XR 1001

Electronic Crossover

Operating Manual

U U U U U U

dB Hz dB Hz

Ashly Audio Inc.

847 Holt Road, Webster, NY 14580-9103
Toll Free (800) 828-6308, Telephone (585) 872-0010, FAX (585) 872-0739
www.ashly.com

All Trademarks referred to herein, are the property of their respective owners. R-1012

All Rights Reserved

 Page - 2 Operator Manual – XR 1001 Crossover

Introduction - 2
About Ashly Introduction
Safety
XR Crossovers – 3
Congratulations on your purchase of an Ashly XR 1001 Crossover. This crossover is the
product of an intensive research effort which combined a reexamination of traditional
Connectors & Cables – 3
crossover theory with practical field use. Over the years, refinements and new models have
Physical Description - 4 been added to our crossover series, but the original design goals have remained the same: to
Installation – 5
produce a crossover which is sonically accurate, is flexible enough to suit a wide variety of
Typical Applications - 6 systems, and affords maximum protection for speakers and drivers.
Troubleshooting - 7 We are confident that you will be pleased with the high performance, superb sound quality,
Dimensions - 7 and reliability that Ashly is known for.
Specifications - 8 About Ashly
Warranty - 9 Ashly Audio was founded in 1974 by a group of recording engineers, sound professionals,
and electronics designers. The first products were custom consoles for friends and
associates, but business quickly grew. The philosophy established from the very beginning
holds true today: to offer only the highest quality audio tools at an affordable cost to the
professional user – ensuring reliability and long life. Many years later, Ashly remains
committed to these principles.
Safety
In order to minimize the risk of injury, damage, or hearing loss, please read
This manual uses a the entire owner’s manual before connecting to a sound system.
Perpetual Table Of
Contents. Each page
has a copy of the
manual’s contents in a
gray box just like this
one. The section you are The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to
in will always be bold
with the other sections alert the user to the presence of uninsulated "dangerous voltage" within the product's
“grayed out.” The feature enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
allows you to jump persons. The exclamation point within an equilateral triangle is intended to alert the user
directly to another to the presence of important operating and maintenance instructions in the literature
section without having to
return to a Table Of
accompanying the device.
Contents page.
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER. NO
USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK, DO NOT EXPOSE THIS
APPLIANCE TO RAIN OR MOISTURE.
TO REDUCE THE RISK OF FIRE, REPLACE ONLY WITH SAME TYPE FUSE.
REFER REPLACEMENT TO QUALIFIED SERVICE PERSONNEL.
WARNING: THIS APPARATUS MUST BE GROUNDED THROUGH THE SUPPLIED
POWER LINE CORD
FCC Compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause undesired operation
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in both a commercial and residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help..

Copyright© 2012 – Ashly Audio Inc.

Operator Manual – XR Series Crossovers Page - 3

XR Crossovers Introduction – 2
All Ashly crossovers are based upon the same powerful state-variable filter circuit, which XR Crossovers – 3
guarantees that two adjacent frequency band outputs always remain in phase. Our crossovers
Connectors & Cables – 3
offer a number of useful and unusual features, including continuous tuning, a response Inputs
control, and a unique output stage, which maintains low noise at any level setting. These Outputs
models also include a 200:1 tuning range, output mute switches, and both TRS and XLR Physical Description - 4
connectors.
Installation – 5
Like other Ashly products, your crossover features low noise and distortion, active balanced Typical Applications - 6
inputs, a peak level indicator, a precision regulated power supply, protection against Troubleshooting - 7
abnormal input or output conditions, and rugged mechanical construction. Conservative Dimensions - 7
design and an unusually thorough procedure for quality control have earned Ashly a
Specifications - 8
reputation for dependability in the recording, sound reinforcement, and broadcast fields.
Warranty - 9

Connectors & Cables

Your crossover is provided with two different connector types, wired in parallel. 1/4 inch
stereo phone jacks and three pin XLR type connectors will allow interfacing to most
professional audio products, with pin 2 hot
(+) and pin 3 (-). The inputs and outputs can
be used balanced or unbalanced. We
recommend balanced between components in
your system, as this minimizes ground-loop
or induced hum and noise.

