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Unit Injector Remove

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3116 Truck Engine 2BK00001-UP(SEBP1951 - 27) - Documentation Page 1 of 3

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Product: TRUCK ENGINE


Model: 3116 TRUCK ENGINE 2BK
Configuration: 3116 Truck Engine 2BK00001-UP

Disassembly and Assembly


3116 On Highway Engines
Media Number -SENR5120-08 Publication Date -01/07/2008 Date Updated -01/08/2008

i05919358

Unit Injector - Remove


SMCS - 1290-011

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1

Start By:

A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrod - Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

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3116 Truck Engine 2BK00001-UP(SEBP1951 - 27) - Documentation Page 2 of 3

Care must be taken to ensure that fluids are contained during


performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool


Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g00775441

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3116 Truck Engine 2BK00001-UP(SEBP1951 - 27) - Documentation Page 3 of 3

Illustration 2 g00625237

1. Remove fuel injector hold-down bolt (1) .

Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could occur.
The unit injector has a notch on the opposite side of the rack. This notch is used for prying the
unit injector loose. Some fuel injector racks move freely when the spring is not compressed. Do
not move the fuel injector rack without compressing the fuel injector spring slightly. Damage
may occur to the unit injector.

2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .

3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.

Copyright 1993 - 2023 Caterpillar Inc. Wed Oct 25 11:05:05 CDT 2023
All Rights Reserved.
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