Experion PKS

Control Builder and C200 Startup

and Shutdown
Guide
EP-DCXX33
R210
10/04
 Notices and Trademarks

Copyright 2004 by Honeywell International Inc.

Release R210 October 25, 2004

While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.

Honeywell, TotalPlant, and Experion PKS are registered trademarks of Honeywell International
Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell
Industry Solutions
2500 West Union Hills
Phoenix, AZ 85027
1-800 343-0228

ii Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 About This Document

Revision Notes
The following list provides notes concerning all revisions of this document.

Doc ID Rel ID Date Notes

EP-DCXX33 R210 10/25/04 Initial Release

References
The following list identifies all documents that may be sources of reference for material
discussed in this publication.

Document Title Doc ID

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide iii
10/04 Honeywell
About This Document

Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our
industrial automation and control customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com

Automation & Control Solutions http://www.acs.honeywell.com

International http://www.honeywell.com/Business/global.asp

Telephone
Contact us by telephone at the numbers listed below.

Organization Phone Number

United States Honeywell International Inc. 1-800-223-8947 Sales

and Canada Automation & Control Solutions 416-502-5200 Canada
1-800-822-7673 Tech.
Support

Asia Pacific Honeywell Ltd. 852-2331-9133

Hong Kong

Europe Honeywell Ltd. 32 2-728-2704

Brussels, Belgium

Latin America Honeywell International Inc. 954-845-2600

Sunrise, Florida U.S.A.

iv Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 About This Document

Symbol Definitions
The following table lists those symbols used in this document to denote certain
conditions.

Symbol Definition

ATTENTION: Identifies information that requires special

consideration.

TIP: Identifies advice or hints for the user, often in terms of

performing a task.

REFERENCE -EXTERNAL: Identifies an additional source of

information outside of the bookset.

REFERENCE - INTERNAL: Identifies an additional source of

information within the bookset.

Indicates a situation which, if not avoided, may result in equipment

or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.

CAUTION: Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.

CAUTION symbol on the equipment refers the user to the product

manual for additional information. The symbol appears next to
required information in the manual.

WARNING: Indicates a potentially hazardous situation which, if not

avoided, could result in serious injury or death.

WARNING symbol on the equipment refers the user to the product

manual for additional information. The symbol appears next to
required information in the manual.

WARNING, Risk of electrical shock: Potential shock hazard where

HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide v
10/04 Honeywell
About This Document

Symbol Definition

ESD HAZARD: Danger of an electro-static discharge to which

equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices

Protective Earth (PE) terminal:. Provided for connection of the

protective earth (green or green/yellow) supply system conductor.

Functional earth terminal: Used for non-safety purposes such as

noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This

connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

Chassis Ground: Identifies a connection to the chassis or frame of

the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

vi Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Contents

Introduction ..............................................................................................1
Overview ...................................................................................................................... 1
Abstract ..................................................................................................................................1
Our assumptions about readers .............................................................................................1
A word about security/password protection............................................................................3
Process startup supplement...................................................................................................3
Getting Started ............................................................................................................. 4
Starting conditions and assumptions......................................................................................4
Reviewing Control Builder interaction considerations ............................................................4
Multiple User Considerations .................................................................................................5
Terminal Services capability and configuration rules .............................................................6
Terminal Services example ....................................................................................................8
Terminal Services Restrictions when using multiple sessions per node ................................9
Considering input/output (I/O) behavior .................................................................................9
Conventions ............................................................................................................... 10
Terms and type representations...........................................................................................10

System Startup/Restart..........................................................................11
Restarting an Experion PKS Service or Application .................................................. 11
About Experion PKS services ..............................................................................................11
About Experion PKS applications.........................................................................................12
A word about Crashes..........................................................................................................13
Using Engineering Tools control panel to start or stop services...........................................13
Restarting a service through Control Panel services............................................................14
Restarting ER Replication that does not self recover ...........................................................16
Restarting Control Builder ....................................................................................................19
Restarting Station.................................................................................................................21
Restarting Experion PKS Server ..........................................................................................22
Restarting Display Builder or HMIWeb Display Builder ........................................................25
Restarting Quick Builder.......................................................................................................26
Restarting the System after a Power Interruption or CPM Shutdown ....................... 27
Starting up Experion PKS Server after a power interruption ................................................27
Starting up CPM after a power interruption ..........................................................................29
Initiating CPM shutdown and Restarting CPM after shutdown .............................................36
Restarting System after a Component Failure........................................................... 42
Starting up after a component replacement .........................................................................42
Loading CPM personality image - Optional ..........................................................................45

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide vii
10/04 Honeywell
Contents

Loading SIM personality image - Optional........................................................................... 60

Loading IOLIM personality image - Optional ....................................................................... 60
Resetting a Diagnostic Output Module after short/thermal overload fault............................ 61
Restarting a failed Primary Server in a redundant Server system ....................................... 63

System Backup and Restore................................................................. 65

Backup and Restore Utility .........................................................................................65
About the utility.................................................................................................................... 65

System Shutdown ................................................................................. 67

Initiating Normal System Shutdown ...........................................................................67
Shutting down a Experion PKS System .............................................................................. 67

Appendix A............................................................................................ 69
Initial Start Up of C200 Controller and I/O Chassis ....................................................69
Hardware installation and wiring assumptions..................................................................... 69
Powering up for the first time............................................................................................... 69
Interpreting other hardware LED indications ....................................................................... 74

Appendix B............................................................................................ 79
Input/Output Behavior Analysis ..................................................................................79
Introduction.......................................................................................................................... 79
Operating scenarios and I/O behavior................................................................................. 79

viii Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Tables

Tables
Table 1 Summary of switchover action for RCP power interruption............................. 30
Table 2 Normal LED indications for modules after powerup. ....................................... 71
Table 3 Inactivate and activate IOM function blocks .................................................... 80
Table 4 Delete IOM function blocks.............................................................................. 81
Table 5 Inactivate and activate IOC function block ...................................................... 82
Table 6 Delete IOC function block................................................................................ 84
Table 7 Delete and reload CM function block containing analog and digital output
channels ................................................................................................................. 87
Table 8 Change in CEE state ....................................................................................... 88
Table 9 Shutdown and power cycle CPM..................................................................... 90
Table 10 Failure of I/O communications...................................................................... 93

Figures
Figure 1 Knowledge Builder Provides Online Documentation Access........................... 2
Figure 2 Front face of all modules is clearly labeled for easy identification. ................ 70

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide ix
10/04 Honeywell
Figures

x Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Introduction

Overview
Abstract
The intent of this guide is to provide concise procedures for operator tasks related to
starting up an Experion PKS system in response to one of the following general
anomalies.
• Power interruption
• Application unexpectedly quits or “crashes”
• Component failure and replacement
This guide also provides a suggested procedure for shutting down an Experion PKS
system.

Our assumptions about readers

We assume that you have experience in navigating within a Windows environment and
you are somewhat familiar with the Experion PKS applications of Control Builder and
Station. If you do not have this experience, we recommend that you read the Experion
PKS Operator’s Guide which is another document included in the online
documentation database for the Experion PKS system called Knowledge Builder, as
shown in the following figure.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 1
10/04 Honeywell
Introduction
Overview

Figure 1 Knowledge Builder Provides Online Documentation Access.

2 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Introduction
Overview

A word about security/password protection

Be aware that security features can be an integration of a Windows user account and an
Experion PKS sytem operator definition. This means you have log-on and user-access
security based on standard Windows tools for system administration and control
configuration functions as well as the ability to define operator access levels for Station
displays and Control Builder.

REFERENCE

Please refer to the Network and Security Planning Guide for more
information about security considerations.

If applicable, be sure to see your System Administrator to get your personal ID and
password. You may need these to gain access to Station displays, if operator sign-on
security is being used.

Process startup supplement

You may want to consider supplementing this guide with the unique startup and
shutdown routines that have been developed for your process. These routines may
involve initiating process actions through standard and/or custom displays in the
Station application.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 3
10/04 Honeywell
Introduction
Getting Started

Getting Started
Starting conditions and assumptions
We assume that you have completed the initial startup and the Experion PKS system is
up and running. This means a configuration is loaded in the Control Processor Module
(CPM) and you can monitor operation through the Monitoring tree in Control Builder
(CB) or a display in Station.
For reference, Initial Start Up of C200 Controller and I/O Chassis in Appendix A
includes data about initially applying power to a C200 Controller and/or an I/O chassis.
You may want to review this data before restarting a Controller or I/O chassis after a
hardware component failure.

Reviewing Control Builder interaction considerations

Keep the following considerations in mind as you interact with the Experion PKS
Control Builder application.
• Only run 2 CB instances when you are connected to 2 different servers
• Do not perform multiple loads/delete/upload/import/export/QVCS checkin or
checkout functions from CBs on the same node.
• Open no more than five charts in Control Builder at a time.
• Only activate Input/Output Modules (IOMs), if they are present in a chassis.
• You cannot rename standalone blocks such as a CPM, or container blocks such as a
Control Module (CM) after it has been loaded.
• You cannot delete a loaded standalone block, container block, or I/O component
block from the Project tree until it is deleted from the Loaded/Monitoring tree.
• While a load operation is in progress, all other CB functionality is inhibited.
• You can only assign IOMs, CMs, SCMs, or devices to an Execution Environment
when no charts are open.

