LRG425

SERVICE PARTS MANUAL

153 Cubic Inch 2.5 Liter OHC Inline 4 Cylinder

Reproduction in whole or in part, is prohibited without permission in writing from

Ford Component Sales

July, 2008
 Ford Power Products Distributor Directory

Anderson Industrial Engines Highway Equipment & Supply Co.

5532 Center Street 6015 U.S. Highway 301 North
Omaha, NE. 68106 Tampa, FL. 33610
800 747 1438 800 827 9092

E.C. Power Systems Industrial Engines LTD.

1805 Northwest 21st Avenue 1020 Cliveden Avenue
Portland, OR. 97296-0286 Annacis Island, Delta B.C. V3M-5R5
800 452 1511 877 438 6560

E.C. Power Systems Industrial Engines LTD.

8360 E. Via de Ventura, Suite L-200 14335 12th Avenue
Scottsdale, AZ. 85258 Edmonton, AB. T5L-2R8
480 905 5585 888 887 0008

E.C. Power Systems Kansas City Power Products

4499 Market Street 80 South James Street
Boise, ID. 83705-5428 Kansas City, KS. 66118-1128
800 354 6767 800 486 5277

E.C. Power Systems Lightbourn Equipment Co.

3104 C Street Northeast Suite 200 P.O. Box 101870
Auburn, WA. 98002 Dallas, TX. 75380-1870
800 247 5899 972 233 5151

E.C. Power Systems Lightbourn Equipment Co.

3233 Oakland Street 8272 El Rio, Suite 110
Aurora, CO. 80010 Houston, TX. 77054
800 678 3673 713 741 2003

E.C. Power Systems Lunenburg Industrial Foundry

3683 West 2270 South Suite A 53 Falkland Street
Salt Lake City, UT. 84120 Lunenburg, Nova Scotia B0J-2C0
800 705 3699 877 259 5433

Engine Center M&I Equipment and Engine Co. Inc.

2351 Hilton Road 30762 Highway 181
Ferndale, MI. 48220 Daphne, AL. 36526
800 726 8870 800 633 1834

Engine Distributors M-K Power Products Corporation

400 University Court 5641 Mc Adam Road
Blackwood, N.J. 08012 Mississauga, Ontario L4Z-1N9
800 220 2700 905 890 6660

Engine Power North Coast Ford Industrial Inc.

1830 Executive Drive 11885 Bellaire Road
Oconomowoc, WI. 53036-4831 Cleveland, OH. 44135
800 457 7056 800 423 1316

Graham Ford Northern Power Products Inc.

P.O. Box 789 2859 Lexington Avenue P.O. Box 21348
Columbus, OH. 43216 Eagan, MN. 55121-0348
800 837 7070 800 284 6247

Highway Equipment & Supply Co. Pitt Auto Electric Co.

1016 West Church Street 1241 Freedom Road
Orlando, FL. 32854-7189 Cranberry Township, PA. 16006
800 827 6495 800 367 3463

Highway Equipment & Supply Co. Powertech Engines Inc.

4850 Collins Road Unit 103 2933 East Hamilton Avenue
Orange Park, FL. 32073 Fresno, CA. 93721
904 215 6356 800 750 1776

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INDEX

AIR CLEANERS 49
AIR HORN 47
ALTERNATOR 53
BEARINGS, CONNECTING ROD 17
BEARINGS, MAIN 17
CAMSHAFT AND RELATED PARTS 15
CARBURETOR 45
CLUTCH AND RELATED PARTS 19
CONNECTING ROD 13
CONTROL, CHOKE 61
CONTROL, THROTTLE 61
CRANKSHAFT AND RELATED PARTS 17
CYLINDER BLOCK AND PLUGS 7
CYLINDER HEAD AND VALVE TRAIN 11
EXHAUST SYSTEM 3
FAN AND RELATED PARTS 35
FLYWHEEL AND RING GEAR 17
FRONT TIMING COVER 9
FUEL INJECTOR AND RAIL 43
FUEL PUMP 37
GASKET SETS 5
GAUGES 59
GOVERNOR 51
IGNITION SYSTEM 57
MANIFOLD, INTAKE - CARBURETOR 41
MANIFOLD, INTAKE - EFI 43
MANIFOLD, EXHAUST 39
OIL FILTER 25
OIL LEVEL INDICATOR 7
OIL PAN 23
OIL PUMP 21
PCV SYSTEM 27
PISTONS 13
PLATE, REAR ENGINE 19
POWER TAKE OFF 29
RADIATOR 31
RINGS 13
ROCKER COVER AND RELATED PARTS 11
SHEET METAL 61
SPARK PLUGS 57
STARTER 55
SUPPORTS, ENGINE 3
THERMOSTAT 33
WATER PUMP 33

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ENGINE MOUNT AND EXHAUST PARTS

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ENGINE MOUNT AND EXHAUST PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

FRONT ENGINE SUPPORT

E8JL 5K251 AA E8JL 5K251 AA SPACER 1

N605801 S309 N605801 S309 BOLT, M10-1.50 X 30.0MM, SUPPORT TO ENGINE 4
N605787 S1000 N605787 S1000 BOLT, M8-1.25 X 25MM, SUPPORT TO ENGINE 1
N605805 S309 N605805 S309 BOLT, M10-1.50 X 50MM, SUPPORT TO ENGINE 1
N605921 S2 N605921 S2 BOLT, M10-1.50 X 35MM, SUPPORT TO ENGINE 1

SIDE MOUNT ENGINE SUPPORTS

F47A 6038 GA F47Z 6038 A ENGINE SIDE MOUNT INSULATOR 2

E87Z 6B033 A FO9Z 6031 A INSULATOR UPPER MOUNTING BRACKET, LEFT (NOT REP. 11-07) 1
N801995 S436 N801995 S436 NUT & WASHER, M12-1.75, 6038 TO 6028 & 6029 2
N807479 S101 N807479 S101 NUT & WASHER, M12-1.75, 6038 TO 6030 & 6031 2
N802653 S101 N802653 S101 BOLT & WASHER, M10-1.50 X 22.0, 6030 & 6031 TO ENGINE 6

EXHAUST SYSTEM PARTS

E8JL 5246 BA E8JL 5246 BA EXHAUST PIPE, VERTICAL EXHAUST 1

E2JL 5246 BA E2JL 5246 BA EXHAUST PIPE, ANGLED EXHAUST 1
E3ZE 9L461 AA E3ZZ 9450 A GASKET, SIDE EXIT MANIFOLD TO EXHAUST PIPE 1
N801681 S100 N801681 S100 BOLT, M10-1.50 X 25.0 UBS, 5246 TO 9430 4
N802884 S100 N802884 S100 STUD, M10-1.5 / 1.5 X 84, HEX SHOULDER, HOLE # 3 TO HEAD 1
E4JL 5A235 AB E4JL 5A235 AB BRACKET, ANGLED EXHAUST 1
N620482 S437 N620482 S2 NUT, M10-1.5 UBS, BRACKET TO STUD 1
44877 S2 44877 S2 FLAT WASHER, 3/8, BRACKET TO STUD 1
D2AJ 5A231 CA D1AZ 5A231 C CLAMP, PIPE TO BRACKET 1
C7NN 5C208 EKG C7NN 5C208 EKG RAIN CAP, VERTICAL EXHAUST 1
D3JL 5C208 F D3JL 5C208 F RAIN CAP, ANGLED EXHAUST 1
N800064 S2 N800064 S2 STUD, M12-1.75 X 7/16-14 X 2.53 2
382400 S2 382400 S2 NUT, 7/16-14 UBS 2
XU1L 5E212 AB XU1L 5E212 AB CATALYTIC CONVERTER (CERTIFIED BUILD) 1

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GASKET SETS

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GASKET SETS

ENG. NUMBER PART NUMBER DESCRIPTION QTY

LOWER GASKET SET

F87Z 6E078 AA F87Z 6E078 AA LOWER GASKET SET 1

CONSISTS OF:
E4ZE 6701 A2A E5ZZ 6701 A REAR CRANKSHAFT SEAL 1
E6ZE 6700 A1A E8ZZ 6700 A FRONT CRANK, CAMSHAFT & OIL PUMP SEAL 3
F23E 6734 AA F3DZ 6734 A DRAIN PLUG GASKET 1
F57E 6020 AB F57Z 6020 A FRONT TIMING COVER GASKET 1
F57E 6625 BA F5TZ 6626 A OIL PUMP PICK UP TUBE GASKET 1
F57E 8507 CC F57Z 8507 CC WATER PUMP GASKET 1
F87E 6710 AA F87Z 6710 AA OIL PAN GASKET 1

