2011 Rotary SPOA10 Install Manual
2011 Rotary SPOA10 Install Manual
2011 Rotary SPOA10 Install Manual
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N
SS
SPOA10NB, SPOA10, SPO10 TT
A
A
SPOA7, SPOA9, SPO9
(500 And 700 Series Lifts) LL
SPOA7 Capacity 7,000 lbs. LL
SPOA9, SPO9 Capacity 9,000 lbs.
SPOA10NB, SPOA10, SPO10 Capacity 10,000 lbs. A
A
TT
IMPORTANT Reference ANSI/ALI ALIS,
Safety Requirements for
Installation and Service of Automotive Lifts
II
before installing lift.
O
O
N
N
II
N
N
SS
TT
RR
U
U
CC
TT
II
O
O
N
N
LP20314 IN20384 SS
© February 2011 by Vehicle Service Group. All rights reserved. CO7867.1 Rev. L 2/17/2011
Wheel Spotting Dish 2' 5" 6' 0" (1829mm) minimum to nearest
(737mm) obstruction or bay. 7' 0" (2134mm)
minimum to nearest wall.
9' 0" (2743mm) minimum
to nearest obstruction
2' 5" Power Unit Goes
on Passenger Side
(737mm)
APPROACH
to nearest obstruction
minimum to nearest
obstruction
2
Fig. 2b
STANDARD SETTING
Fig. 2a
Drill holes using 3/4” car- Clean hole. Run nut down just Tighten nut with
bide tipped masonry drill below impact section Torque wrench to 150
bit per ANSI B212.15-1994 of bolt. Drive anchor ft.-lbs.
(R2000) into hole until nut and washer
contact base. Fig. 4
CONCRETE AND ANCHORING REQUIREMENTS
STANDARD ANSI/ALI IBC 2006 SEISMIC
ALCTV:2006
Minimum Floor Thick- 4-1/4 INCHES 5 INCHES 6 INCHES Varies with
ness Location
Anchor Hilti Kwik Bolt III* Hilti HIT-HY Hilti Kwik Bolt III
3/4" x 5-1/2" 150MAX-SD 3/4" x 7"
Adhesive; Hilti
HIT-HY 150 MAX
Adhesive; HILTI
HIT-RE 500-SD
Adhesive
Minimum Concrete 3000 PSI 3000 PSI 3000 PSI
Strength
Minimum Anchor Em- 3-1/4 INCHES 3-1/2 INCHES 3-3/4 INCHES
bedment
Minimum Distance to 4-1/2 INCHES 5-1/4 INCHES 3-1/4 INCHES
Concrete Edge, Crack,
Expansion Joint, Aban-
danoned Anchor Hole
*Note: This anchor along with the installation instructions are supplied with the lift. For other an-
chors and/or adhesive installation instructions contact customer service at: 800.445.5438
4
Drill (10) 3/4” dia. holes in concrete floor using holes in 7a. Overhead Assembly: Fig. 11: Adjust overhead to
column base plate as a guide. See Fig. 4 for hole depth, appropriate dimension. Install (4) 3/8”-16NC x 3/4” HHCS &
hole spacing, and edge distance requirements. 3/8”-16NC Flanged Locknuts, do not tighten. Slide Switch
Box over switch bar ensuring knock out holes face the
CAUTION DO NOT install on asphalt or other similar power unit column. Use (2) 1/4”-20NC x 3/4” lg. HHCS,
1/4”-20NC Nuts and 1/4” Star Washers to mount switch
unstable surfaces. Columns are supported only by
box to overhead, see Fig. 7. For SPOA10 Extra Narrow Bay
anchors in floor.
Setting installation, see step 7b, all others go to step 7c.
7b. For Extra Narrow Bay installation only: Cut off 11”
IMPORTANT Using the horse shoe shims provided,
from the length of the bar and cushion on the end opposite
shim each column base until each column is plumb. If the 1/4” mounting hole(s). Continue to step 7c.
one column has to be elevated to match the plane of the
other column, full size base shim plates should be used 7c. Continued Overhead Assembly:
(Reference FA5112 Shim Kit). Recheck columns for plumb. For single phase lifts: Insert 1/4”-20NC x 2-3/4” HHCS
Tighten anchor bolts to an installation torque of 150 ft-lbs. through pivot hole in end of switch bar. Insert opposite
Shim thickness MUST NOT exceed 1/2” when using the end of bar through slot in switch mounting bracket. Then
5-1/2” long anchors provided with the lift, Fig. 5. Adjust the secure HHCS and Switch Bar to overhead as shown, Fig.
