Power Electronics Lab Manual1
Power Electronics Lab Manual1
VII Sem EC
1. Static characteristics of SCR and DIAC. 2. Static characteristics of MOSFET and IGBT. 3. Controlled HWR and FWR using RC Triggering circuit 4. SCR turn-off circuits using (i) LC circuit (ii) Auxiliary Commutation. 5. UJT firing circuit for HWR and FWR circuits. 6. Generation of firing signals for Thyristors/Triacs using digital Circuit/ Microprocessor. 7. AC voltage controller using Triac Diac combination. 8. Single phase fully controlled bridge converter FWR with R and RL loads. 9. Voltage (Impulse) commutated chopper both constant frequency and variable frequency operations. 10. Speed control of a separately excited DC motor. 11. Speed control of universal motor. 12. Speed control of stepper motor. 13. Parallel/ Series Inverters.
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Power Electronics Lab Manual SUB CODE:ECL48 Sl No 1 2 3 PE LAB Cycle of Experiment IV SEM EC & TC: SubGroup G1; G2 G3; G4 DATE
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Name of Experiment Static characteristics of SCR Static characteristics of a) MOSFET. b) IGBT a) Synchronized UJT firing circuit. OR (SCR turn-ON circuit using UJT relaxation oscillator) b) Controlled HWR & FWR using R & RC Triggering circuit. c) Digital Firing Circuit. d) SCR turn off using LC Circuit.
CYCLE REMARKS
G5; G6
4 5 6 7
Static characteristics of TRIAC. G1; G2 Single phase FWR using Half & Fully controlled with R & RL loads. G3; G4 Parallel/Series inverter. G5; G6 a) DC Jones Chopper. OR Auxiliary commutation of SCR b) Speed control of stepper motor a) AC Voltage controller using (i) TRIAC-DIAC (ii) UJT firing circuit. b) Speed control of universal / induction motor Speed control of a separately excited DC motor G1;G2
II
G3;G 4
III
G5; G6
NOTE: a) SUB GROUP: Not more than 3 students/Group. b) BATCH: Maximum of 18 students/Batch.
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EXPERIMENT-1(a)
Fig 1.1(a) Circuit diagram for VI characteristics of SCR. SCR Specifications: It (rms) - 16 A It (rms) - 10 A It (rms) - 160 A VBO = Forward break over voltage VBR = Reverse break over voltage Ig = Gate current
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IAK
VBR VB
O
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Set R1 and R2 to mid position and V1 and V2 to minimum. Set the gate current IG = IG1 (such that forward break over voltage is between 15 to 20 V), by varying R2 and V2.
Slowly vary V1 in steps of 2V and note down VAK and IAk at each step till SCR conducts. (Note down maximum VAK, which is forward break over voltage just before SCR conducts). FINDING LATCHING CURRENT: Ensure that the SCR is in the state of conduction.
Start reducing (VAK) anode voltage in steps of 2V; simultaneously check the state of SCR by switching off gate supply V2. If SCR switches off just by removing gate terminal, and switches on by connecting gate supply, then the corresponding anode current IA is the latching current (IL) for the SCR. FINDING HOLDING CURRENT: Ensure that the SCR is in the state of conduction. Switch off the gate supply permanently.
Start reducing (VAK) anode voltage in steps of 2V; simultaneously check the state of SCR. If SCR switches off. Note down the anode current (I A) just before it drops to zero, which will be IH. Reverse the anode voltage polarity. Vary VAK in steps of 5V till 25V and note down VAK and IA values at each step Plot forward and reverse characteristics using the above-tabulated values. Find the SCR forward resistance using the graph. Repeat the above procedure for the forward and reverse characteristics of SCR for a gate current Ig = Ig2. The values of VAK and IAK are noted down, plotted and SCR forward resistance is found. The values obtained are verified.
RESULT:
Viva Questions: 1.What is a Thyristor? Ans) Thyristor is derived from the properties of a Thyratron tube and a Transistor. It is used as another name for SCRS. They are power Semiconductor devices used for power control applications. 2.What are SCRs? SCRs is Silicon controlled Rectifiers. They are basically used as Dept of EC 5 NIE Institute of Technology
Power Electronics Lab Manual Rectifiers. 3.Draw the structure of an SCR? 4.What are the different methods of turning on an SCR? *Anode to cathode voltage is greater than break over voltage. *Gate triggering *When dv/dt exceeds permissible value. *Gate cathode junction is exposed to light.
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11.Why shouldnt positive gate signal be applied during reverse blocking? Mode?
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If we apply positive gate signal J3 becomes forward biased. Reverse leakage current increases and Thyristor gets damaged due to large power dissipation.
