Sleeved Plugg Valves

Plug Valves Specialists www.3zvalve.com

Strong Company! Good Company!
Design Features

Online Maintenance:
Repair is possible on the line without Zero Maintenance: External Leakageg Prevention Design: g
disassembling from the pipeline, since it Adjustment bolts make the tight sleeve The zero leakage stem sealing is
is top entry type. sealing as if it is a brand new. achieved by a threefold sealing system.

Zero Dead Space: Zero Leakage :

There are no unnecessary cavities Sealing is established by circumferential
in the body surface area of Teflon sleeve & Pressure Ribs.

1
Design Features

Threefold Sealing System: The zero leakage stem sealing is achieved by a threefold sealing system.
The primary sealing is provided by the Teflon sleeve. The secondary and tertiary sealing (top seal package) are provided
by Teflon delta ring and Reverse lip.

Tertiary Seal:
The tertiary sealing is
provided by Teflon
Reverse lip

Secondary Seal:
The secondary sealing
is provided by Primary Seal:
Teflon delta ring The primary sealing is
provided
id d by
b Teflon
T fl
Sleeve

Sleeve Body Design : All plastics are subject to cold flow(volume increase) at higher temperature. And it tend to
escape to the low pressure area and do not return to it`s original shape, even after temperature and pressure are removed.
But, 3Z valve body is designed to confine sleeve mechanically, cold flow would not be occurred.

Top Retention of the Sleeve: High Pressure Sealing Rib:

Prevents Teflon sleeve from Provide tight primary sealing
cold flow

Sleeve Relief Area:

Prevents Teflon
sleeve from cold
flow
Port Lips:
Protects Teflon sleeve
Bottom Retention of the from fluid flow
Sleeve:
Prevents Teflon sleeve
from cold flow
2
Fire Tested Valves

API 607 Standards:

Tested and approved as per API
607 standards. A external leakage is
prevented even after the Teflon
sealing parts are destroyed by fire.

Fire Safety Design Top Seal: Fire safety top seal is designed with the purpose of preventing external leakage. A
graphite stem seal, flexible graphite cover seal and F.S metal diaphragm all prevent external leakage from fire.

Graphite stem seal: Thrust collar:

Prevents stem leakageg Fire safety designed top seal
even if the Teflon delta parts are tightened by the
ring and reverse lip are thrust collar.
destroyed by fire.

F.S metal diaphragm:

Graphite cover seal:
Prevents external leakage
Prevents cover leakage even
even if the Teflon
if the Teflon reverse lip is
reverse lip is destroyed
destroyed by fire.
by fire.
3
Multiport valves

Multiport valves: Multiport valves are

used in purpose of blending, diverting
and segregation. It is more economical
to use only one piece of 3-way valve
instead of three pieces of 2-way valves.
Multiport valves make piping simple and
minimal.

3-way Port Arrangement: The variety of flow arrangements make these valves ideal for many types of piping
systems, which handling liquids, gases, slurries or other applications.

4
High Temperature Service

250EP/320EP
250EP/320EP greatly extends the temperature range of
PTFE, even exceeds the operating range of glass-filled
PTFE(RTFE).(see Fig.1). This is the result of improved
thermo-mechanical properties, improved cold-flow
properties, and improved toughness. Fig .1illustrates the
pressure/temperature range of 3Z 250EP/320EP in a WCB
body, also provides similar or greater
pressure/temperature ranges in other body materials.

Feature of 250EP/320EP
Fig. 1 Pressure/Temperature Ranges The 3Z 250EP/320EP has a much more dense and a
more homogeneous micro-structure than PTFE (see Fig.
2).
In Fig.2, the photomicrographs on the right demonstrate
the positive difference in porosity. PTFE is clearly
more porous than The 3Z 250EP/320EP. Reduced
porosity means greater resistance to permeation.

Fig. 2 Reduced Porosity

Left: PTFE(1st generation)
Right: 3Z 250EP/320EP; the boundaries of the secondary particles
have disappeared.

5
Parts and Materials
16

Construction Materials: 8 7
A variety of materials are
available such as carbon steel, 5
stainless steel, duplex stainless 6
steel and special alloys. 3 2
Materials are subject to change
12
without notice .Other materials
14
and combinations are also 4
13
available.
11
10

9
1
15

Sample Construction of Material

Carbon Steel (PTFE) 316 Stainless (RTFE) Hastelloy - C (320EP)

No Parts Specification No Specification No Specification

1 Body ASTM A216 WCB 1 ASTM A351 CF8M 1 ASTM A494 CW-12MW
2 Plug ASTM A351 CF8M 2 ASTM A351 CF8M 2 ASTM A494 CW-12MW
3 Cover ASTM A216 WCB 3 ASTM A351 CF8 3 ASTM A494 CW-12MW
4 Sleeve PTFE 4 RTFE 4 320EP
5 Cover Bolt ASTM A193 B7 5 ASTM A193 B8 5 ASTM A193 B8
6 Adjusting Bolt AISI 304 6 AISI 304 6 AISI 304
7 Hub ASTM A351 CF8 7 ASTM A351 CF8 7 ASTM A351 CF8
8 Wrench AISI 1045 8 AISI 1045 8 AISI 1045
9 Delta Ring RTFE 9 RTFE 9 320EP
10 Reverse Lip RTFE 10 RTFE 10 320EP
11 Metal Diaphragm AISI 316 11 AISI 316 11 AISI 316
12 Top Thrust Collar AISI 304 12 AISI 304 12 AISI 304
13 BTM Thrust Collar AISI 304 13 AISI 304 13 AISI 304
14 Grafoil Diaphragm Graphite 14 Graphite 14 Graphite
15 Cover Seal Graphite 15 Graphite 15 Graphite
16 Hub Bolt AISI 304 16 AISI 304 16 AISI 304

