) is securely attached to or missing.
trigger housing (5).

1 4
2

6.1
3

8 6
7

b. M240D/M240E1/M240H: Check that Broken, damaged, or


trigger actuating assembly (1) is missing parts.
securely attached to trigger housing
assembly (2). Check that the trigger
actuating assembly is not damaged.

1
2

1BL0037

0005 00-6
TM 9-1005-313-23&P 0005 00

c. M240B/M240N: Check grip assembly Grip screw(s) are


(1) for loose or missing grip screws (2). missing. Trigger
Check trigger guard (3) for bends or guard is missing or is
cracks. bent to the extent that
it causes interference
with firing.
d. M240L: Check grip assembly (1) for Grip bolt is missing.
loose or missing grip bolt (2). Check Trigger guard is
trigger guard (3) for bends or cracks. missing or is bent so
that it causes
interference with
firing.

1 1

3 3
2
M240B/M240N M240L 2
(INSIDE GRIP)

8 Trigger Actuating Check for proper spring action. Repair or Broken, damaged,
Assembly replace unserviceable authorized weak or missing
(M240D/M240E1/ components (WP 0018 00). parts.
M240H)

1BL0039

0005 00-7 Change 2


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)


Man- Not Fully Mission
Item Interval Hours Item to be Checked Procedures Capable if:

9 Cover Assembly Check cover assembly for cracks or Cracks or distortion


distortion. Pivot feed lever (1) back and are present. Broken
forth to make sure the feed mechanism or missing parts or
operates smoothly without binding. Push in any part is damaged
on cover latches (2) to make sure retaining to the extent that it
clip (3) is not weak or missing and cover might cause
latches (2) do not bind in the housing. Push malfunction. Replace
down on cartridge guides (4) and feed top cover/cover detent
pawls (5) to make sure springs (6 and 7) if top cover does not
are not weak or missing. Inspect accessory hold its weight.
mounting rail (8) for nicks or burrs. Top Mounting rail will not
cover should be able to hold up it’s own accept optional
weight without added weight sighting equipment
(M240/M240B/M240D/ (M240/M240B/M240D/
M240E1/M240L/M240H/M240N). M240E1/M240L/
M240H/M240N).

5 6

7
7
2
1 5
6 7 6

2
3
4
2
6 7

3
2

M240/M240B/M240D/M240E1/M240H/M240L/M240N M240C

TOP VIEW TOP VIEW


1BL0040
M240/M240B/M240D/M240E1/M240H/M240L/M240N NO RAIL ON M240C MODEL

Cover should be able to hold its own weight Cover will not hold its
without falling. weight (all M240
series weapons).
Change 3 0005 00-8
TM 9-1005-313-23&P 0005 00

10 Feed Tray Check feed tray (1) for cracks, deformation, Cracked, deformed;
broken welds, and loose rivets. broken welds or loose
rivets.

1BL0041
M240/M240B/M240D/M240E1/ M240C
M240L/M240H/M240N

11 Receiver Assembly Check charger cable (1) for broken strands Broken, weak, or
(M240/M240C) and for torn or missing rubber handle (2). missing parts. Any
Make sure charger slide pin (3) and spring binding occurs. Any
plate cotter pins (4) are present and rivets are loose or
serviceable. Pull charger cable (1) to rear missing.
and slowly allow it to return to the forward
position to make sure slide (5) does not
bind in receiver extension spring (6) and is
not weak. Push in on barrel locking latch
(7) to make sure the latch spring is not
missing or weak. Check receiver for loose
or missing rivets. Check to make sure
access cover (8) is in place in the bottom of
the receiver (WP 0021 00). Clean receiver
if necessary (TM 9-1005-313-10).

2 1 4 7

1BL0044

3 8 6
5

0005 00-9 Change 3


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Man- Not Fully Mission


Item Interval Hours Item to be Checked Procedures Capable if:

11 Receiver Assembly Check receiver for loose (finger tight) or Any rivets are loose
(cont) (M240B/M240D/ missing rivets. Check that rear sight or missing on entire
M240E1/M240L/ assembly (1) is securely mounted to receiver; any of
M240H/M240N) receiver assembly (2) and operates forward bolt rail rivets
properly. Check that manual control handle are loose. Broken,
(3) operates slide (4) properly. Make sure weak, or missing
spring plate cotter pins (5) are present and parts. Any binding
serviceable (M240D/ M240E1/M240H). Pull occurs. Damaged or
manual control handle to rear and slowly missing ejection port
allow it to return to the forward position to cover should be
make sure slide (4) does not bind in repaired/replaced as
receiver and extension spring (6) soon as possible;
(M240D/M240E1/M240H) is not weak. however, it does
Check for damaged or missing ejection port cause the weapon to
cover, spring and pin (M240B/M240L only). be NMC
Push in on barrel locking latch (7) to make (M240B/M240L only).
sure the latch spring is not missing or weak.
Check to make sure access cover (8) is in
place in the bottom of the receiver (WP
0021 00). Repair or replace all damaged
authorized parts (WP 0021 00).

12 Receiver Assembly Check assembly for cracks; broken, loose, Screws (1) loose or
with Forward Rail or missing parts. missing; body
(M240B/M240L/ cracked or broken;
M240H) NOTE rails cracked or
M240B shown for illustration purposes. broken, or won’t
accept optional
devices.

1
1
1

Change 3 0005 00-10


TM 9-1005-313-23&P 0005 00

13 Bipod Assembly Check bipod legs (1) for cracks, twisted or Cracked, twisted or
(M240B/M240L/ incomplete assembly. Check bipod legs missing parts. Legs
M240H) retaining pin for stake (M240H) do not release or lock
into position. Stake
retaining pin if
missing. (M240H)

1 1

M240B/M240L M240H

14 Machine Gun Assemble weapon (TM 9-1005-313-10). Be Fewer than 2 or more


sure parts are installed correctly and are in than 7 clicks when
good working condition. When installing the installing barrel
barrel assembly (1) in the receiver (2), assembly.
rotate the barrel release latch/carrying
handle assembly (3) clockwise until it stops.
Unlock and rotate counter-clockwise
completely. While rotating clockwise, count
the number of clicks until it stops. Fewer
than 2 or more than 7 clicks indicate
defective parts. (Make this check with
spare barrel also.) Check weapon
functioning with belted dummy ammo (TM
9-1005-313-10).

Initial gaging is required 1 year from receipt Assigned/spare


of new or overhauled weapons. Ensure barrels are not
that machine gun has been inspected/ headspaced and/or
gaged within the last year. For Army required tagging is
Reserve and National Guard weapons, the missing. Gaging has
period is 2 years unless inspection shows not been performed
need for gaging more often due to usage or or no record of gaging
other factors. is available.

2
1

3
M240C
1BL0046

0005 00-11 Change 2


TM 9-1005-313-23&P 0005 00

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

Table 1. FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (cont)

NOTE
Both barrels and bolt assembly must accompany receiver when weapon is turned in.

Solid Film Lubricant (SFL) is the authorized touchup for the M240 Series Machine Gun
and may be used on up to one third of the exterior finish of the weapon receiver.

FOR CONUS USE ONLY: Solid Film Lubricant (item 6, WP 0065 00) may be used as a
touchup without limitation on the receiver assembly. This is to say that the units which
DO NOT fall under the category of Divisional Combat Units of rapid deployment type units
may have up to 100% of the exterior surface of the receiver assembly protected with SFL.
Prior to application of SFL, the surface must be thoroughly cleaned and inspected for
corrosion and/or damage. If corroded or damaged, the part must be repaired or replaced
prior to application of SFL. Continued use under combat conditions would result in an
unprotected surface when the SFL wears off. This would result in a large light reflecting
surface and accelerated deterioration of the unprotected surface. Therefore, Divisional
Combat Units, and units that fall under the definition of Rapid Deployment type must
adhere to the limitation of NOT over one third of their exterior receiver surface covered by
SFL.

If M240 Series Machine Gun RECEIVER ASSEMBLY is missing one third or more of its
exterior protective finish, resulting in an unprotected/light-reflecting surface, it is a
candidate for overhaul. This missing finish will be considered a shortcoming. This
shortcoming requires action to obtain a replacement weapon. Once a replacement has
been received, evacuate the original weapon to depot for overhaul.

END OF WORK PACKAGE

0005 00-12
TM 9-1005-313-23&P 0006 00

SERVICE UPON RECEIPT

Table 1. SERVICE UPON RECEIPT OF MATERIEL

WARNING
Before starting an inspection, be sure to clear the weapon. Do not actuate the trigger
until the weapon has been cleared. Inspect the chamber to be sure that it is empty.
Check to see that there are no obstructions in the barrel.

LOCATION ITEM ACTION REMARKS

1. Container Basic Issue Items Check unpacked equipment. TM 9-1005-313-10


 Inspect the equipment for damage
incurred during shipment. If the
equipment has been damaged,
report the damage on SF 364,
Report of Discrepancy (ROD).
Air Force personnel will submit a
Supply Discrepancy Report (SDR)
IAW guidance in TO 00-35D-54.
 Check the equipment against the
packing slip to see if the shipment
is complete. Report all
discrepancies in accordance with
instructions of DA PAM 750-8,
. The Army Maintenance
Management System (TAMMS)
 Check to see whether the
equipment has been modified.
2. Machine Gun Barrel Assembly  Remove volatile corrosion inhibitor TM 9-1005-313-10
(VCI) from barrels. Discard.
 Tag both barrels and receiver as a
set.
Machine Gun  Field strip machine gun and TM 9-1005-313-10
inspect for missing parts.
 Clean and lubricate.
 Reassemble.
 Function using belted dummy
cartridge.

END OF WORK PACKAGE

0006 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0007 00

FIELD MAINTENANCE OF M240 SERIES MACHINE GUN


M240, NSN 1005-01-025-8095, PN 11826290; M240B, NSN 1005-01-412-3129, PN 12976814;
M240C, NSN 1005-01-085-4758, PN 11826175; M240D, NSN 1005-01-418-6995, PN 12977099;
M240E1, NSN 1005-01-252-4288, PN 12597033; M240H, NSN 1005-01-518-2410, P/N 13005478;
M240L, NSN 1005-01-549-5837, PN 13016466; M240N, NSN 1005-01-493-1666, PN 12999178

This task covers: a. Disassembly b. Inspection c. Repair d. Reassembly

INITIAL SETUP

Materials/Parts Materials/Parts (cont)


Cleaner, lubricant and preservative (CLP), Weapons lubricating oil (as required)
(item 1, WP 0065 00) Wiping rag (item 11, WP 0065 00)
Crocus cloth, abrasive (item 3, WP 0065 00)
Cleaning solvent (item 4, WP 0065 00) References
Solid film lubricant (item 6, WP 0065 00) TM 9-1005-313-10
Solvent cleaning compound (RBC)
(item 2, WP 0065 00)

NOTE
When a machine gun is received for maintenance all gaging requirement compliance
dates must be checked, and ensure the barrels are tagged to the receiver. In addition,
complete inspection must be performed. Both barrels and bolt assembly must
accompany receiver when weapon is turned in for maintenance. Do not mix lubricants on
the weapon. The weapon must be thoroughly cleaned during change from one lubricant
to another. Cleaning solvent (item 4, WP 0065 00) is authorized for cleaning during
change from one lubricant to another.

Do not mix lubricants on the same weapon. The weapon must be thoroughly cleaned
during change from one lubricant to another. Cleaning solvent (item 4, WP 0065 00) is
recommended for cleaning during change from one lubricant to another.

Under all but the coldest of artic conditions, LSA (item 9, WP 0065 00), CLP (item 1, WP
0065 00) or LSA-T (item 10, WP 0065 00) (Marine Corps only), are the lubricants to use
o
on your machine gun. For extreme cold conditions (0 or below) LAW (item 8, WP 0065
00) is the recommended lubricant.

All gaging requirements must be checked as a standard maintenance procedure.

Both barrels and bolt assembly must accompany receiver when weapon is turned in.

DISASSEMBLY
WARNING

Accidental firing of the weapon could cause injury or death. Make certain weapon is
cleared and that there is no obstruction in the barrel or chamber.

Fieldstrip the weapon (TM 9-1005-313-10).

Remove dirt and corrosion or powder residue from parts with wiping rag (item 11, WP 0065 00)
dampened with RBC/CLP (item 1 and item 2, WP 0065 00). Lightly lubricate as required.

0007 00-1 Change 2


TM 9-1005-313-23&P 0007 00

FIELD MAINTENANCE OF M240 SERIES MACHINE GUN


M240, NSN 1005-01-025-8095, PN 11826290; M240B, NSN 1005-01-412-3129, PN 12976814;
M240C, NSN 1005-01-085-4758, PN 11826175; M240D, NSN 1005-01-418-6995, PN 12977099;
M240E1, NSN 1005-01-252-4288, PN 12597033; M240H, NSN 1005-01-518-2410, P/N 13005478;
M240L, NSN 1005-01-549-5837, PN 13016466; M240N, NSN 1005-01-493-1666, PN 12999178 (cont)

INSPECTION

Visually inspect parts/assemblies for damage. See appropriate maintenance work package for repair.

Inspect external surfaces for proper finish (black surfaces should not reflect light). See appropriate
maintenance procedure for refinishing instructions.

M240D/M240N

M240E1
M240C

M240B
M240B/M240L M240/M240B/M240D/M240E1/
M240H/M240L/M240N

M240H M240D/M240E1/M240H

M240/M240C

M240/M240C M240B/M240L
(HYDRAULIC BUFFER)
M240N

M240/M240C

M240B/M240L
M240H M240/M240C
M240L
M240D/M240E1
M240H
M240B /M240L
M240B/M240N

M240H
M240D

M240N
M240E1

1 BL 0 0 4 7

Change 2 0007 00-2


TM 9-1005-313-23&P 0007 00

Inspect feed tray (1) for cracks or breaks. Replace feed tray (1) if damaged. If your feed tray (1) has
rivets, ensure all are secure. If rivets are loose or missing, replace feed tray.

1BL0340

REPAIR

Replace driving spring rod assembly (1) if two or more strands are broken on the same coil, or if there are
three or more broken strands, regardless of location, on the spring.

1BL0012

Replace trigger spring pin (2) if it is bent or if spring portion of pin is damaged.

0007 00-3 Change 2


TM 9-1005-313-23&P 0007 00

FIELD MAINTENANCE OF M240 SERIES MACHINE GUN


M240, NSN 1005-01-025-8095, PN 11826290; M240B, NSN 1005-01-412-3129, PN 12976814;
M240C, NSN 1005-01-085-4758, PN 11826175; M240D, NSN 1005-01-418-6995, PN 12977099;
M240E1, NSN 1005-01-252-4288, PN 12597033; M240H, NSN 1005-01-518-2410, P/N 13005478;
M240L, NSN 1005-01-549-5837, PN 13016466; M240N, NSN 1005-01-493-1666, PN 12999178 (cont)

REPAIR (cont)

Replace cover hinge spring pin (3), if bent or damaged.

1BL0049

CAUTION
Clean rusted and/or shiny surfaces with crocus cloth (item 3, WP 0065 00). Wash
thoroughly with cleaning solvent (item 4, WP 0065 00). Do not mix lubricants on the
same weapon. The weapon must be thoroughly cleaned with cleaning solvent before
changing lubricants.

For baked-on carbon use solvent cleaning compound (RBC) (item 2, WP 0065 00) on machine gun and
wipe dry.

CAUTION
If solid film lubricant comes in contact with any internal or moving part, clean part with
RBC.

To all external surfaces showing wear, clean thoroughly with cleaning solvent (item 4, WP 0065 00) and
dry completely. Apply solid film lubricant (item 6, WP 0065 00) and allow 12 hours to air dry before using
weapon.

REASSEMBLY

Reassemble in accordance with (TM 9-1005-313-10).

Function check machine gun using dummy ammo (TM 9-1005-313-10).

END OF WORK PACKAGE

Change 2 0007 00-4


TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469

This task covers: a. Testing b. Disassembly c. Inspection/Repair d. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Breech bore erosion gage, PN 11826298 Spring, pin, PN MS16562-122
Gas Port Erosion Tool, (item 14, WP 0064 00)
Muzzle and breech bore wear gage,
PN 11826276 Equipment Condition
Shop Set, Small Arms: Field Maintenance, Barrel removed from receiver
Basic Less Power, PN SC 4933-95-CL-A11; (TM 9-1005-313-10).
SL-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only)
Tool Kit, Small Arms Repairman,
PN SC 5180-95-B71;

TESTING

NOTE
Replacement of barrel assembly or barrel adapter requires gaging (WP 0027 00).

A clean bore is not necessarily a shiny bore and frequently it may have a dull gray
appearance. A shiny, polished bore may indicate abrasives have been used. Abrasives
will NOT be used on the bore, piston or inside of the gas cylinder.

Gently but firmly insert breech bore erosion gage (1) into breech end (2) of barrel (3) as far as it will go.

Read gage (1) at the end of barrel breech (2). Replace barrel (3) if the reject mark (4) on the gage enters
the breech. The barrel is not suitable for overseas shipment if the reading exceeds the preembarkation
warning mark (5).

2 3
1 1

4 5 1BL0114

0008 00-1 Change 2


TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

TESTING (cont)

Use muzzle and breech bore wear gage (6) to the test barrel (3). Gently but firmly insert gage (6) into
breech end (2) of barrel (3) as far as it will go.

Read muzzle and breech bore wear gage (6) at the end of barrel breech (2). Replace barrel (3) if the
rejection mark (4) on gage (6) enters the breech. The barrel is not suitable for overseas shipment if the
reading exceeds the preembarkation warning mark (5).

3
6 4 5 2
6

1 BL 0 11 5

Gently but firmly insert muzzle and breech bore wear gage (6) into the muzzle end (7) of barrel (3) as far
as it will go.

Read muzzle and breech bore wear gage (6) at the end of flash hider/suppressor (8). Replace barrel (3)
if:
 (M240/M240C/M240E1): Rejection mark (4) on gage (6) enters flash hider/suppressor (8). The
barrel is not suitable for overseas shipment if the reading exceeds preembarkation warning mark
(5).

 (M240B/M240D/M240H/M240L/M240N): Rejection mark (9) on gage (6) enters flash


hider/suppressor (8). The barrel is not suitable for overseas shipment if the reading exceeds
preembarkation warning mark (10).

3 7 10 8

5 9 4

6
1 BL 0 11 6

Change 3 0008 00-2


TM 9-1005-313-23&P 0008 00
DISASSEMBLY
CAUTION
Replacement of barrel assembly or barrel adapter requires gaging (WP 0027 00).

NOTE
Do not remove liner from heat shield.

Remove heat shield from barrel (M240B/M240L only).

HEATSHIELD

1BL0050
NOTE
Clamp on gas port area (1) only.

1
1BL0117
Secure barrel assembly (2) in a vise (3) with protective jaws (4) with gas regulator (5) up.

Use 23mm box and open end combination wrench (6) to remove flash hider/suppressor (7).

(M240B/M240D/M240E1/M240H/M240L/M240N): If necessary, remove two front sight adjusting


screws (8) and front sight assembly (9).

6
8
5

8
9

3 4
1BL0118

0008 00-3 Change 2


TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

DISASSEMBLY (cont)
Rotate collar (10) until it releases, and then pull it out.

10

1BL0119

Drive out plug (11) and be ready to catch it to prevent damage.

Remove barrel (2) from vise (3).

11
2
3
1BL0120

Clamp barrel assembly (2) in vise (3) with protective jaws (4) above the gas regulator area with gas
regulator (5) pointed down. Place a block of wood (12) as shown to steady barrel assembly (2).

14 4
15
3
2

13
16
5
12 1BL0121

Change 2 0008 00-4


TM 9-1005-313-23&P 0008 00

NOTE
Barrel and barrel adapter have left-hand threads.

(M240/M240C/M240E1): Drive spring pin (13) out of barrel release (14). Move barrel release latch (15)
to stop. Unscrew barrel adapter nut (16) (left-hand thread). Remove barrel release (14) from barrel
assembly (2). Remove barrel release latch (15) from barrel release (14). Discard spring pin (13).

(M240B/M240D/M240H/M240L/M240N): Drive barrel nut locking pin (17) out of barrel adapter nut (16)
until it is flush with the edge of the barrel adapter nut (move carrying handle assembly (18) to stop for
easier access to pin). Unscrew barrel adapter nut (16) (left-hand thread). Remove carrying handle
assembly (18) from barrel assembly (2). Remove carrying handle assembly (18) simply by sliding it out of
its groove.

18
2

17
16 1 BL 0 1 2 2

INSPECTION/REPAIR

Inspect flash hider/suppressor (1), collar (2) and plug (3) for dents or burrs. Replace if damaged.

(M240B/M240H/M240L) (Army only): Remove carbon and clean (TM 9-1005-313-10). Attempt to insert
gas port erosion tool (item 14, WP 0064 00) into gas inlet hole of plug to ensure hole is not oversized. If
tool passes into #1 hole or is enlarged or out of round, replace the plug. The #1 gas port on other M240
series weapons can be checked using this tool. Rejection criteria is the same.

NOTE
The Gas Port Erosion Tool is black oxide coated as corrosion preventative and as a wear
indicator. When coating is worn (shiny) on both ends, replace the tool.

2 3
1

1BL0055

NOTE
Barrel may be removed from vise to determine the serviceability of the barrel.

0008 00-5 Change 2


TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

INSPECTION/REPAIR (cont)

Inspect for foreign matter in gas port (4) of barrel (5).

Inspect gas port (4) and breech (6) for burrs.

4
1 BL 0 1 2 3

Take off burrs on gas port (4) and cylindrical part (7) of breech (8) with a fine stone.

Take off burrs on rear section (9) of breech (8) with a fine stone.

Inspect threads for damage.

Replace barrel (5) if removal of burrs affects form, fit, or function or if threads are damaged.

7 9

The following define replacement criteria for barrels (5):

 Pits in the chamber of breech (9) are allowable if they are not large enough to cause extraction
difficulties.

1BL0125

Change 3 0008 00-6


TM 9-1005-313-23&P 0008 00

• Pits less than the width of a land or groove in width or length are allowable. Replace if pits
greater than the width of a land or groove in width or length are present.

• Scattered or uniformly fine pits are allowable.

• Tool marks or scratches are acceptable regardless of length. Tool marks will appear as lines
running laterally in the grooves or they may run spirally across the top of the lands.

• Definitely ringed bores or bores ringed sufficiently to bulge the outside surface of barrel are cause
for rejection. However, faint rings or shadowy depressions do not indicate an unserviceable
barrel and should not be cause for rejection.

• Lands that appear dark due to a coat of gilded metal from projectiles should not be cause for
rejection.

(M240/M240C/M240E1): Check barrel release (10) for cracks or distortion. Replace if cracked or
distorted.

10

1BL0126

(M240/M240C/M240E1): Inspect barrel release latch (11) for breaks or cracks. Replace if damaged.

(M240B/M240D/M240H/M240L/M240N): Inspect barrel catch (12) and spring (13). Replace if


cracked or distorted.

11

13
12

1BL0127

Inspect barrel adapter nut (14) for damaged threads or cracks. Replace if damaged.

(M240B/M240D/M240H/M240L/M240N): Inspect nut locking pin (15) for cracks or distortion.


Replace if missing or damaged.

15
14

1BL0128

0008 00-7 Change 2


TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

INSPECTION/REPAIR (cont)
Repair front sight assembly (16) if damaged (WP 0009 00) (all except M240/M240C).

16

1BL0129

Repair carrying handle assembly (17) if damaged (WP 0010 00).

17

1BL0130

Inspect plug (18) for dents or burrs. Replace if damaged.

Attempt to insert gas port erosion tool (item 14, WP 0064 00) into gas inlet hole in plug to ensure hole is
not oversized. If tool passes into #1 hole or is enlarged or out of round, replace the plug. The #1 gas port
on other M240 series weapons can be checked using this tool. Rejection criteria is the same.

NOTE
The Gas Port Erosion Tool is black oxide coated as corrosion preventative and as a wear
indicator. When coating is worn (shiny) on both ends, replace the tool.

Clamp in the gas port area only.

18

REASSEMBLY

Place barrel (1) in vise (2) with protective jaws (3) above gas regulator area (4) with gas regulator pointed
down.

Place a block of wood (5) as shown to steady barrel (1).

Change 2 0008 00-8


TM 9-1005-313-23&P 0008 00

1
3

5
1BL0131

NOTE
Barrel and barrel adapter have left-hand threads.

(M240/M240C/M240E1): Place barrel release latch (6) in barrel release (7). Hold them vertically and
place firmly against front shoulder of barrel (1).

7
6

9
8
1BL0132

Screw barrel adapter nut (8) onto barrel (1) finger-tight.

Unscrew barrel adapter nut (8) until barrel release latch (6) engages the recess in barrel adapter nut (8).

Secure barrel release latch (6) to barrel release (7) with new spring pin (9).

NOTE
Barrel and barrel adapter have left-hand threads.

0008 00-9
TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

REASSEMBLY (cont)

(M240B/M240D/M240H/M240L/M240N): Place catch spring (10) into barrel catch (11). Install barrel
catch (11) into carrying handle assembly (12). Hold carrying handle assembly vertically, place firmly
against front shoulder of barrel (1).

10

1
12
11 1BL0133

Screw barrel adapter nut (8) onto barrel (1) finger tight.

Unscrew barrel adapter nut (8) until barrel catch (11) engages the recess in the carrying handle assembly
(12).

Secure carrying handle assembly (12) to barrel adapter nut (8) by tapping barrel nut locking pin (13) out
approximately 1/8 inch until it engages the stops on the carrying handle assembly.

NOTE
The plug (14) is designed with three gas inlet settings to maintain the rate of fire. This
design is intended to maintain a consistent rate of fire under adverse conditions, NOT TO
INCREASE RATE OF FIRE. Gas setting number 1 (15) (number facing the barrel) is
preferred for normal conditions.

(M240B/M240L/M240H Army/Air Force Only): The plug (14) is designed with one gas
inlet setting to maintain the rate of fire.

14

15
1BL0134

Setting number 1 = 650 rds/m approx. (550 rds/m (M240B/M240L/M240N with hydraulic buffer only))
Setting number 2 = 750 rds/m approx. (625 rds/m (M240N with hydraulic buffer only))
Setting number 3 = 950 rds/m approx. (650 rds/m (M240N with hydraulic buffer only))

Change 2 0008 00-10


TM 9-1005-313-23&P 0008 00

Clamp barrel (1) in vise (2) with protective jaws (3) below gas regulator area with gas regulator area (4)
pointed up.

Place plug (14) with gas inlet hole number 1 (15) facing barrel (1).

1 14 4

2
15

1BL0135

Rotate collar (16) until it engages, then push it in.

16

1BL0119

0008 00-11
TM 9-1005-313-23&P 0008 00

FIELD MAINTENANCE OF BARREL ASSEMBLY


M240/M240C, NSN 1005-01-044-1026, PN 11825985; M240B, NSN N/A, PN 13008850;
M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, P/N 13008220;
M240L, NSN, N/A, PN 13016469 (cont)

REASSEMBLY (cont)

(M240B/M240D/M240E1/M240H/M240L/M240N): If removed, install front sight assembly (17)


and secure with two front sight adjusting screws (18).

Use 23mm box and open end combination wrench (19) to install flash hider/suppressor (20).

Remove barrel (1) from vise (2).

19
18

20

18
17

2 1BL0118
Attach heatshield (21) to barrel (M240B/M240L).

21

1BL0050

END OF WORK PACKAGE

Change 2 0008 00-12


TM 9-1005-313-23&P 0009 00

FIELD MAINTENANCE OF FRONT SIGHT ASSEMBLY


M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12597038

This task covers: a. Disassembly b. Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Tool Kit, Small Arms Repairman, Spring pin, PN MS51923-152
PN SC 5180-95-B71;
SL-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only)

DISASSEMBLY

Remove two front sight adjusting screws (1) and remove front sight assembly (2) from the barrel (3).

1 3
1BL0061

Remove front sight adjusting spring (4), spring pin (5), front sight retaining strap (6), and front sight blade
(7), from front sight protector (8). Discard spring pin.

5
4

1BL0062

REPAIR

Repair by replacing unserviceable components.

0009 00-1 Change 2


TM 9-1005-313-23&P 0009 00

FIELD MAINTENANCE OF FRONT SIGHT ASSEMBLY


M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12597038 (cont)

REASSEMBLY

Install front sight blade (2), front sight retaining strap (3), new spring pin (1), and front sight adjusting
spring (4) in front sight protector (5).

3
4

1BL0062

Install front sight assembly (6) onto barrel (7), securing with two front sight adjusting screws (8).

8 7
1BL0061

END OF WORK PACKAGE

Change 2 0009 00-2


TM 9-1005-313-23&P 0010 00

FIELD MAINTENANCE OF CARRYING HANDLE ASSEMBLY


M240B/M240D/M240H/M240N, NSN 1005-01-408-3585, PN 12976819

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Wire, Steel, Cres., Safety, PN MS9226-04
Basic Less Power, PN SC 4933-95-CL-A11;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Carrying handle assembly removed from barrel
(WP 0008 00).

DISASSEMBLY

Remove safety wire (1) and retaining nut (2).

Remove carrying handle (3) from the barrel bracket (4).

4
3 2 1

1BL0136

INSPECTION/REPAIR

Inspect carrying handle (1) and retaining nut (2) for wear, cracks or breaks. Replace if damaged.

1 2

1BL0137

0010 00-1 Change 2


TM 9-1005-313-23&P 0010 00

FIELD MAINTENANCE OF CARRYING HANDLE ASSEMBLY


M240B/M240D/M240H/M240N, NSN 1005-01-408-3585, PN 12976819 (cont)

REASSEMBLY

Install carrying handle (1) on the barrel bracket (2).

Screw on the retaining nut (3) and install new safety wire (4).

2
1 3 4

1BL0136

END OF WORK PACKAGE

Change 2 0010 00-2


TM 9-1005-313-23&P 0010 01

FIELD MAINTENANCE OF CARRYING HANDLE ASSEMBLY


M240L, NSN 1005-01-550-1628, PN 13016478

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materiel/Parts


Shop Set, Small Arms: Field Maintenance, Retaining pin, 12976826
Basic Less Power, PN SC 4933-95-CL-A11

DISASSEMBLY

Remove retaining pin (1) using a punch. Discard pin.

Remove carrying handle rod (2) and handle (3) from carrying handle bracket (4).

INSPECTION/REPAIR

Inspect carrying handle (2) and carrying handle rod (2) for wear, cracks, or breaks. Replace if
damaged.

0010 01-1 Change 2


TM 9-1005-313-23&P 0010 01

FIELD MAINTENANCE OF CARRYING HANDLE ASSEMBLY


M240L, NSN 1005-01-550-1628, PN 13016478 (cont)

REASSEMBLY

Install handle (1) and carrying handle rod (2) onto carrying handle bracket (3). Align holes of all
three items and install new pin (4), tapping lightly.

END OF WORK PACKAGE

Change 2 0010 01-2


TM 9-1005-313-23&P 0011 00

FIELD MAINTENANCE OF BUFFER ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts (cont)


Shop Set, Small Arms: Field Maintenance, Spring, pin, PN MS39086-147
Basic Less Power, PN SC 4933-95-CL-A11; Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only); Wiping rag (item 11, WP 0065 00)
SL-3-00607A (Marine Corps only)
Equipment Condition
Materials/Parts Buffer assembly removed (TM 9-1005-313-10).
Solvent cleaning compound (RBC)
(item 2, WP 0065 00)

DISASSEMBLY

CAUTION
Do not over tighten back plate in vise.

Clamp buffer assembly (1) in vise (2) (with protective jaws) at two forward ribs. Be sure that vise jaws do
not cover headed straight pin (3).

3
1 6
5
4

7
2
8
1BL0138

NOTE
Back plate latch (5) is under tension.

Hold hand over back plate latch (4) when removing headed straight pin (3), or helical compression spring
(5) and detent plunger (6) will fly out.

Use a brass hammer (7) and punch (8) to drive headed straight pin (3) out from left to right.

NOTE
Spring pin (9) need not be removed unless it is damaged.

0011 00-1 Change 1


TM 9-1005-313-23&P 0011 00

FIELD MAINTENANCE OF BUFFER ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230 (cont)

DISASSEMBLY (cont)

Punch spring pin (9) out of buffer assembly (1). Discard spring pin (9).

1BL0139

Reposition back plate (10) in vise (2) for more support, and using 23mm box and open end combination
wrench (11), loosen machine plug (12).

Remove from vise.

11

10

2
12

1BL0140

0011 00-2
TM 9-1005-313-23&P 0011 00

Unscrew machine plug (12) and remove eleven spring washers (13), sleeve spacer (14), expansion ring
(15), braking buffer cone (16), and buffer plug (17) from back plate (10).

10 17 16 15 14 13 12

1BL0141

INSPECTION/REPAIR

Check headed straight pin (1). Replace if bent or broken.

Check detent plunger (2). Replace if bent or broken.

Check helical compression spring (3) for deformation of breaks. Replace if damaged, broken, or
deformed.

Check back plate latch (4) for cracks or breaks. Replace if damaged.

Check back plate (5) for damaged threads and burrs. Remove burrs with file. Replace buffer assembly if
threads are damaged.

2
3 4

1BL0142

0011 00-3
TM 9-1005-313-23&P 0011 00

FIELD MAINTENANCE OF BUFFER ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230 (cont)

Check machine plug (6) for damaged thread, deformation or rounded shoulders of octagon head.
Replace if damaged.

Check eleven spring washers (7) for cracks, deformation, or permanent set. Replace as a set if
damaged.

Check sleeve spacer (8) and buffer plug (9). Replace if distorted, bent, or burred.

Check expansion ring (10) and braking buffer cone (11) for damaged mating surfaces. Replace if
damaged, broken, or deformed.

9 11 10 8 7 6

1BL0141

REASSEMBLY

Place back plate (1) with threaded end up on a clean surface.

1BL0143

Place sleeve spacer (2) into buffer plug (3). Install braking buffer cone (4) with its base against buffer
plug (3).

Place tapered surface of expansion ring (5) against tapered surface on braking buffer cone (4).

3
1BL0144

Change 1 0011 00-4


TM 9-1005-313-23&P 0011 00

Apply light coat of oil to all eleven spring washers (6).

Install eleven spring washers (6) on sleeve spacer (2). Place the concave surface of the first washer
against expansion ring (5). Check washer sequence diagram. Place second washer in the opposite
direction with its convex surface against the first washer.

Place the concave surface of the third washer against the concave surface of the second washer.

Continue this sequence until all eleven washers (6) are assembled on sleeve spacer (2). Check
assembled washers with spring washer sequence diagram.

1bl0145

CAUTION
Buffer plug (3) must protrude through the hole in the back plate (1).

Install sleeve spacer (2), buffer plug (3), braking buffer cone (4), expansion ring (5), and spring washers
(6) in back plate (1).

2
6

1
5
4
3

1
3

1BL0146

0011 00-5
TM 9-1005-313-23&P 0011 00

FIELD MAINTENANCE OF BUFFER ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230 (cont)

REASSEMBLY (cont)

CAUTION
Do not over-tighten back plate in vise.

