AS9100 Rev D All in One Sample
AS9100 Rev D All in One Sample
AS9100 Rev D All in One Sample
Package Includes:
o AS9100D Quality Manual *
o AS9100D Procedures – 30 *
o AS9100 D Forms – 75 *
o AS9100D Gap Checklist *
o AS9100D Online Employee Training
o AS9100D Intro. PowerPoint Training
o AS9100 Rev D Internal Audit Checklist *
o Internal Auditor Training Materials *
o Employee Newsletters
o Risk Management Exercise
o Requirements Training Guide *
o Bonus PowerPoints
o Technical Support
The All in One Package Includes everything else you need for certification.
Online training includes administrative function to assign and track users for record
keeping
Online AS9100D Employee Training (50 people)
Risk Management Exercise
Introduction to AS9100D PowerPoint Training Package
Internal Auditor Training Materials
o Guide to Internal Auditing PowerPoint (24 slides)
o Requirements of the Standard PowerPoint (148 slides)
o Steps of an Internal Audit PowerPoint (33 slides)
o Comprehensive Trainer’s Guide (154 pages)
o Student Manual (89 pages)
o Manufacturing Company Case Study Materials (48 pages)
o Internal Audit Forms to conduct the practice audit
o Customizable Certificate of Completion
Checklists
Gap Checklist
Internal Audit Checklist
Set of Employee Newsletters
Bonus PowerPoints
Technical Support throughout your project
Sample Included
Insert Company Name/Logo Here Quality Manual
AS 9100 D
Email:
Web Site:
This manual is used as a template in developing your AS 9100 D Quality Management System.
Methods and systems used in the development and operation of the QMS vary widely from company to
company.
The blue text and suggestions displayed in the manual are intended to offer some options and to high-
light the areas that need attention / update / replacement.
Review the text and suggestions and at a minimum replace or update them to reflect the unique / cus-
tomized information of your quality system requirements.
Delete the blue text after each task is completed. Note extra hints and suggestions
throughout the manual.
Use replace function – enter “Your Company” in find space, enter your company name in replace space
– system should make changes throughout the entire document.
Additional details and instructions in the use of the QM-9100-D manual template are included in a sepa-
rate file “QMS-Template-Instructions”.
The scope is available and maintained as documented information stating the products and services cov-
ered by the QMS.
Your Company applies all the requirements of AS 9100 D when they are applicable within the determined
scope of the QMS.
As developed with procedure P-400 for Organizational context, include the scope of your QMS here:
_____________________________________________________________________________________
___________________________________________________________
For example, if you are a manufacturer of tires, the scope of your QMS may be:
The scope of the Quality Management System includes the major product and service categories associat-
ed with the primary functions of manufacturing landing gear tires at the Main Street location and distributing
the product to international markets.
Blue text gives guidance for customization.
Conformity to AS 9100 D may only be claimed if the requirements determined as not being applicable do
not affect the organization’s ability or responsibility to ensure the conformity of its products and services
and the enhancement of customer satisfaction.
In the event that any requirement is not applicable at Your Company, justification for any instance where a
requirement cannot be applied is documented.
Any text may be edited. Blue text provides examples
of what you may want to use. Black text is text that
describes the QMS developed by the AS9100 Store.
Your Company has determined that the following requirement(s) is/are not applicable to the operations at
this site:
_____________________________________________________________________________________
___________________________________________________________
As determined with procedure P-400, identify the requirement(s) that do not apply and document the justifi-
cation here:
_____________________________________________________________________________________
___________________________________________________________
For example, if you are a manufacturer of aircraft tires, a requirement that does not apply may be:
Clause 8.3 for design and development of products and services does not apply to the company because
the customers using the landing gear tires provide the design information and the tires are manufactured to
their requirements.
Insert Company Name/Logo Here Quality Manual
As required with procedure P-750 for Control of documented information. Related documents are
referenced.
The status of the quality manual and/or description of changes are provided in the revision status page of this
manual.
The master copy is held by the Management representative / Quality team leader.
This manual is issued and controlled by the Management representative / Quality team leader.
All matters or inquiries relating to its contents or usage are to be referred to that individual.
Additional documented information relevant to procedures and instructions is outlined in the spreadsheets of
Master Documentation Lists, form F-750-003.
Clause 7 – Support
P-710 Resource management Operations manager
Trainer’s Guide
The course is approximately two hours long; the length may be changed by covering less
detail, or by adding the suggested group exercises.
The content of the student manual matches the information in the PowerPoint slides. Let
students know this at the beginning of the presentation to make it easier for them to take
notes. The speaker notes provide additional detail.
You will need one copy of the standard for the trainer, and you may want copies for each
student to refer to for details. Standards are available electronically from
http://as9100store.com/buy-standards/
This gap analysis checklist is prepared for use in evaluating a Quality Management System (QMS) against the requirements of the new
Aerospace standard. The AS 9100 Rev D standard includes the requirements of ISO 9001:2015 and specifies additional aviation, space, and
defense (ASD) industry requirements.