UPPER GASKET SET

F7JL 6079 AC F7JL 6079 AC UPPER GASKET SET

CONSISTS OF:
E6ZE 6700 A1A E8ZZ 6700 A FRONT CRANK, CAMSHAFT & OIL PUMP SEAL 1
E87E 8255 AA E8ZZ 8255 A WATER OUTLET GSKT (PAPER, NOT USED ON 2.5) (RG 565) 1
F87E 8255 AA F87Z 8255 AA WATER OUTLET GASKET (RUBBER) (RG 600) 1
F47E 6051 A5A F3ZZ 6051 C HEAD GASKET 1
XU1L 6057 AA NOT SERVICED EXHAUST VALVE SEAT INSERT 4
F57E 6A517 AA F57Z 6571 A VALVE STEM SEAL 1
F57E 6584 A6D F57Z 6584 A CAM COVER GASKET 1
F57E 9439 BA F57Z 9439 B INTAKE MANIFOLD GASKET 1

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CYLINDER BLOCK AND RELATED PARTS

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CYLINDER BLOCK AND RELATED PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

87837 S104 F1ZZ 6026 B PIPE PLUG, ¼-18 X .46, BLOCK 1

87838 S101 87838 S101 PLUG, 3/8-18, CYL. BLOCK, 2 FRONT, 2 REAR, 1 BOTTOM 5
376047 S100 C5AZ 6026 J PLUG, REAR OF BLOCK, 2.078 DIAMETER 1
N808315 S F6AZ 6026 BA PLUG, CYLINDER BLOCK AND HEAD, 38.3MM CUP 5
D42E 6A008 A2A D4FZ 6A008 A HEAD TO BLOCK DOWEL 2
N807419 S N807419 S TIMING COVER TO BLOCK DOWEL 2
N605890 S2 N605890 S2 BOLT, M6 X 1 X 14, BAFFLE TO BLOCK 2
N803729 S E5ZZ 6345 A STUD, M 10 X 1.5 / M12 X 1.75 X 108, MAIN BEARING CAP 1
N806835 S D4FZ 6345 A BOLT, M12 X 1.75 X 80 HEX HEAD, MAIN CAP 9
8A 8115 8A 8115 A DRAIN COCK, ¼ NPT 1
D2ZF`10884 AA DOZZ 10884 A WATER TEMPERATURE GAUGE SENDING UNIT (SW 925) 1

OIL LEVEL INDICATOR AND TUBE

LEVEL INSTALLATION, CARBURETED

F8JL 6750 AA F8JL 6750 AA INDICATOR 1

E4JL 6754 AA E4JL 6754 AA TUBE 1

FIVE DEGREE INSTALLATION, CARBURETED

F8JL 6750 AA F8JL 6750 AA INDICATOR 1

F8JL 6754 BA F8JL 6754 BA TUBE 1

LEVEL INSTALLATION, EFI

F8JL 6750 CA F8JL 6750 CA INDICATOR 1

F87E 6754 DA F87Z 6754 DA TUBE 1
N605904 S36 N605904 SA BOLT, M8 X 1.25 X 16.0 UBS 1

FIVE DEGREE INSTALLATION, EFI

F87E 6750 AD F87Z 6750 AA INDICATOR 1

F87E 6754 DA F87Z 6754 DA TUBE 1
N605904 S36 N605904 SA BOLT, M8 X 1.25 X 16.0 UBS 1

STANDARD INSTALLATION

F8JL 6750 BA F8JL 6750 BA INDICATOR 1

E6JL 6754 AB E6JL 6754 AB TUBE 1
N801424 S36 N801424 S36 STUD, M8 X M6 X 47.1 (NOT REP. 09-07) 1
N620 480 S141X N620480 S2 NUT, M6 X 1.00, UBS 1

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TIMING COVER

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TIMING COVER

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F67E 6E011 AA F67Z 6019 AB OUTER TIMING BELT COVER 1

F57E 6019 BD F57Z 6019 B FRONT ENGINE COVER, WITH CRANKSHAFT SEAL 1
F57E 6E005 CG F57Z 6019 C INNER TIMING COVER, BEHIND BELT 1
F57E 6020 AB F57Z 6020 A GASKET, FRONT ENGINE COVER 1
377936 S 377936 S PLUG, OUTER TIMING COVER, 31.8MM 2
1L5E 6C315 AA 1L5Z 6C315 AA CRANKSHAFT POSITION SENSOR (DY 894) 1
N605892 S2 N605892 S21 BOLT, M6 X 1.0 X 20 CRANK POSITION SENSOR TO TIMING COVER 1
N621906 S55 N621906 S55 NUT & WASHER, M6 X 1.0 TIMING COVER 1
N804958 S2 N804958 S8 BOLT & WASHER, M6 X 1.0 X 22.5, INNER COVER 1
F87E 6316 AB F87Z 6312 AA CRANKSHAFT DAMPER 1
N806700 S F1ZZ 6B316 A WOODRUFF KEY, DAMPER TO CRANKSHAFT 1
N805044 S2 F1ZZ 6A340 A CRANKSHAFT DAMPER BOLT 1
D8BE 6378 AA D8BZ 6378 A WASHER, CRANKSHAFT DAMPER BOLT 1

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CYLINDER HEAD

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CYLINDER HEAD
ENG. NUMBER PART NUMBER DESCRIPTION QTY

MF8JL 6049 AD MF8JL 6049 AD CYLINDER HEAD WITH VALVES 1

F47E 6051 A5A F3ZZ 6051 C CYLINDER HEAD GASKET 1
D42E 6261 BC D4FZ 6261 C CAMSHAFT BEARING 4
F5SF 9278 AA E9TZ 9278 A OIL PRESSURE SENDER (SW 2178 A) 1
F3ZZ 6065 F F3ZZ 6065 FB CYLINDER HEAD BOLT KIT 1
N808315 S F6AZ 6026 BA PLUG, CYLINDER HEAD AND BLOCK, 38.3MM 5
87837 S104 F1ZZ 6026 B PLUG, CYLINDER HEAD, ¼ NPT 2
F57E 6505 BB F57Z 6505 A EXHAUST VALVE, STANDARD 4
F57E 6507 BB F57Z 6507 A INTAKE VALVE, STANDARD 4
F57E 6510 AB F57Z 6510 A VALVE GUIDE 8
F57E 6A517 AA F57Z 6571 A VALVE STEM SEAL 8
F57E 6513 AC F57Z 6513 A VALVE SPRING 8
F57E 6514 AB F57Z 6514 A VALVE SPRING RETAINER 8
F1AE 6518 BA F1AZ 6518 A LOCK, VALVE SPRING 16
2L5J 6500 AA F67Z 6500 AA TAPPET, VALVE ADJUSTER 8
F57E 6529 AB F57Z 6564 A ROCKER ARM 8
F57E 6584 A6D F57Z 6584 A ROCKER ARM COVER GASKET 1
F3AE 6766 BA F3AZ 6766 B OIL FILLER CAP (EC 743) 1
N805087 S2 N805087 S2 BOLT, M6 X 1.0 X 15 (NOT REP. 11-07) 9

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PISTON AND ROD

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PISTON AND ROD
ENG. NUMBER PART NUMBER DESCRIPTION QTY

PISTON ASSEMBLY

F87E 6108 JA F87Z 6108 JA PISTON AND PIN, STANDARD, GRADES 1 & 2 4
F87E 6108 HA F87Z 6108 HA PISTON AND PIN, STANDARD, GRADE 3 A/R
1L5E 6108 CA 1L5Z 6108 CA PISTON AND PIN ASSEMBLY, 50MM A/R
F87Z 6148 AA *F87Z 6148 AA RINGSET, STANDARD 2
1L5E 6148 BA *1L5Z 6148 AA RINGSET, 50MM A/R
1L2E 6135 AA 1L2Z 6135 AA PISTON PIN A/R