- If additional materials are required, please consult the factory when ordering. 6
Standard Type Dimensions – Class 150
Figure No. 120 - Class 150 / Size 0.5”~24” / Raised Face Flange

Unit: mm
S Weight
Size L D PCD NO DIA g t f h R K W
(3way) (kg)
0.5 108 90 60.3 4 16 34.9 8 2 115 150 - - 70 3
0.75 117 100 69.9 4 16 42.9 8.9 2 115 150 - - 73 3
1 127 110 79.4 4 16 50.8 9.6 2 85 222 - - 89 5
1.5 165 125 98.4 4 16 73 12.7 2 105 318 - - 105 8
2 178 150 120.7 4 19 92.1 14.3 2 110 458 - - 114 13
2.5 190 180 139.7 4 19 104.8 15.9 2 125 597 - - - 18
3 203 190 152.4 4 19 127 17.5 2 125 597 - - 130 19
4 229 230 190.5 8 19 157.2 22.3 2 165 746 - - 156 32
6 267 280 241.3 8 22 215.9 23.9 2 285 400 75 280 191 66
*8 292 345 298.5 8 22 269.9 27 2 335 500 95 320 229 107
**10 330 405 362 12 25 323.8 28.6 2 400 500 25 340 279 158
**12 356 485 431.8 12 25 381 30.2 2 440 560 45 370 330 240
***14 381 535 476.3 12 29 412.8 33.4 2 510 630 35 440 - 360
16 762 595 539.8 16 29 469.9 35 2 550 630 35 440 - 520
18 864 635 577.9 16 32 533.4 38.1 2 640 710 180 505 - 850
20 914 700 635 20 32 584 2
584.2 41 3
41.3 2 695 800 230 576 - 970
24 1,067 815 749.3 20 35 692.2 46.1 2 734 800 230 600 - 1,500

- 0.5”~ 4”(Wrench Operated) / 6”~24”(Gear Operated)

* 2 top holes in flanges are tapped for 3/4-10UNC (Stud Bolt Length 100mm)
** 2 top holes in flanges are tapped for 7/8-9UNC (Stud Bolt Length 95mm & 105mm)
*** 2 top holes in flanges are tapped for 1-8UNC (Stud Bolt Length 110mm)
- If additional classes and sizes are required, please consult the factory when ordering. 7
Standard Type Dimensions – Class 300
Figure No. 320 - Class 300 / Size 0.5” - 24” / Raised Face Flange

Unit: mm
S Weight
Size L D PCD NO DIA g t f h R K W
(3way) (kg)
0.5 140 95 66.7 4 16 34.9 12.7 2 115 150 - - 73 3
0.75 152 115 82.6 4 19 42.9 14.3 2 115 150 - - 85 4
1 165 125 88.9 4 19 50.8 15.9 2 85 222 - - 95 7
1.5 190 155 114.3 4 22 73 19.1 2 105 318 - - 111 11
2 216 165 127 8 19 92.1 20.7 2 110 458 - - 121 16
3 282 210 168.3 8 22 127 27 2 125 597 - - 160 26
4 305 255 200 8 22 157.2 30.2 2 165 746 - - 171 42
6 403 320 269.9 12 22 215.9 35 2 305 400 75 280 216 100
8 419 380 330.2 12 25 269.9 39.7 2 360 500 95 320 270 150
10 457 445 387.4 16 29 323.8 46.1 2 400 500 25 340 305 230
12 502 520 450.8 16 32 381 49.3 2 450 560 45 370 - 315
14 762 585 514.4 20 32 412.8 52.4 2 515 630 35 440 - 530
16 838 650 571.5 20 35 469.9 55.6 2 565 630 35 440 - 640
18 914 710 628.6 24 35 533.4 58.8 2 600 710 180 505 - 990
20 991 775 685.8 24 35 584.2 62.0 2 720 800 230 605 - 1,340
24 1143 915 812 8
812.8 24 41 692 2
692.2 68 3
68.3 2 745 900 280 660 - 1 960
1,960

- 0.5”~ 4”(Wrench Operated) / 6”~24”(Gear Operated)

- If additional classes and sizes are required, please consult the factory when ordering.

