Ti SPC Psi Protct 6072 Final Issued

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Specification No. Technical Specification for Control and Relay Panel including Numerical Page 3
TI/SPC/PSI/PROTCT/6072 Type Relays for Traction Transformer, OHE, 25 kV Shunt Capacitor Bank of 58
and Transmission Line protection for 25 kV AC TSS on Indian Railways
INDEX
CLAUS E NO. HEADING
1.0 Scope
2.0 Traction Power Supply System
3.0 Service Conditions
4.0 Governing Specifications
5.0 Design Feature of Control And Relay Panel
6.0 Numerical Protective Relays
7.0 Scheme of Protection, Rating and other Parameters of Relays
8.0 Testing of Control & Relay Panel and Numerical Relay
9.0 Technical Data Literature and Drawings
10.0 Erection Testing and Commissioning
11.0 Operation, Maintenance Instructions
12.0 Spares and Special Tools
13.0 Packaging & Forwarding
14.0 Warranty
15.0 Training of Indian Railway’s Engineers
ANNEXURE
Annexure-A List of Abbreviations

Annexure-B Definitions & Explanations
Annexure-C Schedule of Guaranteed Particulars
Annexure-D List of The Equipment on Panel
Annexure-E General Scheme of Traction Power Supply System
Annexure-F Typical Schematic Diagram of Protection for Double Transformer
Traction Sub-Station
Annexure-G Typical Schematic Diagram of Protection for Single Transformer
Traction Sub-Station
Annexure-H Relay Scheme to Eliminate Flashover During Panto Bridging at
Insulated Overlap
Annexure-I TSS Indicating PT, FCB and other Equipment in Reference of Panto
flashover Logic
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1.0 SCOPE
1.1 This specification applies to the design, manufacture, supply, erection & commissioning of
control and relay panel complete with numerical communicable type protective relays and
certain electromechanical relays for control, monitoring and protection in the traction
substations comprising of 220/132/110/66 kV and 25 kV circuit breakers, 25 kV interrupters
and 220 or 132 or 110 or 66/27 kV single phase transformers, substation equipment, 25 kV
overhead equipment (OHE) feeders and shunt capacitor banks & transmission lines (if asked
for by the purchaser in the tender).
1.2 The latest protocol for communication of protective relays is IEC 61850. Efforts are made to
implement the Control & Relay Panel incorporated with protective relays communicating
with RTU on IEC 61850. The RTU & communicable relays approved are communicating
on IEC 60870-5-103 which is very old protocol and may not support other devices in future
in the substation, hence it is the need of hour to implement the IEC 61850 compliant
Protective Relays and SCADA interfaced with RTU based on IEC 61850 protocol.
1.3 The relays communicating on IEC 60870-5-103 have been commissioned on Indian
Railways in past which may need to be procured for replacement as per the same protocol at
which SCADA system is working. In this regard, this specification for C&R Panel
comprising communicable relays is also applicable for relays communicating on IEC
60870-5-103.
1.4 New RE work or simultaneously replacement of both, control & relay panels and SCADA
system, the communication between RTU and relays shall be on IEC 61850 protocols only.
1.5 The vendor is free to develop control & relay panel incorporated with numerical relays
communicating with SCADA on IEC 60870-5.103 or IEC 61850 or both. The C&R Panel
incorporated with numerical relays and associated relays shall be approved according to the
IEC protocol adopted by the vendor. The status of approval in the master list of RDSO
approved vendor shall be mentioned along with IEC/IECs protocol, which the manufacturer
has requested for.
The relays are governed by this specification; hence the procurement of loose relays can
also be done by the Railways as per requirement from the approved vendor of C&R Panel
appearing in the existing RDSO’s Vendor Directory.
1.6 The control & relay panels have been classified into three categories for the purpose of this
specification, viz.
TYPE-I: Required at 220/27kV or 132/27 kV or 110/27kV or 66/27kV step down
substations.
TYPE-II: Required at 220/27kV or 132/27kV or 110/27 kV or 66/27kV step down
substations with an additional respective 220kV/132 kV/110 kV/66 kV line sectioning
facilities.
TYPE-III: Required at 220/132/110/66 kV switching station with only line sectioning
facilities.
1.7 The control & relay panels offered shall be complete with Numerical relays for different
protection functions, meters, auxiliary relays, control switches, indicating LEDs,
annunciator, wiring and all other accessories and materials necessary for efficient control
and protection of substation equipments and feeders. Such accessories and materials shall be
deemed to be within the scope of this specification whether specifically mentioned or not.
1.8 In 31st MSG, it was decided to provide testing jack facility in the Control & Relay Panel. It
is to be developed in a such way that when testing kit is connected to the testing jack, relay
connections will get disconnected from main circuit and connected to testing circuit. After
testing and removal of testing kit from jack, relays will get reconnected to main circuit
automatically.
1.9 This specification generally refers to double line sections having two feeder CB’s and two
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traction transformers provided at the sub stations (as per the lay out drawings enclosed at
Annexure-E) however in case of a greater number of lines and/or additional transformers at
sub stations, the purchaser shall furnish the layout drawings for the traction system. The
quantity of the panels, relays and all equipments shall be as per the new drawings; however,
the design aspects of each protection relays and individual panel equipment shall be same as
per this specification.
The design drawings of the panel’s physical layout, mimic diagrams etc. shall be approved
by purchaser in advance under such condition.
1.10 Generally substations shall be provided with two traction transformers, however if only one
transformer is being installed initially (with a provision for installation of another
transformer at a later date) then under this arrangement, two panels shall be supplied and the
panel for the other transformer shall also be equipped with all fittings, components,
annunciation etc. complete with wiring as provided on the panels for double transformer
substation, except for the protective and auxiliary relays. Necessary cut outs for housing
these relays at a later date shall be provided, which shall be blanked with suitable plates of
MS sheets secured from inside of the panel for the sealing purpose. Purchaser shall clearly
specify its requirements in the tender document in this regard.
1.11 This specification supersedes specification No. TI/SPC/PSI/PROTCT/6071(2/15) with A&C
Slip No.1. and substitute the specification no. TI/SPC/PSI/PROTCT/5070 (Rev.1) for feeder
protection module, TI/PSC/PSI/PROTCT/1982 for Delta-I relay & TI/SPC/PSI/PROTCT/
2983 for Panto-Flash Over relays.
1.12 The “Make in India” Policy of Government of India shall be applicable.
1.13 Any deviation from this specification proposed by the manufacturer and not impairing the
system performance wrt this specification, will be given due consideration provided full
particulars of the deviation with justification thereof, are furnished.
2.0 TRACTION POWER SUPPLY SYSTEM
2.1 GENERAL SCHEME OF TRACTION POWER SUPPLY SYSTEM
2.1.1 Power is received from the grid network of the supply authorities at 220 kV/132 kV/110
kV/66 kV, at traction substations (TSS). 25kV power supply for traction is drawn through a
single-phase step-down traction transformer. The primary winding of this transformer is
connected to any two phases of the incoming three phase lines and on the secondary side,
either of the two terminals of the 25 kV winding is connected to the traction overhead
equipment (OHE), while the other is solidly earthed and connected to the running traction
rails.
2.1.2 Each transformer has its associated circuit breakers on the primary and secondary sides, with
a separate set of 25 kV circuit breakers called “Feeder Circuit Breakers” for feeding the
traction OHE lines.
2.1.3 Adjacent TSS are fed from different phases of the three-phase system in rotation. Neutral
sections in front of sectioning and paralleling post (SP) are provided in the 25 kV OHE for
segregating the different phases. In between the TSS and SP, sub-sectioning and paralleling
posts (SSP) are provided for paralleling the UP and DN line OHE and also for sectionalizing
and fault localization. The attached drawing No. ETI/PSI/702-1 at Annexure-E shows the
general scheme for traction power supply system.
2.1.4 The supply to the OHE can be switched ON/OFF through interrupters which do not open
automatically on fault, but can be closed on to a fault. The fault is cleared by the feeder
circuit breaker provided at the traction substation.
2.1.5 Normally power supply from a TSS extends upto the SP on either side of the substation, but
in case of an emergency necessitating total shut down of the substation, power supply from
adjacent TSS on either side of the failed substation can be extended upto the failed
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substation by closing the bridging interrupters at the two SPs. Also, under certain emergency
conditions the power supply can be extended beyond the failed TSS up to the next SP
through feeder CB’s of adjoining TSS.
2.1.6 If any other different traction supply arrangement is adopted due to special requirements
(e.g., more than two transformer bays, parallel operation of transformers at TSS etc.) then
same shall be advised by the purchaser.
2.2 NATURE OF TRACTION LOAD AND FAULTS ON THE OHE SYSTEM
2.2.1 The traction load is a frequently and rapidly varying one between no load and overload. The
TSS equipment are subject to number of earth faults/short circuits. The magnitude of fault
current may generally vary between 40% and 100% of the dead short- circuit value.
However, at times the fault current may be much less e.g. in case of bird faults, arcing faults
or bond open earth faults etc. which shall fall under the category of high impedance earth
faults. The details of the protection relays & scheme are given in Para 7.1 to 7.4.
2.2.2 The AC electric rolling stock is fitted, for conversion of ac to dc, with single-phase bridge-
connected silicon rectifiers with smoothing reactor for feeding the dc traction motors. The
rectifiers introduce harmonic currents in the 25 kV Power supply. On few locomotives there
are controlled asymmetrical thyristor bridge and GTO Pulse width modulation devices, in
place of silicon rectifiers. Typical percentages of harmonics present in the traction current
with electric rolling stock are as follows:
Harmonic Generated by IR Locomotives
Sl. Harmonic No. With Diode With With GTO’s
No Rectifier Thyristor
1. 3rd harmonic (150 Hz) 15% 23% 3%
th
2. 5 harmonic (250 Hz) 6% 14% 2%
3. 7th harmonic (350 Hz) 4% 10% 0.5%
th
4. 9 harmonic (450 Hz) - 4% 0.35%
th
5. 11 harmonic (550 Hz) - 3% 0.4%
6. THD’s 16.64% 29.15% 3.68%
2.2.3 The average power factor of the conventional electric locomotive and electric multiple units
generally vary between 0.7 and 0.8 lagging without compensation.
2.2.4 In big yards and loco sheds, a large number of locomotives stand idle with only the load of
their auxiliaries, drawing fairly large reactive power. The load power factor is therefore,
rather low.
2.2.5 Three Phase electrical locomotives and EMU’S have been introduced in Indian Railways.
These types of locomotives and EMU’S are capable of regeneration during braking. The train
sets have also been introduced with multiple driving coaches each having pantograph for
collection of current from OHE. These trains sets are also capable of injecting high
regenerative current in to OHE.
2.3 SHORT CIRCUIT APPARENT POWER OF THE SYSTEM
The short- circuit apparent power for various system voltages is as under, however the actual
values shall be furnished by purchaser in consultation with supply authority:
Short Circuit Level
Highest system voltage Short circuit apparent power
KV MVA
52 200
72.5 3500
123 6000
145 10000
245 20000
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2.4 AUXILIARY POWER SUPPLIES AT TRACTION SUBSTATION

The following power supplies are available at a traction substation.
i.) 110 V (+15% & - 30%) dc.
ii) 240V +/- 20% ac, 50Hz +/- 3%, single phase from a 25/0.24 kV auxiliary
transformer.
2.5 BOOSTER TRANSFORMERS (BTs)
In order to reduce inductive interference in adjacent telecommunication circuits on certain
sections of electrified track, booster transformers are installed in series with the 25 kV traction
overhead equipment (OHE). The primary winding of the booster transformer is connected to
the 25 kV overhead equipment (OHE) and the secondary winding is in series with the return
conductor (RC) which is strung close to the 25 kV overhead equipment. Booster transformers
with a rating of 150 or 100 kVA provide necessary voltage to force the traction return current
from the rail and earth to flow through the return conductor. The Booster transformers have a
leakage impedance of about 0.15 ohm each and are spaced about 2.66 km apart.
2.6 OHE IMPEDANCE
For the purpose of relay setting calculations, the values of loop impedance with earth return
for the OHE (65mm2 catenary and 107 mm2 contact wire) are taken as under:
OHE impedance value for normal 25 kV AC OHE (65mm2 catenary and 107 mm2 contact
wire)
Sl. OHE configuration Impedance
No.
1. One OHE without BT and RC 0.41 ∠700 Ohms/km
2. Two OHEs without BT and RC 0.24 ∠700 Ohms/km
3. One OHE with BT and RC 0.70 ∠700 Ohms/km
4. Two OHEs with BT and RC 0.43 ∠700 Ohms/km
Booster transformer impedance of 0.15 per booster transformer is added where these
are provided.
2.7 TRACTION TRANSFORMER
Normally 21.6 (ONAN)/30.24 (ONAF) MVA or 30 (ONAN)/42 (ONAF) MVA, 220 or
132 or 110 or 66/27 kV, single-phase with maximum of (12.5+/-0.5) % impedance rating of
traction transformer is provided at TSS. The traction transformers are designed to carry
short time overloads as the traction loads may exceed for short periods.
Rating of the power transformer
Rated capacity for Rated secondary current of the Transformer
30 MVA 21.6 MVA
Continuous 1111 Amps 800 Amps
15 Min 150% i.e 1666.5 Amps 150% i.e 1200 Amps
5 Min 200% i.e. 2222 Amps 200% i.e. 1600 Amps
Ability to withstand short Thermal : 5 second Thermal : 5 second
circuit Dynamic : 0.25 second Dynamic : 0.5 second
Note: The rating and design of the traction transformer may change hence
manufacturer/supplier of the C&R panels must confirm the ratings and configuration from the
purchaser.
3.0 SERVICE CONDITIONS
3.1 The control and relay panels are intended for use in humid tropical climate in any part of India
with the following atmospheric conditions:
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SN Description Normal environmental Special environmental

condition condition *
i. Altitude ≤ 2000m Above 2000m and upto
3000m
ii. Maximum ambient air 0
55 C 550C
Temperature
iii. Minimum ambient air -100C -250C
Temperature
iv. Max. Temp attainable by an 70° C
object exposed to Sun
v. Relative humidity: 24 h 5% to 95%
average
vi. Maximum number of thunder 85 days
storm days per annum
vii. No. of rainy days per annum 120 days (max.)
viii. Maximum Number of dust 35 days
storms days per annum
ix. Max. (Basic) wind pressure 200 kg/m2
x. Average annual rainfall 1750 to 6250 mm
xi. Vibrations Max: 350 microns
Average: 30 – 150 microns
Time duration: rapidly varying time duration 15 –
70 ms.
* The control and relay panel and numerical protection relays for special environmental
condition shall be type tested for lower temperature i.e. -250C. The other test will be same.
3.2 The control and relay panels shall be installed in masonry control cubicles at the traction
substations, which are normally unattended. The masonry control cubicles are situated close
to the Railway tracks and hence the Panels are subjected to vibrations due to running trains.
4.0 GOVERNING SPECIFICATIONS
The main components covered by the specification shall confirm to the following standard
specifications (latest version), which shall be applied in the manner altered, amended or
supplemented by the specification and Indian Electricity Rules where applicable.
Sl. IS/IEC Description
No.
1. IEC 61850 Communication networks and systems for power utility
automation
2. IEC 60870-5-103 Telecontrol equipment and systems - Part 5-103: Transmission
protocols - Companion standard for the informative interface
of protection equipment
3. IEC 61850-8-1: Communication networks and systems for power utility
2011/AMD1:2020 automation –Part 8-1: Specific communication service
mapping (SCSM) – Mappings to MMS (ISO 9506-1 and ISO
9506-2) and to ISO/IEC 8802-3
4. IS:8686
2 Static protective relays
.
5. 3
IS:1248 Direct acting indicating analogue electrical measuring
. instruments.
6. 4
IS:8130 Conductors for insulated electrical cables and flexible Cords
.
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7. IS:2705
5 Current transformers
8. .6
IS16227-3 Voltage transformers
9. IS:7. 694 Control cable
10. IS: .
9 4794 Push button
11. IS. 1885 Control switch
12. IS: 1 5578/11353 Marking and identification of conductors and
0 apparatus terminals
13. IEC 1. 60947 Low voltage switchgear and control gear
14. IEC 1
1 60898-2 Circuit breakers for ac and dc operation
.3
15. IEC 1 60255-1 Measuring relays and protection equipment - Part 1: Common
4. requirements
16. IEC .1 60255-121 Electrical relays –Functional requirement for distance protection
17. IEC 5
1 60255-12 Electrical relays - Directional relays and power relays with
.6 two input energizing quantities
18. IEC .
1 60255-21-1 Vibration test on measuring relays and protection
8 equipment
19. IEC 1. 60255-21-2 Shock and bump tests on measuring relays and protection
9 equipment
20. IEC .2 60255-21-3 seismic tests on measuring relays and protection equipment
21. IEC 02 60068-2 Environmental tests.
.1
22. IEC 2 60255-27 Product safety requirement
23. IEC 60255-26 .
2 Electromagnetic compatibility requirement
24. IEC .23 60529 Degrees of protection provided by enclosures (IP code)
25. IEC .
4
2 61810-2 / IS Electromechanical Elementary relays-Reliability.
17064 .5
.
All other components such as indication LEDs, terminal blocks, annunciator windows,
MCBs, bell etc. shall conform to relevant IS specifications (latest version) and such
specifications shall be duly mentioned by the tenderers in their offer.
Other related and linked specifications which should be read in conjunction with this
specification are as under.
Specification number Description
TI/SPC/PSI/PT/0210 or latest Potential transformer of all ratings
TI/SPC/PSI/CT/0210 or latest Current transformer of all ratings
TI/SPC/PSI/LVCBIN/0120 or latest 25 kV single pole, double pole, pole mounted,
outdoor vacuum circuit breaker (VCB) and
vacuum interrupter (BM) for Indian Railway
TI/SPC/PSI/TRNPWR/3201 or latest Single phase traction power transformer
TI/SPC/RCC/SCADA/0133 or latest Supervisory control and data acquisition system
for 25KV and 2X25KV single phase 50Hz ac
traction power supply
TI/SPC/PSI/EARTHING/0210 or latest Earthing of power supply installation
TI/SPC/PSI/ISOLTR/0210 or latest Isolator of all ratings (Manual & Motorised)
TI/SPC/PSI/200-250CHGR/0210 or Battery charger for 110 Volt battery, 200/250
latest Ah
TI/SPC/PSI/LTDPNL/0210 or latest Low tension distribution panels for Traction
Sub-station
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5.0 DESIGN FEATURES OF CONTROL & RELAY PANEL

