Vortex 3

OWNER'S Manual
English | FRANÇAIS
WARNING
FOR YOUR SAFETY - For anything other than the routine cleaning and maintenance described in this
manual, this product must be serviced by a contractor who is licensed and qualified in pool equipment
by the jurisdiction in which the product will be installed where such state or local requirements exist. In
the event no such state or local requirement exists, the maintainer must be a professional with sufficient
experience in pool equipment installation and maintenance so that all of the instructions in this manual
H0367100 Rev -
can be followed exactly. Improper installation and/or operation will void the warranty.
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THANK YOU FOR PURCHASING THIS VORTEX™ ROBOTIC POOL CLEANER BY ZODIAC®.
YOUR VORTEX CLEANER HAS BEEN DESIGNED AND MANUFACTURED TO BE EASILY INSTALLED AND TO
PROVIDE LOW MAINTENANCE OPERATION. PRIOR TO INSTALLING YOUR NEW CLEANER, PLEASE DO THE
FOLLOWING:
1) Complete and return the warranty card.
2) Record your purchase information on the spaces provided below.
3) Attach your invoice (or a copy) to this page.
Taking these steps will help ensure prompt warranty service, should it be required. If service is required, please
contact your original dealer. If the original dealer does not perform warranty service, please visit
www.zodiacpoolsystems.ca to locate an independent service company near you. If you are unable to locate a service
company, please call our Technical Support department at 888-647-4004.
RECORD YOUR ZODIAC CLEANER DATA HERE:
Date of Purchase Purchased From Serial Number:

(located on machine head)
City Province Postal Code

Zodiac® Vortex™ 3, Vortex 4 Robotic Pool Cleaner | Owner's Manual ENGLISH Page 3
Table of Contents
Section 1. Important Safety Instructions......... 4
Section 2. Cleaner Specifications.................... 6

2.1 General Specifications ....................................... 6
Section 3. Assembly and Initial Usage............ 6

3.1 Unpacking........................................................... 6
3.2 Assembling the Transport Caddy........................ 6
3.3 Connecting the Control Unit to the Caddy........... 8
3.4 Electrical Connection........................................... 8
Section 4. Operation.......................................... 9
4.1 Submerging the Cleaner..................................... 9
4.2 Operating the Vortex 3...................................... 10
4.3 Operating the Vortex 4.......................................11
4.4 Remote Control Operation
(Vortex 4 Only).................................................. 12
4.5 Enabling the Automatic Start Mode
(Vortex 4 Only).................................................. 13
4.6 Starting the Cycle with
a Programming Clock (timer)............................ 13
4.7 Cancelling an Automatic Start........................... 13
Section 5. Cleaning and Maintenance........... 13

5.1 Cleaning the Filter Canister............................... 13
5.2 Cleaning and Storing the Cleaner..................... 14
5.3 Replacing the Brushes...................................... 15
5.4 Replacing the Tires on the Cleaner................... 16
Section 6. Replacement Parts........................ 17
Section 7. Troubleshooting............................ 18

Page 4 ENGLISH Zodiac® Vortex™ 3, Vortex 4 Robotic Pool Cleaner | Owner's Manual
Section 1. Important Safety Instructions