8
SW, BW, SC Type Dimensions
Figure No.
122S SW - Class 150 / Size 0.5” - 2” / Socket weld
322S SW - Class
Cl 300 / Size
Si 0.5”
0 5” - 2” / Socket
S k t weld
ld
122S SC - Class 150 / Size 0.5” - 2” / Screw type
322S SC - Class 300 / Size 0.5” - 2” / Screw type
122 BW - Class 150 / Size 0.5” - 16” / Butt weld
322 BW - Class 300 / Size 0.5” - 16” / Butt weld SW BW SC

Unit: mm
Weight
Type Fig Size L h R K W A B C M P
(kg)
0.5 83 115 150 - - 15.8 22 9.5 14.3 1/2 – 14 NPT 2.0
0.75 83 115 150 - - 21 27.4 12.5 14.3 3/4 – 14 NPT 2.0
Socket
122S
Weld/ 1 118 85 222 - - 26.7 34.1 12.5 18.3 1-11.1/2 NPT 4.0
/322S
Screw
1.5 140 105 318 - - 40.9 49 12.5 20 1.1/2 – 11.1/2 NPT 6.5
2 165 110 458 - - 52.5 61.4 16 19.8 2-11.1/2 NPT 10
0.5 165 115 150 - - 21.3 1.6 15.8 - 2.5
0.75 165 115 150 - - 26.7 1.6 20.9 - 2.5
1 165 85 222 - - 33.4 1.6 26.6 - 4.5
15
1.5 190 105 318 - - 48 3
48.3 16
1.6 40 9
40.9 - 70
7.0
2 267 110 458 - - 60.3 1.6 52.5 - 10
3 330 125 597 - - 91.2 1.6 77.9 - 15
Butt 122 Standard :
4 356 165 746 - - 117.4 1.6 102.3 - 26
Weld /322 Schedule 40
6G 457 285 400 75 280 172 1.6 154 - 61
8G 521 335 500 95 320 223 1.6 203 - 105
10G 559 400 500 25 340 278 1.6 254.5 - 135
12G 635 440 560 45 370 329 1.6 303 - 245
14G 762 510 630 35 440 362 1.6 333.5 - 350
16G 838 550 630 35 440 413 1.6 381 - 430

- 0.5”~ 4”(Wrench Operated) / 6”~24”(Gear Operated)

- If additional classes and sizes are required, please consult the factory when ordering.
9
Full Port Valves

Feature: There is no diminished flow with the full bore port

port, and also easy to pigging.
pigging For application such as high
viscosity condensable media, high efficiency is demonstrated with full bore port.

Easy-pigging

100% Full Bore

45~60% Reduced Bore

120° 3-way Full Port: The 3Z 120° Full port 3-way sleeve plug valve provides greater flow efficiency than the
90° 3-way valves and easy configuration for cleaning with a mechanical pig when requested

120° Operation
A A

B B

C C
Position 1 (Full CW) Position 2 (Full CCW)

10
Full Port Type Dimensions – Class 150
Figure No. 120FB - Class 150 / Size 0.5” - 16” / Raised Face Flange

Size: 0.5” - 2” Size: 3” - 12”

Unit: mm
S Weight
Size L D PCD NO DIA g t f h R K W
(3way) (kg)
0.5 108 90 60.3 4 16 34.9 8 2 115 150 - - - 3
0.75 152.4 100 69.9 4 16 42.9 8.9 2 100 222 - - - 5
1 176 110 79.4 4 16 50.8 9.6 2 90 318 - - 88 8
1.5 222 125 98.4 4 16 73 12.7 2 100 458 - - 111 13
2 267 150 120.7 4 19 92.1 14.3 2 140 746 - - 134 26
3 343 190 152 4
152.4 4 19 127 17 5
17.5 2 250 400 75 280 172 65
4 432 230 190.5 8 19 157.2 22.3 2 270 500 95 320 216 100
6 546 280 241.3 8 22 215.9 23.9 2 360 560 45 370 273 211
8 622 345 298.5 8 22 269.9 27 2 470 630 160 480 311 430
10 660 405 362 12 25 323.8 28.6 2 530 710 180 510 330 690
12 762 485 431.8 12 25 381 30.2 2 630 800 230 605 381 1,055
14 870 535 476.3 12 29 412.8 33.4 2 680 900 280 660 435 1,570
16 960 595 539.6 16 29 469.9 35 2 730 900 280 660 480 1,870

- 0.5”~ 2”(Wrench Operated) / 3”~16”(Gear Operated)

- If additional classes and sizes are required, please consult the factory when ordering.

11
Full Port Type Dimensions – Class 300
Figure No. 320FB - Class 300 / Size 0.5” - 12” / Raised Face Flange

Size: 0.5” - 2” Size: 3” - 12”

Unit: mm
S Weight
Size L D PCD NO DIA g t f h R K W
(3way) (kg)
0.5 140 95 66.7 4 16 34.9 12.7 2 115 150 - - - 3
0.75 152.4 115 82.6 4 19 42.9 14.3 2 100 222 - - - 11
1 190 125 88.9 4 19 50.8 15.9 2 90 318 - - 95 14
1.5 241 155 114.3 4 22 73 19.1 2 100 458 - - 121 22
2 282 165 127 8 19 92.1 20.7 2 140 746 - - 141 34
3 387 210 168 3
168.3 8 22 127 27 2 250 400 75 280 194 81
4 457 255 200 8 22 157.2 30.2 2 270 500 95 320 229 108
6 559 320 269.9 12 22 215.9 35 2 360 560 45 370 280 244
8 686 380 330.2 12 25 269.9 39.7 2 470 630 160 480 343 505
10 826 445 387.4 16 29 323.8 46.1 2 530 710 180 510 413 832
12 965 520 450.8 16 32 381 49.3 2 630 900 280 660 483 1,542

- 0.5”~ 2”(Wrench
( Operated)
p ) / 3”~12”(Gear
( Operated)
p )
- If additional classes and sizes are required, please consult the factory when ordering.

