Equipment

care

Komatsu Equipment Care

Solutions
Technology and Products to Manage Your Equipment Care Costs
 base your
maintenance
decisions
on fact, not
guesswork.

Komatsu oil AND wear analysis

Manage your machine without guesswork
Komatsu Oil and Wear Analysis (KOWA) wear, particles appear in the oil. These
is the spearhead of our Condition particles are small but easily detected
Monitoring Services (CMS). Anyone through regular KOWA use. KOWA
who owns or operates equipment highlights increases in the quantity of
understands that the fluids running contaminants and can identify areas of
through the machine is its lifeblood - concern, allowing preventative action
fluids like engine oil, transmission oil, before a failure.
hydraulic oil, gear and axle oil, grease Continued and consistent KOWA use
and even coolant. will provide a clear picture of your
There are normal wear rates for each machines health, potentially saving you
moving component and as these parts valuable time and money.

1. TEST 2. REPORT 3. RECOMMENDATION 4. INFORMED CHOICE

An oil sample is taken and CMS CMS technicians provide you Our recommendations are Based on fact, you make
technicians provide you with with exact data detailing wear based on early detection and decisions to maximise your
analysis using our unrivalled patterns and trends in the major preventative maintenance equipment life and benefit your
technology components of your equipment business

myKomatsu
my.komatsu.com.au is a single doorway to your Komatsu data
Komatsu has been providing access to reports from a single location. myKomatsu • You are in control of what you see
KOWA sample results for over a decade. is a completely secure and complimentary and how it is delivered to you
To take this service to the next level, service, designed to meet your needs. • Detailed reports to give you the
myKomatsu has been developed to big and small picture of what is
provide customers better access to their myKomatsu Advantages happening to your machines
KOWA data and reports. This service • Instantly see your oil sample results • Completely free as part of your
allows you to browse your oil sample in a way that is useful for you KOWA service. There is no charge for
results and view, download or email • Available 24/7, anywhere you are additional users

