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CNC Spindle Turret

Precision Lathe
CNC Spindle Turret Precision Lathe

NEW

H
Chuck size
6 Inch

Max.turning diameter φ180mm


Max.turning length 190mm
Max.bar diameter φ26mm(Hollow)
Tool post type 8-station turret
Rapid traverse rate X:12 Z:18 m/min
Spindle motor AC 5.5/3.7 kW
Dimensions(L×W) 1,610 × 1,390 mm
Controller TAKAMAZ & FANUC

1
Leading the World
in Cost Performance

Chuck size
8 Inch

Max.turning diameter φ 310mm


Max.turning length 300mm
Max.bar diameter Solid
Tool post type 8-station turret
Rapid traverse rate X:18 Z:24 m/min
Spindle motor AC 7.5/5.5 kW
Dimensions(L×W) 1,875(With tailstock:1,990)× 1,680 mm
Controller TAKAMAZ & FANUC

2
CNC1Spindle1Turret Precision Lathe

H
Stroke Adjustable Chucking
Cylinder Provided as Standard
Maximum turning diameter with a 6-inch chuck is
φ180mm. With the machine’ s compactness in design
taking up only 1,610mm x 1,250mm of floor space,
installation is not a problem. Also components for
routine maintenance are accessible on the front and
back of the machine making side-by-side machine
placement possible.

1,250mm

1,610mm

Turning Capabilities Equivalent to our Flagship Models

OD Heavy Load Cutting OD Grooving Drill Cutting Spindle power characteristic curve

0.2mm/rev 0.25mm/rev ■Max.4,500min-1(AC5.5 / 3.7kW)type


5mm 6 1,125min-1 2,625min-1
5.5kW 15min.operation area
T=46.7N・m
Output

4 60min. Cont. rating area 3.7kW

T=31.4N・m
(kW) 3.0kW
3.7kW Cont. rating area
2
23mm

T=23.6N・m
3mm

40mm
1,500min-1
0.1mm/rev 0
0 1 2 3 4 5
■Cross-sectional ■Groove width ■Feed Spindle speed (×1,000min-1)
cutting area(t*f)

0.6㎜2/rev 5㎜/40㎜ 0.25㎜/rev


Work piece:S45C

3
Simple machine that focuses on
cost performance as well as ease of use.

The Start Condition Confirmation


Function Prevents Machine Trouble.
After pressing the cycle start button, the machine checks the machine’
s presets and checks if conditions are met. If
the conditions are not met, the machine will prompt a warning on the display. The enhanced software and safety
features can prevent operator start-up errors, any mechanical damage, and even the outflow of defective products.

Select safety Unintended machine operation


check parameters <Conventional models>

Start Collision Cutting defects


Inadequate machine
condition
<Starting condition
Program
check function> re-check
Warning Start automatic running
Settings are different.

Improved Operability

Through ergonomic design, the machine operational


panel has been installed at an optimal height. This
makes the monitor easier to see from a comfortable
posture. Buttons that are used in high frequency are
easy to press and positioned on the right side. This
improves workability as well as preventing malfunctions
and mistakes. The variation in height of operators was
considered in the design process of the door handles.
The handle is made of stainless steel and elongated for
easier opening and closing of the door.

Designed with
the Operator in Mind
With the spindle height at 960mm and 270mm from
the front of the machine, anyone can easily replace the
chuck or work. Also, the overall height of the machine is
only 1,585mm. This creates some open space for the
operator so they will not feel cramped and confined.
The cutting oil tank has a cover made of removable
sheet metal. Now it is possible to clean up small chips
that often remained and keep the machine clean.
4
CNC1Spindle1Turret Precision Lathe

Designed for high quality


and endurance
We have called on the technical knowhow on lathes
that we have built up over many years, and adopted a
spindle unit with the same bore diameter of 100 mm
that has proven itself on our flagship model (XL-150).
The machine will maintain endurance even in working
environments outside Japan and minimize changes in
finish dimensions if operating over long periods.

※ Holders are common-use with the GSL-15.