Congratulations on purchasing a Zodiac Vortex Robotic Pool Cleaner. Please take a moment to read through the entire
manual before installing your new robotic pool cleaner. Your cleaner must be installed and operated as specified.
READ AND FOLLOW ALL INSTRUCTIONS
WARNING
Failure to comply with the following warnings can result in permanent injury, electrocution or
drowning.
Prevent Electrical Shock
To reduce risk of electrical shock:
• Only connect the control box to a power outlet protected by a 30 mA maximum ground fault circuit interrupter
(GFCI). If in doubt contact a qualified electrician.
• The GFCI receptacle should be provided by a qualified installer and should be tested on a routine basis. To
test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be
restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the
pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric
shock. Do not use this product. Disconnect the cleaner and have the problem corrected by a qualified service
representative before using.
• Make sure the plug is permanently and easily accessible.
• The control box must not be installed in a floodable area.
• Per the United States National Electric Code (NEC®), keep the power unit at least five (5) ft. (1.5 m) from the
edge of the (pool/spa) water and do not remove it from its caddy. In Canada, the Canadian Electrical Code
(CEC®) requires a minimum distance of three (3) m (10 ft.) to be maintained between the pool edge and the
power unit. Never submerge the control unit.
• Do not enter pool while the cleaner is in water.
• Do not bury cord. Locate cord so as to prevent it from being damaged by lawn mowers, hedge trimmers and
other equipment.
• To reduce the risk of electrical shock, do not use the cleaner or control unit if the cord is worn or damaged. Contact
your local Zodiac dealer immediately for a replacement cord.
• Double insulation—For continued protection against possible electric shock, use only identical replacement parts
when servicing. Do not attempt repair of the cleaner, control unit, power cord, or floating cable. All repairs should be
made by an experienced service professional using only Zodiac OEM parts.
• NEVER OPEN CONTROL UNIT.
• Do not use an extension cord to connect the unit to electric supply; provide a properly located outlet. The control
unit should be placed near the outlet box.
• PREVENT CHILD INJURY AND DROWNING
• To reduce the risk of injury, do not permit children to operate this product.
• Do not let anyone, especially small children, sit, step, lean, or climb on any equipment installed as part of your
pool’s operational system.

CAUTION
Failure to comply with the following warnings could cause damage to pool equipment or
personal injury.
• This product is intended for use with permanently-installed pools. Do not use with storable pools. A permanently-
installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled
for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and
reassembled to its original integrity.
• The cleaner must be installed and operated as specified.
• Turn the cleaner off before removing it from water, and do not operate the cleaner out of water.
• Do not remove the cleaner from the pool for 15 minutes after the cleaning cycle has completed.
• The cleaner's filter canister must be emptied after each use.
• Do not use the product in your pool if the water temperature is above 95˚ F (35˚ C) or below 55˚ F (13˚ C).
CAUTION
USE OF THE ZODIAC VORTEX ROBOTIC CLEANER IN A VINYL LINER POOL
Certain vinyl liner patterns are particularly susceptible to rapid surface wear of pattern removal caused by objects
coming into contact with the vinyl surface, including pool brushes, pool toys, floats, fountains, chlorine dispensers,
and automatic pool cleaners. Some vinyl liner patterns can be seriously scratched or abraded simply by rubbing
the surface with a pool brush. Ink from the pattern can also rub off during the installation process or when it comes
into contact with objects in the pool.
Zodiac Pool Systems Canada, Inc. is not responsible for, and the Limited Warranty does not cover, pattern
removal, abrasion or markings on vinyl liners.
CAUTION
VORTEX 4 ONLY
This device complies with part 15 of the FCC Rules. Operation is subject to the following two (2) conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
NOTE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment to an electrical source on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
• Modifications made to this equipment, which are not authorized by the manufacturer, may void the user’s
authority to operate this equipment.
SAVE THESE INSTRUCTIONS

Section 2. Cleaner Specifications

2.1 General Specifications
The general specifications for the cleaner are as follows: X1
X4
Vortex 3 Vortex 4 X4
X1
X4
Control box 100-125 VAC, 60 Hz 100-125 VAC, 60 X2
supply voltage Hz X2
X4
Supply voltage 30 V DC 30 V DC X1 X1
Installed load 150 W max 150 W max X1 X1
Cable length 60 ft (18 m) 70 ft (21 m)