If either inputs or outputs are used

unbalanced, the signal is on the (+)
connection and the (-) connection must be
tied to ground. A mono phone plug used as
an unbalanced connection will automatically
ground the ring of the jack which is the (-)
connection. When using a stereo plug or
XLR connector for unbalanced input or
output connections, the signal (-) MUST be
tied to ground, or loss of signal level may
result.
Inputs
Inputs are 20KΩ active balanced, or 10KΩ unbalanced. The inputs of all Ashly crossovers
are in phase with the outputs.
Outputs
The outputs are low impedance (200Ω typical) pseudo-balanced using either connector.
Pseudo-balanced lines have an equivalent line impedance on both (+) and (-) lines,
allowing for long cable runs without compromising common mode rejection of unwanted
noise. For maximum headroom, terminate outputs into loads of 600Ω or greater.

Each model has an additional output labeled MONO LOW OUT. This output represents
the sum of low frequency outputs of both channels, for driving mono sub-woofers in a
stereo system, reducing the number of power amps needed.

All Rights Reserved

 Page - 4 Operator Manual – XR 1001 Crossover

Introduction - 2
XR Crossovers – 3 Physical Description
Connectors & Cables – 3
Physical Description - 4
Front Panel
Installation – 5
Typical Applications - 6 The XR 1001 is 1RU, and weighs approximately 10 pounds.
Troubleshooting - 7 XR-1001 Front Panel
Dimensions - 7
Specifications - 8 1. Power - Connects AC power to the unit. Power typical loudspeakers, helping you to achieve a
is indicated by the frequency range LEDs. flat system response.
Warranty - 9 2. Input Level - boosts incoming signal up to NOTE: The Response control is not a “slope”
+8dB before it reaches the filters, or attenuates control. The Response control only affects filter
the signal to off. Maximum input level is response shape in the immediate vicinity of the
+23dBu. The “U” shown at the 12:00 position crossover frequency; the ultimate crossover
indicates “unity gain” of the input section. slope is a fixed parameter.
3. Crossover Frequency - This infinitely variable 5. Output Level - The output stage operates at
control allows you to select an appropriate unity gain with the output level controls set at
crossover point. A turn clockwise raises the “U”. Max gain of the output stage is +15dB. In a
crossover frequency while counterclockwise typical setup, power amplifier input level
lowers it. Frequencies are marked on standard controls should be run “full-on”, with level
ISO 1/3 octave center frequencies with each control being accomplished at the crossover.
octave calibrated. Calibration accuracy is very Note that horn and compression driver
good, typically within 1/3 octave or better. If combinations are much more efficient than
greater accuracy than this is necessary, cone speakers, often by 12 to 20dB. When
measure the actual crossover frequency with used together, you should expect a much lower
an accurate oscillator/frequency counter. level setting for the horns to obtain proper
balance. Output mute switches allow you to
To allow a wider tuning range, our crossovers isolate individual or grouped outputs for
use a recessed range switch for each listening tests without affecting the settings of
frequency control. LED indicators provide range any other outputs.
status as soon as the unit is powered on. The 6. Clip Indicator - Ashly crossovers feature a
range switch divides the frequency indicated on peak detection which monitors signal level at
the frequency control by 10 and gives a total several critical points. The LED will flash when
range of 200:1 for each control. Avoid signal levels of +20dBu are reached anywhere
accidental damage to speakers by muting the in the crossover. Since our crossovers have a
outputs before changing the range switch. nominal 23dB of headroom referenced to a
4. Response - adjusts the damping of the filter standard operating level of 0dBu (.77 Volts), a
affecting the response shape of the filters at the flashing LED warns you that you are only 3dB
crossover point. The dial calibrations refer to from clipping. Since peak levels are monitored
the amount of attenuation effected by the filter at several points, the clip LED can be used to
at the crossover frequency, i.e., a setting of isolate the source. If the LED flashes even
3dB means that the filter’s high-pass and low- though all input and output levels are turned
CAUTION: High pass outputs are each “rolled off 3dB at the down, the signal feed is excessive. If the LED
frequency compression crossover point”. This describes Butterworth flashes when you turn the Input level control up
drivers may be destroyed filter response, or a gentle 3dB peak at the (with the outputs still turned down), the
by the use of too low a
crossover point where the two filter output overload is occurring in the filter sections, and
crossover frequency.
Make sure the range signals overlap. To obtain a flat signal, or you should back the Input level down a bit. If
switch is properly set. “Linkowitz-Riley” response through the the LED first flashes when you turn the output
You may want to install a crossover region, set the Response control to level controls up, then the overload is occurring
security cover if the unit “6”. To obtain a notch at the crossover point, in the output stage. In this case, if your power
is accessible to untrained turn down the response control past “6” to best amplifier controls are at full gain, you are
people. suit your needs. The purpose of this control is probably severely overdriving your amplifier.
to help offset the inaccuracies inherent in

Copyright© 2012 – Ashly Audio Inc.