Place back plate (1) in a vise (7) at the two forward ribs (8) and secure.

8
7

1BL0147

Install machine plug (9) and tighten securely with 23mm box and open end combination wrench (10) and
back off as necessary to align hole.

10

1BL0148

Change 1 0011 00-6


TM 9-1005-313-23&P 0011 00

With punch (11), drive new spring pin (12) flush with back plate (1) to secure machine plug (9).

12

11
1BL0149

Secure back plate (1) in vise (7) so pin holes are not covered. Install new spring pin (13) in back plate (1)
only if removed.

13

1BL0150

0011 00-7
TM 9-1005-313-23&P 0011 00

FIELD MAINTENANCE OF BUFFER ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230 (cont)

REASSEMBLY (cont)

Place helical compression spring (14), with open coil first, into detent plunger (15).

NOTE
If a new helical compression spring is installed, open end of first coil at either end to
secure in detent plunger.

Place helical compression spring (14) and detent plunger (15) into hole in back of plate latch (16).

15
14 16

1BL0151

CAUTION
Be sure headed straight pin (17) does not stick out into channels of back plate (1).

Install back plate latch (18) (with helical compression spring and detent plunger) into back plate (1). Align
holes in back plate (1) and back plate latch (18). Install headed straight pin (17) from right to left (smooth
end of pin is installed first).

17

18

1BL0152

END OF WORK PACKAGE

0011 00-8
TM 9-1005-313-23&P 0012 00

FIELD MAINTENANCE OF BUFFER AND SPADE GRIP ASSEMBLY


M240D/M240E1/M240H, NSN 1005-01-251-9692, PN12597057

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Tubular spring pin, PN MS39086-80
Basic Less Power, PN SC 4933-95-CL-A11; Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only); Wiping rag (item 11, WP 0065 00)
SL-3-00607A (Marine Corps only)
Tool Kit, Small Arms Repairman, Equipment Condition
PN SC 5180-95-B71; Buffer and spade grip assembly removed
(TM 9-1005-313-10).
Materials/Parts
Locking pin (4), PN 7312517
Spring pin, PN MS39086-147

DISASSEMBLY

Remove two retaining rings (1).

Remove pin (2), trigger (3), and helical spring (4).

0012 00-1 Change 3


TM 9-1005-313-23&P 0012 00

FIELD MAINTENANCE OF BUFFER AND SPADE GRIP ASSEMBLY


M240D/M240E1/M240H, NSN 1005-01-251-9692, PN12597057 (cont)

DISASSEMBLY (cont)

Remove four screws (5), four locking pins (6), and four pins (7) to release two frame handles (8) and two
grips (9). Discard four locking pins.

Remove two handle tubes (10) from grips (9).

Clamp buffer housing and plug assembly (11) in vise (12) (with protective jaws) at the two forward ribs
(13). Be sure that the vise jaws do not cover headed straight pin (14).

Back plate latch (15) is under tension. Hold hand over back plate latch when removing headed straight
pin (14), or helical compression spring (16) and detent plunger (17) will fly out.

Use brass hammer (18) and punch (19) to drive headed straight pin (14) out from left to right.

NOTE
Spring pin (20) need not be removed unless damaged.

0012 00-2
TM 9-1005-313-23&P 0012 00

Drive spring pin (21) out of machine plug (22). Discard spring pin (21).

22

21

Reposition back plate (23) in vise (12) for more support and, using a 23mm box and open end
combination wrench (24), loosen machine plug (22).

24
22

23

12

Unscrew machine plug (22) and remove eleven spring washers (25), sleeve spacer (26), expansion ring
(27), braking buffer cone (28), and buffer plug (29) from back plate (23).

29 28 27 26 25 22

1BL0158

0012 00-3
TM 9-1005-313-23&P 0012 00

FIELD MAINTENANCE OF BUFFER AND SPADE GRIP ASSEMBLY


M240D/M240E1/M240H, NSN 1005-01-251-9692, PN12597057 (cont)

INSPECTION/REPAIR

Check headed straight pin (1). Replace if bent or broken.

Check detent plunger (2). Replace if bent or broken.

Check helical compression spring (3) for deformation or breaks. Replace if damaged, broken, or
deformed.

4
5

1BL0159

Check back plate latch (4) for cracks or breaks. Replace if damaged.

Check back plate (5) for damaged threads and burrs. Remove burrs with file. Replace buffer and spade
grip assembly if threads are damaged.

Check machine plug (6) for deformed threads or rounded shoulders of octagon head. Replace if
damaged.

Check eleven spring washers (7) for cracks, deformation, or permanent set. Replace as a set if
damaged, broken, or deformed.

Check sleeve spacer (8) and buffer plug (9). Replace if distorted, bent, or burred.

Check expansion ring (10) and braking buffer cone (11) for damaged mating surfaces. Replace if
damaged, broken, or deformed.

9 11 10 8 7 6

1BL0160

0012 00-4
TM 9-1005-313-23&P 0012 00

REASSEMBLY

Place back plate (1) with threaded end up on a clean surface.

1BL0161

Place sleeve spacer (2) into buffer plug (3). Install braking buffer cone (4) with its base against buffer
plug (3).

Place tapered surface of expansion ring (5) against tapered surface on braking buffer cone (4).

1BL0162

Apply light coat of lubricant to all eleven spring washers (6).

Install eleven spring washers (6) on sleeve spacer (2). Place the concave surface of the first washer
against expansion ring (5). Check washer sequence diagram. Place second washer in the opposite
direction with its convex surface against the first washer.

1BL0163

0012 00-5
TM 9-1005-313-23&P 0012 00

FIELD MAINTENANCE OF BUFFER AND SPADE GRIP ASSEMBLY


M240D/M240E1/M240H, NSN 1005-01-251-9692, PN12597057 (cont)

REASSEMBLY (cont)

Place the concave surface of the third washer against the concave surface of the second washer.

Continue this sequence until all eleven washers (6) are assembled on sleeve spacer (2). Check
assembled washers with spring washer sequence diagram.

1BL0163

CAUTION
Buffer plug (3) must protrude through the hole in the back plate (1).

Install sleeve spacer (2), buffer plug (3), braking buffer cone (4), expansion ring (5), and spring washers
(6) in back plate (1).

2
6

4 5

1
3
1BL0164

CAUTION
Do not over-tighten vise (7) on back plate (1).

Place back plate (1) in vise (7) (with protective jaws) at the two forward ribs (8) and secure.

0012 00-6
TM 9-1005-313-23&P 0012 00

Install machine plug (9) and tighten securely with 23mm box and open end combination wrench (10) and
back off as necessary to align hole.

10
9

1BL0166

NOTE
Back plate (1) and machine plug (9) are matched pairs and must be ordered as such.

With a punch (11), drive new spring pin (12) into drilled hole of machine plug (9) to secure.

12

11 1

1BL0167

0012 00-7
TM 9-1005-313-23&P 0012 00

FIELD MAINTENANCE OF BUFFER AND SPADE GRIP ASSEMBLY


M240D/M240E1/M240H, NSN 1005-01-251-9692, PN12597057 (cont)

REASSEMBLY (cont)
NOTE
If a new helical compression spring is installed, open end of first coil at either end to
secure detent plunger (13).

Place the helical compression spring (14) with open coil first into detent plunger (13).

Place helical compression spring (14) and detent plunger (13) into hole in back of plate latch (15).

13 14 15

1BL0168

NOTE
Relocate back plate (1) in vise (7) so pin holes are not covered. Place new spring pin
(16) in back plate (1) only if removed.

CAUTION
Be sure headed straight pin (17) does not stick out into channels of back plate.

Install back plate latch (15) (with helical compression spring (14) and detent plunger (13)) into back plate
(1). Align holes in back plate (1) and back plate latch (15). Install headed straight pin (17) from right to
left (smooth end of pin is installed first).

0012 00-8
TM 9-1005-313-23&P 0012 00

Prior to reassembly of frame harness (18), install handle tubes (19) in grips (20).

Install two frame handles (18) and two grips (20) securing with four screws (21), four pins (22), and four
new locking pins (23).

Stake screws (21) in relief area of each frame handle (18) to prevent rotation.

Install pin (24) and helical spring (25) into trigger (26).

Install two retaining rings (27).

27

25

26

24

END OF WORK PACKAGE

0012 00-9/(10 blank) Change 3


TM 9-1005-313-23&P 0013 00

FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Sealing compound
Basic Less Power, PN SC 4933-95-CL-A11; (item 12, WP 0065 00)
Sl-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only) Equipment Condition
Tool Kit, Small Arms Repairman, Buttstock and Buffer Assembly removed
PN SC 5180-95-B71 (TM 9-1005-313-10).

DISASSEMBLY

Remove two screws (1) from buttplate (2).

Remove the butt securing screw (3) from buttstock (4).

Remove hydraulic buffer (7) from the buttstock assembly to gain access to the back plate latch.

(M240B/M240L/M240N): Remove hydraulic buffer from back plate housing only if replacement is
required. Further disassembly of hydraulic buffer is not authorized.

7
4

2 1BL0172

0013 00-1 Change 3


TM 9-1005-313-23&P 0013 00

FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)

DISASSEMBLY (cont)

NOTE
Do not remove spring pin (8) unless it is damaged.

Clamp hydraulic buffer (7) in vise (9) (with protective jaws) at two forward ribs (10). Be sure that the vise
jaws do not cover headed straight pin (11).

7 11 13
WARNING 14

8 12
To prevent injury to personnel, wear
goggles or eye protection when 7
performing the next step. 11

Hold hand over back plate latch (12) when 9


removing headed straight pin (11), or
10
helical compression spring (13) and detent
plunger (14) will fly out.
1 BL 0 1 7 3

OLD STYLE BUFFERS ONLY:

Punch spring pin (15) out of buffer


assembly and plug assembly (7) and
discard.
15

1BL0174

Change 2 0013 00-2


TM 9-1005-313-23&P 0013 00

Reposition buffer and plug assembly (7) in vise (9) for more support and, using a 23mm box and open
end combination wrench (16), loosen machine gun plug (17). Remove from vise.

16

17

7 9

1BL0175

Unscrew machine plug (17) and remove eleven spring washers (19), sleeve spacer (20), expansion ring
(21), braking buffer cone (22), and buffer plug (23) from back plate (24).

24 23 22 21 20 19 17

1BL0176

INSPECTION/REPAIR

M240B/M240L/M240N: If hydraulic buffer is loose from buffer housing, tighten.

Visually inspect buttstock (1) for cracks. If cracked, replace buttstock.

Inspect the screws (2) for burrs or stripped threads, if found replace. If hollow buttstock securing screw is
broken or cracked, replace.

1BL0177

0013 00-3 Change 2


TM 9-1005-313-23&P 0013 00

FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)

INSPECTION/REPAIR (cont)

Check headed straight pin (3). Replace if bent or broken. Install new spring pin (4) if removed.

Check detent plunger (5). Replace if bent or broken.

Check helical compression spring (6) for deformation or breaks. Replace if damaged, broken, or
deformed.

Check buffer catch (7) for cracks or breaks. Replace if damaged.

Check buffer housing (8) for damaged threads and burrs. Remove burrs with file.

8 3 6

1BL0178

Check machine plug (9) for deformed threads or rounded shoulders on head. Replace if damaged.

Check eleven spring washers (11) for cracks, bends or deformation. Replace if damaged. (NOTE:
Spring washers are replaced as a set.)

Check buffer plug (12), braking buffer cone (13), expansion ring (14), and sleeve spacer (15) for cracks,
burrs, deformation or damage to mating surfaces. Replace if damaged.

Check buffer housing (16) for damaged threads and burrs. Remove external burrs with file. Replace if
threads are damaged.

16 12 13 14 15 11 9

1BL0176

Change 2 0013 00-4


TM 9-1005-313-23&P 0013 00

Check buttplate (19) for cracks, deformation and


burrs. Remove burrs with file. If cracked or
deformed, replace buttplate. 19

1BL0180

Check buffer housing for damage/cracks, peening to


stop (20) above buffer shaft or finish missing from stop.
Check buffer for signs of leakage and shaft damage. 20
If damage to the buffer housing exists to include more
than 1/8 inch of the finish missing from the stop,
replace the buffer assembly. If the buffer shows
damage or signs of leakage and the stop shows less
than 1/8 inch finish missing, replace hydraulic buffer
and touch-up stop with Solid Film Lubricant (SFL) to
regain visual reference point for future wear to the stop.

REASSEMBLY

NOTE 1
If new helical compression spring is
installed, open end of first coil at
either end to secure in detent.

Secure backplate (1) in vise (with protective jaws)


so pin holes are not covered. Install a new spring
pin (2) only if removed.

3
Place helical compression spring (3), with open coil 4
first into detent plunger (4).

Place helical compression spring (3) and detent


plunger (4) into hole in back plate latch (5).
5
1BL0182

0013 00-5
TM 9-1005-313-23&P 0013 00

FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)

REASSEMBLY (cont)

CAUTION
Be sure headed straight pin (6) does not stick into channels of the backplate (1).

Install back plate latch (5) (with helical compression spring and detent plunger) into backplate (1). Align
holes in backplate (1) and back plate latch (5). Install headed straight pin (6) from right to left (smooth
end of pin is installed first).

1BL0183

Place backplate (1) with threaded end up on a clean surface.

1BL0184

Change 2 0013 00-6


TM 9-1005-313-23&P 0013 00

10

9
OLD STYLE BUFFER ONLY:

Place sleeve spacer (7) into buffer plug (8).


Install braking buffer cone (9) with its base 7
against buffer plug (8).

Place tapered surface of expansion ring (10)


against tapered surface on braking buffer
8
cone (9).
1BL0185

Apply light coat of lubricant to all eleven


spring washers (11).

Install eleven spring washers (11) on sleeve 11


spacer (7). Place the concave surface of
the first washer against expansion ring (10).
Check washer sequence diagram. Place
second washer in the opposite direction with
its convex surface against the first washer.

Place the concave surface of the third


washer against the concave surface of the 7
second washer.
10
Continue this sequence until all eleven
washers (11) are assembled on sleeve
spacer (70). Check assembled washers 1BL0186
with spring washer sequence diagram.

7
CAUTION
Buffer plug (12) must protrude through 11
the hole in the back plate (1).
1
10
Install sleeve spacer (7), buffer plug (12),
braking buffer cone (9), expansion ring (10), 9
and spring washers (11) in back plate (1). 12

1
12

1BL0187

0013 00-7
TM 9-1005-313-23&P 0013 00

FIELD MAINTENANCE OF
BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-001-461-2658, PN 12988986 (cont)

REASSEMBLY (cont)

CAUTION
Do not over-tighten vise on back plate.

Place back plate (1) in a vise (with protective jaws) at the two forward ribs (13) and secure.

13

1BL0188

Install machine screw plug (14) and tighten securely with 23mm box and open end combination wrench
(15) and back off as necessary to align hole.

15

14

NOTE
Back plate (1) and machine plug (14) are matched pairs and must be ordered as such.

Change 2 0013 00-8


TM 9-1005-313-23&P 0013 00

NEW STYLE BUFFER (M240B/M240L/M240N):

NOTE
Remove buffer only for replacement.

Apply sealing compound to threads (17) of new buffer (18).

Screw new hydraulic buffer to back plate (1). Allow one hour cure time for sealing compound.

1
17
18

1 BL 0 1 9 1

Install the buffer housing and plug assembly (19) into the front end of the buttstock (20); secure firmly with
the butt securing screw (21).

Attach the buttplate (24) using the two screws (25).

19
20

21

25

24 1BL0172

END OF WORK PACKAGE

0013 00-9/(10 blank) Change 3


TM 9-1005-313-23&P 0014 00

FIELD MAINTENANCE FOR BOLT AND OPERATING ROD ASSEMBLY


M240/M240C/M240E1, NSN N/A, PN 11826070,
M240B/M240D/M240H/M240L/M240N, NSN N/A, PN 12976866 (cont)

This task covers: a. Disassembly b. Inspection c. Repair d. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Tool Kit, Small Arms Repairman, Crocus cloth, abrasive (item 3, WP 0065 00)
PN SC 5180-95-B71; Spring, pin (1), PN 11826068-1
SL-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only) Equipment Condition
Bolt and operating rod removed from receiver
(TM 9-1005-313-10).

DISASSEMBLY

NOTE
Replacement of the firing pin, bolt assembly, or the operating rod assembly requires
gaging (WP 0027 00).

Remove spring-loaded pin (1) and bolt assembly (2) from operating rod assembly (3).

1BL0065

Remove spring pin (4) and firing pin (5) from operating rod assembly (3) only if firing pin is damaged.
Discard spring pin.

1BL0066
0014 00-1 Change 2
TM 9-1005-313-23&P 0014 00

FIELD MAINTENANCE FOR BOLT AND OPERATING ROD ASSEMBLY


M240/M240C/M240E1, NSN N/A, PN 11826070,
M240B/M240D/M240H/M240L/M240N, NSN N/A, PN 12976866 (cont)

INSPECTION

NOTE
If bolt and/or operating rod assembly is replaced, perform headspace gaging (WP 0027
00).

Slight rotation of the piston end (1) of the operating rod assembly in its housing is normal
and not a cause for rejection.

Inspect operating rod assembly (2) for bends, breaks, burrs, or cracks. Replace if damaged.

Inspect spring-loaded pin (3) for damage or burrs. Replace if damaged.

NOTE
Slight rotation of piston end of operating rod assembly (2) in its housing is normal and is
not cause for rejection.

Replace operating rod assembly (2) if damaged (Marine Corps replace at unit maintenance).

1 3
2

1BL0192
REPAIR

Remove burrs from spring-loaded pin (1) with crocus cloth (item 3, WP 0065 00). Replace if burrs cannot
be removed.

Replace firing pin (2) if bent or broken.


2

1BL0068

Change 2 0014 00-2


TM 9-1005-313-23&P 0014 00

REASSEMBLY

NOTE
The ball end of the firing pin must be positioned in groove between the spring pin hole
and the bottom of the groove in the operating rod assembly.

Install ball end (1) of the firing pin (2) into the groove (3) in operating rod assembly (4).

Install new spring pin (5) so that the ball end (6) of firing pin (2) is properly seated in groove (3) of
operating rod assembly (4).

2 1 3
2 5 1

5
4

1 BL 0 0 6 9

Install bolt assembly (6) on operating rod assembly (4) and secure with spring pin (7).

Make sure bolt linkage moves freely by moving bolt assembly (6) through range of operation. If
movement is not free, check spring pin (7) and mating surfaces for damages.

7
4
6

1BL0065

END OF WORK PACKAGE

0014 00-3/(4 blank) Change 2


TM 9-1005-313-23&P 0015 00

FIELD MAINTENANCE FOR BOLT ASSEMBLY


M240 SERIES, NSN N/A, PN 11826057

This task covers: a. Disassembly b. Cleaning c. Inspection/Repair d. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts (cont)


Combination tool, PN 11826059 Cleaner, lubricant and preservative (CLP)
Ejector removing tool, PN 11826076 (item 1, WP 0065 00)
Shop Set, Small Arms: Field Maintenance Pin, Spring, PN 11826068-3
Basic Less Power, PN SC 4933-95-CL-A11; Solvent cleaning compound (RBC)
Tool Kit, Small Arms Repairman, (item 2, WP 0065 00)
PN SC 5180-95-B71 Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only); Wiping rag, (item 11, WP 0065 00)
SL-3-00607A (Marine Corps only)
Equipment Condition
Bolt assembly disassembled from operating rod
(TM 9-1005-313-10).

DISASSEMBLY

Align pin (1) of ejector removing tool (2) with groove in ejector (3) in bolt assembly (4).

1 2
3
1

1BL0070

0015 00-1 Change 3


TM 9-1005-313-23&P 0015 00

FIELD MAINTENANCE FOR BOLT ASSEMBLY


M240 SERIES, NSN N/A, PN 11826057

DISASSEMBLY (cont)

Insert stud (5) into locking recess (6) of locking lever (7).

WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

Apply pressure to ejector (3) by pushing up on locking lever (7) to relieve spring tension on helical
compression ejector spring (8) and drive out spring pin (9). Discard spring pin.

Release and remove ejector removing tool (2).

3 9 8

5 6
1 BL 0 0 7 1

Remove ejector (3) and helical compression spring (8).

1 BL 0 0 7 2

NOTE
Refer to WP 0029 00 for fabrication instructions of a protective cover for combination tool.

Change 1 0015 00-2


TM 9-1005-313-23&P 0015 00

Insert thin edge (10) of combination tool (11) in groove (12) of extractor plunger and thick edge (13) in
locking recess (6) in bottom side of bolt assembly (4).

WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

13 10 6 4
15 13

11

11
14
12
10
1BL0073

Hold combination tool (11) and push locking lever (7) downward to compress extractor spring assembly
(14).

Maintaining pressure on combination tool (11), remove extractor (15) by pushing down on front of it.

WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

Remove combination tool. Remove extractor plunger (16) and extractor spring assembly (17) from bolt
(4).

4
17
16

1BL0074

0015 00-3 Change 1


TM 9-1005-313-23&P 0015 00

FIELD MAINTENANCE FOR BOLT ASSEMBLY


M240 SERIES, NSN N/A, PN 11826057

CLEANING
CAUTION
Do not lubricate face of bolt assembly.

Remove dirt and corrosion from all parts using wiping rag (item 11, WP 0065 00) dampened with RBC
(item 2, WP 0065 00) or CLP (item 1, WP 0065 00). Lightly lubricate all parts, except top surface and
face of bolt assembly after cleaning.

INSPECTION/REPAIR
NOTE
If bolt and/or operating rod assembly is replaced, perform headspace gaging (WP 0027 00).

Visually inspect bolt assembly (1) for cracks. If bolt assembly is damaged, replace bolt assembly.

Be sure all pivot points (2) move freely. If pivot points do not move freely, clean and lubricate. If this
does not free the pivot points, replace the bolt assembly. Rivets of pivot points must be flush to surface
and remain in position.

6
2

4 1BL0075
7
3

Be sure bolt linkage moves freely through range of operation. Replace it if it does not move freely.
(Marine Corps replace at unit maintenance.)

Inspect extractor plunger (3), extractor spring assembly (4), ejector (5), helical compression ejector spring
(6), and extractor (7) for damage. Replace if damaged.

REASSEMBLY

WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

Change 1 0015 00-4


TM 9-1005-313-23&P 0015 00

Make sure the first coil on one end of extractor spring assembly (1) is open slightly. Place the open end
of the extractor spring assembly (1) in extractor plunger (2). (The open end of the extractor spring
assembly should hold the extractor spring assembly in the extractor plunger.) Place extractor spring
assembly (1) and extractor plunger (2) in hole in bolt face (3) of bolt assembly (4) (extractor spring
assembly end goes in first).

3
1
2

4 1BL0076

Insert thin edge (5) of combination tool (6) in groove (7) of extractor plunger (2) and thick edge (8) in
locking recess (9) in bottom side of bolt assembly (4).

9 10
11 8

1 4
7 2
1BL0077
5

Hold combination tool (6) and push locking lever (10) downward to compress extractor spring assembly
(1) and extractor plunger (2).

Insert extractor (11) into bolt assembly (4). Release combination tool (6) until extractor plunger (2) makes
contact with extractor (14).

Remove combination tool (6).

WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

0015 00-5 Change 1


TM 9-1005-313-23&P 0015 00

FIELD MAINTENANCE FOR BOLT ASSEMBLY


M240 SERIES, NSN N/A, PN 11826057

REASSEMBLY (Cont)

Install helical compression ejector spring


(12) in bolt assembly (4).

12
With groove (13) facing upward (shoulder
end (14) goes in first), install ejector (15) in 14
bolt assembly (4). 13 4

15 1BL0078
WARNING

Wear eye protection and point bolt face away from your face and other personnel. The
spring can fly out and cause injury.

Install ejector removing tool (16). Apply pressure to ejector (17) and compress helical compression
ejector spring (12) with ejector removing tool (16).

16 17 12

16

1BL0079

Install new spring pin (18) in bolt assembly (4). Spring pin (18) should be flush or slightly below flush.
Remove ejector removing tool (16).

18

16
1BL0080
END OF WORK PACKAGE
Change 1 0015 00-6
TM 9-1005-313-23&P 0015 01

FIELD MAINTENANCE FOR BREECH BODY ASSEMBLY


M240 SERIES, NSN N/A, PN 11826040

This task covers: a. Disassembly b. Cleaning c. Inspection/Repair d. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts (cont)


Shop Set, Small Arms: Field Maintenance Pin, Straight Headed, PN 11826047
Basic Less Power, PN SC 4933-95-CL-A11; Solvent cleaning compound (RBC)
Tool Kit, Small Arms Repairman, (item 2, WP 0065 00)
PN SC 5180-95-B71 Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only); Wiping rag, (item 11, WP 0065 00)
SL-3-00607A (Marine Corps only)
Equipment Condition
Materials/Parts Bolt assembly disassembled from operating rod
Cleaner, lubricant and preservative (CLP) (TM 9-1005-313-10).
(item 1, WP 0065 00)

DISASSEMBLY

Remove pin (1), roller (2), and spring (3) from bolt assembly (4). Discard pin.

1 BL 0 1 9 4

CLEANING

CAUTION
Do not lubricate face of bolt assembly.

Remove dirt and corrosion from all parts using wiping rag (item 11, WP 0065 00) dampened with RBC
(item 2, WP 0065 00) or CLP (item 1, WP 0065 00). Lightly lubricate all parts, except top surface and
face of bolt assembly after cleaning.

0015 01-1 Change 1


TM 9-1005-313-23&P 0015 01

FIELD MAINTENANCE FOR BREECH BODY ASSEMBLY


M240 SERIES, NSN N/A, PN 11826040 (Cont)

INSPECTION/REPAIR

2 2

Check roller (2) on top of bolt assembly (4) for spring action and freedom of movement. Replace roller if
roller does not move freely. (Marine Corps replace at unit maintenance.)

Replace roller (2) if it is damaged or missing.

Replace spring (3) if weak or corroded.

REASSEMBLY

1BL0194
NOTE
If roller (2) is replaced, install new pin (1) and new spring (3).

Install new spring (3), roller (2), and new pin (1) into bolt assembly (4).

END OF WORK PACKAGE

Change 2 0015 01-2


TM 9-1005-313-23&P 0016 00

FIELD MAINTENANCE OF TRIGGER HOUSING ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230; M240D/M240H, NSN N/A, PN 12977108;
AND M240E1, NSN 1005-01-394-1928, PN 12597070

This task covers: a. Disassembly b. Cleaning/Inspection/Repair c. Lubrication d. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts (cont)


Shop Set, Small Arms: Field Maintenance, Crocus abrasive cloth (item 3, WP 0065 00)
Basic Less Power, PN SC 4933-95-CL-A11; Nut, Self-locking, PN MS21083-C6
SL-3-08724A (Marine Corps only); Solvent cleaning compound (RBC)
SL-3-00607A (Marine Corps only) (item 2, WP 0065 00)
Tool Kit, Small Arms Repairman, Weapons lubricating oil (as required)
PN SC 5180-95-B71; Wiping rag (item 11, WP 0065 00)
SL-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only)

Materials/Parts
Bar laundry soap (item 14, WP 0065 00) Equipment Condition
Cleaner, lubricant and preservative (CLP) Trigger housing assembly removed from
(item 1, WP 0065 00) receiver (TM 9-1005-313-10).

NOTE
Charger cable guide and flat washer are only on the M240 and M240C models.

Unscrew self-locking nut (1), and remove charger cable guide (2) and right grip (3) from trigger housing
(4). Remove hex head machine bolt (5), flat washer (6), and left hand grip (7) from trigger housing (4).
Discard self-locking nut.

5
6
3
7

1
2

1BL0081

0016 00-1
TM 9-1005-313-23&P 0016 00

FIELD MAINTENANCE OF TRIGGER HOUSING ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230; M240D/M240H, NSN N/A, PN 12977108;
AND M240E1, NSN 1005-01-394-1928, PN 12597070 (cont)

DISASSEMBLY (cont)

NOTE
The trigger actuating assembly is on the M240D and M240E1 models (WP 0018 00).

Unscrew self-locking nut (1), and remove right grip (3). Remove hex head machine bolt (5), trigger
actuating assembly (8), and left grip (7) from trigger housing (4). Discard self-locking nut.

5 7

8
1BL0082

Pull back on tripping lever (5) inside trigger housing (4) and raise sear (6).

1BL0195

0016 00-2
TM 9-1005-313-23&P 0016 00

Rotate safety (7) a quarter turn clockwise (as viewed from left side). Letters “S” and “F” will face
downward. Pull safety (7) through trigger housing (4) from right to left.

1BL0196

Remove three headless straight pins (8) and (9), and remove sear (6), sear spring (10), and trigger (11)
from trigger housing (4).

11

4
10

1BL0197

Separate sear (6) and trigger (11) by giving sear one quarter turn, freeing it from slot in lever.

6
11 6

11

1BL0198

0016 00-3
TM 9-1005-313-23&P 0016 00

FIELD MAINTENANCE OF TRIGGER HOUSING ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230; M240D/M240H, NSN N/A, PN 12977108;
AND M240E1, NSN 1005-01-394-1928, PN 12597070 (cont)

CLEANING/INSPECTION/REPAIR

Remove dirt and corrosion on grips (1 and2) with soap (item 14, WP 0065 00) and water and wipe dry
with rag (item 11, WP 0065 00).

Clean all other parts with wiping rag (item 11, WP 0065 00) dampened with RBC (item 2, WP 0065 00) or
CLP (item 1, WP 0065 00).

Inspect grips (1 and 2) for breaks and cracks. Replace if cracked of broken.

Inspect charger cable guide (3) for bends. Replace if bent. (M240/M240C only)

If trigger housing (4) is damaged, repair. (Marine Corps repair at unit maintenance.)

2
3

Inspect front edge of trigger (5). Replace if chipped or if burrs cannot be removed.

Pull tripping lever (6) rearward. Replace trigger (5) if tripping lever does not return to position without
binding.

Check safety (7) for burrs, damaged detent, or distorted lettering. Replace if burrs cannot be removed
with crocus cloth (item 3, WP 0065 00) or safety is damaged.

Check headless straight pins (8 and 9) and replace if bent.

Check sear (10) and replace if broken, cracked or worn.

Check sear spring (11) and replace if broken or distorted.

Check trigger housing (4) and replace if broken, cracked, or holes are elongated.

0016 00-4
TM 9-1005-313-23&P 0016 00

6
10
5

4
11

7 1BL0199

LUBRICATION

Lightly lubricate all metal parts after cleaning.

Take care to be sure safety (1) is clean and lightly lubricated.

F
1BL0200

REASSEMBLY

Insert sear (1) into slot in trigger (2) sideways. Give the sear a quarter turn, as viewed from left side,
polished end upward.
1 1
2
2

1BL0201

0016 00-5
TM 9-1005-313-23&P 0016 00

FIELD MAINTENANCE OF TRIGGER HOUSING ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230; M240D/M240H, NSN N/A, PN 12977108;
AND M240E1, NSN 1005-01-394-1928, PN 12597070 (cont)

REASSEMBLY (cont)

Place trigger housing (3) on its side on a flat surface.

Lower sear (1) and trigger (2) into trigger housing (3). Grasping trigger, press it forward against the inner
front edge of housing. This action will push backward on the lever allowing the trigger to slide into place.
Align holes in trigger (2) and trigger housing (3). Insert headless straight pin (4).

4
2

1
1BL0202

Insert sear spring (5), with leg pointing forward, into trigger housing (3). The lower tip of sear spring (5)
must bear against riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.

6
3 2
5

1BL0203

NOTE
Be sure leg of sear spring (5) is in groove of sear and behind riveted pin (6) as shown.

This illustration is a cutaway view of the trigger housing.

Install one headless straight pin (7) in pin hole (8) in trigger housing (3) and through sear spring (5).

1BL0204

0016 00-6
TM 9-1005-313-23&P 0016 00

Lower sear (1) compressing sear spring and install headless straight pin (9).

1BL0205

Holding trigger housing (3), ensure sear (1) is in raised position, insert safety (10) from left to right with
the letter “S” first and facing down. Detent remains outside housing.

Rotate safety (10) a quarter turn so letters “S” and “F” face rearward.

3
1

10

1BL0206

NOTE
The trigger actuating assembly is on the M240D, M240E1, and M240H models (WP 0018
00).

Install left grip (11) and trigger actuating assembly (12) in trigger housing (3). Install right grip (13),
securing with hex head machine bolt (14) and new self-locking nut (15).

15

13

14 11

12
1BL0082

0016 00-7
TM 9-1005-313-23&P 0016 00

FIELD MAINTENANCE OF TRIGGER HOUSING ASSEMBLY


M240/M240C, NSN 1005-01-440-8010, PN 11826230; M240D/M240H, NSN N/A, PN 12977108;
AND M240E1, NSN 1005-01-394-1928, PN 12597070

NOTE
Charger cable guide and flat washer are only on the M240 and M240C models.

Install right grip (13) and charger cable guide (16) on right side of trigger housing (3).

Install left grip (11), flat washer (17), and hex head machine bolt (14).

Secure with new self-locking nut (15).

14
17
13
11

3
15

16
1BL0081

END OF WORK PACKAGE

0016 00-8
TM 9-1005-313-23&P 0017 00

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240B/M240N, NSN 1005-01-408-6669, PN 12976869

This task covers: a. Disassembly b. Cleaning/Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts (cont)


Shop Set, Small Arms: Field Maintenance, Crocus abrasive cloth (item 3, WP 0065 00)
Basic Less Power, PN SC 4933-95-CL-A11; Solvent cleaning compound (RBC)
Tool Kit, Small Arms Repairman, (item 2, WP 0065 00)
PN SC 5180-95-B71; Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only); Wiping rag (item 11, WP 0065 00)
SL-3-00607A (Marine Corps only)

Materials/Parts Equipment Condition


Bar laundry soap (item 14, WP 0065 00) Trigger housing assembly removed from
Cleaner, lubricant and preservative (CLP) receiver (TM 9-1005-313-10).
(item 1, WP 0065 00)

DISASSEMBLY

Use a flat-tipped screwdriver to remove the two grip screws (1) holding the right (2) and left (3) grips in
place.
2

1 1BL0207

Remove trigger guard pin (4) and trigger guard (5) from the trigger housing assembly only if trigger guard
is damaged.

1BL0208

0017 00-1 Change 2


TM 9-1005-313-23&P 0017 00

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240B/M240N, NSN1005-01-408-6669, PN 12976869 (cont)

Pull back on tripping lever (6) inside trigger housing (7) and raise sear (8).

6 8

1BL0209

Rotate safety (9) a quarter turn clockwise (as viewed from the left side). Letters “S” and “F” will face
downward. Pull safety (9) through trigger housing (7) from right to left.

1BL0210

Remove three headless straight pins (10 and 11). Remove sear (8), sear spring (12), and trigger (13)
from trigger housing (7).

13

7 12

11

10

1BL0211

Change 2 0017 00-2


TM 9-1005-313-23&P 0017 00

Separate sear (8) and trigger (13) by giving sear one-quarter turn, freeing it from the slot in the lever.

