Astro-Pop and Pop-O-Gold

Instruction Manual
Model #2010EX and Model #2011EX

Part No. 41490EX Revised January 1998

Model #2010EX

Model #2011EX

Cincinnati, OH 45241-4807 USA

SAFETY PRECAUTIONS
This equipment is designed and sold for commercial use only. This equipment is not to be used by the consumer in home use. Do not allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all installation instructions before operating the equipment.

Always wear safety glasses when servicing this equipment.

To avoid serious burns, do NOT touch the kettle while it is hot.

Any alterations to this equipment will void the warranty and may cause a dangerous situation. NEVER make alterations to the equipment. Make sure all machine switches are in the OFF position before plugging the equipment into a receptacle.

Machine must be properly grounded to prevent electrical shock to personnel. Do NOT immerse the kettle, warmer, or any other part of this equipment in water. Always unplug the equipment before cleaning or servicing.

NOTE
The information, specifications and illustrations contained in this manual represent the latest data available at time of publication. Right is reserved to make changes as required at the discretion of Gold Medal Products Company without notice.

Astro-Pop and Pop-O-Gold

SPECIFICATIONS FOR POPCORN MACHINES

Astro-Pop Models Pop-O-Gold Models 2010EX 2010TX 2011EX 2011TX
Height
Floor Model Counter Model
76" 48" 36" 28" 398 220 50 Lbs. 230 V~ 50 13.5 1500 W 1000 W 400 W 230 V~ 50 Hz ,59 Amps 230 V~ 50 Hz ,825 Amps 250 W 230 V~ 50 Hz ,59 Amps 76" 48" 36" 28" 382 253 50 Lbs. 230 V~ 50 10 1500 W 1000 W 2/400 W 230 V~ 50 Hz ,59 Amps 230 V~ 50 Hz ,825 Amps 250 W 230 V~ 50 Hz ,59 Amps 76" 48" 36" 28" 413 235 50 Lbs 230 V~ 50 13 2000 W 1050 W 400 W 230 V~ 50 Hz ,59 Amps 230 V~ 50 Hz ,825 Amps 250 W 220 V~ 50 Hz ,59 Amps 76" 48" 36" 28" 387.5 259 50 Lbs 230 V~ 50 15 2000 W 1050 W 2/400 W 230 V~ 50 Hz ,59 Amps 230 V~ 50 Hz ,825 Amps 250 W 220 V~ 50 Hz ,59 Amps

Width Depth Shipping Weight (Lbs.)

Floor Model Counter Model

Corn Drawer Capacity

Floor Model

Voltage Hertz Amps Kettle Heat Elements Heat Element

Blower Warmer

Warmer Motor Kettle Motor Reflector Lights Exhaust Blower

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

INSTALLATION INSTRUCTIONS
CHECKING SHIPMENT
The popcorn machine is shipped in a corrugated carton. If you purchased a floor model machine, the base is shipped in another carton. If you purchased a bucket seasoning pump, it too is in a separate carton. Unpack all cartons and check thoroughly for any damage which may have occurred during transit. Damage claims should be filed immediately with the transportation company.

LOCATION
Take advantage of the attractive appearance of the popcorn machine by placing it in a location which is visible from as much of the customer traffic area as possible.

COUNTER MODELS ONLY

Remove the old maid pan, corn pan assembly, and blower warmer completely from the popper. Lift the popper from the floor and install in the area of the counter which you chose and cleaned. (See Figure 1 for cutout size in countertop). Now replace all the items you removed. Then finish your installation by using silicone sealant to make a sealed bead around your popper and the counter top.

Figure 1 Counter Top Cutout

[876,3mm]

[692,1mm]

[82,6mm]

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

FLOOR MODELS ONLY

Remove the old maid pan from the popper. Lift the popper and set it on the base, making sure the lead-in cord is dangling inside the base before lowering the popper into place. Run the lead-in cord plug through the hole in the base bottom. Replace the old maid pan. A wall receptacle is shipped with each machine. This receptacle will accept the attachment plug on the popper and must be used. Your electrician must furnish sufficient current for proper operation of your machine. We recommend this popper be on a dedicated and circuit protected line.

Machine must be properly grounded to prevent shock in case of electrical problems. Wall receptacle must be wired as shown on the receptacle. Failure to wire properly will void the warranty and can result in damage to motors, elements, relay, lights, etc.

