OM-278618C

2017−08
Processes

Multiprocess Welding

Description

Arc Welding Power Source


™
XMT 350 FieldPro
™
With Auto-Line


And ArcReach

File: MULTIPROCESS
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They Working as hard as you do
− every power source from
will help you protect yourself against potential hazards on the worksite. Miller is backed by the most
We’ve made installation and operation quick hassle-free warranty in the
business.
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.
Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001 Quality System
Standard.

Miller Electric manufactures a full line

of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.

Mil_Thank 2017−06
 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . . 7
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-6. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-1. Features And Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-2. Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-3. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-4. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-5. Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-6. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-7. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4-8. Volt-Ampere Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5-2. Selecting Cable Sizes* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5-3. Weld Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5-4. Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5-5. Supplementary Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5-6. Optional Gas Valve Operation And Shielding Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5-7. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5-8. Connecting 1-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5-9. Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SECTION 6 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6-1. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6-2. Mode Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6-3. Associating ArcReach Device To ArcReach Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6-4. Powering An ArcReach Smart Feeder In Lift-Arc TIG Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SECTION 7 − GTAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7-1. Typical Connection For GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7-2. Typical Connection For ArcReach Stick/TIG Remote (GTAW Process) . . . . . . . . . . . . . . . . . . . . . . . . 29
7-3. Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7-4. TIG Welding Mode - GTAW - Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
 TABLE OF CONTENTS

SECTION 8 − GMAW/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . 32
8-2. MIG Welding Mode - GMAW/FCAW Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8-3. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process . . . . . . . . . . . . . . 34
8-4. V-Sense Feeder Welding Modes - GMAW/FCAW, FCAW-S Output ON . . . . . . . . . . . . . . . . . . . . . . . . 35
SECTION 9 − SMAW/CAC-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9-1. Typical Connection For SMAW And CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9-2. Typical Connection For ArcReach Stick/TIG Remote (SMAW And CAC-A Process) . . . . . . . . . . . . . 37
9-3. Stick Welding Modes - SMAW EXX18, SMAW EXX10, CAC-A Gouge - Output ON . . . . . . . . . . . . . . 38
9-4. Low Open Circuit Voltage (OCV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9-5. Alternate Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SECTION 10 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10-3. Help Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10-4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SECTION 11 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECTION 12 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SECTION 13 − OPEN SOURCE LICENSE NOTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
WARRANTY
 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
som 2015−09
7

Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if  Indicates special instructions.

not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
This group of symbols means Warning! Watch Out! ELECTRIC
hazards are shown in the adjoining symbols or ex-
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
plained in the text.
bols and related instructions below for necessary actions to avoid the
NOTICE − Indicates statements not related to personal injury. hazards.

1-2. Arc Welding Hazards

 Always verify the supply ground − check and be sure that input
The symbols shown below are used throughout this manual power cord ground wire is properly connected to ground terminal in
to call attention to and identify possible hazards. When you
disconnect box or that cord plug is connected to a properly
see the symbol, watch out, and follow the related instructions
grounded receptacle outlet.
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information  When making input connections, attach proper grounding conduc-
found in the Safety Standards listed in Section 1-5. Read and tor first − double-check connections.
follow all Safety Standards.  Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Only qualified persons should install, operate, maintain, and  Frequently inspect input power cord and ground conductor for
repair this unit. damage or bare wiring – replace immediately if damaged – bare
wiring can kill.
During operation, keep everybody, especially children, away.  Turn off all equipment when not in use.
 Do not use worn, damaged, undersized, or repaired cables.
 Do not drape cables over your body.
ELECTRIC SHOCK can kill.
 If earth grounding of the workpiece is required, ground it directly
Touching live electrical parts can cause fatal shocks with a separate cable.
or severe burns. The electrode and work circuit is  Do not touch electrode if you are in contact with the work, ground,
electrically live whenever the output is on. The input or another electrode from a different machine.
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic  Do not touch electrode holders connected to two welding ma-
wire welding, the wire, wire reel, drive roll housing, chines at the same time since double open-circuit voltage will be
and all metal parts touching the welding wire are present.
electrically live. Incorrectly installed or improperly  Use only well-maintained equipment. Repair or replace damaged
grounded equipment is a hazard.
parts at once. Maintain unit according to manual.
 Do not touch live electrical parts.  Wear a safety harness if working above floor level.
 Keep all panels and covers securely in place.
 Wear dry, hole-free insulating gloves and body protection.
 Insulate yourself from work and ground using dry insulating mats  Clamp work cable with good metal-to-metal contact to workpiece
or covers big enough to prevent any physical contact with the work or worktable as near the weld as practical.
or ground.  Insulate work clamp when not connected to workpiece to prevent
 Do not use AC output in damp areas, if movement is confined, or if contact with any metal object.
there is a danger of falling.  Do not connect more than one electrode or work cable to any
 Use AC output ONLY if required for the welding process. single weld output terminal. Disconnect cable for process not in
use.
 If AC output is required, use remote output control if present on
unit.  Use GFCI protection when operating auxiliary equipment in damp
or wet locations.
 Additional safety precautions are required when any of the follow-
ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
SIGNIFICANT DC VOLTAGE exists in inverter weld-
as floors, gratings, or scaffolds; when in cramped positions such ing power sources AFTER removal of input power.
as sitting, kneeling, or lying; or when there is a high risk of unavoid-  Turn Off inverter, disconnect input power, and discharge input
able or accidental contact with the workpiece or ground. For these capacitors according to instructions in Maintenance Section
conditions, use the following equipment in order presented: 1) a before touching any parts.
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt-
age. In most situations, use of a DC, constant voltage wire welder HOT PARTS can burn.
is recommended. And, do not work alone!
 Do not touch hot parts bare handed.
 Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to  Allow cooling period before working on
OSHA 29 CFR 1910.147 (see Safety Standards). equipment.
 Properly install, ground, and operate this equipment according to  To handle hot parts, use proper tools and/or wear heavy, insu-
its Owner’s Manual and national, state, and local codes. lated welding gloves and clothing to prevent burns.

OM-278618 Page 1
  Remove stick electrode from holder or cut off welding wire at
FUMES AND GASES can be hazardous. contact tip when not in use.
 Wear body protection made from durable, flame−resistant material
Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free
these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high
health.
shoes, and a cap.
 Keep your head out of the fumes. Do not breathe the fumes.  Remove any combustibles, such as a butane lighter or matches,
 If inside, ventilate the area and/or use local forced ventilation at the from your person before doing any welding.
arc to remove welding fumes and gases. The recommended way  After completion of work, inspect area to ensure it is free of sparks,
to determine adequate ventilation is to sample for the composition glowing embers, and flames.
and quantity of fumes and gases to which personnel are exposed.  Use only correct fuses or circuit breakers. Do not oversize or by-
 If ventilation is poor, wear an approved air-supplied respirator. pass them.
 Read and understand the Safety Data Sheets (SDSs) and the  Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
manufacturer’s instructions for adhesives, coatings, cleaners, for hot work and have a fire watcher and extinguisher nearby.
consumables, coolants, degreasers, fluxes, and metals.  Read and understand the Safety Data Sheets (SDSs) and the
 Work in a confined space only if it is well ventilated, or while manufacturer’s instructions for adhesives, coatings, cleaners,
wearing an air-supplied respirator. Always have a trained watch- consumables, coolants, degreasers, fluxes, and metals.
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath- FLYING METAL or DIRT can injure eyes.
ing air is safe.
 Do not weld in locations near degreasing, cleaning, or spraying op-  Welding, chipping, wire brushing, and grinding
erations. The heat and rays of the arc can react with vapors to form cause sparks and flying metal. As welds cool,
highly toxic and irritating gases. they can throw off slag.
 Do not weld on coated metals, such as galvanized, lead, or  Wear approved safety glasses with side
cadmium plated steel, unless the coating is removed from the weld shields even under your welding helmet.
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements BUILDUP OF GAS can injure or kill.
can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin.  Shut off compressed gas supply when not in use.
 Always ventilate confined spaces or use
Arc rays from the welding process produce intense approved air-supplied respirator.
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the ELECTRIC AND MAGNETIC FIELDS (EMF)
weld. can affect Implanted Medical Devices.
 Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and  Wearers of Pacemakers and other Implanted
sparks when welding or watching (see ANSI Z49.1 and Z87.1 Medical Devices should keep away.
listed in Safety Standards).  Implanted Medical Device wearers should consult their doctor
 Wear approved safety glasses with side shields under your and the device manufacturer before going near arc welding, spot
helmet. welding, gouging, plasma arc cutting, or induction heating
 Use protective screens or barriers to protect others from flash, operations.
glare and sparks; warn others not to watch the arc.
 Wear body protection made from durable, flame−resistant mate- NOISE can damage hearing.
rial (leather, heavy cotton, wool). Body protection includes Noise from some processes or equipment can
oil-free clothing such as leather gloves, heavy shirt, cuffless damage hearing.
trousers, high shoes, and a cap.
 Wear approved ear protection if noise lev-
WELDING can cause fire or explosion. el is high.

Welding on closed containers, such as tanks, CYLINDERS can explode if damaged.

drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot Compressed gas cylinders contain gas under high
workpiece, and hot equipment can cause fires and pressure. If damaged, a cylinder can explode. Since
burns. Accidental contact of electrode to metal objects can cause gas cylinders are normally part of the welding
sparks, explosion, overheating, or fire. Check and be sure the area is process, be sure to treat them carefully.
safe before doing any welding.
 Protect compressed gas cylinders from excessive heat, mechani-
 Remove all flammables within 35 ft (10.7 m) of the welding arc. If cal shocks, physical damage, slag, open flames, sparks, and arcs.
this is not possible, tightly cover them with approved covers.  Install cylinders in an upright position by securing to a stationary
 Do not weld where flying sparks can strike flammable material. support or cylinder rack to prevent falling or tipping.
 Protect yourself and others from flying sparks and hot metal.  Keep cylinders away from any welding or other electrical circuits.
 Be alert that welding sparks and hot materials from welding can  Never drape a welding torch over a gas cylinder.
easily go through small cracks and openings to adjacent areas.
 Never allow a welding electrode to touch any cylinder.
 Watch for fire, and keep a fire extinguisher nearby.
 Never weld on a pressurized cylinder − explosion will result.
 Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.  Use only correct compressed gas cylinders, regulators, hoses,
 Do not weld on containers that have held combustibles, or on and fittings designed for the specific application; maintain them
closed containers such as tanks, drums, or pipes unless they are and associated parts in good condition.
properly prepared according to AWS F4.1 and AWS A6.0 (see  Turn face away from valve outlet when opening cylinder valve. Do
Safety Standards). not stand in front of or behind the regulator when opening the valve.
 Do not weld where the atmosphere can contain flammable dust,  Keep protective cap in place over valve except when cylinder is in
gas, or liquid vapors (such as gasoline). use or connected for use.
 Connect work cable to the work as close to the welding area as  Use the right equipment, correct procedures, and sufficient num-
practical to prevent welding current from traveling long, possibly ber of persons to lift and move cylinders.
unknown paths and causing electric shock, sparks, and fire  Read and follow instructions on compressed gas cylinders,
hazards. associated equipment, and Compressed Gas Association (CGA)
 Do not use welder to thaw frozen pipes. publication P-1 listed in Safety Standards.
OM-278618 Page 2
1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard. MOVING PARTS can injure.

