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2011 Rotary SPOA10 Install Manual

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II

N
N
SS
SPOA10NB, SPOA10, SPO10 TT
A
A
SPOA7, SPOA9, SPO9
(500 And 700 Series Lifts) LL
SPOA7 Capacity 7,000 lbs. LL
SPOA9, SPO9 Capacity 9,000 lbs.
SPOA10NB, SPOA10, SPO10 Capacity 10,000 lbs. A
A
TT
IMPORTANT Reference ANSI/ALI ALIS,
Safety Requirements for
Installation and Service of Automotive Lifts
II
before installing lift.
O
O
N
N

II
N
N
SS
TT
RR
U
U
CC
TT
II
O
O
N
N
LP20314 IN20384 SS
© February 2011 by Vehicle Service Group. All rights reserved. CO7867.1 Rev. L 2/17/2011
Wheel Spotting Dish 2' 5" 6' 0" (1829mm) minimum to nearest
(737mm) obstruction or bay. 7' 0" (2134mm)
minimum to nearest wall.
9' 0" (2743mm) minimum
to nearest obstruction
2' 5" Power Unit Goes
on Passenger Side
(737mm)

15' 0" (4572mm) minimum

APPROACH
to nearest obstruction

18" 7' 11-3/8" (2423mm) SPOA7*


(457mm) 7' 3-3/8" (2219mm) SPOA7 (Narrow Bay Setting)*
8' 5-3/8" (2575mm) SPOA9*
7' 11-3/8" (2423mm) SPOA10 (Narrow Bay Setting Including BMW Models-5BX)*
7' 3-3/8" (2219mm) SPOA10 (Extra Narrow Bay Setting)*
8' 5-3/8" (2575mm) SPOA10*
Fig. 1a
*NOTE: Dimension is from Inside of Baseplate to Inside of Baseplate.

2' 5" 6' 0" (1829mm) minimum to


(737mm) nearest obstruction or bay.
Wheel Spotting Dish 7' 0" (2134mm) minimum to
nearest wall.

11' 0" (3353mm)


minimum to nearest
4' 3" Power Unit Goes
obstruction
(1295mm) on Passenger Side

13' 0" (3963mm)


APPROACH

minimum to nearest
obstruction

15" 8' 11-5/8" (2734mm) SPO9*


(381mm) 8' 11-5/8" (2734mm) SPO10*

*NOTE: Dimension is from Inside of Baseplate to Inside of Baseplate. Fig. 1b

2
Fig. 2b

STANDARD SETTING

4" LOWER HEIGHT


SETTING

Fig. 2a

1. Lift Location: Use architects plan when


available to locate lift. Fig. 1a & Fig. 1b shows
dimensions of a typical bay layout. Overhead Assembly

2. Lift Height: See Fig. 3 for overall lift height


of each specific lift model. Add 1” min. to overall
height to lowest obstruction. 12' 0" (3658mm)
Mounting
Bracket
Top of Cylinder
68" rise lifts
WARNING DO NOT install this lift in a pit
or depression due to fire or explosion risks. 12' 6" (3810mm)
Top of Cylinder
71" rise lifts
3. Column Extensions: Before standing columns
upright, install the column extensions using (12) 11' 8" (3556mm) 3/8"-16NC x 3/4" HHCS
3/8”-16NC x 3/4” Carriage HHCS and Flanged Top of Overhead & Flanged Locknut
Locknuts, Fig. 3, and Fig. 2a. Assembly(std.)

11' 4" (3454mm)


4. Latch Cable Guides: Install the latch cable Top of Overhead
conduit guide brackets to column extensions with Assembly
(1) 1/4”-20NC x 1” HHCS and 1/4”-20NC Flanged (Low Ceiling)
Locknuts, Fig. 2. HHCS should go through hole Use (4) 3/8"-16NC x 3/4"
nearest the edge as shown, Fig. 2b. (Low Ceiling is Carriage Bolts and
Not Applicable for Flanged Locknuts in
SPO9/SPO10) front and (2) in the back
5. Overhead Mounting Bracket: Install
Mounting Brackets to column extensions as
shown, Fig. 3.
6. Lift Setting: Position columns in bay using
dimensions shown in Fig. 1a & Fig. 1b. Place Fig. 3
column with power unit mounting bracket on
vehicle passenger side of lift. Both column base
plate backs must be square on center line of lift.
Notches are cut into each base plate to indicate
center line of lift. Use appropriate equipment
to raise carriage to first latch position. Be sure
locking latch is securely engaged. 3
Concrete and Anchoring:

Drill holes using 3/4” car- Clean hole. Run nut down just Tighten nut with
bide tipped masonry drill below impact section Torque wrench to 150
bit per ANSI B212.15-1994 of bolt. Drive anchor ft.-lbs.
(R2000) into hole until nut and washer
contact base. Fig. 4


CONCRETE AND ANCHORING REQUIREMENTS
STANDARD ANSI/ALI IBC 2006 SEISMIC
ALCTV:2006
Minimum Floor Thick- 4-1/4 INCHES 5 INCHES 6 INCHES Varies with
ness Location
Anchor Hilti Kwik Bolt III* Hilti HIT-HY Hilti Kwik Bolt III
3/4" x 5-1/2" 150MAX-SD 3/4" x 7"
Adhesive; Hilti
HIT-HY 150 MAX
Adhesive; HILTI
HIT-RE 500-SD
Adhesive
Minimum Concrete 3000 PSI 3000 PSI 3000 PSI
Strength
Minimum Anchor Em- 3-1/4 INCHES 3-1/2 INCHES 3-3/4 INCHES
bedment
Minimum Distance to 4-1/2 INCHES 5-1/4 INCHES 3-1/4 INCHES
Concrete Edge, Crack,
Expansion Joint, Aban-
danoned Anchor Hole
*Note: This anchor along with the installation instructions are supplied with the lift. For other an-
chors and/or adhesive installation instructions contact customer service at: 800.445.5438

