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Linear Programming Problems – Formulation

Linear Programming is a mathematical technique for optimum allocation of limited or


scarce resources, such as labour, material, machine, money, energy and so on , to several
competing activities such as products, services, jobs and so on, on the basis of a given
criteria of optimality.

The term ‘Linear’ is used to describe the proportionate relationship of two or more
variables in a model. The given change in one variable will always cause a resulting
proportional change in another variable.

The word , ‘programming’ is used to specify a sort of planning that involves the
economic allocation of limited resources by adopting a particular course of action or
strategy among various alternatives strategies to achieve the desired objective.

Hence, Linear Programming is a mathematical technique for optimum allocation of


limited or scarce resources, such as labour, material, machine, money energy etc.

Structure of Linear Programming model.


The general structure of the Linear Programming model essentially consists
of three components.
i) The activities (variables) and their relationships
ii) The objective function and
iii) The constraints

The activities are represented by X1, X2, X3 ……..Xn.


These are known as Decision variables.

The objective function of an LPP (Linear Programming Problem) is a mathematical


representation of the objective in terms a measurable quantity such as profit, cost,
revenue, etc.

Optimize (Maximize or Minimize) Z=C1X1 +C2X2+ ………..Cn Xn

Where Z is the measure of performance variable

X1, X2, X3, X4…..Xn are the decision variables


And C1, C2, …Cn are the parameters that give contribution to decision variables.

The constraints These are the set of linear inequalities and/or equalities which impose
restriction of the limited resources

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Assumptions of Linear Programming
Certainty.
In all LP models it is assumed that, all the model parameters such as availability of
resources, profit (or cost) contribution of a unit of decision variable and consumption of
resources by a unit of decision variable must be known and constant.
Divisibility (Continuity)
The solution values of decision variables and resources are assumed to have either whole
numbers (integers) or mixed numbers (integer or fractional). However, if only integer
variables are desired, then Integer programming method may be employed.

Additivity
The value of the objective function for the given value of decision variables and the total
sum of resources used, must be equal to the sum of the contributions (Profit or Cost)
earned from each decision variable and sum of the resources used by each decision
variable respectively. /The objective function is the direct sum of the individual
contributions of the different variables
Linearity
All relationships in the LP model (i.e. in both objective function and constraints) must be
linear.

General Mathematical Model of an LPP

Optimize (Maximize or Minimize) Z=C1 X1 + C2 X2 +……+CnXn


Subject to constraints,

a11X1+ a 12X2+………………+ a 1nXn (<,=,>) b1

a21X1+ a 22X2+………………+ a 2nXn (<,=,>) b2

a31X1+ a 32X2+………………+ a 3nXn (<,=,>) b3

am1X1+ a m2X2+………………+ a mnXn (<,=,>) bm

and X1, X2 ….Xn >

Guidelines for formulating Linear Programming model

i) Identify and define the decision variable of the problem


ii) Define the objective function
iii) State the constraints to which the objective function should be optimized
(i.e. Maximization or Minimization)
iv) Add the non-negative constraints from the consideration that the negative values of
the decision variables do not have any valid physical interpretation

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Example 1.
A manufacturer produces two types of models M1 and M2.Each model of the type M1
requires 4 hours of grinding and 2 hours of polishing; where as each model of M2
requires 2 hours of grinding and 5 hours of polishing. The manufacturer has 2 grinders
and 3 polishers. Each grinder works for 40 hours a week and each polisher works 60
hours a week. Profit on M1 model is Rs.3.00 and on model M2 is Rs.4.00.Whatever
produced in a week is sold in the market. How should the manufacturer allocate his
production capacity to the two types of models, so that he makes maximum profit in a
week?

i) Identify and define the decision variable of the problem


Let X1 and X2 be the number of units of M1 and M2 model.
ii) Define the objective function
Since the profits on both the models are given, the objective function
is to maximize the profit.
Max Z = 3X1 + 4X2
iii) State the constraints to which the objective function should be optimized (i.e.
Maximization or Minimization)
There are two constraints one for grinding and the other for polishing.
The grinding constraint is given by
4X1 + 2X2 < 80
No of hours available on grinding machine per week is 40 hrs. There are two grinders.
Hence the total grinding hour available is 40 X 2 = 80 hours.
The polishing constraint is given by
2X1 + 5X2 < 180
No of hours available on polishing machine per week is 60 hrs. There are three grinders.
Hence the total grinding hour available is 60 X 3 = 180 hours.