CLEANING/INSPECTION/REPAIR

Remove dirt and corrosion on grips (1 and 2) with soap (item 14, WP 0065 00) and water. Wipe dry with
wiping rag (item 11, WP 0065 00).
Clean all other parts with a wiping rag (item 11, WP 0065 00) dampened in RBC (item 2, WP 0065 00) or
CLP (item 1, WP 0065 00). Apply light coat of lubricant to all surfaces except grips.

3
2

6 1BL0087

Check trigger guard (3) and trigger guard pin (4) for cracks or bends. Replace if damaged or missing.

Check trigger housing (5) for cracks and elongated holes. If any cracks or elongated holes are present,
repair.

Check grips (1 and 2) for cracks. If cracked replace the grip. Check for presence of two grip screws (6),
replace if missing.

0017 00-3 Change 2


TM 9-1005-313-23&P 0017 00

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240B/M240N, NSN1005-01-408-6669, PN 12976869 (cont)

Inspect front edge of trigger (5). Replace if chipped or if burrs can not be removed.

Pull tripping lever (6) rearward. Replace trigger (5) if tripping lever does not return to position without
binding.

Check safety (7) for burrs, damaged detent, or distorted lettering. Replace if burrs cannot be removed
with crocus cloth or if safety is damaged or letters distorted.

Check the headless straight pins (8 and 9) and replace if bent.

Check sear (10) and replace if broken, cracked, or worn.

Check spring (11) and replace if broken or distorted.

Check trigger housing (5) and replace if broken, cracked, or if holes are elongated.

5
10

7
11

7
1BL0213

Inspect trigger guard (12) and trigger guard pin (13) and replace if cracked or bent.

Check grips and replace if cracked or broken.

12

13

1BL0208

REASSEMBLY

Ensure all metal parts are lightly lubricated. Insert sear (1) into lever slot in trigger (2) sideways. Give the
sear a quarter turn, as viewed from the left side, polished side up.

Change 2 0017 00-4


TM 9-1005-313-23&P 0017 00

1 1
2
2

1BL0214

Place trigger housing (3) on its side on a flat surface.

4
3 2

1
1BL0215

Lower sear (1) and trigger (2) into trigger housing (3). Grasping trigger, press it forward against the inner
front edge of housing. This action will push backward on the lever allowing the trigger to slide into place.
Align the holes in trigger (2) and trigger housing (3). Insert headless straight pin (4).

Insert sear spring (5), with leg pointing forward, into trigger (2). The lower tip of sear spring (5) must bear
against the riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.

5 1

3 2
6
1BL0216

NOTE
Be sure leg of sear spring (5) is in groove of sear (1) and behind riveted pin (6) as shown.

0017 00-5
TM 9-1005-313-23&P 0017 00

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240B/M240N, NSN1005-01-408-6669, PN 12976869 (cont)

REASSEMBLY (cont)

NOTE
This illustration is a cutaway view of the trigger housing.

Install one headless straight pin (7) in pin hole (8) in trigger housing (3) and through sear spring (5).

7
8

1BL0217

Lower sear (1) compressing sear spring and install headless straight pin (4).

1BL0218

Holding trigger housing (3), ensuring sear (1) is in raised position, insert safety (9) from left to right with
letter “S” first and facing down. Detent remains outside housing.

Rotate safety (9) a quarter turn so that the letters “S” and “F” face rearward.

1BL0219

Change 2 0017 00-6


TM 9-1005-313-23&P 0017 00

Insert tab (10) on the rear of the trigger guard (11) into the appropriate detent in the trigger housing
assembly. Align the holes in the trigger guard and trigger housing assembly and insert the trigger guard
pin (12).

11

12
10

1BL0220

Place right (13) and left (14) grips in proper position on the trigger housing (3).

Install screws (15) and tighten securely, being careful not to over-tighten the screws.

13

14

15 1BL0221

END OF WORK PACKAGE

0017 00-7/(8 blank)


TM 9-1005-313-23&P 0017 01

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240L, NSN 1005-01-549-8498, PN 13016484

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Crocus abrasive cloth (item 3, WP 0074 00)
Basic Less Power, PN SC 4933-95-CL-A11; Wiping rag (item 11, WP 0074 00)

Equipment Condition
Trigger housing assembly removed from
weapon (TM 9-1005-313-10).

DISASSEMBLY

Use a flat tipped screwdriver and push down leg of safety spring (1) and push safety (2) out to the right
side of the trigger assembly. Remove trigger grip bolt (3), lock washer (4), trigger grip (5), and safety
spring
1 2

3,4

2 1

0017 01-1 Change 2


TM 9-1005-313-23&P 0017 01

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240L, NSN 1005-01-549-8498, PN 13016484 (cont)

Remove retaining pin (5) and trigger guard (6) from the trigger grip only if trigger guard is bent, cracked or
broken. If disassembled, discard retaining pin.

Remove three headless straight pins (7and 8). Remove sear (9), sear spring (10), and trigger (11) from
trigger frame (12).

9
11
10

7
12

Change 2 0017 01-2


TM 9-1005-313-23&P 0017 01

Separate sear (9) and trigger (11) by giving sear one-quarter turn, freeing it from the slot in the lever.

9
9
11 11

1 BL 0 2 1 2

INSPECTION/REPAIR

Inspect front edge of trigger (1). Replace if chipped or if burrs cannot be removed.

Pull tripping lever (2) rearward. Replace trigger (1) if tripping lever does not return to position without
binding.

Check safety (3) for burrs or distorted lettering. Replace if burrs cannot be removed with crocus cloth or if
safety is damaged or letters distorted.

Check the headless straight pins (4 and 5) and replace if bent.

Check sear (6) and replace if broken, cracked, or worn.

Check spring (7) and replace if broken or distorted.

Check trigger frame (8) and replace if broken, cracked, or if holes are elongated.

2
6
1
7

3
4
8

0017 01-3 Change 2


TM 9-1005-313-23&P 0017 01

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240L, NSN 1005-01-549-8498, PN 13016484 (cont)

REASSEMBLY

Ensure all metal parts are lightly lubricated. Insert sear (1) into lever slot in trigger (2) sideways. Give the
sear a quarter turn, as viewed from the left side, polished side up.

1
1
2 2

1 BL 0 2 1 2

Place trigger frame (3) on its side on a flat surface.

3
2

Lower sear (1) and trigger (2) into trigger frame (3). Grasping trigger, press it forward against the inner
front edge of grip. This action will push backward on the lever allowing the trigger to slide into place.
Align the holes in trigger (2) and trigger grip (3). Insert headless straight pin (4).

Insert sear spring (5), with leg pointing forward, into trigger (2). The lower tip of sear spring (5) must bear
against the riveted pin (6) across the back of trigger (2) when trigger is later rotated rearward.

5 1

2
6

1 BL 0 2 1 6
Change 2 0017 01-4
TM 9-1005-313-23&P 0017 01

NOTE

Be sure leg of sear spring (5) is in groove of sear (1) and behind riveted pin (6) as shown.

This illustration is a cutaway view of the trigger housing.

Install the headless straight pin (7), with groove of 3


pin on right side of trigger frame, into pin hole (8)
and through sear spring (5) from the right side of
trigger housing (3).
7
8
1BL0217

9
7

Install safety spring (9) so hook end engages


groove in headless pin (7).

10
Lower sear (1) compressing sear spring and install
headless straight pin (10).

1 BL 0 2 1 8

0017 01-5 Change 2


TM 9-1005-313-23&P 0017 01

FIELD MAINTENANCE FOR TRIGGER HOUSING ASSEMBLY


M240L, NSN 1005-01-549-8498, PN 13016484 (cont)

If necessary, insert tab (11) on the rear of the trigger guard (12) into the appropriate detent in the trigger
grip. Align the holes in the trigger guard and trigger grip assembly and insert the trigger guard pin (13).

12

13
11

Place trigger frame (3) front end first and lower into the trigger grip (14) to fit properly.

Install lock washer (15) and trigger grip bolt (16) and tighten securely.

14

15,16

Align safety into grip.

Push down leg of safety spring (9) and install safety from right side of grip.

END OF WORK PACKAGE

Change 2 0017 01-6


TM 9-1005-313-23&P 0018 00

FIELD MAINTENANCE OF TRIGGER ACTUATING ASSEMBLY


M240D/M240E1/ M240H, NSN 1005-01-251-9696, PN 12597071

This task covers: Disassembly/Repair/Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Tool Kit, Small Arms Repairman, Nut, self-locking, PN MS21083C5
PN SC 5180-95-B71;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Trigger actuating assembly removed from
trigger housing assembly (WP 0016 00).

DISASSEMBLY/REPAIR/REASSEMBLY

Remove self-locking nut (1) and trigger actuating pivot (2) to release actuating link spring (3), link
actuating assembly (4), and washer (5) from plate protecting body (6). Discard self-locking nut (1).

Replace damaged parts.

Install washer (5), link actuating assembly (4), actuating link spring (3) on plate protecting body (6) using
actuating link pivot (2) and new self-locking nut (1).

5 2

6
3

1BL0089

END OF WORK PACKAGE

0018 00-1/(2 blank)


TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Crocus abrasive cloth (item 3, WP 0065 00)
Basic Less Power, PN SC 4933-95-CL-A11; Weapons lubricating oil (as required)
SL-3-08724A (Marine Corps only);
SL-3-00607A (Marine Corps only) Equipment Condition
Cover assembly removed (TM 9-1005-313-10).

DISASSEMBLY
WARNING

Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.

NOTE
Procedures are written for M240 cover assembly but apply to all cover assemblies.

Hold retaining clip (1) so it will not rotate. Lift straight leg (2) and engage it in the hook of its opposite leg

2
1BL0222

Use screwdriver to remove spring tension lock pin (3). 3

1BL0223

0019 00-1 Change 2


TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101 (cont)

Remove feed lever (4). 4

1BL0224

Disengage straight leg (2) from hooked leg of 2


retaining clip (1) and remove.

1BL0225

WARNING

Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.

Insert the blade of screwdriver under one leg of


retaining clip (5). Apply slight pressure on the leg
of the clip and raise it by turning the screwdriver 5
against the wall of the cover. Remove retaining
clip (5).

5
1BL0226

Change 2 0019 00-2


TM 9-1005-313-23&P 0019 00

Remove two cover latches (6).

1BL0227

Unlock pawl retaining pin (7) from notch in cover.

Apply slight pressure downward between front and rear cartridge guides (8 and 9) and remove pawl
retaining pin (7), rear cartridge guide (9), one helical compression spring (10), front cartridge guide (8),
and other helical compression spring (10).

1BL0229

0019 00-3
TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101 (cont)

Remove retaining ring (11) and lift feed pawl assembly (12) off feed pawl pivot post (13).

NOTE
The M240C feed pawl assembly is removed in the same way.

11
12
13

1BL0230

INSPECTION /REPAIR

Replace spring tension lock pin (1) if it is weak, deformed, or burred.

1BL0231

Replace retaining clips (2 and 3) if either is deformed or has lost its spring tension.

2 3

1BL0232

Replace cover latch (4) if cracked or burrs can not be removed.

1BL0233

Change 2 0019 00-4


TM 9-1005-313-23&P 0019 00

Replace both helical compression springs (5) if one or both are cracked, broken, or have taken a
permanent set. Replace retaining ring (6) if broken or cracked.

5 6

1BL0234

Replace feed lever (7) if channel is distorted, cracked, or rippled or if pivot hole is elongated or enlarged.
Remove burrs with crocus cloth (item 3, WP 0065 00), or replace if fork end (8) has burrs in the roller
area.
8
8

7
7

M240/M240B/M240D/M240E1/ M240C
1BLO235
M240H/M240L/M240N
Replace pawl retaining pin (9) if it does not hold securely.
9

M240/M240B/M240D/M240E1
M240H/M240L/M240N M240C
1 BL 0 2 3 6
Replace rear cartridge guide (10) and front cartridge guide (11) if they are worn, bent, broken, or have
burrs or cracks.

10 10
11

11

1BL0237

M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N

0019 00-5 Change 2


TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101 (cont)

Replace cover (12) if it is distorted, cracked, or if malfunction would occur if burrs were removed.
Replace cover if posts (13) or pivots (14) are loose, if roller (15) binds or if malfunction would occur if
burrs were removed.

15 12
12

13
13

14
1BL0238

M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N

Replace feed pawl assembly (16) if pawl has distortions, cracks, or is excessively burred or worn.

Lightly lube all parts before reassembly.

16

1BL0239

M240/M240B/M240D/M240E1 M240C
M240H/M240L/M240N

(M240/M240B/M240D/M240E1/M240L/M240H/M240N): Inspect accessory mounting rail (17) for nicks


or burrs. If nicks or burrs prevent proper attachment of optional sighting equipment or rail is loose on
cover assembly, replace cover assembly.

17

Change 2 0019 00-6


TM 9-1005-313-23&P 0019 00

REASSEMBLY

Install feed pawl assembly (1) on feed pawl pivot post (2) in cover (3). Be sure feed pawl roller (4) is in
well behind feed pawl assembly (1). Secure retaining ring (5) in place on feed pawl pivot post (2).

5
1

1BL0241

Install two helical compression springs (6) on spring guide posts (2) in cover (3).

1BL0242

NOTE
Front cartridge guide (8) must overlap rear cartridge guide (7).

Place rear cartridge guide (7) and front cartridge guide (8) in cover opening with spring wells toward cover
(3) and over two helical compression springs (6).

1BL0243

0019 00-7
TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101 (cont)

Align pawl retaining pin hole in cartridge guides (8 and 9) and cover (3). Apply pressure downward, and
insert pawl retaining pin (10) through cover (3) and cartridge guides (8 and 9) from front to rear. Lock
pawl retaining pin (10) into slot (11) of cover (3).

11
3

10

8
1BL0244
9

Insert two cover latches (13) into slots (13) at rear of cover (3).

13 12

13
1BL0245
12

WARNING

Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.

Place one leg of retaining clip (14) in slot of cover latch (12) and place loop over pivot post (15). Push the
other leg into the slot of other cover latch (12).

14

15
14 12 1BL0246

Change 2 0019 00-8


TM 9-1005-313-23&P 0019 00

WARNING

Wear a face shield or safety goggles and hold hand over retaining clip when engaging or
disengaging leg or retaining clip will fly off pivot post. Injury to personnel could occur.

Install loop of retaining clip (16) over feed lever pivot (15) with legs (17) pointing rearward. Hook straight
leg of retaining clip behind the hooked leg making sure loop is tightened around feed lever pivot.

NOTE
Be sure loop of retaining clip (15) is seated properly in well.

17

16
15

1BL0247

Install lever (18) on feed lever pivot (15). At the same time, engage fork into feed pawl roller (19). Be
sure feed lever is flush with top of feed lever pivot (15).

18

15

19

1BL0248

0019 00-9 Change 2


TM 9-1005-313-23&P 0019 00

FIELD MAINTENANCE OF COVER ASSEMBLY


M240, NSN N/A, PN 11826165; M240C, NSN N/A, PN 11826038;
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12977101 (cont)

Install spring tension lock pin (20) with legs pointed rearward and the loop of clip toward feed lever (18),
and push into position on feed lever pivot (15).

NOTE
Spring tension lock pin (20) will click when properly secured.

Unlock the straight leg (21) of retaining clip (16) from hooked leg. Position straight leg on groove of feed
lever (18).

20
15
16

18
21

1BL0249

END OF WORK PACKAGE

Change 2 0019 00-10


TM 9-1005-313-23&P 0020 00

FIELD MAINTENANCE OF FEED PAWL ASSEMBLY


M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN 3040-01-033-1501, PN 11826177
M240C, NSN 3040-01-091-0682, PN 11826017

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Weapons lubricating oil (as required).
Basic Less Power, PN SC 4933-95-CL-A11;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Feed pawl assembly removed (WP 0019 00).

DISASSEMBLY

NOTE
Procedures are written for M240 feed pawl assembly, but apply to all feed pawl
assemblies.

Spread feed pawl assembly (1) and separate feed pawl (2) from holding pawls (3).

NOTE
Feed and holding pawl springs are removed and installed the same way. Remove and
assemble one set of springs before removing other set.

Holding onto feed pawl (2) (or holding pawls (3)), insert the tip of screwdriver (4) between the first and
second coils of spring (5 and 6) just below feed pawl (2) (or holding pawls (3)).

Apply slight pressure with screwdriver (4) and remove spring (5).

6
2

4
5

1BL0251
0020 00-1 Change 2
TM 9-1005-313-23&P 0020 00

FIELD MAINTENANCE OF FEED PAWL ASSEMBLY


M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN 3040-01-033-1501, PN 11826177
M240C, NSN 3040-01-091-0682, PN 11826017 (cont)

INSPECTION/REPAIR
Check feed pawl assembly (1) for completeness. Rollers (2) must be free of burrs. Pawls (3 and 4) must
be free of burrs and cracks. Linkage arms (5) must be free of distortion and cracks. If not, replace feed
pawl assembly (1).
NOTE
Springs (6) or springs (7) shall be replaced as a set.

Check springs (6 and 7) and replace those that are cracked, broken, or have taken a permanent set.

6 7

3 4

2 2
1
1BL0252

REASSEMBLY
NOTE
Feed and holding pawl springs are removed and installed the same way. Remove and
assemble one set of springs before removing other set.

Feed pawl springs (1) are 9 1/2 coils long. Holding pawl springs (2) are 12 3/4 coils long.

Be sure coils of feed pawl springs (1) are seated in well of feed pawl (3).

Install one end of spring (1) into well of feed pawl (2).

Hold feed pawl (3) (or holding pawls (4)) and feed pawl spring (1) (or holding pawl spring (2)) and insert
screwdriver (5) between last coils of exposed feed pawl springs (1) (or holding pawl spring (2)) and
compress to slip into well of feed pawl (3) (or holding pawls (4)). Install other feed pawl spring (1) (or
holding pawls (4)) in the same way.

2
3

5
1

1BL0251

END OF WORK PACKAGE

Change 2 0020 00-2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Cotter pin, PN MS24665-437
Basic Less Power, PN SC 4933-95-CL-A11; Cotter pin (3), PN 590479
Tool, Disassembly, Cover Detent Plunge Crocus abrasive cloth (item 3, WP 0065 00)
(item 8, WP 0064 00) Loctite 246 (item 5, WP 0065 00)
Tool Kit, Small Arms Repairman, Pin, Spring PN MS16562-106
PN SC 5180-95-B71; Pin, Spring, PN MS39086-91
SL-3-08724A (Marine Corps only); Washer, lock (6), PN MS35335-32
SL-3-00607A (Marine Corps only) Weapons lubricating oil (as required)
Equipment Condition
Barrel assembly removed (TM 9-1005-313-10).

DISASSEMBLY

Use cover detent plunger disassembly tool (1) to remove cover detent.
1
WARNING

1BL0254
Wear a face shield or safety goggles to prevent personal
injury when installing cover detent plunger disassembly tool.

NOTE
Remove only to repair.

Position cover detent plunger disassembly tool (1) in the opening for feed tray (2) in receiver (3) so that its
rear pins (4) rest against upper breechblock guides (5) and its nose (6) rests in groove of detent plunger
(7).

1
7 6 3
4
3

2
5
1BL0255

0021 00-1 Change 2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

DISASSEMBLY (cont)
WARNING

Wear a face shield or safety goggles to prevent personal injury when installing cover
detent plunger disassembly tool.

Push lever (8) of cover detent plunger disassembly tool (1) fully downward so that pin (9) will come to rest
on upper breechblock guides (5) and detent plunger (7) compresses springs (10) removing pressure on
spring pin (11).

7 5 8
10 1

9
11

1BL0256

Remove spring pin (11).

Place one hand on cover detent plunger disassembly tool (1) to steady it. Then lift the lever (8) and
remove the tool (1).

Remove detent plunger (7) and springs (10).

Change 2 0021 00-2


TM 9-1005-313-23&P 0021 00

Drive out and discard spring pin (12). Press headed straight pin (13) outward from inside of receiver (3).

12
13

1BL0258

Remove charger slide (14) by sliding it forward out of receiver (3).

14
1BL0259

NOTE
Be sure that four flat washers (15) and pan-head machine screws (16) and are present.
Removal and inspection are not necessary since these items are not critical to weapon
functioning and are present only to protect the receiver threads.

16
15
1BL0260

0021 00-3
TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

DISASSEMBLY (cont)

If access cover (17) is still in place, slide it to the rear.

Using pin punch and hammer remove the retaining latch pin (18), spring (19) and latch (20).

19 20
17

18

1 BL 0 2 6 1

NOTE
Remove components only for replacement.

(M240B/M240H/M240L): Remove right side cap screws (21) and lock washers (22) from right side rail
(23) and body (24). Remove rail (23) and insulators (25). Discard lock washers.

Change 2 0021 00-4


TM 9-1005-313-23&P 0021 00

Remove body cap screws (26) and lock washers (22). Remove body (24) from receiver.

(M240B/M240L): Using a hammer and punch, push the bipod retaining pin (27) out of the receiver (3).
Remove the bipod assembly (28). Remove front sling ring (29) out through the left of the receiver (3).

27 3

28
29

(M240B/M240L): Swivel the bipod (28) 90 degrees from the receiver (3). Remove the bipod from the
receiver.

28

1BL0091

0021 00-5 Change 2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

DISASSEMBLY (cont)

(M240H): Remove four screws (30), clamp (31)


and bipod legs (32) from receiver (3)

M240/M240C/M240D/M240E1/M240H): Remove 33
cotter pin (33) securing extension spring (34) to
spring mounting plate (35). Discard cotter pin.

Spread coil at slide end (36) of extension spring


(34) and rotate to remove.
36
35

34 1BL0092

37
35

(M240/M240C/M240D/M240E1/M240H): Remove
and discard two cotter pins (37). Slide out spring
mounting plate (35).

1BL0093

Change 2 0021 00-6


TM 9-1005-313-23&P 0021 00

(M240D/M240E1/M240H): Remove pin (38) securing manual control handle (39) to charger slide (40),
and remove manual control handle (39). Discard pin.

38

39 40
1BL0094
M240B/M240D/M240E1/M240H/M240L/M240N): Drive out headless straight pin (41) and remove rear
sight assembly (42), rear sight plunger (43), and helical compression spring (44).

43
42
44
41

1BL0095

Turn receiver (3) upside down, depress rear tang of access cover (45) and slightly move it toward breech
end.

45
3

Turn receiver (3) over and slide access cover (45) out through breech end of receiver.

3 45
1BL0097

0021 00-7 Change 2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

DISASSEMBLY (cont)

(M240B/M240H/M240L/M240N): Pull hinge pin (46) to rear and remove. Remove spring (47), detent
(48) and ejection port cover (49).

49

46
47
48
1BL0345

INSPECTION/REPAIR

(M240B/M240H/M240L/M240N): Check hinge pin (1) 4


for bends, cracks or excessive wear. Check spring
(2) for breaks or distortion. Check detent (3) for wear. 1
Check ejection port cover (4) for cracks or distortion.
Repair is by replacement of authorized parts. 2
3

(M240B/M240H/M240L): Inspect bipod assembly (5)


for cracks and bends. Ensure legs move freely on
bipod socket swivel. 5 5
Remove burrs from parts with fine file or crocus cloth
(item 4, WP 0065 00).
M240B/M240L M240H

(M240B/M240D/M240H/M240L/M240N): Inspect
6
sling ring (6) for cracks or wear. Replace if damaged.

1BL0100

Change 2 0021 00-8


TM 9-1005-313-23&P 0021 00

Visually check receiver (7) for damage. Ensure ejection port cover (4) operates properly (M240B/M240H/
M240L/M240N).
If receiver (7) is damaged, or ejection port cover (4) does not operate properly (M240B/M240H/M240L/
M240N), repair.

Check access cover (8) for breaks or bends. Replace if bent or broken.

Check for retention of latch assembly (9) to receiver. If latch assembly (9) is missing or fails to function,
replace.

(M240/M240C/M240D/M240E1/M240H): Check extension spring (10) for distortion and breaks. Replace
if distorted or broken. Check spring mounting plate (11) for distortions and cracks. Replace if distorted or
cracked.

(M240/M240C): Check charger cable (12) for broken wire strands or missing rubber handle. Replace if
wire strands are broken or rubber handle is missing. If rubber handle is torn or cracked replace
assembly.

(M240B/M240D/M240E1/M240H/M240L): Inspect manual control handle (13) and pin (14) for damage.
Replace if damaged.

NOTE
If the Cocking Assembly is replaced on the M240B make sure you have the correct
Charger Slide and Offset Charging Handle. Some M240B's may still have the old style
Cocking Assembly, P/N 12976835 that will need to be replaced with the Charger Slide,
P/N 11826135 and Offset Charging Handle, P/N 12999957.

(M240B/M240N): Check charger slide (15) for distortion, cracks, or burrs. Replace if distorted, cracked,
or if slide does not operate freely in the receiver.

(M240B/M240D/M240E1/M240H/M240L/M240N): Inspect headless straight pin (16), rear sight plunger


(17), and helical compression spring (18) for damage. Replace if damaged. Inspect rear sight assembly
(WP 0023 00).

14
13
12
M240/240C M240B/M240D/
15
M240H/M240L
14
13

M240B/M240N
M240E1

10
11
9 18

M240/M240C/M240D/ 7 17
M240E1/M240H
4
16
8
M240B/M240D/
M240E1/M240L
M240H/M240N

1BL0101

0021 00-9 Change 2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

INSPECTION/REPAIR (cont)

Check pins (19, 20, and 21) for distortion, cracks, or excessive wear. Replace if distorted, cracked, or
worn excessively.
20 21

19
23 22
24

Check springs (22) for breaks, cracks, or distortion. Replace both springs if one is broken, cracked, or
deformed.

Check receiver (7) and gas cylinder (23) for cracks, distortion and burrs. Remove burrs with fine stone or
crocus cloth (item 3, WP 0065 00). If receiver/gas cylinder is cracked or distorted, receiver is
unserviceable.

Check detent plunger (24) for cracks, wear, or burrs. Replace if removal of burrs would cause
malfunction.

NOTE
Forward rail assembly to be removed only for replacement.

(M240B/M240H/M240L): Inspect forward rail body assembly (25) for cracks or bends, which will effect
rail alignment or contact with gas tube. Check for loose cap screws.
Lightly lubricate all metal parts before reassembly.

25

1BL0343

Change 2 0021 00-10


TM 9-1005-313-23&P 0021 00

REASSEMBLY

Install detent (1), spring (2), ejection port cover (3) and hinge pin (4).

4
2
1
1B L0345

With receiver (5) right side up, install access cover


(6). Place solid end in first with bent end of tang (7)
pointed downward. Slide cover (6) forward until
tang (7) clicks into locked position in receiver (5).
7

5 6 1BL0102

5 6 7

Turn receiver (5) over and make sure access cover


(6) and tang (7) are in correct position.

1BL0103

10
11
9
(M240B/M240D/M240E1/M240H/M240L/M240N): 12
Turn receiver (5) over and install compression
spring (9), rear sight plunger (10), and rear sight
assembly (11). Align holes in rear sight assembly
(11) with holes in receiver (5) and install headless
straight pin (12).
5
Stake headless straight pin (12) in place on both
sides ensuring ends of pin flare enough to hold pin 1BL0104
firmly in place.

0021 00-11 Change 3


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

REASSEMBLY (cont)

(M240D/M240E1/M240H): Install manual control handle (13) to post (14) of charger slide (15) and install
new pin (16).

16

13
14 15
1B L0105

(M240/M240C/M240D/M240E1/M240H): Install spring mounting plate (17) from right side with curved
end up. Install new cotter pins (18) with heads up. Spread legs of cotter pins (18) to secure.

18
17

1B L0093

(M240/M240B/M240C/M240D/M240E1M240H): Spread rear end (19) of extension spring (20) and hook
to charger slide (21). Rotate extension spring (19) and secure new cotter pin (22) in spring mounting
plate (17). Spread end of cotter pin (22) to secure.

22

21

19 17

20
1B L0106

Change 2 0021 00-12


TM 9-1005-313-23&P 0021 00

(M240B/M240L): Reattach the bipod assembly (23) to the receiver (5) by aligning the gaps in the bipod
head (24) with the flanges on the receiver. Swivel the bipod assembly (23) so it is in the upright position.

24 5

23

1BL0107

(M240B/M240L): Insert front sling ring (25) into position from the left side of receiver. Use a punch and
hammer to install the bipod retaining pin (26) into the cut-out in the bipod head (24) (pin will protrude).
Ensure bipod retaining pin (26) is loose enough to prevent binding of the bipod head (24). Ensure proper
operation of bipod latch.

26
24

25
1BL0108

(M240B/M240L): Install bipod assembly. Using a punch, push the bipod retaining pin (27) into cut-out in
the bipod head (24). Ensure retaining pin (27) is loose enough to prevent binding of bipod head.

27
24

1BL0264

0021 00-13 Change 2


TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

REASSEMBLY (cont)

(M240H): Place bipod legs (23) on bottom


of receiver (5); align clamp (28) to bipod
legs. Clean and dry each of the 4
screws (29) then apply a drop of Loctite
246 (item 5, WP 0065 00) to the threads
and secure.

29 30
6
(M240B/M240L/M240N): With receiver
upside
down, place the retaining latch spring (29)
into bipod retaining latch (30). Place both
latch and spring into the receiver. Align
holes and install retaining latch pin (31).
Push bipod retaining latch (30) into the
receiver and close access cover (6).

31
1BL0261

Install charger slide (15) into right front


side of receiver (5) and slide rearward.

15 1BL0259

Change 2 0021 00-14


TM 9-1005-313-23&P 0021 00

Install headed straight pin (32) in charger slide (15). Align headed straight pin (32) slot with slide spring
pin hole and secure with new spring pin (33). Spring pin (33) must be flush on both sides.

15

33
32

1BL0265

NOTE
If new springs are used, open the first coil on one end of each spring prior to insertion.
Either end may be used to secure detent plunger.

Lubricate detent plunger (34) and two springs (35) with lubricating oil and insert springs (35) into wells in
detent plunger (34) (open end is inserted in the plunger first).

Install detent plunger (34) in receiver (5) with slot in detent plunger (34) facing down. Start spring pin (35)
into hole (36) in receiver.

Install spring pin (37).

37 36

35

34

5
1BL0266

Position cover detent plunger disassembly tool (38) on receiver (5) so that rear pins (39) rest against
upper breechblock guides (40) and its nose (41) sets in groove of detent plunger (42).

42 38 39 5
41

40
1BL0267

0021 00-15
TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

REASSEMBLY (cont)

Push lever (43) of cover detent plunger disassembly tool (38) fully downward so that detent plunger (41)
compresses springs (35) and pin (44) will come to rest on upper breechblock guides (40) of receiver (5).

Complete installation of spring pin (37).

Use screwdriver to remove cover detent plunger disassembly tool (38) as shown.

43
38 44
41 5

35

37

1BL0268
40

NOTE
Perform this procedure only if flat washers (45) and pan-head machine screws (46) are
missing.

Install four flat washers (45) and pan-head machine screws (46).

45 1BL0260
46

NOTE
Lubricate threads of all screws before installation.

(M240B/M240H/M240L): Install the accessory rail body (47) against the receiver at the receiver/gas tube
juncture with the extruded end pointing forward on the gas tube.

NOTE
Do not over-tighten screws; damage to gas tube can occur.

Change 2 0021 00-16


TM 9-1005-313-23&P 0021 00

Install new lock washer (48) on each of the screws (49). Apply loctite 246 (item 5, WP 0065 00) to the
threads and insert into the forward and rear mounting holes from right to left. Hand-tighten screw until
finger tight. Using a 5/32” hex wrench, tighten the forward screw no more than 3 revolutions past finger
tight. Tighten the rear screw no more than 1/4 revolution past finger tight.

47

48 1BL0342

49

Function check weapon, if the operating rod binds in the gas tube back-off the screws 1/4 turn. Continue
to function check until the operating rod moves freely through the gas tube.

NOTE
The right and left rails (50) are interchangeable.

The end of each rail with the partial groove (larger numbers) should be toward the
muzzle of the weapon.

Install new lock washer (48) on each of six screws (50). Insert screw (50) through the forward mounting
hole of rail (51) so the head of screw (50) sits in the counter bore in the rail (51). Align an insulator (52)
between the rail (51) and rail body (47), insert screw into the rail body (47) and tighten screws finger tight.
Repeat for rear screws.

50 50
48
48
51
52
52

47

52
52
51
48 48
50

0021 00-17
TM 9-1005-313-23&P 0021 00

FIELD MAINTENANCE OF RECEIVER ASSEMBLY


M240/M240C, NSN N/A, PN 11826192; M240B, NSN N/A, PN 12976834;
M240D/M240H, NSN N/A, PN 12977104; M240E1, NSN N/A, PN 12597044;
M240L, NSN N/A, PN 13016494; M240N, NSN N/A, PN 12999179 (cont)

REASSEMBLY (cont)

Align an insulator (52) between the rail (51) and rail body (47). Insert center screws (50) through rail body
(47) from the inside, push screw (50) through the insulator (52) into the rail (51) and tighten screws finger
tight.
50
48
48
50
51

47
52

NOTE
Do not over-tighten screws.

Tighten all six screws (50) 1/2 turn.

END OF WORK PACKAGE

Change 2 0021 00-18


TM 9-1005-313-23&P 0022 00

FIELD MAINTENANCE OF RECEIVER BODY ASSEMBLY


M240/M240B/M240C/M240D/M240E1/M240H; M240N, NSN N/A, PN 11826080;
M240L, NSN N/A, PN 13016495

This task covers: Disassembly/Inspection/Repair/Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Shop Set, Small Arms: Field Maintenance, Crocus abrasive cloth (item 3, WP 0065 00)
Basic Less Power, PN SC 4933-95-CL-A11;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Receiver body with major components
(TM 9-1005-313-10) and bipod assembly
removed (WP 0021 00).

DISASSEMBLY/INSPECTION/REPAIR/REASSEMBLY

NOTE
Remove components only to replace/repair.

Remove headed grooved pin (1), barrel locking latch (2), and helical compression spring (3) from
receiver.

Punch out spring pin (4) and remove latch cap (5).

Check pin (1), barrel locking latch (2) and cap (5) for distortion, cracks, or excessive wear. Replace if
distorted, cracked or excessively worn.

Check spring (3) for breaks, cracks, or distortion. Replace if spring if broken, cracked or permanently set.

END OF WORK PACKAGE

0022 00-1/2 blank Change 2


TM 9-1005-313-23&P 0023 00

FIELD MAINTENANCE FOR REAR SIGHT ASSEMBLY


M240B/M240D/M240E1/M240H/M240L/M240N, NSN N/A, PN 12597046

This task covers: a. Disassembly b. Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Tool Kit, Small Arms Repairman, Sealing compound (item 12, WP 0065 00)
PN SC 5180-95-B71;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Rear sight removed from receiver
(WP 0021 00).

DISASSEMBLY/REPAIR/REASSEMBLY

Remove stop screw (1) and slide assembly (2) from rear sight leaf (3).

Repair by replacing unserviceable components.

Install slide assembly (2) on rear sight leaf (3) using stop screw (1).

Apply thread locking sealing compound (item 12, WP 0065 00) to stop screw (1) in accordance with
ASTM D5363.

