3.3 Joint Design For Welding and Brazing
3.3 Joint Design For Welding and Brazing
3.3 Joint Design For Welding and Brazing
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3.3 Joint Design for Welding and Brazing
The type of joint is determined by the number, dimensions and relative orientation of the parts to be
joined. Examples are given in schematic form in figure 1, with the corresponding terms and explanations.
I~
UUU.JVIIU.
parallel joint:
~~
The parts lie parallel to each ~
0B
other, e.g. in explosive
cadding corner joint:
Two parts meet at their edges
I
~
I at an angle greater than 30°
to each other .
l,apjOint: I I
The parts lie parallel to each ~
other and overlap each
I
~
edge joint:
IOlher ~ Two parts meet at their edges
at an angle of 0 to 30°
I~~I
I~
T-joint:
The
_.. . _=_"'parts
4 ___meet each other
1__ I,f:_....-: __ _ T
Q\ I '~II\, G\11~1t:;;:;, \IVIIIIIII~ G\ ,
Imultiple
...... .
JOint:
shape) Three or more parts meet at
any required angles to each
other
cruciform joint:
Two parts lying in the same
plane each meet, approxi cross joint:
mately at right angles, a Two parts (e.g. wires) lie
third part lying between
them (forming a double T
Icrossing over each other
shape)
I
Figures 2 to 7 illustrate terms concerning types of joint preparations. The references shown in the figures
are listed against the corresponding terms. Lengths and angles are identified by numbers are areas by
framed ietiers. The figures are mereiy iiiustrations; they do not purport to be a basis for technicai draw
ings.
Ref
A upper work-
piece surface
8 reverse side
C plate edge
D1) fusion face
(unprepared)
E 1} fusion face
(prepared)
F root face
X weld pool
Figure 1: Joint preparation for square butt Figure 2: Joint preparation for single bevel backing
••• ~I,.J hi .....,. ,.,_I,..J ,.,:",,", "' __ I.,; ....... ,....
I~
VVCIU IJUU VVCIU VVIU I IJOIJr..II'~
plate thick
ness
? side edge of
workpiece
~>
4 1) root gap
5 side of gap
face
6 side of fusion
face
7 joint length
8 longitudinal
edge of
preparation
9 jOint thickness
10 root radius
11 1) root gap
12 depth of root
face
Figure 3: Joint preparation for Figure 4: Single U joint preparation
14 side edge of
single V-butt weld
root face
15 side edge of
preparation
16 width of
preparation
1
17 angle of bevel
18 depth of
preparation
19 width
____ -.I
of pre
.£ _ _ _
~~
joint width
included
1
angle
44 land
Figure 5: Joint preparation for fillet weld Figure 6: Joint preparation for double-bevel 1) See clause e, use
(T-joint) T -butt welds of equivalent terms
Construction
3.3 and Design page 2 ofPage
20 2
3.3 Joint Design for Welding and Brazing
" '.'_1.-1 __1 ________ L! _ __ _
~. vvelueu \';Uflnel,;LlUJl~
In general butt welds that are executed expertly show an even flow of force lines and resulting from this
an even stress.
The stress distributions in section I and /I are characterised by a slight increase of stresses .
." T1' T T
.1-.1
1'T 1'''
"l.-l..L
i~ ~ "\
i:_" if B.. rI
,
~I
\ I
The geometrical notch effect can largely be reduced if the welding has been done very carefully or if the
weld surface has been machined flush afterwards. The assumed stress distribution can be seen in sec
tion I and II.
II , II I-I II-II
The same statements apply to other shapes of groove which are chosen depending on the workpiece
thickness and the selected welding procedure.
According to DIN 18 800 Part 1 the permissible difference of workpiece thickness in the example below
may not exceed 10 mm.
If the structure is dynamically loaded and the difference of workpiece thicknesses is more than 3 mm, a
special preparation of the components is necessary.
+~~WtI
I I 'T'~'\'\~IN>"'~'\\i
~ >3mm
2
At> 3mm
l;:2td-L
Figure 10: Conditions of execution for butt joints during dynamic loading
Weld length
The design weld length "I" corresponds to the full length of a weld or the width of the components to be
connected. This can only be assumed if the weld endings are free from end craters. Freedom from end
craters can be achieved by the arrangement of run-out plates. If the components are manufactured ac
cording to DIN 18 800 Part 7 freedom from end craters can also be reached by other suitable measures .