Stable Turning Accuracy Spindle power characteristic curve


■Max.3,500min-1(AC7.5 / 5.5kW)type
8 875min-1 2,625min-1

OD Heavy Load Cutting OD Grooving Drill Cutting 6


7.5kW 30min.operation area
T=81.8N・m
Output

5.5kW Cont. rating area


0.3mm/rev 0.3mm/rev T=60.0N・m
(kW)4
5mm 60min. Cont. rating area
T=45.1N・m
2

1,167min-1

0 1 2 3 4
Spindle speed (×1,000min-1)
25mm

Pursuit of Energy Efficiency


3mm

109mm
0.1mm/rev Effect of reducing power consumption per machine
8.8% smaller compared to
■Cross-sectional ■Groove width ■Feed the conventional machine
cutting area(t*f)

0.9㎜2/rev 5㎜/109㎜ 0.3㎜/rev


Electric power consumption

35.0

30.0
35.1
Work piece:S45C
25.0 32.1
(kWh)20.0
8-inch conventional machine GSL-15PLUS
※Operating Condition: Power Consumption per Cycle Running
performed with TAKAMAZ Measuring Standard Program

5
This is the Launch of a Universal Machine of Global Standards
with Refined Utility and Endurance.

Simultaneous attainment of low costs and high reliability

Simplifying the structure realizes low costs and provides differentiation from existing machines. What is more, high
reliability is maintained because, from parts to assembly, manufacture is completely done in Japan while achieving low
costs.

Operator-friendly design

Excellent accessibility, with a spindle center height of 980 mm and a distance from the front of 315 mm, along with a
low machine ceiling height of 1,400 mm, release operators from feeling constricted and allow even short-statured
operators to work without strain. Maintainability is also improved by adopting a fixed-type coolant tank that can be
cleaned inside simply by removing the lid.

1,450mm

1,875mm
(With tailstock:1,990mm)

Equipped with a tailstock unit

The tailstock unit allows shaft work to be handled as well.

Item Unit
Pointed End MT‐4
Quill O.D. φ56
Tailstock

mm
Quill stroke mm 85
Tailstock stroke mm 220
Max. thrust kN 3.5

6
Tooling System

O.D./Face/Grooving tool□20

Clamp blockC

Tap Tap holder


Turning holder
Round hole bush
φ20
φ16
Boring bar φ12
Max. φ25 φ10
φ8
Blank
φ25 boring holder

Center Drill Drill chuck arbor


chuck JT1- φ25
straight drill JT2- φ25
8-station turret

φ25 2-hole boring holder

Drill socket
MT-2
O.D. nozzle

Taper drill Drill sleeve


MT-1 *MT-2

U-drill Round hole bush


Max. φ25 φ20

U-drill holder

7
Stroke-Related Drawing

H
355 64 13

130
Collet
TSC-D26-ST
(T850)

120 230st 5
Z-axis stroke
140 5

250
30
120st
KITAGAWA
B206

47

81 29

172

Turret Interference

120st

Distance between centers:160 250

160 90 30

35 95 30
5

40
6
φ1

0
5 18
φ2 rφ
e
5 et
16 m
φ dia
g
r nin
.tu
ax
M
5
φ400 φ16
260

0
φ32
20

φ165

Spindle Center

20

5
33

16
φ
φ25

Distance between centers:200 Distance between centers:134


Unit
(mm)

8
Tooling System

O.D./Face/Grooving tool□25
Clamp block

O.D./Face/Grooving tool□20

Tap Tap holder


Turning holder
Round hole bush
φ25
φ20
Boring bar φ16
Maxφ32 φ12
φ10
φ8
Blank
φ32 boring holder

Center Drill Drill chuck arbor 8-station turret


straight drill chuck JT1-φ32
JT2-φ32

Drill socket
MT-2
O.D. nozzle
Taper drill Drill sleeve
MT-1*MT-2

U-drill Round hole bush


Maxφ32 φ25
φ20
U-drill holder

Round hole bush


Boring bar φ20
Maxφ25 φ16
φ12
Center
φ10
straight drill
φ8
Blank
φ25 2-hole boring holder

Tailstock specification

Boring bar φ16


Maxφ20 φ12
Center φ10
straight drill φ8
φ6
Blank
φ20 2-hole boring holder

9
Stroke-Related Drawing

545

455 70

150

50

40
118 330st

335
(With tailstock:160st)