4
Drill (10) 3/4” dia. holes in concrete floor using holes in 7a. Overhead Assembly: Fig. 11: Adjust overhead to
column base plate as a guide. See Fig. 4 for hole depth, appropriate dimension. Install (4) 3/8”-16NC x 3/4” HHCS &
hole spacing, and edge distance requirements. 3/8”-16NC Flanged Locknuts, do not tighten. Slide Switch
Box over switch bar ensuring knock out holes face the
CAUTION DO NOT install on asphalt or other similar power unit column. Use (2) 1/4”-20NC x 3/4” lg. HHCS,
1/4”-20NC Nuts and 1/4” Star Washers to mount switch
unstable surfaces. Columns are supported only by
box to overhead, see Fig. 7. For SPOA10 Extra Narrow Bay
anchors in floor.
Setting installation, see step 7b, all others go to step 7c.
7b. For Extra Narrow Bay installation only: Cut off 11”
IMPORTANT Using the horse shoe shims provided,
from the length of the bar and cushion on the end opposite
shim each column base until each column is plumb. If the 1/4” mounting hole(s). Continue to step 7c.
one column has to be elevated to match the plane of the
other column, full size base shim plates should be used 7c. Continued Overhead Assembly:
(Reference FA5112 Shim Kit). Recheck columns for plumb. For single phase lifts: Insert 1/4”-20NC x 2-3/4” HHCS
Tighten anchor bolts to an installation torque of 150 ft-lbs. through pivot hole in end of switch bar. Insert opposite
Shim thickness MUST NOT exceed 1/2” when using the end of bar through slot in switch mounting bracket. Then
5-1/2” long anchors provided with the lift, Fig. 5. Adjust the secure HHCS and Switch Bar to overhead as shown, Fig.
column extensions plumb. 11, using (2) 3/4” spacers and 1/4”-20NC Locknut. Tighten
Hex bolt leaving 1/16” gap between the spacer and the
If anchors do not tighten to 150 ft-lbs. installation torque, overhead assembly.
replace concrete under each column base with a 4’ x 4’
x 6” thick 3000 PSI minimum concrete pad keyed under For three phase lifts: Remove Limit Switch cover, Fig. 8.
and flush with the top of existing floor. Let concrete cure Insert Actuator end of Switch Bar into slot located inside
before installing lifts and anchors. Limit Switch, Fig. 8. A small amount of silicone sealant
on the lower part of the actuator will help hold it in place.
Insert 1/4”-20NC x 2-3/4” HHCS through pivot hole in end of
Switch Bar. NOTE which hole to use, Fig. 11. Then secure
HHCS and Switch Bar to overhead as shown, using (2) 3/4”
spacers and 1/4”-20NC Locknut. Tighten Hex bolt leaving
NOTE: Use rectangular
Anchor Nut shims at inside edge of 1/16” gap between the spacer and the overhead assembly,
baseplate. Use Fig. 11. Replace limit switch
constructions adhesive
or silicon cement to
cover.
Flat hold shim in place.
INSURE shims are held
Washer tightly between base
8. Overhead Installation: Install overhead assembly
plate and floor after to Mounting Bracket with (2) 3/8”-16NC x 3/4” Flanged
torquing anchors. HHCS, (2) 3/8”-16NC Flanged Locknut, and (2) 3/8” star
Shims
(1/2" Max.) Fig. 5 lockwashers, Fig. 6. Use middle holes for SPO9/SPO10 and
outside holes (marked L for Left and R for Right) for SPOA7/
NOTE: If more than 2 horse shoe shims are used at any of SPOA9/SPOA10NB/SPOA10. Tighten bolts at center of
the column anchor bolts, pack non-shrink grout under the
unsupported area of the column base. Insure shims are held overhead assembly.
tightly between the baseplate and floor after torquing anchors.

Use 3/8"-16NC Flanged


HHCS and Locknuts

Fig. 6

5
Overhead
Hose

Fig. 7 Branch Tee

Crimped Hose
Sleeve (Typical)
Remove Screws
And Cover Power Unit
(Short) Hose

Fig. 8 Fig. 10

Place Actuator Here.


A Small Amount Of Silicone Sealant
On The Lower Part Of The Actuator Cradle Bar
9. Power Unit: First install (1) star washer onto one of
Will Help Hold It In Place. On Actuator
the (4) 5/16”-18NC x 1-1/2” HHCS. This is very important
Actuator for grounding. Put the (4) 5/16”-18NC x 1-1/2” HHCS thru
holes in power unit bracket using Push-Nuts to hold in
place, Fig. 9. Mount unit with motor up to column bracket
and install (4) 5/16” star washers and 5/16” Nuts. Install
and hand tighten Branch Tee to pump until O-ring is
seated. Continue to tighten the locknut to 10-15 ft-lbs.,
or until the nut and washer bottom out against the pump
manifold. NOTE: You may still be able to rotate the Branch
Tee. This is acceptable unless there is seepage at the
O-ring. If so, slightly tighten the locknut.

CAUTION Over tightening locknut may tear O-ring or


distort threads in pump manifold outlet.
Use (4)5/16"-18NC
x1-1/2" lg. HHCS
10. Hoses: Clean adapters and hose. Inspect all threads
and Nuts for damage and hose ends to be sure they are crimped,
Fig. 10. Install hose and hose clamps, Fig. 12 & Fig. 16.
Push nuts hold bolts to brackets.
Flared Fittings Tightening Procedure
1. Screw the fittings together finger tight. Then, using the
Fig. 9 proper size wrench, rotate the fitting 2-1/2 hex flats.

IMPORTANT Flare seat MUST NOT rotate when


tightening. Only the nut should turn.