.J ~ 11 II
~l~~'/
. ~'"
~ I Iw = Weld length
. Run-out plate
a) faultless through-penetration welding of the root pass or broaching of the root pass and backwelding
of a sealing run;
b) dimensional accuracy of the vyelds; .
~, •• ,~I...J: __ ~~ 401..~ •• ,~I...J ~~...J: __ ~ ~_~~ ~_~~ ~_~,,~_~.
d) flat interface between weld and base metal without damaging undercuts
e) freedom from cracks in general and at the root of the weld in particular, no lacks of fusion and free
dom from inclusions (This has to be verified in the case of increased stresses in welds.).
The specifications given in DIN 18 800 Part 1 and Part 7 can be explained in greater detail by
DIN EN 25817.
There are 3 quality levels for through-penetration butt welds, namely D, C and B. The quality level in
".,,,'"'''',,'''
vi f ..."t'V\
VOVVV II VIII....., \.V
n +" 0
L.I.
Depending on the verified quality of weld, permissible tensional stresses of varying height can be put in
for the stress analysis of the butt welds.
Adequate weld quality shall be deemed to have been provided if a radiographic or ultrasonic testing
shows that at least 10% of welds are in perfect order, taking into account all the welding work done.
VVelds are in perfect order when the welding work shows no lack of fusion in general and at the root of
the weid in particuiar, and is free from cracks and inciusions except for isoiated minor siag inciusions and
pores. Appropriate documentation shall be provided.
In addition to the through-penetration butt welds DIN 18 800 (11/90) also mentions partial-penetration
butt welds. However, these welds do not show the even stress distribution of the through-penetration
butt welds in the area of the welding joint.
2.2.2 Welding
For partial-penetration butt welds the following requirements have to be taken into account:
a) sufficient penetration
b) dimensional accuracy of the welds;
c) predominant freedom from notches and craters;
d) freed9m from cracks (Visual examination is normally sufficient).
Fillet welds are the most frequently used welds during the manufacturing of welded steel constructions.
This is due to the fact that these welds can be put into the grooves single-sided or double-sided. These
grooves result from the rectangular arrangement of components.
Depending on the arrangement of the fillet welds we differentiate between neck welds, side welds, edge
ulolrlc:.-
VV""'IU~,
I"'I"\ ... nol"
'-"-'I 11"-'1
ulolrlc:.- o:lnrl utoh ulcdrlc:.
VV""""'\.A~ U-Il'-A vw,-,v ".\,.,11'\"..1'1..).
~ ~ kV
~(» ~(»
y }J~"""""""
Note:
For edge welds non-isosceles welds can be useful.
b:h=2:1
In principle this weld form should be avoided because it is uneconomic and shows
the greatest notch effect. This weid form is oniy suitabie for comer weids.
Thi ... \&,,,1..-1 4=" .. ..".. it' f-h", """"'t"+ ""'".... "..,,..i'" " .... "" h",,,,,",,, ...,, +h", ..", it" .... " , ......... "''''"............... , 1&1,,1..-1
I I II,;) VVvl .... IVIIII I,;) ~llv IIIV.;)\. v'vVIIVIIIJ'v VI I v ..... v'vO\,.l.;)v \,1 I v l v I,;) IIV \,.II" Iv'vV';)';)OI J yVvl ....
volume. But although there is a notch effect, this weld form should be used for pre
dominantly statically loaded components.
This weld form shows the slightest notch effect and should be preferred for dynami
cally loaded components. The disadvantage of this weld form is that more weld vol
ume has to be melted off than can be considered when calculating the weld
The non-isosceles weld form can be used for edge welds in order to decrease the
nntrh affo"t
I I V \ ' V I ' '-"I""",,\..