CONNECTING ROD

F87E 6200 BA F87Z 6200 BA CON. ROD ASSEMBLY 4

N807425 S F2ZZ 6214 A BOLT, CON. ROD 8
N800113 S100 D4FZ 6212 A NUT, CON. ROD 8
F87E 6211 AB F87Z 6211 AA BEARING, CON. ROD, STD. 8
F87E 6211 BB F87Z 6211 BA BEARING, CON. ROD, .02MM (NOT REP. 11-06) A/R
F87E 6211 DB F87Z 6211 DA BEARING, CON. ROD, .25MM A/R
F87E 6211 EB F87Z 6211 EA BEARING, CON. ROD, .50MM A/R
F87E 6211 FB F87Z 6211 FA BEARING, CON. ROD, .75MM A/R
F87E 6211 GB F87Z 6211 GA BEARING, CON. ROD, 1.00MM A/R

*6148 RINGSETS CONTAIN THE RINGS TO RE-RING TWO PISTONS

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CAMSHAFT AND TIMING BELT

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CAMSHAFT AND TIMING BELT
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F67E 6251 AB F57Z 6250 B CAMSHAFT 1

E6ZE 6700 A1A E8ZZ 6700 A SEAL, FRONT, CAMSHAFT 1
376049 S36 E7HZ 6026 E PLUG, .81, CUP, REAR OF CAM 1
F87E 6256 AA F87Z 6256 AA SPROCKET, CAMSHAFT, ALSO USED ON OIL PUMP 2
F57E 6268 BB F57Z 6268 A TIMING BELT 1
XL5E 6A222 AA XL5Z 6613 AA RETAINER, CAMSHAFT 1
F75E 6B273 CA F57Z 6B273 A ROD, CAMSHAFT OIL FLOW CONTROL 1
F75E 6K254 AA F57Z 6K254 A TIMING BELT TENSIONER 1
F47E 6L273 AA F47Z 6L273 A TENSIONER SPRING 1
E97E 6K282 BA FOTZ 6K282 B TENSIONER SPRING BOLT 1
N800112 S2 N800112 S2 TENSIONER TO HEAD BOLT (NOT REP. 03-08) 1

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CRANKSHAFT AND FLYWHEEL

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CRANKSHAFT AND FLYWHEEL
ENG. NUMBER PART NUMBER DESCRIPTION QTY

RMF87E 6303 ACK F87Z 6303 AARM CRANKSHAFT, REMANUFACTURED 1

F17E 6306 AA F1ZZ 6306 A TIMING SPROCKET 1
E6ZE 6700 A1A E8ZZ 6700 A SEAL, CRANKSHAFT, FRONT 1
F87E 6316 AB F87Z 6312 AA CRANKSHAFT DAMPER 1
N806700 S F1ZZ 6B316 A WOODRUFF KEY, DAMPER TO CRANKSHAFT 1
N805044 S2 F1ZZ 6A340 A CRANKSHAFT DAMPER BOLT 1
D8BE 6378 AA D8BZ 6378 A WASHER, CRANKSHAFT DAMPER BOLT 1
D4ZA 7K578 AA D1FZ 6397 B DOWEL, CRANKSHFT TO FLYWHEEL 3
F3AE 6701 BA F4AZ 6701 A SEAL, CRANKSHAFT, REAR 1
N805786 S101 FOCZ 6379 AMS BOLT, M10 X 1.0 X 20, FLEXPATE TO CRANK 6
D9JL 6379 AB D9JL 6379 AB BOLT, FLYWHEEL TO CRANKSHAFT, 8" CLUTCH 6
N800028 S D4FZ 6379 A BOLT, FLYWHEEL TO CRANKSHAFT, 8.5 CLUTCH 6
D9JL 6379 B D9JL 6379 B BOLT, FLYWHEEL TO CRANKSHAFT, 9" CLUTCH 6
XW7Z 6D309 BDA XW7Z 6D309 BDA MAIN BEARING KIT, STD. 1
D9JL 6375 AB D9JL 6375 AB FLYWHEEL ASSEMBLY, 8" CLUTCH 1
D9JL 6375 B D9JL 6375 B FLYWHEEL ASSEMBLY, 9" CLUTCH 1
D9JL 6375 GB D9JL 6375 GB FLYWHEEL ASSEMBLY, 9" CLUTCH 1
E2ZR 6375 AB FOZZ 6375 A FLYWHEEL ASSEMBLY, 8.5 S/L CLUTCH 1
D9JL 6379 AB D9JL 6379 AB BOLT, FLYWHEEL TO CRANKSHAFT, 9" CLUTCH 6
N800028 S D4FZ 6379 A BOLT, FLYWHEEL TO CRANKSHAFT, 8.5" CLUTCH 6
D42E 6384 AA D4FZ 6384 A RING GEAR, 132 TOOTH 1

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FLYWHEEL, HOUSING & RELATED PARTS

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FLYWHEEL, HOUSING & RELATED PARTS

ENG. NUMBER PART NUMBER DESCRIPTION QTY

D9JL 6375 AB D9JL 6375 AB FLYWHEEL ASSEMBLY, 8" CLUTCH 1

D9JL 6375 B D9JL 6375 B FLYWHEEL ASSEMBLY, 9" CLUTCH 1
D9JL 6375 GB D9JL 6375 GB FLYWHEEL ASSEMBLY, 9" CLUTCH 1
E2ZR 6375 AB FOZZ 6375 A FLYWHEEL ASSEMBLY, 8.5 S/L CLUTCH 1
D9JL 6379 AB D9JL 6379 AB BOLT, FLYWHEEL TO CRANKSHAFT, 9" CLUTCH 6
N800028 S D4FZ 6379 A BOLT, FLYWHEEL TO CRANKSHAFT, 8.5" CLUTCH 6
D42E 6384 AA D4FZ 6384 A RING GEAR, 132 TOOTH 1
XU1L 7600 AA XU1L 7600 AA PILOT BEARING 1
D9JL 7550 A D9JL 7550 A CLUTCH DISC, 9 INCH 1
D9JL 7563 A D9JL 7563 A PRESSURE PLATE, 9 INCH 1
382087 S2 382087 S2 BOLT, 5/16-18 X .92, 7563 TO 6375 6
E1HT 7548 AA E1HZ 7548 D CLUTCH RELEASE BEARING AND HUB 1
C7TA 7515 A C7TZ 7515 B CLUTCH RELEASE LEVER, 9" CLUTCH 1
C3TA 7513 B C4TZ 7513 C DUST COVER, CLUTCH RELEASE LEVER (NOT REP. 05-07) 1
F5JL 7500 AA F5JL 7500 AA CLUTCH HOUSING, 9" CLUTCH 1
F5JL 6394 GA F5JL 6394 GA CLUTCH HOUSING, SAE 4 1
F5JL 6394 EB F5JL 6394 EB CLUTCH HOUSING, SAE 5 1
F5JL 6444 AA F5JL 6444 AA SPACER, FLYWHEEL HSNG FEET 2
N80057 S2 N800057 S2 BOLT, M10 X 1.5 X 40, HOUSING TO BLOCK 3
N800054 S309M N800054 S309M BOLT, M10 X 1.5 X 50, HOUSING TO BLOCK, THRU DOWELS 2
N605804 S100 N605804 S100 BOLT, SPACER TO FLYWHEEL HSNG FEET 4
E800152 S72 E800152 S72 BOLT, M10 X 1.5 X 30, HOUSING TO BLOCK 3
33848 S8 33848 S8 NUT, 9/16-18, GRADE 5, TRANS TO HSNG 4
E57E 6A373 AB E69Z 7007 A PLATE, STARTER INDEX, AUTO. TRANS. 1

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OIL PUMP

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OIL PUMP

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F87E 6256 AA F87Z 6256 AA SPROCKET, OIL PUMP DRIVE 1