2. Back the fitting off one full turn.


3. Again tighten the fittings finger tight; then using a
wrench, rotate the fitting 2-1/2 hex flats. This will
complete the tightening procedure and develop a
Fill Breather Cap pressure tight seal.
On one bolt, place
(2)5/16" Star Washers
CAUTION Overtightening will damage fitting resulting
6 in fluid leakage.
3/8"-16NC x 3/4" HHCS 11-3/4"
& Flanged Locknut

SPO9
SPO10

114"

3/8"-16NC x 3/4" HHCS 7-3/4"


& Flanged Locknut

SPOA9
SPOA10

111-3/8"

3/8"-16NC x 3/4" HHCS 7-3/4"


& Flanged Locknut

SPOA7
SPOA10NB
(Narrow Bay
Setting)
105-3/8"

3/8"-16NC x 3/4" HHCS 7-3/4"


& Flanged Locknut

SPOA7NB
(Narrow Bay Setting)

97-3/8"

Fig. 11
Hardware Detail For Overhead Assembly

Open Bar Side Switch Box Side


1/4" Lock Nut
1/4" Lock Nut
1/4" Star Lock
Washer

2 Spacers
1/4" Flat
Washer

1/4"-20NC x 2-3/4" HHCS


1/4"-20NC x 3/4" HHCS
HOLE
DETAIL

SPO10
SPO9
SPOA10 SPOA7
SPOA9 SPOA10NB

7
Adapter & Hose Installation (see Fig. 12) 11. Equalizing Cables
1. Install Pc. (2) with hose clamps, on power unit column A) Refer to Fig. 13 for the general cable arrangement.
side connecting it to the cylinder (1) first. First, run a cable end up through the small hole in the
2. Install Pc. (3) with hose clamps starting at left column lower tie-off plate. Fig. 15.
cylinder (5) and working toward the right column. All B) Push the cable up until the stud is out of the carriage
top opening.
excess hose should be at bends & inside overhead
C) Run a nylon insert locknut onto the cable stud so 1/2”
assembly. DO NOT try to use optional column (13mm) of the stud extends out of the locknut.
extension mounting holes, Fig. 2a, when attaching D) Pull the cable back down, Fig. 15.
hose clamps. They will NOT work. Use lower set of E) Run cable around the lower sheave, then up and
holes. around overhead sheave and across and down to the
3. Install Pc. (4) into power unit. opposite carriage, Fig. 13. Install sheave cover, Fig. 14.
4. Connect Pc. (2) & Pc. (3) to Tee (4). F) Fasten the cable end to the carriage upper tie-off
bracket, Fig. 15. Tighten the locknut enough to apply
NOTE: Route Power Unit hose inside columns using slots light tension to the cable.
provided at column base, Fig. 14. Route Overhead Hose in G) Repeat procedure for the second cable. Complete lift
assembly. Adjust the tension of both cables during the
column channel on outside of column, Fig. 14. Overhead
final adjustments in Paragraph 21.
hose goes over top end of overhead assembly, Fig. 12 &
Fig. 16a & Fig. 16b.

Upper Sheaves
6
6

Hose runs down 2nd Cable 1st Cable


3 approach side to Fig. 13
cylinder on left column.

3
Lower Sheaves
5 Cylinder bleeders
Torque values
15 ft. lbs. Minimum Attach hose to column
20 ft. lbs. Maximum using 3/8"-16NC x 3/4"
4
Carriage Bolts, Flanged
Locknuts, and Hose Clips
Fig. 14

Sheave Cover
Fig. 12

5 Hose Slot and Hose

2 1 Upper Cable Tie Off The lengths required for pipe spacers
& 5/8" Nylon Insert are as follows (NB = Narrow Bay and
Locknut LC = Low Ceiling):
5
SPOA7NB or LC= 8" (203mm)
FRONT SPOA7NB & LC = 16" (406mm)

Fig. 15 SPOA9LC & SPOA10LC = 8" (203mm)


ITEM QTY. DESCRIPTION
1 2 Hydraulic Cylinder SPOA9NB & SPOA10NB = 6” (153mm)
2 1 Power Unit Hose Lower Cable Tie Off SPOA10NB & LC = 14” (356mm)
3 1 Overhead Hose & 5/8" Nylon Insert
4 1 Branch Tee Locknut
5 6 Hose Clips
3/4"(19mm)
6 3/8-16NC x 3/4” lg. Carriage Bolts SCHEDULE 40
6 3/8”-16NC Flanged Locknuts steel pipe spacer
6 4 Hose Clips for Narrow Bay
4 3/8-16NC x 3/4” lg. Flanged HHCS and/or Low Ceiling
4 3/8”-16NC Flanged Locknuts
8
12. Locking Latch Cable
A) Install latch cable sheave and retaining
rings in upper slot of power unit column as
shown, Fig. 17.
B) Slip loop end of cable over end of shoulder
screw on right side latch control plate, Fig. Attach to extension using 3/8"-16NC x 3/4" HHCS
17. wire tie. Use hole closest and Flanged Locknut
C) Feed the other end of the cable through the to OUTSIDE edge and on
NON-APPROACH side.
latch cable sheave slot making sure that
the cable is running under the bottom side
of the latch cable sheave and inside the Latch cable runs
right column, Fig. 17. along approach
side of overhead
D) Attach latch cable conduit guide brackets
to overhead as shown, Fig. 16a & Fig. 16b.
1/4"-20NC x 1" HHCS
Always use the holes on the approach side and Flanged Locknut
of the lift. HHCS should be in hole nearest
the center of the overhead, Fig. 16b.
E) Route cable up inside column and through Cable Guide
the latch cable guide, Fig. 16a & Fig. 18. runs UNDER
IMPORTANT Using wire ties provided, tie off 3/8"-16NC x 3/4" HHCS hydraulic hose
and Flanged Locknut Fig. 16a
cable guide to column extension as shown,
Fig. 16a. Guide must be attached in hole
closest to the outside edge of the column
on the NON-APPROACH side.
F) Continue routing cable to the left column
latch cable guide, Fig. 16a & Fig. 18, routing
the cable through the left column latch I) Route cable under the bottom side of the latch cable
cable guide, Fig. 16a. sheave, Fig. 19.
IMPORTANT Using wire ties provided, tie off J) At this point you MUST install the latch handle, jam
cable guide to column extension as shown, nut, and right column latch cover Fig. 17 & Fig. 20.
Install latch handle ball, Fig. 20.
Fig. 16a. Guide must be attached in hole
K) Insert cable in cable clamp along one side, loop
closest to the outside edge of the column
around shoulder screw and back down, inserting
on the NON-APPROACH side. cable along other side of cable clamp, Fig. 19. Place
G) Bring the cable down inside the left column top back on clamp, barely tightening.
and feed the end of the cable through the L) Next, pull the control plate down, Fig. 18 & Fig. 19, to
lower latch cable sheave slot so that the eliminate any clearance between the control plate slot
cable is now back outside the column, Fig. and the latch dog pin, Fig. 18.
19. M) Using Pliers, pull cable tight and secure the clamp
H) Install latch cable sheave and retaining close to the shoulder screw. Tighten clamp.
rings in lower slot of non-power unit
column as shown, Fig. 19.