Finally we have,

Max Z = 3X1 + 4X2

Subject to constraints,

4X1 + 2X2 < 80

2X1 + 5X2 < 180

X1, X2 > 0

Example 2.
A firm is engaged in producing two products. A and B. Each unit of product A requires 2
kg of raw material and 4 labour hours for processing, where as each unit of B requires 3
kg of raw materials and 3 labour hours for the same type. Every week, the firm has an
availability of 60 kg of raw material and 96 labour hours. One unit of product A sold
yields Rs.40 and one unit of product B sold gives Rs.35 as profit.

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Formulate this as an Linear Programming Problem to determine as to how many units of
each of the products should be produced per week so that the firm can earn maximum
profit.

i) Identify and define the decision variable of the problem


Let X1 and X2 be the number of units of product A and product B produced per week.
ii) Define the objective function
Since the profits of both the products are given,
the objective function is to maximize the profit.
MaxZ = 40X1 + 35X2

iii) State the constraints to which the objective function should be optimized (i.e.
Maximization or Minimization)
There are two constraints one is raw material constraint and the other one is labour
constraint..
The raw material constraint is given by
2X1 + 3X2 < 60
The labour hours constraint is given by
4X1 + 3X2 < 96

Finally we have,
MaxZ = 40X1 + 35X2
Subject to constraints,
2X1 + 3X2 < 60
4X1 + 3X2 < 96
X1,X2 > 0

Example 3.
The agricultural research institute suggested the farmer to spread out atleast 4800 kg of
special phosphate fertilizer and not less than 7200 kg of a special nitrogen fertilizer to
raise the productivity of crops in his fields. There are two sources for obtaining these –
mixtures A and mixtures B. Both of these are available in bags weighing 100kg each and
they cost Rs.40 and Rs.24 respectively. Mixture A contains phosphate and nitrogen
equivalent of 20kg and 80 kg respectively, while mixture B contains these ingredients
equivalent of 50 kg each. Write this as an LPP and determine how many bags of each
type the farmer should buy in order to obtain the required fertilizer at minimum cost.

i) Identify and define the decision variable of the problem


Let X1 and X2 be the number of bags of mixture A and mixture B.
ii) Define the objective function
The cost of mixture A and mixture B are given ;
the objective function is to minimize the cost
Min.Z = 40X1 + 24X2

iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following constraints.

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20X1 + 50X2 >4800 Phosphate requirement
80X1 + 50X2 >7200 Nitrogen requirement
X1, X2 >0

Finally we have,
Min.Z = 40X1 + 24X2
is subjected to three constraints
20X1 + 50X2 >4800
80X1 + 50X2 >7200
X1, X2 >0

Example 4.
A firm can produce 3 types of cloth, A , B and C.3 kinds of wool are required Red, Green
and Blue.1 unit of length of type A cloth needs 2 meters of red wool and 3 meters of blue
wool.1 unit of length of type B cloth needs 3 meters of red wool, 2 meters of green wool
and 2 meters of blue wool.1 unit type of C cloth needs 5 meters of green wool and 4
meters of blue wool. The firm has a stock of 8 meters of red, 10 meters of green and 15
meters of blue. It is assumed that the income obtained from 1 unit of type A is Rs.3, from
B is Rs.5 and from C is Rs.4.Formulate this as an LPP.( December2005/January 2006)

i) Identify and define the decision variable of the problem


Let X1, X2 and X3 are the quantity produced of cloth type A,B and C respectively.
ii) Define the objective function
The incomes obtained for all the three types of cloths are given; the objective function is
to maximize the income.
Max Z = 3X1 + 5X2 + 4X3
iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following three constraints.
2X1 + 3X2 < 8
2X2 + 5X3 < 10
3X1 + 2X2 + 4X3 < 15
X1, X2 X3 >0

Finally we have,
Max Z = 3X1 + 5X2 + 4X3
is subjected to three constraints
2X1 + 3X2 < 8
2X2 + 5X3 < 10
3X1 + 2X2 + 4X3 < 15
X1, X2 X3 >0

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Example 5.
A Retired person wants to invest upto an amount of Rs.30,000 in fixed income securities.
His broker recommends investing in two Bonds: Bond A yielding 7% and Bond B
yielding 10%. After some consideration, he decides to invest at most of Rs.12,000 in
bond B and atleast Rs.6,000 in Bond A. He also wants the amount invested in Bond A to
be atleast equal to the amount invested in Bond B. What should the broker recommend if
the investor wants to maximize his return on investment? Solve graphically.
(January/February 2004)

i) Identify and define the decision variable of the problem


Let X1 and X2 be the amount invested in Bonds A and B.
ii) Define the objective function
Yielding for investment from two Bonds are given; the objective function is to maximize
the yielding.
Max Z = 0.07X1 + 0.1X2
iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following three constraints.
X1 + X2 < 30,000
X1 > 6,000
X2 < 12,000
X1 -- X2 >0
X1, X2 >0