F57E 6659 B6C F57Z 6659 A OIL PUMP TO BLOCK GASKET 1
F77E 6621 AA F57Z 6600 A OIL PUMP ASSEMBLY, LESS SCREEN 1
F57E 6625 BA F5TZ 6626 A OIL PICK UP TUBE TO BLOCK GASKET 1
87071 S100 87071 S100 O RING, 2-1/4 X .14, OIL PUMP TO BOCK 1
87072 S100 87072 S100 O RING, 2-3/8 X .14, OIL PUMP TO BOCK 1
N600313 S2 N600313 S2 BOLT, M10 X 1.5 X 40, SPROCKET TO OIL PUMP 1
385208 S D4FZ 6278 B WASHER, SPROCKET TO OIL PUMP (NOT REP. 11-07) 1
1L5E 6B288 AA 1L5Z 6B288 AA CYLINDER IDENTIFICATION SENSOR (DU 60) 1
N806434 S F1AZ 6026 C CUP PLUG, 11.4MM, OIL PUMP 1
N605905 S106 N605905 S106 BOLT, M8 X 1.25 X 20, PICK UP TUBE TO BLOCK 2
N606523 S2 N606523 S2 BOLT, M6 X 1 X 47.5 OIL PUMP TO BLOCK 4
N605880 S100 N605880 S100 BOLT, M5 X .8 X 20, CAMSHAFT SENSOR 2
N806379 S141 N806379 S141 BOLT, M6 X 52.5, OIL PAN TO FRONT COVER (NOT REP. 02-08) 2
N620482 S2 N620482 S2 NUT, M10 X 1.5, PICK UP TUBE TO MAIN STUD 1

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OIL PAN

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OIL PAN
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F57E 6675 FC F57Z 6675 FA OIL PAN 1

F75E 6730 BA F75Z 6730 BA OIL PAN DRAIN PLUG 1
F23E 6734 BA F3DZ 6734 A OIL DRAIN PLUG GASKET 1
F57E 6710 AD F57Z 6710 A OIL PAN TO BLOCK GASKET 1
E59E 6C629 AA E69Z 6C629 A SPACER, OIL PAN, .009 THICK A/R
E59E 6C629 BA E69Z 6C629 B SPACER, OIL PAN, .0185 THICK A/R
E59E 6C629 CA E69Z 6C629 C SPACER, OIL PAN, .028 THICK A/R

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OIL FILTER

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OIL FILTER

ENG. NUMBER PART NUMBER DESCRIPTION QTY

XW4E 6714 EA E4FZ 6731 AB OIL FILTER, (FL 400) * 1

E3ZE 6714 DA D4ZZ 6731 B OIL FILTER, (FL300) * 1
F87E 6714 AA D9AZ 6731 A OIL FILTER (FL 1 A) * 1
E8SE 6890 AA E8ZZ 6890 A OIL FILTER INSERT 1
F57E 6A712 AG F57Z 6A630 A BAFFLE, CRANKCASE VENT 1
F57E 6A785 AC F5TZ 6A785 A OIL SEPARATOR 1

* ANY OF THESE THREE OIL FILTERS CAN BE USED. THEY ALL HAVE A
GASKET DIAMETER OF 2.83 INCHES AND A THREAD SIZE OF ¾" – 16 UNF.
THE DIFFERENT CASE DIMENSIONS MAY HELP WITH APPLICATIONS THAT
FIT TIGHTLY OR HAVE OBSTRUCTIONS IN THE OIL FILTER AREA.

D9AZ-6731-A / FL 1 A - 5.31 INCHES LONG, 3.64 INCHES DIAMETER

D4ZZ-6731-B / FL 300 - 4.12 INCHES LONG, 3.81 INCHES DIAMETER
E4FZ-6731-AB / FL 400 S - 4.80 INCHES LONG, 3.00 INCHES DIAMETER

26 FCS Publications
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PCV

27 FCS Publications
July, 2008
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PCV

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F77E 6853 BD F77Z 6853 BA CRANKCASE VENTILATION HOSE 1

E97E 6A666 A2A E97E 6A666 A2A PCV VALVE 1
F57E 9E498 CE F57Z 9E498 C VACUUM CONNECTOR-MAIN 900MM CATCH CODE RE 1
F57E 9E489 DB F57Z 9E498 D VACUUM CONNECTOR-SINGLE 160MM 1

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AUTOMATIC TRANSMISSION AND POWER TAKE OFF

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AUTOMATIC TRANSMISSION AND POWER TAKE OFF

ENG. NUMBER PART NUMBER DESCRIPTION QTY

AUTOMATIC TRANSMISSION (A4LD)

F0ZP 7A020 AA E7SZ 7A020 A OIL FILLER TUBE 1

F07P 7A020 AA E7TZ 7A020 C OIL FILLER TUBE 1
E7SC 7B095 AA E7SC 7B095 AA VACUUM TUBE ASSEMBLY, ENGINE TO TRANSMISSION 1
386800 S C9AZ 9C492 A CAP 1
N803496 S36 N803496 S36 CLIP, VACUUM TUBE, FRONT 1
381377 S180A 381377 S180A VACUUM HOSE, ¼ ID X 18.0 1
87034 S94 87034 S94 SEAL, 9/16 X .103, "O" RING 1
N606062 S2 N606062 S2 BOLT, M10 X 1.50 X 50.0 UBS 8
E820222 S72 E820222 S72 NUT, 3/8 4
F1ZB 7C078 AA E7ZZ 7D307 A TRANSMISSION CONTROL WIRING (NOT REP. 08-06) 1

POWER TAKE OFF ASSEMBLY

D9JL 7600 B D9JL 7600 B PILOT BEARING 1

44877 S2 44877 S2 HARDENED FLAT WASHER, 3/8, 7278 TO 6375 6
34792 S36 34792 S36 LOCK WASHER, 3/8 7275 TO 6392 (NOT REP. 07-07) 8
20388 S8 20388 S8 BOLT, 3/8-16 X 1.00, 7275 TO 6392 8
D9JL 7550 A D9JL 7550 A CLUTCH DISC, 9" 1
D9JL 7563 A D9JL 7563 A PRESSURE PLATE, 9" 1
382087 S2 382087 S2 BOLT, 5/16-18 X .92, 7563 TO 6375 6
20468 S8 20468 S8 BOLT, 3/8-16 X 1.50, 7275 TO 6392 2

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RADIATOR

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RADIATOR

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F1JL 8005 BA F1JL 8005 BA RADIATOR 1

F5JL 8N242 AA F5JL 8N242 AA SUPPORT, RADIATOR AND SHELL 1
F1JL 8K027 AA F1JL 8K027 AA WASHER, .75 X 2.0 X .12, RADIATOR SUPPORT 4
58833 S2 58833 S2 CARRIAGE BOLT, 7/16-14 X 1.0, SUPP. TO ENGINE MOUNT 2
45350 S2 45350 S2 NUT & WASHER, 7/16-14, SUPPORT TO ENGINE MOUNT 2
F1JL 8A058 AA F1JL 8A058 AA SUPPORT PIN 2
F13H 8C307 AA F13Z 8125 A INSULATOR, RADIATOR UPPER & LOWER 95/97 4
E8OH 8B204 AC E8OY 8125 A INSULATOR, RADIATOR SUPPORT, LOWER 98/ 2
F1JL 8406 BA F1JL 8406 BA BRACKET, RADIATOR SUPPORT, UPPER 2
58808 S36 58808 S36 CARRIAGE BOLT, 4
E9JL 8146 AC E9JL 8146 AC FAN SHROUD 1
40904 S36 40904 S36 BOLT, #8 32 X .375 SHROUD TO RADIATOR (NOT REP. 07-07) 6
44710 S8 44710 S8 WASHER, #8, SHROUD TO RADIATOR 6
N805403 S100 N805403 S100 NUT AND WASHER, M8 X 1.25 4
F5JL 8260 AA F5JL 8260 AA UPPER RADIATOR HOSE 1
F5JL 8286 BA F5JL 8286 BA LOWER RADIATOR HOSE 1
AF 8287 D B7A 8287 BA HOSE CLAMP (YF 3264) 3
B7AZ 8287 C B7AZ 8287 C HOSE CLAMP (YF 232) 1
F5JL 8C045 AA F5JL 8C045 AA RADIATOR OVERFLOW RESERVOIR 1
F5JL 8K175 BA F5JL 8K175 BA RESERVOIR BRACKET 1
56520 S2 56520 S2 BOLT, 5/16-18 X .62, UBS, RES. TO BRKT & BRKT TO HOOD 7
383520 S 383520 S1 HOSE CLAMP, .59 DIAMETER (NOT REP. 02-08) 2
E8HT 8100 BA E6HZ 8100 D RADIATOR CAP, 7 LB. DUAL SEAL (RS 68) 1
E8JL 5K251 AA E8JL 5K251 AA SPACER 1
F5JL 5019 BA F5JL 5019 BA SUPPORT, ENGINE AND RADIATOR (NOT REP. 11-06)
N605801 S309 N605801 S309 BOLT, M10 X 30MM 2
N605799 S440 N605799 S440 BOLT, M10 X 20MM 2
F2JL 5C146 AA F2JL 5C146 AA INSULATOR ASSEMBLY 2
56544 S36 56544 S36 BOLT, 3/8-16 X 2 (NOT REP. 07-07) 2
33770 S2 33770 S2 NUT, 5/16-18 (NOT REP. 04-08) 4
33771 S2 33771 S2 NUT AND WASHER ASSEMBLY, 3/8-16 2