In the checklist, each requirement is expressed as a question that the user (auditor / assessor) can use to evaluate your QMS capabilities. You
will need to have copies of the AS 9100 D and ISO 9001:2015 standards to use along with this checklist so that, if required, you can refer to the
requirements and the clarification sections of Annex A.
While the structure of the AS and ISO standards are the same when comparing the contents, the additional ASD requirements are highlighted in
yellow in the relevant sections of the checklist and the intent of the main clauses of the new standard is shown in blue font.
After you have prepared an audit schedule, and assigned responsibility to your auditors for different areas or processes to audit, copy each
section of the checklist for the auditors working with that section. As you work through the checklist take notes on what is in place, and what
needs to be developed.
In the space for ‘currently in place’, list or reference the procedures or other documents, or evidence that you have reviewed and that will provide
information for the new QMS. Take notes on the status of the documents, that is, will they need to be revised for the new system, or can they be
used as is? Also note where processes are in place, but documentation is needed. Focus on what is in place, and what needs to be developed.
While you do want to know if documented information is in place and if procedures and processes are being complied with, compliance is not
your main focus for this audit. Remember that the final outcome of this audit should be a list of things that your company needs to do to comply
with AS 9100 Rev D.
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Intend This first clause introduces two sub-clauses relating to the context of the organization, (1) understanding the organization and its
of context and (2) understanding the needs and expectations of interested parties. Together they require that you determine the issues
clause and requirements that can impact on the planning of the Quality Management System (QMS). In addition, the scope of the QMS and
the QMS processes along with their applicability and interactions need to be determined.
______________________________________________________________________________________________________________________________
IAQG-Oct-2016 - Audit conducted by: ________________________ Date: _____________ to ______________ Copyright © AS9100Store Page 1 of 76
INSERT COMPANY NAME/LOGO HERE
AS 9100 Rev D - Quality Management Systems – The Gap Analysis Checklist
___________________________________________________________________________________________________________________
5 LEADERSHIP
Intent This clause requires that your top management demonstrates leadership and commitment with respect to the QMS. In addition, top
of management is required to demonstrate leadership and commitment with respect to customer focus. This section also asks top
clause management to establish, implement and maintain a quality policy that is appropriate to your company and to ensure that the
responsibilities and authorities for relevant roles are assigned, communicated and understood.
5.1.1 General
______________________________________________________________________________________________________________________________
IAQG-Oct-2016 - Audit conducted by: ________________________ Date: _____________ to ______________ Copyright © AS9100Store Page 6 of 76
INSERT COMPANY NAME/LOGO HERE
AS 9100 Rev D Quality Management Systems - The Internal Audit Checklist
___________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________
Audit conducted by: _____________________________ Date: _____________ to ______________ Copyright © AS9100Store Page 3 of 79
INSERT COMPANY NAME/LOGO HERE
AS 9100 Rev D Quality Management Systems - The Internal Audit Checklist
___________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________
Audit conducted by: _____________________________ Date: _____________ to ______________ Copyright © AS9100Store Page 10 of 79
INSERT COMPANY NAME/LOGO HERE
AS 9100 Rev D Quality Management Systems - The Internal Audit Checklist
___________________________________________________________________________________________________________________
Additional Questions
8 OPERATION
______________________________________________________________________________________________________________________________
Audit conducted by: _____________________________ Date: _____________ to ______________ Copyright © AS9100Store Page 26 of 79
AS 9100 Rev D
Internal Auditor Training
Trainer’s Guide
Overview
These course materials are meant to train people to conduct internal quality audits within
your organization, which are necessary to meet the internal audit requirements of the
AS 9100 REV D standard.
We recommend that you print this guide as you’ll need the PowerPoint speaker notes to
lead the class. This guide contains everything the instructor needs to lead the class.
Notes:
• It is assumed that the instructor has certified Lead Auditor credentials or equivalent
experience. This is not meant as a self study course.
• It is recommended that the first audit the student is involved with be under the
leadership of a lead auditor who has audit experience.
Second, the rest of this presentation outlines the requirements of AS 9100 REV D.
• AS 9100 REV D: Clause by Clause Review
o What does AS 9100 Require?
o What are key points of clauses?
o What should Auditors look for?
• What are the next steps?
• Appendix: Summary of Key AS 9100 REV D Requirements
If you use the speaker’s notes this review could take about 2+ hours.
• Students can take notes in their manual.
• We’ve included the presentation in this Trainer’s Guide so you can review the notes
while presenting.
You will lead this section using the Steps of AS 9100 REV D Internal Audit Power Point
presentation the entire time, using the materials in this package. The Speaker Notes in the
PowerPoint (beginning on the next page) will guide you along as an outline.
Note: The trainer plays the part of “Joe Sample, the ATI Quality Manager and other ATI
personnel as required.
2. If you feel that the student has satisfactorily understood the material, you may issue
them a certificate (this is a separate MS Word file in your package). Use your
judgment to issue this based upon:
• Participation
• Ideas
• Leadership
• Approach
• Etc.
You will need to customize the certificate to your company, name, etc.