Sontra

0 1 2 3 4 5 6 7 8 9
FRIMO Sontra
Brodberg 5
D - 36205 Sontra
+49 565997930
+49 565997930
ePLAN Version: 2.7.3
info@frimo.com
Customer Webasto Convertibles USA Inc. Place of installation Sontra

Street MI Plymouth Customer commission Dokumentation
ZIP code / City MI Plymouth
MI Plymouth Inventory number !!--XXX--!!
Phone
Fax
Project name S2741110
Project description Webasto Ford U725 Make Cover

Type
Project number S27411k1-9
Commission S.27411.14.18 Input lead

Power supply 3/PE AC480Y/120 V
Drawing number
Control voltage 24VDC
Created on 19.01.2019
Regulation Webasto electrical drawing specification V0.7
Edit date 20.05.2020
Degree of protection IP44
by (short name)
Construction Year 2019
Number of pages 987
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cover sheet project & AAA Cover sheet # ED Explaning Documents
Ed. Herzberg.N ==
Appr Webasto Ford U725 S27411k1-9 + Page 1
Modification Date Name Original Replacement of Replaced by = Page 1 / 987
0 1 2 3 4 5 6 7 8 9
1 &AAB/1
# ED Explaning Documents
==
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cover sheet & AAA Cover sheet # ED Explaning Documents
Ed. Herzberg.N ==
0 1 2 3 4 5 6 7 8 9
&AAA/2 &ABH/1
Table of contents
Page Page description Created by Last change Edited by
#ED&AAA/1 Cover sheet project Herzberg.N 18.12.2019 Herzberg.N
#ED&AAA/2 Cover sheet Herzberg.N 18.12.2019 Herzberg.N
#ED&AAB/1 Table of contents Herzberg.N 25.03.2020 Herzberg.N
#ED&ABH/1 Change Listing cae 10.12.2019 herzberg.n
#ED&ADB/1 Color Codes cae 10.12.2019 herzberg.n
#ED&ADB/2 Wire color and Cross Sections cae 10.12.2019 herzberg.n
#ED&ADB/3 nameplate cae 10.12.2019 herzberg.n
#ED&ADB/4 Info Terminals cae 10.12.2019 herzberg.n
#ED&ADB/5 Overview DT cae 10.12.2019 herzberg.n
#ED&ADB/6 Marking scheme cae 10.12.2019 herzberg.n
#ED&ADB/7 assembly device tag cae 11.12.2019 herzberg.n
#ED&ADB/8 assembly device tag Herzberg.N 08.11.2019 Herzberg.N
#ED&ADB/9 Overview Document type cae 10.12.2019 herzberg.n
#ED&ADB/10 Structure identifier overview Herzberg.N 25.02.2020 Herzberg.N
#ED&ADB/11 Structure identifier overview Herzberg.N 25.02.2020 Herzberg.N
#ED&EDC/1 Explanation Formular Helplines cae 10.12.2019 herzberg.n
#ED&EDC/2 BUS overview hints profint cae 11.12.2019 herzberg.n
#ED&EDC/3 BUS overview hints profint cae 11.12.2019 herzberg.n
#ED&EDC/4 Power dissipation cae 10.12.2019 herzberg.n
#ED&EDC/5 create new article cae 11.12.2019 herzberg.n
Date 25.03.2020 S.27411.14.18 Webasto Convertibles USA Inc. Table of contents & AAB Table of contents # ED Explaning Documents
Ed. Herzberg.N ==
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&AAB/1 &ADB/1
Revision index
No Date Structure / Page Description Company Edited by
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Change Listing & ABH Change Report List # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
&ABH/1 2
!!--XXX--!! DIN 47100 Color marking without color repitition
Datenleitung ( TP )
Farbe Color international shorthand Eplan Color Aderfarbe neu
Ader Paar Nr.
1 1a WH
Schwarz Black BK 2 1b BN
3 2a GN
4 2b YE
Braun Brown BN 5 3a GY
6 3b PK
Rot Red RD 7 4a BU
8 4b RD
9 5a BK
Orange Orange OG 10 5b VT
11 6a GY PK
Gelb Yellow YE 12 6b RD BU
13 7a WH GN
14 7b BN GN
Grün Green GN 15 8a WH YE
16 8b YE BN
Blau Blue BU 17 9a WH GY
18 9b GY BN
19 10a WH PK
Violett Violet VT 20 10b PK BN
21 11a WH BU
Grau Grey GY 22 11b BN BU

23 12a WH RD
24 12b BN RD
Weiß White WH 25 13a WH BK
26 13b BN BK
Rosa Pink PK 27 14a GY GN

28 14b YE GY
29 15a PK GN
Gold Gold GD 30 15b YE PK
31 16a GN BU
Türkis Turquoise TQ 32 16b YE BU

33 17a GN RD
34 17b YE RD
Silber Silver SR 35 18a GN BK
36 18b YE BK
Grün-Gelb Green-Yellow GNYE 37 19a GY BU

38 19b PK BU
39 20a GY RD
Hellblau Light-Blue LBU 40 20b PK RD
41 21a GY BK
42 21b PK BK
43 22a BU BK
44 22b RD BK
45 23a WH BN BK
46 23b YE GN BK
47 24a GY PK BK
48 24b RD BU BK
49 25a WH GN BK
50 25b BN GN BK
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Color Codes & ADB Explaning Documents # ED Explaning Documents
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1 3
Wire color and Cross Sections
Power Section H07V-K min. 1,5mm²
Control Section AC H05V-K min. 1,0mm²
Control Section DC H05V-K min. 0,5mm²
Power section L1/L2/L3 Black
Power Section N Light Blue
Power Section PE Green/Yellow
Control Section AC Red
Control Section 24VDC + Dark Blue
Control Section 24VDC - Dark Blue/White
potential-free Contacts Orange
External Voltage Orange
Metrology White
Ferrules to DIN/VDE
Wire Labeling Without
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Wire color and Cross Sections & ADB Explaning Documents # ED Explaning Documents
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2 4
Name supplier
Street + house no.
Postcode +
city phone
fax e-mail
Internet
Designation Webasto Ford U725
!!--XXX--!! S27411k1-9 Drawing - No. S.27411.14.18
Construction Year 2019 Degree of protection IP44
Rated voltage 3/PE AC480Y/120 V Control voltage 24VDC
Rated current measure Back-up fuse insert
!!--XXX--!! insert
Wiring colos
Control voltage
Protective Eart wire Green/Yellow Dark Blue
24VDC
Control voltage
Main Power circuit Black !!--XXX--!!
0VDC
Voltage before
Neutral wire Light Blue Yellow
Main switch
Measuring wires White External Voltage Orange
Info:
Green fields are imported via project properties Blue
fields must be completed by hand Attention! Observe
the
wiring colors of the customer specifications.
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. nameplate & ADB Explaning Documents # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
3 5
b c a b d c a
8X1:1A
8X2:1A
8X1:1C
a a c
-8X1 1 -8X2 1
b c b d
8X1:1B
8X1:1C
8X2:1B
8X2:1D
For additional or different clampf

please correct and define accordingly!
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Info Terminals & ADB Explaning Documents # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
4 6
Letter symbol for the type of the operational equipment after DIN EN 81346-2:2010-05
B Converting not electrical sizes to electrical sizes G Initiating a flow of energy or material S Converting a manual operation
in a signal for processing
GA Current generator, generator
BA (voltage) measurement relais , -resistor, -converter GB Battery SF Button, foot switch, keyboard
GF Signal generator, signal transmitter SH Selection switch
BC (current) measurement relais , -converter, overload relay GQ Fan motor, cooling fan
BE Measurement relais , measurement transformer, shunt (resistor)
BF Flow meter
Processing signals or information T Converting of energy while maintain the type of energy or
BG Position switch, proximity sensor, motion detector
Light barrier, receiver of an existing signal while maintaining the information content
KH Pneumatics-, hydraulic valve
Measuring system
KF Contactor relay, auxiliary relay, time relay, optical coupler
BL Sonar level detector
CPU, automation device, controller, process computer TA Transformer, frequency converter, DC/DC-converter
BP Pressure sensor
Input/Output module, transistor, filter, transmitter TB Rectifier, inverter
BR photocell; light barrier transmitter
TF Electrical measuring transducer, isolating transducer, amplifier
BS Tachometer, vibration sensor
frequency inverter
BT Temperature sensor
BW force transducer M Providing mechanical energy for driving purposes U Keeping objects in a defined position
MA Electric motor, linear motor

UC Cabinet, housing
MB Electromagnet, actuating coil, actuator
UL Machine foundation
MM Servomotor
C Storing of energy, information or material
CA Capacitor P Presenting information Guiding or transporting of energy or signals from one place to another
CB Coil
PF Signal lamp, pilot lamp, LED, door lock display WC Rail system
CF Data carrier
PG Displays, counter, clock WD Cable, conductor
PH Screen, text display, printer WE Ground connection, ground bus
PJ Bell, alarm horn, speaker WF Bus cable, data bus
WG Control cable, data cable, measurement cable
E Supplying from radiant or heat energy
EA Lighting, lamp, fluorescent lamp, bulb, laser, LED-lamp

EB Electrical heating, heating rod, infrared radiator Q Controlled switching or varying a flow of energy, of signals or of material X Connecting objects
EC Cooling unit, compression cooling machine, Peltier element
QA Power circuit breaker, Power circuit breaker
XD Terminals
QB Disconnecting switch, fuse switch-disconnector
Socket outlet, plug-in connection
QL Brake
XE Ground terminal, shield connection terminal, neutral bar connector
F Protective equipment (automatically) for energy flow or signal flow R Limiting or stabilizing of energy or information XF Stroke, distributing connector (AS-I-interface branch),
coupling modules, switch
FA Discharger RA Suppression coil, diode, throttle, limiter, resistor
FB Ground fault current circuit-breaker RB Smoothing capacitor
XG Signal distributor, connection element
FC Fuse, circuit breaker, thermal overload
XH Optical connection
FN Safety gate switch, protective device, ingress protection
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Overview DT & ADB Explaning Documents # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
5 7
==MC
Plant / Station (Main Cabinet MC)

+CC Installation location control cabinet (Contol Cabinet CC)
Function Power supply / Alternating current (F010)
Product protection against overcurrents (FC)
=C010 =C011
-FC1 -FC2 -FC1 -FC2
If the same installation locations are used, they are supplemented with a number
+CB ==PA010 +CB1 +CB2 ==PA020

Plant / Station (PA010
+EXT Fitting location Field installation (Extern EXT) +EXT
Installation location terminal box (Control Box CB)
Function Clamping (F120

=C120 Product Proximity Sensor (BG) =C110 =C120
-KH1 -KH2 -BG1 -BG2 -BG1 -BG2 -BG1 -BG2
Product valve (KH)

=C110 =C060
-BG1 -BG2 -PF1 -PF2 Function Operating & Monitoring (F060) -BG3 -BG4 -BG3 -BG4
Product indicator light (PF)
Detect function component (F110)
Product Proximity Sensor (BG)
+HB +HB
=C060 Installation Location control housing =C060
(HMI BOX HB)
-PH1 -PH1
Function Operating & Monitoring (F060)
Product screen (PH)
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Marking scheme & ADB Explaning Documents # ED Explaning Documents
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6 8
Structure Device tag

The equipment identifier identifies each component unambiguously and is composed of the structural identifiers.
equipment identifier
#PP ==PA050 =C010 +CC -KH3
# user-defined == Plant (Station) = functional + installation location - Product

assignment
The custom structure label The station identifier This assigns different The installation The product consists of:
does not appear can be omitted during device devices to a function location can be omitted during Number / serial number for each page
in the resource label. It is only labeling, since as a rule the station together. the device labeling, since as
visible in the must be labeled as such. a rule the location must be
E-Plan page navigator. labeled as such.
Example: Switch cabinet labeling on the outside Example: Device in the switch cabinet
==PA050+CC =C010-KH3
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. assembly device tag & ADB Explaning Documents # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
7 9
!!--XXX--!!
funktionale Zuordung + Bauteilname + Kontaktbezeichnung
=CO10-KH3:A1
Date 08.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. assembly device tag & ADB Explaning Documents # ED Explaning Documents
Ed. Herzberg.N ==
0 1 2 3 4 5 6 7 8 9
8 10
Document type
Indentifier Signification
AAA Cover sheet
AAB Table of contents
ABH Change Listing
ADB Explaning Documents
EDC Enclosure Structure + Legend
EED Power loss Calculation
EFA Bus overview
EFP PLC Overview
EFS Circuit documents
EMA Plug + Terminal diagram
EMB Overview Cable Terminals Plug
EPC Parts list + Summarized parts list
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Overview Document type & ADB Explaning Documents # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
9 11
Structure identifier overview

Full designation Labeling Structure description Full designation Labeling Structure description
#ED Benutzerdefinierte Struktur Explaning Documents &EED Document type Power loss Calculation
#GE Benutzerdefinierte Struktur General Equipment &EFA Document type Bus overview
#PA Benutzerdefinierte Struktur Pre-Assembly &EFP Document type PLC Overview
#FA Benutzerdefinierte Struktur Final Assembly &EFS Document type Circuit documents
#EA Benutzerdefinierte Struktur End Of Line &EMA Document type Plug + Terminal diagram
#TF Benutzerdefinierte Struktur Thermoforming Electric &EMB Document type !!--XXX--!!
#TF_P Benutzerdefinierte Struktur Thermoforming Pneumatic &EPC Document type Parts list + Summarized parts list
==MC functional assignment Main Cabinet +CC mounting location Enclosure
==PA functional assignment Pre Assembly Area +CB1 mounting location !!--XXX--!!
==FA functional assignment Final Assembly Area +CB2 mounting location terminal box 1
==EA functional assignment End of Line Area +CB3 mounting location terminal box 2
==PAC functional assignment Pre Assembly Cabinet +EXT mounting location External (Field)
==FAC functional assignment Enclosure final assembly +HB mounting location HMI Box
==EAC functional assignment EOL Cabinet +HBT mounting location HMI Trace
==SST functional assignment Superstructure +CBHYD mounting location Klemmkasten Hydraulik
==PR1 functional assignment Press 1 +CBGST mounting location Klemmkasten Pressengestell
==PR2 functional assignment Press 2 +CBPB mounting location Klemmkasten Pressenbär
==PR3 functional assignment Press 3 +UT mounting location upper tool
==RMH functional assignment Raw Material Handling +LT mounting location lower tool
==HAT functional assignment Handover Table +EXTCH mounting location Clamping hydraulic
==GCS functional assignment Gripper Cleaning Station +VENT1 mounting location !!--XXX--!!
==TRC functional assignment Trace System +PAN mounting location
==MBP functional assignment Main operating panel +HSK mounting location
==RB1 functional assignment Robot 1 =C000 Plant Power supply Plant
==RB2 functional assignment Robot 2 =C010 Plant Power Distribution AC
==PCP functional assignment Production Cell Pneumatic =C011 Plant Power Distribution DC
==STL functional assignment bill of material =C012 Plant Supply Pneumatic
==ET functional assignment =C020 Plant Infrastructurre AC
&AAA Document type Cover sheet =C021 Plant Infrastructurre DC
&AAB Document type Table of contents =C030 Plant Handling devices
&ABH Document type Change Report List =C040 Plant Control (PLC)
&ADB Document type Explaning Documents =C041 Plant Control (PC)
&EDC Document type Enclosure Structure + Legend =C042 Plant Control WUTF
Date 25.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Structure identifier overview & ADB Explaning Documents # ED Explaning Documents
Ed. Herzberg.N ==
0 1 2 3 4 5 6 7 8 9
10 &EDC/1
Structure identifier overview

Full designation Labeling Structure description Full designation Labeling Structure description
=C050 Plant Bus Network
=C060 Plant Operate / Observe
=C061 Plant encoding
=C070 Plant Safety
=C110 Plant Part Detection
=C120 Plant clamp
=C131 Plant Joining technology welding
=C132 Plant Joining technology gluing
=C133 Plant Joining technology screwing
=C134 Plant Joining technology riveting
=C135 Plant Joining technology pressing
=C136 Plant Joining technology rolling
=C140 Plant lubricate grease
=C141 Plant lubricate oil
=C150 Plant measure + test
=C160 Plant Material conveying
=C165 Plant Carousel
=C170 Plant Data RFID
=C171 Plant Data scan
=C180 Plant print
=C201 Plant positioning / grabbing
=C300 Plant e-Drive
=ECO Plant
Date 25.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Structure identifier overview & ADB Explaning Documents # ED Explaning Documents
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&ADB/11 2
Area for Cross Area for Cross

reference / Top Description Area Top Description Area reference /
Interruption Point Interruption Point
Centerline
Bottom Desvription Area Bottom Desvription Area
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Explanation Formular Helplines & EDC Enclosure Structure + Legend # ED Explaning Documents
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1 3
At the cabinet entry, connect the �Do not use the shield connection as a
shields of all cables run into strain relief. This would
the cabinet to the equipotential impair the contact between the
bonding conductor. For this, shield and the equipotential bonding bar.
the shields should be connected to Exception: installation
operational ground across an area elements specifically designed for this application.
of appropriate size. Special installation
components are available
from various vendors for this purpose.
The cables should be
mechanically supported above the No
grounding clamp in order strain relief!
to avoid cable damage caused by cable movement.
2.1 Assembly of PROFINET copper cables

�Secure the PROFINET cable before
Use a suitable cable entry to feed and after the position of shield
For the connection of PROFINET copper cables to a the cable into the cabinet, application. The PROFINET cable
PROFINET partner, there is the rectangular connector RJ45 and the e.g. screwed cable glands. which is sensitive in this
round connector M12. region can thus be protected
against buckling and bending. Pay
particular attention to strain
relied when the cable is subjected to movement.
OK
RJ45, Male pin RJ45, multipin,
female OK
�Use only connection elements that are appropriate for the

Do not run incoming external diameter of the stripped cable.
cables in parallel with �Do not attach the equipotential bonding bar to coated surfaces. Galvanized or
internal PROFINET cables chromed surfaces, for example, are well suited. �Use tinned, galvanized
between the cabinet entry and the or otherwise galvanically treated installation material. This is protected
M12, Male pin !!--XXX--!!
shield connector. The same against corrosion and establishes permanent, good contact.
applies to cables of the same
category!
Signal Function Wire color Pin assigment
RJ45 M12
TD+ Transmission Yellow 1 1 No

Data +
TD- Transmission Orange 2 3

Data -
RD+ Receiver White 3 2 PROFINET assembly guideline

Data +
RD- Receiver Blue 6 4

Data -
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. BUS overview & EDC Enclosure Structure + Legend # ED Explaning Documents
Ed. herzberg.n hints profint ==
2
Installation instructions for / Assembly Instructions for SIMATIC NET IE FC RJ45 Plug 180 6GK1901-1BB10-2Axx
Modification
0
Date
Name
1
Ed.
Date
Appr
1. Use the green knife cassette 6GK1901-1GB01 2. Take the stripping tool in your right 4. Insert the cable into the
Original
(5.1 mm knife clearance) in the hand. 3. Measure stripping tool. Your left index finger is
stripping tool. If your the cable length against the measuring the limit stop. 5. Tighten the stripping
stripping tool was supplied with a yellow knife template. Use your left index finger as tool fully.
herzberg.n
11.12.2019
cassette, the cutting depth must be adjusted the limit stop.
with the middle socket-head screw after fitting
the new cassette!
2
Replacement of
S.27411.14.18
Webasto Ford U725

3
6. To strip the insulation, turn the 7. Keeping the stripping tool closed, 8. If the white filler is not removed
tool in the direction of the pull it off the end of the cable along with the insulation, remove it and the
Replaced by
arrow - approx. 4 times for PVC with the jacket and remnants of the shield. transparent protective foil with your
insulation, - approx. 8 hand. 9. Cut off the dummy cores.
times for PUR insulation.
4
!!--XXX--!! 11. Open the holder cover (e) until it 12. Push the cable into position as shown
latches and push in the wires according in the picture (see arrows). Press
Webasto Convertibles USA Inc.

to their color coding* as far as down the contact elements as far as the
5
the limit stop in the holder cover of the FC RJ45 Plug.

limit stop to contact the wires.
hints profint
BUS overview
6
13. Close the cover and turn the locking 14. Insert a 2.5 mm screwdriver into 16. Releasing the connector:
mechanism in the direction of the arrow as far the hole in the locking mechanism and turn it Insert the connector into the socket and press
as possible with your hand. as far as the limit stop. 15. The connector the catch down. This will allow you to
is correctly locked when the opening of release the connector and remove it
the locking mechanism is pointing to from the socket again afterwards.
the side and the surfaces are flush with 17. Releasing the connector if
the surface of the connector. there is little space: Proceed
7
S27411k1-9
as above using a suitable screw driver (2.5

mm blade width) to press down on
the catch. This will allow you to release
=
+
the connector and remove it from the socket

==
again afterwards.
& EDC
Attention:
When using devices without a collar, it is essential that the connected cable is provided with strain relief.
8
Notes:
Replace the knife cassette if the cut The piercing contacts of the FC RJ10 To create a crossover cable, combine the
Enclosure Structure + Legend
edges become ragged or after approx: • 1500 plug can be released and recontacted wires in the connector at one end according
operations on cables with PVC outer up to %1 times. Cable to the following scheme: • Connect white with
jackets· • 150 ends that have already been pierced must yellow • Connect blue with orange
operations on cables with PUR outer jackets not be used again but must be cut
off. Don’t pull while unlocking
Page
Page
the plug!
9
!!--XXX--!!
18 / 987
4
3
# ED Explaning Documents
0 1 2 3 4 5 6 7 8 9
3 5
Power loss Calculation
The calculation is automatically created via the evaluation "parts list". The form "[Webasto] _VLB_001_F01_2016-08-30" is used. The calculation is made for all installation locations. The installation location Ext is excluded from the calculation via fil
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power dissipation & EDC Enclosure Structure + Legend # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
4 #TF&AAA/1
Minimum information: General Minimum information: Functional template

Product top group, product group, product subgroup (necessary) item Currently, functional templates for contactors, relays, motor protection switches, terminals and
A classification MUST be made. If the article is not finished, you must enter "undefined" in the product cables must be maintained
top group. Enter material number Enter
Contactors and Relays
number (necessary) type
"Function definition" and "Connection designation" must be filled
type number (if available or
number (necessary) Designation Cables

useful) Under designation 1 the material short text is entered. The The Columns "Function definition", "Color / No.", "Cross section", "Potential type" for GNYE and
if necessary "shielded from" and "Pair index for cable must be filled
1 / Description (necessary) Manufacturer
most important information should be obvious at first glance. This text is also displayed in the article selection Terminals
directly next to the
The Column "Function definition" must be filled
article number in parenthesis. Under description the longer shopping order text will be entered.
Always insert the supplier with the 3-point button. This can avoid
motor protection switch
/ supplier (necessary)
The Columns "Function definition" and "Connection designation” must be filled
duplicate entries..
Minimum Information: Installation data

Width / height / depth (necessary) Minimum information: device-dependent data
Entry of width / height / depth for construction-relevant This tab changes with the "product group". The following
devices. (eg motor protection switch, automatic circuit breaker, PLC, frequency converter etc., not for tabs contain individual data, cable data, terminal data, contactor data, PLC data,
connector data, connection data, fluid and housing data.
External placement (optional)
fuse-links) The hook is set on components that are not to be displayed in the "2D or 3D mounting navigator" because
they have no placement in the control cabinet (eg. fuse link) Entry of the power loss (necessary)
The power loss is maintained for each article where this field is available (for example, motor starter
graphic macro (optional)
or contactor). For articles without power loss, enter "0". This value appears in the automatic
link to the graphics macro (3D cabinet design) The 2D macro power loss calculation
is entered under technical data.
Number of connections (necessary) - only at the tab "cable data" Cable name
For each cable, specify the number of cores. Specify
Minimum information: Technical data

in the graphic (necessary) - only at the tab "cable data"
Macro (optional) the cable type, the number of wires and the cross section here. These data are displayed next to the cable in
Entry of the link to the 2D macro and window macro the schematic..
Minimum information: documents

File / Hyperlink (optional)
Datasheets or other descriptive documents can be deposited here. Files must be stored in PDF format
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. create new article & EDC Enclosure Structure + Legend # ED Explaning Documents
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0 1 2 3 4 5 6 7 8 9
#ED&EDC/5 &AAB/1
# TF Thermoforming Electric
==
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cover sheet & AAA Cover sheet # TF Thermoforming Electric
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0 1 2 3 4 5 6 7 8 9
&AAA/1 &EPC/1
Table of contents
#TF&AAA/1 Cover sheet Herzberg.N 18.12.2019 Herzberg.N
#TF&AAB/1 Table of contents Herzberg.N 19.12.2019 Herzberg.N
#TF&EPC/1 Parts list Herzberg.N 18.12.2019 Herzberg.N
#TF&EPC/2 Summarized parts list Herzberg.N 18.12.2019 Herzberg.N
Date 19.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Table of contents & AAB Table of contents # TF Thermoforming Electric
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0 1 2 3 4 5 6 7 8 9
&AAB/1 2
Parts list
Device Designation Part number Type number Manufacturer
Quantity Designation Pos
Schematic / position ERP-number (eEvolution) Order number Product group
1 RiLine60 Busbar support to 800A 3-pole RIT.SV9340050 SV9340050 Rittal GmbH & C. KG 1
==PR1&EDC+CC/2.3 ST
for Busbar 15x5-30x10mm 332400 9340050 Sammelschienen
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Parts list & EPC Parts list + Summarized parts list # TF Thermoforming Electric
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0 1 2 3 4 5 6 7 8 9
1 ==MC&AAA/1
Summarized parts list [Webasto]_F02_001_2018-04-09
Part number Type number Manufacturer

Quantity Designation Order number Pos
ERP Number Product group
RIT.SV9340050 5 RiLine60 Busbar support to 800A 3-pole SV9340050 Rittal GmbH & C. KG 1
332400 ST for Busbar 15x5-30x10mm 9340050 Sammelschienen
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Summarized parts list & EPC Parts list + Summarized parts list # TF Thermoforming Electric
Ed. Herzberg.N ==
0 1 2 3 4 5 6 7 8 9
==&EPC/2 2
FRIMO Sontra
Brodberg 5
D - 36205 Sontra
+49 565997930
+49 565997930
ePLAN Version: 2.7.3
info@frimo.com
Customer Webasto Convertibles USA Inc. Place of installation Sontra

Street MI Plymouth Customer commission Dokumentation
ZIP code / City MI Plymouth
MI Plymouth Inventory number !!--XXX--!!
Phone
Fax
Project name S2741110
Project description Webasto Ford U725 Make Cover

Type
Project number S27411k1-9
Commission S.27411.14.18 Input lead

Power supply 3/PE AC480Y/120 V
Drawing number
Control voltage 24VDC
Created on 19.01.2019
Regulation Webasto electrical drawing specification V0.7
Edit date 20.05.2020
Degree of protection IP44
by (short name)
Construction Year 2019
Number of pages 987
Date 06.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. !!--XXX--!! & AAA Cover sheet # TF Thermoforming Electric
Ed. Herzberg.N == MC Main Cabinet
0 1 2 3 4 5 6 7 8 9
1 &AAB/1
== MC Main Cabinet
0 1 2 3 4 5 6 7 8 9
&AAA/2 2
Table of contents
#TF==MC&AAA/1 Herzberg.N 06.11.2019 Herzberg.N
#TF==MC&AAA/2 Cover sheet Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&AAB/1 Table of contents Herzberg.N 20.05.2020 Herzberg.N
#TF==MC&ABH/1 Change Listing Herzberg.N 10.12.2019 herzberg.n
#TF==MC&EDC+CC/1 Enclosure Outer herzberg.n 10.12.2019 herzberg.n
#TF==MC&EDC+CC/2 Enclosure inside herzberg.n 10.12.2019 herzberg.n
#TF==MC&EDC+CC/12 Enclosure legend Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EDC+CC/13 Enclosure legend Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EDC+HB/1 HMI Main Operating Center herzberg.n 23.01.2020 herzberg.n
#TF==MC&EDC+HB/2 HMI Main Operating Center herzberg.n 07.10.2019 Herzberg.N
#TF==MC&EDC+HB/3 HMI Main Operating Center Herzberg.N 10.12.2019 herzberg.n
#TF==MC&EDC+HB/12 Enclosure legend Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EDC+HBT/10 HMI Trace herzberg.n 06.11.2019 Herzberg.N
#TF==MC&EDC+HBT/11 HMI Trace hollstein.n 10.12.2019 herzberg.n
#TF==MC&EDC+HBT/12 Enclosure legend Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EED+CC/1 Power loss Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EED+HBT/1 Power loss Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EFA+CC=C021/1 Superstructure Switch 1 herzberg.n 10.12.2019 herzberg.n
#TF==MC&EFS+CC=C000/1 Power supply 480V AC Herzberg.N 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C000/2 N + PE Distribution Herzberg.N 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C000/3 Power supply 120V AC hollstein.n 10.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
1 3
Table of contents
#TF==MC&EFS+CC=C000/4 N + PE Distribution hollstein.n 10.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/1 Power supply 24V DC hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/2 Fuse, circuit breaker, thermal overload hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/3 Fuse, circuit breaker, thermal overload hollstein.n 10.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/4 Fuse, circuit breaker, thermal overload herzberg.n 10.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/7 24V M hollstein.n 25.02.2020 Herzberg.N
#TF==MC&EFS+CC=C011/8 24V main power supply Herzberg.N 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/9 24V 24V P0 hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/10 24V 24V P0 herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/11 24V 24V P1 hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/12 24V 24V P2-P3 hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C011/13 24V PE hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/1 120V Cabinet hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/2 120V devices hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/4 Cabinet cooling device herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/5 Power supply motors herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/6 Power supply robots herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/7 Power supply temper device herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C020/11 Frequency converter part gripper Herzberg.N 13.05.2020 Herzberg.N
#TF==MC&EFS+CC=C020/12 Frequency converter part gripper Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EFS+CC=C020/13 Frequency converter part gripper Herzberg.N 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/1 Power supply Switch hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/2 Working place light hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/3 Power supply bus housing hollstein.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/4 Power supply bus housing herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/5 Power supply Trace System herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C021/6 Power supply robots herzberg.n 13.05.2020 Herzberg.N
#TF==MC&EFS+CC=C021/7 Rolling gate herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/1 ET200SP Structure herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/2 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
2 4
Table of contents
#TF==MC&EFS+CC=C040/30 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/31 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/50 ET200SP safety output module herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/61 ET200SP safety output module herzberg.n 25.02.2020 Herzberg.N
#TF==MC&EFS+CC=C040/70 ET200SP digital input herzberg.n 11.12.2019 herzberg.n
#TF==MC&EFS+CC=C040/76 ET200SP digital outputs herzberg.n 11.12.2019 herzberg.n
#TF==MC&EMA/35 Terminal diagram Herzberg.N 18.12.2019 Herzberg.N
0 1 2 3 4 5 6 7 8 9
3 5
Table of contents
#TF==MC&EMB/1 Cable overview Herzberg.N 18.12.2019 Herzberg.N
0 1 2 3 4 5 6 7 8 9
4 &ABH/1
Table of contents
#TF==MC&EMB/2 Cable overview Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EMB/5 Terminal-strip overview Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EMB/6 Terminal-strip overview Herzberg.N 18.12.2019 Herzberg.N
#TF==MC&EPC+CC/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EPC+CC/11 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EPC+HB/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EPC+HB/2 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EPC+HBT/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==MC&EPC+HBT/2 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
0 1 2 3 4 5 6 7 8 9
&AAB/5 &EDC+CC/1
Revision index
No Date Structure / Page Description Company Edited by
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Change Listing & ABH Change Report List # TF Thermoforming Electric
Ed. herzberg.n == MC Main Cabinet
0 1 2 3 4 5 6 7 8 9
&ABH+/1 2
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Enclosure Outer & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + CC Enclosure Page 1
0 1 2 3 4 5 6 7 8 9
1 12
Abdeckprofil
64 35 36
46 47 51
23 22 31 32 63 25 26 30 27 33 34 49 2962 28 2 3 61
100x80
480V devices
3233 4 5 6 7 68 64 66
13 68 69 67
60x80 60x80
60x80
120V devices
73 42 8 9 10 11 12 13 14 15 16 17
21 20 14 15 45 16 17 19
80x80
60x80 60x80
480V terminal block
100x80
2224262830
1 20 2123252729
11 9 10 12 70 40 66 18 19 31 60 63
60x80
120V service 60x80
18 72 71
34 36 37 38 39 404142 43 44 4546 47484950 62 69 70 71 35
60x80 60x80
5 5152 5354 55 56 57 58 59 67 72
60x80
4 3
5 60x80
4 5 6 7 8 3
60x80
RIT.CM5001083 RIT.CM5001081
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Enclosure inside & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 13
== MC Main Cabinet
Enclosure legend -UC2 + CC Enclosure
Pos.No. Device tag Part number Product group
1 =C000-QA1 MOE.NZM2-XTVDVR Power switchgear

-Abfangschiene3 RIT.CM5001083 Gehäusezubehör Innenanbau
1 =C000-QA1 MOE.PN2-250 Power switchgear
3 =C000-XD2
3 =C000-N1 WOE.01356 general
4 =C000-PE1 RIT.SV9340040 Sammelschienen
5 =C000-N1 SPS.CUAL-30X5-SK Sammelschienen
5 =C000-N1 SPS.CUAL-30X5-SK Sammelschienen
9 =C020-XD5
10 =C020-XD6
11 =C020-XD7
12 =C020-XD8
13 =C020-QA1 SIE.3RT2017-2BB41 Relais, Schütze
14 =C020-FC6 WOE.31295 Protection devices
15 =C020-FC2 SIE.3RV2021-4BA15 Protection devices
16 =C020-XD1
17 =C020-XD2
19 =C020-XD3
20 =C000-QA2 SIE.3RT2026-2CV60
21 =C000-FC2 SIE.5SG7113 Protection devices
22 =C000-U1 RIT.SV9342250 Sammelschienen
35 =C011-FC1 SIE.3RV2011-1EA15 Protection devices
40 =C000-XD3
42 =C020-TA2 SEW.8277362 Modulatoren
46 =C020-FC3 SIE.5SJ4325-7HG42
47 =C020-FC4 SIE.5SJ4325-7HG42
51 =C020-FC8 SIE.5SJ4318-7HG42
64 =C020-FC5 SIE.3RV2011-1GA15 Protection devices
66 =C020-XD14
68 =C040-QA10 SIE.3RH2131-2FB40 Relais, Schütze
70 =C021-XD11
71 =C000-XN1
72 =C000-XPE1
73 =C020-BA1 SEW.BW072-005
Date 25.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Enclosure legend & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
12 +HB/1
== MC Main Cabinet
Pos.No. Device tag Part number Product group 56 =C021-XD5
1 -Abfangschiene2 RIT.CM5001081 Gehäusezubehör Innenanbau 57 =C021-XD6
2 =C011-T1 SIE.6EP1437-2BA20 Voltage source and generator 58 =C021-XD7
3 =C011-T2 SIE.6EP1436-3BA00 Voltage source and generator 59 =C021-XD8
4 =C011-FC2 SIE.6EP1961-2BA21 Protection devices 60 =C021-XF1 SIE.6GK5008-0BA10-1AB2 PLC
5 =C011-FC3 SIE.6EP1961-2BA21 Protection devices 61 =C021-TB1 PXC.2320267
6 =C011-FC4 SIE.6EP1961-2BA21 Protection devices 62 =C011-XD20
7 =C011-FC6 SIE.6EP1961-2BA21 Protection devices 63 =C021-XF2 SIE.6GK5008-0BA10-1AB2 PLC
8 =C021-QA1 SIE.3RT2017-2BB41 Relais, Schütze 64 =C020-QA3 SIE.3RT2017-2BB41 Relais, Schütze
9 =C040-QA1 SIE.3RH2131-2FB40 Relais, Schütze 66 =C020-TA3 SEW.13000063 Modulatoren
10 =C040-QA2 SIE.3RH2131-2FB40 Relais, Schütze 67 =C021-XD9
11 =C040-QA3 SIE.3RH2131-2FB40 Relais, Schütze 68 =C011-FC7 SIE.6EP1961-2BA21 Protection devices

18 =C040-KF50 SIE.6ES7590-1AB60-0AA0 PLC
19 =C040-KF50 SIE.6ES7517-3FP00-0AB0 PLC
20 =C040-KF40 SIE.6ES7155-6AU01-0BN0 PLC
21 =C040-KF41.1 SIE.6ES7193-6BP20-0DA0 PLC
22 =C040-KF41.1 SIE.6ES7136-6BA00-0CA0 PLC
23 =C040-KF42.1 SIE.6ES7193-6BP00-0BA0 PLC
24 =C040-KF42.1 SIE.6ES7136-6DB00-0CA0 PLC
26 =C040-KF42.2 SIE.6ES7136-6DB00-0CA0 PLC
28 =C040-KF43.1 SIE.6ES7131-6BH01-0BA0 PLC
30 =C040-KF43.2 SIE.6ES7131-6BH01-0BA0 PLC
31 =C040-KF40 SIE.6ES7193-6AR00-0AA0 PLC
32 =C011-XD1
33 =C011-XD16
34 =C011-XD1.M
35 =C011-XD7.PE
36 =C011-XD2.P0
37 =C011-XD8.P0
38 =C011-XD12.P0
39 =C011-XD13.P0
40 =C011-XD14.P0
41 =C011-XD15.P0
42 =C011-XD17.P0
43 =C011-XD18.P0
44 =C011-XD19.P0
45 =C011-XD3.P1
46 =C011-XD4.P3
47 =C011-XD9.P1
48 =C011-XD5.P3
49 =C011-XD10.P3
50 =C011-XD11.P3
51 =C011-XE1 PXC.GTF76_48 terminals
53 =C021-XD1
54 =C021-XD2
55 =C021-XD3
0 1 2 3 4 5 6 7 8 9
+CC/13 2
Bedienpult mit/ohne Tragarm

Bedienpult ohne Tragarm
SIEMENS
==MBP=C060-PH1
0 SIMATIC HMI !!--XXX--!!
TOUCH
TP1200 Comfort
310mmx221mm
1 3 6 7 9
!!--XXX--!!
8
2 4 5 10
Date 23.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. HMI Main Operating Center & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + HB HMI Box Page 1
0 1 2 3 4 5 6 7 8 9
1 3
490 mm
450 mm
Ausschnitt
310 x 221 mm
110 mm
alle
80 mm
Ø 22,5 mm
55 mm
90 mm
165 mm
205 mm
245 mm
285 mm
325 mm
490 mm
0 1 2 3 4 5 6 7 8 9
2 12
Channel 40x60
Channel 40x60
3 5 7
1 2 4 6 8
9 10 11 12 13 14
Channel 40x60
0 1 2 3 4 5 6 7 8 9
3 +HBT/10
== MC Main Cabinet
Enclosure legend -Bedienpult1
+ HB HMI Box
0 ==MBP=C060-PH1
1 ==MBP=C040-SF1 SIE.3SU1132-0AB60-3BA0 Sensor, switch, and pushbutton
2 ==MBP=C040-SF2 SIE.3SU1130-0AB20-1CA0 Sensor, switch, and pushbutton
5 ==MBP=C040-SF5 SIE.3SU1031-0AB40-0AA0 Sensor, switch, and pushbutton
6 ==MBP=C040-SF6 SIE.3SU1031-0AB50-0AA0 Sensor, switch, and pushbutton
7 ==MBP=C040-SF7 SIE.3SU1030-4BL11-0AA0 Sensor, switch, and pushbutton
8 ==MBP=C070-SF1 SIE.3SU1000-1HB20-0AA0 Sensor, switch, and pushbutton
1 ==MBP=C040-KF60 SIE.6ES7155-6AU01-0BN0 PLC
2 ==MBP=C040-KF60 SIE.6ES7193-6AR00-0AA0 PLC
3 ==MBP=C040-KF61.1 SIE.6ES7136-6BA00-0CA0 PLC
4 ==MBP=C040-KF61.1 SIE.6ES7193-6BP00-0DA0 PLC
5 ==MBP=C040-KF62.1 SIE.6ES7131-6BH01-0BA0 PLC
6 ==MBP=C040-KF62.1 SIE.6ES7193-6BP00-0DA0 PLC
7 ==MBP=C040-KF63.1 SIE.6ES7132-6BH01-0BA0 PLC
8 ==MBP=C040-KF63.1 SIE.6ES7193-6BP00-0BA0 PLC
9 ==MBP=C011-XD1.M
10 ==MBP=C011-XD2.P0
11 ==MBP=C011-XD3.P3
12 ==MBP=C011-XD4.P3
13 ==MBP=C011-XD5
14 ==MBP=C011-XD6.P0
0 1 2 3 4 5 6 7 8 9
+HB/12 11
Bedienpult mit/ohne Tragarm

Bedienpult ohne Tragarm
!!--XXX--!!
399x329mm
CUT OUT SIZE T=5MM(MAX)
1
!!--XXX--!!
Panel with keyboard shelf

(without push buttons)
Date 06.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. HMI Trace & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + HBT HMI Trace Page 10
0 1 2 3 4 5 6 7 8 9
10 12
Channel 40x60
6
Channel 40x60
2 1 3 4 5
Channel 40x60
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. HMI Trace & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
11 &EED+CC/1
== MC Main Cabinet
Enclosure legend -Bedienpult1
+ HBT HMI Trace
1 ==TRC=C041-PH1 PLU.PICE-PPD1500T
1 ==TRC=C011-XD1.P0
2 ==TRC=C011-XD2.M
3 ==TRC=C011-XD4.P3
4 ==TRC=C011-XD5.P3
5 ==TRC=C011-XD3.PE
6 ==TRC=C041-KF1 PLUG-IN.PICE3520P2-WEBAS
0 1 2 3 4 5 6 7 8 9
&EDC+HBT/12 2
power loss transmit Watt

Device Designation Manufacturer
Quantity Designation Power loss Function text Pos
Schematic / position Order number
-Abfangschiene2 1 Cable clamp rail for TS8, CM and TP length 699mm Rittal GmbH & C. KG 1
&EDC/2.4 ST
Housing Width 800mm 5001.081
&EDC/2.1 ST
-U1 1 Sockel Eckstück 200mm hoch mit Blenden 1200mm für VX, TS, TS IT, SE, CM, TP, Rittal GmbH & C. KG 3
&EDC/1.1 ST
1VE 4x Eckstück Stahlblech 4x Eck Abdeckung Kunststoff 1x Anreih Abdeckung 8620.025
-U1 1 Sockel Blende 500mm seitlich 200mm hoch für Sockelsystem VX Rittal GmbH & C. KG 4
&EDC/1.1 ST
1VE 2x Blende Stahlblech Befestigungsmaterial 8620.042
-U1 1 Profil zur Kabeleinführung hinten, für Schrankbreite 1200mm Rittal GmbH & C. KG 5
&EDC/1.1 ST
direkt an der Bodenöffnung 1VE=4 Stück bestehend aus: 2 x Profil für Bodenöffnung 8618.813
=C000-FC1 1 LWD Weutscheck Distributor für Fuse, circuit breaker, thermal 6

&EFS=C000/1.6 Main Cabinet ST overload
FNQ-R-20
=C000-FC2 1 Minized disconnector for NEOZED fuse link D02 to 63A, 1-pole SIEMENS AG DEUTSCHLAND 7
&EFS=C000/3.3 Main Cabinet ST
5SG7113 4,00 W =
=C000-FC2 1 NEOZED fuse link gG/gL D02 35A black 8

400VAC 50kA 250V DC 8kA 01692 4,00 W =
=C000-FC2 1 Neozed gauge piece for E18 D02 35A black 9

&EFS=C000/3.3 Main Cabinet ST =
01721
=C000-FC3 1 LWD Weutscheck Distributor für 10

FNQ-R-20

FNQ-R-20

FNQ-R-20

FNQ-R-20
=C000-N1 1 PE/ N-rail holder 2-pole 14

&EDC/2.3 ST
01 356
=C000-PG1 1 15
&EFS=C000/1.4 Enclosure 480V voltage display
=C000-QA1 1 disconnector 3-pole 250A EATON 16

266007 48,00 W Main switch
=C000-QA1 1 rotary handle for NZM2(-4) PN2(-4) N(S)2(-4) red-yellow EATON 17

260180
=C000-QA1 1 extension spindle maximum Mounting depth 600mm EATON 18

for Power circuit breaker, disconnector NZM1(-4) PN1(-4) N(S)1(-4) NZM2(-4) PN2(4) 260191
=C000-QA1 1 tunnel terminals 3-pole for NZM2 PN2 N2 EATON 19

271457
transmit + subtotal 56,00 Watt

Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power loss & EED Power loss Calculation # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 3
power loss transmit 56,00 Watt

=C000-QA1 1 Cover 3-pole for NZM2 PN2 N2 EATON 20

&EFS=C000/1.1 Main Cabinet ST Main switch
260038
=C000-QA2 1 21
&EFS=C000/3.3 Main Cabinet load contactor 120V power supply
=C011-FC1 1 Motor overload switch 2,8-4A manufactured size:S00 SIEMENS AG DEUTSCHLAND 22

3RV20111EA15 6,30 W motor protection switch
=C011-FC2 1 SIEMENS AG DEUTSCHLAND 23

6EP19612BA21 10,00 W 24V fuse

6EP19612BA21 10,00 W =

6EP19612BA21 10,00 W =


6EP19612BA21 10,00 W 24V fuse

6EP19612BA21 10,00 W =
=C011-T1 1 SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A SIEMENS AG DEUTSCHLAND 29
mit Meldekontakt Nennstrom 0,3A 6EP14372BA20 89,00 W 24V power supply
=C011-T2 1 SIEMENS AG DEUTSCHLAND 30

6EP14362BA10 47,00 W =
=C011-T2 1 SIEMENS AG DEUTSCHLAND 31

&EDC/2.4 ST
6EP1436-3BA00 54,00 W
=C011-XE1 1 PHOENIX CONTACT Deutschland GmbH 32
Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 3121025 1,31 W 24V potential earth

Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 3121025 1,31 W =
=C020-BA1 1 34
&EFS=C020/11.3
=C020-CB1 1 35
&EFS=C020/1.7 Main Cabinet Control cabinet door locking left
=C020-CB1 1 36
&EFS=C020/1.7 Main Cabinet =
=C020-CB1 1 37
=C020-CB2 1 38
&EFS=C020/1.8 Main Cabinet Control cabinet door locking middle

0 1 2 3 4 5 6 7 8 9
2 4

=C020-CB2 1 39
&EFS=C020/1.8 Main Cabinet Control cabinet door locking middle
=C020-CB2 1 40
=C020-CB3 1 41
&EFS=C020/2.2 Main Cabinet Control cabinet door locking right
=C020-CB3 1 42
=C020-CB3 1 43
=C020-EA1 1 Cabinet lamp with 120V socket. 44

&EFS=C020/1.1 Main Cabinet Cabinet door left

&EFS=C020/1.5 Main Cabinet Cabinet door right
=C020-EC1 1 46
&EFS=C020/4.2 Main Cabinet cooling unit
=C020-FC1 1 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC Cabinet lamp with 120V socket. 47
&EFS=C020/1.1 ST Cabinet door left
contact-protected Snap-on mounting standard performance 31 295

&EFS=C020/1.1 ST =
LP-CC-15
=C020-FC2 1 Motor overload switch 14-20A manufactured size:S0 SIEMENS AG DEUTSCHLAND 49

3RV20214BA15 9,60 W motor protection switch
=C020-FC3 1 50
&EFS=C020/6.1 Main Cabinet Miniatur circuit-breaker
=C020-FC4 1 51

3RV20111GA15 6,70 W motor protection switch
=C020-FC6 1 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC 53

&EFS=C020/4.1 ST

&EFS=C020/4.1 ST
LP-CC-20
=C020-FC8 1 55
&EFS=C020/11.1 Main Cabinet Miniatur circuit-breaker

&EFS=C020/5.6 Main Cabinet ST overload
LP-CC-15
=C020-QA1 1 Power circuit breaker AC-3 5,5 KW / 400V 3-pole 1NO manufactured size S00 SIEMENS AG DEUTSCHLAND 57
24VDC spring balancer connection 3RT20172BB41 3,60 W Load contactors

0 1 2 3 4 5 6 7 8 9
3 5

24VDC spring balancer connection 3RT20172BB41 3,60 W Main contactor
=C020-QB1 3 NH-fuse link gG/gL 50A manufactured size 000 Fuse, circuit breaker, thermal 60
500VAC 120kA 440VDC 25kA 03529 4,10 W overload
=C020-SF1 1 door position switch with connecting line black 600mm for system light LED Rittal GmbH & C. KG 61
&EFS=C020/1.2 ST
with installations accessories 2500460
&EFS=C020/1.6 ST
=C020-SF3 1 door position switch with installations accessories Rittal GmbH & C. KG 63
&EFS=C020/4.3 Main Cabinet ST Control cabinet door switch
without connecting line 4127010
=C020-TA2 1 MOVIDRIVE MDX61B0011-5A3-4-0T Application performance manufactured size 0M SEW-EURODRIVE GmbH & Co KG 65
&EFS=C020/11.1 Main Cabinet ST 58,00 W
=C020-TA2 1 MOVIDRIVE MDX60B/61B Option Bediengerät DBG60B-10 SEW-EURODRIVE GmbH & Co KG 66
deutsch / englisch / französisch / italienisch / spanisch / portugiesisch / 28229150
=C020-TA2 1 MOVIDRIVE MDX61B Option HIPERFACE-encoder card SEW-EURODRIVE GmbH & Co KG 67

&EFS=C020/13.1 Main Cabinet ST Frequency converter part gripper
8243107
=C020-TA3 1 SEW-EURODRIVE GmbH & Co KG 68

&EFS=C020/11.5 Main Cabinet ST Brake rectifier
=C020-U5 1 NH-disconnecting switch manufactured size 000 System 60mm for Rail 5-10mm Rittal GmbH & C. KG 69
&EDC/2.2 ST
3431030
=C020-XD4 1 PHOENIX CONTACT Deutschland GmbH 70

&EFS=C020/2.4 Main Cabinet ST Service socket
250VAC / maximum 16A / grey RAL7035 / Mounting on DIN-Rail 2963860
=C021-PF1 1 BILTON International GmbH 71

&EFS=C021/2.2 GCS ST Working place lighting cleaningstation
16P-P-429_P_FRIMO_3m_1,2m
=C021-TB1 1 73
&EFS=C021/5.3 Main Cabinet power supply Trace PC
=C021-XF1 1 ETHERNET Switch 8- fach 10/100Mbit/s SCALANCE XB008 unmanaged SIEMENS AG DEUTSCHLAND 74
24VDC LED - Diagnose IP20 6GK5008-0BA10-1AB2 2,88 W switch
24VDC LED - Diagnose IP20 6GK5008-0BA10-1AB2 2,88 W =
=C040-KF40 1 SIMATIC ET200SP PROFINET-Interfacemodul IM155-6 PN ST SIEMENS AG DEUTSCHLAND 76

&EFS=C040/1.1 ST Interfacemodul
maximal 32 Peripheriemodule inklusive Servermodul 6ES7155-6AU01-0BN0

0 1 2 3 4 5 6 7 8 9
4 6

=C040-KF40 1 SIMATIC ET200SP interface RJ45 SIEMENS AG DEUTSCHLAND 77

&EFS=C040/1.1 ST Interfacemodul
6ES7193-6AR00-0AA0
=C040-KF41.1 1 SIMATIC ET200SP digital input module F-8xDI 24VDC HF SIEMENS AG DEUTSCHLAND 78
&EFS=C040/1.2 terminal box FA110 ST
6ES7136-6BA00-0CA0 4,00 W safe Input Module
=C040-KF41.1 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A10+2D SIEMENS AG DEUTSCHLAND 79

&EFS=C040/1.2 terminal box FA110 ST =
6ES7193-6BP20-0DA0
=C040-KF42.1 1 SIEMENS AG DEUTSCHLAND 80

&EFS=C040/1.2 ST
6ES7136-6DB00-0CA0 4,00 W safe Output Module
=C040-KF42.1 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A0+2B SIEMENS AG DEUTSCHLAND 81

&EFS=C040/1.2 ST =
6ES7193-6BP00-0BA0

6ES7136-6DB00-0CA0 4,00 W =

6ES7193-6BP00-0BA0
=C040-KF43.1 1 SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST SIEMENS AG DEUTSCHLAND 84

Baseunit TYP A0 Farbcode CC00 6ES7131-6BH01-0BA0 1,70 W digital input module

6ES7193-6BP00-0DA0

Baseunit TYP A0 Farbcode CC00 6ES7131-6BH01-0BA0 1,70 W =

6ES7193-6BP00-0BA0

&EDC/2.4 ST
6ES7193-6BP00-0DA0


6ES7193-6BP00-0BA0
=C040-KF44.1 1 SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST SIEMENS AG DEUTSCHLAND 91
&EFS=C040/1.4 Enclosure FA080 ST
Baseunit TYP A0 Farbcode CC00 6ES7132-6BH01-0BA0 1,00 W Digital Output Modul

&EFS=C040/1.4 Enclosure FA080 ST =
6ES7193-6BP00-0DA0

6ES7193-6BP00-0DA0
=C040-KF50 1 SIMATIC S7-1500 CPU 1517F 3 PN / DP SIEMENS AG DEUTSCHLAND 95

&EFS=C040/2.3 Enclosure ST
6ES75173FP000AB0 24,00 W

0 1 2 3 4 5 6 7 8 9
5 7

=C040-KF50 1 SIEMENS AG DEUTSCHLAND 96

6ES75901AB600AA0
=C040-KF50 1 SIMATIC S7 Micro Memory Card MC 954 24MB für S7-1x00 CPU SIEMENS AG DEUTSCHLAND 97
6ES79548LF030AA0
=C040-QA1 1 auxiliary contactor 3NO 1NC manufactured size:S00 SIEMENS AG DEUTSCHLAND 98

24VDC spring balancer connection 3RH21312FB40 0,30 W Main contactor
=C040-QA1 1 auxiliary switch for auxiliary contactors and power circuit breakers 3RT2 4NO SIEMENS AG DEUTSCHLAND 99
spring balancer connection front assembly 3RH29112XA400MA0
=C040-QA1 1 high-tension-limiter without LED Varistor for Contactor manufactured size:S00 SIEMENS AG DEUTSCHLAND 100
AC 24-48 V DC 24-70 V 3RT29161BB00
24VDC spring balancer connection 3RH21312FB40 0,30 W =
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00

0 1 2 3 4 5 6 7 8 9
6 +HBT/1

&EFS=C040/51.5 Main Cabinet ST Main contactor
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00

0 1 2 3 4 5 6 7 8 9
+CC/7 &EFA+CC=C021/1

-Bedienpult1 1 CP operator housing with handle strip front plate aluminum Rittal GmbH & C. KG 1
&EDC/10.3 ST
6315400
-Bedienpult1 2 mounting angle Rittal GmbH & C. KG 2

&EDC/10.3 ST
4597000
-Bedienpult1 2 assembly web TS for Enclosure WxD 500mm Rittal GmbH & C. KG 3
&EDC/10.3 ST
L 440 mm 4695000
-Bedienpult1 1 Cover plate for carrying lever point CP-L round Rittal GmbH & C. KG 4
&EDC/10.3 ST
6505500
-Bedienpult1 1 pedestal with carrying profile CP60/40 for Command-Panel Rittal GmbH & C. KG 5
&EDC/10.3 ST
6106300
-Bedienpult1 1 Rittal GmbH & C. KG 6

&EDC/10.3 ST
CP 6206.300
-Bedienpult1 1 7
&EDC/10.3

0 1 2 3 4 5 6 7 8 9
&EED+HBT=/1 2
-WF5
ETHERLINE
FD P FC
-WF2
Li02YSCH PiMF 4X22 -XF1
Press 1 700 &EFS/1.1
=C040-KF50 CAT.7/1,0 m
&EFS=C040/2.3
==PR1/1.3 / ==PR1-XF1:P1 P1 P5
4x2x27/7
P1 P2 P6
P3 P7 ==RB2=C040+CB1-KF710:P1 / 3.8
P2
P4 P8
6GK5008-0BA10-1AB2
Main Cabinet
6ES7517-3FP00-0AB0
Enclosure
-WF3
Li02YSCH PiMF -WF1
=C040-KF40 CAT.7/1,0 m Li02YSCH PiMF
&EFS=C040/1.1
CAT.7/0,5 m
4x2x27/7 -XF2
&EFS/1.4 4x2x27/7
P1
2.6 / ==GCS=C040+CB1-KF610:P1 P1 P5
P2 3.4 / ==RB1:P1 P2 P6 ==MBP=C040+HB-KF60:P1 / 3.2
3.6 / ==RB2:P1 P3 P7 ==RMH=C040+CB1-KF410:P1 / 2.2
6ES7155-6AU01-0BN0
2.8 / ==TRC=C041+HB-KF1:P1 P4 P8 ==HAT=C040+CB1-KF510:P1 / 2.4
192.168.123.71
6GK5008-0BA10-1AB2
Main Cabinet
-WF35
=C020-TA2 Li02YSCH PiMF
&EFS=C020/11.1
CAT.7/5,0 m
4x2x27/7
X30
X32
MDX61B0011-5A3-4-0T
Main Cabinet
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Superstructure Switch 1 & EFA Bus overview # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C021 Infrastructurre DC Page 52 / 987
0 1 2 3 4 5 6 7 8 9
1 3
-XF2:P4 / 1.4
-XF2:P7 / 1.6
-XF2:P8 / 1.6
-XF2:P1 / 1.4
-WF34
-WF20 -WF21 -WF22 ETHERLINE® PN Cat.5
ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 4x0,32
4x0,32 ==HAT=C040+CB1-KF510 4x0,32 4x0,32 ==TRC=C041+HB-KF1
==HAT&EFS+CB1=C040/1.1 ==TRC&EFS+HB=C041/1.3
==RMH=C040+CB1-KF410 ==GCS=C040+CB1-KF610
==RMH&EFS+CB1=C040/1.1 ==GCS&EFS+CB1=C040/1.1
P1
P1 P1 P1
P2 P2
P2 P2
6GK1901-1BB10-2AA0 TRC
HAT
6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0
192.168.123.71 192.168.123.71
RMH HAT GCS TRC

