644E LOADER WITH COUPLER

---

Model shown includes optional and allied equipment

ENGINE PERFORMANCE FEATURES ADD VERSATILITY WITH:

Nm Ib-It 160 SAE net hp (119kW)John Deere Forks
turbocharged diesel engine
746 550

w 678 500
::)
- TORQ

,.
-- hp kW
160 119
Four-wheel drive
Bucket capacities to 3.75 cu. yd. (2.8 m')
Material ha,,!dling arm
Blades
0 Multipurpose buckets
a: 610 450
~
tu - POWER"
,/
"" 140 104
a:
w
~
Operating weights to 38,008 lb. (17 240 kg)
Single phase, single stage torque converter
Side-dump bucket
Snow blowers
z 542 400 120 90 a. with countershaft, power shift transmission.
/
f-
w 4 speeds forward, 3 reverse
476 350 100 75 Z Snow plows
Uh gallh Power steering. Articulated frame
Sweepers
38 10
FUEL CONSUMPTION
FULL OA - 80 60 Four-wheel wet-disk power brakes and parking Special buckets
brake
...J 30 8
.-r"1 I
W 6
::)
LL
22.5
15 4 .;.'«>:fi;;W:i' - Inboard planetary final drives
7.5 2 "-
Single-lever or optional two-lever control wI
'I T
TYPICAL"P . optional automatic return-to-dig and optional
1000 1400 1800 2200 boom height control
ENGINE SPEED-RPM
Optional front axle hydraulic differential lock
or NoSPIN front differential
"Depending on operating variables Optional vandal protection
Manual or optional hydraulic Quik-TatchTM
coupler
Rollover protective structure (ROPS) with
canopy. Meets criteria of SAE J394a, SAE
J1040 APR88, OSHA 1926.1001, and ISO 3471.
Also meets FOPS (falling object protective
structure) criteria SAE J231 JAN 81 and ISO
3449.

156
 644E LOADERWITH COUPLER SPECIFICATIONS
Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE Standards. Except where otherwise noted, specifications
are based on a machine with all standard equipment, 23.5-25, 12 PR, L2 tires, one rear counterweight, ROPS cab, full fuel tank, and 175-lb. (80 kg) operator.

j Rated Power @ 2200 engine rpm:

Net
Gross
SAE
160hp(119kW)
168hp(125kW)
DIN 70 020
119 kW

Net engine power is with standard equipment including air cleaner, exhaust system,
alternator and cooling fan, at standard conditions per SAE JI349 and DIN 70020, using
Tires - choice of:
16.00-24, 12 PR, grader tread, G2
20.5-25, 12 PR, loader tread, L2
20.5-25, 16 PR, loader tread, L2
20.5-25, 16 PR, rock tread, L3
No. 2-D fuel @ 35 API gravity. No derating is required up to 10,000 feet (3050 m) altitude. 20.5 R25, One Star, L2 equivalent
Gross power is without cooling fan.
23.5-25, 12 PR, loader tread, L2
Engine: John Deere 6076T 23.5-25, 20 PR, rock tread, L3
Type. . . . . . . . . . . . . . . . . . . . 4-stroke cycle, turbocharged diesel
Bore and stroke. . . . . . . . . . . . . . . 4.56 x 4.75 in. (116x 121 mm) Capacities: U.S. Liters
No. of cylinders 6 Fuel tank 75gal. 284
Displacement 466cu.in.(7.636L) Cooling system 30qt. 28.5
Maximum net torque @ 1400 rpm . 510 Ib-ft (691 Nm) (70.5 kg-m) Crankcase 23qt. 22
Cooling fan Blower Crankcase, including filter. ... ..... ..... ... 25 qt. 24
Air cleaner w/restriction indicator. . . . . . . . . . . . . . . . . . . Dry type Transmission case and filters. . . . . . . . . . . . . . . 14 qt. 13
Electrical system. . . . . . . . . . . . . . . . . 12-volt w/65-amp alternator Frontdifferential 24qt. 23
Batteries (one 12 volt) Reardifferential 24qt. 23
25 amps at 80°F (27°C) . . . . . Reserve capacity: 160 min. each Loader hydraulic sump 120qt. 115
BCI group 31 cold cranking
capacity at 0°F(-18°C) 925amp Additional Standard Equipment:
Differential, conventional, Single-level warnings:
Torque Converter: front and rear Air filter restricted
Type Singlephase,singlestage Engine: Engine coolant temperature
Torquemultiplication 3.06to1 Antifreeze Hydraulic filter restricted
Fan guard Low brake pressure
Transmission.. . . . . . . . . . . . . . . . . . . Counters haft, Power Shift Fuel filter Low electrical voltage
Muffler Low engine oil pressure
Forward Speeds: mph (max.) km/h (max.) Precleaner and dry type Low transmission oil
1 4.8 7.7 air cleaner
2 7.6 12.2 pressure
Frames: Secondary steering
3 16.4 26.4
4 25.5 41.0 Articulation transport lock (optional)
Drawbar Indicator only:
Reverse Speeds: Lockable engine side shields Turn signals
1........................ 4.8 7.7
and rear grille Floor mat
2........................ 7.6 12.2
Rear bottom guard Hand grips
3........................ 16.4 26.4
Service steps, left-hand rear Horn
Differentials - choice of: Hydraulic oil cooler Instruments:
Front and rear conventional Lights: Electric hourmeter
Front hydraulic differential lock and rear conventional Driving w/guard Fuel gauge
Front NoSPIN and rear conventional Flashing and turn signal Transmission oil
Stop and tail temperature gauge
Drive Axles. . . . . . . . . . . . . . . . Inboard-mounted planetary gears Operator's station: Key switch
to each wheel. Front axle fixed. Rear axle oscillates 26-degrees Adjustable, deluxe vinyl seat ROPS canopy
total (36.1 in. (916 mm] vertical travel at center of tire). Cigarette lighter w/ashtray Two-inch (51 mm) seat belt
Dual inside rearview mirrors w/retractor
nt Dual level monitor system: Reverse warning alarm
Steering Fullpowersteering.
Frame articulated 80 degrees by two hydraulic cylinders. Two level warnings: Transmission clutch disconnect
Turning radius (measured to centerline of Parking brake on Transmission oil cooler
H: outsidetire) 17ft.9in.(5.42m)
Cylinder size: Stroke. . . . . . . . . . . . . . . . . . . . 19.45 in. (494 mm)
Bore 3.54in.(90mm)
Roddiameter 1.77in.(45mm) Optional or Special Equipment:
Buckets: Three spool valve, single-
Brakes:
Auxiliary spill guard lever control w/auxiliary
Service. . . . . . . . . . . . Power-actuated, 4-wheel inboard-mounted, Bolt-on cutting edges control lever for third
wet disk. Foot-operated by either pedal. Bucket teeth function
Parking. . . . . . . . . 9.84 x 2.36 in. (250 x 60 mm) expanding shoe Differentials: Three spool valve, two-lever
on transmission output shaft, foot-operated. Includes transmission Front axle disconnect control w/auxiliary control
disconnect with two-level monitor warning. Front hydraulic differential lever for third function
lock Lights:
Hydraulic Systems: Front NoSPIN differential Front and rear work
Steering and loader functions. . . . . . . An engine-driven gear-type Engine: Loader:
pump delivers 65.5 gpm (248 Umin) at 600 psi (4137 kPa) (42.2 Additional battery Automatic boom height
kg/cm2) and 2200 engine rpm. Loader function relief valve pressure Alternator - 130 amp control
setting is 2850 psi (19 651 kPa) (200.4 kg/cm2). Maximum steering Cold weather (ether) starting Automatic return-to-dig
pressure is 2600 psi (17 927 kPa) (182.7 kg/cm2). aid Operator's station:
Control. . . . . . . . . . . . . . . . . . . . Single-lever or optional two-lever, Engine coolant heater Mirrors, outside
dual hydraulic valve. Optional triple hydraulic valve for fork or multi- Radiator sand shield Radio - AM/FM for cab
purpose bucket. Water separator, fuel ROPS cab w/heater/
Brakes. . . . . . . . . . . . . . Engine-driven axial piston pump delivers Frames: defroster/pressurizer,
8.1 gpm (31 Umin) at 2200 engine rpm and 600 psi (4137 kPa) Auxiliary bottom guards, dome light, front and rear
(42.2 kg/cm2). Maximum system pressure is 2300 psi (15 859 kPa) transmission and front windshield wiper and
(161.7 kg/cm2). frame washer, 90-amp alternator
Loader hydraulic operating cycle times at full throttle: Fenders, front or rear ROPS cab w/air
Raise 6.2sec. Lift hooks conditioning, heater/
Dump 1.8sec. License plate bracket defroster/pressurizer,
Lowering: float 3.5sec. Rear counterweights dome light, front and rear
power 4.5sec. Steps, frame mounted windshield wiper and
Steps w/access platform washer, 90-amp alternator
Maximum lift capacity with 3.25 cu. yd. (2.5 m3)excavating bucket: SMVemblem Seats:
Maximumheight ~ .16,676 lb. (7563 kg) Transmission side frame Adjustable deluxe
Groundlevel 26,500Ib.(12018kg) guards suspension vinyl seat
Hydraulics: w/armrests
Hydraulic Cylinders: Bore Stroke Two spool valve w/single- Adjustable deluxe
Boom, two . . . . . . 6.30 in. (160 mm) 26.77 in. (680 mm) lever control suspension cloth seat
Bucket, one. . . . . . . . . . 7.09 in. (180 mm) 24.45 in. (621 mm) Two spool valve w/two-Iever w/armrests for cab
Cylinder rods. . . . . . Ground, heat-treated, chrome-nickel-plated, control Secondary steering
polished 157
Three-inch (76 mm) seat
Boomcylinderrods .3.15 in. (80mm)dia. belt w/o retractor
Bucketcylinderrod .3.15in.(80mm)dia.
 644E LOADERWITH COUPLER OPERATING INFORMATION - BUCKETS