Komatsu genuine lubricants and coolants

Superior protection for your equipment
Komatsu genuine lubricants and coolants In addition to our diesel engine oil, a at the recommended intervals to ensure
are designed to ensure you get the best full range of lubricants plus two types optimal machine life. Used in conjunction
performance from your machine. of grease are available to provide with KOWA, a combination of these
Our range of Komatsu genuine maximum component life and equipment care solutions will help maximise your
lubricants incorporates a specially durability. component life.
formulated additive package, which All Komatsu machines are filled with Komatsu genuine lubricants and coolants
when combined with the highest quality Komatsu genuine lubricants and coolants. are also ideal for use in any older model
base oil, provides superior protection for It is essential that customers continue to Komatsu machines, as well as non-
Komatsu equipment. use these lubricants for replacement Komatsu equipment in your fleet.
YOUR CHOICE IS NOW EASY
Supplements our extensive range of products and services
Product Description Specifications Part Number
This high-ash multigrade oil provides the • Komatsu KES 07.851.1 • 5 ltr - 3352157
highest levels of performance in Komatsu • JASO DH-1 • 20 ltr - 3342449
equipment and other Japanese built • ACEA E3 • 205 ltr - 3342450
engines. Can also be used in mixed diesel
• MB228.3 Type performance • 1000 ltr - 3353455
fleet operations.
• API CH-4 (soot thickening &
valve train wear performance)
Diesel Engine Oil
• Sulphated Ash: 1.7% -
15W-40 preferred ash level for
Mitsubishi diesel engines
2 viscosity variants, designed for • Komatsu KES 07.868.1 Powertrain Oil 10
automatic, power-shift and manual • Komatsu Micro Clutch • 20 ltr - 3345087
transmissions. Also suitable for use in • 205 ltr - 3345088
• Caterpillar TO-4
hydraulic systems, final drive cases and • 1000 ltr - 3380202
swing machinery where SAE 10 or 30 • Allison C4
Powertrain Oil 30
grade oil is specified. • API GL1, GL2 or GL3 • 20 ltr - 3342455
Powertrain Oil TO30 • API CF, CD • 205 ltr - 3342456
Powertrain Oil TO10 • 1000 ltr - 3377113
A high viscosity, extreme pressure • Komatsu KES 07.861 • 20 ltr - 3345104
hypoid gear lubricant formulated for • API Service Classification, GL5 • 205 ltr -
use in heavy duty gearboxes, final 3345105ww
• SAE J306b Viscosity
drives and differentials of earthmoving
and excavating equipment and trucks, Classification
particularly those operating under high • SAE 85W-140
Gear Oil 85W-140 ambient temperatures.
Ideal for all types of hydraulic pumps • Komatsu KES 07.841.1 • 20 ltr - 3349857
working under medium to severe • Komatsu HPV 35+35 Pump test • 205 ltr - 3349856
conditions.
• ISO VG46 • 1000 ltr - 3371499
• DIN 51524 Part 2
• HF-O
Hydraulic Oil 46
A special high performance oil • SAE J306 viscosity grade: 80W • 20 ltr - 3373137
specifically designed and developed for • ZF TE-ML 05F • 205 ltr - 3373136
axle units with an integrated brake or
• API GL-4
differential units.
With excellent heat resistance the oil • KES 07.866
maintains the friction characteristics over
an extended period and maximizes the
Axle Oil AX080 brake performance
HYPER GREASE G2-TE • 450g - 3344516
Premium performance in wet conditions, particularly off road applications • 20kg - 3344515
where high loads, low speeds and wet conditions prevail. It can be used for
plain bearings, ball & roller bearings, ball joints and bucket pins.
• Komatsu KES 07.881.1
LITHIUM EP GREASE G2-LI • 450g - 3345030
Hyper Grease G2-TE High performance in a variety of applications including heavy equipment • 20kg - 3345029
high speed ball & roller bearings, wet or damp conditions, disc brake wheel
Lithium EP Grease G2-LI
bearings, particularly operating in extreme temperatures.
• Komatsu KES 07.881
An advanced ethylene glycol based • Komatsu KES 07.892 • 20kg - 3351081
coolant, supplied in a ready to use 50/50 • ASTM D-3306 • 205 ltr - 3351080
pre-mix, which provides long lasting
protection against corrosion and pitting. • AS 2108:2004 Type A • 1000 ltr - 3351079
Recommended for use in all Komatsu
engines and suitable for use in wide
range of modern engines.
Supercoolant AF-NAC
 Knowledge is power. By
identifying warning signs
and issues, you can prevent
early component failure and
are able to plan accurately
and with greater reliability.

komatsu supercoolant af-nac

A significant number of all engine failures stem from cooling system issues
In a country with a climate as harsh allows for extended drain periods, Annual, fixed price cooling system
as Australia, it’s no surprise that a saving you money and saving you from clinics can be performed by a qualified
contributing factor to a large number downtime. Komatsu service technician to ensure
of engine failures is the incorrect your cooling system is operating
maintenance of the cooling system. Although Komatsu Supercoolant is free efficiently. All aspects of your
However, it is possible to maximise from environmentally harmful Silicates, machine’s cooling system are inspected
your equipment life by maintaining the Amine and Nitrates, it does contain and a detailed report listing any
cooling system with the correct use of a heavy-duty chemical inhibitors, together recommendations is provided for you.
quality coolant. with organic acid technology to provide
high levels of resistance to cavitation, To promote greater efficiency and
Today, heavy-duty diesel coolants are pitting and rust. longer engine life, Komatsu offers
fluids, which are technically engineered training to all levels of your personnel
to help prolong the life of an engine, not Komatsu Supercoolant is designed to on the best maintenance practices to
just keep it cool. Komatsu Supercoolant meet Komatsu Engineering Standards employ regarding coolants and cooling
AF-NAC is a high performance, fully (KES) and exceeds Australian Standard systems.
formulated extended life coolant that AS2108 for a type A coolant.

