Core 1 Eim

HOW TO USE THIS COMPETENCY BASED LEARNINMATERIAL
Welcome!
The unit of competency, “Perform roughing-in activities, wiring and cabling

works for single-phase distribution, power, lighting and auxiliary systems” is one of
the competencies of ELECTRICAL INSTALLATION AND MAINTENANCE NC II, a
course which comprises the knowledge, skills and attitudes required for a TVET
trainee to possess.
The module,“ Perform roughing-in activities, wiring and cabling works for
single-phase distribution, power, lighting and auxiliary systems” contains training
materials and activities related to planning and preparing for installation, installing
equipment/device system, conducting test activities for you to complete.
In this module, you are required to go through a series of learning activities in
order to complete each learning outcome. In each learning outcome are
Information Sheets, Self-Checks, Operation Sheets and Task/Job Sheets.
Follow and perform the activities on your own. If you have questions, do not hesitate
to ask for assistance from your facilitator.
Remember to:
 Work through all the information and complete the activities in each section.
 Read information sheets and complete the self-check. Suggested references
are included to supplement the materials provided in this module.
 Most probably, your trainer will also be your supervisor or manager. He is
there to support you and show you the correct way to do things.
 You will be given plenty of opportunities to ask questions and practice on the
job. Make sure you practice your new skills during regular work shifts. This
way you will improve your speed, memory and your confidence.
 Use the Self-Checks, Operation Sheets or Tasks or Job Sheets at the end of
each section to test your own progress. Use the Performance Criteria
Checklist or Procedural Checklist located after the sheet to check your own
performance.
 When you feel confident that you have had sufficient practice, ask you Trainer
to evaluate you. The results of your assessment will be recorded in your
Progress Chart and Accomplishment Chart.
You need to complete this module before you can perform the next module,
Service Entrance and their parts.
RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 1

Cainta cabling works for single-phase distribution, OMAR S.LAYNESA of
power, lighting and auxiliary systems 108
ELECTRICAL INSTALLATION AND MAINTENANCE NC II
LIST OF COMPETENCIES
No. Unit of Competency Module Title Code
Perform roughing-in Performing roughing-in

activities, wiring and activities, wiring and
cabling works for single- cabling works for single- ELC741301
1.
phase distribution, power, phase distribution, power,
lighting and auxiliary lighting and auxiliary
systems systems
Installing electrical
Install electrical protective
protective devices for
devices for distribution,
distribution, power, lighting, ELC741302
2. power, lighting, auxiliary,
auxiliary, lightning
lightning protection and
protection and grounding
grounding systems
systems
Install wiring devices of Installing wiring devices of

floor and wall mounted floor and wall mounted ELC741303
3. outlets, lighting outlets, lighting
fixtures/switches, and fixtures/switches, and
auxiliary outlets auxiliary outlets

MODULE CONTENT
UNIT OF COMPETENCY: Perform roughing-in activities, wiring and

cabling works for single-phase distribution,
power, lighting and auxiliary systems
MODULE TITLE: Performing roughing-in activities, wiring and

cabling works for single-phase distribution,
MODULE DESCRIPTOR: This unit covers the knowledge, skills and attitudes on
installing electrical metallic and non-metallic
conduit, wire ways and cable clamp, auxiliary
terminal cabinet and distribution frame panel
board/safety switch and used in roughing-in based
on the required performance standards.
This unit also covers the outcomes required in

preparing for cable pulling and installation,
performing wiring and cabling lay-out and notifying
completion of work for single-phase distribution,
power, lighting and auxiliary systems.
NOMINAL DURATION 70 hrs.
CERTIFICATE LEVEL NC II
LEARNING OUTCOMES:
At the end of this module you MUST be able to:
LO 1. Install electrical metallic /nonmetallic (PVC conduit)

LO 2. Install wire ways and cable tray
LO 3. Install auxiliary terminal cabinet and distribution panel
LO 4. Prepare for cable pulling and installation
LO 5. Perform wiring and cabling lay out
L.O. 6 Notify completion of work

LEARNING OUTCOME NO. 1 Install Electrical Metallic Tubing/Non-Metallic
(PVC conduit)
CONTENTS:
TECHNOLOGY:
 PEC provisions on electrical metallic conduits

 Bending electrical metallic conduit
 Procedures in installing electrical metallic conduit
 Safety procedures in installing electrical metallic conduits
SCIENCE:
 Types of conduits
ENVIRONMENTAL ISSUES AND OTHER CONCERNS:

 Disposal of scrap conduits
CONDITIONS:
The students/trainees must be provided with the following:
 Tools and Equipment  Materials

o Lineman’s pliers o Electrical metallic conduits
o Long nose pliers o lock nuts, bushing, adapters
o Diagonal cutting pliers o fastening devices
o Set of screw driver o Conduit supports
o Claw hammer
o Hacksaw  PPE
o Measuring tools
o Pipe vise  Learning Materials
o Pipe cutter o Learning elements
o reamer o Manuals
o Simulated workplace/wiring o Books and
booth o Philippine Electrical Code/National
o Ladder Electrical Code, Latest Edition
METHODOLOGIES:
 Demonstration
 Discussion

 Practical Exercises
 Laboratory exercises
ASSESSMENT METHODS:
 Demonstration
 Direct observation and questioning
ASSESSMENT CRITERIA
 Electrical metallic conduits are installed according to the latest edition of

Philippine Electrical Code and National Electrical Code.
 Electrical metallic conduits are installed according to the job requirements
 Tools/equipment and materials needed for the installation are prepared in line
with job requirements.
 Safety procedures in installing electrical metallic conduits are strictly observed
according OHS guidelines and procedures.

Learning Experience
Install Electrical Metallic Tubing/Non-Metallic (PVC conduit)
Learning Activities Special Instructions

1. Read Information Sheet No. 1.1-1 In this learning outcome you shall prepare
Classification of electrical metallic conduits. tools and materials needed to install
Answer Self- Check No. 1.1-1 Electrical Metallic Tubing/Non-Metallic (PVC
Compare answers with answer key 1.1-1 conduit)
2. Read Information Sheet No. 1.1-2
Cutting, Reaming, and Threading Conduit. Study the Information Sheet and answer
Answer Self- Check No. 1.1-2 self-checks to ensure the knowledge of
Compare answers with answer key 1.1-2 learning outcome are acquired.
3. Read Information Sheet No. 1.1-3 Perform the task sheet, operation sheet and
Different Conduit Bends. job sheet in order to meet the needed skills
required.
Answer Self- Check No. 1.1-3
Compare answers with answer key 1.1-3 If you have questions you could ask your
4. Read Information Sheet No. 1.1-4 facilitator/trainer.
Fittings, Couplings, Condulets, Locknut &
Bushings
Compare answers with answer key 1.1-4

5. Perform Task Sheet 1.1-1.
Cutting EMT using pipe cutter
Perform Task Sheet 1.1-2
Offset Bend EMT
90 Degrees Bend
Offset Bend EMT
Refer to performance criteria
checklist 1.1-1 to 1.1-4

INFORMATION SHEET NO. 1.1-1
CLASSIFICATION OF ELECTRICAL CONDUITS
INTERMEDIATE METAL CONDUIT (IMC)

A steel threadable raceway of circular cross designed for the physical
protection and routing of conductors and cables and for use as an equipment
grounding conductor when installed with its integral or associated coupling and
appropriate fittings.
USES PERMITTED
A. All Atmospheric Conditions and Occupancies
Use of IMC shall be permitted under all atmospheric conditions and
occupancies.
B. Corrosion Environments.
IMC elbows, couplings and fittings shall be permitted to be installed in
concrete, in direct contact with the earth or in areas subject to severe
corrosive influences where protected by corrosion protection and judged
suitable for the condition
.
C. Cinder Fill
Shall be permitted to be installed in or under cinder fill where subject to
permanent moisture where protected on all sides by a layer of noncinder
concrete not less than 50 mm thick; where the conduit is not less than 450
mm under the fill; or where protected by corrosion protection and judged
suitable for the condition.
D. Wet Locations
All supports, bolts, straps, screws, and so forth shall be of corrosion
resistant materials or protected against corrosion by corrosion-resistant
materials.
E. Size
Minimum IMC smaller than raceway size 15mm shall not be used.
Maximum IMC larger than size 100 mm shall not be used.