OPERATING INFORMATION GENERAL PURPOSE BUCKETS

Capacity, heaped, SAE 3.25 cu. yd. 3.75 cu. yd.
(2.5 m') (2.8 m')
Capacity, struck, SAE 2.78 cu. yd. 3.17 cu. yd.
(2.13 m') (2.42 m')
Bucket width 109.45 in. 109.45 in.
(2.78 m) (2.78 m)
Breakout force 35.098 lb. 32,534 lb.
SAE J732C (156.1 kN) (144.7 kN)
(15 920 kg) (14 757 kg)
Tipping load, straight 25,951 lb. 25.587 lb.
(11771 kg) (11 606 kg)
Tipping load, 35 deg. 22.703 lb. 22.368 lb.
turn (10 298 kg) (10 146 kg)
Tipping load, 40 deg. 21.912 lb. 21,583 lb.
full turn, SAE (9939 kg) (9790 kg)
Reach at 45 deg. dump 61.54 in. 62.80 in.
7 ft. (2.13 m) clearance (1563 mm) (1595 mm)
Reach at 45 deg. dump 38.74 in. 41.26 in.
full height (984 mm) (1048 mm)
Dump clearance at 45 deg. 115.59 in. 113.07 in.
dump, full height (2936 mm) (2872 mm)
Overall length 25 ft. 4.5 in. 25 ft. 8.3 in.
(7.74 m) (7.83 m)
Loader clearance circle 41 ft. 6.4 in. 41 ft. 8.7 in.
bucket in carry position (12.66 m) (12.72 m)
Operating weight 34.948 lb. 35.109 lb.
(15 852 kg) (15 929 kg)

All information is based on machine with all standard equipment. 23.5-25. L2, 12 PR tires, one rear counterweight. ROPS cab. full fuel
tank and 175-lb. (80 kg) operator. Operating information is affected by tire size. ballast and attachments. For selected items, add or
subtract the following:

Adjustments to operating weights and tipping loads for 3.25 cu. yd. (2.5 m') general purpose bucket and 60-in. (1524 mm) pallet
fork.