Attach Hose Clamps Here

Attach Latch Cable Conduit


Guide Bracket Here. Always
use two holes on approach
side of extension to attach bracket. Always put HHCS through hole
closest to center of overhead.
Fig. 16b
APPROACH

9
Latch Cable Sheave
(2) 3/8" Retaining Rings
Fig. 17

Shoulder Bolt

Install Latch Handle using a 3/8"


hex jam nut to lock in place. Then
install spacer nut and slot cover.

Latch Cable Guide

Latch Cable

Notice the clearance


removed between
1/2"-13NC Jam Nut
Control Plate Slot
and Latch Dog Pin.

Slot Cover

Shoulder Bolt Right Column

Fig. 18
Feed cable up through Cable
Clamp, loop over end of
shoulder bolt and feed back
down through Cable Clamp.

Cable Clamp

Latch Cable Sheave

(2) 3/8" Retaining


Rings
Fig. 19

5/16-18NC x 3/8" lg. PHMS

Latch handle MUST be


positioned at the top of
the latch control cover.

Ball Handle Fig. 20

10
13. Electrical: Have a certified electrician run Single Phase Power Unit
appropriate power supply to motor, Fig. MOTOR OPERATING DATA TABLE - SINGLE PHASE
21 & 22. Size wire for 20 amp circuit. See LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
Motor Operating Data Table. 208-230V 50Hz. 197-253V
208-230V 60Hz. 197-253V
CAUTION Never operate the motor on line
voltage less than 208V. Motor damage may
occur.
Overhead Up
Limit Switch Switch
IMPORTANT: Use separate circuit for each
power unit. Protect each circuit with time Black Black
Black
delay fuse or circuit breaker. For single phase 230V
208-230V, use 20 amp fuse. Three phase 208- 60Hz Green M
240V, use 20 amp fuse. For three phase 400V 1Ø
(*E Model) and above, use 10 amp fuse. For White
three phase 380V (*S Model) use 16 amp fuse. White
For wiring see Fig. 22 & Fig. 23. All wiring must
comply with NEC and all local electrical codes. Note: 60Hz. Single phase motor CAN NOT be run on 50Hz.
line without a physical change in the motor.
Note: 60Hz. single phase motor CAN NOT be
run on 50Hz. line without a physical change in
the motor.

Fig. 21
NOTE: Assure cord used for connection White
between the overhead switch and power
Green
unit is of the type specified in: Black 208-230V 60Hz
Single Phase
UL201, Sections 10.1.1.3 & 10.1.1.4

(Example: SO, G, STO) Size for 25 amp Attach black wire


Attach white
circuit. See UL 201, Section 15 for proper to one motor wire.
wire to
wiring requirements for this connection.
one motor wire.

Overhead Switch
Max. Voltage: 277V
Max. Current: 25A

Attach ground wire here.

Connect supply to wires in box as per


Fig. 22. Attach ground wire to screws
provided.

*Notes: E or S Model?
To find out if you have a E or S model Power Unit look at the 4th
letter from the end of your lift model number.
EXAMPLE: SPOA10E585 would be a E Model.

Model number can be found on a tag on the side of the lift.

11
NOTE: Two Different Drum Switches were used
please select one of the two options below.

NOTES:
1. Unit not suitable for use in unusual conditions. Contact
Rotary for moisture and dust environment duty unit.
2. Control Box must be field mounted to power unit.
3. Motor rotation is counter clockwise from top of motor. FOR 3 Ø POWER
UNITS: Attach Box using
L1 1 2 1 2 M5 x 10 PHMS, Plated

3 Phase L2 3 4 5 6
L3 5 6 7 8 MOTOR
Supply
PE Capacitor Box Attachment
OVERHEAD SWITCH DRUM Option One
(WHERE APPLICABLE) SWITCH

Re-seal Between
Gasket Box And Spacer Capacitor
With Silicone Box
Drum Switch Sealer
And Cover

(4) M5 x 45 PHMS, Plated

Fig. 22

(4) M5 x 10 PHMS, Plated


Capacitor Box To Power Unit
L1 1 2 1 2
3 Phase L2 3 4 3 4
L3 5 6 5 6 MOTOR
Supply
PE

OVERHEAD SWITCH DRUM


(WHERE APPLICABLE) SWITCH

Three Phase Power Unit L3 T3 T9 T6 L3 T3 T9 T6 V2 W1 T3


MOTOR OPERATING DATA TABLE - THREE PHASE
LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
L2 T2 T8 T5 L2 T2 T8 T5 U2 V1 T2
208-240V 50/60Hz. 197-253V
400V 50Hz. 360-440V
440-480V 50/60Hz. 396V-528V
L1 T1 T7 T4 L1 T1 T7 T4 W2 U1 T1
575V 60Hz. 518V-632V
208-240V 440-480V 50/60 Hz. 3Ø 575V 60 Hz. 3Ø
50/60Hz. 3Ø 380-400V 50 Hz. 3Ø

12
14. Oil Filling & Bleeding: Use Dexron III ATF, or

CAUTION
Hydraulic Fluid that meets ISO 32 specifications. Remove
fill-breather cap, Fig. 10. Pour in (8) quarts of fluid.
Start unit, raise lift about 2 ft. Open cylinder bleeders
approximately 2 turns, Fig. 12.