30
175st

155
MT-4

38
KITAGAWA
N-08

85st 220 103


Tailstock slide stroke Tailstock slide stroke
85 42
47 149

Turret Interference

335
Distance between centers:290 150
30 175s
(Wit
h tailsto t 20
(W
ck:16 ith ta
0 0st) ilstoc
2

21 k:5)
φ3

φ 155

0
□2
25
50
□25

φ210
5)
ck:2

Max.turning diame
ter φ310
ilsto
ith ta
(W
20

40
φ
25

Spindle Center

W
ith

Distance between centers:330


(With tailstock:320)
k:30)
ta
ils
to

ilstoc
ck:
φ

Distance between centers:264


(With tailstock:260)
20

ith ta

33(W

Unit
(mm)

10
Floor Space

1,585
960

(470)
(237.5)

1,400 270 (234.8)


1,250
(1,610) 1,390 (395) (1,221)
(1,785) Space for installing/removing the chip conveyor
(3,006)

Unit
(mm)

11
Floor Space

R4
90
170

355
(790)
300

260
155

1,500
1,400
980

(435)
325

1,520 315
1,875 (115) 1,450
1,990 1,680
(1,315)
(1,830) 311 Space for installing/removing the chip conveyor
(3,456)

Unit
(mm)

12
Machine Specifications

Item Unit H
Without tailstock With tailstock
Max. turning diameter mm φ180 φ310
Capacity

Max. turning length mm 190 300


Max. bar diameter mm φ26 (Hollow) Solid
Chuck size inch Collet,6 8
Spindle nose JIS A 2‐5 A 2‐6
Spindle

Spindle bearing I.D. mm φ75 φ100


Through-hole on spindle mm φ46 φ61
Spindle speed min-1 Max.4,500 Max.3,500
Type 8-station turret 8-station turret
Tool post

Tool shank mm □20 □25(I.D.□20)


Boring holder I.D. mm φ25 φ32
Max. stroke mm X : 120 Z : 230 X : 175 Z : 330 X : 160 Z : 330
Rapid traverse rate m/min X : 12 Z : 18 X : 18 Z : 24
Spindle motor kW AC5.5/3.7 AC7.5/5.5
Motors

Feed motor kW X : AC0.75 Z : AC1.2 X : AC1.2 Z : AC1.8


Coolant motor kW AC0.25 AC 0.4
Hydraulic motor kW AC0.75 AC 0.75
Pointed End − − MT-4
Tailstock

Quill O.D. mm − − φ56


Quill stroke mm − − 85
Tailstock stroke mm − − 220
Max. thrust kN − − 3.5
L×W×H mm 1,610 × 1,390 × 1,585 1,875 (With tailstock:1,990) ×1,680×1,500
Size
Machine weight kg 1,620 2,300 2,500
Total electric capacity KVA 12 14

Standard Accessories
Item H
□Boring holder 2 sets
□Clamp block 8 sets
□Coolant block (O.D.nozzle) 8 sets(For reverse cutting tools)
□Hydraulic chucks −(Parts order) 1 set(Solid)
□Hydraulic chucking cylinder 1 set(Hollow) 1 set(Solid)
□Hydraulic unit 1 set
□Thread cutting unit(Including constant surface speed control) 1 set
□Coolant unit 1 set(125 lit.) 1 set(110 lit.)
□Work light 1 set
□Signal light 1-color
□TAKAMAZ instruction manual 1 set

Parts Order
Item H
□Tool holders ○
□Collet chucks ○ −
□Hydraulic chucks ○ (Standard)
□Rear chip conveyor ○(Spiral type)
□Front air blower ○
□Automatic door system ○
※Delivery will be separate from machine order.This is handled as parts order.