Finally we have,
MaxZ = 0.07X1 + 0.1X2
is subjected to three constraints
X1 + X2 < 30,000
X1 > 6,000
X2 < 12,000
X1 -- X2 >0
X1, X2 >0

Minimization problems
Example 5.
A person requires 10, 12, and 12 units chemicals A, B and C respectively for his garden.
A liquid product contains 5, 2 and 1 units of A,B and C respectively per jar. A dry
product contains 1,2 and 4 units of A,B and C per carton.
If the liquid product sells for Rs.3 per jar and the dry product sells for Rs.2 per carton,
how many of each should be purchased, in order to minimize the cost and meet the
requirements?

i) Identify and define the decision variable of the problem


Let X1 and X2 be the number of units of liquid and dry products.
ii) Define the objective function
The cost of Liquid and Dry products are given ; the objective function is to minimize the
cost

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Min. Z = 3X1 + 2X2
iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following three constraints.
5X1 + X2 >10
2X1 + 2X2 >12
X1 + 4X2 >12
X1, X2 >0

Finally we have,
Min. Z = 3X1 + 2X2
is subjected to three constraints
5X1 + X2 >10
2X1 + 2X2 >12
X1 + 4X2 >12
X1, X2 >0

Example 6.
A Scrap metal dealer has received a bulk order from a customer for a supply of atleast
2000 kg of scrap metal. The consumer has specified that atleast 1000 kgs of the order
must be high quality copper that can be melted easily and can be used to produce tubes.
Further, the customer has specified that the order should not contain more than 200 kgs
of scrap which are unfit for commercial purposes. The scrap metal dealer purchases the
scrap from two different sources in an unlimited quantity with the following percentages
(by weight) of high quality of copper and unfit scrap

Source A Source B
Copper 40% 75%
Unfit Scrap 7.5% 10%

The cost of metal purchased from source A and source B are Rs.12.50 and Rs.14.50 per
kg respectively. Determine the optimum quantities of metal to be purchased from the two
sources by the metal scrap dealer so as to minimize the total cost (February 2002)

i) Identify and define the decision variable of the problem


Let X1 and X2 be the quantities of metal to be purchased from the two sources A and B.
ii) Define the objective function
The cost of metal to be purchased by the metal scrap dealer are given;
the objective function is to minimize the cost
Min. Z = 12.5X1 + 14.5X2
iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following three constraints.
X1 + X2 >2,000
0.4X1 + 0.75X2 >1,000
0.075X1 + 0.1X2 + 4X3 < 200
X1, X2 >0

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Finally we have,
Min. Z = 12.5X1 + 14.5X2
is subjected to three constraints
X1 + X2 >2,000
0.4X1 + 0.75X2 >1,000
0.075X1 + 0.1X2 + 4X3 < 200
X1, X2 >0

Example 7.
A farmer has a 100 acre farm. He can sell all tomatoes, lettuce or radishes and can raise
the price to obtain Rs.1.00 per kg. for tomatoes , Rs.0.75 a head for lettuce and Rs.2.00
per kg for radishes. The average yield per acre is 2000kg.of tomatoes, 3000 heads of
lettuce and 1000 kgs of radishes. Fertilizers are available at Rs.0.50 per kg and the
amount required per acre is 100 kgs for each tomatoes and lettuce and 50kgs for radishes.
Labour required for sowing, cultivating and harvesting per acre is 5 man-days for
tomatoes and radishes and 6 man-days for lettuce. A total of 400 man-days of labour are
available at Rs.20.00 per man-day. Formulate this problem as LP model to maximize the
farmers profit.

i) Identify and define the decision variable of the problem


Let X1 and X2 and X3 be number acres the farmer grows tomatoes, lettuce and radishes
respectively.
ii) Define the objective function
The objective of the given problem is to maximize the profit.
The profit can be calculated by subtracting total expenditure from the total sales
Profit = Total sales – Total expenditure

The farmer produces 2000X1 kgs of tomatoes, 3000X2 heads of lettuce, 1000X3 kgs of
radishes.
Therefore the total sales of the farmer will be
= Rs. (1 x 2000X1 + 0.75 x 3000X2 + 2 x 100X3)
Total expenditure (fertilizer expenditure) will be
= Rs.20 ( 5X1 + 6X2 + 5X3 )
Farmer’s profit will be
Z = (1 x 2000X1 + 0.75 x 3000X2 + 2 x 100X3) –
{ [0.5 x 100 x X1+0.5 x 100 x X2 + 50X3]+ [20 x 5 x X1+20 x 6 x X2 + 20 x 5 x X3]}
=1850X1 + 2080X2 + 1875X3