4 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Introduction
Getting Started

Multiple User Considerations

The following table summarizes some operational limits relative to using Control
Builder (CB) and Enterprise Model Builder (EMB) simultaneously on connected
clients.

Consideration Control Builder Enterprise Model

Limit Builder Limit

Maximum clients connected to single server 12 (for FTE systems) 4

4 (for ControlNet
Systems)

See Cautions below.

Remote Access Service (RAS) support Not Supported Not Supported

Dial-up Networking support Not Supported Not Supported

Windows Terminal Service access Supported Supported

Minimum continuously available Network 128 KB 128 KB

Bandwidth required for each multiple-user CB
Client.

Maximum instances running simultaneously 1 CB per Experion server, 1EMB

on a single workstation
See Constraints on use below.

CAUTION

Using multiple CB clients to load to multiple controllers simultaneously

actually increases the overall load time. Do not employ this technique as a
way to save time in loading a controller with contents

CAUTION

Database operations (load, delete, upload, update, etc.) initiated from a CB or

EMB client will affect the performance of applications that run on the backup
server. Remote CB clients will also be affected by these operations. For
instance, a CB client will experience reduced performance if another CB
client is also connected to the same server and has requested a large
database operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 5
10/04 Honeywell
Introduction
Getting Started

CAUTION

The following large database operations should only be performed by one CB

at a time on nodes where more than one CB instance is running:
• Load

• Delete
• Upload
• Import/Export
• QVCS checkin/checkout

Constraints on multi-user Control Builder/Enterprise Model Builder use

• Remote building operations may be slower than when configuring on an ERDB
server.
• Remote loading (to/from controller) may be slower than when loading from a
computer that has a ControlNet connection.
• A CB client may not be upgraded to a PS Process Server or Engineering
Workstation, or a CB Direct Connect Client.
• Modem support is limited by the NT Workstation Remote Access Server
functionality.
• The first instance of Control Builder operating on a system object will have
exclusive read/write access to the object. Additional clients will have read access
only to that object.
• It is possible to run more than one instance of Control Builder on a single
workstation node. This should only be done when each Control Builder is
connected to a different server’s database in the system.

Terminal Services capability and configuration rules

You can use terminal services connections to an Experion client host to remotely
configure or monitor an Experion system. Be aware that this places additional load on
the node that hosts the sessions. You should only use terminal services if you
understand the resource loading issues described in the example below and observe the
following configuration rules.

6 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Introduction
Getting Started

• Only host terminal services on nodes that are normally used to host configuration
tools applications (Flex Station, Console Station).
• Be sure the host node memory can provide 200 MB of RAM for each terminal
services session that is expected to run on that node.
• Any one client node can host a maximum of 4 terminal services sessions.
• Any single node can run a maximum of 4 Control Builder sessions through terminal
services.
• Any single node can run a maximum of 2 Enterprise Model Builder sessions .
• Configuration tools running directly on the hosting client reduces the number of
tools that can be run through the terminal services connection. For example, if a CB
session is running on the host client, then only 3 additional CB instances could be
initiated through terminal services sessions.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 7
10/04 Honeywell
Introduction
Getting Started

Terminal Services example

The following illustration shows a Flex Station as a terminal services server running a
maximum of 4 terminal services sessions.

8 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Introduction
Getting Started

Terminal Services Restrictions when using multiple sessions per node

When you run multiple sessions on the same terminal server node, the applications
used in each session may share a common resource on the node hosting the sessions.
The following table identifies some configuration operations and the potential for
resource conflicts:

Application / Operation Potential Conflict

Qualification and Version A conflict will occur if dual check-in operations are
Control System attempted. This function is not recommended for use
with Terminal Services.

Control Builder There is a potential conflict if the same target location is

Import/Export used by two simultaneous users exporting files.
Import/Export should only be performed by one
terminal services user at a time.

Control Builder Server point building can fail if simultaneous loads are
Load/Upload performed. Loading/Uploading should only be
performed by one terminal services user at a time.

Considering input/output (I/O) behavior

See Input/Output Behavior Analysis in Appendix B for an analysis of chassis I/O
behavior for some operating scenarios that are unique to the Experion PKS system’s
partitioned architecture. You may want to review this section to determine the possible
impact a given operator action may have on chassis I/O during a startup procedure.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 9
10/04 Honeywell
Introduction
Conventions

Conventions
Terms and type representations
The following table summarizes the terms and type representation conventions used in
this Guide.

Term/Type Representation Meaning Example

Click Click left mouse button Click the Browse button.

once. (Assumes cursor is
positioned on object or
selection.)

double-click Click left mouse button Double click the Station

twice in quick succession. icon.
(Assumes cursor is
positioned on object or
selection.)

drag Press and hold left mouse Drag the PID function block
button while dragging onto the Control Drawing.
cursor to new screen
location and then release
the button. (Assumes
cursor is positioned on
object or selection to be
moved.)

right-click Click right mouse button Right-click the AND

once. (Assumes cursor is function block.
positioned on object or
selection.)

<Del> Keys to be pressed are Press <F1> to view the

shown in angle brackets. online Help.

<Ctrl>+<C> Keys to be pressed Press <Ctrl>+<C> to close

together are shown with a the window.
plus sign.

File->New Shows menu selection as Click File->New to start

menu name followed by new drawing.
menu selection

>D:\setup.exe< Data to be keyed in at Key in this path location

prompt or in an entry field. >D:\setup.exe<.

10 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart

Restarting an Experion PKS Service or Application

About Experion PKS services
For improved operating efficiency, the Experion PKS system integrates the following
functions into your computer as system services. The following list shows all possible
services that may be included on your computer and many are automatically started
when you reboot your computer:

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 11
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

The list above shows that both BOOTP Server and RSLinx services are included on
the computer. The BOOTP Server supports a Fault Tolerant Ethernet supervisory
network and RSLinx supports a ControlNet supervisory network. While these two
networks cannot be used simultaneously on an Experion PKS Server to communicate
to C200 Controllers in a network, the services are compatiable and the RSLinx service
can run on a Server using the Fault Tolerant Etherent supervisory network, but the
RSLinx service is not required.

About Experion PKS applications

The Experion PKS R210 system or greater includes the Configuration Studio, which
provides a central location from which you can configure your Experion system. The
individual tools required to configure parts of your system are launched from
Configuration Studio. These tools include the following applications.
• Control Builder
• Display Builder
• HMIWeb Display Builder
• Quick Builder
• Station

12 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

A word about Crashes

We use the term “crash” to identify a computer service or application that has
unexpectedly quit working. A common indication of a crash is a frozen cursor or no
response from an initiated task. In most cases, you can recover from a crash by shutting
down and restarting the application.
If the RSLinx service crashes, be sure that the Control Data Access Server service is
also stopped. Then, restart the Control Data Access Server service, which
automatically restarts the RSLinx service.

Using Engineering Tools control panel to start or stop services

In Experion R210 system or greater, you can use the Engineering Tools services
control panel as outlined below to start or stop Experion services.

Step Action

1 Click Start button in the task bar. Click Programs>Honeywell Experion

PKS>Engineering Tools> Eng Tools Services Control Panel.

2 On the Start_Stop_Services_Dialog, select the start or stop action you want

to initiate.

3 Click the OK button.

4 Depending upon which action you selected, a prompt dialog may appear
asking if you want to also start or stop another service. Click the Yes or No
button to acknowledge the prompt and initiate the selected action.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 13
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action

5 You can monitor the progress of the start or stop action through the Start or
Stop Services Application dialog.

6 The action is completed when the dialog closes.

Restarting a service through Control Panel services

Considerations
There is some interaction between services when starting or stopping them through the
Windows Control Panel. The following table lists some possible interactions for
reference.

If You . . . Then . . .

Stop System Repository, Control Data Access Server also stops.

Stop ER Server, Control Data Access Server and

System Repository also stop.

Stop RSLinx, Control Data Access Server and DTLR

Server also stop.

Stop GCL Name Server, Control Data Access Server, System

Repository, ER Server, DTLR Server
and more also stop.

Start Control Data Access Server System Repository and RSLinx also
start.

The ER Server must be started before you can start the Control Data Access Server
and/or System Repository. The Control Data Access Server must be shutdown
before you can stop the RSLinx service through its Service Control Panel.
While the following procedure shows the specific steps for restarting the Experion
PKS Control Data Access Server, it can easily be adapted to apply for any other
service.

14 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

TIP

The easiest way to restart an Experion PKS system after a crash or

shutdown is to reboot the computer on which the crash occurred. If you
cannot reboot the computer, refer to the appropriate procedure in this
document to restart the given service or application.