F. Bends
Bends of IMC shall be so made that the conduit will not be damaged and the
internal diameter of the conduit will not be effectively reduced. Number in one
run
shall not be more than the equivalent of four quarter bends ( 360 degrees total)
between pull points.
G. Reaming and Threading

All cut ends shall be reamed or otherwise finished to remove rough edges.
H. Security Fastened
Each IMC shall be securely fastened within 900 mm of each outlet box,
junction box, cabinet, conduit body, or other conduit termination. Fastening shall
be permitted to be increased to a distance of 1 500 mm where structural
members do not readily permit fastening within 900 mm.
I. Couplings and Connectors

Thread less – thread less coupling and connectors used with conduit shall be
made tight. Where buried masonry or concrete they shall be the concrete tight
type.
Running Threads – shall not be used on conduit for connections at coupling.
J. Bushings
Where a conduit enters a box, fittings, or other enclosure a bushing shall be
provided to protect the wire from abrasion unless the design of the box fittings or
enclosure is such s to afford equivalent protection.
K. Grounding
IMC shall be permitted as an equipment grounding conductor.
L. Marking
Each length shall be clearly and durably marked at least every 1 500 mm with
the letters IMC.
M. Standard Lengths
The standard length of IMC shall be 3 000 mm including an attached coupling
and each end shall be threaded

RIGID METAL CONDUIT (RMC)
A threadable raceway of circular cross section designed for the physical
grounding conductor when installed with its integral or associated coupling and
appropriate fittings. RMC is generally made of steel (ferrous) with protective
coating or aluminum (nonferrous) . Special use types are silicon bronze and
stainless steel.
USES PERMITTED
A. All Atmospheric Conditions and Occupancies
Use of RMC shall be permitted under all atmospheric conditions and
occupancies. Ferrous raceways and fittings protected from corrosion solely by
enamel shall be permitted only indoors and in occupancies not subject to
severe corrosive influences.
B. Corrosion Environment
RMC elbows, couplings and fittings shall be permitted to be installed in
concrete, in direct contact with the earth or in areas subject to severe
corrosive influences where protected by corrosion protection and judged
C. Cinder Fill
RMC shall be permitted to be installed in or under cinder fill where subject
to permanent moisture where protected on all sides by a layer of noncinder
concrete not less than 50 mm thick; where the conduit is not less than 450 mm
under the fill; or where protected by corrosion protection and judged suitable
for the condition.
D. Wet Locations
All supports, bolts, straps, screws, and so forth shall be of corrosion
resistant materials or protected against corrosion by corrosion-resistant
materials.

E. Size
Minimum IMC smaller than raceway size 15mm shall not be used.
Maximum IMC larger than size 150 mm shall not be used.
F. Bends
Bends of IMC shall be so made that the conduit will not be damaged and
the internal diameter of the conduit will not be effectively reduced. Number in
one run shall not be more than the equivalent of four quarter bends ( 360
degrees total) between pull points.
G. Reaming and Threading

All cut ends shall be reamed or otherwise finished to remove rough edges.
H. Security Fastened
Each RMC shall be securely fastened within 900 mm of each outlet box,
junction box, cabinet, conduit body, or other conduit termination. Fastening
shall be permitted to be increased to a distance of 1 500 mm where structural
members do not readily permit fastening within 900 mm.
I. Supports
Conduit shall be supported at intervals not exceeding 3 000 mm
.
SUPPORT FOR RIGID METAL CONDUIT
Conduit Size ( mm ) Maximum Distance Between
Rigid Metal Conduit Supports ( mm)
15- 20 3 000
25 3 600
32-40 4 200
50-65 4 800
80 and larger 6 800
J. Couplings and Connectors
Thread less coupling and connectors used with conduit shall be made tight.
Where buried in masonry or concrete, they shall be the concrete tight type.
Running Threads shall not be used on conduit for connection at couplings.
K. Bushings
Where a conduit enters a box, fittings, or other enclosure a bushing shall
be provided to protect the wire from abrasion unless the design of the box
fittings or enclosure is such s to afford equivalent protection.

Cainta cabling works for single-phase distribution, JESSIE D. RECTO of 108
L. Grounding
RMC shall be permitted as an equipment grounding conductor.
M. Marking
Each length shall be clearly and durably identified in every 3 000 mm.
Nonferrous conduit of corrosion resistant material shall have suitable marking.
N. Standard Lengths
The standard length of RMC shall be 3 000 mm including an attached
coupling and each end shall be threaded, Longer or shorter lengths with or
without coupling and threaded or unthreaded shall be permitted.
ELECTRICAL METALLIC TUBING (EMT)

An unthreaded thin wall raceway of circular cross section design for the physical
grounding conductor when installed utilizing appropriate fittings. EMT is generally
made of steel (ferrous) with protective coating or aluminum(nonferrous).

USES PERMITTED
A. Exposed and Concealed

The use of EMT shall be permitted for both exposed and concealed work.
B. Corrosion Protection
Ferrous or nonferrous EMT, elbows, couplings, and fittings shall be permitted

to be installed in concrete direct contact with the earth, or in areas subject to
severe corrosive influences where protected by corrosion protection and judged
C. Wet Locations
All supports bolts, straps, screws, and so forth shall be of corrosion-resistant

materials or protected against corrosion by corrosion resistant materials.
D. Sizes
Minimum EMT smaller than raceway size 15mm shall not be used.
The maximum size shall be raceway size 100 mm
USES NOT PERMITTED.
EMT shall not be used under the following conditions:

1. Where during installation or afterwards, it will be subject to severe physical
damage.
2. Where protected from corrosion solely by enamel.
3. In cinder concrete or cinder fill where subject to permanent moisture unless
protected on all sides by a layer of noncinder concrete at least 50 mm thick or
unless the tubing is at least 450 mm under fill.
4. In any hazardous locations.
5. For the support of the luminaires (fixture) or other equipment except conduit
bodies no larger than the largest raceway size of the tubing.
A. Reaming and Threading

Reaming – All cut ends of EMT shall be reamed or otherwise finished to
remove
rough edges.
Threading – EMT shall not be threaded.
B. Security Fastened

EMT shall be surely fastened in a place at least every 3 000 mm. In addition
each EMT run between termination points shall be securely fastened within 900
mm of each outlet box, junction box, device box, cabinet, conduit body, or other
tubing termination.
C. Grounding
EMT shall be permitted as an equipment grounding conductor.
D. Sizes
Minimum EMT smaller than raceway size 15mm shall not be used.
Maximum EMT larger than raceway size 50 mm shall not be used.
E. Construction
EMT shall be made of material that does not exceed the ignitibility, flammability,
smoke generation, and toxicity characteristic of rigid polyvinyl chloride.
EMT as a prewired manufactured assembly shall be provided in continuous
lengths capable of being shipped in a coil , reel, or carton without damage.

SELF-CHECK 1.1-1
IDENTIFICATION: Write the word/s that best describe the questions below:
1. A type of raceway or service entrance conduit is usually used.
A. PVC B. CPC
C. RSC D. EMT
2. What is the PEC requirements on the number of bends allowed in conduit

run?
A. Not more than 4 quarter bends

B. Not more than 3 quarter bends
C. Not more than 5 quarter bends
D, Not more than 2 quarter bends.
3. What is the maximum distance of conduit support or strap after a junction

box?
A. 600 mm B. 700 mm
C. 800 mm D. 900 mm
4. Locknut, bushing and connectors are called electrical .
A. Conduit B. Fittings
C. Expander D. Tighteners
5. What are the types of fitting commonly used for tightening between the boxes
and the conduit?
A. Straight Connector B. Condulet

C Conduit strap D. Lock nut and bushing

ANSWER KEY 1.1-1
1. C. RSC
2. A. Not more than 4 quarter bends
3. D. 900 mm
4. B. Fittings
5. D. Lock nut and bushing

INFORMATION SHEETNO. 1.1-2
Cutting, Reaming, and Threading Conduit
LEARNING OBJECTIVES:
After reading this Information Sheet you should able to:

1. Identify the tools needed in cutting, reaming and threading conduits.
2. Value the importance of cutting reaming and threading conduits.
RMC, IMC, and EMT are sold in 10' sections and normally cut to length using a pipe
cutter or hacksaw. Select the correct blade for the material being cut and make sure
the cut is straight and smooth.
Cutting (Pipe Cutter Method)
Pipe cutters can be used on RMC, IMC and EMT. Turn the handle ¼ turn for each
full turn around the conduit. Avoid over tightening.

