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    QAR-QD419-2 Rod As-Rear Suspension 785C

    Uploaded by

    Irwanto Manaf
    1. An abnormal defect condition report documents defects found in rod parts for vehicle suspension. 2. Measurements found the rod surfaces did not meet the required surface finish specifications of Ra < 0.7 μm and Rz < 0.7 μm due to light waving and barber poles on the rod surfaces that could not be removed via polishing. 3. The report recommends salvaging the rods by converting the coating process from HVOF to chrome plating to address the surface irregularities.

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    © All Rights Reserved
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    QAR-QD419-2 Rod As-Rear Suspension 785C

    Uploaded by

    Irwanto Manaf
    13 views3 pages
    1. An abnormal defect condition report documents defects found in rod parts for vehicle suspension. 2. Measurements found the rod surfaces did not meet the required surface finish specifications of Ra < 0.7 μm and Rz < 0.7 μm due to light waving and barber poles on the rod surfaces that could not be removed via polishing. 3. The report recommends salvaging the rods by converting the coating process from HVOF to chrome plating to address the surface irregularities.

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    QAR-QD419-2 Rod as-Rear Suspension 785C

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    1. An abnormal defect condition report documents defects found in rod parts for vehicle suspension. 2. Measurements found the rod surfaces did not meet the required surface finish specifications of Ra < 0.7 μm and Rz < 0.7 μm due to light waving and barber poles on the rod surfaces that could not be removed via polishing. 3. The report recommends salvaging the rods by converting the coating process from HVOF to chrome plating to address the surface irregularities.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    13 views3 pages

    QAR-QD419-2 Rod As-Rear Suspension 785C

    Uploaded by

    Irwanto Manaf
    1. An abnormal defect condition report documents defects found in rod parts for vehicle suspension. 2. Measurements found the rod surfaces did not meet the required surface finish specifications of Ra < 0.7 μm and Rz < 0.7 μm due to light waving and barber poles on the rod surfaces that could not be removed via polishing. 3. The report recommends salvaging the rods by converting the coating process from HVOF to chrome plating to address the surface irregularities.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    Document No.

    : QAR-QD#419-2
    Revision : 01
    UBNORMAL DEFECT CONDTION Date : -
    REPORT Responsibility : QC Department
    PT. Sanggar Sarana Baja
    Remanufacturing Division Page : 1 of 2
    No. : 96 Customer : PT.Trakindo Utama Part Name : Rod As-Rear Suspension
    SO. No. : 9-20133 Location : Samarinda Model : 785C
    SSB-ID : BHSG-1568 Cust. WO. No. : 3535066-03 Part No. :

    10
    9
    12
    19 2
    C B A 17
    18
    17
    8

    19
    18
    14
    19
    3

    A
    A'

    17
    10
    1515 A
    A'
    F G 11
    16
    13 13 12
    19 13
    12

    DIMENSION
    MEASUREMENT REQ. SURFACE CONDITION
    Coatings Thickness Hardness Surface Roughness (µm)
    ITEM SPEC. (mm)
    READING A/R* Ra Rz
    HVOF THK ( ~ 88 µm) ~ 60 HRc
    0.10 - 0.15 < 0.7
    X:
    A
    Y:
    X:
    1 279.32 ± 0.05 B
    Y:
    X:
    C
    Y:
    X: -
    D
    Y: -
    2 187.28 ± 0.05 N/A
    X: -
    E
    Y: -
    ITEM SPEC. (mm) READING A/R* Arc Spray THK (µm) 23-32 HRc Ra < 1.6 µm
    X: -
    F - - -
    Y: -
    3 310.92 ± 0.03
    X: -
    G - - -
    Y: -
    NOTES : *) A : ACCEPT R : REJECT
    DYE PENETRANT TESTING (IF HVOF THK > 375 µm) MAGNETIC PARTICLE TESTING (IF REQUIRED)
    ITEM DESCRIPTION ACCEPT REJECT ITEM DESCRIPTION ACCEPT REJECT
    1 COATING AREA (A AND C AREA) √ - 15 NECK √ -

    1. The barbel poles and light waving can not be proof polished , it's hard to achieved the surfaces finish Rz < 0.7 µm
    (actually OD of rod has light waving and barber poles)

    OVERALL JUDGMENT: ACCEPT ✘ REJECT TIME TAKEN : HRS


    Reviewed by Prepared by
    QC Engineer : Sunu Sugiri Inspector : Maulana Ismail
    Date : 5/6/2013 Date : 5/6/2013
    ILLUSTRATION NOTE

    The Rod condition after polishing


    (ex HVOF Coat)

    Discoloration and light waving can not


    be remove by polishing

    No indication major cracks on the


    coatings area (ex HVOF)

    SALVAGE PROCESS RECOMMENDATION

    1. Convert to chrome plating

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