Close bleeders when fluid streams. Torque values for the


bleeders are 15 ft. lb. minimum and 20 ft lb. maximum. Fully Installation
lower lift. Add more fluid until it reaches the MIN______ Pinch Point
mark on the tank. Replace fill-breather cap.
Keep Hands
CAUTION If fill-breather cap is lost or broken, order Above Groove
replacement. Reservoir must be vented.

15. Overhead switch: Check overhead switch assembly


to assure that switch bar is depressing switch plunger
sufficiently to actuate the switch. The overhead switch
is wired normally open, see Fig. 21 & Fig. 22. Lift will not
operate until weight of switch bar is depressing switch
plunger. Verify that Power Unit stops working when switch
bar is raised, and re-starts when the bar is released.

16. Arms & Restraints: Before installing arms, raise


Arms With 3 Holes In Bearing Bars: Then, install the (2)
carriages to a convenient height. Grease swivel arm pins
3/8”-16NC x 1-1/2” Lg. HHCS ((8) total for all (4) arms)
and holes with Lithium grease. Slide arm into yoke, Fig.
into the gear and arm. Using 3/8” hex jam nuts, secure
23a. Install 1-3/4” diameter arm pin(s), Fig. 23a.
restraint gears to arms. Reference Fig. 23c and Fig. 24b.
After installing arms and pins, install arm Restraint Gears
Torque the Restraint Gear bolts to 30-34 ft.-lbs.
as follows: Install Restraint Gear onto arm clevis, as
shown, Fig. 23b. Ensure side of gear marked TOP is facing
upward, Fig. 23b.

NOTE: TOP is stamped on top side of gear. You may


need to pull up on the pin-ring to allow enough room to
install Restraint Gear.

Arms With 5 Holes In Bearing Bar: Then, install the (2) NOTE: Once arm is installed in yoke, pull up
3/8”-16NC x 1-1/2” HHCS (8 total for all 4 arms) and 3/8” actuator pin and swing arm fully around, being
Spring Lock washers into the gear and arm, but do not sure that the Restraint Gear and Gear Block always
tighten. Reference Fig. 23c, Fig. 24a, and Fig. 24b. stay aligned. If they do not stay aligned, remove
restraint gear and install in the opposite position.

TOP will be
marked on top side NOTE beveled
of restraint gear gear orientation

Fig. 23b
Fig. 23a
13
BEARING BAR WITH 5 HOLES

BEARING BAR WITH 5 HOLES


Fig. 23c

Fig. 24a

DO NOT use holes marked with arrows.

BEARING BAR
WITH 3 HOLES

BEARING BAR WITH 5 HOLES BEARING BAR WITH 3 HOLES

A
A

Use holes marked with arrow for Right Front Use holes marked “A” for Right Front
and Left Rear. and Left Rear.
Fig. 24b

A A

Use holes marked with arrow for Left Front


and Right Rear. Use holes marked “A” for Left Front
and Right Rear.
14
NOTE: To check operation of arm restraints, raise carriage
1” min. from full down position. Pull up on pin-ring and
adjust arms to desired position. To engage restraint, let
pin-ring down allowing gear teeth to mesh together. It may
be necessary to rotate arm slightly to engage gear teeth.

NOTE: Pin & Ring, Spring, & Gear Block are all pre-assem-
bled.

17. Door Bumper Installation:


A) Press long bumper on column edge, Fig. 25.
B) Press short bumper on top edge of carriage tube, Fig.
25.

18. Latch Cable Adjustment:


A) Check to make sure the latch will properly engage and
disengage. Slowly release the latch handle. A 1/8”
gap between the top of the latch dog and the column
is allowable.
B) When raising, listen to latches to be sure that both
latch dogs fall into latch slots. If they do not, loosen
clamp and adjust tension as necessary.
C) Install left latch cover using 5/16-18NC x 3/8” lg PHMS.

19. Pressure Test: Run lift to full rise and keep motor
running for 5 seconds. Stop and check all hose
connections. Tighten or reseal if required. Repeat air
bleeding of cylinders.

20. Equalizer Cable Adjustment: Raise lift to check


equalizer cable tension. Below carriage, grasp adjacent
cables between thumb and forefinger, with about 15 lbs.
effort you should just pull the cables together. Adjust at
upper tie-offs Fig. 15.

21. Latch Release Decal: Install latch release decal on


cover above latch release handle, Fig. 26.

22. Pinch Point Decal Location: Install enclosed pinch


point decals. Place (1) decal on each column, Fig. 27.
Decals should be a minimum of 8” from the bottom of decal
to the ground.

23. Wheel Spotting Dish: Position wheel spotting dish as


illustrated in Fig. 1a or 1b. Drill (2) 3/8” holes 2-1/2” deep in
concrete floor using holes in wheel spotting dish as guide.
Drive both anchors, provided, into concrete to secure dish.

15
ff
ift O
se L
Rai atches
L ease
Rel
e To
ct uat atches
A L

NP266 Rev C
ch P
oint
Raise Lift Off
CAUT
ION Pin
Latches
Actuate To Release
Padded section Latches
Short
of door bumper
Bumper

NP266 Rev C
faces out.

Fig. 26 CAUTION Pinch Point

Long Bumper

Fig. 25 21"
(533mm) WARNING

Fig. 27
Keep feet
clear of lift
ring
while lowe

8"

16
NOTES

17
NOTES

18
NOTES

19
Installer: Please return this booklet to
literature package, and give to lift
owner/operator.

Thank You

Trained Operators and Regular Maintenance Ensures Satisfactory


Performance of Your Rotary Lift.

Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See
Literature Package for Parts Breakdown.