The following procedure is provided for optional reference only; since in the Experion
R210 system or greater, you can use the Eng Tools Services Control Panel to stop all
services as noted in Using Engineering Tools control panel to start or stop services
above.

Step Action Result

1 Click the Start button in the task bar. Calls up Control Panel dialog.
Click Settings->Control Panel.

2 Double-click Administrative Tools icon. Calls up Administrative Tools dialog.

3 Double-click Services icon. Calls up Services dialog.

4 Scroll Detail pane to locate Experion Calls up properties dialog for sevice.
PKS Control Data Access Server
service and double-click it.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 15
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action Result

5 Click Start button. Initiates restart and opens Service

Control dialog to track progress.

6 After service starts, click OK button. Closes properties dialog.

7 Confirm that the status of the Experion For each of these services that is not
PKS System Repository, ER Server, started, repeat Steps 4 to 6 to select and
DTLR Server, GCL Name Server, and start it. Otherwise, go to Step 8.
the RSLinx services is Started. For
system with Fault Tolerant Ethernet
supervisory network, be sure BOOTP
Server service is started.

8 Closes dialog.
Click the close button at top right
corner of dialog.

9 Click File->Close. Closes Administrative Tools dialog.

10 Go to the Alarm Summary display in Acknowledge any CDA communication

Station. alarms.

11 This completes the procedure.

Restarting ER Replication that does not self recover

Prerequisites
• You have launched the Configuration Studio and logged on with amble security
level to manipulate control strategies.
Use the following procedure to attempt to restart Experion PKS ER Replication
service that fails to restart using the previous procedure.

16 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action Result

1 On the Configuration Explorer tab in Calls up the DB Admin utility.

Configuration Studio, click Control
Strategy> Administer the control
strategy database.

4 Click plus sign for node icon. Expands directory.

3 Click ERDB Active Locks icon. Any current locks appear in view pane.

4 On Tools menu, Click Clear All Locks. Initiates action to clear all current locks.

5 Click Start button in the task bar. Click Calls up Start_Stop_Services_Dialog.

Programs>Honeywell Experion
PKS>Engineering Tools> Eng Tools
Services Control Panel.

6 Select Stop SQL Only function and click Shutdowns SQL Server services. This
the OK button. may take several seconds.

7 Repeat Step 7. Select Start SQL Only Start SQL Server services. This may take
function and click the OK button several seconds.

8 See the previous procedure to check if If ER Replication service has started, go

ER Replication service has started. to Step 13.

If ER Replication service has not started,

go to Next Step.

9 In DB Admin utility, click Admin Tasks Opens Taskpad for ERDB administration
icon. in view pane.

10 Click Disable Replication icon Prompt asks if you want to continue.

11 Click Yes button. Stops replication jobs and deletes

configured replicationsetup.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 17
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action Result

12 Wait for prompt to announce successful Acknowledges prompt.

completion of action. Click OK button.

13 Stop all Experion services through Eng Stops Engineering Tools Services.
Tools Service Control Panel. See
previous procedure for access details.

14 Click the Recover Secondary Database Prompt asks if you want to continue.
icon.

15 Click the Yes button. Initiates function to backup the Primary

database and use it to restore the
Secondary database.

16 Wait for prompt to announce the Acknowledges prompt.

successful completion of the action. Click
the OK button.

17 Start all Experion services through Eng Starts Engineering Tools services.
Tools Service Control Panel. See
previous procedure for access details.

18 Click the Enable Replication icon. Initiates replication of the database from
the Primary to the Secondary. It sets up
and starts the SQL server jobs to do the
replication.

19 Wait for prompt to announce the Acknowledges prompt.

successful completion of this operation.
Click the OK button.

20 Click Console->Exit to close dbadmin This completes the procedure.

window and return to normal operation.

18 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

Restarting Control Builder

Prerequisites
• You have launched the Configuration Studio and logged on with amble security
level to manipulate control strategies.
Use the following procedure to start up the Control Builder application after a crash.

Step Action

1 If Control Builder is still open, right-click in the task bar to open the shortcut
menu and click Task Manager to call up the Windows Task Manager dialog
box.

2 Click Control Builder in the Task list under the Applications tab.

3 Click the End Task button. If applicable, Click End Task button in popup
dialog box to stop CB. Click File->Exit Task Manager to close the Task
Manager function.

4 On the Configuration Explorer tab in Configuration Studio, click Control

Strategy> Administer the control strategy database to start the DB Admin
utility, which will allow you to clear any database locks that have been
created.

5 Open the folders in the tree pane of the DBADMIN window.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 19
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action

6 Click the ERDB Active Locks folder to display locks in the view pane. On
Tools menu, click Refresh Locks to update the view.

7 On Tools-menu, click Clear All Locks to clear all database locks.

8 On Console menu, click Exit to close the DbAdmin function.

9 On the Configuration Explorer tab in Configuration Studio, click Control

Strategy> Configure process control strategy to start the Control Builder
application.

10 Resume operation.

20 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

Restarting Station
Use the following procedure to start up Station after a crash.

Step Action

1 Click the Start button in the task bar. Click Programs-> Honeywell Experion
PKS-> Station to start the Station application.

2 After the connection is restored, Station returns to the display that was active
when it crashed.

3 Resume operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 21
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Restarting Experion PKS Server

Use the following procedure to start up the Experion PKS Server after a crash.

Step Action

1 If the Experion PKS Server stops running, a message in a dialog box tells you
that Station has lost the connection to the host and asks if you want to try to
reconnect. Click the Cancel button.

2 Click Station->Exit to close Station.

Click the Yes button to confirm the exit request.

22 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action

3 Click the Start button in the task bar. Click Programs-> Honeywell Experion
PKS -> Start-Stop Experion PKS Server to open the Experion PKS Server
dialog box.

4 Click the button for System Running or click the Start button. Click the Yes
button to confirm the action. Wait for the Server to change state and click the
close button to close the dialog box.

Full Mode Option

OR

Non-Full Mode Option

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 23
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Step Action

TIP

Note that you can select whether you want the Full Mode option or the
Non-Full Mode option of the Start/Stop dialog box as follows.

• At the left of Experion PKS Server in the header of the dialog box, click
the icon to open the shortcut menu.

• Click Advanced->Full Mode to select or unselect the Full Mode option.

(A check mark means the Full Mode option is currently selected.)

5 Click the Start button in the task bar. Click Programs->Experion PKS Server->
Station to start the Station application.

6 If this server is part of a redundant Server system and another Server is the
primary, synchronize with the primary. From Station, click View -> System
Status -> Server Redundancy to call up the Redundancy display. Click the
Synchronize button to synch the server databases.

7 Resume operation. Confirm the status for the monitored CEE and its assigned
blocks in Control Builder

24 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting an Experion PKS Service or Application

Restarting Display Builder or HMIWeb Display Builder

Use the following procedure to start up the Display or HMIWeb Display Builder
application after a crash.

Step Action

1 If Display or HMIWeb Display Builder is still open, right-click in the task bar to
open the popup menu and click Task Manager to call up the Windows Task
Manager dialog box.

2 Click Display or HMIWeb Display Builder in the Task list under the
Applications tab.

3 Click the End Task button. If applicable, Click the End Task button in the
popup dialog box to stop Display or HMIWeb Display Builder. Click File->Exit
Task Manager to close the Task Manager function.

4 Click the Start button in the task bar. Click Programs-> Honeywell Experion
PKS -> Display or HMIWeb Display Builder to start the Display or HMIWeb
Display Builder application.

5 Resume operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 25
10/04 Honeywell
System Startup/Restart
Restarting an Experion PKS Service or Application

Restarting Quick Builder

Use the following procedure to start up the Quick Builder application after a crash.

Step Action

1 If Quick Builder is still open, right-click in the task bar to open the popup
menu, Click Task Manager to call up the Windows Task Manager dialog box.

2 Click Quick Builder in the Task list under the Applications tab.

3 Click the End Task button. If applicable, Click the End Task button in the
dialog box to stop Quick Builder. Click File->Exit Task Manager to close the
Task Manager function.

4 Click the Start button in the task bar. Click Programs-> Honeywell Experion
PKS Server-> Quick Builder to start the Quick Builder application.

5 Resume operation.

26 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Restarting the System after a Power Interruption or CPM

Shutdown
Starting up Experion PKS Server after a power interruption

ATTENTION

In systems with a redundant Experion PKS Server scheme, a power

interruption to the Primary Server (SERVERA node) initiates an automatic
switchover to the Secondary Server (SERVERB node). Once power is
restored to the Primary Server and it is restarted, you must manually switch
over to restore this Server as the Primary one. The following procedure is
generic to both non-redundant and redundant Server schemes, but it does
not include redundant specific switchover and database replication actions.

Step Action

1 Be sure power switches on monitor and server are turned ON. Computer
reboots to Windows environment. Press <Ctrl>+<Alt>+<Delete> to call up
the logon dialog box. Key in your password to start the Windows session.

