IJRAR1BPP023
IJRAR1BPP023
IJRAR1BPP023
1. Introduction
The steering system is one of the essential components of a vehicle. It plays a major role in directional
control of the vehicle. It is not just a steering wheel that is visible to outside. It is a composite functioning of
steering wheel, steering column, steering gear, and steering links. The steering input from the driver is
transferred to the wheels via steering column, steering gear, tie rods, and steering arms. Normally every
vehicle is designed such that it yields the required performance and would be feasible for the driver to
directionally control the vehicle easily. For that a number of geometries have been introduced and of them
Ackerman and Anti-Ackerman geometries are more common. These steering geometries if employed in the
vehicle give good results to the vehicle. Without these geometries the performance of the vehicle will be like
a bull kart. The wheels without these geometries will not be able to roll during a turn, in spite they skid to
take a turn. Thus, it is clear that these geometries are of very important in the performance of a vehicle. These
geometries need some calculations. These calculations consider different values that are part of the vehicle.
The geometry should be made on the basis of the vehicle dimensions and the outcomes. The major outcome
which are aiming in the vehicle is the turning radius. The turning radius is aimed is 2.1 m. Accordingly the
geometry will be made. In Ackerman geometry during a turn the projection of the center axis of both the
front wheels meet at a point on the projection rear wheel axis. In Anti-Ackerman geometry it is reverse of
Ackerman geometry in which the projections of front wheels meet in front of the front axle on a horizontal
line which is at a distance equal to distance of rear axle from the front axle. So, in this project it was required
to design two types of steering systems and their place of use. The complete details of the project are
formulated as different chapters.
The purpose of the project is to design the geometries that are specified earlier for a vehicle, doing the
required calculations based on geometry of the vehicle, designing the required parts, conducting analysis of
the parts, manufacturing of the parts, assembling and then comparing the two geometries.
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2. Methodology
The existing experimental results were made the design considerations of the vehicle in which geometries
were supposed to be installed. Next, the calculations for Ackerman geometry were performed. The turning
angles and Ackerman angles were calculated in that. Similarly, the calculations for Anti-Ackermann and
Rack and Pinion were performed. In the calculations different values like load transfer, vertical force,
moment due to vertical force, lateral force, moment due to lateral force, aligning torque, and total KPI torque
were calculated. Similar calculations were performed for Rack and Pinion gears. Then using KPI torque, force
on tie rods, rack and pinion were calculated. Using the calculated values of Rack and Pinion the Rack and
Pinion gears was modeled in solidworks. Then analysis was performed. After that parts were manufactured
through different manufacturing processes. The machined parts are then assembled and checked for correct
working. The rack and pinion that will be installed in the vehicle need to be designed so that it will be in
accordance with the vehicle and the previously designed steering geometries. The calculations for designing
of rack and pinion gear are made and the rack and pinion is designed in the software. Analysis is done on
the designed rack and pinion gear. The dimensions are given for manufacturing.
Varying caster angle, trail, king pin inclination, scrub Radius and thus improve the stability and performance
of the vehicle. By increasing the caster there will be camber gain during cornering and thus traction is
increased. The caster should relate with KPI. Then only there will be effective use of these angles. The KPI
and caster will also be used in self aligning torque which helps in coming back of steering wheel into the
center position. Thus, the study can be formulated to extent of many steering parameters that helps in
improving the working of the vehicle.
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race track.
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Steering Parameters:
Wheel Base (L) = 1270.00 mm
Front Track Width (wf) = 1270.00 mm
Rear Track Width (wr) = 1219.20 mm
Kingpin Distance (D) = 1010.42 mm
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=21.690
3.3 Anti-Ackerman geometry
The anti-Ackerman geometry is the reverse of Ackerman geometry. In this the outer wheel more than the inner wheel.
In Ackerman geometry the rack and pinion is placed behind the axle.
The parameters KPI, wheel base, track width center of gravity height are considered as in the above Ackerman
geometry. The inner angles and outer angles are iterated accordingly until the turning radius is minimum.