Reaming Conduit
After cutting, conduit must be reamed to remove any burrs or sharp edges. A file can
be used when a reamer is not available.
Rotate a reamer in a downward motion. Remove the reamer by pulling back while
continuing to rotate it.
Threading Conduit
RMC and IMC can be threaded to accept threaded fittings. Ratchet threaders are
available that produce from 8 to 18 threads per inch.

Different Conduit Bends
LEARNING OBJECTIVE:

1. Identify the different kinds of bends:
2. Value the importance of bending electrical conduits:
Different Conduit Bends

There are three major bends being performed in the conduits these are Offset bend,
90 degrees Bend, and \Saddle bend. A field bend is any bend performed by the
electrician when installing conduits.
Offset Bend
Offset bend is needed at the end of the conduit it fit is running through an outlet box
for connections of lighting fixtures, convenience outlets, and similar others.
An offset consists of two equal bends of less than 90° each and is used to route
conduit over other objects. To avoid a difficult wire pull, use a shallow offset angle
whenever possible. The distance between bends is equal to the depth of the offset
times a multiplier.

Shrinkage Calculation
Offset angle multipliers represent the cosecant of the related offset angle (rounded).
The shrinkage must be multiplied by the height of the rise and subtracted from the
developed length.
Common Offset Factors

90 Degrees Bend
90 degrees bend is required when running conduit over joint and when you want to
enter a ceiling or wall outlet on the floor below, or from an exposed ceiling running to
a box on the wall.
Circles and 90° Bends
A 90° bend is ¼ of a circle, concentric bends are made to 90° but each has a
different radius so that they fit within one another. To calculate the circumference of a
circle, multiply pi times the diameter (πD), or multiply two times pi times the radius
(2πR).
Making a 90° Bend
To make a bend, you must know the stub-up length and the take-up distance of the
bender. The take-up is the amount of conduit that will be used to form the bend and
is listed in the manufacturer’s instructions for the bender.

Bending an 18-inch Stub-Up
To make a 90° stub-up, subtract the bender take-up from the stub-up height. Mark
that distance on the conduit and line it up with the starting point on the bender. Hold
the conduit with one foot and press the foot pedal with the other. Keep the bender
perpendicular and bend in a single smooth motion. After making a bend, check it for
accuracy using a level or square.
Saddle Bend
it is made possible when crossing a conduit already in place on ceiling and/ or wall
and passing over other obstruction. This is also called cross-over bend. Saddle
bends are used to route conduit around obstructions. Making a saddle bend will
cause the conduit to shorten by a specified amount for every inch of saddle depth,
depending on the size of the conduit.

Shrinkage Chart for Saddle Bends
The value from a shrinkage chart is added to the measurement from the end of the
conduit to the centerline. This ensures that the bend will be centered over the
obstruction.
Measurement Locations
Using the value for a two-inch obstruction found in the shrinkage chart, each bend is
located 5" from the centerline.

Location of Bends
This saddle contains one 45° and two 22½° bends. Note that the center mark is
placed ahead to account for shrinkage.

SELF-CHECK NO. 1.1-3
Check your mastery in bending electrical conduits by completing the tasks below.
Explain the three common electrical bends.
1. 90 degree bends
2. offset bends
3. saddle bends

ANSWER KEY 1.1-3
Check your answer with the answer key below. If you fail to get it right, refer
back to corresponding resources until you make it perfect.
1. A 90 degrees bend is required when running conduit over joint and when you
want to enter a ceiling or wall outlet on the floor below, or from an exposed
ceiling running to a box on the wall.
2. An Off set bend is needed at the end of the conduit if it is running through an
outlet box for connections of lighting fixtures, convenience outlets, and similar
others.
3. Saddle bend It is made possible when crossing a conduit already in place on

ceiling and/or wall and passing over other obstruction. This is also called
cross- over bend.

Fittings, Couplings, Condulets, Locknut & Bushings
EMT is too thin for threading and requires the use of setscrew or compression
fittings.
Fittings must be matched to the application
Compression Fittings –used in wet locations
Setscrew Fittings – used in dry locations
Metal Conduit Fittings
The type of fitting selected depends on the type of conduit, its location, and the
installation method.
Couplings are fittings that are threaded inside to join two pieces of conduit.

Metal Conduit Couplings
Couplings are available in various types for different types of conduit and
applications.
Conduit Bodies
Conduit bodies, also called condulets, can be used at junctions or pull points. They
are more expensive than couplings, but may be required in exposed or outdoor
locations or to change the type or size of raceway.
Type C Conduit Bodies
A Type C conduit body is a straight fitting with a

screw-on cover for conductor access.
Type C conduit bodies are used to provide a pull point

in a long run or one with bends totaling more than 360°.
Type L Conduit Bodies
A Type L conduit body is an elbow fitting that

provides a 90° change in direction.
Various types of Type L conduit bodies are

available to provide access to the
conductors from the top, either side, or both sides.

Type X Conduit Bodies
Type X conduit bodies provide a junction

point for four intersecting conduits.
Threaded Weatherproof Hub
Threaded waterproof hubs are used for conduit

entering a box in a wet location.
Insulating Bushings
Insulating bushings are used to protect conductors

from being damaged by threaded conduit entering
a sheet metal enclosure.
Grounding Insulating Bushings
Grounded insulating bushings both protect

conductors and allow for the connection of
an equipment grounding conductor.

Offset Nipples
Offset nipples are used to make quick offset

connections
between two pieces of equipment in close proximity.
Making a Conduit-to-Box Connection
Locknuts are used on the inside and outside walls between a box and a conduit
connection. A grounding locknut is used for the connection of a bonding wire.

SELF-CHECK 1.1-4
Fittings, Couplings, Condulets
IDENTIFICATION: Direction: Read the items carefully and answer each question
correctly. Encircle only the letter of the correct answer.
1. Locknut, bushing and connectors are called electrical .
A. Conduit B. Fittings
C. Expander C. Tighteners
2. What do you call a fitting resembling a pipe or box with a removable cover access
to electric conduit?
A. Condulet
B. Conduit strap/Clamp
C. Connector
D. Lock nut and bushing
3. Commonly used adhesive materials for joining of PVC conduit.
A. PVC Cement B. PVC Solvent

C. PVC Varnish D. PVC Adhesive
4. What are the types of fitting commonly used for tightening between the boxes and
the conduit
A. Straight Connector B. Condulet

C. Strap D. Locknut and bushing
5. Can be used as a junctions or pull points.
A. Straight Connector B. Conduit Strap

C. Condulet D. Locknut and bushing

ANSWER KEY 1.1-4
Fittings, Couplings, Condulet
1. A. Condulet
2. B. Condulet
3. B. PVC Solvent
4. D. Locknut and bushing
5. C. Condulet

Task Sheet 1.1-1
Cutting EMT using pipe cutter
Performance Objective: Given the needed tools and materials, you should be able
to cut electrical metal tubing (EMT) using pipe cutter
following the desired measurement.
Supplies/Materials: 1/2” EMT, Pipe Cutter, Pull Push Rule, EMT Bender, Pipe Vise
Steps/Procedures:
1. Measure and mark the needed length of the EMT

2. Place the EMT in the pipe vise.
3. Place the EMT in the cutter and align the cutting wheel with the cutting mark
on the EMT.
4. Tighten the adjusting screw, applying moderate pressure to the EMT.
5. Turn the cutter one complete turn then reverse its rotation by half.
6. Continue rotating the cutter until the EMT has been cut.
7. Using a reamer, remove the burr in the EMT
8. Inspect your work, when it passes the criteria below, let your instructor
check it for you.
9. Perform house keeping
Assessment Method:
• Direct observation
• Interview

Performance Criteria Checklist 1.1-1
Cutting EMT Using Pipe Cutter
CRITERIA YES NO
Did you….
1. Cut the edge of the EMT in to 90°.
2. Check the edge of the EMT if it is flat and dull.
3. Inspect the EMT it should be free from burrs.
4. Preserve or restore the roundness of EMT.
5. Restore the thickness of the EMT.

Task Sheet 1.1-2
Offset Bend of EMT
to Perform offset bend of electrical metal tubing (EMT)
following the desired measurement.
Supplies/Materials: 1/2” EMT, Pipe Cutter, Pull Push Rule, EMT Bender,
Steps/Procedures:
1. Measure the required offset depth.