12
Jacketed Valves

Jacketed Plug Valve: 3Z steam jacketed plug valves are designed to control special chemical service where media
has to be required within a specified temperature range. The steam jacketed design prevents the media in the body from
cooling down. If cool media become solid, the trim parts, plug and stem will be very hard to operate. The steam jacket
keep maintaining required temperature of the valve.

Jacketed Connection:
Standard arrangement
of jacket connection is
located side and bottom.

3Z steam
t jacketed
j k t d plugl valvesl supply
l the
th full
f ll jacket
j k t andd
partial type. Full jacket is covered body and flow passage
by jacket and partial jacket is covered only body.

13
Jacketed Valve Dimensions – Class 150
Figure No. 120FJ - Class 150 / Size 0.5” - 24” / Raised Face Flange

* Jacket connection (screw standard)

1/4 - 18NPT 1/2 - 14NPT 3/4 - 14NPT

0.5” - 1.5” 2” - 4” 6” -

Unit: mm
Size J J Weight
L D PCD NO DIA g t f h R K W
flange x body (SC) (FL) (kg)
1.5x0.5 165 125 98.4 4 16 73 12.7 2 145 180 - - 120 240 5
1.5x0.75 165 125 98.4 4 16 73 12.7 2 145 180 - - 120 240 5
2x1 178 150 120.7 4 19 92.1 14.3 2 165 222 - - 135 250 11
2.5x1.5 190 180 139.7 4 19 104.8 15.9 2 175 318 - - 135 255 16
3x1.5 203 190 152.4 4 19 127 17.5 2 175 318 - - 135 250 18
3x2 203 190 152.4 4 19 127 17.5 2 180 458 - - 165 265 21
4x3 229 230 190.5 8 19 157.2 22.3 2 190 597 - - 165 280 31
6x3 267 280 241.3 8 22 215.9 23.9 2 190 597 - - 170 280 41
6x4 267 280 241.3 8 22 215.9 23.9 2 215 746 - - 185 300 50
8x6 292 345 298.5 8 22 269.9 27 2 315 400 75 280 235 330 97
10x8 330 405 362 12 25 323.8 28.6 2 370 500 95 320 310 405 145
*12x10 356 485 431.8 12 25 381 30.2 2 400 500 25 340 340 435 221
**14x12 381 535 476.3 12 29 412.8 33.4 2 440 560 45 370 360 455 296
16x14 762 595 539.8 16 29 469.9 35 2 510 630 35 440 440 535 550
18x14 864 635 577.9 16 32 533.4 38.1 2 510 630 35 440 440 535 580
18x16 864 635 577.9 16 32 533.4 38.1 2 550 630 35 440 500 595 670
20x16 914 700 635 20 32 584.2 41.3 2 550 630 35 440 515 595 777
24x20 1,067 815 749.3 20 35 692.2 46.1 2 650 710 180 505 700 755 1,250
30x24 1,295 985 914.4 28 35 857 73.1 2 760 900 280 650 750 845 1,750

- 0.5”~ 4”(Wrench Operated) / 6”~24”(Gear Operated)

* 2 top holes in flanges are tapped for 7/8-9UNC (Stud Bolt Length 110mm)
** 2 top holes in flanges are tapped for 1-8UNC (Stud Bolt Length 120mm)
- If additional classes and sizes are required, please consult the 1factory when ordering. 14
Jacketed Valve Dimensions – Class 300
Figure No. 320FJ - Class 300 / Size 0.5” - 24” / Raised Face Flange

* Jacket connection (screw standard)

1/4 - 18NPT 1/2 - 14NPT 3/4 - 14NPT

0.5” - 1.5” 2” - 4” 6” -

Unit: mm
Size J J Weight
L D PCD NO DIA g t f h R K W
flange x body (SC) (FL) (kg)
1.5x0.5 190 155 114.3 4 22 73 19.1 2 145 180 - - 120 240 9
1.5x0.75 190 155 114.3 4 22 73 19.1 2 165 180 - - 120 240 9
2x1 216 165 127.0 8 19 92.1 20.7 2 165 222 - - 140 255 15
3 15
3x1.5 282 210 168 3
168.3 8 22 127 27 2 175 318 - - 140 250 25
3x2 282 210 168.3 8 22 127 27 2 180 458 - - 175 275 30
4x3 305 255 200 8 22 157.2 30.2 2 190 597 - - 175 275 44
6x4 403 320 269.9 12 22 215.9 35 2 215 746 - - 190 295 75
8x6 419 380 330.2 12 25 269.9 39.7 2 330 400 75 280 275 370 101
10x8 457 445 387.4 16 29 323.8 46.1 2 390 500 95 320 310 405 210
12x10 502 520 450.8 16 32 381 49.3 2 400 500 25 340 340 435 295
16x12 838 650 571.5 20 35 469.9 55.6 2 450 560 45 370 390 485 550
16x14 838 650 571.5 20 35 469.9 55.6 2 515 630 35 440 420 535 600
18x16 914 710 628.6 24 35 533.4 58.8 2 565 630 35 440 490 595 780
24x20 991 915 812.8 24 41 692.2 68.3 2 720 800 230 605 700 800 1,500
30x24 1143 1,090 997.0 28 48 857 90.5 2 745 900 280 660 750 860 2,100

- 0.5
0 5”~~ 44”(Wrench
(Wrench Operated) / 66”~24”(Gear
~24 (Gear Operated)
- If additional classes and sizes are required, please consult the factory when ordering.