2 All Experion servicess plus the MSSQLSERVER service start automatically

when you reboot your computer.

3 Click the Start button in task bar. Click Programs-> Honeywell Experion
PKS Configuration Studio to open this function.

4 Complete the Login with amble security level to manipulate control strategies.

5 Select server and click the Connect button.

6 On the Configuration Explorer tab in Configuration Studio, click Control

Strategy> Administer the control strategy database to call up the DB
Admin utility.

7 Open the folders in the tree pane of the DBADMIN window.

8 Click the ERDB Active Locks folder to display locks in the view pane. On
Tools menu, click Refresh Locks to update the view.

9 On Tools menu, click Clear All Locks to clear all database locks.

10 On Console menu, cick Exit to close the DbAdmin function.

11 If required, use the Windows Date/Time Control Panel function to set the “wall
clock” time.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 27
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

12 On the Configuration Explorer tab in Configuration Studio, click Control

Strategy> Configure process control strategy to start the Control Builder
application.

13 Click the Start button in the task bar. Click Programs->HoneywellExperion

PKS Server-> Station to start the Station application.

14 Acknowledge “Lost comms with CDA Server” alarm and any other alarms as
required.

15 Repeat any operation that was in progress when the power failed.

28 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Starting up CPM after a power interruption

This procedure assumes that the CPM was in RUN when the power was interrupted.

ATTENTION

If the CPM is located in a Redundant Chassis Pair (RCP), a power

interruption to C200 Controller chassis A with the redundancy state of
Primary could initiate a switchover of control to C200 Controller Chassis B,
depending on its current Secondary readiness state as shown in Table 1.

While the graphics in the following procedure are specific to a non-

redundant C200 CPM, they still represent the general indications for a
C200 CPM in an RCP. You may also need to add a Step to manually
initiate the synchronization of the Secondary after power is restored and
initiate switchover to transition Secondary to Primary after a redundant
CPM is restarted, if required.

We assume that you are using separate power sources for the
Controllers in the Redundant Chassis Pair (RCP). You must
always turn OFF power to the Secondary chassis first and then the
Primary chassis to avoid a switchover when powering down a
RCP. In addition, when restarting an RCP, always turn ON the
Primary chassis first and then the Secondary chassis to be sure
the database is maintained in the Primary CPM.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 29
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Table 1 Summary of switchover action for RCP power interruption

Chassis A -> Primary Primary Primary Primary

Chassis B -> Secondary/ Secondary/ Secondary/ Secondary/
Synchronized Disqualified Synchronizing Standby*

Power removed Switchover No Switchover No Switchover Switchover

from Chassis A
A Failed A Failed A Failed A Failed

B Primary B Disqualified B Disqualified B Primary

(Synchronizing
Stops)

Power removed No Switchover No Switchover No Switchover No Switchover

from Chassis B
A Primary A Primary A Primary A Primary

B Failed B Failed B Failed B Failed

(Synchronizing
Stops)

*The Standby mode is not supported at this time.

30 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

1 Typical indications of CPM power OFF condition include:

• CPM icons in CB Monitoring turn Red to show communication error

condition.

2 • Station Alarm Summary displays “OFFNET connection timeout” alarm.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 31
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

• Data fields in CPU Loading view of CEE display in Station are

darkened.

32 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

3 Upon restoration of power, the CPM runs its diagnostics and returns to either
the IDLE, NODB, or BKUP state. Confirm these conditions through Control
Builder and Station displays.

• CEE returns in its Idle state - CEE icon is Blue in CB Monitoring tree.

• Event Summary in Station may list these entries:

− RCVBGN: EE recovery begin

− POWRON: Database Retained (Database restored through RAM

Retention Start Up function) or Database NOT Retained

− IDLE: EE Alarming Disabled (CEE in IDLE state or NOTLDD for Not

Loaded state)

− DIAG: Battery Not OK (CPM backup battery not connected or

discharged)

− DIAG: Not Synchronized (redundant controllers)

− INFO: Primary chassis ID (redundant controllers)

− RCVEND: EE Recovery End

• Main view in CEE detail display in Station shows CEE in IDLE and CPU
Loading view includes value in

• Data fields.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 33
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

4 If the CPM did not retain its database, its front panel display will indicate
NODB or BKUP if CPM is in a redundant controller. In the case of NODB, you
can restore the database in the CPM using a valid database checkpoint file.

5 From Control Builder Monitoring Tab, select the CPM to be restored. Select
Controller -> Checkpoint -> Restore from Checkpoint.

6 Select the node and checkpoint file to be restored and click the Restore
button.

7 Put CEE in RUN state through CPM function block Parameter [Monitoring]
form in CB Monitoring tree or through Main view for CEE detail display in
Station. This is not applicable for a CPM in a Secondary Controller in a
Redundant Chassis Pair.

34 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

8 Resume operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 35
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Initiating CPM shutdown and Restarting CPM after shutdown

Use the following procedure to issue a shutdown command to the CPM and then,
restart the CPM.

ATTENTION

If the CPM is located in a Redundant Chassis Pair (RCP), be sure the

readiness state of the Secondary is “Disqualified” before you begin the
following procedure; or, turn off the Secondary Controller chassis.

In Control Builder Monitoring Tree, double-click the RM icon to call up RCP

configuration forms, select the Summary tab, and click the Disqualify
Secondary button to initiate the command. This prevents a Controller
switchover in response to the CPM Shutdown command.

The graphics in the following procedure are specific to a non-redundant

C200 CPM. They still represent the general indications for Primary and
Secondary CPMs in an RCP.

Also, after restarting the redundant CPM, you may find that the Primary
and Secondary are not synchonized and that transitioning from Secondary
to Primary did not occur. In this case, you may need to add Steps to
manually initiate the synchronization of the Secondary and initiate
switchover from Secondary to Primary.

Step Action

1 Click the plus sign (+) in the tree root path to the CPM icon in the Monitoring
tree to expand it. Click the plus sign (+) for the CEE folder to view its
contents.

2 Click the CEE folder to select it. Click Controller->Inactivate->Selected

CEE(s), IOMs, CMs, and Applicable Function Blocks to inactivate the CEE
and all assigned IOMs and CMs. Click the Yes button in the dialog box to
confirm the action.

3 Double-click the CPM icon to call up the Parameters [Monitoring] form in

Control Builder Monitoring tree.

36 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

4 Click button in CPM Command field and click Shutdown selection. Click Yes
button to confirm action.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 37
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

5 CPM runs diagnostics and returns to Ready state. Check that LEDs on the
CPM indicate RDY. If monitoring CM, the title bar will indicate diagnostic error
Err7007, and icons in Monitoring tree will turn Red. Station display goes into
Connection Timeout alarm.

6 Flip toggle switch on chassis power supply to OFF and then back to ON to
cycle power.

7 CPM runs diagnostics and returns to NODB state as indicated in LEDs on the
CPM.

8 CPM icon in CB Monitoring tree turns Yellow to indicate that the CPM is in its
NODB state. CEE icon turns Red to show that the database was not retained
when CPM was restarted after shutdown. The shutdown action purges the
database from the CPM.

• In the Station, the CEE detail display shows NOT LOADED.

38 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

• The Event Summary display includes a “Database NOT Retained”

event.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 39
10/04 Honeywell
System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

9 Click the CPM icon in the Monitoring tree, and restore the CPM database
from snapshot, as described in the previous section, “Starting up CPM after
a power interruption”.

10 Be sure to close any charts opened in CB.

11 Click the CEE folder to select it. Click Controller->Activate->Selected CEE(s)

IOMs, CMs and Applicable Function Blocks to activate the CEE and all
assigned IOMs and CMs. Click the Yes button in the dialog box to confirm the
action.

12 Resume CB monitoring operation.

13 Go to Station. Acknowledge all alarms and check journal of startup events in

the Event Summary display.

40 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting the System after a Power Interruption or CPM Shutdown

Step Action

14 Resume Station operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 41
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Restarting System after a Component Failure

Starting up after a component replacement
The following procedure outlines the general actions associated with recovering from
any one of these component failures.
• PCIC card
• ControlNet Interface module
• ControlNet cable
• Ethernet Interface module
• Ethernet cable
• IOM module
• Redundancy cable
• Redundancy Module

ATTENTION

A failed PCIC card, ControlNet Interface module, ControlNet cable,

Redundancy cable, or Redundancy Module may initiate a switchover, if
Primary and Secondary states are as noted in Table 1. The same is true for
the removal and/or insertion under power (RIUP) of a module in the
Primary chassis. The RIUP of a module in a Secondary chassis results in a
Disqualified state. We recommend that you only RIUP a module in the
Disqualified Secondary of an RCP.

42 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

This procedure assumes that the failed component is removed and replaced.

Step Action

1 Check for these general indications of a failed component.

• All icons in Monitoring tree turn Red for general communications failure
or only given IOM icon turns Red for failed IOM.

• CB and any open chart include diagnostic “Execution Status = Err 7007”
in title bar.