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WATER PUMP AND RELATED PARTS

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July, 2008
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WATER PUMP AND RELATED PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

XL5E 8501 CA XL5Z 8501 CA WATER PUMP (PW 397) 1

F57E 8507 CC F57Z 8507 CC WATER PUMP GASKET 1
376099 S102 F5LY 6026 A CUP PLUG, .75, WATER PUMP 1
N808517 S100 N808517 S100 BOLT, M8 X 1.25 X 53, WATER PUMP TO BLOCK 3
F87E 8509 AA F87Z 8509 AB WATER PUMP PULLEY 1
F87E 6316 AB F87Z 6312 AA CRANKSHAFT DAMPER AND PULLEY 1
N806700 S F1ZZ 6B316 A WOODRUFF KEY, DAMPER TO CRANKSHAFT 1
N805044 S2 F1ZZ 6A340 A CRANKSHAFT DAMPER BOLT 1
D8BE 6378 AA D8BZ 6378 A WASHER, CRANKSHAFT DAMPER BOLT 1
F57A 8620 AA F57Z 8620 A BELT, POLY VEE (JK6 417) 1
F57E 8592 AC F57Z 8592 AB THERMOSTAT HOUSING (RH 111) 1
F8CE 8575 AA F8CZ 8575 AA THERMOSTAT, 192 DEGREE (RT 1140) 1
E87E 8255 AA E8ZZ 8255 A THERMOSTAT GASKET (RG 565) 1
N800025 S N800025 S BOLT, M8 X18, THERMOSTAT HOUSING TO CYL. HEAD (NOT REP. 07-07) 2
F57E 8274 AH F57Z 8290 A INLET WATER TUBE 1
N606676 S36 N606676 S36 BOLT, M6 X 1.0 X 20, WATER TUBE 1
87056 S100 87056 S100 WATER TUBE SEAL, 3/16 X .14 1
F1DE 18599 BA E8DZ 18599 B ELBOW, 90 DEGREE. 3/8 NTPF X 5/8 HOSE 2
381200 S400A 381200 S400A HEATER HOSE, 5/8 X 40 FRONT ELBOW TO INTAKE 1
F77F 10884 AB F7DZ 10884 AA WATER TEMPERATURE GAUGE SENDER (SW 5174) 1
F57D 12B572 AB F57Z 12A648 AA WATER TEMPERATURE SENSOR (NOT REP. 10-07) 1
8A 8115 8A 8115 A PETCOCK, SIDE OF BLOCK 1

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COOLING FANS

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COOLING FANS

ENG. NUMBER PART NUMBER DESCRIPTION QTY

D2JL 8600 C D2JL 8600 C FAN, 16" 5 BLADE, PUSHER 1

F5JL 8546 DA F5JL 8546 DA FAN SPACER, 1.75" THICK 1
F5JL 8546 CA F5JL 8546 CA FAN SPACER, 1.40" THICK 1
W501030 S309 W501030 S309 BOLT, M8 X 12MM, USE WITHOUT SPACER 4
F8JL 6A359 AC F8JL 6A359 AC CRANKSHAFT PULLEY 1
F87E 8509 AA F87Z 8509 AB WATER PUMP PULLEY 1

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FUEL PUMP

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FUEL PUMP

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F8JL 9A011 AA F8JL 9A011 AA FUEL FILTER, IN TANK 1

E3EE 9155 F4E E3FZ 9155 F FUEL FILTER, CARBURETOR (FG 795 A) 1
F8JL 9180 AA F8JL 9180 AA FUEL FILTER MOUNTING BRACKET 1
E0AF 9278 AA EOAZ 9278 A OIL PRESSURE SHUT OFF SWITCH (SW 1592) 1
XU1L 9288 AA XU1L 9288 AA LOW PRESSURE FUEL HOSE 1
F8JL 9C334 AA F8JL 9C334 AA FUEL TUBE CLAMP 6
F8JL 9350 AA F8JL 9350 AA FUEL PUMP AND FILTER ASY, AIRTEX, CARBURETOR 1
F8JL 9A350 AB F8JL 9A350 AB WIRING HARNESS 1
E7UF 9C407 BA E7UZ 9C407 AA FUEL PUMP AND ISOLATOR ASSEMBLY, EFI (PF 5) 1
F68A 9416 BA F68A 9416 BA ADAPTER, FUEL PUMP 1
F8JL 9P917 AA F8JL 9P917 AA FUEL PRESSURE REGULATOR AND FILTER 1
D5AE 9996 DA D5AZ 9996 DA NIPPLE, FUEL PRESSURE REGULATOR 1
N806207 S190 N806207 S190 CONNECTOR BODY, 6.35 HOSE X 14.1 1
N806188 S190 N806188 S190 CONNECTOR ASSEMBLY, 6.35 HOSE TO 9.52 TUBE 2
N806187 S190 N806187 S190 CONNECTOR ASSEMBLY, 6.35 HOSE TO 7.90 TUBE 3
N806190 S190 N806190 S190 RETAINER, BLACK, USE WITH N806188 S190 A/R
N806191 S190 N806191 S190 RETAINER, WHITE, USE WITH N806187 S190 A/R

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EXHAUST MANIFOLD

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July, 2008
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EXHAUST MANIFOLD
ENG. NUMBER PART NUMBER DESCRIPTION QTY

E6SE 9430 AA E6SE 9430 AA EX. MANIFOLD, SQUARE OUTLET 1

F87E 9430 CB F87Z 9430 CA EXHAUST MANIFOLD, CONVENTIONAL 1
F37E 9448 AB F37Z 9448 A EXHAUST MANIFOLD GASKET 1
N802209 S100 N802209 S100 BOLT, M10 X 1.5 X 55, 9430 TO HEAD 7
N806948 S100 N806948 S100 STUD, M10 X 1.5 X M8 X 1.25 2
N808163 S100 N808163 S100 STUD, M8 X 1.25 X 1.25 X 63.7, LIFTING EYE TO HEAD (NOT REP. 02-08) 1
F5JL 17N090 DA F5JL 17N090 DA SPACER, LIFT EYE 1
F5JL 17N090 EA F5JL 17N090 EA SPACER, LIFT EYE 1
F87E 17K004 AA F87E 17K004 AA LIFTING EYE (NOT REP. 07-07) 1
N620481 S2 N620481 S2 NUT, M8 X 1.25 UBS (YF 1581) 3
87839 S 87839 S PIPE PLUG, ½" 14 1
N811569 S100 N811569 S100 BOLT, M10 X 1.5 X 33.5, 8
W705609 S430 W705609 S430 CAP, INSTALL ON EGR BOSS 1
D9ZE 9G458 AA D9ZZ 9G458 A PLUG 1

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INTAKE MANIFOLD  CARBURETOR

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INTAKE MANIFOLD  CARBURETOR
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F57E 17A084 BC F57Z 6L042 AB LIFTING EYE, LEFT SIDE 1

F5JL 9424 BA F5JL 9424 BA INTAKE MANIFOLD, CARBURETOR 1
F57E 9439 BA F57Z 9439 B INTAKE MANIFOLD GASKET 1
E77A 9D446 CA E77A 9A474 CA VACUUM FITTING AND CAP, CARB. 1
N605787 S1000 N605787 S1000 BOLT, M8 X 1.25 X 25, CARB. 9424 TO HEAD 8
N802884 S100 N802884 S100 STUD, M10 X 1.5 X 1.5 X 84, CARB 9424 TO HEAD 1
N808162 S2 N808162 S2 BOLT, M8 X 1.25 X 33, 6L042 TO 9424 1
N620482 S2 N620482 S2 NUT, M10 X 1.5 UBS, 6L042 TO 9424 1