15
Live Loaded Valves

Feature of Live loaded plug valves : Enhance stem sealing against external leakage by using live loaded disk
spring and fugitive emission packing, and Live loaded plug valve is certified by ISO-15848(Industrial valves-
Measurement, test and qualification procedures for fugitive Emissions)

Live Loaded Disk Spring:

Keeps effective packing stress
Stud to prevent stem leakage
Bolt/Nut

Fugitive Emission Packing:

Fugitive emission packing prevents
the extrusion of gland packing

Live loaded disk spring: If a valve is frequently cycled, the packing

around the stem will be wore and the stress on the packing will be
reduced and eventually stem leakage will be occurred. Normally,
frequent retightening of the packing gland bolts is required to prevent
stem leakage . 3Z live loaded plug valves with a disk spring provide an
effective way to control the amount of stress in the packing set and
eliminate the need of constant retightening.

16
Live Loaded Valve Dimensions – Class 150
Figure No. 120LL - Class 150 / Size 0.5” - 14” / Raised Face Flange

Size: 0.5’’ - 3’’ Size: 4’’ - 14’’

Unit: mm
Weight
Size L D PCD NO DIA g t f h R K W
(kg)
0.5 108 90 60.3 4 16 34.9 8 2 175 150 - - 6
0.75 117 100 69.9 4 16 42.9 8.9 2 175 150 - - 6
1 127 110 79.4 4 16 50.8 9.6 2 165 318 - - 10
1.5 165 125 98.4 4 16 73 12.7 2 175 318 - - 13
2 178 150 120.7 4 19 92.1 14.3 2 185 458 - - 20
3 203 190 152.4 4 19 127 17.5 2 200 597 - - 25
4 229 230 190.5 8 19 157.2 22.3 2 320 400 75 280 57
6 267 280 241.3 8 22 215.9 23.9 2 380 400 75 280 83
*8 292 345 298.5 8 22 269.9 27 2 440 500 95 320 132
10
**10 330 405 362 12 25 323 8
323.8 28 6
28.6 2 510 560 45 370 200
**12 356 485 431.8 12 25 381 30.2 2 560 560 45 370 277
***14 381 535 476.3 12 29 412.8 33.4 2 650 630 35 440 400
- 0.5”~ 3”(Wrench Operated) / 4”~14”(Gear Operated)
* 2 top holes in flanges are tapped for 3/4-10UNC (Stud Bolt Length 100mm)
** 2 top holes in flanges are tapped for 7/8-9UNC (Stud Bolt Length 95mm & 105mm)
*** 2 top holes in flanges are tapped for 1-8UNC (Stud Bolt Length 110mm) 17
- If additional classes and sizes are required, please consult the factory when ordering.
Live Loaded Valve Dimensions – Class 300
Figure No. 320LL - Class 300 / Size 0.5” - 14” / Raised Face Flange

Size: 0.5’’ - 3’’ Size: 4’’ - 14’’

Unit: mm
Weight
Size L D PCD NO DIA g t f h R K W
(kg)
0.5 140 95 66.7 4 16 34.9 12.7 2 175 150 - - 6
0.75 152 115 82.6 4 19 42.9 14.3 2 175 150 - - 7
1 165 125 88.9 4 19 50.8 15.9 2 165 318 - - 12
1.5 190 155 114.3 4 22 73 19.1 2 175 318 - - 16
2 216 165 127 8 19 92.1 20.7 2 185 458 - - 22
3 283 210 168.3 8 22 127 27 2 200 597 - - 33
4 305 255 200 8 22 157.2 30.2 2 320 400 75 280 68
6 403 320 269.9 12 22 215.9 35 2 380 400 75 280 113
8 419 380 330.2 12 25 269.9 39.7 2 440 500 95 320 172
10 457 445 387 4
387.4 16 29 323 8
323.8 46 1
46.1 2 510 560 45 370 259
12 502 520 450.8 16 32 381 49.3 2 560 560 45 370 351
14 762 585 514.4 20 32 412.8 52.4 2 650 630 35 440 559

- 0.5”~ 3”(Wrench Operated) / 4”~14”(Gear Operated)

- If additional classes and sizes are required, please consult the factory when ordering.

18
Class 600 High Pressure Plug Valves

High Pressure Plug Valve:

3Z high pressure plug valves
are designed for requirements
of ASME B16.34 Class 600
and especially for 4” and over
sized valves with top and
bottom trunnion design.
design They
securely operate against high
differential pressure without
excessive sleeve compression.
3Z high pressure plug valves
are available in Reverse
Osmosis (RO) Service.