• Initiates Connection Timeout alarm for general communications failure

or Communications Error alarm for given IOM failure. Condition also
generates corresponding event entry in the Event Summary display.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 43
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

• Front panel LEDs on C200 Controller modules provide general

indication of their “health”.

2 Once component is replaced and/or fault is repaired, confirm that CB

Monitoring and Station display indications return to normal.

3 Acknowledge alarm conditions and check Event Summary display for journal
of failure and recovery events.

4 Resume operation.

44 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Loading CPM personality image - Optional

If you replace a Control Processor module, use the following procedure to check the
version of the installed CPM and load the personality image, if required. Normally, the
factory only loads the boot code into the CPM and the CPM will go into its ALIVE
state upon power up. This means you must load the personality image to the CPM
before you can load or restore a configuration to the CPM. If the CPM LED display
shows ALIV, go to Step 23 in the following procedure to start the personality image
load.

WARNING

Be sure your process is “Off Control” before you begin the following
procedure.

ATTENTION

If you are updating CPMs in an RCP, we recommend you turn OFF power
to one of the Controller chassis in the RCP, so you can update the
firmware in the CPM in the powered Controller chassis while it is in a
Primary-with-no-partner state.

Once the CPM is updated in the powered chassis, turn OFF power to this
chassis and turn ON power to the other Controller chassis to repeat the
firmware update for the other CPM in the RCP. This avoids possible
confusion caused by logical change in MAC IDs in response to a Controller
switchover.

Prerequisites
• You have launched the Configuration Studio and logged on with amble security
level to manipulate control strategies.

Step Action

1 • On the Configuration Explorer tab in Configuration Studio, click

Control Strategy> Set options for maintaining control system
firmware to open Select options for Netwrok Tools dialog.

• Be sure all check boxes on the dialog are checked and click the OK
button.

2 • On the Configuration Explorer tab in Configuration Studio, click

Control Strategy> Maintain control system firmware to launch the
Network Tools application.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 45
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

3 • Click the OK button to acknowledge the information message.

• Click the Resume button in the toolbar to initiate network scan.

4 Is this the first time you have used the Network Tools application?

• If the answer is Yes, complete Steps 5 through 12 to make the initial

settings for your Experion PKS network.

• If the answer is NO, go to Step 13.

5
With the Desktop icon selected, press the Settings button to call up the
Settings dialog box.

46 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

6 Make these settings in the Options tab.

• Key in >2< in entry field for Delay between scans (seconds).

• Click Periodic (automatic) selection to select it, if it is not already

selected. This means automatic scans are made periodically with the
specified delay between scans.

• Click Enable Module Version/Revision Checking to select it, if it is not

already checked. This turns ON the automatic firmware version/revision
detection function. This means NetworkTools automatically detects any
incompatible firmware in a given module and shows the module’s
firmware indication in Red instead of Green on the module’s graphic
representation.

• Click Enable ControlNet Parameter Checking to select it, if it is not

already checked. This turns on the function for checking ControlNet
parameter settings.

7 Click the OK button to close the dialog box.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 47
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

8 When network nodes appear under the Desktop tree icon, click the first CNI
icon to callup the settings dialog box. (Note that you only have to make these
settings on the initial scan of the system.)

48 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

9 • In the Local Chassis tab, adjust the number in the scroll box to match
the number of slots in your local chassis.

• If your system includes a remote chassis, go to Step 10. Otherwise, go

to Step 11.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 49
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

10 • Click the Remote Chassis 1 tab. Click the “Check here . . . installed”
selection to select it. Adjust the numbers in the appropriate scroll box to
match the following data about your remote chassis.

− Number of slots in your remote chassis.

− MAC ID of CNI in your remote chassis. (Note that the assigned MAC ID
is repeatedly shown in the LED display on the CNI module in the format
A#NN. Where NN is the MAC ID. For example, a display of A#03 means
the CNI MAC ID is 3.)

− Slot number where downlink CNI is installed in your local chassis. (This
is the CNI that is cable connected to the uplink CNI in your remote
chassis.)

• Repeat this Step for other remote chassis by selecting the next
numbered tab, as required.

50 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

11 When settings are complete, click OK. Look for the graphic of the chassis for
given CNI to appear in the Detail pane. The graphic will also show remote
chassis, if applicable.

12 Repeat Steps 8 to 11 for next CNI icon, as required.

13 Click the CPM model in the graphic representation of your chassis

configuration in the lower half of the window. If required, select another CNI
icon to find the chassis that contains a CPM. This illustration is for example
purposes only and does not represent current data.

14 If the numbers listed for the AV and BV data on the selected CPM graphic
match you current release software and are colored green, the CPM is loaded
with the personality image and boot code versions for your release and you
can skip to Step 31. Otherwise, go to the next Step.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 51
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

15
With the CPM graphic still selected, click the flash button to initiate the
firmware update function.

16 Click the Yes button to acknowledge the Warning prompt.

52 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

17 Click the Yes button to issue a Stop (Shutdown) command to the CPM.

18 Wait for the CPM to reboot to its RDY state as shown in the CPM’s LED
display. .

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 53
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

19 To load the boot image to a CPM, locate the cpmboot.pcm file in this directory
location c:\Program Files\Honeywell\Experion PKS\Engineering
Tools\system\FIRMWARE\Controllers\C200CPM.

20 When cpmboot.pcm file appears in the list box, click it to select it, so it
appears in the File Name entry field.

54 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

21 • Click the Open button to start the firmware load and click the Yes button
to confirm the action.

• Wait for the load to complete and the CPM to reboot to its ALIV status
as shown in the CPM’s LED display. The Status field at the bottom of the
Network Tools display tracks the load progress.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 55
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

22 Click the OK button to acknowledge the load completion with no errors.

23 Confirm that the LED display on the CPM shows ALIV.

24 Wait for the CPM module to re-appear in the graphic representation of the
chassis in the lower half of the Network Tools window and click it.

25
Click the flash button to initiate the firmware update function.

56 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

26 Click the Yes button to acknowledge the Warning prompt.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 57
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

27 To load the personality image to a CPM, locate the cee50.pcm (or cee5.pcm
for pulse output) file in this directory location c:\Program
Files\Honeywell\Experion PKS\Engineering
Tools\system\FIRMWARE\Controllers\C200CPM.

28 When the cee50.pcm (or cee5.pcm) file appears in the list box, click it to
select it, so it appears in the File Name entry field.

58 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Step Action

29 • Click the Open button to start the firmware load and click the Yes button
to confirm the action.

• Wait for the load to complete and the CPM to reboot to its NODB status
as shown in the CPM’s LED display. The Status field in the lower right-
hand corner of the Network Tools window tracks the load progress.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 59
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

30 Click the OK button to acknowledge the load completion with no errors.

31 Repeat Steps 13 to 30 for other CPMs in your network, as required. Be sure

to update the partner CPM in an RCP system configuration.

32 Click NetworkTools->Exit to close the application.

Loading SIM personality image - Optional

If you replace a Serial Interface module, use the previous procedure for Loading CPM
personality image to load the SIM personality image. In this case, use the simboot.pcm
and simrex.pcm files (located in the c:\Program Files\Honeywell\Experion
PKS\Engineering Tools\system\FIRMWARE\IOM\Serial directory) as the boot and
personality image files, respectively.

Loading IOLIM personality image - Optional

If you replace an I/O Link Interface module, use the previous procedure for Loading
CPM personality image to load the IOLIM personality image. In this case, use the
iolimboot.nvs and iolimapp.nvs files as the boot and personality image files,
respectively.

60 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Resetting a Diagnostic Output Module after short/thermal overload fault

Prerequisites
• You have launched the Configuration Studio and logged on with amble security
level to manipulate control strategies.
Use the following procedure to reset the channel on a diagnostic digital output module
model TC-ODX081 or TC-ODX161 that detected a short or thermal overload fault
condition. This procedure assumes that the condition that caused the fault has been
corrected.

Step Action

1 On the Configuration Explorer tab in Configuration Studio, click Control

Strategy> Maintain I/O modules to launch the tool.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 61
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

Step Action

2 In the Navigator tab, open the drop-down selection box in the Select Driver
field and select the applicable supervisory network driver.

3 Key in the MAC ID and SLOT number for the diagnostic output module in the
local chassis with a faulty channel output in the corresponding entry fields. If
output module is located in a remote chassis, click the checkbox for In
Remote Rack and key in appropriate MAC ID and SLOT number in
corresponding Remote Rack entry fields.

4 Click the Get Module Data button. Confirm the data in the Device Information
entry fields.

5 Click the Utilities tab to select it. Note that this tab is only active when you
navigate to a diagnostic output module.

6 Click the checkbox or boxes for channel or channels in a fault condition.

WARNING

If you reset a channel that is not in a fault condition, the channel’s output may
transition to the unpowered (OFF) state.

7 Click the Reset Command button. Click the Yes button to acknowledge the
warning prompt and send the reset command to clear the fault condition.

