Jaw Crushers The Edge In Crushing Power

JAW CRUSHERS PORTABLE AND STATIONARY

OUTPERFORM
THE COMPETITION
TEREX CEDARAPIDS’ JAW CRUSHERS DELIVER GREATER VERSATILITY
AND PRODUCTIVITY
As the demands of business get tougher, and the landscape more competitive, productivity becomes
more and more important. And, the Cedarapids line of jaw crushers has a proven track record for
unmatched performance and productivity. Inside and out, the advanced engineering of our jaws sets
industry standards with features like the pitman drop-forged 4340 chrome-moly-nickel steel shaft and
spherical self-aligning roller bearings. Each machine offers you an array of competitive advantages—
from improved product quality to higher throughput capacities to the lowest operational costs.
THE DIFFERENCE
IS IN THE DETAILS
BUILT FOR ENDURANCE
• Thick steel plate crusher bases eliminate the possibility of flaws
often found in cast steel bases
• Submerged-arc welding creates a more solid joint than
standard weldments
• Thermal stress relief and shot-blasting produces a solid
one-piece unit

MORE EFFICIENT OPERATION

• Spherical, self-aligning roller bearings provide the smoothest
low-friction operation possible
• Roller bearings require less power, less maintenance and last
longer than plain bearings
• Roller bearings absorb side thrust and heavy radial loads without
damage to themselves or the shaft, assuring pitman guidance
without thrust shoes or other wear parts

LASTING STRENGTH
• Cedarapids pitman shafts made of drop forged 4340
chrome-moly-nickle steel withstand extreme temperatures
• Shaft forgings are heat treated to add tensile strength while finish is
machined to resist fatigue
• Largest possible diameters are created through a step-cut machining
and grinding method for maximum strength

OPERATING TIME, NOT DOWNTIME

• Side bearings are mounted in removable housings for easier
maintenance possible in a clean environment to protect bearings
from contamination
• Housing location insures rigid support to the bearings and pitman
assembly, while eliminating cantilevered load stresses to the
base frame
PRODUCE
HIGHER YIELDS/GREATER PROFITS
Large diameter, heavy flywheels
provide the necessary inertia for Large diameter, drop-forged, 4340
HEAVY DUTY ADVANTAGES chrome-nickle steel pitman shaft
crushing while minimizing vibration
insures maximum strength through
Capacity, quality, yield and efficiency— years of tough crushing

the Cedarapids line of jaw crushers

has the advanced technology to

outperform the competition in every

area. That means lower cost per ton,

less downtime and greater profits.

Our highly versatile jaw crushers offer

reliable operation and adaptability

for all types of feed materials.

INNER STRENGTHS

Arc-welded base frame is thermally

treated to resist fatigue

Ribbed construction withstands hard

and abrasive material

Oversized self-aligning roller bearings

are readily available

Large flywheel maintains inertia to

crush the hardest of materials

Easily accepts hard rock, gravel and

recycle materials Steep angle toggle plate
allows the necessary
Hydraulic/shim adjustment aggressive crushing motion
simplifies setting changes in the lower chamber
 JAW CRUSHING POWER BUILT FOR EFFICIENCY

Whether your application requires a stationary plant or mobile unit, Terex

Cedarapids has the system that’s right for you. Our jaws are designed to

Oversized, spherical, self-aligning

integrate into whatever configuration you need to accommodate your precise
roller bearings provide smooth crushing requirements. We’re committed to helping you design a system built
operation while absorbing side
thrusting for maximum efficiency and productivity.

Removable bearing housings

make servicing easier and
guard against contamination

Close running annular/

labyrinth seals protect the
bearings from dust and water

Heavy duty, submerged

arc-welded, thermally
stress relieved base frame
withstands the constant
pressures of crushing

Jaw dies specifically

designed and selected for
each application are
resistant to wear and
impact

Solid cast steel pitman

insures highest strength
while reducing weight
 WORLD JAW CRUSHERS

HEAVY DUTY DESIGN DELIVERS HEAVY DUTY PRODUCTION

It all comes down to delivering the most tons of material, the most cost effectively. Built to deliver a low cost per ton, the Cedarapids
Single Toggle World Jaw Crusher is designed for exceptionally heavy and continuous applications. Utilizing the latest technology, this
crusher delivers high production, infinite setting adjustment, large feed opening, bolted mainframe and cast swing jaw holder.