16.What sided?
At the time of turn on, anode current increases rapidly. This rapid variation is not spread across the junction area of the thyristors. This creates local hotspots in the junction and increases the junction temperature and hence device may be damaged. This is avoided by connecting an inductor in series with an SCR.
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CHARACTERISTICS OF MOSFET
AIM: To draw static characteristic of MOSFET and hence to determine the output resistance and Trans conductance. APPARATUS REQUIRED: MOSFET module, Multimeters, patch chords. CIRCUIT DIAGRAM:
2.5V-45V 1.5V-15V
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PROCEDURE: (a) Transfer Characteristics: Connect the circuit as shown in the fig 2.1 (a). Set VDS = 10V by varying V1. Keep R1 slightly more than of the total value. Vary VGS by varying V2 (keep R2 to minimum position) and note down IDS for every 0.5V variation of VGS till 5V of VGS. Min VGS voltage that is required for conduction is Threshold voltage (VTH). Repeat the above experiment for different values of VDS2 = 15V. Tabular Column: V1=VDS1 = 10V = VDS2 =15V or 12V V1 VGS V IDSVGS V (mA) IDS (mA) 0V 0V
8V(Max)
8V(Max)
(b)
Drain Characteristics: Rig up the circuit as shown in the fig 2.1(a). Adjust VG by varying V2 to VTH. Vary VDS by varying V1 in steps of 0.5v and note down IDS (Till IDS is constant). Repeat the above procedure for different values of VGS2 = VTH 0.1 V.
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TABULAR COLUMN: VGS = VGS1 = VTH VDS (V) IDS(mA) VGS = VGS2 = VTH 0.1 V. VDS (V) IDS(mA)
RESULT: The transfer characteristics & collector characteristics are obtained and their respective graphs are plotted and output resistance and Trans conductance are found. VIVA QUESTIONS:
2.Draw the symbol of MOSFET. 3.What is the difference between MOSFET and BJT?
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The MOSFET is a voltage controlled device where as BJT is a current controlled device.
9. How are MOSFETs suitable for low power high frequency applications?
MOSFETs have high on state resistances due to which losses increase with the increase in the power levels. Their switching time is low and hence suitable for low power high frequency applications.
11. Draw the switching model of MOSFET. 12.What is rise time and fall time?
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The capacitor Cgs charges from threshold voltage to full gate voltage Vgsp. The time required for this charging is called rise time. During this period, drain current rises to full value. The capacitor Cgs keeps on discharging and its voltage becomes equal to threshold voltage Vt.The time required for this discharge Cgs from Vgsp to Vt is called fall time.
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EXPERIMENT 2(b)
VI -CHARACTERISTICS OF IGBT
AIM: To plot the VI Characteristics of IGBT. APPARATUS REQUIRED: CIRCUIT DIAGRAM: Characteristics Study Unit, 0-50 V DC Voltmeter, 015V DC Voltmeter, 0-500mA DC Ammeter.
2.4V-45V 1.5-15V
IC
VGE 2 VGE 1
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TABULAR COLUMN: Transfer Characteristics: VCE1 = 9.8V VGE (V) Ic(mA) VCE2 = 8V VGE (V) Ic(mA)
Collector Characteristics: VGE1 (V) = 4.9 V VCE (V) Ic (mA) VGE (V) = 5.1 V VCE (V) Ic (mA) VGE3 (V) = 5 V VCE (V) Ic (mA)
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PROCEDURE: Transfer Characteristics: Connect the circuit as shown in figure. Initially Keep V1 & V2 to minimum. Set V1=VCE1 = 10V. Slowly vary V2 (VGE ) and note down Ic and VGE reading for every 0.5V. (V(GE)MAX < 8V) The minimum gate Voltage VGE, which is required for conduction of IGBT is called threshold voltage V TH. If VGE is less than VTH, very small leakage current flows from collector to emitter. If VGE is greater than VTH, then collector current depends on VCE magnitude. Repeat the same for different values of VGE and draw the graph of VGE V/S Ic.
Collector Characteristics: Initially set V2 to VGE1 = 5V. ( VTH) Slowly vary V1 and note down Ic and VGE. For a particular gate voltage there is a pinch off voltage (Vp) between collector and emitter. If Vce is less than Vp the device works in constant gain region and Ic is directly proportional to Vce. If Vce is more than Vp, constant Ic flows from the device and this operating region is called as constant current region. Repeat the above for different values of VGE and note down Ic v/s Vce. Draw the graph Ic v/s VGE for different values of VGE.