5.1 CONSTRUCTIONAL FEATURES
5.1.1 The control & relay panel shall be vertical, self- supporting, closed type steel construction. It
shall be developed in such a way that optimum utilization of space on front, rear and side
panels is made and all-important hardware is on the front side panel.
The panel shall be accessed from rear or side of panels and for this, hinged type doors with
locking arrangement shall be provided. Lifting hooks shall also be provided on the panel for
loading of panel for transportation.
Any other construction of the panels may also be suggested by the panel manufacturers to
RDSO, which may be considered based on the merits like savings, size, maintainability etc.
of the proposed design.
5.1.2 The control and relay panel shall have modular construction to facilitate ease of expansion
and replacement. The instruments, control switches, annunciation window, main protection
relays, meters, mimic and indicating lamps shall preferably be mounted on front side of the
control panels. Equipment like auxiliary relays, indications, alarm acknowledgement push
button & control switches for transformer tap changer, blower fan indication, push button for
DC fail etc. shall be provided on rear panels. Bell / hooter, ICTs, terminal blocks, etc. may
be mounted at suitable place inside the panel.
5.1.3 According to clause 1.8, the Testing Jack / Test Switch / Test Plug shall be available in the
Control & Relay Panel. The relay shall take care of the “Testing Jack” provided in the
Control & Relay Panel for testing the relay with the help of testing kit connected through
Testing Jack without removing the relay from the panel and without disconnecting the
connection of CT, PT etc. manually. The relay should be compatible with the testing jack /
Test Switch provided in the panel. This aspect should be considered in designing the relay
back panel so that all the available necessary interfaces are meeting the requirement of
Testing Jack without compromising the safety while testing through latest Relay Test Kit.
5.1.4 The design shall be keeping in view the ease of maintenance. The distribution and layout of
the equipment on the panels shall be arranged by the successful tenderer with the approval of
the purchaser, so as to achieve a systematic and neat appearance. The manufacturer shall
submit drawings of dimension details, circuits, terminals details, design and layout of
equipment on the panels to RDSO for approval prior to manufacturing of prototype. All
future panels shall be manufactured as per the RDSO approved drawing and designs and
shall be verified by the purchaser.
5.1.5 The panel shall be fabricated from sheet steel of thickness not less than 3.0 mm for front,
rear, door frame and base frame, and not less than 2.0 mm for side, roof and doors panels.
5.1.6 The bottom portion of the panel shall be provided with detachable type sheet steel covers
(over trench portion) with suitable cable glands to facilitate entries of control cable from
trenches to control panel. The panel shall be suitable for erection flush with the concrete
floor by evenly spaced grouting bolts projecting through the base channels of its frame. The
panel shall be made in suitable sections to facilitate easy transport, handling and assembly at
site.
5.1.7 Ribbed type rubber matting to ensure personnel safety of operating staff shall be provided on
the floor in the front and back outside of the panel. Mat shall be continuous length, black
color, minimum 1/4-inch thick, minimum three foot (3') wide and shall extend the full length
of entire panel.
5.1.8 The size of C & R panel shall be approved by RDSO at the time of design drawings approval
of first prototype. The size of panel shall vary depending up on the number of transformer
and switching equipments at TSS. The control and relay panels for 25 kV shunt capacitor
bank and transmission line protection shall be separate. The purchaser shall indicate its
requirement in the tender clearly.
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5.1.9 The C&R panel shall conform to IP 52 class to avoid ingress of vermin, insects, rats and dust
and suitable for use in tropical humid climate.
5.1.10 All control and supply cables will be laid in a distribution trench running under the control
panel. The cables will enter the board from the trench through suitable glands. The supplier
will furnish detailed dimensions of the trench work required. Provision shall be made to seal
the points of entry of cables to prevent access of insects and lizards into the board.
5.1.11 The sheet steel as well as other steel works shall be properly treated and then an under coat
suitable to serve as base and binder for the finishing coat shall be applied. The exterior and
base frame of the panel shall be coated with industrially accepted Siemens gray shade (RAL
7032) and interior surfaces of the panels shall be epoxy powder coated of white color
followed by at least 180-degree bake ovening. The finish shall be virtually scratchproof with
all metal surfaces coated to a uniform thickness on the powder coat line.
5.1.12 To avoid rusting of the panels during service, the following pre-treatment through seven-tank
process shall be ensured prior to painting:
 Degreasing
 Rinsing (Water wash)
 Pickling (Acid pickling)
 Zinc Phosphating
 Drying
 Powder coating & curing
If any painted surface gets damaged during transit, the surface finish shall be restored at site
after erection by tenderer.
5.1.13 There shall be provision for power down mode for the system when the substation is not
being manned. In this case all the protection elements shall function as usual but the alarm,
annunciation/display and local acknowledgement features will remain out of circuit till the
system is activated again. A separate front accessible ON/OFF switch shall be provided for
this purpose.
5.1.14 All the protection modules, dc and ac supplies, equipment in switch yard/traction sub-station,
annunciation windows and other peripheral equipment, measuring instruments required for
the control panel shall be hard wired to form a control and relay panel. For all the external
connections there shall be terminal blocks for terminating the connections.
5.1.15 A local/remote change-over switch shall be provided for each remote-controlled apparatus
viz. circuit breaker/interrupter for changing over the control from local to remote and vice
versa. The tripping initiated by the protective relays shall however trip the circuit breakers
directly irrespective of the position of the changeover switch.
5.1.16 Each CB/interrupter shall be controlled by 3 position (trip- neutral - close) control switches
having spring return to neutral feature and pistol grip handle along with 2 NO contacts each
for trip & close commands.
5.1.17 An indicative list of the equipment to be provided on the control panels is at Annexure-D.
Any additional equipment needed for satisfactorily working and adequate protection for TSS
equipment which is not covered in annexure-D shall also to be provided.
5.2 TERMINATION FOR THE PURPOSE OF INTERFACING OF C& R PANEL WITH
SCADA
The successful tenderer shall provide necessary wiring and terminal blocks in control and
relay panel for inter connection with the SCADA RTU as mentioned below.
5.2.1 TELECOMMANDS FROM RCC
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The traction substations shall be un-attended type and the control of all circuit breakers,
interrupters, off load tap changers, lock out release of CB’s, Panto flash over relay
enable/disable and motor operated isolators (if any), shall be normally done from Remote
control Center (RCC) through the SCADA system (to be provided by the purchaser under a
separate contract). The operation of the controlled equipment shall only be possible when the
associated local/remote selector switch on the control and relay panel is kept in “Remote”
mode.
For this purpose, the successful tenderer shall provide necessary wiring in the C & R panel
including from each local/remote selector switch of the CB/BM’s to the terminal blocks for
interconnecting to RTU. The purchaser shall indicate any additional requirement of
telecommands wiring in its tender document.
5.2.2 TELE-SIGNALLING OF INFORMATION
The following information shall generally be tele-signaled to the RCC for monitoring the
status of switchgears and various other events/alarms from TSS.
5.2.2.1 STATUS INDICATIONS OF SWITCHGEARS
i) ON/OFF status of circuit breakers, interrupters, and motor operated isolators (if any).
ii) Low gas/air pressure alarm and lock out condition of the circuit breakers to
remote control center.
SF-6/vacuum circuit breakers are provided at the traction substations. Necessary contacts in
the control circuits of the circuit breaker mechanism shall be available for signaling of the
alarm and locked out conditions. The contact multiplication functions of the same shall be
inbuilt in the concerned numerical relays or through auxiliary relays.
5.2.2.2 TELE SIGNALLING OF TRANSFORMER FAULTS/ALARMS
i) TRANSFORMER-1&2 ALARM
On traction transformers buchholz relay, winding temperature indicator, oil
temperature indicator and low oil level indicator alarm contacts are provided. The
multiplication of these contacts will be inbuilt in the numerical protection relays or by
using auxiliary relays. For this purpose, available contacts shall be wired up and
terminated at terminal block of C&R panel for interconnection with RTU. In addition
to above tele signaling of the status of transformer blower fan working shall also be
required.
ii) TRANSFORMER-1&2 FAULT
The tripping command for both HV & LV transformer CBs through inter trip relay by
any of the protective relays i.e., differential, earth leakage, over current on primary
side, buchholz, excessive winding temperature, excessive oil temperature, PRD trip
etc. necessary contacts shall be wired and terminated on separate terminal block for
interconnection with RTU.
iii) The status of DSS (directional selector switch), HIS (hand interlocking switch) and oil
pump shall be made available at C & R panel, for this purpose necessary contacts shall
be wired up and terminated on terminal block for interconnection with RTU.
iv) The traction transformers at the substation shall be fitted with motor operated off-
circuit or on load tap changer with its associated 110 V dc control circuit. The wiring
for control of tap changer and indication of tap position shall be terminated on a
terminal block in the control panel for interconnection with the RTU.
5.2.2.3 SUPERVISION OF 110 V D.C SUPPLY OF VARIOUS CONTROL CIRCUITS
i) Healthiness of 110 V dc supplies of various circuits is explained at clause No. 5.6. The
successful tenderer shall wire necessary contacts of each dc supervision relay up to the
terminal blocks for inter-connection with the RTU.
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ii) 110 V dc supply fail to the trip circuits of 220/132/110/66 KV transmission line
breakers for all the circuits installed (applicable to type II & III control panels only)
shall also be wired and terminated up to the terminal boards for interconnection with
RTU.
5.2.2.4 PT FUSE FAILURE
The fuses on the secondary side of the following PTs are to be supervised
independently.
i) 25 KV/110V PT for feeder-1
ii) 25 KV/110V PT for feeder-2
iii) 220 KV/110V or 132 KV/ 110 V or 110 KV / 110 V
√3 √3 √3 √3 √3 √3
or 66 KV / 110 V (as the case may be) PTs of the transmission lines
√3 √3
For items (i) & (ii) above, the PT fuse failure is part of the feeder protection module. For
the purpose of interconnections to RTU, the successful tenderer shall provide necessary
wiring up to terminal blocks in the control and relay panel.
5.2.2.5 PROTECTION RELAYS OPERATION
The operation of distance protection relays, instantaneous over current relays, wrong
phase coupling relays, PT fuse failure relays, Delta-I relays, Panto flash over, master trip,
inter trip relay etc. for 25 KV individual feeders and relay healthy, auto reclose, lockout
are also required to be telesignalled to RCC.
In addition to above the numerical protection relays provided in the panel shall have
number of other telesignals available (details of which shall be available in the relay
catalogues/design particulars). The successful tenderer shall wire all such contacts of each
numerical relay and terminate on separate terminal blocks, for inter-connection with RTU
for future use.
Further there shall be provision of 3 nos. spare auxiliary relays individually having 2NO+
2NC contacts along with the necessary wiring in the panel for future use of any additional
telesignals/contact multiplication.
5.2.2.6 TELESIGNALLING OF CIRCUIT BREAKER TRIP CIRCUIT FAILURE
Healthiness of trip circuits and coils of different circuit breakers shall be monitored by
concerned numerical protection relay. The failure of trip circuit shall be telesignalled to
RCC. For this purpose, the successful tenderer shall provide necessary wiring and
terminate it on terminal block for inter-connection with RTU.
5.2.2.7 TELESIGNAL OF LOW AND HIGH 110 VOLT DC CONTROL VOLTAGE
Contacts for telesignalling of low/high dc control voltage monitoring relay as per clause
No. 5.7 shall be wired up and terminated on the terminal block for interconnection with
RTU.
5.2.2.8 TELESIGNALLING OF THE HEALTHINESS OF OHE AND INCOMING
SUPPLY
Healthiness of the OHE voltage and incoming voltage shall be monitored through
indication type PT’s, for this purpose suitable terminals and wiring shall be provided in the
panel for interconnection with SCADA.
5.2.3 TELEMETERING OF CURRENT, VOLTAGE, AND POWER FACTOR TO RCC
The SCADA system has been designed to telemeter analog parameters to RCC, necessary
wiring in the panel up to the terminal blocks shall be provided by the successful tenderer
for following parameters.
a) Two current parameters of the 25 KV feeders through transducers/suitable IED’s
taking reference from the 25 KV, 1000-500/5 A or 1500- 750/5A or 3000-1500/5 CT.
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b) One voltage parameter from either of the 25 KV/110 V feeder PTs through a suitable
change over arrangement and a voltage transducer/suitable IED’s.
Note: The current coils of current and power factor transducers are to be connected in series
with the coils of ICT provided for metering in panel. The successful tenderer shall provide
suitable terminal blocks inside the control and relay panel such that it is possible to connect
the transducer coils in series with the coils of ICT used for metering by suitable
rearrangement of links on the terminal block.
5.2.4 The numerical relays have a feature to communicate digitally with SCADA. The relay with
IEC 61850 communication protocol, the Ethernet switch with suitable number of ports and
the networking of all protection relays onto a Ethernet switch shall be provided in control
and relay panel for communication with SCADA.
5.3 MIMIC DIAGRAM
5.3.1 The scheme of connections at the traction sub-station (including feeding post ) showing the
circuit breakers, transformers, isolators and interrupters shall be represented by a single line
mimic diagram on the control panel. The color of the bus bar (mimic) shall be signal red to
shade 537 of IS:5 for 220/132/110/66 KV, golden yellow to shade 356 of IS:5 for 25 KV
and black for 240V. The mimic diagram shall be made of aluminum strip or reflector PVC
strip and fixed on the panel. The width of the mimic shall be of 8mm. The successful
tenderer will be required to submit his proposal for layout of equipment on the control
panel to the purchaser for his approval.
5.3.2 Automatic semaphore LED type indication shall be incorporated in the mimic diagram to
indicate the ON/OFF position of circuit breakers and interrupters.
5.3.3 The position of 220/132/110/66 KV and 25 KV isolators shall be represented on the mimic
diagram by manually operated semaphore switches.
5.4 INDICATING INSTRUMENTS
5.4.1 Scalable 4 digits bright red LED display digital Ammeters, Voltmeters and power factor
meters shall be provided as indicated in Annexure- D. The instruments shall be of the
switchboard type, back connected, suitable for semi- flush or flush panel mounting,
provided with dust tight cases of IP 52 class.
5.4.2 The instruments shall generally conform to IS 13875 part 1-3 and shall have typical
accuracy of 99.5% at full scale and resolution of 1% to 100% of full scale. The traction
load current and voltage waveforms are not true sinusoidal hence the digital type meters
should also have capability to measure the true RMS value of voltage and current
waveforms (up to the crest factor of 3.0) distorted due to presence of harmonics.
5.4.3 The digital meters shall be fully configurable for use along with different type/class and
ratios of CT/PT in use on various TSS of IR. All the digital meters shall be suitable for
working on 110-volt dc or 180-240-volt single-phase AC supply and under tropical
condition of high temperatures up to 60 degree Celsius and relative humidity of 95%.
Suitable voltage and current surge protection shall be in built for the digital meters
provided on the panel.
5.4.4 Power factor meter shall have range of lagging 0.1 to leading 0.1 in suitable span, with
accuracy +/- 2%. The power factor meter should be capable of measurement of power
factor for non-sinusoidal waveforms generated by traction loads by using the suitable
techniques to average the instantaneous power then divide it by multiplication of true RMS
voltage and current.
5.4.5 All technical details of digital meter like sampling frequency, response time and band width
etc. regarding capability of the meter to measure true RMS values shall be furnished by the
tenderer along with the operating, safety, installation and commissioning and maintenance
instructions of equipment manufacturer.
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5.4.6 All circuits including the input modules of instruments shall be capable of withstanding at
least 20% overload for 8 hours and 20 times for 1 second. The instruments shall be capable
to withstand a high voltage test of 2,000V rms to earth for one minute.
5.4.7 The ammeter & current circuit of power factor meter shall be connected in series of CT
through suitable rating of inter posing transformer (ICT).
5.5 ANNUNCIATION
5.5.1 Red LEDs and bell, both operating on 110 V d.c. supply, shall be provided on the control
panel for giving individual visual and audible alarm whenever any of the protective relays
operates. The visual alarm shall be of flasher type, which shall continuously flicker till
acknowledged, after which it shall only glow. The annunciation LEDs shall be provided on
the control panel at the top in suitable number of rows for concerned transformer/circuit-
breaker/PT etc. The alarm accepting, visual resetting and annunciation testing buttons shall
be mounted on the control panel at a convenient place & height. The alarm bell shall be
mounted inside the control board.
5.5.2 The tenderer shall clearly specify in his offer detailed technical description of the
annunciation clearly bringing out the type of annunciator being provided by him with
detailed technical description of the annunciator.
5.5.3 Annunciation shall be arranged for the following fault conditions as applicable for each
circuit. There shall be 20 % spare windows available at the annunciator window to cater for
future provisions.
a) TYPE I & TYPE II CONTROL PANEL
1) 220/132/110/66 KV, HV and LV transformer breaker auto-trip.
2) 25 KV transformer breaker auto trip.
3) 25 KV feeder breaker auto-trip.
4) Transformer Buchholz trip.
5) Transformer oil temperature trip.
6) Transformer winding temperature trip.
7) Transformer pressure relief device trip.
8) Transformer Buchholz alarm.
9) Transformer oil temperature alarm.
10) Transformer winding temperature alarm.
11) Transformer low oil level alarm.
12) 25 KV bus supply / PT (type-II) fuse fail.
13) 240 V, single-phase supply fails (only one No.).
14) 220/132/110/66 KV line breaker auto trip (Applicable only for Type II).
15) 220/132/110/66 KV line PT fuse fail (Applicable only for Type II).
16) Auto-reclosure locks out.
17) Low air / gas pressure alarm (separate window for HV, LV and Feeder CB).
18) Low air /gas pressure trip and lock (separate window for HV, LV and Feeder CB).
19) Panto flashover relay bypassed.
20) OHE supply fail / indication type PT (type-I) fuse blown (Individual window
for each indication type PT/feeder).
21) DC under / over voltage
b) TYPE III PANEL
1) 220/132/110/66 KV line breaker auto trip.
2) 220/132/110/66 KV line PT fuse fail.
5.5.4 For annunciation of OHE supply fail or indication PT (TYPE-I) fuse blown, suitable relay
operated through each indication PT shall be provided in the C&R panel. The burden of the
relay on the PT shall not exceed 2VA. The relay shall be of continuous duty type and should
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not get affected on transient fluctuations in voltage.