2. Measure and mark the distance between bends.
3. Place the EMT in the EMT bender and align on the mark of the first bend.
4. Bend the EMT on the desired degrees.
5. Adjust the EMT bender on the mark of second bend, and make the second bend
to complete the off-set.
check it for you.
Assessment Method:
• Interview

Offset Bend of EMT
CRITERIA
Did you…. YES NO
1. Cut the tube based on the job requirements.
2. Ream to remove all burrs and clean all residues from
the EMT
3. Select size of EMT bender appropriate for the size of
EMT.
4. Check the length of the bended EMT if it is based
on the working drawing.
5. Check distance between bends if it is equal to the depth
of the offset times a multiplier.
6. Inspect the bended EMT if it has no kink
7. Check the bend angle if it is based on the work plan.

Task Sheet 1.1-3
90 Degrees Bend
to Perform 90 degrees bend (16” stub-up) of electrical
metal tubing (EMT) following the desired measurement.
Steps/Procedures:
1. Measure the required offset depth.

2. Measure and mark the distance between bends.
3. Place the EMT in the EMT bender and align on the mark of the first bend.
4. Bend the EMT on the desired degrees.
5. Adjust the EMT bender on the mark of second bend, and make the second bend
to complete the off-set.
check it for you.
Assessment Method:
• Interview

90 Degrees Bend
CRITERIA
Did you…. YES NO
the EMT
EMT.
4. Bent conduits with bends not exceeding 90° as per job
requirements
7. Check the bend angle if it is based on the work plan.

Task Sheet 1.1-4
Saddle Bend
to Perform saddle bend of electrical metal
tubing (EMT) following the desired measurement.
Steps/Procedures:
1. Measure the obstruction depth.

2. Measure and place center mark ahead 3/8” on the EMT.
3. Make outside mark from new center mark.
4. Label the center mark with letter A, letter B for the left mark and letter C for the
right mark.
5. Hook the bender over the center of the bending point of a conduit and make a
bend 45° both sides.
6. Adjust the EMT bender on the left mark Let the arrow on the bender point to the
letter B marks and make a 22 ½ ° bend.
7. To complete the saddle bend adjust the EMT bender on the right mark Let the
arrow on the bender point to the Letter C marks and make a 22 ½ ° bend,
check it for you.
Assessment Method:
• Interview

Saddle Bend of EMT
CRITERIA
Did you…. YES NO
the EMT
EMT.
6. Check the saddle bend angle if it is based on the work
plan. (obstruction depth)

LEARNING OUTCOME NO. 2 Install wire ways and cable tray
CONTENTS:
TECHNOLOGY:
 PEC provisions on wire ways cable tray

 Procedures in installing wire ways and cable tray.
 Safety procedures in installing wire ways and cable tray.
SCIENCE:
 Types of wire ways and cable tray.
ENVIRONMENTAL ISSUES AND OTHER CONCERNS:

 Disposal of scrap wire ways and cable tray
CONDITIONS:
Tools and Equipment  Materials

o Lineman’s pliers o Wire ways Cable tray and
o Long nose pliers associated fittings
o Diagonal cutting pliers
o Set of screw driver  Learning Materials
o Claw hammer o Learning elements
o Hacksaw o Books and manuals
o Measuring tools o Philippine Electrical Code, Latest
o Simulated workplace/wiring Edition
booth
 PPE
METHODOLOGIES:
 Demonstration
 Discussion
ASSESSMENT METHODS:
 Demonstration

ASSESSMENT CRITERIA
 Wire ways and cable tray are installed according to the latest edition of
Philippine Electrical Code and National Electrical Code.
 Wire ways and cable tray are installed according to the job requirements
 Tools/equipment and materials needed for the installation are prepared in
line with job requirements.
 Safety procedures in installing cable bridges are strictly observed according
OHS guidelines and procedures.

Learning Experience
Install Wire Ways and Cable Tray

Classification of electrical metallic tools and materials needed to install Electrical
conduits. Metallic Tubing/Non-Metallic (PVC conduit)
Compare answers with answer key 1.2-1 Study the Information Sheet and answer self-
2. Read Information Sheet No. 1.2-2 checks to ensure the knowledge of learning
Cutting, Reaming, and Threading outcome are acquired.
Conduit.
Perform the task sheet, operation sheet and
Answer Self- Check No. 1.2-2 job sheet in order to meet the needed skills
required.
If you have questions you could ask your
3. Read Information Sheet No. 1.2-3 facilitator/trainer.
Different Conduit Bends.

NFORMATION SHEET NO. 1.2-1
PEC Provisions on Wire ways
LEARNINGOBJECTIVE:
1. Identify PEC provisions on wire ways.

2. Value the importance of PEC provisions on wire ways.
Wire ways are units of assembly of troughs used for housing and protecting
electric wire and cable and in which conductors are laid in place after the wire
way has been installed as a complete system.
Provisions for Metal Wire Ways

 No conductor larger than that for which the wire way is designed shall be
installed in any wire way.
 Shall not contain more than 30 current carrying conductors at any cross
section.
 Where insulated conductor are defected with in the wire way of greater than
30 degrees.
 Splices and tap shall be permitted with in a wire way provided.
 Dead end of wire way shall be closed.
 Extensions from wire ways shall be made with cord pendants.
 Wire ways shall be marked so that the manufacturers name or trade mark will
be visible after installation.
 Grounding shall be in accordance with the provision of Article 2.50 of PEC.
Provisions for Non Metallic Wire Ways
Uses Permitted:
1. Only for exposed work, except as permitted.
2. Where subject to corrosive vapors.
3. In wet location where listed for the purpose.
Uses Not Permitted

 Where subject to physical damage.
 In any hazardous location except a permitted Where exposed to sunlight
values listed and marked as suitable for the purpose.
 Where subject to ambient temperature.
 For conductors whose insulation temperature limitation would exceed those
for which the non – metallic wire way is listed.

Other article for non-metallic wire ways
1. No conductor larger than that which nonmetallic wire way is designed shall be
installed.
2. Number of conductors shall not exceed 20 percent of the interior cross
sectional area.
3. Splices and taps, shall not fill more than 75 percent of its cross sectional area.
4. Dead end of nonmetallic wire way shall be closed using listed fitting.
5. Extension shall be made with cord pendant.
6. All have limited smoke producing characteristics.

SELF-CHECK 1.2-1
TRUE OR FALSE TEST
Direction: Write T if the statement is TRUE and write F if the statement is

FALSE. Write your answer on the blank provided at the left side
of the test paper.
1. Number of conductors shall not exceed 20 percent of the interior cross

sectional area of nonmetallic wire ways.
2. Nonmetallic wire ways are permitted where subject to physical damage.
3. Metallic wire ways grounding shall be in accordance with the provision of

Article 2.50 of PEC.
4. Nonmetallic wire ways are are not permitted where subject to ambient
temperature.
5. Dead end of wire way shall be closed

ANSWER KEY 1.2-1
1. T
2. F
3. T
4. T
5. T

Electrical Wire Ways
Wire ways and cable troughs are designed to

protect electrical wires from dust, dirt, water and
oil. They are available in various styles, sizes and
fittings for use for wide range of voltages. They
are often used to house and protect power and
communications cables for commercial,
institutional, industrial and utility needs. These
wire way systems consist of wire way and
appropriate fittings to complete the installation per
the electrical drawings. Electrical wire ways often furnished with polyester powder
coat paints. They are available with factory installed dividers to separate power and
low voltage wiring housed in the same wire way sections. The material thickness
based on wire way dimensions according to requirements. The base and cover of
wire ways are factory assembled and fitted with wing nuts and screws for positive
latching. Some wire way bases are provided with electrical knock outs. They are
available with spectrum dimensions like wide and deepness.
Types of Wire Ways

Metal Wire Way – are sheet metal through with hinged or removable covers for
housing and protecting electric wire and cable and in which conductors are laid in
place after the wire way has been installed as complete system.

Duct-type wire ways are available with hinged covers to lay in the conductors or as a
screw-cover trough. Troughs provide access from the side rather than the top.
rain tight troughs are used where exposed to moisture.
Troughs contain knockouts similar to junction boxes.
Wire Way Section.
A variety of fittings are available to create wire way systems. The fittings are
attached to the duct using slip-on connectors.

Connectors are held to the wire way section using small bolts and nuts. A friction
hinge holds the wire way cover open for access.
End Plates
Wire ways are finished using end plates.

Knockouts allow the conductors to extend beyond the end plate.
Tees
Tee connections are used where conductors must branch in different directions. The
sides are removable for access to splices and taps.

