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    MET Turbo Charger

    Uploaded by

    CM Chen
    1) The document discusses maintenance guidelines for MET turbochargers, providing maintenance schedules and recommended spare part kits. 2) It recommends initial bearing checks after 8,000 hours, turbine inspections every 12,000-15,000 hours, and overhauls every 20,000-30,000 hours. 3) It suggests stocking spare part kits onboard containing consumable parts for regular maintenance, to avoid urgent ordering delays.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    MET Turbo Charger

    Uploaded by

    CM Chen
    108 views8 pages
    1) The document discusses maintenance guidelines for MET turbochargers, providing maintenance schedules and recommended spare part kits. 2) It recommends initial bearing checks after 8,000 hours, turbine inspections every 12,000-15,000 hours, and overhauls every 20,000-30,000 hours. 3) It suggests stocking spare part kits onboard containing consumable parts for regular maintenance, to avoid urgent ordering delays.

    Original Description:

    After service of MET turbocharger

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    1) The document discusses maintenance guidelines for MET turbochargers, providing maintenance schedules and recommended spare part kits. 2) It recommends initial bearing checks after 8,000 hours, turbine inspections every 12,000-15,000 hours, and overhauls every 20,000-30,000 hours. 3) It suggests stocking spare part kits onboard containing consumable parts for regular maintenance, to avoid urgent ordering delays.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    108 views8 pages

    MET Turbo Charger

    Uploaded by

    CM Chen
    1) The document discusses maintenance guidelines for MET turbochargers, providing maintenance schedules and recommended spare part kits. 2) It recommends initial bearing checks after 8,000 hours, turbine inspections every 12,000-15,000 hours, and overhauls every 20,000-30,000 hours. 3) It suggests stocking spare part kits onboard containing consumable parts for regular maintenance, to avoid urgent ordering delays.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    TZ-E002-5886

    After service of MET turbocharger

    2018
    Turbocharger Service Section,
    Turbocharger Division

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARIE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved.
    Overhaul MET turbocharger

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. 8
    MET Turbocharger Line-up & Basic Construction

    10 Sizes of Axial Turbine Turbochargers and 5 Sizes of Radial Turbine Turbocharger

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. 9
    MET Turbocharger Line-up & Basic Construction

    Integrated Head Tank Complete Non-cooling Gas Casing

    Inside Bearing Arrangement Gas Inlet Casing


    （Double）

    Compressor Impeller
    Rotor Shaft
    & Turbine Blade

    Seal Air Passage

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. 10
    Kind of Maintenance
    Kind of Work scope
    Maintenance
    Initial Check of ・Remove compressor side
    Bearings parts(Impeller, support ,etc.)
    (Compressor side) ・Check of thrust bearings
    condition.

    Turbine Inspection, ・Remove turbine side


    and Cleaning parts.(gas inlet casing/nozzle
    ring)

    Full Overhaul ・Pulling out of rotor shaft is


    required.
    ・Bearings are also removed &
    inspected.

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. 11
    MET Turbocharger – Maintenance Guideline
    Sample, relevant for MET71, -66 and -60 types
    5 years 10 years 15 years
    10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 （Hrs）

    Working Items
    Initial Check of Bearings 【Approx. 8,000 Hrs after vessel in service】
    (Compressor side)
    Turbine Inspection, and
    【Every 12,000 – 15,000 Hrs】
    Cleaning
    Full Overhaul 【Every 20,000 – 30,000 Hrs】

    Necessary Parts
    Overhaul Kit “A”
    Overhaul Kit “B”
    Overhaul Kit “C1+C2”

    Recommended Parts
    Nozzle Ring
    Replacement of so-called “Hot Parts”
    Gas outlet guide shall be considered after 10 years of
    service due to aging wear
    Turbine Blades

    Required Working Time for one T/C ： Engineers x Hrs


    Initial Check of Bearings (Compressor side) ： 2 x 5Hrs
    Turbine Inspection, and Cleaning ： 2 x 3Hrs
    Full Overhaul ： 2 x 10Hrs

    Initial Check of Bearings (Compressor side) is recommended to check no damage resulting from
    foreign particles in oil pipes during new-building assembling work has happened.

    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. Please refer to TZ-E002-2932-R12 12
    Stock of Overhaul Kit
    Recommendation for spare parts as onboard ship’s stock

    Overhaul Kit Relevant service job Photo

    Initial check of
    To be stocked as spare
    Kit “A”
    (consumable parts)
    bearings parts on-board as kit
    (Compressor side)

    Turbine Inspection,
    Kit “B”
    (consumable parts)
    and Cleaning

    Only necessary to order


    the actual consumed
    Kit “C1 + C2” parts after service jobs
    (C1:consumable parts
    Full Overhaul
    C2:condition basis parts)

    Ø No urgent arrangement for required spare parts


    Advantages Ø No urgent arrangement in case of trouble
    Ø No worry about lead time
    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. Please refer to TZ-E002-5628 13
    Stock of Overhaul Kit
    【Questionnaires Result to Dockyard(Repair)】

    • Experiences of urgent arrangement of necessary parts : About 40%


    • Consumable parts such as O-rings : 40%

    Experiences of urgent What kind of parts were needed?


    arrangement
    （Hearing to dockyards） Others
    0%

    Larger
    parts(Blade/
    Nozzle) Consumable
    22% parts (O-

    Yes ring/Packing)
    37%
    No 48% C1 covers
    52% Small parts consumable parts
    (Bearing,
    Labyrinth, etc)
    41%
    C2 covers
    these parts
    Questionnaires result to repair dockyard @ June 2017
    © 2017 MITSUBISHI HEAVY INDUSTRIES MARINE MACHINERY & EQUIPMENT CO., LTD. All Rights Reserved. 14

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