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RESULT: The transfer characteristics & collector characteristics are obtained and their respective graphs are plotted. The values of Ic, VGE, VCE are noted down in tabular columns and verified. VIVA QUESTIONS:
1.What is IGBT?
Insulated gate bipolar transistor is the latest device in power Electronics .It is obtained by combining the properties of BJT And MOSFET.
3. Draw the symbol of IGBT. 4.Draw the equivalent circuit of IGBT. 5.What are on state conduction losses? How is it low in IGBT?
A high current is required to break the junctions in BJT. This results in On state conduction losses. The conduction losses in IGBT are proportional To duty cycle of the applied voltage. By reducing the duty cycle conduction losses can be reduced.
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14.Why is silicon used in all power semiconductor devices and why not? Germanium?
The leakage current in silicon is very small compared to germanium. Dept of EC 18 NIE Institute of Technology
Power Electronics Lab Manual The germanium is also more sensitive compared to silicon.
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Experiment No. 3
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InPut
Procedure: 1. Connect the circuit diagram as shown fig 3.1. 2. Connect the load voltage waveform to C.R.O. 3. Vary Resistance Rf and note down SCR firing angle f and VDC. 4. Note down the waveform of load volt, input voltage. 5. Plot graph of load volt VDC & f (f v/s VDC). Tabular Column: R-Triggering : Time(m Sec)
f in Degrees
VDC
Table 3.1
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Procedure: 1. Connect the circuit as shown in fig 3.3. 2. Follow the same procedure as in R Triggering. WAVEFORMS:
Input Vm voltage
Load Voltage
Fig 3.4 Waveforms across SCR and Load. Voltage across RC SCRTriggering:
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AC Input PROCEDURE: Voltage 1. Connect the circuit as shown in fig 3.5. 2. Follow the same procedure as in previous experiment. Voltage across Capacitor WAVEFORMS: Load Voltage SCR Dept ofVoltage EC
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VDC
Result: 1. Half and full wave R & RC triggering circuit have been rigged up and out put waveforms have been plotted. 2. Graph of firing angle and Vdc for R & RC triggering circuit have been plotted. Viva Questions:
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EXPERIMENT NO. 5
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SCR TYN 612, 12A/600V Load = 50 , 25 W Design: VBB = DC supply voltage Vp = Peak voltage of UJT Vv = Valley voltage of UJT T = Time of triggering pulse RB = Internal resistance of UJT (5k) = Intrinsic standoff ratio = 0.65
Assume C and find RC Where Remix = (VBB VP) / Imp Rmin = (VBB Vv) / Iv R1 = 0.7RBB / VBB
Waveforms:
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Fig 5.2(a) Waveforms of UJT relaxation and waveforms across SCR and load.
PROCEDURE: The trainer kit is switched on with an AC supply voltage of 230V and 50Hz. A probe is connected to the CRO and one point is connected to the ground of the pulse transformer primary. The rectified o/p across the diode is measured at point A and is displayed on the CRO. The voltage across the sneer diode and the capacitor is found out at point B Note down the waveforms across the capacitor at point C. Note down the trigger waveform across the primary of pulse transformer. Now the ground is removed and it is connected to the ground of the secondary and note down Vdc. The waveform across the SCR and at point D is found and plotted.
NOTE: Isolation of primary and secondary sides of pulse transformer is to be strictly maintained while measurements are carried out. RESULT: The waveforms are verified and plotted.
VIVA QUESTIONS:
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9.What is meant by ramp control, open loop control or manual control with respect to UJT firing circuit?
Ramp control-The graph of time period in milliseconds with the firing angle in degrees is a ramp. The ramp slope can be controlled by the potentiometer. Manual control-The potentiometer in the kit can be used to get various firing angles. This is manual control.
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The bridge rectifier gives a full wave rectified output, which is high in efficiency and least ripple factor.
14.What are the merits of UJT firing circuit over RC triggering circuit?
* Firing angle remains stable. *Advantages of pulse transformer.
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After the capacitor charges to Vp it starts discharging. During this period the voltage V decreases with increase in current, hence this portion of V-I characteristics is called negative resistance.