Raw Material Handling Handover Table Gripper Cleaning Station Traceability System
0 1 2 3 4 5 6 7 8 9
2 &EFS=C000/1
-XF2:P6 / 1.6
-XF2:P2 / 1.4
-XF2:P3 / 1.4
-XF1:P7 / 1.6
-WF30 -WF31 -WF32 -WF36
ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5
4x0,32 4x0,32 4x0,32 4x0,32
==MBP=C040+HB-KF60 ==RB1= ==RB2= ==RB2=C040+CB1-KF710
==MBP&EFS+HB=C040/1.1 ==RB2&EFS+CB1=C040/1.1
P1 P1 P1 P1
P2 P2 P2 P2
6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0
192.168.123.71 192.168.123.71
-WF33
ETHERLINE® PN Cat.5
4x0,32
==MBP=C060+HB-PH1
==MBP&EFS+HB=C060/1.1
P1
P2
6AV2124-0MC01-0XA0
MBP
MBP RB1 RB1

Main Operating Panel Robot 1 Robot 2 RB2
0 1 2 3 4 5 6 7 8 9
&EFA=C021/3 2
30x10 mm
/ =C011/1.1
/ =C011/1.1
/ =C011/1.1
-U3 1 2 3 -U2 1 2 3
1 1
-FC3 -FC1
Fuse, circuit breaker, thermal overload 1 Fuse, circuit breaker, thermal overload
Main Cabinet 2 Main Cabinet 2
1
-U1 1 2 3 -FC4
Fuse, circuit breaker, thermal overload 1
2 -FC6
Main Cabinet
Fuse, circuit breaker, thermal overload
-FC5 2
Main Cabinet
Main Cabinet 2
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
1*95 mm² BK BK BK 1,5 mm²
BK
-XD3 = -XD3 1 2 3 4 5 6
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
T1 T2 T3
RD 1 mm²
BU 1 mm²
YE 1 mm²
Hauptschalter
-QA1 PN2-250, Türeinbau
PN2-250 L1 L2 L3
Main switch
Main Cabinet
x1 x1 x1
-PG1
-PF1
480V voltage display
-PF2
-PF3 A1
-XD1 L1 L2 L3
Enclosure x2 x2 x2 -QA2
AC-3 A2
11 kW
AC 400 V
AC 480 V
load contactor
120V power supply
1*95 mm² OG OG OG Main Cabinet
-PE1:2 / 2.1
-N1:2 / 2.1
1,5 mm²
BK
GNYE 1 mm²
2.4 / -PE1:17
-XD1 = -XD1 1 480V 2 480V 3 480V 4 6 7 8
1 2 /3.3
3 4 /3.4
5 6 /3.4
13 14 =C040/70.8
Power supply The loosely supplied bridge may only be fitted between N and Power supply
from PE if the relevant measures required by the local regulations 120V AC
Costumer have been implemented. (See DIN EN 60204-1:2006 Section
5.1 Mains / Grid Connections)
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply 480V AC & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C000 Power supply Plant Page 55 / 987
0 1 2 3 4 5 6 7 8 9
1 3
-N1:1 Cu-Schiene 10x3 mm 23
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24
95 mm²
LBU
1.2 / -XD1:4
=C020/5.6 / =C020-XD14:4
mounting panel Press 2 Robot 1 handover table protective fence

Enclosure Enclosure Enclosure Enclosure Enclosure
Frame Press 1 Press 3 Robot 2 gripper cleaning station spray booth

Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure
16 mm² 16 mm² 16 mm² 16 mm² 16 mm² 10 mm² 10 mm² 16 mm² 16 mm² 2,5 mm² 16 mm²
GNYE GNYE GNYE GNYE GNYE GNYE GNYE GNYE GNYE GNYE GNYE
-PE1:3 6 8 11 41 42 43 44 45 46 47
-PE1:1 39
2 4 5 7 9 10 12 13 14 15 17 19 21 23 25 27 29 31 33 35 37 40
-PE1:2 4 5 7 9 10 12 13 14 15 17 19 21 23 25 27 29 31 33 35 37 40
95 mm²
GNYE
=C011/8.6 / =C011-XE2:2
1.3 / -XD1:7
=C011/8.2 / =C011-XE1:2
1.4 / -PF2:x2
=C020/11.2 / =C020-TA2:X1:PE
N + PE
Distribution
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. N + PE Distribution & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 4
=C020-FC1:1 / =C020/1.1
-FC2
35A
Main Cabinet
2
OG 6 mm²
BK 6 mm²
1 3 5
-QA2
10 mm² =C040/70.8 2 4 6
NSGAFÖU /1.6
load contactor 120V power supply
BK 6 mm²
BK 6 mm²
Main Cabinet
-XPE1:1 / 4.0
-XN1:1 / 4.0
10 mm² 10 mm²
LBU GNYE
-XD2 = -XD2 1 120V 2 3 4N 4N 5 PE 5 PE
The loosely supplied bridge may only be fitted between N and

Power supply PE if the relevant measures required by the local regulations
from have been implemented. (See DIN EN 60204-1:2006 Section
Costumer 5.1 Mains / Grid Connections)
0 1 2 3 4 5 6 7 8 9
3 =C011/1
N - Terminals
1 2 1 2 1 2 1 2 1 2 1 2 -XN1 =
-XN1 1 1 2 2 3 3 4 4 5 5 6 6
3.2 / -XD2:4
=C020/4.2 / =C020-XD3:2
=C020/1.1 / =C020-XD1:1
PE - Terminals
1 2 1 2 1 2 1 2 1 2 -XPE1 =
-XPE1 1 1 2 2 3 3 4 4 5 5
3.3 / -XD2:5
N + PE
Distribution
0 1 2 3 4 5 6 7 8 9
=C000/4 2
=C000/1.8 /
=C000/1.8 /
=C000/1.8 /
-U1 1 2 3 -U2 1 2 3
1 3 5 13 21 1 3 5 13 21
-FC1 -FC5
2,8-4 A 14 22 2,8-4 A 14 22
at 3,2A at 3,2A
=C040/72.5
=C040/72.4
motor protection switch I> I> I> motor protection switch I> I> I>
Main Cabinet 2 4 6 Main Cabinet 2 4 6
1,5 mm² 1,5 mm²

BK BK
-T1 -T2
24V power supply L1 L2 L3 PE DC 24 V L1 L2 L3 PE
Main Cabinet 20 A
24V power supply
SIEMENS Main Cabinet
SIEMENS
SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A !!--XXX--!!
6EP14372BA20 6EP14362BA10
setting value setting value
24V OK 24V OK
+1 +2 -1 -2 13 14 +1 +2 -1 -2 13 14
BU 4 mm²
BU 4 mm²
BU 1 mm²
BU 4 mm²
BU 4 mm²
BU 1 mm²
BUWH 4 mm²
BUWH 4 mm²
BUWH 4 mm²
BUWH 4 mm²
BU 1 mm²
BU 1 mm²
8.1 / -XD1:1:a
8.1 / -XD1:1:c
7.1 / -XD1.M:1:b
7.5 / -XD1.M:20:d
9.1 / -XD2.P0:4:b
=C040/72.7 / =C040-KF43.2:7
8.5 / -XD16:1:a
8.5 / -XD16:1:c
7.3 / -XD1.M:11:b
7.3 / -XD1.M:13:b
9.2 / -XD2.P0:4:d
=C040/72.8 / =C040-KF43.2:8
24VDC dark blue (BU)
24V power 24V power
supply supply
0VDC dark blue/white (BUWH)

Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply 24V DC & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C011 Power Distribution DC Page 59 / 987
0 1 2 3 4 5 6 7 8 9
1 3
-XD1:2:a / 8.1
-XD1:3:a / 8.1
BU 4 mm²
BU 4 mm²
-FC2 1/ +24V 2/ +24V
24V fuse
Main Cabinet
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 33
=C040-QA1 =C040-QA1
=C040/50.1 14 =C040/50.1 34
BU 2,5 mm²
BU 2,5 mm²
9.1 / -XD2.P0:1:d
3.1 / -FC3:14
=C040/77.1 / =C040-KF44.1:9
7.1 / -XD1.M:1:c
BU 2,5 mm²
BU 2,5 mm²
13 13
=C040-QA2 =C040-QA4
11.1 / -XD3.P1:1:a
11.2 / -XD9.P1:1:a
=C040/50.5 14 =C040/51.1 14
13 13
=C040-QA3 =C040-QA5
=C040/50.6 14 =C040/51.2 14
BU 2,5 mm²
BU 2,5 mm²
-XD4.P3:1:a -XD5.P3:1:a
12.1 12.3
24V power 24V power 24V safe 24V safe

supply raw supply power power
material gripper supply raw supply
handling cleaning material gripper
station handling cleaning
sation
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Fuse, circuit breaker, thermal overload & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 4
-XD1:3:b / 8.1
-XD1:3:c / 8.1
BU 4 mm²
BU 4 mm²
-FC3 1/ +24V 2/ +24V
24V fuse
Main Cabinet
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
43 53
=C040-QA1 =C040-QA1
=C040/50.1 44 =C040/50.1 54
BU 2,5 mm²
BU 2,5 mm²
2.2 / -FC2:11
4.1 / -FC4:14
=C040/77.2 / =C040-KF44.1:10
7.1 / -XD1.M:2:a
BU 2,5 mm²
BU 2,5 mm²
13 13
=C040-QA6 =C040-QA8
9.1 / -XD2.P0:1:a
9.3 / -XD8.P0:1:a
=C040/51.5 14 =C040/60.1 14 13 13
=C040-QA7 =C040-QA9
=C040/51.6 14 =C040/60.2 14
BU 2,5 mm²
BU 2,5 mm²
-XD10.P3:1:a -XD11.P3:1:a
12.5 12.6

supply supply PLC power power
main main supply supply
cabinet cabinet production production
cell cell
0 1 2 3 4 5 6 7 8 9
3 5
-XD1:2:d / 8.1
-XD1:2:c / 8.1
BU 4 mm²
BU 4 mm²
-FC4 1/ +24V 2/ +24V
24V fuse
Main Cabinet
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
3.2 / -FC3:11
5.1 / -FC6:14
=C040/77.3 / =C040-KF44.1:11
7.1 / -XD1.M:2:c
9.5 / -XD12.P0:1:a
9.7 / -XD13.P0:1:a
10.1 / -XD14.P0:1:a
11.4 / -XD20:1:a
24V power 24V power 24V power 24V power

supply raw supply PLC supply supply part
material cleaning handover gripper
handling station table
0 1 2 3 4 5 6 7 8 9
4 6
-XD16:1:b / 8.5
-XD16:1:d / 8.5
BU 4 mm²
BU 4 mm²
-FC6 1/ +24V 2/ +24V
24V fuse
Main Cabinet
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
4.2 / -FC4:11
6.1 / -FC7:14
=C040/77.4 / =C040-KF44.1:12
7.1 / -XD1.M:3:a
10.3 / -XD15.P0:1:a
10.4 / -XD17.P0:1:a
10.6 / -XD18.P0:1:a
10.7 / -XD19.P0:1:a

supply supply supply supply PLC
Trace main main main
System operating operating cabinet
panel HMI panel PLC
0 1 2 3 4 5 6 7 8 9
5 7
-XD1:1:d / 8.1
-XD1:2:b / 8.1
BU 4 mm²
BU 4 mm²
-FC7 1/ +24V 2/ +24V
24V fuse
Main Cabinet
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
5.2 / -FC6:11
=C040/72.1 / =C040-KF43.2:1
=C040/77.5 / =C040-KF44.1:13
7.1 / -XD1.M:3:c
=C021/2.2 / =C021-QA1:1
11.5 / -XD21:1:a
11.6 / -XD22:1:a
11.7 / -XD23:1:a

supply supply supply supply
machine spare spare spare
lighting
system
6
Modification
0
Date
Name
-XD1.M
-XD1.M =
BUWH 4 mm² BUWH 2,5 mm²
1.2 / -T1:-1 -XE1:4 / 8.2
b
BUWH 1 mm² BUWH 1 mm²
=C021/2.5 / =C021-XD3:2 -FC2:0V / 2.2
1
1
Ed.
=C021/2.2 / =C021-XD1:2 -FC3:0V / 3.2
Date
Appr
a
d b
Original
=C021/2.3 / =C021-XD2:2 -FC4:0V / 4.2
2
=C040/2.2 / =C040-KF40:X80:2 -FC6:0V / 5.2
d b
=C021/1.2 / =C021-XF1:2 -FC7:0V / 6.2
3
BUWH 1 mm²
=C040/3.3 / =C040-KF41.1:M
d b
Herzberg.N
25.02.2020
=C040/2.4 / =C040-KF50:2 =C020-TA2:X10:10 / =C020/12.8
4
=C040/4.2 / =C040-KF43.1:M =C020-QA3:A2 / =C020/12.5
d b
=C040/4.2 / =C040-KF44.1:M /
5
BUWH 1 mm²
=C040/76.1 / =C020-QA1:A2
d b
BUWH 1 mm²
=C021/1.5 / =C021-XF2:2
c
6
BUWH 1 mm²
=C040/4.5 / =C040-KF44.2:M
2
d b
BUWH 1 mm²
=C020/11.6 / =C020-QA3:5
c
BUWH 1 mm² 7
=C020/11.6 / =C020-TA3:4
a
d b
Replacement of
c
S.27411.14.18
a
d b
c
Webasto Ford U725

a
d b
c
BUWH 4 mm²
10
1.6 / -T2:-1
a
d b
c
11
a
d b
3
BUWH 4 mm²
12
1.6 / -T2:-2
a
d b
Replaced by
c
13
a
d b
c
14
a
d b
c
15
a
d b
c
16
a
d b
4
BUWH 2,5 mm²

17
=C021/6.2 / =C021-XD9:7
a
d b
BUWH 2,5 mm²

=C021/5.4 / =C021-TB1:IN-
c
BUWH 2,5 mm²

18
=C021/3.2 / =C021-XD5:7
a
d b
BUWH 2,5 mm²

=C021/3.6 / =C021-XD6:7
c
BUWH 2,5 mm²

19
=C021/4.2 / =C021-XD7:7
a
d b

1.2 / -T1:-2 -XE2:4 / 8.6
c
d
20

5
24V M
6
7
S27411k1-9
+ CC
== MC
& EFS
= C011
Enclosure
8
Main Cabinet
Circuit documents
Power Distribution DC
Page
Page
9
65 / 987
8
7
0 1 2 3 4 5 6 7 8 9
7 9
-FC2:1/ +24V / 2.3

-FC4:2/ +24V / 4.5
-FC2:2/ +24V / 2.5
-FC3:2/ +24V / 3.5
-T1:+1 / 1.1
-T1:+2 / 1.1
-T2:+1 / 1.5
-T2:+2 / 1.5
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
a c a c a c a c a c a c
-XD1 1 2 3 4 -XD16 1 2
b d b d b d b d b d b d
-XD1.M:20:c / 7.5
-XD1.M:1:a / 7.1
-XD1 = -XD16 =
BU 1 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
BU 4 mm²
4 mm² 4 mm² 2,5 mm² 2,5 mm²
BUWH BU BUWH BU
4 3 4 3
-XE1 -XE2
6.3 / -FC7:1/ +24V
6.5 / -FC7:2/ +24V
4.3 / -FC4:1/ +24V
3.3 / -FC3:1/ +24V
5.3 / -FC6:1/ +24V

5.5 / -FC6:2/ +24V
24V potential earth 24V potential earth
Main Cabinet Main Cabinet
2 1 2 1
4 mm² 2,5 mm²

GNYE GNYE
=C000/2.3 / =C000-PE1:9
=C000/2.4 / =C000-PE1:15
Ground Ground
terminal, terminal,
shield shield
connection connection
terminal, terminal,
neutral bar neutral bar
connector connector
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 24V main power supply & EFS Circuit documents # TF Thermoforming Electric
8
Modification
0
Date
Name
-XD2.P0
-XD2.P0 =
BU 1 mm² BU 2,5 mm²
=C021/1.2 / =C021-XF1:3 -FC3:1 / 3.3
b
BU 1 mm² BU 1 mm²
2.1 / -FC2:14 =C020-TA3:3 / =C020/11.6
1
1
BU 1 mm² BU 1 mm²
Ed.
=C020/4.3 / =C020-XD3:5 =C020-QA3:13 / =C040/73.7
Date
Appr
a
d b
BU 1 mm² BU 1 mm²
Original
=C040/70.2 / =C020-FC5:13 =C021-XD11:5 / =C021/7.4
2
BU 1 mm²
=C040/71.1 / =C040-QA1:21
d b
BU 1 mm²
=C021/5.4 / =C021-TB1:13
main
BU 1 mm²
supply
cabinet
1.2 / -T1:13
d b
24V power
herzberg.n
BU 1 mm²
11.12.2019
1.6 / -T2:13
4
BU 1 mm²
=C040/72.3 / =C021-QA1:13
d b
BU 1 mm² BU 1 mm²
=C021/1.4 / =C021-XF2:3 =C020-QA3:3 / =C020/11.5
5
BU 1 mm² BU 1 mm²
=C021/5.5 / =C021-TB1:23 =C020-TA2:X10:4 / =C020/12.6
d b
BU 1 mm²
=C021/5.5 / =C021-TB1:33
c
d
6
2
Replacement of
S.27411.14.18
Webasto Ford U725

-XD8.P0
-XD8.P0 =

=C040/2.1 / =C040-KF40:X80:1 -FC3:2 / 3.4
a
BU 1 mm²
=C040/3.2 / =C040-KF41.1:L+
c
1
3
BU 1 mm²
=C040/4.1 / =C040-KF43.1:L+
a
d b
BU 1 mm²
=C040/4.1 / =C040-KF44.1:L+
c
Replaced by
BU 1 mm²
=C040/4.4 / =C040-KF44.2:L+
a
d b
c
main
cabinet
a
d b
24V power
supply PLC
c
4
a
d b
c
5
a
d b
c
d
6
4

5
-XD12.P0
24V 24V P0
-XD12.P0 =
=C021/3.3 / =C021-XD5:11 -FC4:1 / 4.3

a
b
c
1
a
d b
material
c
handling
2
24V power
supply raw
6
7
S27411k1-9
-XD13.P0

-XD13.P0 =
=C021/3.6 / =C021-XD6:11 -FC4:2 / 4.4

a
b
c
+ CC
a
d b
== MC
& EFS
= C011
station
c
cleaning
d
2
24V power
supply PLC
Enclosure
8
Main Cabinet
Circuit documents
Page
Page
9
67 / 987
10
9
0 1 2 3 4 5 6 7 8 9
9 11
-FC4:3 / 4.4
-FC6:1 / 5.3
-FC6:2 / 5.4
-FC6:3 / 5.4
-FC6:4 / 5.5
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
a c a c a c a c a c a c a c a c a c a c
-XD14.P0 1 2 -XD15.P0 1 2 -XD17.P0 1 2 -XD18.P0 1 2 -XD19.P0 1 2

b d b d b d b d b d b d b d b d b d b d
-XD14.P0 = -XD15.P0 = -XD17.P0 = -XD18.P0 = -XD19.P0 =
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 1 mm²
BU 1 mm²
=C021/3.3 / =C021-XD5:12
=C021/5.3 / =C021-TB1:IN+
=C021/4.3 / =C021-XD7:9
=C021/4.1 / =C021-XD7:1
=C040/2.4 / =C040-KF50:1
24V power 24V power 24V power 24V power 24V power
supply supply supply supply supply PLC
handover Trace main main main
table System operating operating cabinet
panel HMI panel PLC
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 24V 24V P0 & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
10 12
-FC2:1 / 2.3
-FC2:2 / 2.4
-FC4:4 / 4.5
-FC7:2 / 6.4
-FC7:3 / 6.4
-FC7:4 / 6.5
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
a c a c a c a c a c a c a c a c a c a c a c a c
-XD3.P1 1 2 -XD9.P1 1 2 -XD20 1 2 -XD21 1 2 -XD22 1 2 -XD23 1 2

b d b d b d b d b d b d b d b d b d b d b d b d
-XD3.P1 = -XD9.P1 = -XD20 = -XD21 = -XD22 = -XD23 =
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
=C021/3.1 / =C021-XD5:1
=C021/3.4 / =C021-XD6:1
=C021/6.1 / =C021-XD9:1
24V power 24V power 24V power 24V power 24V power 24V power
supply raw supply supply part supply supply supply
material gripper gripper spare spare spare
handling cleaning
station
0 1 2 3 4 5 6 7 8 9
11 13
=C021-XD9:3 / =C021/6.1
=C040-QA3:14 / 2.6
=C040-QA5:14 / 2.7
=C040-QA7:14 / 3.6
=C040-QA9:14 / 3.7
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
a c a c a c a c a c a c a c a c
-XD4.P3 1 2 -XD5.P3 1 2 -XD10.P3 1 2 -XD11.P3 1 2

b d b d b d b d b d b d b d b d
-XD4.P3 = -XD5.P3 = -XD10.P3 = -XD11.P3 =
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
=C021/3.2 / =C021-XD5:5
=C021/3.5 / =C021-XD6:5
=C021/3.1 / =C021-XD5:3
=C021/3.5 / =C021-XD6:3
=C021/4.1 / =C021-XD7:3
=C021/4.4 / =C021-XD8:3
=C021/3.3 / =C021-XD5:9
=C021/3.6 / =C021-XD6:9
=C021/4.2 / =C021-XD7:5
=C021/4.5 / =C021-XD8:5
24V safe 24V safe 24V safe 24V safe
power power power power
supply raw supply supply supply
material cleaning production production
handling station cell cell
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 24V 24V P2-P3 & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
12 =C020/1
-PE1
PE PE
Hutschiene Hutschiene
Direkt
Direkt
-XD7.PE 1 2 3 4 5 6 7 8 9 10
-XD7.PE =
GNYE 2,5 mm²
GNYE 2,5 mm²
GNYE 2,5 mm²
GNYE 2,5 mm²
GNYE 2,5 mm²
GNYE 1 mm²
GNYE 1 mm²
=C021/1.2 / =C021-XF1:1
=C021/1.5 / =C021-XF2:1
/
/
/
/
/
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 24V PE & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C011/13 2
=C000/3.7
=C000-QA2:6
BK 6 mm²
-FC6:1 / 4.1
-PE1
DIN rail PE
1 Hutschiene
-FC1
=C000-XN1:3 / =C000/4.1
2 Direkt
2,5 mm²
BK
2,5 mm²
LBU
-XD2:6 / 2.1
-XD2:6 / 2.1
-XD2:6 / 2.1
-XD1 1 1 1 -WD15 2 2 2 3 3 3 4 4 4 5 5 5
-XD1 = ÖLFLEX
LBU 1,5 mm²
LBU 1,5 mm²

CLASSIC 110
BK 1,5 mm²
BK 1,5 mm²
-WD1 5G1,5 -WD2
SZ2500420 BN BU 300/500 1 PE 2 SZ2500420 BN BU
2X1,5 2X1,5
1 GNYE 2
-EA1 L1 N L1 N
-EA2 L1 N L1 N A1 A1
7W 7W
600lm 600lm -CB1 -CB2
100-240VAC 100-240VAC 8 VA A2 8 VA A2
50/60Hz 50/60Hz AC 120 V AC 120 V
Cabinet lamp with 120V Cabinet lamp with 120V Control cabinet door locking left Control cabinet door locking middle
socket. Cabinet door left socket. Cabinet door right Main Cabinet Main Cabinet
==RMH=C171+CB1-XD2:1
==RMH+CB1=C171/1.1
21 13 21 13
-SF1 -SF2
22 14 22 14 11 12 =C040/70.4 11 12 =C040/70.5
Cabinet lamp power supply Cabinet lamp Control Control

with 120V barcode with 120V cabinet door cabinet door
socket. scanner socket. locking left locking middle
Cabinet door Cabinet door
left right
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 120V Cabinet & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C020 Infrastructurre AC Page 72 / 987
0 1 2 3 4 5 6 7 8 9
1 4
1.8 / -XD1:5
1.8 / -XD1:5
1.8 / -XD1:5
-XD2 6 6 6 7 7 7
BK 1,5 mm²
-XD2 =
GNYE 1,5 mm²

LBU 1,5 mm²
LBU 1,5 mm²

BK 1,5 mm²
A1
-CB3
8 VA A2 L PE N
AC 120 V
Control cabinet door locking right -XD4
Main Cabinet AC115 V
16 A
Service socket
Main Cabinet
11 12 =C040/70.6
Service socket
Control
cabinet door
locking right
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. 120V devices & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 5
BK 6 mm²
1.8 / -FC1:1
1
-FC6
2
BK 2,5 mm²
BK 2,5 mm²
BK 2,5 mm²
=C011-XD2.P0:2:b / =C011/9.1
1 3 5 13 21
-FC2
13-20 A 14 22 22 22
at %A
=C040/70.3
motor protection switch I> I> I> -SF3 -SF4
Main Cabinet Control cabinet door switch 21 Control cabinet door switch 21
2 4 6
BK 2,5 mm²
BK 2,5 mm² Main Cabinet Main Cabinet
-WD5 -WD6
ÖLFLEX ÖLFLEX
=C000-XN1:2 / =C000/4.1 CLASSIC 110 CLASSIC 110
3G1 3G1
300/500 1 2 300/500 1 2
-PE2
PE
Hutschiene
BK 2,5 mm²
2,5 mm² BU 1 mm²

LBU
-XD3 1 2 PE 5 7 4 8 9
-XD3 =
-WD4 1 2 GNYE 3 5 6
ÖLFLEX
CLASSIC 110 7x1,5 mm²
X1
-EC1 X1 L1 N PE 4 X1 1 2
cooling unit
Main Cabinet
3 5
X1
-WD3 4
ÖLFLEX
-XD3 6
=C040/70.1 / =C040-KF43.1:1
Cabinet Cabinet
cooling device cooling device
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cabinet cooling device & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
4 6
5.8 / / 5.1
5.8 / / 5.1
5.8 / / 5.1
-U2 1 2 3 -U8 1 2 3
1 3 5 13 21
1 3 5
-FC5
4,5-6,3 A 14 22 -FC13
In 5,6A
=C040/70.2
15A
motor protection switch I> I> I> Fuse, circuit breaker, thermal overload 2 4 6
Main Cabinet 2 4 6 Main Cabinet
1,5 mm² 2,5 mm²

BK BK
=C000/2.3
=C000-N1:6
1 3 5 1 3 5
-QA1 -QA2
=C040/76.2 2 4 6 =C040/76.3 2 4 6
=C040/70.7 =C040/72.6
Load contactors Load contactors
Main Cabinet -PE3 Main Cabinet
PE PE
GNYE BU
1,5 mm² GNYE 2,5 mm² 1,5 1,5
BK BK
-XD8 1 2 3 PE -XD14 1 2 3 PE 4
-XD8 = -XD14 =
-WD20 -WD22 1 2 3 GNYE
ÖLFLEX ÖLFLEX
CLASSIC 110 CLASSIC 110
5G2,5 5G1,5
300/500 1 2 3 PE
-F1
=C021/7.1 X2 T1 T2 T3 PE
U1 V1 W1 PE =C021/7.4
M
-MA1
3
Vucuum pump Rolling gate

cleaning
station
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply motors & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 7
6.8 / / 6.1
6.8 / / 6.1
6.8 / / 6.1
-U3 1 2 3 -U4 1 2 3
1 3 5 1 3 5
-FC3 -FC4
C25 A C25 A
Miniatur circuit-breaker 2 4 6 Miniatur circuit-breaker 2 4 6
-PE4
PE PE
4 mm² GNYE 4 mm² GNYE

BK BK
-XD5 1 2 3 PE -XD6 1 2 3 PE
-XD5 = -XD6 =
1 2 3 4 1 2 3 4
==RB1+CB1=C201/1.2 / ==RB1=C201+CB1-UC1-XP0:1
==RB2+CB1=C201/2.2 / ==RB2=C201+CB1-UC1-XP0:1
Robot 1 raw Robot 2 with

material 7 axis
handling
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply robots & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
6 11
NH-000
50 A
7.8 / / 7.1
7.8 / / 7.1
7.8 / / 7.1
-U5 1 2 3
-QB1
NH-000
50 A
Main Cabinet
-PE5
PE
Hutschiene
16 mm² GNYE
BK
-XD7 1 2 3 PE
-XD7 =
-WD21
ÖLFLEX
CLASSIC 110
5G10
300/500V 1 2 3 PE
U1 V1 W1 PE
M
-MA2
3
Temper
device
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply temper device & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
7 12
=C011-XD2.P0:5:c / =C011/9.2
=C011-XD1.M:7:d / =C011/7.2
==PR1=C000/1.8 /
==PR1=C000/1.8 /
=C011-XD2.P0:1:c / =C011/9.1
=C011-XD1.M:8:b / =C011/7.2
==PR1=C000/1.8 /
-U7 1 2 3
1 3 5 =C000-PE1:21 / =C000/2.5
-FC8
C15 A
Miniatur circuit-breaker 2 4 6
BUWH 1 mm²
Main Cabinet
BU 1 mm²
2,5 mm²
BK
1 3 5
2,5 mm²
GNYE -QA3
/12.5 2 4 6
BUWH 1 mm²
BUWH 1 mm²
-TA2 =C040/73.7
X1 1 2 3 X4 7 8 Main contactor
BU 1 mm²
BU 1 mm²
&EFA=C021/1.1
/12.1 L1 L2 L3 PE -Uz +Uz PE Main Cabinet
/13.1 Net DC link
1,1 kW
380-500 V
2,8 A
!!--XXX--!! -TA3
Main Cabinet Brake rectifier 1 2 3 4
Main Cabinet
BMV5
14 13 15
Motor !!--XXX--!! !!--XXX--!!
U V W PE TF1 DGND +R -R PE
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
X2 4 5 6 X10 1 2 X3 8 9
-WD11
-WD7 1 2 3 GNYE 5 6 ÖLFLEX
ÖLFLEX SERVO CLASSIC 110 -XD11 1 2 3 4
FD 796CP -XD11 =
-WD14 1 2 GNYE 5G1,5
4G1,5+2x(2x0,75) ÖLFLEX
150 CY 300/500 1 2 3
QUATTRO 3G2,5 mm²
-WD12
+-XD1 1 2 3 PE 5 6 -BA1 ÖLFLEX FD +-XD2 1 2 3 PE
+-XD1 = +-XD1
/11.1 1 2 3 PE 5 6 27Ohm +-XD2
/11.6 1 2 3 PE +-XD2 =
-XD1:1 /11.1 CLASSIC 810 -XD2:1 /11.6
/11.5
-XD1:1 /11.1 5G1,5 -XD2:1 /11.5
-WD8 1 2 3 GNYE 5 6 300/500 1 2 3
ÖLFLEX SERVO
FD 796CP
4G1,5+2x(2x0,75) Power chain Power chain
+-XD1.1 1 2 3 PE 5 6
+-XD1.1 = +-XD1.1
/11.1 1 2 3 PE 5 6 +-XD2.1 1 2 3 PE +-XD2.1 =
-XD1.1:1 /11.1 +-XD2.1
/11.6 1 2 3 PE
-XD1.1:1 /11.1 -XD2.1:1 /11.6
/11.5
-WD13
-XD2.1:1 /11.5
==RB2+CB1/1.5
-WD16 1 2 3 GNYE 5 6 ÖLFLEX
ÖLFLEX SERVO CLASSIC 110
FD 796CP 5G1,5
4G1,5+2x(2x0,75) 300/500 1 2 3 PE
1 2 3 GND 5 6 1 2 3 PE
==RB2+CB1-BX1-XD1:1 ==RB2+CB1-BX1-XD2:1
==RB2+CB1/1.2 ==RB2+CB1/1.6
Frequency Brake rectifier

converter part
gripper
Date 13.05.2020 S.27411.14.18 Webasto Convertibles USA Inc. Frequency converter part gripper & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C011-XD2.P0:6:a / =C011/9.2
11 13
=C040-KF44.1:6 / =C040/76.6
=C040-KF44.1:7 / =C040/76.7
=C040-KF44.1:8 / =C040/76.8
=C040-KF42.2:11 / =C040/61.3
=C040-KF42.2:3 / =C040/61.1
BU 1 mm²
BU 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-TA2 DO01
/11.1 X11 1 2 3 4 5 X13 1 2 3 4 5 6 7 8 9 10 11 X10 4 X17 1 2 3 4
Frequency converter part gripper REF1 AI11 AI12 AGND REF2 DI00 DI01 DI02 DI03 DI04 DI05 DC0M VO24 DGND ST11 ST12 DGND VO24 SOV24 SVI24
SHIELD1
Main Cabinet
setpoint input binary Inputs Safe Stop
3x 380VAC -10%...
3x 500VAC +10%
!!--XXX--!!
Movidrive !!--XXX--!!
!!--XXX--!!
MDX61B0011-5A3-4-0T !!--XXX--!!
EIN AUS
SBus binary Inputs !!--XXX--!!

DGND SC11 SC12 DI06 DI07 DO03 DO04 DO05 DGND SHIELD2 DB00 DO02 VO24 VI24 DGND
X12 1 2 3 X16 1 2 3 4 5 6 X10 3 X10 5 6 X10 7 8 9 10
NO NC
BU 1 mm²
BU 1 mm²
BUWH 1 mm²
A1
-QA3
AC-3
=C040/73.6 / =C040-KF43.2:14
=C011/7.2 / =C011-XD1.M:4:c
A2
5,5 kW
AC 400 V
BUWH 1 mm²
DC 24 V
Main contactor
Main Cabinet
=C011/7.2 / =C011-XD1.M:5:a
1 2 /11.5
3 4 /11.5
5 6 /11.6
13 14 =C040/73.7
Frequency
converter part
gripper
0 1 2 3 4 5 6 7 8 9
12 =C021/1
-TA2
&EFA=C021/1.1
/11.1
/12.1
Frequency converter part gripper
Main Cabinet 1 8 8 1
9 15 15 9
Umschaltung
Umschaltung
TF/TH/KTY+
Signal+ / K0
Signal+ / K0
TF/TH/KTY-
Signal- / K0
Signal- / K0
cos+ / K1
cos+ / K1
sin+ / K2
sin+ / K2
DC +12V
DC +12V
cos- / K1
cos- / K1
sin- / K2
sin- / K2
DATA+
DATA+
DATA-
DATA-
DGND
DGND
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
X14 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 X15 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
-WD17 RD BU YE GN BN WH BK VT GY RDBU GYPK PK

13622021
6x2x0,25mm²
(AWG23) +-XD3 1 2 3 4 5 6 7 8 9 10 11 12 PE
+-XD3
/13.4 1 2 3 4 5 6 7 8 9 10 11 12 PE
+-XD3 = -XD3:1 /13.4
/13.5
-XD3:1 /13.5

UNITRONIC
Power chain
LiYCY (TP)
6x2x0,25
+-XD3.1 1 2 3 4 5 6 7 8 9 10 11 12 PE
+-XD3.1
/13.4 1 2 3 4 5 6 7 8 9 10 11 12 PE
-XD3.1:1 /13.4
/13.5
-XD3.1:1 /13.5
+-XD3.1 =
UNITRONIC
LiYCY (TP)
6x2x0,25 RD BU YE GN BN WH BK VT GY RDBU GYPK PK
==RB2+CB1-BX1-XD3:1:2
==RB2+CB1/2.3
Frequency
converter part
gripper
0 1 2 3 4 5 6 7 8 9
=C020/13 2
=C011-XD7.PE:1:b / =C011/13.1
=C011-XD7.PE:1:d / =C011/13.1
=C011-XD2.P0:1:b / =C011/9.1
=C011-XD2.P0:5:d / =C011/9.2
=C011-XD1.M:3:d / =C011/7.1
=C011-XD1.M:6:d / =C011/7.2
-XF1 -XF2
&EFA/1.4 &EFA/1.4
switch 3 2 1 switch 3 2 1
Main Cabinet L+ M PE Main Cabinet L+ M PE
Teileart K Teileart K
PROFINET PROFINET
Switch + Switch +
Supply Supply
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply Switch & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 3
=C011-FC7:1 / =C011/6.3
BU 2,5 mm²
1 3 5
-QA1
=C040/76.1 2 4 6
=C040/72.3
Load contactors
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
Main Cabinet
-XD1 1 3 -XD2 1 3 -XD3 1 3

-XD1 = -XD2 = -XD3 =
-WD1
/2.2
ÖLFLEX 191
3G1,5 1
x1
-PF1
Working place lighting cleaningstation
GCS
x2
-WD1
/2.2
ÖLFLEX 191
3G1,5 2
-XD1 2 -XD2 2 -XD3 2

BUWH 2,5 mm²
BUWH 2,5 mm²
BUWH 2,5 mm²

=C011/7.1 / =C011-XD1.M:2:b
=C011/7.1 / =C011-XD1.M:2:d
=C011/7.1 / =C011-XD1.M:1:d
Working place Working place Working place

lighting lighting spare lighting spare
cleaningstation
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Working place light & EFS Circuit documents # TF Thermoforming Electric
2
Modification
0
Date
Name
-XD5 =
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD5
-XD5
1
BU 2,5 mm²
Ed.
==RMH+CB1=C011/2.5 / ==RMH=C011+CB1-XD3.P1:1:a =C011-XD3.P1:1:b / =C011/11.1
Date
Appr
1
Original
2
BU 2,5 mm²
herzberg.n
11.12.2019
4
BU 2,5 mm²
material
handling
24V power
supply raw
2
6
BUWH 2,5 mm²
==RMH+CB1=C011/1.1 / ==RMH=C011+CB1-XD1.M:1:a =C011-XD1.M:19:b / =C011/7.4
Replacement of
S.27411.14.18
8
BU 2,5 mm²
Webasto Ford U725

==RMH+CB1=C011/3.3 / ==RMH=C011+CB1-XD7.P3:1:a 9 =C011-XD11.P3:1:b / =C011/12.6
9
10
BU 2,5 mm²
3
11
11
Replaced by
BU 2,5 mm²
12
12
-PE1
==RMH+CB1=C011/4.1 / ==RMH=C011+CB1-XD6.PE:1:a
PE
PE
PE
Hutschiene
4
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD6
-XD6 =
-XD6
BU 2,5 mm²
==GCS+CB1=C011/2.3 / ==GCS=C011+CB1-XD3.P1:1:a =C011-XD9.P1:1:b / =C011/11.2
1
1
2
BU 2,5 mm²
==GCS+CB1=C011/3.2 / ==GCS=C011+CB1-XD4.P3:1:a =C011-XD10.P3:1:d / =C011/12.5
3

5
station
cleaning
24V power
BU 2,5 mm²
supply gripper
5
5
6
BUWH 2,5 mm²

==GCS+CB1=C011/1.1 / ==GCS=C011+CB1-XD1.M:1:a =C011-XD1.M:19:d / =C011/7.4
7
7
8
Power supply bus housing

BU 2,5 mm²
==GCS+CB1=C011/3.4 / ==GCS=C011+CB1-XD7.P3:1:a =C011-XD11.P3:1:d / =C011/12.6
6
9
10
BU 2,5 mm²
11
11
12
==GCS+CB1=C011/4.1 / ==GCS=C011+CB1-XD6.PE:1:a
PE
PE
PE
7
S27411k1-9
Hutschiene
+ CC
== MC
& EFS
= C021
Enclosure
8
Main Cabinet
Circuit documents
Infrastructurre DC
Page
Page
9
83 / 987
4
3
3
Modification
0
Date
Name
-XD7 =
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD7
-XD7
1
BU 2,5 mm²
Ed.
==MBP+HB=C011/2.1 / ==MBP=C011+HB-XD2.P0:1:a =C011-XD18.P0:1:b / =C011/10.6
Date
Appr
1
Original
2
BU 2,5 mm²
herzberg.n
11.12.2019
4
BU 2,5 mm²
operating
panel PLC
24V power
supply main
2
6
BUWH 2,5 mm²
==MBP+HB=C011/1.1 / ==MBP=C011+HB-XD1.M:1:a =C011-XD1.M:20:b / =C011/7.4
Replacement of
S.27411.14.18
8
BU 2,5 mm²
Webasto Ford U725

==MBP+HB=C011/2.3 / ==MBP=C011+HB-XD6.P0:1:a 9 =C011-XD17.P0:1:b / =C011/10.4
9
10
-PE2
3
==MBP+HB=C011/3.1 / ==MBP=C011+HB-XD5:1:a
PE
PE
PE
Replaced by
Hutschiene
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD8
-XD8 =
-XD8
BU 2,5 mm²
==TRC+HB=C011/1.1 / ==TRC=C011+HB-XD1.P0:1:a -TB1:OUT+ / 5.3
1
1
4
BU 2,5 mm²
==TRC+HB=C011/1.5 / ==TRC=C011+HB-XD4.P3:1:a =C011-XD10.P3:2:d / =C011/12.5
3
Trace
supply
System
24V power
4
BU 2,5 mm²
==TRC+HB=C011/1.6 / ==TRC=C011+HB-XD5.P3:1:a =C011-XD11.P3:2:d / =C011/12.7
5
5
6

BUWH 2,5 mm²
==TRC+HB=C011/1.2 / ==TRC=C011+HB-XD2.M:1:c -TB1:OUT- / 5.4
7
7
5
==TRC+HB=C011/1.4 / ==TRC=C011+HB-XD3.PE:2:c
PE
PE
PE
Hutschiene

6
7
S27411k1-9
+ CC
== MC
& EFS
= C021
Enclosure
8
Main Cabinet
Circuit documents
Infrastructurre DC
Page
Page
9
84 / 987
5
4
0 1 2 3 4 5 6 7 8 9
4 6
=C011-XD15.P0:1:b / =C011/10.3
=C011-XD1.M:18:d / =C011/7.4
standby-voltage
from main cabinet
BUWH 2,5 mm²

BU 2,5 mm²
-TB1 IN+ IN- I<IN R1 R2
power supply Trace PC
Main Cabinet INPUT DC 24 V
Customer 1 2
Default
3
8
Alarm Bat.Mode Charge 5
PC
Mode
10
20 15
OUTPUT DC 24 V 24V 0,2 A
OUT+ OUT- 13 14 23 24 33 34 tmax [min]
+
BUWH 2,5 mm²

BU 2,5 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
4.4 / -XD8:1
4.5 / -XD8:7
=C011/9.1 / =C011-XD2.P0:3:d
=C040/73.1 / =C040-KF43.2:9
=C011/9.2 / =C011-XD2.P0:6:b
=C040/73.2 / =C040-KF43.2:10
=C011/9.2 / =C011-XD2.P0:6:d
=C040/73.3 / =C040-KF43.2:11
24V power
supply
Trace
System
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply Trace System & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 7
=C011-XD11.P3:1:c / =C011/12.6
=C011-XD1.M:18:b / =C011/7.4
=C011-XD20:1:b / =C011/11.4
BUWH 2,5 mm²

BU 2,5 mm²
BU 2,5 mm²
-PE3
PE
Hutschiene
-XD9 1 2 3 4 5 6 7 8 PE
-XD9 =
-WD9
ÖLFLEX FD
CLASSIC 810
12G2,5
300/500 1 3 7 PE
1 3 7 PE
==RB2=C011+CB1-XD1.P0:1:a
==RB2+CB1=C011/1.3
24V power
supply
Robot 2
part
gripper
Date 13.05.2020 S.27411.14.18 Webasto Convertibles USA Inc. Power supply robots & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
6 =C040/1
=C011-XD2.P0:2:c / =C011/9.1
=C040/30.4
13 13 =C040-KF41.1:9
=C040-QA10 =C040-QA11
=C040/60.5 14 =C040/61.5 14
BU 1 mm²
BU 1 mm²
13 14
BU 1 mm²
21 21
=C040-QA11 =C040-QA10
=C040/61.5 22 =C040/60.5 22
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm² BU 1 mm² BU 1 mm²
-XD11 =
-XD11 1 2 3 4 -XD11 5 6 7 8 13 14
-WD10
-WD10 1 2 3 4 /7.2 5 6 7 8 13 14
ÖLFLEX
CLASSIC 110
25G1
=C020-F1 =C020-F1
=C020/5.5 X0 3A 4A 5A 6A =C020/5.5 X0 80 74 77 82 X40 11 13
Rolling gate Rolling gate
GCS GCS
Door Door
open closed
X0 83 75 78 84 40 12 14
-WD10
/7.2 9 10 11 12 15 16
-XD11 9 10 11 12 15 16
9 10 11 12 16 17
=C040-KF43.3:1 =C040-KF41.1:1
=C040/74.2 =C040/30.3
Rolling gate open Rolling gate close Rolling gate ready Rolling gate is open Rolling gate is closed Rolling gate is closed
(safety switch)
Rolling gate cleaning station Rolling gate automatic mode active
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Rolling gate & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C021/7 2
-KF40
&EFA=C021/1.1
/2.1 -KF41.1 -KF42.1 -KF42.2 -KF43.1 -KF43.2 -KF43.3 -KF44.1 -KF44.2
SIE.6ES7155-6AU01-0BN0 /3.1 /3.5 /3.1 /4.1 /4.4 /4.6 /4.1 /4.4
SIE.6ES7193-6AR00-0AA0 /30.1 /50.1 /60.1 /70.1 /72.1 /74.1 /76.1 /78.1
/31.1 /51.1 /61.1 /71.1 /73.1 /75.1 /77.1 /79.1
F-DI HF F-DQ HF F-DQ HF DI ST DI ST DI ST DQ ST DQ ST

BA 2xRJ45
8x24VDC 4x24VDC/2A PM 4x24VDC/2A PM 16x24VDC 16x24VDC 16x24VDC 16x24VDC/0,5A 16x24VDC/0,5A
DIAG PROFIsafe DIAG PROFIsafe DIAG PROFIsafe DIAG DIAG DIAG DIAG DIAG
RN ER MT
6ES7136-6DB00-0CA0
6ES7136-6DB00-0CA0
6ES7193-6BP20-0DA0
6ES7136-6BA00-0CA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6PA00-0AA0
.0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1
LK1
SIMATIC F.0 F.1 F.0 F.1 F.0 F.1
DQa
DQa
.2 .3 .2 .3 .2 .3 .2 .3 .2 .3
DIa
DIa
DIa
P1R LK2
.2 .3 .2 .3 .2 .3 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
ET 200SP F.2 F.3 F.2 F.3 F.2 F.3 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
P2R .4 .5 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1
DQb
DQb
F.4 F.5 .2 .2 .2 .2 .2
DIb
DIb
DIb
.3 .3 .3 .3 .3
IM155-6PN ST .6 .7 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
X1
F.6 F.7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
PROFINET CC01 PWR CC02 PWR CC02
PWR PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00
(LAN) PWR
6ES7155-6AU00-0BA0 6ES7136-6BA00-0CA0 6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7132-6BH00-0BA0

6ES7193-6AR00-0AA0
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
MAC ADDRESS
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
X80
24VDC 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
1L+ 1M 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
SPARE
FUSES
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
2L+ 2M
192.168.123.64
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP Structure & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C040 Control (PLC) Page 88 / 987
0 1 2 3 4 5 6 7 8 9
1 3
=C011-XD19.P0:1:b / =C011/10.7
=C011-XD8.P0:1:b / =C011/9.3
=C011-XD1.M:3:b / =C011/7.1
=C011-XD1.M:4:d / =C011/7.2
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
-KF40 -KF50
/1.1 &EFA=C021/1.1
X80 1 2 3 4 1 2
1L+ 1M 2L+ 2M 1L+ 2M
ET200SP 6ES7155-6AU01-0BN0 !!--XXX--!! !!--XXX--!! S71500 6ES7516-3FN01-0AB0 CPU 1516F-3 PN/DP SIEMENS
24V power 24V power

supply supply 1517F
ET200SP
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP power supply & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 4
-KF41.1 -KF42.1
ds.SIE.6ES7136-6BA00-0CA0%DE SIEMENS
SIMATIC ET200SP digital input module F-8xDI 24VDC HF !!--XXX--!! AG DEUTSCHLAND ds.SIE.6ES7136-6DB00-0CA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
L+/24VDC M/0VDC L+/24VDC M/0VDC
L+ M L+ M
24VDC 0VDC 24VDC 0VDC
BUWH 1 mm²
BU 1 mm²
Module internally
bridged to the left
=C011/9.3 / =C011-XD8.P0:1:d
=C011/7.1 / =C011-XD1.M:4:b
-KF42.2
ds.SIE.6ES7136-6DB00-0CA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
L+/24VDC M/0VDC
L+ M
24VDC 0VDC
Module internally
bridged to the left
0 1 2 3 4 5 6 7 8 9
3 30
=C011-XD8.P0:2:b / =C011/9.3
=C011-XD1.M:5:b / =C011/7.2
BUWH 1 mm²
BU 1 mm²
Module internally Module internally
bridged to the left bridged to the left
-KF43.1 -KF43.2 -KF43.3

24VDC 0VDC 24VDC 0VDC 24VDC 0VDC
L+ M L+ M L+ M
SIEMENS
SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST AG DEUTSCHLAND
Baseunit TYP A0 Farbcode CC00 SIEMENS
Baseunit TYP A0 Farbcode CC00
=C011-XD8.P0:2:d / =C011/9.3
=C011-XD8.P0:3:b / =C011/9.3
=C011-XD1.M:5:d / =C011/7.2
=C011-XD1.M:7:b / =C011/7.2
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
-KF44.1 -KF44.2 24VDC 0VDC

24VDC 0VDC L+ M
L+ M
SIEMENS
SIMATIC ET200SP Digitales Ausgangsmodul 16xDO AGSTDEUTSCHLAND
24VDC 0,5A Baseunit TYP A0 Farbcode CC00 SIEMENS
24VDC 0,5A Baseunit TYP A0 Farbcode CC00
0 1 2 3 4 5 6 7 8 9
4 31
=C021/7.8
=C021-XD11:13
13 14
=C021/7.8
=C021-XD11:15
16 17
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-KF41.1
ds.SIE.6ES7136-6BA00-0CA0%DE DI0 VS0 DI4 VS4 DI1 VS1 DI5 VS5
1 9 5 13 2 10 6 14
FI213.0 FI213.4 FI213.1 FI213.5
=C020-F1-40:12 =C020-F1-40:14
A B A B
Channel 1 Channel 2
SIMATIC ET200SP digital input module F-8xDI 24VDC HF !!--XXX--!! SIEMENS AG DEUTSCHLAND
Cleaning Cleaning Spare Spare

Station rolling Station rolling
gate is closed gate is closed
(safety (safety
switch) switch)
Spare Cleaning Spare Cleaning Spare Spare Spare Spare
Station rolling Station rolling
gate is closed gate is closed
(safety switch) (safety switch)
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP safety input module & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
30 50
-KF41.1
3 11 7 15 4 12 8 16
FI213.2 FI213.6 FI213.3 FI213.7
A B A B
Channel 3 Channel 4
Spare Spare Spare Spare
0 1 2 3 4 5 6 7 8 9
31 51
control voltage control voltage 24V safe power 24V safe power
on on supply raw supply raw
material material
handling handling
-KF42.1
24V control voltage on !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
ds.SIE.6ES7136-6DB00-0CA0%DE
FQ300.0 FQ300.4 FQ300.1 FQ300.5
1 5 9 13 2 6 10 14
DQ0 DQ0 M0 M0 DQ1 DQ1 M1 M1
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1
-QA1 -QA2 -QA3
Main contactor A2 Main contactor A2 Main contactor A2
Main Cabinet Main Cabinet Main Cabinet
13 14 =C011/2.4 13 14 =C011/2.4 13 14 =C011/2.6

21 22 /71.1 21 22 /71.2 21 22 /71.2
33 34 =C011/2.5 33 34 33 34
43 44 =C011/3.4 43 44 43 44
53 54 =C011/3.5 53 54 53 54
63 64 63 64 63 64
73 74 73 74 73 74
83 84 83 84 83 84
24V safe power 24V safe power

24V control voltage on supply raw material supply raw material
handling handling
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP safety output module & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
50 60
24V safe power 24V safe power Spare Spare

supply cleaning supply cleaning
station station
-KF42.1
24V safe power supply cleaning station !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ300.2 FQ300.6 FQ300.3 FQ300.7
3 7 11 15 4 8 12 16
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1 A1
-QA4 -QA5 -QA6 -QA7
Main contactor A2 Main contactor A2 Main contactor A2 Main contactor A2
Main Cabinet Main Cabinet Main Cabinet Main Cabinet
13 14 =C011/2.5 13 14 =C011/2.7 13 14 =C011/3.4 13 14 =C011/3.6

21 22 /71.3 21 22 /71.3 21 22 /71.4 21 22 /71.4
33 34 33 34 33 34 33 34
43 44 43 44 43 44 43 44
53 54 53 54 53 54 53 54
63 64 63 64 63 64 63 64
73 74 73 74 73 74 73 74
83 84 83 84 83 84 83 84
24V safe power 24V safe power 24V safe power 24V safe power
supply cleaning supply cleaning supply spare supply spare
station station
0 1 2 3 4 5 6 7 8 9
51 61
24V safe power 24V safe power safety stop safety stop
supply pad supply pad frequency frequency
handling handling converter converter
gripper cleaning gripper cleaning
station station
-KF42.2
24V safe power supply production cell !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ306.0 FQ306.4 FQ306.1 FQ306.5
1 5 9 13 2 6 10 14
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1
-QA8 -QA9 -QA10
13 14 =C011/3.5 13 14 =C011/3.7 13 14 =C021/7.2

21 22 /71.5 21 22 /71.5 21 22 =C021/7.3
33 34 33 34 33 34
43 44 43 44 43 44
53 54 53 54 53 54
63 64 63 64 63 64
73 74 73 74 73 74
83 84 83 84 83 84
24V safe power 24V safe power Rolling Rolling

supply production supply production gate cleaning station gate cleaning station
cell cell open open
0 1 2 3 4 5 6 7 8 9
60 70
safety stop safety stop Spare Spare

frequency frequency
converter part converter part
gripper gripper
-KF42.2
Safe stop frequency converter part gripper !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ306.2 FQ306.6 FQ306.3 FQ306.7
3 7 11 15 4 8 12 16
BUWH 1 mm²
BU 1 mm²
BUWH 1 mm²
BU 1 mm²
A1
-QA11
Main contactor A2
Main Cabinet
=C020/12.8 / =C020-TA2:X17:4
=C020/12.7 / =C020-TA2:X17:3
13 14 =C021/7.3
21 22 =C021/7.2
33 34
43 44
53 54
63 64
73 74
83 84
Safe stop frequency Safe stop frequency
converter part converter part Rollin Rollin
gripper gripper gate cleaning station gate cleaning station
close (move down) close (move down)
0 1 2 3 4 5 6 7 8 9
61 71
=C011-XD2.P0:2:d / =C011/9.1
=C020-XD3:6 / =C020/4.3
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 11 11 11 13 13
=C020-FC5 =C020-FC2 =C020-CB1 =C020-CB2 =C020-CB3 =C020-QA1 =C000-QA2
=C020/5.1 14 =C020/4.1 14 =C020/1.7 12 =C020/1.8 12 =C020/2.2 12 =C020/5.1 14 =C000/3.3 14
BU 1 mm²
NO contact NO contact NC contact NC contact NC contact NO contact NO contact

Main Cabinet Main Cabinet Main Cabinet Main Cabinet Main Cabinet Main Cabinet Main Cabinet
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
main cabinet tumbler door middle
main cabinet tumbler door right

motor protection switch cooling
main cabinet tumbler door left

motor protection switch spare
120V power supply ok

cooling unit ready
=C020-EC1:X1:5
contactor spare
=C020-QA1:14
=C000-QA2:14
=C020-CB1:12
=C020-CB2:12
=C020-CB3:12
=C020-FC5:14
=C020-FC2:14
cabinet
-KF43.1
Cooling unit ready DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I8.0
I8.1
I8.2
I8.3
I8.4
I8.5
I8.6
I8.7
SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Cooling unit ready Motor protection switch cabinet cabinet cabinet Load Load
vacuum pump Motor protection switch cooling unit tumbler left tumbler tumbler right contactor contactor
middle vacuum pump 120V power
supply OK
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP digital input & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
70 72
=C011-XD2.P0:3:b / =C011/9.1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
21 21 21 21
-QA2 -QA4 -QA6 -QA8
/50.5 22 /51.1 22 /51.5 22 /60.1 22
NC contact NC contact NC contact NC contact
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
21 21 21 21 21
-QA1 -QA3 -QA5 -QA7 -QA9
/50.1 22 /50.6 22 /51.2 22 /51.6 22 /60.2 22
NC contact NC contact NC contact NC contact NC contact
Main Cabinet Main Cabinet Main Cabinet Main Cabinet Main Cabinet
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
24V safe power supply cleaning
24V safe power supply spare
rolling gate cripper cleaning
rolling gate cripper cleaning