 Do not install or place unit on, over, or near  Keep away from moving parts such as fans.
combustible surfaces.  Keep all doors, panels, covers, and guards
 Do not install unit near flammables. closed and securely in place.
 Do not overload building wiring − be sure power supply system is  Have only qualified persons remove doors, panels, covers, or
properly sized, rated, and protected to handle this unit. guards for maintenance and troubleshooting as necessary.
 Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
FALLING EQUIPMENT can injure.
 Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
 Use equipment of adequate capacity to lift and
support unit.
 If using lift forks to move unit, be sure forks are long enough to
READ INSTRUCTIONS.
extend beyond opposite side of unit.
 Read and follow all labels and the Owner’s
 Keep equipment (cables and cords) away from moving vehicles Manual carefully before installing, operating, or
when working from an aerial location. servicing unit. Read the safety information at
 Follow the guidelines in the Applications Manual for the Revised the beginning of the manual and in each
NIOSH Lifting Equation (Publication No. 94−110) when manu- section.
ally lifting heavy parts or equipment.  Use only genuine replacement parts from the manufacturer.
 Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
OVERUSE can cause OVERHEATING local codes.
 Allow cooling period; follow rated duty cycle.
 Reduce current or reduce duty cycle before
starting to weld again.
 Do not block or filter airflow to unit. H.F. RADIATION can cause interference.
 High-frequency (H.F.) can interfere with radio
FLYING SPARKS can injure. navigation, safety services, computers, and
communications equipment.
 Wear a face shield to protect eyes and face.
 Have only qualified persons familiar with
 Shape tungsten electrode only on grinder with electronic equipment perform this installation.
proper guards in a safe location wearing proper
face, hand, and body protection.  The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
 Sparks can cause fires — keep flammables away. tion.
 If notified by the FCC about interference, stop using the
STATIC (ESD) can damage PC boards. equipment at once.
 Have the installation regularly checked and maintained.
 Put on grounded wrist strap BEFORE handling  Keep high-frequency source doors and panels tightly shut, keep
boards or parts. spark gaps at correct setting, and use grounding and shielding to
 Use proper static-proof bags and boxes to minimize the possibility of interference.
store, move, or ship PC boards.

MOVING PARTS can injure.

 Keep away from moving parts. ARC WELDING can cause interference.
 Keep away from pinch points such as drive  Electromagnetic energy can interfere with
rolls. sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
WELDING WIRE can injure.  Be sure all equipment in the welding area is
electromagnetically compatible.
 Do not press gun trigger until instructed to do
so.  To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
 Do not point gun toward any part of the body,
other people, or any metal when threading  Locate welding operation 100 meters from any sensitive elec-
welding wire. tronic equipment.
 Be sure this welding machine is installed and grounded
BATTERY EXPLOSION can injure. according to this manual.
 If interference still occurs, the user must take extra measures
 Do not use welder to charge batteries or jump such as moving the welding machine, using shielded cables,
start vehicles unless it has a battery charging using line filters, or shielding the work area.
feature designed for this purpose.

OM-278618 Page 3
1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to
which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other
cause birth defects and, in some cases, cancer. (California reproductive harm. Wash hands after use.
Health & Safety Code Section 25249.5 et seq.)

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Safety in Welding, Cutting, and Allied Processes, CSA Standard
is available as a free download from the American Welding Society at W117.2, from Canadian Standards Association, Standards Sales, 5060
http://www.aws.org or purchased from Global Engineering Documents Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 1-877-413-5184, website: www.global.ihs.com). (phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
Safe Practices for the Preparation of Containers and Piping for Welding tion, ANSI Standard Z87.1, from American National Standards Institute,
and Cutting, American Welding Society Standard AWS F4.1, from Glob- 25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
al Engineering Documents (phone: 1-877-413-5184, website: site: www.ansi.org).
www.global.ihs.com). Standard for Fire Prevention During Welding, Cutting, and Other Hot
Safe Practices for Welding and Cutting Containers that have Held Com- Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
bustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184, OSHA, Occupational Safety and Health Standards for General Indus-
website: www.global.ihs.com). try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
National Electrical Code, NFPA Standard 70, from National Fire Protec- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: (phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
www.nfpa.org and www. sparky.org). phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, Applications Manual for the Revised NIOSH Lifting Equation, The Na-
from Compressed Gas Association, 14501 George Carter Way, Suite tional Institute for Occupational Safety and Health (NIOSH), 1600
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cga- Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
net.com). www.cdc.gov/NIOSH).

1-6. EMF Information

Electric current flowing through any conductor causes localized electric 4. Keep head and trunk as far away from the equipment in the
and magnetic fields (EMF). The current from arc welding (and allied pro- welding circuit as possible.
cesses including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding 5. Connect work clamp to workpiece as close to the weld as
circuit. EMF fields can interfere with some medical implants, e.g. pace- possible.
makers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or con- 6. Do not work next to, sit or lean on the welding power source.
duct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit: 7. Do not weld whilst carrying the welding power source or wire
feeder.
1. Keep cables close together by twisting or taping them, or using a
About Implanted Medical Devices:
cable cover.
Implanted Medical Device wearers should consult their doctor and the
2. Do not place your body between welding cables. Arrange cables device manufacturer before performing or going near arc welding, spot
to one side and away from the operator. welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
3. Do not coil or drape cables around your body. mended.

OM-278618 Page 4
 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som_2015−09
7

Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.

2-1. Symboles utilisés

DANGER! − Indique une situation dangereuse qui si on  Indique des instructions spécifiques.
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dan-
gers possibles sont montrés par les symboles joints ou Ce groupe de symboles veut dire Avertissement! Attention! DANGER
sont expliqués dans le texte. DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
AVIS − Indique des déclarations pas en relation avec des blessures afférant pour les actions nécessaires afin d’éviter le danger.
personnelles.