EXPERIMENT No 6
Load Fc
ZCD
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AC Ref
A GND R
CLOCK GENERATOR
O N O F
T M
1 INPUT 2
TRIGGER O/Ps
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TABLE:
PROCEDURE: 1. 2. 3. 4. Switch on the mains supply unit. Observe AC reference signal and compare it with ZCD o/p A and reset output C. Observe the carrier frequency oscillator o/p 5KHz. Now set the 180o(converter) mode. Observe the counter o/p keep the firing angle at 179o. 5. Adjust the potentiometer R in such a way that very small pulse at the counter O/p is obtained. 6. Now vary the firing angle from 180o to 0o step by step and observe the variation in trigger o/ps Tp and Tn. 7. Connect Tp and Tn to 1 and 2 input of pulse transformer isolation circuit and we will get the pulse transformer isolated and amplified outputs at P1 & P1 T2 and T2 respectively. 8. Connect these trigger o/ps to gate and cathode of SCRs for different power circuits as given in the table. 9. Now set the 180o 100o switch to 100% mode (chopper) keep the duty cycle at 99%. 10. Adjust the potentiometer R in such a way that a very small pulse output is obtained . 11. Now vary the duty cycle in steps from 99% to 1% and observe the counter o/p And also observe the time variation between main pulse Pm and auxiliary pulse Pa. 12. Connect Pm and Pa to input 1 and 2 of pulse transformer isolator. TABLE:
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RESULT : Control of firing angle /duty cycle using digital triggering is found.
EXPERIMENT 7
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MODULE AC input through Transformer DIAC- DB-3 Breakdown Voltage-32V TRIAC BT 139 Use isolation transformer with 230V AC primary, 40-0-40 secondary. WAVEFORMS: AC Input V
Trigger V
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Power Electronics Lab Manual Fig .7.2 Expected input output waveform PROCEDURE:
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Connect circuit as shown in fig 7.1. Connect diac-firing circuit as the triggering source. Vary firing angle and note down the waveform; Vac, IL Use 10:1 probe, which is connected to oscilloscope for measurement. Note the change in brightness of lamp and plot the relevant characteristics. Repeat the experiment with UJT firing circuit.
TABULAR COLUMN: DIAC FIRING CIRCUIT: Rmin to max. (firing angle) VL (V) IL (A) - (Conduction angle )
UJT FIRING CIRCUIT: This firing circuit is based on UJT relaxation oscillator. It generates pulses in synchronization with the AC supply. A pulse transformer is used to isolate the firing pulses. PROCEDURE: Connect circuit as shown in diagram. Vary firing angle and note down the waveform; Vac, IL Use 10:1 probe, which is connected to oscilloscope for measurement. Note the change in brightness of lamp and plot the relevant characteristics.
TABULAR COLUMN: UJT FIRING CIRCUIT: Rmin to max. (firing angle) VL ( V) IL (mA) - (Conduction angle)
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RESULT: The values of load voltage, firing angle, load current and conduction angle are found and verified for both Diac firing circuit and UJT firing circuit. Required graphs are plotted. VIVA QUESTIONS:
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The ac voltage controllers have main supply as input. The SCRs in these controllers are turned off by natural commutation. Hence extra commutation components are not required. Therefore ac voltage controllers are simple and easy to implement if SCRs are used.
10. Why is the trigger source for the two Thyristor isolated from each other in a single-phase voltage controller?
When one Thyristor is on, the other should be off. Both the Thyristor should not conduct at a time.
EXPERIMENT NO. 8
SINGLE PHASE FULL CONTROLLED BRIDGE RECTIFIER FOR R & R-L LOAD
AIM: 1. To plot Vdc v/s firing angle for R load. 2. To plot Vdc v/s conduction angle ( - ) R-L load. 3. To observe load voltage on CRO. APPARATUS REQUIRED: Trainer module, Multimeters, CRO ,Patch cords Rheostat, inductor.
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Fig 8.1(a) circuit diagram for full controlled, full wave rectifier
PROCEDURE: Rig up the circuit and connect the triggering circuit as shown in the fig 8.1(a). First connect the circuit for 40V AC tapping as shown in fig8.1 (a) Adjust the triggering angle using variable resistance on triggering circuit to observe the waveform on the CRO. Connect 0-300 rheostats as load resistance. Repeat the experiment for various conditions of the load with different tapping of Vp AC voltage (max 120V). Pure R load. R-L load (R load in series with L load). R-L loads with free wheeling Diode. Dept of EC 38 NIE Institute of Technology
Power Electronics Lab Manual Plot Vdc v/s , Idc v/s conducting angle. EXPECTED WAVE FORMS:
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Fig 8.2(a)
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Fig 8.2(b) Output waveforms across R-L load without freewheeling diode.
Fig 8.3(a) Output waveforms across R-L load with freewheeling diode.