24V safe power supply pad
24V safe power supply raw
control voltage on
material handling
station down
station up
handling
-QA1:22
-QA3:22
-QA5:22
-QA7:22
-QA9:22
station
-KF43.1
Load contactor control voltage on DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I9.0
I9.1
I9.2
I9.3
I9.4
I9.5
I9.6
I9.7
Load contactor 24V safe power 24V safe power 24V safe power 24V safe power
control voltage supply raw material supply gripper supply spare supply pad handling
on handling cleaning sation
0 1 2 3 4 5 6 7 8 9
71 73
=C011-XD2.P0:5:b / =C011/9.2
=C011-FC7:11 / =C011/6.2
=C011-T1:14 / =C011/1.3
=C011-T2:14 / =C011/1.7
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 13 13
=C021-QA1 =C011-FC5 =C011-FC1 =C020-QA2
=C021/2.2 14 =C011/1.5 14 =C011/1.1 14 =C020/5.6 14
NO contact NO contact NO contact NO contact
BU 1 mm²
BU 1 mm²
motor protection switch 24V BU 1 mm²
motor protection switch 24V BU 1 mm²

24VDC power supply fuse ok
24V power supply 40A ok
24V power supply 20A ok

BU 1 mm²
power supply 20A
power supply 40A

=C021-QA1:14
=C020-QA2:14
=C011-FC7:11
=C011-FC5:14
=C011-FC1:14
=C011-T1:14
=C011-T2:14
Spare
Spare
spare
-KF43.2
24V power supply OK DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I10.0
I10.1
I10.2
I10.3
I10.4
I10.5
I10.6
I10.7
24V power supply OK Spare Workplace lighting OK Motor Motor Motor protection switch rolling gate 24V power 24V power supply 20A power adapter OK
protection protection supply 40A
switch 24V switch 24V power adapter
power supply power supply OK
with 20A with 40A
0 1 2 3 4 5 6 7 8 9
72 74
=C020-TA2:X10:5 / =C020/12.6
=C011-XD2.P0:2:a / =C011/9.1
=C021-TB1:14 / =C021/5.4
=C021-TB1:24 / =C021/5.5
=C021-TB1:34 / =C021/5.5
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13
=C020-QA3
=C020/11.5 14
Contactor contact
Main Cabinet
BU 1 mm²
BU 1 mm²
frequenzy converter part gripper
power supply Trace System -
brake cleaning station

brake part gripper
=C020-TA2:X10:5
=C020-QA3:14
=C021-TB1:14
=C021-TB1:24
=C021-TB1:34
battery charge
battery mode
Spare
Spare
alarm
ok
-KF43.2
Power supply Trace System alarm DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I11.0
I11.1
I11.2
I11.3
I11.4
I11.5
I11.6
I11.7
Power supply Power supply Trace Spare Spare Frequency converter part gripper Spare
Trace System System battery Power supply Trace Load contactor braking resistor part gripper
alarm mode System battery
is changing
0 1 2 3 4 5 6 7 8 9
73 75
=C021/7.5
=C021-XD11:9
9 10 11 12
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C020-F1-X0:83
=C020-F1-X0:75
=C020-F1-X0:78
=C020-F1-X0:84
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF43.3
Rolling gate ready DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I12.0
I12.1
I12.2
I12.3
I12.4
I12.5
I12.6
I12.7

Rolling gate ready Rolling gate is open Rolling gate is closed Rolling gate automatic mode active
Rolling gate cleaning station
0 1 2 3 4 5 6 7 8 9
74 76
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF43.3
Spare DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I13.0
I13.1
I13.2
I13.3
I13.4
I13.5
I13.6
I13.7
Spare Spare Spare Spare Spare Spare Spare Spare
0 1 2 3 4 5 6 7 8 9
75 77
-KF44.1
releas frequency converter gripper cleaning station SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q5.0
Q5.1
Q5.2
Q5.3
Q5.4
Q5.5
Q5.6
Q5.7
1 2 3 4 5 6 7 8
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
workplace lighting on
spare contactor
Spare
Spare
Spare
frequency converter Controller Release part gripper
limit switch left frequency converter part gripper
limit switch right frequency converter part gripper

=C021-QA1:A1
=C020-QA1:A1
=C020-QA2:A1
=C020-TA2:X13:1
=C020-TA2:X13:5
=C020-TA2:X13:6
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1
=C021-QA1 =C020-QA1 =C020-QA2
AC-3 A2 AC-3 A2 AC-3 A2
5,5 kW 5,5 kW 5,5 kW
AC 400 V AC 400 V AC 400 V
DC 24 V DC 24 V DC 24 V
Main contactor Main contactor Main contactor
=C020/12.2 / =C020-TA2:X13:1
=C020/12.4 / =C020-TA2:X13:5
=C020/12.4 / =C020-TA2:X13:6
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
=C011/7.2 / =C011-XD1.M:6:b
1 2 =C021/2.2 1 2 =C020/5.1 1 2 =C020/5.6

3 4 =C021/2.2 3 4 =C020/5.2 3 4 =C020/5.6
5 6 =C021/2.2 5 6 =C020/5.2 5 6 =C020/5.6
13 14 /72.3 13 14 /70.7 13 14 /72.6
Frequency converter Frequency converter

part gripper part gripper
Controller Release limit switch rigth
Working place lighting on Vacuum pump on Spare Spare Spare

Frequency converter
part gripper
limit switch left
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP digital outputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
76 78
-KF44.1
Reset fuse power supply 1 SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q6.0
Q6.1
Q6.2
Q6.3
Q6.4
Q6.5
Q6.6
Q6.7
9 10 11 12 13 14 15 16
reset power supply 1
Reset fuse power supply 5
Spare
=C011-FC2:RST
=C011-FC3:RST
=C011-FC4:RST
=C011-FC6:RST
=C011-FC7:RST
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C011/2.2 / =C011-FC2:RST
=C011/3.2 / =C011-FC3:RST
=C011/4.2 / =C011-FC4:RST
=C011/5.2 / =C011-FC6:RST
=C011/6.2 / =C011-FC7:RST
Reset fuse power Reset fuse power Reset fuse power

supply 1 supply 3 supply 5
Reset fuse power Reset fuse power Spare

supply 2 supply 4
0 1 2 3 4 5 6 7 8 9
77 79
-KF44.2
releas frequency converter gripper cleaning station SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q7.0
Q7.1
Q7.2
Q7.3
Q7.4
Q7.5
Q7.6
Q7.7
1 2 3 4 5 6 7 8
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
78 &EMA+=/35
-KF44.2
Spare SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q8.0
Q8.1
Q8.2
Q8.3
Q8.4
Q8.5
Q8.6
Q8.7
9 10 11 12 13 14 15 16
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
&EFS+CC=C040/79 36
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-PG1-XD1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Type Manufacturer Page / column
-XD3 2 L1 #TF&EFS/1.4
-XD3 4 L2 #TF&EFS/1.5
-XD3 6 L3 #TF&EFS/1.5
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Terminal diagram & EMA Plug + Terminal diagram # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
35 37
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-XD1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 -QA1 L1 8WH1000-0AU00 SIEMENS #TF&EFS/1.1
4 -N1 2 8WH1000-0AU00 SIEMENS #TF&EFS/1.2
6 8WH1000-0AU00 SIEMENS #TF&EFS/1.3
7 -PE1 2 8WH1000-0AU00 SIEMENS #TF&EFS/1.3
0 1 2 3 4 5 6 7 8 9
36 38
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-XD2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 -FC2 1 ST 35 PHOENIX-CONTACT #TF&EFS/3.1
ST 35 PHOENIX-CONTACT
2 ST 35 PHOENIX-CONTACT #TF&EFS/3.1
4 -XN1 1 ST 35 BU PHOENIX-CONTACT #TF&EFS/3.2
ST 35 BU PHOENIX-CONTACT
4 ST 35 BU PHOENIX-CONTACT #TF&EFS/3.3
5 -XPE1 1 ST 35-PE PHOENIX-CONTACT #TF&EFS/3.3
ST 35-PE PHOENIX-CONTACT
5 ST 35-PE PHOENIX-CONTACT #TF&EFS/3.3
0 1 2 3 4 5 6 7 8 9
37 39
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-XD3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-PF1 x1 1 -FC3 2 ST 2,5 PHOENIX-CONTACT #TF&EFS/1.4
-PG1-XD1 L1 2 ST 2,5 PHOENIX-CONTACT #TF&EFS/1.4
0 1 2 3 4 5 6 7 8 9
38 40
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-XN1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-XD2 4 1 ST 10 BU PHOENIX-CONTACT #TF&EFS/4.0
1 #TF&EFS/4.0
=C020-XD3 2 2 ST 10 BU PHOENIX-CONTACT #TF&EFS/4.1
2 #TF&EFS/4.1
=C020-XD1 1 3 ST 2,5 BU PHOENIX-CONTACT #TF&EFS/4.1
3 #TF&EFS/4.1
4 ST 2,5 BU PHOENIX-CONTACT #TF&EFS/4.1
4 #TF&EFS/4.2
5 #TF&EFS/4.2
6 #TF&EFS/4.2
0 1 2 3 4 5 6 7 8 9
39 41
Terminal diagram
Strip
Cable name
Cable name
==MC=C000+CC-XPE1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-XD2 5 1 #TF&EFS/4.0
2 ST 2,5-PE PHOENIX-CONTACT #TF&EFS/4.1
ST 2,5-PE PHOENIX-CONTACT
2 #TF&EFS/4.1
3 #TF&EFS/4.1
4 #TF&EFS/4.2
5 #TF&EFS/4.2
0 1 2 3 4 5 6 7 8 9
40 42
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-T1 +2 1 -T1 +1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
-FC7 1/ +24V
PT 2,5-QUATTRO PHOENIX-CONTACT
-FC7 2/ +24V 2 -FC2 1/ +24V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
-FC4 2/ +24V
-FC4 1/ +24V
-FC3 1/ +24V 3 -FC2 2/ +24V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
-FC3 2/ +24V
-XE1 3 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
0 1 2 3 4 5 6 7 8 9
41 43
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD1.M
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-T1 -1 1 -XE1 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
-FC2 0V
=C021-XD3 2
=C021-XD1 2 2 -FC3 0V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
-FC4 0V
=C021-XD2 2
=C040-KF40 X80:2 3 -FC6 0V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
-FC7 0V
=C021-XF1 2
=C040-KF41.1 M 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
=C020-TA2 X10:10
=C040-KF50 2
=C040-KF43.1 M 5 =C020-QA3 A2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
=C040-KF44.1 M
=C020-QA1 A2 6 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
=C021-QA1 A2
=C021-XF2 2
=C020-QA3 5
=C020-TA3 4 8 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
9 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
-T2 -1 11 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.3
0 1 2 3 4 5 6 7 8 9
42 44
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD1.M
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-T2 -2 13 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.3
=C021-XD9 7 18 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.4
=C021-TB1 IN-
=C021-XD6 7
-XE2 4
-T1 -2
0 1 2 3 4 5 6 7 8 9
43 45
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD2.P0
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply main cabinet =C021-XF1 3 1 -FC3 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.1
=C020-TA3 3
-FC2 14
24V power supply main cabinet =C020-XD3 5 2 =C020-QA3 13 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.1
=C021-XD11 5
=C021-XD11 8
=C021-XD11 7
=C021-XD11 6
=C020-FC5 13
24V power supply main cabinet =C040-QA1 21 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.1
=C021-TB1 13
24V power supply main cabinet -T1 13 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.1
-T2 13
-FC5 13
=C020-QA3 3
=C021-XF2 3
24V power supply main cabinet =C021-TB1 23 6 =C020-TA2 X10:4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.2
=C021-TB1 33
0 1 2 3 4 5 6 7 8 9
44 46
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD3.P1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply raw material handling =C021-XD5 1 1 -FC2 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.1
24V power supply raw material handling 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.1
0 1 2 3 4 5 6 7 8 9
45 47
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD4.P3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply raw material handling =C021-XD5 5 1 =C040-QA3 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.1
24V safe power supply raw material handling 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.1
0 1 2 3 4 5 6 7 8 9
46 48
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD5.P3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply cleaning station =C021-XD6 5 1 =C040-QA5 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.3
24V safe power supply cleaning station 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.3
0 1 2 3 4 5 6 7 8 9
47 49
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD7.PE
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C021-XF1 1 1 -PE1 PE PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/13.1
=C021-XF2 1
-PE1 PE 10 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/13.3
0 1 2 3 4 5 6 7 8 9
48 50
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD8.P0
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply PLC main cabinet =C040-KF40 X80:1 1 -FC3 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.3
=C040-KF41.1 L+
24V power supply PLC main cabinet =C040-KF43.1 L+ 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.3
=C040-KF44.1 L+
24V power supply PLC main cabinet =C040-KF44.2 L+ 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.3
24V power supply PLC main cabinet 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.3
0 1 2 3 4 5 6 7 8 9
49 51
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD9.P1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply gripper cleaning station =C021-XD6 1 1 -FC2 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.2
24V power supply gripper cleaning station 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.2
0 1 2 3 4 5 6 7 8 9
50 52
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD10.P3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply production cell =C021-XD5 3 1 =C040-QA7 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.5
=C021-XD6 3
24V safe power supply production cell =C021-XD7 3 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.5
=C021-XD8 3
0 1 2 3 4 5 6 7 8 9
51 53
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply production cell =C021-XD5 9 1 =C040-QA9 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.6
=C021-XD9 3
=C021-XD6 9
24V safe power supply production cell =C021-XD7 5 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/12.6
=C021-XD8 5
0 1 2 3 4 5 6 7 8 9
52 54
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply PLC main cabinet =C021-XD5 11 1 -FC4 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.5
24V power supply raw material handling 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.6
0 1 2 3 4 5 6 7 8 9
53 55
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply PLC cleaning station =C021-XD6 11 1 -FC4 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.7
24V power supply PLC cleaning station 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.8
0 1 2 3 4 5 6 7 8 9
54 56
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply handover table =C021-XD5 12 1 -FC4 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.1
24V power supply handover table 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.1
0 1 2 3 4 5 6 7 8 9
55 57
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply Trace System =C021-TB1 IN+ 1 -FC6 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.3
24V power supply Trace System 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.3
0 1 2 3 4 5 6 7 8 9
56 58
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD16
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Ground terminal, shield connection terminal, neutral bar connector -FC6 1/ +24V 1 -T2 +1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.5
-T2 +2
-FC6 2/ +24V
Ground terminal, shield connection terminal, neutral bar connector -XE2 3 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.5
0 1 2 3 4 5 6 7 8 9
57 59
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply main operating panel HMI =C021-XD7 9 1 -FC6 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.4
24V power supply main operating panel HMI 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.4
0 1 2 3 4 5 6 7 8 9
58 60
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply main operating panel PLC =C021-XD7 1 1 -FC6 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.6
24V power supply main operating panel PLC 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.6
0 1 2 3 4 5 6 7 8 9
59 61
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply PLC main cabinet =C040-KF50 1 1 -FC6 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/10.7
0 1 2 3 4 5 6 7 8 9
60 62
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD20
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply part gripper =C021-XD9 1 1 -FC4 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.4
24V power supply part gripper 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.4
0 1 2 3 4 5 6 7 8 9
61 63
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD21
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply spare 1 -FC7 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.5
24V power supply spare 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/11.5
0 1 2 3 4 5 6 7 8 9
62 64
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD22
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
63 65
Terminal diagram
Strip
Cable name
Cable name
==MC=C011+CC-XD23
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
64 66
Terminal diagram
-WD2
-WD15
-WD1
Strip
Cable name
Cable name
==MC=C020+CC-XD1
SZ2500420
ÖLFLEX CLASSIC 110
SZ2500420
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Cabinet lamp with 120V socket. Cabinet door left BN -EA1 L1 1 -FC1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.1
power supply barcode scanner 1 ==RMH=C171+CB1-XD2 1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right BN -EA2 L1 3 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.5
Control cabinet door locking left -CB1 A1 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.7
Control cabinet door locking middle -CB2 A1 5 -XD2 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.8
Cabinet lamp with 120V socket. Cabinet door left 1 -PE1 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.1
power supply barcode scanner PE ==RMH=C171+CB1-XD2 PE 2 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right 3 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.5
Control cabinet door locking left 4 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.7
Control cabinet door locking middle 5 -XD2 6 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.8
Cabinet lamp with 120V socket. Cabinet door left BU -EA1 N 1 =C000-XN1 3 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.1
power supply barcode scanner 2 ==RMH=C171+CB1-XD2 2 2 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right BU -EA2 N 3 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.5
Control cabinet door locking left -CB1 A2 4 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.7
Control cabinet door locking middle -CB2 A2 5 -XD2 6 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.8
0 1 2 3 4 5 6 7 8 9
65 67
Terminal diagram
Strip
Cable name
Cable name
==MC=C020+CC-XD2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Control cabinet door locking right -CB3 A1 6 -XD1 5 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
Service socket -XD4 L 7 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.4
Control cabinet door locking right 6 -XD1 5 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.2
Service socket -XD4 PE 7 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.4
Control cabinet door locking right -CB3 A2 6 -XD1 5 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.2
Service socket -XD4 N 7 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.4
0 1 2 3 4 5 6 7 8 9
66 68
Terminal diagram
-WD4
-WD5
-WD6
Strip
Cable name
Cable name
==MC=C020+CC-XD3
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Cabinet cooling device 1 -EC1 X1:L1 1 -FC2 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 2 -EC1 N 2 =C000-XN1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 5 -EC1 X1:1 7 -SF3 21 1 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
Cabinet cooling device 8 -SF4 21 1 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.4
Cabinet cooling device 4 -SF3 22 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
Cabinet cooling device 6 -EC1 2 9 -SF4 22 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.4
Cabinet cooling device 3 -EC1 X1:4 5 =C011-XD2.P0 2:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
= -EC1 X1:5 6 =C040-KF43.1 1 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
= GNYE -EC1 PE PE -PE2 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.2
0 1 2 3 4 5 6 7 8 9
67 69
Terminal diagram
==RB1=C201+CB1-WD1
Strip
Cable name
Cable name
==MC=C020+CC-XD5
ÖLFLEX® CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Robot 1 raw material handling 1 ==RB1=C201+CB1-UC1-XP0 1 1 -FC3 2 PT 4 PHOENIX-CONTACT #TF&EFS/6.1
1 PT 4 PHOENIX-CONTACT
Robot 1 raw material handling GNYE ==RB1=C201+CB1-UC1-XP0 PE PE -PE4 PE PT 4-PE PHOENIX-CONTACT #TF&EFS/6.2
PE PT 4-PE PHOENIX-CONTACT
0 1 2 3 4 5 6 7 8 9
68 70
Terminal diagram
==RB2=C201+CB1-WD1
Strip
Cable name
Cable name
==MC=C020+CC-XD6
ÖLFLEX® CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Robot 2 with 7 axis 1 ==RB2=C201+CB1-UC1-XP0 1 1 -FC4 2 PT 4 PHOENIX-CONTACT #TF&EFS/6.4
Robot 2 with 7 axis GNYE ==RB2=C201+CB1-UC1-XP0 PE PE -PE4 PE PT 4-PE PHOENIX-CONTACT #TF&EFS/6.4
PE PT 4-PE PHOENIX-CONTACT
0 1 2 3 4 5 6 7 8 9
69 71
Terminal diagram
-WD21
Strip
Cable name
Cable name
==MC=C020+CC-XD7
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Temper device 1 -MA2 U1 1 -QB1 PT 10 PHOENIX-CONTACT #TF&EFS/7.1
= 2 -MA2 V1 2 -QB1 PT 10 PHOENIX-CONTACT #TF&EFS/7.2
= 3 -MA2 W1 3 -QB1 PT 10 PHOENIX-CONTACT #TF&EFS/7.2
= PE -MA2 PE PE -PE5 PE PT 10-PE PHOENIX-CONTACT #TF&EFS/7.2
0 1 2 3 4 5 6 7 8 9
70 72
Terminal diagram
-WD20
Strip
Cable name
Cable name
==MC=C020+CC-XD8
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Vucuum pump 1 -MA1 U1 1 -QA1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.1
= 2 -MA1 V1 2 -QA1 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.2
= 3 -MA1 W1 3 -QA1 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.2
= PE -MA1 PE PE -PE3 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.2
0 1 2 3 4 5 6 7 8 9
71 73
Terminal diagram
-WD11
Strip
Cable name
Cable name
==MC=C020+CC-XD11
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Frequency converter part gripper 1 -XD2 1 1 -TA3 14 PT 2,5 PHOENIX-CONTACT #TF&EFS/11.5
Brake rectifier 2 -XD2 2 2 -TA3 13 PT 2,5 PHOENIX-CONTACT #TF&EFS/11.6
= 3 -XD2 3 3 -TA3 15 PT 2,5 PHOENIX-CONTACT #TF&EFS/11.6
= 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/11.6
0 1 2 3 4 5 6 7 8 9
72 74
Terminal diagram
-WD22
Strip
Cable name
Cable name
==MC=C020+CC-XD14
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Rolling gate cleaning station 1 -F1-X2 T1 1 -QA2 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 2 -F1-X2 T2 2 -QA2 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= GNYE -F1-X2 PE PE -PE3 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.6
= 4 =C000-N1 6 PT 2,5/1P BU PHOENIX-CONTACT #TF&EFS/5.6
0 1 2 3 4 5 6 7 8 9
73 75
Terminal diagram
-WD1
-WD1
Strip
Cable name
Cable name
==MC=C021+CC-XD1
ÖLFLEX 191
ÖLFLEX 191
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Working place lighting cleaningstation 1 -PF1 x1 1 -QA1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
= =C011-XD1.M 2:b 2 -PF1 x2 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
0 1 2 3 4 5 6 7 8 9
74 76
Terminal diagram
Strip
Cable name
Cable name
==MC=C021+CC-XD2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Working place lighting spare 1 -QA1 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.3
= =C011-XD1.M 2:d 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.3
0 1 2 3 4 5 6 7 8 9
75 77
Terminal diagram
Strip
Cable name
Cable name
==MC=C021+CC-XD3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
76 78
Terminal diagram
-WD5
Strip
Cable name
Cable name
==MC=C021+CC-XD5
ÖLFLEX FD CLASSIC 810
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 ==RMH=C011+CB1-XD3.P1 1:a 1 =C011-XD3.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.1
2 PT 2,5 PHOENIX-CONTACT #TF&EFS/3.1
3 ==RMH=C011+CB1-XD4.P3 1:a 3 =C011-XD10.P3 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.1
24V power supply raw material handling PE ==RMH=C011+CB1-XD6.PE 1:a PE -PE1 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/3.4
= 5 ==RMH=C011+CB1-XD5.P3 1:a 5 =C011-XD4.P3 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.2
= 7 ==RMH=C011+CB1-XD1.M 1:a 7 =C011-XD1.M 19:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.2
0 1 2 3 4 5 6 7 8 9
77 79
Terminal diagram
-WD6
Strip
Cable name
Cable name
==MC=C021+CC-XD6
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply raw material handling 1 ==GCS=C011+CB1-XD3.P1 1:a 1 =C011-XD9.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.4
24V power supply gripper cleaning station 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/3.5
= 3 ==GCS=C011+CB1-XD4.P3 1:a 3 =C011-XD10.P3 1:d PT 2,5 PHOENIX-CONTACT #TF&EFS/3.5
= PE ==GCS=C011+CB1-XD6.PE 1:a PE -PE1 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/3.7
= 5 ==GCS=C011+CB1-XD5.P3 1:a 5 =C011-XD5.P3 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.5
= 7 ==GCS=C011+CB1-XD1.M 1:a 7 =C011-XD1.M 19:d PT 2,5 PHOENIX-CONTACT #TF&EFS/3.6
= 9 ==GCS=C011+CB1-XD7.P3 1:a 9 =C011-XD11.P3 1:d PT 2,5 PHOENIX-CONTACT #TF&EFS/3.6
= 11 ==GCS=C011+CB1-XD2.P0 1:a 11 =C011-XD13.P0 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/3.6
0 1 2 3 4 5 6 7 8 9
78 80
Terminal diagram
-WD7
Strip
Cable name
Cable name
==MC=C021+CC-XD7
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 ==MBP=C011+HB-XD2.P0 1:a 1 =C011-XD18.P0 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.1
3 ==MBP=C011+HB-XD3.P3 1:a 3 =C011-XD10.P3 2:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.1
24V power supply main operating panel PLC 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= PE ==MBP=C011+HB-XD5 1:a PE -PE2 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.3
= 5 ==MBP=C011+HB-XD4.P3 1:a 5 =C011-XD11.P3 2:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 7 ==MBP=C011+HB-XD1.M 1:a 7 =C011-XD1.M 20:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 9 ==MBP=C011+HB-XD6.P0 1:a 9 =C011-XD17.P0 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
0 1 2 3 4 5 6 7 8 9
79 81
Terminal diagram
-WD8
Strip
Cable name
Cable name
==MC=C021+CC-XD8
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply Trace System 1 ==TRC=C011+HB-XD1.P0 1:a 1 -TB1 OUT+ PT 2,5 PHOENIX-CONTACT #TF&EFS/4.4
= 3 ==TRC=C011+HB-XD4.P3 1:a 3 =C011-XD10.P3 2:d PT 2,5 PHOENIX-CONTACT #TF&EFS/4.4
= PE ==TRC=C011+HB-XD3.PE 2:c PE -PE2 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.5
= 5 ==TRC=C011+HB-XD5.P3 1:a 5 =C011-XD11.P3 2:d PT 2,5 PHOENIX-CONTACT #TF&EFS/4.5
= 7 ==TRC=C011+HB-XD2.M 1:c 7 -TB1 OUT- PT 2,5 PHOENIX-CONTACT #TF&EFS/4.5
0 1 2 3 4 5 6 7 8 9
80 82
Terminal diagram
-WD9
Strip
Cable name
Cable name
==MC=C021+CC-XD9
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 ==RB2=C011+CB1-XD1.P0 1:a 1 =C011-XD20 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/6.1
3 ==RB2=C011+CB1-XD3.M 1:a 3 =C011-XD11.P3 1:c PT 2,5 PHOENIX-CONTACT #TF&EFS/6.1
24V power supply Robot 2 part gripper 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.2
= PE ==RB2=C011+CB1-XD4.PE 1:a PE -PE3 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/6.3
= 7 =C011-XD1.M 18:b PT 2,5 PHOENIX-CONTACT #TF&EFS/6.2
0 1 2 3 4 5 6 7 8 9
81 &EMB/1
Terminal diagram
-WD10
-WD10
Strip
Cable name
Cable name
==MC=C021+CC-XD11
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Rolling gate open 1 =C020-F1-X0 3A 1 =C040-QA11 22 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.2
Rolling gate ready 5 -72?WAN1 5 =C011-XD2.P0 2:c PT 2,5 PHOENIX-CONTACT #TF&EFS/7.4
= =C040-KF43.3 1 9 =C020-F1-X0 83 9 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.4
Rolling gate is open 6 =C020-F1-X0 74 6 =C011-XD2.P0 2:c PT 2,5 PHOENIX-CONTACT #TF&EFS/7.5
Rolling gate close 3 =C020-F1-X0 5A 3 =C040-QA10 22 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.3
Rolling gate is closed 7 =C020-F1-X0 77 7 =C011-XD2.P0 2:c PT 2,5 PHOENIX-CONTACT #TF&EFS/7.6
Rolling gate automatic mode active =C040-KF43.3 4 12 =C020-F1-X0 84 12 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.7
= 8 =C020-F1-X0 82 8 =C011-XD2.P0 2:c PT 2,5 PHOENIX-CONTACT #TF&EFS/7.7
Rolling gate is closed (safety switch) 13 =C020-F1-X40 11 13 =C040-KF41.1 9 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.8
= 14 =C020-F1-X40 13 14 =C040-KF41.1 13 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.8
= =C040-KF41.1 1 15 =C020-F1-40 12 15 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.8
0 1 2 3 4 5 6 7 8 9
&EMA/82 2
Cable overview
Source (from) Cable name Destination (to) Cable type Cross-section / unit Positioning Remark
==MC =C020 +CC -XD1 -WD1 ==MC =C020 +CC -EA1 SZ2500420 2X1,5 mm² &EFS+CC=C020/1.1
==MC =C020 +CC -XD1 -WD2 ==MC =C020 +CC -EA2 SZ2500420 2X1,5 mm² &EFS+CC=C020/1.5
ÖLFLEX
==MC =C020 +CC -XD3 -WD4 ==MC =C020 +CC -EC1 X1 7x1,5 mm² &EFS+CC=C020/4.2
CLASSIC 110
ÖLFLEX
==MC =C020 +CC -XD3 -WD5 ==MC =C020 +CC -SF3 3G1 mm² &EFS+CC=C020/4.3
CLASSIC 110
ÖLFLEX
==MC =C020 +CC -XD3 -WD6 ==MC =C020 +CC -SF4 3G1 mm² &EFS+CC=C020/4.4
CLASSIC 110
ÖLFLEX SERVO
==MC =C020 -XD1 -WD7 ==MC =C020 +CC -TA2 X2 6G1,5+0,75 mm² &EFS+CC=C020/11.1
FD 796CP
ÖLFLEX SERVO
==MC =C020 -XD1 -WD8 ==MC =C020 -XD1.1 6G1,5+0,75 mm² &EFS+CC=C020/11.1
FD 796CP
ÖLFLEX
==MC =C020 -XD2 -WD11 ==MC =C020 +CC -XD11 5G1,5 mm² &EFS+CC=C020/11.5
CLASSIC 110
ÖLFLEX FD
==MC =C020 -XD2 -WD12 ==MC =C020 -XD2.1 5G1,5 mm² &EFS+CC=C020/11.5
CLASSIC 810
ÖLFLEX
==MC =C020 -XD2.1 -WD13 ==RB2 =C020 +CB1 -BX1 5G1,5 mm² &EFS+CC=C020/11.5
CLASSIC 110
ÖLFLEX
==MC =C020 +CC -BA1 -WD14 ==MC =C020 +CC -TA2 X3 150 CY 3G2,5 mm² &EFS+CC=C020/11.3
QUATTRO
ÖLFLEX
==MC =C020 +CC -XD1 -WD15 ==RMH =C171 +CB1 -XD2 5G1,5 mm² &EFS+CC=C020/1.3
CLASSIC 110
ÖLFLEX SERVO
==MC =C020 -XD1.1 -WD16 ==RB2 =C020 +CB1 -BX1 6G1,5+0,75 mm² &EFS+CC=C020/11.1
FD 796CP
==MC =C020 -XD3 -WD17 ==MC =C020 +CC -TA2 X15 13622021 12X0,25 mm² &EFS+CC=C020/13.5
UNITRONIC
==MC =C020 -XD3 -WD18 ==MC =C020 -XD3.1 12X0,25 mm² &EFS+CC=C020/13.5
LiYCY (TP)
UNITRONIC
==MC =C020 -XD3.1 -WD19 ==RB2 =C020 +CB1 -BX1 12X0,25 mm² &EFS+CC=C020/13.5
LiYCY (TP)
ÖLFLEX
==MC =C020 +CC -XD8 -WD20 ==MC =C020 +CC -MA1 5G2,5 mm² &EFS+CC=C020/5.1
CLASSIC 110
ÖLFLEX
==MC =C020 +CC -XD7 -WD21 ==MC =C020 +CC -MA2 5G10 mm² &EFS+CC=C020/7.1
CLASSIC 110
ÖLFLEX
==MC =C020 +CC -F1 -WD22 ==MC =C020 +CC -XD14 5G1,5 mm² &EFS+CC=C020/5.5
CLASSIC 110
==MC =C021 +CC -XD1 -WD1 ==MC =C021 +CC -PF1 ÖLFLEX 191 3G1,5 mm² &EFS+CC=C021/2.2
ÖLFLEX FD
==MC =C021 +CC -XD5 -WD5 ==RMH =C011 +CB1 -XD3.P1 12G2,5 mm² &EFS+CC=C021/3.1
CLASSIC 810
==RMH =C011 +CB1 -XD4.P3
==RMH =C011 +CB1 -XD6.PE
==RMH =C011 +CB1 -XD5.P3
==RMH =C011 +CB1 -XD1.M
==RMH =C011 +CB1 -XD7.P3
==RMH =C011 +CB1 -XD2.P0
==RMH =C011 +CB1 -XD8.P0

ÖLFLEX FD
==MC =C021 +CC -XD6 -WD6 ==GCS =C011 +CB1 -XD3.P1 12G2,5 mm² &EFS+CC=C021/3.4
CLASSIC 810
==GCS =C011 +CB1 -XD4.P3
==GCS =C011 +CB1 -XD6.PE
==GCS =C011 +CB1 -XD5.P3
==GCS =C011 +CB1 -XD1.M
==GCS =C011 +CB1 -XD7.P3
==GCS =C011 +CB1 -XD2.P0

ÖLFLEX FD
==MC =C021 +CC -XD7 -WD7 ==MBP =C011 +HB -XD2.P0 12G2,5 mm² &EFS+CC=C021/4.1
CLASSIC 810
==MBP =C011 +HB -XD3.P3
==MBP =C011 +HB -XD5
==MBP =C011 +HB -XD4.P3
==MBP =C011 +HB -XD1.M
==MBP =C011 +HB -XD6.P0

ÖLFLEX FD
==MC =C021 +CC -XD8 -WD8 ==TRC =C011 +HB -XD1.P0 12G2,5 mm² &EFS+CC=C021/4.4
CLASSIC 810
==TRC =C011 +HB -XD4.P3
==TRC =C011 +HB -XD3.PE
==TRC =C011 +HB -XD5.P3
==TRC =C011 +HB -XD2.M
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cable overview & EMB !!--XXX--!! # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 5
Cable overview
Source (from) Cable name Destination (to) Cable type Cross-section / unit Positioning Remark
ÖLFLEX FD
==MC =C021 +CC -XD9 -WD9 ==RB2 =C011 +CB1 -XD1.P0 12G2,5 mm² &EFS+CC=C021/6.1
CLASSIC 810
==RB2 =C011 +CB1 -XD3.M
==RB2 =C011 +CB1 -XD4.PE

ÖLFLEX
==MC =C020 +CC -F1 -WD10 ==MC =C021 +CC -XD11 25G1 mm² &EFS+CC=C021/7.2
CLASSIC 110
==MC =C020 +CC -F1
==MC =C020 +CC -F1
==MC =C021 +CC -72?WAN1

Li02YSCH PiMF
==MC =C021 +CC -XF1 -WF1 ==MC =C021 +CC -XF2 4x2x27/7 AWG &EFA+CC=C021/1.5
CAT.7/0,5 m
Li02YSCH PiMF
==MC =C021 +CC -XF1 -WF2 ==MC =C040 +CC -KF50 4x2x27/7 AWG &EFA+CC=C021/1.2
CAT.7/1,0 m
Li02YSCH PiMF
==MC =C021 +CC -XF1 -WF3 ==MC =C040 +CC -KF40 4x2x27/7 AWG &EFA+CC=C021/1.2
CAT.7/1,0 m
ETHERLINE
==MC =C021 +CC -XF1 -WF5 ==PR1 =C021 +CC -XF1 FD P FC 4X22 AWG &EFA+CC=C021/1.4
==MC =C021 +CC -XF2 -WF20 ==RMH =C040 +CB1 -KF410 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/2.2
==MC =C021 +CC -XF2 -WF21 ==HAT =C040 +CB1 -KF510 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/2.4
==MC =C021 +CC -XF2 -WF22 ==GCS =C040 +CB1 -KF610 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/2.6
==MC =C021 +CC -XF2 -WF30 ==MBP =C040 +HB -KF60 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/3.2
==MC =C021 +CC -XF2 -WF31 ==RB1 +CC ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/3.4
==MC =C021 +CC -XF2 -WF32 ==RB2 +CC ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/3.5
==MBP =C040 +HB -KF60 -WF33 ==MBP =C060 +HB -PH1 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/3.2
==MC =C021 +CC -XF2 -WF34 ==TRC =C041 +HB -KF1 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/2.8
Li02YSCH PiMF
==MC =C020 +CC -TA2 -WF35 ==MC =C021 +CC -XF1 4x2x27/7 AWG &EFA+CC=C021/1.2
CAT.7/5,0 m
==MC =C021 +CC -XF1 -WF36 ==RB2 =C040 +CB1 -KF710 ETHERLINE® PN Cat.5 4x0,32 AWG &EFA+CC=C021/3.8
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Cable overview & EMB !!--XXX--!! # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 6
Terminal-strip overview
Terminals
Graphical page
terminal strip Terminal strip definition text
Total number Total terminal Total N Total PE of terminal diagrams
==MC +CC =C000 3 3 0 0 #TF==MC&EMA/35

==MC +CC =C000 7 7 0 0 #TF==MC&EMA/36
==MC +CC =C000 14 10 2 2 #TF==MC&EMA/37
==MC +CC =C000 6 6 0 0 #TF==MC&EMA/38
==MC +CC =C000 12 0 12 0 #TF==MC&EMA/39
==MC +CC =C000 15 0 5 10 #TF==MC&EMA/40
==MC +CC =C011 8 8 0 0 #TF==MC&EMA/41
==MC +CC =C011 40 40 0 0 #TF==MC&EMA/42
==MC +CC =C011 12 12 0 0 #TF==MC&EMA/44
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/45
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/46
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/47
==MC +CC =C011 20 20 0 0 #TF==MC&EMA/48
==MC +CC =C011 12 12 0 0 #TF==MC&EMA/49
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/50
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/51
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/52
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/53
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/54
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/55
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/56
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/57
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/58
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/59
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/60
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/61
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/62
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/63
==MC +CC =C011 4 4 0 0 #TF==MC&EMA/64
==MC +CC =C020 15 5 5 5 #TF==MC&EMA/65
==MC +CC =C020 6 2 2 2 #TF==MC&EMA/66
==MC +CC =C020 9 8 0 1 #TF==MC&EMA/67
==MC +CC =C020 8 6 0 2 #TF==MC&EMA/68
==MC +CC =C020 8 6 0 2 #TF==MC&EMA/69
==MC +CC =C020 4 3 0 1 #TF==MC&EMA/70
==MC +CC =C020 4 3 0 1 #TF==MC&EMA/71
==MC +CC =C020 4 4 0 0 #TF==MC&EMA/72
==MC +CC =C020 5 3 1 1 #TF==MC&EMA/73
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Terminal-strip overview & EMB !!--XXX--!! # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 &EPC+CC/1
Terminal-strip overview
Terminals
Graphical page
terminal strip Terminal strip definition text
Total number Total terminal Total N Total PE of terminal diagrams
==MC +CC =C021 3 3 0 0 #TF==MC&EMA/74

==MC +CC =C021 3 3 0 0 #TF==MC&EMA/75
==MC +CC =C021 3 3 0 0 #TF==MC&EMA/76
==MC +CC =C021 13 12 0 1 #TF==MC&EMA/77
==MC +CC =C021 13 12 0 1 #TF==MC&EMA/78
==MC +CC =C021 11 10 0 1 #TF==MC&EMA/79
==MC +CC =C021 9 8 0 1 #TF==MC&EMA/80
==MC +CC =C021 9 8 0 1 #TF==MC&EMA/81
==MC +CC =C021 16 16 0 0 #TF==MC&EMA/82
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Terminal-strip overview & EMB !!--XXX--!! # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
&EMB+/6 2
Parts list
-Abfangschiene2 1 Cable clamp rail for TS8, CM and TP length 699mm RIT.CM5001081 CM.5001.081 Rittal GmbH & C. KG 1
&EDC/2.4 ST
Housing Width 800mm 239079 5001.081 Gehäusezubehör Innenanbau
-Abfangschiene3 1 Cable clamp rail for TS8, CM and TP length 1099mm RIT.CM5001083 CM 5001.083 Rittal GmbH & C. KG 2
&EDC/2.1 ST
Housing Width 1200mm 246269 5001.083 Gehäusezubehör Innenanbau
-U1 1 Sockel Eckstück 200mm hoch mit Blenden 1200mm für VX, TS, TS IT, SE, CM, TP, RIT.8620025 8620025 Rittal GmbH & C. KG 3
&EDC/1.1 ST
1VE 4x Eckstück Stahlblech 4x Eck Abdeckung Kunststoff 1x Anreih Abdeckung 354240 8620.025 Housing
-U1 1 Sockel Blende 500mm seitlich 200mm hoch für Sockelsystem VX RIT.8620042 8620042 Rittal GmbH & C. KG 4
&EDC/1.1 ST
1VE 2x Blende Stahlblech Befestigungsmaterial 354293 8620.042 Housing
-U1 1 Profil zur Kabeleinführung hinten, für Schrankbreite 1200mm RIT.8618813 8618813 Rittal GmbH & C. KG 5
&EDC/1.1 ST
direkt an der Bodenöffnung 1VE=4 Stück bestehend aus: 2 x Profil für Bodenöffnung 356641 8618.813 Housing
-UC1 1 Seitenwand für Schrank HxT 1800x500mm RIT.8185245 8185245 Rittal GmbH & C. KG 6
&EDC/1.1 ST
Pulverbeschichtung RAL7035 inklusive Befestigungsmaterial 357043 8185245 Housing
-UC2 1 Schaltschrank BxHxT 1200x1800x500mm 2-türig RIT.8285000 8285000 Rittal GmbH & C. KG 7
&EDC/1.1 ST
Pulverbeschichtung RAL7035 mit Montageplatte 357042 8285.000 Enclosure
-UC2 1 Scharnier 180° RAL7035 RIT.8618330 8618330 Rittal GmbH & C. KG 8

&EDC/1.1 ST
inklusive Befestigungsmaterial, geeignet für Türeinbauten bis 900N 356633 8618.330 Verschlusssysteme
-UC2 1 Flachband-Erder 16mm² 300mm RIT.SZ2412316 SZ2412316 Rittal GmbH & C. KG 9

&EDC/1.1 ST
Anschluss M8-M8 245356 2412316 Verbindungen
-UC2 1 TS-Cover Line up up for depth of cabinet 500mm RIT.TS8800855 TS8800855 Rittal GmbH & C. KG 10
&EDC/1.1 ST
RAL7035 plastic 334584 8800855 Gehäusezubehör Außenanbau
-UC2 1 Anreihverbinder außen, Anreihdichtung, inklusive Befestigungsmaterial RIT.8617502 8617502 Rittal GmbH & C. KG 11
&EDC/1.1 ST
Verzinkt, 1VE=6 Stück 356627 8617.502 Gehäusezubehör Außenanbau
-UC2 1 angle for crane transport RIT.TS4540000 TS4540000 Rittal GmbH & C. KG 12
&EDC/1.1 ST
8700019122 4540000 Gehäusezubehör Außenanbau
-UC4 1 Schaltschrank BxHxT 800x1800x500mm 1-türig RIT.8885000 8885000 Rittal GmbH & C. KG 13
&EDC/1.4 ST
Pulverbeschichtung RAL7035 mit Montageplatte 357247 8885.000 Enclosure
-UC4 1 Scharnier 180° RAL7035 RIT.8618330 8618330 Rittal GmbH & C. KG 14

&EDC/1.4 ST
inklusive Befestigungsmaterial, geeignet für Türeinbauten bis 900N 356633 8618.330 Verschlusssysteme
-UC4 1 Flachband-Erder 16mm² 300mm RIT.SZ2412316 SZ2412316 Rittal GmbH & C. KG 15

&EDC/1.4 ST
Anschluss M8-M8 245356 2412316 Verbindungen
-UC5 1 Sockel Eckstück 200mm hoch mit Blenden 800mm für VX, TS, TS IT, SE, CM, TP, PC, RIT.8620023 8620023 Rittal GmbH & C. KG 16
&EDC/1.4 ST
1VE 4x Eckstück Stahlblech 4x Eck Abdeckung Kunststoff 1x Anreih Abdeckung 354238 8620.023 Housing
-UC5 1 Sockel Blende 500mm seitlich 200mm hoch für Sockelsystem VX RIT.8620042 8620042 Rittal GmbH & C. KG 17
&EDC/1.4 ST
1VE 2x Blende Stahlblech Befestigungsmaterial 354293 8620.042 Housing
-UC5 1 Profil zur Kabeleinführung hinten, für Schrankbreite 800mm RIT.8618811 8618811 Rittal GmbH & C. KG 18
&EDC/1.4 ST
direkt an der Bodenöffnung 1VE=2 Stück bestehend aus: 1 x Profil für Bodenöffnung 356639 8618.811 Housing
-UC6 1 Seitenwand für Schrank HxT 1800x500mm RIT.8185245 8185245 Rittal GmbH & C. KG 19
&EDC/1.6 ST
Pulverbeschichtung RAL7035 inklusive Befestigungsmaterial 357043 8185245 Housing
0 1 2 3 4 5 6 7 8 9
1 3
Parts list
=C000-FC1 1 BUS.FNQ-R-20 FNQ-R-20 LWD Weutscheck Distributor für 20

&EFS=C000/1.6 ST
301373 FNQ-R-20 Protection devices
=C000-FC2 1 Minized disconnector for NEOZED fuse link D02 to 63A, 1-pole SIE.5SG7113 5SG7113 SIEMENS AG DEUTSCHLAND 21
&EFS=C000/3.3 ST
284150 5SG7113 Protection devices
=C000-FC2 1 NEOZED fuse link gG/gL D02 35A black WOE.01692 01692 22
&EFS=C000/3.3 ST
400VAC 50kA 250V DC 8kA 300452 01692 Protection devices
=C000-FC2 1 Neozed gauge piece for E18 D02 35A black WOE.01721 01721 23
&EFS=C000/3.3 ST
307451 01721 Protection devices

&EFS=C000/1.4 ST

&EFS=C000/1.4 ST

&EFS=C000/1.5 ST

&EFS=C000/1.7 ST
=C000-N1 1 PE/ N-rail holder 2-pole WOE.01356 01356 28

&EFS=C000/2.1 ST
271246 01 356 general
=C000-N1 1 SPS.CUAL-30X5-SK CUAL 30x5 scharfkantig 29

&EFS=C000/2.1 M
length 4000mm 309455 CUAL 30x5 scharfkantig Sammelschienen
=C000-N1 1 RIT.SV3452500 SV3452500 Rittal GmbH & C. KG 30

&EFS=C000/2.1 ST
3452500 Sammelschienen

&EFS=C000/2.1 ST
314329 3454500 Sammelschienen

&EFS=C000/2.1 ST
=C000-PE1 1 PE/ N-rail holder 2-pole WOE.01356 01356 33

&EFS=C000/2.1 ST
271246 01 356 general
=C000-PE1 1 RIT.SV3452500 SV3452500 Rittal GmbH & C. KG 34

&EFS=C000/2.1 ST

&EFS=C000/2.1 ST

&EFS=C000/2.1 ST
=C000-PE1 1 RiLine60 Busbar support N/PE to 800A 2-pole RIT.SV9340040 SV9340040 Rittal GmbH & C. KG 37
&EDC/2.2 ST
=C000-PG1 1 GRACE.R-1A0033W-NPLPH 38
&EFS=C000/1.4
0 1 2 3 4 5 6 7 8 9
2 4
Parts list
=C000-QA1 1 disconnector 3-pole 250A MOE.PN2-250 PN2-250 EATON 39

&EFS=C000/1.1 ST
245879 266007 Power switchgear
=C000-QA1 1 rotary handle for NZM2(-4) PN2(-4) N(S)2(-4) red-yellow MOE.NZM2-XTVDVR NZM2-XTVDVR EATON 40
&EFS=C000/1.1 ST
=C000-QA1 1 extension spindle maximum Mounting depth 600mm MOE.NZM1/2-XV6 NZM1/2-XV6 EATON 41
&EFS=C000/1.1 ST
for Power circuit breaker, disconnector NZM1(-4) PN1(-4) N(S)1(-4) NZM2(-4) PN2(4) 245875 260191 Power switchgear
=C000-QA1 1 tunnel terminals 3-pole for NZM2 PN2 N2 MOE.NZM2-XKA NZM2-XKA EATON 42
&EFS=C000/1.1 ST
=C000-QA1 1 Cover 3-pole for NZM2 PN2 N2 MOE.NZM2-XKSA NZM2-XKSA EATON 43

&EFS=C000/1.1 ST
=C000-QA2 1 SIE.3RT2026-2CV60 44
&EFS=C000/3.3
=C000-U1 1 RIT.SV9342250 SV9342250 Rittal GmbH & C. KG 45

&EFS=C000/1.1 ST

&EFS=C000/1.1 ST
=C000-U1 2 RiLine60 Busbar support to 800A 3-pole RIT.SV9340050 SV9340050 Rittal GmbH & C. KG 47
&EFS=C000/1.1 ST
for Busbar 15x5-30x10mm 332400 9340050 Sammelschienen

&EFS=C000/1.1 ST
273833 SV9340.200 Sammelschienen

&EFS=C000/1.1 ST
=C000-U1 1 RIT.3286870 50
&EFS=C000/1.1
=C000-U1 2 RIT.3286840 51
&EFS=C000/1.1
=C000-U1 3 RIT.3286990 52
&EFS=C000/1.1
=C000-U1 1 RIT.3286860 53
&EFS=C000/1.1
=C000-U1 2 RIT. 3286780 54

&EFS=C000/1.1
=C000-U2 1 RiLine60 fuse holder Class-CC 30A 3-pole RIT.SV9345040 SV9345040 Rittal GmbH & C. KG 55
&EFS=C000/1.6 ST
&EFS=C000/1.4 ST
=C011-FC1 1 Motor overload switch 2,8-4A manufactured size:S00 SIE.3RV2011-1EA15 3RV2011-1EA15 SIEMENS AG DEUTSCHLAND 57
&EFS=C011/1.1 ST
294896 3RV20111EA15 Protection devices
0 1 2 3 4 5 6 7 8 9
3 5
Parts list
=C011-FC2 1 SIE.6EP1961-2BA21 6EP1961-2BA21 SIEMENS AG DEUTSCHLAND 58

&EFS=C011/2.1 ST
298497 6EP19612BA21 Protection devices

&EFS=C011/3.1 ST

&EFS=C011/4.1 ST
=C011-FC5 1 Motor overload switch 2,8-4A manufactured size:S00 SIE.3RV2011-1EA15 3RV2011-1EA15 SIEMENS AG DEUTSCHLAND 61
&EFS=C011/1.5 ST
294896 3RV20111EA15 Protection devices

&EFS=C011/5.1 ST

&EFS=C011/6.1 ST
=C011-T1 1 SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A SIE.6EP1437-2BA20 6EP1437-2BA20 SIEMENS AG DEUTSCHLAND 64
&EFS=C011/1.1 ST
mit Meldekontakt Nennstrom 0,3A 299432 6EP14372BA20 Voltage source and generator
=C011-T2 1 SIE.6EP1436-2BA10 6EP1436-2BA10 SIEMENS AG DEUTSCHLAND 65

&EFS=C011/1.5 ST
281140 6EP14362BA10 Voltage source and generator
=C011-T2 1 SIE.6EP1436-3BA00 6EP1436-3BA00 SIEMENS AG DEUTSCHLAND 66

&EDC/2.4 ST
235630 6EP1436-3BA00 Voltage source and generator

&EFS=C011/1.1 ST

&EDC/2.2 ST

&EFS=C011/1.5 ST

&EDC/2.2 ST
=C011-XE1 1 PXC.GTF76_48 GTF 76/ 48 PHOENIX CONTACT Deutschland 71

&EFS=C011/8.2 ST
Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 245134 3121025 terminals
=C011-XE2 1 PXC.GTF76_48 GTF 76/ 48 PHOENIX CONTACT Deutschland 72

&EFS=C011/8.6 ST
Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 245134 3121025 terminals
=C020-BA1 1 SEW.BW072-005 73
&EFS=C020/11.3
=C020-CB1 1 SIE.3SE5322-0SB22 74
&EFS=C020/1.7
=C020-CB1 1 SIE.C-200342172 75
&EFS=C020/1.7
=C020-CB1 1 SIE.3SE5000-0AV05 76
&EFS=C020/1.7
0 1 2 3 4 5 6 7 8 9
4 6
Parts list
=C020-CB2 1 SIE.3SE5322-0SB22 77
&EFS=C020/1.8
=C020-CB2 1 SIE.C-200342172 78
&EFS=C020/1.8
=C020-CB2 1 SIE.3SE5000-0AV05 79
&EFS=C020/1.8
=C020-CB3 1 SIE.3SE5322-0SB22 80
&EFS=C020/2.2
=C020-CB3 1 SIE.C-200342172 81
&EFS=C020/2.2
=C020-CB3 1 SIE.3SE5000-0AV05 82
&EFS=C020/2.2
=C020-EA1 1 RIT.SZ2500214 83
&EFS=C020/1.1
=C020-EA2 1 RIT.SZ2500214 84
&EFS=C020/1.5
=C020-EC1 1 RIT.SK3359510 85
&EFS=C020/4.2
=C020-FC1 1 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC WOE.31295 31295 86
&EFS=C020/1.1 ST
contact-protected Snap-on mounting standard performance 307456 31 295 Protection devices
=C020-FC1 1 BUS.LP-CC-15 LP-CC-15 LWD Weutscheck Distributor für 87

&EFS=C020/1.1 ST
301379 LP-CC-15 Protection devices
=C020-FC2 1 Motor overload switch 14-20A manufactured size:S0 SIE.3RV2021-4BA15 3RV2021-4BA15 SIEMENS AG DEUTSCHLAND 88
&EFS=C020/4.1 ST
294903 3RV20214BA15 Protection devices
=C020-FC3 1 SIE.5SJ4325-7HG42 89
&EFS=C020/6.1
=C020-FC4 1 SIE.5SJ4325-7HG42 90
&EFS=C020/6.4
=C020-FC5 1 SIE.3RV2011-1GA15 3RV2011-1GA15 SIEMENS AG DEUTSCHLAND 91

&EFS=C020/5.1 ST
294898 3RV20111GA15 Protection devices
=C020-FC6 1 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC WOE.31295 31295 92
&EFS=C020/4.1 ST
contact-protected Snap-on mounting standard performance 307456 31 295 Protection devices

&EFS=C020/4.1 ST
=C020-FC8 1 SIE.5SJ4318-7HG42 94
&EFS=C020/11.1

&EFS=C020/5.6 ST
0 1 2 3 4 5 6 7 8 9
5 7
Parts list
=C020-QA1 1 Power circuit breaker AC-3 5,5 KW / 400V 3-pole 1NO manufactured size S00 SIE.3RT2017-2BB41 3RT2017-2BB41 SIEMENS AG DEUTSCHLAND 96
&EFS=C020/5.1 ST
24VDC spring balancer connection 293388 3RT20172BB41 Relais, Schütze
&EFS=C020/5.6 ST
&EFS=C020/11.5 ST
=C020-QB1 3 NH-fuse link gG/gL 50A manufactured size 000 WOE.03529 03529 99
&EFS=C020/7.1 ST
500VAC 120kA 440VDC 25kA 307455 03529 Protection devices
=C020-SF1 1 door position switch with connecting line black 600mm for system light LED RIT.SZ2500460 SZ2500460 Rittal GmbH & C. KG 100
&EFS=C020/1.2 ST
with installations accessories 339045 2500460 Sensor, switch, and pushbutton
=C020-SF2 1 door position switch with connecting line black 600mm for system light LED RIT.SZ2500460 SZ2500460 Rittal GmbH & C. KG 101
&EFS=C020/1.6 ST
with installations accessories 339045 2500460 Sensor, switch, and pushbutton
=C020-SF3 1 door position switch with installations accessories RIT.SZ4127010 SZ4127010 Rittal GmbH & C. KG 102
&EFS=C020/4.3 ST
without connecting line 6911010700 4127010 Sensor, switch, and pushbutton
=C020-SF4 1 door position switch with installations accessories RIT.SZ4127010 SZ4127010 Rittal GmbH & C. KG 103
&EFS=C020/4.4 ST
without connecting line 6911010700 4127010 Sensor, switch, and pushbutton
=C020-TA2 1 MOVIDRIVE MDX61B0011-5A3-4-0T Application performance manufactured size 0M SEW.8277362 MDX61B0011-5A3-4-0T SEW-EURODRIVE GmbH & Co KG 104
&EFS=C020/11.1 ST
327839 Modulatoren
=C020-TA2 1 MOVIDRIVE MDX60B/61B Option Bediengerät DBG60B-10 SEW.28229150 DBG60B-10 SEW-EURODRIVE GmbH & Co KG 105
&EFS=C020/11.1 ST
deutsch / englisch / französisch / italienisch / spanisch / portugiesisch / 293795 28229150 Modulatoren
=C020-TA2 1 MOVIDRIVE MDX61B Option HIPERFACE-encoder card SEW.8243107 DEH 11B SEW-EURODRIVE GmbH & Co KG 106
&EFS=C020/13.1 ST
223771 8243107 Modulatoren
=C020-TA3 1 SEW.13000063 BMV5 SEW-EURODRIVE GmbH & Co KG 107

&EFS=C020/11.5 ST
282813 Modulatoren

&EFS=C020/5.1 ST

&EFS=C020/6.1 ST

&EFS=C020/6.4 ST
=C020-U5 1 NH-disconnecting switch manufactured size 000 System 60mm for Rail 5-10mm RIT.SV3431030 SV3431030 Rittal GmbH & C. KG 111
&EFS=C020/7.1 ST

&EFS=C020/11.1 ST
&EFS=C020/5.6 ST
=C020-XD4 1 PHO.SD-US/SC/LA/GY SD-US/SC/LA/GY PHOENIX CONTACT Deutschland 114

&EFS=C020/2.4 ST
250VAC / maximum 16A / grey RAL7035 / Mounting on DIN-Rail 266832 2963860 terminals
0 1 2 3 4 5 6 7 8 9
6 8
Parts list
=C021-PF1 1 BIL.16P-P-429_FRM_3_1200 PRO4000 BILTON International GmbH 115