Trunnion Stem: High

g Pressure:
Keeps operating stably Class 600 high pressure
against Class 600 high
pressure

19
High Pressure Valve Dimensions – Class 600
Figure No. 620 - Class 600 / Size 0.5” - 16” / Raised Face Flange

Size: 0.5’’ - 3’’ Size: 4’’ - 16’’

Unit: mm
Weight
Size L D PCD NO DIA g t f h R K W
(kg)
0.5 165 95 66.7 4 16 34.9 14.3 7 115 150 - - 4
0.75 190 115 82.6 4 19 42.9 15.9 7 115 150 - - 5
1 216 125 88.9 4 19 50.8 17.5 7 95 222 - - 9
1.5 241 155 114.3 4 22 73 22.3 7 110 318 - - 13
2 292 165 127 8 19 92.1 25.4 7 125 458 - - 20
3 356 210 168.3 8 22 127 31.8 7 145 597 - - 38
4 432 275 215 9
215.9 8 25 157 2
157.2 38 1
38.1 7 235 400 75 280 94
6 559 355 292.1 12 29 215.9 47.7 7 330 500 23 335 186
8 660 420 349.2 12 32 269.9 55.6 7 405 560 45 370 300
10 787 510 431.8 16 35 323.8 63.5 7 490 630 35 440 520
12 838 560 489 20 35 381 66.7 7 530 630 160 480 700
14 889 605 527 20 38 412.8 69.9 7 605 630 180 505 960
16 991 685 603.2 20 41 469.9 76.2 7 630 710 180 505 1,325

- 0.5”~ 3”(Wrench Operated) / 4”~16”(Gear Operated)

- If additional classes and sizes are required, please consult the factory when ordering.

20
Nuclear Valves

Designed
g for nuclear ppower plant
p application.
pp
Standard Sleeve material is “UHMWPE”

● Port: 2-3 way

● Class: 150/300/600
● Size: 0.5“ - 6”
● Temperature Range: -30℃ ~ 260℃

Nuclear Power Plant

3Z FIG 322N.BW 3Z FIG 322N.P

BUTT WELD END PUP WELDED
NUCLEAR NUCLEAR
PLUG VALVE PLUG VALVE
2-way 2-way
Class 150/300 Class 150/300
0.5“ - 6 “ 0.5“ – 6”
Pup Welded

3Z FIG 322N.SW 3Z FIG 332N

SOCKET WELD END BUTT WELD END
NUCLEAR NUCLEAR
PLUG VALVE PLUG VALVE

2-way 3-way
Class 150/300 Class 150/300
0.5“ – 2” 0 5“ – 6
0.5 6”

3Z FIG 322N.CV
3Z FIG 322N.CV
PNEUMATIC
NUCLEAR PNEUMATIC
CONTROL NUCLEAR
PLUG VALVE CONTROL
PLUG VALVE

Double Acting Type Spring Return Type

2-way 2-way
Class 150/300 Class 150/300
0.5“ – 6” 0.5“ – 6”

21
Nuclear Valves Dimensions
Figure No.
122N SW - Class 150 / Size 0.5“ - 2” / Socket weld
322N SW - Class 300 / Size 0.5“ - 2” / Socket weld
122N BW - Class 150 / Size 0.5“ - 6” / Butt weld
322N BW - Class 300 / Size 0.5“ – 6” / Butt weld

SW BW

Unit: mm

S Weight
Class End Size OP. L h R K W A B C
(3way) (kg)
0.5 W 165 115 150 - - 21.3 1.6 15.7 99 3
W 115 150 - - 3
0.75 165 26.67 1.6 20.67 99
G 135 200 41 161 7
W 80 222 - - 5
1 165 33.4 1.6 26.6 108
G 155 200 41 161 10
1.5 W 190 90 318 - - 48.3 1.6 40.9 111 7
W 110 458 - - 13
BW 2 267 60.3 1.6 52.5 121
G 205 300 63 245.5 16
(SCH40)
W 120 597 - - 15
2.5 305 73 1.6 62.7 121
G 226 300 53 245.5 35
150 W 120 597 - - 19
3 330 88.9 1.6 77.9 152
/ G 223 400 66.7 260 39
300 W 150 746 - - 32
4 356 114.3 1.6 102.3 190.5
G 223 400 66.7 280 49
6 G 457 310 500 91.5 285 168.3 1.6 154.1 254 75
0.5 W 165 115 150 - - 15.8 22 12.5 99 3
W 115 150 - - 3
0.75 165 21 27.4 12.5 99
G 135 200 41 161 7
SW W 80 222 - - 5
1 165 26.7 34.1 12.5 108
(#3000) G 155 200 41 161 10
1.5 W 190 90 318 - - 40.9 49.0 12.5 111 7
W 110 458 14
2 267 52.5 61.4 16 121
G 205 300 63 245.5 17

- OP. : W(Wrench) / G(Gear) 22

- If additional classes and sizes are required, please consult the factory when ordering.
Caged Plug Valves

Features and Benefits: 3Z caged plug valves are designed for the requirements in throttling application and high
pressure drops service. The cage fixed in the body protects sleeve from erosion during valve operation from open to
close.

Top and Bottom Bearing: Plug :

Installed between plug and cage Plug is specially designed to install cage.
Prevents plug galling.
galling

Cage:
Cage is designed to protect sleeve
erosion in Throttling application.

Cage
Sleeve

Plug

0° Open Throttling 90° Close

23
Severe Service Valves

Features and Benefits: 3Z severe service plug valves are designed for maximum performance of external sealing .
Especially the lantern ring between the top packing and the bottom packing provides an effective way to control the
amount of stress in the packing set against packing wear and stem leakage.