T (ms)
TH
Vdc (V)
Idc (A)
(prac)
Vdc TH (V)
Idc TH (A)
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R-L load: R-L LOAD without Dm (th) T (P) Vdc Idc R-L LOAD with Dm Vdc Idc
Calculations: Vdc = (Vm/ ) * (1 + cos ) Idc = (Vm/ R) * (1 + cos ) (Vm(1 + cos )) / = Vdc Vm = (Vdc* ) /(1 + cos ) RESULT: The values of Vdc, Idc & are found out, plotted and verified with expected waveforms. Viva questions:
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It is a two-quadrant ac to dc converter. It has 4 thyristors and hence all of them can be controlled for rectification purpose. In a full converter the polarity of the output voltage can be either positive or negative but the output current has only one polarity.
5.What is MCB?
MCB-Miniature circuit breaker. This is used as switch, which opens or switches off when the voltage or current is above the rated value of that of MCB.
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EXPERIMENT 9
DC Chopper
AIM: 1. To rig up DC Jones chopper and to measure the value of load voltage(VLDC). 2. To plot the graphs of Frequency V/S VLDC and Duty Cycle V/S VLDC. APPARATUS REQUIRED: DC chopper power module-SDCP, Triggering circuit (DC chopper), Load 50 rheostat, DMM. CIRCUIT DIAGRAM: Jones chopper
PROCEDURE: a) For R Load: 1. Connections are made as shown in the figure 9.1(a). Use 50 Rheostat for R- Load (Freewheeling diode (DM) is to be connected only for RL load). 2. Adjust VRPS output to 10v and connect to DC chopper module. 3. Switch on DC toggle switch of chopper module. Dept of EC 43 NIE Institute of Technology
T1, T2 TYN 616 D1 BYQ 28200 C Commutation Capacitor 10 F / 100V L1- 0 L2 - Commutation Inductor 500-0-500 H / 2A.
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4. Switch on the trigger input by pushing- in pulsar switch. 5. Observe the out put waveform across load on CRO. 6. Keep the duty cycle at mid position and vary the frequency from minimum to maximum and record the output voltage VLDC readings. 7. Keep the frequency at mid position, vary duty cycle from minimum to maximum and output voltage VLDC readings. 8. Note down the output waveform for mid value of frequency and duty cycle. b) R-L Load: 1. Connections are made as shown in fig 9.1 (a). Load is 50 Rheostat in series with inductor L =25mH or 50mH. 2. Follow the same procedure as listed in steps 2 to 8 above. 3. Readings and output waveform is to be recorded with and without free wheeling diode. NOTE: In both switching on / switching off of the equipment. First use DC toggle switch and then the pulsar. Tabular columns: Constant Duty cycle Duty cycle: 50%, VIN= 10 to 15V Slink Freq (Hz)
VO (volts)
Constant Frequency, freq control at mid posit VIN = 10V to 15V Slink TON (sec) TOFF (sec)
Duty cycle
VO (volts)
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Frequency
Duty Cycle
Fig 9.2(a) Showing the plots of Load voltage vs frequency and Load voltage vs. duty cycle.
One Cycle =T
1 T
T ON TIME
T OFF TIME
Freq =
Time
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RESULT:
Note: The free wheeling diode DM clips the voltage, which occurs during TOFF state.
VIVA QUESTIONS:
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EXPERIMENT NO. 10
Fig 10.1 Circuit diagram for speed control of a separately excited DC Motor
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PROCEDURE: 1. Connect the circuit as shown in fig 10.1 2. Adjust field supply to mid value. 3. Vary the firing angle for SCR rectifier and note down the firing angle, Armature voltage, current and speed of the DC motor. Firing angle to be read from the oscilloscope. 4. Keep the firing angle at mid value (i.e. fix the armature voltage to a constant value). 5. Vary the field voltage by the pot meter and note down the values of field voltages and speed. 6. Plot the relevant graph. (A) Armature control: f v/s VDC v/s Speed. (B) Field control: Field voltage (VDC) v/s Speed. TABULAR COLUMN: (A) ARMATURE CONTROL Sl No Field Voltage (const) Firing Angle f VDC volts IO Amps Speed
(B) FIELD CONTROL: Sl No Armature volt (const) Field voltage VDC Speed Current
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Power Electronics Lab Manual RESULT: 1) Speed of a separately excited DC motor is controlled. 2) Graph of (i) VDC v/s Speed for Field control. (ii) VDC v/s Speed for Armature control. (iii) f v/s VDC v/s Speed in Armature control. is plotted. VIVA QUESTIONS:
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When the motor armature rotates the conductors also rotates and hence cut flux. Therefore emf is induced and direction is in opposition with the applied voltage (Flemings right hand rule). Because of its opposing direction it is referred to as back emf Eb. V has to drive Ia against the opposition of Eb.The power required to overcome this opposition is EbIa.
7.What is torque?
Torque is twisting or turning moment of a force about an axis.The torque developed by the armature of a motor is armature torque. The torque available for useful work is known as shaft torque (available at the shaft).
