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Description : SERVICE DIAGRAM POS IF A.D 2009

Drawing number : 3HAC035754-004
Drawing version : 02
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Date : 2014-06-12
Customer :
Year of construction :
:
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Drawn by : PRME/PR
Number of pages : 16
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TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT PAGE 2009-04-07 PRME/PR
2 TITLE PAGE 2009-04-07 PRME/PR
3 TABLE OF CONTENTS 2014-05-08 PRME/PR 02
4.a BLOCK DIAGRAM BEFORE RELEASE 14.1 2014-05-08 PRME/PR 02
4.b BLOCK DIAGRAM, RELEASE 14.1 SCENARIO A: IRBP A 2014-05-08 PRME/PR 02
4.c BLOCK DIAGRAM, RELEASE 14.1 SCENARIO B: 1 EXT. AXIS AND IRBP A 2014-05-08 PRME/PR 02
5 MOTORS STN 1 AND STN 2 2014-05-08 PRME/PR 02
6 MOTORS STN 1 AND STN 2 2014-05-08 PRME/PR 02
7 MOTORS CONTACTORS 2013-05-08 PRME/PR
8 BRAKE RELEASE 2013-05-08 PRME/PR
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9.a MOTOR SIGNALS BEFORE RELEASE 14.1 2014-05-08 PRME/PR 02

9.b MOTOR SIGNALS RELEASE 14.1 2014-05-08 PRME/PR 02
10 SAFETY SIGNALS 2013-05-08 PRME/PR
11 MEASUREMENT SYSTEM 2013-05-08 PRME/PR
12 BUS CONNECTIONS 2014-05-07 PRME/PR
14 OPTION SUPERVISION ACTIVE RELAYS 2013-05-08 PRME/PR 01

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SC/
DM1 IRC5 CONTROLLER

A41

A41.3 A41.4

ADDITIONAL ADDITIONAL
DRIVE UNIT DRIVE UNIT
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A11 POSITIONER INTERFACE

A111

DIGITAL
ACTIVATION UNIT
I/O-BOARD

A43 A42

CONTACTOR AXIS
UNIT COMPUTER

XP/XS101 XP/XS102 XP/XS41 XP/XS41.2

POSITIONER 1 POSITIONER 2
CONNECTION NOT INCLUDED
IN CIRCUIT DIAGRAM

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A41

A41.3 A41.4

ADDITIONAL ADDITIONAL
DRIVE UNIT DRIVE UNIT
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A11 POSITIONER INTERFACE

A111

DIGITAL
ACTIVATION UNIT
I/O-BOARD

A43 A42

CONTACTOR AXIS
UNIT COMPUTER

A7.X7 A7.X8 A7.X9

XP/XS101 XP/XS102 XP/XS41 XP/XS41.2

POSITIONER 1 POSITIONER 2
CONNECTION
NOT INCLUDED IN
CIRCUIT DIAGRAM

Latest revision: Lab/Office: Status: Plant: =

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A41

A41.3 A41.4 A41.5

ADDITIONAL ADDITIONAL ADDITIONAL

DRIVE UNIT DRIVE UNIT DRIVE UNIT
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A11 POSITIONER INTERFACE

A111

DIGITAL
ACTIVATION UNIT
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A43 A42

CONTACTOR AXIS
UNIT COMPUTER

A7.X7 A7.X8 A7.X9

XP/XS7 XP/XS101 XP/XS102 XP/XS2 XP/XS41 XP/XS41.2

EXTERNAL
POSITIONER 1 POSITIONER 2 CONNECTION
AXIS 1 NOT INCLUDED IN
CIRCUIT DIAGRAM

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CONTROLLER

ADDITIONAL DRIVE UNIT

*) A41.4/5

W
U

V
X2 1 2 3

PE
AWG10
GN/YE

1001

1002

1003
A11 POSITIONER INTERFACE

X2

A/a 1 2 4
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1021/•

1022/•

1023/•

•
JUMPER

1 3 5 1 3 5
K1 K2
7.3 2
1039 4 6 7.4 2 4 6

1040

1041

1045

1046

1047
X1

B/b 1 2 4 D/d 1 2 4
1011

1012

1013

1011

1012

1013
PE PE
AWG10 AWG10
GN/YE GN/YE
W

W
XS101 XS102
U

U
V

V
PE
B 1 2 4
PE
D 1 2 4

STATION 1 STATION 2
PLATE PLATE *) SCENARIO A: CONNECTED TO A41.4.X2
SCENARIO B: CONNECTED TO A41.5.X2

SEE POSITIONER SH. 5 SEE POSITIONER SH. 6 CONNECTED WITH AWG12 BK,
IF NO OTHER NOTATION

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ADDITIONAL DRIVE UNIT

*) A41.3/4

W
U

V
X2 1 2 3

1001

1002

1003
A11 POSITIONER INTERFACE

X2

B/b 1 2 4
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1033/•

1034/•

1035/•

•
JUMPER

1 3 5 1 3 5
K3 K4
7.5 2 4 6 7.6 2 4 6
1057

1058

1059

1063

1064

1065
X1

A/a 1 2 4 C/c 1 2 4
1011

1012

1013

1011

1012

1013
W

W
XS101 XS102
U

U
V

V
A 1 2 4 C 1 2 4

STATION 1 STATION 2
ARM ARM *) SCENARIO A: CONNECTED TO A41.3.X2
SCENARIO B: CONNECTED TO A41.4.X2
SEE POSITIONER SH. 5 SEE POSITIONER SH. 6
CONNECTED WITH AWG12 BK,
IF NO OTHER NOTATION