DATE REV. CHANGE MADE


06/29/05 - New (700 Series) instructions.
12/6/05 A Added S model motor voltage information to the electrical section.
01/15/07 B Updated Breaker verbiage in the electrical section and added torque values to cylinder
bleeders.
8/29/08 C Combined 500 & 700 Series installation instructions.
9/10/08 D Updated drum switch wiring.
7/24/08 E Added reference to ANSI ALIS on front cover.
8/19/08 F Updated bearing bar verbiage.
1/22/09 G Updated wheel spotting dimensions.
11/4/10 H Updated anchoring procedures and graphics for 3-phase motors.
1/4/11 J Revision I skipped added BMW verbiage to narrow bay layout.
9/21/10 K Updated electrical switch graphics.
2/17/11 L Updated anchoring requirements.
O
O
P
P
E
E
SPOA10NB, SPOA10, SPO10 R
R
(200-700 Series Lifts) A
A
SPOA7, SPOA9, SPO9 T
T
(500 Series Lifts) II
SPOA7 Capacity 7,000 lbs. O
O
SPOA9, SPO9 Capacity 9,000 lbs.
SPOA10NB, SPOA10, SPO10 Capacity 10,000 lbs. N
N
&
&
M
M
A
A
II
N
N
T
T
E
E
N
N
A
A
N
N
C
C
E
E
Table Of Contents
Safety Instructions ............................................................................. 2 M
M
Owner/Employer Responsibilities .................................................... 3
A
A
Operating Instructions ....................................................................... 4
Maintenance Instructions .................................................................. 6
N
N
Trouble Shooting ................................................................................ 7 U
U
Installer: Please return this booklet to literature package and give to lift owner/operator.
A
A
© June 2005 by Rotary Lift. All rights reserved. CO6224.3 OM20143
L
L
Rev. C 06/21/2005
SAFETY INSTRUCTIONS
SAFETY SAFETY • Daily inspect your lift. Never operate if it malfunctions
CAUTION
INSTRUCTIONS INSTRUCTIONS or if it has broken or damaged parts. Use only
qualified lift service personnel and genuine Rotary
? ? parts to make repairs.
?
• Thoroughly train all employees in use and care of lift,
using manufacturer’s instructions and “Lifting It
Proper maintenance Do not operate Lift to be used Right” and “Safety Tips” supplied with the lift.
and inspection a damaged lift. by trained operator
is necessary only.
for safe operation. c © © • Never allow unauthorized or untrained persons to
position vehicle or operate lift.
CAUTION SAFETY
INSTRUCTIONS
• Prohibit unauthorized persons from being in shop area
while lift is in use.

• Do Not permit anyone on lift or inside vehicle when it


is either being raised or lowered.

Authorized personnel Read operating • Always keep area around lift free of tools, debris,
only in lift area. and safety manuals
before using lift. grease and oil.
© ©
• Never overload lift. Capacity of lift is shown on
WARNING CAUTION
nameplate affixed to the lift.

• Do Not stand in front of the vehicle while it is being


positioned in lift bay.

• Do Not hit or run over lift arms or adapters. This


Position vehicle Use vehicle could damage lift or vehicle. Before driving vehicle
with center of gravity manufacturer’s
midway between lift points.
into lift bay, position arms and adapters to provide
adapters. © © unobstructed entrance onto lift.
WARNING • Load vehicle on lift carefully. Position lift adapters to
contact at the vehicle manufacturer’s recommended lift
points. Raise lift until adapters contact vehicle. Check
adapters for secure contact with vehicle. Raise lift to
desired working height.

Do not override DO NOT go under vehicle if locking latches


self-closing CAUTION are not engaged.
lift controls.
©
• Do Not block open or override self-closing lift controls;
WARNING WARNING CAUTION they are designed to return to the “Off” or Neutral
position when released.

• Do Not remove or disable arm restraints.

• Remain clear of lift when raising or lowering vehicle.


Keep feet Remain clear of lift Always use
clear of lift when raising or safety stands when
• Always use safety stands when removing or installing
while lowering. lowering vehicle. removing or installing heavy components.
© © heavy components. ©

• Avoid excessive rocking of vehicle while on lift.


WARNING WARNING CAUTION
• Clear area if vehicle is in danger of falling.

• Remove tool trays, stands, etc. before lowering lift.

• Release locking latches before attempting to lower lift.


Avoid excessive Clear area if vehicle Auxiliary adapters
rocking of vehicle is in danger of falling. may reduce
• Position lift arms and adapters to provide an
while on lift. load capacity. unobstructed exit before removing vehicle from lift
c © ©
area.
2
OWNER/EMPLOYER RESPONSIBILITIES

The Owner/Employer:

CAUTION • Shall ensure that lift operators are qualified and that they are trained in the safe
use and operation of the lift using the manufacturer’s operating instructions;
? ? ALI/SM01-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips
?
card; ANSI/ALI ALOIM-2000, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection and Maintenance; ALI/WL
Lift to be used
Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame
by trained operator
only.
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide
© for Frame Engaging Lifts.
SAFETY
INSTRUCTIONS
• Shall establish procedures to periodically inspect the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALI ALOIM-2000, American National
Standard for Automotive Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and The Employer Shall ensure that lift inspectors are quali-
Proper maintenance
fied and that they are adequately trained in the inspection of the lift.
and inspection
is necessary
for safe operation. c • Shall establish procedures to periodically maintain the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALI ALOIM-2000, American
National Standard for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer Shall ensure that lift mainte-
nance personnel are qualified and that they are adequately trained in the mainte-
nance of the lift.

• Shall maintain the periodic inspection and maintenance records recommended


by the manufacturer or ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation, Inspection and Mainte-
nance.

• Shall display the lift manufacturer’s operating instructions; ALI/SM 93-1, ALI
Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI
ALOIM-2000, American National Standard for Automotive Lifts-Safety Re-
quirements for Operation, Inspection and Maintenance; and in the case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference
Guide for Frame Engaging Lifts; in a conspicuous location in the lift area
convenient to the operator.

• Shall provide necessary lockout/tagout means for energy sources per ANSI
Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy
Sources, before beginning any lift repairs.

• Shall not modify the lift in any manner without the prior written consent of the
manufacturer.