column extensions plumb. 11, using (2) 3/4” spacers and 1/4”-20NC Locknut. Tighten
Hex bolt leaving 1/16” gap between the spacer and the
If anchors do not tighten to 150 ft-lbs. installation torque, overhead assembly.
replace concrete under each column base with a 4’ x 4’
x 6” thick 3000 PSI minimum concrete pad keyed under For three phase lifts: Remove Limit Switch cover, Fig. 8.
and flush with the top of existing floor. Let concrete cure Insert Actuator end of Switch Bar into slot located inside
before installing lifts and anchors. Limit Switch, Fig. 8. A small amount of silicone sealant
on the lower part of the actuator will help hold it in place.
Insert 1/4”-20NC x 2-3/4” HHCS through pivot hole in end of
Switch Bar. NOTE which hole to use, Fig. 11. Then secure
HHCS and Switch Bar to overhead as shown, using (2) 3/4”
spacers and 1/4”-20NC Locknut. Tighten Hex bolt leaving
NOTE: Use rectangular
Anchor Nut shims at inside edge of 1/16” gap between the spacer and the overhead assembly,
baseplate. Use Fig. 11. Replace limit switch
constructions adhesive
or silicon cement to
cover.
Flat hold shim in place.
INSURE shims are held
Washer tightly between base
8. Overhead Installation: Install overhead assembly
plate and floor after to Mounting Bracket with (2) 3/8”-16NC x 3/4” Flanged
torquing anchors. HHCS, (2) 3/8”-16NC Flanged Locknut, and (2) 3/8” star
Shims
(1/2" Max.) Fig. 5 lockwashers, Fig. 6. Use middle holes for SPO9/SPO10 and
outside holes (marked L for Left and R for Right) for SPOA7/
NOTE: If more than 2 horse shoe shims are used at any of SPOA9/SPOA10NB/SPOA10. Tighten bolts at center of
the column anchor bolts, pack non-shrink grout under the
unsupported area of the column base. Insure shims are held overhead assembly.
tightly between the baseplate and floor after torquing anchors.
Fig. 6
5
Overhead
Hose
Crimped Hose
Sleeve (Typical)
Remove Screws
And Cover Power Unit
(Short) Hose
Fig. 8 Fig. 10
SPO9
SPO10
114"
SPOA9
SPOA10
111-3/8"
SPOA7
SPOA10NB
(Narrow Bay
Setting)
105-3/8"
SPOA7NB
(Narrow Bay Setting)
97-3/8"
Fig. 11
Hardware Detail For Overhead Assembly
2 Spacers
1/4" Flat
Washer
SPO10
SPO9
SPOA10 SPOA7
SPOA9 SPOA10NB
7
Adapter & Hose Installation (see Fig. 12) 11. Equalizing Cables
1. Install Pc. (2) with hose clamps, on power unit column A) Refer to Fig. 13 for the general cable arrangement.
side connecting it to the cylinder (1) first. First, run a cable end up through the small hole in the
2. Install Pc. (3) with hose clamps starting at left column lower tie-off plate. Fig. 15.
cylinder (5) and working toward the right column. All B) Push the cable up until the stud is out of the carriage
top opening.
excess hose should be at bends & inside overhead
C) Run a nylon insert locknut onto the cable stud so 1/2”
assembly. DO NOT try to use optional column (13mm) of the stud extends out of the locknut.
extension mounting holes, Fig. 2a, when attaching D) Pull the cable back down, Fig. 15.
hose clamps. They will NOT work. Use lower set of E) Run cable around the lower sheave, then up and
holes. around overhead sheave and across and down to the
3. Install Pc. (4) into power unit. opposite carriage, Fig. 13. Install sheave cover, Fig. 14.
4. Connect Pc. (2) & Pc. (3) to Tee (4). F) Fasten the cable end to the carriage upper tie-off
bracket, Fig. 15. Tighten the locknut enough to apply
NOTE: Route Power Unit hose inside columns using slots light tension to the cable.
provided at column base, Fig. 14. Route Overhead Hose in G) Repeat procedure for the second cable. Complete lift
assembly. Adjust the tension of both cables during the
column channel on outside of column, Fig. 14. Overhead
final adjustments in Paragraph 21.
hose goes over top end of overhead assembly, Fig. 12 &
Fig. 16a & Fig. 16b.