13
Controller Specifications
H
Item
TAKAMAZ & FANUC 0i Mate-TD TAKAMAZ & FANUC 0i-TF
Controlled axes 2 axes(X, Z)
Simultaneously controllable axes Simultaneous 2 axes
Least input increment 0.001mm(X in diameter)
Least command increment X : 0.0005mm Z : 0.001mm
Auxiliary function M-code 3 digit
Spindle function S-code 4 digit
Tool function T-code 4 digit
Tape code EIA (RS232C)/ISO (840)automatic recognition
Cutting feedrate 1∼5,000mm/min 1∼7,000mm/min
Command system Incremental/Absolute
Linear interpolation G01
Circular interpolation G02, G03
Cutting feedrate override 0∼150%
Rapid traverse override F0, 100%
Program file name − 32 characters
Program number 4 digits −
Backlash compensation 0∼9,999μm
Program memory capacity 512Kbyte(1,280m)
Tool offsets 64 sets
Registered programs 400 pcs.
Tool geometry/Wear offset Standard
Canned cycle G90, G92, G94
Radius designation on arc Standard
Tool offset measurement input Standard
Background editing Standard
Direct drawing dimension programming Standard
Custom macro Standard
Custom macro common variables #100∼#199, #500∼#999
Pattern data input Standard
Nose R compensation G40, G41, G42
Inch/Metric conversion G20/G21
Programmable data input G10
Run hour/Parts count display Standard
Extended part program editing Standard
Multiple repetitive cycle G70∼G76
Multiple repetitive cycle Ⅱ − Pocket-shaped
Canned drilling cycle Standard
Constant surface speed control G96, G97
Continuous thread cutting G32
Variable lead thread cutting G34
Thread cutting retract Standard
Clock function Standard
Help function Standard
Alarm history display 50 pcs.
Self-diagnosis function Standard
Sub-program call Up to 10 loops
Decimal point input Standard
2nd reference point return G30
Work coordinate system setting G50, G54∼G59
Stored stroke check 1 Standard
Stored stroke check 2,3 Standard
Input/Output interface USB Flash Memory, Memory card, Ethernet
Alarm message Standard
Graphic display Standard
Conversational programming with graphic function Standard
Abnormal load detection Standard
Starting condition check function Standard
Automatic data backup − Standard
TAKAMAZ maintenance functions Standard
FANUC set of manuals CD-ROM DVD-ROM

Optional Specifications(Parts Order)


Item
Tool life management
Multiple M codes in one block Max.2
Spindle orientation 1 set/2∼6 sets
TAKAMAZ Support Lite Workpiece counter,Tool counter,Constant wear compensation

14
TAKAMATSU MACHINERY CO.,LTD. TP MACHINE PARTS CO.,LTD.
■HEAD OFFICE & PLANT 128/345 MOO 1 THEPARAK ROAD, BANGSAOTHONG SUBDISTRICT, BANGSAOTHONG DISTRICT, SAMUTPRAKARN
1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530 TEL +66-( 0)2-706-3820 FAX +66-( 0)2-706-3822

TAKAMATSU MACHINERY USA INC. PT.TAKAMAZ INDONESIA


JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510
■CHICAGO HEAD OFFICE TEL +62-( 0)21-8261-6431 FAX +62-( 0)21-8261-6430
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■CINCINNATI OFFICE
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AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON, 37290 LEON, GUANAJUATO MEXICO
■GREENVILLE OFFICE TEL +52-477-784-0468
506 MATRIX PARKWAY PIEDMONT, SC 29673 USA TEL +1-(0)847-981-8577

TAKAMAZ MACHINERY EUROPE GmbH TAKAMATSU MACHINERY VIETNAM CO.,LTD.


NO.25, NGUYEN LUONG BANG, TAN PHU WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM
INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY TEL +84-( 0)28-5417-3917 FAX +84-( 0)28-5417-3919
TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123

TAKAMAZ MACHINERY(HANGZHOU)CO.,LTD.
■HANGZHOU HEAD OFFICE
NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK, XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
TEL +86-( 0)571-8287-9709 FAX +86-( 0)571-8215-3732
■GUANGZHOU OFFICE Precautions Related to Foreign Exchange and Foreign Trade Control Laws
ROOM 1316, NO.2, KEHUI FOURTH STREET, NO.99 OF SCIENCE ROAD, LUOGANG DISTRICT, GUANGZHOU
TEL +86-( 0)20-8210-9921 FAX +86-( 0)20-8210-9921 This product (machine and ancillary equipment) may fall under the category of controlled
goods by the foreign exchange and foreign trade control laws.
TAKAMATSU MACHINERY(THAILAND)CO.,LTD. As such, the exportation must be authorized by the Japanese government as stipulated in the laws
■BANGKOK HEAD OFFICE This product is manufactured in accordance with the regulations and standards that prevail in the
888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE, SAMUTPRAKARN PROVINCE, THAILAND country or region of destination.
TEL +66-( 0)2-136-7831 FAX +66-( 0)2-136-7834 The user must not export, sell, or relocate the product, to anycountry with different regulations or standards.
■EASTERN SEABOARD BRANCH
848/14 MOO 3, TAMBOL BO WIN, AMPHUR SIRACHA, CHONBURI 20230
TEL +66-( 0)38-182-509 FAX +66-( 0)38-182-510

This brochure is made


from 80% recycled paper. 19.02.2B
(O)

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