FILTER INSTALLATION AND CARE

Your new popcorn machine is equipped with a 3-stage filtration system. The filters are completely installed and ready to use upon arrival, however, regular cleaning and replacement of the filters is recommended. To access the filters, loosen the screws on the filter cover plate at the top of your machine. Remove the filter cover plate to expose the filtration system. Filter placement is shown in Figure 2 on the following page. Notice one 5 layer grease filter is located closest to the exhaust blower motor. The oil mist bag filter lies between the first and second 5 layer grease filters (ref. Figure 2). The three bags on the oil mist filter should point toward the exhaust blower. The 5 layer grease filter farthest away from the exhaust blower should be cleaned on a daily basis. Pull down on the pull tab ring to remove the filter and rinse in hot soapy water. Allow the filter to air dry over night near the popper so the first shift wont forget to replace it the next morning. Cleaning this filter daily will increase the life of the remaining filters. A visual check of the other filters should occur weekly. Again, remove the filter cover plate and pull out the two remaining filters. The oil mist bag filter should be changed only when it appears saturated with oil or when the 5 layer grease filter closest to the exhaust blower appears to be heavily coated with grease. When the 5 layer grease filter closest to the exhaust blower does appear greasy simply rinse it in hot soapy water. While all filters are removed it is a good idea to wipe out the filter box with a grease cutting multi-purpose cleaner. Replace the filters into the same positions from which they were removed (see Figure 2).

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

Figure 2 Filter System Bottom Cut-away View

Item No.
7-1 7-2 7-3 7-4 7-5

Part No.
41250 41169 41250 41918 41965 82015TM 82456

Description
5 Layer Grease Filter Oil Mist Filter 5 Layer Grease Filter Blower Box (Welded Assembly) Blower Motor (230 Volt) Replacement Filter Pack Filter Cover Plate (not shown)

FINAL PREPARATIONS
The popcorn machine was adjusted, inspected, and tested before it left the factory. After the machine has been installed, mount the kettle assembly in the hanger arms and plug in the kettle lead-in cord. If a bucket seasoning pump was purchased, connect the oil line and the electrical line of the bucket seasoning pump to the machine. The electrical line is connected by plugging in a six pin connector. The oil line is connected by snapping together a quick disconnect couple. Make sure coupling is engaged properly or oil will leak. To avoid serious burns, do NOT touch kettle while it is hot! Wipe all exposed surfaces with a damp cloth to remove fingerprints, smears, etc., which may have occurred during installation.

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

OPERATING INSTRUCTIONS
CONTROLS AND THEIR FUNCTIONS
LIGHT SWITCH
Flipping this lever to the ON position turns on all the lights on your popcorn machine.

WARMER SWITCH
Flipping the lever, of this switch, to the ON position, energizes the blower warmer which will freshen any prepopped corn you may have left over.

KETTLE HEAT SWITCH

Moving the lever of this switch to the ON position energizes the heating elements on the bottom of the kettle. When this switch is in the ON position, the red pilot light next to it will be on.

KETTLE MOTOR AND EXHAUST SWITCH

Flipping the lever of this switch to ON position starts the exhaust blower and the agitator in the kettle. The purpose of this agitator is to keep the raw kernels on the bottom of the kettle and to prevent the popped corn from jamming.

NOTE
The following controls are for use with the optional Bucket Seasoning Pump.

OIL PUMP BUTTON

After the oil has melted, pressing the OIL PUMP BUTTON for a few seconds will start an automatic pumping cycle, which delivers the proper amount of oil to the kettle. The oil pump pilot light will come on, and remain on while the automatic pumping cycle takes place. When the pilot light comes on, you may release the OIL PUMP BUTTON.

TIMER SWITCH
This switch on the bucket seasoning pump control box determines the length of time the heat element of the bucket pump is at HIGH HEAT. This HIGH HEAT is produced by 500 watts of electrical power. Its purpose is to melt the oil quickly. Whenever the timer switch is ON, the pilot light above it will be on. When the timer switch is off, a 30 watt heater functions to maintain the oil in a liquid state. However, the master switch must be ON.

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

POPPING CORN (without ACCU-METER BUCKET OIL PUMP)

1. Turn LIGHTS SWITCH and WARMER SWITCH on. 2. Turn KETTLE HEAT switch on approximately 3-5 minutes before you are ready to pop corn. 3. Turn KETTLE MOTOR and EXHAUST SWITCH on. 4. Open the lid and place the oil, the corn, and the salt in the kettle. Be sure the corn measure is completely full. Close the lid. For 20 oz. ASTROPOPS: 20 oz. (592 ml) corn by volume 6 2/3 oz. (197 ml) 5 tspn (15 cc) Flavacol For 32 oz. POP-O-GOLDS: 32 oz. (947 ml) corn by volume 9 2/3 oz. (286 ml) 8 tspn (21 cc) Flavacol