Optional positioning of the crusher feet is

designed to suit installation requirements for
track, mobile and fixed plant mounting. This
crusher is engineered to handle hard rock, ores
and demolition concrete for the quarrying,
mining and recycling industries.

WORLD JAW CRUSHER

FEATURES PROVIDE MORE
CRUSHING BENEFITS

• Designed for heavy-duty applications, the

large diameter forged steel main shaft has
no threads or tapered bearing journals,
giving you higher strength and greater
fatigue resistance

• Corrugated manganese jaws are reversible

top to bottom for extended jaw life

• Unique rocking end design of toggle

means no lubrication is required for
toggle or seats
ROCK
SOLID DESIGN

ENGINEERED TO OUTPERFORM
THE COMPETITION
Cross Section Through Toggle Arrangement
MAIN FRAME – fully bolted and dowelled four-piece CAST END FRAME
SIDE PLATE
heavy-duty construction. Front and rear frames are cast
high strength steel with the side plates produced from high
REPLACEABLE
strength structural plates. LINER
HYDRAULIC
ADJUSTING
C.S.S. CYLINDER
ADJUSTMENT
WEDGES
FLEXIBLE INSTALLATION – mounting feet options allow
for fitting in various positions for track, mobile or fixed
plant installation.
TOGGLE

JAW RETENTION – fixed and moving jaws are retained with

a wedge locking system. The main frame and swing jaw
holder are protected from wear due to the unique design of
the jaw faces that protect the inlet and outlet points of the
crushing chamber.
Jaw Crusher

Wedges actuate from the side of the crusher for easy BALANCED FLYWHEEL
FEED ENTRY AND PULLEY
installation and maintenance. The rear frame and swing jaw PROTECTION

holder are fitted with replaceable jaw face backing plates to

BOLTED SIDE PLATES
protect the machined jaw face locations. NO WELDING
FIXED JAW
WEDGE
RETENTION CAST SWING JAW
HOLDER
HYDRAULIC AUCUTATED WEDGE – allows for infinitely
variable closed side setting adjustment. No shims required C.S.S. WEDGE
CAST END ADJUSTMENT
hydraulic power pack mounted to crusher without external FRAMES

hydraulic cylinders. Option to fit remote hydraulic actuated

CSS control system.
DISCHARGE PROTECTION
 In today's competitive environment, it's good to

have high quality equipment. It's even better to

know that your equipment is backed by an

outstanding support network. That's what we

mean by "Better Together" at Cedarapids. The

partnership between you and your local distributor

assures you of on-the-spot parts and service,

technical expertise and local application knowledge.

With that kind of support, both you and your

equipment will perform at peak levels.

Cedarapids and you. "Better Together."

Bulletin 23880 (1/06)

YOUR COMPETITIVE EDGE

909 17th Street NE • Cedar Rapids, IA 52402 USA
tel 319-363-3511 • fax 319-399-4871 • www.cedarapids.com
 Terex® Minerals Processing Systems
Cedarapids JS

JS SERIES
JAW CRUSHERS
DESIGNED FOR
PRODUCTIVITY
Rugged, Dependable,
More Productive
Terex® Cedarapids jaw crushers are known for Extra-large diameter, heavy
durable construction, high productivity and as a split-hub flywheels for
greater value for investment. And now, the new smooth operation even in
JS Series jaw crushers are built even more rugged tough conditions
and easy to use. We have taken our jaw crushers
to a new level of reliability and convenience.
Removable bearing housings
The new quick-change jaw die and quick-adjust make servicing easier and
hydraulic shim systems enable more uptime. guard against contamination
Combine these features with our well-known
durability and you have a crusher that keeps you
Large spherical self-aligning
up and running.
roller bearings provide smooth
Reliability, quality, capacity, and ease of use — operation while absorbing
side thrusting
the new Terex® Cedarapids JS Series jaw crushers
are designed to help you be more profitable.
Heavy-duty, submerged
arc-welded, thermally stress
relieved, high strength steel
base frame withstands the
constant pressures of crushing

Simple and convenient hand

pump to quickly change
crusher setting

Quick-Change Jaw Die System

Jaw die wedges are highly accessible from the sides of
the crusher and easily removed, allowing the jaw dies to
be quickly changed.
Compound radius shaft Common right hand Close-running Depending on model, lift ring or
geometry increases strength and left hand cheek annular/labyrinth seals cast-in lift holes are provided
and reduces stress wear plates protect the bearings for convenience
from dust and water