as indicated for machines

-
Add ( + ) or deduct ( ) lb. (kg) Loader
Bucket Fork'
Operating
with: Weight Straight 35° Turn Full Turn Straight 35° Turn Full Turn
16.00-24, 12 PR, G2 wlo CaCl, - 2160 lb. -1528 lb. -1360 lb. -1318Ib. -1032 lb. -919Ib. -891 lb.
(980 kg) (693 kg) (617 kg) (598 kg) (468 kg) (417 kg) (404 kg)
16.00-24, 12 PR, G2 w/CaCI, -811 lb. + 381 lb. + 337 lb. + 328 lb. + 260 lb. + 229 lb. + 225 lb.
(368 kg) (173 kg) (153 kg) (149 kg) (118 kg) (104 kg) (102 kg)
20.5-25, 12 PR, L2 wlo CaCI, -1587 lb. - 1122 lb. - 999 lb. - 970 lb. - 758 lb. - 675 lb. - 655 lb.
(720 kg) (509 kg) (453 kg) (440 kg) (344 kg) (306 kg) (297 kg)
20.5-25, 12 PR, L2 w/CaCI, + 234 lb. + 1453 lb. + 1292 lb. + 1257 lb. + 983 lb. + 877 lb. + 851 lb.
(106 kg) (659 kg) (586 kg) (570 kg) (446 kg) (398 kg) (386 kg)
20.5-25, 16 PR, L2 wlo CaCI, -1499 lb. -1060 lb. - 944 lb. -915Ib. - 717 lb. - 637 lb. - 617 lb.
(680 kg) (481 kg) (428 kg) (415 kg) (325 kg) (289 kg) (280 kg)
20.5-25, 16 PR, L2 w/CaCl, + 322 lb. +1515Ib. + 1347 lb. +1310Ib. + 1027 lb. +915Ib. + 888 lb.
(146 kg) (687 kg) (611 kg) (594 kg) (466 kg) (415 kg) (403 kg)
20.5-25,16 PR, L3 wlo CaCI, - 1235 lb. - 873 lb. - 778 lb. - 754 lb. - 591 lb. - 525 lb. - 507 lb.
(560 kg) (396 kg) (353 kg) (342 kg) (268 kg) (238 kg) (230 kg)
20.5-25, 16 PR, L3 w/CaCI, + 586 lb. + 1702 lb. +1515Ib. + 1473 lb. + 1153 lb. + 1025 lb. + 999 lb.
(266 kg) (772 kg) (687 kg) (668 kg) (523 kg) (465 kg) (453 kg)

20.5 R25, One Star, L2 equivalent -1120 lb. -791 lb. - 705 lb. - 683 lb. - 534 lb. - 476 lb. - 461 lb.
wlo CaCI, (508 kg) (359 kg) (320 kg) (310 kg) (242 kg) (216 kg) (209 kg)
20.5 R25, One Star, L2 equivalent + 701 lb. + 1784 lb. + 1587 lb. +1541 lb. + 1208 lb. + 1074 lb. + 1045 lb.
w/CaCI, (318 kg) (809 kg) (720 kg) (699 kg) (548 kg) (487 kg) (474 kg)
23.5-25, 12 PR, L2 w/CaCI, + 2396 lb. + 3389 lb. + 3016 lb. + 2930 lb. + 2293 lb. +2041 lb. + 1984 lb.
(1087 kg) (1537 kg) (1368 kg) (1329 kg) (1040 kg) (926 kg) (900 kg)
23.5-25, 20 PR, L3 wlo CaCI, + 494 lb. + 348 lb. +311 lb. + 302 lb. + 236 lb. +212Ib. + 207 lb.
(224 kg) (158 kg) (141 kg) (137 kg) (107 kg) (961 kg) (94 kg)
23.5-25, 20 PR, L3 w/CaCI, + 2890 lb. + 3739 lb. + 3327 lb. + 3230 lb. + 2529 lb. + 2251 lb. + 2187 lb.
(1311 kg) (1696 kg) (1509 kg) (1465 kg) (1147 kg) (1021 kg) (992 kg)
ROPS canopy In lieu of ROPS cab - 320 lb. - 298 lb. - 251 lb. - 238 lb. - 201 lb. - 170 lb. -161 lb.
(145 kg) (135 kg) (114 kg) (108 kg) (91 kg) (77 kg) (73 kg)
Deduct one rear counterweight -910 lb. - 2057 lb. -1762 lb. -1689 lb. -1391 lb. -1193Ib. -1142Ib.
(413 kg) (933 kg) (799 kg) (766 kg) (631 kg) (541 kg) (518 kg)
, 'Add second rear + 1738 lb. + 2584 lb. + 2213 lb. + 2123 lb. + 1750 lb. + 1499 lb. + 1440 lb.
counterweight (516 kg) (1172 kg) (1004 kg) (963 kg) (794 kg) (680 kg) (653 kg)
'Allied equipment ordered through John Deere dealer.
158 "Not to be used with CaCI,
[-
644E LOADER WITH COUPLER DIMENSIONS