The popper comes equipped with a corn measure cup. We recommend a flavored and colored coconut oil, as popcorn popped in coconut oil stays fresher longer. Coconut oil does not leave the black deposits in your kettle like other oils. 5. After the corn has popped, rotate the dump handle counterclockwise to dump the popcorn. There is a stop to prevent the kettle from being rotated too far. 6. Return the kettle to the upright position. Be sure the agitator shaft falls back into its resting place, such that the drive gears at the top of the shaft lock into position. 7. Repeat the cycle starting with Item #4 to pop another kettle of corn. 8. On the final kettle of corn, it is a good idea to turn the KETTLE HEAT switch off, just as the lids are forced open by the popping corn. This saves electricity since there is plenty of heat in the kettle, and also helps eliminate smoke and odor after you have stopped popping corn. When you are finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are turned OFF. NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING. If you place oil in a hot kettle, remember to finish that popping cycle, or turn off the kettle. Exposure to heat starts to break down the color and flavor of popcorn. Always wipe the complete exterior of your kettle with a heavy cloth immediately after you finish popping. Oil drippings will come off quite easily at this time, but will burn on and stain if not removed. The sales appeal of a clean and gleaming machine must not be overlooked. Your customers expect it of you.

To avoid serious burns, do NOT touch kettle while it is hot!

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

POPPING CORN (with ACCU-METER BUCKET OIL PUMP)

1. Turn LIGHTS SWITCH and WARMER SWITCH on. 2. Turn OIL SYSTEM MASTER SWITCH on. 3. Press the heat switch on the oil pump to liquify the oil. The timer has been preset. Liquification of the oil will take about 20 minutes. After the oil is melted, the automatic low heat (energized by having the OIL SYSTEM MASTER SWITCH on) will usually keep the oil liquid at most room temperatures. Coconut oil will congeal at temperatures below approximately 76 F [24 C]. In cold areas, turn on the HIGH HEAT occasionally for about 5-10 minutes to keep the oil liquid. 4. Turn KETTLE HEAT switch on approximately five minutes before you estimate the oil will be melted sufficiently to begin pumping. 5. Turn KETTLE MOTOR & EXHAUST SWITCH on. 6. When the kettle is up to heat and the oil has melted, lift kettle lid and pour in 20 oz. (592 ml) of corn and 5 teaspoons (13 cc) of Flavacol for 20 oz. ASTROPOPS or 32 oz. (947 ml) of corn and 8 teaspoons (21 cc) of Flavacol for 32 oz. POP-O-GOLDS. Close lid. 7. Press the oil pump button for a few seconds until oil pump pilot light comes on. The proper amount of oil is automatically pumped into the kettle. 8. After the corn has popped, rotate the dump handle counterclockwise to disengage the agitator. Keep rotating the handle in this direction to dump the popcorn. There is a stop to prevent the kettle from being rotated too far. 9. Return the kettle to the upright position and rotate the handle clockwise to engage the agitator drive. Be sure the agitator shaft falls back into its resting place, such that the drive gears at the top of the shaft lock into position. 10. Repeat the cycle starting with Item #5 to pop another kettle of corn. 11. On the final kettle of corn, it is good to turn the KETTLE HEAT switch off, just as the lids are forced open by the popping corn. This saves electricity, since there is plenty of heat in the kettle, and also helps eliminate smoke and odor after you have stopped popping. When you are finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are turned OFF. NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING. If you place oil in a hot kettle, remember to finish that popping cycle, or turn off the kettle. Exposure to heat starts to break down the color and flavor of popcorn. To avoid serious burns, do NOT touch kettle while it is hot! Always wipe the complete exterior of your kettle with a heavy cloth immediately after you finish popping. Oil drippings will come off quite easily at this time, but will burn on and stain if not removed. The sales appeal of a clean and gleaming machine must not be overlooked. Your customers expect it of you.

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

CARE AND CLEANING

A clean looking, well kept machine is one of the best ways of advertising your popcorn. Take a clean cloth and first wipe excess oil from the glass. Wipe the outside, too. Then, use any glass cleaner that is recommended for cutting grease. We find a wax cleaner, such as Johnsons Shine Up, to be good for cleaning the aluminum of our machine. Unplug your machine before cleaning glass panel and case. Special care should be used when cleaning the plexiglass doors to prevent scratching them. Use a very soft cloth and a mild soap. Never use a gritty type cleaner or detergent. Special plexiglass cleaners are available to clean and make the plexiglass static free. Using a damp cloth, wipe the exposed exterior and interior surfaces at the close of operations for the day.