2
3

1BL0109

END OF WORK PACKAGE

0023 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0024 00

FIELD MAINTENANCE OF SLIDE ASSEMBLY


M240B/M240D/M240E1/M240H/M240L/M240N, NSN 1005-01-251-9690, PN 12597048

This task covers: a. Disassembly/Inspection/Repair b. Reassembly

INITIAL SETUP

Tools and Special Tools: Materials/Parts:


Tool Kit, Small Arms Repairman, Pin, P/N 12597052
PN SC 5180-95-B71;
SL-3-08724A (Marine Corps only); Equipment Condition
SL-3-00607A (Marine Corps only) Slide assembly removed from rear sight
(WP 0023 00).

DISASSEMBLY/INSPECTION/REPAIR

Drive out two headless straight pins (1) and remove two rear sight catches (2) and two rear sight catch
springs (3) from rear sight slide (4). Discard straight pins (1).

Visually inspect all components for damage.

Repair by replacing unserviceable components.

4
1

2 3

3 1BL0110

REASSEMBLY

Install two rear sight catch springs (3) and two rear sight catches (2) in rear sight slide (4) securing with
two new headless straight pins (1).

Place the complete slide assembly on a rigid surface. Using a 1/8 inch punch, slightly peen the top of
the headless straight pin (1) until it will not slide through the pin hole in the rear sight catch (2). Peen the
opposite end of headless straight pin (1). Headless straight pin (1) must protrude through both sides of
the rear sight catch (2).

END OF WORK PACKAGE

0024 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0025 00

FIELD MAINTENANCE OF BIPOD ASSEMBLY


M240B/M240L, NSN 1005-01-408-5905, PN 12976883

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools Materials/Parts


Tool Kit, Small Arms Repairman, Split pin, PN 12976904
PN SC 5180-95-B71; Ring, Locking, PN 12976906
SL-3-00607A (Marine Corps only)
Equipment Condition
Bipod assembly removed from receiver
(WP 0021 00).

DISASSEMBLY

Using as screwdriver or other pointed tool, lift/remove the locking ring (1) from the bipod leg pin nut (2).
Discard locking ring (1).

1BL0269

WARNING

Bipod spring is under spring tension. Cover with free hand while removing/separating
bipod legs. Injury to personnel could occur.

Unscrew the bipod leg pin (3), and remove the washer and nut.

1BL0270
0025 00-1 Change 2
TM 9-1005-313-23&P 0025 00

FIELD MAINTENANCE OF BIPOD ASSEMBLY


M240B/M240L, NSN 1005-01-408-5905, PN 12976883 (cont)

DISASSEMBLY (cont)

Separate the bipod leg spring (4) and bipod legs (5) from the tripod head (6).

1BL0271

Rotate the bipod head (6) 90 degrees, so the split pin (7) inside the hollow cylinder (8) is exposed. Use a
punch to remove the split pin from the hollow cylinder and discard pin (7).

1BL0272
7

Using a screwdriver, push in and turn the bipod head plug (9) 1/4 turn until the tangs are aligned with the
grooves on the hollow cylinder (10). The plunger and spring will push the plug out of the head.

10

1BL0273

Change 2 0025 00-2


TM 9-1005-313-23&P 0025 00

Remove the retaining plunger (11) and plunger spring (12). Separate the bipod head (6) and remove the
hollow cylinder (10) from the hinging head (13).

12
10
11 12

1BL0274

INSPECTION /REPAIR

Inspect bipod legs (1), bipod leg spring (2) and bipod leg pin (3) for distortion, cracks, or excessive wear.
Replace if distorted, cracked, or excessively worn.

Inspect washer (4), and nut (5) for rust and damage. Replace unserviceable components.

3
1
5

4
1 2

1BL0275

Inspect bipod head (6), hinging head (7), and hollow cylinder (8) for burrs, cracks, or distortion. Replace
if distorted, cracked, or if hinging head (7) does not rotate freely on the bipod head (6).

Inspect retaining plunger (9), plunger spring (10), and bipod head plug (11) for burrs, cracks, or distortion.
Replace unserviceable components.

8
7 9 10 11

1BL0276

0025 00-3
TM 9-1005-313-23&P 0025 00

FIELD MAINTENANCE OF BIPOD ASSEMBLY


M240B/M240L, NSN 1005-01-408-5905, PN 12976883 (cont)

REASSEMBLY

Hold the hinge head (1) as shown with the screw bracket down and opening toward you.

Insert the hollow cylinder (2) with the closed end first from the right with the slots vertical.

Push bipod head (3) into hollow cylinder (2), with plunger detent to the right. Insert retaining plunger (4),
pointed end first, and retaining spring (5) into open end of hollow cylinder (2).

2 5 6
1 4

1BL0276

Insert bipod head plug (6) into the hollow cylinder (2) with tangs aligned.

Using a screwdriver, push in on bipod head plug (6) and make a 1/4 turn in either direction until it locks in
place. The bipod head plug (6) will be flush with the hollow cylinder (2).

6
1BL0273

Change 2 0025 00-4


TM 9-1005-313-23&P 0025 00

Rotate bipod head (3) until the hole for the split pin (7) is aligned. Tap the new split pin (7) into cylinder (8).

7 1BL0272

NOTE
Legs must be reattached so the bipod leg catches are on the same side of the hinge head
as the bipod head slot, or the bipod will not pivot toward the rear of the machine gun.

Assemble the bipod upside down. Using protective jaws, clamp the hinge head (9) upside down in vise.
Align the hinge holes of the bipod legs (10) with the hinge head (9).

10

11
13
15

14 12
10
9
1BL0277

Press the bipod leg spring (11) into the “V”, formed by the bipod legs, and insert the bipod leg pin (12)
from the solid side of the hinge head (9).

Mount washer (13) and hand-tighten nut (14) onto bipod leg pin (12), ensuring that the hole in the bipod
leg pin (12) is aligned with groove in nut (14).

Install new locking ring (15) through the hole in the bipod leg pin (12) and through a groove in the nut
(14).

END OF WORK PACKAGE

0025 00-5/(6 blank)


TM 9-1005-313-23&P 0026 00

FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483

This task covers: a. Disassembly b. Inspection/Repair c. Reassembly

INITIAL SETUP

Tools and Special Tools: Materials/Parts:


Tool Kit, Small Arms Repairman, Solvent, (item 4, WP 0065 00)
PN SC 5180-95-B71; Spring pin (2), PN NAS1407-9L5
SL-3-00607A (Marine Corps only)
Equipment Condition
Materials/Parts: Barrel assembly removed from receiver.
Loctite, (item 5, WP 0065 00)
Sealing Compound, (item 12, WP 0065 00)

DISASSEMBLY
NOTE
Disassembly of right and left leg is the same. Only removal of the right leg is shown for
clarity.

Remove four screws (1), clamp (2) and bipod legs (3) from the receiver (4).

1 1

2 4

Using an allen wrench, remove screw (5), and nut (5.1) if present, from yoke (6), discard nut; separate
right leg assembly (7) from yoke (6).
6

5.1

MODIFIED BIPOD

1BL0369

0026 00-1 Change 3


TM 9-1005-313-23&P 0026 00

FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483

DISASSEMBLY (cont)
WARNING

Latch (8) is under spring tension. Use care when removing or injury to personnel could occur.

Using an allen wrench, remove setscrew (9) from lower leg assembly (10); slide the lower leg assembly
(10) from upper leg assembly (11). Clean setscrew (9) with solvent.

11

10

Separate latch (8) and spring (12) from lower leg assembly (10).

Change 2 0026 00-2


TM 9-1005-313-23&P 0026 00

WARNING

Detent (13) and detent cap (13) are under spring tension. Use care when removing or
injury could occur to personnel.

Using a punch, remove spring pin (15), discard spring pin. Remove detent (3), detent cap (14) and spring
(16) from upper leg assembly (11).

14
16 11

13

15

1 BL 0 3 6 2

INSPECTION/REPAIR

Inspect all components for cracks, distortion and excessive wear.

Inspect springs for bends or breaks.

Repair is by replacement of authorized parts.

Inspect bipod retaining pin (between upper leg assembly and lower leg assembly) for stake. Stake if pin is
missing stake

REASSEMBLY
WARNING

Detent (13) and detent cap (13) are under spring tension. Use care when installing or
injury could occur to personnel.

Insert detent (1) from the inner side of the upper leg assembly (2). From the opposite side, place spring
(3) on the detent shaft. Place the detent cap (4) on the shaft; push inward and align hole in shaft with
hole in cap and insert new spring pin (5) to secure.

1B L0362

0026 00-3 Change 2


TM 9-1005-313-23&P 0026 00

FIELD MAINTENANCE OF
BIPOD ASSEMBLY, M240H, NSN 1005-01-565-6692, PN 13013483

REASSEMBLY (cont)
WARNING

Latch (6) is under spring tension. Use care when installing or injury to personnel could occur.

Place spring (7) in latch (6); and install on lower leg assembly (8).

While depressing the latch, slide the lower leg assembly (8) onto upper leg assembly (9).

NOTE
Do not over tighten setscrew, hand-tighten only.

Align the setscrew hole over the slot in the upper leg assembly; apply sealing compound (item 12, WP
0065 00) to setscrew (10) and install and tighten.

10

1BL0363

Change 3 0026 00-4


TM 9-1005-313-23&P 0026 00

Align leg assembly (11) to yoke (12) and install screw (13), and new nut (13.1) if bipod is modified.

Align bipod legs (11) to the receiver (14); align clamp (15) to bipod legs (11). Clean and dry four screws
(16) and apply one drop of loctite (item 5, WP 0065 00) to the threads and install and tighten.

END OF WORK PACKAGE

0026 00-5/(6 blank) Change 2


TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN

This task covers: a. Testing b. Trigger Pull Test c. Further Testing


d. Using Firing Pin Protrusion Gage to Measure Firing Pin Protrusion
e. Final Inspection

INITIAL SETUP

Tools and Special Tools Tools and Special Tools (cont)


Shop Set, Small Arms: Field Maintenance, Firing pin protrusion gage, PN 11826304
Basic Less Power, PN SC 4933-95-CL-A11; Headspace warning gage, PN 11826299
SL-3-08724A (Marine Corps only); Headspace reject gage, PN 11826274
SL-3-00607A (Marine Corps only)
Equipment Condition
Machine gun assembled (TM 9-1005-313-10).

TESTING
WARNING

Make certain weapon is cleared and that there are no obstructions in the barrel or
chamber. Injury could occur to personnel.

NOTE
Procedures are written for the M240 machine gun but apply to all models of the machine
gun except where indicated.

When installing the barrel (4) in the receiver, rotate the barrel release latch/carrying
handle assembly (2) clockwise until it stops. Unlock and rotate counter-clockwise
completely. While rotating clockwise, count the number of clicks until it stops. Fewer
than 2 or more than 7 clicks indicate defective parts. (Make this check with spare barrel
also.)

Check operation and position of the barrel release latch (1), barrel release (2), and barrel locking latch
(3). Barrel (4) must be locked securely in receiver.

4 2 1

3 1BL0280

0027 00-1
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

TESTING (cont)

Charge the weapon with charger cable (M240/M240C) (5) or manual control handle (M240B/M240D/
M240E1/M240H/M240L/M240N) (6). Charging action must be smooth and positive. Operate the
safety (7). Action must be smooth and positive, locking in either safe or fire position. When safety is in
“F” position, pull trigger (8). Weapon must fire. When safety is in “S” position, weapon must not fire.

5 7

8 8

7 FIRE POSITION SAFE POSITION

1BL0281

Open and close cover (9). Locking in the closed position must be positive. Depress cover latches (10)
and open cover. The detent plunger (11) action must hold the cover open.

11 9 10

1BL0282

Check buffer assembly (12). Buffer must be flush with top of receiver (13).

13
12

1BL0283

Change 2 0027 00-2


TM 9-1005-313-23&P 0027 00

TRIGGER PULL TEST

Place test fixture (14) on bench and add test weights (15) until a minimum load 3.6 kg (8lb) is reached.

14

15 15

1BL0284

Place safety (7) to “F” position and charge weapon.

7 FIRE POSITION

1BL0285

Hold machine gun (16) in vertical position. Hook end of test fixture (14) over trigger (8) and slowly raise
machine gun (16) in a line parallel to the barrel bore (17) until test weights (15) are suspended. The bolt
assembly (18) should not move forward to firing position.

17

16

14
18
8

15

1BL0286
0027 00-3
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

TRIGGER PULL TEST (cont)

Remove fixture (14) and add weights (15) until maximum load of 7.045 kg (15 1/2 lb) is reached. (M240B/
M240L/M240N with hydraulic buffer, maximum load is 8.5 kg (18.75 lb).) Repeat above procedures. Bolt
assembly (18) should move forward to firing position. If machine gun fails trigger pull test, replace
defective parts and repeat test.

17

16

14
18
8

15

1BL0286

FURTHER TESTING

Remove buffer assembly (12).

12

1BL0287

Change 2 0027 00-4


TM 9-1005-313-23&P 0027 00

Remove driving spring rod assembly (19).

19

1BL0288

Raise cover (9) and feed tray (20).

Slide bolt and operating rod assembly (21) slightly rearward.

20

21

1BL0289

Release barrel locking latch (3) and turn barrel release latch (2) to upright position and move barrel
assembly (4) slightly forward.

4
2

3
1BL0290

0027 00-5
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

FURTHER TESTING (cont)

NOTE
Perform head space gaging on both barrels.

The notch (22) in headspace gage (warning (23)/reject (24)) must face upward and
toward the rear of chamber (25) to provide clearance for ejector.

Insert headspace gage (warning (23)/reject (24)) with notch up in chamber (25).

25
23/24

22

1BL0291

Carefully place barrel assembly (4) back into receiver (13) and lock in position.
4

13

1BL0292

Slide bolt and operating rod assembly (21) forward and exert slight pressure to determine if weapon is in
locked or unlocked position.

21

1BL0293

0027 00-6
TM 9-1005-313-23&P 0027 00

NOTE
The headspace gage (warning (23)) should not allow bolt assembly to lock in firing
position.

In the event of locking with headspace warning gage inserted, the weapon may be kept in service if it is
needed for immediate use, as long as the headspace reject gage DOES NOT allow locking of the
weapon.

23

UNLOCKED POSITION 1BL0294

NOTE
The headspace gage (reject (24)) must NOT ALLOW the bolt assembly to lock in the
firing position.

If it is necessary to replace parts, headspace warning and reject gaging procedures must
be repeated to be sure weapon is serviceable.

Perform testing with the headspace gage (reject (24)) as shown in four previous steps. If the weapon
locks with the headspace gage (reject (24)), do not use the weapon until it is repaired. To repair, replace
bolt assembly (26), barrel assembly (4), or replace both bolt assembly and barrel assembly.

4 24 26

LOCKED POSITION 1BL0295

Slide bolt and operating rod assembly (21) slightly rearward.

21

1BL0293

0027 00-7
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

FURTHER TESTING (cont)

Release barrel locking latch (3) and turn barrel release latch (2) to upright position and move barrel
assembly (4) slightly forward.

4
2

3
1BL0290

Remove headspace gage (23/24) from chamber (25).

25
23/24

1BL0296

Place barrel assembly (4) back into receiver (13) and lock in position.

13

1BL0292

0027 00-8
TM 9-1005-313-23&P 0027 00

Install driving spring rod assembly (19).

19

1BL0288

Install buffer assembly (12).

12

1BL0287

Lower feed tray (20) and close and lock cover (9).

20

1BL0297

0027 00-9
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

FURTHER TESTING (cont)

Charge weapon to the rear and release charger cable (M240/M240C) (5) or manual control handle
(M240B/M240D/M240E1/M240H/M240L/M240N) (6) to function check the sear action. Bolt and
operating rod assembly (9) should remain rearward.
6

9
5

1BL0298

USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (FOR ARMY USE
ONLY)

The first step in using the firing pin protrusion gage (27) is to function check the machine gun. The bolt
and operating rod must go forward freely to firing position when trigger is pulled. (Safety (7) must be in
“F” position.)

7
27

1BL0299

Release barrel locking latch (3) and turn barrel release latch (2) to upright position and remove barrel
assembly (4) from receiver (13).

Change 2 0027 00-10


TM 9-1005-313-23&P 0027 00

With safety in “F” position (7), pull trigger (8) to be sure bolt and operating rod assembly is forward in
firing position.

8 FIRE POSITION

1BL0301

Point receiver (13) upward with buffer (12) resting on a work surface.

13

12

1BL0302

Insert firing pin protrusion gage (27) in receiver (13).

Seat the bottom end of gage (27) firmly against the bolt face (28).

27

13
28

1BL0303

0027 00-11
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (cont)

NOTE
Illustration is a cut-away view of the gage tube.

Read gage as follows: the end of the movable rod (29) must be flush or above the edge of the stationary
tube (30). The notch (31) in the movable rod (30) must be flush or below the edge of the stationary tube
(29).

29

30
31

1BL0304

FINAL INSPECTION

Reassemble machine gun per TM 9-1005-313-10.

Check the overall machine gun and make sure black finish surfaces do not reflect light. Weapon with
more than 1/3 of exterior finish worn off should be sent to depot for overhaul.

Check the tightness of all attaching screws, bolts, nuts, cotter pins, and rivets.

Check for adequate lubrication.

Check for missing parts.

A machine gun that has been repaired should be function fired whenever possible to be sure it operates
properly. If weapon cannot be function fired, use dummy rounds and function test manually. If a machine
gun fails the function firing test, it must be reinspected to determine the cause of the failure and corrective
action must be taken.

Upon completion of firing, machine gun must be cleaned and lubricated.

Make an overall inspection of the machine gun for cleanliness and general appearance.

0027 00-12
TM 9-1005-313-23&P 0027 00

2AN0001

M240

2AN0005

M240B

2AN0002

M240C

2AN0003

M240D

2AN0004

M240E1

0027 00-13
TM 9-1005-313-23&P 0027 00

FINAL INSPECTION OF M240 SERIES MACHINE GUN (cont)

M240H

M240L

2AN0007

M240N

END OF WORK PACKAGE

Change 2 0027 00-14


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN

INITIAL SETUP

Tools and Special Tools Tools and Special Tools (cont)


Breech bore erosion gage, PN 11826298 SL-3-08724A (Marine Corps only);
Firing pin protrusion gage, PN 11826304 SL-3-00607A (Marine Corps only)
Headspace reject gage, PN 11826274
Headspace warning gage, PN 11826299 References
Muzzle and breech bore wear gage, TM 9-1005-313-10
PN 11826276
Shop Set, Small Arms: Field Maintenance, Equipment Condition
Basic Less Power, PN SC 4933-95-CL-A11; Machine gun assembled (TM 9-1005-313-10).

WARNING

Make certain weapon is cleared and that there are no obstructions in the barrel or
chamber. Injury could occur to personnel.

NOTE
Procedures are written for the M240 machine gun but apply to all models of the machine
gun except where indicated.

Remove buffer assembly (1).

1 BL 0 2 8 7

0027 01-1 Change 3


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN (cont)

Remove driving spring rod assembly (2).

1 BL 0 2 8 8

Raise cover (3) and feed tray (4).

Slide bolt and operating rod assembly (5) slightly rearward.

1 BL 0 2 8 9

Release barrel locking latch (6) and turn barrel release latch (7) to upright position and move barrel
assembly (8) slightly forward.

8
7

6
1 BL 0 2 9 0

Change 3 0027 01-2


TM 9-1005-313-23&P 0027 01

NOTE
Perform head space gaging on both barrels.

The notch (9) in headspace gage (warning (10)/reject (11)) must face upward and toward
the rear of chamber (12) to provide clearance for ejector.

Insert headspace gage (warning (10)/reject (11)) with notch up in chamber (12).

12

10/11

1 BL 0 2 9

Carefully place barrel assembly (8) back into receiver (13) and lock in position.
8

13

1 BL 0 2 9 2

Slide bolt and operating rod assembly (5) forward and exert slight pressure to determine if weapon is in
locked or unlocked position.

1 BL 0 2 9 3

0027 01-3 Change 3


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN (cont)

NOTE
The headspace gage (warning (10)) should not allow bolt assembly to lock in firing
position.

In the event of locking with headspace warning gage inserted, the weapon may be kept in service if it is
needed for immediate use, as long as the headspace reject gage DOES NOT allow locking of the
weapon.

10

UNLOCKED POSITION 1 BL 0 2 9 4
NOTE
The headspace gage (reject (11)) must NOT ALLOW the bolt assembly to lock in the
firing position.

If it is necessary to replace parts, headspace warning and reject gaging procedures must
be repeated to be sure weapon is serviceable.

Perform testing with the headspace gage (reject (11)) as shown in four previous steps. If the weapon
locks with the headspace gage (reject (11)), do not use the weapon until it is repaired. To repair, replace
bolt assembly (14), barrel assembly (8), or replace both bolt assembly and barrel assembly.

8 11 14

LOCKED POSITION 1 BL 0 2 9 5

Slide bolt and operating rod assembly (5) slightly


rearward.
5

1 BL 0 2 9 3

Change 3 0027 01-4


TM 9-1005-313-23&P 0027 01

8
7

Release barrel locking latch (6) and turn


barrel release latch (7) to upright position
and move barrel assembly (8) slightly
forward.

6
1 BL 0 2 9 0

12
Remove headspace gage (10/11) from
chamber (12). 10/11

1 BL 0 2 9 6

NOTE
A clean bore is not necessarily a shiny bore and frequently it may have a dull gray
appearance. A shiny, polished bore may indicate abrasives have been used. Abrasives
shall NOT be used on the bore, piston or inside of the gas cylinder.

Gently but firmly insert breech bore erosion gage (15) into breech end (16) of barrel (8) as far as it will go.

Read gage (15) at the end of barrel breech (16). Replace barrel (8) if the reject mark (17) on the gage
enters the breech. The barrel is not suitable for overseas shipment if the reading exceeds the
preembarkation warning mark (18).

16 8
15 15

18 1 BL 0 11 4
17

0027 01-5 Change 3


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN (cont)

Use muzzle and breech bore wear gage (19) to test the barrel (8). Gently but firmly insert gage (19) into
breech end (16) of barrel (8) as far as it will go.

Read muzzle and breech bore wear gage (19) at the end of barrel breech (16). Replace barrel (8) if the
rejection mark (20) on gage (19) enters the breech. The barrel is not suitable for overseas shipment if the
reading exceeds the preembarkation warning mark (21).

8
19 20 21 16
19

1 BL 0 11 5

Gently but firmly insert muzzle and breech bore wear gage (19) into the muzzle end (22) of barrel (8) as
far as it will go.

Read muzzle and breech bore wear gage (19) at the end of flash hider/suppressor (23). Replace barrel
(8) if:
 (M240/M240C/M240E1): Rejection mark (20) on gage (19) enters flash hider/suppressor (23).
The barrel is not suitable for overseas shipment if the reading exceeds preembarkation warning
mark (21).

 (M240B/M240D/M240H/M240L/M240N): Rejection mark (24) on gage (19) enters flash


hider/suppressor (23). The barrel is not suitable for overseas shipment if the reading exceeds
preembarkation warning mark (25).

8 22 25 23

21 24 20

19
1 BL 0 11 6

Change 3 0027 01-6


TM 9-1005-313-23&P 0027 01

Install driving spring rod assembly (2).

1 BL 0 2 8 8

Install buffer assembly (1).

1 BL 0 2 8 7

Lower feed tray (4) and close and lock cover (3).

1 BL 0 2 9 7

0027 01-7 Change 3


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN (cont)

Charge weapon to the rear and release charger cable (M240/M240C) (26) or manual control handle
(M240B/M240D/M240E1/M240H/M240L/M240N) (27) to function check the sear action. Bolt and
operating rod assembly (5) should remain rearward.

27

5
26

1 BL 0 2 9 8

USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (FOR ARMY USE
ONLY)

The first step in using the firing pin protrusion gage (28) is to function check the machine gun. The bolt
and operating rod must go forward freely to firing position when trigger is pulled. (Safety (29) must be in
“F” position.)

29
28

1 BL 0 2 9 9

Change 3 0027 01-8


TM 9-1005-313-23&P 0027 01

With safety in “F” position (29), pull trigger (30) to be sure bolt and operating rod assembly is forward in
firing position.

29

30 FIRE POSITION

1 BL 0 3 0 1

Point receiver (13) upward with buffer (1) resting on a 13


work surface.

1 BL 0 3 0 2

28

Insert firing pin protrusion gage (28) in receiver (13).


13
Seat the bottom end of gage (28) firmly against the bolt 31
face (31).

1 BL 0 3 0 3

0027 01-9 Change 3


TM 9-1005-313-23&P 0027 01

ANNUAL GAGING OF M240 SERIES MACHINE GUN (cont)

USING FIRING PIN PROTRUSION GAGE TO MEASURE FIRING PIN PROTRUSION (cont)

NOTE
Illustration is a cut-away view of the gage tube.

Read gage as follows: the end of the movable rod (32) must be flush or above the edge of the stationary
tube (33). The notch (34) in the movable rod (32) must be flush or below the edge of the stationary tube
(33).

32

33
34

1BL0304

Reassemble machine gun per TM 9-1005-313-10.

END OF WORK PACKAGE

Change 3 0027 01-10


TM 9-1005-313-23&P 0028 00

PREEMBARKATION INSPECTION OF MATERIEL


IN UNITS ALERTED FOR OVERSEAS MOVEMENT

This inspection is conducted on materiel in units alerted for overseas duty to be sure that such materiel
will not become unserviceable in a relatively short time. It prescribes a higher percentage of remaining
usable life in serviceable materiel to meet a specific need beyond minimum serviceability.

PREINSPECTION POINTS
WARNING

Before starting an inspection, make certain weapon is cleared and that there are no
obstructions in the barrel or chamber. Do not actuate the trigger until the weapon has
been cleared. Injury could occur to personnel.

• Before inspection, the materiel must be thoroughly cleaned of all grease, dirt, or other foreign
matter that might interfere with its function or the use of gages and tools during inspection.

• Materiel must be free of burrs, rust or corrosion on functional surfaces.

• Parts must not be cracked, bent, distorted, or damaged and must be free of excessive wear or
looseness.

• Minor defects in metal components do not normally affect their acceptability. For example,
scratches and tool marks are ordinarily of no importance.

• Inspect finish of metal surfaces. Satisfactory metal surfaces for weapons range from black to
light gray. A shiny metal surface is objectionable only when it is capable of reflecting light. No
weapon will be rejected unless exterior parts have a shine.

INSPECTION POINTS

• Check receiver for loose (finger tight) or missing rivets. If rivets are missing or loose on entire receiver ; or
any of forward bolt rail rivets on either side are loose, replace weapon.

• Springs must be free of distortion and broken coils. Springs must have sufficient tension to
perform their intended function.

• BarrelV:

Barrels must be clean and free of rust and corrosion, which is caused by moisture and powder
fouling.

Barrels must not be bulged.

NOTE
If the corrosion of the chrome plate appears difficult to determine, test fire 50 rounds in
short burst at a target 50 meters away. The imprint of each shot must be a clearly
defined circle. Reject the barrel if any of the shots imprints are oblong instead of circular.
Be sure the target is reasonably perpendicular to the line of fire.

Barrels may have a small amount of flaking or small cracks in the chrome plating in the chamber
and bore.

Flash hider/suppressor must not be dented or loose.

Pits in the chamber are allowable if they do not cause extraction problems.
0028 00-1
TM 9-1005-313-23&P 0028 00

PREEMBARKATION INSPECTION OF MATERIEL


IN UNITS ALERTED FOR OVERSEAS MOVEMENT (cont)

INSPECTION POINTS (cont)


• BarrelV(cont):

Scattered or uniformly fine pits or fine pits in a densely pitted area are allowable.

Tool marks are acceptable, regardless of length. They may appear as lines running longitudinally
in the grooves or may run spirally across the tops of lands.

Lands that appear dark, due to coating of gilded metal from projectiles will not be cause for
rejection.

• The sear and cocking notches must be in good condition. Chipped engaging corners will be
cause for rejection. Slight wear on functional surfaces, including engaging corners, shall be
acceptable, providing the minimum trigger pull requirements are met.

• Chips, flat spots, or bent strike points on firing pins will be cause for rejection.

• The cartridge engaging surface on extractors must not be chipped or deformed.

• Safety must positively position in both the “S” and “F” position. When in the “S” or safe position,
the weapon must not fire when the trigger is pulled; when in the “F” or fire position, the weapon
must fire when the trigger is pulled.

• Each weapon must be hand functioned to check for unusual binding, positive cocking action and
general operation. Dummy ammunition may be used to be sure of positive chambering,
extraction and ejection action.

• All markings must be legible.

SPECIFIC STANDARDS

Refer to Table 1, Standards for preembarkation inspection.

Table 1. STANDARDS FOR PREEMBARKATION INSPECTION OF


7.62MM MACHINE GUN, M240/M240B/M240C/M240D/M240E1/M240H/
M240L/M240N, IN UNITS ALERTED FOR OVERSEAS MOVEMENT
Item Standa rd
Barrel Must pass barrel erosion check (warning mark on gage (WP 0008 00).
Must pass headspace check using headspace warning gage (WP 0027 00).
Trigger Pull Minimum – 3.6 kg (8 lb).
Maximum – 7.045 kg (15 1/2 lb). Use trigger pull measuring fixture (WP 0027 00).
(8.5 kg (18.75 lb) – M240B/M240L/M240N with hydraulic buffer.)
Firing Pin Protrusion Must pass firing pin protrusion test (WP 0027 00).
Barrel Release (with Barrel locking latch must lock barrel securely.
barrel mounted on Barrel locking latch must lock correctly, which is from 2 to 7 clicks.
receiver)
Buffer Assembly Buffer assembly must pass PMCS procedures (WP 0005 00).
Cartridge Feed All rollers and links must operate smoothly and freely. No binding is permitted.
System
Charger Cable/ Must operate smoothly and freely. No binding is permitted.
Manual Control
Handle
END OF WORK PACKAGE
Change 2 0028 00-2
TM 9-1004-313-23&P 0029 00

ILLUSTRATED LIST OF MANUFACTURED ITEMS

INTRODUCTION

Scope

This work package includes complete instructions for making items authorized to be manufactured or
fabricated at field level.

How to Use the Index of Manufactures Items

A part number index in alphanumeric order is provided for cross-referencing the part number of the item
to be manufactured to the page which covers the fabrication criteria.

Explanation of the Illustrations of Manufactured Items.

All instructions needed by maintenance personnel to manufacture the item are included on the illustration.
All bulk materials needed for manufacture of an item are listed by part number or specification number in
a tabular list on the illustration.

Part Number Index: No part numbers are associated with the manufactured item.

0029 00-1
TM 9-1004-313-23&P 0029 00

ILLUSTRATED LIST OF MANUFACTURED ITEMS (cont)

4.0 IN.
10. 16 CM

.50 IN.
1.27 CM

ITEM: MATERIAL BLOCK

MATERIAL: FABRICATE FROM HEATER HOSE OR EQUIVALENT.

DIMENSIONS: INTERNAL DIAMETER – 0.50 IN. (1.27CM)


EXTERNAL LENGTH – 4.0 IN. (10.16 CM)

END OF WORK PACKAGE

0029 00-2
CHAPTER 5

PARTS INFORMATION
TM 9-1005-313-23&P 0030 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
INTRODUCTION
SCOPE
This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement and
diagnostic equipment (TMDE); and other special support equipment required for performance of field
maintenance of the M240 series Machine Gun. It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR)
Codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts
authorized by this RPSTL for use in the performance of maintenance. These work packages also include
parts which may be removed for replacement of the authorized parts. Parts lists are composed of
functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending
figure and item number sequence. Sending units, brackets, filters and bolts are listed with the component
they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages.
Repair kits are listed separately in their own functional group and work package. Repair parts for
reparable special tools are listed in their own functional group and work package. Repair parts for
reparable special tools are also listed in separate work package. Items listed are shown on the
associated illustrations.

2. Special Tools List Work Packages. Work packages containing list of special tools, special TMDE,
and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI)
information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components
of common tool sets and/or Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages
in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number Index work
package. The National Stock Number Index work package refers you the figure and item number. The
Part Number Index work package refers you the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria, and disposition instruction, as shown in the following breakout:

Table 1. SMR Code Explanation.

Source Maintenance Recoverability


Code Code Code
XX XX X
1st two positions: 3rd position: 4th position: 5th position:
How to get an item. Who can install, Who can do complete Who determines
replace, or use the item. repair* on the item. disposition action on
unserviceable items.

*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective
maintenance tasks of the “Repair” function in a use/user environment in order to restore serviceability to a
failed item.

0030 00-1 Change 2


TM 9-1005-313-23&P 0030 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES (cont)

Source Code. The source code tells you how you get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of source codes follow:

Source
Code Application/Explanation

PA
NOTE
PB Items coded PC are subject to deterioration.
PC Stock items; use the applicable NSN to requisition/request items with these source codes.
PD They are authorized to the level indicated by the code entered in the third position of the
SMR code.
PE
PF
PG
PH
PR
PZ

KD
Items with these codes are not to be requested/requisitioned individually. They are part of
KF a kit, which is authorized to the maintenance level indicated in the third position of the SMR
code. The complete kit must be requisitioned and applied.
KB

Items with these codes are not to be requisitioned/requested


MO – Made at service/AMC level
MF – Made at field/ASB level individually. They must be made from bulk material, which is
identified by the part number in the DESCRIPTION AND
MH – Made at below USABLE ON CODE (UOC) column and listed in the bulk
depot/sustainment level material group work package of the RPSTL. If the item is
ML – Made at SRA/TASMG authorized to you by the third position code of the SMR code,
MD – Made at depot but the source code indicates it is made at a higher level, order
the item from the higher level of maintenance.
MG – Navy Only

Items with these codes are not to be requested/requisitioned


AO - Assembled by service/AMC level
AF – Assembled by field/ ASB level individually. The parts that make up the assembled item
must be requisitioned or fabricated and assembled at the
AH – Assembled by below depot level of maintenance indicated by the source code. If the
sustainment level third position of the SMR code authorizes you to replace the
AL – Assembled by SRA/TASMG item, but the source code indicates the item is assembled at a
AD – Assembled by depot higher level, order the item from the higher level of
maintenance.
AG – Navy Only

Change 2 0030 00-2


TM 9-1005-313-23&P 0030 00

XA - Do not requisition an “XA” coded item. Order the next higher assembly. (Refer to NOTE below.)

XB - If an item is not available from salvage, order it using the CAGEC and part number.

XC - Installation drawings, diagrams, instruction sheets, field service drawings; identified by


manufacturer’s part number.

XD - Item is not stocked. Order an XD-coded item through local purchase or normal supply channels
using the CAGEC and part number given, if no NSN is available.

NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of
supply for items with the above source codes except for those items source coded “XA” or
those aircraft support items restricted by requirements of AR 750-1.

Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as
follows:

Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance:

Maintenance
Code Application/Explanation
O*- Field (Service) level/AMC maintenance can remove, replace, and use the item.
F- Field/ASB maintenance can remove, replace, and use the item.
H- Below Depot Sustainment maintenance can remove, replace, and use the item.
L- Specialized repair activity/TASMG can remove, replace, and use the item.
G- Afloat and ashore intermediate maintenance can remove, replace, and use the item
(Navy only).
K- Contractor facility can remove, replace, and use the item.
Z- Item is not authorized to be removed, replaced, or used at any maintenance level.
D- Depot can remove, replace, and use the item.