5.5.5 For annunciation of 240 V, single-phase ac auxiliary supply failure, tenderer may use suitable
relay operated on the 240 V ac or use advanced type annunciation with built in feature to
monitor the same. Tenderer may clearly specify this in his offer.
5.6 DC SUPPLY SUPERVISION AND ALARM
Provision shall be made for alarm and supervision of 110 V dc supply to various control,
alarm and indication circuits. 110 V dc supply to control and relay panel is made available
from 110V battery charger/batteries through distribution panel provided in the control room,
to generally feed following separate circuits:
1) Control circuit for H.V breaker of traction transformer
2) Control circuit for L.V. breaker of traction transformer
3) Control circuit for 25 KV feeder breakers.
4) Control circuit for interrupters
5) A common circuit for alarm and indication purposes.
Necessary provision for supervision of dc supply to each of the above circuits shall be made
by using supervision relays. On failure of dc supply to any circuit, an LED (provided
individually for each of the circuits) and alarm, both operated on 240 V, single-phase AC
supply, shall come up. A push button, in series with each supervision circuit, shall be provided
by the side of the corresponding dc fail indication LED in order to test the healthiness of the
supervision and alarm circuit. In addition, a common miniature type push button for the
cancellation of horn shall also be provided.
5.7 Low and High control voltage (110V DC) and 240V a.c. Alarm / Trip
5.7.1 Aux. DC Under voltage relay
(i) Two stage of definite time under voltage relay with independently settable of voltage and
operating time to monitor the d.c. auxiliary under voltage for each panel shall be provided.
(ii) Stage 1 is used for pre-trip alarm and stage 2 for trip the circuit breakers. The setting
range for under voltage in the range of 40 V to 110V in steps of 1V and operating time for
trip element in range of 200ms to 10000ms in the steps of 50ms and for pre-trip alarm in
range of 1 sec to 300sec in steps of 5sec.
5.7.2 Aux. DC Over voltage relay
(i) Single stage of definite time over voltage relay for alarm shall be provided to monitor the
d.c. auxiliary over voltage for each panel.
(ii) The voltage shall be settable in the range of 120 V to 170V in steps of 1V and operating
time 1 sec to 300sec in steps of 5sec.
5.7.3 The relay shall also monitor the 240 V auxiliary a.c. voltage (from battery charger input
voltage). When voltage measured less than set under voltage or more than set over voltage an
alarm contact shall be available separately for each.
The under voltage shall be settable in the range of 150V to 200V and over voltage 240V to
300V in steps of 5V. The operating time shall be separately settable in the range of 1 sec to
300sec in steps of 5sec.
5.7.4 The relays shall be designed for continuous service (auxiliary supply) voltage of 110V+50% /-
70% dc supply or 240V+30%/-30%, 50Hz, 1Phase a.c. supply whichever available. Both ac
& dc supply should be connected to relay and priority of normal working shall be on dc
supply and in case of failure of dc supply, the relay shall be worked on ac supply.
Frequent lightning and switching surges may come in ac supply voltage. Manufacturer shall
ensure fail safe design of power supply module for such quality of power.
5.7.5 Three numbers of output trip contact for dc under voltage trip shall be provided on the relay to
trip the HV, LV & Feeder CBs simultaneously. The alarm and telesignaling contact for each
element shall be separately available on the relay.
5.7.6 In addition to above, the relevant general design feature as specified for numerical relays in
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para 6.2 shall also be applicable.

5.8 TRIP CIRCUIT AND COIL CONTINUITY SUPERVISION
The numerical relays associated with breakers shall have facility to monitor the continuity and
the availability of dc supply to the trip circuit of each circuit breaker, necessary indication and
alarm of this shall be made available on the panel by a LED or annunciation. If this facility is
not available in a numerical relay, then this feature shall be made available by using an
auxiliary relay and the current taken by this relay shall not exceed 10 mA. In series of trip
circuit supervision, a push button shall be provided on the panel to check the trip circuit
supervision functioning.
5.9 INDICATION LEDs
5.9.1 Low consumption, extra bright LED indicating lamps of approximately 20 mm diameter with
insulated housing having group of good quality LEDs inside, suitable for panel use shall be
provided. The LEDs shall be suitably wired to glow at 110 V dc supply.
5.9.2 The following color scheme shall be adopted for indication LEDs.
Indication for Colour LEDs
Circuit breaker/interrupter closed (ON) Red
Circuit breaker/interrupter open (OFF) Green
* Trip circuit of CBs Unhealthy Yellow
* 110 Vdc fail supervision. Amber
Line potential connected to 25 KV PT type-I (indication type) White
Blower fan working. Blue
HV incoming supply healthy indication (for each phase) White
Transformer tap changer position White
Oil pump working Yellow
* These LEDs shall normally remain extinguished and shall light up on 230V, 1 ph AC on
the occurrence of an alarm or while manually testing the healthiness.
Note: If, trip circuit supervision function of circuit breaker is implemented in numerical relay
and annunciation window for the same is provided, the LEDs for trip circuit of CBs unhealthy
on the panel is not required.
5.9.3 The followings indications shall be provided on C & R Panel with alarm, which shall work on
230 V single phase AC.
1) DC supply fail (separate indication for each circuit)
2) Trip circuit unhealthy (separate indication for each CB)
5.10 TERMINAL BLOCKS FOR WIRING AND TESTING PURPOSE
5.10.1 Terminal blocks for testing purpose shall be mounted conveniently inside the control panel so
as to be easily accessible. The current rating of the contact shall be 10 A continuous and 150 A
for at least one second at 240 V ac or dc.
5.10.2 The current testing terminals shall be provided with short circuiting links or other suitable
devices
(a) To short circuit the current transformer leads before interrupting the normal circuit for
injection from external source for testing (applicable for secondary injection tests of
relays).
(b) To complete the current transformer circuit through a testing instrument in which case the
testing instrument shall be connected to the current terminals and the intermediate link
opened out (applicable for checking indicating instruments with sub-standard meters at
site).
5.10.3 The potential testing terminals shall preferably be housed in narrow recesses of the moulded
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insulation block to prevent accidental short circuits.

5.10.4 The arrangement of the terminals shall be made such that either portable type electronic
energy and maximum demand meters, or tri-vector meters and power/harmonic analyzers etc.
for recording kW, kVA, KVAr and harmonic distortion etc. can be connected when required.
5.10.5 Vertical or horizontal pillar stack type terminal blocks, 1100 V class and not less than 30 A
rating shall be provided for terminating outgoing ends of control panel wiring and the
corresponding incoming tail ends of the control cables. Provision shall be made on each pillar
for holding 20% extra connections. The terminal blocks shall have individual identification
markings, which shall be either engraved or made indelible by any other means. Pillars of
terminal blocks meant for connections of incoming control and indication cables shall be
specially provided with identification labels indicating function(s) of each terminal block.
5.10.6 The terminals shall be of stud type suitable for terminating the ends of control wiring and
outgoing cable ends through crimped terminal spade/lugs, which shall be securely tightened
with nuts and spring washers. Suitable shrouds of unbreakable transparent material shall also
be provided on each terminal block.
5.10.7 Terminal blocks connected to potential and current circuits shall not be placed adjacent to each
other in a pillar. Where such segregation is not convenient due to any reason, a dummy spacer
of insulating material of adequate thickness or a space terminal block shall be provided in
between two such circuits. All CT input cable shall preferably be terminated at one place
either the control side or relay side terminal block of the panel on one separate terminal block.
5.11 WIRING
5.11.1 All panel wiring shall be done with 1100 V grade PVC insulated single core, tinned annealed
stranded copper conductors for service in extremely tropical climate. The PVC wires shall
conform to latest version/revision of IS: 694 and duly tested for flammability test as per IS:
10810 (Part 53)-1984. The wiring shall not be prone to attack by vermin, i.e. mice, white ants,
cockroaches etc.
5.11.2 The size of wires in the meter and relay circuits connected to the current transformers shall not
be less than 4 sq.mm copper and in potential and other circuits not less than 1.5 sq.mm copper.
5.11.3 The numbering and scheme of wiring for various circuits in the control and relay panel shall
be in accordance with latest version of IS: 5578 and 11353. The following color scheme shall
be adopted for the wiring in order to facilitate identification of circuits:
Color of wire Circuit
Blue 220 kV or 132 kV or 110 kV or 66 kV current transformer circuit.
White 220 kV or 132 kV or 110 kV or 66 kV PT circuit.

Yellow 25 kV potential transformer circuit.
Violet 25 kV current transformer circuit.
Red (phase) 240 V a.c. auxiliary
Black (neutral) Supply circuits.
Green Earth circuit
Grey d.c. PVC sleeves of colours, red for trip blue for indication
control circuit, yellow for alarm circuit green for relay and other
circuits inter connections to be provided.
A suitable plaque of durable material and indelible description giving the color scheme of
wiring shall be provided inside the control board to facilitate quick identification of circuits
for maintenance purpose.
5.11.4 Wiring shall be suitably supported and clipped to the frame works. The wiring for
interconnections between control and relay panels shall be fixed under the roof of the corridor.
All wiring shall be neatly bunched with PVC tape or laced by thread. Where metal clips clamp
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a bunch of wire, the wires shall be taped together by one or two layers of PVC tape to protect
them against mechanical injury. Wiring connected to the space heaters in the panels shall be
provided with porcelain beaded insulation for a short distance from the heater terminals and
heat resistant bushes of insulating materials shall be provided at the terminal housing outlets.
No joints shall be permitted in the wiring.
5.11.5 The terminal ends of all wires shall be provided with numbered PVC ferrules. The ferrules
shall be of white color with black lettering thereon. However, for trip circuits, ferrules of red
color shall be used. At a point of inter- section where a change of number is necessary,
duplicate ferrules shall be provided and marked with proper numbers.
5.11.6 End of all wires shall be provided with terminal lugs which shall be crimped. At terminal
connections, washers shall be interposed between wire terminals and holding nuts. The
connection studs shall project at least 3 mm from the lock-nut surface. Wire ends so connected
at the terminal studs that no terminal ferrule gets masked due to the succeeding connections.
The wire ends shall be suitably bent to meet the terminal stud at right angles with the stud
axis; skew connections shall not be permitted.
5.12 MCB AND FUSES FOR CONTROL CIRCUIT
Suitable rating MCB’s as per IS/IEC 60898-1 of reputed make shall be provided in all
potential circuits. MCB’s shall be mounted in the interior of the control board and at easily
accessible places. The MCBs rating and the identification number, as assigned in the
schematic diagram shall be indicated on the MCB. Suitable labels of engraved/print markings
indicating the rating, identification number and the circuit in which used, shall also be
provided.
5.13 SPACE HEATERS AND CONTROL PANEL LIGHTING
5.13.1 Suitable space heaters to operate on 240 V single phase ac supply with Thermostat and `ON/
OFF’ switches shall be provided inside the control board to prevent condensation of moisture
in humid weather.
5.13.2 The interior and central corridors of control panel shall be adequately illuminated by 240 V ac,
20 watt CFL’s/suitable LED batten. The central corridor CFL/LED shall be controlled by door
operated switches provided on the doors on either side of the corridor and others lamps shall
be controlled by ON/OFF switches provided inside the panel.
5.13.3 Two numbers 5 Amps, single phase, 3 pin plug sockets with switches shall be provided inside
the control board at convenient points for use of portable lamps in control and relay panels.
5.14 EARTHING
5.14.1 All current free metallic bodies of equipment/relays etc. on the control board shall be earthed
properly. Main earth circuit shall be of 25 x 3 mm tinned copper strip which shall be placed
inside the panels with M8 threads at equal sections for easy connection. Individual
connections of equipment/relays with main earth circuit shall be by means of 4/6 mm2 tinned
annealed copper bare conductor/strips, using tinned copper spade terminals/lugs. Some times
as an alternate, PVC insulated tinned copper wire of size equivalent to 4/6 mm2 may be
provided. Joints shall be avoided as far as possible.
5.14.2 In order to facilitate the earthing of secondary of CTs and PTs inside the control board,
suitable earth links of adequate size made of tinned copper/brass shall be provided inside the
control board at the appropriate points.
5.14.3 Multiple earthing of current/potential transformer circuits shall be avoided. Main earth
connection in the form of 25x3 mm tinned copper strip for each panel shall be brought out to
two terminals for connection to the general earthing system of the TSS.
5.15 NAME PLATES/IDENTIFICATION LABELS
5.15.1 All relays, instruments and other electrical devices mounted on the board shall have name
plates with rating, serial number and manufacturer’s name.
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5.15.2 Identification labels of suitable size, indicating functions and numbering of respective
equipment e.g., transformers, AT’s, semaphore indications, relays, instruments and test blocks
etc. shall be provided on the exterior of control and relay panels. Similar labels shall also be
provided for all switches, LED’s and push buttons provided on the control and relay panels
indicating their functions. The purchaser shall supply the scheme of numbering of various
equipments in traction substations.
5.15.3 All Indicating labels of adequate length and width made up of aluminum alloy sheet suitably
printed with all inscriptions on it, made on the black background with white letters/figures
using aluminum anodized screen printing, to provide clear and long-lasting impression shall
be provided. The inscription shall clearly convey the function of the device.
5.15.4 Bigger plastic/acrylic plates about 50 mm wide, bearing suitable captions to identify the
transformer bay and corresponding outgoing 25 kV feeder, shall be provided on the top of
each relay and control panel.
5.15.5 All the identification labels on the exterior of control and relay panels shall be secured with
the panel in an elegant manner keeping aesthetic looks of the panels.
5.15.6 Identification labels shall also be provided in the interior of the control panel for such
equipment and fittings, which are mounted inside the control panel, the labels of suitable size
indicating function of respective equipment shall be provided.
5.15.7 The labels in the interior of the board under the equipment/relays shall be so provided that
they are not obscured due to bunches of wire runs and any other obstructions. Painting of
inscriptions shall not be permitted.
5.15.8 Generally, labels shall be provided for following.
Sl. Label description