Table 3 Iterations for inner and outer angles in Anti-Ackermann steering
SolidWorks Model
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Load transfer:
During braking in downhill
h
W[c×cosθ−ax × −h×sinθ]
g
Front weight transfer 𝑊𝑓 = L
20
215 [20cos40 − 6.05 × 9.81 − 20sin40]
Wf =
50
𝑊𝑓 = 42.49𝑘𝑔𝑓
𝑊𝑓 = 42.49 + 86 = 128.49
𝑊𝑓 = 1259.21𝑁
Vertical force:
WV
Vertical Force on both Tires =WVL = WVR = = 629.6N
2
Lateral force:
FYL = FYR = WVL × Cs × α
= 629.6 × 0.16 × 1.2
= 120.88𝑁
2
(𝑙)
88.392 = 0.733
l =127mm
R = 20.21mm (where 2πR=l)
Equivalent diameter of rack DR = 40.42mm
Taking the module of 1.75 from the standard modules available in the market
𝐷
Module m = 𝑇
40.42
1.75 = 𝑇
TP =31
𝐷
m=𝑇
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34.68
= 0.088
= 394N
= 394×0.027125
= 10.68Nm
Human effort:
10.68
= 0.15
= 71.2N
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For obtaining true rolling, Ackerman Geometry was followed. According to Ackermann Steering geometry, the outer
wheels move faster than the inner wheels. are targeting the turning radius of 2.1m (Optimized while calculating
turning radius at different Steering angles) as it is well under limits of steering angles, observed in previous vehicle
and suitable for the set Track Width and Wheel Base. The anti-Ackerman geometry is the reverse of Ackerman
geometry. In this the outer wheel more than the inner wheel. In Ackerman geometry the rack and pinion are placed
behind the axle.
The solutions for these problems are there and these must be definitely followed in a vehicle for good performance of
the vehicle and also the safety of the vehicle. Ackerman and Anti Ackerman geometries are the solutions for the above
stated problems. But these geometries should be installed in the according to their need and situation. Generally,
Ackerman geometry is installed during low speed cornering where as Anti-Ackerman geometry is coming into play
when the Ackerman geometry is unable to work out in sever conditions. The Ackerman geometry performs well in
normal speed cornering. So, it is mostly developed in passenger cars. But in competition where high speed cornering
is essential, the Ackerman geometry is unable to give the exact results. In such cases Anti-Ackerman geometry is
used. It serves the problems faced by the use of Ackerman geometry.
After testing in different work conditions, it was observed the following results and the conclusions are as below:
Ackerman steering system is necessary in a vehicle for true rolling of all the wheels of a vehicle without slipping and
taking the exact turn. This is very much useful in low speed cornering. But the performance gets minimized, means it
is unable to take exact turn during high speed cornering. During high speed cornering major portion of weight gets
transferred on to the front outer wheel due to centrifugal effect. This minimizes the weight on the front inner wheel.
Due to which the traction on the front inner tire reduces. In Ackerman geometry the inner wheel rotates more than the
outer wheel. When the traction on inner wheel reduced the control over the vehicle is on the outer wheel and the
amount of turn also depends on the outer wheel. Since the outer wheel rotates less than the inner wheel, the turn also
becomes less than the original turn. And in severe cases the vehicle in spite of taking turn skids outwards. Hence the
Ackerman steering system can be employed in a low speed cornering.
Anti-Ackerman steering system may not be employed everywhere due its limited performance in low speed cornering.
Nowadays it is more commonly used in race cars where high speed cornering is important. It minimizes the negative
effects of Ackerman steering system. In Ackerman steering system the inner wheel loses traction and the performance
gets reduced. Anti-Ackerman steering system minimizes the effect by shifting the load on to the inner wheel and thus
improving the traction. This system achieves this by turning the outer wheel more than the inner wheel. Thus, this
type of steering system is feasible in high speed cornering, but at low speeds it is very tough to take exact turn.
IJRAR1BPP023 International Journal of Research and Analytical Reviews (IJRAR) www.ijrar.org 164
© 2019 IJRAR January 2019, Volume 6, Issue 1 www.ijrar.org (E-ISSN 2348-1269, P- ISSN 2349-5138)
The steering system is one of the essential components of a vehicle. It plays a major role in directional control of the
vehicle. It is not just a steering wheel that is visible to outside. it is a composite functioning of steering wheel, steering
column, steering gear, and steering links. The steering input from the driver is transferred to the wheels via steering
column, steering gear, tie rods, and steering arms.