2-2. Dangers relatifs au soudage à l’arc

 Couper l’alimentation ou arrêter le moteur avant de procéder à l’in-
Les symboles représentés ci-dessous sont utilisés dans ce ma- stallation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
nuel pour attirer l’attention et identifier les dangers possibles. En l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir nor-
présence de l’un de ces symboles, prendre garde et suivre les mes de sécurité).
instructions afférentes pour éviter tout risque. Les instructions
 Installez, mettez à la terre et utilisez correctement cet équipement
en matière de sécurité indiquées ci-dessous ne constituent
conformément à son Manuel d’Utilisation et aux réglementations
qu’un sommaire des instructions de sécurité plus complètes
nationales, gouvernementales et locales.
fournies dans les normes de sécurité énumérées dans la Sec-
tion 2-5. Lire et observer toutes les normes de sécurité.  Toujours vérifier la terre du cordon d’alimentation. Vérifier et
s’assurer que le fil de terre du cordon d’alimentation est bien
raccordé à la borne de terre du sectionneur ou que la fiche du
Seul un personnel qualifié est autorisé à installer, faire fonc-
cordon est raccordée à une prise correctement mise à la terre.
tionner, entretenir et réparer cet appareil.
 En effectuant les raccordements d’entrée, fixer d’abord le conduc-
teur de mise à la terre approprié et contre-vérifier les connexions.
Pendant le fonctionnement, maintenir à distance toutes les
personnes, notamment les enfants de l’appareil.  Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques
chaudes.
UNE DÉCHARGE ÉLECTRIQUE peut  Vérifier fréquemment le cordon d’alimentation et le conducteur de
entraîner la mort. mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé −,
Le contact d’organes électriques sous tension peut le remplacer immédiatement s’il l’est −. Un fil dénudé peut entraî-
provoquer des accidents mortels ou des brûlures ner la mort.
graves. Le circuit de l’électrode et de la pièce est sous  L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
tension lorsque le courant est délivré à la sortie. Le
circuit d’alimentation et les circuits internes de la  Ne pas utiliser des câbles usés, endommagés, de grosseur insuffi-
machine sont également sous tension lorsque l’alimen- sante ou mal épissés.
tation est sur Marche. Dans le mode de soudage avec  Ne pas enrouler les câbles autour du corps.
du fil, le fil, le dérouleur, le bloc de commande du  Si la pièce soudée doit être mise à la terre, le faire directement
rouleau et toutes les parties métalliques en contact
avec le fil sont sous tension électrique. Un équipement avec un câble distinct.
installé ou mis à la terre de manière incorrecte ou  Ne pas toucher l’électrode quand on est en contact avec la pièce,
impropre constitue un danger. la terre ou une électrode provenant d’une autre machine.
 Ne pas toucher des porte électrodes connectés à deux machines
 Ne pas toucher aux pièces électriques sous tension. en même temps à cause de la présence d’une tension à vide dou-
 Porter des gants isolants et des vêtements de protection secs et blée.
sans trous.  N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-le-
 S’isoler de la pièce à couper et du sol en utilisant des housses ou champ les pièces endommagées. Entretenir l’appareil conformé-
des tapis assez grands afin d’éviter tout contact physique avec la ment à ce manuel.
pièce à couper ou le sol.  Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
 Ne pas se servir de source électrique à courant électrique dans les  S’assurer que tous les panneaux et couvercles sont correctement
zones humides, dans les endroits confinés ou là où on risque de en place.
tomber.
 Fixer le câble de retour de façon à obtenir un bon contact métal-
 Se servir d’une source électrique à courant électrique UNIQUE- métal avec la pièce à souder ou la table de travail, le plus près pos-
MENT si le procédé de soudage le demande. sible de la soudure.
 Si l’utilisation d’une source électrique à courant électrique s’avère  Isoler la pince de masse quand pas mis à la pièce pour éviter le
nécessaire, se servir de la fonction de télécommande si l’appareil contact avec tout objet métallique.
en est équipé.  Ne pas raccorder plus d’une électrode ou plus d’un câble de
 D’autres consignes de sécurité sont nécessaires dans les condi- masse à une même borne de sortie de soudage. Débrancher le
tions suivantes : risques électriques dans un environnement câble pour le procédé non utilisé.
humide ou si l’on porte des vêtements mouillés ; sur des structures  Utiliser une protection différentielle lors de l’utilisation d’un équi-
métalliques telles que sols, grilles ou échafaudages ; en position
pement auxiliaire dans des endroits humides ou mouillés.
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou Il reste une TENSION DC NON NÉGLIGEABLE dans
le sol. Dans ces conditions, utiliser les équipements suivants,
dans l’ordre indiqué : 1) un poste à souder DC à tension constante
les sources de soudage onduleur UNE FOIS
(à fil), 2) un poste à souder DC manuel (électrode) ou 3) un poste à l’alimentation coupée.
souder AC à tension à vide réduite. Dans la plupart des situations,  Arrêter les convertisseurs, débrancher le courant électrique et
l’utilisation d’un poste à souder DC à fil à tension constante est re- décharger les condensateurs d’alimentation selon les instructions
commandée. En outre, ne pas travailler seul ! indiquées dans la partie Entretien avant de toucher les pièces.
OM-278618 Page 5
 chauffement ou un incendie. Avant de commencer le soudage, vérifier
LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger.
provoquer des brûlures.
 Déplacer toutes les substances inflammables à une distance de
 Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir
 Prévoir une période de refroidissement avant soigneusement avec des protections homologués.
de travailler à l’équipement.  Ne pas souder dans un endroit là où des étincelles peuvent tomber
sur des substances inflammables.
 Ne pas toucher aux pièces chaudes, utiliser les outils recomman-  Se protéger et d’autres personnes de la projection d’étincelles et
dés et porter des gants de soudage et des vêtements épais pour de métal chaud.
éviter les brûlures.  Des étincelles et des matériaux chauds du soudage peuvent
facilement passer dans d’autres zones en traversant de petites
LES FUMÉES ET LES GAZ peuvent fissures et des ouvertures.
être dangereux.  Surveiller tout déclenchement d’incendie et tenir un extincteur à
proximité.
Le soudage génère des fumées et des gaz. Leur
 Le soudage effectué sur un plafond, plancher, paroi ou séparation
inhalation peut être dangereux pour votre santé.
peut déclencher un incendie de l’autre côté.
 Ne pas effectuer le soudage sur des conteneurs fermés tels que
 Eloigner votre tête des fumées. Ne pas respirer les fumées.
des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
 À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au préparés correctement conformément à AWS F4.1 et AWS A6.0
niveau de l’arc pour l’évacuation des fumées et des gaz de (voir les Normes de Sécurité).
soudage. Pour déterminer la bonne ventilation, il est recommandé  Ne pas souder là où l’air ambiant pourrait contenir des poussières,
de procéder à un prélèvement pour la composition et la quantité
gaz ou émanations inflammables (vapeur d’essence, par
de fumées et de gaz auxquels est exposé le personnel.
exemple).
 Si la ventilation est médiocre, porter un respirateur anti-vapeurs
approuvé.  Brancher le câble de masse sur la pièce le plus près possible de la
zone de soudage pour éviter le transport du courant sur une
 Lire et comprendre les fiches de données de sécurité et les instruc-
longue distance par des chemins inconnus éventuels en provo-
tions du fabricant concernant les adhésifs, les revêtements, les
quant des risques d’électrocution, d’étincelles et d’incendie.
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.  Ne pas utiliser le poste de soudage pour dégeler des conduites ge-
lées.
 Travailler dans un espace fermé seulement s’il est bien ventilé ou
 En cas de non utilisation, enlever la baguette d’électrode du porte-
en portant un respirateur à alimentation d’air. Demander toujours à
électrode ou couper le fil à la pointe de contact.
un surveillant dûment formé de se tenir à proximité. Des fumées et
des gaz de soudage peuvent déplacer l’air et abaisser le niveau  Porter un équipement de protection pour le corps fait d’un matériau
d’oxygène provoquant des blessures ou des accidents mortels. résistant et ignifuge (cuir, coton robuste, laine). La protection du
S’assurer que l’air de respiration ne présente aucun danger. corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
 Ne pas souder dans des endroits situés à proximité d’opérations
chaussures hautes et une casquette.
de dégraissage, de nettoyage ou de pulvérisation. La chaleur et
les rayons de l’arc peuvent réagir en présence de vapeurs et for-  Avant de souder, retirer toute substance combustible de vos po-
mer des gaz hautement toxiques et irritants. ches telles qu’un allumeur au butane ou des allumettes.
 Ne pas souder des métaux munis d’un revêtement, tels que l’acier  Une fois le travail achevé, assurez−vous qu’il ne reste aucune
galvanisé, plaqué en plomb ou au cadmium à moins que le revête- trace d’étincelles incandescentes ni de flammes.
ment n’ait été enlevé dans la zone de soudure, que l’endroit soit  Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
bien ventilé, et en portant un respirateur à alimentation d’air. Les Ne pas augmenter leur puissance; ne pas les ponter.
revêtements et tous les métaux renfermant ces éléments peuvent  Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et
dégager des fumées toxiques en cas de soudage. NFPA 51B pour les travaux à chaud et avoir de la surveillance et un
extincteur à proximité.
LES RAYONS DE L’ARC peuvent  Lire et comprendre les fiches de données de sécurité et les instruc-
provoquer des brûlures dans les tions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement,
yeux et sur la peau. les dégraisseurs, les flux et les métaux.
Le rayonnement de l’arc du procédé de soudage génère
des rayons visibles et invisibles intenses (ultraviolets e DES PIECES DE METAL ou DES
infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la SALETES peuvent provoquer des
peau. Des étincelles sont projetées pendant le soudage. blessures dans les yeux.
 Porter un casque de soudage approuvé muni de verres filtrants
 Le soudage, l’écaillement, le passage de la pièce à
approprié pour protéger visage et yeux pour protéger votre visage
la brosse en fil de fer, et le meulage génèrent des étincelles et des
et vos yeux pendant le soudage ou pour regarder (voir ANSI Z49.1
et Z87.1 énuméré dans les normes de sécurité). particules métalliques volantes. Pendant la période de ref-
roidissement des soudures, elles risquent de projeter du laitier.
 Porter des lunettes de sécurité avec écrans latéraux même sous
votre casque.  Porter des lunettes de sécurité avec écrans latéraux ou un écran
facial.
 Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas LES ACCUMULATIONS DE GAZ
regarder l’arc. risquent de provoquer des blessures
 Porter un équipement de protection pour le corps fait d’un matériau ou même la mort.
résistant et ignifuge (cuir, coton robuste, laine). La protection du
 Fermer l’alimentation du gaz comprimé en cas
corps comporte des vêtements sans huile comme par ex. des
de non utilisation.
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.  Veiller toujours à bien aérer les espaces confinés ou se servir d’un
respirateur d’adduction d’air homologué.
LE SOUDAGE peut provoquer un Les CHAMPS ÉLECTROMAGNÉTIQUES
incendie ou une explosion. (CEM) peuvent affecter les implants mé-
Le soudage effectué sur des conteneurs fermés tels dicaux.
que des réservoirs, tambours ou des conduites peut
provoquer leur éclatement. Des étincelles peuvent  Les porteurs de stimulateurs cardiaques et
être projetées de l’arc de soudure. La projection d’étincelles, des autres implants médicaux doivent rester à
pièces chaudes et des équipements chauds peut provoquer des incen- distance.
dies et des brûlures. Le contact accidentel de l’électrode avec des  Les porteurs d’implants médicaux doivent consulter leur médecin
objets métalliques peut provoquer des étincelles, une explosion, un sur- et le fabricant du dispositif avant de s’approcher de la zone où se
OM-278618 Page 6
 déroule du soudage à l’arc, du soudage par points, du gougeage,  Placer les bouteilles debout en les fixant dans un support station-
de la découpe plasma ou une opération de chauffage par naire ou dans un porte-bouteilles pour les empêcher de tomber ou
induction. de se renverser.
 Tenir les bouteilles éloignées des circuits de soudage ou autres
LE BRUIT peut endommager l’ouïe. circuits électriques.
 Ne jamais placer une torche de soudage sur une bouteille à gaz.
Le bruit des processus et des équipements peut
affecter l’ouïe.  Une électrode de soudage ne doit jamais entrer en contact avec
une bouteille.
 Porter des protections approuvées pour les  Ne jamais souder une bouteille pressurisée − risque d’explosion.
oreilles si le niveau sonore est trop élevé.
 Utiliser seulement des bouteilles de gaz comprimé, régulateurs,
tuyaux et raccords convenables pour cette application spécifique;
LES BOUTEILLES peuvent exploser les maintenir ainsi que les éléments associés en bon état.
si elles sont endommagées.  Tourner le dos à la sortie de vanne lors de l’ouverture de la vanne
de la bouteille. Ne pas se tenir devant ou derrière le régulateur lors
Les bouteilles de gaz comprimé contiennent du de l’ouverture de la vanne.
gaz sous haute pression. Si une bouteille est  Le couvercle du détendeur doit toujours être en place, sauf lorsque
endommagée, elle peut exploser. Du fait que la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
les bouteilles de gaz font normalement partie du procédé de
soudage, les manipuler avec précaution.  Utiliser les équipements corrects, les bonnes procédures et suffi-
samment de personnes pour soulever et déplacer les bouteilles.
 Protéger les bouteilles de gaz comprimé d’une chaleur excessive,  Lire et suivre les instructions sur les bouteilles de gaz comprimé,
des chocs mécaniques, des dommages physiques, du laitier, des l’équipement connexe et le dépliant P-1 de la CGA (Compressed Gas
flammes ouvertes, des étincelles et des arcs. Association) mentionné dans les principales normes de sécurité.

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

Risque D’INCENDIE OU D’EXPLOSION. LES CHARGES ÉLECTROSTATI-

QUES peuvent endommager les cir-
 Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables. cuits imprimés.
 Ne pas installer l’appareil à proximité de pro-  Établir la connexion avec la barrette de terre
duits inflammables. avant de manipuler des cartes ou des pièces.
 Ne pas surcharger l’installation électrique − s’assurer que  Utiliser des pochettes et des boîtes antistatiques pour stocker,
l’alimentation est correctement dimensionnée et protégée avant déplacer ou expédier des cartes de circuits imprimes.
de mettre l’appareil en service.
Les PIÈCES MOBILES peuvent
causer des blessures.
 Ne pas s’approcher des organes mobiles.
LA CHUTE DE L’ÉQUIPEMENT peut  Ne pas s’approcher des points de coincement
provoquer des blessures. tels que des rouleaux de commande.
 Utiliser l’anneau de levage uniquement pour
soulever l’appareil, NON PAS les chariots, les
LES FILS DE SOUDAGE peuvent
bouteilles de gaz ou tout autre accessoire. provoquer des blessures.
 Ne pas appuyer sur la gâchette avant d’en
 Utiliser un équipement de levage de capacité suffisante pour lever avoir reçu l’instruction.
l’appareil.  Ne pas diriger le pistolet vers soi, d’autres
 En utilisant des fourches de levage pour déplacer l’unité, s’assurer personnes ou toute pièce mécanique en engageant le fil de
que les fourches sont suffisamment longues pour dépasser du soudage.
côté opposé de l’appareil.
 Tenir l’équipement (câbles et cordons) à distance des véhicules L’EXPLOSION DE LA BATTERIE
mobiles lors de toute opération en hauteur. peut provoquer des blessures.
 Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94–110) lors du levage  Ne pas utiliser l’appareil de soudage pour
manuelle de pièces ou équipements lourds. charger des batteries ou faire démarrer des
véhicules à l’aide de câbles de démarrage,
sauf si l’appareil dispose d’une fonctionnalité
L’EMPLOI EXCESSIF peut de charge de batterie destinée à cet usage.
SURCHAUFFER L’ÉQUIPEMENT.
 Prévoir une période de refroidissement ; res- Les PIÈCES MOBILES peuvent
pecter le cycle opératoire nominal. causer des blessures.
 Réduire le courant ou le facteur de marche  S’abstenir de toucher des organes mobiles tels
avant de poursuivre le soudage. que des ventilateurs.
 Ne pas obstruer les passages d’air du poste.
 Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de protection.
 Lorsque cela est nécessaire pour des travaux d’entretien et de dé-
LES ÉTINCELLES PROJETÉES pannage, faire retirer les portes, panneaux, recouvrements ou
peuvent provoquer des blessures. dispositifs de protection uniquement par du personnel qualifié.
 Remettre les portes, panneaux, recouvrements ou dispositifs de
 Porter un écran facial pour protéger le visage et protection quand l’entretien est terminé et avant de rebrancher
les yeux. l’alimentation électrique.
 Affûter l’électrode au tungstène uniquement à
la meuleuse dotée de protecteurs. Cette manœuvre est à exé- LIRE LES INSTRUCTIONS.
cuter dans un endroit sûr lorsque l’on porte l’équipement ho-  Lire et appliquer les instructions sur les
mologué de protection du visage, des mains et du corps. étiquettes et le Mode d’emploi avant l’instal-
 Les étincelles risquent de causer un incendie − éloigner toute lation, l’utilisation ou l’entretien de l’appareil.
substance inflammable. Lire les informations de sécurité au début du
manuel et dans chaque section.