Cleaner size 16.9 x 18.9 x 10.6 16.9 x 18.9 x 10.6
(WxDxH) in. in.
43 x 48 x 27 cm 43 x 48 x 27 cm Figure 1. Components
Pack size 22.8 x 22.8 x 23.2 22.8 x 22.8 x 23.2 Check that the unit has not been damaged during
(WxDxH) in. in.
58 x 58 x 59 cm 58 x 58 x 59 cm transport. If you detect damage, contact Zodiac Pool
Weight of 21 lbs. (9.5 kg) 21 lbs. (9.5 kg) Systems Canada, Inc. at 1-888-647-4004 before using
Cleaner your cleaner.
Packed weight 42 lbs. (19 kg) 42 lbs. (19 kg)
Filtration less than 100 less than 100 To unpack the cleaner and its components:
microns microns
Cycle lengths 1.5 hrs, 2.5 hrs. 1.5 hrs, 2.5 hrs & 1. Remove the lower portion of the caddy along
adjustable with the upper and lower power cable hooks,
control unit hook, power cable hook plate,
The cleaner is a double-insulated product. A double- locking plate, nuts, bolts and screws.
insulated electrical appliance is one which has been
2 Remove the small box that contains the control
designed in such a way that it does not require a safety unit.
connection to ground. The basic requirement for
double-insulation is that no single failure can result 3. Remove the handles (left and right) of the
in dangerous voltage becoming exposed so that it caddy, which are located against one side of the
box.
might cause an electric shock and that this is achieved
without relying on an earthed (grounded) metal casing. 4. Remove the cleaner from the box.
This is achieved by having two (2) layers of insulating
material surrounding live parts or by using reinforced 3.2 Assembling the Transport Caddy
insulation. Therefore, devices having double-insulated
1. Insert the upper tubes (handles) into the bottom
construction, such as this cleaner, do not utilize a
tubes on the cart as shown in Figure 2. Make
grounded (three-prong) cord/plug.
sure the upper tubes (handles) are in the proper
orientation and align the screw holes.
Section 3. Assembly and Initial

Usage
3.1 Unpacking 1
The packaging should contain the following items
(Refer to Figure 1):
• Vortex cleaner
• Control unit
• Remote control (Vortex 4 only)
• Transport and storage caddy (complete with
assembly components)
Figure 2. Install the Handles
2. Position the bottom power cable hook as shown
4. Position the power cable hook and control unit
in Figure 3. Place the cable hook plate opposite hook on the upper tubes as shown in Figure 6.
the power cable hook. Secure using a screw and Make sure the upper tubes (handles) are in the
tighten with the Torx® wrench (supplied with proper orientation.
unit). Refer to Figure 4.
7
2
3
Figure 6. Position the Bottom Power Cable Hook
5. Secure the power cable hook and control unit

Figure 3. Position the Bottom Power Cable Hook hook around the tubes using a screw and tighten
with the Torx wrench. Refer to Figure 7.
8
4
Figure 4. Secure the Bottom Power Cable Hook

Figure 7. Install the Power Cable Hook and
3. Secure the cable hook plate using two (2) bolts Control Unit Hook
and two (2) nuts and tighten with Torx wrench.
Refer to Figure 5. 6. Secure the control unit hook using two (2) bolts
and two (2) nuts and tighten with Torx wrench.
Refer to Figure 8.
9
Figure 5. Secure the Cable Hook Plate
Figure 8. Secure the Hooks

7. Place two (2) caps on the wheels as shown in

Figure 9.
Figure 9. Attaching Wheel Caps 1

8. Attach the support blocks to the caddy using
four (4) screws as shown in Figure 10.
Figure 12. Position the Locking Plate Clips
3. Secure the locking plate using Phillips head

screws. Do not overtighten. Refer to Figure 13.
x4
Figure 10. Attaching the Support Blocks
9. The transport caddy is now ready to use as

shown in Figure 11.
2
Figure 13. Secure the Locking Plate
Figure 11. Transport and Storage Caddy Assembled
3.3 Connecting the Control Unit to the

Caddy
1. Position the control unit over the control unit
hook on the caddy.
2. Slide the locking plate clips into the control
hook and line up the screw holes. Refer to
Figure 12.

3.4 Electrical Connection Section 4. Operation
WARNING 4.1 Submerging the Cleaner
Failure to comply with the following warnings can 1. Submerge the cleaner in the pool and remove
result in permanent injury, electrocution or drowning.
any air trapped inside by keeping the unit
Prevent Electrical Shock vertical. Refer to Figure 15.
• U.S.: Per NEC® requirements, keep the control
unit at least five (5) ft. (1.5 m) from the edge of the
pool. CANADA: Per CEC® requirements, keep
the control unit at least three (3) m (10 ft.) from the
edge of the pool.
• Only connect the control unit to a receptacle

protected by a ground fault circuit interrupter
(GFCI). Contact a certified electrician if you cannot
verify that the receptacle is protected by a GFCI.
1
• Do not use an extension cord to connect the control
unit.
• Do not allow anyone to swim while the cleaner is in