Parameters Values
Ackerman angle 21.690
Ackerman geometry
Inner wheel angle 420
Outer wheel angle 25.350
Anti-Ackerman geometry
Inner wheel angle 25.350
Outer wheel angle 420
total KPI torque 34.68Nm
Module 1.75
Number of teeth on rack 23
Diameter of pinion 54.25mm
Number of teeth on pinion 31
Rotations of pinion 0.75
Force on Rack 394N
Torque on pinion 10.68Nm
Steering wheel torque 10.68Nm
Lock to lock angle 2700
IJRAR1BPP023 International Journal of Research and Analytical Reviews (IJRAR) www.ijrar.org 165
© 2019 IJRAR January 2019, Volume 6, Issue 1 www.ijrar.org (E-ISSN 2348-1269, P- ISSN 2349-5138)
Study can be done on how to vary caster angle, trail, king pin inclination, scrub Radius and thus improve the stability
and performance of the vehicle. By increasing the caster there will be camber gain during cornering and thus traction
is increased. The caster should relate with KPI. Then only there will be effective use of these angles. The KPI and
caster will also be used in self aligning torque which helps in coming back of steering wheel into the centre position.
Thus, the study can be formulated to extent of many steering parameters that helps in improving the working of the
vehicle.
Ackerman steering system is necessary in a vehicle for true rolling of all the wheels of a vehicle without slipping and
taking the exact turn. This is very much useful in low speed cornering. But the performance gets minimized, means it
is unable to take exact turn during high speed cornering. During high speed cornering major portion of weight gets
transferred on to the front outer wheel due to centrifugal effect. This minimizes the weight on the front inner wheel.
Due to which the traction on the front inner tire reduces. In Ackerman geometry the inner wheel rotates more than the
outer wheel. When the traction on inner wheel reduced the control over the vehicle is on the outer wheel and the
amount of turn also depends on the outer wheel. Since the outer wheel rotates less than the inner wheel, the turn also
becomes less than the original turn. And in severe cases the vehicle in spite of taking turn skids outwards. Hence the
Ackerman steering system can be employed in a low speed cornering.
Anti-Ackerman steering system may not be employed everywhere due its limited performance in low speed cornering.
Nowadays it is more commonly used in race cars where high speed cornering is important. It minimizes the negative
IJRAR1BPP023 International Journal of Research and Analytical Reviews (IJRAR) www.ijrar.org 166
© 2019 IJRAR January 2019, Volume 6, Issue 1 www.ijrar.org (E-ISSN 2348-1269, P- ISSN 2349-5138)
effects of Ackerman steering system. In Ackerman steering system the inner wheel looses traction and the
performance gets reduced. Anti-Ackerman steering system minimizes the effect by shifting the load on to the inner
wheel and thus improving the traction. This system achieves this by turning the outer wheel more than the inner wheel.
Thus, this type of steering system is feasible in high speed cornering, but at low speeds it is very tough to take exact
turn.
References
[1] William F. Milliken and Douglas L. Milliken, “Race Car Vehicle Dynamics”, Society of Automotive
Engineers, Warren Dale, and PA, 1995.
[2] Thomas D. Gillespie, “Fundamentals of Vehicle Dynamics”, Society of Automotive Engineers, Inc., Warren
Dale, PA, 1992.
[3] Dean Karnopp, “Vehicle Stability”, CRC Press, 2004.
[4] Reza N. Jazar, “Vehicle Dynamics”, Edition 2, Springer, 2014
[5] Kirpal Singh, “Automobile Engineering”, Volume1, Standard Publishers, India, 2011.
[6] V.B Bhandari, “Design of machine elements”, Mcgraw Hill, India, 2017.
[7] R. K. Bansal, “Strength of Materials”, Laxmi Publications, India, 2011.
[8] W.D. Callister Jr. and David G.Rethwisch, “Material Science and Engineering”, Wiley Publications, India,
2010.
[9] Bascetta Luca, et.al., “Kinematic trajectory tracking controller for all-terrain Ackermann steering vehicle”,
IFAC-PaperOnline, Volume 49, pp. 13-18, 2016.
[10] Schorn Matthias, Isermann Rolf, “Automatic steering and braking for a collision avoiding vehicle”, IFAC
Proceedings Volumes, Volume 39, pp. 378-383, 2006.
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