Disk Spring:
Provides an effective way to
Monitoring Port(optional):
control the amount of stress in the
Able to monitor stem leakage
packing set and eliminates the
and input sealant for sealing
need for constant retightening.

Fugitive Emission Packing:

Top and bottom fugitive
emission packing prevents
extrusion of gland packing

Lantern Ring:
Controls the amount of
stress in the packing seat
against stem leakage and
packing wear

Sleeve:
Primary seal

Adjusting Bolt :
Adjustment bolts make the tight
sleeve sealing as if it is a brand
new.

Size: 0.5’’ - 3’’ Size: 4’’ - 12’’

24
Pressure-temperature Ratings

Pressure –temperature Ratings : 3Z sleeved plug valves are in accordance with ASME B16.34 standards, which
request pressure-temperature rating for shell material. And according to ASME B16.34 and API 599, seals parts, such as
sleeves and diaphragms may be used in limited pressures and temperature range.

* Seal Parts Maximum High Temperature

PTFE RTFE 250EP 320EP

-29°C
29°C ~ 204°C -29°C
29°C ~ 220°C -29°C
29°C ~ 250°C -29°C
29°C ~ 326°C

25
Technical Data

Operating Torque (N.M) CV Factor

Class 150 & 300 / PTFE Sleeve Class 150 & 300
2 way - Standard Type
2-way 2
2-way - Standard
St d d Type
T
Fig Size Break Running Seating Fig Size CV Factor
120/320 0.5 20 12 16 120/320 0.5 15
120/320 0.75 20 12 16 120/320 0.75 15
120/320 1 50 30 40 120/320 1 40
120/320 1.5 90 55 70 120/320 1.5 70
120/320 2 130 80 100 120/320 2 140
120/320 3 150 90 120 120/320 3 230
120/320 4 290 170 230 120/320 4 400
120/320 6 570 340 460 120/320 6 890
120/320 8 980 590 780 120/320 8 1,500
120/320 10 1,670 1,000 1,330 120/320 10 2,300
120/320 12 2,360 1,420 1,900 120/320 12 2,950
120/320 14 3,440 2,070 2,750 120/320 14 4,050
120 16 4,650 2,790 3,720 120 16 5,500
120 18 6,780 4,070 5,430 120 18 6,300
120 20 10,100 6,080 8,100 120 20 8,090
120 24 13,900 8,350 11,100 120 24 11,850
320 16 6,430 3,860 5,150 320 16 5,600
320 18 10,200 6,150 8,200 320 18 6,350
320 20 12,200 7,340 9,790 320 20 8,160
320 24 26,000 15,600 20,800 320 24 11,940

Operating Torque (N.M) CV Factor

Class 600 / RTFE Sleeve Class 600
2-way - Standard Type 2-way - Standard Type

Fig Size Break Running Seating Fig Size CV factor

620 0.5 20 12 16 620 0.5 15
620 0.75 20 12 16 620 0.75 15
620 1 60 35 45 620 1 40
620 1.5 120 70 100 620 1.5 70
620 2 170 100 140 620 2 150
620 3 210 120 170 620 3 230
620 4 420 250 330 620 4 410
620 6 1,280 770 1,030 620 6 940
620 8 2,020 1,210 1,620 620 8 1,590
620 10 3,360 2,020 2,690
620 10 2,430
620 12 5,850 3,510 4,680
620 12 3,130

26
Technical Data

Operating Torque (N.M) Operating Torque (N.M)

Class 150 / PTFE Sleeve Class 300 / PTFE Sleeve
2 way - Full Bore Type
2-way 2 way - Full Bore Type
2-way

Fig Size Break Running Seating Fig Size Break Running Seating
120FB 0.75 17 12 14 320FB 0.75 17 12 14
120FB 1 60 40 50 320FB 1 60 40 50
120FB 1.5 120 90 100 320FB 1.5 120 90 100
120FB 2 200 140 160 320FB 2 200 140 160
120FB 3 590 410 470 320FB 3 590 410 470
120FB 4 870 610 700 320FB 4 870 610 700
120FB 6 2,210 1,550 1,770 320FB 6 2,210 1,550 1,770
120FB 8 4,730 3,310 3,790 320FB 8 4,730 3,310 3,790
120FB 10 9,710 6,800 7,770 320FB 10 11,400 7,980 9,120
120FB 12 15,600
, 10,900
, 12,500
, 320FB 12 18,400 12,900 14,700
120FB 14 22,600 15,800 18,000
120FB 16 31,200 21,800 25,000

CV FFactor Operating
O i Torque
T (N.M)
(N M)
Class 150 & 300 Class 150 / PTFE Sleeve
2-way - Full Bore Type 2-way - Live Loaded Type

Fig Size CV factor Fig Size Break Running Seating

120FB/320FB 0.75 60 120 LL 0.5 30 22 26

120FB/320FB 1 115 120 LL 0.75 30 22 26
120FB/320FB 15
1.5 290 120 LL 1 70 50 60
120FB/320FB 2 530
120 LL 1.5 130 90 110
120FB/320FB 3 1,150
120 LL 2 180 120 150
120FB/320FB 4 2,130
120 LL 3 190 130 160
120FB/320FB 6 5,050
120 LL 4 420 300 360
120FB/320FB 8 9,780
120 LL 6 890 660 770
120FB/320FB 10 14,600
120FB/320FB 12 21,500 120 LL 8 1,300 910 1,100

120FB/320FB 14 26,600
120FB/320FB 16 35,200

27
Operators

3Z Operation: 3Z sleeved plug valves are designed to operate by wrench, handle, gear or actuator. 3Z valves can
supply variable operators as per customer`s requirements.

