Fan d11r

D11R TRACK-TYPE TRACTOR 7PZ00001-UP (MACHINE) POWERED BY 35...
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produtos: TRACK-TYPE TRACTOR

Modelo: D11R TRACK-TYPE TRACTOR 7PZ
Configuração: D11R TRACK-TYPE TRACTOR 7PZ00001-UP (MACHINE) POWERED BY 3508B Engine
Teste e Ajustes
D11R Track-Type Tractor Hydraulic System
Número de Mídia -RENR7981-07 Data de Publicação -01/01/2015 Data de Atualização -13/01/2015
i06041970
Hydraulic Fan Drive System - Test and Adjust - (AAF201-

UP)(7PZ652-UP)
SMCS - 1359-036
Número de Peça -
S/N - AAF201-UP
Número de Peça -
S/N - 7PZ652-UP
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Personal injury or death can result from sudden machine movement.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 08/03/2020
D11R TRACK-TYPE TRACTOR 7PZ00001-UP (MACHINE) POWERED BY 35... Página 2 de 17
Sudden movement of the machine can cause injury or death to persons

on or near the machine.
To prevent injury or death, make sure that the area around the
machine is clear of all personnel and obstructions before you test the
machine.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Introduction
The hydraulic fan drive system consists of two axial piston pumps. The pumps have similar pump
compensators but the compensators have different settings. The adjustment screw for the margin
pressure of the rear pump should be tightened to the end of travel.
The following tests will make sure that the pump compensators on the two pumps are set
correctly. The following tests will also make sure that the fan speeds and the pressures are correct.
Required Tools
Illustration 1 g02571852
Tooling (A) 198-4240 Digital Pressure Indicator Gp
Tooling (D) ( 1U-5796 Pressure Differential Tool Gp )
Tooling (F) 348-5430 Multi-Tool Gp
Table 1
Required Tools
Part
Tool Item Qty Description
Number
A 1 198-4240 Digital Pressure Indicator Gp
A1 1 198-4234 Digital Pressure Indicator
A2 2 198-4239 Pressure Sensor (0 to 6000)
A3 2 198-4236 Adapter Assembly

D 1 1U-5796 Pressure Differential Tool Gp
D1 2 177-7861 Hose As
D2 4 6V-4143 Quick Connect Coupler
D3 3 6V-3965 Fitting
D4 1 6V-4144 Quick Connect Coupler
D
Pressure Gauge
D5 1 8T-0859
(0 to 25,000 kPa (0 to 3,600 psi))
D6 1 8C-8431 Tee
D7 1 1U-5793 Oil Filter Pressure Differential Gauge Gp
D8 1 6V-0484 O-Ring Adapter
(1) (2)
F1 348-5430 Multi-Tool Gp
F2 1 6V-2198 Cable As
F3 1 9U-5140 Photo Pickup
F
F4 1 6V-3137 Base
F5 1 1U-6605 Reflective Tape
F6 1 6V-3138 Extension
(1)
Refer to Tool Operating Manual, NEHS1087 for operating instructions.
(2)
Software License Card, NETG5049 Multitach II is required when performing the current procedure.
The 348-5430 Multi-Tool Gp arrives preprogrammed with the software to run seven tool
functionalities. See table 2.
Each tool functionality must be activated by inserting the specific license software card into a slot
on the Multi-Tool. Once a tool is activated, the tool will remain permanently available from the
main menu, and the license software card will be disabled.
The individual license software cards for each tool functionality must be ordered separately.
Refer to the NEHS1087 Tool Operating Manual for additional information.
Table 2
Media Numbers for Software License Cards
Media Number Tool Functionality
NETG5044 Large and Small Blowby/Airflow Indicator
NETG5045 Signal Generator/Counter
NETG5046 Electronic Position Indicator
NETG5047 Engine Timing Indicator
NETG5049 Multitach II
NETG5051 Digital Thermometer
NETG5053 Fuel Monitor
Machine Preparation for Maximum Fan Speed and Pump