11. What is the parameter that is being varied by varying the firing angle?
The armature voltage is varied which inturn varies the speed of the motor by varying the firing angle.
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EXPERIMENT NO. 11
PROCEDURE: Rig up the circuit as shown in fig Apply AC voltage and switch on MCB.
Vary firing angle and note down the o/p voltage and speed.
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Power Electronics Lab Manual Plot Vdc v/s (firing angle) and Vdc v/s speed.
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Calculations: Vdc = (Vm/ ) * (1 + cos ) Idc = (Vm/ R) * (1 + cos ) (Vm(1 + cos )) / = Vdc Vm = (Vdc* ) /(1 + cos ) Compare the theoretical & Practical Values of Vdc & Idc. ( R = 60 ), Vm = 80 V.
Plots:
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V
dc
d c
Firing Angle
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RESULT: The theoretical values of current, voltage and firing angle are computed and compared with their practical counterparts. The results are plotted and verified.
PROCEDURE: 1. Connect the circuit as shown in the figure. 2. Switch on the mains 230V to Isolation Transformer and Triac firing circuit. 3. Switch on the trigger on push button switch (NOTE: Triac firing circuit potentiometer to be at approximately 90o.) 4. Vary the firing angle, note down the angle and speed of the induction motor. 5. Shutdown the equipment by switching off the power supplies. 6. Plot the relevant graphs.
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in degree
Vdc (V)
RESULT: 1. The speed of induction motor is controlled using triac. 2. Graph of firing angle versus speed of induction motor is plotted. Viva Questions:
Power Electronics Lab Manual 2. TRIAC turns-off when voltage is reversed. 3. Single gate controls conduction in both directions. 4. TRIACs with high voltages and current ratings are available.
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9. Why should we use TRIAC for bi-directional flow of current, instead we can use a ordinary conductor (wire)?
The ordinary conductor does not provide the facility to switch on or off that is, we cannot control the flow of current. We have to manually switch on or off the supply.
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Fig 12.1(b) Circuit diagram for controlling the stepper motor. PROCEDURE: 1.Connect the controller o/p A1, A2, B1, B2 to A1 A2 B1 B2 i/ps (respectively) of the Stepper Motor Module. 2.Connect +ve common terminal to +ve supply. 3.Switch on the power supply to the unit. It displays S-00. 4.Press SET on SMC. 5.Display shows rpm(Rev Per Sec). Dept of EC 57 NIE Institute of Technology
Power Electronics Lab Manual 6.Press ENT for Speed MODE. 7.Display 00. 8.Press INC key to set rpm. 9.Press ENT 10. Displays DR FR (Direction of rotation). 11. Press INC/DEC to change direction of rotation. 12.Press ENT. 13.Displays HF ST or FL STEP.(Step size Half or Full) 14.Use INC/DEC to select step size. 15.Press ENT. 16.Then it displays n.. Rpm set for speed mode. 17.Press Run/Stop for running or stopping the motor. STEP MODE: 1.Switch on the power supply. 2.Display shows S 00 3.Press SET. 4.Display shows rpm. 5 .Press INC/DEC to change to step mode 6. Follow similar steps as above from step 7 for setting the parameters for step mode. 7.In the last display shows S. Steps set. 8.Run/Stop will make the motor to run by respective steps. TABULAR COLUMN : Speed Mode. Sl No RPM set Time for full rotation No of Rotations
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Practical RPM
TABULAR C OLUMN: Step Mode[Step Lle =1.8 + 0.1](Non cumulative) Sl No No of Steps Type of Step Half or Full Theoritical Degrees
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NOTE: Step Lle =1.8 + 0.1 ( Non cumulative) Steps/ revolution =200 SWITCHING LOGIC SEQUENCE: Full step A1 (RED) 0 0 1 1 A2 (GREEN) 1 1 0 0 B1 (BLUE) 0 1 0 1 B2 (BLACK) 1 0 0 1
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GRAPHICS: Photo Printing and Developing, Photo Type Setting, Printing Presses, Film Projectors and Cameras, etc PROCESS CONTROLL AND INSTRUMENTATION: Textile web control, Valve Controls, material Handling Systems, Assembly Lines, Carburetor Adjusting, In process Gauging, chart Recorders, Servo Mechanism, Electronic Gear box, Precise RPM Control, RPM Control, RPM meter calibration. MEDICAL INSTRUMENTS: Infusion pumps, X-ray and Radioactive Machinery, Blood Analysis etc. OFFICE AUTOMATION EQUIPMENTS: Printers, Plotters, Hard and floppy disc, Teleprinters and Type writers, Copying Machines and Accounting Machines.