the pool. Figure 15. Submerge the Cleaner Vertically
2. Ensure the unit sinks to the bottom of the pool
For your safety and to obtain the best possible
and does not float. Refer to Figure 16.
performance from your cleaner, connect the cleaner’s
floating cable to the control unit and thread connector
until it is snug. Do not overtighten. Refer to Figure 14.
The control unit is equipped with an automatic shut

off feature to prevent overheating if operated in direct
sunlight for an extended period of time.
2
WARNING
The control unit is water-resistant, not waterproof. In
order to prevent electrocution, which could result in
serious injury or death, never submerge the control
unit or leave exposed to inclement weather. Figure 16. Cleaner Sinking to the Bottom of the Pool
3. Spread out the floating cable over the pool,
ensuring there are no kinks or coils in the cable.
Refer to Figure 17.
Power Supply
Connector
Floating Cable
Figure 17. Spread Floating Cable Over the Pool

Figure 14. Electrical Connection
4.2 Operating the Vortex 3
CAUTION
To prevent damage to the cleaner, be sure to adhere
to the following guidelines:
• Do NOT remove the cleaner from the pool for 15
minutes after the cleaning cycle ends.
• Approximately 15 minutes after the cycle is

completed, the light located on the control unit
will flash slowly to indicate that the cleaner may
be removed from the pool. The 15 minute period Figure 18. Start the Cleaner
allows the motor to cool and will prevent damage to 2. When the cycle program button is selected the
the cleaner. indicator light will illuminate. The cleaner will
• Remove the cleaner from the pool after the start in a few seconds.
cleaning cycle is completed and store on the caddy
3. To change the selected cleaning cycle, press the
out of direct sunlight or inclement weather.
new cycle button and the new cycle will start in
• Never lift the cleaner out of the pool by the floating a few seconds.
cable. Always use the handle to remove it from the
pool (refer to Figures 20 and 21). 4. If you wish to stop the cleaner during a cleaning
cycle, press the OFF button. Refer to Figure 19.
• Take additional care when lifting the cleaner out of
the pool. It becomes heavier when filled with water. 5. At the end of the cycle, the cleaner will stop and
• Remove the cleaner from pool when super after 15 minutes the light will flash slowly to
chlorinating or adding acid. indicate the cycle is completed.
• Do not handle cleaner while it is in operation.
NOTE Always make sure the cleaner head is fully

submerged in the water before you begin the
operation cycle.
When the cleaner is powered ON it will remain in

standby until one of the cycle program selection buttons
is pressed. Select either the Cycle I or Cycle II cleaning
program on the control unit: (See Figure 18.)
Cycle I Program Cycle II Program

Figure 19. Turn Cleaner Off
Completed in 1.5hours Completed in 2.5 hours
6. The cleaner includes a safety feature that
Maximum coverage in Intensive and complete
minimal time cleaning automatically stops the cleaner after about 20
seconds if it is powered on but not submerged
Thorough pool floor Thorough pool floor and wall
cleaning cleaning in water. For pools equipped with a beach area,
this safety feature allows the cleaner to reverse,
1. To start your cleaner, press the desired cycle and back into the pool when the impeller is out
button (Figure 18). "Cycle I" is the most of the water.
commonly selected cleaning program for 7. Disconnect the control unit cable from the
inground pools. electrical outlet.
8. Disconnect the cable from the control unit.
NOTE The cleaner cable must always be disconnected
before removing the cleaner from the pool.

9. Remove the cleaner from the pool using the 4.3 Operating the Vortex 4
handle (refer to Figures 20 and 21). Never lift
the cleaner out of the pool by the floating cable.
CAUTION
10. Loosely coil the cable starting at the cleaner and
To prevent damage to the cleaner, be sure to adhere
go toward the connection point at control unit. to the following guidelines:
Remove any twists along the way. Store the
• Do NOT remove the cleaner from the pool for 15
cable by wrapping it around the hooks located minutes after the cleaning cycle ends.
at the rear of the caddy.
• Approximately 15 minutes after the cycle is
completed, the light located on the control unit
will flash slowly to indicate that the cleaner may
be removed from the pool. The 15 minute period
allows the motor to cool and will prevent damage to
1 the cleaner.
• Remove the cleaner from the pool after the

