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    Practical Exam S2023

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    Tala Dabbas
    The document describes a 4-machine flexible manufacturing system (FMS) that produces two part types. It provides processing sequences, station capacities and processing times, part arrival rates and distributions, and modeling requirements. The Simio model must be approximately to scale, include entity colors and status displays, machine failures, workers to move entities, and experiments to analyze performance metrics while optimizing the average number in system using OptQuest.

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    Practical Exam S2023

    Uploaded by

    Tala Dabbas
    8 views2 pages
    The document describes a 4-machine flexible manufacturing system (FMS) that produces two part types. It provides processing sequences, station capacities and processing times, part arrival rates and distributions, and modeling requirements. The Simio model must be approximately to scale, include entity colors and status displays, machine failures, workers to move entities, and experiments to analyze performance metrics while optimizing the average number in system using OptQuest.

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    The document describes a 4-machine flexible manufacturing system (FMS) that produces two part types. It provides processing sequences, station capacities and processing times, part arrival rates and distributions, and modeling requirements. The Simio model must be approximately to scale, include entity colors and status displays, machine failures, workers to move entities, and experiments to analyze performance metrics while optimizing the average number in system using OptQuest.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    8 views2 pages

    Practical Exam S2023

    Uploaded by

    Tala Dabbas
    The document describes a 4-machine flexible manufacturing system (FMS) that produces two part types. It provides processing sequences, station capacities and processing times, part arrival rates and distributions, and modeling requirements. The Simio model must be approximately to scale, include entity colors and status displays, machine failures, workers to move entities, and experiments to analyze performance metrics while optimizing the average number in system using OptQuest.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    IE 541 – Spring 2023 Practical Exam 03/06/2023

    Consider the 4-machine Flexible Manufacturing System (FMS) shown below. The FMS produces two part
    types (A and B) and their processing sequences are given in the table below.

    Step A B
    1 S1 S2
    2 S2 S4
    3 S3 S1
    4 S4 S3

    The capacities and processing times for the 4 stations are given in the table below.

    Processing Times (minutes)


    Station Capacity (c) A B
    S1 1 triangular(1, 2, 3) uniform(6, 8)
    S2 1 exponential(2) exponential(2)
    S3 2 exponential(6.67) exponential(6.67)
    S4 1 uniform(2, 4) exponential(1)

    Parts arrive to the FMS from another location in the facility at the rate of 15 per hour and the interarrival
    times are uniformly distributed between 2.5 and 5.5 minutes. Approximately 67% of the arriving parts are
    type A and the remaining 33% are type B. Develop a Simio model of this FMS using the following
    guidelines/requirements:
    1. Using the dimensions in the drawing, make your model approximately to-scale. That is, the stations
    should be approximately 10 meters apart and the entrance and exit should be located as show in the
    drawing.
    2. Entities should travel at a speed of 0.25 meters/second. Type A entities should be the default green
    color and type B entities should be red.
    3. Use a Status Label to track the number of entities in the S1 queue.
    4. Create a status plot that displays (1) the number of entities in the S3 queue, (2) the average number of
    entities in the system. Use a time range of 15 hours for the plot.
    5. Machine S4 has random failures with the uptime between failures following a uniform distribution with
    parameters 2 and 5 (hours) and the repair time following a triangular distribution with parameters 30,
    40, 50 (minutes).
    IE 541 – Spring 2023 Practical Exam 03/06/2023

    6. Create a Status Pie chart that displays the percentage of time S4 spends in the busy, idle, and failed
    states.
    7. Entities should move from S1 to their next destination using workers.
    8. Create an Add-on process in S4 to delay entities for 10 seconds after being processed.
    9. Use 3D object (Like machines) to change each server symbol.
    10. Create an experiment with 15 replications of 500 hours (each) and the following experiment responses:
    a. Average number of type A parts in the System
    b. Maximum number of type B parts in the System
    c. The utilization of S4
    d. Throughput
    11. Create and run another experiment (15 replications of 500 hours (each)) to optimize the average number
    in system using the OptQuest feature in Simio. Create reference properties to represent the number of
    servers at S3 and S4.
    Maximize NIS
    Subject to:
    S3 + S4 <= 5
    1 <= S3 <= 4
    1 <= S4 <= 2

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