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INTAKE MANIFOLD  EFI

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INTAKE MANIFOLD – EFI
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F57E 9439 BA F57Z 9439 B LOWER INTAKE MANIFOLD GASKET TO HEAD 1

F57E 9K461 DC F57Z 9424 D INTAKE MANIFOLD, LOWER, EFI 1
F87E 9424 HA F87Z 9424 HA INTAKE MANIFOLD, UPPER, EFI 1
F57E 9H486 CA F57Z 9H486 C GASKET, UPPER TO LOWER INTAKE MANIFOLD, EFI 1
F57A 9A474 DB F57Z 9A474 D VACUUM FITTING, UPPER INTAKE MANIFOLD 1
386600 S C9AZ 9C492 A CAP, VACUUM FITTING 1
F2LE 6B608 BA F5TZ 6B608 BA TUBE FITTING, PCV VALVE 1
D5AE 9996 DA D5AZ 9996 DA NIPPLE, FUEL PRESSURE REGULATOR 1
F57B 14A004 CA F57Z 14536 CA BRACKET, 42 PIN CONNECTOR 1
N605904 SA N605904 SA BOLT, M8 X 1.25 X 16.6, 42 PIN BRKT. TO LOWER MAN. 1
N807461 S36B N807461 S36B BOLT, M8 X 1.25 X 63.7, UPPER TO LOWER INTAKE 5
N807462 S101 N807462 S101 BOLT, M8 X 1.25 X 67.2, LWR INTAKE TO HEAD 6
N808163 S100 N808163 S100 STUD, M8 X 1.25 X 63.7, LWR INTAKE TO HEAD(NOT REP. 02-08) 1
N605787 S1000 N605787 S1000 BOLT, M8 X 1.25 X 25, CARB. 9424 TO HEAD 8
F57E 17A084 BC F57Z 6L042 AB LIFTING EYE, LEFT SIDE 1
N808162 S2 N808162 S2 BOLT, M8 X 1.25 X 33, 6L042 TO 9424 1
N620482 S2 N620482 S2 NUT, M10 X 1.5 UBS, 6L042 TO 9424 1
F87E 9E498 CA F87Z 9E498 CA CONNECTOR ASSY., FUEL RAIL DAMPER (NOT REP. 11-06) 1
F87E 9F593 D2B F87Z 9F593 DB FUEL INJECTOR (CM 4891) 4
XL5E 9S441 AB F87Z 9D280 AA FUEL RAIL 1
E0AE 9H321 AB EOAY 9H321 A PRESSURE RELIEF VALVE (CM 3461) 1
E0VE 9H323 A1B EOVY 9H323 A VALVE CAP ASSEMBLY (CM 3462) 1
F87E 9F775 AC F87Z 9F775 AA FUEL DAMPER ASSEMBLY 1
F87H 9F895 AA F87Z 9F895 AA FUEL SUPPLY HOSE 1
F87H 9J274 AA F87Z 9J274 AA FUEL SUPPLY HOSE CONNECTOR 1

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CARBURETOR & ATTACHING PARTS

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CARBURETOR & ATTACHING PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

CARBURETORS

F8JL 9510 NA F8JL 9510 NA ZENITH, W/ ROT. GOV & AUTO CHOKE, GROVE APP. 1
3U1E 9510 DA 3U1E 9510 DA CARBURETOR SYSTEM, LPG & NG (E-CONTROLS) 1

CARBURETOR KITS

F4JL 9590 BA F4JL 9590 BA CARBURETOR KIT, FITS F8JL NA 1

F8JL 9590 DA F8JL 9590 DA CARB. KIT, FITS ALL OF THE ABOVE EXC. F8JL NA & RA 1
N800896 S2 N800896 S2 STUD, M8 X 1.25 X 1.25 X 38MM, CARB TO MANIFOLD 2
N620041 S51 N620041 S51 NUT, M8 X 1.25, CARB TO MANIFOLD (NOT REP. 08-06) 2
E5JL 9447 BB E5JL 9447 BB GASKET, CARB TO MANIFOLD 1
F8JL 6853 BA F8JL 6853 BA HOSE, CRANKCASE VENTILATION 1
N621903 S441 N621903 S441 NUT & WASHER. M5-.8, INSTALL ON FUEL SOLENOID 1

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July, 2008
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AIR HORN & ATTACHING PARTS

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AIR HORN & ATTACHING PARTS

ENG. NUMBER PART NUMBER DESCRIPTION QTY

D9JL 9520 A D9JL 9520 A AIR HORN, CARBURETOR. 2.5 1

E8JL 9A621 BA E8JL 9A621 BA ADAPTER, AIR CLEANER (NOT REP. 07-07) 1
7RT 9654 7RT 9654 GASKET, CARBURETOR TO AIR HORN (2 INCH AIR HORN) 1
C5JZ 9654 AB C5JZ 9654 AB GASKET, CARBURETOR TO AIR HORN (2.5INCH AIR HORN) 1
YU1L 9519 AA YU1L 9519 AA GASKET, ACTUATOR TO AIR INLET TUBE, EFI 1
382462 S100 382462 S100 STUD, ¼-20 X 20 X 2.375 (NOT REP. 07-07) 1
E4EE 9697 AA C6TZ 9697 A GROMMET 1
E9JL 6853 AA E9JL 6853 AA CRANKCASE VENTILATION HOSE (NOT REP. 01-07) 1
F77E 6853 BD F77Z 6853 BA CRANKCASE VENTILATION HOSE 1
383521 S 383521 S HOSE CLAMP, .880, ROUND WORM SCREW TYPE 2
W700005 S309 W700005 S309 SCREWS, M6 X 1 X 22, AIR INLET TUBE TO ACTUATOR 4

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AIR CLEANERS & ATTACHING PARTS

49 FCS Publications
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AIR CLEANERS & ATTACHING PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

DRY, REMOTE AIR CLEANER (NOT SHOWN)

FA 128 FA 128 AIR CLEANER ELEMENT 1

379930 S36 379930 S36 BOLT, 5/16-18, 9628 TO HOOD TOP 4
45338 S2 45338 S2 NUT & WASHER, 5/16-18 9628 TO REAR SHELL (NOT REP. 07-08) 4
F5JL 9B639 AA F5JL 9B639 AA ELBOW, AIR CLEANER TO CARBURETOR (NOT REP. 12-06) 1
383527 S 383527 S CLAMP, 3.25, ROUND, ELBOW TO AIR CLEANER & CARB. 2
D9JL 9520 A D9JL 9520 A AIR HORN 1
C5JZ 9654 AB C5JZ 9654 AB GASKET, AIR HORN TO CARBURETOR 1
386285 S 386285 S WING NUT, ¼-20 1
D9JL 6853 C D9JL 6853 C CRANKCASE VENTILATION HOSE, CARBURETOR 1
383521 S 383521 S CLAMP, .88" ROUND, AIR CLEANER TO AIR HORN HOSE 2

AIR CLEANER, TEARDROP, OFFSET

C2OF 9601 A C2OZ 9601 AR AIR CLEANER ELEMENT (FA 3 R) 1

C3AF 9654 A C3AZ 9654 D GASKET, CARBURETOR TO ADAPTER (NOT REP. 05-06) 1
D3JL 9B663 A D3JL 9B663 A ADAPTER, CARBURETOR TO AIR CLEANER, HOLLEY 1
F3JL 9654 AA F3JL 9654 AA GASKET, AIR CLEANER TO ADAPTER 1
F5JL 9B611 AA F5JL 9B611 AA BRACE, AIR CLEANER, HOLLEY (NOT REP. 07-07) 1
386285 S 386285 S WING NUT, ¼-20 1
D9JL 6853 C D9JL 6853 C CRANKCASE VENT HOSE 1
384411 S 384411 S ELBOW, CRANKCASE VENT HOSE (NOT REP. 08-07) 1
377678 S 377678 S PLUG, 1" DIA. SIDE OF 9600 1
D7EF 9D695 AA D7FZ 9D695 A CRANKCASE FILTER ASSEMBLY (FA 642) 1
D7EF 9D697 AA D7FZ 9D697 A CRANKCASE FILTER ELEMENT (FA 645) 1
E7TE 9E628 AB D1AZ 9E628 B CRANKCASE FILTER RETAINER (NOT REP. 04-08) 1
D4ZF 9E607 AA D4ZZ 9E607 B TEMPERATURE SENSOR (CX 1385) (NOT REP. 09-06) 1