cleaning cycle is completed and store on the caddy.
2 • Never lift the cleaner out of the pool by the floating
cable. Always use the handle to remove it from the
pool. Refer to Figures 20 and 21.
• Remove the cleaner from pool when super
chlorinating.
Figure 20. Remove Cleaner From Pool • Do not handle cleaner while it is in operation.-
NOTE Always make sure the cleaner head is fully

submerged in the water before you begin the
operation cycle.
When the cleaner is powered ON it will remain in

standby until one of the cycle program selection buttons
is pressed. Select either the Cycle I or Cycle II cleaning
3 program on the control unit.
Cycle I Program Cycle II Program

Figure 21. Keep Cleaner Vertical to Drain Water Completed in 1.5hours Completed in 2.5 hours
Maximum coverage in Intensive and complete
minimal time cleaning
IMPORTANT Thorough pool floor Thorough pool floor and wall
• Use your cleaner as often as needed to keep your cleaning cleaning
pool clean.
1. To start your cleaner, press the desired cycle
• Clean the filter canister after each cleaning cycle. button (Figure 18). "Cycle I" is the most
• Do not leave your cleaner in the pool on a commonly selected cleaning program for
permanent basis. inground pools.
• At the end of each cycle, remove the cleaner from 2. When the "Cycle I" program button is selected
the pool. Start at the cleaner head and untangle the indicator light will illuminate. The cleaner
any coils in the cable before storing the cleaner.
will start in a few seconds.
3. Depending on the state of your pool it is
possible to modify the time of the cleaning
cycle by pressing the button. Pressing the
button will increase the cleaning time by

60 minutes or decrease the cleaning time by 30 4.4 Remote Control Operation

minutes. When the cleaner is powered on, the (Vortex 4 Only)
Cycle and time will correspond to the cycle and
the time that were active at the time it was last
switched off. CAUTION
This device complies with part 15 of the FCC Rules.
4. If you wish to stop the cleaner during a cleaning Operation is subject to the following two (2) conditions:
cycle, press the "Power" button. (1) this device may not cause harmful interference,
Refer to Figure 19. and (2) this device must accept any interference
received, including interference that may cause
5. After the cleaning cycle is completed, the four undesired operation.
(4) lights located on the control unit will flash
slowly to indicate that the cleaner may be NOTE This equipment has been tested and found
removed from the pool. to comply with the limits for a Class B digital
6. Disconnect the control unit cable from the device, pursuant to part 15 of the FCC Rules.
electrical outlet. These limits are designed to provide reasonable
protection against harmful interference in
7. Disconnect the cable from the control unit. a residential installation. This equipment
NOTE The cleaner cable must always be disconnected generates, uses and can radiate radio frequency
before removing the cleaner from the pool. energy and, if not installed and used in
accordance with the instructions, may cause
8. Remove the cleaner from the pool using the
harmful interference to radio communications.
handle (refer to Figures 20 and 21). Never lift
However, there is no guarantee that interference
the cleaner out of the pool by the floating cable.
will not occur in a particular installation. If this
9. Loosely coil the cable starting at the cleaner and equipment does cause harmful interference
go toward the connection point at control unit. to radio or television reception, which can be
Remove coils or twists along the way. determined by turning the equipment off and
10. Store the cleaner on the caddy with the cable on, the user is encouraged to try to correct the
coiled when not in use. interference by one or more of the following
measures:
IMPORTANT • Reorient or relocate the receiving antenna.
• The cleaner includes a safety feature that
automatically stops the cleaner after 20 seconds, • Increase the separation between the
if it is powered on, but not submerged in the water. equipment and receiver.
For pools equipped with a beach area, this safety
feature allows the cleaner to reverse, and back into • Connect the equipment to an electrical source
the pool when the impeller is out of the water. on a circuit different from that to which the
receiver is connected.
• Use your cleaner as often as needed to keep your
pool clean. • Consult the dealer or an experienced radio/
• Clean the filter canister after each cleaning cycle. TV technician for help.
• Do not leave your cleaner in the pool on a Modifications made to this equipment, which are
permanent basis. not authorized by the manufacturer, may void
the user’s authority to operate this equipment.
• At the end of each cycle, remove the cleaner from
the pool. Start at the cleaner head and untangle
any coils in the cable before storing the cleaner.
• Remove the cleaner from pool when super

chlorinating.