Locking Device: Long Stem:

Locking device are available as per 3Z special extended long stems are available as per
customer`s requirement. customer`s requirement.

28
Actuator Mounting Hole Configurations

Mounting
g Hole Dimensions ((mm))
Class 150 2-way - Standard

Fig Size M MK NO TAP Deep

120 0.5 92 - 2 M8 12
120 0.75 95.3 - 2 M8 12
120 1 106.5 44.5 4 M6 10
120 1.5 146 44.5 4 M8 12
120 2 160.3 57.2 4 M8 12
120 2.5 170.5 88.9 4 M10 14
120 3 181.1 88.9 4 M10 14
120 4 203.2 101.6 4 M12 16
120 6 239.8 101.6 4 M12 16
2 - 4 Hole Actuator Mounting
120 8 258.8 152.4 4 M12 16
120 10 293.6 152.4 4 M12 16
120 12 318.3 152.4 4 M16 20
120 14 340 170 4 M16 16

Mounting Hole Dimensions (mm)

Class 300 2-way - Standard

Fig Size M MK NO TAP Deep Flange Mounting Type

320 0.5 118 - 2 M8 12
320 0.75 128 - 2 M8 12
320 1 146.1 44.5 4 M8 12
320 1.5 168.4 44.5 4 M8 12
320 2 192 57.2 4 M8 12
320 3 252.5 88.9 4 M10 14
320 4 271.5 101.6 4 M12 16
320 6 355.6 101.6 4 M12 16
320 8 371.6 152.4 4 M12 16
320 10 398.5 152.4 4 M12 16
320 12 441.5 152.4 4 M12 16 Cover Mounting Type

29
How to Order

FIG CODE BODY

120: Class 150 2-way Sleeve Valve ANSI / JIS / DIN WCB: ASTM A216 WCB
320: Class 300 2-way Sleeve Valve CF8M: ASTM A351 CF8M
620: Class 600 2-way Sleeve Valve CF8: ASTM A351 CF8
JACKET CF3M: ASTM A351 CF3M
130: Class 150 3-way Sleeve Valve
FJ: Full Jacket LCB: ASTM A352 LCB
330: Class 300 3-way Sleeve Valve
PJ: Partial Jacket M35-1: ASTM A494 M35-1
120 FB: Class 150 2-way Full Bore Sleeve Valve
320 FB: Class 300 2-way Full Bore Sleeve Valve
620 FB: Class 600 2-way Full Bore Sleeve Valve
FIRE SAFETY PLUG
122: Class 150 2-way SW/BW/SC Sleeve Valve
FS: Fire Safety CF8M: ASTM A351 CF8M
322: Class 300 2-way SW/BW/SC Sleeve Valve
CF8: ASTM A351 CF8
622: Class 600 2-way SW/BW/SC Sleeve Valve
CN7M: ASTM A351 CN7M
122N: Class 150 2-way Nuclear Sleeve Valve LONG STEM M35-1: ASTM A494 M35-1
322N: Class 300 2-way Nuclear Sleeve Valve L100: Long stem 100mm
622N: Class 600 2-way Nuclear Sleeve Valve L150: Long stem 150mm
L2000: Long stem 2000mm

120 - DIN - AX - FJ - RTJ - LL - FS - WR – L100 - LD - NACE - WCB – CF8M - PTFE

OPTION LOCKING DEVICE SEAT

PORT
LL: Live Loaded Type LD: Locking Device PTFE: Original
AX / A / C / D
SS: Severe Service Type RTFE: 15% grass fiber
CG: Caged Plug Type 250EP: 250 °C high temperature plastic
FM: Sampling Service Type 320EP: 326 °C high temperature plastic
END CONNECTION
RF: Raised Face
RTJ: Ring Type Joint
FF: Flat Face OPERATOR
SERVICE
LTF: Large Tongue Face WR: Wrench
NACE: NACE MR0175/0103
LMF: Large Male Face GR: Worm Gear
VACUUM: Vacuum Service
LFF: Large Female Face BA: Bare Stem
OXYGEN: Oxygen Service
BW: Butt Weld CV: Pneumatic Control Valve
SW: Socket Weld MOV: Motor Operated Valve
SC: Screw

- If additional information is required, please consult the factory when ordering.

30
#1 Plant (3Z Manufacturing & Assembly) :
254, Sihwa Venture-Ro, Siheung-City, Gyeonggi-Do, Korea

#2 Plant (3Z Foundry) :

117, Hwanggeum 2-ro, Yangchon-eup Gimpo-city in Gyeonggi-Do, Korea

Sales Office
Tel : +82.2.333.1212
Fax : +82.2.333.4111
Homepage : www.3zvalve.com

3Z provides perfect products.

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Any and all alteration or reproduction of the contents in this catalogue is strictly prohibited.
2016 3Z Corporation / 3ZQB-01-E