Crosses
Crosses are used to provide an intersection with four openings.
Elbows
Elbows are available in angles of 22½°, 45°, and 90°. The inside corners are
rounded to prevent conductor damage. Telescopic (slip) fittings are used to attach
wire way sections and are similar to a conduit nipple.
Wire Way Support
Horizontal wire ways must be supported at each end and every 5' thereafter. Wire
ways should be direct-mounted whenever possible; otherwise, suspended hangers
may be used.

Gusset Bracket
Gusset brackets are used for wall mounting of wire ways. The wire way rests on the
bracket and is attached using screws or bolts.
Standard Hangers
Standard hangers are made in two pieces that can be combined in different ways for
different installation requirements.
Wire Way Hangers
Wire way hangers are used to support larger wire ways. A wire way hanger consists
of a piece of strut mounted on threaded rods attached to a ceiling, beam, or other
structural member.

Non Metallic Wire Way – are flame retardant, non-metallic through with removable
covers for housing and protecting electric wire and cables in which conductors are
laid in place after the wire way has been installed as complete system.
Pancake Raceway
Pancake raceways have a low profile and are used to extend power, lighting,
telephone, or signal wire across the surface of a floor.
Twin duct or Triple-duct raceways include partitions to separate power and control
wiring.

SELF-CHECK 1.2-2
1. It is a flame retardant, non-metallic through with removable covers for housing

and protecting electric wire and cables.
A. Non Metallic Wire Way

B. Metal Wire Way
C. Rigid Steel Conduit
D. Electrical Metallic Tubing
2. It is used to extend power, lighting, telephone, or signal wire across the surface of
a floor.
A. Twin duct or Triple-duct raceways

B. Plastic raceways
C. Pancake raceways
D. Metal raceways
3. It is raceways include partitions to separate power and control wiring.
A. Twin duct or Triple-duct raceways

B. Plastic raceways
C. Pancake raceways
D. Metal raceways
4. A metal wire way fittings are used to provide an intersection with four openings.
A. Elbows B. Crosses
C. Tees D. Brackets
5. It is used for wall mounting of wire ways
A. Wire way support B. Wire way hangers

C Conduit strap D. Gusset Bracket

ANSWER KEY 1.2-2
1. A. Non Metallic Wire Way
2. C. Pancake Raceway
3. A. Twin duct or Triple-duct raceways
4. B. Crosses
5. D. Gusset Bracket

Cable Tray
Cable Tray
A cable tray is “a unit or assembly of units of sections and associated fittings

forming a rigid structural system used to securely fasten or support cables and
raceways” Cable trays are used to hold up and distribute cables.
Cable trays provide open access in applications with frequent cable changes.

Four (4) Type of Cable Trays
1. Through Type (or expanded metal – type) – This is a prefabricated metal structure
greater than 4 inches in width. It consist of a ventilated bottom and has closely
spaced cable supports within integral or separate longitudinal side rails.
2. Ladder Type – is a prefabricated metal structure consisting of two longitudinal side

rails connected by individual transverse members, which provide the cable
supporting means.
3. Solid Bottom Type – This is a metal structure that has no openings in the bottom.
The cable support is provided by integral or separate longitudinal side rails.

4. Channel Type – Like all cable trays, the channel type is prefabricated. It consist of
a one piece ventilated or solid bottom channel section not exceeding four inches
in width.
Cable Tray Supports

Cable trays are typically supported in one of five ways: direct rod suspension,
trapeze mounting, center hung, wall mounting, and pipe rack mounting.
Types of Cable Tray. Direct rod suspension uses threaded rod and hanger clamps.

Trapeze Mounting and Center Hung Support
Trapeze mounting is similar to direct rod suspension but uses a steel channel or strut
similar to a trapeze. A center-hung cable tray uses a center rod and allows the cable
to be easily dropped in or pulled out.
Wall Mounting
Wall mounting uses structural supports mounted directly to the wall. It is typically
found in tunnels and other underground locations with long cable runs between
components.

Types of Cable Tray Fittings
1. Straight is used to tap two end of cable tray to extend its length.
2. L- Junction is a cable tray fitting which is commonly used when the junction is
made attached corner or to make right angle turn.
3. T - Junction is a type of fitting which is used to adopt cable tray in straight and tee
joining
4. 4 – way Junction is a type of fitting which is used in four different ways.
5. Reducer is a type of fitting which is used to adopt cable tray when it changes in
size.

SELF-CHECK 1.2-3
Cable Tray
1. A type of cable tray structure that has no openings in the bottom.
A. Ladder type B. Bottom Type

C. Through type D. Channel Type
2. A type of fitting which is used to adopt cable tray when it changes in size.
A. L- Junction B. 4-way junction

C. Straight D. Reducer
3. A prefabricated metal structure consisting of two longitudinal side

rails connected by individual transverse members.
A. Ladder type B. Bottom Type

C. Through type D. Channel Type
4. A cable tray fitting which is commonly used when the junction is made
attached corner or to make right angle turn.
A. L- Junction B. 4-way junction

C. Straight D. Reducer
5. It is used to hold up and distribute cables.
A. Cable tray fittings B. Cable tray

C Cable tray supports D. Cable tray junction

ANSWER KEY 1.2-3
Cable Tray
1. B. Bottom Type
2. D. Reducer
3. A. Ladder type
4. A. L- Junction
5. B. Cable tray

LEARNING OUTCOME NO. 3 Install auxiliary terminal cabinet and
distribution panel
CONTENTS:
TECHNOLOGY:
 PEC/NEC provisions on auxiliary terminal cabinet and distribution panel.

 Procedures in installing auxiliary terminal cabinet and distribution panel
 Safety procedures in installing auxiliary terminal cabinet and distribution
panel.
SCIENCE:
 Types of terminal cabinet and distribution panel
CONDITIONS:

o Lineman’s pliers o Auxiliary terminal cabinet,
o Long nose pliers distribution panel and associated
o Diagonal cutting pliers fittings
o Set of screw driver
o Claw hammer  Learning Materials
o Hacksaw o Learning elements
o Manuals
 PPE o Books and
o Philippine Electrical Code/National
Electrical Code, Latest Edition
METHODOLOGIES:
 Demonstration
 Discussion
ASSESSMENT METHODS:
 Demonstration

ASSESSMENT CRITERIA
 Auxiliary terminal cabinet and distribution panel is installed according to the

latest edition of Philippine Electrical Code and National Electrical Code.
 Auxiliary terminal cabinet and distribution panel are installed according to the
job requirements
 Safety procedures in installing auxiliary terminal cabinet and distribution panel
are strictly observed according OHS guidelines and procedures

Learning Experience
Install Auxiliary Terminal Cabinet and Distribution Panel

Service Entrance tools and materials needed to install Electrical
Answer Self- Check No. 1.3-1 Metallic Tubing/Non-Metallic (PVC conduit)
2. Read Information Sheet No. 1.3-2 Study the Information Sheet and answer self-
Panel Board checks to ensure the knowledge of learning
Answer Self- Check No. 1.3-2 outcome are acquired.
Compare answers with answer key 1.3-2 Perform the task sheet, operation sheet and
job sheet in order to meet the needed skills
required.

facilitator/trainer.

Service Entrance
LEARNINGOBJECTIVE:
1. Identify the materials needed in installing of service entrance.

2. Identify the vertical clearance of service drop conductors.
Installing the Service Entrance
The plot plan is used to determine the location of the nearest power pole when
selecting a location for the service entrance. All service installations must be
coordinated with the local power company.

Vertical Clearances of Service Drop Conductors.
a service drop is an overhead electrical line running from a utility pole, to a

customer's building or other premises. It is the point where electric utilities provide
power to their customers.
Service conductors must be a minimum of 10' above the ground at all times and no
less than 15' when passing over residential driveways.
The minimum clearance is 18' when conductors pass over public roadways.
Philippine Electrical Code (PEC)
5500 mm - for service drop conductor not exceeding 600 Volts, the minimum
clearance over commercial area and parking lots subject to traffic.
3100 mm - is the minimum clearance of overhead wire.

SERVICE ENTRANCE
Service Entrance
 Rigid Steel Conduit is usually used in service entrance.
 8.0 mm² is the minimum size of service entrance conductor.
 Service entrance cap a weather head, also called a weather cap, is a

weatherproof service drop entry point where overhead wires enter a building,
At a building the wires enter a conduit, and the weather head is a waterproof
cap on the end of the conduit that allows the wires to enter without letting in
water.
 Kilowatt Hour Meter a meter that measures and registers the integral, with
respect to time, of the active power of the circuit in which it is connected; the
unit of measurement is usually the kilowatt-hour.
The meter is used to monitor electricity usage in kilowatt hours (kWh).