Remote control of the Vortex 4 is available using the 3. To automatically start the "Cycle II”, press the
hand held remote control unit. The remote control unit following button for more than three (3)
has four (4) buttons (Figure 22): seconds:
Rotate Right + Cycle II

Reverse 4. The two (2) lights will flash once.
Rotate Left 5. The robot will start automatically when it is

powered on.
Forward
4.7 Cancelling an Automatic Start

Figure 22. Remote Control 1. Connect the control unit to the receptacle.
2. Press the OFF button for more than six (6)
To turn the cleaner, you must hold down the rotate left seconds.
or rotate right button. 3. The two (2) lights will flash once
When using the remote control unit, the two (2) lights on
the control unit will flash alternately.
To return to automatic mode, either stop using the

Section 5. Cleaning and
remote control unit buttons for a minimum of 45 Maintenance
seconds or press Cycle I or Cycle II button on the
control unit. WARNING
To avoid electric shock and other hazards which
could result in permanent injury or death, disconnect
4.5 Enabling the Automatic Start Mode (unplug) the cleaner from the power source before
performing any cleaning and maintenance.
(Vortex 4 Only)
Automatic Start Mode allows the control unit to launch
a preset 2.5 hour cleaning cycle, which is triggered by 5.1 Cleaning the Filter Canister
an external timer / programming clock. The filter canister should be cleaned at the end of each
cycle.
When set in Automatic Start Mode, the Vortex 4 will run
for 2.5 hours, whether the control unit is set to Cycle I 1. Ensure that the control unit cable has been
or Cycle II. You may not change the running time when disconnected from the electrical outlet or that
operating in this mode. the floating cable has been disconnected from
the control unit.
4.6 Starting the Cycle with 2. Remove the cleaner from the water and let
a Programming Clock (timer) the remaining water drain by maintaining the
1. Connect the control unit to a time clock and turn cleaner in the vertical position.
on the time clock. 3. Set the unit on its wheels.
2. To automatically start the “Cycle I”, press the 4. To remove the filter from the cleaner, follow the
following button for more than three (3) steps 5 through 8 (Figures 23 through 26).
seconds:
5. Push the cover lock (1) and lift the cover (2)
+ Cycle I

until it is secured in the vertical position. Refer

to Figure 23.
2 6
Figure 26. Remove Filter Canister

Figure 23. Lift Cleaner Cover 9. Empty all debris from the filter canister, then
6. Remove the filter assembly from the body (3), rinse the canister, the filter support, and the
as shown in Figure 24. cleaner under water or using a hose.
Refer to Figure 27.
7
3
Figure 24. Remove Filter Assembly

7. Push the quick release button on the canister Figure 27. Wash Filter Canister
assembly (4) and pull open the filter assembly
(5). Refer to Figure 25. 5.2 Cleaning and Storing the Cleaner
The cleaner must be cleaned regularly using slightly
soapy clean water, do not use solvents such a
trichloroethylene or its equivalent. Rinse the cleaner
5 generously using clean water. Do not let your cleaner
4
dry in direct sunlight near the pool. The cleaner must be
stored on its own caddy, so that it dries quickly.
1. Place the rear wheels on the caddy side wedges

as shown in Figure 28.
Figure 25. Open Filter Assembly
8. Separate the filter canister from the filter

support (6), as shown in Figure 26.
1
Figure 28. Position Cleaner on Caddy

2. Roll the unit into place onto the caddy. Refer to

Figure 29.
Figure 31. Undo the Tabs of the Brush

3. To install a new brush, position the new brush
on the roller with the spikes facing downwards.
Figure 29. Roll Cleaner onto Place on the Caddy Refer to Figure 32.
5.3 Replacing the Brushes