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A43 CONTACTOR UNIT

24V COOL
0V COOL
X11

1 2

AWG22 BU
A11 POSITIONER INTERFACE

A111 DIGITAL I/O-BOARD

1102

1101

X1

OUTPUT

OUTPUT

OUTPUT

OUTPUT
INPUT

INPUT

INPUT

INPUT
+24V

CH.1

CH.1

CH.2

CH.2

CH.3

CH.3

CH.4

CH.4
0V

0V
f/F
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7 8 TB3 TB4 TB3 TB4 TB3 TB4 TB3 TB4 TB3

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8 13 14 1 1 2 2 3 3 4 4
1105

1103

1106
1105/

1107
1106/

1103

1114

1115

1116

1117

1118

1119

1120

1121
0V COOL

24V COOL

0V COOL

24V COOL

doACT_K1

diK1_ACT

doACT_K2

diK2_ACT

doACT_K3

diK3_ACT

doACT_K4

diK4_ACT
A1 53 A1 53 A1 53 A1 53
K1 K2 K3 K4
A2 54 A2 54 A2 54 A2 54
1108
1107/

1109
1108/

1110
1109/

1112
1110/
1112
0V COOL / 8.3

STATION 1 STATION 2 STATION 1 STATION 2

PLATE PLATE ARM ARM

1 2 5.3 1 2 5.5 1 2 6.3 1 2 6.5

3 4 5.4 3 4 5.6 3 4 6.3 3 4 6.5
5 6 5.4 5 6 5.6 5 6 6.4 5 6 6.6
13 14 9.a.1 13 14 9.a.2 13 14 9.a.3 13 14 9.a.3
13 14 9.b.1 13 14 9.b.2 13 14 9.b.3 13 14 9.b.3
53 54 7.3 53 54 7.4 53 54 7.5 53 54 7.6
62 61 10.3 62 61 10.4 62 61 10.4 62 61 10.5
CONNECTED WITH AWG18 BU,
72 71 10.3 72 71 10.4 72 71 10.5 72 71 10.5
IF NO OTHER NOTATION

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A11 POSITIONER INTERFACE

A111 DIGITAL I/O-BOARD

OUTPUT

OUTPUT

OUTPUT

OUTPUT
CH.6

CH.8

CH.9
CH.7
TB4

6 7 8 9
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1124

1125

1126

1127
doACT_K11

doACT_K12

doACT_K13

doACT_K14
A1 A1 A1 A1
K11 K12 K13 K14
A2 A2 A2 A2
1112/•

•/•

•/•

•
1112
7.8 / 0V COOL

BRAKE REL. BRAKE REL. BRAKE REL. BRAKE REL.

STATION 1 STATION 2 STATION 1 STATION 2
PLATE PLATE ARM ARM

14 11 9.a.1 14 11 9.a.2 14 11 9.a.3 14 11 9.a.3

14 11 9.b.1 14 11 9.b.2 14 11 9.b.3 14 11 9.b.3

CONNECTED WITH AWG18 BU,

IF NO OTHER NOTATION

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CONTROLLER

A4

EXT BRAKE
REL
X40

5
SEE EL.DWGS FOR THE IRC5
CONTROLLER
A11 POSITIONER INTERFACE
A43
1130
1129/

CONTACTOR UNIT
X1

24V DRIVE
f/F 6
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PTC 0V
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

PTC
X24

0V
1 2 3 4 5 6
1131/•

•/•

•/•

•
14 14 14 14
K11 K12 K13 K14 JUMPER,2-POL

1147

1149
1148/
8.3 11 8.4 11 8.5 11 8.6 11
1132

1133

1134

1135
13 13 13 13
K1 K2 K3 K4
7.3 14 7.4 14 7.5 14 7.6 14
1137

1138

1139

1140

1130
X1

1147

1148

1151

1151 0V BRAKE
1150/

1150 0V BRAKE
1149/
EXT BRAKE REL
F/f 1 2 3 4

0V BRAKE
PTC +

PTC -
XS102 XS101
1142

1143

1144

1145

A11.X5
3 1 2 4 F/f 6 F 6
BRAKE1.2

BRAKE2.2

BRAKE1.1

BRAKE2.1

*)
XS101 XS102 XS101 XS102

F 1 F 2 F 3 F 4 SEE POSITIONER SEE POSITIONER

SEE DRIVE INTERFACE SH. 6 SH. 5
RTT 1400/2400 SH.3
STATION 1 STATION 2 STATION 1 STATION 2
PLATE PLATE ARM ARM
*) JUMPER XP5 CONNECTED
WHEN NO RTT
SEE POSITIONER SEE POSITIONER SEE POSITIONER SEE POSITIONER
SH. 5 SH. 6 SH. 5 SH. 6 CONNECTED WITH AWG18 BU,
IF NO OTHER NOTATION