Alternate Method of Service Installation for the Sample Residence
Grounding Conductors
A grounding electrode should be connected to a rod that travels through the floor
and at least 8' into the ground.

SELF-CHECK 1.3-1
Service Entrance
1. What is the type of raceway of service entrance conduit is usually used?
A. Rigid Steel Conduit B. Electrical Metal Conduit

C. Polyvinyl Chloride Conduit D. Corrugated Plastic Conduit
2. What is the minimum size of service entrance conductor?
A. 5.5 mm² B. 14 mm²

C. 8.0 mm² D. 3.5 mm²
3. For service drop conductor not exceeding 600 Volts, the minimum
clearance over commercial area and parking lots subject to traffic is .
A. 2500 mm B. 3500 mm
C. 4500 mm D. 5500 mm
4. It is an overhead electrical line running from a utility pole.
A. Service Entrance B. Service Drop

C. Overhead Wire D. Feeder Wire
5. A meter that used to measure the power consumption of the consumers.
A. Ammeter B. Kilowatt meter

C Mega ohmmeter D. Clamp On Ammeter

ANSWER KEY 1.3-1
Service Entrance
1. A. Rigid Steel Conduit
2. C. 8.0 mm²
3. D. 5500 mm
4. B. Service Drop
5. B. Kilowatt meter

Panel Board
Panel Board is a component of an electricity supply

system that divides an electrical power feed into subsidiary
circuits, while providing a protective circuit breaker
for each circuit in a common enclosure.
A panel board consist of a set of copper bus bars called mains

from which provision is made for tapping off several circuits
through overcurrent protective devices.
All panel boards have ampere ratings, and such ratings are
shown on the nameplate of each panel board along with the
voltage rating.
Types of Panel Boards
Flush Type – is used in concealed wiring installations and has the advantage on not
taking up the space in the room by extending beyond the surface of the wall.
Surface Type – are used for installations employing exposed wiring.
Branch Circuits and Feeders
The conductors that extend from the panel board to the various outlets are known as
branch circuits

PANEL BOARD ENCLOSURES
What Do The NEMA Ratings Mean?
The National Electrical Manufacturers Association (NEMA) is a US Manufacturers

Organization which actively promotes standardized product specifications for
electrical apparatus. While NEMA does not actually test products, it establishes the
performance criteria for enclosures intended for specific environments.
NEMA standards describe each type of enclosure in general and functional terms,
and specifically omits reference to constructiondetails. In other words, NEMA
specifies what an enclosure must do, not how to manufacture it. This is also true
about the EN 60.529/IEC 529.
NEMA performance criteria and test methods are used by Underwriters Laboratories
(UL) and the Canadian Standards Association (CSA) as guidelines for investigation
and listing of electrical enclosures. The tested enclosures are then authorized to
carry a label by UL or CSA to prove it has passed the required tests and meets the
applicable UL and CSA standard.
NEMA Classifications
NEMA 1 enclosures are typically used for protecting controls and terminations from
objects and personnel. This style of enclosure, while offering a latching door, does
not have a gasketed sealing surface. NEMA 1 enclosures are used in applications
where sealing out dust, oil, and water is not required.
NEMA 2 enclosures are intended for indoor use primarily to provide a degree of
protection against limited amounts of falling
water and dirt.
NEMA 3 enclosures are intended for outdoor use primarily to provide a degree of
protection against windblown dust, rain, sleet, and external ice formation.
NEMA 3R enclosures are typically used in outdoor applications for wiring and
junction boxes. This style of enclosure provides protection against falling rain, sleet,
snow, and external ice formation. Indoors they protect against dripping water. This
style of enclosure does not have a gasketed sealing surface. Some models have
hasps for padlocking.

NEMA 3RX enclosures are typically used in outdoor applications for wiring and
junction boxes. This style of enclosure provides protection against falling rain, sleet,
snow, and external ice formation and provides an additional level of protection
against corrosion. Indoors they protect against dripping water. This style of enclosure
does not have a gasketed sealing surface. Some models have hasps for padlocking.
NEMA 3S enclosures are intended for outdoor use primarily to provide a degree of
protection against windblown dust, rain,
sleet, and to provide for operation of external mechanisms when ice laden
.
NEMA 4 enclosures are used in many applications where an occasional washdown
occurs or where machine tool cutter coolant is used. They also serve in applications
where a pressurized stream of water will be used. NEMA 4 enclosures are gasketed
and the door is clamped for maximum sealing.
NEMA 4X enclosures are made of stainless steel, aluminum, fiberglass, or

polycarbonate. NEMA 4X enclosures are used in harsh environments where
corrosive materials and caustic cleaners are used. Applications include food, such as
meat/poultry processing facilities, where total washdown with disinfectants occur
repeatedly, and petro-chemical facilities, including offshore petroleum sites.
protection against settling airborne dust, falling dirt, and dripping non-corrosive
liquids.
NEMA 6 enclosures are intended for indoor or outdoor use primarily to provide a
degree of protection against the entry of water during occasional, temporary
submersion at a limited depth.
NEMA 6P enclosures are intended for indoor or outdoor use primarily to provide a
degree of protection against the entry of water during prolonged submersion at a
limited depth.
NEMA 11 enclosures are intended for indoor use primarily to provide, by oil
submersion, a degree of protection to enclosed equipment against the corrosive
effects of liquids and gases.
NEMA 12 enclosures are intended for indoor use to provide a degree of protection
against drips, falling dirt, and drippingnon-corrosive liquids. NEMA 12 enclosures are
most commonly used for indoor applications of automation control and electronic
drives systems, including packaging, material handling, non-corrosive process
control, and manufacturing applications. Gasketed doors seal the enclosure’s
contents from airborne contaminants and non-pressurized water and oil.

NEMA 12K enclosures with knock-outs are intended for indoor use primarily to
provide a degree of protection against dust, falling dirt, and dripping non-corrosive
liquids other than at knock-outs.
protection against dust, spraying of water, oil, and non-corrosive coolant
PANEL BOARD
This panel board is used in a single phase supply with single phase load, usually
used in residential and commercial buildings.
Main C.B.
1 2
BRANCH
3 4 CIRCUITS
5 6
This panel board is used in a three phase supply with single phase load, ex.
convenience outlet and lightings, usually used in high rise buildings and industrial
plant.
.
3 POLE C.B.
2 POLE C.B.

This panel board is used in three phase supply with three phase load, ex. 3 phase
motors, usually used in industrial plant.
3 POLE C.B.
3 POLE C.B.
This panel board is used in three phase supply with line to neutral electrical system,
provide a 115 volts from a 230 volts source and provide also 230 volts from 460
volts.
3 POLE C.B.
1 POLE C.B.

SELF-CHECK 1.3-2
Panel Board
1. It is component of an electricity supply system that divides an electrical power

feed
into subsidiary circuits.
A. Panel Board B. Wiring Board

C. FACP Board D. Printed Circuit Board
2. A type of panel board that used for installations employing exposed wiring.
A. Flush Type B. Plastic Type

C. Metal Type D. Surface Type
3. The conductors that extend from the panel board to the various outlets are known
as .
A. Loads B. Lighting Outlet
C. Convenience Outlet D. Branch Circuits.
4. What is meant by NEMA 3R?
A. Used in outdoor application

B. Intended for indoor use.
C. Intended for indoor and outdoor use.
D. Used in wet area.
5. Enclosures are gasketed and the door is clamped for maximum sealing.
A. NEMA 1 B. NEMA 2
C. NEMA 3 D. NEMA 4

ANSWER KEY 1.3-2
Panel Board
1. A. Panel Board
2. D. Surface Type
3. D. Branch Circuits.
4. A. Used in outdoor application
5. D. NEMA 4

LEARNING OUTCOME NO. 4 Prepare for cable pulling and installation
CONTENTS:
TECHNOLOGY:
 PEC/NEC provisions on cable pulling and installation

 Procedures in cable pulling and installation
 Safety procedures in cable pulling and installation.
SCIENCE:
CONDITIONS:

o Lineman’s pliers o Wires
o Long nose pliers
o Diagonal cutting pliers  Learning Materials
o Set of screw driver o Learning elements
o Claw hammer o Manuals
o Fish tape o Books and
 PPE Electrical Code, Latest Edition
METHODOLOGIES:
 Demonstration
 Discussion
ASSESSMENT METHODS:
 Demonstration

ASSESSMENT CRITERIA
 Cable pulling and installation is according to the latest edition of Philippine

Electrical Code and National Electrical Code.
 Cable pulling and installation is according to the job requirements
 Safety procedures in cable pulling and installation are strictly observed
according OHS guidelines and procedures

Learning Experience
Prepare for cable pulling and installation

Cable Pulling and Installation tools and materials needed to install Electrical
2. Perform Task Sheet 1.4-1 Study the Information Sheet and answer self-
Connecting Wire to a Fish Tape checks to ensure the knowledge of learning
outcome are acquired.
Applying Wire Pulling Lubricants Perform the task sheet, operation sheet and
required.