*NOTE – Army may use C in the third position. However, for joint service publications, Army will use O.

Forth Position. The maintenance code entered in the forth position tells you whether or not the item is to
be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform
all authorized repair functions).

NOTE
Some limited repair may be done on the item at the lower level of maintenance, if
authorized by the Maintenance Allocation Chart (MAC) and SMR codes.

0030 00-3
TM 9-1005-313-23&P 0030 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES (cont)

Maintenance
Code Application/Explanation
O- Field (Service)/AMC is the lowest level that can do complete repair of the item.
F- Field/ASB is the lowest level that can do complete repair of the item.
H- Below DepotSustainment is the lowest level that can do complete repair of the item.
L- Specialized repair activity/TASMG is the lowest level that can do complete repair of the
item.
D- Depot is the lowest level that can do complete repair of the item.
G- Both afloat and ashore intermediate levels are capable of complete repair of item. (Navy
only)
K- Complete repair is done at contractor facility.
Z- Non-reparable. No repair is authorized.
B- No repair is authorized. No parts or special tools are authorized for maintenance of “B”
coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at
the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:

Recoverability
Code Application/Explanation
Z- Non-reparable item. When unserviceable, condemn and dispose of the item at the level
of maintenance shown in the third position of the SMR code.
O- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the service/AMC level.
F- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the field level/ASB.
H- Reparable item. When uneconomically reparable, condemn and dispose of the item at
the below depot sustainment level.
D- Reparable item. When beyond lower level repair capability, return to depot.
Condemnation and disposal of item are not authorized below depot level.
L- Reparable item. Condemnation and disposal of item are not authorized below
Specialized Repair Activity (SRA) or theater aviation sustainment maintenance group
(TASMG).
A- Item requires special handling or condemnation procedures because of specific reasons
(such as precious metal content, high dollar value, critical material, or hazardous
material). Refer to appropriate manuals/directives for specific instructions.
G- Field level reparable item. Condemn and dispose at either afloat or ashore intermediate
levels. (Navy only)
K- Reparable item. Condemnation and disposal to be performed at contractor facility.

Change 2 0030 00-4


TM 9-1005-313-23&P 0030 00

NSN (Column (3)). The NSN for the item is listed in this column.

CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code, which
is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.

NOTE
When you use an NSN to requisition an item, the item you receive may have a different
part number from the number listed.

DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following
information:

1. The federal item name, and when required, a minimum description to identify the item.

2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or
fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection
from electromagnetic pulse (EMP) damage during a nuclear attack.

4. The statement “END OF FIGURE” appears just below the last item description in column (6) for a
given figure in both the repair parts list and special tools list work packages.

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the
breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or
an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable
and quantity may change from application to application.

USMC QTY per Equip (Column (8)). This column accommodates the Marine Corps quantity per
equipment requirement.

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS

1. National Stock Number (NSN) Index Work Package. NSN’s in this index are listed in National Item
Identification Number (NIIN) sequence.

STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last
nine digits of the NSN.
NSN When using this column to locate an item, ignore the first four digits of
(e.g., 5385-01-574-1476) the NSN. However, the complete NSN should be used when ordering
NIIN items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts list and special tools list work packages.

ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
Column. This item is also identified by the NSN listed on the same line.

2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending
alphanumeric sequence (vertical arrangement of letter and number combinations, which places the first
letter or digit of each group in order A through Z, followed by numbers 0 through 9 and each following
letter or digit in like order.

0030 00-5
TM 9-1005-313-23&P 0030 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS


(cont)

PART NUMBER Column. Indicates the part number assigned to the item/

FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.

ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced
in the adjacent figure number column.

SPECIAL INFORMATION

UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes
are shown as “UOC:…” in the Description Column (justified left) on the first line under the applicable item/
nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the
RPSTL are:

Code Used On
G69 M240
BB2 M240B
L04 M240C
BC2 M240D
AG8 M240E1
BN4 M240H
BT5 M240L
BJ8 M240N

Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material
functional group of the RPSTL. Part numbers for bulk material are also referenced in the Description
Column of the line item entry for the item to be manufactured/fabricated.

HOW TO LOCATE REPAIR PARTS

1. When NSNs or P/Ns Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and sub-assembly groups, and lists are
divided into the same groups.

Second. Find the figure covering the functional group or the subfunctional group to which the item
belongs.

Third. Identify the item on the figure and note the number(s).

Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.

Change 2 0030 00-6


TM 9-1005-313-23&P 0030 00

2. When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The
NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.

Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking
for.

3. When Part Number Is Known.

First. If you have the part number and not the NSN, look in the PART NUMBER column of the part
number index work package. Identify the figure and item number.

Second. Look up the item on the figure in the applicable repair parts list work package.

ABBREVIATIONS. N/A

END OF WORK PACKAGE

0030 00-7/(8 blank)


TM 9-1005-313-23&P 0031 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


MACHINE GUN, 7.62MM, M240, NSN 1005-01-025-8095, PN 11826290;
M240B, NSN 1005-01-412-3129, PN 12976814; M240C, NSN 1005-01-085-4758, PN 11826175;
M240D, NSN 1005-01-418-6995, PN 12977099; M240E1, NSN 1005-01-252-4288, PN 12597033;
M240H, NSN 1005-01-518-2410, PN 13008366; M240L, NSN 1005-01-549-5837, PN 13016466;
M240N, NSN 1005-01-493-1666, PN 12999178

M240D/M240N
M240/M240B/M240D/M240E1/
M240H/M240L/M240N
M240B/M240L/M240N
(HYDRAULIC BUFFER)
M240E1

M240C
M240H
M240D/M240E1/
M240H

M240
M240B/M240L
M240/M240C

M240/M240C

1BL0306A

Figure 1. Machine Gun, 7.62MM, M240, PN 11826290; M240B, PN 12976814;


M240C, PN 11826175; M240D, PN 12977099; M240E1, PN 12597033;
M240H, PN 13008366; M240L, PN 13016466; M240N, PN 12999178 (Sheet 1 of 2)

0031 00-1 Change 2


TM 9-1005-313-23&P 0031 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


MACHINE GUN, 7.62MM, M240, NSN 1005-01-025-8095, PN 11826290;
M240B, NSN 1005-01-412-3129, PN 12976814; M240C, NSN 1005-01-085-4758, PN 11826175;
M240D, NSN 1005-01-418-6995, PN 12977099; M240E1, NSN 1005-01-252-4288, PN 12597033;
M240H, NSN 1005-01-518-2410, PN 13008366; M240L, NSN 1005-01-549-5837, PN 13016466;
M240N, NSN 1005-01-493-1666, PN 12999178 (cont)

Figure 1. Machine Gun, 7.62MM, M240, PN 11826290; M240B, PN 12976814;


M240C, PN 11826175; M240D, PN 12977099; M240E1, PN 12597033;
M240H, PN 13008366; M240L, PN 13016466; M240N, PN 12999178 (Sheet 2 of 2)

Change 2 0031 00-2


TM 9-1005-313-23&P 0031 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 00

FIGURE 1. MACHINE GUN, 7.62MM,


M240, PN 11826290; M240B, PN
12976814; M240C, PN 11826175;
M240D, PN 12977099; M240E1,
PN 12597033; M240H, PN 13008366;
M240L, PN 13016466;
M240N, PN 12999178
1 PAFFF 1005-01-044-1026 19200 11825985 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: G69, L04 ............................................ 1
2 AFFFF 19200 13008850 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: BB2 .................................................... 1
2 AFFFF 19200 13016469 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: BT5..................................................... 1
3 PAFFF 1005-01-522-4817 19200 13008220 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: BN4 .................................................... 1
4 PAFFF 1005-01-251-9701 19200 12597035 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: AG8 .................................................... 1
5 PAFFF 1005-01-408-5897 19200 12976818 BARREL ASSEMBLY
SEE FIG. 2 FOR BRKDWN
UOC: BC2, BJ8 ............................................ 1
6 PAFZZ 1005-01-032-8143 19200 11826006 TRAY, FEED
UOC: AG8, BB2, BC2, BJ8, BN4,
BT5, G69 ...................................................... 1
7 PAFZZ 1005-01-091-0683 19200 11826020 TRAY, FEED, RH, M240C
UOC: L04 ..................................................... 1
8 AFFFF 19200 11826038 COVER ASSEMBLY
AOOOO* SEE FIG. 12 FOR BRKDWN
UOC: L04 ..................................................... 1
9 AFFFF 19200 12977101 COVER ASSEMBLY
SEE FIG. 12 FOR BRKDWN
UOC: AG8, BB2, BC2, BJ8, BN4, BT5,
G69 .............................................................. 1
10 PAFFF 1005-01-461-2658 19200 12988986 BUTTSTOCK AND HYDRAULIC BUFFER
ASSEMBLY
SEE FIG. 6 FOR BRKDWN
UOC: BB2, BJ8, BT5 .................................... 1
11 PAFFF 1005-01-251-9692 19200 12597057 GRIP ASSEMBLY, BUFFER ND SPADE
SEE FIG. 5 FOR BRKDWN
UOC: AG8, BC2, BN4 .................................. 1
12 PAFFF 1005-01-257-9253 19200 11826211 BUFFER ASSEMBLY
SEE FIG. 5 FOR BRKDWN
UOC: G69, L04 ............................................ 1
13 PAFZZ 5315-01-033-3888 19200 11826160 PIN, SPRING ............................................... 1
14 PAFZZ 5315-01-035-0827 19200 11826277 PIN, SPRING ............................................... 1
15 XAFDA 19200 11826192 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: G69, L04 ............................................ 1

0031 00-3 Change 2


TM 9-1005-313-23&P 0031 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


MACHINE GUN, 7.62MM, M240, NSN 1005-01-025-8095, PN 11826290;
M240B, NSN 1005-01-412-3129, PN 12976814; M240C, NSN 1005-01-085-4758, PN 11826175;
M240D, NSN 1005-01-418-6995, PN 12977099; M240E1, NSN 1005-01-252-4288, PN 12597033;
M240H, NSN 1005-01-518-2410, PN 13008366; M240L, NSN 1005-01-549-5837, PN 13016466;
M240N, NSN 1005-01-493-1666, PN 12999178 (cont)

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 00 (cont)

FIGURE 1. MACHINE GUN, 7.62MM,


M240, PN 11826290; M240B, PN
12976814; M240C, PN 11826175; M240D,
PN 12977099; M240E1,
PN 12597033; M240H, PN 13008366;
M240L, PN 13016466;
M240N, PN 12999178 (cont)
16 XAFDA 192 00 12597044 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: AG8 ..................................................... 1
17 XAFDA 192 00 12977104 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: BC2 ..................................................... 1
18 XAFDA 192 00 12999179 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: BJ8 ...................................................... 1
19 XAFDA 19200 12976834 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: BB2 ..................................................... 1
20 XAFDA 19200 13016494 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: BT5...................................................... 1
21 XAFDA 19200 13008744 RECEIVER ASSEMBLY
SEE FIG. 14 FOR BRKDWN
UOC: BN4 ..................................................... 1
22 AFFFF 19200 11826070 BOLT AND OPERATING ROD
ASSEMBLY
SEE FIG. 7 FOR BRKDWN
UOC: AG8, G69, L04 .................................... 1
22 AFFFF 19200 12976866 BOLT AND OPERATING ROD
ASSEMBLY
SEE FIG. 7 FOR BRKDWN
UOC: BB2, BC2, BJ8, BN4, BT5 ................... 1
23 PAFZZ 1005-01-035-0829 19200 11826024 ROD ASSEMBLY, DRIVING SPRING .......... 1
23A PAFFF 1005-01-549-8498 19200 13016484 TRIGGER HOUSING ASSEMBLY
SEE FIG 10.1 FOR BRKDWN
UOC: BT5...................................................... 1
24 PAFFF 1005-01-408-6669 19200 12976869 TRIGGER HOUSING ASSEMBLY
PAOOO* SEE FIG. 10 FOR BRKDWN
UOC: BB2, BJ8 ............................................. 1
25 PAFFF 1005-01-525-5050 19200 13008368 TRIGGER HOUSING ASSEMBLY
PAOOO* SEE FIG. 10 FOR BRKDWN
UOC: BC2, BN4 ............................................ 1
25 PAFFF 1005-01-394-1928 19200 12597070 TRIGGER HOUSING ASSEMBLY
UOC: AG8 ..................................................... 1
26 PAFFF 1005-01-440-8010 19200 11826230 TRIGGER HOUSING ASSEMBLY
PAOOO* SEE FIG. 10 FOR BRKDWN
UOC: G69, L04 .......................................... 1

Change 2 0031 00-4


TM 9-1005-313-23&P 0031 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


MACHINE GUN, 7.62MM, M240, NSN 1005-01-025-8095, PN 11826290;
M240B, NSN 1005-01-412-3129, PN 12976814; M240C, NSN 1005-01-085-4758, PN 11826175;
M240D, NSN 1005-01-418-6995, PN 12977099; M240E1, NSN 1005-01-252-4288, PN 12597033;
M240H, NSN 1005-01-518-2410, PN 13008366; M240L, NSN 1005-01-549-5837, PN 13016466;
M240N, NSN 1005-01-493-1666, PN 12999178 (cont)

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 00 (cont)

FIGURE 1. MACHINE GUN, 7.62MM,


M240, PN 11826290; M240B, PN
12976814; M240C, PN 11826175; M240D,
PN 12977099; M240E1,
PN 12597033; M240H, PN 13008366;
M240L, PN 13016466;
M240N, PN 12999178 (cont)

27 PAFFF 1005-01-408-5905 19200 12976883 BIPOD ASSEMBLY


SEE FIG. 18 FOR BRKDWN
UOC: BB2, BT5 ............................................. 1
28 PAFFF 1005-01-565-6692 19200 13013483 BIPOD ASSEMBLY
SEE FIG. 19 FOR BRKDWN
UOC: BN4 ...................................................... 1
29 PAFZZ 5305-01-522-8055 80205 NAS1352- SCREW, CAP SOCKET
3LB8B UOC: BN4 ..................................................... 4
30 PAFZZ 1005-01-563-6717 19200 13013481 CLAMP, BIPOD
UOC: BN4 ..................................................... 1

END OF FIGURE
*MARINE CORPS ONLY

END OF WORK PACKAGE

0031 00-5/(6 blank) Change 2


TM 9-1005-313-23&P 0032 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BARREL ASSEMBLY, M240/M240C, NSN 1005-01-044-1026, PN 11825985;
M240B, NSNA, PN 13008850; M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, PN 13008220;
M240L, PN 13016469

2
10

8
5

M240/M240C
11 7
2
6

12

12

9 13

8
1
5

M240E1
6

1BL0307

Figure 2. Barrel Assembly, M240/M240C, PN 11825985; M240B, PN 13008850, M240D/M240N,


PN 12976818; M240E1, PN 12597035; M240L, PN 13016469; M240H, PN 13008220 (Sheet 1 of 2)

0032 00-1 Change 2


TM 9-1005-313-23&P 0032 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BARREL ASSEMBLY, M240/M240C, NSN 1005-01-044-1026, PN 11825985;
M240B, NSNA, PN 13008850; M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, PN 13008220;
M240L, PN 13016469 (cont)

14

15

16

17

11 18
12
17 13 19
12 20

6 21
9
8

M240B/M240D/M240H/M240L/M240N

Figure 2. Barrel Assembly, M240/M240C, PN 11825985; M240B, PN 13008850, M240D/M240N,


PN 12976818; M240E1, PN 12597035; M240L, PN 13016469; M240H, PN 13008220 (Sheet 2 of 2)

Change 2 0032 00-2


TM 9-1005-313-23&P 0032 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 01 BARREL ASSEMBLY

FIGURE 2. BARREL ASSEMBLY,


M240/M240C, PN 11825985; M240B,
PN 13008850; M240D/M240N,
PN 12986818; M240E1, PN 12597035;
M240L, PN 13016469;
M240H, PN 13008220

1 PAFFF 1005-01-251-9701 19200 12597035 BARREL ASSEMBLY


UOC: AG8 ................................................... 1
2 PAFZZ 1005-01-032-8152 19200 11826002 FLASH HIDER
UOC: AG8, G69, L04 .................................. 1
3 XAFZZ 19200 11825986 BARREL, MACHINE GUN
UOC: G69, L04 ........................................... 1
4 PAFZZ 5315-00-710-2735 80205 MS16562-122 PIN, SPRING
UOC: AG8, G69, L04 .................................. 1
5 PAFZZ 5340-01-032-8146 19200 11825999 LATCH, BARREL
PAOZZ* UOC; AG8, G69, L04 .................................. 1
6 PAFZZ 1005-01-033-3900 19200 11826001 ADAPTER, BARREL, MACHINE ................ 1
PAOZZ*
7 PAFZZ 1005-01-034-6503 19200 11825997 RELEASE, BARREL
PAOZZ* UOC: AG8, G69, L04 .................................. 1
8 PAFZZ 1005-01-033-3899 19200 11826003 PLUG, GAS REGULATOR
UOC: AG8, BJ8, G69, L04 .......................... 1
8 PAFZZ 1005-01-512-6424 19200 13001601 PLUG, GAS REGULATOR
UOC: BB2, BN4 BT5 ................................... 1
9 PAFZZ 1005-01-036-7160 19200 11825992 COLLAR, GAS ............................................ 1
10 PAFFF 1005-01-044-1026 19200 11825985 BARREL ASSEMBLY
UOC: G69, L04 ........................................... 1
11 AFFFF 19200 12597038 SIGHT ASSEMBLY, FRONT
SEE FIG. 3 FOR BRKDWN
UOC: AG8, BB2, BC2, BJ8, BN4, BT5 ....... 1
12 PAFZZ 5305-01-251-9731 19200 12597043 SCREW, SELF-LOCKING FRONT
SIGHT
UOC: AG8, BB2, BC2, BJ8, BN4, BT5 ....... 1
13 XAFZZ 19200 13016471 BARREL, MACHINE GUN
UOC: BT5 ................................................... 1
13 XAFZZ 1005-01-251-9757 19200 12597036 BARREL, MACHINE GUN
PAFZZ* UOC: AG8, BB2, BC2, BN4, BJ8, .............. 1
14 AFFFF 19200 13008850 BARREL ASSEMBLY
UOC: BB2 ................................................... 1
14 AFFFF 19200 13016469 BARREL ASSEMBLY
UOC: BT5 ................................................... 1
15 PAFZZ 1005-01-431-0664 19200 12976831 HEAT SHIELD
UOC: BB2 ................................................... 1
15 PAFZZ 1005-01-551-1563 19200 13016482 HEAT SHIELD
UOC: BT5 ................................................... 1
16 PAFFF 1005-01-524-2427 19200 13008851 BARREL ASSEMBLY
UOC: BB2 ................................................... 1
16 PAFFF 1005-01-408-5897 19200 12976818 BARREL ASSEMBLY
UOC: BC2, BJ8 ........................................... 1
16 PAFFF 1005-01-522-4817 19200 13008220 BARREL ASSEMBLY
UOC: BN4 ................................................... 1
16 PAFFF 1005-01-549-8497 19200 13016470 BARREL ASSEMBLY
UOC: BT5 ................................................... 1
17 PAFZZ 1030-01-408-3578 19200 12976830 FLASH SUPPRESSOR
UOC: BB2, BC2, BJ8, BT5.......................... 1
17 PAFZZ 1005-01-561-3292 19200 13016091 FLASH SUPPRESSOR
UOC: BN4 ................................................... 1

0032 00-3 Change 3


TM 9-1005-313-23&P 0032 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BARREL ASSEMBLY, M240/M240C, NSN 1005-01-044-1026, PN 11825985;
M240B, NSNA, PN 13008850; M240D/M240N, NSN 1005-01-408-5897, PN 12976818;
M240E1, NSN 1005-01-251-9701, PN 12597035; M240H, NSN 1005-01-522-4817, PN 13008220;
M240L, PN 13016469

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 01 BARREL ASSEMBLY (cont)

FIGURE 2. BARREL ASSEMBLY,


M240/M240C, PN 11825985; M240B,
PN 13008850; M240D/M240N,
PN 12986818; M240E1, PN 12597035;
M240L, PN 13016469;
M240H, PN 13008220 (cont)

18 PAFFF 1005-01-408-3585 19200 12976819 CARRYING HANDLE ASSEMBLY,


PAOOO* BARREL
SEE FIG. 4 FOR BRKDWN
UOC; BB2, BC2, BJ8, BN4.......................... 1
18 PAFFF 1005-01-550-1628 19200 13016478 CARRYING HANDLE ASSEMBLY
SEE FIG. 4.1 FOR BRKDWN
UOC: BT5 .................................................... 1
19 PAFZZ 5360-01-410-9257 19200 12976827 SPRING, CATCH, BARREL
PAOZZ* UOC: BB2, BC2, BJ8, BN4, BT5 ................. 1
20 PAFZZ 1005-01-408-5419 19200 12976828 CATCH BRACKET, BARREL
PAOZZ* UOC: BB2, BC2, BJ8, BN4, BT5 ................. 1
21 PAFZZ 5315-01-409-0142 19200 12976829 PIN, STRAIGHT
PAOZZ* UOC: BB2, BC2, BJ8, BN4, BT5 ................. 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

Change 2 0032 00-4


TM 9-1005-313-23&P 0033 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


FRONT SIGHT ASSEMBLY, NSNA, PN 12597038

1BL0309

Figure 3. Front Sight Assembly, PN 12597038

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0101

FIGURE 3. FRONT SIGHT ASSEMBLY,


PN 12597038
1 PAFZZ 5315-00-410-4853 80205 MS51923-152 PIN, ROLL
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............ 1
2 PAFZZ 1005-01-255-4233 19200 12597040-1 BLADE, FRONT SIGHT
(NO. 1 – 9.8mm)
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............ 1
2 PAFZZ 1005-01-255-4232 19200 12597040-2 BLADE, FRONT SIGHT
(NO. 2 – 11.8mm)
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ........... 1
3 PAFZZ 5340-01-251-9729 19200 12597041 STRAP, RETAINING FRONT SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............ 1
4 PAFZZ 5360-01-251-9688 19200 12597042 SPRING, ADJUSTING, FRONT SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............ 1
5 PAFZZ 1005-01-251-9687 19200 12597039 PROTECTOR, FRONT SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............ 1

END OF FIGURE

END OF WORK PACKAGE

0033 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0034 00

FIELD SUPPORT MAINTENANCE REPAIR PARTS LIST FOR


HANDLE ASSEMBLY, CARRYING, M240B, M240D, M240H, M240N,
NSN 1005-01-408-3585, PN 12976819 (cont)

1
2
3
4

1BL0310

Figure 4. Handle Assembly, Carrying, PN 12976819

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0102

FIGURE 4. HANDLE ASSEMBLY,


CARRYING, PN 12976819

1 XAFZZ 19200 12976823 BRACKET ASSEMBLY, CARRYING


XAOZZ* HANDLE
UOC: BB2, BC2, BJ8, BN4 ...................... 1
2 PAFZZ 1005-01-408-3590 19200 12976820 HANDLE, CARRYING
PAOZZ* UOC: BB2, BC2, BJ8, BN4 ...................... 1
3 PAFZZ 5310-01-408-3593 19200 12976821 NUT, RETAINING, CARRYING HANDLE
PAOZZ* UOC: BB2, BC2, BJ8, BN4 ...................... 1
4 MFFZZ 96906 MS9226-04 WIRE, STEEL, CRES., SAFETY
(Make from BULK item 2)
UOC: BB2, BC2, BJ8, BN4 ...................... 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0034 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0034 01

FIELD MAINTENANCE REPAIR PARTS LIST FOR


CARRYING HANDLE ASSEMBLY, M240L, NSN 1005-01-550-1628, PN 13016478

Figure 4.1. Carrying Handle Assembly, M240L, NSN 1005-01-550-1628, PN 13016478

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0103

FIGURE 4.1. CARRYING HANDLE


ASSEMBLY, M240L, PN 13016478
1 PAFZZ 5315-01-549-8499 19200 12976826 PIN, RETAINING
UOC: BT5 ................................................... 1
2 PAFZZ 1005-01-565-2588 19200 13016481 HANDLE
UOC: BT5 ................................................... 1
3 PAFZZ 5315-01-550-1623 19200 13016480 ROD, CARRYING HANDLE
UOC: BT5 ................................................... 1
4 XAFZZ 19200 13016479 BRACKET, CARRYING HANDLE
UOC: BT5 ................................................... 1

END OF WORK PACKAGE

0034 01-1/2 blank Change 2


TM 9-1005-313-23&P 0035 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BUFFER ASSEMBLY, M240/M240C, NSN 1005-01-257-9253, PN 11826211;
BUFFER AND SPADE GRIP ASSEMBLY, M240D/M240E1/M240H, NSN 1005-01-251-9692,
PN 12597057

3 4 5 6
7
1*
1*

12
8

11

10

9
1BL0311

M240/M240C

Figure 5. Buffer Assembly, M240/M240C, PN 11826211; and


Buffer and Spade Grip Assembly, M240D/M240E1/M240H, PN 12597057 (Sheet 1 of 2)

0035 00-1
TM 9-1005-313-23&P 0035 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BUFFER ASSEMBLY, M240/M240C, NSN 1005-01-257-9253, PN 11826211; AND
BUFFER AND SPADE GRIP ASSEMBLY, M240D/M240E1/M240H, NSN 1005-01-251-9692,
PN 12597057 (cont)

15

16

13 17 18

20
14
2 19
8
20 5 6
3 4 21
1* 7

12 20

22
20 11
10 1*
17
9
19

1BL0312
18

M240D/M240E1/M240H

Figure 5. Buffer Assembly, M240/M240C, PN 11826211; and


Buffer and Spade Grip Assembly, M240D/M240E1/M240H, PN 12597057 (Sheet 2 of 2)

Change 3 0035 00-2


TM 9-1005-313-23&P 0035 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02

FIGURE 5. BUFFER ASSEMBLY,


M240/M240C, PN 11826211; AND
BUFFER AND SPADE GRIP
ASSEMBLY, M240D/M240E1/M240H,
PN12597057
1 XAFZZ 19200 12597058 BUFFER, HOUSING AND PLUG
ASSEMBLY (ISSUED AS A SET)
UOC: AG8, BC2, BN4 ................................. 1
1 XAFZZ 19200 11826152 BUFFER, HOUSING AND PLUG
ASSEMBLY (ISSUED AS A SET)
UOC: G69, L04 ........................................... 1
2 PAFZZ 5315-01-033-3886 19200 11826216 PIN, STRAIGHT HEADED .......................... 1
3 PAFZZ 1005-01-033-1505 19200 11826218 PLUG, BUFFER
UOC: AG8, BC2, BN4, G69, L04 ................ 1
4 PAFZZ 1005-01-032-8149 19200 11826219 CONE, BUFFER, BRAKING
UOC: AG8, BC2, BN4, G69, L04 ................ 1
5 PAFZZ 1005-01-032-8150 19200 11826220 RING, EXPANSION
UOC: AG8, BC2, BN4, G69, L04 ................ 1
6 PAFZZ 5365-01-033-3931 19200 11826222 SPACER, SLEEVE
UOC: AG8, BC2, BN4, G69, L04 ................ 1
7 PAFZZ 5310-01-033-3851 19200 11826221 WASHER, SPRING
(ISSUED AS A SET)
UOC: AG8, BC2, BN4, G69, L04 ................ 1
8 PAFZZ 5315-00-832-4132 96906 MS39086-147 PIN, SPRING
UOC: AG8, BC2, BN4, G69, L04 ................ 1
9 PAFZZ 5340-01-251-9695 19200 12597062 LATCH, BACK PLATE
UOC: AG8, BC2, BN4 ................................. 1
9 PAFZZ 5340-01-032-8147 19200 11826213 LATCH, BACK PLATE
UOC: G69, L04 ........................................... 1
10 PAFZZ 5360-01-033-3926 19200 11826214 SPRING, HELICAL
UOC: AG8, BC2, BN4, G69, L04 ................ 1
11 PAFZZ 5340-01-033-3909 19200 11826215 PLUNGER, DETENT
UOC: AG8, BC2, BN4, G69, L04 ................ 1
12 PAFZZ 5315-00-806-0213 96906 MS171475 PIN, SPRING
UOC: AG8, BC2, BN4, G69, L04 ................ 1
13 PAFZZ 5315-01-550-2775 19200 13011321 PIN, GROOVED, HEADLESS
UOC: AG8, BC2, BN4 ................................. 1
14 PAFZZ 5360-01-251-9725 19200 12597069 SPRING, HELICAL, TORSION, ARM
UOC: AG8, BC2, BN4 ................................. 1
15 PAFZZ 5325-01-121-8093 96906 MS3215-4025 RING, RETAINING
UOC: AG8, BC2, BN4 ................................. 2
16 PAFZZ 1005-01-549-8488 19200 13011320 TRIGGER
UOC: AG8, BC2, BN4 ................................. 1
17 PAFZZ 5315-00-515-2854 19200 5152854 PIN, STRAIGHT, HEADED
UOC: AG8, BC2, BN4 ................................. 4
18 PAFZZ 5305-00-500-9394 19200 5009394 SCREW, MACHINE
UOC: AG8, BC2, BN4 ................................. 4
19 PAFZZ 5340-00-600-8937 19200 6008937 FRAME
UOC: AG8, BC2, BN4 ................................. 2
20 PAFZZ 5315-00-731-2517 19200 7312517 PIN, LOCK
UOC: AG8, BC2, BN4 ................................. 4
21 PAFZZ 1005-00-918-2617 19200 5009369 TUBE, HANDLE GRIP
UOC: AG8, BC2, BN4 ................................. 2
22 PAFZZ 1005-00-726-5561 19204 7265561 GRIP, MACHINE GUN
UOC: AG8, BC2, BN4 ................................. 2

END OF FIGURE

END OF WORK PACKAGE

0035 00-3/(4 blank) Change 3


TM 9-1005-313-23&P 0036 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BUTTSTOCK AND HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, NSN 1005-01-461-2658, PN 12988986

10
11
7
12
6

5 3

4 1

Figure 6. Buttstock and Hydraulic Buffer Assembly, M240B/M240L/M240N, PN 12988986

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02

FIGURE 6. BUTTSTOCK AND


HYDRAULIC BUFFER ASSEMBLY,
M240B/M240L/M240N, PN 12988986
1 PAFZZ 5305-01-408-4890 19200 12976864 SCREW, BUTT PLATE
UOC: BB2, BJ8, BT5 ................................ 2
2 PAFZZ 1005-01-408-5417 19200 12976863 BUTTPLATE
UOC: BB2, BJ8, BT5 ................................ 1
3 PAFZZ 1005-01-453-9051 19200 12976852 BUTTSTOCK ASSEMBLY
UOC: BB2, BJ8, BT5 ................................ 1
4 PAFZZ 1005-01-408-3594 19200 12976861 CATCH BUFFER
PAOZZ* UOC: BB2, BJ8, BT5 ................................ 1
5 PAFZZ 5360-01-033-3926 19200 11826214 SPRING, HELICAL COMP
PAOZZ* UOC: BB2, BJ8, BT5. ............................... 1
6 PAFZZ 5340-01-033-3909 19200 11826215 DETENT, PLUNGER
PAOZZ* UOC: BB2, BJ8, BT5 ................................ 1
7 PAFZZ 5315-00-806-0213 96906 MS171475 PIN, STRAIGHT
PAOZZ* UOC: BB2, BJ8, BT5 ................................ 1
8 PAFZZ 5315-01-033-3886 19200 11826216 PIN, STRAIGHT, HEADED
PAOZZ* UOC: BB2, BJ8, BT5 ................................ 1
9 PAFFF 1005-01-472-8350 19200 12988984 BUFFER ASSEMBLY (HYDRAULIC)
UOC: BB2, BJ8, BT5 ................................ 1
10 XAFZZ 19200 12988989 . BUFFER BLOCK (HYDRAULIC)
UOC: BB2, BJ8, BT5 ................................ 1
11 PAFZZ 1005-01-461-0326 19200 12988988 . BUFFER, HYDRAULIC
UOC: BB2, BJ8, BT5 ................................ 1
12 PAFZZ 5305-01-461-0327 19200 12988985 BUTT SCREW (HYDRAULIC BUFFER)
UOC: BB2, BJ8, BT5 ................................ 1

END OF FIGURE
*MARINE CORPS ONLY

END OF WORK PACKAGE


0036 00-1/(2 blank) Change 3
TM 9-1005-313-23&P 0037 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BOLT AND OPERATING ROD ASSEMBLY, M240/M240C/M240E1, NSNA, PN 11826070;
M240B/M240D/M240H/M240L/M240N, NSNA, PN 12976866

DOUBLE NOTCH SINGLE NOTCH


SEAR SEAR

M240B, M240D, M240H, M240L, M240N M240, M240C, M240E1

Figure 7. Bolt and Operation Rod Assembly,


M240/M240C/M240E1, PN 11826070;
M240B/ M240D/M240H/M240L/M240N, PN 12976866

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 03

FIGURE 7. BOLT AND OPERATING


ROD ASSEMBLY, M240/M240C/
M240E1, PN 11826070;
M240B/ M240D/M240H/M240L/M240N,
PN 12976866
1 AFFFF 19200 11826057 BOLT ASSEMBLY
SEE FIG. 8 FOR BRKDWN...................... 1
2 PAFZZ 1005-01-033-1523 19200 11826065 PIN, FIRING ............................................. 1
3 PAFZZ 5315-01-037-5586 19200 11826054 PIN, SPRING ........................................... 1
4 PAFZZ 5315-01-033-8873 19200 11826068-1 PIN, SPRING ........................................... 1
5 PAFZZ 1005-01-033-3901 19200 11826072 ROD ASSEMBLY, OPERATING
PAOZZ* UOC: AG8, G69, L04 ............................... 1
5 PAFZZ 1005-01-413-6992 19200 12976867 ROD ASSEMBLY, OPERATING
PAOZZ* UOC: BB2, BC2, BJ8, BN4, BT5 .............. 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE


0037 00-1/(2 blank) Change 3
TM 9-1005-313-23&P 0038 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BOLT ASSEMBLY, NSNA, PN 11826057

7 1BL0315

Figure 8. Bolt Assembly, PN 11826057

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0301

FIGURE 8. BOLT ASSEMBLY, PN


11826057

1 PAFZZ 1005-01-033-1525 19200 11826067 EJECTOR, CARTRIDGE ......................... 1


2 PAFZZ 5360-01-033-8885 19200 11826069 SPRING, HELICAL .................................. 1
3 PAFFF 1005-01-033-9410 19200 11826040 BOLT, BREECH BODY ASSEMBLY
SEE FIG. 9 FOR BRKDWN...................... 1
4 PAFZZ 5315-01-033-3887 19200 11826068-3 PIN. SPRING ........................................... 1
5 PAFZZ 1005-01-033-4538 19200 11826060 EXTRACTOR, CARTRIDGE .................... 1
6 PAFZZ 5360-13-110-9364 19200 11826062 SPRING ASSEMBLY ............................... 1
7 PAFZZ 1005-01-032-8142 19200 11826061 PLUNGER, EXTRACTOR........................ 1