OLD MAID DRAWER

Empty the old maid drawer and wipe clean daily or when it becomes filled.

BLOWER WARMER UNIT

Every few weeks, remove the corn pan and wash it with hot soapy water. Rinse with clear water and dry before replacing it. Clean out all trash from the BLOWER-WARMER assembly, as well as the frame of the machine. You must keep this BLOWER-WARMER unit clean and free from trash corn for maximum efficiency and long motor life.

KETTLE
When you are finished popping for awhile, wipe the oil off the outside of the kettle and lids. Although the kettle shell is chrome plated, it will become blackened if you allow the oil to bake on. When not popping corn, always turn the KETTLE HEAT switch OFF. Wipe out the kettle with a warm, damp cloth.

Never immerse the kettle in water. This will ruin the electrical components and automatically void the guarantee.

A clean kettle sells more popcorn and makes more profit. If you did not follow our directions and your kettle has become really black and messy, it is going to require some serious effort on your part to bring it back to like new condition. We recommend the use of Gold Medal OLD SOAK cleaner. This is a specially formulated USDA Food approved cleaner used in bakeries for removing burned material from baking pans. You can clean the inside of the kettle by making a solution of OLD SOAK as directed, turn on kettle heat until it boils, and then let it soak. If you are careful, you may be able to remove the black deposits from the kettle shell without disassembling the kettle. BUT, BE CAREFUL. DO NOT IMMERSE KETTLE IN WATER.

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

BUCKET SEASONING PUMP

We recommend cleaning the bucket seasoning pump by cycling a cleaning solution through it. Use a clean, empty seasoning bucket and fill it with hot water and OLD SOAK cleaner available from Gold Medal. Use one ounce of OLD SOAK per gallon of hot water. Make sure the OIL SYSTEM MASTER switch is OFF. Disconnect the oil line by means of the quick disconnect coupling. Slide the pump and the bucket of seasoning oil from the cabinet. Remove the pump from the seasoning oil and let excess oil drain off. You must do this when the oil is in the liquid state and not congealed. Wipe as much of the oil from the pump as you can, and then mount the pump on the bucket containing the cleaning solution. Slide the pump and bucket into the cabinet and reconnect the oil line.

Avoid turning the pump upside down!

Disconnect the kettle lead-in cord and remove the kettle from the cabinet. Place a suitable container inside the popper to catch the cleaning solution after it is cycled through the oil delivery system. Turn the OIL SYSTEM MASTER switch on. Cycle the pump by means of OIL PUMP button. Continue to cycle until the pump and delivery system are clean. Turn OIL SYSTEM MASTER switch off. Remove the pump from the cleaning solution. Replace the cleaning solution with plain hot water and recycle the pump to flush out the cleaning solution. Remove the pump from the hot water, allow to drain for a few minutes, and wipe all exposed surfaces dry. Place the pump into the bucket seasoning oil immediately. Cycle the pump several times to remove any water which may be inside the internal parts of pump or delivery system.

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

MAINTENANCE INSTRUCTIONS

THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.

Adequate eye protection must be used when servicing this equipment to prevent the possibility of injury.

Do NOT immerse the kettle, warmer, or any other part of this equipment in water. Unplug your machine before servicing.

ADJUSTMENTS
Any adjustments to the bucket seasoning pump, refer to the manual included with that unit.

TROUBLESHOOTING
LONG POPPING CYCLES
If your popper is slow to attain a decent popping cycle, or never reaches one, it can be the result of several things: A. HEATING ELEMENT - One of the heating elements in the kettle may be burned out. This would result in the kettle never reaching the proper operating temperature. B. THERMOSTAT - A defective thermostat could cause the kettle not to attain the proper operating temperature. C. LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle not to reach the proper operating temperature. D. INADEQUATE SUPPLY LINES - Inadequately sized electrical supply lines, in addition to being a fire hazard, would also prevent the kettle from reaching the proper operating temperature. You should have at least #10 wires running to the wall receptacle into which your machine is plugged. E. INFERIOR CORN - Inferior quality corn would result in longer popping cycles. Use only top quality hybrid popcorn from reputable suppliers. Even then, if you let your corn pick up moisture or dry out, your popping cycles will be slow.