Pressure
(1) Compensator Valve
(2) Adjustment screw for the margin pressure
(3) Locknut
(4) Adjustment screw for the cutoff pressure
(5) Locknut
(6) Adjustment screw for the restrictor valve
(7) Locknut
(HFPS) Load sensing signal pressure tap
(HFRP) Restricted pressure tap
(HFPD) Pump discharge pressure tap
1. Move the machine to a smooth horizontal location.
2. Place the steering control lever in the NEUTRAL position.
3. Engage the parking brake.
4. Lower the attachments to the ground.
5. Stop the engine.
6. Turn the key to the ON position, but do not start the engine.
7. Verify that the implement lockout switch is in the UNLOCKED position.
8. Move the control levers through the full range of travel several times which should relieve
the pressure in the implement hydraulic system.
9. Make sure that the pressure in the entire hydraulic system has been released.
10. Remove the floorplate from the machine.
11. Connect Tooling (A) to pressure tap (HFPD) on the bottom of the restrictor valve.
12. Connect the Electronic Technician (ET) to the terminal connection that is located on the
lower left dash in the operator station.
13. Install the floorplate. Make sure that the floorplate does not interfere with the test
equipment.
Maximum Fan Speed and Pump Pressure Test and Adjust

Maximum Fan Speed and Pump Pressure Test
(3) Locknut
(5) Locknut
(7) Locknut
1. Start the engine and warm the Hydraulic oil to approximately 60 deg C (140 deg F).
2. Initialize the Electronic Technician with each ECM.
3. The Electronic Technician screen should display a connected status with each of the four
electronic control modules on the machine.
Note: If the Electronic Technician screen shows an unconnected status, then check the
cables and the communication adapter for possible problems.
4. Select the "Engine Control" screen.
5. Select "Diagnostic Test".
6. Select "Override Parameters".
7. Select "Engine Fan Speed".
8. Select "Change Parameters Value".
9. Set the engine to HIGH IDLE and input a New Value of 100 percent on the Electronic
Technician . This signals the fan to run at maximum speed.
10. The discharge pressure for the fan pump should read 17000 ± 500 kPa (2465 ± 75 psi).
Note: If an adjustment is necessary, continue with the following steps. Adjustments should
only be made to pump compensator (1) for the front pump.
Maximum Fan Speed and Pump Pressure Adjust
(3) Locknut
(5) Locknut
(7) Locknut
1. Stop the engine. Loosen locknut (5) on adjustment screw (4) in order to set the discharge
pressure of the fan pump.
a. Turn adjustment screw (4) clockwise in order to raise maximum pressure.
b. Turn adjustment screw (4) counterclockwise in order to lower the maximum pressure.
2. Use Electronic Technician to compare the gauge reading with the reading from the pressure
sensor on the fan pump.
A difference of 1035 kPa (150 psi) is acceptable.
Note: The pressure from the fan pump can also be viewed in VIDS.
a. Select "Information".
b. Select "Status".
c. Select "3508B D11 Group 5".
d. Select "Fan Pump Pressure".
3. After the mechanical adjustment is completed, the pressure limit in the software must be
checked and changed, as needed. Use the following steps in the Electronic Technician.
a. Select "Service".
b. Select "Configuration".
The value of "Max Fan Pump Pres" depends on the number of blades on your fan.
Compare the "Max Fan Pump Pres" to the following values.
Values for "Max Fan Pump Pres"
8 Blades ... 17237 kPa (2500 psi)
11 Blades ... 16000 kPa (2321 psi)
Note: If the value is correct, proceed to Step 5.
c. Select "Max Fan Pump Pres".
d. Select "Change".
e. The value depends on the number of blades on your fan. Enter one of the following
values.
Values for "Max Fan Pump Pres"
8 Blades ... 17237 kPa (2500 psi)
11 Blades ... 16000 kPa (2321 psi)
4. Tighten locknut (5) .
5. Remove the test equipment and install the floorplate.
Pressure Test and Adjust for the Fan Control Restrictor