No.
i) Main labels to be provided on the top panels.
ii) Circuit labels to be provided at the bottom of the panels
iii) Function label under the equipments.
iv) Push button and indication LED labels.
v) Equipment numbering labels.
vi) Control & selector switch labels.
vii) Labels under fuse and Links.
viii) Reference labels (Interior of panel)
ix) Terminal block pillar numbering labels.
x) Terminal numbers on terminal blocks.
xi) Function inscriptions on terminal blocks.
5.16 MONITORING OF BLOWER FANS PROVIDED FOR FORCED COOLING OF
TRANSFORMER (TYPE-ONAF)
The power transformers shall be provided with single phase 240 V, 50 Hz ac operated blower
fans for forced cooling which start automatically, in the event of winding temperature of
transformer exceeding a preset limit. For ease of connections, 3-4 blower fans are grouped
together electrically. The number of groups for each transformer may be 2 to 5. The
temperature sensing is done by the WTI relay and suitable circuit for automatic control of
blower fans is provided in the marshalling box of the transformer. Indication LED’s, for each
group of blower fans, shall be provided on the control panel, which shall light-up when the
blower fans of that group are working. A NO type contact in each group of blower circuit is
provided for this purpose. The successful tenderer shall ascertain from the purchaser, the
actual number of groups of blowers provided for the transformers.
5.17 ADDITIONAL FEATURES FOR 25 kV SHUNT CAPACITOR BANK PANEL
5.17.1 Provision of necessary wiring shall be made in the panel so that when capacitor circuit breaker
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trips on current unbalance relay, the same shall not close from RCC until a push button
provided on the panel is reset manually.
5.17.2 Provision of necessary wiring and timer circuit shall be made so that capacitor bank circuit
breaker can be closed from locally/remote only after preset time delay, which shall be settable
in the range of 0-10 minutes in steps of 1 minute.
6.0 NUMERICAL PROTECTIVE RELAYS
6.1 The protection relays for traction transformer, feeder, 25kV shunt capacitor and transmission
line protection is governed by this specification. All relays shall be of numerical type except
master trip, inter trip and additional auxiliary relays, which shall be of electromechanical type.
Prototype tests on relays shall be carried out separately for Numerical and electromechanical
relays.
6.2 Design feature
The general design features of numerical relays are given below.
6.2.1 The numerical relays shall have number of protection elements built in one relay therefore each
numerical relay shall be used for carrying out multiple protection functions. The number of
protection functions, relay features & characteristics etc. of each numerical relay shall be
finalized at the time of design/ drawings approval by RDSO.
6.2.2 The relays shall be of the draw-out / with pluggable card type (Plugin), back - connected and
suitable for semi-flush or flush mounting, with dust-tight covers with suitable enamel finish.
The enclosure class of module/relays shall be IP 51 or better as per IEC 60529.
6.2.3 The measuring technique adopted should be based on digital numeric processing techniques.
The analogue input received from CT and PT shall be transformed into a digital signal by
using suitable A/D converter. The digital signal so obtained may be processed (with suitable
signal analysis) to extract the fundamental and various harmonic contents.
6.2.4 The numerical relays shall have in-built contact multiplication relays for each protection and
monitoring function. The relay shall have sufficient no. of output contacts to meet the
requirement. For external connection one NO contacts for each protection elements to trip
circuit breaker and one set of NO contacts for each protection and monitoring function shall be
available for the purpose of telesignalling to RCC through SCADA and other for
Annunciation at control and relay panel.
6.2.5 The current coils/input module shall be rated for 5A for relays on Type - I panels, 5A & 1A for
relays on type-II panels and 1 A for relays on type -III panels. The voltage coil shall be rated
for 110 V ac. The current coils/input module shall be capable of withstanding 4In continuously
and short time rating shall be 100In for 1 sec where In is rated current. The voltage coil shall be
rated for 110V ac. The voltage coil shall be capable to withstand 1.15 times of rated voltage
continuously and 1.5 times for 3 seconds.
6.2.6 The Protection relay shall conform to the test voltage Class -III as per IS: 8686–1977/IS
3231/IEC:60255-27 or latest and product safety requirements as per IEC:60255-27.
6.2.7 The relays shall be designed for continuous service (auxiliary supply) voltage of 110 V dc and
shall be capable of satisfactory operation for +15 % and - 30 % fluctuation in voltage.
6.2.8 The relays shall have name plates with rating data, serial number and manufacturer’s name
marked on them. The metal case shall be provided with separate earthing terminals.
6.2.9 The relays shall be immune to distorted power frequency waveforms caused by the harmonics,
phase shifts and transient faults and work on the principle of fundamental waveform
extraction. The relays shall be immune to electro-magnetic interference and comply with IEC
tests as mentioned in clause 8.2 (xx). The relay manufacturer shall study the effect of
harmonics present in the existing Railway traction supply system and its effect on the relay
pick up values & operating time of the relay and suitable methodology shall be adopted to
eliminate the effect of harmonics.
6.2.10 The relays shall be insensitive to power swings, permissible overloads and transient condition
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including magnetizing inrush current of locomotive transformers and shall be suitably

designed to compensate the effect of fault arc resistance.
6.2.11 The numerical relay should have facility to record actual waveform of current and voltage
along with all digital and logical status during fault condition. At a time at least 8 faults, such
waveforms for currents & voltage shall be storable and shall be retrievable through USB port
or any other superior type of front end standard communication port with optical interface to
limit EMI, accessories and firmware for communication through a Laptop computer and shall
have print/save option in the software/GUI supplied to take records stored in the relay. The
duration of each disturbance record for current and voltage shall be at least 50 cycles (45 prior
to and 5 after trip executed by relay-post fault). The disturbance record shall be triggered from
trip operation of relay. Such waveforms shall also be retrievable at RCC through SCADA,
suitable software along with compatible protocol for this purpose shall be made available in
the relay as well as notebook computer. The transmission of DR data from numerical relay
shall be storable in COMTRADE format with suitable software tool. The DR file shall also be
retrievable through SCADA automatically as soon as DR is generated. However, the relay will
store latest fault waveforms of 8 events. The DR files shall be according to IEC 61850-8-
1:2011/AMD1:2020 or IEC 60870-5-103 or both as IEC standard protocol implemented in the
relay. The feeder protection relay shall also have a feature for transferring R-X values or
distance or Z & its angle to RCC through SCADA, relay manufacturer to match the software
and protocol to suit the existing SCADA system of any make/firm. Suitable port shall be
provided on relay for communication with RTU.
6.2.12 Suitable software shall be supplied along with the numerical relays to download and interpret
the fault waveform and other data stored in the relays. Manufacturer shall furnish the sampling
rate at the time of design drawing approval. However the minimum sampling rate shall not be
less than 20 samples / cycle. The software shall be capable of analyzing the peak, RMS and
average values of currents & voltage, dc component of currents, harmonic analysis of fault
current waveforms and determination of fault clearing time, Resistance, Reactance,
Impedance, and Phase angle of waveforms if applicable. The accuracy of measurements shall
be 1ms for time, 2% for voltages and 2% for currents. The software shall also be capable of
communicating with the relay and viewing and altering of settings though laptop computer
and SCADA.
6.2.13 The numerical relay manufacturers shall provide full support for up gradation of the software
time to time to maintain the satisfactory performance throughout the useful life of the relay.
The software should run on one of the current operating systems.
6.2.14 The numerical relays shall provide date and time stamping up to 1 ms level for each fault.
Relay shall have facility for clock synchronization through.
6.2.15 The Protection module shall be capable of storing minimum 800 latest events serially with date
and time stamp of 1ms accuracy. The events should include tripping of different protection
elements, relay pickup, relay reset, relay blocked due to harmonics or any other restraints,
Auto reclosure acted, Auto reclosure lockout, Auto reclosure bypass, CB trip, CB close,
changed of status input, relay setting changed, Relay fail, trip circuit monitoring etc. The
events shall be retrievable through an external laptop/PC as well as through SCADA system at
RCC.
6.2.16 Operation counters shall be provided for each protection function with resetting facility under
password protection.
6.2.17 The numerical relays shall be compact in nature and every effort shall be made to minimize the
hardwiring within the relays and maximum components shall be on the PCB’s. Effort shall be
made to implement SMT (surface mounted technology) PCB’s wherever possible. Suitable
conformal coating to be provided on the PCBs. The contact multiplication shall as far as
possible be done through software. For this purpose, only one set of NO/NC auxiliary contact
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from each switchgear shall be terminated on the C&R panel terminal block.
6.2.18 The design shall be fail-safe and while designing the numerical relays, adequate redundancy
shall be provided in various functional elements.
6.2.19 The Protection module shall have self-diagnostic features. Suitable displays/contacts for
confirming the module healthiness or defects shall be available for alarm at TSS and telesignal
at RCC through SCADA. Trip contact of relay fail shall also be available to trip circuit
breaker.
6.2.20 Numerical relays shall have high contrast backlit LCD display of adequate for display of relay
status, settings, on line parameter (current, voltage, Impedance & Phase angle) etc. The
parameters of the module shall be settable through a membrane keypad. Manufacturer shall
clearly indicate/furnish the sampling rate, accuracy and range of above measurements at the
time of design & development to RDSO.
6.2.21 Bright LEDs shall be used for display of relay healthiness/defect, trip indications of each
protection function and status of monitoring function.
6.2.22 The numerical relays shall be capable to show on line current & voltage parameters on the
LCD display. Manufacturer shall clearly indicate/furnish the sampling rate, accuracy and
range of above measurements at the time of design & development to RDSO.
6.2.23 Provision shall be available to reset the indicating LEDs of protection module from RCC
through SCADA. For this purpose, suitable NO/NC contact shall be provided in the module.
6.2.24 The size of the module shall be suitable for flush mounting design for fitting on existing/new
control and relay panels. The actual size shall be decided at the time of design approval.
6.2.25 The relay settings and stored data shall not be corrupted/erased/changed in the event of
auxiliary power i.e., 110 V dc failure.
6.2.26 SCADA system is available for Railway traction application. For its full utilization in
controlling/monitoring of protection system, numerical relays shall be capable of
communicating with the RTU or other IED’s based on standard IEC 60870-5-103 or IEC
61850 or both protocols in same relay for transfer of information stored in relays to the RTU.
The relay shall have necessary hardware and firmware interface for this purpose.
6.2.27 The relay module should be capable of supporting following main functions of SCADA.
(i) User interface for the interaction with the control system and the controlled process.
(ii) Automatic supervision and control.
(iii) Alarm and event handling.
(iv) Data acquisition, calculating and reporting.
(v) Parameter setting.
(vi) Transmission of Disturbance Record /data stored in the numerical relays upload.
6.2.28 Suitable password protection shall be provided on the relays to avoid unauthorized changes in
the relay settings.
6.2.29 The making & breaking capacity and rated current of output contacts of the relays shall be
adequate to operate the associated output relays/circuit breaker. Suitable snubber to be
provided across the coil.
6.2.30 The module shall also be capable to display I, V, Phase angle and either R, X, Z or distance or
Z & its angle, fault clearing time and fault date & time (wherever applicable) (wherever
applicable) of latest 8 faults at relay LCD, if it is not possible to display these parameters
simultaneously on LCD display, then these parameters may accommodate in two or more
window and displaying by pressing scroll Key. The CT’s & PTs provided at TSS may have
different ratio, hence to display the actual value (line value) of I, V, R, X etc. the CT primary
current shall be settable in the range of 100 to 3000A in the steps of 50A and PT primary
voltage shall be settable in the range of 20000V to 30000V in steps of 500V. On line current,
voltage, Impedance and phase angle shall also be displayed on relay LCD.
6.2.31 The terminal code of the module shall be marked on the side or back of the relay, where they
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are visible easily.

6.2.32 The rating of relay terminals shall be 10 A continuous and 150 A for at least one second at 110
V D.C. The rating of CT terminals shall be 20 A continuous and 500 A for at least 1 Sec.
6.2.33 The relay shall be of industry standard design for continuous operation in the traction
substation environment which besides the other environmental requirements being in the
vicinity of the Railway tracks. The entire system may be considered as a protection system.
6.2.34 The numerical protection relay shall also have a feature of LBB protection for tripping
upstream breaker while connected breaker is fail to open on faults after trip command initiated
by relay. Time for LBB protection shall be settable form 50 to 1000 ms. in steps of 10 ms. in
case feeder breaker fails to clear the fault despite feeder protection relay giving trip command.
At least 2 NO contact of LBB shall be available to trip upstream circuit breakers. If more
circuit breakers are provided in the upstream side, more NO contacts of LBB shall be
provided in the C&R panel through externally contact multiplication relays. Necessary
wiring for tripping upstream breaker may be provided in the control and relay panel.
6.2.35 The relay shall take care of the “Testing Jack” provided in the Control & Relay Panel for
testing the relay with the help of testing kit connected through Testing Jack without removing
the relay from the panel and without disconnecting the connection of CT, PT etc. manually.
The relay should be compatible with the testing jack / Test Switch provided in the panel. This
aspect should be considered in designing the relay back panel so that all the available
necessary interfaces are meeting the requirement of Testing Jack without compromising the
safety while testing through latest Relay Test Kit.
6.2.36 The relays shall generally conform to following standards
(i) Dielectric Withstand 2kV, 50 Hz for 1 min between circuit to
earth/circuit to circuit (IEC 60255 -27)
(ii) Impulse voltage test 5 kV, 1.2/50 micro seconds (IEC 60255-27)
(iii) High frequency disturbance Damped oscillatory wave test as per IEC 60255- 26
Common mode: 2.5kV, 1 Mhz
Differential mode:1 kV, 1 MHz
Contact data IEC 60255-1
(iv) Current carrying capacity Continuously ≥ 5 Amps at 110 V DC
Short time ≥30 Amps for 200 ms at 110 V DC
a. Making capacity at 110V DC ≥1 000 W at L/R = 40 ms
b. Breaking capacity at 110 V DC ≥30 W at L/R = 40 ms
d. Auxilary power <15 W – De energised
consumption at 110V DC <30 W – Energised
v. VA burden
a) PTcircuit Less than 5VA
b) CTcircuit Less than 3VA
vi. Resetting time 150 ms to 200 ms
7.0 SCHEME OF PROTECTION, RATINGS AND OTHER PARAMETERS OF RELAYS
The scheme of protection provided at traction substations shall comprise of the following four
systems:
(a) Protection of the 220/27 kV or 132/27 kV or 110/27 kV or 66/27 kV transformers
installed at the traction substation.
(b) Protection of the 25 kV traction overhead equipments.
(c) Protection of shunt capacitor bank equipment (if asked for by the purchaser in the
tender).
(d) Protection of 220/132/110/66 kV transmission lines (if asked for by the purchaser in the
tender).
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7.1 SCHEME OF PROTECTION FOR TRACTION TRANSFORMER