Operator Manual – XR Series Crossovers Page - 5

Introduction - 2
XR Crossovers – 3
Connectors & Cables – 3
Physical Description - 4
XR-1001 Back Panel
Installation – 5
1. Inputs - For unbalanced inputs, the signal should be on the (+) connection and the (-) connection tied to ground. A General Requirements
mono 1/4” plug used as an unbalanced connection will automatically be grounded. When using a stereo plug, or XLR AC Power
connector for an unbalanced signal, the (-) input connection MUST be tied to ground.
2. Balanced Outputs - This output circuit is an active output which maintains a constant output level between the (+) and
(-) output terminals, regardless of either terminal being connected to ground. This servo-balanced output provides an Typical Applications - 6
unchanged signal without regard to ground. Troubleshooting - 7
3. Power – Switches the unit power on or off.
Dimensions - 7
Installation Specifications - 8
Warranty - 9
Before connecting to mains power, make sure that the switches are set to the configuration
needed for your particular application. Always switch the crossover off before making
substantial changes to the settings, especially the Range. Failure to do so could result in
damage to the unit or other components in your system. Use four screws and washers when
rack mounting. For mobile use, the unit should be further secured as appropriate.
General Requirements
XR Crossovers have specific physical, electrical and signal requirements for proper
operation. These requirements will vary depending on your specific application, setup, and
the settings on the unit. When setting up and testing your system, please take special care
to double check all connections and settings. Please refer to the specifications section of
this manual for specific input, output and other figures.
AC Power
Your XR Crossover should be connected to a standard 3-wire grounded electrical outlet
supplying 100-240 Volts, 50-60 Hz. To reduce the risk of ground loop hum, connect all
audio equipment to the same electrical power source. Do not remove the AC plug ground
pin, as a potential shock hazard could result.

This unit will perform normally within the AC voltage range specified above. Voltages
less than this, as found in “brown-out” conditions, may reduce performance. No user
serviceable parts are inside the chassis. Refer all servicing to qualified service personnel.
Overall power consumption is less than 30 watts.

NOTE: The power switch does NOT isolate the appliance from mains. Make sure the mains
power socket or an alternative disconnect device is near by and easily accessible. When the
product is connected to mains, the line-filter and the input of the fuse are energized.

All Rights Reserved

 Page - 6 Operator Manual – XR 1001 Crossover

Introduction - 2 Typical Applications

XR Crossovers– 3 The following information will help you make the most of your new crossover:
Connectors & Cables – 3 Connecting to a Sound System
Physical Description - 4 Usually, the output signal from a final processing source such as a limiter or equalizer is
Installation – 5 fed to a crossover input and each crossover output feeds a power amplifier channel.
Sometimes limiters are used on each crossover output to provide more accurate protection.
Typical Applications - 6
Connecting Speaker Placement
Speaker Placement
Stereo 2-Way To obtain maximum benefit from your crossover, a correctly assembled speaker array is a
Mono 3-Way necessity. Low frequency speakers should be grouped as closely together as possible and
Troubleshooting - 7 mid and high frequency horns should be stacked on top of one another, not side by side.
Dimensions - 7
This arrangement insures a tight vertical pattern combined with wide horizontal dispersion
free from high frequency lobing. If at all possible, speakers in the array should be arranged
Specifications - 8 so the drivers and cones are all in the same plane (equal distance from the listener).
Warranty - 9
XR 1001 Stereo 2-Way Operation
The XR 1001 can be used as a stereo 2-way crossover with an optional mono sub output.
The mono low output is the summed signal from both channel’s low output level controls.

XR 1001 Mono 3-Way Operation

The XR 1001 can also be used as a mono 3-way crossover by pressing in the Mode switch.
Use channel 2 input only. With the Mono 3 Way mode switch pressed in, all active
outputs will have their status LED light up. See illustration for proper use and wiring.

Copyright© 2012 – Ashly Audio Inc.