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RESULT:
VIVA QUESTIONS: 1.What is stepper motor? A stepper motor is one in which the motor rotates step by step in steps of 1.8 degree. 2.Why is stepper motor also called digital motor? A stepper motor is driven by square pulses and hence does not require pulse width modulation technique.It can be driven by simple digital circuits and hence is called digital motor. 3.How many steps are covered in one revolution? 200 steps with step angle of 1.8 degree. 4.What are merits of stepper motor? It is easy to interface with digital controller ,low cost solution for position control and also zero feedback error in servo system. 5.What are its applications? Teleprinters,typewriters,plotters,X ray machinery,valve control,servo mechanism,photo printing and developing,film projectors ,cameras ,carburettor adjusting,electronic gear box,blood analysers etc 6.What is the advantage of stepper motor?
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The majoe advantage is that its speed can be varied by the digital input.We can use a microprocesssor to control the speed .It can also be rotated in steps.They can be used for precision control of speed without using closed loop feedback. 7.What is step angle? The angle through which the motor shaft rotates for each command pulse is called the step angle.It can be 1.8,2.5,7.5 degrees. 8.What is stepping frequency? F is the stepping frequency in pulses per second. 9.What are the moving parts in stepper motor ? The only moving part in stepper motor is rotor which has no winding,commutator,brushes. 10.What are types of stepper motor? *permanent magnet motor. *variable reluctance motor-when stator is excited ,the rotor is pulled into the nearest minimum reluctance position. 11.What does stepping motor consist of? * It consists of three basic elements often combined with some type of user interface (host computer,PLC) *The indexer is a microprocessor capable of generating step pulses and direction signals for the driver. *The driver(amplifier) converts the indexer command signals into the power necessary to energise the motor windings.
12.What are its advantages? The step motor is an electromechanical device that converts digital pulses into mechanical shaft rotation.Advantages are low cost,high reliability,high torque at low speeds and a simple,rugged construction that operates almost in any environment. 13.What are its disadvantages? The main disadvantage in using stepper motor is the resonance effect often exhibited at low speeds and decreasing torque with increasing speed.
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EXPERIMENT.13(a)
PARALLEL INVERTER
AIM: To rig up and verify the operation of parallel inverter using SCR. APPARATUS REQUIRED : Trainer kit, Probes, Patch cords, Rheostat, CRO. CIRCUIT DIAGRAM:
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PULSE TRIGGERING:
V O L T
TIME
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PROCEDURE: Connect the circuit as shown in the circuit diagram. Ensure following switching on procedure is strictly followed so that commutation failure is avoided. Switch on the DC input voltage and adjust it to 10V-15V using external VRPS. (Specific to inverter) Switch on the parallel inverter main power supply. Switch on the DC switch, and then pulsar push button switch to be pushed in. Observe the waveforms (Square wave o/p across the load) Set Rc potentiometer for different values and note the output frequency. Follow the following switch off procedure. Switch off DC (Equipment), pulsar, and equipment power supply. Disconnect gate connection of TP and TN. Monitor only pulsar output waveforms. Plot all the waveforms.
TABULAR COLUMN: Frequency Firing Circuit Amplitude Time (msec) Frequency (Hz)
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RESULT: Parallel inverter circuit is rigged up and output waveforms is plotted and verified with expected waveforms. VIVA QUESTIONS: 1.What are inverters and what are its applications? DC to AC converters is known as inverters. The function of an inverter is to change a DC input voltage into AC output voltage of desired magnitude and frequency. Inverters are widely used in industrial applications like variable speed AC motor drives, induction heating, stand-by power supplies and uninterrupted power supplies. 2. Why is the circuit called parallel inverter? The circuit is called parallel inverter because the commutating capacitor is in parallel with the primary winding of the output transformer whose secondary is fed to the load. 3.What is the main classification of inverters? Inverters can be broadly classified into two types namely, Single-phase inverters and three phase inverters. Each type can use controlled turn-on and controlled turn-off devices (eg. BJTs and MOSFETs etc) or forced commutation thyristers depending on application. 4.What is VFI and CFI? An inverter is called a Voltage Fed Inverter (VFI) if the input voltage remains constant, a Current Fed Inverter (CFI) if the input current is maintained constant.