(i) The complete protection of transformer shall generally be covered in three numerical
relays. Two relays shall cover the entire protective functions of the traction transformer
primary and secondary sides as detailed below.
(ii) Restrictive Earth Fault protection (REF)
(iii) Instantaneous OCR (only for primary side).
(iv) IDMT OCR with additional elements of minimum 3 stage independent current and time
settable definite time over current relays with enable/disable facility
(v) CB trip circuit supervision relays.
(vi) Contact multiplication function for CB AP/GP low alarm, AP/GP low trip & lockout.
(vii) Other transformer auxiliary alarm relay contact multiplication function.
(viii) Third relay shall cover the differential protection. For digital communication and
disturbance record of transformer auxiliary relay trip function, the differential relay shall
have a feature to sense the trip status of transformer auxiliary relay and communicate with
SCADA RTU. The disturbance record (actual waveform of current and voltage along with
digital and logical status) of transformer auxiliary relay trip shall also be available in the
differential relay.
(ix) The contact multiplication functions of transformer auxiliary trip shall be done through
electromechanical type auxiliary relay. This relay shall be of single element (individual
relay shall be provided for PRD trip, Buchholz trip, oil temperature trip and Winding
temperature trip) or multi element (4 elements). The auxiliary relay shall have at least 4
numbers NO contact of each multiplication function for CB trip, annunciation,
telesignalling and spare. The auxiliary relay shall be of hand reset type. The operating
time of auxiliary relay shall not be more than 15 ms. Nomenclature provided for auxiliary
relays shall be legible.
(x) The relay manufacturer may propose a different arrangement to cover all protection
function of the transformer with the approval of RDSO at the time of prototype design &
drawings approval.
7.2 REQUIREMENTS OF TRANSFORMER PROTECTION RELAYS FUNCTION
(i) DIFFERENTIAL PROTECTION
Protection against internal faults shall be provided by means of a sensitive single-pole
differential relay. The relay shall be of the high-speed type and operate in less than two
cycles. The following features shall be incorporated in the relay:
a. There shall be no necessity for changing the setting of the relay when the transformer tap is
changed. The transformer shall be provided with taps from-15% to +10%. Latest RDSO
specification for traction transformer can be referred.
b. Necessary harmonic restraining features shall be incorporated to prevent operation due to
in-rush of magnetization current when the transformer is charged either from the HV or the
LV side.
c. The relay shall not operate for maximum through fault currents.
d. The current setting of the relay shall be adjustable, preferably between the range of 10%
and 60% in steps of 5% or less. The minimum current setting shall be as low as possible to
obtain better sensitivity.
e. Adjustable bias setting shall also be provided. The bias at minimum operating current
setting shall be 10 to 50% in steps of 5% to suit the tapping range of the traction
transformer and other design considerations or the restrained area shall contain three
sections. The first section shall have the constant operating level independent of the bias
current; the remaining two sections shall have settable slopes. The start of first section can
be settable from 20% to 130% of the rated current, the start of second section can be
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settable from 100% to 800% of the rated current, the slope between section 1 & section 2
shall be settable with range of 10% to 50% in step of 1% of bias restraint characteristic.
The slope beyond section 2 shall be settable with a range of 30% to 100% in steps of 1% of
bias restraint characteristics.
f. The relay shall be connected to bushing type current transformers provided in the bushings
of traction transformers. Preferably the relay shall have facility to match different bushing
CT ratios through software otherwise interposing current transformers of suitable rating
with matching characteristics of knee point voltage, excitation current etc. may be provided
with the differential relay in order to boost up the bushing CTs secondary current, at full
load, to a value equal to relay rated current. Magnetization and ratio error curves for the
current transformers are supplied to the successful tenderer to enable him to match the
characteristics of the relays and interposing CTs with those of the current transformers.
(ii) EARTH - LEAKAGE PROTECTION
Protection against internal earth faults within the transformer shall be provided by means
of a sensitive, high speed, earth-leakage instantaneous relay of very low pick up current.
Such relays shall be provided separately of both the primary and secondary sides of the
transformer. The current setting for this relay shall be adjustable between 5% and 40% of 5
Amps in step of 1%. The operating time of the relay shall not exceed 1.5 cycle for current
of 5 times the relay setting.
(iii) OVER-CURRENT PROTECTION
Protection against over current shall be provided by means of single-pole, non- directional
over-current relay with inverse definite minimum time lag characteristics both on the
primary and the secondary sides of the transformer. Further, an additional instantaneous
over-current relay shall be provided on the primary side. The over-current relay on the
secondary side shall also serve as back-up protection against faults in the 25 kV overhead
equipment and also against bus faults, etc. The over-current relays on the primary side
shall serve as back up to the over-current relay on the secondary side as well as back up to
differential and earth leakage relays against heavy faults. Proper discrimination shall be
maintained in the operation of these two sets of over-current relays. The setting on these
relays shall be adjustable as explained below:
S. Description of the Current setting Time multiplier
No. relays setting.
1. IDMT over current on 50% to 280% in steps of 1% 0.04 – 1
primary side. IDMT curve: 3 sec. at 10 Ir (In steps of 0.01 )
2. *Instantaneous over 200% to 1600% -
current on primary
side.
3. IDMT over current on 50% to 280% in steps of 1% 0.04 – 1
secondary side. IDMT curve: 3 sec. at 10 Ir (In steps of 0.01 )
* The instantaneous element time shall not be more than 20 ms. at the 5 times the setting
value.
(iv) OVERLOAD PROTECTION FOR TRANSFORMER
Traction transformer is generally designed to handle the over load of 150% for 15 minutes
and 200% for 5 minutes provided that two consecutives over loads occur only after an
interval of at least 3 hours. The above IDMT curve with 3sec at 10 times of current setting
do not permit full utilization of the over load capacity of traction transformers. To utilize the
same the relay manufacturer shall design & develop the suitable over load protection using
the three-stage definite time OCR in the numerical relays for the transformer which should
provide protection against over loading defined as per transformer over load operating cycle
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(refer latest RDSO specification of traction transformer & transformer manufacturers data
sheets). The detailed characteristics, setting parameter and calculations shall be submitted to
RDSO at the time of design / drawings approval.
(v) INTER TRIPPING RELAY
The differential and earth leakage relays (both on the primary and secondary sides) along
with over-current relays on primary side shall cause inter-tripping of the HV and LV circuit
breakers associated with the transformer. The inter- tripping of the associated transformer
circuit breakers on HV and LV sides shall also be affected due to other faults in the
transformer, namely Buchholz trip, excessive winding temperature and excessive oil
temperature trip. The IDMT over-current relay on the secondary side shall, however, trip the
respective circuit breaker on LV side only. The inter-tripping of associated transformer
circuit breakers envisaged above shall be affected through a high-speed tripping relay with
hand reset contacts. Such inter-tripping relay shall lock out the closing of circuit breakers
from all modes of closing commands viz. remote control, local control at the panel and also
at the circuit breaker mechanism, until the inter-trip relay or the lock out relay (if provided
separately), is reset manually. The inter-trip relay shall be a voltage-operated
electromagnetic relay with an operating time of the relay not exceeding 10 ms.
(vi) OTHER PROTECTIVE DEVICES
The transformers as supplied by the purchaser shall be fitted with the following additional
protective devices:
(a) Low oil level alarm.
(b) Buchholz relay with alarm and trip contacts.
(c) Oil temperature indicator with alarm and trip contacts.
(d) Winding temperature indicator with alarm and trip contacts.
(e) Pressure relief device with trip contacts.
Auxiliary contacts of these shall be wired up to a weatherproof terminal box mounted on the
transformer by the transformer manufacturer. The connections shall be extended to the alarm
and trip circuits as well as to annunciation scheme provided on the control panel by the
successful tenderer.
(vii) PARTICULARS OF POTENTIAL AND CURRENT TRANSFORMERS
The relays for transformer protection shall be suitable for operation from current
transformers to the following particulars.
Sl. Current Transformer Ratio Burden Class of Rated
No. accuracy accuracy
as per IS: limit
2705 factor
(part iv)
1. Bushing CTS 21.6 30
MVA MVA
i) 220/27 kV Transformer
HV 200/5 300/5 - PS -
LV 1600/5 3000/5 - PS -
ii) 132/27 kV Transformer
HV 330/5 600/5 - PS -
LV 1600/5 3000/5 - PS -
iii) 110/27 kV Transformer
HV 400/5 600/5 - PS -
LV 1600/5 3000/5 - PS -
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iv) 66/27 kV Transformer

HV 660/5 1200/5 - PS -
LV 1600/5 3000/5 - PS -
2. Separately mounted CTs on HV side
220 kV CT 200-100/5 30 VA 5P 15
132 kV CT 400-200/5 30 VA 5P 15
110 kV CT 400-200/5 30 VA 5P 15
66 kV CT 800-400/5 30 VA 5P 15
3. Separately mounted CTs on LV side.
25 kV CT 1000-500/5 60 VA 5P 15
1500-750/5 60 VA 5P 15
3000-1500/5 60 VA PS -
4. Potentials Transformer
25 kV PT Type I (for 25000/100V 30 VA Accuracy class -
line indication ) 6 p As per IS:
3156 pt. III-
1992
25 kV Type II (for 25000/110V 100 VA Accuracy class -
line Protection) 1.0 as per IS:
3156 pt. II 1992
& 3 P as per IS
3156
pt. III-1992
For details of the bushing current transformers, RDSO/purchasers Specification No.
TI/SPC/PSI/TRNPWR/3201 or latest for respective power transformers shall be referred.
7.3 SCHEME OF PROTECTION FOR 25 KV OVERHEAD EQUIPMENT
1. Numerical integrated feeder protection module comprising:
i. Two Zone Polygonal characteristic distance relay.
ii. Wrong phase coupling relay.
iii. Regenerative Over current relay
iv. Two stage Over Current Relay (stage 1 instantaneous and stage 2 Definite time for
over load protection of catenary and contact wire).
v. PT fuse failure relay.
vi. Auto reclosure relay.
vii. CB trip circuit supervision relays.
viii. Contact multiplication function for AP/GP low alarm, AP/GP low trip & lockout
2. Vectorial Delta-I module comprising of following protections
i. Vectorial Delta-I relay for detecting high resistive faults.
ii. Polygonal characteristics for backup distance protection
3. Panto flashover prevention relay.
7.3.1 Numerical integrated feeder protection module
(i) The overhead equipment’s are protected against short circuits/earth faults and over-loads
by means of feeder circuit breakers. Normally the tracks on one side of the substation
shall be fed through one feeder circuit breaker. In case of defect on one feeder, the other
feeder circuit breaker is arranged to feed tracks on both sides of the sub-station.
(ii) The integrated microprocessor based numerical 25 kV feeder protection module
comprising of 2 zone Polygonal characteristic distance protection, Wrong Phase
Coupling (WPC), Regenerative Current relay (RCR), 2 stage (Stage 1 instantaneous &
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Stage 2 Definite time) Over Current Relay (OCR), Potential Transformer Fuse Failure
(PTFF) Alarm and Trip, Auto Reclosure Relay, CB Trip Circuit Supervision Relay,
Breaker backup (LBB) and contact multiplication function for Annunciation and Tele-
signaling of AP/GP low alarm and AP/GP low trip & lock of feeder CB shall be
incorporated in the same module.
(iii) The relays shall be insensitive to permissible overload and transient condition including
magnetizing inrush current of locomotive transformers and shall be suitably designed to
compensate the effect of fault arc resistance.
(iv) The relay shall be immune to reverse power flow in case of regenerative current going
back into the grid
(v) The feeder protection module and Delta-I relay shall be suitable for operation from the
25 kV current transformers and potential transformer of the following particulars:
Current transformer
1. Rated system voltage (phase to Normal: 25 kV
ground) Maximum: 30 kV
Minimum: 19 kV
2. Rated transformation ratio 1000-500/5 A or 1500-750/5 A or
3000-1500/5A
3. Rated burden 60 VA
4. Rated accuracy limit factor 15
5. Class of accuracy 5P class 1981 as per IS:2705 (Pt.III)
Potential Transformer
1. Rated system voltage Normal: 25 kV
Maximum: 30 kV
Minimum: 19 kV
2. Rated transformation ratio 27500/110V
3. Rated burden 100VA
4. Rated accuracy limit factor -
5. Accuracy class 1.0 as per IS:3156 (Part-II) & 3P as per
IS:3156 (Part-III)-1992
7.3.1.1 Polygonal characteristic distance protection
(i) The relay shall be developed on the principle of discrimination of the argument of the
impedance. Relay shall have Polygonal type impedance characteristics having forward as
well as reverse reach. The relay should be able to reliably distinguish between faults and
loads. In case relay is having more operational zones other than forward and reverse then their
detailed use and implementation logic in terms of railway protection system shall be
submitted by relay manufacturer at the time of design and drawings finalization.
(ii) The errors in the parameters display on relay LCD shall not be more than ± 5% for I, V, Phase
angle and either R, X, Z or distance or Z & its angle, fault clearing time and fault date & time.
(iii) The operating value errors of the relay shall not be more than ± 5 % including for voltage
input to the relay from 121 volts down to 11 Volts and current 1 to 60 Amps, the frequency
variations of 48 to 52 Hz and temperature variation over the range –100 C to +55 0 C for
normal environmental condition and –250 C to +55 0 C for special environmental condition.
(iv) The relay shall have settable minimum operating current. If current less than set value of
minimum operating current then relay should not execute trip command even though
impedance measured by relay fall inside set polygonal on R-X plane characteristic. Minimum
operating Current shall be settable in the range of 0.5 to 1.0 Amp in the steps of 0.1 Amp or
10% to 20% in steps of 2%.
(v) Relay shall be 2 zone polygonal on R-X plane characteristics having forward as well as
reverse reach. The forward and backward Resistance (R) and Reactance (X) shall be settable
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individually. To avoid malfunction of relay due to load encroachment, the load impedance
area of the polygonal shall be settable for non-tripping in case impedance falls in this area.
The following setting range of polygonal shall be available on the relay.
+X Relay Characteristic
Angle
Load
Area
-R A +R
RF
O A
ZMI
N
-X
Relay Characteristic

Setting Range and steps
Forward Resistance (RF) 0.05 – 99.99 Ω in steps of 0.01 Ω
Backward Resistance (RB) 0.05 – 99.99 Ω in steps of 0.01 Ω
Forward Reactance (XF) 0.05 – 99.99 Ω in steps of 0.01 Ω
Backward Reactance (XB) 0.05 – 99.99 Ω in steps of 0.01 Ω
Forward Reach (ZF)* 0.05 – 750Ω in steps of 0.01 Ω
Backward Reach (ZF)* 0.05 – 750Ω in steps of 0.01 Ω
Angle (A) 15 – 65 deg in steps of 1 deg
Zmin 0.2 – 99.99 Ω in steps of 0.01 Ω
Relay Characteristic Angle 50 to 90 degree in steps of 1 degree
*Applicable if setting is done on impedance and its angle basis instead of R-X Basis.
The RF, RB, XF & XB shall be settable separately for each zone.
(vi) Relay shall have local breaker backup protection (LBB) feature for each protection
function i.e., DPR, ROCR, OCR, WPC and PT fuse failure trip; the relay shall
continuously monitor the status of closing of the feeder CB. In case the feeder CB is not
tripped after a preset time interval settable in the range of 50 to 1000 ms., in steps of 10 ms.
after initiating the trip command then another trip command shall be executed to trip
upstream circuit breaker. At least 2 NO contact of LBB shall be available to trip upstream
circuit breakers. If more circuit breakers are provided in the upstream side, more NO
contacts of LBB shall be provided in the C&R panel through externally contact
multiplication relays. Necessary wiring for tripping upstream breaker may be provided in
the control and relay panel
(vii) The relay shall have a feature to add a fault locator with an accuracy of +/-5 % or
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alternatively it should be an in-built feature of relay module.

(viii) The relay shall be blocked for operation in case 2nd harmonic component in current
exceeds more than set value. The percentage of second harmonic for block the operation
shall be settable from 10 to 20 % in steps of 5%.
(ix) The relay shall discriminate correctly between faults in the forward and reverse directions
on the event of voltage input to the relay falling down to 0 V. To maintain a correct
polarizing (directional reference) signal for the distance element and to enable fast
operating time under conditions of close- up faults, the relay shall utilize memory
polarization. The polarizing signal shall be derived from sufficient samples of the pre-fault
voltage held in memory.
(x) A “Switch onto fault” feature (SOTF) shall be provided in the relay to provide high speed
tripping (of the order of one and half cycle) in case the breaker is closed onto an existing
fault on the line. It shall use level detector logic for clearing close-up existing faults and/or
a distance comparator principle for clearing faults existing at remote end.
(xi) The operating time of distance protection relay at equal to or less than 80% of set
impedance shall be less than 40ms. The operating time of relay in no case shall be more
than 50ms and Zone-2 operating time shall be settable in the range from 50 to 1000ms in
steps of 10 ms. Relay shall be compliant to operating time characteristics as per IEC
60255-121.
7.3.1.2 Wrong phase coupling relay
An impedance relay for protection against wrong phase coupling which shall operate on the
principle that the relay identifies a wrong phase coupling condition when the impedance lies
between 11 ohm to 38 ohm (however the lower limit of impedance shall be settable in the
range of 2 to 15 ohm and upper limit shall be settable in the range of 20 to 60 ohm in steps of
1 ohm) and its angle lies in the second quadrants between 100o to 150o (however the lower
and upper angle shall be individually settable between 900 to 1800 in steps of 10) in the R-X
plane. All parameters expressed are in secondary values. The relay shall be immune to the
regenerative currents produced by electric loco/EMU’s, the regenerative current shall be
settable in between 0 to 3 Amp in steps of 0.1 Amp. The operating time of the relay shall be
less than 40ms. The relay manufacturer shall provide the actual logic developed for detecting
the wrong phase coupling condition. The operating value error of WPC shall not exceed
+5%.
7.3.1.3 Regenerative Over current Relay:
The relay for protection against excessive regenerative current which shall operate on the
principle that the relay identifies a regenerative current when its impedance angle lies in
between 1700 and 1900 i.e., ± 100 of 1800 and regenerative current is more than the set value.
Due to error the impedance angle may fall in the WPC angle range. To allow the desired
amount of regenerative current to flow into the grid, the voltage setting shall be set
accordingly. The methodology to be defined for distinguishing the WPC fault and the
regenerative current whose impedance and angle lies in the WPC setting zone.
7.3.1.4 Over current relay
Two stage over current relay (stage 1- instantaneous and stage 2- definite time) shall be
provided. The current setting of OCR shall be settable individually in the range of 20% to
1000% in steps of 1%. The operating time of instantaneous OCR shall not be more than 25 ms
at 5 times of set value. The operating time of stage 2 OCR shall be settable in the range of 0
sec to 100sec in steps of 10 ms. The operating value error of OCR shall not exceed + 5 %.
The stage 1 over current relay shall have also a feature to block trip command if 2nd harmonic
component in current exceeds more than set value. Setting to enable / disable the 2nd harmonic
blocking function shall be provided for over current relay.
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7.3.1.5 Thermal overload protection