OM-278618 Page 7
 N’utiliser que les pièces de rechange recommandées par le
constructeur. LE SOUDAGE À L’ARC risque de
 Effectuer l’installation, l’entretien et toute intervention selon les provoquer des interférences.
manuels d’utilisateurs, les normes nationales, provinciales et de  L’énergie électromagnétique risque de
l’industrie, ainsi que les codes municipaux. provoquer des interférences pour l’équipement
électronique sensible tel que les ordinateurs et
LE RAYONNEMENT HAUTE l’équipement commandé par ordinateur tel que
FRÉQUENCE (H.F.) risque de les robots.
provoquer des interférences.
 Le rayonnement haute fréquence (H.F.) peut  Veiller à ce que tout l’équipement de la zone de soudage soit com-
provoquer des interférences avec les équi- patible électromagnétiquement.
pements de radio−navigation et de communication, les services  Pour réduire la possibilité d’interférence, maintenir les câbles de
de sécurité et les ordinateurs. soudage aussi courts que possible, les grouper, et les poser aussi
 Demander seulement à des personnes qualifiées familiarisées avec bas que possible (ex. par terre).
des équipements électroniques de faire fonctionner l’installation.  Veiller à souder à une distance de 100 mètres de tout équipement
 L’utilisateur est tenu de faire corriger rapidement par un électricien électronique sensible.
qualifié les interférences résultant de l’installation.  Veiller à ce que ce poste de soudage soit posé et mis à la terre
 Si le FCC signale des interférences, arrêter immédiatement l’appareil. conformément à ce mode d’emploi.
 Effectuer régulièrement le contrôle et l’entretien de l’installation.  En cas d’interférences après avoir pris les mesures précédentes,
 Maintenir soigneusement fermés les portes et les panneaux des il incombe à l’utilisateur de prendre des mesures supplémentaires
sources de haute fréquence, maintenir les éclateurs à une distan- telles que le déplacement du poste, l’utilisation de câbles blindés,
ce correcte et utiliser une terre et un blindage pour réduire les l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone
interférences éventuelles. de travail.

2-4. Proposition californienne 65 Avertissements

Les équipements de soudage et de coupage produisent des Ce produit contient des produits chimiques, notamment du
fumées et des gaz qui contiennent des produits chimiques plomb, dont l’État de Californie reconnaît qu’ils provoquent
dont l’État de Californie reconnaît qu’ils provoquent des mal- des cancers, des malformations congénitales ou d’autres
formations congénitales et, dans certains cas, des cancers. problèmes de procréation. Se laver les mains après
(Code de santé et de sécurité de Californie, chapitre 25249.5 utilisation.
et suivants)

2-5. Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
is available as a free download from the American Welding Society at (phone: 800-463-6727, website: www.csagroup.org).
http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec-
(phone: 1-877-413-5184, website: www.global.ihs.com). tion, ANSI Standard Z87.1, from American National Standards Institute,
Safe Practices for the Preparation of Containers and Piping for Welding 25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
and Cutting, American Welding Society Standard AWS F4.1, from Glob- site: www.ansi.org).
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com). Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Safe Practices for Welding and Cutting Containers that have Held Com-
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
bustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184, OSHA, Occupational Safety and Health Standards for General Indus-
website: www.global.ihs.com). try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
National Electrical Code, NFPA Standard 70, from National Fire Protec- and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
www.nfpa.org and www. sparky.org). (phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, phone for Region 5, Chicago, is 312-353-2220, website:
from Compressed Gas Association, 14501 George Carter Way, Suite www.osha.gov).
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cga- Applications Manual for the Revised NIOSH Lifting Equation, The Na-
net.com). tional Institute for Occupational Safety and Health (NIOSH), 1600
Safety in Welding, Cutting, and Allied Processes, CSA Standard Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
W117.2, from Canadian Standards Association, Standards Sales, 5060 www.cdc.gov/NIOSH).

2-6. Informations relatives aux CEM

Le courant électrique qui traverse tout conducteur génère des champs câbles d’un côté et à distance de l’opérateur.
électromagnétiques (CEM) à certains endroits. Le courant issu d’un 3. Ne pas courber et ne pas entourer les câbles autour de votre
soudage à l’arc (et de procédés connexes, y compris le soudage par corps.
points, le gougeage, le découpage plasma et les opérations de 4. Maintenir la tête et le torse aussi loin que possible du matériel du
chauffage par induction) crée un champ électromagnétique (CEM) circuit de soudage.
autour du circuit de soudage. Les champs électromagnétiques produits 5. Connecter la pince sur la pièce aussi près que possible de la
peuvent causer interférence à certains implants médicaux, p. ex. les soudure.
stimulateurs cardiaques. Des mesures de protection pour les porteurs 6. Ne pas travailler à proximité d’une source de soudage, ni
d’implants médicaux doivent être prises: Limiter par exemple tout accès s’asseoir ou se pencher dessus.
aux passants ou procéder à une évaluation des risques individuels pour 7. Ne pas souder tout en portant la source de soudage ou le
les soudeurs. Tous les soudeurs doivent appliquer les procédures dévidoir.
suivantes pour minimiser l’exposition aux CEM provenant du circuit de En ce qui concerne les implants médicaux :
soudage: Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
1. Rassembler les câbles en les torsadant ou en les attachant avec
points, de gougeage, du coupage plasma ou de chauffage par induc-
du ruban adhésif ou avec une housse.
tion. Si le médecin approuve, il est recommandé de suivre les
2. Ne pas se tenir au milieu des câbles de soudage. Disposer les procédures précédentes.
OM-278618 Page 8
 SECTION 3 − DEFINITIONS

3-1. Additional Safety Symbols And Definitions

 Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Safe1 2012−05

Do not discard product (where applicable) with general waste.

Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection
facility.
Contact your local recycling office or your local distributor for further information.
Safe37 2017−04

Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.

Safe2 2017−04

Protect yourself from electric shock by insulating yourself from work and ground.

Safe3 2017−04

Disconnect input plug or power before working on machine.

Safe5 2017−04

Keep your head out of the fumes.

Safe6 2017−04

Use forced ventilation or local exhaust to remove the fumes.

Safe8 2012−05

Use ventilating fan to remove fumes.

Safe10 2012−05

Keep flammables away from welding. Do not weld near flammables.

Safe12 2012−05

OM-278618 Page 9
 Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it.

Safe14 2012−05

Do not weld on drums or any closed containers.

Safe16 2017−04

Do not remove or paint over (cover) the label.

Safe20 2017−04

Flying pieces of parts can cause injury. Always wear a face shield when servicing unit.

Safe27 2012−05

Always wear long sleeves and button your collar when servicing unit.

Safe28 2012−05

After taking proper precautions as shown, connect power to unit.

Safe29 2012−05

Do not use one handle to lift or support unit.

Safe31 2017−04

Wear hat and safety glasses. Use ear protection and button shirt
collar. Use welding helmet with correct shade of filter. Wear complete
body protection.

Safe38 2012−05

Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk
Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk

Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk

Become trained and read the instructions before working on the

machine or welding.

Safe40 2012−05

Hazardous voltage remains on input capacitors after power is turned

V off. Do not touch fully charged capacitors. Always wait 60 seconds
V after power is turned off before working on unit, AND check input ca-
pacitor voltage, and be sure it is near 0 before touching any parts.

>60s V Safe42 2017−04

= < 60° Always lift and support unit using both handles. Keep angle of lifting
device less than 60 degrees.
Use a proper cart to move unit.

Safe44 2012−05

OM-278618 Page 10
3-2. Miscellaneous Symbols And Definitions

A Amperage Three Phase

% Percent

V Voltage
Negative

Single Phase
Output

On
Variable
Positive
Off Inductance

Gas Metal Arc Arc Force

Remote Welding (GMAW) (DIG)

Flux Cored Arc

Flux Cored Arc
V Input Voltage
Welding (FCAW)
Welding - Self
Shielded
(FCAW-S)
Shielded Metal
Line Connection Arc Welding Gas Tungsten Arc
(SMAW) Welding (GTAW)

Air Carbon Arc

Cutting (CAC-A) Arc Control
Gas Input

Air Striking With

Contact (LiftArc) Circuit Breaker
Gas Output

USB

Notes

OM-278618 Page 11
 SECTION 4 − SPECIFICATIONS

4-1. Features And Benefits

LVC Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input pow-
er fluctuation.
Wind Tunnel Technology circulates air over components that require cooling, not over electronic circuitry, which
reduces contaminants and improves reliability in harsh welding environments.
Fan-On-Demand cooling system operates only when needed, reducing noise, energy use and the amount of con-
taminants pulled through the machine.
Thermal Overload Protection automatically shuts down the unit, only when necessary to prevent damage to internal
components if the duty cycle is exceeded or air flow and cooling are restricted (see Section 4-7).
Auto Remote Sense enables the unit to automatically sense the connection of a remote control. Operation of the
remote control is dependent on the Mode Switch Setting (see Section 6-2).
Lift-Arc TIG starts provide a contamination free weld without the use of high frequency in the Lift-Arc TIG Welding
Mode (see Section 7-3).
ArcReach) Remote Control allows remote control of various functions of the power source by an ArcReach
compatible wire feeder or remote control device, without the use of a control cable (see Section 6-3). Operation of
the ArcReach feature is dependent on the Mode Switch Setting (See section pertaining to process being used).
Auto−Line Circuitry automatically adapts to primary voltage (208 to 575 VAC) without having to relink the power
source.
Low OCV Operation This unit is factory configured to provide low Open Circuit Voltage (OCV) (see Section 9-4).
Cable Length Compensation will compensate for voltage drop in the weld cables by automatically adjusting the
voltage at the power source while using a compatible wire feeder. The operator only needs to preset the desired weld
voltage at the feeder without manually compensating for weld cable length.

4-2. Arc Controls

Arc Control in Stick Mode allows the arc characteristics, soft versus stiff, to be changed for specific applications
and electrodes in Stick Welding Mode (see Section 9-3).
Arc Control in Wire Mode influences the arc stiffness, bead width and appearance, and puddle fluidity in MIG and
V-Sense Feeder Welding Modes (see Sections 8-2 and 8-4).
Programmable Hot Start Time allows the start amperage time to be changed for Stick Welding Modes. This helps
eliminate electrode sticking during arc initiation. (see Section 9-3).

4-3. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.

4-4. Unit Specifications

 Do not use information in unit specifications table to determine electrical service requirements. See Sections 5-7 and 5-8 for information on con-
necting input power.

 This equipment will deliver rated output at an ambient air temperature up to 1045F ( 405C).
RMS Amps Input at Rated Load Output,
Max. 60 Hz 3-Phase at NEMA Load Voltages
Amperage Open- and Class I Rating
Input Voltage Range in Circuit
Power Rated Output Range in CV Mode CC Mode Voltage 208 V 230 V 400 V 460 V 575 V KVA KW
3-Phase 350 A at 34 10−38 V 5−425 A 75 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6
VDC, 60%
Duty Cycle
1-Phase 300 A at 32 60.8 54.6 29.7 25.4 19.9 11.7 11.2
VDC, 60%
Duty Cycle*
*See Section 4-7 for Duty Cycle Rating.
OM-278618 Page 12
4-5. Dimensions And Weight
A
Hole Layout Dimensions
E
F H

A 12-7/8 in. (327 mm) G 24 in.