10

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

KETTLE DOES NOT HEAT

If the kettle does not heat at all, it can be the result of several things. Before you go any further, make sure the kettle lead-in cord is plugged in, and that circuit breakers are not thrown. Make sure all electrical connections are tight. A. KETTLE HEAT SWITCH - Check the current to and from the KETTLE HEAT switch, and if the switch is defective replace it. B. THERMOSTAT - A defective thermostat would cause the kettle not to heat. A good check is to bypass the thermostat and see if the heating elements will produce heat. If they do, the thermostat is defective and should be replaced. You can also check the thermostat by checking the current to and from it. C. HEATING ELEMENTS - Normally the heating elements should last through several tons of popcorn; however, elements do burn out. Visual inspection might show a hole burned through the metal sheath in some cases. If no defect is apparent, check the current to the heating elements. If defective, new elements are available from your local Gold Medal Dealer or directly from the factory.

MOTOR WILL NOT TURN AGITATOR

The kettle is not set back into its correct position. If the agitator shaft is not all the way back into its resting position (i.e. the gear at the top of the agitator shaft and the gear mounted to the motorplate are not locked together), the agitator shaft will not be able to rotate. A burned batch of corn could result. Also check to see if a kernel of unpopped or popped corn could be wedged between the stir blade and the kettle bottom. If there is more than 1/32" [,8mm] clearance between the kettle bottom and the stir blade, it should be adjusted. To do this, loosen the set screw in the collar at the top of the crossbar and lower the agitator shaft as necessary. Then re-tighten the set screw in the collar. Now, take up the end play in the agitator shaft by repositioning the collar under the kettle crossbar.

OIL PUMP DOES NOT DELIVER OIL TO KETTLE

If the oil pump does not deliver oil to the kettle, it could be the result of several things. However, the first thing to do is to check the oil in the bucket to be sure it is liquid. Perhaps you did not allow enough melting time at high heat, or the heating element is defective. The limit switch on the manual high heat timer could also be defective. If the oil is liquid, check the following: A. ELECTRICAL CONNECTIONS - Check all electrical connections to see that they are clean and tight. B. OIL PUMP PUSH BUTTON SWITCH - Check the current to and from the OIL PUMP PUSH BUTTON SWITCH, with the button depressed, and if the switch is defective, replace it. C. TIMER MOTOR LIMIT SWITCH - Check the current to and from the TIMER MOTOR LIMIT SWITCH, and if the switch is defective, replace it. D. TIMER MOTOR - Check the current to the timer motor, and if the motor is defective, replace it. E. PUMP MOTOR LIMIT SWITCH - Check the current to and from the PUMP MOTOR LIMIT SWITCH, and if it is defective, replace it. F. PUMP MOTOR - Check the current to the pump motor, and if the motor is defective, replace it.

11

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

G. LOW VOLTAGE - You must have a properly sized electrical line to the machine to handle the ampere draw. If the line is properly sized, in some remote cases, the voltage supplied by the electric company could be extremely low, contact your local electric company. Some symptoms of low voltage are long popping cycles, and pump not cycling with kettle heat on.

REPLACING BROKEN GLASS

Should you accidentally break a panel of glass, it can be replaced very easily without disassembling the popper. (See Figure 3). 1. Remove all loose pieces of glass. 2. Unscrew the glass retaining strips. 3. Remove all rigid glass channels from around the glass to be replaced. Set it aside as it must be reused. 4. Carefully remove the rest of broken glass. 5. Apply decals to the new glass panel. 6. Slide rigid glass channels over the exposed sides and bottom. Maneuver the new glass into position. 7. Replace glass retaining strips using the same screws you removed earlier.

NOTE
We do not ship glass. Obtain from local glass shop or hardware store. Always purchase double strength type glass.

Figure 3 Glass Retaining Strips

Glass Size: (Front) 789mm x 817,6mm x 3,2mm (Sides) 608mm x 817,6mm x 3,2mm

12

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

HOW TO ORDER REPAIR PARTS

1. 2. 3. 4. Identify the worn or broken part by checking it with the illustrations and parts list. When ordering parts, include part number, part name, and quantity required. Include you model name and machine serial number (found on nameplate) with your order. Address orders to:

Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807
or, place orders at:

(513) 769-7676 Fax: (513) 769-8500 E-mail: goldme19@eos.net

13

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

ASTRO-POP CABINET ASSEMBLY

14

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LIST - #2010 MODELS

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Model #2010EX

Part No.
47004 47025 82472 41505 41502 41020 41021 41503 41506

Model #2010TX
47004 47025 82472 41505 41502 41020 41021 41503 41506

Part No.