5.What is variable DC linked inverter? An inverter is called variable DC linked inverter if the input voltage is controllable. 6.What is inverter gain? The inverter gain may be defined as the ratio of the AC output to DC input voltage. Why the output voltage of an inverter is to be controlled? The output voltage of the inverter is to be varied as per the load requirement. When ever the input DC varies the output voltage can change. Hence, these variations need to be compensated. The output voltage and frequency of an inverter is adjusted to keep voltage and frequency constant. Thus, the output voltage of an inverter is to be controlled. 7.What are the advantages and disadvantages of variable DC linked inverter? Advantages: Dept of EC 66 NIE Institute of Technology
Power Electronics Lab Manual 1. Harmonic content does not change with output voltage. 2. Control circuit of an inverter is simple. Disadvantages: 1. Additional chopper or control rectifier is required. 2. Efficiency of a circuit is reduced due to double conversion. 3. Transistors have to handle variable input voltages. 8.Compare between Voltage source and Current source inverters Voltage source inverters 1. Input is constant voltage. 2. Short circuit can damage the circuit. 3. Peak current of power-device depends on load. 4. Current wave forms depend on load. 5. Free wheeling diodes are required in case of inducted load.
VII Sem EC
Current source inverters 1. Input is constant current. 2. Short circuit cannot damage the circuit. 3. Peak current of power-device is limited. 4. Voltage wave forms depend on load. 5. Free wheeling diodes are not required.
9.Explain the principle of variable DC linked inverter? Harmonic content of the signal also changes if pulse width is varied. This problem is taken care by DC link inverter. Instead of varying the pulses of inverter, an input DC voltage is varied. Therefore rms value of output voltage is varied. 10.What is the commutation technique used in the parallel inverter? Complementary commutation technique.
11.What is the role of the diodes D1 and D2? Diodes D1 and D2 act as free wheeling diodes, they conduct when both SCRs turn off. They also provide a path for conduction. 12.Why is the inductor used? The inductor does not allow drastic changes in current and hence provide di/dt protection. 13.From where does the inverter derive its dc power input? It derives the dc power input from the inverter specific external VRPS.
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EXPERIMENT 13(b)
SERIES INVERTER
AIM: 1) To rig up a Series Inverter using SCR and note down the waveforms. 2) To record the frequency of operation. CIRCUIT DIAGRAM:
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0 0 40V 20V
0 0 15 V 8V
e0
TIME
PROCEDURE: 1.Connect the circuit diagram as shown in the figure 6.1(b). 2.Connect L & C values as per the following details. USE LM L1 One Set L11` L2 Second Set F=1/2 ((1/LC)-(R^2/4L^2)) 1.Connect C1 & C1; L1 & L1 for one set of readings. Dept of EC 69 NIE Institute of Technology L12 T2 Anode T2 Anode T1 Cathode LOADS T1 Cathode
Power Electronics Lab Manual 2.Connect C2 & C2; L2 & L2 for second set of readings. 3.Note the output waveforms. 4.Note the waveforms across capacitors. TABULAR COLUMN Trigger pot Position Minimum Maximum L1 L1 C1 C1
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O/P FREQUENCY
L2
L2
C2
C2
O/P FREQUENCY
RESULT: 1) Series Inverter using SCR is rigged up and output waveforms is noted. 2) The frequency of operation is ________.
VIVA QUESTIONS: 1.What are series inverters? Inverters in which the commutating elements are permanently connected in series with the load resistance. 2.What are the commutating elements in the above circuit? L and C are the commutating elements. 3.What is the condition for selecting commutating element? They are selected in such a way that the current flow through series connected elements R, L, C is under damped 4.What are the drawbacks of a basic series inverter? Dept of EC 70 NIE Institute of Technology
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*If the inverter frequency exceeds the circuit ringing frequency the dc source will be short-circuited. *For output frequencies much smaller than the circuit ringing frequency, the load voltage is di started. *The source current flows only during the period when the Thyristor T1 is conducting. This results in large ripple in the source current and peak current rating of the source inverters. 5.What are the applications of series inverters? *Induction heating *Fluorescent lighting *Variable speed ac motor drives *Aircraft power supplies *UPS *High voltage dc transmission lines 6.Why are the inductors L1, L2 and why are two capacitors needed? *The resonant frequency, which is, if it is near by inverter output frequency, commutation failure will take place. Hence it should be ensured that the capacitor and inductor are so chosen that it be not near to resonant frequency.
*Equal values of L1, L1 or C1, C1 to be chosen so that the uniform inverter output is maintained. 7.What are the waveforms (output) obtained in inverter? The output voltage waveforms of ideal inverters are sinusoidal. But for practical inverters they are non sinusoidal and contain harmonics due to which the waveforms may be square wave or quassi square wave. 8.Why cant we see current waveforms on CRO? The resistance of CRO is very high. Therefore the current measurement is incorrect. An attempt to reduce the resistance of CRO reduces the input impedance, which draws heavy current from the source.
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