Heavy-duty, deep rib jaw dies

for aggressive crushing

Wrap around design provides

full usable face and reduces
feed height

Enlarged diameter, drop-forged,

4340 chrome-nickel alloy steel
pitman shaft for high strength
and long bearing life

Easy access, quick-change

jaw die wedge system

Rugged cast steel pitman

for high strength while
reducing weight

Toggle seat geometry maintains

optimum toggle angle at any
crusher setting

Steep angle toggle plate gives

aggressive crushing motion in
the lower chamber

Replaceable toggle seat

Long stroke tension Integrated hydraulic Hydraulic toggle seat Rugged tension rod system
springs minimize assist shim system wedge holds toggle seat with rolled thread tension rods
adjustments and maintain provides quick, firmly in place and allows
proper toggle pre-load, tool-free jaw setting quick release when
preventing premature adjustments changing crusher setting
toggle seat wear
 Terex Minerals Processing Systems
®

North America Latin/South America Europe, Africa, Middle East Australia

+1 (800) 248-3821 +1 (989) 288-3121 +44 (0) 28 82 418 790 +61 3 8551 9300

Hosur, India Delhi, India Kuala Lumpur, Malaysia Bangkok, Thailand

+91 4344 302000 +91 11 4361 0000 +60 3 5631 6199 +66 38 214761

Give us a call to learn more about our extensive equipment range.

www.terexmps.com
Effective Date: March 2011. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in
this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to
follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied.
Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries.
All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2011 Terex Corporation.

Terex® Minerals Processing Systems

Form 24214 (3/11)
 Terex® Minerals Processing Systems
Cedarapids JS

JS SERIES JAW CRUSHERS

Features and Benefits

High strength jaw base; structural grade steel used in base frame for
rugged crushing; deep rib depth maintains base stiffness
Fast and easy stationary jaw die replacement; lift provisions provided
in various jaw dies; no welding of a lifting loop required; jaw die
wedges are easily accessible from the sides of crusher; no jaw
die shimming required; lips removed from the sides of jaw die;
jaw die can be replaced without removing cheek plates Quick-Change Jaw Die System
Tool-free closed side setting adjustment; hydraulically tightened
and loosened toggle seat wedges
Hydraulic hand pump conveniently located on crusher to quickly
change crusher setting without tools
Simple cheek plate replacement; no wedging for easy maintenance
Reduced pitman toe wear; better alignment of jaw dies at small
closed side settings; replaceable toe plate (JS3750 & JS4552)
Rugged Hydraulic
Drop-forged, heat-treated 4340 steel shaft with compound radii Assisted Shim System
geometry handles tough crushing applications
Simple, low-maintenance hydraulic assisted shim adjust is built
rugged for long, reliable crushing in demanding applications
Hydraulic toggle option; button operated for fast and easy closed
side setting adjustments; provides overload protection by
allowing uncrushables to pass through Replaceable Toe Plate High Strength Shaft

www.terexmps.com
Effective Date: February 2012. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this
document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow
the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or
implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other
countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2012 Terex Corporation.
Terex® Minerals Processing Systems, 909 17th Street NE, Cedar Rapids, IA 52402 USA
Tel +1 319 363 3511 Fax +1 319 399 4871 www.terexmps.com Form 25535 (2/12)
 Terex® Minerals Processing Systems
Cedarapids JS

JS SERIES JAW CRUSHERS

Standard Features
Easy removal jaw die wedge system High strength submerged arc welded stress relieved base frame
Quick adjust jaw settings Rugged cast steel pitman with grease lubrication
• Integrated hydraulic assist shim system Replaceable toe protector (JS3750 and JS4552)
• Hydraulic release toggle seat Long life rugged tension rod system
High strength eccentric shaft Machined face jaw die support faces
• Enlarged diameter with compound geometry Heavy-duty deep rib jaw dies
• Drop-forged heat-treated 4340 chrome-nickel-steel Full height wrap around stationary die
Aggressive toggle angle Lift provisions cast in various jaw dies
Large spherical self-aligning roller bearings Large diameter split hub flywheels
Removable bearing housings