*CONTACT DONALDSON CORPORATION FOR REPLACEMENT PART

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GOVERNORS & ATTACHING PARTS

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GOVERNORS & ATTACHING PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

VELOCITY GOVERNOR

E2JL 12450 BA E2JL 12450 BA VELOCITY GOVERNOR 1

D7JL 9P677 A D7JL 9P677 A CARBURETOR SPACER, .338 THICK (NOT REP. 09-07) 1
E1JL 9G532 AA E1JL 9G532 AA STUD, M8 X 1.25 X 1.25 X 90 2
N620041 S309 N620041 S51 NUT, M8 X 1.25 (NOT REP. 08-06) 2

ELECTRONIC GOVERNOR, EFI

XU1L 9E979 AA XU1L 9E979 AA ACTUATOR, THROTTLE BODY 1

1U1L 9E979 BA 1U1L 9E979 BA ACTUATOR, 40MM BOSCH, CERTIFIED BUILD 1
XU1L 14A595 AA XU1L 14A595 AA JUMPER WIRE ASSEMBLY 1
E59E 9E936 AA E5TZ 9E936 B GASKET, ADAPTER TO MANIFOLD 1
1U1L 9E936 AA 1U1L 9E936 AA GASKET, ADAPTER TO MANIFOLD, CERTIFIED BUILD 1
N606523 S2 N606523 S2 BOLT, HEX HEAD 4
E5JL 9447 AB E5JL 9447 AB GASKET, ACTUATOR TO ADAPTER 1
F8JL 9585 BA F8JL 9585 BA ADAPTOR, ACTUATOR 1
1U1L 9585 DA 1U1L 9585 DA ADAPTOR, ACTUATOR, CERTIFIED BUILD 1
N801868 S36 N801868 S36 BOLT, ADAPTOR TO MANIFOLD 4
302218 S36 302218 S36 BOLT, 3/8-16 X 1, ACT. TO MAN. (NOT REP. 07-07) 2
E69E 9D440 AB E69Z 9D440 A EGR PLATE OR COVER 1
E6AE 9D476 BB E6AZ 9D476 B GASKET, EGR PLATE OR COVER (CG 682) 1
W701232 S437 W701232 S437 BOLT, M8 X 1.25 X 35, PLATE OR COVER TO MANIFOLD 2

MECHANICAL GOVERNOR

F8JL 12450 AA F8JL 12450 AA GOVERNOR, VARIABLE SPEED 1

F5JL 12450 CA F5JL 12450 CA GOVERNOR, VARIABLE SPEED (3000-3800 RPM) 1
F8JL 12454 AA F8JL 12454 AA GOVERNOR MOUNTING BRKT. (NOT REP. 12-06) 1
F5JL 12A479 AA F5JL 12A479 AA SPACER GOVERNOR MOUNTING BRKT. 1
N606572 S426 N606572 S426 BOLT, M10 X 1.5 X 120, UBS, BRKT. TO HEAD 1
N605919 S2 N605919 S2 BOLT, M10 X 1.5 X 28.5, UBS, BRKT. TO BLOCK 2
E800152 S72 E800152 S72 BOLT, M10 X 1.5 X 30, UBS, GOVERNOR TO BRKT. 3
D6PZ 8620 K D6PZ 8620 K DRIVE BELT, ½ X 38 ¼ (JB 382 L) 1
F5JL 99819 AA F5JL 99819 AA GOVERNOR THROTTLE ROD 1
34805 S8 34805 S8 ¼ LOCKWASHER 1
33796 S36 33796 S36 NUT, ¼-28, GRADE 5 3
E3JL 9740 AA E3JL 9740 AA GOVERNOR THROTTLE CONTROL ROD END 1
E7JL 9N748 AA E7JL 9N748 AA THROTTLE CONTROL PIVOT 1
57032 S2 57032 S2 SCREW AND WASHER/ ¼-20 X .75 1
33769 S2 33769 S2 NUT, ¼-20 UBS. ABLE TO BRKT. (NOT REP. 08-07) 1
57620 S2 57620 S2 SCREW AND WASHER, ¼-20 X .50, BRKT. TO GOVERNOR 2
E7JL 9N861 AA E7JL 9N861 AA THROTTLE CONTROL STOP 1
E7JL 9P733 AA E7JL 9P733 AA RETAINER, THROTTLE PIVOT 1

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ALTERNATOR

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ALTERNATOR
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F77U 10300 BB F77U 10300 BB ALTERNATOR, 95 AMP (NOT REP. 03-06)

F6PU 10B377 LA F6PZ 10346 LARM1 ALTERNATOR, 95 AMP, REMAN. LESS PULLEY (GL 496 RM) 1
F0VU 10A352 A2A FOCZ 10344 AA PULLEY (GP 721 A) 1
N807805 S36B N807805 S36B WASHER TYPE, HEX NUT, M16 X 1.5, PULLEY TO ALT. 1
N805320 S36 N805320 S36 NUT & WASHER, M6 X 1.0 1
F1DU 10C359 AA F1DZ 10C359 A REGULATOR AND BRUSH ASSY. (GR 821) 1
N805911 S100 N805911 S100 SCREW, REGULATOR MOUNTING 4
F87E 10153 DC F87Z 10A313 DA ALTERNATOR SUPPORT BRACKET 1
N606068 S437 N606068 S437 BOLT, ALTERNATOR MOUNTING, M10 X 80 3
F87E 6B209 CB F87Z 6B209 CA TENSIONER ASSY. (BT 51) 1
E4EE 8620 NA E4EE 8620 NA FEAD BELT
F5JL 10C307 AA F5JL 10C307 AA WIRE ASSEMBLY, ALTERNATOR 1
F8JL 10K330 AA F8JL 10K330 AA ALTERNATOR WIRE HARNESS KIT 1
F5JL 14305 AD F5JL 14305 AD WIRE HARNESS 1
YU1L 14N089 AA YU1L 14N089 AA FUEL PUMP RELAY 1

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STARTER

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STARTER

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F17U 11000 AB F1TZ 11002 ARM REMANUFACTURED STARTER (SA 785 RM) 1
E9OF 11N087 AA E9OF 11N087 AA SOLENOID TERMINAL COVER 1
2U1L 11450 AA 2U1L 11450 AA STARTER RELAY 1
F6VB 14294 AA F6VY 14A411 AA STATER TERMINAL KIT (WT 5673 B) 1
C6JZ 6404 A C6JZ 6404 A DECAL, 12 VOLT ELEC. SYSTEM, APPLY TO STARTER 1
N805403 S100 N805403 S100 SOLENOID TERMINAL NUT, M8 X 1.25 1
N602572 S36 N602572 S36 BOLT, STARTER MOUNTING 3

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IGNITION SYSTEM & ATTACHING PARTS

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IGNITION SYSTEM & ATTACHING PARTS

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F37U 12029 AA F37Z 12029 A COIL PACK ASSEMBLY (DG 454) 1