&EFS=C021/2.2 ST
332068 16P-P-429_P_FRIMO_3m_1,2m Light
&EFS=C021/2.2 ST
=C021-TB1 1 PXC.2320267 117

&EFS=C021/5.3
=C021-XF1 1 ETHERNET Switch 8- fach 10/100Mbit/s SCALANCE XB008 unmanaged SIE.6GK5008-0BA10-1AB2 6GK5008-0BA10-1AB2 SIEMENS AG DEUTSCHLAND 118
&EFS=C021/1.1 ST
24VDC LED - Diagnose IP20 355628 6GK5008-0BA10-1AB2 PLC
=C021-XF2 1 ETHERNET Switch 8- fach 10/100Mbit/s SCALANCE XB008 unmanaged SIE.6GK5008-0BA10-1AB2 6GK5008-0BA10-1AB2 SIEMENS AG DEUTSCHLAND 119
&EFS=C021/1.4 ST
24VDC LED - Diagnose IP20 355628 6GK5008-0BA10-1AB2 PLC
=C040-KF40 1 SIMATIC ET200SP PROFINET-Interfacemodul IM155-6 PN ST SIE.6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0 SIEMENS AG DEUTSCHLAND 120
&EFS=C040/1.1 ST
maximal 32 Peripheriemodule inklusive Servermodul 351624 6ES7155-6AU01-0BN0 PLC
=C040-KF40 1 SIMATIC ET200SP interface RJ45 SIE.6ES7193-6AR00-0AA0 6ES7193-6AR00-0AA0 SIEMENS AG DEUTSCHLAND 121
&EFS=C040/1.1 ST
320717 6ES7193-6AR00-0AA0 PLC
=C040-KF41.1 1 SIMATIC ET200SP digital input module F-8xDI 24VDC HF SIE.6ES7136-6BA00-0CA0 6ES7136-6BA00-0CA0 SIEMENS AG DEUTSCHLAND 122
&EFS=C040/1.2 ST
319220 6ES7136-6BA00-0CA0 PLC
=C040-KF41.1 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A10+2D SIE.6ES7193-6BP20-0DA0 6ES7193-6BP20-0DA0 SIEMENS AG DEUTSCHLAND 123
&EFS=C040/1.2 ST
319229 6ES7193-6BP20-0DA0 PLC
=C040-KF42.1 1 SIE.6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0 SIEMENS AG DEUTSCHLAND 124

&EFS=C040/1.2 ST
319221 6ES7136-6DB00-0CA0 PLC
=C040-KF42.1 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A0+2B SIE.6ES7193-6BP00-0BA0 6ES7193-6BP00-0BA0 SIEMENS AG DEUTSCHLAND 125
&EFS=C040/1.2 ST
319226 6ES7193-6BP00-0BA0 PLC
=C040-KF42.2 1 SIE.6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0 SIEMENS AG DEUTSCHLAND 126

&EFS=C040/1.3 ST
319221 6ES7136-6DB00-0CA0 PLC
&EFS=C040/1.3 ST
319226 6ES7193-6BP00-0BA0 PLC
=C040-KF43.1 1 SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST SIE.6ES7131-6BH01-0BA0 6ES7131-6BH01-0BA0 SIEMENS AG DEUTSCHLAND 128
&EFS=C040/1.3 ST
Baseunit TYP A0 Farbcode CC00 348732 6ES7131-6BH01-0BA0 PLC
&EFS=C040/1.3 ST
319227 6ES7193-6BP00-0DA0 PLC
&EFS=C040/1.3 ST
&EFS=C040/1.3 ST
319226 6ES7193-6BP00-0BA0 PLC
&EDC/2.4 ST
319227 6ES7193-6BP00-0DA0 PLC
&EFS=C040/1.4 ST
0 1 2 3 4 5 6 7 8 9
7 9
Parts list
&EFS=C040/1.4 ST
319226 6ES7193-6BP00-0BA0 PLC
=C040-KF44.1 1 SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST SIE.6ES7132-6BH01-0BA0 6ES7132-6BH01-0BA0 SIEMENS AG DEUTSCHLAND 135
&EFS=C040/1.4 ST
&EFS=C040/1.4 ST
319227 6ES7193-6BP00-0DA0 PLC
=C040-KF44.2 1 SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST SIE.6ES7132-6BH01-0BA0 6ES7132-6BH01-0BA0 SIEMENS AG DEUTSCHLAND 137
&EFS=C040/1.4 ST
&EFS=C040/1.4 ST
319227 6ES7193-6BP00-0DA0 PLC
=C040-KF50 1 SIMATIC S7-1500 CPU 1517F 3 PN / DP SIE.6ES7517-3FP00-0AB0 6ES7517-3FP00-0AB0 SIEMENS AG DEUTSCHLAND 139
&EFS=C040/2.3 ST
351402 6ES75173FP000AB0 PLC
=C040-KF50 1 SIE.6ES7590-1AB60-0AA0 6ES7590-1AB60-0AA0 SIEMENS AG DEUTSCHLAND 140

&EFS=C040/2.3 ST
327115 6ES75901AB600AA0 PLC
=C040-KF50 1 SIMATIC S7 Micro Memory Card MC 954 24MB für S7-1x00 CPU SIE.6ES7954-8LF03-0AA0 6ES7954-8LF03-0AA0 SIEMENS AG DEUTSCHLAND 141
&EFS=C040/2.3 ST
347182 6ES79548LF030AA0 PLC
=C040-QA1 1 auxiliary contactor 3NO 1NC manufactured size:S00 SIE.3RH2131-2FB40 3RH2131-2FB40 SIEMENS AG DEUTSCHLAND 142
&EFS=C040/50.1 ST
24VDC spring balancer connection 293377 3RH21312FB40 Relais, Schütze
=C040-QA1 1 auxiliary switch for auxiliary contactors and power circuit breakers 3RT2 4NO SIE.3RH2911-2XA40-0MA0 3RH2911-2XA40-0MA0 SIEMENS AG DEUTSCHLAND 143
&EFS=C040/50.1 ST
spring balancer connection front assembly 293397 3RH29112XA400MA0 Relais, Schütze
=C040-QA1 1 high-tension-limiter without LED Varistor for Contactor manufactured size:S00 SIE.3RT2916-1BB00 3RT2916-1BB00 SIEMENS AG DEUTSCHLAND 144
&EFS=C040/50.1 ST
AC 24-48 V DC 24-70 V 293393 3RT29161BB00 Relais, Schütze
&EFS=C040/50.5 ST
&EFS=C040/50.5 ST
&EFS=C040/50.5 ST
&EFS=C040/50.6 ST
&EFS=C040/50.6 ST
&EFS=C040/50.6 ST
&EFS=C040/51.1 ST
&EFS=C040/51.1 ST
0 1 2 3 4 5 6 7 8 9
8 10
Parts list
&EFS=C040/51.1 ST
&EFS=C040/51.2 ST
&EFS=C040/51.2 ST
&EFS=C040/51.2 ST
&EFS=C040/51.5 ST
&EFS=C040/51.5 ST
&EFS=C040/51.5 ST
&EFS=C040/51.6 ST
&EFS=C040/51.6 ST
&EFS=C040/51.6 ST
&EFS=C040/60.1 ST
&EFS=C040/60.1 ST
&EFS=C040/60.1 ST
&EFS=C040/60.2 ST
&EFS=C040/60.2 ST
&EFS=C040/60.2 ST
&EFS=C040/60.5 ST
&EFS=C040/60.5 ST
&EFS=C040/60.5 ST
0 1 2 3 4 5 6 7 8 9
9 11
Parts list
&EFS=C040/61.5 ST
&EFS=C040/61.5 ST
&EFS=C040/61.5 ST
0 1 2 3 4 5 6 7 8 9
10 12

RIT.CM5001081 1 Cable clamp rail for TS8, CM and TP length 699mm CM.5001.081 Rittal GmbH & C. KG 1
239079 ST Housing Width 800mm 5001.081 Gehäusezubehör Innenanbau
RIT.CM5001083 1 Cable clamp rail for TS8, CM and TP length 1099mm CM 5001.083 Rittal GmbH & C. KG 2
246269 ST Housing Width 1200mm 5001.083 Gehäusezubehör Innenanbau
RIT.8620025 1 Sockel Eckstück 200mm hoch mit Blenden 1200mm für VX, TS, TS IT, SE, CM, TP, PC, 8620025 Rittal GmbH & C. KG 3
354240 ST 1VE 4x Eckstück Stahlblech 4x Eck Abdeckung Kunststoff 1x Anreih Abdeckung 8620.025 Housing
RIT.8620042 2 Sockel Blende 500mm seitlich 200mm hoch für Sockelsystem VX 8620042 Rittal GmbH & C. KG 4
354293 ST 1VE 2x Blende Stahlblech Befestigungsmaterial 8620.042 Housing
RIT.8618813 1 Profil zur Kabeleinführung hinten, für Schrankbreite 1200mm 8618813 Rittal GmbH & C. KG 5
356641 ST direkt an der Bodenöffnung 1VE=4 Stück bestehend aus: 2 x Profil für Bodenöffnung + 8618.813 Housing
RIT.8185245 2 Seitenwand für Schrank HxT 1800x500mm 8185245 Rittal GmbH & C. KG 6
357043 ST Pulverbeschichtung RAL7035 inklusive Befestigungsmaterial 8185245 Housing
RIT.8285000 1 Schaltschrank BxHxT 1200x1800x500mm 2-türig 8285000 Rittal GmbH & C. KG 7

357042 ST Pulverbeschichtung RAL7035 mit Montageplatte 8285.000 Enclosure
RIT.8618330 2 Scharnier 180° RAL7035 8618330 Rittal GmbH & C. KG 8

356633 ST inklusive Befestigungsmaterial, geeignet für Türeinbauten bis 900N 8618.330 Verschlusssysteme
RIT.SZ2412316 2 Flachband-Erder 16mm² 300mm SZ2412316 Rittal GmbH & C. KG 9

245356 ST Anschluss M8-M8 2412316 Verbindungen
RIT.TS8800855 1 TS-Cover Line up up for depth of cabinet 500mm TS8800855 Rittal GmbH & C. KG 10
334584 ST RAL7035 plastic 8800855 Gehäusezubehör Außenanbau
RIT.8617502 1 Anreihverbinder außen, Anreihdichtung, inklusive Befestigungsmaterial 8617502 Rittal GmbH & C. KG 11
356627 ST Verzinkt, 1VE=6 Stück 8617.502 Gehäusezubehör Außenanbau
RIT.TS4540000 1 angle for crane transport TS4540000 Rittal GmbH & C. KG 12

8700019122 ST 4540000 Gehäusezubehör Außenanbau
RIT.8885000 1 Schaltschrank BxHxT 800x1800x500mm 1-türig 8885000 Rittal GmbH & C. KG 13

357247 ST Pulverbeschichtung RAL7035 mit Montageplatte 8885.000 Enclosure
RIT.8620023 1 Sockel Eckstück 200mm hoch mit Blenden 800mm für VX, TS, TS IT, SE, CM, TP, PC, 8620023 Rittal GmbH & C. KG 14
354238 ST 1VE 4x Eckstück Stahlblech 4x Eck Abdeckung Kunststoff 1x Anreih Abdeckung 8620.023 Housing
RIT.8618811 1 Profil zur Kabeleinführung hinten, für Schrankbreite 800mm 8618811 Rittal GmbH & C. KG 15
356639 ST direkt an der Bodenöffnung 1VE=2 Stück bestehend aus: 1 x Profil für Bodenöffnung + 8618.811 Housing
BUS.FNQ-R-20 5 FNQ-R-20 LWD Weutscheck Distributor für Bussmann 16

301373 ST FNQ-R-20 Protection devices
SIE.5SG7113 1 Minized disconnector for NEOZED fuse link D02 to 63A, 1-pole 5SG7113 SIEMENS AG DEUTSCHLAND 17
284150 ST 5SG7113 Protection devices
WOE.01692 1 NEOZED fuse link gG/gL D02 35A black 01692 18

300452 ST 400VAC 50kA 250V DC 8kA 01692 Protection devices
WOE.01721 1 Neozed gauge piece for E18 D02 35A black 01721 19
307451 ST 01721 Protection devices
0 1 2 3 4 5 6 7 8 9
11 13

WOE.01356 2 PE/ N-rail holder 2-pole 01356 20

271246 ST 01 356 general
SPS.CUAL-30X5-SK 1 CUAL 30x5 scharfkantig 21

309455 M length 4000mm CUAL 30x5 scharfkantig Sammelschienen
RIT.SV3452500 2 SV3452500 Rittal GmbH & C. KG 22

ST 3452500 Sammelschienen

314329 ST 3454500 Sammelschienen

207805 ST Sammelschienen
RIT.SV9340040 1 RiLine60 Busbar support N/PE to 800A 2-pole SV9340040 Rittal GmbH & C. KG 25
GRACE.R-1A0033W-NPLPH 1 26
MOE.PN2-250 1 disconnector 3-pole 250A PN2-250 EATON 27

245879 ST 266007 Power switchgear
MOE.NZM2-XTVDVR 1 rotary handle for NZM2(-4) PN2(-4) N(S)2(-4) red-yellow NZM2-XTVDVR EATON 28
MOE.NZM1/2-XV6 1 extension spindle maximum Mounting depth 600mm NZM1/2-XV6 EATON 29

245875 ST for Power circuit breaker, disconnector NZM1(-4) PN1(-4) N(S)1(-4) NZM2(-4) PN2(4) 260191 Power switchgear
MOE.NZM2-XKA 1 tunnel terminals 3-pole for NZM2 PN2 N2 NZM2-XKA EATON 30

MOE.NZM2-XKSA 1 Cover 3-pole for NZM2 PN2 N2 NZM2-XKSA EATON 31

SIE.3RT2026-2CV60 1 32


RIT.SV9340050 2 RiLine60 Busbar support to 800A 3-pole SV9340050 Rittal GmbH & C. KG 35
332400 ST for Busbar 15x5-30x10mm 9340050 Sammelschienen

273833 ST SV9340.200 Sammelschienen

RIT.3286870 1 38
0 1 2 3 4 5 6 7 8 9
12 14

RIT.3286840 2 39
RIT.3286990 3 40
RIT.3286860 1 41
RIT. 3286780 2 42
RIT.SV9345040 3 RiLine60 fuse holder Class-CC 30A 3-pole SV9345040 Rittal GmbH & C. KG 43
SIE.3RV2011-1EA15 2 Motor overload switch 2,8-4A manufactured size:S00 3RV2011-1EA15 SIEMENS AG DEUTSCHLAND 44
294896 ST 3RV20111EA15 Protection devices
SIE.6EP1961-2BA21 5 6EP1961-2BA21 SIEMENS AG DEUTSCHLAND 45

298497 ST 6EP19612BA21 Protection devices
SIE.6EP1437-2BA20 1 SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A 6EP1437-2BA20 SIEMENS AG DEUTSCHLAND 46
299432 ST mit Meldekontakt Nennstrom 0,3A 6EP14372BA20 Voltage source and generator

281140 ST 6EP14362BA10 Voltage source and generator

235630 ST 6EP1436-3BA00 Voltage source and generator

334969 ST SV9340.350 Sammelschienen

PXC.GTF76_48 2 GTF 76/ 48 PHOENIX CONTACT Deutschland GmbH 51

245134 ST Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 3121025 terminals
SEW.BW072-005 1 52
SIE.3SE5322-0SB22 3 53
SIE.C-200342172 3 54
SIE.3SE5000-0AV05 3 55
RIT.SZ2500214 2 56
RIT.SK3359510 1 57
0 1 2 3 4 5 6 7 8 9
13 15

WOE.31295 2 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC 31295 58
307456 ST contact-protected Snap-on mounting standard performance 31 295 Protection devices
BUS.LP-CC-15 4 LP-CC-15 LWD Weutscheck Distributor für Bussmann 59

301379 ST LP-CC-15 Protection devices
SIE.3RV2021-4BA15 1 Motor overload switch 14-20A manufactured size:S0 3RV2021-4BA15 SIEMENS AG DEUTSCHLAND 60
294903 ST 3RV20214BA15 Protection devices
SIE.5SJ4325-7HG42 2 61
SIE.3RV2011-1GA15 1 3RV2011-1GA15 SIEMENS AG DEUTSCHLAND 62

294898 ST 3RV20111GA15 Protection devices
BUS.LP-CC-20 1 LP-CC-20 LWD Weutscheck Distributor für Bussmann 63

301380 ST LP-CC-20 Protection devices
SIE.5SJ4318-7HG42 1 64
SIE.3RT2017-2BB41 4 Power circuit breaker AC-3 5,5 KW / 400V 3-pole 1NO manufactured size S00 3RT2017-2BB41 SIEMENS AG DEUTSCHLAND 65
293388 ST 24VDC spring balancer connection 3RT20172BB41 Relais, Schütze
WOE.03529 3 NH-fuse link gG/gL 50A manufactured size 000 03529 66

307455 ST 500VAC 120kA 440VDC 25kA 03529 Protection devices
RIT.SZ2500460 2 door position switch with connecting line black 600mm for system light LED SZ2500460 Rittal GmbH & C. KG 67
339045 ST with installations accessories 2500460 Sensor, switch, and pushbutton
RIT.SZ4127010 2 door position switch with installations accessories SZ4127010 Rittal GmbH & C. KG 68
6911010700 ST without connecting line 4127010 Sensor, switch, and pushbutton
SEW.8277362 1 MOVIDRIVE MDX61B0011-5A3-4-0T Application performance manufactured size 0M MDX61B0011-5A3-4-0T SEW-EURODRIVE GmbH & Co KG 69
327839 ST Modulatoren
SEW.28229150 1 MOVIDRIVE MDX60B/61B Option Bediengerät DBG60B-10 DBG60B-10 SEW-EURODRIVE GmbH & Co KG 70
293795 ST deutsch / englisch / französisch / italienisch / spanisch / portugiesisch / niederländisch / 28229150 Modulatoren
SEW.8243107 1 MOVIDRIVE MDX61B Option HIPERFACE-encoder card DEH 11B SEW-EURODRIVE GmbH & Co KG 71
223771 ST 8243107 Modulatoren
SEW.13000063 1 BMV5 SEW-EURODRIVE GmbH & Co KG 72

282813 ST Modulatoren
RIT.SV3431030 1 NH-disconnecting switch manufactured size 000 System 60mm for Rail 5-10mm SV3431030 Rittal GmbH & C. KG 73
PHO.SD-US/SC/LA/GY 1 SD-US/SC/LA/GY PHOENIX CONTACT Deutschland GmbH 74

266832 ST 250VAC / maximum 16A / grey RAL7035 / Mounting on DIN-Rail 2963860 terminals
BIL.16P-P-429_FRM_3_1200 1 PRO4000 BILTON International GmbH 75

332068 ST 16P-P-429_P_FRIMO_3m_1,2m Light
PXC.2320267 1 76
0 1 2 3 4 5 6 7 8 9
14 +HB/1

SIE.6GK5008-0BA10-1AB2 2 ETHERNET Switch 8- fach 10/100Mbit/s SCALANCE XB008 unmanaged 6GK5008-0BA10-1AB2 SIEMENS AG DEUTSCHLAND 77
355628 ST 24VDC LED - Diagnose IP20 6GK5008-0BA10-1AB2 PLC
SIE.6ES7155-6AU01-0BN0 1 SIMATIC ET200SP PROFINET-Interfacemodul IM155-6 PN ST 6ES7155-6AU01-0BN0 SIEMENS AG DEUTSCHLAND 78

351624 ST maximal 32 Peripheriemodule inklusive Servermodul 6ES7155-6AU01-0BN0 PLC
SIE.6ES7193-6AR00-0AA0 1 SIMATIC ET200SP interface RJ45 6ES7193-6AR00-0AA0 SIEMENS AG DEUTSCHLAND 79

320717 ST 6ES7193-6AR00-0AA0 PLC
SIE.6ES7136-6BA00-0CA0 1 SIMATIC ET200SP digital input module F-8xDI 24VDC HF 6ES7136-6BA00-0CA0 SIEMENS AG DEUTSCHLAND 80
319220 ST 6ES7136-6BA00-0CA0 PLC
SIE.6ES7193-6BP20-0DA0 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A10+2D 6ES7193-6BP20-0DA0 SIEMENS AG DEUTSCHLAND 81

319229 ST 6ES7193-6BP20-0DA0 PLC
SIE.6ES7136-6DB00-0CA0 2 6ES7136-6DB00-0CA0 SIEMENS AG DEUTSCHLAND 82

319221 ST 6ES7136-6DB00-0CA0 PLC
SIE.6ES7193-6BP00-0BA0 4 SIMATIC ET200SP Baseunit type A0 BU15-P16+A0+2B 6ES7193-6BP00-0BA0 SIEMENS AG DEUTSCHLAND 83

319226 ST 6ES7193-6BP00-0BA0 PLC
SIE.6ES7131-6BH01-0BA0 3 SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST 6ES7131-6BH01-0BA0 SIEMENS AG DEUTSCHLAND 84
348732 ST Baseunit TYP A0 Farbcode CC00 6ES7131-6BH01-0BA0 PLC
SIE.6ES7193-6BP00-0DA0 4 SIMATIC ET200SP Baseunit type A0 BU15-P16+A0+2D 6ES7193-6BP00-0DA0 SIEMENS AG DEUTSCHLAND 85

319227 ST 6ES7193-6BP00-0DA0 PLC
SIE.6ES7132-6BH01-0BA0 2 SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST 6ES7132-6BH01-0BA0 SIEMENS AG DEUTSCHLAND 86
353732 ST Baseunit TYP A0 Farbcode CC00 6ES7132-6BH01-0BA0 PLC
SIE.6ES7517-3FP00-0AB0 1 SIMATIC S7-1500 CPU 1517F 3 PN / DP 6ES7517-3FP00-0AB0 SIEMENS AG DEUTSCHLAND 87

351402 ST 6ES75173FP000AB0 PLC
SIE.6ES7590-1AB60-0AA0 1 6ES7590-1AB60-0AA0 SIEMENS AG DEUTSCHLAND 88

327115 ST 6ES75901AB600AA0 PLC
SIE.6ES7954-8LF03-0AA0 1 SIMATIC S7 Micro Memory Card MC 954 24MB für S7-1x00 CPU 6ES7954-8LF03-0AA0 SIEMENS AG DEUTSCHLAND 89
347182 ST 6ES79548LF030AA0 PLC
SIE.3RH2131-2FB40 11 auxiliary contactor 3NO 1NC manufactured size:S00 3RH2131-2FB40 SIEMENS AG DEUTSCHLAND 90
293377 ST 24VDC spring balancer connection 3RH21312FB40 Relais, Schütze
SIE.3RH2911-2XA40-0MA0 11 auxiliary switch for auxiliary contactors and power circuit breakers 3RT2 4NO 3RH2911-2XA40-0MA0 SIEMENS AG DEUTSCHLAND 91
293397 ST spring balancer connection front assembly 3RH29112XA400MA0 Relais, Schütze
SIE.3RT2916-1BB00 11 high-tension-limiter without LED Varistor for Contactor manufactured size:S00 3RT2916-1BB00 SIEMENS AG DEUTSCHLAND 92
293393 ST AC 24-48 V DC 24-70 V 3RT29161BB00 Relais, Schütze
0 1 2 3 4 5 6 7 8 9
+CC/15 2
Parts list
-Bedienpult1 1 CP operator housing with handle strip front plate aluminum RIT.CP6315400 CP6315400 Rittal GmbH & C. KG 1
&EDC/1.3 ST
306233 6315400 Enclosure
-Bedienpult1 2 mounting angle RIT.PS4597000 SZ4597000 Rittal GmbH & C. KG 2

&EDC/1.3 ST
261436 4597000 Housing
-Bedienpult1 2 assembly web TS for Enclosure WxD 500mm RIT.TS4695000 TS4695000 Rittal GmbH & C. KG 3
&EDC/1.3 ST
L 440 mm 309429 4695000 Gehäusezubehör Innenanbau
-Bedienpult1 1 Cover plate for carrying lever point CP-L round RIT.CP6505500 CP6505500 Rittal GmbH & C. KG 4
&EDC/1.3 ST
296228 6505500 Housing
-Bedienpult1 1 pedestal with carrying profile CP60/40 for Command-Panel RIT.CP6106300 CP6106300 Rittal GmbH & C. KG 5
&EDC/1.3 ST
315453 6106300 Housing
-Bedienpult1 1 RIT.CP6206300 CP6206300 Rittal GmbH & C. KG 6

&EDC/1.3 ST
312378 CP 6206.300 Housing
0 1 2 3 4 5 6 7 8 9
1 +HBT/1

RIT.CP6315400 1 CP operator housing with handle strip front plate aluminum CP6315400 Rittal GmbH & C. KG 1
306233 ST 6315400 Enclosure
RIT.PS4597000 2 mounting angle SZ4597000 Rittal GmbH & C. KG 2

261436 ST 4597000 Housing
RIT.TS4695000 2 assembly web TS for Enclosure WxD 500mm TS4695000 Rittal GmbH & C. KG 3
309429 ST L 440 mm 4695000 Gehäusezubehör Innenanbau
RIT.CP6505500 1 Cover plate for carrying lever point CP-L round CP6505500 Rittal GmbH & C. KG 4
296228 ST 6505500 Housing
RIT.CP6106300 1 pedestal with carrying profile CP60/40 for Command-Panel CP6106300 Rittal GmbH & C. KG 5
315453 ST 6106300 Housing
RIT.CP6206300 1 CP6206300 Rittal GmbH & C. KG 6

312378 ST CP 6206.300 Housing
0 1 2 3 4 5 6 7 8 9
+HB/2 2
Parts list
-Bedienpult1 1 CP operator housing with handle strip front plate aluminum RIT.CP6315400 CP6315400 Rittal GmbH & C. KG 1
&EDC/10.3 ST
306233 6315400 Enclosure
-Bedienpult1 2 mounting angle RIT.PS4597000 SZ4597000 Rittal GmbH & C. KG 2

&EDC/10.3 ST
261436 4597000 Housing
-Bedienpult1 2 assembly web TS for Enclosure WxD 500mm RIT.TS4695000 TS4695000 Rittal GmbH & C. KG 3
&EDC/10.3 ST
L 440 mm 309429 4695000 Gehäusezubehör Innenanbau
-Bedienpult1 1 Cover plate for carrying lever point CP-L round RIT.CP6505500 CP6505500 Rittal GmbH & C. KG 4
&EDC/10.3 ST
296228 6505500 Housing
-Bedienpult1 1 pedestal with carrying profile CP60/40 for Command-Panel RIT.CP6106300 CP6106300 Rittal GmbH & C. KG 5
&EDC/10.3 ST
315453 6106300 Housing
-Bedienpult1 1 RIT.CP6206300 CP6206300 Rittal GmbH & C. KG 6

&EDC/10.3 ST
312378 CP 6206.300 Housing
-Bedienpult1 1 RIT.SM6321010 7
&EDC/10.3
0 1 2 3 4 5 6 7 8 9
1 ==PR1&AAA+/1

RIT.CP6315400 1 CP operator housing with handle strip front plate aluminum CP6315400 Rittal GmbH & C. KG 1
306233 ST 6315400 Enclosure
RIT.PS4597000 2 mounting angle SZ4597000 Rittal GmbH & C. KG 2

261436 ST 4597000 Housing
RIT.TS4695000 2 assembly web TS for Enclosure WxD 500mm TS4695000 Rittal GmbH & C. KG 3
309429 ST L 440 mm 4695000 Gehäusezubehör Innenanbau
RIT.CP6505500 1 Cover plate for carrying lever point CP-L round CP6505500 Rittal GmbH & C. KG 4
296228 ST 6505500 Housing
RIT.CP6106300 1 pedestal with carrying profile CP60/40 for Command-Panel CP6106300 Rittal GmbH & C. KG 5
315453 ST 6106300 Housing
RIT.CP6206300 1 CP6206300 Rittal GmbH & C. KG 6

312378 ST CP 6206.300 Housing
RIT.SM6321010 1 7
0 1 2 3 4 5 6 7 8 9
==MC&EPC+HBT/2 &AAB/1
== PR1 Press 1
Ed. Herzberg.N == PR1 Press 1
0 1 2 3 4 5 6 7 8 9
&AAA/1 2
Table of contents
#TF==PR1&AAA/1 Cover sheet Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&AAB/1 Table of contents Herzberg.N 20.05.2020 Herzberg.N
#TF==PR1&AAB/10 Table of contents herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EDC+CC/1 Enclosure Outer herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EDC+CC/2 Enclosure inside herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EDC+CC/12 Enclosure legend Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EDC+HB/1 HMI Box herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EDC+HB/2 HMI Box herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EDC+HB/12 Enclosure legend Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EDC+CBHYD=C050/1 hollstein.n 08.11.2019 herzberg.n
#TF==PR1&EDC+CBHYD=C050/12 Enclosure legend Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EDC+CBGST=C050/1 Klemmkasten Pressengestell hollstein.n 08.11.2019 herzberg.n
#TF==PR1&EDC+CBGST=C050/12 Enclosure legend Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EDC+CBPB=C050/1 Klemmkasten Pressenbär hollstein.n 08.11.2019 herzberg.n
#TF==PR1&EDC+CBPB=C050/12 Enclosure legend Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EED+CC/1 Power loss Herzberg.N 18.12.2019 Herzberg.N
0 1 2 3 4 5 6 7 8 9
1 3
Table of contents
#TF==PR1&EED+CBHYD/1 Power loss herzberg.n 07.01.2020 herzberg.n
#TF==PR1&EED+CBGST/1 Power loss Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EED+CBPB/1 Power loss Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EED+EXTCH/1 Power loss Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EFA+CC=C021/1 Superstructure Switch 1 herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EFA+CC=C021/2 Superstructure Switch 2 herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C000/1 Power supply 480V AC Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C000/2 N + PE Distribution Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C000/4 Power supply 120V AC Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/1 Spannungsversorgung 24V DC Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/2 Fuse, circuit breaker, thermal overload Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/3 Fuse, circuit breaker, thermal overload herzberg.n 10.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
2 4
Table of contents
#TF==PR1&EFS+CC=C011/4 Fuse, circuit breaker, thermal overload herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/5 24V M Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/6 24V 24V P0 Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/7 24V 24V P1 Herzberg.N 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/8 24V 24V P2-P3 herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EFS+CC=C011/9 24V PE Herzberg.N 06.12.2019 Herzberg.N
#TF==PR1&EFS+CC=C020/1 120V devices Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/2 120V devices Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/4 Cabinet cooling device Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/4.a Cabinet cooling device herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/5 Power supply hydraulic Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/6 Power supply motors Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/7 Power supply Cartridge Heater Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C020/13 Frequency converter hydraulic pump Herzberg.N 17.01.2020 herzberg.n
#TF==PR1&EFS+CC=C020/14 Frequency converter secondary functions Herzberg.N 17.01.2020 herzberg.n
#TF==PR1&EFS+CC=C021/1 Power supply Switch Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C021/2 Working place light Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C021/4 Power supply bus housing herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C021/5 Power supply bus housing herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C021/6 Rolling gate herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/1 ET200SP Structure Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/2 ET200SP power supply Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/2.a ET200SP power supply hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/2.b ET200SP power supply hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/3 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/4 ET200SP safety input module hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/5 ET200SP safety output module Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/5.a ET200SP safety output module hollstein.n 11.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
3 5
Table of contents
#TF==PR1&EFS+CC=C040/6 ET200SP safety output module Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/6.a ET200SP safety output module hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/7 ET200SP digital input Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/21 ET200SP digital input herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/22 ET200SP digital input herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/23 ET200SP analog outputs Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CC=C040/24 ET200SP analog outputs hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C011/1 24V M herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EFS+HB=C011/2 24V 24V P1-P3 herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EFS+HB=C011/3 24V PE herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C040/1 ET200SP Structure herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C040/2 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C040/3 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C040/4 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C040/40 ET200SP digital input herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EFS+HB=C040/50 ET200SP digital input herzberg.n 24.01.2020 herzberg.n
#TF==PR1&EFS+HB=C040/60 ET200SP digital outputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+HB=C060/1 HMI herzberg.n 11.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
4 6
Table of contents
#TF==PR1&EFS+CBHYD=C011/1 24V M Herzberg.N 20.02.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C011/2 24V 24V P1-P3 Herzberg.N 20.02.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C011/3 24V PE Herzberg.N 20.02.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/1 ET200SP Structure Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/2 ET200SP power supply Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/3 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/4 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/5 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/6 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/7 ET200SP safety output module Herzberg.N 25.03.2020 Herzberg.N
#TF==PR1&EFS+CBHYD=C040/8 ET200SP safety output module Herzberg.N 06.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/9 ET200SP safety output module herzberg.n 14.04.2020 Herzberg.N
#TF==PR1&EFS+CBHYD=C040/10 ET200SP safety output module herzberg.n 14.04.2020 Herzberg.N
#TF==PR1&EFS+CBHYD=C040/10.a ET200SP safety output module Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/10.b ET200SP safety output module Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBHYD=C040/11 ET200SP digital input herzberg.n 25.03.2020 Herzberg.N
#TF==PR1&EFS+CBHYD=C040/12 ET200SP digital input herzberg.n 15.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/17 ET200SP analog inputs herzberg.n 07.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/18 ET200SP analog inputs hollstein.n 07.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/23 ET200SP digital outputs herzberg.n 07.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/26 ET200SP digital outputs herzberg.n 14.04.2020 Herzberg.N
#TF==PR1&EFS+CBHYD=C040/27 ET200SP digital outputs hollstein.n 06.01.2020 herzberg.n
0 1 2 3 4 5 6 7 8 9
5 7
Table of contents
#TF==PR1&EFS+CBHYD=C040/29 ET200SP analog outputs herzberg.n 06.01.2020 herzberg.n
#TF==PR1&EFS+CBHYD=C040/30 ET200SP analog outputs hollstein.n 06.01.2020 herzberg.n
#TF==PR1&EFS+CBGST=C011/1 24V M Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C011/2 24V 24V P1-P3 Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C011/3 24V PE Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/1 ET20SP Structure herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/2 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/3 ET200SP power supply hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/30 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/31 ET200SP safety input module hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/40 ET200SP digital input herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/41 ET200SP digital input hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/60 ET200SP digital input herzberg.n 25.02.2020 Herzberg.N
#TF==PR1&EFS+CBGST=C040/100 ET200SP analog inputs herzberg.n 20.02.2020 herzberg.n
#TF==PR1&EFS+CBGST=C040/102 ET200SP analog inputs herzberg.n 17.03.2020 Herzberg.N
#TF==PR1&EFS+CBGST=C040/110 ET200SP digital outputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C040/134 ET200SP digital outputs herzberg.n 12.05.2020 Herzberg.N
#TF==PR1&EFS+CBGST=C070/1 Light curtain backside herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBGST=C070/2 Light curtain stepping behind herzberg.n 11.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
6 8
Table of contents
#TF==PR1&EFS+CBGST=C070/3 Light curtain stepping behind herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C011/1 24V M Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C011/2 24V 24V P1-P3 Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C011/3 24V PE Herzberg.N 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/1 ET200SP Structure herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/2 ET200SP power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/30 ET200SP safety input module herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/31 ET200SP safety input module hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/40 ET200SP digital input herzberg.n 25.02.2020 Herzberg.N
#TF==PR1&EFS+CBPB=C040/49 ET200SP digital input herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/60 ET200SP analog inputs hollstein.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/61 ET200SP analog inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/62 ET200SP analog inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+CBPB=C040/63 ET200SP digital outputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C010/1 Power supply Cartridge Heater herzberg.n 11.12.2019 herzberg.n
0 1 2 3 4 5 6 7 8 9
7 9
Table of contents
#TF==PR1&EFS+UT=C010/2 Upper tool plug herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C010/3 Upper tool plug herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/2 Upper tool plug 24V power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/3 Upper tool plug analog inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/5 Upper tool plug digital inputs herzberg.n 17.03.2020 Herzberg.N
#TF==PR1&EFS+UT=C021/6 Upper tool plug digital inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/8 Upper tool plug digital inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/14 Upper tool plug digital outputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+UT=C021/15 Stecker Oberwerkzeug digitale Eingänge herzberg.n 10.12.2019 herzberg.n
#TF==PR1&EFS+LT=C010/1 Power supply Cartridge Heater herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+LT=C010/2 Lower tool plug herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+LT=C010/3 Lower tool plug herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+LT=C021/4 Lower tool plug 24V power supply herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+LT=C021/5 Lower tool plug analog inputs herzberg.n 20.02.2020 herzberg.n
#TF==PR1&EFS+LT=C021/7 Lower tool plug digital inputs herzberg.n 11.12.2019 herzberg.n
#TF==PR1&EFS+LT=C021/12 Lower tool plug analog inputs herzberg.n 17.03.2020 Herzberg.N
#TF==PR1&EFS+LT=C021/14 Lower tool plug digital outputs herzberg.n 20.02.2020 herzberg.n
#TF==PR1&EFS+EXTCH=C010/1 HAWE hydraulic herzberg.n 18.12.2019 Herzberg.N
#TF==PR1&EFS+EXTCH=C021/1 Digital Inputs herzberg.n 20.02.2020 herzberg.n
#TF==PR1&EFS+EXTCH=C021/2 Digital Outputs herzberg.n 21.02.2020 Herzberg.N
#TF==PR1&EMA/35 Terminal diagram Herzberg.N 18.12.2019 Herzberg.N
0 1 2 3 4 5 6 7 8 9
8 10
Table of contents
0 1 2 3 4 5 6 7 8 9
9 11
Table of contents
Ed. herzberg.n == PR1 Press 1
0 1 2 3 4 5 6 7 8 9
10 12
Table of contents
#TF==PR1&EMA/113 Plug diagram Herzberg.N 18.12.2019 Herzberg.N
0 1 2 3 4 5 6 7 8 9
11 13
Table of contents
#TF==PR1&EMB/1 Cable overview Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EMB/7 Terminal-strip overview Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EMB/8 Terminal-strip overview Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EMB/9 Plug overview Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EMB/10 Plug overview Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EPC+CC/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
0 1 2 3 4 5 6 7 8 9
12 14
Table of contents
#TF==PR1&EPC+CC/17 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+HB/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+HB/5 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+HB/6 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBHYD/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBHYD/2 Parts list herzberg.n 07.01.2020 herzberg.n
#TF==PR1&EPC+CBHYD/4 Parts list herzberg.n 07.01.2020 herzberg.n
#TF==PR1&EPC+CBHYD/6 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBHYD/7 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBGST/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
0 1 2 3 4 5 6 7 8 9
13 &EDC+CC/1
Table of contents
#TF==PR1&EPC+CBGST/5 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBPB/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBPB/5 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+CBPB/6 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+UT/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+UT/2 Parts list Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EPC+UT/3 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+LT/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+LT/2 Parts list Herzberg.N 18.12.2019 Herzberg.N
#TF==PR1&EPC+LT/3 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+EXTCH/1 Parts list Herzberg.N 25.02.2020 Herzberg.N
#TF==PR1&EPC+EXTCH/2 Summarized parts list Herzberg.N 25.02.2020 Herzberg.N
0 1 2 3 4 5 6 7 8 9
&AAB+/14 2
Montage
Bremswiderstand
2
auf der Rückseite
1
2 1
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Enclosure Outer & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 12
699 mm 699 mm 699 mm 699 mm
12
10
30
50
36
35
49
11
Abdeckprofil
Abdeckprofil
Abdeckprofil
Abdeckprofil
-U1 -U2 H80xB60
Abdeckprofil
44 45 46 47 48
2 4 12 20 22 24 26 28
43 11 39 14 18 19 20 27 28 42 5 6 13 14 3 11 13 21 23 25 27 29 1 66
1 3 4 80 10
H80xB1000 H80xB60
21 22 23 29 30 31 49 50 60 5 6 7 14 16 17 31 32 33 37 38 39 43 44 45 5 6 7 63 64 65 66
H80xB60 H80xB40 H80xB60 H80xB60

9
40x80
38 37 40
H80xB80
4 3 8 9 10 15 18 30 31
24
67 686970717273747576777879
H80xB1000
H80xB1000
H80xB1000
H80xB60
1
H80xB40 H80xB40
16 15 17 41 38 H80xB60
19 34 35 36 40
H80xB60 2
H80xB60
H80xB80
H80xB60
12 13 242526 34 32 33 H80xB40
H80xB40
11 12 13 1415 17 2118192047 16 22
H80xB60 7
41 42 46 47 48
61 H80xB60
8 2526 27 28 29 46 62
H80xB60
3 4 5 6 7 8 9 10
77 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 H80xB60
RIT.CM5001081 RIT.CM5001081 RIT.CM5001081
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Enclosure inside & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 13
== PR1 Press 1
2 =C000-QA1 MOE.NZM3-XTVDVR Power switchgear

1 =C000-QA1 MOE.PN3-630 Power switchgear
2 -Abfangschiene1 RIT.CM5001081 Gehäusezubehör Innenanbau
10 =C000-XD2
12 =C000-XN1
13 =C000-XPE1
15 =C000-QA2 SIE.3RT2026-2CV60
16 =C000-FC2 SIE.5SG7113 Protection devices
24 =C020-XD4
25 =C020-XD5
26 =C020-XD7
32 =C020-XD9
33 =C020-XD27
34 =C020-XD8
37 =C020-XD3
38 =C000-XD3
40 =C020-XD28
41 =C020-XD1
44 =C020-FC3 SIE.3RV2021-4AA15 Protection devices
45 =C020-FC4 SIE.3RV2011-1KA15 Protection devices
47 =C020-FC6 SIE.3RV2011-1AA15 Protection devices
48 =C020-FC7 SIE.3RV2011-0FA15 Protection devices
0 1 2 3 4 5 6 7 8 9
12 14
== PR1 Press 1
2 =C020-EC1
2 =C000-N WOE.01356 general
3 =C000-N SPS.CUAL-30X5-SK Sammelschienen
4 =C000-N SPS.CUAL-30X5-SK Sammelschienen
7 =C020-TA1 SEW.MC07B0750-503-4-00
8 =C020-TA2 SEW.8285268 Modulatoren
9 =C020-KF1 SEW.8274169 Modulatoren
10 RIT.SV9340050 Sammelschienen
61 =C020-QA37 SIE.3RF2430-1AC45 Relais, Schütze
77 =C020-XD26
0 1 2 3 4 5 6 7 8 9
13 15
== PR1 Press 1
Pos.No. Device tag Part number Product group 55 =C020-XD15
1 =C020-EC2 56 =C020-XD16
1 =C011-U1 RIT.SV9340430 Sammelschienen 57 =C020-XD17
5 =C020-QA6 SIE.3RT2017-2BB41 Relais, Schütze 61 =C020-XD21
8 =C020-QA8 SIE.3RF2430-1AC45 Relais, Schütze 64 =C020-XD24
9 =C020-QA10 SIE.3RF2430-1AC45 Relais, Schütze 65 =C020-XD25
10 =C020-QA11 SIE.3RF2430-1AC45 Relais, Schütze 66 =C000-U1 RIT.SV9340070 Sammelschienen

51 =C020-XD11
52 =C020-XD12
53 =C020-XD13
54 =C020-XD14
0 1 2 3 4 5 6 7 8 9
14 16
== PR1 Press 1
1 =C011-T1 SIE.6EP1437-2BA20 Voltage source and generator

2 -Abfangschiene4 RIT.CM5001081 Gehäusezubehör Innenanbau
3 =C011-FC2 SIE.6EP1961-2BA21 Protection devices
10 =C011-XD6
11 =C011-XD1.M
12 =C011-XD2.P0
13 =C011-XD4.P2
15 =C011-XD5.P3
16 =C011-XD7.PE
17 =C011-XD8.P0
18 =C011-XD9.P1
19 =C011-XD10.P1
20 =C011-XD11.P1
21 =C011-XD3.P1
25 =C021-XD1
26 =C021-XD2
27 =C021-XD3
28 =C021-XD4
29 =C021-XD5
30 =C021-XF1 SIE.6GK5008-0BA10-1AB2 PLC
31 =C021-XF2 SIE.6GK5008-0BA10-1AB2 PLC
46 =C021-XD6
47 =C011-XD12.P3
62 =C021-XD7
67 =C040-KF10 SIE.6ES7512-1SK01-0AB0 PLC
0 1 2 3 4 5 6 7 8 9
15 +HB/1
== PR1 Press 1
1 =C020-BA1 SEW.18200834 Modulatoren

2 =C020-BA2 SEW.18200842 Modulatoren
0 1 2 3 4 5 6 7 8 9
+CC/16 2
==PR1=C060+HB-KF75.0
SIEMENS SIMATIC HMI
section 197 mm x 141 mm

75kW Production cell 1
370 mm
Door opening left

Door opening right
245 mm
1 5 8 7
SF1 SF3 SF6 SF5 55kW Production cell 3
Door opening left
120 mm

2 6 3 4 Door opening right
SF2 SF4 SF7 SF8
55 mm
40 mm 40 mm
80 mm 80 mm
Date 24.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. HMI Box & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 12
380 mm
6 7 8 9 10
240 mm
40,00 x 50,00 311,00 mm
130 mm 1 2 3 4 5
20 mm 40,00 x 50,00 310,00 mm

30 mm
360 mm
380 mm
Date 24.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. HMI Box & EDC Enclosure Structure + Legend # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 +CBHYD=C050/1
== PR1 Press 1
Enclosure legend -9U1 + HB HMI Box
-U2 REH.NUDIN50X37_5 Kabelkanäle

-U3 REH.NUDIN50X37_5 Kabelkanäle
6 =C011-XD1.M
7 =C011-XD2.P1
8 =C011-XD3.P2
9 =C011-XD4.P3
10 =C011-XD5.PE
=C060-KF75.0
1 =C060-SF1 SIE.3SU1132-0AB60-3BA0 Sensor, switch, and pushbutton
2 =C060-SF2 SIE.3SU1130-0AB20-1CA0 Sensor, switch, and pushbutton
3 =C060-SF7 SIE.3SU1030-4BL11-0AA0 Sensor, switch, and pushbutton
4 =C060-SF8 SIE.3SU1030-4BL11-0AA0 Sensor, switch, and pushbutton
7 =C060-SF5 SIE.3SU1031-0AB40-0AA0 Sensor, switch, and pushbutton
8 =C060-SF6 SIE.3SU1031-0AB50-0AA0 Sensor, switch, and pushbutton
0 1 2 3 4 5 6 7 8 9
+HB=/12 12
-UC1
-UR1
40x80
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
1 2 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
36 37 38 39 40
40x80
40x80
Date 08.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. !!--XXX--!! & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + CBHYD Klemmkasten Hydraulik Page 1
Modification Date Name Original Replacement of Replaced by = C050 Bus Network Page 204 / 987
0 1 2 3 4 5 6 7 8 9
1 +CBGST/1
== PR1 Press 1
Enclosure legend -UR1 + CBHYD Klemmkasten Hydraulik

4 =C040-KF2 SIE.6ES7136-6BA00-0CA0 PLC
5 =C040-KF2 SIE.6ES7193-6BP20-0DA0 PLC
6 =C040-KF3 SIE.6ES7136-6DB00-0CA0 PLC
7 =C040-KF3 SIE.6ES7193-6BP00-0BA0 PLC
8 =C040-KF4 SIE.6ES7136-6DB00-0CA0 PLC
10 =C040-KF5 SIE.6ES7131-6BF01-0BA0 PLC
18 =C040-KF9 SIE.6ES7134-6HB00-0CA1 PLC
24 =C040-KF12 SIE.6ES7132-6BD20-0BA0 PLC
34 =C040-KF17 SIE.6ES7135-6HD00-0BA1 PLC
36 =C011-XD1.M
37 =C011-XD3.P1
38 =C011-XD4.P2
39 =C011-XD5.P3
40 =C011-XD6.PE
0 1 2 3 4 5 6 7 8 9
+CBHYD/12 12
-UC1
-UR1
40x80
21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40
22
40x80
16 17 18 19 20 38
40x80
Date 08.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. Klemmkasten Pressengestell & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + CBGST Klemmkasten Pressengestell Page 1
0 1 2 3 4 5 6 7 8 9
1 +CBPB/1
== PR1 Press 1
Enclosure legend -UR1 + CBGST Klemmkasten Pressengestell
16 =C011-XD1.M
17 =C011-XD3.P1
18 =C011-XD4.P2
19 =C011-XD5.P3
20 =C011-XD6.PE
38 =C011-XD7
0 1 2 3 4 5 6 7 8 9
+CBGST/12 12
-UC1
-UR1
40x80
15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34
16
10 11 12 13 14 32
40x80 40x80
Date 08.11.2019 S.27411.14.18 Webasto Convertibles USA Inc. Klemmkasten Pressenbär & EDC Enclosure Structure + Legend # TF Thermoforming Electric
Appr Webasto Ford U725 S27411k1-9 + CBPB Klemmkasten Pressenbär Page 1
0 1 2 3 4 5 6 7 8 9
1 &EED+CC=/1
== PR1 Press 1
Enclosure legend -UR1 + CBPB Klemmkasten Pressenbär
10 =C011-XD1.M
11 =C011-XD3.P1
12 =C011-XD4.P2
13 =C011-XD5.P3
14 =C011-XD6.PE
32 =C011-XD7
0 1 2 3 4 5 6 7 8 9
&EDC+CBPB=C050/12 2

&EDC/2.1 ST
&EDC/2.4 ST
&EDC/2.6 ST
-U1 1 Schienenverbinder versilbert für E-Cu 20x5mm bis 30x10mm Rittal GmbH & C. KG 4
&EDC/2.2 ST
SV9320020
-U2 1 Schienenverbinder versilbert für E-Cu 20x5mm bis 30x10mm Rittal GmbH & C. KG 5
&EDC/2.4 ST
SV9320020
-U4 1 Rittal GmbH & C. KG 6

&EDC/1.7 ST
4118000

&EFS=C000/1.6 Enclosure ST overload
FNQ-R-20
=C000-FC2 1 Minized disconnector for NEOZED fuse link D02 to 63A, 1-pole SIEMENS AG DEUTSCHLAND 8
5SG7113 4,00 W =
=C000-FC2 1 NEOZED fuse link gG/gL D02 35A black 9

400VAC 50kA 250V DC 8kA 01692 4,00 W =
=C000-FC2 1 Neozed gauge piece for E18 D02 35A black 10

&EFS=C000/4.3 Enclosure ST =
01721

FNQ-R-20

FNQ-R-20

FNQ-R-20

FNQ-R-20
=C000-N 1 PE/ N-rail holder 2-pole 15

&EDC/2.2;&EDC/2.3 ST
01 356
=C000-PG1 1 16
&EFS=C000/1.4 Enclosure 480V voltage display
=C000-QA1 1 disconnector 3-pole 630A EATON 17

266018 107,00 W Main switch
=C000-QA1 1 rotary handle for NZM3(-4) PN3(-4) N3(-4) red-yellow EATON 18

260182
=C000-QA1 1 extension spindle Mounting depth maximum 600mm EATON 19

for Power circuit breaker, disconnector NZM3(-4) PN3(-4) N3(-4) NZM4(-4) N4(-4) 260193

0 1 2 3 4 5 6 7 8 9
1 3

=C000-QA1 1 tunnel terminals 3-pole maximum 630A for NZM3 PN3 N3 EATON 20
&EFS=C000/1.1 Enclosure ST Main switch
271461
=C000-QA1 1 Cover 3-pole for NZM3 PN3 N3 EATON 21

260045
=C000-QA1 1 EATON 22
260042
=C000-QA1 1 EATON 23
main switch - only at 0-position open 272525
=C000-QA2 1 24
&EFS=C000/4.3 Enclosure load contactor 120V power supply

3RV20111EA15 6,30 W
6EP19612BA21 10,00 W 24V fuse

6EP19612BA21 10,00 W =

6EP19612BA21 10,00 W =
=C011-T1 1 SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A SIEMENS AG DEUTSCHLAND 29
mit Meldekontakt Nennstrom 0,3A 6EP14372BA20 89,00 W 24V power supply

Voltage 24 - 48 V AC/DC, Current: 3,5 - 8 mA, Cross-section: 0,5-6mm² 3121025 1,31 W 24V ground terminal
=C020-BA1 1 SEW-EURODRIVE GmbH & Co KG 31

&EFS=C020/13.3 Enclosure ST Break Resistor
=C020-BA2 1 SEW-EURODRIVE GmbH & Co KG 32

18200842
=C020-CB1 1 33
&EFS=C020/2.2 Enclosure Control cabinet door locking left
=C020-CB1 1 34
&EFS=C020/2.2 Enclosure =
=C020-CB1 1 35
=C020-CB2 1 36
&EFS=C020/2.3 Enclosure Control cabinet door locking middle
=C020-CB2 1 37
=C020-CB2 1 38

0 1 2 3 4 5 6 7 8 9
2 4

=C020-CB3 1 39
&EFS=C020/2.4 Enclosure Control cabinet door locking middle
=C020-CB3 1 40
=C020-CB3 1 41
=C020-CB4 1 42
&EFS=C020/2.5 Enclosure Control cabinet door locking right
=C020-CB4 1 43
=C020-CB4 1 44

&EFS=C020/1.1 Enclosure Cabinet door left
=C020-EA2 1 46

&EFS=C020/1.5 Enclosure Cabinet door right
=C020-EA4 1 48
=C020-EC1 1 49
&EFS=C020/4.2 Enclosure
=C020-EC2 1 50
&EFS=C020/4.a.2 Main Cabinet cooling unit
=C020-FC1 1 fuse holder AMBUS EasySwitch Class CC 1-pole 30A 600VAC Fuse, circuit breaker, thermal 51
&EFS=C020/1.1 Enclosure ST overload

LP-CC-15

3RV20214AA15 8,30 W motor protection switch

3RV20111BA15 6,00 W =
=C020-FC4 1 Motor overload switch 9-12,5A manufactured size:S00 SIEMENS AG DEUTSCHLAND 55

&EDC/2.1 ST
3RV20111KA15 7,30 W
=C020-FC6 1 Motor overload switch 1,1-1,6A manufactured size:S00 SIEMENS AG DEUTSCHLAND 57

3RV20111AA15 6,00 W =

0 1 2 3 4 5 6 7 8 9
3 5

=C020-FC7 1 Motor overload switch 0,35-0,5A manufactured size:S00 SIEMENS AG DEUTSCHLAND 58

3RV20110FA15 4,90 W motor protection switch
=C020-FC8 3 Fuse, circuit breaker, thermal 59

&EFS=C020/7.1 Enclosure overload
=C020-FC9 3 60
=C020-FC10 3 61
=C020-FC11 3 62
=C020-FC12 3 63
=C020-FC13 3 64
=C020-FC14 3 65
=C020-FC15 3 66
=C020-FC16 3 67
=C020-FC17 3 68
=C020-FC18 3 69
=C020-FC19 3 70
=C020-FC20 3 71
=C020-FC21 3 72
=C020-FC22 3 73
=C020-FC23 3 74

LP-CC-15

3RV20111JA15 8,70 W motor protection switch

0 1 2 3 4 5 6 7 8 9
4 6


&EFS=C020/4.a.2 Enclosure ST
3RV20111JA15 8,70 W motor protection switch
=C020-KF1 1 78
&EFS=C020/13.1 Enclosure Line filter
=C020-KF1 1 Line filter 115A 3x380-500VAC 50/60Hz IP20 SEW-EURODRIVE GmbH & Co KG 79
&EDC/2.3 ST
827 416 9 60,00 W
24VDC spring balancer connection 3RT20172BB41 3,60 W =
=C020-QA8 1 SIEMENS AG DEUTSCHLAND 87

&EFS=C020/7.1 ST solid state relais
48-600V 4-30VDC Screw connection point 3RF24301AC45


&EFS=C020/7.5 ST =



0 1 2 3 4 5 6 7 8 9
5 7







&EFS=C020/10.3 ST =

&EFS=C020/10.5 ST =


&EFS=C020/11.3 ST =


0 1 2 3 4 5 6 7 8 9
6 8


=C020-QB1 3 NH-fuse link gG/gL 160A manufactured size 00 Fuse, circuit breaker, thermal 118
500VAC 120kA 440VDC 25kA 03534 12,00 W overload
=C020-QB2 3 NH-fuse link gG/gL 35A manufactured size 000 119

500VAC 120kA 440VDC 25kA 03528 3,00 W =
&EFS=C020/4.3 Enclosure ST Control cabinet door switch
&EFS=C020/4.5 Enclosure ST Control cabinet door switch
&EFS=C020/1.4 Enclosure ST cabinet tumbler left
&EFS=C020/1.6 Enclosure ST cabinet tumbler right
&EFS=C020/1.2 Enclosure ST cabinet tumbler left
=C020-TA1 1 128
&EFS=C020/13.1 Enclosure Frequency converter hydraulic pump
=C020-TA1 1 MOVITRAC MC07B communication modul FSC11B SEW-EURODRIVE GmbH & Co KG 129
18207162

18206352
=C020-TA2 1 MOVITRAC MC07B0075-5A3-4-00 standard performance manufactured size: 2S SEW-EURODRIVE GmbH & Co KG Frequency converter secondary 131
08285268 370,00 W functions
=C020-TA2 1 MOVITRAC MC07B communication modul FSC11B SEW-EURODRIVE GmbH & Co KG 132
18207162

18206352

0 1 2 3 4 5 6 7 8 9
7 9

=C020-U21 1 NH-disconnecting switch manufactured size 000 System 60mm for Rail 5-10mm Rittal GmbH & C. KG 134
&EDC/2.3 ST
3431030
=C020-XD6 1 PHOENIX CONTACT Deutschland GmbH 135