The cleaner is fitted with PVC brushes. There are
''wear'' indicators on the brushes. To maintain cleaner 3
performance at its best you need to replace the brushes
as soon as one of the wear indicators has been reached
(even if the blade wear is not even). Zodiac Pool
Systems Canada, Inc. recommends that you replace the
brushes every two (2) years.
1. Lift the cleaner to a vertical position so that the Figure 32. Install the New Brush
handle is up. Refer to Figure 30. 4. Thread each tab into the slot provided and
gently feed it through until the heel comes out
at the other side of the slot. Refer to Figure 33.
1 4
Figure 30. Cleaner in Upright Position

2. Separate the edges of the brush and undo the
tabs as shown in Figure 31. Remove the worn Figure 33. Pull Tabs Through Each Slot
brushes.
5. Use a pair of scissors to cut the tabs 3/4 inch
from the heel so that they are no higher than the
spikes as shown in Figure 34.

NS
IDE
1
INSIDE
INSIDE
Towards
Body
Figure 34. Cut Tabs

Figure 37. Tire Replacement Orientation
6. Repeat this procedure to install the second
4. Push one side of the tire on to the wheel and fit
brush.
the rib of the tire in the groove of the wheel as
shown in Figure 38.
5.4 Replacing the Tires on the Cleaner
1. Pull on the inside of the old tire to remove the
tire lip from the wheel. See Figure 35.
1
Figure 38. Start on One Side of the Tire
5. Work the tire onto the wheel and verify the
rib of the tire is positioned properly within the
Figure 35. Pull the Old Tire Over the Wheel groove of the wheel. Refer to Figure 39
2. Remove the old tire as shown in Figure 36.
2
3
Figure 39. Work the Tire On Around the Wheel
Figure 36. Remove the Old Tire

6. Push and position the rib of the inner side of the
tire in the groove of the wheel. Refer to Figure
3. To replace the tire, position the tire on the wheel
40. If needed, turn the wheel gently to help
making sure to orient the tire so that the word
with installation.
INSIDE is toward the body of the cleaner. See
Figure 37.

Figure 40. Push the Tire into Place on the Wheel
Section 6. Replacement Parts

The complete replacement parts list and exploded
view is available on the Zodiac website at
www.zodiacpoolsystems.ca

Section 7. Troubleshooting
The following table lists some of the more common symptoms, causes and solutions encountered when using the
cleaner. The unit employs flashing lights during Cycle I and II to indicate different issues on the control unit and on
the cleaner. These indicators are not necessarily major issues. To turn off the flashing light, press the power button,
then start a new cycle. If the flashing lights persist after completing troubleshooting, please contact your retailer. DO
NOT open the control unit.
Symptom Cause Solution

The flashing indicator Ensure the floating cable is properly Unplug the floating cable from the control unit and
lights appear just after plugged into the control unit. plug it in again.
start (pressing the Power Ensure the cleaner is well submerged Submerge the cleaner following the procedure in
or Cycle button to start the and free of trapped air. Section 4.1, "Submerging the Cleaner".
cleaner) (< 20 seconds).
Cleaner needs to be reset and start Press the power button OFF and then Cycle I or II
new cycle. Program buttons to start new cycle.
Propeller does not turn. The filter Please contact your local service representative.
canister needs to be emptied.
Wheels do not turn. Please contact your local service representative.
The flashing lights appears Light flashes if the cleaner sucks Resubmerge the cleaner following the procedure in
during the cycle. air for 60 seconds or more. May be Section 4.1, "Submerging the Cleaner".
caused at beach entry if cleaner does
not reverse correctly.
The cleaner does not stay There is air in the appliance casing. Submerge the cleaner following the procedure in
firmly on the pool bottom. Section 4.1, "Submerging the Cleaner".
The cleaner does not or no The filter canister is full or dirty. Clean the filter canister following the procedure
longer climbs the pool sides. Section 5.1, "Cleaning the Filter Canister".
Sides of pool are slippery or slimy. Do a shock chlorination treatment and slightly
Although the water seems clear, reduce the pH. DO NOT leave the cleaner in the
microscopic algae, invisible to the pool during this treatment.
human eye, are present in the pool.
As a result the pool sides become
slippery and prevent the cleaner from
climbing. Check tires for wear and
replace as necessary.
On startup the cleaner does Not supplied with electricity. The outlet, the control unit is connected to, is not
not move. supplying electrical power. Check that the outlet
to which the control unit is connected is receiving
electricity.
Unit is turned ON. Check that you have started one (1) of the two
(2) programs and check that the indicator for the
selected program is lit. If the problem persists,
contact your local service representative.
The Cycle I and II program Your cleaner has encountered Disconnect the control unit and wait 20 seconds
indicators flash alternately. a problem or an issue during its before reconnecting the control unit. Check that the
operation. floating cable is correctly connected to the control
unit. Check that no debris impedes the rotation of
the brushes and/or the propeller. Empty the filter
canister and clean the filter. Start a new cleaning
program. If the problem continues contact your
local service representative.