Benefits for you and your engines

Your benefits Engine benefits
• Pre-mixed for convenience • Meets ASTM specifications for heavy duty and fully
formulated engine coolants
• Reduced downtime from extended service
technology • Specified for use in Komatsu equipment and recommended
for use in mixed fleet equipment
• Improved productivity and lower operating costs
for the life of your equipment • Improved liner protection
• Requires no Supplemental Coolant Additives • Reduces risk of water-pump seal leakage
(SCAs) to reduce maintenance costs
• Outstanding performance in cast iron and aluminium
• Does not require Hazardous chemical (Hazchem) engines
Code nor DG class for transport
• Outstanding performance in aluminium alloy cooling systems
• Non-flammable

The range of genuine Komatsu Supercoolant AF-NAC

Part number Description Size
3351106 Supercoolant AF-NAC 5ltr
3351081 Supercoolant AF-NAC 20ltr
3351080 Supercoolant AF-NAC 205ltr
3351079 Supercoolant AF-NAC 1,000ltr
Bulk Supercoolant AF-NAC Bulk
FILTRATION SOLUTIONS
Filter out the particles that cause wear in your equipment
Komatsu provide a full range of filtration hydraulic filters to extend the life of your correct micron material and the
solutions that are designed to screen out equipment. correct size to ensure effective filtering
particles and provide vital protection for for the entire duration of your scheduled
expensive, high-precision components Komatsu filtration solutions are designed maintenance period.
in your equipment. These include; for both Komatsu and non-Komatsu
fuel filters, air filters, oil filters and equipment. They are made from the

Filter kits for easy servicing

For easy ordering and 250hr service kit

supply, Komatsu offer
service interval filter 500hr service kit
kits for all Komatsu and
non-Komatsu equipment, 1000hr service kit
including filters and seals.
2000hr service kit

Fuel filters to keep your fuel clean and Oil filters to keep your engine clean pressure adjusted oil passes through
your engine performing and effective small orifices, so it must be clean
Komatsu fuel filters are essential for When contamination (which is a by- and free of the particles caused by
ensuring clean and uncontaminated fuel product of engine combustion and wear. Komatsu Hydraulic eco-white
to maximise fuel injector and pump life. wear) is removed, oil is free to do its filters employ glass fibre technology
Komatsu fuel filters are designed to trap job of maintaining engine performance to filtrate minute particles, preventing
fine particles, which can clog and shorten and extending engine life. Komatsu oil contamination of the hydraulic oil and
the life of fuel injector nozzles. Water filtration systems employ bypass filtration, extending filter life.
separators isolate water and sediment either separately or as part of the full flow
that may have contaminated the fuel by filter, using a combination of full flow and
way of condensation in the tank. bypass technology. This removes soot
and other by-products of combustion,
Air filters to extend the life of which are not normally extracted through
your engine standard full flow filtration.
Komatsu air filters are designed to
ensure your engine burns clean air, Hydraulic filters that perform
to maintain performance and extend under pressure
engine life. An inefficient air filter Hydraulic filters are used in the torque
can allow dust into the combustion converter, transmission, steering and
chambers, reducing performance and hydraulic circuits of the machine,
causing serious and expensive wear to circuits that work under high pressure
cylinders and piston rings. and temperature. In these circuits
SERVICE AND MAINTENANCE
Maximise your productivity and preserve capital value
With experienced personnel, state State-of-the-art service
of the art diagnostic equipment and Komatsu offers highly trained
advanced facilities, Komatsu offers service technicians combined with
service solutions for all makes of advanced facilities, including condition
earthmoving equipment. monitoring, oil analysis, track presses
and more. We can also complete a
As well as the obvious uptime benefits service either at a customers’ site or in
that come with professionally one of our facilities.
maintained equipment, Komatsu service
solutions offer cost effective solutions Our technicians are committed to
that will minimise your downtime and delivering exceptional service to help
ensure long-term durability of your keep your Komatsu in optimal working
equipment. condition. So now you can get all the
extras at a very competitive price.