&EFS=C020/2.6 ST Service socket
250VAC / maximum 16A / grey RAL7035 / Mounting on DIN-Rail 2963860
=C021-PF1 1 BILTON International GmbH 136

&EFS=C021/2.2 CBGST ST Lighting system
16P-P-429_P_FRIMO_3m_1,6m
24VDC spring balancer connection 3RT20172BB41 3,60 W Main contactor
24VDC LED - Diagnose IP20 6GK5008-0BA10-1AB2 2,88 W switch
24VDC LED - Diagnose IP20 6GK5008-0BA10-1AB2 2,88 W =

&EFS=C040/1.1 ST
6ES75121SK010AB0 5,60 W Interfacemodul
=C040-KF10 1 SIMATIC S7 Micro Memory Card MC 954 12 MB für S7-1x00/ SINAMICS SIEMENS AG DEUTSCHLAND 141
&EFS=C040/1.1 ST =
6ES79548LE030AA0

&EFS=C040/1.1 ST =
6ES7193-6AR00-0AA0

6ES7193-6BP20-0DA0

&EFS=C040/1.2 ST

&EFS=C040/1.2 ST =
6ES7193-6BP00-0DA0

&EFS=C040/1.3 ST
6ES7136-6DB00-0CA0 4,00 W =

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0
&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0DA0
&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

0 1 2 3 4 5 6 7 8 9
8 10

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP00-0BA0
&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP00-0BA0

6ES7193-6BP00-0BA0

6ES7193-6BP00-0DA0

6ES7193-6BP00-0BA0

6ES7193-6BP00-0DA0

6ES7135-6HD00-0BA1

6ES7193-6BP20-0DA0
AC 24-48 V DC 24-70 V 3RT29161BB00

0 1 2 3 4 5 6 7 8 9
9 11

&EFS=C040/5.5 Enclosure ST Main contactor
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
&EFS=C040/5.a.1 Enclosure ST =
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00
AC 24-48 V DC 24-70 V 3RT29161BB00

0 1 2 3 4 5 6 7 8 9
10 +CBHYD/1

AC 24-48 V DC 24-70 V 3RT29161BB00

0 1 2 3 4 5 6 7 8 9
+CC/11 2

=C040-BF1 1 - ARTIKEL NICHT GEPFLEGT - 1

&EFS=C040/17.3 CBHYD



=C040-BG1 1 Sick Vertriebs-GmbH 5

&EFS=C040/11.2 ST Clamping head open
6 011 971

&EFS=C040/11.3 ST Clamping head closed
6 011 971

&EDC=C050/1.3 ST
6ES7193-6AR00-0AA0
=C040-KF2 1 SIMATIC ET200SP digital input module F-8xDI 24VDC HF SIEMENS AG DEUTSCHLAND 8
&EDC=C050/1.3 ST
6ES7136-6BA00-0CA0 4,00 W
=C040-KF2 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A10+2D SIEMENS AG DEUTSCHLAND 9
&EDC=C050/1.3 ST
6ES7193-6BP20-0DA0

&EDC=C050/1.3 ST
6ES7136-6DB00-0CA0 4,00 W
=C040-KF3 1 SIMATIC ET200SP Baseunit type A0 BU15-P16+A0+2B SIEMENS AG DEUTSCHLAND 11
&EDC=C050/1.3 ST
6ES7193-6BP00-0BA0

&EDC=C050/1.3 ST
6ES7136-6DB00-0CA0 4,00 W
&EDC=C050/1.3 ST
6ES7193-6BP00-0BA0
=C040-KF5 1 SIMATIC ET200SP digitales Eingangsmodul 8xDI 24VDC ST SIEMENS AG DEUTSCHLAND 14

&EDC=C050/1.3 ST
Baseunit TYP A0 Farbcode CC01 6ES71316BF010BA0 1,00 W
&EDC=C050/1.3 ST
6ES7193-6BP20-0DA0

&EDC=C050/1.3 ST
&EDC=C050/1.3 ST
6ES7193-6BP20-0BA0

&EDC=C050/1.3 ST
&EDC=C050/1.3 ST
6ES7193-6BP20-0BA0

0 1 2 3 4 5 6 7 8 9
1 3


&EDC=C050/1.4 ST
&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0
=C040-KF9 1 SIMATIC ET200SP analog input module 2xAI U/I 2/4-Wire HF SIEMENS AG DEUTSCHLAND 22
&EDC=C050/1.4 ST
6ES7134-6HB00-0CA1

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0

&EDC=C050/1.2 ST
&EDC=C050/1.4 ST
6ES7134-6HB00-0CA1

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0
&EDC=C050/1.4 ST
6ES7134-6HB00-0CA1

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0

&EDC=C050/1.4 ST
6ES71326BD200BA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0DA0

&EDC=C050/1.4 ST
6ES71326BD200BA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0DA0

&EDC=C050/1.4 ST
6ES71326BD200BA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0

&EDC=C050/1.4 ST
6ES71326BD200BA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0DA0

&EDC=C050/1.5 ST
6ES71326BD200BA0

&EDC=C050/1.5 ST
6ES7193-6BP20-0BA0

0 1 2 3 4 5 6 7 8 9
2 4


&EDC=C050/1.5 ST
6ES7135-6HD00-0BA1

&EDC=C050/1.5 ST
6ES7193-6BP00-0BA0

&EFS=C040/1.1 CBHYD ST Interfacemodul

&EFS=C040/1.1 CBHYD ST =
6ES7193-6AR00-0AA0
=C040-KF110 1 Connectors Siemens AG 43

&EFS=C040/1.1 CBHYD Piece =
RJ45, 180°, 2x2, 10/100mBit/s 6GK1901-1BB10-2AA0

6ES7193-6BP20-0DA0

&EFS=C040/1.2 ST

&EFS=C040/1.2 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.3 ST
6ES7136-6DB00-0CA0 4,00 W =

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.3 ST
6ES7136-6DB00-0CA0 4,00 W =

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0
=C040-KF114.1 1 SIMATIC ET200SP digitales Eingangsmodul 8xDI 24VDC ST SIEMENS AG DEUTSCHLAND 52

&EFS=C040/1.3 ST
Baseunit TYP A0 Farbcode CC01 6ES71316BF010BA0 1,00 W =

&EFS=C040/1.3 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP20-0BA0

0 1 2 3 4 5 6 7 8 9
3 5


&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.5 ST
Baseunit TYP A0 Farbcode CC01 6ES71316BF010BA0 1,00 W safe Output Module

&EFS=C040/1.5 ST =
6ES7193-6BP20-0BA0
=C040-KF115.1 1 SIMATIC ET200SP analog input module 2xAI U/I 2/4-Wire HF SIEMENS AG DEUTSCHLAND 62
&EFS=C040/1.5 ST =
6ES7134-6HB00-0CA1

&EFS=C040/1.5 ST =
6ES7193-6BP20-0BA0
&EFS=C040/1.6 ST =
6ES7134-6HB00-0CA1

&EFS=C040/1.6 ST =
6ES7193-6BP20-0BA0
&EFS=C040/1.6 ST =
6ES7134-6HB00-0CA1

&EFS=C040/1.6 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.6 ST =
6ES71326BD200BA0

&EFS=C040/1.6 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.8 ST =
6ES71326BD200BA0

&EFS=C040/1.8 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.8 ST =
6ES71326BD200BA0

0 1 2 3 4 5 6 7 8 9
4 +CBGST/1


&EFS=C040/1.8 ST safe Output Module
6ES7193-6BP20-0DA0

&EFS=C040/1.8 ST =
6ES71326BD200BA0

&EFS=C040/1.8 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.9 ST =
6ES7135-6HD00-0BA1

&EFS=C040/1.9 ST =
6ES7193-6BP00-0DA0
=C040-KH13 1 Amphenol plug 6-pole Bosch Rexroth AG 82

&EFS=C040/29.1 CBHYD ST
R900021267

R900021267

R900021267
=C040-SF1 1 85
&EFS=C040/11.5 Shut-off ball valve pulling pipe
=C040-SF2 1 86
&EFS=C040/11.6 =
=C040-SF3 1 SIEMENS AG DEUTSCHLAND 87

&EFS=C040/5.1 Press frame ST Emergency Stop
3SU10001HB200AA0

&EFS=C040/5.1 Press frame ST =
3SU15000AA100AA0

3SU14002AA103CA0
=C040-SF3 1 SIRIUS-ACT cable bushing 1 center of control PVC SIEMENS AG DEUTSCHLAND 90

3SU18010AA000AB2

0 1 2 3 4 5 6 7 8 9
+CBHYD/5 2

=C040-BG1 1 1
&EFS=C040/105.1 Position transmitter main cylinder
=C040-BG2 1 2
&EFS=C040/70.1 Tool available left side
=C040-BG3 1 3
&EFS=C040/70.2 Tool available right side
=C040-BG4 1 4
&EFS=C040/60.2 ST Swing unit left side swing in
IE5339
=C040-BG5 1 5
&EFS=C040/60.3 ST Swing unit right side swing in
IE5339
=C040-BG6 1 HANS TURCK GmbH & CO. KG 6

&EFS=C040/70.3 ST Locking bolts left side plugged in
46070

&EFS=C040/70.4 ST Locking bolts right side plugged in
46070
=C040-BG8 1 8
&EFS=C040/5.1

&EFS=C040/70.5 ST Tool change car on press
46070

&EFS=C040/60.1 ST Swing unit lock cylinder left locked
46070

&EFS=C040/60.6 ST Swing unit lock cylinder left unlocked
46070

&EFS=C040/60.7 ST Swing unit lock cylinder right locked
46070
=C040-BG13 1 HANS TURCK GmbH & CO. KG Swing unit lock cylinder right 13
&EFS=C040/60.8 ST unlocked
46070
=C040-BP2 1 14
&EFS=C040/60.4 Vacuum Sensor lower tool
=C040-BT1 1 15
&EFS=C040/100.2 Press frame Temperature sensor
=C040-BT2 1 16
&EFS=C040/100.4 Press frame =

&EFS=C040/1.1 CBGST ST Interfacemodul

&EFS=C040/1.1 CBGST ST =
6ES7193-6AR00-0AA0

&EFS=C040/1.1 CBGST Piece =
RJ45, 180°, 2x2, 10/100mBit/s 6GK1901-1BB10-2AA0

0 1 2 3 4 5 6 7 8 9
1 3


6ES7193-6BP20-0DA0

&EDC=C050/1.3 ST
6ES7193-6BP00-0BA0

&EFS=C040/1.2 ST
Baseunit TYP A0 Farbcode CC00 6ES7131-6BH01-0BA0 1,70 W digitales Eingangsmodul

&EFS=C040/1.2 ST =
6ES7193-6BP00-0DA0

&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.3 ST
Baseunit TYP A0 Farbcode CC01 6ES71316BF010BA0 1,00 W safe Output Module

&EFS=C040/1.3 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP20-0BA0

&EFS=C040/100.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/100.1 ###V7### ST
6ES7193-6BP00-0BA0

&EFS=C040/101.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/101.1 ###V7### ST
6ES7193-6BP00-0BA0

&EFS=C040/102.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/102.1 ###V7### ST
6ES7193-6BP00-0BA0

0 1 2 3 4 5 6 7 8 9
2 4

6ES7134-6HB00-0CA1

&EFS=C040/1.5 ST =
6ES7193-6BP00-0BA0

6ES7193-6BP00-0BA0

6ES71326BD200BA0

&EFS=C040/1.6 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.6 ST =
6ES71326BD200BA0

&EFS=C040/1.6 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0

6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EFS=C040/30.1 CBGST ST Emergency Stop
3SU10001HB200AA0

3SU15000AA100AA0

3SU14002AA103CA0
=C040-SF1 1 SIRIUS-ACT cable bushing 1 center of control PVC SIEMENS AG DEUTSCHLAND 57

3SU18010AA000AB2

0 1 2 3 4 5 6 7 8 9
3 +CBPB/1

=C040-X2 1 Exact12 Distributor 8xM12 4-pole without connection cover plugable MURRELEKTRONIK DEUTSCHLAND GmbH 58
&EFS=C040/70.1 ST Distributor
8000-88400-0000000
=C040-X2 4 protective covering for free standees distributing system M12 MURRELEKTRONIK DEUTSCHLAND GmbH 59
&EFS=C040/70.1 ST =
58627

&EFS=C070/1.1 ST
1211510

&EFS=C070/2.1 ST
1211495

&EFS=C070/3.1 ST
1211464
=C070-BR1 1 Sick Vertriebs-GmbH 63

&EFS=C070/1.3 ST
1211509

&EFS=C070/2.3 ST
1211494

&EFS=C070/3.3 ST
1211462

0 1 2 3 4 5 6 7 8 9
+CBGST/4 2

=C040-3X 1 Exact12 Distributor 8xM12 4-pole without connection cover plugable MURRELEKTRONIK DEUTSCHLAND GmbH 1
8000-88400-0000000
=C040-3X 0 protective covering for free standees distributing system M12 MURRELEKTRONIK DEUTSCHLAND GmbH 2
&EFS=C040/51.1 ST =
58627
=C040-BG1 1 3
&EFS=C040/30.1
=C040-BG2 1 4
&EFS=C040/30.5
=C040-BG3 1 5
&EFS=C040/40.2 ST Swing unit left side swing in
IE5339
=C040-BG4 1 6
&EFS=C040/40.3 ST Swing unit right side swing in
IE5339
=C040-BG5 1 7
&EFS=C040/40.4 ST Swing unit swing out
IE5339
=C040-BG7 1 8
&EFS=C040/51.1 Tool available left side
=C040-BG8 1 9
&EFS=C040/51.2 Tool available right side
=C040-BG9 1 HANS TURCK GmbH & CO. KG Main cylinder swing out position 10
&EFS=C040/40.6 ST reached
46070

&EFS=C040/40.7 ST Roboter release
46070
=C040-BG11 1 24V power supply angle encoder 12

&EFS=C040/2.4 swing unit
=C040-BG12 1 13
&EFS=C040/40.8 Sensor Part is in gripper

&EFS=C040/49.4 ST Swing unit lock cylinder left locked
46070

&EFS=C040/49.5 ST Swing unit lock cylinder left unlocked
46070

&EFS=C040/49.6 ST Swing unit lock cylinder right locked
46070

&EFS=C040/49.6 ST =
46070
=C040-BP1 1 18
&EFS=C040/40.5 Vacuum Sensor upper tool
=C040-BT1 1 19
&EFS=C040/60.2 Swing unit temperatur sensor 1

0 1 2 3 4 5 6 7 8 9
1 3

=C040-BT2 1 20
&EFS=C040/60.4 Temperature sensor press bear

&EFS=C040/1.1 CBPB ST Interfacemodul

&EFS=C040/1.1 CBPB ST =
6ES7193-6AR00-0AA0

&EFS=C040/1.1 CBPB Piece =
RJ45, 180°, 2x2, 10/100mBit/s 6GK1901-1BB10-2AA0

6ES7193-6BP20-0DA0

&EFS=C040/1.2 ST

&EFS=C040/1.2 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP20-0DA0

&EDC=C050/1.3 ST
6ES7193-6BP20-0BA0

&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

&EDC=C050/1.3 ST
6ES7193-6BP20-0BA0

&EFS=C040/1.3 ST

&EFS=C040/1.3 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP00-0BA0

&EFS=C040/1.4 ST

0 1 2 3 4 5 6 7 8 9
2 4


&EFS=C040/1.4 ST digital input module
6ES7193-6BP00-0BA0

&EFS=C040/1.4 ST

&EFS=C040/1.4 ST =
6ES7193-6BP00-0BA0

&EFS=C040/60.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/60.1 ###V7### ST
6ES7193-6BP00-0BA0

&EFS=C040/61.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/61.1 ###V7### ST
6ES7193-6BP00-0BA0

&EFS=C040/62.1 ###V7### ST
6ES7134-6JD00-0CA1 0,75 W
&EFS=C040/62.1 ###V7### ST
6ES7193-6BP00-0BA0

6ES71326BD200BA0

&EFS=C040/1.6 ST =
6ES7193-6BP20-0BA0

&EFS=C040/1.6 ST =
6ES71326BD200BA0

&EFS=C040/1.6 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EDC=C050/1.4 ST
6ES7193-6BP20-0BA0

6ES71326BD200BA0

&EFS=C040/1.7 ST =
6ES7193-6BP20-0DA0

&EFS=C040/1.7 ST =
6ES71326BD200BA0

0 1 2 3 4 5 6 7 8 9
3 +EXTCH/1


6ES7193-6BP20-0DA0

0 1 2 3 4 5 6 7 8 9
+CBPB/4 &EFA+CC=C021/1

=C021-XG1 1 Exact12 Distributor 8xM12 4-pole without connection cover plugable MURRELEKTRONIK DEUTSCHLAND GmbH 1
8000-88400-0000000
=C021-XG1 4 protective covering for free standees distributing system M12 MURRELEKTRONIK DEUTSCHLAND GmbH 2
&EFS=C021/1.0 ST =
58627
=C021-XG2 1 Exact12 Distributor 8xM12 4-pole without connection cover plugable MURRELEKTRONIK DEUTSCHLAND GmbH 3
&EFS=C021/2.1 ST =
8000-88400-0000000
=C021-XG2 4 protective covering for free standees distributing system M12 MURRELEKTRONIK DEUTSCHLAND GmbH 4
&EFS=C021/2.1 ST =
58627

Appr Webasto Ford U725 S27411k1-9 + EXTCH Clamping hydraulic Page 1
0 1 2 3 4 5 6 7 8 9
&EED+EXTCH=/1 2
-WF5
ETHERLINE
FD P FC
-WF2
Li02YSCH PiMF 4X22 -XF1
Main Cabinet 700 &EFS/1.1 press 2
=C040-KF10 CAT.7/1,0 m
&EFS=C040/1.1
==MC/1.3 / ==MC-XF1:P1 P1 P5 /
4x2x27/7
P1 P2 P6
P3 P7
P2
P4 P8
6GK5008-0BA10-1AB2
Enclosure
6ES7512-1SK01-0AB0
192.168.123.71
-WF1
Li02YSCH PiMF
CAT.7/0,5 m
-XF2
&EFS/1.3 4x2x27/7
P1 P5
2.8 / =C040+HB-KF170:P1 P2 P6 =C040+CBHYD-KF110:P1 / 2.2
P3 P7 =C040+CBGST-KF120:P1 / 2.4
P4 P8 =C040+CBPB-KF130:P1 / 2.6
6GK5008-0BA10-1AB2
Enclosure
Enclosure
0 1 2 3 4 5 6 7 8 9
1 &EFS=C000/1
-XF2:P6 / 1.6
-XF2:P7 / 1.6
-XF2:P8 / 1.6
-XF2:P2 / 1.4
-WF6 -WF7 -WF8 -WF9
ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5 ETHERLINE® PN Cat.5
=C040+CBHYD-KF110 4x0,32 =C040+CBGST-KF120 4x0,32 =C040+CBPB-KF130 4x0,32 =C040+HB-KF170 4x0,32
&EFS+CBHYD=C040/1.1 &EFS+CBGST=C040/1.1 &EFS+CBPB=C040/1.1 &EFS+HB=C040/1.1
P1 P1 P1 P1
P2 P2 P2 P2
6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0 6ES7155-6AU01-0BN0

192.168.123.71 192.168.123.71 192.168.123.71 192.168.123.71
-WF10
ETHERLINE® PN Cat.5
=C040+CBGST-BG8 =C040+CBPB-BG11 4x0,32
AFS60A-BHNB262144 AFS60A-BHNB262144
Absolut-Encoder Absolut-Encoder
SICK SICK =C060+HB-KF175.0
&EFS+HB=C060/1.1
M12 Female M12 Female M12 Female M12 Female
D-coded D-coded D-coded D-coded
2
PORT1 PORT2 2 2
PORT1 PORT2 2
1 3 1 3 1 3 1 3
4 4 4 4
P1
-WF12 -WF11
PUR PUR P2
10 m 10 m
4X22 4X22
6AV2124-0GC01-0AX0
control panel press
terminal box
terminal box hydraulic terminal box press frame terminal box press bear
operating Panel Press
0 1 2 3 4 5 6 7 8 9
&EFA=C021/2 2
30x10 mm
/ ==MC=C020/11.1
/ ==MC=C020/11.1
/ ==MC=C020/11.1
-U3 1 2 3 -U2 1 2 3
1 1
-FC3 FC1
Fuse, circuit breaker, thermal overload 1 Fuse, circuit breaker, thermal overload
Enclosure 2 Enclosure 2
1
-U1 1 2 3 -FC4
Fuse, circuit breaker, thermal overload 1
2 -FC6
Enclosure
-FC5 2
Enclosure
Enclosure 2
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
1*240 mm² BK BK BK 1,5 mm²
BK
-XD3 =
-XD3 1 2 3 4 5 6
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
T1 T2 T3
RD 1 mm²
BU 1 mm²
YE 1 mm²
Hauptschalter
QA1 PN3-630, Türeinbau
PN3-630 L1 L2 L3
Main switch
Enclosure
x1 x1 x1
-PG1
-PF1
480V voltage display
-PF2
-PF3 A1
-XD1 L1 L2 L3
Enclosure x2 x2 x2 -QA2
AC-3 A2
11 kW
AC 400 V
AC 480 V
load contactor
120V power supply
1*240 mm² OG OG OG Enclosure
1,5 mm²
2.1 2.1 BK
-N:N2 -PE:2
GNYE 1 mm²
2.6 / -PE:19
-XD1 1 480V 2 480V 3 480V 4 5 6 7

-XD1 =
1 2 /4.3
3 4 /4.4
5 6 /4.4
13 14 =C040/11.2

PE if the relevant measures required by the local regulations
Power supply have been implemented. (See DIN EN 60204-1:2006 Section Power supply
from 5.1 Mains / Grid Connections) 120V AC
Costumer
0 1 2 3 4 5 6 7 8 9
1 3
N:N1 Cuponal 30x5 mm N:N50
N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 N15 N16 N17 N18 N19 N20 N21 N22 N23
185 mm²
LBU
=C020-XD27:4 =C020-XD12:4 =C020-XD14:4 =C020-XD16:4 =C020-XD18:4 =C020-XD20:4 =C020-XD22:4 =C020-XD24:4 =C020-XD26:4
=C020/6.6 =C020/7.4 =C020/8.2 =C020/8.6 =C020/9.4 =C020/10.2 =C020/10.6 =C020/11.4 =C020/12.2
-XD1:4 =C020-XD11:4 =C020-XD13:4 =C020-XD15:4 =C020-XD17:4 =C020-XD19:4 =C020-XD21:4 =C020-XD23:4 =C020-XD25:4

1.2 =C020/7.2 =C020/7.6 =C020/8.4 =C020/9.2 =C020/9.6 =C020/10.4 =C020/11.2 =C020/11.6
mounting panel Frame

Enclosure Press upper
Frame Frame Pressbear

Enclosure press press
120 mm² 120 mm² 16 mm² 16 mm² 16 mm²

GNYE GNYE GNYE GNYE GNYE
PE:24 PE:25 PE:26 PE:27 41 PE:28 PE:29 PE:30 PE:31 PE:32 PE:33 PE:34 PE:35 PE:36 PE:37 PE:38 PE:40
PE 35 mm²
PE:1 Cuponal 30x5 mm PE:39
GNYE
Main Cabinet
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 next page
PE:2 PE:3 PE:4 PE:5 PE:6 PE:7 PE:8 PE:9 PE:10 PE:11 PE:12 PE:13 PE:14 PE:15 PE:16 PE:17 PE:18 PE:19 PE:20 PE:21 PE:22 PE:23
185 mm²
GNYE
=C020-KF1:PE =C020-TA1:PE -PF2:x2

=C020/13.2 =C020/13.6 1.4
-XD1:6 =C020-TA2:X1:PE =C011-XE1:2

1.3 =C020/14.2 =C011/2.7
N + PE
Distribution
0 1 2 3 4 5 6 7 8 9
2 4
=C020/10.4 =C020/11.2 =C020/11.4 =C020/11.6 =C020/12.2

=C020-QA28:PE =C020-QA32:PE =C020-QA33:PE =C020-QA35:PE =C020-QA37:PE
=C020/10.6
=C020-QA29:PE
-PE1:42 45 47 50 55 57 59 70 71 72
Cuponal 30x5 mm
41 43 44 46 48 49 51 52 53 54 56 58 60 61 62 63 64 65 66 67 68 69
-PE1:41 43 44 46 48 49 51 52 53 54 56 58 60 61 62 63 64 65 66 67 68 69
=C020-QA16:PE =C020-QA20:PE =C020-QA24:PE =C020-QA27:PE

=C020/8.4 =C020/9.2 =C020/9.6 =C020/10.2
=C020-QA8:PE =C020-QA10:PE =C020-QA11:PE =C020-QA14:PE =C020-QA18:PE =C020-QA22:PE

=C020/7.2 =C020/7.4 =C020/7.6 =C020/8.2 =C020/8.6 =C020/9.4
N + PE
Distribution
0 1 2 3 4 5 6 7 8 9
3 5
=C020-FC1:1 / =C020/1.1
FC2
35A
Enclosure
2
OG 6 mm²
BK 6 mm²
1 3 5
-QA2
10 mm² =C040/11.2 2 4 6
NSGAFÖU /1.6
load contactor 120V power supply
BK 6 mm²
BK 6 mm²
5.0
5.0 -XPE1:1
-XN1:1
10 mm² 10 mm²
LBU GNYE
-XD2 1 120V 2 3 4N 4N 5 PE 5 PE
-XD2 =

PE if the relevant measures required by the local regulations
Power supply from Costumer have been implemented. (See DIN EN 60204-1:2006 Section
5.1 Mains / Grid Connections)
0 1 2 3 4 5 6 7 8 9
4 =C011/1
N - Terminals
1 2 1 2 1 2 1 2 1 2 1 2 -XN1 =
-XN1 1 1 2 2 3 3 4 4 5 5 6 6
-XD2:4 =C020-XD1:1
4.2 =C020/1.1
PE - Terminals
1 2 1 2 1 2 1 2 1 2 -XPE1 =
-XPE1 1 1 2 2 3 3 4 4 5 5
-XD2:5 =C020-XD1:1
4.3 =C020/1.1
N + PE
Distribution
0 1 2 3 4 5 6 7 8 9
=C000/5 2
NH-000
50 A
1.8 / / 1.1
1.8 / / 1.1
1.8 / / 1.1
-U1 1 2 3
1 3 5 13 21
-FC1
2,8-4 A 14 22
at 3,2A
=C040/11.1
!!--XXX--!! I> I> I>
Enclosure 2 4 6 PE
1,5 mm² 2,5 mm²

BK GNYE
Controlling not
-T1 necessary: Power supply OFF / Broken = Control off
24V power supply L1 L2 L3 PE
Enclosure
SIEMENS
SITOP PSU300S regulated load current supply 3x400-500V 24VDC 40A
6EP14372BA20
24VDC dark blue (BU)

setting value
0VDC dark blue white (BUWH)

24V OK
+1 +2 -1 -2 13 14
BU 4 mm²
BU 4 mm²
BUWH 4 mm²
BUWH 4 mm²
2.3 / -FC2:1/ +24V
3.5 / -FC3:2/ +24V
5.1 / -XD1.M:1:b
5.5 / -XD1.M:20:d
24V power supply
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Spannungsversorgung 24V DC & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 3
-FC4:1/ +24V / 4.3
-T1:+1 / 1.1
-FC4:2/ +24V / 4.5
a c a c
-XD6 1 2
b d b d
BU 4 mm²
-XD6 =
4 mm²
BU
5.1
-FC2 1/ +24V 2/ +24V -XD1.M:1:a
24V fuse
Enclosure
SIEMENS
!!--XXX--!!
BU 4 mm²
6EP19612BA21 4 mm² 4 mm²
BUWH BU
4 3
delay
-XE1
3.3 / -FC3:1/ +24V

A B
..
STANDARDPROFILE 24V ground terminal
KEINE 1 Enclosure
0 2 1
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
4 mm²
GNYE
=C000-PE:16
control logic =C000/2.5
-XD11.P1:2:c / 7.5
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13
=C040-QA6
=C040/5.a.5
6.4 / -XD8.P0:3:a
3.1 / -FC3:14
=C040/16.3 / =C040-KF15.1:11
5.1 / -XD1.M:3:a
14
BU 1 mm²
7.1 / -XD3.P1:1:a
7.2 / -XD9.P1:1:a
7.3 / -XD10.P1:1:a
7.4 / -XD11.P1:1:a
13
=C040-QA7
=C040/5.a.6 14
8.6 / -XD12.P3:1:a
24V power 24V power 24V power 24V power 24V safe
supply bus supply bus supply bus supply bus power
housing housing housing housing supply tool
Hydraulic press press HMI heating
frame bear
0 1 2 3 4 5 6 7 8 9
2 4
-XD6:2:d / 2.6
-T1:+2 / 1.1
BU 4 mm²
BU 4 mm²
-FC3 1/ +24V 2/ +24V
24V fuse
Enclosure
SIEMENS
!!--XXX--!!
6EP19612BA21
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 33
=C040-QA1 =C040-QA1
=C040/5.1 14 =C040/5.1 34
BU 2,5 mm²
BU 2,5 mm²
2.2 / -FC2:11
4.1 / -FC4:14
=C040/16.4 / =C040-KF15.1:12
5.1 / -XD1.M:3:c
BU 2,5 mm²
BU 2,5 mm²
13 13
=C040-QA2 =C040-QA4
6.1 / -XD2.P0:1:a
6.4 / -XD8.P0:1:a
=C040/5.5 14 =C040/5.a.1 14
13 13
=C040-QA3 =C040-QA5
=C040/5.6 14 =C040/5.a.2 14
BU 2,5 mm²
BU 2,5 mm²
-XD4.P2:1:a -XD5.P3:1:a
8.1 8.4

supply supply power power
main main supply supply
cabinet cabinet after after
Energency-Stop, Energency-Stop,
light light
curtain, curtain,
rolling gate rolling gate
for for
production production
cell cell
0 1 2 3 4 5 6 7 8 9
3 5
-XD6:2:a / 2.7
-XD6:1:c / 2.7
BU 4 mm²
BU 4 mm²
-FC4 1/ +24V 2/ +24V
24V fuse
Enclosure
SIEMENS
!!--XXX--!!
6EP19612BA21
Setting 4A Setting 4A
delay
A B
..
STANDARDPROFILE
KEINE 1
0
!!--XXX--!! !!--XXX--!! !!--XXX--!! !!--XXX--!!
control logic
Reset
14 12 11 RST 0V 0V. 1 2 3 4
BU 2,5 mm²
BU 2,5 mm²
BU 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
3.2 / -FC3:11
=C040/12.3 / =C040-KF14.3:11
=C040/16.5 / =C040-KF15.1:13
5.1 / -XD1.M:4:a
=C021/5.4 / =C021-XD4:6
=C021/5.6 / =C021-XD5:6
=C021/2.2 / =C021-QA1:1

supply supply supply supply
lower tool upper tool machine spare
lighting
system
4
Modification
0
Date
Name
-XD1.M =
-XD1.M
1.2 / -T1:-1 -XE1:4 / 2.7
b
=C040/2.2 / =C040-KF10:-X80:2 =C020-TA1:X12:9 / =C020/13.4
1
1
Ed.
=C021/1.2 / =C021-XF1:2 =C020-TA2:X12:9 / =C020/14.4
Date
Appr
a
d b
Original
=C040/2.5 / =C040-KF12.1:M =C040-KF13.1:M / =C040/2.8
2
=C040/2.a.2 / =C040-KF14.1:M -FC2:0V / 2.2
d b
=C040/15.1 / =C020-QA1:A2 -FC3:0V / 3.2
3
=C040/17.1 / =C020-QA6:A2 -FC4:0V / 4.2
d b
herzberg.n
BUWH 1 mm²
10.12.2019
=C040/19.1 / =C020-QA21:A2
4
BUWH 1 mm²
=C021/2.2 / =C021-XD1:2
d b
BUWH 1 mm²
=C021/2.3 / =C021-XD2:2
5
BUWH 1 mm²
=C040/2.b.2 / =C040-KF16.1:M
d b
BUWH 1 mm²
=C040/18.1 / =C020-QA8:A2
c
6
BUWH 1 mm²
=C040/20.1 / =C020-QA24:A2
2
d b
BUWH 1 mm²
=C021/1.4 / =C021-XF2:2
c
BUWH 1 mm² 7
=C040/2.a.5 / =C040-KF15.2:M
a
d b
BUWH 1 mm²
Replacement of
=C040/2.a.7 / =C040-KF15.4:M
c
S.27411.14.18
a
d b
c
Webasto Ford U725

a
d b
c
10
a
d b
c
11
a
d b
3
12
a
d b
Replaced by
c
13
a
d b
c
14
a
d b
c
15
a
d b
c
16
a
d b
4
17
a
d b
BUWH 2,5 mm²

=C021/4.2 / =C021-XD6:7
c
BUWH 2,5 mm²

18
=C021/5.7 / =C021-XD5:7
a
d b
BUWH 2,5 mm²

=C021/5.4 / =C021-XD4:7
c
BUWH 2,5 mm²

19
=C021/5.2 / =C021-XD3:7
a
d b
BUWH 4 mm²
1.2 / -T1:-2
c
d
20

5
24V M
6
7
S27411k1-9
+ CC
& EFS
== PR1
= C011
Press 1
Enclosure
8
Circuit documents
Page
Page
9
246 / 987
6
5
5
Modification
0
Date
Name
-XD2.P0 =
-XD2.P0
=C040/2.2 / =C040-KF10:-X80:1 -FC3:1 / 3.3
b
BU 1 mm²
=C040/2.4 / =C040-KF12.1:L+
1
1
BU 1 mm²
Ed.
=C040/2.7 / =C040-KF13.1:L+
Date
Appr
a
d b
BU 1 mm²
Original
=C040/2.a.1 / =C040-KF14.1:L+
2
BU 1 mm²
=C040/7.2 / =C020-FC3:13
d b
BU 1 mm²
=C040/8.1 / =C020-QA1:13
main
BU 1 mm²
supply
cabinet
=C040/9.1 / =C020-QA6:13
d b
24V power
herzberg.n
BU 1 mm²
10.12.2019
=C040/10.1 / =C020-QA21:13
4
BU 1 mm²
=C040/11.1 / -FC1:13
d b
BU 1 mm²
=C040/2.b.1 / =C040-KF16.1:L+
5
BU 1 mm²
=C020/4.a.3 / =C020-XD28:5
d b
c
d
6
2
Replacement of
S.27411.14.18
Webasto Ford U725

3
Replaced by
-XD8.P0 =
-XD8.P0
BU 2,5 mm²
=C040/13.6 / =C020+UT-XD1:23 -FC3:2 / 3.4
a
BU 1 mm²
=C040/13.7 / =C020+LT-XD1:23 =C021-XF1:3 / =C021/1.2
c
BU 1 mm²
=C020-TA1:X13:5 / =C020/13.5
a
d b
BU 1 mm²
=C020-TA2:X13:5 / =C020/14.5
c
BU 1 mm²
-FC2:14 / 2.1
a
d b
BU 1 mm²
=C021-XF2:3 / =C021/1.4
4
main
BU 1 mm²
supply
cabinet
=C040-QA6:21 / =C040/12.5
a
d b
24V power
BU 1 mm²
=C040-KF15.4:L+ / =C040/2.a.6
c
BU 1 mm²
=C020-XD3:5 / =C020/4.3
a
d b
BU 1 mm²
=C021-XD7:5 / =C021/6.4
c
5
a
d b
c
d
6

5
24V 24V P0
6
7
S27411k1-9
+ CC
& EFS
== PR1
= C011
Press 1
Enclosure
8
Circuit documents
Page
Page
9
247 / 987
7
6
0 1 2 3 4 5 6 7 8 9
6 8
=C040-QA6:13 / 2.7
-FC2:1 / 2.3
-FC2:2 / 2.4
-FC2:3 / 2.4
-FC2:4 / 2.5
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 1 mm²
a c a c a c a c a c a c a c a c
-XD3.P1 1 2 -XD9.P1 1 2 -XD10.P1 1 2 -XD11.P1 1 2

b d b d b d b d b d b d b d b d
-XD3.P1 = -XD9.P1 = -XD10.P1 = -XD11.P1 =
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
=C021/5.1 / =C021-XD3:1
=C021/5.5 / =C021-XD5:1
=C021/5.3 / =C021-XD4:1
=C021/4.1 / =C021-XD6:1

supply bus supply bus supply bus supply bus
housing housing housing housing
Hydraulic press press bear HMI
frame
0 1 2 3 4 5 6 7 8 9
7 9
=C040-QA3:14 / 3.6
=C040-QA5:14 / 3.7
=C040-QA7:14 / 2.7
BU 2,5 mm²
BU 2,5 mm²
BU 1 mm²
-XD4.P2 1 2 3 4 -XD5.P3 1 2 3 4 -XD12.P3 1 2

-XD4.P2 = -XD5.P3 = -XD12.P3 =
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
=C021/5.1 / =C021-XD3:3
=C021/5.4 / =C021-XD4:3
=C021/5.6 / =C021-XD5:3
=C021/4.1 / =C021-XD6:3
=C021/5.2 / =C021-XD3:5
=C021/5.4 / =C021-XD4:5
=C021/5.6 / =C021-XD5:5
=C021/4.2 / =C021-XD6:5
=C040/2.a.4 / =C040-KF15.2:L+
24V safe 24V safe
power power
supply supply
after after
light light
curtain, curtain,
for for
cell cell
24V safe
power
supply tool
heating
0 1 2 3 4 5 6 7 8 9
8 =C020/1
PE
GNYE 2,5 mm²
-XD7.PE 1 2 3 4 5 6 7 8 9 10
-XD7.PE =
GNYE 1 mm²
GNYE 1 mm²
=C021/1.2 / =C021-XF1:1
=C021/1.4 / =C021-XF2:1
0 1 2 3 4 5 6 7 8 9
=C011/9 2
=C000/4.7
=C000-QA2:6
FC1 =C000/5.1
Fuse, circuit =C000-XPE1:3
breaker, thermal overload 2
Enclosure
=C000/5.1
=C000-XN1:3
2,5 mm² 2,5 mm²

BK LBU
2,5 mm²
GNYE
bridge 2,5 mm²

-XD1:5 / 2.1
bridge 2,5 mm²

-XD1:5 / 2.1
bridge 2,5 mm²

-XD1:5 / 2.1
-XD1 1 1 1 2 2 2 3 3 3 4 4 4
-XD1 =
-WD1 -WD2 -WD9 -WD21

SZ2500500 BN BU SZ2500500 BN BU SZ2500500 BN BU SZ2500500 BN BU
3G1,5 3G1,5 3G1,5 3G1,5
-EA1 L1 N L1 N
-EA2 L1 N L1 N
-EA3 L1 N L1 N
-EA4 L1 N L1 N
7W 7W 7W 7W
600lm 600lm 600lm 600lm
100-240VAC 100-240VAC 100-240VAC 100-240VAC
50/60Hz 50/60Hz 50/60Hz 50/60Hz
Cabinet lamp with 120V Cabinet lamp with 120V Cabinet lamp with 120V Cabinet lamp with 120V
socket. Cabinet door left socket. Cabinet door left socket. Cabinet door right socket. Cabinet door right
Enclosure Enclosure Enclosure Enclosure
21 13 21 13 21 13 21 13
-SF8 -SF5 -SF6 -SF7
cabinet tumbler left 22 14 cabinet tumbler left 22 14 cabinet tumbler right 22 14 cabinet tumbler right 22 14
Cabinet lamp Cabinet lamp Cabinet lamp Cabinet lamp

with 120V with 120V with 120V with 120V
socket. socket. socket. socket.
Cabinet door Cabinet door Cabinet door Cabinet door
left left right right
0 1 2 3 4 5 6 7 8 9
1 4
bridge 2,5 mm²

1.8 / -XD1:1
bridge 2,5 mm²

1.8 / -XD1:1
bridge 2,5 mm²

1.8 / -XD1:1
-XD1 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9
GNYE 1,5 mm²

LBU 1,5 mm²
LBU 1,5 mm²
LBU 1,5 mm²
LBU 1,5 mm²
LBU 1,5 mm²

BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
BK 1,5 mm²
A1 A1 A1 A1 L PE N
-CB1 -CB2 -CB3 -CB4 -XD6

8 VA A2 8 VA A2 8 VA A2 8 VA A2 AC115 V
AC 120 V AC 120 V AC 120 V AC 120 V 16 A
Control cabinet door locking left Control cabinet door locking middle Control cabinet door locking middle Control cabinet door locking right Service socket
Enclosure Enclosure Enclosure Enclosure !!--XXX--!!
11 12 =C040/11.3 11 12 =C040/11.4 11 12 =C040/11.5 11 12 =C040/11.6
Control Control Control Control Service socket

cabinet door cabinet door cabinet door cabinet door
locking left locking middle locking middle locking right
0 1 2 3 4 5 6 7 8 9
2 4.a
4.8 / / 4.1
4.8 / / 4.1
4.8 / / 4.1
-U27 1 2 3
1 3 5 13 21
-FC25
7-10 A 14 22
In 7,5A
=C040/11.7
motor protection switch I> I> I>
Enclosure 2 4 6
=C011-XD8.P0:5:a / =C011/6.4
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
22 22 22 22
-SF1 -SF2 -SF3 -SF4
Control cabinet door switch 21 !!--XXX--!! 21 Control cabinet door switch 21 Control cabinet door switch 21
PE
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
2,5 mm²
GNYE
BK 2,5 mm²
BK 2,5 mm²
BK 2,5 mm²
BU 1 mm²
BU 1 mm²
-XD3 1 2 3 PE 5 7 4 8 9 10 11 12 13 14 6
-XD3 =
BU 1 mm²
BU 1 mm²
-WD3 1 2 3 GNYE 5 7 4
ÖLFLEX
-EC1 X1
4.a.3 / -XD28:4
4.a.3 / -XD28:7
X1 L1 L2 L3 PE 4 X1 1 2
RITTAL
!!--XXX--!!
Enclosure
3 5
X1
-WD3 6
ÖLFLEX
-XD3 15
=C040/7.1 / =C040-KF14.1:1
Cabinet
cooling device
0 1 2 3 4 5 6 7 8 9
4 5
4.a.8 / / 4.a.1
4.a.8 / / 4.a.1
4.a.8 / / 4.a.1
-U28 1 2 3
1 3 5 13 21
-FC26
7-10 A 14 22
In 7,5A
=C040/11.8
motor protection switch I> I> I>
Enclosure 2 4 6
=C011-XD2.P0:6:b / =C011/6.2
-XD3:14 / 4.6
-XD3:6 / 4.6
PE
2,5 mm²
GNYE
BK 2,5 mm²
BK 2,5 mm²
BK 2,5 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-XD28 1 2 3 PE 5 7 4
-XD28 =
-WD23 1 2 3 GNYE 5 7 4
ÖLFLEX
-EC2 X1
X1 L1 L2 L3 PE 4 X1 1 2
RITTAL
cooling unit
Main Cabinet
3 5
X1
-WD23 6
ÖLFLEX
-XD28 6
=C040/7.8 / =C040-KF14.1:8
Cabinet
cooling device
Appr Webasto Ford U725 S27411k1-9 + CC Enclosure Page 4.a
0 1 2 3 4 5 6 7 8 9
4.a 6
5.8 / / 5.1
5.8 / / 5.1
5.8 / / 5.1
-U1 1 2 3 -U2 1 2 3 -U3 1 2 3
1 3 5 13 21 1 3 5 13 21 1 3 5 13 21
-FC3 -FC4 -FC5
11-16 A 14 22 1,4-2 A 14 22 2,8-4 A 14 22
at 14,2A at 1,6A at 3,75A
=C040/7.2
=C040/7.3
=C040/7.4
motor protection switch I> I> I> motor protection switch I> I> I> motor protection switch I> I> I>
Enclosure 2 4 6 Enclosure 2 4 6 Enclosure 2 4 6
1,5 mm² 1,5 mm² 1,5 mm²

BK BK BK
PE PE PE
1 3 5 1 3 5 1 3 5
-QA1 -QA2 -QA3
=C040/15.1 2 4 6 =C040/15.2 2 4 6 =C040/15.3 2 4 6
=C040/8.1 =C040/8.2 =C040/8.3
Load contactors Load contactors Load contactors
Enclosure Enclosure Enclosure
GNYE GNYE GNYE

1,5 mm² 1,5 1,5 mm² 1,5 1,5 mm² 1,5
BK BK BK
-XD4 1 2 3 PE -XD5 1 2 3 PE -XD7 1 2 3 PE

-XD4 = -XD5 = -XD7 =
-WD4 1 2 3 GNYE =C010+EXTCH-WD2 1 2 3 GNYE

ÖLFLEX ÖLFLEX
CLASSIC 110 CLASSIC 110 1 2 3 GNYE
5G2,5 5G1,5
U1 V1 W1 PE
=C010+EXTCH-XD1:1
+EXTCH=C010/1.2
M
-MA1
Motor 3
CBHYD
Control oil Spare Hydraulic clamping HAWE

and cooling circuit pump
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply hydraulic & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 7
6.8 / / 6.1
6.8 / / 6.1
6.8 / / 6.1
-U5 1 2 3 -U6 1 2 3 -U26 1 2 3
1 3 5 13 21 1 3 5 13 21
1 3 5
-FC6 -FC7
1,1-1,6 A 0,35-0,5 A
14 22 14 22 -FC24
at 1,15A at 0,37A
=C040/7.6
=C040/7.7
15A
motor protection switch I> I> I> motor protection switch I> I> I> Fuse, circuit 2 4 6
Enclosure 2 4 6 Enclosure 2 4 6 breaker, thermal overload
Enclosure
1,5 mm² 1,5 mm² 1,5 mm²

BK BK BK
PE PE PE
=C000/2.3
=C000-N:N7
1 3 5 1 3 5 1 3 5
-QA4 -QA5 -QA38
=C040/15.4 2 4 6 =C040/15.5 2 4 6 =C040/15.6 2 4 6
=C040/8.4 =C040/8.5 =C040/8.6
GNYE GNYE GNYE BU

1,5 mm² 1,5 1,5 mm² 1,5 1,5 mm² 1,5 1,5
BK BK BK
-XD8 1 2 3 PE -XD9 1 2 3 PE -XD27 1 2 3 PE 4

-XD8 = -XD9 = -XD27 =
-WD16 1 2 3 GNYE
ÖLFLEX
-WD7 1 2 3 GNYE -WD8 1 2 3 GNYE CLASSIC 110
ÖLFLEX ÖLFLEX 5G1,5
5G1,5 5G1,5 -F1
=C021/6.1 X2 T1 T2 T3 PE
=C021/6.4
U1 V1 W1 PE U1 V1 W1 PE
M M
-MA4 -MA5
Motor 3 Motor 3
CBHYD CBHYD
External fan External fan hydraulic pump Rolling gate press

hydraulic pump 1 2 secondary functions
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply motors & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
6 8
7.8 / / 7.1
7.8 / / 7.1
7.8 / / 7.1
-U8 1 2 3 -U9 1 2 3 -U10 1 2 3
1 3 5 1 3 5 1 3 5
-FC8 -FC9 -FC10

25A 25A 25A
Fuse, circuit breaker, thermal overload 2 4 6 Fuse, circuit breaker, thermal overload 2 4 6 Fuse, circuit breaker, thermal overload 2 4 6
2,5 mm² 2,5 mm² 2,5 mm²

BK BK BK
1 3 5 1 3 5 1 3 5
-QA6 -QA7 -QA9
=C040/17.1 2 4 6 =C040/17.2 2 4 6 =C040/17.3 2 4 6
=C040/9.1 =C040/9.2 =C040/9.3
2,5 mm² 2,5 mm² 2,5 mm²
BK BK BK
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-QA8 -QA10 -QA11

=C040/18.1 =C040/18.2 =C040/18.3
3RF2430- GNYE 3RF2430- GNYE 3RF2430- GNYE
1AC45 2,5 mm² 1AC45 2,5 mm² 1AC45 2,5 mm²
solid state relaisPE =C000-PE1:41 / =C000/3.1 solid state relaisPE =C000-PE1:44 / =C000/3.2 solid state relaisPE =C000-PE1:48 / =C000/3.3
!!--XXX--!! !!--XXX--!! !!--XXX--!!
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
PE PE PE
=C000/2.3 =C000/2.3 =C000/2.4

2,5 mm² =C000-N:N8 2,5 mm² =C000-N:N9 2,5 mm² =C000-N:N10
BK BK BK
-WD17 2,5 mm² 2,5 mm² 2,5 mm²

=C040/13.6 LBU LBU LBU
2,5 mm² 2,5 mm² 2,5 mm²
/8.1 GNYE GNYE GNYE
/9.1
ÖLFLEX -XD11 1 2 3 4 PE5 -XD12 1 2 3 4 PE5 -XD13 1 2 3 4 PE5
CLASSIC 110-XD11 = -XD12 = -XD13 =
25G2,5
300/500 1 2 3 4 5 6 PE
+-XD1 1 2 3 4 5 6 PE
+-XD1 = +-XD1
/7.1 1 2 3 4 5 6 PE
-XD1:1 /7.1
-XD1:1 /7.1
1 2 3 4 5 6 GNYE
+UT-XD1:1
+UT=C010/1.2
Heating circiut 1 lower tool Heating circiut 2 lower tool Heating circiut 3 lower tool
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply Cartridge Heater & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
7 9
8.8 / / 8.1
8.8 / / 8.1
8.8 / / 8.1
-U11 1 2 3 -U12 1 2 3 -U13 1 2 3
1 3 5 1 3 5 1 3 5
-FC11 -FC12 -FC13

25A 25A 25A
2,5 mm² 2,5 mm² 2,5 mm²

BK BK BK
1 3 5 1 3 5 1 3 5
-QA12 -QA13 -QA15
=C040/17.4 2 4 6 =C040/17.5 2 4 6 =C040/17.6 2 4 6
=C040/9.4 =C040/9.5 =C040/9.6
2,5 mm² 2,5 mm² 2,5 mm²
BK BK BK
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-QA14 -QA16 -QA18

=C040/18.4 =C040/18.5 =C040/18.6
1AC45 2,5 mm² 1AC45 2,5 mm² 1AC45 2,5 mm²
!!--XXX--!! !!--XXX--!! !!--XXX--!!
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
PE PE PE
=C000/2.4 =C000/2.4 =C000/2.5

BK BK BK
-WD17 2,5 mm² 2,5 mm² 2,5 mm²

/7.1 LBU LBU LBU
2,5 mm² 2,5 mm² 2,5 mm²
=C040/13.6 GNYE GNYE GNYE
/9.1
CLASSIC 110-XD14 = -XD15 = -XD16 =
25G2,5
300/500 7 8 9 10 11 12
+-XD1 7 8 9 10 11 12
+-XD1
/7.1 7 8 9 10 11 12
-XD1:7 /8.2
/7.1
-XD1:7 /8.2
7 8 9 10 11 12
+UT-XD1:7
+UT=C010/1.3
Heating circiut 4 lower tool Heating circiut 5 lower tool Heating circiut 6 lower tool
0 1 2 3 4 5 6 7 8 9
8 10
9.8 / / 9.1
9.8 / / 9.1
9.8 / / 9.1
-U14 1 2 3 -U15 1 2 3 -U16 1 2 3
1 3 5 1 3 5 1 3 5
-FC14 -FC15 -FC16

25A 25A 25A
2,5 mm²
BK
1 3 5 1 3 5 1 3 5
-QA17 -QA19 -QA21
=C040/17.7 2 4 6 =C040/17.8 2 4 6 =C040/19.1 2 4 6
=C040/9.7 =C040/9.8 =C040/10.1
2,5 mm² 2,5 mm² 2,5 mm²
BK BK BK
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-QA20 -QA22 -QA24

=C040/18.7 =C040/18.8 =C040/20.1
1AC45 2,5 mm² 1AC45 2,5 mm² 1AC45 2,5 mm²
!!--XXX--!! !!--XXX--!! !!--XXX--!!
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
PE PE PE
=C000/2.5 =C000/2.5 =C000/2.5

BK BK BK
-WD18
-WD17 2,5 mm² 2,5 mm² =C040/13.7 2,5 mm²
/7.1 LBU LBU /10.1 LBU
2,5 mm² 2,5 mm² 2,5 mm²
=C040/13.6 GNYE GNYE /11.1 GNYE
/8.1 /12.1
ÖLFLEX -XD17 1 2 3 4 PE5 -XD18 1 2 3 4 PE5 ÖLFLEX -XD19 1 2 3 4 PE5
CLASSIC 110-XD17 = -XD18 = CLASSIC 110-XD19 =
25G2,5 25G2,5
300/500 13 14 15 16 300/500 1 2
+-XD1 13 14 15 16 +-XD2 1 2
+-XD1
/7.1 13 14 15 16 +-XD2 = +-XD2
/9.5 1 2
-XD1:13 /7.1
/9.1 -XD2:1 /9.5
/9.6
-XD1:13 /9.1 -XD2:1 /9.6
1 2
13 14 15 16
+LT-XD1:1
+LT=C010/1.1
+UT-XD1:13
+UT=C010/1.4
Heating circiut 7 lower tool Heating circiut 8 lower tool Heating circiut 1 upper tool
0 1 2 3 4 5 6 7 8 9
9 11
10.8 / / 10.1
10.8 / / 10.1
10.8 / / 10.1
-U17 1 2 3 -U18 1 2 3 -U19 1 2 3
1 3 5 1 3 5 1 3 5
-FC17 -FC18 -FC19

25A 25A 25A
2,5 mm²
BK
1 3 5 1 3 5 1 3 5
-QA25 -QA26 -QA23
=C040/19.3 2 4 6 =C040/19.4 2 4 6 =C040/19.2 2 4 6
=C040/10.3 =C040/10.4 =C040/10.2
2,5 mm² 2,5 mm² 2,5 mm²
BK BK BK
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-QA27 -QA28 -QA29

=C040/20.2 =C040/20.3 =C040/20.4
1AC45 2,5 mm² 1AC45 2,5 mm² 1AC45 2,5 mm²
!!--XXX--!! !!--XXX--!! !!--XXX--!!
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
PE PE PE
=C000/2.6 =C000/2.6 =C000/2.6

BK BK BK
-WD18
/9.5 2,5 mm² 2,5 mm² 2,5 mm²
2,5 mm² 2,5 mm² 2,5 mm²
/11.1 GNYE GNYE GNYE
/12.1
CLASSIC 110-XD20 = -XD21 = -XD22 =
25G2,5
300/500 3 4 5 6 7 8 PE
+-XD2 3 4 5 6 7 8 PE
+-XD2
/9.5 3 4 5 6 7 8 PE
-XD2:3 /10.2
/9.5
-XD2:3 /10.2
3 4 5 6 7 8 GNYE
+LT-XD1:3
+LT=C010/1.2
Heating circiut 2 upper tool Heating circiut 3 upper tool Heating circiut 4 upper tool
0 1 2 3 4 5 6 7 8 9
10 12
11.8 / / 11.1
11.8 / / 11.1
11.8 / / 11.1
-U22 1 2 3 -U23 1 2 3 -U24 1 2 3
1 3 5 1 3 5 1 3 5
-FC20 -FC21 -FC22

25A 25A 25A
2,5 mm² 2,5 mm² 2,5 mm²

BK BK BK
1 3 5 1 3 5 1 3 5
-QA30 -QA31 -QA34
=C040/19.5 2 4 6 =C040/19.6 2 4 6 =C040/19.7 2 4 6
=C040/10.5 =C040/10.6 =C040/10.7
2,5 mm² 2,5 mm² 2,5 mm²
BK BK BK
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-QA32 -QA33 -QA35

=C040/20.5 =C040/20.6 =C040/20.7
1AC45 2,5 mm² 1AC45 2,5 mm² 1AC45 2,5 mm²
!!--XXX--!! !!--XXX--!! !!--XXX--!!
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
PE PE PE
=C000/2.7 =C000/2.7 =C000/2.7

BK BK BK
-WD18
/9.5 2,5 mm² 2,5 mm² 2,5 mm²
2,5 mm² 2,5 mm² 2,5 mm²
/10.1 GNYE GNYE GNYE
/12.1
CLASSIC 110-XD23 = -XD24 = -XD25 =
25G2,5
300/500 9 10 11 12 13 14
+-XD2 9 10 11 12 13 14
+-XD2
/9.5 9 10 11 12 13 14
-XD2:9 /11.1
/9.5
-XD2:9 /11.1
9 10 11 12 13 14
+LT-XD1:9
+LT=C010/1.4
Heating circiut 5 upper tool Heating circiut 6 upper tool Heating circiut 7 upper tool
0 1 2 3 4 5 6 7 8 9
11 13
12.8 / / 12.1
12.8 / / 12.1
12.8 / / 12.1
-U25 1 2 3
1 3 5
-FC23
25A
Fuse, circuit breaker, thermal overload 2 4 6
Enclosure
2,5 mm²
BK
1 3 5
-QA36
=C040/19.8 2 4 6
=C040/10.8
Load contactors
Enclosure
2,5 mm²
BK
1/L1 3/L2 5/L3
-QA37
=C040/20.8
3RF2430- GNYE
1AC45 2,5 mm²
solid state relaisPE =C000-PE1:71 / =C000/3.4
!!--XXX--!!
2/T1 4/T2 6/T3
PE
=C000/2.7
2,5 mm² =C000-N:N23
BK
-WD18
/9.5 2,5 mm²
=C040/13.7 LBU
2,5 mm²
/10.1 GNYE
/11.1
ÖLFLEX -XD26 1 2 3 4 PE5
CLASSIC 110-XD26 =
25G2,5
300/500 15 16
+-XD2 15 16
+-XD2
/9.5 15 16
-XD2:15 /12.2
/9.5
-XD2:15 /12.2
15 16
+LT-XD1:15
+LT=C010/1.4
Heating circiut 8 upper tool
0 1 2 3 4 5 6 7 8 9
12 14
13.8 / / 13.1
13.8 / / 13.1
13.8 / / 13.1
-U20 1 2 3
-QB1 =C000-PE:13 / =C000/2.5
=C040-KF13.2:5 / =C040/6.2
=C040-KF13.2:1 / =C040/6.1
NH-00
=C040/23.2 BUWH 1 mm²