Optional Equipment
Hydraulic toggle for hydraulic adjustment and overload relief V-belt drives
Sloped feed plate with bolt-on replaceable AR400 liner

Form 24213 (3/12)

SPECIFICATIONS Terex® Minerals Processing Systems
Cedarapids JS Series Jaw Crushers

A C D

B E

DIMENSIONS
Model A B C D E F G
JS3042 62.5" (1588 mm) 99" (2515 mm) 88" (2235 mm) 19" (483 mm) 110" (2794 mm) 63" (1600 mm) 92" (2337 mm)

JS3054 73.5" (1867 mm) 110" (2794 mm) 88" (2235 mm) 19" (483 mm) 110" (2794 mm) 63" (1600 mm) 92" (2337 mm)

JS3750 70.5" (1791 mm) 103" (2616 mm) 107" (2717 mm) 22.5" (571 mm) 135.5" (3441 mm) 82.5" (2096 mm) 113.5" (2883 mm)

JS4552 75.5" (1918 mm) 109" (2769 mm) 121" (3073 mm) 14" (356 mm) 139.5" (3543 mm) 93.5" (2375 mm) 133" (3378 mm)

SPECIFICATIONS
Jaw Flywheel Flywheel Stationary Movable
Model Weights HP RPM
Opening Diameter Face Jaw Length Jaw Length
43,800 lb 125-175 30" x 43" 57" 18" 57" 65"
JS3042 (19,868 kg) (93-130 kW)
225-275
(762 x 1092 mm) (1448 mm) (457 mm) (1448 mm) (1651 mm)
51,800 lb 150-200 30" x 54" 57" 18" 57" 65"
JS3054 (23,497 kg) (112-149 kW)
225-275
(762 x 1372 mm) (1448 mm) (457 mm) (1448 mm) (1651 mm)
80,000 lb 200-250 37" x 50" 60" 13" 77" 85"
JS3750 (36,288 kg) (149-186 kW)
200-250
(940 x 1270 mm) (1524 mm) (330 mm) (1955 mm) (2159 mm)
104,600 lb 250-300 45" x 52" 73" 13" 90" 98"
JS4552 (47,446 kg) (186-224 kW)
200-275
(1143 x 1321 mm) (1854 mm) (330 mm) (2286 mm) (2489 mm)

PEAK TO PEAK CLOSED SIDE SETTING

Minimum Measured* Maximum Measured*
Model
(closed) (open) (closed) (open)
JS3042 3" (76 mm) 4.5" (114 mm) 10.5" (267 mm) 12" (305 mm)
JS3054 3" (76 mm) 4.5" (114 mm) 10.5" (267 mm) 12" (305 mm) Peak To Peak

JS3750 4" (102 mm) 5.5" (140 mm) 13" (330 mm) 14.5" (368 mm)
JS4552 4.5" (114 mm) 6" (152 mm) 13" (330 mm) 14.5" (368 mm)

*Measure at rest (open) position. Dimensions and specifications to nearest inch and mm. Measure from peak to peak.

www.terexmps.com
Effective Date: March 2012. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this
document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow
the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or
implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other
countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2012 Terex Corporation.
Terex® Minerals Processing Systems, 909 17th Street NE, Cedar Rapids, IA 52402 USA
Tel +1 319 363 3511 Fax +1 319 399 4871 www.terexmps.com Form 24213 (3/12)
Static 02 Static 03
Materials Processing Materials Processing
Technology Technology

Jaw Crushers
Cedarapids Series JW Series

Performance Meets Productivity Optimized for Performance

The Terex® Cedarapids line of jaw crushers The JW Series is engineered for portability and ease
comes with a proven track record of outstanding of use. The rugged design delivers the reliability you
performance and productivity. can expect from Terex® MPS – plus the dependability
you need.
They’re easy to use and built to last, designed to
help you maximize profitability day in and day out. They feature a hydraulically actuated wedge system
that allows variable closed side-setting adjustments
Setting New Standards to be made quickly and easily.

With features like pitman drop-forged, 4340 Designed to suit track, mobile or static plant
chrome-moly-nickel steel shaft and spherical installations, these durable crushers utilize heavy duty
self aligning roller bearings, the advanced components for optimum operation and long life.
engineering behind the range is setting new
standards for industry.