fixed price servicing to manage your costs

Making service simple Komatsu’s Fixed Price initiative makes True value with our service solutions
Avoid unexpected downtime and servicing simple: With Komatsu’s Fixed Price Servicing you
minimise the risk of having to undertake • Easy to plan for know what the cost of each service will
sudden costly repairs with Komatsu’s fast • We come to you be before it’s done and we only use high
and easy Fixed Price Servicing. quality genuine Komatsu parts, so you
• Fixed costs
know you’re getting the best available
These Fixed Price service options • Genuine parts
parts designed to optimise performance
cover Komatsu Utility and Construction • Hassle-free in your machine.
machines. Routine servicing can
generally be done in the field, to further To maximise your uptime, Komatsu has Contact Komatsu now and start taking
minimise downtime. Our extensively your maintenance needs covered with advantage of our Fixed Price Servicing
equipped service vehicles are based at our Fixed Price Servicing solution. A offer. It’s the smart way to save time and
all Komatsu service locations and are Komatsu’s Fixed Price Service includes; money.
fully compliant to remove and dispose of • Oil sample analysis
used oil and other waste products. • Service Report
• Comprehensive condition report.

Scheduled Quick and easy Fixed Costs Genuine Komatsu Peace of mind
Parts
You know exactly Komatsu’s purpose You know what the You know you’re You’re free to keep
when your designed lube costs are going to getting the best focused on your core
equipment needs trucks help get your be and can budget available parts, business activities and
servicing to keep servicing done quicker, accordingly. designed and made operate efficiently.
it performing and maximising equipment for the job.
productive uptime.
 To help maximise the
longevity of your equipment,
our Total Customer Support
offering provides a wide
range of quality parts and
services.

UNDERCARRIAGE
The investment that under-pins your mobile workhorse
Undercarriage represents a significant products to suit most non-Komatsu To avoid unnecessary downtime, we
investment for any sized machine. That’s machines. Our range offers complete also offer free undercarriage inspections,
why Komatsu offers two ranges of track groups, link assemblies, grouser to ensure that your machine is working
undercarriage components. plates, track rollers, carrier rollers, safely and effectively.
idlers, pins and bushes.
Komatsu undercarriage components
We offer genuine Komatsu Inspection and Maintenance
undercarriage for all Komatsu crawler Komatsu is equipped with highly trained
equipment, such as Excavators and professionals and track press facilities
Dozers. Our range includes; genuine across the country to perform your
track groups, rollers, idlers and undercarriage inspections or track repairs.
sprockets. As a large OEM, we boast an extensive
track press facilities network – meaning
All Makes undercarriage components we can service your undercarriage on one
In addition, Komatsu also offers a full of our four sites, without outsourcing to a
range of alternative undercarriage third party supplier.

GROUND ENGAGING TOOLS

GET for mining, construction, quarry and utility machines
Ground Engaging Tools (GET) represent budget, for all Komatsu and and Hensley GET solutions, providing
one of the highest ongoing expenditures non-Komatsu machinery. a unique true choice service in GET
on earthmoving equipment. The selection for most machines.
performance and productivity of loading Komatsu GET components
and excavating machines are all directly We offer genuine Komatsu GET specific Hensley offers a range of XS GET systems
affected by the bucket and its components. for your Excavators, Wheel Loader, that provides a unique hammerless
Bulldozer and Motor Grader. Available system, which allows quick installation
Komatsu offers GET solutions to suit components include; teeth, bolt on and replacement of parts.
an array of applications. From the edges, end bits and ripper boots.
smallest utility machines to the world’s While KVX offers unique bolt on tooth
large production machines, we have All Makes GET components and edge GET system and rolled steel
a solution to suit your application and Only Komatsu can offer both KVX products.
 EQUIPMENT
CARE

for more information:

Australia- Ph: 1300 566 287 | Web: www.komatsu.com.au
New Zealand- Ph: 0800 566 2878 | Web: www.komatsu.co.nz
New Caledonia- Ph: 06 43 5306

Form No. ZESB008200_JAN2014