Valve
Machine Preparation
D11R TRACK-TYPE TRACTOR 7PZ00001-UP (MACHINE) POWERED BY ... Página 10 de 17
(3) Locknut
(5) Locknut
(7) Locknut
1. Refer to Step 1 through Step 10 in "Machine Preparation for Maximum Fan Speed and
Pump Pressure".
2. Locate output pressure tap (HFRP) on the rear of the restrictor valve. Locate pump
discharge pressure tap (HFPD) on the bottom of the restrictor valve.
3. Connect Tooling (A) to pressure tap (HFRP) .
4. Connect Tooling (A) to pressure tap (HFPD) .
equipment.
6. Use the following steps to check the status of the "Engine Cooling Fan Pump Minimum
Pressure".
a. Connect the Electronic Technician to the terminal connection that is located on the
b. Initialize the Electronic Technician with each ECM.
c. The Electronic Technician should display a connected status with each of the four
electronic control modules on the machine.
Note: If the Electronic Technician shows an unconnected status, then check the
cables and the communication adapter for possible problems.
d. Select the "Engine Control" screen.
e. Select "Service".
f. Select "Configuration".
g. Select "Engine Cooling Fan Pump Minimum Pressure".
If "Engine Cooling Fan Pump Minimum Pressure" is not set to "LOW", change the
pressure to "LOW".
Pressure Test for the Fan Control Restrictor Valve
(3) Locknut
(5) Locknut
(7) Locknut
1. Start the engine. Run the engine at LOW IDLE.
2. The pressure at pressure tap (HFPD) should be less than 2400 kPa (348 psi).
3. The pressure at pressure tap (HFRP) should be 4700 ± 200 kPa (680 ± 30 psi).
4. Stop the engine.
5. If the value is correct, proceed to Step 5 in "Pressure Adjust for the Fan Control Restrictor
Valve". If the value is not correct, proceed to Step 1 in "Pressure Adjust for the Fan Control
Restrictor Valve".
Pressure Adjust for the Fan Control Restrictor Valve
(3) Locknut
(5) Locknut
(7) Locknut
1. Remove the floorplate.
2. loosen locknut (7) . Turn adjustment screw (6) on the restrictor valve clockwise in order to
raise the restricted pressure and turn adjustment screw (6) counterclockwise in order to
lower the restricted pressure.
3. After the correct pressure adjustment is set and then checked, tighten locknut (7) .
4. Check the implements for the proper operation. For an additional check, refer to
Troubleshooting, "Pilot System Pressure - Test and Adjust" in order to check the pressure of
the pilot system.
5. Remove the test equipment and install the floorplate.
Fan Speed Checks
1. Place reflective tape on the fan hub.
2. Install tooling (F) with magnetic base near enough to read fan speed without the fan hitting
the phototach.
3. Use the Electronic Technician to vary the fan override percentage until the pressure for the
fan is equal to the "Max Fan Pump Pres" that is set in the software.
4. The fan speed will vary with the number of blades on your fan.
Approximate Fan Speed
8 Blades ... 1200 ± 50 RPM
11 Blades ... 1000 ± 50 RPM
Note: Fan speed should not be adjusted. Fan speed will vary with the density of the air and the oil
temperature. Higher altitudes and air temperatures will result in higher fan speed.
Margin Pressure Test and Adjust for the Fan Pump

Machine Preparation
(3) Locknut
(5) Locknut
(7) Locknut
1. Refer to Step 1 through Step 10 in "Machine Preparation for Maximum Fan Speed and
Pump Pressure".
2. Locate load sensing signal pressure tap (HFPS) . Locate pump discharge pressure tap
(HFPD) . The pressure tap is located on the bottom of the restrictor valve.
3. Connect Tooling (D) between pressure tap (HFPS) and pressure tap (HFPD) .
equipment.
Margin Pressure Test for the Fan Pump
1. Check the margin pressure for the fan pump.
a. Connect the Electronic Technician to the terminal connection that is located at the
b. Start the engine and warm up to approximately 60 deg C (140 deg F).
c. Initialize the Electronic Technician with each ECM.
d. The Electronic Technician screen should display a connected status with each of the
four electronic control modules on the machine.
Note: If the Electronic Technician screen shows an unconnected status, then check
the cables and the communication adapter for possible problems.
e. Select "Engine Control" screen.
f. Select "Diagnostics Test".
g. Select "Override Parameters".
h. Select "Engine Fan Speed".
i. Select "Change Parameters Value".
j. Set the engine to HIGH IDLE and input a New Value of 60 percent on the Electronic
Technician .
k. Select "Status" screen.
l. With the engine set to HIGH IDLE, observe the margin pressure for the fan pump.
2. Margin pressure for the fan pump should read 2070 ± 175 kPa (300 ± 25 psi).
Note: Margin pressure is the difference between pump discharge pressure and signal
pressure.
Note: If an adjustment is necessary, adjustments should only be made to pump compensator