3
OPERATING INSTRUCTIONS
WARNING To avoid personal injury and/or property damage, permit only trained personnel
to operate lift. After reviewing these instructions, get familiar with lift controls
by running the lift through a few cycles before loading vehicle on lift.
Always lift the vehicle using all four adapters. NEVER raise just one end, one corner, or one side
IMPORTANT
of vehicle.
SAFETY
4. To Raise Lift:
CAUTION CAUTION A. For all lifts. Push RAISE switch on power unit,
INSTRUCTIONS
Fig. 3.
? ? B. Stop before making contact with vehicle. Check
? arm restraint pins for engagement. If required,
slightly move arm to allow restraint gear and
pawl to mesh. DO NOT hammer pin down as
Lift to be used Read operating Authorized personnel this will damage the restraint gear teeth.
by trained operator and safety manuals only in lift area. C. Raise vehicle until tires clear the floor.
only. before using lift.
© © © D. Stop and check adapters for secure contact at
vehicle manufacturer’s recommended lift points.
CAUTION WARNING E. Continue to raise to desired height only if vehicle
is secure on lift.
F. DO NOT go under vehicle if all four adapters are
not in secure contact at vehicle manufacturer’s
recommended lift points.
G. Repeat complete spotting, loading and raising
Use vehicle Remain clear of lift procedures if required.
manufacturer’s when raising or
lift points. lowering vehicle.
H. Lower lift onto locking latches.
© ©

Observe and heed SAFETY, CAUTION and CAUTION DO NOT go under vehicle if locking
WARNING labels on the lift. latches are not engaged.

1. Before Loading: Lift must be fully lowered and


service bay clear of all personnel before the vehicle is
brought on lift. Swing arms out to full drive-thru
position.
2. Spot vehicle over lift with left front wheel in proper
spotting position, Fig. 1.
3. Loading: Swing arms under vehicle and position Center of Lift
adapters at vehicle manufacturer’s recommended lift
points, Fig. 2. Use intermediate, high step, or optional
adapters for under body clearance when required.

Note: Allow (2) seconds between motor starts. Failure to


comply may cause motor burnout.

IMPORTANT DO NOT rest adapter against edge of arm. WARNING


CAUTION CAUTION

Use height extenders Auxiliary adapters Clear area if vehicle


when necessary may reduce is in danger of falling.
to ensure load capacity.
good contact. © © ©

DO NOT REST ADAPTER


AGAINST EDGE OF ARM

4
WARNING Before attempting to lift pickup trucks or
other truck frame vehicles, be sure that:

A. Vehicle frame is strong enough to support it's


weight and has not been weakened by
modification or corrosion.
B. Vehicle individual axle weight does not exceed
one-half lift capacity.
C. Adapters are in secure contact with frame at
vehicle manufacturers recommended lift points.
D. Vehicle is stable on lift and neither front nor “tail”
heavy.
E. The overhead switch bar will contact the highest
point on the vehicle.
F. Rotate front and rear adapter to oppose each other
when using the high step adapter and/or any
auxiliary height extending adapter.

5. While Using Lift:


A. Avoid excessive rocking of vehicle while on lift.
B. Always use safety stands as needed or when
removing or installing heavy components.
6. To Lower Lift:
A. Remove all tools or other objects from lift area.
B. Raise lift off locking latches.
C. Pull LATCH release handle fully and hold.
D. Push LOWERING valve handle to lower, Fig. 3.

Note: Both LATCH release and LOWERING valve


handles are deadman-type design. Each must be held
down to lower lift. Do not override self-closing lift
controls.

7. Remain clear of lift when lowering vehicle. Observe


pinch point warning decals.
SAFETY
8. Remove adapters from under vehicle and swing arms to INSTRUCTIONS
full drive-thru position before moving vehicle.

9. If lift is not operating properly, Do Not use until


adjustment or repairs are made by qualified lift service
personnel.
Proper maintenance
and inspection
is necessary
for safe operation. c

CAUTION WARNING SAFETY SAFETY WARNING


WARNING INSTRUCTIONS
INSTRUCTIONS

Always use Do not override Remain clear of lift Do not operate Proper maintenance Keep feet
safety stands when self-closing when raising or a damaged lift. and inspection clear of lift
removing or installing lift controls. lowering vehicle. is necessary while lowering.
heavy components. © © © © for safe operation. c ©

5
Typical Wheel Spotting Positions
Less than 105"
wheelbase:
position left front
wheel on approach
side of wheel dish.

105"-127"
wheelbase:
position left front
wheel in wheel
dish.

Larger than 127"


wheelbase:
position left front
wheel just forward
of wheel dish.

Fig. 1

Most specialty or modified vehicles cannot be


WARNING raised on a frame engaging lift. Contact vehicle
manufacturer for raising or jacking details.

Typical Lifting Points


NOTE: Some vehicles may have the manufacturer's
FRONT
FRONT

LIFT LIFT Service Garage Lift Point locations identified by


POINTS POINTS triangle shape marks on it's undercarriage
(reference ANSI/SAE J2184-1992). Also, there
Pickup Truck Unitized Body may be a label located on the right front door lock
face showing specific vehicle lift points. If the
specific vehicle lift points are not identified, refer
to the "Typical Lift Points" illustrated herein.
FRONT
FRONT

LIFT LIFT
POINTS ALWAYS follow the operating instructions
POINTS
supplied with the lift.

Perimeter Frame Stub Frame

Fig. 2 THREE PHASE SINGLE PHASE


Latch Latch
Release Raise
Raise Release Switch
Switch

Stub Frame
Perimeter Frame
Unitized Body
Lowering Valve Lowering Valve
Handle Handle

Fig. 3

Unitized Body
Pickup Truck

6
MAINTENANCE INSTRUCTIONS

If you are not completely familiar with automotive lift • Daily: Inspect adapters for damage or excessive wear.
maintenance procedures; STOP: Contact factory for Replace as required with genuine Rotary parts.
instructions. To avoid personal injury, permit only
qualified personnel to perform maintenance on this • Monthly: Check equalizer cable tension. Adjust per
equipment. lift installation instructions.