F57E 12280 BC F57E 12280 BC WIRESET W/ BRKTS, RIGHT SIDE PLUGS, CARBURETOR 1
F57E 12281 CD F57E 12281 CD WIRESET W/ BRKTS, LEFT SIDE PLUGS, EFI 1
AGSF 52C AGSF 52C SPARK PLUGS, INDUSTRIAL APPLICATIONS 4
F43E 12405 EB AGSF 32F M SPARK PLUGS, CERTIFIED APPLICATIONS 4
F67Z 18801 AA F67Z 18832 AA IGNITION CAPACITOR 1
N606502 S36 N606502 S BOLT, M5 X .8 X 37, CAP. TO COIL PACK TO ENGINE 4
- - 12A297 - IGNITION MODULE, DIS, SEE NOTE BELOW * 1
F8JL 12A200 AC F8JL 12A200 AC WIRE HARNESS, DIS 1
W500004 S309 W500004 S309 BOLT, 12A200 TO ALTERNATOR 1
1U1L 12A650 CA 1U1L 12A650 CA ECM (NOT REP. 12-07) 1
F8JL 12A581 AF F8JL 12A581 AF WIRE HARNESS, ENGINE CONTROL (NOT REP. 07-06) 1
2U1L 12A581 BA 2U1L 12A581 BA WIRE HARNESS, ENGINE CONTROL, CERTIFIED BUILD 1
F8JL 14324 AC F8JL 14324 AC WIRE HARNESS, TO FRAME 1
F8JL 9S428 AB F8JL 9S428 AB MAP SENSOR 1
F5AC 9J467 CA F5AC 9J467 CA INSERT, EXHAUST O2 SENSOR 1
F5AF 9G444 CB F57Z 9G444 C O2 SENSOR, HEATED (DY 1083) 1
F85F 9G444 BA F85Z 9G444 BA O2 SENSOR, HEATED, CERTIFIED BUILD (DY 1093) 1
F88F 9F472 EA F88Z 9F472 EA O2 SENSOR, HEATED DOWNSTREAM, CERTIFIED BUILD (DY 843) 1
F8JL 10A979 AA F8JL 10A979 AA MALFUNCTION INDICATOR LIGHT 1
F6SF 12A697 AB F6SZ 12A697 A AIR CHARGE TEMPERATURE SENSOR (DY 754) 1
F8JL 14N089 AA F8JL 14N089 AA POWER RELAY 3
381401 S760A 381401 S760A VACUUM HOSE, 7/32 ID X 76 LONG 1
381162 S220A 381162 S220A VACUUM HOSE, 3/16 ID X 22 LONG 1
388034 S 388034 S TEE, VACUUM HOSE 1

*NOTE THE ORIGINAL IGNITION MODULES, F8JL 12A297 AA, AB, CA, EA, FA, LA AND LB,
SOURCED FROM DANA CORP, HAVE BEEN REPLACED BY MULTIPLE
PARTS. THESE REPLACEMENT PARTS ARE SOURCED FROM E CONTROLS
CORPORATION. YOU MUST OBTAIN ALL OF THE PARTS ON THE LIST WHEN
REPLACING A FAULTY MODULE. THE LIST OF REQUIRED PARTS IS :

1U1L 12A297 DA 1U1L 12A297 DA MODULE, DIS 1

F8JL 9S428 AB F8JL 9S428 AB MAP SENSOR 1
1U1L 14N118 BA 1U1L 14N118 BA JUMPER HARNESS 1
381377 S120A 381377 S120A VACUUM HOSE, 7/32 1
385766 S32 385766 S32 HOSE CLAMP, 38MM DIAMETER 1

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GAUGES & RELATED PARTS

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GAUGES & RELATED PARTS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

E6JL 10883 AA E6JL 10883 AA WATER TEMPERATURE GAUGE, 74/90 1

D8JL 10911 A D8JL 10911 A ADAPTER, TEMP GAUGE, USE WITH D8JL A GAUGE (NOT REP. 03-07) 1
EOJL 14522 AA EOJL 14522 AA WARNING LAMP, ALTERNATOR, 74/90 1
EOJL 14522 BA EOJL 14522 BA WARNING LAMP, OIL PRESSURE, 74/90 1
2C 11500 A 2C 11500 A STATER BUTTON, 74/85 (SW 287) 1
C5JZ 11572 A C5JZ 11572 A IGNITION SWITCH, 74/85 1
D9JL 11572 A D9JL 11572 A IGNITION / START SWITCH, 86/ 1
C6JZ 9775 J C6JZ 9775 J THROTTLE CONTROL CABLE, 74/90 1
C1JZ 9700 A C1JZ 9700 A CHOKE CONTROL CABLE, 74/90 1
E5JL 10883 AA E5JL 10883 AA WATER TEMPERTURE GAUGE, 86/90 1
C3JZ 11451 A C3JZ 11451 A MAGNETIC SAFTEY SWITCH, 86/ 1
E3JL 17C360 AA E3JL 17C360 AA TACHOMETER / HOUR METER, 83/ 1
E8JL 17380 AC E8JL 17380 AC TACHOMETER ADAPTER PLATE 1
D3JL 9G272 B D3JL 9G272 B OIL PRESSURE GAUGE 1
D9JL 18676 A D9JL 18676 A OIL PRESSURE TUBING 1
87379 S 87379 S ELBOW, 90 DEGREE, 1/8 TUBE TO 1/8 PIPE (NOT REP. 03-06) 1
353107 S 353107 S BUSHING, REDUCER, ¼ TO 1/8 (NOT REP. 09-07) 1
E5JL 10883 AA E5JL 10883 AA WATER TEMPERATURE GAUGE 1
D8JL 10797 A D8JL 10797 A VOLTMETER 1
34653 S36 34653 S36 NUT, #8-32, TACH ADAPTER TO SHEET METAL 6
F1JL 12K060 AA F1JL 12K060 AA VOLTAGE REGULATOR BRACKET 1
D3JL 10316 AB D3JL 10316 AB VOLTAGE REGULATOR 1
2U1L 11450 AA 2U1L 11450 AA STARTER RELAY 1
1U2Z 12A199 AA 1U2Z 12A199 AA IGNITON MODULE (DY 893) 1
56503 S2 56503 S2 BOLT, ¼-20 X .75, REG., MODULE & RELAY TO BRACKET 8
33769 S2 33769 S2 LOCK NUT, ¼-20, TO FIT BOLT, ABOVE (NOT REP. 08-07) 5
34079 S36 34079 S36 NUT, 10-32, WIRES TO IGNITION SWITCH (NOT REP. 04-08) 1
C3RA 14431 A C2RZ 14431 C RELAY TO STARTER CABLE 1
W711917 S437 W711917 S437 NUT, 5/16-18, CABLE TO RELAY 2

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SHEET METAL

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SHEET METAL
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F2JL 5C146 AA F2JL 5C146 AA INSULATOR ASSEMBLY 4

E9JL 8200 AD E9JL 8200 AD RADIATOR SHELL ASEMBLY 1
F2JL 9A462 AB F2JL 9A462 AB EXHAUST PIPE HEAT SHIELD (NOT REP. 07-06) 1
F5JL 16612 AB F5JL 16612 AB HOOD TOP 1
F5JL 16619 AB F5JL 16619 AB HOOD SIDE PANEL 2
E9JL 6A082 AB E9JL 6A082 AB SIDE PANEL LATCH 4
380334 S 380334 S RIVET, SIDE PANEL LATCH
F5JL 16620 CA F5JL 16620 CA REAR PANEL BRACKET TO ENGINE, RH, LOWER 1
F5JL 16620 DA F5JL 16620 DA REAR PANEL BRACKET TO ENGINE, LH, LOWER 1
E9JL 16924 AE E9JL 16924 AE REAR PANEL, FOR REAR MOUNTED INSTRUMENTS 1
33770 S2 33770 S2 NUT, 5/16-18 8
33771 S2 33771 S2 NUT, 3/8-16 4
44723 S36 44723 S36 FLAT WASHER, 5/16 1
56503 S2 56503 S2 BOLT, ¼-20 X .75 4
56520 S2 56520 S2 BOLT, 5/16-18 X .75 32
56544 S36 56544 S36 BOLT, 3/8-16 X 2 (NOT REP. 07-07) 4
N605799 S2 N605799 S2 BOLT, M10 X 1.50 X 20 (NOT REP. 03-06) 4

CHOKE AND THROTTLE CONTROLS

E7JL 9775 AA E7JL 9775 AA THROTTLE CONTROL ASSEMBLY, REAR INSTRUMENTS

E8JL 9775 BA E8JL 9775 BA THROTTLE CONTROL ASSEMBLY, SIDE INSTRUMENTS 1
95873 S101 95873 S101 BUNDLING STRAP 1
C1JZ 9700 A C1JZ 9700 A CHOKE CONTROL ASSEMBLY 1
34910 S8 34910 S8 LOCK WASHER, 9/16, INTERNAL TOOTH 2
33848 S8 33848 S8 NUT, 9/16-18, GRADE 5 1

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