(1) for the front pump.
Margin Pressure Adjust for the Fan Pump
(3) Locknut
(5) Locknut
(7) Locknut
1. Stop the engine. Loosen locknut (3) at adjustment screw (2) in order to set margin pressure
of the fan pump.
a. Turn adjustment screw (2) inward in order to raise margin pressure.
b. Turn adjustment screw (2) outward in order to lower margin pressure.
2. After the correct pressure adjustment is set and then checked, remove the test equipment.
3. Install the floorplate.
Worksheet
Table 3
D11R Test For the Hydraulic Fan System
Date Product or Component SN

Actual
Item Specification
Engine speed HIGH IDLE
Maximum Fan Speed and Pump Pressure Test

17000 ± 500 kPa (2465 ± 75
(HFPD)
psi)
Margin Pressure Test 2070 ± 175 kPa (300 ± 25 psi)
Actual
Engine Speed LOW IDLE
The pressure at pressure tap

Pressure Test for the Fan Control Restrictor
(HFPD) should be less than
Valve at Pressure Tap (HFPD)
2400 kPa (348 psi).
The restricted pressure at
Pressure Test for the Fan Control Restrictor
pressure tap (HFRP) should be
Valve Restricted Pressure at Pressure Tap
4700 ± 200 kPa (680 ± 30 psi).
(HFRP)
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D11R TRACK-TYPE TRACTOR 7PZ00001-UP (MACHINE) POWERED BY 35...

produtos: TRACK-TYPE TRACTOR

Hydraulic Fan Drive System - Test and Adjust - (AAF201-

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury or death to persons

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

Tooling (A) 198-4240 Digital Pressure Indicator Gp

Tooling (D) ( 1U-5796 Pressure Differential Tool Gp )

Tooling (F) 348-5430 Multi-Tool Gp

A3 2 198-4236 Adapter Assembly

Refer to the NEHS1087 Tool Operating Manual for additional information.

Machine Preparation for Maximum Fan Speed and Pump

(1) Compensator Valve

(2) Adjustment screw for the margin pressure

(4) Adjustment screw for the cutoff pressure

(6) Adjustment screw for the restrictor valve

(HFPS) Load sensing signal pressure tap

(HFRP) Restricted pressure tap

(HFPD) Pump discharge pressure tap

1. Move the machine to a smooth horizontal location.

2. Place the steering control lever in the NEUTRAL position.

3. Engage the parking brake.

4. Lower the attachments to the ground.

5. Stop the engine.

7. Verify that the implement lockout switch is in the UNLOCKED position.

10. Remove the floorplate from the machine.

Maximum Fan Speed and Pump Pressure Test and Adjust

(1) Compensator Valve

(2) Adjustment screw for the margin pressure

(4) Adjustment screw for the cutoff pressure

(6) Adjustment screw for the restrictor valve

(HFPS) Load sensing signal pressure tap

(HFRP) Restricted pressure tap

(HFPD) Pump discharge pressure tap

2. Initialize the Electronic Technician with each ECM.

4. Select the "Engine Control" screen.

5. Select "Diagnostic Test".

6. Select "Override Parameters".

7. Select "Engine Fan Speed".

8. Select "Change Parameters Value".

Maximum Fan Speed and Pump Pressure Adjust

(1) Compensator Valve

(2) Adjustment screw for the margin pressure

(4) Adjustment screw for the cutoff pressure

(6) Adjustment screw for the restrictor valve

(HFPS) Load sensing signal pressure tap

(HFRP) Restricted pressure tap

(HFPD) Pump discharge pressure tap

a. Turn adjustment screw (4) clockwise in order to raise maximum pressure.

A difference of 1035 kPa (150 psi) is acceptable.

c. Select "3508B D11 Group 5".

d. Select "Fan Pump Pressure".

Values for "Max Fan Pump Pres"

8 Blades ... 17237 kPa (2500 psi)

11 Blades ... 16000 kPa (2321 psi)

Note: If the value is correct, proceed to Step 5.

c. Select "Max Fan Pump Pres".