The cleaner seems to be The brushes have become smooth or Replace the brushes following the procedure in
performing less efficiently. the "wear" indicator shows. Section 5.3, "Replacing the Brushes".
Filter canister is full or dirty. Clean the filter canister following the procedure in
Section 5.1, "Cleaning the Filter Canister".
Floating cable is excessively coiled or Make sure the floating cable is spread out over the
kinked. pool. Ensure the cable is not too tightly wrapped
or coiled when storing. If the problem persists, lay
the cable straight in the sun to relax it and remove
kinks.
Vortex 4 Only
Symptom Cause Solution
The remote control does not The batteries are dead and need to Replace the batteries in the remote control.
work. be replaced.
The remote control is not Synchronizing procedure:
synchronized to the control unit.
When replacing the control unit or the remote
control, it is necessary to synchronize the new
remote control with the control unit:
1. Connect the Vortex 4 to the control unit,

then plug the control unit to the receptacle.
2. Press OFF + Cycle I buttons for more

than 6 seconds until both lights
flash once:
3. Press and hold the "rotate right" button on

the remote control unit.
4. The light on the right will flash
5 times then both
lights will flash together.
5. The synchronization procedure is

completed when both lights switch off.

NOTES

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OWNER'S Manual

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1) Complete and return the warranty card.

2) Record your purchase information on the spaces provided below.

3) Attach your invoice (or a copy) to this page.

RECORD YOUR ZODIAC CLEANER DATA HERE:

Date of Purchase Purchased From Serial Number:

City Province Postal Code

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Section 1. Important Safety Instructions......... 4

Section 2. Cleaner Specifications.................... 6

Section 3. Assembly and Initial Usage............ 6

Section 5. Cleaning and Maintenance........... 13

Section 6. Replacement Parts........................ 17

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Section 1. Important Safety Instructions

READ AND FOLLOW ALL INSTRUCTIONS

• Do not enter pool while the cleaner is in water.

• NEVER OPEN CONTROL UNIT.

• PREVENT CHILD INJURY AND DROWNING

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• The cleaner must be installed and operated as specified.

• The cleaner's filter canister must be emptied after each use.

• Increase the separation between the equipment and receiver.

• Consult the dealer or an experienced radio/TV technician for help.

SAVE THESE INSTRUCTIONS

Section 2. Cleaner Specifications

Installed load 150 W max 150 W max X1 X1

Cable length 60 ft (18 m) 70 ft (21 m)

Section 3. Assembly and Initial

5. Secure the power cable hook and control unit

Figure 4. Secure the Bottom Power Cable Hook

Figure 8. Secure the Hooks

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7. Place two (2) caps on the wheels as shown in

Figure 9. Attaching Wheel Caps 1

Figure 12. Position the Locking Plate Clips

3. Secure the locking plate using Phillips head

Figure 10. Attaching the Support Blocks

9. The transport caddy is now ready to use as

Figure 13. Secure the Locking Plate

Figure 11. Transport and Storage Caddy Assembled

3.3 Connecting the Control Unit to the

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• Only connect the control unit to a receptacle

• Do not allow anyone to swim while the cleaner is in

The control unit is equipped with an automatic shut

Figure 17. Spread Floating Cable Over the Pool

4.2 Operating the Vortex 3

• Approximately 15 minutes after the cycle is

NOTE Always make sure the cleaner head is fully

When the cleaner is powered ON it will remain in

Cycle I Program Cycle II Program

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• Remove the cleaner from the pool after the

NOTE Always make sure the cleaner head is fully

When the cleaner is powered ON it will remain in

Cycle I Program Cycle II Program

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