Upper Sheaves
6
6
3
Lower Sheaves
5 Cylinder bleeders
Torque values
15 ft. lbs. Minimum Attach hose to column
20 ft. lbs. Maximum using 3/8"-16NC x 3/4"
4
Carriage Bolts, Flanged
Locknuts, and Hose Clips
Fig. 14
Sheave Cover
Fig. 12
2 1 Upper Cable Tie Off The lengths required for pipe spacers
& 5/8" Nylon Insert are as follows (NB = Narrow Bay and
Locknut LC = Low Ceiling):
5
SPOA7NB or LC= 8" (203mm)
FRONT SPOA7NB & LC = 16" (406mm)
9
Latch Cable Sheave
(2) 3/8" Retaining Rings
Fig. 17
Shoulder Bolt
Latch Cable
Slot Cover
Fig. 18
Feed cable up through Cable
Clamp, loop over end of
shoulder bolt and feed back
down through Cable Clamp.
Cable Clamp
10
13. Electrical: Have a certified electrician run Single Phase Power Unit
appropriate power supply to motor, Fig. MOTOR OPERATING DATA TABLE - SINGLE PHASE
21 & 22. Size wire for 20 amp circuit. See LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
Motor Operating Data Table. 208-230V 50Hz. 197-253V
208-230V 60Hz. 197-253V
CAUTION Never operate the motor on line
voltage less than 208V. Motor damage may
occur.
Overhead Up
Limit Switch Switch
IMPORTANT: Use separate circuit for each
power unit. Protect each circuit with time Black Black
Black
delay fuse or circuit breaker. For single phase 230V
208-230V, use 20 amp fuse. Three phase 208- 60Hz Green M
240V, use 20 amp fuse. For three phase 400V 1Ø
(*E Model) and above, use 10 amp fuse. For White
three phase 380V (*S Model) use 16 amp fuse. White
For wiring see Fig. 22 & Fig. 23. All wiring must
comply with NEC and all local electrical codes. Note: 60Hz. Single phase motor CAN NOT be run on 50Hz.
line without a physical change in the motor.
Note: 60Hz. single phase motor CAN NOT be
run on 50Hz. line without a physical change in
the motor.
Fig. 21
NOTE: Assure cord used for connection White
between the overhead switch and power
Green
unit is of the type specified in: Black 208-230V 60Hz
Single Phase
UL201, Sections 10.1.1.3 & 10.1.1.4
Overhead Switch
Max. Voltage: 277V
Max. Current: 25A
*Notes: E or S Model?
To find out if you have a E or S model Power Unit look at the 4th
letter from the end of your lift model number.
EXAMPLE: SPOA10E585 would be a E Model.
11
NOTE: Two Different Drum Switches were used
please select one of the two options below.
NOTES:
1. Unit not suitable for use in unusual conditions. Contact
Rotary for moisture and dust environment duty unit.
2. Control Box must be field mounted to power unit.
3. Motor rotation is counter clockwise from top of motor. FOR 3 Ø POWER
UNITS: Attach Box using
L1 1 2 1 2 M5 x 10 PHMS, Plated
3 Phase L2 3 4 5 6
L3 5 6 7 8 MOTOR
Supply
PE Capacitor Box Attachment
OVERHEAD SWITCH DRUM Option One
(WHERE APPLICABLE) SWITCH
Re-seal Between
Gasket Box And Spacer Capacitor
With Silicone Box
Drum Switch Sealer
And Cover
Fig. 22
12
14. Oil Filling & Bleeding: Use Dexron III ATF, or
CAUTION
Hydraulic Fluid that meets ISO 32 specifications. Remove
fill-breather cap, Fig. 10. Pour in (8) quarts of fluid.
Start unit, raise lift about 2 ft. Open cylinder bleeders
approximately 2 turns, Fig. 12.
Arms With 5 Holes In Bearing Bar: Then, install the (2) NOTE: Once arm is installed in yoke, pull up
3/8”-16NC x 1-1/2” HHCS (8 total for all 4 arms) and 3/8” actuator pin and swing arm fully around, being
Spring Lock washers into the gear and arm, but do not sure that the Restraint Gear and Gear Block always
tighten. Reference Fig. 23c, Fig. 24a, and Fig. 24b. stay aligned. If they do not stay aligned, remove
restraint gear and install in the opposite position.
TOP will be
marked on top side NOTE beveled
of restraint gear gear orientation
Fig. 23b
Fig. 23a
13
BEARING BAR WITH 5 HOLES
Fig. 24a
BEARING BAR
WITH 3 HOLES
A
A
Use holes marked with arrow for Right Front Use holes marked “A” for Right Front
and Left Rear. and Left Rear.
