Saep 329
Saep 329
Saep 329
I Scope............................................................. 2
II Applicable Documents................................... 2
III General Instructions…................................... 3
IV Specific Instructions....................................... 4
V Responsibility............................................... 17
I Scope
This procedure provides detailed instructions and establishes responsibilities for data
collection, preparation and submittal of Project Close Out Reports.
The main purpose of these reports is to provide comprehensive, consistent and reliable
historical project information addressing all project phases, to benefit Project
Management and other associated entities in planning, appraising and executing future
projects.
The preparation and submittal of Project Close Out Reports, in accordance with this
procedure, is required for all projects with an Expenditure Request (ER) value of
$20 million, or greater. Projects with an ER value of $50 million or greater will also
conduct a Close-Out Appraisal Meeting chaired by the responsible Project Management
Department Head in accordance with Section 7 below. Projects with an ER value less
than $20 million will prepare an abbreviated report containing, as a minimum, Lessons
Learned as specified in Section 6.5 below.
In addition, PMOD will arrange for meetings with Project Managers to discuss project
close out information and share their experience. These meetings are intended to ensure
consistency in data collection and to increase understanding of best practices, successes
and lessons learned. This will enhance the potential to apply these lessons to other
projects.
Exception:
Maintain Potential projects and Third Party projects are excluded from the requirements
of this procedure.
II Applicable Documents
The requirements contained in the following documents and forms apply, to the extent
specified in this procedure.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
General Instructions
GI-0002.710 Mechanical Completion and Performance
Acceptance of Facilities
GI-0020.520-1 Instructions for Preparing a Project Change
Request
GI-0020.700 Post Project Appraisals
GI-0202.301 Definition of Property, Plant and Equipment
Accounts in the General Ledger
Other Documents
Cost & Scheduling Manual
AIM-201 Financial Close-Out of Capital/Non-Capital
Projects
Closing-out related activities during the project life cycle are addressed or performed by
several stakeholders from different organizations, who are responsible for collecting
and preparing the different data sections comprising the Project Close-Out Report,
according to what has been established in Table 1 – Responsibility Matrix.
Prepare the Project Close Out Report following the specific instructions. The reports
shall be prepared in electronic format by filling in the templates contained in
Attachments 1, 2, and 3. Submit the completed report (electronic copy) to the
Supervisor, PCU of PMOD. The Preliminary Engineering data is to be issued within
3 months after ERA. The remaining Project Execution information is issued within
2 months after Onstream. If required an addendum should be issued at Financial
Closure which would address the final cost information and any other pertinent
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
IV Specific Instructions
The following instructions are numbered to match the corresponding sections and
paragraphs found in the Attachment 1, 2 and 3 templates.
Attach electronic copies of the final cost rack-up and its corresponding
final Project Planning Update Report (PPU), final Monthly Project Update
Report (MPU), final Project Completion Schedule (PCS), final Proposal
Engineering Statistics Report (PES), final Design Engineering Statistics
Report (DES), up-to-date accounting cost reports (AGLI9, AFTF and
ACAC-series expenditure reports), Mechanical Completion Certificate,
and Performance Acceptance Certificate.
2.1 Cost
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
For OOK locations PMT should indicate the work location and
include total man-hours associated with the above costs to be able
to determine an average cost per man-hours or equivalent man-
hours for the preliminary engineering location.
2.2 Schedule
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
3.1 Cost
For OOK locations PMT should indicate the work location and
include total man-hours associated with the above costs to be able
to determine an average cost per man-hours or equivalent man-
hours for the design engineering location.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
3.2 Schedule
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Attach Change Order Log for each long form contract (electronic copy).
4.1 Cost
Reflects the total material costs for Direct Charge material booked
to the project accounts for both expense and capital items.
For each equipment item with a unit value greater than $250,000,
attach selected vendor's final purchase order pricing data and
equipment spec sheets.
Reflects the total material costs for SAMS material booked to the
project accounts for both expense and capital items.
4.2 Schedule
Engineered material / equipment duration (Long Lead)
Attach electronic copy of the latest DC material status report.
Provide actual direct and indirect cost data allocated to the item phases
corresponding to PMC, SAPMT SMP and contractors, including labor charges,
business trip expenses and air fares, In-Kingdom transportation and C&A,
SAPMT office supplies, fees, and other miscellaneous support and contractor
costs, SA equipment used in construction work, inspection, vendor
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
representatives, and consultants. The above mentioned item phases’ costs have
been collected through their corresponding construction ER category codes, which
in turn come from the appropriate charges to their related cost elements.
Any other miscellaneous support costs that cannot be specifically identified above
must be reported in any of the ER category codes available for construction,
related to item phase 055 to 093.
The report should also include the number of SAPMT, SMP, and contractor man-
hours associated with the above charges to be able to develop an average hourly
rate.