Cable Pulling and Installation
Installing Conductors in Conduit Systems
Fish Tape
Conductor installations are performed using fish

tape, pull lines, and manual or power pulling
equipment. Fish tape is made of flexible steel or nylon and is
available in lengths between 25' and 200'.
Fish Tape Installation
Fish tape is fed between outlets or junction boxes.
Rodder
A rodder is a rigid fishing tool used in longer conduit runs (up to 1,000').

Wire Grips
Various types of wire grips are used to attach

cable to the pull tape.
With a basket grip, the fish tape hook holds the
conductor and the pull on the tape tightens the
basket for a secure connection.
Pull lines are used with difficult pulls or larger
conductors.
Pulling Equipment
Pulling equipment can be either manual or electrically powered.

Follow all jobsite and manufacturer safety precautions when making cable pulls!
Feeding Conductors into Conduit
A reel cart is used when several conductors

are pulled at once.
Lubricate conductors as necessary using
the correct compound for the insulation
type and application.

Wire-pulling compound, also called Cable lube or Lubricant
Running individual wires through a conduit can be quite a task if the conduit run is
long or has several bends in it.
Lubricant is designed to make it easier to pull electrical wires and cables through
conduit runs.
It comes in a few different forms and reduces the coefficient of friction between wires
and conduits to help minimize damage to the wire insulation or cable jackets and
make pulling smoother, safer, and faster.
Types of Cable Lube
There are three main types of wire-pulling lubricant: liquid, gel, and wax:
Liquid Lubricant
Liquid lubricant can be poured into the conduit along with the wiring and will drip
from exposed wiring. For this reason, liquid is best for vertical or downhill runs of
conduit when it's convenient to pour the liquid into the conduit. There are also liquid
lubricants in spray form.
Gel Lubricant
Gel lubricants can be applied to wiring before it enters the conduit and does not drip
off like liquid lubes. Gel is best for overhead applications or wherever dripping lube is
problematic.
Wax lubricant
Wax lubricants perform similarly to gel lubes (they stick to wires and do not drip) but
are more heat-tolerant than gels, making them preferable for hot-weather situations.

Is Wire-Pulling Lubricant Safe?
All types of wire-pulling compound are nonconductive, or electrically neutral, making

them safe for electrical work and all types of electrical wiring and cable.
Cable lube is odorless, non-toxic, and non-corrosive and does not require skin
protection.
However, because lube is so slippery, be cautious not to get any on your shoes.
Spilling lube on ladder steps or rungs can be particularly hazardous. Most lubes
clean up easily with soap and water and leave no residue.
Here are three important rules in wire pulling:
Make sure your wiring does not exceed the wireway fill specified by the NEC. You'll
find the appropriate tables in NEC Chapter 9.
Use the correct wireway cutting, deburring, and assembly techniques. This will
eliminate many of the obstructions that make pulls hard to complete.
Pull the wires only after you complete the wireway. This will save you time and
prevent damage to the wiring.

SELF-CHECK 1.4-1
Cable Pulling
1. It is a most common wire pulling tools made of flexible steel or nylon and is
available in lengths between 25' and 200'.
A. Rodder B. Fish Tape

C. Wire Grips D. Pulling Equipment
2. A wire pulling tool are used with difficult pulls or larger conductors.

3. A fishing tool used in longer conduit runs (up to 1,000').

4. is designed to make it easier to pull electrical wires and cables through

conduit runs.
A. Wire-pulling compound
B. Cable lube
C. Lubricant
D. All of the above
5. Type of lubricants that stick to wires and do not drip and heat tolerant.
A. Liquid Lubricant B. Wax Lubricant

C. Gel Lubricant D. Lotion Lubricant

ANSWER KEY 1.4-1
Cable Pulling
1. B. Fish Tape
2. C. Wire Grips
3. A. Rodder
4. D. All of the above
5. B. Wax Lubricant

Task Sheet 1.4-1
Connecting Wire to a Fish Tape
to connect wires to a fish tape.
Supplies/Materials: Fish tape, electrical wires electrical tape
Steps/Procedures:
1. Pull a lever on or near the handle of fish tape. (This releases the tape and allows
you to simply pull it out of the wheel.)
2. Strip the outer insulation from the wires.
3. Wrap the bare wires through the eye on the end of the fish tape.
4. Twist a strand around all of the wires attached
5. Wrap the whole head of the wire
connection with electrical tape.
6. Inspect your work, when it passes the criteria, let your instructor
check it for you.
Assessment Method:
• Interview

Task Sheet 1.4-2
Applying Wire Pulling Lubricants
to connect wires to a fish tape.
Supplies/Materials: Fish tape, electrical wires electrical tape
Steps/Procedures:
1. Pull a lever on or near the handle of fish tape. (This releases the tape and allows
you to simply pull it out of the wheel.)
2. Strip the outer insulation from the wires.
3. Wrap the bare wires through the eye on the end of the fish tape.
4. Twist a strand around all of the wires attached
5. Wrap the whole head of the wire
connection with electrical tape.
6. Inspect your work, when it passes the criteria, let your instructor
check it for you.
Assessment Method:
• Interview

LEARNING OUTCOME NO. 5 Perform wiring and cabling lay out
CONTENTS:
TECHNOLOGY:
 PEC/NEC provisions on wiring and cabling lay out

 Procedures in wiring and cabling lay out
 Safety procedures in wiring and cabling lay out
SCIENCE:
CONDITIONS:

o Lineman’s pliers o Wires
o Long nose pliers
o Diagonal cutting pliers  Learning Materials
o Set of screw driver o Learning elements
o Claw hammer o Manuals
o Fish tape o Books and
 PPE Electrical Code, Latest Edition
METHODOLOGIES:
 Demonstration
 Discussion
ASSESSMENT METHODS:
 Demonstration

ASSESSMENT CRITERIA
 Wiring and cabling lay out is according to the latest edition of Philippine
Electrical Code and National Electrical Code.
 Wiring and cabling lay out is according to the job requirements
 Safety procedures in wiring and cabling lay out are strictly observed
according OHS guidelines and procedures

Learning Experience
Perform wiring and cabling lay out

Electrical Plan tools and materials needed to install Electrical
2. Read Information Sheet No. 1.5-2 Study the Information Sheet and answer self-
Installing Boxes checks to ensure the knowledge of learning
outcome are acquired.
Perform the task sheet, operation sheet and
required.


Electrical Plan
General Notes
1. All works here in shall be in accordance with the plans and

specification.
2. The work shall comply with the provisions of the latest edition of the
Philippine Electrical Code (PEC). Laws ordinance, rules and regulation
of the locality having the jurisdiction of the project and the
requirements of the utility company furnishing electrical energy
(MERALCO).
3. All electrical materials and equipment to be used shall be new and of

the approved type location and purpose.
4. All electrical works here in shall be done under the direct supervision
of duly licensed electrical engineer.
5. Unless otherwise specified, pull boxes and junction boxes

(with locknut and connector) and square boxes shall be provided when
ever require and necessary.
6. Service voltage to the building from MERALCO source shall be 230V, 3

wire single phase, 60HZ.
7. Conduit for installation inside ceiling, wood partition, underground, or

embedded in floor slug shall be pvc.
8. Conduits for service entrance shall be rigid steel conduit.
9. Light control switches shall be rated 10A, 230V AC.
10. General purpose convenience outlet shall be rated 10A, 230V AC.
11. Minimum size of wire to be used shall be 2.0 mm² TW rated for 600V AC.
12. Minimum size of conduit to be used shall be 15mm ø

LEGEND
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

Incandescent Lamp Service Entrance
Fluorescent Lamp M
Kilowatt Hour Meter
Duplex Convenience Outlet Circuit Breaker
A.C.U. outlet Circuit Home Run