Feed Opening Basic Crusher Setting Range Capacity Standard Lubrication

Model Motor Size Frame Style
(mm) Weight (mm) (MTPH) Adjustment System

100 hp 22 x 36” 24,900 lbs 2.5 – 6” 60 – 265

JC2236 Shim Welded Grease or Oil
(75 kW) (559 x 914) (11,300 Kg) (65 – 150) (55 – 240)

150 hp 30 x 43” 43,800 lbs 4 – 12” 130 – 800 Hydraulic/

JS3042 Welded Grease
(110 kW) (762 x 1092) (19,840 Kg) (100 – 300) (120 – 730) Shim

200 hp 30 x 54” 51,800 lbs 4 – 12” 215 – 1500 Hydraulic/

JS3054 Welded Grease
(150 kW) (762 x 1372) (23,470 Kg) (100 – 300) (195 – 1360) Shim

250 hp 37 x 50” 80,000 lbs 4 – 12” 200 – 1300 Hydraulic/

JS3750 Welded Grease
(185 kW) (940 x 1270) (36,290 Kg) (100 – 300) (180 – 1180) Shim

300 hp 45 x 52” 104,600 lbs 4 – 12” 200 – 1300 Hydraulic/ Feed Opening Basic Crusher Setting Range Capacity Standard Lubrication
JS4552 Welded Grease Model Motor Size Frame Style
(225 kW) (1143 x 1321) (47,450 Kg) (100 – 300) (180 – 1180) Shim (mm) Weight (mm) (MTPH) Adjustment System

250 hp 36 x 60” 107,670 lbs 4 – 12” 250 – 1700 150 hp 30 x 42” 39,100 lbs 3 – 8” 155 – 480 Hydraulic
JC3660 Shim Welded Grease or Oil JW42 Bolted/Cast Grease
(185 kW) (914 x 1524) (48,840 Kg) (100 – 300) (225 – 1540) (110 kW) (760 x 1070) (17,740 Kg) (75 – 210) (135 – 430) Wedge

400 hp 54 x 60” 196,260 lbs 6 – 12” 425 – 1700 200 hp 32 x 55” 57,860 lbs 3.5 – 9” 255 – 760 Hydraulic
JC5460 Shim Welded Oil JW55 Bolted/Cast Grease
(300 kW) (1372 x 1524) (89,030 Kg) (150 – 300) (385 – 1540) (150 kW) (820 x 1400 (26,250 Kg) (85 – 225) (230 – 680) Wedge
 Terex® Minerals Processing Systems

Terex® Cedarapids JS Series Jaw Crushers

Common right hand Close running annular/labyrinth Lift eye hole cast in stationary
and left hand cheek seals protect the bearings jaw die
wear plates from dust and water
Extra large diameter, heavy
split hub flywheels for Heavy duty, deep rib jaw dies for
smooth operation even in aggressive crushing
tough conditions
Wrap around design provides
full usable face and reduces
Removable bearing housings feed height
make servicing easier and
guard against contamination
Easy access, quick-change jaw
die wedge system
Large spherical self-aligning
roller bearings provide smooth Compound radius shaft geometry
operation while absorbing maximizes fatigue strength
side thrusting
Enlarged diameter, drop-forged,
Heavy duty, submerged 4340 chrome-nickel alloy steel
arc-welded, thermally stress pitman shaft for maximum
relieved, high strength steel base strength and optimum bearing life
frame withstands the constant
pressures of crushing Rugged cast steel pitman for high
strength and reduced weight

Simple and convenient hand

Steep angle toggle plate gives
pump to quickly change
aggressive crushing motion in
crusher setting
the lower chamber

Long stroke tension springs Integrated hydraulic Rugged tension rod Toggle seat geometry Hydraulic toggle seat wedge Replaceable toggle seat
minimize adjustments and maintain assist shim system system with rolled maintains optimum holds toggle seat firmly in
proper toggle pre-load, preventing provides quick, tool-less thread tension rods toggle angle at any place and allows quick release
premature toggle seat wear jaw setting adjustments crusher setting when changing crusher setting

Effective Date: October 2010. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to
the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in
serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products
and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex
Corporation in the USA and many other countries. © 2010 Terex Corporation.
Terex® Minerals Processing Systems • 909 17th Street NE • Cedar Rapids IA 52402 USA • Tel +1 (319) 363-3511 • www.terexcedarapids.com Form 25574 (10/10)