(610 mm)

B 4-11/16 in. (119 mm)

17 in.
(432 mm)
D
C 15-3/4 in. (400 mm) C

D 22-3/32 in. (561 mm)

12-1/2 in.
(318 mm)
E 8-11/16 in. (221 mm)
B

F 1-17/32 in. (39 mm)

278579-A 278673-A
G 1-11/16 in. (42 mm)
H 1/4-20 UNC -2B thread
Weight
92 lb (41.7 kg)

4-6. Environmental Specifications

A. IP Rating
IP Rating
IP23
This equipment is designed for outdoor use.
IP23 2017−02

B. Temperature Specifications

Operating Temperature Range* Storage/Transportation Temperature Range

14 to 104°F (−10 to 40°C) −4 to 131°F (−20 to 55°C)

*Output is derated at temperatures above 104°F (40°C). Temp_2016- 07

Notes

OM-278618 Page 13
4-7. Duty Cycle And Overheating
Duty Cycle is percentage of 10 minutes that unit can
weld at rated load without overheating.
If unit overheats, output stops, a Help message is dis-
played and cooling fan runs. Wait fifteen minutes for unit
to cool. Reduce amperage or voltage, or duty cycle be-
fore welding.

 Single Phase Operation: The unit is supplied with

a 8 AWG power cord. The rated output with 8
500 AWG is 300 amps, 32 volts at 40% duty cycle. To
425 achieve 60% duty cycle change cord to 6 AWG.
400
NOTICE − Exceeding duty cycle can damage unit and
350 void warranty.
WELDING AMPERES

300
THREE PHASE
250 OPERATION
6AWG POWER CORD SINGLE PHASE
200
OPERATION
8AWG POWER CORD

150

100
10 15 20 25 30 40 50 60 70 80 90 100
% DUTY CYCLE

60% Duty Cycle

6 Minutes Welding 4 Minutes Resting

Overheating
0 A or V

15
OR
Minutes Reduce Duty Cycle
Ref. 216 568-A

Notes

OM-278618 Page 14
4-8. Volt-Ampere Curves

A. CC Mode Volt-ampere curves show minimum

and maximum voltage and amper-
age output capabilities of welding
100 power source. Curves of other set-
90 tings fall between curves shown.

80
70
60
VOLTS

50 SMAW GTAW
MAX MAX
40
30 GTAW
SMAW
80A
MN
20 0% ARC
25% CONTROL

10 50%
75%
100%
0
0 100 200 300 400 500
AMPERAGE
B. CV Mode
100

90

80

70

60
VOLTS

50
MAX
40

30

20
MIN
10

0
0 100 200 300 400 5 00
AMPERAGE
217 836-A / 217 837-B

Notes

OM-278618 Page 15
 SECTION 5 − INSTALLATION

5-1. Selecting A Location

Movement
2 ! Do not move or operate unit
where it could tip.

OR 3

Location And Airflow 4 ! Special installation may be

required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.
1 Lifting Forks
Extend forks beyond opposite side
18 in. of unit.
(460 mm) 2 Lifting Handles
Use handles to lift unit.
3 Hand Cart
Use cart or similar device to move
unit.
4 Line Disconnect Device
Locate unit near correct input
power supply.
18 in.
(460 mm)

loc_med 2015-04

Notes

OM-278618 Page 16
5-2. Selecting Cable Sizes*
NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source
is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine
cable size.

Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
150 ft 200 ft 250 ft 300 ft 350 ft 400 ft
100 ft (30 m) or Less
(45 m) (60 m) (70 m) (90 m) (105 m) (120 m)
10 − 60%
60 − 100%
Welding Duty 10 − 100% Duty Cycle
Duty Cycle
Amperes Cycle AWG (mm2)
AWG (mm2)
AWG (mm2)
100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95)
200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
250 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x2/0 (2x70)
300 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95)
350 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 2x4/0 (2x120)
400 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 2x4/0 (2x120)
500 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x3/0 (3x95)
600 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x4/0 (3x120) 3x4/0 (3x120)
* This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart).
Ref. S-0007-L 2015−02

5-3. Weld Output Terminals

! Turn off power before connecting
to weld output terminals.
! Do not use worn, damaged, un-
dersized, or repaired cables.
1 Positive (+) Weld Output Terminal
2 Negative (−) Weld Output Terminal

 See Sections 7-1 thru 9-1 for stan-

dard connection diagrams.
1

Ref. 278649-A / output term1 2015−02

OM-278618 Page 17
5-4. Remote 14 Receptacle Information

Socket* Socket Information

A 24 volts AC. Protected by supplementary protect-

A J 24 VOLTS AC or CB2.
K I
B
B Contact closure to A completes 24 volts AC
C L N H
contactor control circuit.
D M G
E F C Output to remote control; 0 to +10 volts DC, +10
volts DC in MIG mode.

REMOTE D Remote control circuit common.

OUTPUT
CONTROL E 0 to +10 volts DC input command signal from
remote control.

M CC/CV select

F Current feedback; +1 volt DC per 100 amperes.

A/V
AMPERAGE H Voltage feedback; +1 volt DC per 10 output recep-
VOLTAGE tacle volts.

G Circuit common for 24 volts AC circuits.

GND
K Chassis common.

*The remaining sockets are not used.

5-5. Supplementary Protector

1 Supplementary Protector CB2
CB2 protects 24 volts AC portion
of Remote 14 receptacle from
overload.
Press button to reset protector.

278673-A

OM-278618 Page 18
5-6. Optional Gas Valve Operation And Shielding Gas Connection
Obtain gas cylinder and chain to
running gear, wall, or other station-
ary support so cylinder cannot fall
and break off valve.
1 Cylinder
2 Regulator/Flowmeter
Install so face is vertical.
3 Gas Hose Connection
4
Fitting has 5/8-18 right-hand
threads. Obtain and install gas
hose.
GAS IN
4 Gas In Fitting
5 Gas Out Fitting
The Gas In and Gas Out fittings
2 have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as fol-
lows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
The gas solenoid controls gas flow
during the TIG process as follows:
Remote TIG
3
Gas flow starts with remote contac-
1 tor on.
Gas flow stops at end of post−flow
if current was detected, or with re-
mote contactor off if no current was
detected.
Lift−Arc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of post−flow.
Post−flow time is factory set to 5
seconds per 100 amps of weld cur-
rent. The minimum post−flow time
is 5 seconds. The maximum post−
flow is 20 seconds (post flow set-
5 tings are not adjustable by the end
user).

GAS OUT

Ref. 278665-A / Ref. 278673-A

OM-278618 Page 19
5-7. Electrical Service Guide Elec Serv 2017-01

NOTICE − INCORRECT INPUT POWER can damage this welding power source. This welding power source requires a CONTINUOUS supply of
input power at rated frequency(+10%) and voltage (+10%). Phase to ground voltage shall not exceed +10% of rated input voltage. Do not use a genera-
tor with automatic idle device (that idles engine when no load is sensed) to supply input power to this welding power source.

NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input
voltage is outside this range, output may not be available.

Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda-
tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.

In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.

60 Hz Single-Phase
Input Voltage (V) 208 230 400 460 575
Rated Maximum Supply Current I1max (A) 60.1 53.5 29.3 25.2 19.7
Maximum Effective Supply Current I1eff (A) 38.0 33.8 18.6 15.9 12.5
Max Recommended Standard Fuse Rating In Amperes1
Time-Delay Fuses2 70 60 35 30 25
Normal Operating Fuses 3 80 80 45 40 30
Min Input Conductor Size In AWG (mm2) 4 8 8 10 12 12
72 89 176 140 219
Max Recommended Input Conductor Length In Feet (Meters)
(22) (27) (54) (43) (67)
Min Grounding Conductor Size In AWG (mm2) 4 8 8 10 12 12

60 Hz Three-Phase
Input Voltage (V) 208 230 400 460 575
Rated Maximum Supply Current I1max (A) 51.5 46.5 26.3 22.6 18
Maximum Effective Supply Current I1eff (A) 31.3 28.2 16 13.7 10.9
Max Recommended Standard Fuse Rating In Amperes1
Time-Delay Fuses2 45 40 25 20 15
Normal Operating Fuses 3 60 50 30 25 20
Min Input Conductor Size In AWG (mm2) 4 8 10 12 14 14
119 96 175 150 234
Max Recommended Input Conductor Length In Feet (Meters)
(36) (29) (53) (46) (71)
Min Grounding Conductor Size In AWG (mm2) 4 10 10 12 14 14

Reference: 2017 National Electrical Code (NEC) (including article 630)

1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167°F (75°C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.

OM-278618 Page 20
Notes

OM-278618 Page 21
5-8. Connecting 1-Phase Input Power

8
=GND/PE Earth Ground

10

L1
1
L2
1
3

2
3

6
6
4
5

Tools Needed:
Input1 2012−05 − Ref. 803766-C / 278673-A

OM-278618 Page 22
5-8. Connecting 1-Phase Input Power (Continued)

! Installation must meet all National and nected to any input power between 208 and 7 Disconnect Device (switch shown in the
Local Codes − have only qualified per- 575 VAC without removing cover to relink the OFF position)
sons make this installation. power source. 8 Disconnect Device Grounding Terminal
See rating label on unit and check input volt- 9 Disconnect Device Line Terminals
! Disconnect and lockout/tagout input
age available at site. Connect green or green/yellow grounding
power before connecting input con-
conductor to disconnect device grounding ter-
ductors from unit. Follow established 1 Black And White Input Conductor (L1
minal first.
procedures regarding the installation And L2)
and removal of lockout/tagout devices. Connect input conductors L1 and L2 to discon-
2 Red Input Conductor nect device line terminals.
! Always connect green or green/yellow 3 Green Or Green/Yellow Grounding 10 Over-Current Protection
conductor to supply grounding termi- Conductor
Select type and size of over-current protection
nal first, and never to a line terminal. 4 Insulation Sleeving using Section 5-7 (fused disconnect switch
NOTICE − The Auto-Line circuitry in this unit 5 Electrical Tape shown).
automatically adapts the power source to the Close and secure door on disconnect device.
Insulate and isolate red conductor as shown.
primary voltage being applied. Check input Follow established lockout/tagout procedures
voltage available at site. This unit can be con- 6 Input Power Cord. to put unit in service.