160 A
=C040/23.1 BU 1 mm²
=C040/16.1 BU 1 mm²
Fuse, circuit
breaker, thermal overload
Enclosure BK BK BK
50 mm²
25 mm²
GNYE =C011/5.1
=C011-XD1.M:1:c
-KF1
Line filter L1 L2 L3 PE
Enclosure
L1' L2' L3'
50 mm² BK BK BK
-TA1
Frequency converter hydraulic pump X1 1 2 3 X10 1 2 3 4 X12 1 2 3 4 5 8 9
Enclosure L1 L2 L3 PE REF1 AI11 AI12 GND DI00 DI01 DI02 DI03 DI04 24VIO GND
Net setpoint input binary Inputs
!!--XXX--!!
!!--XXX--!!
MOVITRAC !!--XXX--!!
MC07B0750-5A3-4-00
5
Motor binary Inputs !!--XXX--!! !!--XXX--!!
U V W PE DI05/TF VO/TF +R -R GND DO02 DO03 GND DO01-C DO01-NO DO01-NC PE PE
X2 1 2 3 X12 6 7 X2 R+ R- X13 1 2 3 4 5 6 7
25 mm²
GNYE
BU 1 mm²
BU 1 mm²
=C000-PE:15
=C000/2.5
-WD10 1 2 3 GNYE -WD11 1 2 -WD12 1 2 GNYE

ÖLFLEX ÖLFLEX ÖLFLEX
150 CY
CLASSIC 110 CY CLASSIC 110 QUATTRO 3G2,5
=C011/6.4 / =C011-XD8.P0:2:a
=C040/12.1 / =C040-KF14.3:9
4G50 2X1,5 mm²
-BA1
BW106-T
M 6 Ohm
-M1 3~ Break Resistor
Motor hydraulic pump Θ
Enclosure
CBHYD
Frequency converter hydraulic pump
Date 17.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. Frequency converter hydraulic pump & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
13 =C021/1
NH-000
35 A
14.8 / / 14.1
14.8 / / 14.1
14.8 / / 14.1
-U21 1 2 3
-QB2 =C000-PE:14 / =C000/2.5
=C040-KF13.2:6 / =C040/6.6
=C040-KF13.2:2 / =C040/6.5
NH-000
=C040/23.6 BUWH 1 mm²

35 A
=C040/23.5 BU 1 mm²
=C040/16.2 BU 1 mm²
Fuse, circuit
breaker, thermal overload
Enclosure
6 mm² BK BK BK
=C011/5.1
=C011-XD1.M:2:a
10 mm²
GNYE
-TA2
7,5 kW X1 1 2 3 X10 1 2 3 4 X12 1 2 3 4 5 8 9
380-500 V L1 L2 L3 PE REF1 AI11 AI12 GND DI00 DI01 DI02 DI03 DI04 24VIO GND
14,4 A
Frequency converter secondary functions Net setpoint input binary Inputs
Enclosure !!--XXX--!!
!!--XXX--!!
MOVITRAC !!--XXX--!!
MC07B0075-5A3-4-00
3
Motor binary Inputs !!--XXX--!! !!--XXX--!!
U V W PE DI05/TF VO/TF +R -R GND DO02 DO03 GND DO01-C DO01-NO DO01-NC PE PE
X2 1 2 3 X12 6 7 X2 R+ R- X13 1 2 3 4 5 6 7
BU 1 mm²
BU 1 mm²
-WD13 1 2 3 GNYE -WD14 1 2 -WD15 1 2 GNYE
ÖLFLEX ÖLFLEX ÖLFLEX
150 CY
CLASSIC 110 CY CLASSIC 110 QUATTRO 3G2,5
=C011/6.4 / =C011-XD8.P0:2:c
=C040/12.2 / =C040-KF14.3:10
4G2,5 2X1,5 mm²
-BA2
BW247-T
M 47 Ohm
-M2 3~ Break Resistor
Motor secondary functions Θ
Enclosure
CBHYD
Frequency converter secondary functions
Date 17.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. Frequency converter secondary functions & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C020/14 2
=C011-XD7.PE:1:b / =C011/9.1
=C011-XD7.PE:1:d / =C011/9.1
=C011-XD8.P0:1:c / =C011/6.4
=C011-XD8.P0:3:c / =C011/6.4
=C011-XD1.M:2:b / =C011/5.1
=C011-XD1.M:7:d / =C011/5.2
-XF1 -XF2
&EFA/1.4 &EFA/1.4
switch 3 2 1 switch 3 2 1
Enclosure L+ M PE Enclosure L+ M PE
SCALANCE 6GK5008-0BA00-1AB2 XB008 SIEMENS SCALANCE 6GK5008-0BA00-1AB2 XB008 SIEMENS
PROFINET PROFINET
Switch + Switch +
Supply Supply
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply Switch & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 4
=C011-FC4:3 / =C011/4.4
BU 1 mm²
1 3 5
-QA1
=C040/15.8 2 4 6
=C040/8.8
Main contactor
Enclosure
BU 1 mm²
BU 1 mm²
-XD1 1 3 -XD2 1 3
-XD1 = -XD2 =
-WD1
/2.2
ÖLFLEX 191
3G1,5 1
x1
-PF1
Lighting system
CBGST
x2
-WD1
/2.2
ÖLFLEX 191
3G1,5 2
-XD1 2 -XD2 2
BUWH 1 mm²
BUWH 1 mm²
=C011/5.2 / =C011-XD1.M:5:b
=C011/5.2 / =C011-XD1.M:5:d
Working place Working place

lighting lighting spare
loading area
press
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Working place light & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 5
=C011-XD11.P1:1:b / =C011/7.4
=C011-XD1.M:18:d / =C011/5.4
=C011-XD4.P2:2:d / =C011/8.2
=C011-XD5.P3:2:d / =C011/8.4
PE
BUWH 2,5 mm²
GNYE 2,5 mm²

BU 2,5 mm²
BU 2,5 mm²
BU 2,5 mm²
-XD6 1 2 3 4 5 6 7 8 PE
-XD6 =
-WD6
ÖLFLEX FD
CLASSIC 810
12G2,5
300/500 1 3 5 7 PE
+HB=C011/2.1 / =C011+HB-XD2.P1:1:a
+HB=C011/2.3 / =C011+HB-XD3.P2:1:a
+HB=C011/2.5 / =C011+HB-XD4.P3:1:a
+HB=C011/1.1 / =C011+HB-XD1.M:1:a
+HB=C011/3.1 / =C011+HB-XD5.PE:1:a
Power supply
HMI
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Power supply bus housing & EFS Circuit documents # TF Thermoforming Electric
4
Modification
0
Date
Name
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD3
-XD3 =
-XD3
1
BU 2,5 mm²
Ed.
+CBHYD=C011/2.1 / =C011+CBHYD-XD3.P1:1:a =C011-XD3.P1:1:b / =C011/7.1
Date
Appr
1
Original
2
BU 2,5 mm²
+CBHYD=C011/2.3 / =C011+CBHYD-XD4.P2:1:a =C011-XD4.P2:1:b / =C011/8.1
herzberg.n
11.12.2019
4
BU 2,5 mm²
+CBHYD=C011/2.5 / =C011+CBHYD-XD5.P3:1:a 5 =C011-XD5.P3:1:b / =C011/8.4
housing
Hydraulic
supply bus
24V power
2
BUWH 2,5 mm²

+CBHYD=C011/1.1 / =C011+CBHYD-XD1.M:1:a =C011-XD1.M:20:b / =C011/5.4
7
Replacement of
S.27411.14.18
8
GNYE 2,5 mm²
Webasto Ford U725

+CBHYD=C011/3.1 / =C011+CBHYD-XD6.PE:1:a
PE
PE
PE
3
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD4
-XD4 =
-XD4
Replaced by
BU 2,5 mm²
+CBGST=C011/2.1 / =C011+CBGST-XD3.P1:1:a =C011-XD10.P1:1:b / =C011/7.3
1
1
2
BU 2,5 mm²
+CBGST=C011/2.3 / =C011+CBGST-XD4.P2:1:a =C011-XD4.P2:1:d / =C011/8.1
3
3
4
BU 2,5 mm²
+CBGST=C011/2.5 / =C011+CBGST-XD5.P3:1:a =C011-XD5.P3:1:d / =C011/8.4
4
bear
supply bus
24V power
BU 2,5 mm²
+CBGST=C011/2.7 / =C011+CBGST-XD7:1:a =C011-FC4:1 / =C011/4.3
housing press
6
BUWH 2,5 mm²

+CBGST=C011/1.1 / =C011+CBGST-XD1.M:1:a =C011-XD1.M:19:d / =C011/5.4
7
8
8
GNYE 2,5 mm²

+CBGST=C011/3.1 / =C011+CBGST-XD6.PE:1:a
PE
PE
PE

5
300/500
12G2,5
CLASSIC 810
ÖLFLEX FD
-WD5
-XD5 =
-XD5
BU 2,5 mm²
+CBPB=C011/2.1 / =C011+CBPB-XD3.P1:1:a =C011-XD9.P1:1:b / =C011/7.2
1
1
2
BU 2,5 mm²
3

3
6
BU 2,5 mm²
5
frame
supply bus
24V power
BU 2,5 mm²
+CBPB=C011/2.7 / =C011+CBPB-XD7:1:a =C011-FC4:2 / =C011/4.4
housing press
6
BUWH 2,5 mm²

+CBPB=C011/1.1 / =C011+CBPB-XD1.M:1:a =C011-XD1.M:19:b / =C011/5.4
7
8
8
GNYE 2,5 mm²

+CBPB=C011/3.1 / =C011+CBPB-XD6.PE:1:a
PE
7
PE
PE
S27411k1-9
+ CC
& EFS
== PR1
= C021
Press 1
Enclosure
8
Circuit documents
Infrastructurre DC
Page
Page
9
268 / 987
6
5
0 1 2 3 4 5 6 7 8 9
5 =C040/1
=C011-XD8.P0:5:c / =C011/6.4
=C040/3.4
=C040-KF12.1:9
13 13
=C040-QA8 =C040-QA9
=C040/6.a.1 14 =C040/6.a.5 14
BU 1 mm²
BU 1 mm²
13 14
BU 1 mm²
21 21
=C040-QA9 =C040-QA8
=C040/6.a.5 22 =C040/6.a.1 22
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-XD7 1 2 3 4 -XD7 5 6 7 8 13 14
-XD7 =
-WD7
-WD7 1 2 3 4 /6.2 5 6 7 8 13 14
ÖLFLEX
CLASSIC 110
25G1
=C020-F1 =C020-F1
=C020/6.5 X0 3A 4A 5A 6A =C020/6.5 X0 80 74 77 82 X40 11 13
Door Door
open closed
X0 83 75 78 84 40 12 14
-WD7
/6.2 9 10 11 12 15 16
-XD7 9 10 11 12 16 17
9 10 11 12 16 17
=C040-KF14.4:2 =C040-KF12.1:1
=C040/13.2 =C040/3.3
Rolling gate open Rolling gate close Rolling gate ready Rolling gate is open Rolling gate is closed Rolling gate automatic mode active
Rolling gate is closed
(safety switch)
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Rolling gate & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C021/6 2
-KF10
&EFA=C021/1.1
/2.1 -KF12.1 -KF13.1 -KF14.1 -KF15.2 -KF15.4 -KF16.1
SIE.6ES7512-1SK01-0AB0 /2.3
/2.6 -KF13.2 /2.a.1 -KF14.2 -KF14.3 -KF14.4 -KF15.1 /2.a.3 -KF15.3 /2.a.6 /2.b.1
SIE.6ES7954-8LE03-0AA0 /3.1 /7.1 /9.1 /11.1 /13.1 /15.1 /17.1 /19.1 /21.1 /23.1
/5.1 /6.1
/4.1 /8.1 /10.1 /12.1 /14.1 /16.1 /18.1 /20.1 /22.1 /24.1
/5.a.1 /6.a.1
F-DI HF ST DI ST DI ST DI ST DQ ST DQ ST DQ ST DQ ST CM
BA 2xRJ45 F-DQ HF F-DQ HF DI
8x24VDC 16x24VDC 16x24VDC 16x24VDC 16x24VDC 16x24VDC/0,5A 16x24VDC/0,5A 16x24VDC/0,5A 16x24VDC/0,5A !!--XXX--!!
4x24VDC/2A PM 4x24VDC/2A PM
DIAG PROFIsafe DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
RN ER MT DIAG PROFIsafe DIAG PROFIsafe
6ES7193-6BP20-0DA0
6ES7136-6BA00-0CA0
6ES7135-6HD00-0BA1
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7136-6DB00-0CA0
6ES7136-6DB00-0CA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0BA0
6ES7193-6PA00-0AA0
.0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 TX
LK1
SIMATIC F.0 F.1 .0 .1 .0 .1 RX
DQa
DQa
DQa
DQa
.2 .3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3
DIa
DIa
DIa
DIa
P1R LK2 F.0 F.1 F.0 F.1
.2 .3 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
ET 200SP F.2 F.3 .2
F.2
.3
F.3
.2
F.2
.3
F.3
.6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
P2R .4 .5 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1
DQb
DQb
DQb
DQb
F.4 F.5 .2 .2 .2 .2 .2 .2 .2 .2
DIb
DIb
DIb
DIb
.3 .3 .3 .3 .3 .3 .3 .3
IM155-6PN ST .6 .7 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
X1
F.6 F.7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
PROFINET CC01
PWR PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00
(LAN) PWR PWR CC02 PWR CC02
6ES7155-6AU00-0BA0 6ES7136-6BA00-0CA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7137-6AA00-0BA0
6ES7193-6AR00-0AA0 6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
MAC ADDRESS 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6
X80
24VDC 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
11 12 11 12
1L+ 1M 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
13 14 13 14
SPARE
FUSES
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
15 16 15 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
L+ M L+ M
2L+ 2M
192.168.123.64
0 1 2 3 4 5 6 7 8 9
1 2.a
-KF12.1
SIMATIC ET200SP digital input module F-8xDI 24VDC HF !!--XXX--!! AG DEUTSCHLAND
L+/24VDC M/0VDC
L+ M
24VDC 0VDC
=C011-XD2.P0:1:b / =C011/6.1
=C011-XD1.M:1:d / =C011/5.1
BUWH 1 mm²
BUWH 1 mm²
=C011-XD2.P0:2:b / =C011/6.1
=C011-XD1.M:2:c / =C011/5.1
BU 1 mm²
BU 1 mm²
=C011/6.1 / =C011-XD2.P0:1:d
=C011/5.1 / =C011-XD1.M:2:d
BUWH 1 mm²
BU 1 mm²
-KF10 -KF13.1
/1.1 ds.SIE.6ES7136-6DB00-0CA0%DE 24VDC 0VDC
Micro Memory&EFA=C021/1.1
Card 12 MB 1 2 3 4 L+ M
1L+ 1M 2L+ 2M
ET200SP 6ES7 512-1SK01-0AB0 CPU 1512SP F-1PN !!--XXX--!! !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
0 1 2 3 4 5 6 7 8 9
2 2.b
=C011-XD12.P3:1:b / =C011/8.6
=C011-XD2.P0:2:d / =C011/6.1
=C011-XD8.P0:4:c / =C011/6.4
=C011-XD1.M:3:b / =C011/5.1
=C011-XD1.M:8:b / =C011/5.2
=C011-XD1.M:8:d / =C011/5.2
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-KF14.1 24VDC 0VDC -KF15.2 24VDC 0VDC -KF15.4 24VDC 0VDC
L+ M L+ M L+ M
SIEMENS
24VDC 0,5A Baseunit TYP A0 Farbcode CC00 SIEMENS
24VDC 0,5A Baseunit TYP A0 Farbcode CC00
0 1 2 3 4 5 6 7 8 9
2.a 3
=C011-XD2.P0:5:d / =C011/6.2
=C011-XD1.M:6:b / =C011/5.2
BUWH 1 mm²
BU 1 mm²
-KF16.1 24VDC 0VDC

ds.SIE.6ES7135-6HD00-0BA1%DE L+ M
!!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Appr Webasto Ford U725 S27411k1-9 + CC Enclosure Page 2.b
0 1 2 3 4 5 6 7 8 9
2.b 4
=C021/6.8
=C021-XD7:13
13 14
=C021/6.8
=C021-XD7:16
16 17
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
-KF12.1
1 9 5 13 2 10 6 14
FI241.0 FI241.4 FI241.1 FI241.5
=C020-F1-40:12 =C020-F1-40:14
A B A B
Channel 1 Channel 2
Press rolling Spare

gate is safe
closed
Press rolling Spare

gate is safe
closed
0 1 2 3 4 5 6 7 8 9
3 5
-KF12.1
3 11 7 15 4 12 8 16
FI241.2 FI241.6 FI241.3 FI241.7
A B A B
Channel 3 Channel 4
Spare Spare
Spare Spare
0 1 2 3 4 5 6 7 8 9
4 5.a
24V control 24V control 24V safe power 24V safe power
voltage on voltage on supply after supply after
light curtain, light curtain,
rolling gate for rolling gate for
production cell production cell
-KF13.1
24V control voltage on !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ341.0 FQ341.4 FQ341.1 FQ341.5
1 5 9 13 2 6 10 14
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1
-QA1 QA2 -QA3
13 14 =C011/3.4 13 14 =C011/3.4 13 14 =C011/3.6

21 22 /12.6 21 22 /12.7 21 22 /12.7
33 34 =C011/3.5 33 34 33 34
43 44 43 44 43 44
53 54 53 54 53 54
63 64 63 64 63 64
73 74 73 74 73 74
83 84 83 84 83 84
24V control voltage on 24V control voltage on 24V safe power supply after 24V safe power supply after
Energency-Stop, light curtain, rolling gate for Energency-Stop, light curtain, rolling gate for
0 1 2 3 4 5 6 7 8 9
5 6
24V safe power Main contactor 24V safe power 24V safe power 24V safe power
supply after supply after supply tool supply tool
Energency-Stop, Energency-Stop, heating heating
light curtain, light curtain,
rolling gate for rolling gate for
-KF13.1
nergency-Stop, light curtain, rolling gate for production cell !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ341.2 FQ341.6 FQ341.3 FQ341.7
3 7 11 15 4 8 12 16
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1 A1
-QA4 -QA5 -QA6 -QA7
Main contactor A2 Main contactor A2 Main contactor A2 Main contactor A2
13 14 =C011/3.5 13 14 =C011/3.7 13 14 =C011/2.7 13 14 =C011/2.7

21 22 /12.8 21 22 /12.8 21 22 /12.5 21 22 /12.5
33 34 33 34 33 34 33 34
43 44 43 44 43 44 43 44
53 54 53 54 53 54 53 54
63 64 63 64 63 64 63 64
73 74 73 74 73 74 73 74
83 84 83 84 83 84 83 84
24V safe power supply after 24V safe power supply after 24V safe power supply tool heating 24V safe power supply tool heating
Energency-Stop, light curtain, rolling gate for Energency-Stop, light curtain, rolling gate for
0 1 2 3 4 5 6 7 8 9
5.a 6.a
Safe Stop Safe Stop Safe Stop Safe Stop

frequency frequency frequency frequency
converter converter converter converter
hydraulic pump hydraulic pump secondary secondary
functions functions
-KF13.2
Safe Stop frequency converter hydraulic pump !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ348.0 FQ348.4 FQ348.1 FQ348.5
1 5 9 13 2 6 10 14
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C020-TA1:X12:4 =C020-TA1:X12:2 =C020-TA2:X12:4 =C020-TA2:X12:2
=C020/13.4 =C020/13.4 =C020/14.4 =C020/14.4
Safe Stop Safe Stop frequency

frequency converter converter
hydraulic pump Safe Stop secondary functions Safe Stop frequency
frequency converter converter
hydraulic pump secondary functions
0 1 2 3 4 5 6 7 8 9
6 7
Rolling gate Rolling gate Rolling gate Rolling gate

open open close close
-KF13.2
Rolling gate open !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ348.2 FQ348.6 FQ348.3 FQ348.7
3 7 11 15 4 8 12 16
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1
-QA8 -QA9
Enclosure A2 Enclosure A2
13 14 =C021/6.2 13 14 =C021/6.3
21 22 =C021/6.3 21 22 =C021/6.2
33 34 33 34
43 44 43 44
53 54 53 54
63 64 63 64
73 74 73 74
83 84 83 84
Rolling Rolling Rolling Rolling

gate open gate open gate close gate close
0 1 2 3 4 5 6 7 8 9
6.a 8
=C011-XD2.P0:3:b / =C011/6.1
BU 1 mm²
=C020-XD28:6 / =C020/4.a.3
=C020-XD3:15 / =C020/4.3
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 13 13 13
=C020-FC3 =C020-FC4 =C020-FC5 =C020-FC6 =C020-FC7
=C020/5.1 14 =C020/5.3 14 =C020/5.6 14 =C020/6.1 14 =C020/6.3 14
NO contact motor NO contact motor NO contact motor NO contact motor NO contact motor
protection switch protection switch protection switch protection switch protection switch
Enclosure Enclosure Enclosure Enclosure Enclosure
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Motor protection switch control oil
Motor protection switch external
Motor protection switch external

Motor protection switch HAWE
Motor protection switch spare
and cooling circuit pump
fan secondary functions

fan hydraulic pump
hydraulic clamping
Cooling unit ready
Cooling unit ready

=C020-EC1:X1:5
=C020-EC2:X1:5
=C020-FC3:14
=C020-FC4:14
=C020-FC5:14
=C020-FC6:14
=C020-FC7:14
Spare
-KF14.1
Kühlgerät Schaltschrank bereit DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I39.0
I39.1
I39.2
I39.3
I39.4
I39.5
I39.6
I39.7
Cooling unit ready Motor protection switch Spare Motor protection switch
spare external
Motor protection switch Motor protection switch fan secondary functions
HAWE hydraulic clamping Motor protection switch Cooling unit ready
control oil external
and cooling circuit pump fan hydraulic pump
0 1 2 3 4 5 6 7 8 9
7 9
=C011-XD2.P0:3:d / =C011/6.1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 13 13 13 13 13
=C020-QA1 =C020-QA2 =C020-QA3 =C020-QA4 =C020-QA5 =C020-QA38 =C021-QA1
=C020/5.1 14 =C020/5.3 14 =C020/5.6 14 =C020/6.1 14 =C020/6.3 14 =C020/6.6 14 =C021/2.2 14
Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit
breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact
Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
External fan hydraulic pump 1

Control oil and cooling circuit
Hydraulic clamping HAWE
secondary functions
=C020-QA38:14
Lighting system
=C020-QA1:14
=C020-QA2:14
=C020-QA3:14
=C020-QA4:14
=C020-QA5:14
=C021-QA1:14
Rolling gate
Spare
Spare
pump
-KF14.1
Control oil and cooling circuit pump DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I40.0
I40.1
I40.2
I40.3
I40.4
I40.5
I40.6
I40.7
Control oil Spare Hydraulic clamping HAWE External fan External fan Rolling gate Spare Lighting system
and cooling circuit pump hydraulic pump 1 hydraulic pump 2
secondary functions
0 1 2 3 4 5 6 7 8 9
8 10
=C011-XD2.P0:4:b / =C011/6.1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 13 13 13 13 13 13
=C020-QA6 =C020-QA7 =C020-QA9 =C020-QA12 =C020-QA13 =C020-QA15 =C020-QA17 =C020-QA19
=C020/7.1 14 =C020/7.3 14 =C020/7.6 14 =C020/8.1 14 =C020/8.3 14 =C020/8.6 14 =C020/9.1 14 =C020/9.3 14
Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit
breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact
Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Heating circiut 1 lower tool

=C020-QA12:14
=C020-QA13:14
=C020-QA15:14
=C020-QA17:14
=C020-QA19:14
=C020-QA6:14
=C020-QA7:14
=C020-QA9:14
-KF14.2
Heating circiut 1 lower tool DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I41.0
I41.1
I41.2
I41.3
I41.4
I41.5
I41.6
I41.7
Heating circiut 1 lower tool Heating circiut 2 lower tool Heating circiut 3 lower tool Heating circiut 4 lower tool Heating circiut 5 lower tool Heating circiut 6 lower tool Heating circiut 7 lower tool Heating circiut 8 lower tool
0 1 2 3 4 5 6 7 8 9
9 11
=C011-XD2.P0:4:d / =C011/6.2
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 13 13 13 13 13 13
=C020/9.6 14 =C020/10.6 14 =C020/10.1 14 =C020/10.3 14 =C020/11.1 14 =C020/11.3 14 =C020/11.6 14 =C020/12.1 14
Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit Power circuit
breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact breaker NO contact
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²

=C020-QA21:14
=C020-QA23:14
=C020-QA25:14
=C020-QA26:14
=C020-QA30:14
=C020-QA31:14
=C020-QA34:14
=C020-QA36:14
-KF14.2
Heating circiut 1 upper tool DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I42.0
I42.1
I42.2
I42.3
I42.4
I42.5
I42.6
I42.7
Heating circiut 1 upper tool Heating circiut 2 upper tool Heating circiut 3 upper tool Heating circiut 4 upper tool Heating circiut 5 upper tool Heating circiut 6 upper tool Heating circiut 7 upper tool Heating circiut 8 upper tool
0 1 2 3 4 5 6 7 8 9
10 12
=C011-XD2.P0:5:b / =C011/6.2
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
13 13 11 11 11 11 13 13
=C011-FC1 =C000-QA2 =C020-CB1 =C020-CB2 =C020-CB3 =C020-CB4 =C020-FC25 =C020-FC26
=C011/1.1 14 =C000/4.3 14 =C020/2.2 12 =C020/2.3 12 =C020/2.4 12 =C020/2.5 12 =C020/4.2 14 =C020/4.a.2 14
NO contact motor Power circuit NC contact NC contact NC contact NC contact NO contact motor NO contact motor
protection switch breaker NO contact Enclosure Enclosure Enclosure Enclosure protection switch protection switch
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Control cabinet door locking right
Control cabinet door locking left
Motor protection switch cooling
Motor protection switch cooling

Control cabinet door locking
Control cabinet door locking

120V power supply OK
24V power supply
=C020-FC25:14
=C020-FC26:14
=C000-QA2:14
=C020-CB1:12
=C020-CB2:12
=C020-CB3:12
=C020-CB4:12
=C011-FC1:14
middle
middle
unit
unit
-KF14.3
24V power supply DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I43.0
I43.1
I43.2
I43.3
I43.4
I43.5
I43.6
I43.7
Motor protection switch

Control cabinet door locking left Control cabinet door locking middle cooling unit
24V power supply 120V power supply OK Control cabinet door locking middle Control cabinet door locking right Motor protection switch
cooling unit
0 1 2 3 4 5 6 7 8 9
11 13
=C011-XD8.P0:4:a / =C011/6.4
=C020-TA1:X13:7 / =C020/13.5
=C020-TA2:X13:7 / =C020/14.5
=C011-FC4:11 / =C011/4.2
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
21 21 21 21
-QA6 -QA1 -QA2 -QA4
/5.a.5 22 /5.1 22 /5.5 22 /5.a.1 22
Power circuit Power circuit Power circuit Power circuit
breaker NO contact breaker NO contact breaker NO contact breaker NO contact
BU 1 mm²
BU 1 mm²
BU 1 mm²
21 21 21
-QA7 -QA3 -QA5
/5.a.6 22 /5.6 22 /5.a.2 22
Power circuit Power circuit Power circuit
breaker NO contact breaker NO contact breaker NO contact
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Frequency converter secondary
Frequency converter hydraulic
Emergency stop light curtain
Emergency stop light curtain

24V safe power supply tool
24V control voltage on

24V power supply OK
=C020-TA1:X13:7
=C020-TA2:X13:7
=C011-FC4:11
rolling gate
functions
-QA7:22
-QA1:22
-QA3:22
-QA5:22
heating
Spare
pump
-KF14.3
Frequency converter hydraulic pump DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I44.0
I44.1
I44.2
I44.3
I44.4
I44.5
I44.6
I44.7
Safety circuit Safety circuit

24V safe power supply tool heating Emergency stop light curtain
Safety circuit Safety circuit
Frequency converter Frequency converter 24V power supply OK Spare 24V control voltage on Emergency stop light curtain rolling gate
hydraulic pump secondary functions
0 1 2 3 4 5 6 7 8 9
12 14
=C021/6.5 =C020+UT-XD1:24 =C020+LT-XD1:24

=C021-XD7:10 +UT=C010/1.6 +LT=C010/1.6
9 10 11 12 23 24 23 24
=C020-WD17 =C020-WD18
=C020/7.1 =C020/9.5
ÖLFLEX ÖLFLEX
25G2,5 25G2,5
300/500 23 24 300/500 23 24
=C011/6.4 / =C011-XD8.P0:1:b
=C011/6.4 / =C011-XD8.P0:1:d
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
rolling gate automatikmode activ
heating plug uppertool pluged

heating plug lowertool pluged
=C020+UT-XD1:24
=C020+LT-XD1:24
rolling gate closed
rolling gate open
=C020-F1-X0:83
=C020-F1-X0:75
=C020-F1-X0:78
=C020-F1-X0:84
rolling gate ok
Spare
Spare
-KF14.4
heating plug lowertool pluged DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I45.0
I45.1
I45.2
I45.3
I45.4
I45.5
I45.6
I45.7
Rolling gate ready Rolling gate is open Rolling gate is closed Rolling gate automatic mode active Spare Spare Lower tool heating plug is pluged
Upper tool heating plug is pluged
0 1 2 3 4 5 6 7 8 9
13 15
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF14.4
9 10 11 12 13 14 15 16
I46.0
I46.1
I46.2
I46.3
I46.4
I46.5
I46.6
I46.7
0 1 2 3 4 5 6 7 8 9
14 16
-KF15.1
Control oil and cooling circuit pump SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q23.0
Q23.1
Q23.2
Q23.3
Q23.4
Q23.5
Q23.6
Q23.7
1 2 3 4 5 6 7 8
Control oil and cooling circuit pump
Spare
External fan hydraulic pump 2 secondary functions
Rolling gate
Spare
Lighting system
=C020-QA1:A1
=C020-QA2:A1
=C020-QA3:A1
=C020-QA4:A1
=C020-QA5:A1
=C020-QA38:A1
=C021-QA1:A1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1 A1 A1 A1 A1
=C020-QA1 =C020-QA2 =C020-QA3 =C020-QA4 =C020-QA5 =C020-QA38 =C021-QA1
AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2
5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW
AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V
DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors
Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure Enclosure
=C011/5.1 / =C011-XD1.M:3:d
1 2 =C020/5.1 1 2 =C020/5.3 1 2 =C020/5.6 1 2 =C020/6.1 1 2 =C020/6.3 1 2 =C020/6.6 1 2 =C021/2.2

3 4 =C020/5.2 3 4 =C020/5.4 3 4 =C020/5.6 3 4 =C020/6.2 3 4 =C020/6.4 3 4 =C020/6.6 3 4 =C021/2.2
5 6 =C020/5.2 5 6 =C020/5.4 5 6 =C020/5.6 5 6 =C020/6.2 5 6 =C020/6.4 5 6 =C020/6.6 5 6 =C021/2.2
13 14 /8.1 13 14 /8.2 13 14 /8.3 13 14 /8.4 13 14 /8.5 13 14 /8.6 13 14 /8.8
Control oil Spare Hydraulic clamping HAWE External fan External fan Rolling gate Spare Lighting system
and cooling circuit pump hydraulic pump 1 hydraulic pump 2
secondary functions
0 1 2 3 4 5 6 7 8 9
15 17
-KF15.1
Frequency converter hydraulic pump fault SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q24.0
Q24.1
Q24.2
Q24.3
Q24.4
Q24.5
Q24.6
Q24.7
9 10 11 12 13 14 15 16
Frequency converter hydraulic pump fault
Frequency converter secondary functions fault
Reset power supply bus housing
Reset power supply cabinet
Reset power supply upper tool lower tool lighting system
Spare
Spare
Spare
=C020-TA1:X12:1
=C020-TA2:X12:1
=C011-FC2:RST
=C011-FC3:RST
=C011-FC4:RST
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C020/13.3 / =C020-TA1:X12:1
=C020/14.3 / =C020-TA2:X12:1
=C011/2.2 / =C011-FC2:RST
=C011/3.2 / =C011-FC3:RST
=C011/4.2 / =C011-FC4:RST
Frequency converter hydraulic pump fault Reset power supply bus housing
Reset power supply

Reset cabinet
power supply upper tool lower tool lighting system
Spare Spare Spare
Frequency converter secondary functions fault
0 1 2 3 4 5 6 7 8 9
16 18
-KF15.2
Heating circiut 1 lower tool SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q25.0
Q25.1
Q25.2
Q25.3
Q25.4
Q25.5
Q25.6
Q25.7
1 2 3 4 5 6 7 8

=C020-QA6:A1
=C020-QA7:A1
=C020-QA9:A1
=C020-QA12:A1
=C020-QA13:A1
=C020-QA15:A1
=C020-QA17:A1
=C020-QA19:A1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1 A1 A1 A1 A1 A1
AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2
5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW
AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V
DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors
=C011/5.1 / =C011-XD1.M:4:b
1 2 =C020/7.1 1 2 =C020/7.3 1 2 =C020/7.6 1 2 =C020/8.1 1 2 =C020/8.3 1 2 =C020/8.6 1 2 =C020/9.1 1 2 =C020/9.3

3 4 =C020/7.2 3 4 =C020/7.4 3 4 =C020/7.6 3 4 =C020/8.2 3 4 =C020/8.4 3 4 =C020/8.6 3 4 =C020/9.2 3 4 =C020/9.4
5 6 =C020/7.2 5 6 =C020/7.4 5 6 =C020/7.6 5 6 =C020/8.2 5 6 =C020/8.4 5 6 =C020/8.6 5 6 =C020/9.2 5 6 =C020/9.4
13 14 /9.1 13 14 /9.2 13 14 /9.3 13 14 /9.4 13 14 /9.5 13 14 /9.6 13 14 /9.7 13 14 /9.8
0 1 2 3 4 5 6 7 8 9
17 19
-KF15.2
Heating circiut 1 lower tool SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q26.0
Q26.1
Q26.2
Q26.3
Q26.4
Q26.5
Q26.6
Q26.7
9 10 11 12 13 14 15 16

BU 1 mm² =C020-QA8:A1
BU 1 mm²=C020-QA10:A1
BU 1 mm²=C020-QA11:A1
BU 1 mm²=C020-QA14:A1
BU 1 mm²=C020-QA16:A1
BU 1 mm²=C020-QA18:A1
BU 1 mm²=C020-QA20:A1
BU 1 mm²=C020-QA22:A1
A1 A1 A1 A1 A1 A1 A1 A1
+ + + + + + + +

=C020/7.1 =C020/7.3 =C020/7.5 =C020/8.1 =C020/8.3 =C020/8.5 =C020/9.1 =C020/9.3
3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430-
1AC45 1AC45 1AC45 1AC45 1AC45 1AC45 1AC45 1AC45
Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay
Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
-
A2 A2 A2 A2 A2 A2 A2 A2
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
=C011/5.2 / =C011-XD1.M:6:d
0 1 2 3 4 5 6 7 8 9
18 20
-KF15.3
Heating circiut 1 upper tool SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q27.0
Q27.1
Q27.2
Q27.3
Q27.4
Q27.5
Q27.6
Q27.7
1 2 3 4 5 6 7 8

=C020-QA21:A1
=C020-QA23:A1
=C020-QA25:A1
=C020-QA26:A1
=C020-QA30:A1
=C020-QA31:A1
=C020-QA34:A1
=C020-QA36:A1
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
A1 A1 A1 A1 A1 A1 A1 A1
AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2 AC-3 A2
5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW 5,5 kW
AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V AC 400 V
DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors Load contactors
=C011/5.2 / =C011-XD1.M:4:d
1 2 =C020/9.6 1 2 =C020/10.6 1 2 =C020/10.1 1 2 =C020/10.3 1 2 =C020/11.1 1 2 =C020/11.3 1 2 =C020/11.6 1 2 =C020/12.1

3 4 =C020/9.6 3 4 =C020/10.6 3 4 =C020/10.2 3 4 =C020/10.4 3 4 =C020/11.2 3 4 =C020/11.4 3 4 =C020/11.6 3 4 =C020/12.2
5 6 =C020/9.6 5 6 =C020/10.6 5 6 =C020/10.2 5 6 =C020/10.4 5 6 =C020/11.2 5 6 =C020/11.4 5 6 =C020/11.6 5 6 =C020/12.2
13 14 /10.1 13 14 /10.2 13 14 /10.3 13 14 /10.4 13 14 /10.5 13 14 /10.6 13 14 /10.7 13 14 /10.8
0 1 2 3 4 5 6 7 8 9
19 21
-KF15.3
Heating circiut 1 upper tool SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q28.0
Q28.1
Q28.2
Q28.3
Q28.4
Q28.5
Q28.6
Q28.7
9 10 11 12 13 14 15 16

BU 1 mm²=C020-QA24:A1
BU 1 mm²=C020-QA27:A1
BU 1 mm²=C020-QA28:A1
BU 1 mm²=C020-QA29:A1
BU 1 mm²=C020-QA32:A1
BU 1 mm²=C020-QA33:A1
BU 1 mm²=C020-QA35:A1
BU 1 mm²=C020-QA37:A1
A1 A1 A1 A1 A1 A1 A1 A1
+ + + + + + + +

=C020/9.5 =C020/10.1 =C020/10.3 =C020/10.5 =C020/11.1 =C020/11.3 =C020/11.5 =C020/12.1
3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430- 3RF2430-
1AC45 1AC45 1AC45 1AC45 1AC45 1AC45 1AC45 1AC45
Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay Semiconductor relay
Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
- Enclosure
-
A2 A2 A2 A2 A2 A2 A2 A2
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
=C011/5.2 / =C011-XD1.M:7:b
0 1 2 3 4 5 6 7 8 9
20 22
-KF15.4
Q29.0
Q29.1
Q29.2
Q29.3
Q29.4
Q29.5
Q29.6
Q29.7
1 2 3 4 5 6 7 8
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
21 23
-KF15.4
Q30.0
Q30.1
Q30.2
Q30.3
Q30.4
Q30.5
Q30.6
Q30.7
9 10 11 12 13 14 15 16
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
22 24
-KF16.1
ds.SIE.6ES7135-6HD00-0BA1%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
1 5 9 13 2 6 10 14
Q0+ Q0- S0+ S0- Q1+ Q1- S1+ S1-
Setpoint frequency converter hydraulic pump
Setpoint frequency converter secondary functions
Setpoint frequency converter secondary functions

BUWH 1 mm²
=C020-TA1:X10:2
BU 1=C020-TA2:X10:2
BU 1 mm²
BUWH 1 mm²
mm²
=C020/13.3 / =C020-TA1:X10:2
=C020/13.3 / =C020-TA1:X10:3
=C020/14.3 / =C020-TA2:X10:2
=C020/14.3 / =C020-TA2:X10:3
Setpoint frequency converter hydraulic pump Setpoint frequency converter secondary functions
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP analog outputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
23 +HB=C011/1
-KF16.1
3 7 11 15 4 8 12 16
Q2+ Q2- S2+ S2- Q3+ Q3- S3+ S3-
0 1 2 3 4 5 6 7 8 9
+CC=C040/24 2
=C021+CC-XD6:7 / +CC=C021/4.2
BUWH 1 mm²
a c a c a c a c a c
-XD1.M 1 2 3 4 5
b d b d b d b d b d
-XD1.M =
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
=C060/1.3 / =C060-KF175.0:-X80:2
=C040/2.4 / =C040-KF171.1:M
=C040/2.1 / =C040-KF170:X80:2
=C040/2.2 / =C040-KF170.1:M
=C040/60.2 / =C040-PF1:0
=C040/2.5 / =C040-KF172.1:M
=C040/70.1 / =C040-SFH1:X2
=C040/2.4 / =C040-KF172.2:M
Date 24.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. 24V M & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 3
=C021+CC-XD6:1 / +CC=C021/4.1
=C021+CC-XD6:3 / +CC=C021/4.1
=C021+CC-XD6:5 / +CC=C021/4.2
a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c
-XD2.P1 1 2 3 4 5 -XD3.P2 1 2 3 4 5 -XD4.P3 1 2 3 4 5

b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d
-XD2.P1 = -XD3.P2 = -XD4.P3 =
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C060/1.1 / =C060-KF175.0:-X80:1
=C040/40.1 / =C040-SF1:13
=C040/2.1 / =C040-KF170:X80:1
=C040/2.3 / =C040-KF171.1:L+
=C040/50.1 / =C040-SF8
=C040/50.7 / =C040-SF10:1
=C040/50.8 / =C040-SF10
=C040/2.1 / =C040-KF170.1:L+
/
=C040/2.5 / =C040-KF172.1:L+
=C040/2.3 / =C040-KF172.2:L+
24V safe 24V safe

power power
supply supply
after after
light light
curtain, curtain,
for for
cell cell
Power
supply HMI
0 1 2 3 4 5 6 7 8 9
2 =C040/1
=C021+CC-XD6:PE / +CC=C021/4.3
GNYE 2,5 mm²
a c a c a c a c a c
-XD5.PE 1 2 3 4 5
b d b d b d b d b d
-XD5.PE =
0 1 2 3 4 5 6 7 8 9
=C011/3 2
-KF170
&EFA+CC=C021/2.7
/2.1 -KF170.1 -KF171.1 -KF172.1
SIE.6ES7155-6AU01-0BN0 /2.1 /2.2 /2.4 -KF172.2
SIE.6ES7193-6AR00-0AA0 /3.1 /40.1 /60.1 /2.2
/4.1 /50.1 /70.1 /71.1
F-DI HF DI ST DQ ST DQ ST
BA 2xRJ45
8x24VDC 16x24VDC 16x24VDC/0,5A 4x24VDC/2A
DIAG PROFIsafe DIAG DIAG DIAG

RN ER MT
6ES7131-6BH01-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BH01-0BA0
6ES7193-6BP20-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP00-0DA0
6ES7193-6BP20-0DA0
6ES7136-6BA00-0CA0
6ES7193-6PA00-0AA0
.0 .1 .0 .1 .0 .1 0 1
LK1
SIMATIC
DQa
F.0 F.1 .2 .3 .2 .3 2 3
DIa
P1R LK2
.2 .3 .4 .5 .4 .5
ET 200SP F.2 F.3 .6 .7 .6 .7
.4 .5 .0 .1 .0 .1
P2R
DQb
.2 .2
DIb
F.4 F.5 .3 .3
IM155-6PN ST .6 .7 .4 .5 .4 .5
X1 .6 .7 .6 .7
F.6 F.7
PROFINET CC01 PWR CC00 PWR CC00 PWR CC02
PWR
(LAN) PWR
6ES7155-6AU00-0BA0 6ES7136-6BA00-0CA0 6ES7131-6BH00-0BA0 6ES7132-6BH00-0BA0 6ES7132-6BD20-0BA0

6ES7193-6AR00-0AA0
1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4
MAC ADDRESS
5 6 5 6 5 6 5 6
X80
24VDC 7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12
1L+ 1M 13 14 13 14 13 14 13 14
SPARE
FUSES
15 16 15 16 15 16 15 16
L+ M L+ M L+ M L+ M
2L+ 2M
192.168.123.64
0 1 2 3 4 5 6 7 8 9
1 3
-KF170.1 -KF171.1 -KF172.1

/1.2 /1.2 /1.3
6ES7136-6BA00-0CA0 + BU15-P16+A0+2D 6ES7131-6BH01-0BA0 + BU15-P16+A0+2B 6ES7132-6BH01-0BA0 + BU15-P16+A0+2B
F-DI 8x24VDC HF !!--XXX--!! 16DxI 24VDC ST !!--XXX--!! 16 DO DC24V 0,5A !!--XXX--!!
L+/24VDC M/0VDC L+/24VDC M/0VDC L+/24VDC M/0VDC
L+ M L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C011/2.2 / =C011-XD2.P1:4:d
=C011/1.1 / =C011-XD1.M:2:d
=C011/2.1 / =C011-XD2.P1:2:d
=C011/1.1 / =C011-XD1.M:1:d
=C011/2.2 / =C011-XD2.P1:5:d
=C011/1.1 / =C011-XD1.M:3:d
-KF172.2
/1.3
6ES7136-6DB00-0CA0 + BU15-P16+A0+2B
4xDO 24VDC 2A ST
=C011-XD2.P1:2:b / =C011/2.1
!!--XXX--!!
=C011-XD1.M:2:b / =C011/1.1
L+/24VDC M/0VDC
L+ M
24VDC 0VDC
BUWH 1 mm²
BU 1 mm²
BUWH 1 mm²
BU 1 mm²
=C011/2.3 / =C011-XD3.P2:1:b
=C011/1.2 / =C011-XD1.M:4:d
-KF170
/1.1
X80 1 2 3 4
1L+ 1M 2L+ 2M
Teileart K
ET200SP 6ES7155-6AU01-0BN0 !!--XXX--!! !!--XXX--!!
0 1 2 3 4 5 6 7 8 9
2 4
11 21
-SF11
Emergency Stop 12 22
Press frame
-WD3
ÖLFLEX
CLASSIC 110
5G1
300/500 3 4 2 1
-KF170.1
Emergency Stop DI0 VS0 DI4 VS4 DI1 VS1 DI5 VS5
ds.SIE.6ES7136-6BA00-0CA0%DE 1 9 5 13 2 10 6 14
FI248.0 FI248.4 FI248.1 FI248.5
-SF11:12 -SF11:22
A B A B
Channel 1 Channel 2
Emergency Emergency Spare Spare

Stop Stop
Emergency Emergency Spare Spare

Stop Stop
0 1 2 3 4 5 6 7 8 9
3 40
-KF170.1
Spare DI2 VS2 DI6 VS6 DI3 VS3 DI7 VS7
ds.SIE.6ES7136-6BA00-0CA0%DE 3 11 7 15 4 12 8 16
FI248.2 FI248.6 FI248.3 FI248.7
A B A B
Channel 3 Channel 4
0 1 2 3 4 5 6 7 8 9
4 50
=C011-XD2.P1:1:d / =C011/2.1
BU 1 mm²
BU 1 mm² BU 1 mm² BU 1 mm² BU 1 mm² BU 1 mm² BU 1 mm²
13 11 13 13 13 13 1 2 3
-SF1 -SF2 -SF3 -SF4 -SF5 -SF6 -SF7

control on 14 control off 12 Hydraulic on 14 Hydraulic off 14 drive to home position Emergency stop acknowledge
14 14 selector switch
control panel press control panel press control panel press control panel press control panel press control panel press automatic mode
control panel press
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Betriebs-Wahlschalter Automatik
Betriebs-Wahlschalter Hand
Steuerspannung Aus
Steuerspannung Ein
Grundstellungsfahrt
Not-Halt quittieren
Hydraulik Aus
Hydraulik Ein
-SF1:14
-SF2:12
-SF3:14
-SF4:14
-SF5:14
-SF6:14
-SF7
-SF7
-KF171.1
control on DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I47.0
I47.1
I47.2
I47.3
I47.4
I47.5
I47.6
I47.7
control on control off Hydraulic on Hydraulic off drive to home position Emergency stop acknowledge selector switch hand mode selector switch
automatic mode
0 1 2 3 4 5 6 7 8 9
40 60
=C011-XD2.P1:3:b / =C011/2.1
=C011-XD2.P1:3:d / =C011/2.1
=C011-XD2.P1:4:b / =C011/2.2
BU 1 mm²
1 2 3
-W1 BN BK
-SF8
selector switch tool change PUR
control panel press 4X0,34
UL/CSA
1
-SF10
acknowledge Press ok 2
Press frame
BU 1 mm²
BU 1 mm²
-W1 WH BU
PUR
4X0,34 mm²
M12/10 m
-SF10:2
-SF10
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-SF8
-KF171.1
selector switch normal mode DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I48.0
I48.1
I48.2
I48.3
I48.4
I48.5
I48.6
I48.7
selector switch selector switch Spare Spare Spare Spare acknowledge Press ok acknowledge Press ok
normal mode tool change
0 1 2 3 4 5 6 7 8 9
50 70
-KF172.1
Signal light blue SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q31.0
Q31.1
Q31.2
Q31.3
Q31.4
Q31.5
Q31.6
Q31.7
1 2 3 4 5 6 7 8
Signal light blue
Signal light red
Signal light yellow
Signal light green
Spare
Spare
Spare
Spare
-PF1:4
-PF1:3
-PF1:2
-PF1:1
=C011-XD1.M:3:b / =C011/1.1
-WD2
ÖLFLEX
CLASSIC 110 4 3 2 1 5
Blue 4 5G1
Signal lamps control
panel PR1
Red 3 LAP.1119205
-PF1
GN
Yellow 2 Signal lamp
Manual - Werma connection
element 84008000
;4 ;3 ;2 ;1 ;0
control panel press
Green 1
4 3 2 1
Signal light Signal light Signal light Signal light Spare Spare Spare Spare
blue red yellow green
0 1 2 3 4 5 6 7 8 9
60 71
-KF172.1
control on SIMATIC ET200SP Digitales Ausgangsmodul 16xDO 24VDC 0,5A ST Baseunit TYP A0 Farbcode CC00 SIEMENS AG DEUTSCHLAND
Q32.0
Q32.1
Q32.2
Q32.3
Q32.4
Q32.5
Q32.6
Q32.7
9 10 11 12 13 14 15 16
Signallampe Steuerspannung Ein
Signallampe Hydraulik Ein
Signallampe Grundstellung erreicht
Spare
Spare
Spare
Spare
Spare
-SFH1:X1
-SFH3:X1
-SFH5:X1
X1 X1 X1
-SFH1 -SFH3 -SFH5
control on X2 hydraulic on X2 drive to home position X2
control panel press control panel press control panel press
BUWH 1 mm²

BUWH 1 mm²
=C011/1.2 / =C011-XD1.M:4:b
control on hydraulic on drive to home position Spare Spare Spare Spare Spare
0 1 2 3 4 5 6 7 8 9
70 =C060/1
-KF172.2
Spare !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
ds.SIE.6ES7132-6BD20-0BA0%DE
Q33.0
Q33.1
Q33.2
Q33.3
1 5 2 6 3 7 4 8
DQ0 DQ0. DQ1 DQ1. DQ2 DQ2. DQ3 DQ3.
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16
-KF142.2
Spare
0 1 2 3 4 5 6 7 8 9
=C040/71 +CBHYD=C011/1
=C011-XD2.P1:1:b / =C011/2.1
=C011-XD1.M:1:b / =C011/1.1
BUWH 1 mm²
BU 1 mm²
-KF175.0
&EFA+CC=C021/2.7 L+ M
HMI press 1 -X80 1 -X80 2
!!--XXX--!! !!--XXX--!!
X80 6AV2124-0GC01-0AX0 TP700 Touch 7" !!--XXX--!!
HMI
HMI
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. HMI & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C060 Operate / Observe Page 310 / 987
Modification
+HB=C060/1
0
Date
Name
-XD1.M
-XD1.M =
=C040/2.2 / =C040-KF110:X80:2 =C021+CC-XD3:7 / +CC=C021/5.2
b
1
BUWH 1 mm²
Ed.
=C040/2.2 / =C040-KF112.1:M
Date
Appr
c
1
BUWH 1 mm²
Original
=C040/11.4 / =C040-KF114.1:A5
d b
BUWH 1 mm²
=C040/4.4 / =C040-KF116.2:M
2
BUWH 1 mm²
=C040/29.2 / =C040-KH13:B
d b
BUWH 1 mm²
=C040/29.5 / =C040-KH14:B
herzberg.n
BUWH 1 mm²
20.02.2020
=C040/30.2 / =C040-KH15:B
d b
BUWH 1 mm²
=C040/14.1 / =C021+EXTCH-XG1:-1
4
BUWH 1 mm²
=C040/4.7 / =C040-KF116.4:M
d b
/
5
BUWH 1 mm²
=C040/3.2 / =C040-KF114.1:M
a
d b
BUWH 1 mm²
=C040/4.2 / =C040-KF116.1:M
2
6
BUWH 1 mm²
=C040/4.5 / =C040-KF117.1:M
a
d b
BUWH 1 mm²
=C040/4.4 / =C040-KF116.6:M
c
Replacement of
a
d b
S.27411.14.18
c
8
a
d b
Webasto Ford U725

c
9
a
d b
c
d
10
3
Replaced by
4

5
24V M
6
7
S27411k1-9
& EFS
== PR1
= C011
+ CBHYD
Press 1
8
Circuit documents
Klemmkasten Hydraulik
Page
Page
9
311 / 987
2
1
0 1 2 3 4 5 6 7 8 9
1 3
=C021+CC-XD3:1 / +CC=C021/5.1
=C021+CC-XD3:3 / +CC=C021/5.1
=C021+CC-XD3:5 / +CC=C021/5.2
a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c
-XD3.P1 1 2 3 4 5 -XD4.P2 1 2 3 4 5 -XD5.P3 1 2 3 4 5

b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d
-XD3.P1 = -XD4.P2 = -XD5.P3 =
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C040/2.1 / =C040-KF110:X80:1
=C040/2.1 / =C040-KF112.1:L+
=C040/14.1 / =C021+EXTCH-XG1:+1
=C040/4.6 / =C040-KF116.4:L+
=C040/3.1 / =C040-KF114.1:L+
=C040/4.1 / =C040-KF116.1:L+
=C040/4.3 / =C040-KF116.6:L+
=C040/4.3 / =C040-KF116.2:L+
=C040/29.2 / =C040-KH13:A
=C040/29.4 / =C040-KH14:A
=C040/30.2 / =C040-KH15:A
/
=C040/4.5 / =C040-KF117.1:L+
24V safe 24V safe
power power
supply supply
after after
light light
curtain, curtain,
for for
24V power
supply bus
cell cell
housing
Hydraulic
0 1 2 3 4 5 6 7 8 9
2 =C040/1
=C021+CC-XD3:PE / +CC=C021/5.3
/ =C040/24.5
/ =C040/24.3
/ =C040/24.1
GNYE 2,5 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
a c a c a c a c a c
-XD6.PE 1 2 3 4 5
b d b d b d b d b d
-XD6.PE =
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
=C040/23.1 /
=C040/25.1 /
=C040/29.3 / =C040-KH13:PE
=C040/29.6 / =C040-KH14:PE
=C040/30.3 / =C040-KH15:PE
=C040/14.1 / =C021+EXTCH-XG1:GNYE
/
=C040/23.3 /
=C040/23.5 /
0 1 2 3 4 5 6 7 8 9
=C011/3 2
-KF110
&EFA+CC=C021/2.1
/2.1 -KF112.1 -KF113.1 -KF113.2 -KF113.3 -KF114.1 -KF115.1 -KF115.2 -KF115.3 -KF116.1 -KF116.2 -KF116.3 -KF116.4 -KF116.5 -KF116.6 -KF117.1
SIE.6ES7155-6AU01-0BN0 /2.1 /2.2 /2.4 /2.6 -KF114.2 -KF114.3 -KF114.4 -KF114.5 /3.2 /3.4 /3.6 /4.1 /4.2 /4.4 /4.6 /4.1 /4.2 /4.4
SIE.6ES7193-6AR00-0AA0 /5.1 /9.1 /10.a.1 /3.1 /3.2 /3.4 /14.1 /3.1 /17.1 /19.1 /21.1 /23.1 /24.1 /25.1 /26.1 /27.1 /28.1 /29.1
/7.1
/6.1 /10.1 /10.b.1 /11.1 /12.1 /13.1 /15.1 /16.1 /18.1 /20.1 /22.1 /23.1 /24.1 /25.1 /26.1 /27.1 /28.1 /30.1
/8.1
F-DI HF HF F-DQ HF DI ST DI ST DI ST DI ST DI ST AI HF AI HF AI HF DQ ST DQ ST DQ ST DQ ST DQ ST DQ ST AQ ST
BA 2xRJ45 F-DQ HF F-DQ
8x24VDC 4x24VDC/2A PM 4x24VDC/2A PM
8x24VDC 8x24VDC 8x24VDC 16x24VDC 8x24VDC 2xU/I 2-/4-wire 2xU/I 2-/4-wire 2xU/I 2-/4-wire 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4xU/I
4x24VDC/2A PM
DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
DIAG PROFIsafe DIAG PROFIsafe DIAG PROFIsafe DIAG PROFIsafe
RN ER MT
6ES7135-6HD00-0BA1
6ES7134-6HB00-0CA1
6ES7134-6HB00-0CA1
6ES7134-6HB00-0CA1
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7131-6BH01-0BA0
6ES7193-6BP00-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP20-0BA0
6ES7131-6BF01-0BA0
6ES7131-6BF01-0BA0
6ES7131-6BF01-0BA0
6ES7131-6BF01-0BA0
6ES7136-6DB00-0CA0
6ES7136-6DB00-0CA0
6ES7193-6BP20-0DA0
6ES7136-6BA00-0CA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7136-6DB00-0CA0
6ES7193-6BP00-0BA0
6ES7193-6PA00-0AA0
0 1 0 1 0 1 .0 .1 0 1 AI0 AI1 AI0 AI1 AI0 AI1 0 1 0 1 0 1 0 1 0 1 0 1 AQ0 AQ1