END OF FIGURE

END OF WORK PACKAGE

0038 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0039 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BREECH BODY ASSEMBLY BOLT, NSN 1005-01-033-9410, PN 11826040

1BL0316

Figure 9. Breech Body Assembly Bolt, PN 11826040

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 030101

FIGURE 9. BREECHBODY ASSEMBLY


BOLT, PN 11826040

1 XAFZZ 19200 11826041 BOLT, BREECH BODY............................ 1


2 PAFZZ 3120-01-127-8980 19200 11826042 ROLLER, LINEAR-ROTARY.................... 1
PAOZZ*
3 PAFZZ 5360-01-133-8874 19200 11826046 SPRING, HELICAL, COMP...................... 1
PAOZZ*
4 PAFZZ 5315-01-158-7862 19200 11826047 PIN, STRAIGHT, HEADED ...................... 1
PAOZZ*

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0039 00-1/(2 blank)


TM 9-1005-313-23&P 0040 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


TRIGGER HOUSING ASSEMBLY, M240/M240C, NSN 1005-01-440-8010, PN 11826230;
TRIGGER HOUSING ASSEMBLY, M240D/M240H, NSN 1005-01-525-5050, PN13006368;
TRIGGER HOUSING ASSEMBLY, M240E1, NSN 1005-01-394-1928, PN 12597070; AND
TRIGGER ASSEMBLY, INFANTRY, M240B/M240N, NSN 1005-01-408-6669, PN 12976869

2 19

M240/M240C/M240E1 M240D/M240H
1

14
3
4
SINGLE NOTCH SEAR

DOUBLE NOTCH SEAR

13

12
6
5
M240/M240C
8

11

10 9

M240D/M240E1/M240H 1BL0317

M240/M240C/M240D/M240E1/M240H

Figure 10. Trigger Housing Assembly, M240/M240C, PN 11826230;


Trigger Housing Assembly, M240D/M240H, PN 13008368; M240E1, PN 12597070;
and Trigger Assembly, Infantry, M240B/M240N, PN 12976869 (Sheet 1 of 2)

0040 00-1 Change 3


TM 9-1005-313-23&P 0040 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


TRIGGER HOUSING ASSEMBLY, M240/M240C, NSN 1005-01-440-8010, PN 11826230;
TRIGGER HOUSING ASSEMBLY, M240D/M240H, NSN 1005-01-525-5050, PN13006368;
TRIGGER HOUSING ASSEMBLY, M240E1, NSN 1005-01-394-1928, PN 12597070; AND TRIGGER
ASSEMBLY, INFANTRY, M240B/M240N, NSN 1005-01-408-6669, PN 12976869 (cont)

19
14
18
20

13 12

17

16

15

22 8

21 1BL0318

M240B/M240N

Figure 10. Trigger Housing Assembly, M240/M240C, PN 11826230;


Trigger Housing Assembly, M240D/M240H, PN 13008368; M240E1, PN 12597070;
and Trigger Assembly, Infantry, M240B/M240N, PN 12976869 (Sheet 2 of 2)

Change 3 0040 00-2


TM 9-1005-313-23&P 0040 00
(1) (2) (3) (4) (5) (6) (7)
ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 04

FIGURE 10. TRIGGER HOUSING


ASSEMBLY,M240/M240C,PN 11826230;
TRIGGER HOUSING ASSEMBLY,
M240D/M240H, PN 13008368; TRIGGER
HOUSING ASSEMBLY, M240E1, PN
12597070; AND TRIGGER ASSEMBLY,
INFANTRY, M240B/ M240N, PN 12976869
1 PAFZZ 1005-01-033-1526 19200 11826240 TRIGGER
PAOZZ* UOC: AG8, G69, L04 .................................. 1
1 PAFZZ 1005-01-524-7773 19200 13008369 TRIGGER
UOC: BC2, BN4 .......................................... 1
2 PAFZZ 1005-01-033-1524 19200 11826253 SEAR
PAOZZ* UOC: AG8, G69, L04 .................................. 1
3 PAFZZ 1005-01-034-4113 19200 11826232-2 GRIP, MACHINE GUN
UOC: AG8, BC2, G69, L04, BN4................. 1
4 PAFZZ 5310-00-956-4549 96906 MS21083C6 NUT, SELF-LOCKING
UOC: AG8, BC2, G69, L04, BN4................. 1
5 PAFZZ 1005-01-033-1502 19200 11826234 GUIDE, CHARGER CABLE
UOC: G69, L04............................................ 1
6 XAFZZ 19200 11826231 HOUSING, TRIGGER
XAOZZ* UOC: AG8, BC2, G69, L04, BN4................. 1
PAOZZ** 1005-01-033-3646
7 PAFFF 1005-01-251-9696 19200 12597071 ACTUATING ASSEMBLY, TRIGGER
SEE FIG. 11 FOR BRKDWN
UOC: AG8, BC2, BN4 ................................. 1
8 PAFZZ 1005-01-033-8328 19200 11826258 SAFETY, SMALL ARMS ............................. 1
9 PAFZZ 1005-01-033-1528 19200 11826232-1 GRIP, MACHINE GUN
UOC: AG8, BC2, G69, L04, BN4................. 1
10 PAFZZ 5306-01-192-0677 96906 MS9286-24 BOLT, MACHINE
UOC: AG8, BC2, G69, L04, BN4................. 1
11 PAFZZ 5310-00-036-6770 80205 MS15795- WASHER, FLAT
814B UOC: AG8, BC2, G69, L04, BN4................. 1
12 PAFZZ 5315-01-033-3890 19200 11826255 PIN, STRAIGHT .......................................... 2
PAOZZ*
13 PAFZZ 5315-01-034-1583 19200 11826250 PIN, STRAIGHT .......................................... 1
PAOZZ*
14 PAFZZ 5360-01-033-1535 19200 11826254 SPRING, HELICAL ...................................... 1
PAOZZ*
15 PAFZZ 1005-01-410-8544 19200 12976874 PIN, HEADED, TRIGGER GUARD
UOC: BB2, BJ8 .......................................... 1
16 PAFZZ 1005-01-410-8498 19200 12976875 GUARD, TRIGGER
UOC: BB2, BJ8 .......................................... 1
17 XAFZZ 19200 12976876 FRAME, TRIGGER
XAOZZ* UOC: BB2, BJ8 .......................................... 1
18 PAFZZ 1005-01-408-4361 19200 12976870 TRIGGER ASSEMBLY
PAOZZ* UOC; BB2, BJ8 .......................................... 1
19 PAFZZ 1005-01-409-0144 19200 12976882 SEAR
PAOZZ* UOC: BB2, BC2, BJ8, BN4 ........................ 1
20 PAFZZ 1005-01-408-4600 19200 12976877 GRIP ASSEMBLY, RIGHT
UOC: BB2, BJ8 .......................................... 1
21 PAFZZ 5305-01-408-4953 19200 12976880 SCREW, GRIP
UOC: BB2, BJ8 .......................................... 2
22 PAFZZ 1005-01-408-5416 19200 12976881 GRIP, LEFT
UOC: BB2, BJ8 .......................................... 1

END OF FIGURE
*MARINE CORPS ONLY
**NAVY ONLY
END OF WORK PACKAGE
0040 00-3/(4 blank) Change 2
TM 9-1005-313-23&P 0040 01

FIELD MAINTENANCE REPAIR PARTS LIST FOR


TRIGGER HOUSING ASSEMBLY, M240L, NSN 1005-01-549-8498, PN 13016484

1
3
2

14
6

13

12
8

10
11

Figure 10.1. Trigger Frame Assembly, M240L, NSN 1005-01-549-8498, PN 13016484

Change 2 0040 01-1 blank/2


TM 9-1005-313-23&P 0040 01

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 04

FIGURE 10.1. TRIGGER HOUSING


ASSEMBLY, M240L,
NSN 1005-01-549-8498, PN 13016484
1 PAFZZ 1005-01-408-4361 19200 12976870 TRIGGER ASSEMBLY
UOC: BT5 ...................................................... 1
2 PAFZZ 1005-01-409-0144 19200 12976882 SEAR
UOC: BT5 ...................................................... 1
3 PAFZZ 5360-01-033-1535 19200 11826254 SPRING, HELICAL
UOC: BT5 ...................................................... 1
4 PAFZZ 5315-01-033-3890 19200 11826255 PIN, STRAIGHT
UOC: BT5 ...................................................... 1
5 PAFZZ 5340-01-550-1620 19200 13016491 SPRING, SAFETY
UOC: BT5 ...................................................... 1
6 PAFZZ 5315-01-550-2774 19200 13016492 PIN, RETAINING
UOC: BT5 ...................................................... 1
7 PAFZZ 1005-01-549-8495 19200 13016490 SAFETY TRIGGER
UOC: BT5 ...................................................... 1
8 PAFZZ 1005-01-549-8493 19200 13016486 GRIP, TRIGGER
UOC: BT5 ...................................................... 1
9 PAFZZ 5310-00-209-0786 96906 MS35335-33 WASHER, LOCK
UOC: BT5 ...................................................... 1
10 PAFZZ 5305-00-068-0502 80205 MS90725-6 SCREW, CAP, HEX HEAD
UOC: BT5 ...................................................... 1
11 PAFZZ 1005-01-551-5420 19200 13016488 GUARD, TRIGGER
UOC: BT5 ...................................................... 1
12 PAFZZ 5315-01-553-0682 19200 13016489 PIN, RETAINING
UOC: BT5 ...................................................... 1
13 PAFZZ 5315-01-550-2777 19200 13016493 PIN, STRAIGHT
UOC: BT5 ...................................................... 1
14 XAFZZ 19200 13016485 FRAME, TRIGGER
UOC: BT5 ...................................................... 1

END OF FIGURE

END OF WORK PACKAGE

0040 01-3/4 blank Change 2


TM 9-1005-313-23&P 0041 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


ACTUATING ASSEMBLY, TRIGGER, M240D/M240E1/M240H, NSN 1005-01-251-9696, PN 12597071

1BL0319

Figure 11. Actuating Assembly, Trigger, M240D/M240E1/M240H, PN 12597071

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0401

FIGURE 11. ACTUATING, ASSEMBLY,


TRIGGER, M240D/M240E1/M240H,
PN 12597071
1 PAFZZ 1005-01-251-9698 19200 12597073 LINK, ACTUATING ASSEMBLY
UOC: AG8, BC2, BN4 .............................. 1
2 PAFZZ 1005-01-251-9697 19200 12597076 PIVOT, TRIGGER, ACTUATING LINK
UOC: AG8, BC2, BN4 .............................. 1
3 PAFZZ 5360-01-251-9726 19200 12597077 SPRING, HELICAL, TORSION
ACTUATING LINK
UOC: AG8, BC2, BN4 .............................. 1
4 XAFZZ 19200 12597072 BODY, PLATE, PROTECTING
UOC: AG8, BC2, BN4 .............................. 1
5 PAFZZ 5310-00-020-3260 96906 MS21083C5 NUT, SELF-LOCKING
UOC: AG8, BC2, BN4 .............................. 1
6 PAFZZ 5310-01-251-9734 19200 12597078 WASHER, FLAT
UOC: AG8, BC2, BN4 .............................. 1

END OF FIGURE

END OF WORK PACKAGE


0041 00-1/(2 blank) Change 1
TM 9-1005-313-23&P 0042 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


COVER ASSEMBLY, M240C, NSN NA, PN 11826038; AND
M240/M240B/M240D/M240E1/M240H/M240L/M240N, NSN NA, PN 12977101

2 3

5
4
6
1

9
7 8

12

11
10

M240/M240B/M240D/M240E1/ 9
M240H/M240L/M240N

3
2
1
5

4
6

12

11 9
7 8

10

M240C
1BL-320

Figure 12. Cover Assembly, M240C, PN 11826038;


M240/M240B/M240D/M240E1/M240H/M240L/M240N, PN 12977101

Change 2 0042 00-(1 blank)/2


TM 9-1005-313-23&P 0042 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 05

FIGURE 12. COVER ASSEMBLY,


M240C, PN 11826038; and
M240/M240B/M240D/M240E1/M240H/
M240L/M240N, PN 12977101
1 PAFZZ 5315-01-033-3898 19200 11826205 PIN, PAWL RETAINING
PAOZZ* UOC: AG8, BB2, BC2, G69,
BJ8, BN4, BT5............................................. 1
1 PAFZZ 5315-01-090-8051 19200 11826018 PIN, PAWL RETAINING
PAOZZ* UCO: L04 .................................................... 1
2 PAFZZ 5325-01-033-3927 19200 11826200 RING, RETAINING ...................................... 1
PAOZZ*
3 PAFFF 1005-01-033-1501 19200 11826177 PAWL FEED ASSEMBLY
PAOZZ* SEE FIG. 13 FOR BRKDOWN
UOC: AG8, BB2, BC2, G69,
BJ8, BN4, BT5............................................. 1
3 PAFFF 1005-01-091-0682 19200 11826017 PAWL, FEED ASSEMBLY
PAOZZ* SEE FIG. 13 FOR BRKDWN
UOC: L04 .................................................... 1
4 PAFZZ 5360-01-033-8385 19200 11826201 SPRING, HELICAL ...................................... 2
PAOZZ*
5 PAFZZ 5315-01-033-8872 19200 11826202 PIN, LOCK .................................................. 1
PAOZZ*
6 PAFZZ 1005-01-033-3897 19200 11826209 LEVER, FEED
PAOZZ* UOC: AG8, BB2, BC2, G69,
BJ8, BN4, BT5............................................. 1
6 PAFZZ 1005-01-090-8050 19200 11826039 LEVER, FEED
PAOZZ* UOC; L04 .................................................... 1
7 PAFZZ 5340-01-033-6597 19200 11826204 CLIP, RETAINING ....................................... 1
PAOZZ*
8 PAFZZ 5340-01-033-6598 19200 11826203 CLIP, RETAINING ....................................... 1
PAOZZ*
9 PAFZZ 5342-01-032-8148 19200 11826206 LATCH, COVER .......................................... 2
PAOZZ*
10 PAFZZ 1005-01-090-8052 19200 11826022 COVER, FRAME, RH
PAOZZ* UOC: L04 .................................................... 1
10 PAFZZ 1005-01-432-9538 19200 12977102 COVER, OPTICAL SIGHT
PAOZZ* UOC: AG8, BB2, BC2, BJ8, BN4, BT5,
G69 ............................................................. 1
11 PAFZZ 1005-01-033-1516 19200 11826207 GUIDE, CARTRIDGE
PAOZZ* UOC: AG8, BB2, BC2, G69,
BJ8, BN4, BT5............................................. 1
11 PAFZZ 1005-01-090-8121 19200 11826035 GUIDE, CARTRIDGE, REAR
PAOZZ* UOC: L04 .................................................... 1
12 PAFZZ 1005-01-032-8154 19200 11826208 GUIDE, CARTRIDGE
PAOZZ* UOC: AG8, BB2, BC2, G69,
BJ8, BN4, BT5............................................. 1
12 PAFZZ 1005-01-090-8120 19200 11826023 GUIDE, CARTRIDGE, FRONT
PAOZZ* UOC: L04 .................................................... 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0042 00-3/(4 blank) Change 2


TM 9-1005-313-23&P 0043 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


FEED PAWL ASSEMBLY, M240/M240B/M240D/M240E1/M240H/M240L/M240N,
NSN 3040-01-033-1501, PN 11826177; M240C, NSN 3040-01-091-0682, PN 11826017

1 2

M 240/M240B/M240E1/
M 240H/M240L/M240N

M240C

1BL0321

Figure 13. Feed Pawl Assembly, M240/M240B/M240D/M240E1/


M240H/M240L/M240N, PN 11826177; M240C, PN 11826017

Change 2 0043 00-(1 blank)/2


TM 9-1005-313-23&P 0043 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0501

FIGURE 13. FEED PAWL ASSEMBLY,


M240/M240B/M240D/M240E1/ M240H/
M240L/M240N, PN 11826177;
M240C, PN 11826017

1 PAFZZ 5360-01-034-4114 19200 11826189 SPRING, HELICAL ...................................... 2


PAOZZ*
2 PAFZZ 5360-01-035-0838 19200 11826182 SPRING, HELICAL ...................................... 2
PAOZZ*
3 XAFZZ 19200 11826191 FEED PAWL
XAOZZ* UOC: AG8, BB2, BC2, BJ8,
BN4, BT5, G69 ............................................ 1
3 XAFZZ 19200 11825982 FEED PAWL
XAOZZ* UOC: L04 .................................................... 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0043 00-3/(4 blank) Change 2


TM 9-1005-313-23&P 0044 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


RECEIVER ASSEMBLY, M240/M240C, NSNA, PN 11826192; M240B, NSNA, PN 12976834;
M240D, NSNA PN 12977104; M240E1, NSNA, PN 12597044; M240H, NSNA, PN 13008744;
M240L, NSNA, PN 13016494; M240N, NSNA, PN 12999179

Figure 14. Receiver Assembly, M240/M240C, PN 11826192; M240B, PN 12976834;


M240D, PN 12977104; M240E1, PN 12597044; M240H, PN 13008744;
M240L, PN 13016494; M240N, 12999179 (Sheet 1 of 2)

0044 00-1 Change 2


TM 9-1005-313-23&P 0044 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


RECEIVER ASSEMBLY, M240/M240C, NSNA, PN 11826192; M240B, NSNA, PN 12976834;
M240D, NSNA PN 12977104; M240E1, NSNA, PN 12597044; M240H, NSNA, PN 13008744;
M240L, NSNA, PN 13016494; M240N, NSNA, PN 12999179

9
8 12

9
M240E1 12
3
2 4 7 M240B/M240D/
6
M240H/M240L

1 8 15
1BL0324
13 5 16
10

17
30 11

18

29
19
26
28

20
27
21

31 23

36 25 22 1BL0323
35 24
39
32
32
34

34 33
37

34 32

36
34
32
32 35

36

M240B/M240D/M240E1/M240H/M240L/M240N

Figure 14. Receiver Assembly, M240/M240C, PN 11826192; M240B, PN 12976834;


M240D, PN 12977104; M240E1, PN 12597044; M240H, PN 13008744;
M240L, PN 13016494; M240N, PN 12999179 (Sheet 2 of 2)

Change 2 0044 00-2


TM 9-1005-313-23&P 0044 00

(1) (2) (3) (4) (5) (6) (7)


TEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 06

FIGURE 14. RECEIVER ASSEMBLY,


M240/M240C, PN 11826192; M240B,
PN 12976834; M240D, PN 12977104;
M240E1, PN 12597044; M240H, PN
13008744; M240L, PN 13016494;
M240N, PN 12999179
1 PAFZZ 5315-00-836-0643 96906 MS39086-205 PIN, SPRING
UOC: BB2, BC2, BJ8, BN4, BT5 ................. 1
2 PAFZZ 1005-01-034-1617 19200 11826153 PLATE, SPRING
UOC: AG8, BC2, G69, L04, BN4................. 1
3 PAFZZ 5315-00-849-5579 80205 MS24665-437 PIN, COTTER
UOC: AG8, BC2, G69, L04, BN4................. 1
4 PAFZZ 5360-01-034-4115 19200 11826155 SPRING, HELICAL
UOC: AG8, BC2, G69, L04, BN4................. 1
5 PAFZZ 5315-01-033-3889 19200 11826068-2 PIN, SPRING............................................... 1
PAOZZ*
6 PAFZZ 5315-00-058-6044 80205 MS16562-106 PIN, SPRING............................................... 1
PAOZZ*
7 PAFZZ 5315-01-479-0126 19200 12991418 PIN, STRAIGHT, HEADED ......................... 1
PAOZZ*
8 PAFZZ 1005-01-033-3629 19200 11826135 SLIDE, CHARGER
PAOZZ* UOC: AG8,BB2,BC2,BN4,G69,L04,BT5 ..... 1
8 PAFZZ 1005-01-409-0143 19200 12976835 COCKING ASSEMBLY
UOC: BJ8 .................................................... 1
9 PAFZZ 5315-01-276-5877 96906 MS39086-406 PIN, SPRING
UOC: AG8, BB2, BN4, BT5 ......................... 1
9 PAFZZ 5315-01-460-3383 19200 12977107 PIN, CHARGING HANDLE
UOC: BC2 ................................................... 1
10 PAFZZ 5360-01-034-1639 19200 11826158 SPRING, HELICAL COMPRESSION .......... 2
PAOZZ*
11 PAFZZ 5340-01-033-3910 19200 11826156 PLUNGER, DETENT ................................... 1
PAOZZ*
12 PAFZZ 5355-01-251-9755 19200 12597045 HANDLE, MANUAL CONTROL
UOC: AG8 ................................................... 1
12 PAFZZ 5355-01-464-1091 19200 12977106 HANDLE, OFFSET CHARGING
UOC: BC2 ................................................... 1
12 PAFZZ 1005-01-522-0758 19200 12999957 HANDLE, OFFSET CHARGING
UOC: BB2, BN4, BT5 .................................. 1
13 PAFZZ 5315-00-181-6984 21450 590479 PIN, COTTER
UOC: AG8, BC2, BN4 ................................. 2
UOC: G69, L04............................................ 3
14 PAFZZ 1005-01-032-8145 19200 11826145 CABLE, CHARGER
UOC: G69, L04............................................ 1
15 AFFFF 19200 12597046 REAR SIGHT ASSEMBLY
SEE FIG. 16 FOR BRKDWN
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
16 PAFZZ 1005-01-251-9689 19200 12597055 PLUNGER, REAR SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
17 PAFZZ 5360-01-251-9724 19200 12597054 SPRING, HELICAL COMPRESSION
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
18 PAFZZ 5315-01-251-9722 19200 12597056 PIN, STRAIGHT, HEADLESS
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
19 PAFZZ 5340-01-033-1484 19200 11826122 COVER, ACCESS ....................................... 1
20 PAFZZ 5310-01-033-8380 19200 11826121 WASHER, FLAT .......................................... 4
21 PAFZZ 5305-01-035-2479 19200 11826120 SCREW, MACHINE .................................... 4
22 PAFZZ 5315-01-435-8728 19200 12976846 PIN, HINGE
UOC: BB2, BJ8, BN4, BT5 .......................... 1

0044 00-3 Change 2


TM 9-1005-313-23&P 0044 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


RECEIVER ASSEMBLY, M240/M240C, NSNA, PN 11826192; M240B, NSNA, PN 12976834;
M240D, NSNA PN 12977104; M240E1, NSNA, PN 12597044; M240H, NSNA, PN 13008744;
M240L, NSNA, PN 13016494; M240N, NSNA, PN 12999179 (cont)

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 06 (cont)

FIGURE 14. RECEIVER ASSEMBLY,


M240/M240C, PN 11826192; M240B,
PN 12976834; M240D, PN 12977104;
M240E1, PN 12597044; M240H, PN
13008744; M240L, PN 13016494;
M240N, PN 12999179 (cont)
23 PAFZZ 1005-01-441-5758 19200 12976843 COVER, EJECTION PORT
UOC: BB2, BJ8, BN4, BT5 .......................... 1
24 PAFZZ 5360-01-440-4914 19200 12976844 SPRING, HELICAL TORSION
UOC: BB2, BJ8, BN4, BT5 .......................... 1
25 PAFZZ 5340-01-440-3809 19200 12976845 PLUNGER
UOC: BB2, BJ8, BN4, BT5 .......................... 1
26 XAFDA 19200 11826080 RECEIVER BODY ASSEMBLY
SEE FIG.15 FOR BRKDWN 1
UOC: AGB, BB2, BC2, BN4, BJ8, G69,
L04 ...............................................................
26 XAFDA 19200 13016495 RECEIVER BODY ASSEMBLY
SEE FIG 15 FOR BRKDWN
UOC: BT5 .................................................... 1
27 PAFZZ 5315-01-409-0136 19200 12976850 PIN, SPRING
UOC: BB2, BJ8, BT5 ................................... 1
28 PAFZZ 5342-01-408-5435 19200 12976848 LATCH, BIPOD
UOC: BB2, BJ8, BT5 ................................... 1
29 PAFZZ 5360-01-408-5998 19200 12976849 SPRING, BODY LATCH
UOC: BB2, BJ8, BT5 ................................... 1
30 PAFZZ 5325-01-408-5439 19200 12976847 RING, SLING
UOC: BB2, BC2, BJ8, BN4, BT5 ................. 1
31 AFFFF 19200 12997576 ACCESSORY RAIL ASSEMBLY
SEE FIG. 15 FOR BRKDWN
UOC: BB2, BN4, BT5 .................................. 1
32 PAFZZ 5310-00-596-7691 96906 MS35335-32 …WASHER, LOCK, FLAT, EXTERNAL
TOOTH
UOC: BB2, BN4,BT5 ............................... 8
33 PAFZZ 5305-01-505-5994 80205 NAS 1351N-3- …SCREW, CAP
36B UOC: BB2, BN4, BT5 .............................. 2
34 PAFZZ 5970-01-486-3660 19200 12997575 …INSULATOR
UOC: BB2, BN4, BT5 .............................. 6
35 PAFZZ 1005-01-486-3661 19200 12997574 …RAIL
UOC: BB2, BN4, BT5 .............................. 2
36 PAFZZ 5305-01-500-6514 80205 NAS 1351N-3- …SCREW, CAP
9B UOC: BB2, BN4, BT5 .............................. 6
37 PAFZZ 1005-01-489-5357 19200 12997573 …BODY
UOC: BB2, BN4, BT5 .............................. 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

Change 2 0044 00-4


TM 9-1005-313-23&P
0045 00
FIELD MAINTENANCE REPAIR PARTS LIST FOR
RECEIVER BODY ASSEMBLY, M240, M240B, M240C, M240D, M240E1, M240H,
M240N NSNA, PN 11826080; M240L NSNA , PN 13016495

4
5
7 2

6
3

Figure 15. Receiver Body Assembly, M240, M240B, M240C, M240D, M240E1,
M240H, M240N NSNA, PN 11826080; M240L NSNA , PN 13016495

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0601

FIGURE 15. RECEIVER BODY


ASSEMBLY, M240, M240B, M240C,
M240D, M240E1, M240H, M240N
NSNA, PN 11826080; M240L NSNA,
PN 13016495

1 XAFDA 19200 11826081 RECEIVER ASSEMBLY, BODY 1


UOC: AG8,BB2,BC2,BJ8,BN4,G69,L04......
1 XAFDA 19200 13016496 RECEIVER ASSEMBLY, BODY 1
UOC: BT5 ....................................................
2 PAFZZ 5360-01-033-8884 19200 11826131 SPRING, HELICAL ...................................... 1
PAOZZ*
3 PAFFF 1005-01-484-9927 19200 12997500 LATCH ASSEMBLY, BARREL .................... 1
4 PAFZZ 5315-01-033-3885 19200 11826130 . PIN, GROOVED, HEADED ....................... 1
PAOZZ*
5 XAFZZ 19200 12997498 . LATCH, BARREL ...................................... 1
6 PAFZZ 5315-00-812-1007 96906 MS39086-91 . PIN, SPRING, TUBULAR .......................... 1
7 PAFZZ 1005-01-489-5380 19200 12997499 . BUTTON, LATCH ...................................... 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0045 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0046 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


REAR SIGHT ASSEMBLY, M240B/M240D/M240E1/M240H/M240L/M240N,
NSNA, PN 12597046

1BL0325

Figure 16. Rear Sight Assembly, PN 12597046

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0602

FIGURE 16. REAR SIGHT ASSEMBLY,


PN 12597046
1 PAFZZ 1005-01-251-9691 19200 12597047 LEAF, REAR, SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
2 PAFZZ 5305-01-251-9738 19200 12597053 SCREW, CAP, SOCKET HEAD SIGHT,
LEAF
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1
3 PAFFF 1005-01-251-9690 19200 12597048 SLIDE ASSEMBLY, REAR SIGHT
SEE FIG. 17 FOR BRKDWN
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1

END OF FIGURE

END OF WORK PACKAGE

0046 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0047 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


SLIDE ASSEMBLY, M240B/M240D/M240E1/M240H/M240L/M240N,
NSN 1005-01-251-9690, PN 12597048

2
3

3
1BL0326

Figure 17. Slide Assembly, PN 12597048

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 060201

FIGURE 17. SLIDE ASSEMBLY,


PN 12597048
1 PAFZZ 5315-01-251-9723 19200 12597052 PIN, STRAIGHT, HEADLESS
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 2
2 PAFZZ 1005-01-251-9700 19200 12597050 CATCH, REAR SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 2
3 PAFZZ 5360-01-251-9699 19200 12597051 SPRING, CATCH
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 2
4 XAFZZ 19200 12597049 SLIDE, REAR SIGHT
UOC: AG8,BB2,BC2,BJ8,BN4,BT5 ............. 1

END OF FIGURE

END OF WORK PACKAGE

0047 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0048 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BIPOD ASSEMBLY, M240B/M240G, NSN 1005-01-408-5905, PN 12976883

Figure 18. Bipod Assembly, M240B /M240G, PN 12976883

0048 00-(1 blank)/2


TM 9-1005-313-23&P 0048 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0603

FIGURE 18. BIPOD ASSEMBLY,


M240B/M240G, PN 12976883;
1 XAFZZ 19200 12976900 HEAD, BIPOD
XAOZZ* UOC: BB2, BC6........................................ 1
2 PAFZZ 1005-01-408-5437 19200 12976903 CYLINDER, ACTUATING
PAOZZ* UOC: BB2, BC6........................................ 1
3 PAFZZ 1005-01-408-5438 19200 12976901 PLUNGER, RETAINING, BIPOD
PAOZZ* UOC: BB2, BC6........................................ 1
4 PAFZZ 5360-01-408-6000 19200 12976899 SPRING, HELICAL COMPRESSION
PAOZZ* UOC: BB2, BC6........................................ 1
5 PAFZZ 5315-01-408-6676 19200 12976898 BUSHING, RETAINING HEAD
PAOZZ* PLUNGER
UOC: BB2, BC6........................................ 1
6 PAFZZ 5315-01-408-6413 19200 12976904 PIN, SPRING, TUBULAR, SLOTTED
PAOZZ* UOC: BB2, BC6........................................ 1
7 PAFZZ 1005-01-408-6002 19200 12976884 LEG, RIGHT, ASSEMBLY
PAOZZ* UOC: BB2, BC6........................................ 1
8 PAFZZ 5325-01-408-9050 19200 12976906 RING, AXIS PIN, LEG
PAOZZ* UOC: BB2, BC6........................................ 1
9 PAFZZ 5310-01-408-9456 19200 12976907 NUT, AXIS PIN, LEG
PAOZZ* UOC: BB2, BC6........................................ 1
10 PAFZZ 5310-01-408-9052 19200 12976908 WASHER, AXIS, PIN
PAOZZ* UOC: BB2, BC6........................................ 1
11 PAFZZ 5360-01-408-6675 19200 12976905 SPRING, LEG
PAOZZ* UOC: BB2, BC6........................................ 1
12 PAFZZ 1005-01-408-6671 19200 12976894 LEG, LEFT, ASSEMBLY
PAOZZ* UOC: BB2, BC6........................................ 1
13 PAFZZ 1005-01-408-6011 19200 12976897 PIN, AXIS, LEG, BIPOD
PAOZZ* UOC: BB2, BC6........................................ 1
14 PAFZZ 1005-01-408-6678 19200 12976902 HEAD, HINGE, BODY BIPOD
PAOZZ* UOC: BB2, BC6........................................ 1

END OF FIGURE

*MARINE CORPS ONLY

END OF WORK PACKAGE

0048 00-3/(4 blank)


TM 9-1005-313-23&P 0049 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR


BIPOD ASSEMBLY, M240H, NSN 1005-01-522-0759, PN 13001481

1 1

17

13

14 15 5

16

12 6
7 11

4
10
9

Only one leg show disassembled, parts are the same unless otherwise specified.

Figure 19. Bipod Assembly, M240H, PN 13001481

0049 00-(1 blank)/2


TM 9-1005-313-23&P 0049 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 0603

FIGURE 19. BIPOD ASSEMBLY,


M240H, PN 13013483
1 XAFZZ 19200 13001502 YOKE, BIPOD
UOC: BN4 ................................................... 1
2 PAFFF 1005-01-522-0761 19200 13001482 LEG, LEFT ASSEMBLY .............................. 1

3 PAFFF 1005-01-522-0764 19200 13001491 . LEG, UPPER, LEFT


UOC: BN4 ................................................... 1
4 XAFZZ 19200 13001483 . LEG, LOWER LEFT
UOC: BN4 ................................................... 1
5 PAFFF 1005-01-522-0767 19200 13001485 LEG, RIGHT ASSEMBLY ............................ 1

6 XAFZZ 19200 13001486 . LEG, LOWER RIGHT


UOC: BN4 ................................................... 1
7 PAFZZ 1005-01-522-0762 19200 13001488 . LATCH
UOC: BN4 ................................................... 2
8 PAFZZ 5305-01-524-2975 96906 AN565A540H7 . SETSCREW
UOC: BN4 ................................................... 2
9 PAFZZ 5360-01-522-0763 19200 13001489 . SPRING, HELICAL COMP.
UOC: BN4 ................................................... 2
10 PAFFF 1005-01-522-0769 19200 13001487 . LEG, UPPER RIGHT
UOC: BN4 ................................................... 1
11 XAFZZ .. LEG ASSEMBLY
UOC: BN4 ................................................... 1
12 PAFZZ 5340-01-522-0765 19200 13001494 .. PLUNGER, DETENT
UOC: BN4 ................................................... 2
13 PAFZZ 5360-01-522-0766 19200 13001496 .. SPRING, HELICAL COMP.
UOC: BN4 ................................................... 2
14 PAFZZ 5315-01-114-2396 96906 NAS1407-5M5 .. PIN, SPRING
UOC: BN4 ................................................... 2
15 PAFZZ 1005-01-522-0768 19200 13001495 .. CAP, DETENT
UOC: BN4 ................................................... 2
16 PAFZZ 5305-01-563-5472 19200 13013482 SCREW, SHOULDER
UOC: BN4 ................................................... 2
17 PAFZZ 5305-00-245-8825 80205 MS16228-4C NUT, SELF-LOCKING
UOC: BN4 ................................................... 2

END OF FIGURE

END OF WORK PACKAGE

0049 00-3/(4 blank) Change 2


TM 9-1005-313-23&P 0050 00

BULK MATERIAL

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 9900

FIGURE BULK ITEMS

1 PAFZZ 4720-01-156-0549 11862 9439046 TUBING, NON-METALLIC ....................... V


2 PAFZZ 9525-00-995-3177 7X677 MS9226-04 WIRE, STEEL, CRES., SAFETY.............. V

END OF FIGURE

END OF WORK PACKAGE

0050 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0051 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR SPECIAL TOOLS LIST


M240 SERIES

Group 9500. Special Tools List.