TIRES ~ Radio Antenna

Size
Treadwidth
16.00-24
77.16 in.
(1960 mm)
20.5-25
82.28 in.
(2090 mm)
20.5 R25
82.28 in.
(2090 mm)
23.5-25
80.31 in.
(2040 mm)
I ~ab
E
gEE
" " "'
I' andCanopy
E
0
~
Width over tires 95.28 in. 104.41 in. 104.84 in. 105.71 in. .~
-;
N 02-;;
" '"
(2420 mm) (2652 mm) . (2663 mm) (2685 mm)
Change in vertical - 2.75 in. -1.97 in. - 2.44 in. 0
height (70mm) (50mm) (62mm)

..&,
. SEEOPERATING
INFORMATION
- BUCKETS
OPERATING INFORMATION - PALLET FORK"
266 in. (681 mm)
Tine length 54 in. 60 in. 72 in.
(1372 mm) (1524 mm) (1829 mm)
Ground to top of tine clearance 12 ft 6.3 in. 12 ft. 6.3 in. 12 ft. 6.3 in.
(3818 mm) (3818 mm) (3818 mm)
Max. reach with fork level 5 ft. 0.6 in. 5 ft. 0.6 in. 5 ft. 0.6 in.
(1539 mm) (1539 mm) (1539 mm) 5'0.6' (1539 mm)

Overall length 27 ft. 2.3 in. 27 ft. 8.3 in. 28 ft. 8.5 in.
(8288 mm) (8441 mm) (8751 mm)
E
Tipping load, straight 17,745 lb. 17,258 lb. 16,325 lb. E
'"
(fork level, load centered on tine) (8049 kg) (7828 kg) (7405 kg) '"
'"
Tipping load, 35-deg. turn 15,496 lb. 15,066 lb. 14,238 lb. 39.2'(997 mm)
(fork level, load centered on tine) (7029 kg) (6834 kg) (6458 kg)
Tipping load, 40-deg. full turn 14,947 lb. 14,531 lb. 13,730 lb.
(fork level, load centered on tine) (6780 kg) (6591 kg) (6228 kg)
Operating weight 34,873 lb. 34,943 lb. 35,087 lb.
(15818 kg) (15850 kg) (15915 kg)
c: ~I;;-E-.:J
.- LENGTH I 256'n
(65mm)

OPERATING INFORMATION - MATERIAL HANDLING ARM"

Boom position Retracted Mid- Extended
position
Operating load 5,470 lb. 4,320 lb. 3,774 lb.
E E E
E I E E
(2481 kg) (1960 kg) (1712 kg) 0 -E .... '"
- '"
"'
Tipping load, 12,897 lb. 10,190 lb. 8,911 lb. ~ E ~
straight (5850 kg) (4622 kg)
;,
(4042 kg)
~ I ~ ro
Tipping load, 11,3191b. 8,942 lb. 7,815 lb. N ~
35-deg. turn (5134 kg) (4056 kg) (3545 kg) .~ I
Tipping load, 10,937 lb. 8,640 lb. 7,549 lb.
4O-deg. full turn (4961 kg) (3919 kg) (3424 kg)
Operating weight 33,678 lb. 33,678 lb. 33,678 lb.
(15276 kg) (15276 kg) (15276 kg)

.
Allied equipment
through John De~re
ordered
E
i"E
~~

8'2.4' (2499 mm)

159