The minimum throat thicknesses are determined by the respective standards and specifications, e. g. :
according to DIN 18 800 - Structural steelwork min a = 2,0 mm
according to OS 952 - Construction of railroad vehicles min a = 3,0 mm
according to OS 804 - Railway bridges min a = 3,5 mm
. For welding-technological reasons the throat thickness of fillet welds shall remain within the following
limits
min a ~ .Jmax t - 0,5 .
This equation applies to plate thicknesses of up to 30 mm. If the plate thickness exceeds this value the
throat thickness shall be not less than 5 mm (single-pass welding), unless greater design throat thick
nesses result from the structural analysis. Possibly pre-heating may be necessary.
In principle the maximum throat thickness should not exceed 0,7 times the minimum wall thickness.
During the dimensioning of fillet welds you should consider that these welds are not adjusted according
t() thA m;:)ximlJm limit v;:)IIJA m;:)x ;:) hlJt ()nlv h;:)VA thA nAr.p-ss;:)rv
-- ---- . . . -- - - . . . . - .. . . . - . . . . - -- - . - - -- -' .1 rip-sinn
. - -- - . - -- ..-- - - -- - - .
--
thr();:)t thir.knp-ss_ This is n()t ()nlv
- - -- - "- J . . - -- - ._ . - ..;.1- - • . - --- - - • • •. - • ... . - - - - • • • -- -- •• _ - - - -- J
a=a+e
a - corresponds to a
e - has to be determined in procedure qualification test.
2.3.4 Limits of weld length in direct connections according to DIN 18800 Part 1
In direct connections between splice plates and between linear members the design weld length has to
be considered in addition to the above mentioned limitation of throat thickness.
According to the edition of November 1990 the following equations are valid:
max I = 150 a
min! =6 a ~30 mm
Connection only with side welds Connection with end welds and side welds
I=inllro
• 1~'
_;:::, _ _ . . . . . _ _ I=v~rY\nloc
- , " ' _ • • • t " l _ ....... nf rlirort rnnnortinnc
_. _II __ " __ I II , _ _ , • ..." . . . ...."
length. The longer the edge welds are the higher the stress concentrations at the weld endings will be.
The stress concentrations resulting from the uneven stress distribution are increased by weld defects
(e. g. end craters) often occurring at the weld endings.
The remaining unwelded gaps of components which are erected in the open and are subject to an in
creased danger of corrosion are unfavourable.
In the case of intermittent fillet welds one should select cutout weldings which can be executed with
carefully boxed edges. As an alternative you can ensure a specific protection against localised corrosion
in the unwelded areas.
a = Throat thickness
I = Length of weld
e = Distance between adjacent
weld elements
n = Number of weid eiements
"Other welds" can again be divided into through-penetration welds and partial-penetration welds.
&~I~ .:.~::
t1
If the weld quality can be verified the utilisation of in These types of welds show a certain notch effect,
creased stresses in the welds is possible. therefore, only the reduced stress values are valid.
Figure 19: Through-penetration weids I Figure 20: Partial-penetration weids
i INo. Designation
I Illustration Sym-
bot
I I
No. Designation Illustration I~Y~-
001
~~ X
~
2 Square butt weld II 3-3 Double-V butt weld
L. ;§'i" /J
:3 Single-v butt weld
W~~~ V
~ K
4-4
~
Double-bevel
Single-bevel butt weld
4 butt weld V
~~
Single-V butt weld
5 with broad y ::;;>t
--'-~-
r;;-,"~
5-5 Ol)1~~-\! m~tt lO!~1Q / ~
~ X
with broad root face
Single-bevel butt
r
~
6 weld with broad
root face
y
~
Single-U butt weld
7 (parallel or sloping
sides) 6zL~
6-6 Double-bevel butt
weld with broad
root face
K
14 Steep.flanked
~ li
~
single-V butt weld
7-7 Double-U butt weld
-
X
9 Backing run ~U&;~
~~~~ 3-9
/§/]
V/~~
Single-V butt weld
and backing run ~
~~
12
10 I
Spot weld
Fillet weld
~0
trl
0
~
10-10 Double fillet weld
~ ~
Elementary symbols and combined symbols can be completed by supplementary symbols and comple
mentary indications which point to the planned shape of weld surface and the course of welds.