1 3

4
8

7
5

1BL0328

Figure 20. Special Tools List

0051 00-(1 blank)/2


TM 9-1005-313-23&P 0051 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 9500

FIGURE 20. SPECIAL TOOLS LIST

1 PAFZZ 4933-01-038-7179 19200 11826076 TOOL, REMOVING, EJECTOR


BOI: 1 PER GUN AT FIELD (SERVICE)
2 PER FIELD SHOP
2 PAFZZ 5220-01-043-8211 19200 11826299 GAGE, HEADSPACE
BOI: 2 PER FIELD
3 PAFZZ 5220-01-043-8212 19200 11826274 GAGE, HEADSPACE
BOI: 2 PER FIELD
4 PAFZZ 4933-01-043-9450 19200 11826304 GAGE, FIRING PIN PROTRUSION
BOI: 2 PER FIELD
5 PAFZZ 4933-01-038-7183 19200 11826077 TOOL, DISASSEMBLY, COVER
BOI: 2 PER FIELD
6 PAFZZ 5220-01-082-5564 19200 11826276 GAGE, MUZZLE AND BREECHBORE
WEAR
BOI: 2 PER FIELD
7 PAFZZ 5210-01-082-1714 19200 11826298 GAGE, BREECHBORE, MACHINE
EROSION
BOI: 2 PER FIELD
8 PAFZZ 1005-01-458-7004 19200 12012086 ADJUSTING TOOL, COMB. FRONT
SIGHT
BOI: 1 PER GUN AT FIELD (SERVICE)
2 PER FIELD SHOP
UOC: AG8,BB2,BC2,BJ8,BN4,BT5
9 PAFZZ 1005-01-512-9284 19200 13002076 TOOL, EROSION, GAS PORT
BOI: 2 PER ARMS ROOM
2 PER FIELD

END OF FIGURE

END OF WORK PACKAGE

0051 00-3/(4 blank) Change 2


TM 9-1005-313-23&P 0052 00

FIELD MAINTENANCE FOR BASIC ISSUE ITEMS


CASE, SPARE BARREL, NSN 1005-01-470-3006, PN 12991853

Basic Issue Items List.

Figure 21. Case, Spare Barrel, PN 13013655

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP BASIC ISSUE ITEMS

FIGURE 21. BASIC ISSUE ITEMS

1 PAFZZ 1005-01-526-8280 19200 13017802 SLING


UOC: BB2, BN4......................................... 1
2 XAFZZ 19200 13017807 CASE, SPARE BARREL
UOC: BB2, BN4........................................... 1

END OF FIGURE

NPN - NO PART NUMBER

END OF WORK PACKAGE

0052 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0052 01

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT


BUTTSTOCK ASSEMBLY, COLLAPSIBLE, M240B/L/N, NSN 1005-01-576-4661, PN 13026027

2
3

Figure 21.1. Buttstock Assembly, Collapsible, M240B/L/N, PN 13026027

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 21.1. BUTTSTOCK


ASSEMBLY, COLLAPSIBLE,
M240B/L/N, PN 13026027
1 PAFZZ 5340-01-577-3036 19200 13026043 DETENT, RETAINING
UOC: BB2, BJ8, BT5 ................................... 1
2 PAFZZ 5365-01-576-4662 19200 13026045 SLEEVE
UOC: BB2, BJ8, BT5 ................................... 1
3 PAFZZ 5315-01-366-2977 81349 M21143/1-71 PIN, STRAIGHT
UOC: BB2, BJ8, BT5 ................................... 1
4 PAFFF 1005-01-576-2492 19200 13026033 STOCK ASSEMBLY
UOC: BB2, BJ8, BT5 ................................... 1
5 PAFZZ 5340-01-577-3037 19200 13026042 DETENT, ADJUSTMENT
UOC: BB2, BJ8, BT5 ................................... 1
6 PAFZZ 5360-01-299-7826 96906 MS24585C254 SPRING, HELICAL, COMPRESSION
UOC: BB2, BJ8, BT5 ................................... 1
7 AFFFF 19200 13026028 BACKPLATE ASSEMBLY
UOC: BB2, BJ8, BT5 ................................... 1

END OF FIGURE
END OF WORK PACKAGE

Change 3 0052 01-1


TM 9-1005-313-23&P 0053 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZATION EQUIPMENT


M24 BLANK FIRING ATTACHMENT, NSN 1005-01-480-0289, PN 12993733

Additional Authorization List.

3
2

4
1BL0329

Figure 22. Additional Authorized Equipment,


M24 Blank Firing Attachment

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 22. M24 BLANK FIRING


ATTACHMENT, PN 12993733

1 PAFFF 1005-01-480-0289 19200 12993733 M24 BLANK FIRING ATTACHMENT


UOC: BB2, BC2, BJ8, BN4, BT5 .............. 1
2 PAFZZ 5340-01-481-8127 19200 12993735 . SHAFT
UOC: BB2, BC2, BJ8, BN4, BT5 .............. 1
3 PAFZZ 5325-01-480-6849 19203 7548584 . RING, PULL
UOC: BB2, BC2, BJ8, BN4, BT5 .............. 1
4 XAFZZ 19200 12993734 . BODY
UOC: BB2, BC2, BJ8, BN4, BT5 .............. 1

END OF FIGURE

END OF WORK PACKAGE

0053 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0054 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZATION EQUIPMENT


BLANK FIRING ATTACHMENT, M21, NSN NA, PN 11833471

1 2

Figure 23. Additional Authorized Equipment,


Blank Firing Attachment, M21, PN 11833471

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 23. BLANK FIRING


ATTACHMENT, M21, PN 11833471

1 PAFFF 1005-01-142-2841 19200 11833460 CHAMBER AND DISCRIMINATOR


ASSEMBLY
SEE FIG. 22 FOR BRKDWN
UOC: AG8, G69, L04 ............................... 1
2 PAFZZ 8105-01-147-9841 19200 11833468 BAG, ORDNANCE, WEAPON SPARE
PARTS
UOC: AG8, G69, L04 ............................... 1
3 PAFFF 1005-01-218-0693 19200 11833475 ADAPTER, FIRING, ATTACHMENT,
M1/M1A1
SEE FIG. 24 FOR BRKDWN
UOC: G69 ................................................ 1

END OF FIGURE

END OF WORK PACKAGE

0054 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0055 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT,


CHAMBER AND DISCRIMINATOR ASSEMBLY, NSN 1005-01-142-2841, PN 11833460

Figure 24. Additional Authorized Equipment,


Chamber and Discriminator Assembly, PN 11833460

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 24. CHAMBER AND


DISCRIMINATOR ASSEMBLY,
PN 11833460

1 XAFFF 19200 11833472 DISCRIMINATOR ASSEMBLY


SEE FIG. 23 FOR BRKDWN 1
UOC: AG8, G69, L04 ...............................
2 PAFZZ 1005-01-544-1698 19200 11833464 CHAMBER
UOC: AG8, G69, L04 ............................... 1

END OF FIGURE

END OF WORK PACKAGE

0055 00-1/(2 blank) Change 3


TM 9-1005-313-23&P 0056 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT,


DISCRIMINATOR ASSEMBLY, NSN NA, PN 11833472

1
2

3
4
3

Figure 25. Additional Authorized Equipment,


Discriminator Assembly, PN 11833472

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 25. DISCRIMINATOR


ASSEMBLY, PN 11833472

1 XAFZZ 19200 11833463 DISCRIMINATOR


UOC: AG8, G69, L04 ............................... 1
2 PAFZZ 4010-01-171-4833 19200 11833467 WIRE ROPE ASSEMBLY,
SINGLE LEG
UOC: AG8, G69, L04 ............................... 1
3 PAFZZ 5340-00-932-1790 01226 M50N PLUNGER, QUICK RELEASE
UOC: AG8, G69, L04 ............................... 4
4 PAFZZ 5315-00-881-2253 80205 MS16562-221 PIN
UOC: AG8, G69, L04 ............................... 1

END OF FIGURE

END OF WORK PACKAGE

0056 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0057 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT,


ADAPTER, NSN 1005-01-218-0693, PN 11833475

3
2

Figure 26. Additional Authorized Equipment,


Adapter, PN 11833475

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 26. ADAPTER, PN 11833475

1 PAFFF 1005-01-217-1193 19200 11833481 EXTENSION ASSEMBLY


SEE FIG. 25 FOR BRKDWN
UOC: G69 ................................................ 1
2 PAFFF 1005-01-217-1191 19200 11833476 COUPLER ASSEMBLY
SEE FIG. 26 FOR BRKDWN
UOC: G69 ................................................ 1
3 PAFZZ 4730-00-908-6293 06481 T-218758 CLAMP, HOSE
UOC: G69 ................................................ 1

END OF FIGURE

END OF WORK PACKAGE

0057 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0058 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT,


EXTENSION ASSEMBLY, NSN 1005-01-217-1193, PN 11833481

Figure 27. Additional Authorized Equipment,


Extension Assembly, PN 11833481

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 27. EXTENSION ASSEMBLY,


PN 11833481

1 XAFZZ 19200 11833488 TUBE ASSEMBLY, FORWARD


UOC: G69 ................................................ 1
2 PAFZZ 5315-00-598-6435 96906 MS171646 PIN, SPRING
UOC: G69 ................................................ 5
3 XAFZZ 19200 11833484 TUBE ASSEMBLY, REAR
UOC: G69 ................................................ 1

END OF FIGURE

END OF WORK PACKAGE

0058 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0059 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR ADDITIONAL AUTHORIZED EQUIPMENT,


COUPLER ASSEMBLY, NSN 1005-01-217-1191, PN 11833476

1
2

Figure 28. Additional Authorized Equipment,


Coupler Assembly, PN 11833476

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP ADDITIONAL AUTHORIZED
EQUIPMENT

FIGURE 28. COUPLER ASSEMBLY, PN


11833476

1 XAFZZ 19200 11833477 COUPLER


UOC: G69 ................................................ 1
2 PAFZZ 5315-00-846-2141 96906 MS39086-127 PIN, SPRING
UOC: G69 ................................................ 2
3 PAFZZ 4010-01-217-1192 19200 11833478 HARNESS ASSEMBLY
UOC: G69 ................................................ 1

END OF FIGURE

END OF WORK PACKAGE

0059 00-1/(2 blank) Change 1


TM 9-1005-313-23&P 0060 00

FIELD MAINTENANCE REPAIR PARTS LIST FOR COMPONENT OF END ITEM,


ADAPTER ASSEMBLY, AMMO, NSN 1005-01-431-8324,PN 12976909

Component of End Item List.

1BL0330

Figure 29. Component of End Item, Adapter Assembly, Ammo, PN 12976909

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP COMPONENT OF END ITEM

FIGURE 29. ADAPTER ASSEMBLY,


AMMO, PN 12976909

1 PAFFF 1005-01-431-8324 19200 12976909 ADAPTER ASSEMBLY, AMMO


UOC: BB2, BT5 ........................................ 1
2 PAFZZ 1005-01-431-8325 19200 12976915 BRACKET, AMMO
UOC: BB2, BT5 ........................................ 1
3 XAFZZ 19200 12976910 ASSEMBLY, BANDOLIER
UOC: BB2, BT5 ........................................ 1

END OF FIGURE

END OF WORK PACKAGE

0060 00-1/(2 blank) Change 2


TM 9-1005-313-23&P 0061 00

CROSS REFERENCE INDEX – NATIONAL STOCK NUMBER

NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
5310-00-020-3260 11 5 1005-01-033-1505 5 3
5310-00-036-6770 10 11 1005-01-033-1516 12 11
5315-00-058-6044 14 6 1005-01-033-1523 7 2
5305-00-068-0502 10.1 10 1005-01-033-1524 10 2
5315-00-181-6984 14 13 1005-01-033-1525 8 1
5310-00-209-0786 10.1 9 1005-01-033-1526 10 1
5305-00-245-8825 19 17 1005-01-033-1528 10 9
5315-00-410-4853 3 1 5360-01-033-1535 10 14
5305-00-500-9394 5 18 10.1 3
5315-00-515-2854 5 17 1005-01-033-3629 14 8
5310-00-596-7691 14 32 1005-01-033-3646 10 6
5315-00-598-6435 27 2 5310-01-033-3851 5 7
5340-00-600-8937 5 19 5315-01-033-3885 15 4
5315-00-710-2735 2 4 5315-01-033-3886 5 2
1005-00-726-5561 5 22 6 8
5315-00-731-2517 5 20 5315-01-033-3887 8 4
5315-00-806-0213 5 12 5315-01-033-3888 1 13
6 7 5315-01-033-3889 14 5
5315-00-812-1007 15 6 5315-01-033-3890 10 12
5315-00-832-4132 5 8 10.1 4
5315-00-836-0643 14 1 1005-01-033-3897 12 6
5315-00-846-2141 28 2 5315-01-033-3898 12 1
5315-00-849-5579 14 3 1005-01-033-3899 2 8
5315-00-881-2253 25 4 1005-01-033-3900 2 6
4730-00-908-6293 26 3 1005-01-033-3901 7 5
1005-00-918-2617 5 21 5340-01-033-3909 5 11
5340-00-932-1790 25 3 6 6
5310-00-956-4549 10 4 5340-01-033-3910 14 11
9525-00-995-3177 BULK 2 5360-01-033-3926 5 10
1005-01-032-8142 8 7 6 5
1005-01-032-8143 1 6 5325-01-033-3927 12 2
1005-01-032-8145 14 14 5365-01-033-3931 5 6
5340-01-032-8146 2 5 1005-01-033-4538 8 5
5340-01-032-8147 5 9 5340-01-033-6597 12 7
5342-01-032-8148 12 9 5340-01-033-6598 12 8
1005-01-032-8149 5 4 1005-01-033-8328 10 8
1005-01-032-8150 5 5 5310-01-033-8380 14 20
1005-01-032-8152 2 2 5360-01-033-8385 12 4
1005-01-032-8154 12 12 5315-01-033-8872 12 5
5340-01-033-1484 14 19 5315-01-033-8873 7 4
1005-01-033-1501 12 3 5360-01-033-8884 15 2
1005-01-033-1502 10 5 5360-01-033-8885 8 2

Change 2 0061 00-1 Change 2


TM 9-1005-313-23&P 0061 00

CROSS REFERENCE INDEX – NATIONAL STOCK NUMBER

NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
1005-01-033-9410 8 3 1005-01-218-0693 23 3
5315-01-034-1583 10 13 1005-01-251-9687 3 5
1005-01-034-1617 14 2 5360-01-251-9688 3 4
5360-01-034-1639 14 10 1005-01-251-9689 14 16
1005-01-034-4113 10 3 1005-01-251-9690 16 3
5360-01-034-4114 13 1 1005-01-251-9691 16 1
5360-01-034-4115 14 4 1005-01-251-9692 1 11
1005-01-034-6503 2 7 5340-01-251-9695 5 9
5315-01-035-0827 1 14 1005-01-251-9696 10 7
1005-01-035-0829 1 23 1005-01-251-9697 11 2
5360-01-035-0838 13 2 1005-01-251-9698 11 1
5305-01-035-2479 14 21 5360-01-251-9699 17 3
1005-01-036-7160 2 9 1005-01-251-9700 17 2
5315-01-037-5586 7 3 1005-01-251-9701 1 4
4933-01-038-7179 20 1 2 1
4933-01-038-7183 20 5 5315-01-251-9722 14 18
5220-01-043-8211 20 2 5315-01-251-9723 17 1
5220-01-043-8212 20 3 5360-01-251-9724 14 17
4933-01-043-9450 20 4 5360-01-251-9725 5 14
1005-01-044-1026 1 1 5360-01-251-9726 11 3
2 10 5340-01-251-9729 3 3
5210-01-082-1714 20 7 5305-01-251-9731 2 12
5220-01-082-5564 20 6 5310-01-251-9734 11 6
1005-01-090-8050 12 6 5305-01-251-9738 16 2
5315-01-090-8051 12 1 5355-01-251-9755 14 12
1005-01-090-8052 12 10 1005-01-251-9757 2 13
1005-01-090-8120 12 12 1005-01-255-4232 3 2
1005-01-090-8121 12 11 1005-01-255-4233 3 2
1005-01-091-0682 12 3 1005-01-257-9253 1 12
1005-01-091-0683 1 7 5315-01-276-5877 14 9
5315-01-114-2396 19 14 1005-01-394-1928 1 25
5325-01-121-8093 5 15 1030-01-408-3578 2 17
3120-01-127-8980 9 2 1005-01-408-3585 2 18
5360-01-133-8874 9 3 1005-01-408-3590 4 2
1005-01-142-2841 23 1 5310-01-408-3593 4 3
8105-01-147-9841 23 2 1005-01-408-3594 6 4
4720-01-156-0549 BULK 1 1005-01-408-4361 10 18
5315-01-158-7862 9 4 10.1 1
4010-01-171-4833 25 2 1005-01-408-4600 10 20
5306-01-192-0677 10 10 5305-01-408-4890 6 1
1005-01-217-1191 26 2 5305-01-408-4953 10 21
4010-01-217-1192 28 3 1005-01-408-5416 10 22
1005-01-217-1193 26 1 1005-01-408-5417 6 2

Change 2 0061 00-2 Change 2


TM 9-1005-313-23&P 0061 00

CROSS REFERENCE INDEX – NATIONAL STOCK NUMBER

NATIONAL STOCK NUMBER FIGURE ITEM NATIONAL STOCK NUMBER FIGURE ITEM
1005-01-408-5419 2 20 5305-01-461-0327 6 12
5342-01-408-5435 14 28 1005-01-461-2658 1 10
1005-01-408-5437 18 2 5355-01-464-1091 14 12
1005-01-408-5438 18 3 1005-01-472-8350 6 9
5325-01-408-5439 14 30 1005-01-480-0289 22 1
1005-01-408-5897 1 5 5325-01-480-6849 22 3
2 16 5340-01-481-8127 22 2
1005-01-408-5905 1 27 1005-01-484-9927 15 3
5360-01-408-5998 14 29 5970-01-486-3660 14 34
5360-01-408-6000 18 5 1005-01-486-3661 14 35
1005-01-408-6002 18 7 1005-01-489-5357 14 37
1005-01-408-6011 18 13 1005-01-489-5380 15 7
5315-01-408-6413 18 6 5315-01-497-0126 14 7
1005-01-408-6669 1 24 5305-01-500-6514 14 36
1005-01-408-6671 18 12 5305-01-505-5994 14 33
5360-01-408-6675 18 11 1005-01-512-6424 2 8
5315-01-408-6676 18 4 1005-01-512-9284 20 9
1005-01-408-6678 18 14 1005-01-522-0758 14 12
5325-01-408-9050 18 8 1005-01-522-0760 1 30
5310-01-408-9052 18 10 1005-01-522-0761 19 2
5310-01-408-9456 18 9 1005-01-522-0762 19 7
5315-01-409-0136 14 27 5360-01-522-0763 19 9
5315-01-409-0142 2 21 1005-01-522-0764 19 3
1005-01-409-0143 14 8 5340-01-522-0765 19 12
1005-01-409-0144 10 19 5360-01-522-0766 19 13
10.1 2 1005-01-522-0767 19 5
1005-01-410-8498 10 16 1005-01-522-0768 19 15
1005-01-410-8544 10 15 1005-01-522-0769 19 10
5360-01-410-9257 2 19 1005-01-522-4817 1 3
1005-01-413-6992 7 5 2 16
1005-01-431-0664 2 15 5305-01-522-8055 1 29
1005-01-431-8324 29 1 1005-01-524-2427 2 16
1005-01-431-8325 29 2 5305-01-524-2975 19 8
1005-01-432-9538 12 10 1005-01-524-7773 10 1
5315-01-435-8728 14 22 1005-01-525-5050 1 25
5340-01-440-3809 14 25 1005-01-526-8280 21 1
5360-01-440-4914 14 24 1005-01-544-1698 24 2
1005-01-440-8010 1 26 1005-01-549-8488 5 16
1005-01-441-5758 14 23 1005-01-549-8493 10.1 8
1005-01-453-9051 6 3 1005-01-549-8495 10.1 7
1005-01-458-7004 20 8
5315-01-460-3383 14 9 1005-01-549-8497 1 16
1005-01-461-0326 6 11 5315-01-549-8499 4.1 1

Change 2 0061 00-3 Change 2


TM 9-1005-313-23&P 0061 00

CROSS REFERENCE INDEX – NATIONAL STOCK NUMBER

NATIONAL STOCK NUMBER FIGURE ITEM


5340-01-550-1620 10.1 5
5315-01-550-1623 4.1 3
1005-01-550-1628 2 18
5315-01-550-2774 10.1 6
5315-01-550-2775 5 13
5315-01-550-2777 10.1 13
1005-01-551-5420 10.1 11
5315-01-553-0682 10.1 12
1005-01-561-3292 2 17
5305-01-563-5472 19 16
1005-01-565-2588 4.1 2
1005-01-565-6692 1 28
5360-13-110-9364 8 6

Change 2 0061 00-4 Change 2


TM 9-1005-313-23&P 0062 00

CROSS REFERENCE LIST – PART NUMBER

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


AN565A540H7 5305-01-524-2975 96906 19 8
M50N 5340-00-932-1790 01226 25 3
MS15795-814B 5310-00-036-6770 80205 10 11
MS16228-4C 5305-00-245-8825 80205 19 17
MS16562-106 5315-00-058-6044 80205 14 6
MS16562-122 5315-00-710-2735 80205 2 4
MS16562-221 5315-00-881-2253 80205 25 4
MS171475 5315-00-806-0213 96906 5 12
6 16
MS171526 5315-00-881-2253 96906 25 4
MS171646 5315-00-598-6435 96906 27 2
MS21083C5 5310-00-020-3260 96906 11 5
MS21083C6 5310-00-956-4549 96906 10 4
MS24665-437 5315-00-849-5579 80205 14 3
MS3215-4025 5325-01-121-8093 96906 5 15
MS35335-32 5310-00-596-7691 96906 14 32
MS35335-33 5310-00-209-0786 96906 10.1 9
MS35842-15 4730-00-908-6293 96906 26 3
MS39086-91 5315-00-812-1007 96906 15 6
MS39086-147 5315-00-832-4132 96906 5 8
MS39086-205 5315-00-836-0643 96906 14 1
MS39086-406 5315-01-276-5877 96906 14 9
MS39086-127 5315-00-846-2141 96906 28 2
MS51923-152 5315-00-410-4853 80205 3 1
MS90725-6 5305-00-068-0502 80205 10.1 10
MS9226-04 9525-00-995-3177 96906 BULK 2
4 4
MS9286-24 5306-01-192-0677 96906 10 10
NAS 1351N-3-9B 5305-01-500-6514 80205 14 36
NAS 1351N-3-36B 5305-01-505-5994 80205 14 33
NAS1352-3LB8B 5305-01-522-8055 80205 1 29
NAS1407-5M5 5315-01-114-2396 96906 19 14
T-218758 4730-00-908-6293 06481 26 3
11825982 19200 13 3
11825985 1005-01-044-1026 19200 1 1
2 10
11825986 19200 2 3
11825992 1005-01-036-7160 19200 2 9
11825997 1005-01-034-6503 19200 2 7
11825999 5340-01-032-8146 19200 2 5
11826001 1005-01-033-3900 19200 2 6
11826002 1005-01-032-8152 19200 2 2
11826003 1005-01-033-3899 19200 2 8

0062 00-1 Change 2


TM 9-1005-313-23&P 0062 00

CROSS REFERENCE LIST – PART NUMBER (cont)

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


11826006 1005-01-032-8143 19200 1 6
11826017 1005-01-091-0682 19200 12 3
11826018 5315-01-090-8051 19200 12 1
11826020 1005-01-091-0683 19200 1 7
11826022 1005-01-090-8052 19200 12 10
11826023 1005-01-090-8120 19200 12 12
11826024 1005-01-035-0829 19200 1 23
11826035 1005-01-090-8121 19200 12 11
11826038 19200 1 8
11826039 1005-01-090-8050 19200 12 6
11826040 1005-01-033-9410 19200 8 3
11826041 19200 9 1
11826042 3120-01-127-8980 19200 9 2
11826046 5360-01-133-8874 19200 9 3
11826047 5315-01-158-7862 19200 9 4
11826054 5315-01-037-5586 19200 7 3
11826057 19200 7 1
11826060 1005-01-033-4538 19200 8 5
11826061 1005-01-032-8142 19200 8 7
11826062 5360-13-110-9364 19200 8 6
11826065 1005-01-033-1523 19200 7 2
11826067 1005-01-033-1525 19200 8 1
11826068-1 5315-01-033-8873 19200 7 4
11826068-2 5315-01-033-3889 19200 14 5
11826068-3 5315-01-033-3887 19200 8 4
11826069 5360-01-033-8885 19200 8 2
11826070 19200 1 22
11826072 1005-01-033-3901 19200 7 5
11826076 4933-01-038-7179 19200 20 1
11826077 4933-01-038-7183 19200 20 5
11826080 19200 14 26
11826081 19200 15 1
11826120 5305-01-035-2479 19200 14 21
11826121 5310-01-033-8380 19200 14 20
11826122 5340-01-033-1484 19200 14 19
11826130 5315-01-033-3885 19200 15 4
11826131 5360-01-033-8884 19200 15 2
11826135 1005-01-033-3629 19200 14 8
11826145 1005-01-032-8145 19200 14 14
11826152 19200 5 1
11826153 1005-01-034-1617 19200 14 2

0062 00-2
TM 9-1005-313-23&P 0062 00
PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM
11826155 5360-01-034-4115 19200 14 4
11826156 5340-01-033-3910 19200 14 11
11826158 5360-01-034-1639 19200 14 10
11826160 5315-01-033-3888 19200 1 13
11826177 1005-01-033-1501 19200 12 3
11826182 5360-01-035-0838 19200 13 2
11826189 5360-01-034-4114 19200 13 1
11826191 19200 13 3
11826192 19200 1 15
11826200 5325-01-033-3927 19200 12 2
11826201 5360-01-033-8385 19200 12 4
11826202 5315-01-033-8872 19200 12 5
11826203 5340-01-033-6598 19200 12 8
11826204 5340-01-033-6597 19200 12 7
11826205 5315-01-033-3898 19200 12 1
11826206 5342-01-032-8148 19200 12 9
11826207 1005-01-033-1516 19200 12 11
11826208 1005-01-032-8154 19200 12 12
11826209 1005-01-033-3897 19200 12 6
11826211 1005-01-257-9253 19200 1 12
11826213 5340-01-032-8147 19200 5 9
11826214 5360-01-033-3926 19200 5 10
6 5
11826215 5340-01-033-3909 19200 5 11
6 6
11826216 5315-01-033-3886 19200 5 2
6 8
11826218 1005-01-033-1505 19200 5 3
6 2
11826219 1005-01-032-8149 19200 5 4
6 3
11826220 1005-01-032-8150 19200 5 5
6 4
11826221 5310-01-033-3851 19200 5 7
6 6
11826222 5365-01-033-3931 19200 5 6
6 5
11826230 1005-01-440-8010 19200 1 26
11826231 1005-01-033-3646 19200 10 6
11826232-1 1005-01-033-1528 19200 10 9
11826232-2 1005-01-034-4113 19200 10 3
11826234 1005-01-033-1502 19200 10 5
11826240 1005-01-033-1526 19200 10 1
11826250 5315-01-034-1583 19200 10 13

0062 00-3 Change 2


TM 9-1005-313-23&P 0062 00

CROSS REFERENCE LIST – PART NUMBER (cont)

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


11826253 1005-01-033-1524 19200 10 2
11826254 5360-01-033-1535 19200 10 14
10.1 3
11826255 5315-01-033-3890 19200 10 12
10.1 4
11826258 1005-01-033-8328 19200 10 8
11826274 5220-01-043-8212 19200 20 3
11826276 5220-01-082-5564 19200 20 6
11826277 5315-01-035-0827 19200 1 14
11826298 5210-01-082-1714 19200 20 7
11826299 5220-01-043-8211 19200 20 2
11826304 4933-01-043-9450 19200 20 4
11833460 1005-01-142-2841 19200 23 1
11833463 19200 25 1
11833464 1005-01-544-1698 19200 24 2
11833467 4010-01-171-4833 19200 25 2
11833468 8105-01-147-9841 19200 23 2
11833472 19200 24 1
11833475 1005-01-218-0693 19200 23 3
11833476 1005-01-217-1191 19200 26 2
11833477 19200 28 1
11833478 4010-01-217-1192 19200 28 3
11833481 1005-01-217-1193 19200 26 1
11833484 19200 27 3
11833488 19200 27 1
12012086 1005-01-458-7004 19200 20 8
12597035 1005-01-251-9701 19200 1 4
2 1
12597036 1005-01-251-9757 19200 2 13
12597038 19200 2 11
12597039 1005-01-251-9687 19200 3 5
12597040-1 1005-01-255-4233 19200 3 2
12597040-2 1005-01-255-4232 19200 3 2
12597041 5340-01-251-9729 19200 3 3
12597042 5360-01-251-9688 19200 3 4
12597043 5305-01-251-9731 19200 2 12
12597044 19200 1 16
12597045 5355-01-251-9755 19200 14 12
12597046 19200 14 15
12597047 1005-01-251-9691 19200 16 1
12597048 1005-01-251-9690 19200 16 3
12597049 19200 17 4
12597050 1005-01-251-9700 19200 17 2

Change 2 0062 00-4


TM 9-1005-313-23&P 0062 00
PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM
12597051 5360-01-251-9699 19200 17 3
12597052 5315-01-251-9723 19200 17 1
12597053 5305-01-251-9738 19200 16 2
12597054 5360-01-251-9724 19200 14 17
12597055 1005-01-251-9689 19200 14 16
12597056 5315-01-251-9722 19200 14 18
12597057 1005-01-251-9692 19200 1 11
12597058 19200 5 1
12597062 5340-01-251-9695 19200 5 9

12597069 5360-01-251-9725 19200 5 14


12597070 1005-01-394-1928 19200 1 25
12597071 1005-01-251-9696 19200 10 7
12597072 19200 11 4
12597073 1005-01-251-9698 19200 11 1
12597076 1005-01-251-9697 19200 11 2
12597077 5360-01-251-9726 19200 11 3
12597078 5310-01-251-9734 19200 11 6
12976817 19200 1 2
12976818 1005-01-408-5897 19200 1 5
12976819 1005-01-408-3585 19200 2 18
12976820 1005-01-408-3590 19200 4 2
4.1 2
12976821 5310-01-408-3593 19200 4 3
12976823 19200 4 1
12976826 5315-01-549-8499 19200 4.1 1
12976827 5360-01-410-9257 19200 2 19
12976828 1005-01-408-5419 19200 2 20
12976829 5315-01-409-0142 19200 2 21
12976830 1030-01-408-3578 19200 2 17
12976831 1005-01-431-0664 19200 2 15
12976834 19200 1 19
12976835 1005-01-409-0143 19200 14 8
12976843 1005-01-441-5758 19200 14 23
12976844 5360-01-440-4914 19200 14 24
12976845 5340-01-440-3809 19200 14 25
12976846 5315-01-435-8728 19200 14 22
12976847 5325-01-408-5439 19200 14 30
12976848 5342-01-408-5435 19200 14 28
12976849 5360-01-408-5998 19200 14 29
12976850 5315-01-409-0136 19200 14 27
12976852 1005-01-453-9051 19200 6 3
12976861 1005-01-408-3594 19200 6 4

0062 00-5 Change 2


TM 9-1005-313-23&P 0062 00

CROSS REFERENCE LIST – PART NUMBER (cont)

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


12976863 1005-01-408-5417 19200 6 2
12976864 5305-01-408-4890 19200 6 1
12976866 19200 1 22
12976867 1005-01-413-6992 19200 7 5
12976869 1005-01-408-6669 19200 1 24
12976870 1005-01-408-4361 19200 10 18
10.1 1
12976874 1005-01-410-8544 19200 10 15
12976875 1005-01-410-8498 19200 10 16
12976876 19200 10 17
12976877 1005-01-408-4600 19200 10 20
12976880 5305-01-408-4953 19200 10 21
12976881 1005-01-408-5416 19200 10 22
12976882 1005-01-409-0144 19200 10 19
10.1 2
12976883 1005-01-408-5905 19200 1 27
12976884 1005-01-408-6002 19200 18 7
12976894 1005-01-408-6671 19200 18 12
12976897 1005-01-408-6011 19200 18 13
12976898 5315-01-408-6676 19200 18 4
12976899 5360-01-408-6000 19200 18 5
12976900 19200 18 1
12976901 1005-01-408-5438 19200 18 3
12976902 1005-01-408-6678 19200 18 14
12976903 1005-01-408-5437 19200 18 2
12976904 5315-01-408-6413 19200 18 6
12976905 5360-01-408-6675 19200 18 11
12976906 5325-01-408-9050 19200 18 8
12976907 5310-01-408-9456 19200 18 9
12976908 5310-01-408-9052 19200 18 10
12976909 1005-01-431-8324 19200 29 1
12976910 19200 29 3
12976915 1005-01-431-8325 19200 29 2
12977101 19200 1 9
12977102 1005-01-432-9538 19200 12 10
12977104 19200 1 17
12977106 5355-01-464-1091 19200 14 12
12977107 5315-01-460-3383 19200 14 9
12988984 1005-01-472-8350 19200 6 9
12988985 5305-01-461-0327 19200 6 12
12988986 1005-01-461-2658 19200 1 10

Change 2 0062 00-6


TM 9-1005-313-23&P 0062 00

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


12988988 1005-01-461-0326 19200 6 11
12988989 19200 6 10
12991418 5315-01-479-0126 19200 14 7
12993733 1005-01-480-0289 19200 22 1
12993734 19200 22 4
12993735 5340-01-481-8127 19200 22 2
12997498 19200 15 5
12997499 1005-01-489-5380 19200 15 7
12997500 1005-01-484-9927 19200 15 3
12997573 1005-01-489-5357 19200 14 37
12997574 1005-01-486-3661 19200 14 35
12997575 5970-01-486-3660 19200 14 34
12997576 19200 14 31
12999179 19200 1 18
12999955 1005-01-522-0757 19200 2 17
12999957 1005-01-522-0758 19200 14 12
13001482 1005-01-522-0761 19200 19 2
13001483 19200 19 4
13001485 1005-01-522-0767 19200 19 5
13001486 19200 19 6
13001487 1005-01-522-0769 19200 19 10
13001488 1005-01-522-0762 19200 19 7
13001489 5360-01-522-0763 19200 19 9
13001491 1005-01-522-0764 19200 19 3
13001494 5340-01-522-0765 19200 19 12
13001495 1005-01-522-0768 19200 19 15
13001496 5360-01-522-0766 19200 19 13
13001502 19200 19 1
13001503 1005-01-522-0760 19200 1 30
13001504 5305-01-522-7621 19200 19 15
13001601 1005-01-512-6424 19200 2 8
13002076 1005-01-512-9284 19200 20 9
13008220 1005-01-522-4817 19200 1 3
2 16
13008368 1005-01-525-5050 19200 1 25
13008369 1005-01-524-7773 19200 10 1
13008744 19200 1 21
13008850 19200 1 2
19200 2 14
13008851 1005-01-524-2427 19200 2 16
13011320 1005-01-549-8488 19200 5 16
13011321 5315-01-550-2775 19200 5 13
13011767 1005-01-533-4093 19200 21 1
13013482 5305-01-563-5472 19200 19 16

0062 00-7 Change 2


TM 9-1005-313-23&P 0062 00

CROSS REFERENCE LIST – PART NUMBER (cont)

PART NUMBER NATIONAL STOCK NUMBER CAGEC FIGURE ITEM


13013483 1005-01-565-6692 19200 1 28
13016091 1005-01-561-3292 19200 2 17
13016469 19200 1 2
2 14
13016470 1005-01-549-8497 19200 2 16
13016472 19200 2 13
13016091 1005-01-561-3292 19200 2 17
13016478 1005-01-550-1628 19200 2 18
13016479 19200 4.1 4
13016480 5315-01-550-1623 19200 4.1 3
13016481 1005-01-565-2588 19200 4.1 2
13016482 19200 2 15
13016484 19200 1 23A
13016485 19200 10.1 14
13016486 1005-01-549-8493 19200 10.1 8
13016488 1005-01-551-5420 19200 10.1 11
13016489 5315-01-553-0682 19200 10.1 12
13016490 1005-01-549-8495 19200 10.1 7
13016491 5340-01-550-1620 19200 10.1 5
13016492 5315-01-550-2774 19200 10.1 6
13016493 5315-01-550-2777 19200 10.1 13
13016494 19200 1 20
13016495 19200 14 26
15 1
13017802 1005-01-526-8280 19200 21 1
13017807 19200 21 2
5009369 1005-00-918-2617 19200 5 21
5009394 5305-00-500-9394 19200 5 18
5152854 5315-00-515-2854 19200 5 17
590479 5315-00-181-6984 21450 14 13
6008937 5340-00-600-8937 19200 5 19
7265561 1005-00-726-5561 19204 5 22
7312517 5315-00-731-2517 19200 5 20
7548584 5325-01-480-6849 19203 22 3
9439046 4720-01-156-0549 11862 BULK 1

END OF WORK PACKAGE

Change 3 0062 00-8


TM 9-1005-313-23&P 0063 00

REFERENCES

A-1. DEPARTMENT OF ARMY PAMPHLETS AND FORMS.

