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Aurora Circuits - An Advanced PCB Manufacturer in The United States

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RAYMING PCB & ASSEMBLY

Aurora Circuits – An Advanced PCB Manufacturer in the United States


Aurora Circuits is a leading manufacturer of advanced circuit boards in the

United States. This article introduces you to some of the company’s

capabilities.

Table of Contents

Back in Time

Aurora Circuits is one of the oldest manufacturers of Printed Circuit

Boards (PCBs). The company has been in the business for over 8 decades,

since its launch in 1938. Within this period, it had made impressive

developments, such as building a 38,000 square feet PCB facility in 1996,

and making the first productions of high-volume insulated

metal substrates in 2003.

Aurora Circuits would later make high-volume productions of polymer

thick film and heavy copper in 2005 and followed it up with the full

productions of heavy copper and multilayer PCBs in 2010.

Following the ITAR registration in 2017, Aurora Circuits would make an

advanced selective dielectric processing in 2019. Today, the company has

accomplished the following feats:

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 The production and manufacturing of 5 million printed heavy

copper circuit boards.

 The production of 5 billion advanced PCBs.

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The Advanced and Customized PCB Solutions

The company offers a combination of advanced and customized Printed

Circuit Board (PCB) solutions. It is expedient to mention that these

solutions are based on the need to provide inclusive solutions to the

customers.

1. Multiple PCB Production

Aurora Circuits specializes in the production of different kinds of Printed

Circuit Boards (PCBs). From the single-sided to the double-sided and

multilayered boards; the company handles them all.

2. Creativity and Reverse Engineering

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With the expertise of the team of professional team of engineers; the

company is able to meet up with customized solutions.

Your PCBs requiring reverse engineering can also be produced here.

3. Durable Plating

Aurora Circuits deploys durable plating solutions, especially for the

contact wear surfaces. Some of the solutions include:

 Testing the applications up to 1,000,000 wear cycles.

 Using Hard Electroplated Gold plating and;

 Electroplated Silver over Nickel

4. Precision Machining Capacity

The following are some of Aurora Circuits’ precision machining

capabilities:

 Standard Printed Circuit Board (PCB) laminates.

 Advanced selective dielectric removal process.

 Copper base and;

 Aluminum base

5. Polymer Thick Film Processing

The solutions offered here include:

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 Linearity

 Carbon resistors

 Dielectric insulators

 Variable resistor position sensor

 Fixed resistors and;

 Silver traces/jumpers and silver through hole printing.

6. Heavy Copper Processing Solutions

The first phase of producing heavy copper circuit boards in 2010 signaled

the start of Aurora Circuits’ venture into this area.

Today, the company offers an extensive list of heavy copper processing

solutions, such as:

 140 microns

 210 microns

 400 microns and up and;

 The production of several PCB types: single-sided, double-sided and

multilayered circuit boards.

7. Metal Substrates

Aurora Circuits also specializes in using both aluminum and copper for

the insulated metal substrates.

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8. Circuit Board Surface Finishes

Aurora Circuits offers a wide range of surface finishes. These are

reinforced and optimized to meet both the customers’ specifications and

budgets.

The PCB surface finish types the company offers include:

 Electroplated silver over nickel.

 OSP for the conveyorized systems. These are the thin and

multi-pass types.

 Hard electroplated gold.

 Lead-free HASL surface finish.

 Immersion silver and;

 Electroless Nickel Immersion Gold (ENIG).

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Why You Should Use Aurora Circuits for PCB Design

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You can rely on Aurora Circuits to design and produce your PCBs, as per

the customers’ requirements. Besides, the company has a couple of other

unique factors that speak good of the services.

Reengineering Solutions

Aurora Circuits specializes in reengineering the PCBs. This is evident in the

efforts made towards the re-optimization of an auto

manufacturer’s LED vanity mirror. According to the case study, the

reengineered solutions resulted in the following improvements:

 About $2.70 was saved for each of the vehicles using the LED vanity

mirror. This was possible because the company opted to use a

single-sided and common version of PCBs, which didn’t cost beyond

$0.90 per one. This was a cost-saving variant to the earlier proposed

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solution of $2.25, which also required two separate PCBs per

vehicle.

 Aurora Circuits also adopted a smaller quantity production of

the Plated Through Hole (PTH) version of the LED vanity mirror. This

was used to prevent any production line start-up issues, during the

testing and full production phases for the single-sided version.

Aftermarket Demand

What happens when a company is unable to meet the aftermarket

demands? Such demands could be higher and if care is not taken; the

company might end up losing a huge part of the customer-base.

It is therefore imperative to work with a PCB company that understands

such positions and which can offer valuable solutions. Aurora Circuits has

done something similar for a major switch manufacturer.

The case study detailed the need to resolve the challenge of the switch

manufacturer’s inability to scale beyond the use of old or obsolete tools.

This resulted in the inability to solve the existing massive production

defect mess and the need to deliver a high-quality aftermarket board.

Aurora Circuits’ inputs in this regard included:

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 The collaboration with the switch manufacturer to get the

aftermarkets parts manufactured faster. The pace of production

also helped in keeping every other thing in check, as the supply

chain was not negatively affected.

 The long years of market experience also helped Aurora Circuits to

manufacture the replacements of the aftermarket parts.

 Besides, Aurora Circuits also deployed the relevant pieces of

equipment for the production.

PCB Service Reviews

Aurora Circuits makes sure to understand what your PCB project is all

about. It also deploys the right approach to ensure that the right

implementations are made.

Before these, the company uses a wide range of review processes.

Examples of these are:

 Manufacturability Design Review: this helps the company to be

certain that the PCBs are following the laid-down rules or

specifications for the production.

 Material Choice: this covers both the selection of appropriate

materials and utilization of the same the right way.

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 Product Profitability Review: Aurora Circuits also helps you with

optimizing the PCBs so you could save up on costs and make more

profits.

 Materials tooling vs drill and route processes.

 The use of copper finishes for complex arrays.

Final Thoughts

Aurora Circuits is one of the best advanced PCB manufacturers in the

United States. With a team of experienced engineers, a wide range of

equipment and an agelong industry knowledge – the company has what it

takes to produce the best advanced PCBs for you.

Related Posts:

1. A Comprehensive Guide on Advanced Circuits Stackup

2. Advanced PCB Designs Manufacturer and Assembly for Product

Development

3. Exploring the Basics of Remote Control Circuits or Simple RC Car

Circuits

4. Why Jabil PCB is Suitable for Today’s Advanced Electronics

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