Construction
3.3 and Design page 11Page 11
of 20
3.3 Joint Design for Welding and Brazing
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Gl
C
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~~T--
Gl'C
L
t l _
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>
4 1'"
.:.: 0 .
5&
:::11
~~
c .....
':':0
.2::
f3.1) /
/ -ROnf_"::
Attached back-up strip:
not removable after welding ofjoint
Back-up strip:
removable after welding ofjOint
I
;-
Indication of peripheral weld indication of field or site weld
3. fYiethod of representation
During this world-wide valid method of representation the following determinations have to be followed:
• an arrow line points to the welding jOint;
• a reference line: consisting of two parallel lines: comprises a continuous line and a dashed line. The
dashed line can be drawn either above or beneath the continuous line.
For symmetrical welds the dashed line is unnecessary and should be omitted.
Method of representation
1 2a 2b 3
\ \ \ \
Arrow line
2a Reference line
(continuous line)
2b Identification line
, j (dashed line)
3 Welding symbol
Top view of welding joint Front view of welding joint
FigYr~ 3~ Method of representation
The arrow Hne joins one end of the continuous reference iine so that it forms an angie with it and shaii be
completed by an arrow head.
In the case of welds that only need the preparation of one fusion face, the arrow line shall point towards
the plate which has to be prepared.
H
L J",---4.V -=
Figure 4: Position of the arrow line
The reference line shall preferably be drawn parallel to the bottom edge of the drawing or, if impossible,
nArnAnrfjrJJ~rlv_
r _. ,- - . - -. - --- -_ .. J
The symboi is to be piaced either above or beneath the reference iine. Within a drawing the same
method of representation should a/ways be used.
According to the determinations for the symbolic representation of welded joints, seveial variations of
entry for the same weld are possible. Within the field of application of DIN EN 22 553 the following
agreements should be observed:
• the symbol shaH always be placed on the continuous line side of the reference line;
• the symbol shouid be piaced in a way ihai the groove shape corresponds with the position of the
symbol whenever possible;
• during entry it has to be mentioned that the arrow line has to be placed immediately adjacent to the
joint. If that is not the case, a symbolic representation of the view or section concerned is not possi-
J....I_
Ulv.
The symbol is placed on the continuous line side of the The symbol is placed on the dashed line side of the refer
reference line if the weld (weld face) is on the arrow side ence line if the weld (weld face) is on the other side of the
of the jOint. joint.
~ ) W ~ L , 7\
A l:r
C
, , I
1 ~
={
\ I !
f,
•
I J = )__~~~~~I
t .t---,--__,
f--,
,--l":
\ .
I = I =
recommended
~IAI
g::::J ={
~ecommended
I ~ = I
nr-= I1
! v f Figure 5: Position of the symbol according to the reference line
For both-sided symmetricai weids, which are represented by comoined symoo is, the dashea line IS un
necessary and should be omitted.
~
(C / ..... (" / C (' / ( / (' / \
4. Dimensioning of weids
Each weld symbol may be accompanied by a certain number of dimensions. These dimensions are
written as follows
s n{
I
Figure 7: Examples of the principle
nr
IV
Q
6 [\300
Throat thickness
leg length
ThA ~h~Anr.A nf ~nv inrl ir.~tinn fnllnwinn thA ~vmhnl mA~n~ th~t thA wAlrl ml J~t hA r.nntinl Jnll~ nVAr thA
. . . .. . . . . J . .. . . . ..., .. J . . • . . . . _ . ... - " . . . . ..
The distance between adjacent weld elements "e" is put into brackets to avoid confusion regarding the
formerly used indication.
a!\nxt(e) single-sided
C---- --- intermittent fillet weld
.
a
I =
= Throat thickness
Length of weld
\QJ::,-,,_x~{.el !