.0 .1 .0 .1 .0 .1 .0 .1
LK1
SIMATIC 2 3 2 3 2 3 .2 .3 2 3 F0 F1 F0 F1 F0 F1 2 3 2 3 2 3 2 3 2 3 2 3 AQ2 AQ3
DIa
F.0 F.1 F.0 F.1 F.0 F.1 F.0 F.1
P1R LK2 4 5 4 5 4 5 .4 .5 4 5
.2 .3 .2 .3 .2 .3 .2 .3
ET 200SP F.2 F.3 F.2 F.3 F.2 F.3 F.2 F.3
6 7 6 7 6 7 .6
.0
.7
.1
6 7
P2R .4 .5
.2
DIb
.3
F.4 F.5
IM155-6PN ST .6 .7
.4 .5
X1 .6 .7
F.6 F.7 CC05
PROFINET PWR CC01 PWR CC01 PWR CC01 PWR CC00 PWR CC01 PWR CC05 PWR CC05 PWR CC05 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR
PWR CC01 PWR CC02 PWR CC02 PWR CC02
(LAN) PWR
6ES7131-6BF01-0CA0 6ES7131-6BF01-0CA0 6ES7131-6BF01-0CA0 6ES7131-6BH00-0BA0 6ES7131-6BF01-0CA0 6ES7134-6HB00-0CA1 6ES7134-6HB00-0CA1 6ES7134-6HB00-0CA1 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7135-6HD00-0BA1
6ES7155-6AU00-0BA0 6ES7136-6BA00-0CA0 6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0 6ES7136-6DB00-0CA0
6ES7193-6AR00-0AA0
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
3 4 3 4 3 4 3 4
MAC ADDRESS
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6 5 6 5 6
X80 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
24VDC 7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
11 12 11 12 11 12 11 12
1L+ 1M 13 14 13
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
14 13 14 13 14
SPARE
FUSES
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
15 16 15 16 15 16 15 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
L+ M L+ M L+ M L+ M
2L+ 2M
192.168.123.64
0 1 2 3 4 5 6 7 8 9
1 3
-KF112.1 -KF113.1 -KF113.2 -KF113.3

/1.2 /1.2 /1.3 /1.3
6ES7136-6BA00-0CA0 + BU15-P16+A0+2D 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B
F-DI 8x24VDC HF !!--XXX--!! F-DQ 4X24VDC/2A PM HF !!--XXX--!! F-DQ 4X24VDC/2A PM HF !!--XXX--!! F-DQ 4X24VDC/2A PM HF !!--XXX--!!
L+/24VDC M/0VDC L+/24VDC M/0VDC L+/24VDC M/0VDC L+/24VDC M/0VDC
L+ M L+ M L+ M L+ M
24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC
BUWH 1 mm²
BU 1 mm²
Module internally Module internally Module internally

bridged to the left bridged to the left bridged to the left
=C011/2.1 / =C011-XD3.P1:1:d
=C011/1.1 / =C011-XD1.M:1:d
=C011-XD3.P1:1:b / =C011/2.1
=C011-XD1.M:1:b / =C011/1.1
BUWH 1 mm²
BU 1 mm²
-KF110
/1.1
&EFA+CC=C021/2.1 X80 1 2 3 4
1L+ 1M 2L+ 2M
Teileart E
0 1 2 3 4 5 6 7 8 9
2 4
-KF114.1 -KF114.2 -KF114.3

/1.3 /1.4 /1.4
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B 6ES7131-6BF01-0BA0 + BU15-P16+A0+2B 6ES7131-6BF01-0BA0 + BU15-P16+A0+2B
DE 8 x 24VDC ST !!--XXX--!! DE 8 x 24VDC ST !!--XXX--!! DE 8 x 24VDC ST !!--XXX--!!
L+ M L+ M L+ M
BUWH 1 mm²
BU 1 mm²

=C011/2.1 / =C011-XD3.P1:3:b
=C011/1.2 / =C011-XD1.M:6:b
-KF114.5 -KF115.1 -KF115.2 -KF115.3

/1.5 /1.5 /1.6 /1.6
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B 6ES7134-6HB00-0CA1 + BU15-P16+A0+2B 6ES7134-6HB00-0CA1 + BU15-P16+A0+2B 6ES7134-6HB00-0CA1 + BU15-P16+A0+2B
DE 8 x 24VDC ST !!--XXX--!! 2xAI U/I 2/4-Draht HF !!--XXX--!! 2xAI U/I 2/4-Draht HF !!--XXX--!! 2xAI U/I 2/4-Draht HF !!--XXX--!!
L+ M L+ M L+ M L+ M
Module internally Module internally Module internally Module internally

bridged to the left bridged to the left bridged to the left bridged to the left
0 1 2 3 4 5 6 7 8 9
3 5
-KF116.1 -KF116.2 -KF116.3 -KF116.4

/1.6 /1.7 /1.7 /1.8
6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B
4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!!
L+ M L+ M L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
Module internally
bridged to the left
=C011/2.1 / =C011-XD3.P1:3:d
=C011/1.2 / =C011-XD1.M:6:d
=C011/2.5 / =C011-XD5.P3:1:b
=C011/1.1 / =C011-XD1.M:2:d
=C011/2.1 / =C011-XD3.P1:2:d
=C011/1.2 / =C011-XD1.M:5:b
-KF116.5 -KF116.6 -KF117.1
/1.8 /1.8 /1.9
6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7135-6HD00-0BA1 + BU15-P16+A0+2D
4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!! 4xAO U/I ST !!--XXX--!!
L+ M L+ M L+ M
BUWH 1 mm²
BU 1 mm²
BUWH 1 mm²
Module internally
BU 1 mm²
bridged to the left
=C011/2.3 / =C011-XD4.P2:1:b
=C011/1.2 / =C011-XD1.M:7:d
=C011/2.5 / =C011-XD5.P3:3:d
=C011/1.2 / =C011-XD1.M:7:b
0 1 2 3 4 5 6 7 8 9
4 6
11 21
-SF3
Press frame
-WD27
ÖLFLEX
CLASSIC 110
5G1
300/500 3 4 2 1
-KF112.1
ds.SIE.6ES7136-6BA00-0CA0%DE 1 9 5 13 2 10 6 14
FI227.0 FI227.4 FI227.1 FI227.5
-SF3:12 -SF3:22
A B A B
Channel 1 Channel 2
Emergency Spare Spare Spare

Stop
Emergency Spare Spare Spare

Stop
0 1 2 3 4 5 6 7 8 9
5 7
-KF112.1
Spare DI2 VS2 DI6 VS6 DI3 VS3 DI7 VS7
ds.SIE.6ES7136-6BA00-0CA0%DE 3 11 7 15 4 12 8 16
FI227.2 FI227.6 FI227.3 FI227.7
A B A B
Channel 3 Channel 4
0 1 2 3 4 5 6 7 8 9
6 8
safety pressure safety pressure safety pressure

build-up valve build-up valve build-up valve
secondary
function
-KF113.1
safety pressure build-up valve !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ320.0 FQ320.4 FQ320.1 FQ320.5
1 5 9 13 2 6 10 14
-WD26 1 2 -WD38 1 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
-KH1 -KH3
!!--XXX--!! x2 !!--XXX--!! x2
CBHYD CBHYD
safety safety
pressure pressure
build-up valve build-up valve
Y12.1 secondary
function
Y530
0 1 2 3 4 5 6 7 8 9
7 9
safety pressure main cylinder

build-up valve fast speed
control oil down
-KF113.1
safety pressure build-up valve control oil !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ320.2 FQ320.6 FQ320.3 FQ320.7
3 7 11 15 4 8 12 16
-WD4 1 2 -WD5 1 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
-KH4 -KH2
!!--XXX--!! x2 !!--XXX--!! x2
CBHYD CBHYD
safety main cylinder

pressure fast speed
build-up valve down
control oil Y16
Y510
0 1 2 3 4 5 6 7 8 9
8 10
Main cylinder Main cylinder clamping bars

safety down safety down check valve
-KF113.2
Main cylinder safety down !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ321.0 FQ321.4 FQ321.1 FQ321.5
1 5 9 13 2 6 10 14
-WD37 1 2 -WD42 1 2
PUR-JZ PUR-OB
3G0,75 3x0,75
UL/CSA 5m
a
-CB3
b
x1
-KH5
!!--XXX--!! x2
CBHYD
Main cylinder clamping bars

safety down check valve
Y14
0 1 2 3 4 5 6 7 8 9
9 10.a
Clamping bars Clamping bars

upper tool lower tool
-KF113.2
Clamping bars upper tool !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ321.2 FQ321.6 FQ321.3 FQ321.7
3 7 11 15 4 8 12 16
-WD40 1 2 -WD41 1 2
PUR-OB PUR-OB
3x0,75 3x0,75
5m 5m
a a
-CB1 -CB2
b b
Clamping bars Clamping bars

0 1 2 3 4 5 6 7 8 9
10 10.b
hinged plate hinged plate hinged plate hinged plate

swing in swing in swing out swing out
-KF113.3
Swing unit basic position swing in !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ313.0 FQ313.4 FQ313.1 FQ313.5
1 5 9 13 2 6 10 14
-WD32 1 2 -WD33 1 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
-KH16 -KH17
!!--XXX--!! x2 !!--XXX--!! x2
CBHYD CBHYD
Swing unit Swing unit

basic position work position
swing in swing out
Appr Webasto Ford U725 S27411k1-9 + CBHYD Klemmkasten Hydraulik Page 10.a
0 1 2 3 4 5 6 7 8 9
10.a 11
Swing unit Spare

release valve
-KF113.3
Swing unit release valve !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ313.2 FQ313.6 FQ313.3 FQ313.7
3 7 11 15 4 8 12 16
-WD34 1 2
PUR-JZ
3G0,75
UL/CSA
x1
-KH18
!!--XXX--!! x2
CBHYD
Swing unit Spare

release valve
Appr Webasto Ford U725 S27411k1-9 + CBHYD Klemmkasten Hydraulik Page 10.b
0 1 2 3 4 5 6 7 8 9
10.b 12
4 4 2 4 2 4
12 12
-BG1 -BG2 -SF1 -SF2 -BG10 -BG11
+ - + - + - + -
11 11
1 3 1 3 1 3 1 3
-WD1 BN BU BK -WD2 BN BU BK -WD3 1 2

PUR-OB PUR-OB ÖLFLEX CLASSIC 110 5G1 -WD29 BN BU WH BK -WD30 BN BU WH BK
4X0,34 4X0,34 -WD39 1 2 PUR-OB PUR-OB
UL/CSA UL/CSA ÖLFLEX CLASSIC 110 5G1 4X0,34 4X0,34
UL/CSA UL/CSA
2 4
-BG12
+ -
1 3
=C011-XD1.M:2:b / =C011/1.1
-WD31 BN BU WH
PUR-OB
4X0,34
UL/CSA
BUWH 1 mm²
L+ M 9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8
DC24V DC0V L+ (M) I25.0 L+ (M) I25.1 L+ (M) I25.2 L+ (M) I25.3 (M) L+ (M) I25.4 (M) L+ (M) I25.5 L+ (M) I25.6 L+ (M) I25.7
Teileart E Base-Unit
Mit AUX(M)-Klemmen, neue Lastgruppe
ET200SP 6ES7131-6BF01-0BA0 8 DI DC24 V !!--XXX--!!

-KF114.1
/1.3
Spare Clamping Clamping Swing unit Shut-off ball Shut-off ball Swing unit Swing unit
head open head closed release valve valve pulling valve pulling right side swing out
pipe pipe swing in
T2.1 T2.2
0 1 2 3 4 5 6 7 8 9
11 13
-BG3 -BG4 -BG5
1 3 2 4 1 3 2 4 1 3 2 4
-WD6 BN BU WH BK -WD7 BN BU WH BK -WD8 BN BU WH BK

PUR-OB PUR-OB PUR-OB
4X0,34 4X0,34 4X0,34
UL/CSA UL/CSA UL/CSA
9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8
L+ (M) I26.0 L+ (M) I26.1 L+ (M) I26.2 L+ (M) I26.3 (M) L+ (M) I26.4 (M) L+ (M) I26.5 L+ (M) I26.6 L+ (M) I26.7
Mit AUX(M)-Klemmen, nach links gebrückt

-KF114.2
/1.4
Filter pump 1 Filter pump 1 Filter pump 2 Filter pump 2 Filter cooling Filter cooling Spare Spare
contaminated contaminated contaminated contaminated circuit pump circuit pump
100% 75% 100% 75% contaminated contaminated
100% 75%
0 1 2 3 4 5 6 7 8 9
12 14
2 4 2 4 2 4 2 4
-BG6 -BG7 -BG8 -BG9

+ - + - + - + -
1 3 1 3 1 3 1 3

PUR-OB PUR-OB PUR-OB
4X0,34 4X0,34 4X0,34
UL/CSA -WD10 BN BU WH BK UL/CSA UL/CSA
PUR-OB
4X0,34
UL/CSA
9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8

-KF114.3
/1.4
Spare Stroke Stroke Stroke Stroke Stroke Spare Spare

monitoring monitoring monitoring monitoring monitoring
pressure pressure pressure pressure safety valve
build-up valve build-up valve build-up valve build-up valve main zylinder
secondary main cylinder main cylinder down
function up down
0 1 2 3 4 5 6 7 8 9
13 15
+EXTCH=C021/1.2
=C021+EXTCH-XG1:GNYE
BR BU WH GNYE GN YE GR PI RD BK VI
BUWH 1 mm²
GNYE 1 mm²
BU 1 mm²
=C011/2.1 / =C011-XD3.P1:2:b
=C011/1.2 / =C011-XD1.M:4:d
=C011/3.1 / =C011-XD6.PE:3:d
Pressure switch clamping bars
Pressure switch clamping bars
Pressure switch tool ejector

Temperature switch HAWE
=C021+EXTCH-XG1:1
=C021+EXTCH-XG1:2
=C021+EXTCH-XG1:3
=C021+EXTCH-XG1:4
=C021+EXTCH-XG1:5
=C021+EXTCH-XG1:6
=C021+EXTCH-XG1:7
=C021+EXTCH-XG1:8
Oil level switch HAWE
upper tool HAWE
lower tool HAWE
HAWE
Spare
Spare
Spare
-KF114.4
Temperature switch HAWE DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I28.0
I28.1
I28.2
I28.3
I28.4
I28.5
I28.6
I28.7
Temperature Oil level Pressure Pressure Pressure Spare Spare Spare

switch HAWE switch HAWE switch switch switch tool
clamping bars clamping bars ejector HAWE
HAWE HAWE
0 1 2 3 4 5 6 7 8 9
14 16
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF114.4
9 10 11 12 13 14 15 16
I29.0
I29.1
I29.2
I29.3
I29.4
I29.5
I29.6
I29.7
Spare Spare Spare Spare Spare Spare Spare
0 1 2 3 4 5 6 7 8 9
15 17
9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8

-KF114.5
/1.5
0 1 2 3 4 5 6 7 8 9
16 18
-BF1
!!--XXX--!!
CBHYD PT5400
Pressure sensor
2 1
-WD13 WH BN
PUR-OB
4X0,34
UL/CSA
Pressure sensor main zylinder up
-KF115.1
ds.SIE.6ES7134-6HB00-0CA1%DE U0+ U0- I0+ I0- 1UV0 1M0 2UV0 2M0
1 3 5 7 9 11 13 15
SIMATIC ET200SP analog input module 2xAI U/I 2/4-Wire HF !!--XXX--!! SIEMENS AG DEUTSCHLAND
Pressure sensor main zylinder up
Date 07.01.2020 S.27411.14.18 Webasto Convertibles USA Inc. ET200SP analog inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
17 19
-BF2
!!--XXX--!!
CBHYD PT5400
Pressure sensor
2 1
-WD14 WH BN
PUR-OB
4X0,34
UL/CSA
Pressure sensor main zylinder

down
-KF115.1
2 4 6 8 10 12 14 16
Pressure sensor main zylinder down

Left cylinder
0 1 2 3 4 5 6 7 8 9
18 20
-BF3
!!--XXX--!!
CBHYD PT5400
Pressure sensor
2 1
-WD15 WH BN
PUR-OB
4X0,34
UL/CSA
Pressure sensor pressure tank
-KF115.2
1 3 5 7 9 11 13 15
Pressure sensor pressure tank
0 1 2 3 4 5 6 7 8 9
19 21
-BF5
!!--XXX--!!
CBHYD PT5400
Pressure sensor
2 1
-WD35 WH BN
PUR-OB
4X0,34
UL/CSA
Pressure sensor main zylinder

down
-KF115.2
2 4 6 8 10 12 14 16
Pressure sensor main zylinder down

Right cylinder
0 1 2 3 4 5 6 7 8 9
20 22
-BF4
!!--XXX--!!
CBHYD
!!--XXX--!!
1 4 2
-WD16 BN BK WH
PUR-OB
4X0,34
UL/CSA
-KF115.3:6 / 22.2
-KF115.3:10 / 22.2
Level control hydraulic oil
-KF115.3
1 3 5 7 9 11 13 15
Level control hydraulic oil
0 1 2 3 4 5 6 7 8 9
21 23
21.6 / -BF4:2
21.6 / -KF115.3:9
Temperatur sensor hydraulic oil
-KF115.3
2 4 6 8 10 12 14 16
PIW846
Temperatur sensor hydraulic oil
0 1 2 3 4 5 6 7 8 9
22 24
-KF116.1
Water valve hydraulic oil cooling !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q14.0
Q14.1
Q14.2
Q14.3
1 5 2 6 3 7 4 8
=C011-XD6.PE:1:b / =C011/3.1
=C011-XD6.PE:4:d / =C011/3.2
=C011-XD6.PE:5:b / =C011/3.2
Druckspeicher füllen
Hauptzylinder senken (Y21)
Spare
Wasserventil Kühlung
-KH6:x1
-KH7:x1
-KH8:x1
-KH19:x1
-WD17 -WD18 -WD19 -WD36
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
1 1 1 1
PUR-JZ PUR-JZ PUR-JZ PUR-JZ
3G0,75 3G0,75 3G0,75 3G0,75
UL/CSA UL/CSA UL/CSA UL/CSA
x1 x1 x1 x1
-KH6 -KH7 -KH8 -KH19
!!--XXX--!! x2 !!--XXX--!! x2 !!--XXX--!! x2 !!--XXX--!! x2
CBHYD CBHYD CBHYD CBHYD
-WD17 2 -WD18 2 -WD19 2 -WD36 2

3G0,75 3G0,75 3G0,75 3G0,75
Water valve hydraulic oil cooling
Pressure tank filling
Main cylinder down
Main cylinder down

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.1
Water valve hydraulic oil cooling
Water valve hydraulic oil cooling Pressure tank filling Main cylinder down Main cylinder down
Y21 Y22
Left cylinder Right cylinder
0 1 2 3 4 5 6 7 8 9
23 25
-KF116.2
Clamping head open !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q15.0
Q15.1
Q15.2
Q15.3
1 5 2 6 3 7 4 8
=C011-XD6.PE:5:a / =C011/3.2
=C011-XD6.PE:5:c / =C011/3.2
=C011-XD6.PE:4:c / =C011/3.2
Druckaufbau Pumpe 2 (Y275)
Druckloser Umlauf Nebenfunktion (Y520)
Spare
Klemmkopf öffnen
-KH9:x1
-KH10:x1
-KH11:x1
-WD20 -WD21 -WD22
GNYE 1 mm²
GNYE 1 mm²
GNYE 1 mm²
1 1 1
PUR-JZ PUR-JZ PUR-JZ
3G0,75 3G0,75 3G0,75
x1 x1 x1
-KH9 -KH10 -KH11
!!--XXX--!! x2 !!--XXX--!! x2 !!--XXX--!! x2
CBHYD CBHYD CBHYD
-WD20 2 -WD21 2 -WD22 2

PUR-JZ PUR-JZ PUR-JZ
3G0,75 3G0,75 3G0,75
Clamping head open
Pressure build-up valve pump 2
Pressure-less circulation secondary functions
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.2
Clamping head open
Clamping head open Pressure build-up valve pump 2 Pressure-less circulation secondary functions Spare
Y275 Y520
0 1 2 3 4 5 6 7 8 9
24 26
-KF116.3
Pulling valve !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q16.0
Q16.1
Q16.2
Q16.3
1 5 2 6 3 7 4 8
=C011-XD6.PE:1:d / =C011/3.1
Spare
Spare
Spare
Nachsaugung (Y30)
-KH12:x1
-WD23
GNYE 1 mm²
1
PUR-JZ
3G0,75
UL/CSA
x1
-KH12
x2
-WD23 2
PUR-JZ
3G0,75
UL/CSA
Pulling valve
Spare
Spare
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.3
Pulling valve
Pulling valve Spare Spare Spare

Y30
0 1 2 3 4 5 6 7 8 9
25 27
-KF116.4
Q17.0
Q17.1
Q17.2
Q17.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
Aushebeleisten
-CB4:a
-WD43 1
PUR-OB
3x0,75
5m
a
-CB4
b
-WD43 2
PUR-OB
3x0,75
5m
Spare
Spare
Spare
Tool lifter
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.4
Spare
Spare Spare Spare Lifting plates
Tool lifter
0 1 2 3 4 5 6 7 8 9
26 28
-KF116.5
Q18.0
Q18.1
Q18.2
Q18.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
Spare
=C021+EXTCH-XG2:5
=C021+EXTCH-XG2:6
=C021+EXTCH-XG2:7
=C021+EXTCH-XG2:8
=C021+EXTCH-?WD6
PUR/PVC
10 m
11G0,75+0,34 PI RD BK VI
PI RD BK VI
+EXTCH=C021/2.7 / =C021+EXTCH-XG2:5
Spare
Spare
Spare
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.5
Spare
0 1 2 3 4 5 6 7 8 9
27 29
-KF116.6
Q19.0
Q19.1
Q19.2
Q19.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF116.6
Spare
0 1 2 3 4 5 6 7 8 9
28 30
-KF117.1
PQW0
PQW2
1 5 9 13 2 6 10 14
Q0+ Q0- S0+ S0- Q1+ Q1- S1+ S1-
Proportional pressure limit valve
Proportional main blast valve

-KH13:D
-KH14:D
=C011-XD6.PE:2:b / =C011/3.1
=C011-XD6.PE:2:d / =C011/3.1
=C011-XD5.P3:1:d / =C011/2.5
=C011-XD5.P3:2:b / =C011/2.5
=C011-XD1.M:3:b / =C011/1.1
=C011-XD1.M:3:d / =C011/1.1
BUWH 1 mm²
BUWH 1 mm²
GNYE 1 mm²
GNYE 1 mm²
BU 1 mm²
BU 1 mm²
-WD24 BN BU YE GY PK RD GN -WD25 BN BU YE GY PK RD GN
UNITRONIC UNITRONIC
LiYCY (TP) 4x2x0,5 mm² LiYCY (TP) 4x2x0,5 mm²
A B C D E F PE A B C D E F PE
-KH13 -KH14
!!--XXX--!! !!--XXX--!!
CBHYD CBHYD
Proportional Proportional
pressure limit main blast
valve valve
0 1 2 3 4 5 6 7 8 9
29 +CBGST=C011/1
-KF117.1
PQW4
PQW6
3 7 11 15 4 8 12 16
Q2+ Q2- S2+ S2- Q3+ Q3- S3+ S3-
-KH15:D
=C011-XD6.PE:3:b / =C011/3.1
=C011-XD5.P3:2:d / =C011/2.5
=C011-XD1.M:4:b / =C011/1.2
BUWH 1 mm²
GNYE 1 mm²
BU 1 mm²
-WD28 BN BU YE GY PK RD GN
UNITRONIC
LiYCY (TP) 4x2x0,5 mm²
A B C D E F PE
-KH15
!!--XXX--!!
CBHYD
Proportional secondary function valve Spare
Modification
0
Date
+CBHYD=C040/30
Name
-XD1.M
-XD1.M =
BUWH 1 mm²
=C040/2.2 / =C040-KF120:X80:2 =C021+CC-XD4:7 / +CC=C021/5.4
b
1
BUWH 1 mm²
Ed.
=C040/2.4 / =C040-KF121.1:M
Date
Appr
c
Original
=C040/105.1 / =C040-BG1:6
d b
BUWH 1 mm²
=C040/4.2 / =C040-KF125.3:M
2
a
d b
BUWH 1 mm²
=C040/2.8 / =C040-KF123.1:M
herzberg.n
11.12.2019
=C070/1.2 / =C070-BG1:3
d b
=C070/1.4 / =C070-BR1:3
4
=C070/2.2 / =C070-BG2:3
d b
=C070/2.4 / =C070-BR2:3
5
=C040/5.2 / =C040-BG8:X1:3
a
d b
BUWH 1 mm²
=C040/4.4 / =C040-KF125.4:M
2
6
BUWH 1 mm²
=C040/4.5 / =C040-KF125.5:M
a
d b
BUWH 1 mm²
=C040/4.7 / =C040-KF125.6:M
c
Replacement of
=C070/3.2 / =C070-BG3:3
a
d b
S.27411.14.18
=C070/3.4 / =C070-BR3:3
c
8
a
d b
Webasto Ford U725

c
9
a
d b
2.7 /
c
d
10
3
Replaced by
4

5
24V M
6
7
S27411k1-9
& EFS
== PR1
= C011
+ CBGST
Press 1
8
Circuit documents
Klemmkasten Pressengestell
Page
Page
9
346 / 987
2
1
0 1 2 3 4 5 6 7 8 9
1 3
=C021+CC-XD4:1 / +CC=C021/5.3
=C021+CC-XD4:3 / +CC=C021/5.4
=C021+CC-XD4:5 / +CC=C021/5.4
=C021+CC-XD4:6 / +CC=C021/5.4
=C070-BG3:1 / =C070/3.1
=C070-BR3:1 / =C070/3.4
a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c
-XD3.P1 1 2 3 4 5 -XD4.P2 1 2 3 4 5 -XD5.P3 1 2 3 4 5 -XD7 1

b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d
-XD3.P1 = -XD4.P2 = -XD5.P3 = -XD7 =
-XD1.M:10:d / 1.3
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C040/2.1 / =C040-KF120:X80:1
=C070/1.1 / =C070-BG1:1
=C070/1.4 / =C070-BR1:1
=C070/2.1 / =C070-BG2:1
=C070/2.4 / =C070-BR2:1
=C040/2.3 / =C040-KF121.1:L+
=C040/105.1 / =C040-BG1:7
=C040/2.7 / =C040-KF123.1:L+
=C040/5.1 / =C040-BG8:X1:1
=C040/4.5 / =C040-KF125.5:L+
=C040/4.1 / =C040-KF125.3:L+
=C040/4.3 / =C040-KF125.4:L+
=C040/4.6 / =C040-KF125.6:L+
1 2
+LT=C021/4.2
24V safe
power
supply
after
Energency-Stop,
light
curtain,
rolling gate
24V safety 24V power
for
power supply for
production
24V power supply for upper and
cell
supply tool circles lower tool
0 1 2 3 4 5 6 7 8 9
2 =C040/1
=C021+CC-XD4:PE / +CC=C021/5.5
GNYE 2,5 mm²
a c a c a c a c a c
-XD6.PE 1 2 3 4 5
b d b d b d b d b d
-XD6.PE =
GNYE 1 mm²
=C040/70.0 / =C040-XS1.1:PE
0 1 2 3 4 5 6 7 8 9
=C011/3 2
-KF120
&EFA+CC=C021/2.3
-KF123.1 -KF123.2 -KF123.3 -KF125.1 -KF125.2 -KF125.3 -KF125.4 -KF125.5 -KF125.6
0
/2.1 -KF121.1
SIE.6ES7155-6AU01-0BN0 /2.3 /2.6 /2.5 /2.6 -KF123.4 -KF123.5 -KF124.4 /3.4 /3.6 /4.1 /4.2 /4.4 /4.6
SIE.6ES7193-6AR00-0AA0 /30.1 /40.1 /42.1 /44.1 /3.1 /3.2 /3.2 /110.1 /130.1 /131.1 /132.1 /133.1 /134.1
/31.1 /41.1 /43.1 /45.1 /60.1 /70.1 /105.1 /120.1 /130.1 /131.1 /132.1 /133.1 /134.1
PUSH PUSH PUSH
F-DI HF DI ST DI ST DI ST DI ST DI ST AI HF DQ ST DQ ST DQ ST DQ ST DQ ST DQ ST
BA 2xRJ45 AI HF AI HF AI HF
8x24VDC 16x24VDC 16x24VDC 16x24VDC 8x24VDC 8x24VDC 2xU/I 2-/4-wire 16x24VDC/0,5A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A
4xRTD/TC 4xRTD/TC 4xRTD/TC
DIAG PROFIsafe DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
RN ER MT DIAG DIAG DIAG
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7134-6HB00-0CA1
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7131-6BH01-0BA0
6ES7132-6BH01-0BA0
6ES7193-6BP20-0DA0
6ES7193-6BP00-0DA0
6ES7136-6BA00-0CA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP00-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP20-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP20-0BA0
6ES7131-6BF01-0BA0
6ES7131-6BF01-0BA0
6ES7193-6PA00-0AA0
.0 .1 .0 .1 .0 .1 .0 .1 0 1 0 1 AI0 AI1 .0 .1 0 1 0 1 0 1 0 1 0 1
LK1
SIMATIC AI0 AI1 AI0 AI1 AI0 AI1
DQa
F.0 F.1 .2 .3 .2 .3 .2 .3 2 3 2 3 F0 F1 .2 .3 2 3 2 3 2 3 2 3 2 3
DIa
DIa
DIa
P1R LK2 F0 F1 F0 F1 F0 F1
.2 .3 .4 .5 .4 .5 .4 .5 4 5 4 5 .4 .5
ET 200SP F.2 F.3 .6 .7 .6 .7 .6 .7 6 7 6 7 AI2
F2
AI3
F3
AI2
F2
AI3
F3
AI2
F2
AI3
F3
.6 .7
.4 .5 .0 .1 .0 .1 .0 .1 .0 .1
P2R
DQb
.2 .2
DIb
DIb
.3 .3 .2 .2
DIb
F.4 F.5 .3 .3
IM155-6PN ST .6 .7 .4 .5 .4 .5 .4 .5 .4 .5
X1 .6 .7 .6 .7 .6 .7 .6 .7
F.6 F.7
PROFINET CC01 PWR CC00 PWR CC00 PWR CC00 PWR CC01 PWR CC01 PWR CC05 PWR CC00 PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02
PWR
(LAN) PWR PWR CC00 PWR CC00 PWR CC00
6ES7155-6AU00-0BA0 6ES7136-6BA00-0CA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BF01-0CA0 6ES7131-6BF01-0CA0 6ES7134-6HB00-0CA1 6ES7132-6BH00-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0
6ES7193-6AR00-0AA0 6ES7134-6JD00-0CA1 6ES7134-6JD00-0CA1 6ES7134-6JD00-0CA1
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
MAC ADDRESS 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6 5 6
X80
24VDC 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
11 12 11 12 11 12
1L+ 1M 13 14 13 14 13 14 13 13 14 13
14 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
13 14 13 14 13 14
SPARE
FUSES
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
12 16 12 16 12 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
L+ M L+ M L+ M
2L+ 2M
192.168.123.64
0 1 2 3 4 5 6 7 8 9
1 3
-KF121.1 -KF123.1
/1.2 -KF122.1 /1.2
6ES7136-6BA00-0CA0 + BU15-P16+A0+2D 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7131-6BH00-0BA0 + BU15-P16+A0+2D
F-DI 8x24VDC HF !!--XXX--!! F-DQ 4X24VDC/2A PM HF !!--XXX--!! DI 16x24 VDC ST !!--XXX--!!
L+ M L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
Module internally
bridged to the left
=C011-XD3.P1:1:b / =C011/2.1
=C011-XD1.M:1:b / =C011/1.1
=C011/2.1 / =C011-XD3.P1:3:d
=C011/1.1 / =C011-XD1.M:1:d
=C011/2.2 / =C011-XD3.P1:5:b
=C011/1.1 / =C011-XD1.M:3:d
BUWH 1 mm²
BU 1 mm²
-KF123.2 -KF123.3
/1.3 /1.3
6ES7131-6BH00-0BA0 + BU15-P16+A0+2D 6ES7131-6BH00-0BA0 + BU15-P16+A0+2D
DI 16x24 VDC ST !!--XXX--!! DI 16x24 VDC ST !!--XXX--!!
-KF120 L+ M L+ M
/1.1 24VDC 0VDC 24VDC 0VDC
X80 1 2 3 4
1L+ 1M 2L+ 2M
Teileart E
0 1 2 3 4 5 6 7 8 9
2 4
-KF123.4 -KF123.5 -KF124.1 -KF124.2

/1.3 /1.4 /100.1 /101.1
6ES7131-6BF01-0BA0 + BU15-P16+A0+2B 6ES7131-6BF01-0BA0 + BU15-P16+A0+2B 6ES7134-6JD00-0CA1 + BU15-P16+A0+2B 6ES7134-6JD00-0CA1 + BU15-P16+A0+2B
DE 8 x 24VDC ST !!--XXX--!! DE 8 x 24VDC ST !!--XXX--!! 4xAI RTD/TC 2/3/4-Draht HF !!--XXX--!! 4xAI RTD/TC 2/3/4-Draht HF !!--XXX--!!
L+ M L+ M L+ M L+ M

-KF124.3 -KF124.4 -KF125.1 -KF125.2

/102.1 /1.5 /1.6 /1.6
6ES7134-6JD00-0CA1 + BU15-P16+A0+2B 6ES7134-6HB00-0CA1 + BU15-P16+A0+2B 6ES7132-6BH00-0BA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B
4xAI RTD/TC 2/3/4-Draht HF !!--XXX--!! 2xAI U/I 2/4-Draht HF !!--XXX--!! DQ 16x24 VDC/0,5A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!!
L+ M L+ M L+ M L+ M

0 1 2 3 4 5 6 7 8 9
3 5
-KF125.3 -KF125.4 -KF125.5 -KF125.6

/1.6 /1.7 /1.7 /1.7
6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B 6ES7136-6DB00-0CA0 + BU15-P16+A0+2B
4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!! 4xDO 24VDC 2A ST !!--XXX--!!
L+ M L+ M L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C011/2.5 / =C011-XD5.P3:1:b
=C011/1.1 / =C011-XD1.M:2:d
=C011/2.5 / =C011-XD5.P3:1:d
=C011/1.2 / =C011-XD1.M:6:d
=C011/2.3 / =C011-XD4.P2:1:b
=C011/1.2 / =C011-XD1.M:7:b
=C011/2.5 / =C011-XD5.P3:2:b
=C011/1.2 / =C011-XD1.M:7:d
0 1 2 3 4 5 6 7 8 9
4 30
=C011-XD3.P1:5:d / =C011/2.2
=C011-XD1.M:6:b / =C011/1.2
-WD14 BN WH BU BK
PUR
4X0,34
UL/CSA
-BG8
4 1
X1 1 2 3 4
+24VDC N.C. GND N.C.
3 2
M12 Male
A-coded
AFS60A-BHNB262144 Absolut-Encoder SICK
24V power
supply angle
encoder swing
unit
0 1 2 3 4 5 6 7 8 9
5 31
11 21
-SF1
CBGST
-WD1
ÖLFLEX
CLASSIC 110
5G1
300/500 3 4 2 1
=C070-BG1:2 / =C070/1.1
=C070-BG1:4 / =C070/1.2
-KF121.1
ds.SIE.6ES7136-6BA00-0CA0%DE 1 9 5 13 2 10 6 14
FI220.0 FI220.4 FI220.1 FI220.5
-SF1:12 -SF1:22 =C070-BG1:2 =C070-BG1:4
A B A B
Channel 1 Channel 2
Emergency Light curtain

Stop backside
Emergency Emergency Light curtain

Stop Stop backside
0 1 2 3 4 5 6 7 8 9
30 40
=C070-BG2:2 / =C070/2.1
=C070-BG2:4 / =C070/2.2
=C070-BG3:2 / =C070/3.1
=C070-BG3:4 / =C070/3.2
-KF121.1
Light curtain 600mm DI2 VS2 DI6 VS6 DI3 VS3 DI7 VS7
ds.SIE.6ES7136-6BA00-0CA0%DE 3 11 7 15 4 12 8 16
FI220.2 FI220.6 FI220.3 FI220.7
=C070-BG2:2 =C070-BG2:4 =C070-BG3:2 =C070-BG3:4
A B A B
Channel 3 Channel 4
Light curtain Light curtain Light curtain Light curtain

600mm 600mm 300mm 300mm
Light curtain Light curtain Light curtain Light curtain

600mm 600mm 300mm 300mm
0 1 2 3 4 5 6 7 8 9
31 41
=C020+LT-XD2-15:5
+LT=C021/7.2 =C020+LT-XD2-17:12
+LT=C021/7.6
WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK
=C020+LT-XD2-17:10
=C020+LT-XD2-17:11
=C020+LT-XD2-17:12
=C020+LT-XD2-15:5
=C020+LT-XD2-15:6
=C020+LT-XD2-15:7
=C020+LT-XD2-17:8
=C020+LT-XD2-17:9
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF123.1
Lower tool input byte X.0 DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I14.0
I14.1
I14.2
I14.3
I14.4
I14.5
I14.6
I14.7
Lower tool input byte X.0 Lower tool input byte X.1 Lower tool input byte X.2 Lower tool input byte X.3 Lower tool input byte X.4 Lower tool input byte X.5 Lower tool input byte X.6 Lower tool input byte X.7
0 1 2 3 4 5 6 7 8 9
40 42
=C020+LT-XD2-17:13
+LT=C021/8.2
BN RD RS YE GN BU VT GY
Lower tool input byte X+1.0

=C020+LT-XD2-17:13
=C020+LT-XD2-17:14
=C020+LT-XD2-18:1
=C020+LT-XD2-18:2
=C020+LT-XD2-18:3
=C020+LT-XD2-18:4
=C020+LT-XD2-18:5
=C020+LT-XD2-18:6
-KF123.1
Lower tool input byte X+1.0 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I15.0
I15.1
I15.2
I15.3
I15.4
I15.5
I15.6
I15.7
Lower tool input byte X+1.0 Lower tool input byte X+1.1 Lower tool input byte X+1.2 Lower tool input byte X+1.3 Lower tool input byte X+1.4 Lower tool input byte X+1.5 Lower tool input byte X+1.6 Lower tool input byte X+1.7
0 1 2 3 4 5 6 7 8 9
41 43
=C020+LT-XD2-18:7
+LT=C021/8.6
WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY
=C020+LT-XD2-20:10
=C020+LT-XD2-20:11
=C020+LT-XD2-20:12
=C020+LT-XD2-20:13
=C020+LT-XD2-20:14
=C020+LT-XD2-18:7
=C020+LT-XD2-20:8
=C020+LT-XD2-20:9
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF123.2
1 2 3 4 5 6 7 8
I16.0
I16.1
I16.2
I16.3
I16.4
I16.5
I16.6
I16.7
0 1 2 3 4 5 6 7 8 9
42 44
=C020+LT-XD2-21:1
+LT=C021/9.2
GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK


=C020+LT-XD2-21:1
=C020+LT-XD2-21:2
=C020+LT-XD2-21:3
=C020+LT-XD2-21:4
=C020+LT-XD2-21:5
=C020+LT-XD2-21:6
=C020+LT-XD2-21:7
=C020+LT-XD2-23:8
-KF123.2
9 10 11 12 13 14 15 16
I17.0
I17.1
I17.2
I17.3
I17.4
I17.5
I17.6
I17.7
0 1 2 3 4 5 6 7 8 9
43 45
=C020+LT-XD2-23:9
+LT=C021/9.6
BK BN RD OG YE GN BU VT
=C020+LT-XD2-23:10
=C020+LT-XD2-23:11
=C020+LT-XD2-23:12
=C020+LT-XD2-23:13
=C020+LT-XD2-23:14
=C020+LT-XD2-23:9
=C020+LT-XD2-24:1
=C020+LT-XD2-24:2
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF123.3
1 2 3 4 5 6 7 8
I18.0
I18.1
I18.2
I18.3
I18.4
I18.5
I18.6
I18.7
0 1 2 3 4 5 6 7 8 9
44 60
=C020+LT-XD2-24:3
+LT=C021/10.2
=C020+LT-XD2-26:10
+LT=C021/11.3
GY WH GR-RS RD-BU YE-BR YE-BR WH-RS RS-BR

=C020+LT-XD2-26:10
=C020+LT-XD2-26:13
=C020+LT-XD2-26:14
DLV 1 for WZF in tool

=C020+LT-XD2-24:3
=C020+LT-XD2-24:4
=C020+LT-XD2-24:5
=C020+LT-XD2-24:6
=C020+LT-XD2-24:7
-KF123.3
9 10 11 12 13 14 15 16
I19.0
I19.1
I19.2
I19.3
I19.4
I19.5
I19.6
I19.7
Lower tool input byte X+5.0 Lower tool input byte X+5.1 Lower tool input byte X+5.2 Lower tool input byte X+5.3 Lower tool input byte X+5.4 DLV 1 for WZF in tool DLV 2 for WZF in tool DLV 3 for WZF in tool
0 1 2 3 4 5 6 7 8 9
45 70
4 4 4 4 4
11
-BG4 -BG5 -BP1 P -BG11 -BG12 -BG13
+ - + - + - + - + -
12
-BP2
1 3 1 3 FESTO 1 3 1 3 1 3
SPAJ-V1R-G18F-PN-PN-L1
1 2 4
-WD7 -WD8 -WD37 -WD39 -WD40 -WD41

PUR PUR -WD42 BN WH BK PUR PUR-OB PUR-OB PUR-OB
5m 5m 4x0,34 5m 5m 5m 5m
3X0,25 3X0,25 5m 3G0,75 4X0,34 4X0,34 4X0,34
30 BN BU BK 30 BN BU BK 30 1 2 24 BN BU BK 24 BN BU BK 24 BN BU BK
-BG10
+ -
1 3
-WD38
PUR-OB
5m
4X0,34
24 BN BU BK
9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8

-KF123.4
/1.3
Swing unit Swing unit left Swing unit Vacuum Pressure Swing unit Swing unit Swing unit
lock cylinder side swing in right side Sensor lower switch lock lock cylinder lock cylinder lock cylinder
left locked swing in tool cylinders left unlocked right locked right unlocked
swing unit
0 1 2 3 4 5 6 7 8 9
60 100
4
4 4 4 4
-BG9
+ -
-BG2 -BG3 -BG6 -BG7
+ - + - + - + -
-WD32
1 3
PUR-OB
1 3 1 3 1 3 1 3
-WD5 -WD6 -WD12 -WD13 5m
PUR PUR PUR PUR 4X0,34
3X0,34mm² BN BU BK 3X0,34mm² BN BU BK 3X0,34mm² BN BU BK 3X0,34mm² BN BU BK 24 BN BU BK
1-1 1-3 1-4 1-5 2-1 2-3 2-4 2-5 3-1 3-3 3-4 3-5 4-1 4-3 4-4 4-5 5-1 5-3 5-4 5-5 6-1 6-3 6-4 6-5 7-1 7-3 7-4 7-5 8-1 8-3 8-4 8-5
!!--XXX--!! !!--XXX--!! 4 Schutzkappen

-X2
!!--XXX--!!
Distributor
Teileart E
+1 -1 1 GNYE 2 3 4 5 6 7 8
WD11
PUR/PVC BN BU WH GNYE GN YE GY PK RD BK VI
11G0,75+0,34 mm²
-XS1 =
-WD31 -XS1 1 2 3 PE 4 5 6 7 8 9 10
/100.1
-XS1
/70.0 1 2 3 PE 4 5 6 7 8 9 10
-XS1:1 /70.1
/70.0
ÖLFLEX -XS1:1 /70.1
CLASSIC FD 110
16G1
300/500 1 2 3 PE 4 5 6 7 8 9 10
Power chain Power chain
-XS1.1 =
-WD30 -XS1.1 1 2 3 PE 4 5 6 7 8 9 10
/100.1
-XS1.1
/70.0 1 2 3 PE 4 5 6 7 8 9 10
-XS1.1:1 /70.0
/70.1
ÖLFLEX
=C011-XD6.PE:1:b / =C011/3.1
-XS1.1:1 /70.1
CLASSIC 110
16G1
GNYE 1 mm²
300/500 1 2 3 PE 4 5 6 7 8 9 10
9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8

-KF123.5
/1.4
Tool available Tool available Locking bolts Locking bolts Tool change Spare Spare Spare
left side right side left side right side car on press
plugged in plugged in
0 1 2 3 4 5 6 7 8 9
70 101
1 1
-BT1 -BT2
Temperature sensor Temperature sensor
2 2
Press frame Press frame
RD WH RD WH
Teileart E Teileart E
-XS1 15 16
-XS1
/70.0 15 16
-XS1:15 /100.1
/70.0
-WD31 -XS1:15 /100.1
/70.1
ÖLFLEX
CLASSIC FD 110
16G1
300/500 15 16
Power chain
-WD30
/70.1 -XS1.1 15 16
ÖLFLEX -XS1.1
/70.0 15 16
-XS1.1:15 /100.1
/70.0
CLASSIC 110 -XS1.1:15 /100.1
16G1
300/500 15 16
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16
I22.0 IC0+ M0- IC0- I22.1 IC1+ M1-
I22.5 IC1- I22.2 IC2+ M2-
I22.6 IC2- I22.3 IC3+ M3-
I22.7 IC3-
Ohne AUX-Klemmen, nach links gebrückt
ET200SP 6ES7134-6JD00-0CA1 4xAI RTD HF !!--XXX--!!

BU15-P16+A0+2B -KF124.1
/3.4
Swing unit temperatur sensor 1 Spare Temperatur sensor press frame Spare
0 1 2 3 4 5 6 7 8 9
100 102
=C020+LT-XD2-12:7 =C020+LT-XD2-15:3
+LT=C021/5.4 +LT=C021/6.2
RD OG YE GN BU VT GY WH WH-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY GY-BR
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16
I23.0 IC0+ M0- IC0- I23.1 IC1+ M1-
I23.5 IC1- I23.2 IC2+ M2-
I23.6 IC2- I23.3 IC3+ M3-
I23.7 IC3-

BU15-P16+A0+2B -KF124.2
/3.6
Lower tool heating circuit 1 Lower tool heating circuit 2 Lower tool heating circuit 3 Lower tool heating circuit 4
0 1 2 3 4 5 6 7 8 9
101 105
=C020+LT-XD2-30:3 =C020+LT-XD2-30:5 =C020+LT-XD2-29:9 =C020+LT-XD2-29:13

+LT=C021/13.2 +LT=C021/13.5 +LT=C021/12.4 +LT=C021/12.7
WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY BN RD RS YE GN BU VT GY
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16
I24.0 IC0+ M0- IC0- I24.1 IC1+ M1-
I24.5 IC1- I24.2 IC2+ M2-
I24.6 IC2- I24.3 IC3+ M3-
I24.7 IC3-

BU15-P16+A0+2B -KF124.3
/3.1
0 1 2 3 4 5 6 7 8 9
102 110
=C011-XD3.P1:4:b / =C011/2.2
=C011-XD1.M:2:b / =C011/1.1
-WD2 BN BU WH YE
7 6 8 1
0-10V
!!--XXX--!!
-BG1
3 2 4 5
-WD2 PK GY RD GN
1 3 6 4
U0+ U0- U1+ PIW858
U1-
Teileart E PIW852 PIW854 PIW856 Base-Unit
Ohne AUX-Klemmen, nach links gebrückt, Spannung
ET200SP 6ES7134-6HB00-0CA1 2 U/I HF !!--XXX--!!

BU15-P16+A0+2B -KF124.4
/1.5
Position transmitter main cylinder /3.2 Spare
0 1 2 3 4 5 6 7 8 9
105 120
-KF125.1
Q9.0
Q9.1
Q9.2
Q9.3
Q9.4
Q9.5
Q9.6
Q9.7
1 2 3 4 5 6 7 8
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
110 130
-KF125.1
Q10.0
Q10.1
Q10.2
Q10.3
Q10.4
Q10.5
Q10.6
Q10.7
9 10 11 12 13 14 15 16
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
0 1 2 3 4 5 6 7 8 9
120 131
-KF125.2
Water valve swing unit !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q11.0
Q11.1
Q11.2
Q11.3
1 5 2 6 3 7 4 8
Wasserventil Schwenkplatte
Spare
Spare
Spare
-KH4:x1
-KH5:x1
=C020+LT-XD2-32:10
-WD15 1 -WD36 1
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
GY-BU WH-RS
-KH4 -KH5
Water valve swing unit x2 !!--XXX--!! x2
CBGST CBGST
=C020+LT-XD2-32:10
+LT=C021/14.2
-WD15 2 -WD36 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
Water valve swing unit
Vacuum valve lower tool
Pneumatic circuit 1 basic position
Pneumatic circuit 1 work position

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF125.2
Water valve Vacuum valve Pneumatic Pneumatic

swing unit lower tool circuit 1 basic circuit 1 work
position position
0 1 2 3 4 5 6 7 8 9
130 132
-KF125.3
Hydraulic cicuit 1 work position !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q12.0
Q12.1
Q12.2
Q12.3
1 5 2 6 3 7 4 8
Hydraulikkreis 1 Arbeitsstellung
Hydraulikkreis 1 Grundstellung
Hydraulikkreis 1 Druckentlastung Arbeitsstellung
Hydraulikkreis 1 Druckentlastung Grundstellung

-KH6:x1
-KH7:x1
-KH8:x1
-KH9:x1
-WD19 1 -WD23 1 -WD24 1 -WD25 1
3G0,75 3G0,75 3G0,75 3G0,75
x1 x1 x1 x1
-KH6 -KH7 -KH8 -KH9
Hydraulic cicuit 1 work position x2 Hydraulic cicuit 1 basic position x2 Hydraulic cicuit 1 pressure relief work position x2 Hydraulic cicuit 1 pressure relief basic position x2
CBGST CBGST CBGST CBGST
-WD19 2 -WD23 2 -WD24 2 -WD25 2

3G0,75 3G0,75 3G0,75 3G0,75
Hydraulic cicuit 1 work position
Hydraulic cicuit 1 basic position
Hydraulic cicuit 1 pressure relief work position
Hydraulic cicuit 1 pressure relief basic position

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF125.3
Hydraulic Hydraulic Hydraulic Hydraulic

cicuit 1 work cicuit 1 basic cicuit 1 cicuit 1
position position pressure relief pressure relief
work position basic position
0 1 2 3 4 5 6 7 8 9
131 133
-KF125.4
Q13.0
Q13.1
Q13.2
Q13.3
1 5 2 6 3 7 4 8
Hydraulikkreis 2 Arbeitsstellung
Hydraulikkreis 2 Grundstellung
Hydraulikkreis 2 Druckentlastung Arbeitsstellung
Hydraulikkreis 2 Druckentlastung Grundstellung

-KH10:x1
-KH11:x1
-KH12:x1
-KH13:x1
-WD26 1 -WD27 1 -WD28 1 -WD29 1
3G0,75 3G0,75 3G0,75 3G0,75
x1 x1 x1 x1
-KH10 -KH11 -KH12 -KH13
CBGST CBGST CBGST CBGST
-WD26 2 -WD27 2 -WD28 2 -WD29 2

3G0,75 3G0,75 3G0,75 3G0,75

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF125.4
Hydraulic Hydraulic Hydraulic Hydraulic

cicuit 2 work cicuit 2 basic cicuit 2 cicuit 2
position position pressure relief pressure relief
work position basic position
0 1 2 3 4 5 6 7 8 9
132 134
-KF125.5
Swing unit holding cylinder work position !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q43.0
Q43.1
Q43.2
Q43.3
1 5 2 6 3 7 4 8
Schwenkplatte Haltezylinder links
Schwenkplatte Haltezylinder rechts
Spare
Spare
-KH14:x1
-KH15:x1
=C020+LT-XD2-32:11
=C020+LT-XD2-32:12
-WD21 1 -WD22 1
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
RS-BR WH-BU
-KH14 -KH15
Swing unit holding cylinder work position x2 Swing unit holding cylinder basic position x2
CBGST CBGST
=C020+LT-XD2-32:11
+LT=C021/14.3
-WD21 2 -WD22 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
Swing unit holding cylinder work position
Swing unit holding cylinder basic position

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF125.5
Swing unit Swing unit Pneumatic Pneumatic

holding holding circuit 2 basic circuit 2 work
cylinder work cylinder basic position position
position position
0 1 2 3 4 5 6 7 8 9
133 =C070/1
-KF125.6
compressed air to blow off !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q46.0
Q46.1
Q46.2
Q46.3
1 5 2 6 3 7 4 8
Spare
Control air
Spare
Spare
-KH16:x1
-KH17:x1
-WD43 1 -WD44 1
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
-KH16 -KH17
compressed air to blow off x2 Water valve swing unit x2
CBGST CBGST
-WD43 2 -WD44 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
compressed air to blow off
Control air
Spare
Spare
M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF125.6
compressed air to blow off
compressed Control air Spare Spare

air to blow off
0 1 2 3 4 5 6 7 8 9
=C040/134 2
-BG1 -BR1
1 4 1 4
5 5
2 3 2 3
M12x5 M12x5
+24VDC OSSD1 GND OSSD2 N.C. +24VDC N.C. GND N.C. N.C.
1 2 3 4 5 1 2 3 4 5
-WD1 -WD2
BN WH BU BK BN BU
DOL-1205-G20MC DOL-1205-G20MC
5x0,34 5x0,34
=C011/2.1 / =C011-XD3.P1:1:d
=C040/30.5 / =C040-KF121.1:2
=C011/1.2 / =C011-XD1.M:4:b
=C040/30.7 / =C040-KF121.1:6
=C011/2.1 / =C011-XD3.P1:2:b
=C011/1.2 / =C011-XD1.M:4:d
Light barrier, Light curtain

receiver transmitter
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Light curtain backside & EFS Circuit documents # TF Thermoforming Electric
Modification Date Name Original Replacement of Replaced by = C070 Safety Page 375 / 987
0 1 2 3 4 5 6 7 8 9
1 3
-BG2 -BR2
ds.SIC.1211494_1211495%DE 1 4 ds.SIC.1211494_1211495%DE 1 4
5 5
2 3 2 3
M12x5 M12x5
1 2 3 4 5 1 2 3 4 5
-WD3 -WD4
BN WH BU BK BN BU
5x0,34 5x0,34
=C011/2.1 / =C011-XD3.P1:2:d
=C040/31.1 / =C040-KF121.1:3
=C011/1.2 / =C011-XD1.M:5:b
=C040/31.3 / =C040-KF121.1:7
=C011/2.1 / =C011-XD3.P1:3:b
=C011/1.2 / =C011-XD1.M:5:d

600mm 600mm
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Light curtain stepping behind & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 +CBPB=C011/1
-BG3 -BR3
ds.SIC.1211462_1211464%DE 1 4 ds.SIC.1211462_1211464%DE 1 4
5 5
2 3 2 3
M12x5 M12x5
1 2 3 4 5 1 2 3 4 5
-WD5 -WD6
BN WH BU BK BN BU
5x0,34 5x0,34
=C011/2.1 / =C011-XD3.P1:1:c
=C040/31.5 / =C040-KF121.1:4
=C011/1.2 / =C011-XD1.M:8:b
=C040/31.7 / =C040-KF121.1:8
=C011/2.1 / =C011-XD3.P1:2:a
=C011/1.2 / =C011-XD1.M:8:d