Input1 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

OM-278618 Page 23
5-9. Connecting 3-Phase Input Power

= GND/PE Earth Ground

L1
3 L2 5

6 L3

Tools Needed:

input2 2012−05 − Ref. 803766-C / 278673-A

OM-278618 Page 24
5-9. Connecting 3-Phase Input Power (Continued)

! Installation must meet all National and voltage available at site. This unit can be con- 5 Input Conductors (L1, L2 And L3)
Local Codes − have only qualified per- nected to any input power between 208 and 6 Disconnect Device Line Terminals
sons make this installation. 575 VAC without removing cover to relink the
power source. Connect green or green/yellow grounding
! Disconnect and lockout/tagout input conductor to disconnect device grounding ter-
power before connecting input con- See rating label on unit and check input volt- minal first.
ductors from unit. Follow established age available at site.
procedures regarding the installation Connect input conductors L1, L2, and L3 to
and removal of lockout/tagout For Three-Phase Operation disconnect device line terminals.
devices. 7 Over-Current Protection
1 Input Power Cord.
! Always connect green or green/yellow 2 Disconnect Device (switch shown in the
Select type and size of over-current protec-
conductor to supply grounding termi- tion using Section 5-7 (fused disconnect
OFF position)
nal first, and never to a line terminal. switch shown).
3 Green Or Green/Yellow Grounding
NOTICE − The Auto-Line circuitry in this unit Conductor Close and secure door on disconnect device.
automatically adapts the power source to the Follow established lockout/tagout procedures
primary voltage being applied. Check input 4 Disconnect Device Grounding Terminal to put unit in service.

input2 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

OM-278618 Page 25
 SECTION 6 − OPERATION

6-1. Front Panel Controls

3 4 5

6 7 8 9

10
1
11
12

13

17

14

15

16

Ref. 278547-A / Ref. 278649-A

 Weld process operation sections de- values after arc initiation and remains dis-
played for approximately three seconds
10 Arc Control Stiff Indicator
scribe functionality of the identified items 11 Arc Control Soft Indicator
after the arc is broken.
(See Sections 7-3 thru 9-3). 12 Arc Control Button
1 Remote 14 Receptacle 5 Adjust Control 13 Mode Switch
2 Remote In Use Indicator 6 Volts Indicator 14 Weld Output Terminal (+)
3 Left Display 7 Arc Control Indicator For Wire Modes 15 Optional Gas Valve Knockout
4 Right Display 8 Amps Indicator 16 Weld Output Terminal (−)
 The meters display the actual weld output 9 Arc Control Indicator For Stick Modes 17 Power Switch

OM-278618 Page 26
6-2. Mode Switch Settings
Remote 14
Switch Position Process Output Control Panel Adjust ArcReach Adjust
Adjust

GMAW
WIRE − Gas Remote 14 Volts Volts −−
FCAW

GMAW
WIRE − Gas (1) Electrode Hot Volts Volts Volts
FCAW

WIRE - No Gas (1) FCAW-S Electrode Hot Volts Volts Volts

STICK EXX18 (1) SMAW Electrode Hot Amps % Panel Amps* Amps

STICK EXX10 (1) SMAW Electrode Hot Amps % Panel Amps* Amps

GOUGE (1) CAC-A Electrode Hot Amps % Panel Amps* Amps

Lift-Arc TIG (1) GTAW Electrode Hot Amps % Panel Amps Amps

TIG GTAW Remote 14 Amps % Panel Amps −−

(1) An ArcReach device will override any control connected to remote 14-pin receptacle.
*See Section 9-5 Alternate Configuration Functions

6-3. Associating ArcReach Device To ArcReach Power Source

Quick Setup Guide:
1 Make connections between power source and ArcReach device. (See section pertaining to mode being used for typical connection
diagrams).
2 This power source has the ability to associate with an ArcReach device at power up, or when an ArcReach wire feeder is triggered. The
Mode Switch on this power source must be set to an “OUTPUT ON” mode to associate with another ArcReach device.
3 See instructions in the owner’s manual for the specific ArcReach device to associate the device to this power source.
4 During the association process the Remote in Use indicator will blink.
5 When the association process is complete, the Remote In Use indicator will be lit. Dependent on the capabilities of the ArcReach device; the
mode switch, voltage/amperage adjustment, and Arc Control adjustment may be overridden by the ArcReach device.

6-4. Powering An ArcReach Smart Feeder In Lift-Arc TIG Mode

 To power an ArcReach Smart Feeder in Lift-Arc TIG mode, the OCV will need to be changed to 28.0.
Procedure:
1 Turn mode switch to Lift-Arc TIG.
2 Hold Arc Control button in for 3 seconds until OCV 14.0 or OCV 28.0 is displayed.
3 Turn adjust knob to select OCV 28.0 for powering ArcReach Smart Feeder.
4 Once selected, OCV 28.0 will be the new default.
5 For normal Lift-Arc TIG operation follow the same procedure to select OCV 14.0.

OM-278618 Page 27
 SECTION 7 − GTAW OPERATION

7-1. Typical Connection For GTAW Process

2
6

278669-A

! Turn off power before making con- 3 Remote 14 Receptacle 6 Gas Out Connection (Optional)
nections. Connect desired remote control to Remote 7 Negative (−) Weld Output Terminal
14 receptacle if required.
1 Foot Control 8 TIG Torch
4 Gas In Connection (Optional)
2 Positive (+) Weld Output Terminal 5 Gas Cylinder 9 Workpiece

OM-278618 Page 28
7-2. Typical Connection For ArcReach Stick/TIG Remote (GTAW Process)

3
2
1

7
14 8

13 9
11
12
10

Ref. 280219-A

! Turn Off welding power source be- mode. The electrode negative (TIG) in- 9 Voltage Sensing Lead
fore making any input or output dicator on the remote will be lit.
Attach voltage sensing lead clamp to
weld cable connections. 1 Negative (−) Weld Output Terminal workpiece.
Connection for weld cable going to remote.
! Turn Off welding power source be- 10 Workpiece
2 Gas Out Connection (Optional)
fore handling or moving voltage 11 TIG Torch
sensing clamp. Weld voltage is 3 Positive (+) Weld Output Terminal
present at voltage sensing clamp 12 Male Connector (User Supplied
Connection for work cable going to
when welding power source is on. LC-40 Style Male Connector)
workpiece.
This condition exists even if Polari- 13 Output Weld Cable (With Supplied
4 Gas In Connection (Optional)
ty Indicators and Amps/Arc Control Female Connector)
Display on this remote are not lit. 5 Gas Cylinder
14 ArcReach Stick/TIG Remote
6 Welding Power Source
 When the ArcReach Stick/TIG Re- 7 Female Connector (User Supplied  An additional weld cable my be used in
mote is connected to the power source LC-40 Style Female Connector) parallel with the remote if weld current
as electrode negative, the remote will 8 Input Weld Cable (With Supplied exceeds amperage rating of the re-
set the welding power source to a TIG Male Connector) mote.

OM-278618 Page 29
7-3. Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output On

3 4 6

10
ON 85

2 5

1
278547-A

1−2
“Touch” Seconds
8
7

Do NOT Strike Like A Match!

! Weld terminals are energized at all Set Mode Switch to GTAW LIFT-ARC posi-
tion.
 If an ArcReach device is used for am-
times in Lift Arc TIG welding mode. perage adjustment, it will have full
ON is shown in the Left Display. Preset am-
 An ArcReach Smart Feeder will not perage is shown in the Right Display with
range of the preset amperage. If the Ar-
cReach device is capable of communi-
power up in normal Lift-Arc mode (See the Amps Indicator lit. cation while welding, the amperage
Section 6-4). can be adjusted while welding. Depen-
Normal open-circuit voltage is not present
1 Mode Switch before the electrode touches the work- dent on the capabilities of the device, it
2 Volts Indicator piece, instead a low sensing voltage is may have the ability to override param-
present. The sensing voltage allows the eter adjustments and mode switch set-
3 Left Display ting. The Remote In Use indicator will
electrode to touch the workpiece without
4 Right Display overheating, sticking, or getting contami- be lit. An ArcReach device will override
5 Amps Indicator nated. a remote control connected to the Re-
mote 14 Receptacle.
6 Adjust Control Operation
7 Workpiece The Adjust Control is used to set desired
8 Tungsten Electrode preset amperage.  For best results, firmly touch the tung-
sten electrode to the workpiece at the
9 Remote 14 Receptacle  If a remote control is connected to the weld start point. Hold electrode to
10 Remote In Use Indicator Remote14 Receptacle and used for workpiece for 1-2 seconds, and lift
amperage adjustment, the adjustment electrode. An arc will form when the
Setup
will function as a percentage of the pre- electrode is lifted. To minimize arc flare
For typical system connections refer to set amperage. The Remote In Use indi- at the end of the weld, pull back the
Section 7-1. cator will be lit. electrode quickly to extinguish the arc.

OM-278618 Page 30
7-4. TIG Welding Mode - GTAW - Remote ON/OFF

2 3 5

85
7

1
278547-A

! Weld terminals are energized Setup Operation

through the remote control in TIG The Adjust Control is used to set desired
welding mode. For typical system connections refer to preset amperage.
Section 7-1.
1 Mode Switch A remote control is required to turn on the
Set Mode Switch to GTAW TIG position. weld output.
2 Left Display
3 Right Display The preset amperage is shown in the Right
 If a remote control is connected to the
4 Amps Indicator Display with the Amps Indicator lit. Remote14 Receptacle and used for
amperage adjustment, the adjustment
5 Adjust Control will function as a percentage of the pre-
6 Remote 14 Receptacle set amperage. The Remote In Use indi-
7 Remote In Use Indicator cator will be lit.
 An ArcReach remote control is not
compatible in this mode.
 For best results, gently scratch the
tungsten electrode to the work to initi-
ate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.

OM-278618 Page 31
 SECTION 8 − GMAW/FCAW OPERATION

8-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process

278670-A

! Turn off power before making 5 Workpiece Use of shielding gas is dependant on Wire
connections. Type.
6 Gun
1 Remote 14-Receptacle
7 Wire Feeder
 The connection diagram illustrates
2 Positive (+) Weld Output Terminal DCEP (reverse polarity) suitable for all
8 Gas Hose wires except self-shielded FCAW-S.
3 Negative (−) Weld Output Terminal The majority of self-shielded FCAW-S
4 Ground Cable to Workpiece 9 Gas Cylinder wires require DCEN (straight polarity).

OM-278618 Page 32
8-2. MIG Welding Mode - GMAW/FCAW Remote ON/OFF

3 4 5

2 5.0
10

2 7

6
11
9
8

1 278547-A

! Weld terminals are energized Set Mode Switch to GMAW/FCAW GAS, Arc Control
through the remote control in this REMOTE ON/OFF position.
Pressing the Arc Control button will cause
mode. The preset voltage is shown in the Left Dis- the Arc Control Indicator to light. Depen-
1 Mode Switch play with the Volts Indicator lit. dent on the setting: the STIFF or SOFT indi-
2 Volts Indicator Operation cator will light and STIF or SOFT will appear
While the Volts Indicator is lit under the Left on the Left Display. 0 to 25 will appear on
3 Left Display the Right Display. If set to 0 neither STIF or
Display, the Adjust Control is used to set
4 Right Display desired preset voltage. SOFT will appear.
5 Adjust Control
 The preset voltage can be adjusted re- Rotate Adjust Control to select desired Arc
Control setting from 0 to 25 Soft and 0 to 25
6 Arc Control Indicator For Wire Modes motely at the wire feeder if the feeder
7 Arc Control Indicator Stiff. Minimum Arc Control setting is Soft
has a voltage control. This voltage con-
25. Maximum Arc Control setting is Stiff 25.
8 Arc Control Button trol will override the Adjust Control of
Mid-range setting of 0 is good for most ap-
preset voltage on the welding power
9 Arc Control Soft Indicator plications. Use lower Arc Control settings
source. The Remote In Use indicator
10 Remote In Use Indicator to stiffen the arc and reduce puddle fluidity.
will be lit.
Use higher Arc Control settings to soften
11 Remote 14 Receptacle
 An ArcReach remote control is not the arc and increase puddle fluidity.
Setup compatible in this mode. After three seconds of inactivity the Adjust
For typical system connections refer to Pressing the Arc Control button allows ad- Control will revert back to adjusting preset
Section 8-1. justment of Arc Control settings. voltage.