8 Click File->Exit to close the application.

9 Check the appropriate Detail display in Station, IOCHANNEL Function Block

in Control Builder, or the status LED on the front of the diagnostic output
module to confirm that the detected fault condition has been reset.

62 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Startup/Restart
Restarting System after a Component Failure

Restarting a failed Primary Server in a redundant Server system

Use the following procedure to restart a failed Primary Server (SERVERA) node in a
redundant Server system. This procedure assumes that the Primary Server has been
shut down.

Step Action

1 Turn ON power to the Primary Server (SERVERA) node, complete the

Windows logon, and wait for SERVERA to return to its fully operational state.

2 Click the Start button in the taskbar. Click Programs->Experion PKS Server-
>Station to launch the Station application.

3 In Station, click View->System Status->Server Redundancy to call up the

redundant Server display.

4 Click the Synchronize button to initiate synchronization with the Secondary

Server (SERVERB) node.

5 When SERVERA and SERVERB are synchronized, click the Manual Failover
button to switch to SERVERA as the Primary.

6 If Control Builder isn’t running, click Start->Programs->Experion PKS

Engineering Tools->Control Builder to launch the application and logon as
applicable.

7 Click the Monitoring tab, check that the components in the Root directory
Monitoring tree view reflect the newly restored Experion PKS SERVERA
Engineering Repository Database (ERDB).

8 Resume operation.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 63
10/04 Honeywell
System Startup/Restart
Restarting System after a Component Failure

64 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Backup and Restore

Backup and Restore Utility

About the utility
The Experion PKS system includes several backup utilities for saving and restoring
various categories of system information. This means you can save critical Experion
PKS data to tape or other compatible storage device to protect against data loss, and
you can restore saved data to aid in transferring data as part of a system upgrade or
hardware migration.

REFERENCE - INTERNAL

Please refer to the Backups and Recovery section in the System

Administration and Startup Guide for more information.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 65
10/04 Honeywell
System Backup and Restore
Backup and Restore Utility

66 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 System Shutdown

Initiating Normal System Shutdown

Shutting down a Experion PKS System
The following procedure outlines the steps for shutting down an Experion PKS system
under normal conditions. In most cases, shutting down the system using the Start key
and Shut Down menu item will cause an orderly shut down of Experion PKS services
as part of shutting down your computer. The following steps detail how to stop
Experion PKS applications and services prior to shutting down your entire computer.

WARNING

Be sure all process components are in their Idle or Safe state before
initiating a system shutdown.

Step Action

1 Close all open charts in CB.

2 Click File -> Exit in the Control Builder main menu to exit CB.

3 Click Station->Exit in Station application window. Click OK to acknowledge

the confirmation prompt and exit Station.

4 Click the Start button in the task bar. Select Programs-> HoneywellExperion
PKS Server-> Start-Stop Experion PKS Server and click to open the server
dialog box.

5 Click the radio button for Database Unloaded or the Stop button, as
applicable. Click the Yes button to acknowledge the confirmation prompt.
Wait for the server to change state and minimize the dialog box.

6 Click the Start button in task bar. Select Honeywell Experion PKS-
>Engineering Tools->Eng Tools Services Control Panel.

7 Select Stop All including SQL and click the OK button.

8 Wait for the Stop services action to complete

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 67
10/04 Honeywell
System Shutdown
Initiating Normal System Shutdown

Step Action

9 • Click Start button-Programs->Rockwell Software->RSLinx->RSLinx

Launch Control Panel to callup the function.

• Click Stop button. (Note that the Experion PKS CDA server service
must be stopped before you can stop RSLinx through its control panel.)

• Wait for message RSLinx Service is not running to appear. Click the
close button to close the panel.

10 Close any other open applications as required. Click the Start button in the
task bar. Click Shutdown, select Shutdown computer, and click the Yes
button in Shut Down Windows dialog box to shutdown the computer.

11 If you have a redundant server, close all open applications and shutdown the
computer as described in Step 10. Turn OFF power to Experion PKS
Server(s).

You must always turn OFF power to the Secondary chassis first
and then the Primary chassis to avoid a switchover when
powering down a RCP. In addition, when restarting an RCP,
always turn ON the Primary chassis first and then the Secondary
chassis to be sure the database is maintained in the Primary
CPM.

12 Open the cover on the C200 Controller power supply and flip the power
switch to its OFF position.

68 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix A

Initial Start Up of C200 Controller and I/O Chassis

Hardware installation and wiring assumptions
We assume that you have installed and wired your C200 Controller and remote I/O
chassis in accordance with instructions in the Control Hardware Installation Guide and
applicable I/O component Implementation Guide in Knowledge Builder as well as
local codes and ordinances.

CAUTION

Before you apply power to your Controller and/or I/O Chassis for the first
time, verify that the wiring is 100 percent correct. If you have any doubt, do
not apply power until an electrician verifies that wiring is correct.

Powering up for the first time

You only have to open the door on the Controller and/or I/O Chassis power supply and
flip its toggle switch to the ON position to power up the C200 Controller and/or I/O
Chassis. Table 2 summarizes what LED indications to look for after powering up.

ATTENTION

Since the front face of all plug-in modules is clearly labeled, you may want
to take a few minutes to confirm which modules are installed in your given
C200 Controller and/or I/O Chassis for reference.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 69
10/04 Honeywell
Appendix A
Initial Start Up of C200 Controller and I/O Chassis

CONTROL PROCESSOR ANALOG INPUT

CAL
N O D B C200
OK
BAT OK 4-20ma/10v6pt

Figure 2 Front face of all modules is clearly labeled for easy

identification.

70 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix A
Initial Start Up of C200 Controller and I/O Chassis

Table 2 Normal LED indications for modules after powerup.

Module Indications/Descriptions

Power Supply Power LED lights

Control Processor Four-character alphanumeric display shows:

Module (CPM)
• NODB,

• IDLE (if previously loaded database is retained ), or

• BKUP (if CPM is in a secondary chassis in a Redundant

Chassis Pair (RCP) configuration)

BAT LED lights.

OK LED lights.

Redundancy Four-character alphanumeric display shows:

Module (RM)
• PRIM (Identifies the Controller chassis as the Primary one
in an RCP configuration. This means the chassis is
implementing the assigned system control functions. )

• SYNC (Identifies the Controller chassis as the

synchronized Secondary one in an RCP configuration. This
means the chassis can assume the control functions for the
Primary chassis if a switchover occurs. )

• DISQ (Identifies the Controller chassis as the disqualified

Secondary one in an RCP configuration. This means the
chassis is not ready to assume the control functions for the
Primary chassis if a switchover occurs.

• STBY (This function is not supported at this time.)

• Alternately displays current RM state using the same

abbrevations listed in the next row for the ControlNet
Interface Module. For example, a primary RM may
alternately display PwNS, PwDS, PwQg, or PwQS
depending on the current state of the secondary RM.
Likewise, the secondary RM may alternately display DSNP,
DSwP, Qfng, or QS depending on its current state as well
as percent complete indication of synchronization progress.

PRI LED:

• Steady Green (Redundancy state is Primary)

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 71
10/04 Honeywell
Appendix A
Initial Start Up of C200 Controller and I/O Chassis

Module Indications/Descriptions

• Off (Redundancy state is Secondary or Failed)

COM LED:

• Flashing Green (The redundancy communication link is

not yet active, or the partner chassis is turned Off.)

• Steady Green (Communications is taking place)

• Steady Red (Critical communications failure as result of

communications link breakdown or sudden partner RM
failure.

OK LED:

• Steady Green (RM is Okay)

• Flashing Green (RM is Okay but it is not communicating

with the other modules.)

• Flashing Red (RM is configured improperly)

ControlNet Four-character alphanumeric display alternately flashes:

Interface module
(CNI) • OK

• A#XX

− Where XX is the assigned MAC ID.

• WAIT, RM (Redundant -compliant CNI in RCP waiting for

the Redundancy Module to power up.)

• PwDS (CNI is in primary chassis with a disqualified

secondary chassis.)

• PwQg (CNI is in primary chassis with a qualifying

secondary chassis.)

• PwQS (CNI is in primary chassis with a qualified

secondary chassis.)

• PwNS (CNI is in primary chassis with no secondary

chassis.)

• QUAL (CNI in primary chassis is qualified with its partner

in the secondary chassis.)

• CMPT/!Cpt (CNI in secondary chassis is compatible with

72 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix A
Initial Start Up of C200 Controller and I/O Chassis

Module Indications/Descriptions
its partner in the primary chassis.)

• DISQ (CNI is in disqualified secondary chassis.)

• Qfng (CNI is in qualifying secondary chassis.)

• QS (CNI is in qualified secondary chassis.)

• DSNP (CNI is in disqualified secondary chassis with no

partner.)

• DSwP (CNI is in disqualified secondary chassis with

partner.)

OK LED lights.

Channel A Green LED lights.

Channel B Red LED flashes for single channel (A only)

application,

OR

Channel B Green LED lights for dual channel (A and B)

application.