All other miscellaneous costs not identified above that may include:
SA construction equipment, such as among others, rented,
leased and chartered vehicles, aircraft chartered, owned aircraft,
marine and construction equipment.
Miscellaneous direct costs, such as, among others, living and
transportation expense-IK and OOK, miscellaneous invoiced
costs, employee business assignments outside SAO, SEC power
and service income outsiders.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Provide original and final dates for the following milestones, should they
apply:
Construction Contract Award
Construction Start
Hydrotest Start & Finish
Loop Check Start & Finish
Mechanical Completion
Onstream
Attach Change Order Log for each long form contract (electronic copy).
Note that this section applies to both the Project Proposal and Final issues of the
close-out report.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Attach FPOD letter to SAPMT recommending the best practices and VIPs
selected to be implemented in the candidate project. A Best Practices
Implementation Schedule must have been provided with the PEP. Briefly
address any achievements and/or experiences by the project in
implementing best practices. Documents which best practices were used,
and benefits realized (cost reduction, schedule shortening, quality
requirements compliance, safety performance improvement, etc.).
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Show evidences that the following best practices have been addressed
within the corresponding implementation timing as applicable:
Project Execution Planning Workshop (PEPW). At the start of Project
Proposal and at the start of the detailed engineering or the LSTK
contract, should it be deemed necessary.
Project Definition Rating Index (PDRI). Include scoresheets from
PDRI scoring exercises. At 60%-70% of Project Proposal.
Scope Definition & Control + Change Management. At 60%-70% or
at 90% of Project Proposal and at 0% of the LSTK’s detail design.
Constructability (Also considered VIP). Include final constructability
log. Targeted at 30% Project Planning and again at 20% of Detail
Design.
Schedule Optimization. Between the 60% and 90% of Project
Proposal design reviews.
Planning for Startup. At 30% of Project Proposal and is followed by a
second facilitation at 20% of Detail Design (when requested).
Value Engineering (also considered VIP). At 90% of the design basis
and no later than the 30% of project proposal design review point.
Lessons Learned Implementation. After the start of each project phase
– DBSP, Project Proposal, Detail Design, Procurement, and
Construction.
Lessons Learned Collection. One to two months before end of each
project phase– DBSP, Project Proposal, Detail Design, Procurement,
and Construction.
Benchmarking. Include benchmarking report. To be addressed during
the latter part of the Study Phase (FEL 1), at first draft of DBSP (FEL
2), at 90% of Project Proposal (FEL 3), at Project Close-out, with an
Operability Review after facility has been in operations for 12 months.
Also show evidences that the following value improving practices (VIPs)
have been addressed as applicable:
Design to Capacity.
Technology Selection.
Classes of Facility Quality – Process and Plant Performance
Characteristics.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Process Simplification.
Energy Optimization.
Waste Minimization.
Process Reliability Modeling.
Design Tools (3D CAD).
Customizing Standards and Specifications.
Predictive Maintenance.
Title
Be brief, but tell the full story. Convince reader that this lesson is
something they need to know.
Background (What/where/when/how?)
Context:
The purpose of this section is to provide the context of this learning
to enable other project teams to adapt this knowledge for
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Cost/Schedule/Safety/Quality impact:
Describe in general terms the positive or negative impact of this
experience on your project’s cost, schedule, safety, or quality.
Mention any scope changes, rework, or other impacts associated
with this lesson.
Attachments
Attach photos, sketches, or other reference materials that will help
explain your lesson learned.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
6.6 Waivers
The Post Project Appraisal Team members should be invited to attend the Close-
Out Appraisal Meeting as part of the compliance with the section 4.3.3 of
GI-0020.700. This meeting will give the Post Project Appraisal Team an
opportunity to get a better understanding of the project execution.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
Meeting minutes will be prepared and included with the close out report.
8. Records Disposal
The disposal of all the vital related documentation produced during the whole
project cycle such as, among others, Facilities Operating Instructions Manual,
Design Calculation Books, Vendor Equipment Operating Instructions &
Maintenance Manuals, Vendor Inspection Record Books, Operating Instructions &
Maintenance Manual for Process Automation Systems, Plant Inspection Book,
Construction Inspection Records, Precommissioning Record Book, etc., must be
coordinated according to what is stated in SAEP-122 and its applicable documents.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
V Responsibility
- The Project Manager is responsible for the issuing information per Table 1.
Revision Summary
27 April 2011 Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued with
editorial changes.
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
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Document Responsibility: Project Management Office Dept. SAEP-329
Issue Date: 27 April 2011
Next Planned Update: 27 April 2016 Project Close-Out Report
- Hold down Ctrl key and click => SAEP-329A1 for Attachment 1.
Preliminary Engineering
Detail Engineering
Material
Construction
- Hold down Ctrl key and click => SAEP-329A2 for Attachment 2.
- Hold down Ctrl key and click => SAEP-329A3 for Attachment 3.
- To obtain a hardcopy of the attachments contact the Standards Coordinator, Engineering Services.
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