Fig. 24b
A A
NOTE: Pin & Ring, Spring, & Gear Block are all pre-assem-
bled.
19. Pressure Test: Run lift to full rise and keep motor
running for 5 seconds. Stop and check all hose
connections. Tighten or reseal if required. Repeat air
bleeding of cylinders.
15
ff
ift O
se L
Rai atches
L ease
Rel
e To
ct uat atches
A L
NP266 Rev C
ch P
oint
Raise Lift Off
CAUT
ION Pin
Latches
Actuate To Release
Padded section Latches
Short
of door bumper
Bumper
NP266 Rev C
faces out.
Long Bumper
Fig. 25 21"
(533mm) WARNING
Fig. 27
Keep feet
clear of lift
ring
while lowe
8"
16
NOTES
17
NOTES
18
NOTES
19
Installer: Please return this booklet to
literature package, and give to lift
owner/operator.
Thank You
Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See
Literature Package for Parts Breakdown.
Authorized personnel Read operating • Always keep area around lift free of tools, debris,
only in lift area. and safety manuals
before using lift. grease and oil.
© ©
• Never overload lift. Capacity of lift is shown on
WARNING CAUTION
nameplate affixed to the lift.
The Owner/Employer:
CAUTION • Shall ensure that lift operators are qualified and that they are trained in the safe
use and operation of the lift using the manufacturer’s operating instructions;
? ? ALI/SM01-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips
?
card; ANSI/ALI ALOIM-2000, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection and Maintenance; ALI/WL
Lift to be used
Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame
by trained operator
only.
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide
© for Frame Engaging Lifts.
SAFETY
INSTRUCTIONS
• Shall establish procedures to periodically inspect the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALI ALOIM-2000, American National
Standard for Automotive Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and The Employer Shall ensure that lift inspectors are quali-
Proper maintenance
fied and that they are adequately trained in the inspection of the lift.
and inspection
is necessary
for safe operation. c • Shall establish procedures to periodically maintain the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALI ALOIM-2000, American
National Standard for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer Shall ensure that lift mainte-
nance personnel are qualified and that they are adequately trained in the mainte-
nance of the lift.
• Shall display the lift manufacturer’s operating instructions; ALI/SM 93-1, ALI
Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI
ALOIM-2000, American National Standard for Automotive Lifts-Safety Re-
quirements for Operation, Inspection and Maintenance; and in the case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference
Guide for Frame Engaging Lifts; in a conspicuous location in the lift area
convenient to the operator.
• Shall provide necessary lockout/tagout means for energy sources per ANSI
Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy
Sources, before beginning any lift repairs.
• Shall not modify the lift in any manner without the prior written consent of the
manufacturer.
3
OPERATING INSTRUCTIONS
WARNING To avoid personal injury and/or property damage, permit only trained personnel
to operate lift. After reviewing these instructions, get familiar with lift controls
by running the lift through a few cycles before loading vehicle on lift.
Always lift the vehicle using all four adapters. NEVER raise just one end, one corner, or one side
IMPORTANT
of vehicle.
SAFETY
4. To Raise Lift:
CAUTION CAUTION A. For all lifts. Push RAISE switch on power unit,
INSTRUCTIONS
Fig. 3.
? ? B. Stop before making contact with vehicle. Check
? arm restraint pins for engagement. If required,
slightly move arm to allow restraint gear and
pawl to mesh. DO NOT hammer pin down as
Lift to be used Read operating Authorized personnel this will damage the restraint gear teeth.
by trained operator and safety manuals only in lift area. C. Raise vehicle until tires clear the floor.
only. before using lift.
© © © D. Stop and check adapters for secure contact at
vehicle manufacturer’s recommended lift points.
CAUTION WARNING E. Continue to raise to desired height only if vehicle
is secure on lift.
F. DO NOT go under vehicle if all four adapters are
not in secure contact at vehicle manufacturer’s
recommended lift points.
G. Repeat complete spotting, loading and raising
Use vehicle Remain clear of lift procedures if required.
manufacturer’s when raising or
lift points. lowering vehicle.
H. Lower lift onto locking latches.
© ©
Observe and heed SAFETY, CAUTION and CAUTION DO NOT go under vehicle if locking
WARNING labels on the lift. latches are not engaged.