I/O Modules (IOM) OK LED flashes Green on Analog models,

OR

OK flashes Green in an alphanumeric display on Digital models.

Serial Interface Four-character alphanumeric display alternately flashes:

Module (SIM)
• OK

• A ok

• B ok

OK LED lights Green

A channel LED lights Green

B channel LED lights Green

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 73
10/04 Honeywell
Appendix A
Initial Start Up of C200 Controller and I/O Chassis

Interpreting other hardware LED indications

The following table lists some other possible LED indications that you may encounter
at one time or another with a possible cause for a given indication.

If. . . Then, cause could be. . .

the power LED on the power supply does power source is OFF or faulty power
not light and no module LEDs are lit. wiring.

the alphanumeric display on the ControlNet

Interface module alternately flashes:

• NET • Experion PKS server is OFF.

ControlNet communications cable is
• ERR not connected or it is faulty.
• A#XX

Other indications that might appear in

conjunction with ERR indication include:

• SW • MAC ID setting changed after

powerup; or, in RCP, MAC ID of CNI
in secondary chassis is not the
same as its partner in the primary
chassis.

• CNFG • ControlNet configuration error.

• ADDR • MAC ID of 1 used for two nodes or

node set to 00 or 99, if redundant.

• RACK • CNI cannot read backplane

EPROM or rack/slot address.

• DUPL • There is another node in the

NODE network with the same MAC ID.

• CNIC • ControlNet ASIC error.

• BPIC • Backplane ASIC error.

• BPRX • Backplane receiver error.

• BPA# • Backplane address number (slot

number error).

Other indications that might appear include:

74 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix A
Initial Start Up of C200 Controller and I/O Chassis

If. . . Then, cause could be. . .

• BW • Bandwidth exceeded - Temporary

>MAX CNET scheduling problem.

• STOP • Non-redundant CNI located in

secondary chassis of RCP has been
commanded to stop by RM.

• INIT • CNI is doing post powerup

initialization.

• ROM • Flash loading of firmware update is

UPDT in progress.

the A, B, and OK LEDs on the ControlNet Conflict in MAC ID assignments. Change

Interface module are alternately flashing the module’s address assignment.
Red /OFF.

the alphanumeric display on the CPM

shows:

• RDY • CPM shutdown was commanded

through CB. Cycle power to reboot
CPM to NODB state. Or, use
Network Tools to initiate boot code
load.

• ALIV • personality image has not been

loaded. Use Network Tools
application to load personality
image.

• TXXX • a test has failed or hung. Cycle

power to reboot the CPM.
− Where XXX represents a self-test
code.

the BAT LED on the CPM is not lit. battery plug on CPM not connected. The
battery has failed.

the alphanumeric display on the RM shows:

• ???? • RM is resolving initial state. It

enters either a primary or secondary
state or a fault mode within a minute
or so after powerup.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 75
10/04 Honeywell
Appendix A
Initial Start Up of C200 Controller and I/O Chassis

If. . . Then, cause could be. . .

• THXX • a test has failed or hung. Cycle

power to reboot the RM.
− Where XX represents a self test code.

• EXXX • major fault condition has occurred.

− Where XXX represents an error code.

• BOOT • boot mode – awaiting further

instructions.

the OK LED and OK display on I/O modules cycle power to reboot all modules. If
turn Red. indications persist, call our Technical
Assistance Center.

the alphanumeric display on the SIM shows:

• RDY • SIM shutdown was commanded

through NetworkTools. Cycle power
to reboot SIM to OK state. Or, use
NetworkTools to initiate boot code
load.

• ALIV • personality image has not been

loaded. Use Network Tools
application to load personality
image.

• TXXX • a test has failed or hung. Cycle

power to reboot the SIM.
− Where XXX represents a self test
code.

• Aerr • channel can not communicate with

FTA.

• Berr • channel can not communicate with

FTA.

• A sf • FTA –A is reporting a soft failure.

• B sf • FTA –B is reporting a soft failure.

• Acfg • Normally transient display means

that channel is being configured.
Permanent display means bad
configuration.

76 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix A
Initial Start Up of C200 Controller and I/O Chassis

If. . . Then, cause could be. . .

• Bcfg • Normally transient display means

that channel is being configured.
Permanent display means bad
configuration.

the A and/or B channel LED on SIM is:

• Off • no activity

• Flashing Green • transmit or receive communication

is in progress, but not normal
continuous communications.

• Brief Green flash every 0.5 sec. • FTA is not present or not
communicating.

the OK LED on SIM is:

• Off • no power or significant fault.

• Steady Red • cycle power to recover operation.

• Flashing Red • fail state, running under software

control.

• Flashing Green • no active I/O connection.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 77
10/04 Honeywell
Appendix A
Initial Start Up of C200 Controller and I/O Chassis

78 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B

Input/Output Behavior Analysis

Introduction
The performance of a control system depends, in large part, on how well its Input/Output
(I/O) system responds under various operating conditions. The Experion PKS system is
designed to provide reliable I/O behavior while offering the ultimate flexibility in process
control design and operation.
This section provides an analysis of chassis I/O behavior for some operating scenarios
that are unique to Experion PKS’s partitioned architecture.

Operating scenarios and I/O behavior

The following Tables summarize the analysis of chassis I/O behavior for a given general
operation. Each Table identifies the Function Block (FB) of interest, the Configuration
characteristics, the operating scenario, and the chassis I/O behavior. We assume that you
are familiar with the Experion PKS Control Builder application.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 79
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

Table 3 Inactivate and activate IOM function blocks

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • Inactivate AOM FB. • Holds last value
Module connected to the This turns ON (50%).
Analog Output initialization Manual
Channel (AOC) FB Mode for PID block.
that is associated
with the Analog • While AOM is inactive, • Holds last value
Output Module manually change SP (50%).
(AOM) FB. Output value for PID FB to
value equals 50%. 60%.

• Activate AOM FB. This • Changes in

turns OFF initialization response to new SP.
Manual Mode for PID
block.

Digital Output Digital Input • Inactivate DOM FB. • Holds last value
Module Channel (DIC) is (ON).
connected to the • Activate DOM FB.
Digital Output • Holds last value
Channel (DOC) that (ON).
is associated with
the Digital Output
Module (DOM) FB.
DOC status output
is ON.

Device Control FB • Inactivate DOM FB.

pulsed output is
connected to DOC − If DOC status output is • Changes to OFF.
ONPULSE input ON.
associated with
− If DOC status output is • Remains OFF.
DOM FB.
OFF.

• Activate DOM FB
• Remains OFF.

80 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

Table 4 Delete IOM function blocks

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • Inactivate AOM FB. • Holds last value
Module connected to the This turns ON (50%).
Analog Output initialization Manual
Channel (AOC) FB Mode for PID block.
that is associated
with the Analog • Delete AOM FB from • Holds last value
Output Module Loaded Tab. (50%). Green LED
(AOM) FB. Output Acknowledge Warning on Module is blinking
value equals 50%. about AOC connection. (in Idle).

• With AOM inactive, • Maintains previous

reload it to the Control value (50%) with no
Processor and then “bump” in output.
activate the AOM.

Digital Output Digital Input • Inactivate DOM FB. • Holds last value
Module Channel (DIC) is (ON).
connected to the • Delete DOM FB from
Digital Output Loaded Tab. • Holds last value
Channel (DOC) that Acknowledge Warning (ON).
is associated with about DOC connection. Green LED on
the Digital Output Module is blinking (in
• With DOM inactive, Idle).
Module (DOM) FB.
reload it to the Control
DOC status output
Processor and then • Maintains previous
is ON.
activate the DOM. value (ON) with no
“bump” in output.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 81
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

Table 5 Inactivate and activate IOC function block

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • Inactivate Control • Holds last value

Channel connected to the Module (CM) containing (60%).
Analog Output AOC FB. This turns ON
Channel (AOC) FB initialization Manual
that is associated Mode for PID block.
with the Analog
Output Module • While CM is inactive, • Holds last value
(AOM) FB. Output manually change SP (60%).
value equals 60%. value for PID FB to
70%.
• Changes in
• Activate CM. This turns response to new SP.
OFF initialization
Manual Mode for PID
block.

Digital Output Digital Input • Inactivate CM • Holds last value

Channel Channel (DIC) is containing DOC FB. (ON).
connected to the
Digital Output • Activate CM. • Holds last value
Channel (DOC) that (ON).
is associated with
the Digital Output
Module (DOM) FB.
DOC status output
is ON.

82 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Device Control FB • Inactivate CM

pulsed output is containing DOC FB.
connected to the
DOC ONPULSE − If DOC status output is • Remains ON for
input tha is ON. remainder of Pulse
associated with the Width time.
DOM FB.
− If DOC status output is • Remains OFF.
OFF.