Operator Manual – XR Series Crossovers Page - 7

Introduction - 2
Troubleshooting XR Crossovers – 3
Situation Action Connectors & Cables – 3
No Output Check AC power - are LED indicators on? Check in/out connections, are they reversed? Are Physical Description - 4
you sure you have input signal?
Installation – 5
Peak light flashes The level is too high somewhere in the crossover. Try turning down individual output levels
frequently and then the input until the peak LED stays off. If the peak LED continues to flash when all of Typical Applications - 6
the crossover level controls are turned down, then the crossover is being fed excessively
Troubleshooting - 7
high levels from a previous piece of equipment. Turn down your driving source.
Distorted sound Is the peak light flashing? If it is, an overload is occurring within the crossover, and may also Dimensions - 7
be occurring in other parts of the system. If the peak light is not flashing, the distortion is
Specifications - 7
occurring somewhere outside the crossover.
Excessive hum or noise Hum will usually be caused by a “ground loop” between components. Try using the Warranty - 9
suggested balanced input and output hookups if the other pieces of equipment used in
conjunction with your crossover have balanced inputs and outputs. Noise can be caused by
insufficient drive signal. Ashly crossovers provide the best noise and headroom performance
when the input signal is 0 to +4dBu level and power amplifier sensitivity is higher than 1 volt.
Unshielded cables, improperly wired connections, and cable with broken strands (shorts,
etc.) are the most common problems. Please properly maintain and inspect your wiring first.

Note: Unshielded cables, improperly wired connections, and cable with broken strands
(shorts, etc.) are the most common problems. Make sure you use good quality cable with
connectors soldered firmly on the correct pin. When in doubt, get in touch with your Ashly
dealer.

Dimensions
Inches (Millimeters)

Specifications
Specification XR 1001
Input Level Control -∞ to +8.5 dB
Damping/Response 2dB – 12dB
Output Level Control -∞ to +15 dB
Input Impedance 20KΩ Balanced
Output Impedance 100Ω Servo-Balanced
Maximum Input Level +23 dBu
Maximum Output Level +23 dBu
Frequency Response ±0.5dB 20Hz-20kHz
Distortion <0.05% THD (+10 dBu 20 Hz-20kHz)
Slew Rate 6V/µS
Hum and Noise <-95dBu unweighted 20 Hz-20kHz
100-240VAC 50-60Hz 30W
Power Requirements 85V minimum
Shipping Weight 10 lbs (4.5kg)
19”L x 1.75”H x 8.5”
Dimensions (483mm x 44mm x 216mm)

All Rights Reserved

 Page - 8 Operator Manual – XR 1001 Crossover

Introduction - 2 Introduction - 2
XR Crossovers – 3 LIMITED WARRANTY (USA ONLY) The PE Series - 3
Connectors & Cables – 3 (Other countries please contact your respective distributor or dealer.) Physical Descriptio
Physical Description - 4 Installation – 5
For units purchased in the USA, warranty service for this unit shall be provided by ASHLY
Installation – 5 AUDIO, INC. in accordance with the following warranty statement. Operation – 7
Typical Applications - 6 Troubleshooting - 8
ASHLY AUDIO, INC. warrants to the owner of this product that it will be free from defects in
Troubleshooting - 7 workmanship and materials for a period of FIVE years from the original-date-of-purchase. Spec Table - 9
Dimensions - 7 ASHLY AUDIO INC. will without charge, repair or replace at its discretion, any defective Measurements - 10
Specifications - 7 product or component parts upon prepaid delivery of the product to the ASHLY AUDIO, INC. Dimensions - 11
factory service department, accompanied with a proof of original-date-of-purchase in the form
Warranty - 8 of a valid sales receipt. This warranty gives you specific legal rights, and you may also have Warranty - 12
other rights, which vary from state to state.

EXCLUSIONS: This warranty does not apply in the event of misuse, neglect, or as a result of
unauthorized alterations or repairs made to the product. This warranty is void if the serial
number is altered, defaced, or removed. ASHLY AUDIO, INC. reserves the right to make
changes in design, or make additions to, or improvements upon, this product without any
obligation to install the same on products previously manufactured.

Any implied warranties, which may arise under the operation of state law, shall be effective
only for FIVE years from the original-date-of-purchase of the product. ASHLY AUDIO, INC.
shall be obligated to only correct defects in the product itself. ASHLY AUDIO, INC. is not liable
for any damage or injury, which may result from, or be incidental to, or a consequence of, such
defects. Some states do not allow limitations on how long an implied warranty lasts, or the
exclusion, or limitation of incidental or consequential damages, so the above limitations or
exclusions may not apply to you.

OBTAINING WARRANTY SERVICE:

For warranty service in the United States, please follow this procedure:

1) Return the product to ASHLY AUDIO, INC. freight prepaid, with a written statement
describing the defect and application that the product is used in. ASHLY AUDIO, INC. will
examine the product and perform any necessary service, including replacement of defective
parts, at no further cost to you.

2) Ship your product to:

ASHLY AUDIO, INC.

Attention: Service Department

847 Holt Road

Webster, NY 14580-9103

Copyright© 2012 – Ashly Audio Inc.