e = Distance between
adjacent weld elements
double-sided
intermittent fillet weld
U ~Il'; lei
IQ nxlle) i
staggered
intermittent fillet weld
v = lead length
addition, there is the possibility to use the symbols according to DIN 1910. In the following you find a
selection of processes and accompanying ordinal numbers and symbols:
Table 7: Indication of welding process
Ordinal mlmber in accordance
Weiding process
with DIN EN 24 063
111 Manual metal-arc welding
131 Metal-arc inert gas welding; MIG welding
135 Metal-arc active gas welding; MAG welding
141 Tungsten inert gas welding: TIG welding
21 Spot welding; resistance spot welding
12 Submerged arc welding
311 Oxy-acetylene welding
Flat
PF
t
I Horizontlll
PD
Overhead
PF =
Vertical-up position;
PG = Vertical-down position
PG
.",-... _ •.. __ L _ I _ L ___ .1.'- _ ___ :._ • . __ '_1:.__ ____ !L! _ _ _
h,:>V-;:'YI'IUVI;:' I VI lI'~ IIIGlIII VV~IUII'~ jJV;:'llIVI';:'
t
Terms Deseri ption Symbol Slope S Rotation R
Flat position Horizontal working, centre line of weld PA 0° 90°
vertical, top layer on top 180° 90°
Horizontal vertical posi- Horizontal working, top layer towards PB 0° 45°
tion the top 0° 135°
180° 45°
180° 135°
Horizontal position Horizontal working, centre line of weld PC 0° 0°
0
horizontal 0° 180
180 0 00
180° 180 0
Horizontal overhead Horizontal working, overhead, top layer PO 0
0
225
0
0
position towards the bottom 0 315°
180 0 225 0
0
180 0 315
Overhead position Horizontal working, overhead, top layer PE 0° 270°
0 0
towards the bottom 180 270
Vertical-up position Working upwards PF 90" -
Vertir..Fil-rlown !10~ition Working downwt=lrd~ I PG 270 0 -
Note:
1. The letter "P" (for position) shall always be used for the indication of main positions, to avoid confusion relating to existing abbreviations
(e.g. F like flat).
2. Permissible variations are not laid down in this international standard because they depend on the applied welding process.
J H K
Figure 11: Examples for welding with horizontal centre line of pipes
The inclination of the pipe 1S indicated additionally by the letter L and the number of degrees.
Examples:
e.g. J- L 150 \90' e.g. H- L 045
\_
j zenith
...
[=~ :
~ ~ ~~~~:~ :~:~~~:::
~
Plugweldorslotvveld - d = Diameter
Plugorslotweldorseamweld c = Width of slot
Symbol with supplementary symbols and
I complementary indications
I Weld lenoth. number of weld elements
-Q)- ~ - - - ~ ~ ! - __ ~_ ! __ ~ _! __ Yd
Indications for welding joints which are valid for all welds or for a great number of welds can be laid down
in a table near the title block of a drawing. The table comprises, e.g. the fol/owing indications: weld form
and throat thickness, welding process, acceptance level, working position, filler material, pre-heating,
nncLu/olriinn
,...... ............. '" ........... """"".lII't::J hO!lt
t.....".~ •
...
tro!:ltYYlont
"""""'t ............... , oV!:IYYlin!ltinn
-. ........ -".......- ••••••....".. ... ...,. " nonor!:ll tnlor!:lnt'"'oc i=vt'"'ontinnc !:Iro l!lirl rln\A/n !:It tho
;:1-' .""""' .......... , ... .....,.._11 """""'. ,...., ...... .....-'" --.,""-...,f"""", ..............,. ......... _ ,.............. __
roforont'"'o
,,"t'_ 1_ • ....,. - , ._
'II . . . . . . . . . . . . . .
The welds can be represented in simplified terms jf the indications for all welds are the same. The indi
cations are laid down near the title block or in a separate table.
III ClUUlllVl1 Cl vIV"~U tClII ClvvVI UIII~ tV II~UI ~ 1 i!. VI 1I1~ ;::,tClIIUdl U I;::' ~V;::'''IUI~ Wllfvll IIIUlvCll\:,;;., ;::'~~vnlv 1I1;::'1I UV
tions for groups of equal welds by a reference sign. The closed tail includes a capital letter or a combina
tion of a capital letter and a number. The meaning of the reference sign is explained near the title block
or in a separate table.
H~r
A, =as ~ <'11 lOIN EN 25811-DIIS06941-PA
A, =/ 5 0 10(20)
Symbolic representation
"---+-1---"
Top view