In the present feeding arrangement of OHE, the over load protection cannot be utilised. The
protection is only included for future use if feasible.
Thermal Overload Settings:
Characteristic: Single
Thermal Trip: 0.08*In to 4*In step 0.01In
Thermal Alarm: 50% to 100% step 1%
Time Constant: 1 to 200 step 1
7.3.1.6 PT fuse failure relay
(i) PTFF alarm logic
When PT voltage is less than set voltage and line current in between set limit for set time delay then
PTFF alarm contact shall be closed. The time shall be settable from 0 to 10 sec in steps of 500 ms.
(ii) PTFF trip logic
Conditions when PT voltage is less than the set value but the current is more than higher set limit of
PTFF alarm, then PTFF trip contact shall be closed to trip the feeder CB, the operating time of
PTFF trip element shall not exceed 40±10 ms.
The PT voltage for PTFF alarm and PTFF trip shall be settable in the range of 5 to 20 volts in steps
of 1 volt. The Lower current limit shall be settable in between 0.3 to 1A and higher current limit shall
be settable in between 1 to 5A in the steps of 0.1 A.
7.3.1.7 Auto reclosure relay
(i) Whenever a feeder circuit breaker is tripped due to operation of the following feeder
protective relays, namely distance, wrong phase, Delta-I, Backup DPR, PTFF trip,
instantaneous and Definite time over current relays, the auto reclosure relay shall close the
feeder circuit breaker after a pre-set dead time of 0.5 second (adjustable from 0.1to 1
seconds). If the breaker trips again due to persistence of fault during the reclaim time 30
seconds (settable 6 to 60 seconds) the auto-reclosing relay shall get locked out. The auto
reclosure relay shall have also a feature to enable / disable the reclosure function in case of
Wrong Phase Coupling relay acted. In other word, the auto reclosure function shall be
configurable as per user requirement, in case of wrong phase coupling relay acted.
Auto Reclosure shall also have a feature to block / Trigger auto reclosure function by external
status input from RCC and external relay contact.
(ii) It shall be possible to reset the locked-out state either locally or through remote control.
Necessary contacts for tele-signaling the locked-out state and for resetting the same shall be
provided for interfacing with the remote-control equipment. Irrespective of whether the auto
reclosing scheme is in the normal condition or in the locked-out condition, it shall be possible
to operate the circuit breaker locally as well as through remote control.
(iii) A single shot high-speed auto-reclosing scheme shall work in conjunction with the Master
Trip relay to operate the feeder circuit breaker. The auto-reclosing scheme shall be designed
for a dead time adjustable between 0.1 and 1 second in steps of 0.1 second (normally to be set
at 0.5 second) and a reclaim time adjustable between 6 and 60 seconds (normally to be set at
30 seconds, the operating duty of feeder circuit breaker being O- 0.3s –CO –30 s- CO). Relay
shall have the built-in logic to check change in status of CB (from close to open) prior to
initiate auto reclose command within dead time.
(iv) The auto reclosure shall be bypassed in the event of high current earth faults settable in the
range of 10A to 50A in steps of 1A Enable / Disable facility for this feature shall also be
provided by the tenderer.
7.3.2 Delta-I Relay:
(i) The relay shall have following characteristics
(a) Threshold Detection of Vectoral difference of current from suitable base characteristics (ΔI)
(b) Polygonal characteristic with load blinding (backup distance protection)
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(ii) The module shall also be capable to display I (fault current), V(voltage), R(resistance),
X(reactance), Phase angle, Delta-I current, fault clearing time and fault date & time (wherever
applicable) of latest 8 faults at relay LCD, if it is not possible to display these parameters
simultaneously on LCD display, then these parameters may accommodate in two window and
displaying by pressing scroll Key . The CT’s & PTs provided at TSS may have different ratios,
hence to display the actual value (line value) of I, V, R, X etc. the CT primary current shall be
settable in the range of 100 to 3000A in the steps of 50A and PT primary voltage shall be
settable in the range of 20000V to 30000V in steps of 500V. On line current, voltage,
Reactance & Resistance shall also be displayed on relay LCD.
7.3.2.1 Threshold Detection of Vector difference of current from suitable base Characteristic (ΔI)
(i) The relay monitors vector difference between base load current and fault current. The vector
difference shall be calculated in such a manner to ensure detection of high resistance faults
even if fault is not detected in current samples the same shall be detected in next sample. The
time difference between base load current sample and fault current sample to calculate vector
difference shall be settable in the range of 20ms. to 200ms. in steps of 5ms. The Vector Delta-I
current shall be settable in the range of 0.1A to 6A in the steps of 0.1 Amp. Vendor to give
details of detection process and how the design assures resilience and improves probability of
detection of a fault.
(ii) To calculate vector current difference, relay calculates current vector and save it in to a circular
buffer after every 5ms., the length of memory buffer should be at least 200ms. The relay
calculates scalar and vector difference between instantaneous vector and earlier vector (as per
time set on the relay). If scalar difference is positive and vector difference is more than set
Delta-I current then relay start tripping timer. When tripping timer start, relay should stop base
vector updating. During set operating time delay if vector difference remains more than set
Delta-I current relay execute trip command.
(iii) The relay should provide a prevention circuit for unnecessary operation by the inrush current
of power transformer and due to starting of multiple numbers of electric locomotives in the
section. The inrush currents of power transformers contain significantly high 2nd harmonics
currents. If the 2nd order harmonic component is more than set value, the relay should block
tripping, thus preventing unnecessary operation of the relay. The value of second harmonic
percentage to block relay trip command shall be settable from 5% to 20% in steps of 1% of the
fundamental components.
(iv) Relay should continuously monitor the reactance (X) of OHE and ensure the operation when X
value so measured at the instant to fault falls below the set value and Vectorial delta I current
exceeds the set Vectorial delta I current. Reactance (X) blinder shall be settable in the range of
0.5 to 99.99 ohm in steps of 0.01 ohm.
(v) The relay should operate by Vector delta-I current threshold set if 3rd harmonic components are
less than set value. The relay sensitivity should restrain according to the de-sensitivity setting
when Vector delta I current include 3rd harmonic components more than set limit. The value of
3rd harmonic percentage to restrain according to de-sensitivity setting shall be settable from 5%
to 30% in steps of 1% of the fundamental components. If 3rd harmonic component in the
current more than set 3rd harmonic percentage then relay operating value shall be automatically
increased as given below. Operating value of vector Delta-I current
= [(Set Vector Delta-I current * % De-sensitivity setting)/(100) + (Set Vector
De-sensitivity setting shall be settable from 0% to 100% in steps of 10%.
(vi) The normal operating time of relays in no case shall be more than 80 ms. Additional time
delays from 0 to 800 ms.. settable in steps of 10 ms. shall be provided to the relay.
(vii) The relay shall continuously sense the status of feeder protection relay through the MTR status
and give trip command to the breaker only when these relays have failed to clear the fault.
(viii) The operating value error of the relay shall not be more than ± 5 %.
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7.3.2.2 Polygonal (on R-X plane) characteristic (Backup to DPR protection)

(i) Characteristic shall be polygonal on R-X plane characteristics having forward as well as
reverse reach. The forward and backward Resistance (R) and Reactance (X) shall be
settable individually. To avoid malfunction of relay due to load encroachment, the load
impedance area of the polygonal shall be settable for non-tripping in case impedance falls
in this area. The following setting range of polygonal shall be available on the relay.
+X
Angle
Load
- R A Area +R
B O RF
A
ZMI
N
-X

Setting Range and steps
Forward Resistance (RF) 0.05 – 99.99 Ω in steps of 0.01 Ω
Backward Resistance (RB) 0.05 – 99.99 Ω in steps of 0.01 Ω
Forward Reactance (XF) 0.05 – 99.99 Ω in steps of 0.01 Ω
Backward Reactance (XB) 0.05 – 99.99 Ω in steps of 0.01 Ω
Forward Reach (ZF)* 0.05 – 750Ω in steps of 0.01 Ω
Backward Reach (ZF)* 0.05 – 750Ω in steps of 0.01 Ω
Angle (A) 15 – 65 deg in steps of 1 deg
Zmin 0.2 – 99.99 Ω in steps of 0.01 Ω
Relay Characteristic Angle 50 to 90 degree in steps of 1 degree
*Applicable if setting is done on impedance and its angle basis instead of R-X Basis.
(ii) The normal operating time of distance protection relay at equal to or less than 80% of set
impedance shall be less than 40ms. The operating time of relay in no case shall be more
than 50ms and Zone-2 operating time shall be settable in the range from 50 to 1000ms in
steps of 10 ms. Relay shall be compliant to operating time characteristics as per IEC
60255-121.Additional time delay shall be settable in the range from 00 to 1000 ms. in
steps of 20 ms
(iii) The relay shall be blocked for operation in case 2nd harmonic component in current
exceeds more than set value. The percentage of second harmonic for block the operation
shall be settable from 10 to 20 % in steps of 5%.
(iv) Relay shall have local breaker backup protection (LBB) feature for threshold Detection of
Vector difference Characteristic (ΔI) and Polygonal characteristic; the relay shall
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continuously monitor the status of closing of the feeder CB. In case the feeder CB is not
tripped after a pre-set time interval settable in the range of 50 to 1000 ms., in steps of 10
ms. after initiating the trip command then another trip command shall be executed to trip
upstream breaker.
(v) The operating value errors of the relay shall not be more than ± 5 % including for voltage
input to the relay from 121 volts down to 11 Volts and current 1 to 60 Amps, the
frequency variations of 48 to 52 Hz and temperature variation over the range –100 C to
+55 0 C for normal environmental condition and –250 C to +55 0 C for special
environmental condition.
(vi) The relay shall have settable minimum operating current. If current less than set value of
minimum operating current then relay should not execute trip command even though
impedance measured by relay fall inside set polygonal on R-X plane characteristic.
Minimum operating Current shall be settable in the range of 0.5 to 1Amp in the steps of
0.1 Amp.
(vii) The relay shall discriminate correctly the faults on the event of voltage input to the relay
falling down to 0 V. The polarizing signal shall be derived from sufficient samples of the
pre-fault voltage held in memory.
7.3.3 Panto Flash-over Relay
(i) The relay shall be provided at TSS IOL where the length of the overlap of the IOL of the
OHE is not less than 8m. (However 10m is preferable). The IOL in front of TSS are being
replaced by PTFE type neutral section. The purchaser shall demand this relay in tender, if,
IOL exist in front of TSS, else they have to mention in their tender paper clearly that this
relay is not required.
(ii) The relay shall be provided at 2 feeder CB sections as in Annexure I.
(iv) The relay shall be disabled in case of extended feed conditions either from adjacent TSS or by
closing interrupter BMC1. For this purpose, suitable digital status inputs shall be configured
in the panto flashover relay.
(v) The relay shall get disabled for a short duration of set time in order to cover the difference of
time taken between the closing of main contact and auxiliary contact of the feeder CB of the TSS.
(vi) In order to bypass the relay i.e., disabling the relay, a set of tele command terminals on the
relay shall be provided so that the same could be disabled from the RCC.
(vii) The relay shall be complete with all parts and accessories for their efficient operation. Use of
auxiliary relays external to the relay shall be avoided wherever possible. All such parts and
accessories shall deem to be within the scope of this specification whether specifically
mentioned or not.
(viii) The proposed scheme to eliminate the flashover during the panto bridging at IOL is indicated
at Annexure-I. The relay shall be suitable for operation from the 25 kV potential transformers
of the following particulars:
(ix) LOGIC OF PANTO FLASH OVER
CONDITION OF TRIPPINGS (LOGIC CHART)
S.No FCB FCB BM BM BM BM BMC PT PT PT PT RELAY FEED
1 2 1 2 3 4 1 1 2 3 4 STATUS CONDITION
1 1 0 0 1 0 1 0 1 * 1 * TRIPPED NORMAL
2 1 0 0 1 1 0 0 1 * 1 * TRIPPED NORMAL
3 1 0 0 1 1 1 0 1 * 1 * TRIPPED NORMAL
4 1 0 1 0 0 1 0 1 * 1 * TRIPPED NORMAL
5 1 0 1 0 1 0 0 1 * 1 * TRIPPED NORMAL
6 1 0 1 0 1 1 0 1 * 1 * TRIPPED NORMAL
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7 1 0 1 1 0 1 0 1 * 1 * TRIPPED NORMAL
8 1 0 1 1 1 0 0 1 * 1 * TRIPPED NORMAL
9 1 0 1 1 1 1 0 1 * 1 * TRIPPED NORMAL
10 1 0 0 1 0 1 0 * 1 * 1 TRIPPED NORMAL
11 1 0 0 1 1 0 0 * 1 * 1 TRIPPED NORMAL
12 1 0 0 1 1 1 0 * 1 * 1 TRIPPED NORMAL
13 1 0 1 0 0 1 0 * 1 * 1 TRIPPED NORMAL
14 1 0 1 0 1 0 0 * 1 * 1 TRIPPED NORMAL
15 1 0 1 0 1 1 0 * 1 * 1 TRIPPED NORMAL
16 1 0 1 1 0 1 0 * 1 * 1 TRIPPED NORMAL
17 1 0 1 1 1 0 0 * 1 * 1 TRIPPED NORMAL
18 1 0 1 1 1 1 0 * 1 * 1 TRIPPED NORMAL
19 0 1 0 1 0 1 0 1 * 1 * TRIPPED NORMAL
20 0 1 0 1 1 0 0 1 * 1 * TRIPPED NORMAL
21 0 1 0 1 1 1 0 1 * 1 * TRIPPED NORMAL
22 0 1 1 0 0 1 0 1 * 1 * TRIPPED NORMAL
23 0 1 1 0 1 0 0 1 * 1 * TRIPPED NORMAL
24 0 1 1 0 1 1 0 1 * 1 * TRIPPED NORMAL
25 0 1 1 1 0 1 0 1 * 1 * TRIPPED NORMAL
26 0 1 1 1 1 0 0 1 * 1 * TRIPPED NORMAL
27 0 1 1 1 1 1 0 1 * 1 * TRIPPED NORMAL
28 0 1 0 1 0 1 0 * 1 * 1 TRIPPED NORMAL
29 0 1 0 1 1 0 0 * 1 * 1 TRIPPED NORMAL
30 0 1 0 1 1 1 0 * 1 * 1 TRIPPED NORMAL
31 0 1 1 0 0 1 0 * 1 * 1 TRIPPED NORMAL
32 0 1 1 0 1 0 0 * 1 * 1 TRIPPED NORMAL
33 0 1 1 0 1 1 0 * 1 * 1 TRIPPED NORMAL
34 0 1 1 1 0 1 0 * 1 * 1 TRIPPED NORMAL
35 0 1 1 1 1 0 0 * 1 * 1 TRIPPED NORMAL
36 0 1 1 1 1 1 0 * 1 * 1 TRIPPED NORMAL
37 * * 0 0 * * * * * * * DISABLED EXTENDED
38 * * * * 0 0 * * * * * DISABLED EXTENDED
39 * * * * * * 1 * * * * DISABLED EXTENDED
1-Denotes Breaker or Interrupter closed / PT delivers output / Feed normal 0 - Denotes
Breaker or Interrupter tripped / Feed extended.
* Denotes 1 or 0 status need not be cared or considered.
(x) The relay shall be suitable for operation from the 25 kV current transformers and potential
transformer of the following particulars:
1. Rated system voltage (phase to 25 kV raising upto 30 kV and going down
ground) to 19 kV
2. Rated transformation ratio 25000/100 V
3. Rated burden 30 VA
4. Class of accuracy 5 P class as per IS:2705(Pt.III) 1981
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7.3.4 MASTER TRIP RELAY

All feeder protection relays as explained above shall trip the corresponding feeder circuit
breaker in case of fault, through a high-speed self-reset, electromagnetic type master tripping
relay. The relay operating time shall not be more than 10 ms. and its resetting time shall not be
more than 100ms. The relay shall be capable of handling the current of the CB trip coil.
7.4 SCHEME OF PROTECTION FOR SHUNT CAPACITOR BANK (IF REQUIRED BY
PURCHASER)
The protection system for shunt capacitor bank if asked for by the purchase, shall include
protection against over current/overload, over voltage, under voltage and unbalanced current.
The complete protection functions of a 25kV shunt capacitor bank shall preferably be covered
in a single numerical relay along with CB trip circuit supervision, contact multiplication for CB
AP/GP low alarm, AP/GP low trip functions.
7.4.1 IDMT OVER CURRENT RELAY
Single pole IDMT Over current relay with the following setting range shall be provided.
Current setting Time multiplier setting.
20% to 200% in steps of 1% IDMT curve: 0.05– 1
3 sec. at 10 Ir (In steps of 0.01)
7.4.2 OVER VOLTAGE RELAY
Over voltage protection shall be provided with inverse time characteristics with voltage settings
range 55% to 170% in steps of 1%, the IDMT operating curve shall be 1.5 N = 7.0 seconds at
TMS = 1, the TMS shall be settable 0.05 to 1.0 in the steps of 0.01. The over voltage relay shall
be energized from a potential transformer connected to the main bus bar on the incoming side of
the circuit breaker controlling the capacitor bank. If required an interposing voltage transformer
(IVT) of suitable ratio shall be used for matching the capacitor over- voltage withstand
characteristics.
7.4.3 UNDER VOLTAGE RELAY
The voltage setting range of under voltage relay shall be 20% to 90% in steps of 1%, the IDMT
curve shall be of 5.0 at no voltage at TMS= 1.0, the TMS shall be settable from 0.05 to 1.0 in
the steps of 0.01. This protection function shall work in conjunction with a timer to enable the
capacitors to discharge before reclosure. The relay provided for this purpose shall be connected
to the bus potential transformer. Also, a time delay relay shall be included with adjustable
setting of 0 to 10 minutes in steps of 1 minute to provide a time lag before the breaker can be
reclosed. However, this relay shall not be required if a timer is included in the closing circuit of
its associated breaker to prevent its reclosing within 10 minutes.
7.4.4 CURRENT UNBALANCE RELAY
The capacitor bank shall be protected by means of unbalance current protection. The capacitor
bank shall be connected as a bridge and an unbalance sensing current transformer shall be
provided. The current transformer ratio shall be chosen so that even one capacitor element
failure can be detected. The relay used shall be a harmonic insensitive over current relay with
fixed time delay characteristic. The current shall be settable from 2.5% to 100% in the steps of
1% and operating time shall be settable from 0 to 1 sec in the steps of 10ms.
7.4.5 The HT capacitor bank protection relays shall be suitable for operation from 25 kV current
transformers and 25 kV potential transformers of the following particulars:
S. Description CT CT (for unbalance PT

