AKT 08 2018 - Web
AKT 08 2018 - Web
AKT 08 2018 - Web
Innovation
We continously work on innovative products of tomorrow.
For this purpose, we put special focus on research and
development. These include innovative high-tech materials,
precisely controlled production and customer-specific
product solutions.
With innovativeness, a clear commitment to quality, and Please visit us on our website at www.hoganas.com
extensive technological expertise, we work side by side for further information.
with our customers along the entire value chain. This close
cooperation allows us to support our customers as an
expert partner in development and solution creation.
On-target
Our close cooperation with our customers enables us to
produce according to customer specifications.
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High-Quality Partnerships
For more than 40 years, AMPERIT® stands for high quality and reliability in the
global thermal spray powder market.
Our pilot spray plant – the heart of our thermal spray AMPERIT® Spray Lab
application technology – has the ability to test and to
optimize parameters and coatings for customers. In The state-of-the-art equipment of our laboratory enables
addition, it develops processing recommendations from us to develop and to optimize our thermal spray powders.
the results. The plant is fully-equipped with spray systems Furthermore, it allows us to establish spray parameters and
for all major spraying processes. All coatings are tested to assess coating properties.
on their corrosion, wear and cavitation in order to assist
developing and completing coating solutions for various
applications.
>> Cavitation test Standard powders are modified and new powders are
>> Bond strength test designed in small production units. Our competency in
modifying standard powders plays a significant role in
>> Surface roughness measurement
terms of fast and economic customization along with
>> Wear tests (ASTM G65 method B, Pin on Disk, prompt testing on a smaller-scale basis. Innovative
JIS H8503) materials – specifically geared to market needs – are
>> Hardness measurement (Micro-, Macrohardness) developed to offer unique solutions to meet even the
most challenging requirements.
>> Porosity measurement
Small-scale production equipment includes:
>> Elastic modulus
>> Small spray dryers
AMPERIT® OXIDES – for wear protection, chemical resistance and heat protection
Through outstanding wear protection, chemical and thermal stability, our oxides offer
maximum reliability even at extreme temperatures. AMPERIT® oxides are well estabilished
e.g. in thermal barrier coatings in aviation, industrial gas turbines or in the printing industry.
POWDER TYPE Fused and crushed Sintered and Agglomerated and Gas Water Spheroidized Blended
crushed sintered atomized atomized
PROCESS Fusing in arc furnaces, Sintering of raw Spray drying of a Atomizing molten tomizing with water
A Feeding of Mixing of 2 or
followed by cooling materials, crushing suspension consisting metal or a lloy with into a agglomerates into more powders
and crushing of fine powders and high pressure gas chamber and a plasma flame to
organic binder and (Ar, N2) stream into a subsequent drying produce spherical
subsequent sintering chamber particles
CHARACTERISTICS Blocky, irregular, Blocky, irregular, Spherical, porous, Spherical, dense, high Irregular, dense, Spherical, Different
dense relatively dense constituents purity, low oxygen increased oxygen porous or hollow, morphologies,
homogenously content content compared to partly open (shells) segregation
distributed gas atomized possible
EXAMPLES Al2O3; WC-CoCr WC-Co Cr; MCrAlY; NiCr; ZrO2-Y2O3 NiSF + WC-Co;
Cr2O3; Cr3C2-NiCr; Ni-, Co-base alloys; NiAl Mo + NiSF;
ZrO2-Y2O3 ZrO2-Y2O3 NiAl Cr3C2-NiCr
AlSi-Polys
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Examples of Applications
Our customer-specific products become more and more indispensable in terms of both
innovative and challenging applications and new markets.