• Monthly: Lubricate locking latch shafts. Push latch


• Always keep bolts tight. Check periodically. handle several times for oil to penetrate pivot points.
• Always keep lift components clean. • Every 3 Months: Check anchor bolts for tightness.
Anchors should be torqued to 90 ft/lbs.
• Always if oil leakage is observed, call local service
representative. • Semi-Annually: Check fluid level of lift power unit
and refill if required per lift installation instructions.
• Always if electrical problems develop, call local
service representative. • Replace all caution, warning or safety related decals
on the lift if unable to read or missing. Reorder labels
• Daily: Check cables and sheaves for wear. Replace from Rotary Lift.
worn parts as required with genuine Rotary parts.

WARNING WARNING CAUTION CAUTION

? ?
?
INSPECTION and MAINTENANCE
See ANSI/ALI ALOIM booklet for
periodic inspection checklist and
Clear area if vehicle Position vehicle Lift to be used Authorized personnel
is in danger of falling. with center of gravity by trained operator only in lift area. maintenance log sheet.
midway between only.
© adapters. © © ©

WARNING WARNING CAUTION CAUTION

SAFETY SAFETY
Remain clear of lift Avoid excessive Use vehicle Always use INSTRUCTIONS INSTRUCTIONS
when raising or rocking of vehicle manufacturer’s safety stands when
lowering vehicle. while on lift. lift points. removing or installing
© c © heavy components. ©

WARNING WARNING CAUTION CAUTION

Read operating Proper maintenance


and safety manuals and inspection
before using lift. is necessary
© for safe operation. c

SAFETY The messages and pictographs


shown are generic in nature and
INSTRUCTIONS are meant to generally represent
Do not override Keep feet Use height extenders Auxiliary adapters hazards common to all automotive
lifts regardless of specific style.
self-closing clear of lift when necessary may reduce
lift controls. while lowering. to ensure load capacity. Funding for the development and
© © good contact. © © validation of these labels was
provided by the Automotive Lift
Institute, PO Box 33116 Indialantic,
The messages and pictographs shown are generic in nature and are meant The messages and pictographs shown are generic in nature and are meant FL. 32903-3116.
to generally represent hazards common to all automotive lifts regardless of to generally represent hazards common to all automotive lifts regardless of
specific style. specific style. They are protected by copyright.
Set of labels may be obtained from
Funding for the development and validation of these labels was provided by Funding for the development and validation of these labels was provided by ALI or its member companies.
the Automotive Lift Institute, PO Box 33116 Indialantic, FL. 32903-3116. the Automotive Lift Institute, PO Box 33116 Indialantic, FL. 32903-3116.
Do not operate
a damaged lift.
They are protected by copyright. Set of labels may be obtained from ALI or They are protected by copyright. Set of labels may be obtained from ALI or
its member companies. its member companies.
© 1992 by ALI, Inc. ALI/WL101w © 1992 by ALI, Inc. ALI/WL101c
© C 1992 by ALI, Inc. ALI/WL101s

7
TROUBLE SHOOTING
Trouble Cause Remedy
Motor does not run. 1. Blown fuse or circuit breaker. 1. Replace blown fuse or reset circuit
breaker.
2. Incorrect voltage to motor. 2. Supply correct voltage to motor.
3. Bad wiring connections. 3. Repair and insulate all connections.
4. Motor up switch burned out. 4. Replace switch.
5. Overhead limit switch burned out. 5. Replace switch.
6. Motor windings burned out. 6. Replace motor.

Motor runs but will not raise lift. 1. Open lowering valve. 1. Repair or replace lowering valve.
2. Pump sucking air. 2. Tighten all suction line fittings.
3. Suction stub off pump. 3. Replace suction stub.
4. Low oil level. 4. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.

Motor runs—raises unloaded lift but will 1. Motor running on low voltage. 1. Supply correct voltage to motor.
not raise vehicle. 2. Debris in lowering valve. 2. Clean lowering valve.
3. Improper relief valve adjustment. 3. Replace relief valve cartridge.
4. Overloading lift. 4. Check vehicle weight and/or balance
vehicle weight on lift.

Lift slowly settles down. 1. Debris in check valve seat. 1. Clean check valve.
2. Debris in lowering valve seat. 2. Clean lowering valve.
3. External oil leaks. 3. Repair external leaks.

Slow lifting speed or oil blowing out filler 1. Air mixed with oil. 1. Change oil using ISOVG32 Hydraulic
breather cap. Oil or Dexron III ATF.
2. Air mixed with oil suction. 2. Tighten all suction line fittings.
3. Oil return tube loose. 3. Reinstall oil return tube.

Lift going up unlevel. 1. Equalizer cables out of adjustment. 1. Adjust equalizer cables to correct
tension.
2. Lift installed on unlevel floor. 2. Shim lift to level columns (Not to
exceed 1/2”). If over 1/2” break out
floor and repour per lift installation
instructions.

Anchors will not stay tight. 1. Holes drilled oversize. 1. Relocate lift using a new bit to drill
holes. Reference installation
instructions for minimum spacing
requirements.
2. Concrete floor thickness or holding 2. Break out old concrete and repour new
strength not sufficient. pads for lift per lift installation
instructions.

Locking latches do not engage. 1. Latch shafts rusted. (Usually occurs 1. Remove covers, oil latch mechanism.
on outside installations or in high Actuate latch release handle several
humidity areas such as vehicle wash times to allow oil to coat shaft.
bays.)
2. Latch spring broken. 2. Replace broken spring.
3. Latch cable needs adjustment. 3. Adjust clamp at cable end per lift
installation instructions.

Locking latches do not disengage. 1. Latch cable is broken. 1. Replace cable.


2. Cable is off sheaves/upper guides. 2. Check position of cable on sheaves/
upper guides; adjust cable tension.
3. Latch cable is loose. 3. Adjust cable tension.

Lift stops short of full rise or chatters. 1. Low oil level. 1. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.
2. Air in hydraulic lines/cylinder. 2. Bleed lift per installation instructions.
8

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