DA PAM 750-8 .................... The Army Maintenance Management System (TAMMS) Users Manual

DA Form 2028..................... Recommended Changes to Publications and Blank Forms.

SF 364................................. Report of Discrepancy (ROD)

SF 368................................. Product Quality Deficiency Report

A-2. FIELD MANUALS.

FM 4-25.11.......................... First Aid

A-3. AIR FORCE PUBLICATIONS AND FORMS.

AF HANDBOOK 32-4014.... Ability to Survive and Operate Procedures in a Nuclear, Bioenvironmental,


and Chemical (NBC) Environment

AFI 21-201 .......................... Munitions Management

AFI 36-2226 ........................ Combat Arms Program

AFJMAN 23-215 ................. Reporting of Supply Discrepancies

AFMAN 44-163 (I)............... First Aid

AFMAN 91-201 ................... Explosives Safety Standards

AFTO Form 22 .................... Recommended Changes to Technical Publications

AFTO 95.............................. Historical Data Record

AFTO 105 ........................... Inspection Maintenance Firing Data for Ground Weapons Allowance
Standard 538

TO 00-5-1............................ Air Force Technical Order System

TO 00-35D-54 ..................... U.S. Air Force Deficiency Reporting and Investigating System

TO 11W-1-10 ...................... Historical Data Recording of TO Operational Supplement 11W2-6-5-2-1


Supplemental Inspection Criteria

A-4. USMC PUBLICATIONS AND FORMS.

NAVMC Form 10722........... Recommended Changes to Technical Publications

TI 8005-24/20D ................... Trigger Weight Measurements and Pre-Fire Inspections

TM 3080-12......................... Corrosion, Prevention and Control for Marine Corps Ground Equipment

TM 4700.15/1...................... Equipment Record Procedures

MCO 4855.10...................... Product Quality Deficiency Report

0063 00-1
TM 9-1005-313-23&P 0063 00
REFERENCES (cont)

A-5. TECHNICAL MANUALS.

TM 9-1005-313-10/.............. Operator’s Manual, Machine Gun, 7.62, M240 (1005-01-025-8095);


TO 11W2-6-5-1/ Machine Gun, 7.62, M240B (1005-01-412-3129); Machine Gun, 7.62,
TM 08670A/09712A-10/1B/ M240C (1005-01-085-4758); Machine Gun, 7.62, M240D
SW360-AH- OPI-010 (1005-01-418-6995); Machine Gun, 7.62, M240E1 (1005-01-252-
4288); Machine Gun, 7.62, M240H (1005-01-518-2410); Machine
Gun, 7.62, M240L (1005-01-549-5837); Machine Gun, 7.62, M240N
(1005-01-493-1666)

TM 750-244-7 ...................... Procedures for Destruction of Equipment in Federal Supply


Classification
1000, 1005, 1010, 1015, 1020, 1025, 1030, 1055, 1090, and 1095 to
Prevent Enemy Use

A-6. MISCELLANEOUS PUBLICATIONS.

CTA 50-970 ......................... Expendable/Durable Items (Except Medical Class V, Repair Parts and
Heraldic Items)

CTA 8-100 ........................... Army Medical Department Expendable/Durable items

END OF WORK PACKAGE

Change 2 0063 00-2


TM 9-1005-313-23&P 0064 00
FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
FOR M240 SERIES MACHINE GUN

MAINTENANCE ALLOCATION CHART (MAC)


INTRODUCTION
The Army Maintenance System MAC

This introduction provides a general explanation of all maintenance and repair functions authorized at the
two maintenance levels under the Two-Level Maintenance System concept.

The MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component shall be consistent with the capacities and
capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as:

Field – Includes three sub-columns, Crew (C), Service (O) and Field maintenance (F).

Sustainment – Includes two sub-columns, Below Depot (H) and Depot (D).

The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced from the MAC.

The remarks (immediately following the tools and test equipment requirements) contain supplemental
instructions and explanatory notes for a particular maintenance function.

Maintenance Functions

Maintenance functions are limited to and defined as follows:

1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or
electrical characteristics with established standards through examination (e.g., by sight, sound, or
feel). This includes scheduled inspection, gagings and evaluation of cannon tubes.

2. Test. To determine the serviceability by measuring the mechanical, pneumatic, hydraulic, or


electrical characteristics of an item and comparing those characteristics with prescribed standards
on a scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses.

3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to
clean (includes decontaminate, when required), to preserve, to drain, to paint or to replenish fuel,
lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil
mechanisms. The following are examples of service functions:

a. Unpack. To remove from packing box for service or when required for the performance
of maintenance operations.

b. Repack. To return item to packing box after service and other maintenance operations.

c. Clean. To rid the item of contamination.

d. Touch-up. To spot paint scratched or blistered surfaces

e. Mark. To restore obliterated identification.

4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by
setting the operating characteristics to specific parameters.

0064 00-1
TM 9-1005-313-23&P 0064 00

FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
FOR M240 SERIES MACHINE GUN (cont)

Maintenance Functions (cont)

5. Align. To adjust specific variable elements of an item to bring about optimum or desired
performance.

6. Calibrate. To determine or cause corrections to be made or to be adjusted on instruments of test,


measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of
two instruments, one of which is certified standard of known accuracy, to detect and adjust and
discrepancy in the accuracy of the instrument being compared.

Maintenance functions are limited to and defined as follows (cont):

7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare,
repair part, or module (component or assembly) in a manner to allow the proper functioning of an
equipment or system.

8. Paint. To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as
the background color of the item. Other markings are to be repainted as original so as to retain
proper ammunition identification.

9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
“Replace” is authorized by the MAC and assigned maintenance level is shown as the third position
of the Source, Maintenance and Recoverability (SMC) code.

10. Repair. The application of maintenance services, including fault location/troubleshooting,


removal/installation, disassembly/assembly procedures, and maintenance actions to identify
troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or
failure in a part, subassembly, module (component or assembly), end item, or system.

NOTE
The following definitions are applicable to the “repair” maintenance function:

Services – Inspect, test, service, adjust, align, calibrate, and/or replace.

Fault location/troubleshooting – The process of investigating and detecting the cause of


equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test
(UUT).

Disassembly/assembly – The step-by-step taking apart (or breakdown) of a


spare/functional group coded item to the level of its least component identified as
maintenance significant (i.e., assigned an SMR code) for the level of maintenance under
consideration.

Actions – Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

10. Overhaul – That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army.
Overhaul does not normally return an item to a like new condition.

0064 00-2
TM 9-1005-313-23&P 0064 00

11. Rebuild. Those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of
materiel maintenance applied to Army equipment. The rebuild operation includes the act of
returning to zero those age measurements (e.g., hours/miles) considered in classifying Army
equipment/components.

Explanation of Columns in the MAC

Column (1) – Group Number. Column (1) lists FGC numbers, the purpose of which is to identify
maintenance significant components, assemblies, subassemblies and modules with the Next Higher
Assembly (NHA).

Column (2) – Component/Assembly. Column (2) contains the item names of components, assemblies,
subassemblies and modules for which maintenance is authorized.

Column (3) – Maintenance Function. Column (3) lists the functions to be performed on the item listed in
Column (2).

Column (4) – Maintenance level. Column (4) specifies each level of maintenance authorized to
perform each function listed in column (3), by indicating work time required (expressed as man-
hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents
the active time required to perform that maintenance function at the indicated level of
maintenance. The work time figure represents the average time required to restore an item
(assembly, subassembly, component, module, end item or system) to a serviceable condition
under typical field operating conditions. This time includes preparation time (including any
necessary disassembly/assembly time), troubleshooting/fault location time and quality assurance
time in addition to the time required to perform the specific tasks identified for the maintenance
functions authorized in the MAC. The symbol designations for the various maintenance levels are
as follows:

C Operator or crew maintenance


F Field maintenance
D Sustainment depot maintenance

NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this
level of maintenance are identified by a work time figure in the “H” column of column (4),
and an associated reference code is used in the REMARKS column (6). This code is
keyed to the remarks and the SRA complete repair application is explained there.

Column (5) – Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool
sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special
tools, special TMDE and special support equipment required to perform the designated function. Codes
are keyed to the entries in the tools and test equipment table.

Column (6) – Remarks Code. When applicable, this column contains a letter code, in alphabetical order,
which is keyed to the remarks table entries.

Explanation of Columns in the Tools and Test Equipment Requirements

Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.

Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or test
equipment.

Column (3) - Nomenclature. Name or identification of the tool or test equipment.

0064 00-3
TM 9-1005-313-23&P 0064 00

FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
FOR M240 SERIES MACHINE GUN (cont)

Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment.

Column (5) – Tool Number. The manufacturer’s part number.

Explanation of Columns in the Remarks.

Column (1) Remarks Code. The code recorded in remarks code entry of the MAC.

Column (2) – Remarks. This entry lists information pertinent to the maintenance function being performed
as indicated in the MAC.

0064 00-4
TM 9-1005-313-23&P 0064 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
MAINTENANCE ALLOCATION CHART (MAC)

Table 1. Maintenance Allocation Chart for M240, M240B, M240C, M240D, M240E1, M240H, M240L,
M240N Machine Gun

NOTE
This section applies to Army users only.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTAINMENT
CREW SERVICE FIELD BELOW DEPOT
DEPOT TOOLS AND
EQUIPMENT
GROUP COMPONENT/ MAINTENANCE C O F H D REFERENCE REMARKS
NUMBER ASSEMBLY FUNCTION (CLS) CODE CODE

00 MACHINE GUN, Inspect 0.2 0.2 1, 2, 3, 14 A


7.62MM, M240, Test 0.3
M240B, M240C, Service 0.2 0.3
M240D, M240E1, Repair 0.5
M240H, M240L, Adjust 0.1 9
M240N Overhaul 16.0
01 BARREL Inspect 0.1 0.1
ASSEMBLY Test 0.1
Service 0.2 0.3
Install 0.1
Replace 0.1
Repair 0.4 10, 11, 14
Overhaul 0.5
0101 Front Sight Inspect 0.1 0.1
Assembly Service 0.1 0.1
Replace 0.2
Repair 0.2 11
Overhaul 0.5
0.1
0102 Handle Assembly, Inspect 0.1 0.1
Carrying Service 0.1 0.2
Replace 0.2
Repair
Overhaul 0.3
02 BUFFER Inspect 0.1 0.1
ASSEMBLY/ Service 0.1 0.1
BUFFER AND Replace 0.2
SPADE GRIP Repair 0.4 10, 11
ASSEMBLY/ Overhaul 1.0
BUTTSTOCK AND
BUFFER
ASSEMBLY/
BUTTSTOCK AND
HYDRAULIC
BUFFER
ASSEMBLY
03 BOLT AND Inspect 0.1 0.1
OPERATING ROD Service 0.1 0.1
ASSEMBLY Replace 0.2
Repair 0.4 10
Overhaul 2.0
0301 BOLT ASSEMBLY Inspect 0.2 0.1
Test 0.1
Service 0.2 0.2
Repair 0.1 7
Adjust 0.6 6, 10
Overhaul 1.0
0064 00-5 Change 2
TM 9-1005-313-23&P 0064 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
MAINTENANCE ALLOCATION CHART (MAC)

Table 1. Maintenance Allocation Chart for M240, M240B, M240C, M240D, M240E1, M240H, M240L,
M240N Machine Gun (Cont)

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTAINMENT
CREW SERVICE FIELD BELOW DEPOT
DEPOT TOOLS AND
EQUIPMENT
GROUP COMPONENT/ MAINTENANCE C O F H D REFERENCE REMARKS
NUMBER ASSEMBLY FUNCTION (CLS) CODE CODE

030101 BREECHBODY Inspect 0.1 0.1


ASSEMBLY Test 0.1 11
Service 0.2 0.2
Install 0.1 0.1
Replace
Repair
Overhaul
04 TRIGGER Inspect 0.1 0.1
HOUSING Service 0.1 0.1
ASSEMBLY Replace 0.2
Repair 0.5 10, 11
Overhaul 1.0
0401 Trigger Actuating Service 0.1 0.1
Assembly Replace 0.2
Repair 0.2 10
Overhaul 0.5
05 COVER Inspect 0.1 0.1
ASSEMBLY Service 0.1 0.1
Replace 0.1
Repair 0.3 11
Overhaul 1.2
0501 Feed Pawl Service 0.1 0.1
Assembly Replace 0.2
Repair 0.1 11
Overhaul 0.5
06 RECEIVER Inspect 0.1 0.1 A
ASSEMBLY Service 0.2 0.2
Repair 0.5 8, 10, 11
Overhaul 0.5
0601 Receiver Body Service 0.1 0.1 A
Repair 0.2 11
Overhaul 1.0
0602 Rear Sight Inspect 0.1 0.1
Assembly Service 0.1 0.1
Replace 0.1
Repair 0.1 10
Overhaul 0.1
060201 Slide Assembly Service 0.1 0.1
Replace 0.1
Repair 0.1 10
Overhaul 0.1
0603 Machine Gun Inspect 0.1 0.1
Bipod Service 0.1 0.1
(M240B/M240H/ Replace 0.1
M240L)) Repair 0.5

Change 2 0064 00-6


TM 9-1005-313-23&P 0064 00

Table 2. Tool and Test Equipment Requirements for M240, M240B, M240C, M240D, M240E1,
M240H, M240L, M240N Machine Gun

(1) (2) (3) (4) (5)


TOOL OR
TEST MAINTENANCE NATIONAL STOCK
EQUIPMENT LEVEL NOMENCLATURE NUMBER TOOL NUMBER

1 F Gage, Headspace Warning 4933-01-043-8211 11826299(CB39)


2 F Gage, Headspace Reject 4933-01-043-8212 11826274(CB40)
3 F Gage, Firing Pin Protrusion 4933-01-043-9450 11826304(CB189)
4 F Gage, Breech Bore Erosion 5210-01-082-1714 11826298
5 F Gage, Muzzle and Breechbore 5220-01-082-5564 11826276
Wear
6 C *Tool, Combination Scraper and 4933-01-033-1503 11826059
Extractor
7 O Tool, Removing, Ejector 4933-01-038-7179 11826076
8 F Tool Disassembly, Cover 4933-01-038-7183 11826077
Detent Plunger
9 O Tool, Combination Front Sight 1005-01-458-7004 12597079
Adjusting
10 O Tool Kit, Small Arms Repairman 5180-01-559-5981 5180-95-B71
O/F (Marine Corps only: Kit with
addition of SL-3-00607A)
11 F Tools Kit, Intermediate 5180-01-147-2468 SL-3-08724A
Maintenance (Marine Corps
only)
12 O Tools Kit, Organizational 5180-01-147-2467 SL-3-00607A
(Marine Corps only)
13 F Shop Set, Small Arms: Field 4933-00-754-0664 SC 4933-95-CL-A11
Maintenance, Basic Less Power
14 O Gas Port Erosion Tool 1005-01-512-9284 13002076

*Refer to WP 0029 for fabrication instructions of protective cover for this tool.

Table 3. Remarks for M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N
Machine Gun

Reference Code Remarks

A The A in the 5th position of the SMR Code indicates special handling. This item
meets security requirements and is serialized for accountability purposes.

END OF WORK PACKAGE

0064 00-7/(8 blank) Change 3


TM 9-1005-313-23&P 0065 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPENDABLE AND DURABLE ITEMS LIST

INTRODUCTION

Scope

This work package lists expendable and durable items that you will need to operate and maintain the
M240 Series Machine Gun. This list is for information only and is not authority to requisition the listed
items. These items are authorized to you by CTA 50-970, Expendable /Durable Items (Except Medical,
Class V Repair Parts, and heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable
Items.

Explanation of Columns in the Expendable/Durable Items List

Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item (e.g., “Use Sealing Compound (WP 0065 00, item 5)”).

Column (2) – Level. This column includes the lowest level of maintenance that requires the listed item
(C=Operator/Crew).

C – Operator/Crew
O – Field (Service) Maintenance
F – Field Maintenance

Column (3) – National Stock Number (NSN). This is the NSN assigned to the item, which you can use to
requisition it.

Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). This column provides the other information you need to identify the item.

Column (5) – Unit of Measure (U/M). This code shows the physical measurement or count of an item,
such as gallon, dozen, gross, etc.

Table 1. Expendable and Durable Items List

(1) (2) (3) (4) (5)


Item National
Number Level Stock Number (NSN) Item Name, Description, Part Number/(CAGEC) U/M

NOTE
CLP is an alternative to LSA and LAW. Do
not mix lubricants on the same weapon. The
weapon must be thoroughly cleaned with
cleaning solvent before changing lubricants.
1 O CLEANER, LUBRICANT AND PRESERVATIVE:
(CLP)
(81349) MIL-PRF-63460
9150-01-054-6453 1 pint bottle PT
9150-01-053-6688 1 gal bottle GL
2 O CLEANING COMPOUND, SOLVENT:
Rifle bore cleaner (RBC)
(81349) MIL-PRF-372
6850-00-224-6657 8 oz can OZ
6850-00-224-6663 1 gal can GL

0065 00-1 Change 3


TM 9-1005-313-23&P 0065 00

FIELD MAINTENANCE
M240, M240B, M240C, M240D, M240E1, M240H, M240L, M240N Machine Gun
EXPENDABLE AND DURABLE ITEMS LIST

Table 1. Expendable /Durable Items List (cont)

(1) (2) (3) (4) (5)


Item National
Number Level Stock Number (NSN) Item Name, Description, Part Number/(CAGEC) U/M

3 O CLOTH, ABRASIVE, CROCUS


(76381) 051144-02435
5350-00-221-0872 50 sheet package SH
4 O CLEANING COMPOUND, SOLVENT
(81349) MIL-PRF-680
6850-01-474-2319 1 gal can GL
5 F COMPOUND, SEALING; THREAD LOCKING
(05972) 29513
8030-01-499-3589 10 cc bottle BT
6 O LUBRICANT, SOLID FILM
(81349) MIL-L-23398
9150-01-260-2534 16 oz aerosol can OZ
7 O LUBRICATING OIL, GENERAL PURPOSE
(81349) MIL-PRF-32033
9150-00-231-6689 1 qt can QT
9150-00-231-9062 5 gal can GL
8 O LUBRICATING OIL, WEAPONS (LAW)
(81349) MIL-PRF-14107
9150-00-292-9689 1 qt can QT
9 O LUBRICATING OIL, SEMIFLUID (LSA)
(81349) MILL46000
9150-00-753-4686 1 gal can GL
10 LUBRICATING OIL, SEMIFLUID(LSA-T)
(81349) MIL-L-46150
C 9150-00-949-0323 8 oz tube EA
O 9150-01-109-7793 1 lb can (Marine Corps only) LB
11 C RAG, WIPING
(80244) 7920-00-205-1711
7920-00-205-1711 50 lb bale LB
12 O/F SEALING COMPOUND
(81346) ASTM D5363
8030-01-025-1692 250 cc bottle BT
13 DELETED
14 O SOAP, LAUNDRY
(80244) 7930-00-965-4868
7930-00-965-4868 60 cakes to case EA

END OF WORK PACKAGE

Change 3 0065 00-2


TM 9-1005-313-23&P 0066 00

FIELD MAINTENANCE
M240L Machine Gun
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS

INTRODUCTION

Scope

This work package lists COEI and BII for the M240 machine gun to help you inventory items for safe and
efficient operation of the equipment.

General

The COEI and BII information is divided into the following lists:

Components of End Item (COEI). This list is for information purposes only and is not authority to
requisition replacements. These items are part of the M240 machine gun. As part of the end item, these
items must be with the end item whenever it is issued or transferred between property accounts. Items of
COEI are removed and separately packaged for transportation or shipment only when necessary.

Basic Issue Items (BII). These essential items are required to place the M240L machine guns in
operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be
with the M240 series machine gun during operation and when it is transferred between property accounts.
Listing these items is your authority to request/requisition them for replacement based on authorization of
the end item by the TOE/MTOE.

Explanation of Entries in the COEI List and BII List

Column (1), Illus Number, gives you the number of the item illustrated.

Column (2), National Stock Number (NSN), identifies the stock number of the item to be used for
requisitioning purposes.

Column (3), Description, CAGEC, and Part Number, identifies the Federal item name (in all capital letters)
followed by a minimum description when needed. The stowage location of COEI and BII is also included
in this column. The last line below the description is the CAGEC (Commercial and Government Entity
Code) (in parentheses) and the part number.

Column (4), Usable On Code, gives you a code if the item you need is not the same for different models
of equipment. These codes are identified below:

Code Used On Code Used On


G69 M240 AG8 M240E1
BB2 M240B BN4 M240H
L04 M240C BT5 M240L
BC2 M240D BJ8 M240N

Column (5), U/M (unit of measure), indicates how the item is issued for the National Stock Number shown
in column (2).

Column (6), Qty Rqr., indicates the quantity required.

0066 00-1 Change 2


TM 9-1005-313-23&P 0066 00

FIELD MAINTENANCE
M240L Machine Gun
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS.

Table 1. Components of End Item List

(1) (2) (3) (4) (5) (6)


Illus National Stock Number Description Usable U/M Qty
Number (NSN) Part Number/(CAGEC) on Rqr
Code

1 1005-01-533-4093 SLING ASSEMBLY BT5 1


(19200) 13011767

2 1005-01-431-8324 ADAPTOR ASSEMBLY, AMMUNITION BT5 1


(19200) 12976909

3 1005-01-431-8325 ADAPTOR, BANDOLEER BT5 1


(19200) 12976915

Table 1. Basic Issue Items (BII) List

(1) (2) (3) (4) (5) (6)


Illus National Stock Number Description Usable U/M Qty
Number (NSN) Part Number/(CAGEC) on Rqr
Code

1 LIGHTWEIGHT BARREL ASSEMBLY W/HEATSHIELD BT5 1


(19200) 13016469, COMPOSED OF:
1 - LIGHTWEIGHT BARREL ASSEMBLY
(19200) 13016470
1 - HEATSHIELD ASSEMBLY
(19200) 13016482

2 1005-01-536-9646 CARRYING CASE, SPARE BARREL BT5 1


(19200) 13013655

3 1005-01-033-1510 EXTRACTOR, RUPTURED CARTRIDGE BT5 1


(19200) 11826264

4 MANUAL, OPERATOR, MACHINE GUN, 7.62MM: BT5 1


M240, M240B, M240C, M240E1, M240G
(19200) TM 9-1005-313-10

END OF WORK PACKAGE

Change 2 0066 00-2


TM 9-1005-313-23&P 0067 00

ALPHABETICAL INDEX

Additional Authorized Equipment


Adapter .................................................................................................... WP 0057 00
Chamber and Discriminator Assembly .................................................... WP 0055 00
Coupler Assembly .................................................................................... WP 0059 00
Discriminator Assembly ........................................................................... WP 0056 00
Extension Assembly ................................................................................. WP 0058 00
M21 Blank Firing Attachment ................................................................... WP 0054 00
M24 Chamber Assembly .......................................................................... WP 0053 00
Annual Gaging of M240 Series Machine Gun ................................................... WP 0027 01

Barrel Assembly ................................................................................................. WP 0008 00


Basic Issue Items (BII) List (M240L) .................................................................. WP 0066 00
Case, Barrel Bag ...................................................................................... WP 0052 00
Bipod Assembly
(M240B/M240L) ........................................................................................ WP 0025 00
(M240H) .................................................................................................... WP 0026 00
Bolt Assembly .................................................................................................... WP 0015 00
Bolt and Operating Rod Assembly..................................................................... WP 0014 00
Buffer Assembly (M240/M240C) ........................................................................ WP 0011 00
Buffer and Spade Grip Assembly (M240D/M240E1/M240H) ............................ WP 0012 00
Buttstock and Hydraulic Buffer Assembly (M240B/M240L/M240N) .................. WP 0013 00
Breech Body Assembly ...................................................................................... WP 0015 01

Carrying Handle Assembly


(M240B/M240D/M240H/M240N) .............................................................. WP 0010 00
(M240L) ..................................................................................................... WP 0010 01
Common Tools and Equipment ......................................................................... WP 0001 00-4
Components of End Item (COEI) (M240L) ........................................................ WP 0066 00
Adapter Assembly, Ammunition ............................................................... WP 0060 00
Cover Assembly ................................................................................................. WP 0019 00
Corrosion Prevention and Control ..................................................................... WP 0001 00-3
Cross References Index – Part Number ............................................................ WP 0062 00
Cross References Index – National Stock Number ........................................... WP 0061 00

Description of Major Components ..................................................................... WP 0002 00-1


Destruction of Army Materiel to Prevent Enemy use ........................................ WP 0001 00-4
Differences Between Models ............................................................................. WP 0002 00-4

Equipment Data ................................................................................................. WP 0002 00-5


Equipment Description and Data ....................................................................... WP 0002 00-1
Equipment Characteristics, Capabilities, and Features ..................................... WP 0002 00-1
Equipment Improvement Recommendations (EIR), Reporting ......................... WP 0001 00-3
Expendable and Durable Items List ................................................................... WP 0065 00

0067 00-1 Change 3


TM 9-1005-313-23&P 0067 00

ALPHABETICAL INDEX

F
Failure to Chamber ............................................................................................ WP 0004 00-2
Failure to Cock or Runaway Gun ...................................................................... WP 0004 00-6
Failure to Eject .................................................................................................. WP 0004 00-5
Failure to Extract ............................................................................................... WP 0004 00-5
Failure to Feed .................................................................................................. WP 0004 00-4
Failure to Fire .................................................................................................... WP 0004 00-3
Feed Pawl Assembly ......................................................................................... WP 0020 00
Field Manuals .................................................................................................... WP 0063 00
Final Inspection of M240 Series Machine Gun ................................................. WP 0027 00
Forms, Department of Army/Air Force/USMC................................................... WP 0063 00
Front Sight Assembly ........................................................................................ WP 0009 00

G
Gaging of M240 Series Machine Gun, Annual .................................................. WP 0027 00
Gun Ruptures Cartridges Cases ....................................................................... WP 0004 00-7

H
Handle Assembly, Carrying
(M240B/M240D/M240H/M240N) ................................................................. WP 0010 00
(M240L) ....................................................................................................... WP 0010 01
How to use this Manual ..................................................................................... vi

I
Illustrated List of Manufactured Items ............................................................... WP 0029 00

Location and Description of Major Components .............................................. WP 0002 00-1

Machine Gun, M240 Series ............................................................................... WP 0007 00


Maintenance Allocation Chart ........................................................................... WP 0064 00
Maintenance Forms, Records and Reports ...................................................... WP 0001 00-3
Maintenance of:
Barrel Assembly ...................................................................................... WP 0008 00
Bipod Assembly (M240B/M240L) ............................................................ WP 0025 00
Bipod Assembly (M240H) ........................................................................ WP 0026 00
Bolt and Operating Rod Assembly .......................................................... WP 0014 00
Bolt Assembly .......................................................................................... WP 0015 00
Buffer and Spade Grip Assembly (M240D/M240E1/M240H) .................. WP 0012 00
Buffer Assembly (M240/M240C) ............................................................. WP 0011 00
Buttstock and Hydraulic Buffer Assembly (M240B/M240L/M240N) ........ WP 0013 00
Carrying Handle Assembly
(M240B/M240D/M240H/M240N) ..................................................... WP 0010 00
(M240L) ........................................................................................... WP 0010 01
Cover Assembly ...................................................................................... WP 0019 00
Feed Pawl Assembly ............................................................................... WP 0020 00
Final Inspection of M240 Series Machine Gun ....................................... WP 0027 00
Front Sight Assembly .............................................................................. WP 0009 00
Machine Gun, M240 Series ..................................................................... WP 0007 00
Rear Sight Assembly(M240B/M240D/M240E1/M240H/M240L/M240N) WP 0023 00
Receiver Assembly .................................................................................. WP 0021 00
Receiver Body Assembly ........................................................................ WP 0022 00
Slide Assembly (M240B/M240D/M240E1/M240H/M240L/M240N) ........ WP 0024 00

Change 3 0067 00-2


TM 9-1005-313-23&P 0067 00

Trigger Actuating Assembly (M240D/M240E1/M240H)...........................WP 0018 00


Trigger Housing Assembly
(M240/M240C/M240D/M240E1/M240H) .........................................WP 0016 00
(M240B/M240N)...............................................................................WP 0017 00
(M240L)............................................................................................WP 0017 01
Maintenance Troubleshooting Procedures:
Failure to Chamber ..................................................................................WP 0004 00-2
Failure to Cock or Runaway Gun.............................................................WP 0004 00-6
Failure to Eject .........................................................................................WP 0004 00-5
Failure to Extract ......................................................................................WP 0004 00-5
Failure to Feed .........................................................................................WP 0004 00-4
Failure to Fire ...........................................................................................WP 0004 00-3
Gun Ruptures Cartridges Cases..............................................................WP 0004 00-7
Safety does not function ..........................................................................WP 0004 00-7
Sluggish Operation ..................................................................................WP 0004 00-3
Manufactured Items, Illustrated List...................................................................WP 0029 00

Official Nomenclature, Names, and Designations ............................................WP 0001 00-4

Preembarkation Inspection of Materiel for Units


Alerted for Overseas Movement................................................................WP 0028 00
Preparation for Storage and Shipment ..............................................................WP 0001 00-4
Preventive Maintenance Checks and Services .................................................WP 0005 00
Publications, Army/Air Force/USMC..................................................................WP 0063 00

Quality of Material ..............................................................................................WP 0001 00-4

Rear Sight Assembly (M240B/M240D/M240E1/M240H/M240L/M240N)..........WP 0023 00


Receiver Assembly ............................................................................................WP 0021 00
Receiver Body Assembly ...................................................................................WP 0022 00
References.........................................................................................................WP 0063 00
Repair Parts and Special Tools List, (General) .................................................WP 0030 00
Repair Parts and Special Tools List for:
Barrel Assembly .......................................................................................WP 0032 00
Bipod Assembly (M240B/M240L) ............................................................WP 0048 00
Bipod Assembly (M240H) ........................................................................WP 0049 00
Bolt and Operating Rod Assembly...........................................................WP 0037 00
Bolt Assembly ..........................................................................................WP 0038 00
Breech Body Assembly............................................................................WP 0039 00
Buffer Assembly (M240/M240C); Buffer and Spade Grip
Assembly (M240D/M240E1/M240H)) ......................................................WP 0035 00
Bulk Items ................................................................................................WP 0050 00
Buttstock and Hydraulic Buffer Assembly (M240B/M240N) ....................WP 0036 00
Carrying Handle Assembly
(M240B/M240D/M240H /M240N) ...................................................WP 0034 00
(M240L) ..........................................................................................WP 0034 01
Cover Assembly .......................................................................................WP 0042 00
Feed Pawl Assembly ...............................................................................WP 0043 00
Front Sight Assembly...............................................................................WP 0033 00

0067 00-3 Change 2


TM 9-1005-313-23&P 0067 00

ALPHABETICAL INDEX

R (cont)

Repair Parts and Special Tools List for:


Machine Gun, M240 Series..................................................................... WP 0031 00
Rear Sight Assembly (M240B/M240D/M240E1/M240H/M240L/M240N) WP 0046 00
Receiver Assembly.................................................................................. WP 0044 00
Receiver Body Assembly ........................................................................ WP 0045 00
Slide Assembly (M240B/M240D/M240E1/M240H/M240L/M240N) ........ WP 0047 00
Special Tools ........................................................................................... WP 0051 00
Trigger Actuating Assembly (M240D/M240E1/M240H) .......................... WP 0041 00
Trigger Housing Assembly (M240/M240C/M240D/M240H/M240E1)
and Trigger Housing, Infantry (M240B/M240N) ............................... WP 0040 00
Trigger Housing Assembly (M240L)........................................................ WP 0040 01
Reporting Equipment Improvement Recommendations ................................... WP 0001 00-3

Safety, Care and Handling ................................................................................ WP 0001 00-4


Safety Does Not Function ................................................................................. WP 0004 00-7
Service Upon Receipt of Materiel...................................................................... WP 0006 00-1
Slide Assembly (M240B/M240D/M240E1/M240H/M240L/M240N) .................. WP 0024 00
Sluggish Operation............................................................................................ WP 0004 00-3
Special Tools ..................................................................................................... WP 0051 00
Special Tools, TMDE and Support Equipment.................................................. WP 0001 00-4

Theory of Operation .......................................................................................... WP 0003 00


Trigger Actuating Assembly (M240D/M240E1/M240H) .................................... WP 0018 00
Trigger Housing Assembly
(M240/M240C/M240D/M240E1/M240H)...................................................... WP 0016 00
(M240B/M240N) ........................................................................................... WP 0017 00
(M240L) ........................................................................................................ WP 0017 01

Usable on Codes .............................................................................................. WP 0030 00-6

Warning Summary............................................................................................. a

Change 2 0067 00-4


RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LCL-MPP / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE M240, M240B, M240C, M240D, M240E1,
TM 9-1005-313-23&P 14 December 2007 M240L, M240H, M240N Machine Guns
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).

*Reference to line numbers within the paragraph or subparagraph.


TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LCL-MPP / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER DATE TITLE M240, M240B, M240C, M240D,
TM 9-1005-313-23&P 14 December 2007 M240E1, M240L, M240H, M240N
Machine Guns
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED

PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION SIGNATURE

USAPPC V3.00

PIN: 075417-000

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