Gas Turbines for Aircraft and Power Generation Oil & Gas
AMPERIT® Yttrium stabilized zirconium oxide coatings High standards in wear, erosion, abrasion, and corrosion
combined with a MCrAlY bond coat are extremely resistance are the main reasons why Höganäs's tungsten
resistant to high temperatures, thermal cycling and hot carbides, metals and alloys are highly used in the oil and
gas corrosion. Those properties make them well-suited gas industry. Our tungsten carbide products make it
for high-temperature applications such as aviation possible for applications such as mud pump rotors, ball and
and industrial gas turbines or combustion engines. gate valves, plungers, and piston rods to generate excellent
Furthermore, AMPERIT® WC-Co, Cr₃C₂-NiCr can be for results in extreme conditions such as high pressure from
example applied for wear resistant coatings of rotating water and sub-sea environments, and permanent NaCl
parts operating in very demanding turbine environments. exposure.
Typical applications for tungsten carbide-based spray Wear resistance is required across the entire range of pulp
powders include rolls for galvanizing lines in the steel and paper production. Corrosion makes this production
industry. Cermet for coatings on furnace rolls are part of process particularly difficult. Therefore, Höganäs offers
our specialty portfolio as well. ceramic or carbide powders for wear-restistant paper roll
coatings. Laser engravable Cr2O3 coatings for printing rolls
meet all coating layer requirements of this industry.
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Product Catalogue
In the following, you will find more
information on our comprehensive product
portfolio
AMPERIT® UNITS 32
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AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
518.088 53/20
518.874 PM 819-25
AMPERIT® CARBIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
547.074 45/15
547.088 53/20
AMPERIT® CARBIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
585.868 PM 819-5
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AMPERIT® | CARBIDES
for wear protection
AMPERIT® CARBIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
We offer unique Amperit® coating solutions with customized powder properties and spray parameters for the demanding requirements, such as
gate- and ball valves, landing gears, hydro power turbines, mud rotors, etc.
Contact us directly under amperit.technicalsupport@hcstarck.com to learn more about our tailor-made powder and coating solutions.
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes as well as high purity oxides for
electronic applications are available on request. Product data sheets are available for download at www.hoganas.com
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AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
704.054 45/10
704.072 38/10
704.092 75/25
707.053 25/10
707.054 45/10
707.072 38/10
707.092 75/25
740.008 20/5
740.050 <5
AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
742.850 PM 819-0
742.867 PM 819-11
AMPERIT® OXIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
AMPERIT® | OXIDES
for wear protection, chemical resistance and heat protection
AMPERIT® OXIDES
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes as well as high purity oxides
for electronic applications are available on request. Product data sheets are available for download at www.hoganas.com
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AMPERIT® | MCrAlYs
for high temperature applications
AMPERIT® MCrAlYs
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
413.006 125/45
413.858 PM 819-44
415.079 90/53
415.875 PM 819-86
AMPERIT® | MCrAlYs
for high temperature applications
AMPERIT® MCrAlYs
AMPERIT® Particle Chemistry / Approvals Typical Properties and Applications
in μm Powder Type
418 SV-20 MCrAlY(2, 8, 9, 10) HTCT 650557 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
SH-20 Gas Atomized HTCT 650515 • Availability only to OEM approved users
422 Sicoat 2231 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
428 Sicoat 2453 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
429 Sicoat 2464 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
436 SV 349 MCrAlY(1 - 6, 9, 10) HTCT 650585 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
SL 349 Gas Atomized HTCT 650581 • Availability only to OEM approved users
NEW 453 Sicoat 2479 MCrAlY(1 - 6, 9, 10) DGTLV 511 114-001 • APS, HVOF, VPS (LPPS)
Proprietary • MCrAlY for stationary gas turbine applications
Gas Atomized • Availability only to OEM approved users
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3; (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request.
Product data sheets are available for download at www.hoganas.com
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AMPERIT® | MOLYBDENUM
for technological solutions
AMPERIT® MOLYBDENUM as bond coat and as corrosion protection for high temperature applications
106.870 PM 819-13
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3, (12) STOT RE 2.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request.