Description
Pop Rivet Washer Wire Cloth Dome Weld Assembly Dome Cover Light Tube Holder Light Holder Starter Dome Support, Angle Popcorn Sign Light Tube Lght Starter Heat Lamp, 250W Blower Blower Box Assembly, Right Blower Box Assembly, Left Light Holder Light Ballast, 120V Molded Plug Light Shield, Angle Exhaust Box Weld Assembly Light Shield, Conical Dome Assembly, Complete Kettle Motor Circuit Breaker Control Box Cover Motor Plate Top Control Box Terminal Block Relay

47138 41965 47563EX 47047 47726 41556 41918 49480 41511EX 41500 41108 41520 41107 47208 41420

47138 41965 47280EX 41279EX 47047 47726 41556 41918 49480 41511EX 41500 41108 41520 41107 47208 41420

41335 41004 41455 41033 41031 74087 41432 41380 41730 41047 41886 41405 41883 41858 41870 41285 41635

41335 41004 41455 41033 41031 74087 41432 41380 41730 41047 41886 41405 41883 41858 41870 41285 41635

Kettle Receptacle Assembly Kettle Switch Box Kettle Switch Label Switch Pilot Light Switch, Oil Switch, Warmer Gear Box Assembly Spur Gear Woodruff Key Aluminum Oil Line Hanger Arm Assembly Hanger Arm Assembly Clip Shock Absorber Pin Rigid Channel, 812,8mm Corner Post, Front Bottom Corn Pan Front Glass

15

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LIST - #2010 MODELS (continued)

Item No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Model #2010EX

Part No.
41859

Model #2010TX
41859

Part No.

Description
Rigid Channel, 787,4mm Corner Cover Strain Relief Strain Relief Lead-In Cord Rigid Channel, 584,2mm Wire Harness, Oil Pump Male Hinge, Drop Panel Old Maid Pan Rubber Feet Bottom Frame Assembly Drop Panel Assembly Corner Post, Right Rear Male Hinge, Short Right Side Glass Rear Glass Retainer Front Glasss Retainer Door Female Hinge, Long Right Door Knob Magnetic Catch Magnetic Catch Bracket Door Striker Male Hinge, Short Left Female Hinge, Long Left Corner Post, Left Rear Cover Fastener Top Frame Assembly Blower Cover Assembly Snap-Bushing, UB-625 Carbon Filter, 6" x 12" [152,4mm x 304,8mm] Oil Mist Filter 5 Layer Grease Filter Sponge Strip Label, Oil Switch Switch Box Switch Box Cover Dome Assembly Kettle, Complete Motor Plate Stiffener Receptacle, 30A, 240V

41236 41860 41499EX 41284 41282 41459 41872 41349 41190 41766 41765 41978 41351 41013 47561 41340 47237 41350 41352 41871 41946 47282 41096 41169 41169 82431-85 41009 41106 41109 41511EX 41945

41236 41860 41499EX 41284 41282 41459 41872 41349 41190 41766 41765 41978 41351 41013 47561 41340 47237 41350 41352 41871 41946 47282 41096 41169 41169 82431-85 41009 41106 41109 41511EX 41945

16

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LIST - #2011 MODELS

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Model #2011EX

Part No.
47004 47025 82472 41505 41502 41020 41021 41503 41506

Model #2011TX
47004 47025 82472 41505 41502 41020 41021 41503 41506

Part No.

Description
Pop Rivet Washer Wire Cloth Dome Weld Assembly Dome Cover Light Tube Holder Light Holder Starter Dome Support, Angle Popcorn Sign Light Tube Lght Starter Heat Lamp, 250W Blower Blower Box Assembly, Right Blower Box Assembly, Left Light Holder Light Ballast, 120V Molded Plug Light Shield, Angle Exhaust Box Weld Assembly Light Shield, Conical Dome Assembly, Complete Kettle Motor Circuit Breaker Control Box Cover Motor Plate Top Control Box Terminal Block Relay

47138 41965 47563EX 47047 47726 41556 41918 49480 41511EX 41500 41108 41520 41107 47208 41420

47138 41965 47280EX 47047 47726 41556 41918 49480 41511EX 41500 41108 41520 41107 47208 41420

41335 41004 41455 41033 41031 74087 41432 41380 41730 41047 41886 41405 41883 41858 41870 41285 41635

41335 41004 41455 41033 41031 74087 41432 41380 41730 41047 41886 41405 41883 41858 41870 41285 41635

Kettle Receptacle Assembly Kettle Switch Box Kettle Switch Label Switch Pilot Light Switch, Oil Switch, Warmer Gear Box Assembly Spur Gear Woodruff Key Aluminum Oil Line Hanger Arm Assembly Hanger Arm Assembly Clip Shock Absorber Pin Rigid Channel, 812,8mm Corner Post, Front Bottom Corn Pan Front Glass

17

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LIST - #2011 MODELS (continued)