4
WARNING Before attempting to lift pickup trucks or
other truck frame vehicles, be sure that:
Always use Do not override Remain clear of lift Do not operate Proper maintenance Keep feet
safety stands when self-closing when raising or a damaged lift. and inspection clear of lift
removing or installing lift controls. lowering vehicle. is necessary while lowering.
heavy components. © © © © for safe operation. c ©
5
Typical Wheel Spotting Positions
Less than 105"
wheelbase:
position left front
wheel on approach
side of wheel dish.
105"-127"
wheelbase:
position left front
wheel in wheel
dish.
Fig. 1
LIFT LIFT
POINTS ALWAYS follow the operating instructions
POINTS
supplied with the lift.
Stub Frame
Perimeter Frame
Unitized Body
Lowering Valve Lowering Valve
Handle Handle
Fig. 3
Unitized Body
Pickup Truck
6
MAINTENANCE INSTRUCTIONS
If you are not completely familiar with automotive lift • Daily: Inspect adapters for damage or excessive wear.
maintenance procedures; STOP: Contact factory for Replace as required with genuine Rotary parts.
instructions. To avoid personal injury, permit only
qualified personnel to perform maintenance on this • Monthly: Check equalizer cable tension. Adjust per
equipment. lift installation instructions.
? ?
?
INSPECTION and MAINTENANCE
See ANSI/ALI ALOIM booklet for
periodic inspection checklist and
Clear area if vehicle Position vehicle Lift to be used Authorized personnel
is in danger of falling. with center of gravity by trained operator only in lift area. maintenance log sheet.
midway between only.
© adapters. © © ©
SAFETY SAFETY
Remain clear of lift Avoid excessive Use vehicle Always use INSTRUCTIONS INSTRUCTIONS
when raising or rocking of vehicle manufacturer’s safety stands when
lowering vehicle. while on lift. lift points. removing or installing
© c © heavy components. ©
7
TROUBLE SHOOTING
Trouble Cause Remedy
Motor does not run. 1. Blown fuse or circuit breaker. 1. Replace blown fuse or reset circuit
breaker.
2. Incorrect voltage to motor. 2. Supply correct voltage to motor.
3. Bad wiring connections. 3. Repair and insulate all connections.
4. Motor up switch burned out. 4. Replace switch.
5. Overhead limit switch burned out. 5. Replace switch.
6. Motor windings burned out. 6. Replace motor.
Motor runs but will not raise lift. 1. Open lowering valve. 1. Repair or replace lowering valve.
2. Pump sucking air. 2. Tighten all suction line fittings.
3. Suction stub off pump. 3. Replace suction stub.
4. Low oil level. 4. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.
Motor runs—raises unloaded lift but will 1. Motor running on low voltage. 1. Supply correct voltage to motor.
not raise vehicle. 2. Debris in lowering valve. 2. Clean lowering valve.
3. Improper relief valve adjustment. 3. Replace relief valve cartridge.
4. Overloading lift. 4. Check vehicle weight and/or balance
vehicle weight on lift.
Lift slowly settles down. 1. Debris in check valve seat. 1. Clean check valve.
2. Debris in lowering valve seat. 2. Clean lowering valve.
3. External oil leaks. 3. Repair external leaks.
Slow lifting speed or oil blowing out filler 1. Air mixed with oil. 1. Change oil using ISOVG32 Hydraulic
breather cap. Oil or Dexron III ATF.
2. Air mixed with oil suction. 2. Tighten all suction line fittings.
3. Oil return tube loose. 3. Reinstall oil return tube.
Lift going up unlevel. 1. Equalizer cables out of adjustment. 1. Adjust equalizer cables to correct
tension.
2. Lift installed on unlevel floor. 2. Shim lift to level columns (Not to
exceed 1/2”). If over 1/2” break out
floor and repour per lift installation
instructions.
Anchors will not stay tight. 1. Holes drilled oversize. 1. Relocate lift using a new bit to drill
holes. Reference installation
instructions for minimum spacing
requirements.
2. Concrete floor thickness or holding 2. Break out old concrete and repour new
strength not sufficient. pads for lift per lift installation
instructions.
Locking latches do not engage. 1. Latch shafts rusted. (Usually occurs 1. Remove covers, oil latch mechanism.
on outside installations or in high Actuate latch release handle several
humidity areas such as vehicle wash times to allow oil to coat shaft.
bays.)
2. Latch spring broken. 2. Replace broken spring.
3. Latch cable needs adjustment. 3. Adjust clamp at cable end per lift
installation instructions.
Lift stops short of full rise or chatters. 1. Low oil level. 1. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.
2. Air in hydraulic lines/cylinder. 2. Bleed lift per installation instructions.
8