Product data sheets are available for download at www.hoganas.com
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170.266 GE A50TF350
NEW 171.084 75/20 Silicon • High purities, metall impurities less than 350 ppm
• Coatings for semiconductor applications
251.051 12/5
280.616 DHS122-101
NEW 281.001 45/22 NiAl(2, 8, 9, 10) • HVOF, HVAF, APS, Cold Spray
95/5 • Spherical alternative to AMPERIT® 280
281.002 90/45 Gas Atomized • Better flowability
281.003 45/5
281.863 PM 819-56
380.993 GE B50TF270
Hazards identification in Advertising (REGULATION (EC) No 1272/2008 Article 48): (1) Resp. Sens. 1; (2) Skin Sens. 1; (3) Eye Irrit. 2; (4) Repr. 2;
(5) Aquatic Acute 1; (6) Aquatic Chronic 1; (7) Aquatic Chronic 2; (8) Aquatic Chronic 3; (9) Carc. 2; (10) STOT RE 1; (11) Acute Tox. 3, (12) STOT RE 2;
(13) Flam. Sol. 1.
The values on above table are typical values and do not constitute a specification. Additional materials and grain sizes are available on request.
Product data sheets are available for download at www.hoganas.com
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CPWA
AMPERIT® Material Specification
** Available on request
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106.282 Mo 401-3083-630 A
GE POWER
AMPERIT® Material Specification
106.282 Mo GE 401-3083-630
MTU
AMPERIT® Material Specification Remarks
PWA
AMPERIT® Material Specification AMPERIT® Material Specification
250.425 Ni-Cr 80-20 PWA 1303 250.411 Ni-Cr 80-20 PWA 1319
742.407 Al2O3-TiO2 97-3 PWA 1311 827.423 ZrO2-Y2O3 93-7 PWA 1375
250.428 Ni-Cr 80-20 PWA 1315 526.454 WC-Co 83-17 PWA 36331-1
348.430 Co-Hard Alloy 31 PWA 1316 828.405 ZrO2-Y2O3 88-12 PWA 36375
250.410 Ni-Cr 80-20 PWA 1317 Special Cr2O3-Al2O3 70-30 PWA 36376
Rolls Royce
AMPERIT® Material Specification AMPERIT® Material Specification
526.350 WC-Co 83-17 MSRR 9507 / 1 825.381 ZrO2-Y2O3 93-7 “white” MSRR 9507 / 72
585.357 Cr3C2-NiCr 75-25 MSRR 9507 / 17 250.354 Ni-Cr 80-20 MSRR 9507 / 8
SNECMA
AMPERIT® Material Specification
Volvo (GKN)
AMPERIT® Material Specification AMPERIT® Material Specification
Others
Customer AMPERIT® Material Specification Type Remarks
AMPERIT® | UNITS
.008 20/5 .069 40/10 .090 Customized grain size (on request)
.055 106/10 .076 12/2 .099 Customized grain size (fine, on request)
AMPERIT® | UNITS
Mass
1 ounce (oz.) 28.35 g 1g 0.0353 oz.
1 ton (short ton US) 907.185 kg 1 to (= 1000 kg) 1.102 ton (short ton US)
Density
1 lb.mass/in.³ 27.68 g/cm³ 1 g/cm³ 0.362 lb.mass/in.³
Temperature Conversion
Kelvin (K) Centigrade (°C) Fahrenheit (°F)