Item No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Model #2011

Part No.
41859

Model #2011TM

Part No.
41859

Description
Rigid Channel, 787,4mm Corner Cover Strain Relief Strain Relief Lead-In Cord Rigid Channel, 584,2mm Wire Harness, Oil Pump Male Hinge, Drop Panel Old Maid Pan Rubber Feet Bottom Frame Assembly Drop Panel Assembly Corner Post, Right Rear Male Hinge, Short Right Side Glass Rear Glass Retainer Front Glasss Retainer Door Female Hinge, Long Right Door Knob Magnetic Catch Magnetic Catch Bracket Door Striker Male Hinge, Short Left Female Hinge, Long Left Corner Post, Left Rear Cover Fastener Top Frame Assembly Blower Cover Assembly Snap-Bushing, UB-625 Carbon Filter, 6" x 12" [152,4mm x 304,8mm] Oil Mist Filter 5 Layer Grease Filter Sponge Strip Label, Oil Switch Switch Box Switch Box Cover Dome Assembly Kettle, Complete Motor Plate Stiffener Receptacle, 30A, 240V

41236 41860 41499EX 41284 41282 41459 41872 41349 41190 41766 41765 41978 41351 41013 47561 41340 47237 41350 41352 41871 41946 47282 41096 41169 41169 82431-85 41009 41106 41109 41511EX 41945

41236 41860 41499EX 41284 41282 41459 41872 41349 41190 41766 41765 41978 41351 41013 47561 41340 47237 41350 41352 41871 41946 47282 41096 41169 41169 82431-85 41009 41106 41109 41511EX 41945

18

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

BLOWER WARMER ASSEMBLIES

Item No.
1 2 3 4 5 6 7 8 9

Part No.
47543 47355 41113 47726 47456 47385 47456 47356 47608 47727 47563

Description
Tunnel Cover, Warmer Heat Element, Warmer Blower Wheel Molded Plug Spacer, Thermostat Thermostat, Warmer Spacer, Motor Motor, Warmer Strain Relief Molded Receptacle Blower Warmer Assembly

19

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

THEATER MODEL DOME ASSEMBLY

Item No.
1 2 3 4 5 6 7 8 9 10

Part No.
41502 41503 41505 41506 41021 41508 41507 41509 74141 41020 41511 41021 47726 82472

Description
Cover, Dome Support Angle, Dome Dome, Weld Assembly Sign, Lighted Dome Light Tube Holder Start Fluor. Starter, FS-25 Fluor. Light Tube Light Ballast, 120V #8-32 x 3/8 " [9,5mm] Self Tap Light Tube Holder Dome Complete Light Tube Holder/Starter Molded Plug Wire Cloth

20

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

NEON DOME ASSEMBLY

Item No.
1 2 3 4 5 6 7 8 9 10 11

Part No.
41553 41560 41561 41563 41564 41565 41566 41583 41589 47726 41790 41555 41588 41591

Description
Protective Cover, Long Plastic Protective Cover Electrode Housing, (6) per assembly Neon Popcorn Puff, (2) per assembly Neon Popcorn Sign Main Dome Wrapper Front Dome Assembly Transformer Assembly Tube Supports, (12) per assembly Molded Plug Long Dome Clamp Retaining Ring, (12) per assembly Housing Cap, (6) per assembly Popcorn Decal

21

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

20 Oz. KETTLE ASSEMBLY

22

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LISTING FOR 20 Oz. KETTLES

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21

Model #2153

Part No.
41195 47953 61084 82252-24 41849 41878 41139 49122 49132 87259 41197 41836 47691 41991 49301 41909 41908 82219 82427 41253 61095 40963 40965 41129 41296 41904 41392 41380 41730 41742 47326 41867 47749 47154 41881 47774 47112 41825 41824 74152 74150 47120 41906 47976 47977

Model #2154

Part No.
41539 47953 61084 82252-24 41846 41878 41139 49122 49132 87259 41197 41836 47691 41991 49301 41909 41908 82219 82427 41253 61095 40963 40965 41129 41296 41904 41392 41380 41730 41742 47326 41867 47749 47154 41881 47774 47112 41825 41824 74152 74150 47120 41906 47976 47977