OM-278618 Page 33
8-3. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process

10

3 8

278671-A

! Turn off power before making con- 6 Gun Use of shielding gas is dependant on Wire
nections. Type.
7 Gun Trigger Receptacle
1 Positive (+) Weld Output Terminal
2 Negative (−) Weld Output Terminal 8 Wire Feeder  The connection diagram illustrates
3 Ground Cable to Workpiece DCEP (reverse polarity) suitable for all
9 Gas Hose wires except self-shielded FCAW-S.
4 Workpiece The majority of self-shielded FCAW-S
5 Voltage Sensing Clamp 10 Gas Cylinder wires require DCEN (straight polarity).

OM-278618 Page 34
8-4. V-Sense Feeder Welding Modes - GMAW/FCAW, FCAW-S Output ON

3 4 5

10
ON

2 7

6
11
9
8

1 278547-A

! Weld terminals are energized at all with Cable Length Compensation the
voltage display on the power source
 If using an ArcReach feeder capable of
times in these modes. communication while welding, the volt-
will show ACC.
1 Mode Switch age can be adjusted while welding.
Operation
2 Volts Indicator Pressing the Arc Control button allows ad-
3 Left Display While the Volts indicator is lit under the Left justment of Arc Control settings.
Display, the Adjust Control is used to set
4 Right Display desired preset voltage. Arc Control
5 Adjust Control Pressing the Arc Control button will cause
6 Arc Control Stiff Indicator
 The Left Display toggling momentarily the Arc Control indicator to light. Depen-
pauses while the preset voltage is ad- dent on the setting: the STIFF or SOFT indi-
7 Arc Control Indicator For Wire Modes justed. cator will light and STIF or SOFT will appear
8 Arc Control Button If a remote control is connected to the Re- on the Left Display. 0 to 25 will appear on
9 Arc Control Soft Indicator mote 14 Receptacle and used for voltage the Right Display. If set to 0 neither STIF or
10 Remote In Use Indicator adjustment, the adjustment will have full SOFT will appear.
11 Remote 14 Receptacle range of preset voltage. The Remote In Use Rotate Adjust Control to select desired Arc
indicator will be lit. Control setting from 0 to 25 Soft and 0 to 25
Setup
For typical system setup connections refer
 If an ArcReach device is used for volt- Stiff. Minimum Arc Control setting is Soft
age adjustment, it will have full range of 25. Maximum Arc Control setting is Stiff 25.
to Section 8-3. Mid-range adjustment of 0 is good for most
the preset voltage. Dependent on the
Set Mode Switch to FCAW-S NO GAS, or capabilities of the device, it may have applications. Use lower Arc Control set-
GMAW/FCAW GAS, OUTPUT ON posi- the ability to override parameter adjust- tings to stiffen the arc and reduce puddle
tion. ments and mode switch setting. The fluidity. Use higher Arc Control settings to
Remote In Use indicator will be lit. An soften the arc and increase puddle fluidity.
The Left Display toggles between ON and
preset arc voltage with the Volts indicator lit. ArcReach device will override a re- After three seconds of inactivity the Adjust
mote control connected to the Remote Control will revert back to adjusting preset
 If associated to an ArcReach feeder 14 Receptacle. voltage.

OM-278618 Page 35
 SECTION 9 − SMAW/CAC-A OPERATION

9-1. Typical Connection For SMAW And CAC-A Process

3 4

1 2

278672-A

! Turn off power before making con- cutting torch to to positive weld output ter- Connect desired remote control to remote
nections. minal. 14 receptacle as required.
1 Electrode Holder 2 Electrode Holder 5 Compressed Air LIne
(Carbon Arc) 3 Positive (+) Weld Output Terminal 6 Negative (−) Weld Output Terminal
For CAC-A process connect carbon arc 4 Remote 14 Receptacle 7 Workpiece

OM-278618 Page 36
9-2. Typical Connection For ArcReach Stick/TIG Remote (SMAW And CAC-A Process)

11

10

12

8
7

6
5
4

3
2

13

Ref. 280218-A

! Turn Off welding power source be- (Stick) indicator on the remote will be Attach voltage sensing lead clamp to
fore making any input or output lit. workpiece.
weld cable connections. 1 Electrode Holder CAC−A 7 Input Weld Cable (With Supplied
(Carbon Arc) Male Connector)
! Turn Off welding power source be-
fore handling or moving voltage 2 Electrode Holder SMAW (Stick) 8 Female Connector (User Supplied
sensing clamp. Weld voltage is 3 Male Connector (User Supplied LC-40 Style Female Connector)
present at voltage sensing clamp LC-40 Style Male Connector) 9 Negative (−) Weld Output Terminal
when welding power source is on. 4 Output Weld Cable (With Supplied
This condition exists even if Polari- Connection for work cable going to
Female Connector) workpiece.
ty Indicators and Amps/Arc Control
Display on this remote are not lit. 5 ArcReach Stick/TIG Remote
10 Positive (+) Weld Output Terminal
 When the ArcReach Stick/TIG Re-  An additional weld cable my be used in Connection for weld cable going to remote.
mote is connected to the power source parallel with the remote if weld current
exceeds amperage rating of the re- 11 Compressed Air Line
as electrode positive, the remote will
set the welding power source to a stick/ mote. 12 Welding Power Source
gouge mode. The electrode positive 6 Voltage Sensing Lead 13 Workpiece

OM-278618 Page 37
9-3. Stick Welding Modes - SMAW EXX18, SMAW EXX10, CAC-A Gouge - Output ON

3 4 6

12
ON 85

2 5 7

9
11
10
8

1 278547-A

! Weld terminals are energized at all Hot Start settings. Right Display. If set to 0 neither STIF or
times in this mode. SOFT will appear.
 If a remote control is connected to the Rotate Adjust Control to select desired Arc
1 Mode Switch Remote 14 Receptacle and used for Control setting from 0 to 25 Soft and 0 to 25
2 Volts Indicator amperage adjustment, the adjustment Stiff. Minimum Arc Control setting is Soft 25.
3 Left Display will function as a percentage of the pre- Maximum Arc Control setting is Stiff 25.
set amperage. The Remote In Use indi- Mid-range adjustment of 0 is good for most
4 Right Display
cator will be lit. applications.
5 Amps Indicator
6 Adjust Control  If an ArcReach device is used for am- Arc Control allows the arc characteristics,
perage adjustment, it will have full soft versus stiff, to be changed for specific
7 Arc Control Indicator For Stick Modes applications and electrodes. Lower the Arc
range of the preset amperage. If using
8 Arc Control Button Control setting for smooth running elec-
an ArcReach device capable of com-
trodes like E7018 and increase the Arc
9 Arc Control Stiff Indicator munication while welding, the amper-
age can be adjusted while welding. De- Control setting for stiffer, more penetrating
10 Arc Control Soft Indicator electrodes like E6010.
pendent on the capabilities of the de-
11 Remote 14 Receptacle vice, it may have the ability to override After three seconds of inactivity the Adjust
12 Remote In Use Indicator parameter adjustments and mode Control will revert back to adjusting preset
switch setting. The Remote In Use indi- amperage.
Setup
For typical system connections refer to
cator will be lit. An ArcReach device will
override a remote control connected to
 While in Air Carbon Arc (CAC−A)
Section 9-1. mode, Arc Control is not adjustable.
the Remote 14 Receptacle.
Set Mode Switch to SMAW EXX18, SMAW Hot Start Time
EXX10, CAC-A Gouge - Output ON posi-  For best results at the end of the weld, Press and hold the Arc Control button until
tion. pull back the electrode quickly to extin- HOT.S appears on the left display. Rotate
guish the arc. Adjust Control to enable Automatic Hot
ON is shown in the Left Display. Preset am- Start Time (AUTO) or to set Hot Start Time
perage is shown in the Right Display with  See Section 9-5 for information regard- from Min (0.1 seconds) to Max (5.0 sec-
the Amps Indicator lit. ing Alternate Configurations. onds). A separate Hot Start Time may be
Operation Arc Control set for EXX18 and EXX10 modes.
While the Amps Indicator is lit under the After three seconds of inactivity the Adjust
Pressing the Arc Control button will cause Control will revert back to adjusting preset
Right Display, the Adjust Control is used to
the Arc Control Indicator to light. Dependent amperage.
set desired preset amperage.
on the setting: the STIFF or SOFT indicator
Pressing the Arc Control button allows ad- will light and STIF or SOFT will appear on  While in Air Carbon Arc (CAC−A)
justment of Arc Control and Programmable the Left Display. 0 to 25 will appear on the mode, Hot Start Time is not adjustable.

OM-278618 Page 38
9-4. Low Open Circuit Voltage (OCV)

Low OCV Operation

The unit is configured at the factory for low open circuit voltage (OCV) operation in OUTPUT ON: Wire, Stick, Lift-Arc TIG modes.

 The OUTPUT ON: Wire modes will always operate as low OCV operation even if configured for normal OCV.
9-5. Alternate Configuration Functions
There are 2 ways that the remote control can be configured to operate on this machine. The configuration of the meters can be changed by placing
the process selection switch into either Stick or Gouge modes and turning the output on and off 3-5 times within a few seconds, this can be done
by triggering a feeder or by activating the output on-off switch on a remote control. The feeder or remote control must be connected to the remote
14 receptacle. The amperage window will briefly display what mode is selected before returning to a preset display.

Configuration 1 is the factory default setting. Stick or

C1 Gouge modes recognize a remote plugged into the re-

mote 14 receptacle, the amperage window will display the
percentage of preset being set from the remote, the panel
will set the maximum amperage. An ArcReach device will
have full range control and override a remote connected
to the remote 14 receptacle.

In either Stick or Gouge modes Configuration 2 changes

C2
the operation of any remote control connected to the re-
mote 14 receptacle. When Configuration 2 is selected ei-
ther Stick or Gouge modes operate in Panel Only control.
Any remote control connected to the remote 14 recepta-
cle will be ignored and have no effect on the output. When
either Stick or Gouge modes are active, a decimal point
will be displayed in the amperage window. Configuration
2 has no affect on the operation of an ArcReach device.

OM-278618 Page 39
 SECTION 10 − MAINTENANCE & TROUBLESHOOTING

10-1. Routine Maintenance

! Disconnect power  Maintain more often during

before maintaining. severe conditions.

 = Check  = Change  = Clean  = Replace

Every
3
Replace
Months Damaged  Replace Cracked
Or Torch Body
Unreadable
 Labels

Repair Or Replace
Cracked Cables And
Cords


Clean
And
Tighten Weld
Connections


Every
6
Months Blow Out Inside



10-2. Blowing Out Inside Of Unit

! Do not remove case when
blowing out inside of unit.
To blow out unit, direct airflow
through front and back louvers as
shown.

Ref. 278673-A

OM-278618 Page 40
10-3. Help Displays

 All directions are in reference to the front

HELP 1
of the unit. All circuitry referred to is lo-
cated inside the unit.

HELP 6
Help 1, 6, 7 Display

HELP 7
Indicates a malfunction in the primary power
circuit. If this display is shown, contact a Fac-
tory Authorized Service Agent.

HELP 2
Help 2 Display
Indicates a malfunction in the thermal protec-
tion circuitry. If this display is shown, contact
a Factory Authorized Service Agent.

Help 3 Display

HELP 3 Indicates the left side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 4-7). Operation will
continue when the unit has cooled.