No protection)
1. Rated system 25 kV rising upto 30 kV
voltage
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2. Rated 200-100/5 2/1 or 5/1 25000/110 V

transformation ratio.
3. Rated burden 30 VA 30 VA 100VA
4. Accuracy class 5P IS:2705 Cl-1 IS:2705 3P IS: 3156
(pt.III)-1992 (pt.II)- 1992 (pt. III) 1992
5. Rated accuracy 15 - -
limit factor
7.5 SCHEME OF PROTECTION FOR TRANSMISSION LINES (IF REQUIRED BY
PURCHASER)
(i) The protection shall comprise of minimum three- zone standard distance protection scheme to
cover all type of phase and earth faults on the transmission lines.
(ii) The setting range of the relays shall be such that line length of at least upto 150 km shall be
covered in the first zone, but faults on the secondary side of the traction transformer are not
looked into.
(iii)The setting on the distance relay shall be adjustable in suitable steps for distance & time delay
for second and third Zone, the first zone being instantaneous. The tenderer shall furnish
complete setting ranges available and the method of calculating the settings for different ratio
of current transformers.
(iv) The distance protection shall be suitable for use with single/double circuit three phase as well
as two phase lines since sometimes only two phases of the transmission line may be strung for
supply to the tail end substation. The tenderer shall clearly state the limitations, if any,
imposed on the protection system due to this proviso. Suitable scheme for supervision of
secondary fuse failure of the PTs in circuits shall also form part of this protection scheme.
(v) Back up protection to the distance scheme shall be provided by means of: -
a) Non-directional inverse definite minimum time (IDMT) over current relays with adjustable
current settings in the range of 80% to 320% and time setting of 0-3 sec. at ten times current
setting.
b) Non-directional IDMT earth fault relays connected in the residual circuit of the current
transformers with adjustable current setting range and time setting range of 0-3 secs.
(vi) Auxiliary trip relays shall be provided, if required, to work in conjunction with the main and
back up relays to trip the 132 kV line circuit breakers.
(vii) The above details of the transmission line protection are only indicative. Purchaser shall
clearly furnish the requirements along with details of transmission lines like voltage class,
line diagrams/schematics and CT, PT ratios etc.
(viii) The relays for transmission line protection shall be suitable for operation from current and
potential transformers as per the details furnished by the purchaser in its tender document.
7.5.1 INCOMING HV LINE PROTECTION (TO BE PROVIDED BY SUPPLY
AUTHORITY)
(i) Fiber optic line differential protection
(ii) Directional over current relay
(iii) LBBU relay (LBB-breaker failure relay)
(iv) Under voltage relay with time delay
(v) Over voltage relay with time delay
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7.6 Protection Scheme for Electric Loco shed/Trip shed/Yard/Siding feeder CB

25KV SUPPLY TAP FROM TSS/SSP/SP
ISOLATOR
CT
ELECTRIC LOCO SHED/TRIP

SHED/YARD/SIDING FEEDER CB
PT
ISOLATOR
25KV SUPPLY TO ELECTRIC

LOCO SHEDS/ TRIP SHED /
YARD /SIDING
SCHEMATIC POWER SUPPLY DIAGRAM FOR 25kV ELECTRIC LOCO SHED/TRIP
SHED/YARD/SIDING
7.6.1 25 kV OHE power suply tapped from nearest TSS/SSP/SP and extended through circuit
breaker as shown above to loco shed /trip shed/yard/siding feeder.
7.6.2 Following protection shall be provided for electric loco shed/trip shed/yard/siding feeder.
(a) Numerical Integrated Feeder protection module comprising
(i) Parallelogram characteristic distance perotection (DPR)
(ii) Instantaneous OCR
(b) Master trip relay
7.6.3 The details of CT & PT are given below
Equipment Ratio Burden Class of Rated accuracy limit
accuracy factor
CT 500-1000/5A or 60VA 5P 15
750-1500/5A
PT (Type-II) 27500/110V 100VA 1.0 -
7.6.4 Salient feature of protection scheme
In event of fault in shed/yard line, feeder CB of electric loco shed/trip shed/yard/siding and
feeder CB at feeding TSS would be tripped simunlateously.Feeder CB at TSS will auto
reclose but not the CB feeding Yard/Shed, the feeder CB can reclose and hold as the faulty
line would be isolated automatically with tripping of CB provided to feed electric loco
shed/trip shed/yard/siding lines.
7.6.5 The conditions stipulated vide RDSO’s letter No. TI/PSI/PROTCT/CONVEN/12 dated
11.04.2014 for providing protection scheme for Locoshed/ Tripshed/ siding will remain
enforce.
7.7 The drawing No. ETI/PSI/024-1 and ETI/PSI/0228-1 showing the proposed schemes of
connections at the double/ single transformer substations for the location of various current &
potential transformers and protective relays is shown in the Annexure-F and G.
7.8 The normal load current of a 25 kV circuit is 800 A with 21.6 MVA and 1111A with 30 MVA
transformer. The circuits including the transformer are however designed to take 50% overload
for 15 minutes and 100% overload for 5 minutes. Normally, 500-1000/5 or 750-1500/5 or
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3000-1500/5 CT ratio is used in the instrument and relay circuits for 25 kV current
transformers.
7.9 Any variation of the CT, PT’s from Para 7.2(vii), 7.3.1(v), 7.3.3(x), 7.4.5, 7.6.3 shall be
furnished in the relevant tender papers, which should be referred to by the tenderer. Any
additional requirements of CTs and PTs (like knee-point voltage of CTs), if any, shall also be
clearly indicated in the tender offer.
7.10 The location of various potential and current transformers in the circuits is indicated in the lay
out drawings of traction substations, given in the relevant substation tender papers. The
drawings indicating the proposed scheme of connections at the substations for the instruments
and protective relays are also given in the substation tender papers. The tenderer may however
furnish alternative proposals, if any, for consideration of the purchaser.
7.11 Note: - The two transformers in a substation may be operated in parallel if required due to
increase in load if all the condition for paralleling is satisfied. To enable this, dual ratio 25 kV
current transformer (1000-500/5, 1500-750/5 and 3000-1500/5) are specified.
8.0 TESTING OF CONTROL & RELAY PANEL AND NUMERICAL RELAY
For Testing procedures and formats, the specification no. TI/SPC/PSI/PROTCT/7101 may be
referred.
8.1 General
8.1.1 Only after all the design and drawings have been approved and clearance given by Research
Design and Standards Organization (RDSO) to this effect, the manufacturer shall take up
manufacture of the prototype unit for RDSO inspection. It is to be clearly understood that any
changes required to be done in the prototype unit shall be done expeditiously.
8.1.2 Before giving the call to RDSO for inspection and testing of the prototype of the equipment, the
manufacturer shall submit a detailed test schedule consisting of schematic circuit diagrams for
each of the tests and nature of the test, venue of the test and the duration of the test and the total
number of the days required to complete the tests at one stretch.
8.1.3 Once schedule is approved, the tests shall be done accordingly. However, during the process of
type testing or even later, RDSO representative reserves the right to conduct any additional
test(s) besides those specified therein, on any equipment/sub-system or system so as to test the
equipment to his satisfaction or for gaining additional information and knowledge. In case of
dispute or any disagreement arises between the manufacturer and RDSO during the process of
testing as regards the type test results, it shall be brought to the notice of the Director General
(Traction Installation), RDSO as the case may be, whose decision shall be final and binding.
8.1.4 In the event of the tests not being carried through to completion at one stretch for any reason
attributable to the successful tenderer/ manufacturer and it is required for the representative of
the purchaser/ Director General ( Traction Installation), Research Designs And Standards
Organization, Luck now, to go again or more number of times to the works of the successful
tenderer/ manufacturer or other place(s) for continuing and/or completing the test on the
prototype(s) of the equipment, the successful tenderer/ manufacturer shall reimburse to the
purchaser/ Director General (Traction Installation), Research Designs & Standards
Organization, Lucknow. The cost of the representative having to visit the works or other
place(s) for the test more than once. The cost as claimed by the purchaser/ Director General
(Traction Installations), Research Designs & Standards Organization, Lucknow shall be paid
through demand draft to the concerned accounts officer of the Purchaser/Director General
(Traction Installation), Research Designs and Standards Organization, Lucknow, shall be
advised to the successful tenderer manufacturer.
8.1.5 Only after approval of the results of the tests on the prototype is communicated by RDSO to
the manufacturer, he the firm shall take up bulk manufacture and future supplies of the & C&R
Panel along with relays which shall be strictly with the same material and process as adopted
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for the prototype. In no circumstances material other than those approved in the
design/drawings and/or the prototype shall be used for bulk manufacture.
8.1.6 All type & routine tests relevant to protection module shall be conducted as per the latest
version of IEC 60255-16, IEC-60255-151, IEC- 60255-5, IEC-60255-1, IEC-60255-26, IEC-
60255-27, IEC-60255-21, IEC 61000, and IS: 8686 and as modified or amplified as under:
8.2 TYPE TESTS ON RELAY
The protection relays shall be type tested as per IS:8686, IEC 61000 & IEC 60255 as mentioned
above. The following type tests shall be carried out on the prototype relays.
(i) Visual and Dimension measurement
(ii) Operating characteristics tests including verification of all relay functions/features including
operating time, reset time, operating and reset value.
(iii) Quadrature test (for DPR)
(1) Fundamental wave characteristics
(2) Distorted wave characteristics
(3) Excising current characteristics
(4) Minimum operating current
(iv) Insulation resistance test as per IEC 60255-27.
(v) Measurement of burden (VA).
(vi) Measurement of power consumption (watts).
(vii) Over load test.
(viii) Impulse voltage withstand test applicable to test voltage class III as per
IEC:60255-5/60255-27.
(ix) Temperature rise test.
(x) Effect of DC voltage variation (110 V DC +15 % / -30 %).
(xi) Making and breaking capacity tests of contacts as per IEC 60255-1.
(xii) Dielectric test as per IEC 60255-27.
(xiii) Vibration test- as per IEC 60255-21-1, Class 1, Frequency 10-150 Hz,
acceleration 1gn in all 3 axis, 20 sweep @ 1 octave/minute.
(xiv) Endurance test-Mechanical endurance test for 10000 operations as per IEC 60255-1.
(xv) Product safety requirements test as per IEC:60255-27.
(xvi) Enclosure Protection Test IP 52 as per IEC:60529.
(xvii) Communication standard protocol as per IEC:60870-5-103
(xviii) Communication standard protocol as per IEC:61850
(xix) Environmental test
(1) Dry heat test as per IEC 60255-1/IEC60068-2-2 (This will test minimum at +55 0C for
72 hours)
(2) Dry heat test at maximum storage temperature as per IEC 60255-1/ IEC60068-2-2 (This
will test minimum at +55 0C for 16 hours)
(3) *Cold test as per IEC60255-1/IEC60068-2-1 (This will test at – 100C for 16 hours)
(4) *Cold test at minimum storage temperature as per IEC 60255-1/ IEC60068-2-1(This
will test at – 10 0C for 16 hours)
(5) *Change of temperature as per IEC60255-1/ IEC60068-2-14 (this will test from -100C to
+ 55 0C for 5 cycles (3hrs + 3hrs)
(6) Damp heat test, steady state as per IEC 60255-1/ IEC 60068-2-78 (This will test at 40 ± 2
0
C and percentage relative humidity 95 ± 3 for 48 hours)
(7) Damp heat test, cyclic as per IEC 60255-1/ IEC 60068-2-30 (this will test at upper
temperature 55 0C for 2 cycles)
* In case relay intends for special environmental condition, lower temperature for these tests
shall be carried out at -250C.
(xx) EM Compatibility tests
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(1) Damped oscillatory wave test as per IEC60255-26 & IEC61000-4-18:

Voltage oscillation frequency 1 Mhz,
Test level: Common Mode: 2.5kV
Differential mode: 1kV Duration: 2 sec
(2) Electrostatic Discharge Immunity Test as per IEC60255-26&
IEC61000-4-2 Contact Discharge 6kV, Air Discharge 8kV
(3) Radiated, radio-frequency, electromagnetic field immunity test as per IEC60255-
26& IEC61000-4-3Frequency Range: 80MHz – 1000MHz, Modulation: 80% AM
@1kHz, Field Strength 10V/m
(4) Electrical fast Transient/ burst Immunity Test as per IEC60255-26& IEC61000-4-4.
(5) Surge immunity Test as per IEC60255-26 & IEC61000-4-5.
(6) Immunity to Conducted disturbances induced by radio frequency field as per
IEC60255-26& IEC61000-4-6.
(7) Voltage dips, short interruptions and voltage variations on d.c. input power port
immunity tests as per IEC60255-26 & IEC61000-4-29.
(8) Power Frequency Immunity Test as per IEC60255-26 & IEC61000-4-16
(9) Ripple in d.c. input power port immunity test as per IEC60255-26& IEC61000-4-17.
8.2.1 Type tests for which facilities of testing are not available with the relay manufacturer shall be
carried out at Govt. Lab/NABL. If capacity constraint in Govt. Lab/NABL, type test can also
be carried out an accredited Lab by an Govt. controlled accreditation agency which meets the
criteria mentioned in RDSO's ISO document No.QO-D-8.1-10 Ver. 1.6 or its latest version.
Test reports of the same shall be furnished to the RDSO.
8.2.2 Routine/Acceptance tests on relay
The following tests shall be done by purchaser/ its representative.
i. Visual Checks
ii. Operating value
iii. Operating time
iv. Insulation Resistance
v. Dielectric test
vi. Functional test
8.3 TYPE TESTS ON CONTROL AND RELAY PANEL
The following type tests shall be carried out on the first proto type control & relay panel
incorporated with relays developed as per this specification. If required the successful tenderer
shall furnish the type tests report carried out by manufacturer or by Govt. laboratory on all
instruments e.g, interposing CTs, LEDs, semaphore, meters, annunciator, hooter/buzzer, wires,
terminal connector etc as per latest IS/IEC.
(i) VISUAL CHECK:
General Check of the control panel in respect of dimension, finishing, construction, wiring &
ferules verification lay out equipment on the panel, make and rating of instrument etc.
(ii) OPERATION TESTS:
Operation tests on all equipment to prove correctness of wiring of various circuits including
indications, alarms, operation of relays and annunciation etc.
(iii) POWER FREQUENCY HIGH VOLTAGE WITHSTAND TESTS:
Voltage test on the panels with all equipment and wiring for a withstand voltage of 2 kV (rms)
to earth for one minute.
(iv) INSULATION RESISTANCE TESTS:
Measurement of insulation resistance by using 1000V megger of the complete panel wiring
including CT, PT and control circuits with all equipment mounted on the panel.
(v) AUXILIARY POWER CONSUMPTION TEST
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Measurement of power consumption of the control & Relay panel with all the relays in
energized & de energized conditions.
8.4 ROUTINE TESTS ON CONTROL AND RELAY PANEL:
The checks and tests as mentioned in clause No. 8.3 (i to iv) shall be carried out on the
complete control and relay Panel by the purchaser or its representative.
9.0 TECHNICAL DATA LITERATURE AND DRAWINGS
9.1 The manufacturer developing first C & R panel or along with Numerical relays covered vide
this specification shall furnish the make, type and guaranteed performance, technical and
other particulars for all equipment/relays/instruments etc. in the Performa attached as
Annexure-C to RDSO along with the internal design details as per clause 9.5 below.
9.2 The tenderer shall also furnish relay setting procedure and specimen calculations for the
recommended relay setting. The range of setting available, calibrated in terms of different
configuration of OHE like single line/ double line/ 3/ 4 lines along with adjustments available
for intermediate setting explained in detail.
9.3 The tenderer shall furnish the technical specification and descriptive literature of various
protection relays covering their protection aspects, terminal details, setting parameters, LEDs
details, instruments, interposing CTs etc. including the characteristics of the relays offered.
The technical specification of the equipments like meters, semaphore, annunciator, terminal
connector, switches, ICT, LED indication lamp, auxiliary relay, wires etc. offered in the panel
shall be submitted. He shall also submit, along with the tender, the schematic diagram of
protection, control and annunciation scheme to enable the purchaser to make assessment of
the proposal.
9.4 The tenderer shall indicate his compliance or otherwise against each clause sub-clause of this
specification. The tenderer shall for this purpose enclose a separate statement, if necessary,
indicating the clause sub-clause reference and compliance or otherwise thereof. Wherever the
tenderer deviates from the provision of the clause/sub-clause or offers any alternative
equipment, he shall furnish complete details of the proposed deviation/alternative with his
remarks to enable the purchaser to make proper assessment of the same. The successful
tenderer shall, however, be required to obtain specific acceptance of the purchaser for any
deviation/alternative proposed by them.
9.5 Successful tenderer shall be required to submit the following detailed dimensional drawings
(including reproducible copies) as per the Railways standard sizes of 210 x 297 mm or
multiples thereof, the drawings have to be prepared in Auto Cad. Two sets of same drawings
shall be initially submitted to RDSO for scrutiny before prototype development. After
approval of drawings and prototype test, the final approved drawings shall also be submitted
to DG/TI RDSO in two hard copies and softcopy in AutoCAD (.dwg) for final approval.
i) Dimensioned drawings of the control panel indicating front and rear views with the
layout of instruments, mimic diagram, control switches, indication LEDs push buttons,
relays and other equipments etc. clearly marked.
ii) Exploded view of the rear and front panel indicating the disposition of various
equipment inside the control panel.
iii) Schematic diagram of d.c. control circuits for transformer protection, OHE protection,
shunt capacitor bank protection (if it is asked for by purchaser in the tender) and control
of circuit breaker, interrupters and motor-operated isolators (if any).
iv) Schematic diagram of Alarm, indication circuits (annunciation scheme).
v) Schematic diagram of a.c. circuits showing connection of CTs and PTs and associated
protective relays.
vi) Drawing showing the legend of various references/codes adopted for equipment, relays
and all other accessories used in the control panel.
vii) Drawing for name plates/identification labels engraving details.
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viii) Bill of materials of control and relay panel