Therefore the objective function is


Maximise Z = 1850X1 + 2080X2 + 1875X3

iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following constraints.
Since the total area of the firm is 100 acres
X1 + X2 + X3 < 100
The total man-days labour is 400 man-days

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5X1 + 6X2 + 5X3 < 400
Finally we have,
Maximise Z = 1850X1 + 2080X2 + 1875X3
is subjected to three constraints
X1 + X2 + X3 < 100
5X1 + 6X2 + 5X3 < 400
X1, X2 X3 >0

Example 8.
An electronics company produces three types of parts for automatic washing machines .It
purchases castings of the parts from a local foundry and then finishes the part on drilling,
shaping and polishing machines. The selling prices of parts A, B, and C respectively are
Rs 8, Rs.10 and Rs.14.All parts made can be sold. Castings for parts A, B and C
respectively cost Rs.5, Rs.6 and Rs.10.
The shop possesses only one of each type of machine. Cost per hour to run each of the
three machines are Rs.20 for drilling, Rs.30 for shaping and Rs.30 for polishing. The
capacities (parts per hour) for each part on each machine are shown in the following
table.

Capacities Per Hour


Machine
Part A Part B Part C

Drilling 25 40 25

Shaping 25 20 20

Polishing 40 30 40

The management of the shop wants to know how many parts of each type it
should produce per hour in order to maximize profit for an hour’s run. Formulate
this problem as an LP model so as to maximize total profit to the company.

i) Identify and define the decision variable of the problem


Let X1 and X2 and X3 be the number of types A, B and C parts produced per hour
respectively .
ii) Define the objective function
With the information given, the hourly profit for part A, B, and C would be as follows
Profit per type A part = (8 – 5) – (20/25 +30/25 + 30/40) = 0.25
Profit per type B part = (10 – 6) – (20/40 + 30/20 + 30/30) = 1
Profit per type C part = (14 – 10) – (20/25 + 30/20 + 30/40) = 0.95
Then,
Maximize Z = 0.25 X1 + 1X2 + 0.95X3

iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following constraints.

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i) The drilling machine constraint
X1/25 + X2/40 + X3/24 < 1
ii) The shaping machine constraint
X1/25 + X2/20 + X3/20 ≤ 1
iii) The polishing machine constraint
X1/40 + X2/30 + X3/40 ≤ 1
X1, X2, X3 ≥ 0

Finally we have,
Maximize Z = 0.25 X1 + 1X2 + 0.95X3
Subject to constraints
X1/25 + X2/40 + X3/24 < 1
ii) The shaping machine constraint
X1/25 + X2/20 + X3/20 ≤ 1
iii) The polishing machine constraint
X1/40 + X2/30 + X3/40 ≤ 1
X1, X2, X3 ≥ 0

Example 9.
A city hospital has the following minimal daily requirements for nurses.

Clock time (24 Minimum


Period hours day) number of nurses
required
1 6 a.m. – 10 a.m. 2
2 10 a.m. – 2 p.m. 7
3 2 p.m. – 6 p.m. 15
4 6 p.m. – 10 p.m. 8
5 10 p.m. – 2 a.m. 20
6 2 a.m. – 6 a.m. 6

Nurses report at the hospital at the beginning of each period and work for 8 consecutive
hours. The hospital wants to determine the minimal number of nurses to be employed so
that there will be a sufficient number of nurses available for each period.
Formulate this as a linear programming problem by setting up appropriate constraints
and objective function.

i) Identify and define the decision variable of the problem


Let X1, X2, X3, X4, X5 and X6 be the number of nurses joining duty at the
beginning of periods 1, 2, 3, 4, 5 and 6 respectively.
ii) Define the objective function
Minimize Z = X1 + X2 + X3 + X4 + X5 + X6
iii) State the constraints to which the objective function should be optimized.
The above objective function is subjected to following constraints.