Help 5 Display

HELP 5 Indicates the right side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 4-7). Operation will
continue when the unit has cooled.

Help 8 Display

HELP 8
Indicates a malfunction in the secondary
power circuit of the unit. If this display is
shown, contact a Factory Authorized Service
Agent.

Help 24, 25 Display

HELP 24
Indicates machine has reached Duty Cycle
limit (see Section 4-7). Unit must be left on to
power the fan for cooling. Duty Cycle limit will
automatically reset when unit has cooled.

HELP 25

OM-278618 Page 41
10-4. Troubleshooting

Trouble Remedy

No weld output; unit completely inop- Place line disconnect switch in On position (see Sections 5-8 and 5-9).
erative.

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 5-8 and 5-9).

Check for proper input power connections (see Sections 5-8 and 5-9).

No weld output; meter display On. Input voltage outside acceptable range of variation (see Section 5-7).

Check, repair, or replace remote control.

Unit overheated. Allow unit to cool with fan On (see Section 4-7).

Erratic or improper weld output. Use proper size and type of weld cable (see Section 5-2).

Clean and tighten all weld connections.

Check for correct polarity.

No 24 volts AC output at Remote 14 Reset supplementary protector CB2 (see Section 5-5).
receptacle.

Does not associate to another Check that Mode Switch is set to an “OUTPUT ON” mode.
ArcReach device.
Check owner’s manual of the other device for correct method to associate the power source to the other
ArcReach device.

Notes

OM-278618 Page 42
Notes

OM-278618 Page 43
 SECTION 11 − ELECTRICAL DIAGRAM

Figure 11-1. Circuit Diagram

OM-278618 Page 44
 278576-A

OM-278618 Page 45
 75
7 70 11 73
5 6

OM-278618 Page 46
8
4
10
9 12
16 22
2 3 13 21
14
24 26
66 25 71
74 68
64 15 17 72
16
69
24
23 27
65
18 29
1 19 67
20
50 48 38
47
57
30
56 31
43 28
55 49
58
76 32
62 55 33
63 61 34

Figure 12-1. Parts Assembly

51 35
54 53 42
52
59 36
54 44 15
39
SECTION 12 − PARTS LIST

60 41

40
45

46 37

41

Ref. 278972-C
 Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 12-1. Parts Assembly

. . . 1 . . . . . . . . . . . . . . . 278601 . . Wrapper (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . . . . 175256 . . . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . 119503 . . . . Label, Miller 9.925X4.125 Horizontal (Not Shown) . . . . . . . . . . . . . . . . 2
. . . 2 . . . . . . . . . . . . . . . 274964 . . . . Label, Warning General Precautionary (EN/FR/SP) . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . . 275316 . . . . Label, Warning Falling Equipment (EN/FR/SP) . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . . 208015 . . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . . . . . . . 135483 . . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
. . . 6 . . . . R3/C4 . . . . 233052 . . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . SR1 . . . . . 199952 . . Diode Power Module 55 Amp 600V 1PH Fast Recovery . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . . . 199840 . . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 9 . . . . . . . . . . . . . . . 196355 . . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 10 . . . . D1,D2 . . . . 201531 . . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . RT1 . . . . . 199798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . CR1 . . . . . 255744 . . Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . . . 010546 . . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . L4 . . . . . . 218020 . . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . . . . . . 179276 . . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 5
. . . 16 . . . . . . . . . . . . . . . 170647 . . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . L3 . . . . . . 278572 . . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . T1 . . . . . . 251394 . . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . . . . . . 225097 . . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . L1 . . . . . . 212091 . . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . . 083147 . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
. . . 22 . . . . . PC1 . . . . . 276638 . . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . 216113 . . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . PLG1 . . . . . 115091 . . Housing Rcpt+Skts (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG2 . . . . 201665 . . Housing Plug+Skts (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG3 . . . . 131056 . . Housing Rcpt+Skts (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5, 13 . . 131024 . . Housing Plug+Skts (Service Kit) RC5, 13 . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7, 8 . . . 131054 . . Housing Plug+Skts (Service Kit) RC7, 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG9 . . . . . 115093 . . Housing Plug+Skts (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG10, 11 . . . 115094 . . Housing Plug+Skts (Service Kit) RC10, 11 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG12 . . . . . 115092 . . Housing Plug+Skts (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . . . 263023 . . Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . . . 219930 . . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . C12,13 . . . . 277164 . . . . Capacitor, Elctlt 1800 UF 500 VDC Can 2.52 Dia . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 251701 . . . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 217040 . . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 229327 . . . . Screw, M 5− .8X 12 Hex Hd−Phl 8.8 Pld Sems Clr . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . 263052 . . . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . +278589 . . Panel, Rear Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . . . . . . 273374 . . Label, Panel Rear XMT CC/CV MPA W/USB . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . . . . . . 215980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . . . . . . 219487 . . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . . . . . . . 234126 . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . L2 . . . . . . 218018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . . . 218566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . CT1 . . . . . 196231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . C15 . . . . . 196143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . 216117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . . . 108020 . . Clamp, Stl Cush 1.625 Dia X .281 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . RT2 . . . . . 199798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . PC2 . . . . . 260280 . . Circuit Card Assy, Interconnect W/Label (Includes) . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . . . 227927 . . . . Label, Warning Electric Shock/Exploding Parts-Wdles . . . . . . . . . . . . . 1
. . . . . . . . . . PLG13 . . . . 130203 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG14 . . . . 201665 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG15 . . . . . 115092 . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG20 . . . . . 115093 . . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

OM-278618 Page 47
 Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 12-1. Parts Assembly (Continued)

. . . 39 . . . . . . . . . . . . . . . 153403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . 2

. . . 40 . . . . . RM1 . . . . . 205751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . . . . . . 261556 . . Kit, Input/Pre-Regulator And Inverter Module . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . . . 278587 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . . . 196330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . . . +278542 . . Base Assy, W/Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . . . . . . . . . . . 229325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 46 . . . . . . . . . . . . . . . 176736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 47 . . . . . . . . . . . . . . . 212074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 48 . . . . . . . . . . . . . . . 253430 . . Terminal, Connector Friction 0.406 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 49 . . . . . HD1 . . . . . 182918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . . 1
. . . 50 . . . . . PC3 . . . . . 280231 . . Circuit Card Assy, Display XMT 350 FieldPro . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG18 . . . . 131204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG23 . . . . 131054 . . Housing Rcpt+Skts, (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . S1 . . . . . 244920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . 1
. . . 52 . . . . . . . . . . . . . . . 176226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 53 . . . . . FM1 . . . . . 213072 . . Fan, Muffin 115V 60Hz 3400 RPM 6.378 Mtg Holes . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG16 . . . . 131054 . . Housing Plug+Skts (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC16 . . . . 135635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 54 . . . . . . . . . . . . . . . 258713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes) . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 267367 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 54 . . . . . . . . . . . . . . . . 258711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257994 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 55 . . . . . . . . . . . . . . . 258712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 267366 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 55 . . . . . . . . . . . . . . . 258710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257995 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 56 . . . . . . . . . . . . . . . 278546 . . Panel, Front W/Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 57 . . . . . C6 . . . . . 273061 . . Capacitor Assy, W/Plug & Leads (Voltage Feedback ArcReach) . . . . . . 1
. . . 58 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . 1
. . . 59 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Connection (Order by Model and Serial Number) . . . . . . . . . . . . . 1
. . . 60 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Power (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . 1
. . . 61 . . . . . . . . . . . . . . . 266591 . . Knob, Encoder 1.250 Dia X 6mm Id Push On W/Spring . . . . . . . . . . . . . 1
. . . 62 . . . . . . . . . . . . . . . 268085 . . Conn, Circ Ms Protective Cap Size 20 Nylon . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 63 . . . . . . . . . . . . . . . 245663 . . Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring . . . . . . . . . . . . . . 1
. . . 64 . . . . . . . . . . . . . . +278581 . . Windtunnel, Lh W/Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 65 . . . . . . . . . . . . . . . . 211503 . . Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OM-278618 Page 48
 Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 12-1. Parts Assembly (Continued)

... 66 . . . . . . . . . . . . . . . 227746 .. Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

... 67 . . . . . . T2 . . . . . . 268830 .. XFMR, Control 665V 336VA Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 68 . . . . . CB2 . . . . . 083432 .. Supplementary Pro,Man Reset 1P 10A 250VAC Frict . . . . . . . . . . . . . . . 1
... 69 . . . . . . L8 . . . . . . 241027 .. Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 70 . . . . . . . . . . . . . . . 278555 .. Filter Resistor Assembly, XMT350 FieldPro . . . . . . . . . . . . . . . . . . . . . . . . 1
... 71 . . . . . . . . . . . . . . . 274166 .. Bracket, USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 72 . . . . . . . . . . . . . . . . 273211 .. Cable, USB 2.0 A−A Male 1Meter Panel−Mount IP−67 . . . . . . . . . . . . . . 1
... 73 . . . . . . . . . . . . . . . 273124 .. Filter Cap Assembly, ArcReach 16uF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 74 . . . . . . L9 . . . . . . 278391 .. Inductor, WCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 75 . . . . . . . . . . . . . . . 278560 .. Module, WCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 76 . . . . . . . . . . . . . . . 278275 .. Bezel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-278618 Page 49
 SECTION 13 − OPEN SOURCE LICENSE NOTICES

For ST Liberty License (STM32 Cube, ST USB Host, ST USB Device, ST FATFS, ST CMSIS):
Copyright �2014, 2015 STMicroelectronics International N.V. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted, provided that the following conditions are met:
1 Redistribution of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2 Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the
documentation and/or other materials provided with the distribution.
3 Neither the name of STMicroelectronics nor the names of other contributors to this software may be used to endorse or promote products
derived from this software without specific written permission.
4 This software, including modifications and/or derivative works of this software, must execute solely and exclusively on microcontroller or
microprocessor devices manufactured by or for STMicroelectronics.
5 Redistribution and use of this software other than as permitted under this license is void and will automatically terminate your rights under
this license.
THIS SOFTWARE IS PROVIDED BY STMICROELECTRONICS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS, IMPLIED OR STATUTO-
RY WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE AND NON−INFRINGEMENT OF THIRD PARTY INTELLECTUAL PROPERTY RIGHTS ARE DISCLAIMED TO THE FULLEST EX-
TENT PERMITTED BY LAW. IN NO EVENT SHALL STMICROELECTRONICS OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT,
INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTI-
TUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THE-
ORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY
WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
For ARM CMSIS:
Copyright 2009−2015, 2010−2014, 2010−2015, ARM Limited.
All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
− Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
− Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation
and/or other materials provided with the distribution.
− Neither the name of ARM nor the names of its contributors may be used to endorse or promote products derived from this software without specific
prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WAR-
RANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL COPYRIGHT HOLDERS AND CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDI-
RECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON
ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARIS-
ING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

OM-278618 Page 50
Notes

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 Owner’s Record
Please complete and retain with your personal records.

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

Address

City

State Zip

For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for: Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
Replacement Parts An Illinois Tool Works Company
1635 West Spencer Street
Training (Schools, Videos, Books) Appleton, WI 54914 USA
International Headquarters−USA
Technical Manuals (Servicing Information USA Phone: 920-735-4505 Auto-Attended
and Parts) USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller

Contact the Delivering Carrier to: File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2017 Miller Electric Mfg. Co. 2017−01