ix) Any other drawings considered necessary.
9.6 Only after all the designs and drawings have been approved and clearance given by RDSO to
this effect, the manufacturer shall take up manufacture of the prototype for RDSO inspection. It
shall be clearly understood that any changes required to be done in the prototype as required by
RDSO shall be done expeditiously.
All the type and routine tests on the relays, instruments, interposing CTs and any other
equipment as the purchaser may desire shall be conducted as per the latest version of respective
standards IS/BS specifications applicable.
10.0 ERECTION TESTING AND COMMISSIONING
10.1 The erection and commissioning of relay and panel shall be done by the successful tenderer who
shall arrange all tools, plants, instruments and other material required for the purpose at own
cost. Tests shall be carried out during erection/commissioning of the panel at the site. The
successful tenderer shall be required to submit to the purchaser the details of the checks and
tests to be carried out during erection and commissioning. Tests shall be carried out on the relay
and panel jointly with the purchaser’s representatives to check the erection and commissioning
of the relay and panel.
10.2 The successful tenderer shall ensure necessary co-ordination with the manufacturers of
transformers, protection relays, circuit breakers and interrupters with regard to terminal
markings, wiring, scheme of protection, etc. He shall obtain the names of these manufacturers
from the purchaser.
10.3 Three sets of the test report in hard copies and one soft copy shall be supplied by the
manufacturer to the purchaser for records and reference.
10.4 The following test shall be carried out during erection/commissioning of the relays and panel at
the site in presence of the purchaser’s representatives to check the erection and commissioning
of the relay.
(i) Fault clearing time characteristics and time coordination and settings of various
protective relay.
(ii) Measurement of insulation resistance of the complete panel wiring including wiring
between CT, PT and control circuit with all equipments mounted on the panel, by using
1000 V tester.
(iii) Lead burden should be measured between current transformer and the relays to check
any poor contact in the secondary circuit of CTs. Correctness of CTs and PTs polarity
shall be ensured.
(iv) Check functioning of the control circuit, switches, push button, auxiliary relays, master
trip relays, alarms, annunciations and indications etc. by operating the associated
switchgear at TSS without energizing the OHE.
(v) All auxiliary relays should be checked at their pickup values and confirm that auxiliary
relays reset when voltage and current supply is removed after operation.
(vi) Check the functioning and correctness of various telecommand and telesignal circuits.
(vii) Check operation of relays with circuit breaker by injecting the primary current by using
primary injection test kit. Measure the errors between operating value and set value.
Conduct secondary injection test and measure the operating times and pick up values of
the relays.
(viii) Operate protective relays manually and/or by injecting secondary current/voltage and
ensure that appropriate CB tripping, inter tripping of primary and secondary CBs. There
should be no mal operation of any circuits and in every tripping appropriate flag
indication along with alarm/annunciation should appear.
(ix) Railways/purchaser along with contractors shall ensure load tests and confirmatory tests
of OHE protective relays as per “Para 20941 and 20942 of ACTM Volume-II (Part-I)”.
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(x) Any other operational/functional test considered necessary for ensuring safe and correct
working of C & R panel.
11.0 OPERATION, MAINTENANCE INSTRUCTIONS
11.1 The tenderer shall provide maintenance schedule and troubleshooting instructions for the
relays and panel. The supplier shall supply free of cost 6 copies of the Instruction Manuals
for operation and maintenance of the equipment to the purchaser.
11.2 The basic maintenance schedule along with the troubleshooting, diagnostic chart shall also be
submitted to RDSO in two hard copies and one soft copy in pen drive for scrutiny and
approval.
12.0 SPARES AND SPECIAL TOOLS
The tenderer shall quote separately for the spares recommended to maintain the equipment for a
period of at least 5 years. The tenderer shall also quote separately for supply of special tools, if
any, required for trouble free operation and maintenance. Spare parts/special tools as ordered
shall be delivered along with the supply of relays & panels. The purchaser reserves the right to
buy the special tools from the tenderer or not. The price quoted against spares and special tools
shall be optional unless the same is especially specified in the tender document.
13.0 PACKAGING & FORWARDING
The tenderer shall ensure proper packaging of control and relay panels, numerical relays,
electronic items and manuals, by using wooden crates, thermocol and polyethylene wrappings,
so that there is no damage during the transit and there is no effect of humidity. The handling,
loading and unloading instructions along with the list of packages, contents shall be sent to the
consignee separately.
14.0 WARRANTY
Warranty of Control and Relay panel (including relays and other component of panel) shall be
as per the IRS condition of contract.
The successful tenderer shall make necessary arrangement for closely monitoring the
performance of the relay through periodical (preferably once in four months during the warranty
period) visits to the relay installation TSS for on-the-spot detailed observations. Arrangements
shall be also be made for spare parts modules and other items to be kept readily available with
the manufacturer/ supplier / successful tenderer to meet exigencies warranting replacement so as
to put back the relay in service without unduly affecting the operations of the TSS.
15.0 TRAINING OF INDIAN RAILWAY’S ENGINEERS
The offer shall include the training of two engineers of the Indian railways free of cost at the
manufacturers works in India and at the maintenance depots/workshops on a railway systems or
other public utility where numerical protection module of similar/identical design are in
operation. The total duration of training for each engineer shall be 2 weeks of which
approximately 1 week will be at the manufacturers works and 1 week on a Railway system or
other public utility. The cost of travel to the place and back and boarding will be borne by the
Indian Railways.
16.0 All the provisions contained in RDSO’s ISO procedures laid down in documents No.-QO-D-8.1-
11, Ver. 1.7 dated 22.01.2021 and subsequent versions/ amendments thereof, shall be binding
and applicable on the successful vendor/ vendors in the contracts floated by Railways to
maintain quality of products supplied to Railways”.
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ANNEXURE-A
LIST OF ABBREVIATIONS
Abbreviation Full Form of the Abbreviation
BT Booster Transformer
C&R Control and relay
CB Circuit Breaker
IDMT Inverse Definite Minimum Time lag
ICT Interposing CT
IOL Insulated Overlap
MTR Master trip Relay
NC Normally closed.
NO Normally open
OHE Over Head Equipment
PTFE Poly Tetra Fluro Ethylene
RC Return Conductors.
RTU Remote Terminal Unit
SP Sectioning & Paralleling Post
SSP Sub Sectioning & Paralleling Post
ATP Auto Transformer Post
TRD Traction Distribution
TSS Traction Sub Stations
WPC Wrong Phase Coupling
CT Current Transformer
PT Potential Transformer
SCADA Supervisory control and data acquisition system
RCC Remote Control Centre
OCR Over current relay
DPR Distance protection relay
ACTM AC traction manual
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ANNEXURE-B
DEFINITIONS & EXPLANATIONS
Item Definition
Breaking capacity The maximum current and volt– amperes that the contact is able to interrupt
successfully under specified conditions without significant damage to contact.
Contract Means the contract resulting from the acceptance by the purchaser of the tender
either in whole or part
Dead time Dead time is the period taken by the auto reclose mechanism to close the
breaker after the same would have tripped on fault. In other words, the time
from the instant of fault detection up to the instant of closing of breaker by
auto-reclose system.
Differential A unit protective system in which an algebraic comparison is made of primary
protective system current at two or more points in the power system.
Double ended The adjacent TSS are on same phase and are connected in parallel. There may
feeding or may not be a neutral section on SP for such feeding arrangement.
Making capacity The maximum current and volt–amperes the contact is able to make
successfully under specified conditions without significant damage to the
contact.
Operating time The time, which elapses from the appearance of the abnormal conditions,
which cause the operation of the protection until the protection initiates
tripping or alarm.
Protected zone The part of an installation guarded by a certain protection
Purchaser The person / agency who has floated the tender for execution of the work on or
behalf of the president of India.
Reclaim time Reclaim time is the duration for which the auto reclosing mechanism remains
ineffective after first reclosure of circuit breaker by auto-reclose, irrespective
of re-occurrence persistence of fault. In other words, the breaker will not be
reclosed second time by the auto-reclose device had the same tripped on fault
again within the reclaim time after its first reclosure on the auto-reclose
system.
Relay back-up An arrangement, which provides an additional, relay using the same or
different principle of operation from that of the main relay.
Remote back-up An arrangement at the next station in the direction towards the source which
trips after a delayed time if the CB in the faulty section is not tripped.
Sector Distance between the TSS and the SP
Sub-sector Distance between the TSS and the adjacent SSP/ SP or the distance between
the SP and the adjacent SSP/SP
Tenderer The vendor, supplier who intends to quote for the tender floated by the
purchaser. The agency who shall quote for tender floated by the tenderer.
Time lag Intentionally introduced time interval between start and completed operation of
the protection.
Track circuit It is the circuit providing passage of traction current through arrangement of
track bonding.
Unit protection A protective system, which is designed to operate for abnormal, conditions
inside and remains stable for abnormal conditions outside a specified zone of
the protective system
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ANNEXURE-C
SCHEDULE OF GUARANTEED PARTICULARS
The manufacturer shall be required to submit the following particulars to the RDSO along
with the design drawings of the proto type.
A. SOGP for control and relay panel

Sl. Description Manufacturer Unit
No. details
1. Name of the manufacturer
2. Governing RDSO specifications
3. Are you an RDSO approved firm? Even for
any other item.
4. Permitted range of dc voltage for

different panel equipment.
5. VA burden of digital meters.

6. Type & make of annunciators and their
power consumption.
7. Type of LEDs, life and power

consumption
8. Type of terminal block, rating and make
9. Type, make & power consumption of LED

type semaphore arrangement.
10. Dimensions:Length
Width
Breadth
Total Weight (approximate)
11. Are there any deviations to the RDSO
specifications? If yes enclose clause wise
deviations and reasons of deviations.
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B. SOGP for each protection relays module / element as applicable
Sl. Description Manufacturer Unit

No. details
1. Make / model number of relay / module
2. Governing RDSO specification

3. Setting range of parameters with steps of
Resolution
4. Operating time
5. Resetting time
6. Max. permissible errors in operating
parameters
7. VA burden
8. DC power consumption
9. Number and type of communication ports
10. User interface type & its features

11. Number of pre and post fault
waveforms & events stored in relay
memory
12. Sampling rate of current and voltage
13. Down loading and analysis of stored data
software
14. Digital data available in relay
15. Number of spare contacts available
16. Short time current rating of input coil
(CT)
17. Permitted range of DC voltage
18. Contact ratings
19. Dimensions: Length
Width
Breadth
Weight
Cut out dimension
20. Any other specific feature of relay
firmware and data analyzing software
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ANNEXURE-D
List of equipment to be provided on the control and relay panel given below is indicative. It
may be noted that quantity of the equipment shall vary depending upon the purchasers
requirements based on lay out (single/double/triple or more lines), number of transformer
bays and working conditions (e.g. parallel operation of the transformer) etc.
Purchaser shall clearly indicate the above so that tenderer can realistically assess the
requirements of the equipments to be provided on C & R panels.
1. EQUIPMENT ON THE CONTROL PANEL
1. Control switch (TNC) each for CB, BM’s

2. Switch each for Local/Remote Change over for CB, BM’s and tap changer control
3. Automatic semaphore Indicators for CB, BM’s
4. Manually operated Semaphores for isolators
5. Indication LEDs for close and open positions of each breaker, interrupters, dc fail
supervision, trip circuit fail, PT healthy, tap positions, blower fans etc.
6. Set of push button and annunciation LEDs for trip circuit supervision, dc fail, tap
changer raise/lower, annunciation and alarms reset/accept/check.
7. A.C. Ammeters on 25 kV side, Scale 750/1500 A with associated range selector
switch.
A.C. Voltmeters on 25 kV side Scale 0-30 kV. Power factor meter Digital type smart
energy meter on HV side
8. Annunciation System as this specification
9. Cut-off switches for disconnection alarm, indication, hooter and annunciator as per
this specification
10. Space heaters with Switches & thermostat (240 V a.c.).
11. 240 V, 5A, 3 pin Socket& Switch.
12. Cubicle and corridor illumination incandescent lamp with door switches.
13. Terminal blocks
14. HRC fuse and MCBs
15. Earth links.
16. Any other item considered necessary.
17. Interposing CT for meters
18. All protection relays, auxiliary relays as per this specification for a TSS.
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Specification No. Technical Specification for Control and Relay Panel Including Numerical Page 51
TI/SPC/PSI/PROTCT/6072 Type Relays for Traction Transformer, OHE, 25 kV Shunt Capacitor of 58
Bank and Transmission Line protection for 25 kV AC TSS on Indian
Railways
GENERAL SCHEME OF TRACTION POWER SUPPLY SYSTEM Annexure-E
Sheet 1 of 2
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Railways
Sheet 2 of 2
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Railways
Annexure-F
TYPICAL SCHEMATIC DIAGRAM OF PROTECTION FOR DOUBLE TRANSFORMERTRACTION
SUB-STATION
Sheet 1 of 2
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Railways
Sheet 2 of 2
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Railways
Annexure-G
TYPICAL SCHEMATIC DIAGRAM OF PROTECTION FOR SINGLE TRANSFORMER TRACTION SUB-STATION
Sheet 1 of 2
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Railways
Sheet 2 of 2
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Railways
ANNEXURE H
AUTO RECLOSE AUTO RECLOSE

+AUX +AUX
CB2 TRIP ANNUNCIATION
COMPARATOR
UP LINE DOWN LINE CB1 TRIP TELE SIGNAL +AUX
LINE PT1 UP
A-5 A-6
>I
LINE PT1 DN CB1 PT UP(T1) NC NC

+AUX
A-1 A-2 A-3 A-4
>I
CB1 PT DN(T2)
LINE PT2 UP
>I
LINE PT2 DN CB2 PT UP(T3)
>I
A
CB2 PT DN(T4) TRIP UNDER NORMAL FEED
INDUSTRIAL
+AUX
GRADE RELAY
FOR CB1 NC-1
LOGIC
FOR CB1 STATUS
FOR CB2 NC-1
FOR CB2 STATUS
UP1 INTR NC-1
UP1 INTR STATUS
DN1 INTR NC-1
DN1 INTR STATUS
UP2 INTR NC-1
UP2 INTR STATUS
DN2 INTR NC-1
DN2 INTR STATUS
BC INTR NC-1
BC INTR STATUS
*FEED EXT NC-1
FEED EXTENTION STATUS
+
+ DC TO DC
110 V DC -
- CONVERTER
* THIS CONTACT SHALL BE ARRANGED

FROM RCC
RELAY SCHEME
TO ELIMINATE FLASHOVER DURING
PANTO BRIDGING AT INSULATED OVERLAP
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Railways
ANNEXURE I
25KV UP
IOL
25KV DN
PT-1 PT-2
PT-3 PT-4
BM-1 BM-2 BM-3 BM-4
Normally
FCB-1 FCB-2
Open
Normally
LVCB-1 Closed LVCB-2
TTR-1 TTR-2
HVCB-1 HVCB-2
220/132/66KV INCOMING SUPPLY

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2480

Annexure-A List of Abbreviations

2.4 AUXILIARY POWER SUPPLIES AT TRACTION SUBSTATION

SN Description Normal environmental Special environmental

5.0 DESIGN FEATURES OF CONTROL & RELAY PANEL

not get affected on transient fluctuations in voltage.

para 6.2 shall also be applicable.

insulation block to prevent accidental short circuits.

White 220 kV or 132 kV or 110 kV or 66 kV PT circuit.

Sl. Label description

including magnetizing inrush current of locomotive transformers and shall be suitably

are visible easily.

7.1 SCHEME OF PROTECTION FOR TRACTION TRANSFORMER

iv) 66/27 kV Transformer

The following setting range of polygonal shall be available on the relay.

alternatively it should be an in-built feature of relay module.

7.3.1.5 Thermal overload protection

7.3.2.2 Polygonal (on R-X plane) characteristic (Backup to DPR protection)

The following setting range of polygonal shall be available on the relay.

7.3.4 MASTER TRIP RELAY

S. Description CT CT (for unbalance PT

2. Rated 200-100/5 2/1 or 5/1 25000/110 V

7.6 Protection Scheme for Electric Loco shed/Trip shed/Yard/Siding feeder CB

ELECTRIC LOCO SHED/TRIP

25KV SUPPLY TO ELECTRIC

(1) Damped oscillatory wave test as per IEC60255-26 & IEC61000-4-18:

viii) Bill of materials of control and relay panel

Abbreviation Full Form of the Abbreviation

SCHEDULE OF GUARANTEED PARTICULARS

A. SOGP for control and relay panel

4. Permitted range of dc voltage for

5. VA burden of digital meters.

7. Type of LEDs, life and power

8. Type of terminal block, rating and make

9. Type, make & power consumption of LED

B. SOGP for each protection relays module / element as applicable

Sl. Description Manufacturer Unit

2. Governing RDSO specification

10. User interface type & its features

1. EQUIPMENT ON THE CONTROL PANEL

1. Control switch (TNC) each for CB, BM’s

GENERAL SCHEME OF TRACTION POWER SUPPLY SYSTEM Annexure-E

AUTO RECLOSE AUTO RECLOSE

LINE PT1 DN CB1 PT UP(T1) NC NC

LINE PT2 DN CB2 PT UP(T3)

FOR CB2 NC-1

FOR CB2 STATUS

UP1 INTR NC-1

UP1 INTR STATUS

DN1 INTR NC-1

DN1 INTR STATUS

UP2 INTR NC-1

UP2 INTR STATUS

DN2 INTR NC-1

DN2 INTR STATUS

*FEED EXT NC-1

FEED EXTENTION STATUS

* THIS CONTACT SHALL BE ARRANGED

BM-1 BM-2 BM-3 BM-4