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X1 + X2 ≥ 7
X2 + X3 ≥ 15
X3 + X4 ≥ 8
X4 + X5 ≥ 20
X5 + X6 ≥ 6
X6 + X1 ≥ 2
X1, X2, X3, X4, X5, X6 ≥ 0

Linear Programming: Graphical Solution


Example 1.
Solve the following LPP by graphical method
Maximize Z = 5X1 + 3X2
Subject to constraints
2X1 + X2 ≤ 1000
X1 ≤ 400
X1 ≤ 700
X1, X2 ≥ 0

Solution:
The first constraint 2X1 + X2 ≤ 1000 can be represented as follows.
We set 2X1 + X2 = 1000
When X1 = 0 in the above constraint, we get,
2 x 0 + X2 = 1000
X2 = 1000
Similarly when X2 = 0 in the above constraint, we get,
2X1 + 0 = 1000
X1 = 1000/2 = 500
The second constraint X1 ≤ 400 can be represented as follows,
We set X1 = 400
The third constraint X2 ≤ 700 can be represented as follows,
We set X2 = 700

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The constraints are shown plotted in the above figure

Point X1 X2 Z = 5X1 +3X2


0 0 0 0
A 0 700 Z = 5 x 0 + 3 x 700 = 2,100
Z = 5 x 150 + 3 x 700 = 2,850*
B 150 700
Maximum
C 400 200 Z = 5 x 400 + 3 x 200 = 2,600
D 400 0 Z = 5 x 400 + 3 x 0 = 2,000

The Maximum profit is at point B


When X1 = 150 and X2 = 700
Z = 2850

Example 2.
Solve the following LPP by graphical method
Maximize Z = 400X1 + 200X2
Subject to constraints
18X1 + 3X2 ≤ 800
9X1 + 4X2 ≤ 600
X2 ≤ 150
X1, X2 ≥ 0

Solution:
The first constraint 18X1 + 3X2 ≤ 800 can be represented as follows.
We set 18X1 + 3X2 = 800
When X1 = 0 in the above constraint, we get,
18 x 0 + 3X2 = 800
X2 = 800/3 = 266.67
Similarly when X2 = 0 in the above constraint, we get,
18X1 + 3 x 0 = 800
X1 = 800/18 = 44.44

The second constraint 9X1 + 4X2 ≤ 600 can be represented as follows,


We set 9X1 + 4X2 = 600
When X1 = 0 in the above constraint, we get,
9 x 0 + 4X2 = 600
X2 = 600/4 = 150
Similarly when X2 = 0 in the above constraint, we get,
9X1 + 4 x 0 = 600
X1 = 600/9 = 66.67
The third constraint X2 ≤ 150 can be represented as follows,
We set X2 = 150

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Point X1 X2 Z = 400X1 + 200X2
0 0 0 0
Z = 400 x 0+ 200 x 150 = 30,000*
A 0 150
Maximum
B 31.11 80 Z = 400 x 31.1 + 200 x 80 = 28,444.4
C 44.44 0 Z = 400 x 44.44 + 200 x 0 = 17,777.8

The Maximum profit is at point A


When X1 = 150 and X2 = 0
Z = 30,000

Example 3.
Solve the following LPP by graphical method
Minimize Z = 20X1 + 40X2
Subject to constraints
36X1 + 6X2 ≥ 108
3X1 + 12X2 ≥ 36
20X1 + 10X2 ≥ 100
X1 X2 ≥ 0

Solution:
The first constraint 36X1 + 6X2 ≥ 108 can be represented as follows.
We set 36X1 + 6X2 = 108
When X1 = 0 in the above constraint, we get,

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36 x 0 + 6X2 = 108
X2 = 108/6 = 18
Similarly when X2 = 0 in the above constraint, we get,
36X1 + 6 x 0 = 108
X1 = 108/36 = 3

The second constraint3X1 + 12X2 ≥ 36 can be represented as follows,


We set 3X1 + 12X2 = 36
When X1 = 0 in the above constraint, we get,
3 x 0 + 12X2 = 36
X2 = 36/12 = 3
Similarly when X2 = 0 in the above constraint, we get,
3X1 + 12 x 0 = 36
X1 = 36/3 = 12

The third constraint20X1 + 10X2 ≥ 100 can be represented as follows,


We set 20X1 + 10X2 = 100
When X1 = 0 in the above constraint, we get,
20 x 0 + 10X2 = 100
X2 = 100/10 = 10
Similarly when X2 = 0 in the above constraint, we get,
20X1 + 10 x 0 = 100
X1 = 100/20 = 5

Point X1 X2 Z = 20X1 + 40X2


0 0 0 0
A 0 18 Z = 20 x 0 + 40 x 18 = 720
B 2 6 Z = 20 x2 + 40 x 6 = 280
C 4 2 Z = 20 x 4 + 40 x 2 = 160* Minimum
D 12 0 Z = 20 x 12 + 40 x 0 = 240

14
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