Description
Heat Element, 1500W Plug, 20 Amp Junction Box Assembly Flexible Conduit Heat Element 1000W Element Retainer Dump Handle Sq. Hd. Bolt, 5/16-18 Grip Nut, 5/16-18 Grip Nut, -20 Heat Transfer Plate Thermostat Retainer Bolt, -20 Thermostat Heat Plate Silicone Sealer Kettle Shell Assembly Kettle Weld Assembly Kettle Thermostat, L-510 Kettle Thermostat, L-475 Conduit Bushing Lead-In Cord Assembly Junction Box Gasket Junction Box Gasket Kettle Terminal Block Kettle Junction Box C Lid & Agitator Assembly Retainer Bearing Spur Gear Woodruff Key Set Screw, #10-32 Set Collar Oil Tunnel Tube Warning Plate, Keep From Water Warning Plate, Do Not Immerse Crossbar Assembly Rivet, Drive Rivet, Tubular Front Lid w/ Lifter Rear Lid Screw, #8-32 Washer, Internal Tooth Knob, Lid Lift Agitator Shaft Assembly Crossbar Fastener Crossbar Fastener 12AWG MGT Red x 7 " [184,1mm] 12AWG MGT White x 2 " [69,9mm] 12AWG MGT White x 8 5/8" [219,1mm] 12AWG MGT White x 7 3/16" [182,6mm] 12AWG Nickel Red x 2 7/8" [73mm] 12AWG MGT Green x 5 3/16" [131,8mm] 12AWG MGT Black x 2 " [63,5mm] 12AWG Nickel Black x 3 " [88,9mm]

22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

KETTLE BOTTOM WIRE ASSEMBLIES 41748 41748 61072 61072 61073 61073 61074 61074 61075 61075 61076 61076 61077 61077 61078 61078

23

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

32 Oz. KETTLE ASSEMBLY

24

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

PARTS LISTING FOR 32 Oz. KETTLES

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Model #2027

Part No.
41548EX 41775 41392 41400 41380 47326 41936 47691 47154 41742 41730 41536 82219 41434 41139 41528 41547 87259 41491 82427 47671 41124 41533 41940 47097 47751 41944 47749 41776 41867 41534 61084 40963 40965 41129 41296 47999 47976 47977

Description
Kettle Bottom Assembly Lid & Agitator Assembly Retaining Ring Needle Bearing Spur Gear Set Collar, (2) Required Rear Kettle Lid Screw, -20 Warning Label, Do Not Immerse Set Screw, #10-32 Woodruff Key, #3 Heat Element, 1000W Thermostat, L-510, (2) Required Retaining Nut, (6) Required Plastic Handle Kettle Shell Assembly Kettle Lead Assembly Hex Grip Nut Element Clamp Thermostat, L-475 Heat Element, 1050W Heat Element, 1800W Kettle Weld Assembly Agitator Weld Assembly Bushing Set Screw, #10-24, (2) Required Front Lid Assembly Warning Label, Moisture Crossbar Assembly Oil Tube w/ Funnel Heat Transfer Plate Junction Box Assembly Junction Box Gasket Junction Box Gasket Kettle Terminal Block Kettle Junction Box Cover Threaded Block, (2) Required Crossbar Fastener Crossbar Fastener

KETTLE BOTTOM WIRE ASSEMBLIES 41748 12AWG MGT Red x 7 " [184,1mm] 61072 12AWG MGT White x 2 " [69,9mm] 61073 12AWG MGT White x 8 5/8" [219,1mm] 61074 12AWG MGT White x 7 3/16" [182,6mm] 61075 12AWG Nickel Red x 2 7/8" [73mm] 61076 12AWG MGT Green x 5 3/16" [131,8mm] 61077 12AWG MGT Black x 2 " [63,5mm] 61078 12AWG Nickel Black x 3 " [88,9mm]

25

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

ELECTRICAL SCHEMATIC MODEL #2010EX

26

ALL EXPORT MODELS #2010 AND #2011

Astro-Pop and Pop-O-Gold

ELECTRICAL SCHEMATIC MODEL #2011EX

27

ALL EXPORT MODELS #2010 AND #2011

WARRANTY
WE WARRANT to the original purchaser the Gold Medal equipment sold by us to be free from defects in material or workmanship under normal use and service. Our obligation under this warranty shall be limited to the repair or replacement of any defective part for a period of six (6) months from the date of sale to the Original Purchaser with regard to labor and two (2) years with regard to parts and does not cover damage to the equipment caused by accident, alteration, improper use, voltage, abuse, or failure to follow instructions. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. We neither assume, nor authorize any other person to assume for us, any other obligation or liability in connection with the sale of said GOLD MEDAL equipment or any part thereof. The term Original Purchaser as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS COMPANY, or their authorized distributor for the equipment. THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1-800428-2676 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS. NOTE: This equipment is manufactured and sold for commercial use only.

GOLD MEDAL PRODUCTS COMPANY 10700 Medallion Drive Cincinnati, Ohio 45241-4807 USA