273 0 32
Thermotechnical units
1 B.t.u. 0.252 kcal 1.05506 kJ 1 kJ 0.2388 kcal 0.9477 B.t.u
1 B.t.u./lb-mass 0.556 kcal/kg 2.329 kJ/kg 1 kJ/kg 0.2388 kcal/kg 0.4298 B.t.u./lb-m.
Pressure
1 Pa 1 bar 1 at 1 atm 1 Torr 1 psi
= 1 N/m² = 1 Mdyn/cm² = 1 kp/cm² = 1 pSTP = 1 mmHg = 1 lbF/in²
1 Pa 1 1.0000 · 10−5 1.0197 · 10−5 9.8692 · 10−6 75006 · 10−3 1.4504 · 10−4
1 bar 1.0000 · 105 1 1,0197 · 100 9.8692 · 10−1 7.5006 · 102 1.4504 · 101
1 at 9.8067 · 104 9.8067 · 10−1 1 9.6784 · 10−1 7,3556 · 102 1.4223 · 101
1 atm 1.0133 · 105 1.0133 · 100 1.0332 · 100 1 7.6000 · 102 1.4696 · 101
1 Torr 1.3332 · 102 1.3332 · 10−3 1.3595 · 10−3 1.3158 · 10−3 1 1.9337 · 10−2
1 psi 6.8948 · 103 6.8948 · 10−2 7.0307 · 10−2 6.8046 · 10−2 5,1715 · 101 1
Volume
1 m³ = 1000 l 1 in³ = 0.0164 l
1l = 10 dl 1l = 0.2642 US gal
Gas Flow
1 scfh (70 °F) = 0.4719 slpm (70 °F) = 0.4381 nl/min (0 °C)
1 nl/min (0 °C) = 1.0773 slpm (70 °F) = 2.2826 scfh (70 °F)
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A great and
meaningful Climate
place to work Future-proof neutral
Building communi ties business operations
and responsibl e Sustainable offerings
partnerships and long-term
profitability
Höganäs strives to be a catalyst for change and become a our customers and society. Our products not only enable our
truly sustainable business. For us, environmental and social customers to reduce their material and energy consumption,
care, and business success are intertwined. Our sustainability but also improve the efficiency of their final products.
strategy, Mount Sustainability, sets the direction.
Future-proof business means ensuring high quality in our
A great and meaningful place to work means respect, equal products through effective work methods, a clean work
treatment, competence and leadership development. For environment, responsible use of resources, Zero Waste and
us, people that prosper are the foundation for the timely Zero Accidents.
and efficient delivery of quality products and services to our
customers. Climate neutral operations is the guiding vision for our
work with careful monitoring of our emissions, efficient use
Building communities and responsible partnerships of energy and resources in production and transport, and
includes amongst other things our extensive work with gradually changing to renewable resources.
responsible sourcing, working together with our suppliers
to develop and secure high standards concerning human Höganäs aims to be the partner that enables sustainability
rights, labor rights, anti-corruption and environmental and seeks cooperation with suppliers, end users,
protection. academia and communities to meet the expectations and
requirements of society.
Sustainable products and long-term profitability
describes our efforts to develop products that benefit both
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On Your Side
Wherever you are in the world, our experienced team will support you.
Sales Europe
Höganäs AB H.C. Starck Surface H.C. Starck Surface Technology
Bruksgatan 35 Technology and Ceramic and Ceramic Powders GmbH
263 83 Höganäs Powders GmbH Im Schleeke 78 - 91
Sweden Saeckinger Strasse 51 38642 Goslar
79725 Laufenburg (Baden) Germany
Germany
Phone: +49 776382335
amperit.europe@
hoganas.com
External partners
Flame Spray Technologies B.V. Y.E. Specialties Co.Ltd. Australian Metal Powders
The Netherlands, UK, USA, Thailand AMPS Ltd.
Poland, France, Middle East, Australia
Metallizing Equipment Co.
Singapore
India WelTrading Co. Ltd.
KB Corporation China
Comersul Ltda.
Korea
Brazil Sabaros S.A.
Russia
DPAP 08/18
The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative
that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. This application-specific analysis at least must include testing to determine suitability from a technical as
well as health, safety, and environmental standpoint. Such testing has not necessarily been done by H.C. Starck Surface Technology and Ceramic Powders GmbH. All information is given without warranty or guarantee. It is expressly understood and agreed that the customer
assumes and hereby expressly releases H.C. Starck Surface Technology and Ceramic Powders GmbH from all liability, in tort, contract or otherwise, incurred in connection with the use of our products, technical assistance and information. Any statement or recommendation
not contained herein is unauthorized and shall not bind H.C. Starck Surface Technology and Ceramic Powders GmbH. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is implied or in
fact granted under the claims of any patent. Properties of the products referred to herein shall as general rule not be classed as information on the properties of the item for sale. In case of order please refer to issue number of the respective product data sheet. All deliveries
are based on the latest issue of the product data sheet and the latest version of our General Conditions of Sale and Delivery.
The values in this publication are typical values and do not constitute a specification.
www.hoganas.com