• Activate CM after DOC • ON PULSE is

status output goes OFF generated.
at end of Pulse Width
time.
• ON PULSE is
• Activate CM while DOC generated.
status output is still ON
during Pulse Width.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 83
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

Table 6 Delete IOC function block

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • Inactivate CM • Holds last value

Channel connected to the containing AOC FB. (50%)
Analog Output
Channel (AOC) FB • Call up CM in Project • Holds last value
tha is associated Tab and delete AOC (50%)
with the Analog FB. Acknowledge
Output Module Warning about
(AOM) FB. Output uncontrolled output.
value equals 50%.
• With CM inactive,
reload it to the Control
• Maintains previous
Processor and then
value (50%) with no
activate the CM.
“bump” in output
• From Project Tab,
rebuild AOC FB.
Connect it to PID FB
• Returns to previous
and establish AOM FB
value (50%) and
association as before.
changes if PID
With CM inactive, reload
output differs from
it to the Control
SP to bring output
Processor and then
equal to SP
activate the CM.

84 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Digital Output Digital Input • Inactivate CM • Holds last value

Channel Channel (DIC) is containing DOC FB. (ON)
connected to the
Digital Output • Call up CM in Project • Holds last value
Channel (DOC) that Tab and delete DOC (ON)
is associated with FB. Acknowledge
the Digital Output Warning about
Module (DOM) FB. uncontrolled output.
DOC status output
• With CM inactive,
is ON.
reload it and then • Maintains previous
activate the CM. value (ON) with no
“bump” in output
• From Project Tab,
rebuild DOC FB.
Connect it to DIC FB
and establish DOM FB • Returns to previous
association as before. value (ON)
With CM inactive, reload
it and then activate the
CM.

Analog Output PID FB output is • Inactivate CM • Holds last value

Channel connected to the containing AOC FB. (50%).
Analog Output
Channel (AOC) FB • Call up CM in Project • Maintains previous
that is associated Tab and delete wire value (50%) with no
with the Analog between AOC FB and “bump” in output
Output Module PID FB. With CM
(AOM) FB. Output inactive, reload it and
value equals 50%. then activate the CM.
• Returns to previous
• From Project Tab, value (50%) and
rewire AOC FB to PID changes if PID
FB as before. With CM output differs from
inactive, reload it and SP to bring output
then activate the CM. equal to SP

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 85
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Digital Output Digital Input • Inactivate CM • Holds last value

Module Channel (DIC) is containing DOC FB. (ON)
connected to Digital
Output Channel • Call up CM in Project • Maintains previous
(DOC) associated Tab and delete wire value (ON) with no
with Digital Output between DOC FB and “bump” in output
Module (DOM) FB. DIC FB. With CM
DOC status output inactive, reload it and
is ON. then activate the CM.

• From Project Tab, • Returns to

rewire DOC FB to DIC previously held value
FB as before. With CM (ON)
inactive, reload it and
then activate the CM.

86 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

Table 7 Delete and reload CM function block containing analog and digital
output channels

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • Inactivate CM • Analog output goes

Channel and connected to the containing AOC and to unpowered and
Digital Output Analog Output DOC FBs. Then, delete status output is OFF
Channel Channel (AOC) FB CM from Control
that is associated Processor.
with the Analog Acknowledge Warning
Output Module about all CM
(AOM) FB. Output connections being
value equals 70%. broken.

Digital Input • Reload CM to the • Analog output

Channel (DIC) is Control Processor and changes if PID
connected to the then activate the CM. output differs from
Digital Output SP to bring output
Channel (DOC) that equal to SP and
is associated with status output returns
the Digital Output to ON.
Module (DOM) FB.
DOC status output
is ON.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 87
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

Table 8 Change in CEE state

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • With CEE in its Run • Holds last value
Channel and connected to the state, change state to (70%).
Digital Output Analog Output Idle.
Channel Channel (AOC) FB • Holds last value
that is associated • With CEE in its Idle (70%).
with the Analog state, manually change
Output Module SP value for PID FB to
60%. • Changes in
(AOM) FB. Output
response to new SP
value equals 70%.
• Change CEE back to with no “bump” in
its Run state. output.

Digital Output Digital Input • With CEE in its Run • Holds last value
Channel Channel (DIC) is state, change state to (ON).
connected to the Idle.
Digital Output
Channel (DOC) that • Change CEE back to • Returns to held
is associated with its Run state. value (ON).
the Digital Output
Module (DOM) FB.
DOC status output
is ON.

88 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Device Control FB • With CEE in its Run

pulsed output is state, change state to
connected to the Idle.
DOC ONPULSE
input that is − If DOC status output is • Remains ON for
associated with ON. remainder of Pulse
DOM FB. Width time.

− If DOC status output is • Remains OFF.

OFF.

• Change CEE back to • Remains OFF.

its Run state after DOC
status output goes OFF
at end of Pulse Width
time.
• Goes OFF.

• Change CEE back to

its Run state while DOC
status output is still ON
during Pulse Width.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 89
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

Table 9 Shutdown and power cycle CPM

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Analog Output PID FB output is • With all CMs loaded • Channel 0 holds
Channel connected to the and controlling, remove last value (70%).
Analog Output power from CPM. Channel 1 goes to
Channel (AOC) FB 50%.
that is associated
with the Analog • Restore power to CPM. • Channel 0 returns
Output Module Database should be to initialized value
(AOM) FB. Output recovered through RAM (70%).
value equals 70%. Retention StartUp Channel 1 returns to
function. Once CEE initialized value
All I/O is located in state returns to Run, (50%).
a remote chassis. Channels 0 and 1
AOM is configured outputs should back
for Channel 0 to initialize.
hold last value
during
communication
loss. (Shed Mode
is enabled).
Channel 1 is
configured to set
output to 50%
during
communication
loss. (Shed Mode
is enabled and
Shed Value equals
50.00).

90 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

Digital Output Digital Input • With all CMs loaded • Channel 0 holds
Channel Channel (DIC) 0 is and controlling, remove last value (ON)
connected to Digital power from CPM. Channel 1 goes to
Output Channel OFF
(DOC) 0 associated Channel 2 goes ON
with Digital Output
Module (DOM) FB • Restore power to CPM. • Channel 0 returns
channel 0. A Database should be to initialized output
standalone DOC 1 recovered through RAM value (ON)
is associated with Retention StartUp Channel 1 returns to
DOM Channel 1. function. Once CEE initialized output
Both DOC 0 and state returns to Run, value (OFF)
DOC 1 status Channels 0 and 1 Channel 2 remains
outputs are ON outputs should back ON
initialize.
Shed mode
configuration for
DOM Channel 0 is
for hold last state,
Channel 1 is for
Shed Value of OFF,
and Channel 2 (no
IOC associated) is
for Shed Value of
ON.

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 91
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

All I/O FBs Same as for • From Monitoring Tab, • Go to Fail state
previous AOC and issue commands conditions:
DOC in this Table. through CPM FB to put See previous AOC
CEE in Idle state and and DOC behavior in
shutdown the CPM. this Table.
CPM LED display
shows “RDY” state and
CPM is not accessible
from Control Builder or
Server.

• Either load a new • Return to initialized

version of CPM values
personality image, or See previous AOC
cycle power to CPM and and DOC behavior in
restart current this Table.
personality image. This Both track current
purges the previous control values, if
database. Reload the necessary
database from the
server. Activate the
CEE and all CMs and
IOMs. This should
restore normal control.

All IOM FBs Same as for • From Monitoring Tab, • Hold last values
previous AOC and issue command through
DOC in this Table. CPM FB to put CEE in
Idle state. Reload the
CM FB only. This
purges database from
CPM and losses
connections to all IOMs.

• Reload remaining • Return to initialized

control strategy (CEE, values and track
CMs, and IOMs) from current control
the server. Activate the values, if necessary.
CEE and all CMs and
IOMs. This should
restore normal control.

92 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
 Appendix B
Input/Output Behavior Analysis

Table 10 Failure of I/O communications

FB of Interest Configuration Operating Scenario I/O Behavior

Characteristics

All IOM FBs Same as for AOC • During normal control, • Go to Fail state
and DOC in disconnect the I/O conditions:
Table 8. ControlNet cable from See previous AOC
the downlink ControlNet and DOC behavior in
Bridge. This causes loss Table 8.
of communication to all
remote I/O modules.

• Reconnect the I/O • Return to initialized

ControlNet cable. This values and track
restores communication current control
to all I/O modules. values, if necessary

• With CEE in Idle state • Go to Fail state

or IOMs inactive, conditions:
disconnect the I/O See previous AOC
ControlNet cable from and DOC behavior in
the downlink ControlNet Table 8.
Bridge. This causes loss
of communication to all
remote I/O modules.

• Reconnect the I/O • When CEE returns

ControlNet cable. This to Run state, return
restores communication to initialized values
to all I/O modules. and track current
control values, if
necessary

R210 Experion PKS Control Builder and C200 Startup and Shutdown Guide 93
10/04 Honeywell
Appendix B
Input/Output Behavior Analysis

94 Experion PKS Control Builder and C200 Startup and Shutdown Guide R210
Honeywell 10/04
Automation and Control Solutions
Honeywell International Inc.
1100 Virginia Drive
Fort Washington, PA 19034