1
Single Pole Switch Panel Board
S1
Duplex Switch
SAB

Electrical Plan
GROUND FLOOR LIGHTING LAYOUT
S1 S1
c c a a Sa
Sc
d d b b

GROUND FLOOR POWER LAYOUT

SECOND FLOOR LIGHTING LAYOUT
S1 S1
c c a a Sa
Sc
d d b b

SECOND FLOOR POWER LAYOUT
100

LOAD SCHEDULE
CK DESCRIPTION OF WATTS VOLT AMPS SIZE RATING OF

T LOAD S OF C.B.
NO Conduct Condui A AF
. or t T
1 8-2x40W F.L., 690 230 3 2.0mm² 15mmø 15 50
2 – 25W I.L.
2 8-2X40W F.L. 690 3 2.0mm² 15mmø 15 50
2-25 W I.L
3 9-DUPLEX C.O. 3240 14.08 3.5mm² 15mmø 20 50
4 1.5 -HP WINDOW TYPE 2300 10 3.5mm² 15mmø 30 50

A.C.U.
5 1-HP WINDOW TYPE 1840 8 3.5mm² 15mmø 30 50
A.C.U.
6 1.5-HP WINDOW TYPE 2300 10 3.5mm² 15mmø 30 50
A.C.U.
7 9-DUPLEX C.O. 3240 14.08 3.5mm² 15mmø 20 50

A.C.U.
A.C.U.
A.C.U.
11 SPARE 2000 8.69
12 SPARE 2400 10.43
109.28
Service Entrance
0.25(10) + 109.28
2.5+109.28 = 111.78
Use: 2-30 mm² THHN & 1-8.0mm² TW in a 25 mmø RSC
Circuit Breaker
1.5(10) + 109.28
15 + 109.28 = 124.28
Use: 175 A
.

M
2- 30mm² THHN &

1-8.0mm² TW in a
25 mmø RSC
175 A
1 2
3 4
5 6
7 8
9
10
SPARE SPARE

SELF CHECK NO. 1.5-1
A. Prepare a single line diagram on the below lighting lay out plan and indicate
the number of wire per line.
S1 S1
c c a a Sa
Sc
d d b b

Answer Key 1.5-1
A.
S1 S1
c c a a Sa
Sc
d d b b

SELF CHECK NO. 1.5-1
B. Load Schedule
1. Complete the table below.

T LOAD S OF C.B.
NO Conducto Condui A AF
. r t T
1 8-1x40W F.L., 230 15mmø 50
5 – 25W I.L.
2 8-1X40W F.L. 15mmø 50
10-25 W I.L
3 8-DUPLEX C.O. 15mmø 50
4 1 -HP WINDOW TYPE 15mmø 50

A.C.U.
5 1-HP WINDOW TYPE 15mmø 50
A.C.U.
6 1.5-HP WINDOW TYPE 15mmø 50
A.C.U.
7 9-DUPLEX C.O. 15mmø 50
8 1.5 -HP WINDOW TYPE 15mmø 50
A.C.U.
9 1-HP WINDOW TYPE 15mmø 50
A.C.U.
10 1.5-HP WINDOW TYPE 15mmø 50
A.C.U.
11 SPARE 2000
12 SPARE 1500
2. Compute the size of the service entrance.

3. Compute the rating of main circuit breaker.

Answer Key 1.5-1
B.
1. Load Schedule

T LOAD S OF C.B.
NO Conduct Condui A AF
. or t T
1 8-1x40W F.L., 445 230 1,93 2.0mm² 15mmø 15 50
5 – 25W I.L.
2 8-1X40W F.L. 570 2.47 2.0mm² 15mmø 15 50
10-25 W I.L
3 8-DUPLEX C.O. 2880 12.52 3.5mm² 15mmø 20 50
4 1 -HP WINDOW TYPE 1840 8 3.5mm² 15mmø 20 50

A.C.U.
A.C.U.
A.C.U.
7 9-DUPLEX C.O. 3240 14.08 3.5mm² 15mmø 20 50
A.C.U.
A.C.U.
A.C.U.
11 SPARE 2000 8.69
12 SPARE 1500 6.52
100.21
2. Service Entrance 3. Circuit Breaker
0.25(10) + 100.2 1.5(10) + 100.21

2.5+100.21 =102.71 15 + 100.21 = 115.21
Use: 2-30mm² THHN & 1-8.0mm² TW
in a 25 mmø RSC Use: 150 A

Installing Boxes
Installing Boxes
When installing boxes, the box must be correctly sized and listed for the application.
Conductors must be protected against abrasion and the box supported properly.
Boxes must remain accessible for future repair/maintenance. The requirements for
receptacle locations in dwelling units are listed in NEC Section 210.52

Panel Board, Switches and Duplex Convenience Outlet
As per Philippine Electrical Code (PEC) the mounting heights of switches is 150 cm
and
convenience outlet is 30 cm from the floor finished. Remember that dimensions on
electrical drawings are often given to the center of the box. The location of panel
board should be accessible.
150 CM
30 CM

Adjusting Mounting Heights
Avoid installing receptacles where they will cross the boundary between wall
finishes.
Pull Boxes and Gutter
For the purpose of cable pulling and splicing,

termination of wires.

Self Check 1.5-2
1. The standard height of a switch from the floor finished:
A. 2 meters B. 1.5 meters

C. 1.8 meters D. 2.5 meters
2. The box use for typical switches

A. Pull box B. Junction box
C. Utility box D. square box
3. The appropriate location of panel board should be .
A. Accessible B. Buried
C. Concealed D. Hidden
4. What is the purpose of providing a pull boxes and gutter?
A. Use as an enclosure
B. Use as a cabinet for panel board
C. Wire way
D. For cable pulling and splicing termination of wires.
5. The standard height of a convenience outlet from the floor finished:
A. 30 cm B. 40 cm
C. 50 cm D. 60 cm

Answer Key 1.5-2
1. B. 1.5 meters
2. C. Utility box
3. A. Accessible
4. D. Cable pulling and splicing termination of wires.
5. A. 30 cm


Core 1 Eim

Uploaded by

Copyright:

Available Formats

Core 1 Eim

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Core 1 Eim

Uploaded by

Copyright:

Available Formats

HOW TO USE THIS COMPETENCY BASED LEARNINMATERIAL

The unit of competency, “Perform roughing-in activities, wiring and cabling

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 1

No. Unit of Competency Module Title Code

Perform roughing-in Performing roughing-in

Install wiring devices of Installing wiring devices of

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 2

UNIT OF COMPETENCY: Perform roughing-in activities, wiring and

MODULE TITLE: Performing roughing-in activities, wiring and

This unit also covers the outcomes required in

NOMINAL DURATION 70 hrs.

At the end of this module you MUST be able to:

LO 1. Install electrical metallic /non- metallic (PVC conduit)

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 3

 PEC provisions on electrical metallic conduits

ENVIRONMENTAL ISSUES AND OTHER CONCERNS:

 Tools and Equipment  Materials

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 4

 Electrical metallic conduits are installed according to the latest edition of

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 5

Install Electrical Metallic Tubing/Non-Metallic (PVC conduit)

Learning Activities Special Instructions

Compare answers with answer key 1.1-4

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 6

CLASSIFICATION OF ELECTRICAL CONDUITS

INTERMEDIATE METAL CONDUIT (IMC)

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 7

G. Reaming and Threading

I. Couplings and Connectors

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 8

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 9

G. Reaming and Threading

J. Couplings and Connectors

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

ELECTRICAL METALLIC TUBING (EMT)

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

A. Exposed and Concealed

Ferrous or nonferrous EMT, elbows, couplings, and fittings shall be permitted

All supports bolts, straps, screws, and so forth shall be of corrosion-resistant

USES NOT PERMITTED.

EMT shall not be used under the following conditions:

A. Reaming and Threading

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

1. A type of raceway or service entrance conduit is usually used.

2. What is the PEC requirements on the number of bends allowed in conduit

A. Not more than 4 quarter bends

3. What is the maximum distance of conduit support or strap after a junction

4. Locknut, bushing and connectors are called electrical .

A. Straight Connector B. Condulet

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

2. A. Not more than 4 quarter bends

5. D. Lock nut and bushing

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

Cutting, Reaming, and Threading Conduit

After reading this Information Sheet you should able to:

Cutting (Pipe Cutter Method)

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10

RPTESDC- Perform roughing-in activities, wiring and Developed by: Page 10