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CONTROLLER

EXT BRAKE REL

EXT BRAKE PB

0V BRAKE

PTC2

PTC2
A7.XS8

1 2 3 4 5

1129

1148
A11 POSITIONER INTERFACE
1129

X1

f/F
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6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

1131/•

•/•

•/•

•
14 14 14 14
K11 K12 K13 K14
8.3 11 8.4 11 8.5 11 8.6 11
1132

1133

1134

1135
13 13 13 13
K1 K2 K3 K4
7.3 14 7.4 14 7.5 14 7.6 14
1137

1138

1139

1140

X1

F/f 1 2 3 4
1142

1143

1144

1145

1149

1149 0V BRAKE
1148/
0V BRAKE
BRAKE1.2

BRAKE2.2

BRAKE1.1

BRAKE2.1

XS101 XS102 XS101 XS102 XS102 XS101

F 1 F 2 F 3 F 4 F/f 6 F 6

STATION 1 STATION 2 STATION 1 STATION 2

PLATE PLATE ARM ARM
SEE POSITIONER SEE POSITIONER
SEE POSITIONER SEE POSITIONER SEE POSITIONER SEE POSITIONER SH. 6 SH. 5 CONNECTED WITH AWG18 BU,
SH. 5 SH. 6 SH. 5 SH. 6 IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

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62 72 62 72 62 72 62 72
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K1 K2 K3 K4
7.3 61 71 7.4 61 71 7.5 61 71 7.6 61 71

SAFE OUTP.K1 1A

SAFE OUTP.K1 1B

SAFE OUTP.K1 2A

SAFE OUTP.K1 2B

SAFE OUTP.K2 1A

SAFE OUTP.K2 1B

SAFE OUTP.K2 2A

SAFE OUTP.K2 2B

SAFE OUTP.K3 1A

SAFE OUTP.K3 1B

SAFE OUTP.K3 2A

SAFE OUTP.K3 2B

SAFE OUTP.K4 1A

SAFE OUTP.K4 1B

SAFE OUTP.K4 2A

SAFE OUTP.K4 2B
1173

1174

1175

1176

1177

1178

1179

1180

1181

1182

1183

1184

1185

1186

1187

1188
XP4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

14.6

IRBP A
SEE SAFETY INTERFACE SH. 6

CONNECTED WITH AWG18 OG,

IF NO OTHER NOTATION

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A42 AXIS COMPUTER

X5
1 2 4 5 6 7 3 9

6x2x
AWG24

WH

BU

WH

OG

WH

GN

WH

BN
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SH
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

MRCO2-P

MRCO2_N

MRCI2-P

MRCI2_N

GND

+24V_SMB

GND

0V_ISO2

SHIELD
6x2x
AWG24
WH

BU

WH

OG

WH

GN

WH

BN

SH
SDI

SDI-N

SDO

SDO-N

0V

24V

0V

SDI

SDI-N

SDO

SDO-N

0V

24V

0V
XS41.2 XS41
A B C D E F G H J K L A B C D E F G H J K L
*) JUMPER XP41.2 CONNECTED
IF ONLY ONE POSITIONER

*)

SMB CONNECTION POSITIONER 2 SMB CONNECTION POSITIONER 1

SEE POSITIONER SH. 8 SEE POSITIONER SH. 7

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A42 AXIS COMPUTER

A43 CONTACTOR UNIT
FROM DRIVE
POWER SUPPLY

+24V DRIVE
0V ENABLE2

0V ENABLE2

0V DRIVE
ENABLE2

ENABLE2
RS485+

RS485+
RS485-

RS485-
X6 4 5 7 8 XP4 4 5 7 8 X6 1 2 1 2 A43.X6.1

SH SH SH

2x4x 2x4x 4x1mm²

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AWG26 AWG26
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

BU

WH/BU

OG

WH/OG

BU

WH/BU

OG

WH/OG

4
SH SH
W11
4 5 7 8 4 5 7 8
X2 X1

X3 4 5 7 8
T-CONN.RJ45
SH

4x2x
AWG26

WH/BU

BU
SH

A111 DIGITAL I/O-BOARD

RS485+

RS485-
DRAIN

V+
V-
TB1

3 4 2 1 5

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10.4

XP3 XS4

1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PE
AWG16
GN/YE
2153

2155

2157

2158

2160

2161

2173

2174

2175

2176

2177

2178

2179

2180

2181

2182

2183

2184

2185

2186

2187

2188

2189

2190

2191

2192
XP202

f 1 2 3 4 5 6
a 1 2 3 4 5 6 7 8 9 10
b 1 2 3 4 5 6 7 8 9 10
PE/6

SUPERVISION
ACTIVE RELAYS

OPEN SAFETY INTERFACE

CUSTOMER CONNECTION

CONNECTED WITH AWG18 OG,

IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

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