300mm 300mm
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Light curtain stepping behind & EFS Circuit documents # TF Thermoforming Electric
Modification
0
+CBGST=C070/3
Date
Name
-XD1.M =
-XD1.M
BUWH 1 mm²
=C040/2.7 / =C040-KF131.1:M =C021+CC-XD5:7 / +CC=C021/5.7
b
1
BUWH 1 mm²
Ed.
=C040/2.2 / =C040-KF130:X80:2
Date
Appr
c
1
BUWH 1 mm²
Original
=C040/40.1 / =C040-KF133.1:M
d b
BUWH 1 mm²
=C040/40.4 / =C040-KF133.1:A5
2
=C040/2.5 / =C040-BG11:X1:3
d b
=C040/51.1 / =C040-XS1.1:2
herzberg.n
BUWH 1 mm²
11.12.2019
=C040/4.3 / =C040-KF135.2:M
d b
BUWH 1 mm²
=C040/4.6 / =C040-KF135.3:M
4
BUWH 1 mm²
=C040/4.3 / =C040-KF135.4:M
d b
BUWH 1 mm²
=C040/4.6 / =C040-KF135.5:M
5
=C040/49.1 / =C040-BG13:3
a
d b
=C040/49.2 / =C040-BG14:3
2
6
=C040/49.3 / =C040-BG15:3
a
=C040/49.4 / =C040-BG16:3 d b
c
Replacement of
=C040/49.5 / =C040-BG17:3
a
d b
S.27411.14.18
=C040/49.6 / =C040-BG18:3
c
=C040/49.7 / =C040-BG19:3
a
d b
Webasto Ford U725

c
9
a
d b
2.7 / =C020+UT-XD2-12:2
c
d
10
3
Replaced by
4

5
24V M
6
7
S27411k1-9
& EFS
== PR1
= C011
+ CBPB
Press 1
8
Circuit documents
Klemmkasten Pressenbär
Page
Page
9
378 / 987
2
1
0 1 2 3 4 5 6 7 8 9
1 3
=C021+CC-XD5:1 / +CC=C021/5.5
=C021+CC-XD5:3 / +CC=C021/5.6
=C021+CC-XD5:5 / +CC=C021/5.6
=C021+CC-XD5:6 / +CC=C021/5.6
=C040-BG18:1 / =C040/49.6
=C040-BG19:1 / =C040/49.6
a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c a c
-XD3.P1 1 2 3 4 5 -XD4.P2 1 2 3 4 5 -XD5.P3 1 2 3 4 5 -XD7 1

b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d b d
-XD3.P1 = -XD4.P2 = -XD5.P3 = -XD7 =
-XD1.M:10:d / 1.3
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
BU 1 mm²
=C040/2.2 / =C040-KF130:X80:1
=C040/2.6 / =C040-KF131.1:L+
=C040/40.1 / =C040-KF133.1:L+
=C040/2.4 / =C040-BG11:X1:1
=C040/51.1 / =C040-XS1.1:1
=C040/49.1 / =C040-BG13:1
=C040/49.2 / =C040-BG14:1
=C040/49.3 / =C040-BG15:1
=C040/49.4 / =C040-BG16:1
=C040/49.5 / =C040-BG17:1
=C040/4.2 / =C040-KF135.4:L+
=C040/4.2 / =C040-KF135.2:L+
=C040/4.6 / =C040-KF135.3:L+
=C040/4.6 / =C040-KF135.5:L+
BK BN
=C020+UT-XD2-12:1
+UT=C021/2.2
24V safe
power
supply
after
Energency-Stop,
light
curtain, 24V safety 24V power
rolling gate power supply for
for supply for upper and
24V power
production tool circles lower tool
supply
cell
0 1 2 3 4 5 6 7 8 9
2 =C040/1
=C021+CC-XD5:PE / +CC=C021/5.7
GNYE 2,5 mm²
a c a c a c a c a c
-XD6.PE 1 2 3 4 5
b d b d b d b d b d
-XD6.PE =
GNYE 1 mm²
=C040/51.1 / =C040-XS1.1:PE
0 1 2 3 4 5 6 7 8 9
=C011/3 2
-KF130
&EFA+CC=C021/2.5
/2.1 -KF131.1 -KF133.6
SIE.6ES7155-6AU01-0BN0 /2.6 -KF132.1 -KF133.2 -KF133.3 -KF133.4 -KF133.5 /3.1 -KF135.2 -KF135.3 -KF135.4 -KF135.5
SIE.6ES7193-6AR00-0AA0 /30.1 /35.1 -KF133.1 /49.1 /51.1 /53.1 /55.1 /57.1 -KF135.1 /4.1 /4.5 /4.1 /4.5
/31.1 /36.1 /40.1 /50.1 /52.1 /54.1 /56.1 /58.1 PUSH PUSH /63.1 /64.1 /65.1 /66.1 /67.1
PUSH
/63.1 /64.1 /65.1 /66.1 /67.1

F-DI HF F-DQ HF DI ST DI ST DI ST DI ST DI ST DI ST AI HF AI HF AI HF
BA 2xRJ45
8x24VDC 4x24VDC/2A PM 8x24VDC 16x24VDC 16x24VDC 16x24VDC 16x24VDC 16x24VDC 4xRTD/TC 4xRTD/TC 4xRTD/TC DQ ST DQ ST DQ ST DQ ST DQ ST
DIAG PROFIsafe DIAG PROFIsafe DIAG DIAG 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A 4x24VDC/2A
DIAG DIAG DIAG DIAG DIAG DIAG
RN ER MT DIAG
DIAG DIAG DIAG DIAG DIAG
6ES7136-6DB00-0CA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7131-6BH01-0BA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7136-6BA00-0CA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7193-6BP00-0BA0
6ES7131-6BF01-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7132-6BD20-0BA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0DA0
6ES7193-6BP20-0BA0
6ES7193-6PA00-0AA0
.0 .1 .0 .1 0 1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 AI0 AI1 AI0 AI1 AI0 AI1

LK1
SIMATIC F.0 F.1 F.0 F.1 2 3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3
DIa
DIa
DIa
DIa
DIa
LK2 F0 F1 F0 F1 F0 F1
P1R .2 .3 .2 .3 4 5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5 0 1 0 1 0 1 0 1 0 1
AI2 AI3 AI2 AI3
ET 200SP F.2 F.3 F.2 F.3 6 7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7 F2 F3 F2 F3
AI2
F2
AI3
F3
2 3 2 3 2 3 2 3 2 3
.4 .5 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1
P2R 0 0
.2 0
DIb
.3 .2 .2 .2 .2
DIb
DIb
DIb
DIb
F.4 F.5 .3 .3 .3 .3
IM155-6PN ST .6 .7 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
X1 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
F.6 F.7
PROFINET CC01 PWR CC02 PWR CC01 PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC00
PWR PWR CC00 PWR CC00 PWR CC00
(LAN) PWR
6ES7136-6BA00-0CA0 6ES7136-6DB00-0CA0 6ES7131-6BF01-0CA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7131-6BH00-0BA0 6ES7134-6JD00-0CA1 6ES7134-6JD00-0CA1
PWR CC02 PWR CC02 PWR CC02 PWR CC02 PWR CC02
6ES7193-6AR00-0AA0 6ES7155-6AU00-0BA0 6ES7134-6JD00-0CA1
6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0 6ES7132-6BD20-0BA0
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2
1 2 1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
3 4 3 4 3
MAC ADDRESS 4
3 4 3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6 5 6
X80 5 6 5 6 5 6 5 6 5 6
24VDC 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
7 8 7 8 7 8
7 8 7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10 9 10
9 10 9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
11 12 11 12 11 12
1L+ 1M 13 14 13 14 13 14 13 14 13
11 12 11 12 11 12 11 12 11 12
14 13 14 13 14 13 14
13 14 13 14 13 14
SPARE
FUSES
13 14 13 14 13 14 13 14 13 14
15 16 15 16 15 16 15 16 15 16 15 16 15 16 15 16
12 16 12 16 12 16
15 16 15 16 15 16 15 16 15 16
L+ M L+ M L+ M L+ M L+ M L+ M L+ M L+ M
L+ M L+ M L+ M
L+ M L+ M L+ M L+ M L+ M
2L+ 2M
192.168.123.64
0 1 2 3 4 5 6 7 8 9
1 3
-KF131.1
SIMATIC ET200SP digital input module F-8xDI 24VDC HF !!--XXX--!! AG DEUTSCHLAND
L+/24VDC M/0VDC
=C011-XD3.P1:2:d / =C011/2.1
=C011-XD1.M:3:b / =C011/1.1
L+ M
24VDC 0VDC
=C011-XD3.P1:1:b / =C011/2.1
=C011-XD1.M:1:d / =C011/1.1
BUWH 1 mm²
BU 1 mm²
=C011/2.1 / =C011-XD3.P1:1:d
=C011/1.1 / =C011-XD1.M:1:b
BUWH 1 mm²
-WD1 BN WH BU BK
BU 1 mm²
PUR
4X0,34
UL/CSA
-KF130 -BG11
/1.1 4 1
X80 1 2 3 4 X1 1 2 3 4
1L+ 1M 2L+ 2M +24VDC N.C. GND N.C.
Teileart E 3 2
M12 Male
A-coded
ET200SP 6ES7155-6AU01-0BN0 !!--XXX--!! !!--XXX--!! AFS60A-BHNB262144 Absolut-Encoder SICK
DC 24V supply 24V power

ET200SP supply angle
encoder swing
unit
0 1 2 3 4 5 6 7 8 9
2 4
-KF133.6
SIEMENS
SIMATIC ET200SP Digitales Eingangsmodul 16DxI 24VDC ST BaseunitAG
TYPDEUTSCHLAND
A0 Farbcode CC00
L+/24VDC M/0VDC
L+ M
24VDC 0VDC
0 1 2 3 4 5 6 7 8 9
3 5
-KF135.2 -KF135.3
ds.SIE.6ES7132-6BD20-0BA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND ds.SIE.6ES7132-6BD20-0BA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
=C011/2.5 / =C011-XD5.P3:1:b
=C011/1.2 / =C011-XD1.M:4:b
=C011/2.5 / =C011-XD5.P3:1:d
=C011/1.2 / =C011-XD1.M:4:d
-KF135.4 -KF135.5
ds.SIE.6ES7132-6BD20-0BA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND ds.SIE.6ES7132-6BD20-0BA0%DE !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
L+ M L+ M
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
BU 1 mm²
=C011/2.3 / =C011-XD4.P2:1:b
=C011/1.2 / =C011-XD1.M:5:b
=C011/2.5 / =C011-XD5.P3:2:b
=C011/1.2 / =C011-XD1.M:5:d
0 1 2 3 4 5 6 7 8 9
4 30
0 1 2 3 4 5 6 7 8 9
5 31
11 21 11 21
-BG1 -BG2
12 22 12 22
-WD2 3 2 4 1 -WD3 3 2 4 1
ÖLFLEX ÖLFLEX
5G1 5G1
-KF131.1
1 9 5 13 2 10 6 14
FI234.0 FI234.4 FI234.1 FI234.5
-BG1:12 -BG1:22 -BG2:12 -BG2:22
A B A B
Channel 1 Channel 2
Main cylinder Main cylinder

maximum up maximum
reached down reached
Main cylinder Main cylinder Main cylinder Main cylinder Main cylinder Main cylinder
maximum up maximum up maximum up maximum down maximum down maximum down
reached reached reached reached reached reached
0 1 2 3 4 5 6 7 8 9
30 35
-KF131.1
3 11 7 15 4 12 8 16
FI234.2 FI234.6 FI234.3 FI234.7
A B A B
Channel 3 Channel 4
0 1 2 3 4 5 6 7 8 9
31 36
hinged plate hinged plate hinged plate hinged plate

swing in swing in swing out swing out
-KF132.1
Swing unit basic position swing in !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ334.1 FQ334.5 FQ334.3 FQ334.7
1 5 9 13 2 6 10 14
-WD14 1 2 -WD15 1 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
-KH1 -KH2
Swing unit basic x2 Swing unit work x2
position position swing
swing in out
CBPB CBPB
Swing unit Swing unit

basic position work position
swing in swing out
0 1 2 3 4 5 6 7 8 9
35 40
hinged plate hinged plate Spare Spare

swing release swing release
-KF132.1
Swing unit release valve !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
FQ334.0 FQ334.4 FQ334.2 FQ334.6
1 5 9 13 2 6 10 14
-WD16 1 2
PUR-JZ
3G0,75
UL/CSA
x1
-KH3
Swing unit x2
release valve
CBPB
Swing unit Spare

release valve
0 1 2 3 4 5 6 7 8 9
36 49
4 4 4 4 4 4
11
-BP1 P -BG3 -BG4 -BG5 -BG9 -BG10 -BG12
+ - + - + - + - + - + -
12
-BP1
1 3 1 3 1 3 FESTO 1 3 1 3 1 3
SPAJ-V1R-G18F-PN-PN-L1
1 2 4
-WD41 -WD4 -WD5 -WD6 -WD8 -WD9 -WD30

PUR PUR PUR PUR -WD7 BN WH BK PUR PUR PUR
5m 5m 5m 5m 4x0,34 5m 5m 5m
3G0,75 3X0,25 3X0,25 3X0,25 5m 3X0,25 3X0,25 3X0,25
30 1 2 30 BN BU BK 30 BN BU BK 30 BN BU BK 30 BN BU BK 30 BN BU BK 30 BN BU BK
=C011-XD3.P1:2:b / =C011/2.1
=C011-XD1.M:2:b / =C011/1.1
=C011-XD1.M:2:d / =C011/1.1
BUWH 1 mm²
BUWH 1 mm²
BU 1 mm²
L+ M 9 A1 1 10 A2 2 11 A3 3 12 A4 4 A5 13 A6 5 A7 14 A8 6 15 A9 7 16 A10 8
DC24V DC0V L+ (M) I31.0 L+ (M) I31.1 L+ (M) I31.2 L+ (M) I31.3 (M) L+ (M) I31.4 (M) L+ (M) I31.5 L+ (M) I31.6 L+ (M) I31.7
Mit AUX(M)-Klemmen, neue Lastgruppe

-KF133.1
/1.3
Pressure Swing unit left Swing unit Swing unit Vacuum Main cylinder Roboter Sensor Part is
switch lock side swing in right side swing out Sensor upper swing out release in gripper
cylinders swing in tool position
swing unit reached
0 1 2 3 4 5 6 7 8 9
40 50
2 4 2 4 2 4 4 4 4 4
-BG13 -BG14 -BG15 -BG16 -BG17 -BG18 -BG19

+ - + - + - + - + - + - + -
1 3 1 3 1 3 1 3 1 3 1 3 1 3

PUR-OB PUR-OB PUR-OB -WD42 -WD43 -WD44 -WD45
4X0,34 4X0,34 4X0,34 PUR-OB PUR-OB PUR-OB PUR-OB
UL/CSA UL/CSA UL/CSA 5m 5m 5m 5m
4X0,34 4X0,34 4X0,34 4X0,34
24 BN BU BK 24 BN BU BK 24 BN BU BK 24 BN BU BK
=C011/2.1 / =C011-XD3.P1:3:d
=C011/1.2 / =C011-XD1.M:6:b
=C011/2.2 / =C011-XD3.P1:4:b
=C011/1.2 / =C011-XD1.M:6:d
=C011/2.2 / =C011-XD3.P1:4:d
=C011/1.2 / =C011-XD1.M:7:b
=C011/2.2 / =C011-XD3.P1:5:b
=C011/1.2 / =C011-XD1.M:7:d
=C011/2.2 / =C011-XD3.P1:5:d
=C011/1.2 / =C011-XD1.M:8:b
=C011/2.1 / =C011-XD3.P1:1:c
=C011/1.2 / =C011-XD1.M:8:d
=C011/2.1 / =C011-XD3.P1:2:a
=C011/1.2 / =C011-XD1.M:9:b
-BG13:2
-BG14:2
-BG15:2
-BG16:4
-BG17:4
-BG18:4
-BG19:4
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF133.2
Stroke monitiring swing unit swing in DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I59.0
I59.1
I59.2
I59.3
I59.4
I59.5
I59.6
I59.7
Stroke Stroke Stroke Swing unit Swing unit Swing unit Swing unit Spare
monitiring monitiring monitiring lock cylinder lock cylinder lock cylinder lock cylinder
swing unit swing unit swing unit left locked left unlocked right locked right unlocked
swing in swing out release valve
0 1 2 3 4 5 6 7 8 9
49 51
=C020+UT-XD2-27:1
+UT=C021/9.3 =C020+UT-XD2-27:6
+UT=C021/9.6
WH-BU BR-BU WH-RD BR-RD WH-BK
BK
Upper tool input byte X+7.0

=C020+UT-XD2-27:1
=C020+UT-XD2-27:2
=C020+UT-XD2-27:3
=C020+UT-XD2-27:4
=C020+UT-XD2-27:5
=C020+UT-XD2-27:6
Spare
Spare
-KF133.2
Upper tool input byte X+7.0 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I60.0
I60.1
I60.2
I60.3
I60.4
I60.5
I60.6
I60.7
Upper tool input byte X+7.0 Upper tool input byte X+7.1 Upper tool input byte X+7.2 Upper tool input byte X+7.3 Upper tool input byte X+7.4 Upper tool input byte X+7.5 Spare Spare
0 1 2 3 4 5 6 7 8 9
50 52
4 4
-BG7 -BG8
+ - + -
1 3 1 3
-WD11 -WD12
PUR PUR
3X0,34mm² BN BU BK 3X0,34mm² BN BU BK
1-1 1-3 1-4 1-5 2-1 2-3 2-4 2-5 3-1 3-3 3-4 3-5 4-1 4-3 4-4 4-5 5-1 5-3 5-4 5-5 6-1 6-3 6-4 6-5 7-1 7-3 7-4 7-5 8-1 8-3 8-4 8-5

-3X
!!--XXX--!!
Distributor
Teileart E
+1 -1 1 GNYE 2 3 4 5 6 7 8
-WD10
PUR/PVC
10 m
-XS1 =
11G0,75+0,34 BR BU WH GNYE GN YE GR PI RD BK VI
-WD46
/60.1
ÖLFLEX
CLASSIC FD 110 -XS1 1 2 3 PE 4 5 6 7 8 9 10
16G1 -XS1
/51.0 1 2 3 PE 4 5 6 7 8 9 10
-XS1:1 /51.1
/51.0
300/500 -XS1:1 /51.1
1 2 3 PE 4 5 6 7 8 9 10
Power chain Power chain

-WD47
/60.1
ÖLFLEX -XS1.1 1 2 3 PE 4 5 6 7 8 9 10
CLASSIC 110 -XS1.1
/51.0 1 2 3 4 5 6 7 8 9 10
-XS1.1:1 /51.1
/51.0
16G1 -XS1.1:1 /51.1
300/500 1 2 3 PE 4 5 6 7 8 9 10
-XS1.1 =
=C011/2.1 / =C011-XD3.P1:3:b
=C011/1.1 / =C011-XD1.M:3:d
=C011/3.1 / =C011-XD6.PE:1:b
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-3X:1
-3X:2
-3X:3
-3X:4
-3X:5
-3X:6
-3X:7
-3X:8
-KF133.3
Tool available left side DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
1 2 3 4 5 6 7 8
I33.0
I33.1
I33.2
I33.3
I33.4
I33.5
I33.6
I33.7
Tool available Tool available Spare Spare Spare Spare Spare Spare
left side right side
0 1 2 3 4 5 6 7 8 9
51 53
=C020+UT-XD2-15:5 +UT=C021/5.6
+UT=C021/5.2 =C020+UT-XD2-17:12
WH-RS BR-RS WH-BU BR-BU WH-RD BR-RD WH-BK

Upper tool input byte X.0

=C020+UT-XD2-17:10
=C020+UT-XD2-17:11
=C020+UT-XD2-17:12
=C020+UT-XD2-15:5
=C020+UT-XD2-15:7
=C020+UT-XD2-17:8
=C020+UT-XD2-17:9
-KF133.3
Upper tool input byte X.0 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I34.0
I34.1
I34.2
I34.3
I34.4
I34.5
I34.6
I34.7
Upper tool input byte X.0 Upper tool input byte X.1 Upper tool input byte X.2 Upper tool input byte X.3 Upper tool input byte X.4 Upper tool input byte X.5 Upper tool input byte X.6 Upper tool input byte X.7
0 1 2 3 4 5 6 7 8 9
52 54
=C020+UT-XD2-17:13
+UT=C021/6.2
=C020+UT-XD2-17:13
=C020+UT-XD2-17:14
=C020+UT-XD2-18:1
=C020+UT-XD2-18:2
=C020+UT-XD2-18:3
=C020+UT-XD2-18:4
=C020+UT-XD2-18:5
=C020+UT-XD2-18:6
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF133.4
1 2 3 4 5 6 7 8
I35.0
I35.1
I35.2
I35.3
I35.4
I35.5
I35.6
I35.7
Upper tool input byte X+1.0 Upper tool input byte X+1.1 Upper tool input byte X+1.2 Upper tool input byte X+1.3 Upper tool input byte X+1.4 Upper tool input byte X+1.5 Upper tool input byte X+1.6 Upper tool input byte X+1.7
0 1 2 3 4 5 6 7 8 9
53 55
=C020+UT-XD2-18:7
+UT=C021/6.6


=C020+UT-XD2-20:10
=C020+UT-XD2-20:11
=C020+UT-XD2-20:12
=C020+UT-XD2-20:13
=C020+UT-XD2-20:14
=C020+UT-XD2-18:7
=C020+UT-XD2-20:8
=C020+UT-XD2-20:9
-KF133.4
9 10 11 12 13 14 15 16
I36.0
I36.1
I36.2
I36.3
I36.4
I36.5
I36.6
I36.7
0 1 2 3 4 5 6 7 8 9
54 56
=C020+UT-XD2-21:1
+UT=C021/7.2
GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK

=C020+UT-XD2-21:1
=C020+UT-XD2-21:2
=C020+UT-XD2-21:3
=C020+UT-XD2-21:4
=C020+UT-XD2-21:5
=C020+UT-XD2-21:6
=C020+UT-XD2-21:7
=C020+UT-XD2-23:8
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF133.5
1 2 3 4 5 6 7 8
I37.0
I37.1
I37.2
I37.3
I37.4
I37.5
I37.6
I37.7
0 1 2 3 4 5 6 7 8 9
55 57
=C020+UT-XD2-23:9
+UT=C021/7.6
BK BN RD RS YE GN BU VT
Upper tool encoding bit 16


=C020+UT-XD2-23:10
=C020+UT-XD2-23:11
=C020+UT-XD2-23:13
=C020+UT-XD2-23:14
=C020+UT-XD2-23:9
=C020+UT-XD2-24:1
=C020+UT-XD2-24:2
Upper tool parity Bit
-KF133.5
Upper tool encoding bit 1 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
9 10 11 12 13 14 15 16
I38.0
I38.1
I38.2
I38.3
I38.4
I38.5
I38.6
I38.7
Upper tool encoding bit 1 Upper tool encoding bit 2 Upper tool encoding bit 4 Upper tool encoding bit 8 Upper tool encoding bit 16 Upper tool encoding bit 32 Upper tool encoding bit 64 Upper tool parity Bit
0 1 2 3 4 5 6 7 8 9
56 58
=C020+UT-XD2-24:3
+UT=C021/8.2
GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR
=C020+UT-XD2-26:10
=C020+UT-XD2-24:3
=C020+UT-XD2-24:4
=C020+UT-XD2-24:5
=C020+UT-XD2-24:6
=C020+UT-XD2-24:7
=C020+UT-XD2-26:8
=C020+UT-XD2-26:9
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
-KF133.6
1 2 3 4 5 6 7 8
I37.0
I37.1
I37.2
I37.3
I37.4
I37.5
I37.6
I37.7
0 1 2 3 4 5 6 7 8 9
57 60
=C020+UT-XD2-26:11
+UT=C021/8.7
WH-GY GY-BR WH-RS RS-BR


=C020+UT-XD2-26:11
=C020+UT-XD2-26:12
=C020+UT-XD2-26:13
=C020+UT-XD2-26:14
Spare
Spare
Spare
Spare
-KF133.6
9 10 11 12 13 14 15 16
I38.0
I38.1
I38.2
I38.3
I38.4
I38.5
I38.6
I38.7
Upper tool input byte X+6.0 Upper tool input byte X+6.1 Upper tool input byte X+6.2 Upper tool input byte X+6.3 Spare Spare Spare Spare
0 1 2 3 4 5 6 7 8 9
58 61
1 1
-BT1 -BT2
2 2
RD WH RD WH
Teileart E Teileart E
-WD46
/51.0 -XS1 15 16
ÖLFLEX -XS1
/51.0 15 16
-XS1:15 /51.0
/60.2
CLASSIC FD 110 -XS1:15 /60.2
16G1
300/500 15 16
Power chain
-WD47
/51.0
ÖLFLEX -XS1.1 15 16
CLASSIC 110 -XS1.1
/51.0 15 16
-XS1.1:15 /51.0
/60.2
16G1 -XS1.1:15 /60.2
300/500 15 16
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16
IC0+ M0- IC0- IC1+ M1- IC1- IC2+ M2- IC2- IC3+ M3- IC3-

BU15-P16+A0+2B -KF134.1
Swing unit Spare Temperature sensor press bear

temperatur sensor 1 Spare
0 1 2 3 4 5 6 7 8 9
60 62
=C020+UT-XD2-12:7 =C020+UT-XD2-15:1
+UT=C021/3.4 +UT=C021/4.2
RD OG YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY GY-BR
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16

BU15-P16+A0+2B -KF134.2
0 1 2 3 4 5 6 7 8 9
61 63
=C020+UT-XD2-30:3 =C020+UT-XD2-30:5 =C020+UT-XD2-29:9 =C020+UT-XD2-29:13

+UT=C021/13.2 +UT=C021/13.5 +UT=C021/10.3 +UT=C021/10.5
WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY BN RD RS YE GN BU VT GY
1 9 5 13 2 10 6 14 3 11 7 15 4 12 8 16

BU15-P16+A0+2B -KF134.3
0 1 2 3 4 5 6 7 8 9
62 64
-KF135.1
Water valve swing unit !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q20.0
Q20.1
Q20.2
Q20.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
-KH4:x1
-KH5:x1
=C020+UT-XD2-32:9
=C020+UT-XD2-32:10
-WD17 1 -WD40 1
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
GY-BR WH-RS
-KH4 -KH5
Water valve swing unit x2 !!--XXX--!! x2
CBPB CBPB
=C020+UT-XD2-32:9
+UT=C021/14.2
-WD17 2 -WD40 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
Vacuum valve upper tool

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF135.1
Water valve Vacuum valve Pneumatic Pneumatic

swing unit upper tool circuit 1 basic circuit 1 work
position position
0 1 2 3 4 5 6 7 8 9
63 65
-KF135.2
Q21.0
Q21.1
Q21.2
Q21.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
-KH6:x1
-KH7:x1
-KH8:x1
-KH9:x1
-WD20 1 -WD21 1 -WD22 1 -WD23 1
3G0,75 3G0,75 3G0,75 3G0,75
x1 x1 x1 x1
-KH6 -KH7 -KH8 -KH9
CBPB CBPB CBPB CBPB
-WD20 2 -WD21 2 -WD22 2 -WD23 2

3G0,75 3G0,75 3G0,75 3G0,75

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF135.2
Hydraulic Hydraulic
Hydraulic Hydraulic cicuit 1 cicuit 1
cicuit 1 work cicuit 1 basic pressure relief pressure relief
position position work position basic position
0 1 2 3 4 5 6 7 8 9
64 66
-KF135.3
Q22.0
Q22.1
Q22.2
Q22.3
1 5 2 6 3 7 4 8
Spare
Spare
Spare
-KH10:x1
-KH11:x1
-KH12:x1
-KH13:x1
-WD26 1 -WD27 1 -WD28 1 -WD29 1
3G0,75 3G0,75 3G0,75 3G0,75
x1 x1 x1 x1
-KH10 -KH11 -KH12 -KH13
CBPB CBPB CBPB CBPB
-WD26 2 -WD27 2 -WD28 2 -WD29 2

3G0,75 3G0,75 3G0,75 3G0,75

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF135.3
Hydraulic Hydraulic
cicuit 2 work cicuit 2 basic pressure relief pressure relief
0 1 2 3 4 5 6 7 8 9
65 67
-KF135.4
Swing unit holding cylinder work position !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q44.0
Q44.1
Q44.2
Q44.3
1 5 2 6 3 7 4 8
Schwenkplatte Haltezylinder links
Schwenkplatte Haltezylinder rechts
Spare
Spare
-KH14:x1
-KH15:x1
=C020+UT-XD2-32:11
=C020+UT-XD2-32:12
-WD34 1 -WD35 1
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
x1 x1
RS-BR WH-BU
-KH14 -KH15
Swing unit holding cylinder work position x2 Swing unit holding cylinder basic position x2
CBPB CBPB
=C020+UT-XD2-32:11
+UT=C021/14.3
-WD34 2 -WD35 2
PUR-JZ PUR-JZ
3G0,75 3G0,75
UL/CSA UL/CSA
Swing unit holding cylinder basic position

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF135.4
Swing unit Swing unit Pneumatic Pneumatic

holding holding circuit 2 basic circuit 2 work
cylinder work cylinder basic position position
position position
0 1 2 3 4 5 6 7 8 9
66 +UT=C010/1
-KF135.5
Hydraulic circuit 3 work position !!--XXX--!! !!--XXX--!! SIEMENS AG DEUTSCHLAND
Q45.0
Q45.1
Q45.2
Q45.3
1 5 2 6 3 7 4 8
Spare
Hydraulic circuit 3 basic position
Spare
Spare
-KH16:x1
-KH17:x1
-KH18:x1
-KH19:x1
-WD36 1 -WD37 1 -WD38 1 -WD39 1
3G0,75 3G0,75 3G0,75 3G0,75
x1 x1 x1 x1
-KH16 -KH17 -KH18 -KH19
Hydraulic circuit 3 work position x2 Hydraulic circuit 3 basic position x2 Hydraulic cicuit 3 pressure relief work position x2 Hydraulic cicuit 3 pressure relief basic position x2
CBPB CBPB CBPB CBPB
-WD36 2 -WD37 2 -WD38 2 -WD39 2

3G0,75 3G0,75 3G0,75 3G0,75
Hydraulic circuit 3 work position
Hydraulic circuit 3 basic position

M M M M M. M. M. M.
9 10 11 12 13 14 15 16

-KF135.5
Hydraulic circuit 3 work position
Hydraulic Hydraulic
circuit 3 work circuit 3 basic pressure relief pressure relief
0 1 2 3 4 5 6 7 8 9
+CBPB=C040/67 2
=C040+CC-KF14.4:7
+CC=C040/13.7
=C020-XD1:1 =C020-XD1:7 =C020-XD1:13
+CC=C020/7.4 +CC=C020/8.4 +CC=C020/9.2
23 24
1 2 3 4 5 6 GNYE 7 8 9 10 11 12 13 14 15 16
Power chain
-WD1
ÖLFLEX FD
CLASSIC 810
25G1,5
300/500 1 2 3 4 5 6 PE 7 8 9 10 11 12 13 14 15 16 23 24
=C020-XD1 1 2 3 4 5 6 PE 7 8 9 10 11 12 13 14 15 16 23 24
/1.1
=C020-XD1 =
Power supply heater Heating plug is plugged
Appr Webasto Ford U725 S27411k1-9 + UT upper tool Page 1
Modification Date Name Original Replacement of Replaced by = C010 Power Distribution AC Page 409 / 987
0 1 2 3 4 5 6 7 8 9
1 3
=C020-XD2-1-2 1 2 3 4 5
/2.1
=C020-XD2-1-2 =
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 =C021/2
=C020-XD2-4 1 2 3 =C020-XD2-7 1 2 3 =C020-XD2-10 1 2 3

/3.1 /3.3 /3.4
=C020-XD2-4 = =C020-XD2-7 = =C020-XD2-10 =
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C010/3 3
=C011+CBPB-XD7:1:b
+CBPB=C011/2.7
BK BN
-WD1
/3.1
/4.1
/5.1
TRAYCONTROL® 300
25x0,25 BK BN
=C020-XD2-12 1 2
/3.1
Power supply
24V
Power supply
24V M
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug 24V power supply & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 4
=C040+CBPB-KF134.2:2
+CBPB=C040/61.3
RD OG YE GN BU VT GY WH WH-RS RD-BU WH-GN BR-GN
-WD1
/2.1
/4.1
/5.1
TRAYCONTROL® 300
25x0,25 RD OG YE GN BU VT GY WH WH-RS RD-BU WH-GN BR-GN
=C020-XD2-12 3 4 5 6 =C020-XD2-12 7 =C020-XD2-14 8 9 10 =C020-XD2-14 11 12 13 14

/3.1 /3.1 /3.4 /3.4
=C020-XD2-12 = =C020-XD2-14 =
Temperature Temperature Temperature
sensor sensor sensor
heating heating heating
circuit 1 circuit 2 circuit 3
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug analog inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
3 5
=C040+CBPB-KF134.2:4
+CBPB=C040/61.5
WH-YE YE-BR WH-GY GY-BR
-WD1
/2.1
/3.1
/5.1
TRAYCONTROL® 300
25x0,25 WH-YE YE-BR WH-GY GY-BR
=C020-XD2-15 1 2 3 4
/4.1
=C020-XD2-15 =
Temperature
sensor
heating
circuit 4
0 1 2 3 4 5 6 7 8 9
4 6
+CBPB=C040/52.8
=C040+CBPB-KF133.3:9 =C040+CBPB-KF133.3:16
+CBPB=C040/52.4
-WD1
/2.1 -WD2
/3.1 /6.1
/4.1 /7.1
TRAYCONTROL® 300 TRAYCONTROL® 300
25x0,25 WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK 25x0,25 BK
=C020-XD2-15 5 6 7 =C020-XD2-17 8 9 10 11 12
/4.1 /5.3
=C020-XD2-17 =
Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input
byte X.0 byte X.1 byte X.2 byte X.3 byte X.4 byte X.5 byte X.6 byte X.7
Date 17.03.2020 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug digital inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 7
=C040+CBPB-KF133.4:1 =C040+CBPB-KF133.4:9
+CBPB=C040/53.4 +CBPB=C040/54.4
BN RD RS YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY
-WD2
/5.6
/7.1
TRAYCONTROL® 300
25x0,25 BN RD RS YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY
=C020-XD2-17 13 14 =C020-XD2-18 1 2 3 4 5 6 =C020-XD2-18 7 =C020-XD2-20 8 9 10 11 12 13 14

/5.3 /6.2 /6.2 /6.5
=C020-XD2-18 = =C020-XD2-20 =
Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input
byte X+1.0 byte X+1.3 byte X+1.6 byte X+2.0 byte X+2.3 byte X+2.6
Upper tool input Upper tool input Upper tool input Upper tool input
byte X+1.2 byte X+1.5 byte X+2.2 byte X+2.5
0 1 2 3 4 5 6 7 8 9
6 8
=C040+CBPB-KF133.5:1 =C040+CBPB-KF133.5:9
+CBPB=C040/55.4 +CBPB=C040/56.5
GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK BK BN RD OG YE GN BU VT
-WD3
-WD2 /8.1
/5.6 /8.6
/6.1 /9.1
25x0,25 GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK 25x0,25 BK BN RD OG YE GN BU VT
=C020-XD2-21 1 2 3 4 5 6 7 =C020-XD2-23 8 =C020-XD2-23 9 10 11 12 13 14 =C020-XD2-24 1 2

/7.1 /7.3 /7.3 /7.7
=C020-XD2-21 = =C020-XD2-23 = =C020-XD2-24 =

Upper tool input Upper tool input Upper tool input Upper tool Upper tool Upper tool
byte X+3.0 byte X+3.3 byte X+3.6 encoding bit 1 encoding bit 8 encoding bit 64
Upper tool input Upper tool input Upper tool input Upper tool Upper tool !!--XXX--!!
byte X+3.1 byte X+3.4 byte X+3.7 encoding bit 2 encoding bit 16
Upper tool input Upper tool input Upper tool Upper tool
byte X+3.2 byte X+3.5 encoding bit 4 encoding bit 32
0 1 2 3 4 5 6 7 8 9
7 9
=C040+CBPB-KF133.6:1 =C040+CBPB-KF133.6:9
+CBPB=C040/57.5 +CBPB=C040/58.3
GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY GY-BR WH-RS RS-BR
-WD3 -WD3
/7.5 /7.5
/8.6 /8.1
/9.1 /9.1
25x0,25 GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR 25x0,25 WH-GY GY-BR WH-RS RS-BR
=C020-XD2-24 3 4 5 6 7 =C020-XD2-26 8 9 10 11 12 13 14
/7.7 /8.4
=C020-XD2-26 =
Upper tool input Upper tool input Upper tool input Upper tool input Upper tool input
byte X+5.0 byte X+5.3 byte X+5.6 byte X+6.0 byte X+6.2
!!--XXX--!! Upper tool input Upper tool input Upper tool input Upper tool input
Upper tool input Upper tool input
byte X+5.2 byte X+5.5
0 1 2 3 4 5 6 7 8 9
8 10
=C040+CBPB-KF133.2:14
=C040+CBPB-KF133.2:9 +CBPB=C040/50.6
+CBPB=C040/50.3
WH-BU BR-BU WH-RD BR-RD WH-BK
-WD4
/10.1
-WD3 /10.4
/7.5 /13.1
/8.1 /13.4
/8.6 /14.1
25x0,25 WH-BU BR-BU WH-RD BR-RD WH-BK 25x0,25 BK
=C020-XD2-27 1 2 3 4 5 6
/9.1
=C020-XD2-27 =
0 1 2 3 4 5 6 7 8 9
9 13
=C040+CBPB-KF134.3:7 =C040+CBPB-KF134.3:8
+CBPB=C040/62.4 +CBPB=C040/62.5
-WD4 -WD4
/9.6 /9.6
/10.4 /10.1
/13.1 /13.1
/13.4 /13.4
/14.1 /14.1
25x0,25 BN RD RS YE 25x0,25 GN BU VT GY
=C020-XD2-27 7 =C020-XD2-29 8 9 10 11 12 13 14
/9.1 /10.2
=C020-XD2-29 =
Lower tool heating circuit 7 Lower tool heating circuit 8
0 1 2 3 4 5 6 7 8 9
10 14
=C040+CBPB-KF134.3:5 =C040+CBPB-KF134.3:2
+CBPB=C040/62.2 +CBPB=C040/62.3
-WD4 -WD4
/9.6 /9.6
/10.1 /10.1
/10.4 /10.4
/13.4 /13.1
/14.1 /14.1
25x0,25 WH GR-RS RD-BU WH-GN 25x0,25 BR-GN WH-YE YE-BR WH-GY
=C020-XD2-30 1 2 3 4 =C020-XD2-30 5 6 7 =C020-XD2-32 8

/13.1 /13.1 /13.5
=C020-XD2-30 = =C020-XD2-32 =
0 1 2 3 4 5 6 7 8 9
13 15
=C040+CBPB-KF135.1:3 =C040+CBPB-KF135.4:3
+CBPB=C040/63.6 +CBPB=C040/66.6
GY-BR WH-RS RS-BR WH-BU
-WD4
/9.6
/10.1
/10.4
/13.1
/13.4
TRAYCONTROL® 300
25x0,25 GY-BR WH-RS RS-BR WH-BU
=C020-XD2-32 9 10 11 12 13 14
/13.5
Pneumatic Pneumatic
circuit 1 basic circuit 2 basic
position position
Pneumatic Pneumatic
circuit 1 work circuit 2 work
position position
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Upper tool plug digital outputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
14 +LT=C010/1
=C020-XD2-33-34 1 2 3 4 5
/15.1
=C020-XD2-33-34 =
Spare
Date 10.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Stecker Oberwerkzeug digitale Eingänge & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
+UT=C021/15 2
=C020-XD2:1 =C020-XD2:3 =C020-XD2:9 =C020-XD2:15 =C040+CC-KF14.4:8

+CC=C020/9.6 +CC=C020/10.4 +CC=C020/11.4 +CC=C020/12.2 +CC=C040/13.8
1 2 3 4 5 6 7 8 GNYE 9 10 11 12 13 14 15 16 23 24
Power chain
-WD1
ÖLFLEX FD
CLASSIC 810
25G1,5
300/500 1 2 3 4 5 6 7 8 PE 9 10 11 12 13 14 15 16 23 24
=C020-XD1 1 2 3 4 5 6 7 8 PE 9 10 11 12 13 14 15 16 23 24
/1.1
=C020-XD2-1-2 =
=C020-XD1 =
Power supply heater Heating plug is plugged
Appr Webasto Ford U725 S27411k1-9 + LT lower tool Page 1
0 1 2 3 4 5 6 7 8 9
1 3
=C020-XD2-1-2 1 2 3 4 5
/1.3
=C020-XD2 =
=C020-XD2-1-2 =
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
2 =C021/4
Nicht belegt. Sromversorgung über Heizungsstecker
=C020-XD2-4 1 2 3 =C020-XD2-7 1 2 3 =C020-XD2-10 1 2 3

/3.1 /3.3 /3.4
=C020-XD2-4 = =C020-XD2-7 = =C020-XD2-10 =
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C010/3 5
+CBGST=C011/2.7
BK BR
-WD1
/5.1
/6.1
/7.1
TRAYCONTROL® 300
25x0,25 BK BR
=C020-XD2-12 1 2
/5.1
Power supply
24V
Power supply
24V M
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug 24V power supply & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
4 6
=C040+CBGST-KF124.2:2
+CBGST=C040/101.2
RD OG YE GN BU VT GY WH WH-RS RD-BU WH-GN BR-GN
-WD1
/4.1
/6.1
/7.1
TRAYCONTROL® 300
25x0,25 RD PK YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN
=C020-XD2-12 3 4 5 6 =C020-XD2-12 7 =C020-XD2-14 8 9 10 =C020-XD2-14 11 12 13 14

/5.1 /5.1 /5.4 /5.4
=C020-XD2-12 = =C020-XD2-14 =
Temperature Temperature Temperature
sensor sensor sensor
heating heating heating
circuit 1 circuit 2 circuit 3
Date 20.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug analog inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
5 7
=C040+CBGST-KF124.2:8
+CBGST=C040/101.5
WH-YE YE-BR WH-GY GY-BR
-WD1
/4.1
/5.1
/7.1
TRAYCONTROL® 300
25x0,25 WH-YE YE-BR WH-GY GY-BR
=C020-XD2-15 1 2 3 4
/6.1
=C020-XD2-15 =
Temperature
sensor
heating
circuit 4
0 1 2 3 4 5 6 7 8 9
6 8
=C040+CBGST-KF123.1:1
+CBGST=C040/40.4 =C040+CBGST-KF123.1:8
+CBGST=C040/40.8
-WD1
/4.1 -WD2
/5.1 /8.1
/6.1 /9.1
25x0,25 WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK 25x0,25 BK
=C020-XD2-15 5 6 7 =C020-XD2-17 8 9 10 11 12
/6.1 /7.3
=C020-XD2-17 =
Lower tool input Lower tool input Lower tool input
byte X.0 byte X.3 byte X.6
Lower tool input Lower tool input Lower tool input
byte X.1 byte X.4 byte X.7
Lower tool input Lower tool input
byte X.2 byte X.5
Date 11.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug digital inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
7 9
=C040+CBGST-KF123.1:9 =C040+CBGST-KF123.2:1
+CBGST=C040/41.4 +CBGST=C040/42.4
BN RD RS YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY
-WD2
/7.6
/9.1
TRAYCONTROL® 300
25x0,25 BN RD RS YE GN BU VT GY WH GR-RS RD-BU WH-GN BR-GN WH-YE YE-BR WH-GY
=C020-XD2-17 13 14 =C020-XD2-18 1 2 3 4 5 6 =C020-XD2-18 7 =C020-XD2-20 8 9 10 11 12 13 14

/7.3 /8.2 /8.2 /8.5
=C020-XD2-18 = =C020-XD2-20 =
Lower tool input Lower tool input Lower tool input Lower tool input Lower tool input Lower tool input
Lower tool input Lower tool input Lower tool input Lower tool input
0 1 2 3 4 5 6 7 8 9
8 10
+CBGST=C040/43.4 +CBGST=C040/44.5
GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK BK BN RD OG YE GN BU VT
-WD3
-WD2 /10.1
/7.6 /11.1
/8.1 /12.1
25x0,25 GY-BR WH-RS RS-BR WH-BU BR-BU WH-RD BR-RD WH-BK 25x0,25 BK BN RD PK YE GN BU VT
=C020-XD2-21 1 2 3 4 5 6 7 =C020-XD2-23 8 =C020-XD2-23 9 10 11 12 13 14 =C020-XD2-24 1 2

/9.1 /9.3 /9.3 /9.7
=C020-XD2-21 = =C020-XD2-23 = =C020-XD2-24 =

Lower tool input Lower tool input Lower tool input Lower tool input Unterwerkzeug Lower tool input
byte X+3.1 byte X+3.4 byte X+3.7 byte X+4.1 Eingangsbyte X+4.4 byte X+4.7
Lower tool input Lower tool input Lower tool input Lower tool input
0 1 2 3 4 5 6 7 8 9
9 11
=C040+CBGST-KF123.3:9
+CBGST=C040/45.3
GY WH GR-RS RD-BU YE-BR
-WD3
/9.5
/11.1
/12.1
TRAYCONTROL® 300
25x0,25 GY WH GR-RS RD-BU WH-GN
=C020-XD2-24 3 4 5 6 7
/9.7

Lower tool input
byte X+5.2
0 1 2 3 4 5 6 7 8 9
10 12
=C040+CBGST-KF123.3:14
+CBGST=C040/45.6
YE-BR WH-RS RS-BR
-WD3
/9.5
/10.1
/12.1
TRAYCONTROL® 300
25x0,25 BR-GN WH-YE YE-BR WH-GY GY-BR WH-RS RS-BR
=C020-XD2-26 8 9 10 11 12 13 14
/11.1
=C020-XD2-26 =
DLV 1 for WZF DLV 2 for WZF
in tool in tool
DLV 3 for WZF

in tool
0 1 2 3 4 5 6 7 8 9
11 13
+CBGST=C040/102.4 +CBGST=C040/102.5
BN BK RD RS YE GN BU VT GY
-WD4 -WD4
-WD3 /12.6 /12.3
/9.5 /13.1 /13.1
/10.1 /13.4 /13.4
/11.1 /14.1 /14.1
TRAYCONTROL® 300 TRAYCONTROL® 300 TRAYCONTROL® 300
25x0,25 WHBL BNBL WHRD BNRD WHBK 25x0,25 BN BK RD RS YE 25x0,25 GN BU VT GY
=C020-XD2-27 1 2 3 4 5 7 6 =C020-XD2-29 8 9 10 11 12 13 14
/12.1 /12.4
=C020-XD2-27 = =C020-XD2-29 =
0 1 2 3 4 5 6 7 8 9
12 14
+CBGST=C040/102.2 +CBGST=C040/102.3
-WD4 -WD4
/12.3 /12.3
/12.6 /12.6
/13.4 /13.1
/14.1 /14.1
25x0,25 WH GR-RS RD-BU WH-GN 25x0,25 BR-GN WH-YE YE-BR WH-GY
=C020-XD2-30 1 2 3 4 =C020-XD2-30 5 6 7 =C020-XD2-32 8

/13.1 /13.1 /13.5
=C020-XD2-30 = =C020-XD2-32 =
0 1 2 3 4 5 6 7 8 9
13 15
+CBGST=C040/130.6 +CBGST=C040/133.6
GY-BR WH-RS RS-BR WH-BU
-WD4
/12.3
/12.6
/13.1
/13.4
TRAYCONTROL® 300
25x0,25 GY-BR WH-RS RS-BR WH-BU BN-BL WH-RD
=C020-XD2-32 9 10 11 12 13 14
/13.5
Pneumatic Pneumatic
circuit 1 basic circuit 2 basic
position position
Pneumatic Pneumatic
circuit 1 work circuit 2 work
position position
Date 20.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Lower tool plug digital outputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
14 +EXTCH=C010/1
=C020-XD2-33-34 1 2 3 4 5
/15.1
=C020-XD2-33-34 =
0 1 2 3 4 5 6 7 8 9
+LT=C021/15 =C021/1
+CC=C020/5.6
=C020+CC-XD7:1
1 2 3 GNYE
-WD2 1 2 3 GNYE
ÖLFLEX
CLASSIC 110
5G1,5
-XD1 = -XD1 1 2 3 PE
/1.1
-WD1 1 2 3 GNYE
ÖLFLEX
CLASSIC 110
5G1,5
U1 V1 W1 PE
M
-MA1
3
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. HAWE hydraulic & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
=C010/1 2
13 13 13 x1 13 x1 13 x1
-BP1 P -BP2 P -BP3 P -BP4 P -BP5 P
14 14 14 x2 14 x2 14 x2
-WD2 1 3 -WD3 1 3 -WD4 BN BK -WD5 1 3 -WD11 1 3
1-1 1-3 1-4 1-5 2-1 2-3 2-4 2-5 3-1 3-3 3-4 3-5 4-1 4-3 4-4 4-5 5-1 5-3 5-4 5-5 6-1 6-3 6-4 6-5 7-1 7-3 7-4 7-5 8-1 8-3 8-4 8-5

-XG1
!!--XXX--!!
Distributor
Teileart E
+1 -1 1 GNYE 2 3 4 5 6 7 8
-WD1
PUR/PVC
10 m
11G0,75+0,34 BR BU WH GNYE GN YE GR PI RD BK VI
BR BU WH GNYE GN YE GR PI RD BK VI
=C011+CBHYD-XD6.PE:3:d
+CBHYD=C040/14.2
Temperature Oil level Pressure Pressure Pressure Spare Spare Spare

switch HAWE switch HAWE switch switch switch tool
clamping bars clamping bars ejector HAWE
HAWE HAWE
Date 20.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Digital Inputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
1 &EMA+=/35
+CBHYD=C040/27.1
=C040+CBHYD-KF116.5:1
PI RD BK VI
-WD6
PUR/PVC
10 m
11G0,75+0,34 BR WH GNYE BU GN YE GR PI RD BK VI
+1 1 GNYE -1 2 3 4 5 6 7 8

-XG2
!!--XXX--!!
Distributor
Teileart E
1-4 1-5 1-3 2-4 2-5 2-3 3-4 3-5 3-3 4-4 4-5 4-3 5-4 5-5 5-3 6-4 6-5 6-3 7-4 7-5 7-3 8-4 8-5 8-3
Date 21.02.2020 S.27411.14.18 Webasto Convertibles USA Inc. Digital Outputs & EFS Circuit documents # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
&EFS+EXTCH=C021/2 36
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-PG1-XD1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-XD3 2 L1 #TF&EFS/1.4
-XD3 4 L2 #TF&EFS/1.5
-XD3 6 L3 #TF&EFS/1.5
0 1 2 3 4 5 6 7 8 9
35 37
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-XD1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
4 -N N2 8WH1000-0AU00 SIEMENS #TF&EFS/1.2
6 -PE 2 8WH1000-0AU00 SIEMENS #TF&EFS/1.3
0 1 2 3 4 5 6 7 8 9
36 38
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-XD2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 -FC2 1 ST 35 PHOENIX-CONTACT #TF&EFS/4.1
4 -XN1 1 ST 35 BU PHOENIX-CONTACT #TF&EFS/4.2
5 -XPE1 1 ST 35-PE PHOENIX-CONTACT #TF&EFS/4.3
0 1 2 3 4 5 6 7 8 9
37 39
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-XD3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
38 40
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-XN1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-XD2 4 1 ST 10 BU PHOENIX-CONTACT #TF&EFS/5.0
1 #TF&EFS/5.0
2 #TF&EFS/5.1
=C020-XD1 1 3 ST 2,5 BU PHOENIX-CONTACT #TF&EFS/5.1
3 #TF&EFS/5.1
4 #TF&EFS/5.2
5 #TF&EFS/5.2
6 #TF&EFS/5.2
0 1 2 3 4 5 6 7 8 9
39 41
Terminal diagram
Strip
Cable name
Cable name
==PR1=C000+CC-XPE1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-XD2 5 1 #TF&EFS/5.0
2 #TF&EFS/5.1
=C020-XD1 1 3 ST 2,5-PE PHOENIX-CONTACT #TF&EFS/5.1
3 #TF&EFS/5.1
4 #TF&EFS/5.2
5 #TF&EFS/5.2
0 1 2 3 4 5 6 7 8 9
40 42
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD1.M
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
-T1 -1 1 -XE1 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/5.1
=C020-TA1 X12:9
=C020-TA1 X10:3
=C020-TA1 X10:4
=C040-KF10 -X80:2
=C021-XF1 2 2 =C020-TA2 X12:9 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/5.1
=C040-KF13.1 M =C020-TA2 X10:3
=C040-KF12.1 M =C020-TA2 X10:4
=C040-KF14.1 M 3 -FC2 0V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/5.1
-FC3 0V
=C020-QA1 A2
=C020-QA6 A2 4 -FC4 0V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/5.1
=C020-QA21 A2
=C021-XD2 2
=C020-QA8 A2
=C020-QA24 A2 7 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/5.2
=C021-XF2 2
=C040-KF15.4 M
0 1 2 3 4 5 6 7 8 9
41 43
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD1.M
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C021-XD4 7
-T1 -2
0 1 2 3 4 5 6 7 8 9
42 44
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD2.P0
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply main cabinet =C040-KF10 -X80:1 1 -FC3 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.1
=C040-KF12.1 L+
24V power supply main cabinet =C040-KF13.1 L+ 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.1
=C040-KF14.1 L+
24V power supply main cabinet =C020-FC3 13 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.1
=C020-QA1 13
=C020-QA21 13
24V power supply main cabinet -FC1 13 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.2
=C040-KF16.1 L+
24V power supply main cabinet =C020-XD28 5 6 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.2
0 1 2 3 4 5 6 7 8 9
43 45
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing Hydraulic =C021-XD3 1 1 -FC2 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
24V power supply bus housing Hydraulic 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.1
0 1 2 3 4 5 6 7 8 9
44 46
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply after Energency-Stop, light curtain, rolling =C021-XD3 3 1 =C040-QA3 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
=C021-XD4 3
24V safe power supply after Energency-Stop, light curtain, rolling =C021-XD5 3 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.1
=C021-XD6 3
24V safe power supply after Energency-Stop, light curtain, rolling 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.2
0 1 2 3 4 5 6 7 8 9
45 47
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply after Energency-Stop, light curtain, rolling =C021-XD3 5 1 =C040-QA5 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.4
=C021-XD4 5
24V safe power supply after Energency-Stop, light curtain, rolling =C021-XD5 5 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.4
=C021-XD6 5
0 1 2 3 4 5 6 7 8 9
46 48
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD6
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing HMI -FC2 2/ +24V 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.6
-FC4 1/ +24V
24V power supply bus housing HMI -XE1 3 2 -FC4 2/ +24V PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.6
-FC3 1/ +24V
0 1 2 3 4 5 6 7 8 9
47 49
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD7.PE
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C021-XF1 1 1 PE PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/9.1
=C021-XF2 1
0 1 2 3 4 5 6 7 8 9
48 50
Terminal diagram
=C020-WD18
=C020-WD17
Strip
Cable name
Cable name
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply main cabinet 23 =C020+UT-XD1 23 1 -FC3 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
=C021-XF1 3
23 =C020+LT-XD1 23
24V power supply main cabinet =C020-TA2 X13:5 2 =C020-TA1 X13:5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
24V power supply main cabinet =C021-XF2 3 3 -FC2 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
24V power supply main cabinet =C040-KF15.4 L+ 4 =C040-QA6 21 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
24V power supply main cabinet =C021-XD7 5 5 =C020-XD3 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
=C021-XD7 8
=C021-XD7 7
=C021-XD7 6
24V power supply main cabinet 6 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/6.4
0 1 2 3 4 5 6 7 8 9
49 51
Terminal diagram
Strip
Cable name
Cable name
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing press frame =C021-XD5 1 1 -FC2 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
24V power supply bus housing press frame 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.2
0 1 2 3 4 5 6 7 8 9
50 52
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD10.P1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing press bear =C021-XD4 1 1 -FC2 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.3
24V power supply bus housing press bear 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.3
0 1 2 3 4 5 6 7 8 9
51 53
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD11.P1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing press bear =C021-XD6 1 1 -FC2 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.4
24V power supply bus housing HMI =C040-QA6 13 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/7.5
0 1 2 3 4 5 6 7 8 9
52 54
Terminal diagram
Strip
Cable name
Cable name
==PR1=C011+CC-XD12.P3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply tool heating =C040-KF15.2 L+ 1 =C040-QA7 14 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.6
24V safe power supply tool heating 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/8.7
0 1 2 3 4 5 6 7 8 9
53 55
Terminal diagram
=C040-WD2
=C021+CC-WD6
Strip
Cable name
Cable name
==PR1=C011+HB-XD1.M
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C060-KF175.0 -X80:2 1 =C021+CC-XD6 7 7 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF171.1 M
=C040-KF170 X80:2 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF170.1 M
BUWH =C040-PF1 0 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF172.1 M
=C040-SFH1 X2 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.2
=C040-SFH3 X2
=C040-KF172.2 M
0 1 2 3 4 5 6 7 8 9
54 56
Terminal diagram
=C040-W1
=C021+CC-WD6
Strip
Cable name
Cable name
==PR1=C011+HB-XD2.P1
PUR

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Power supply HMI =C060-KF175.0 -X80:1 1 =C021+CC-XD6 1 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-SF1 13
Power supply HMI =C040-KF170 X80:1 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-KF171.1 L+
Power supply HMI =C040-SF8 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C040-SF10 1
Power supply HMI BK =C040-SF10 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.2
=C040-KF170.1 L+
Power supply HMI =C040-KF172.1 L+ 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.2
0 1 2 3 4 5 6 7 8 9
55 57
Terminal diagram
=C021+CC-WD6
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply after Energency-Stop, light curtain, rolling =C040-KF172.2 L+ 1 =C021+CC-XD6 3 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.3
0 1 2 3 4 5 6 7 8 9
56 58
Terminal diagram
=C021+CC-WD6
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safe power supply after Energency-Stop, light curtain, rolling 1 =C021+CC-XD6 5 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
0 1 2 3 4 5 6 7 8 9
57 59
Terminal diagram
=C021+CC-WD6
Strip
Cable name
Cable name
==PR1=C011+HB-XD5.PE

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 =C021+CC-XD6 PE PE PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
2 PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
0 1 2 3 4 5 6 7 8 9
58 60
Terminal diagram
=C021+EXTCH-WD1
=C021+CC-WD3
Strip
Cable name
Cable name
==PR1=C011+CBHYD-XD1.M
PUR/PVC

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C040-KF110 X80:2 1 =C021+CC-XD3 7 7 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF112.1 M
=C040-KF114.1 A5 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF116.2 M
=C040-KH13 B 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KH14 B
=C040-KH15 B 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.2
BUWH =C021+EXTCH-XG1 -1
=C040-KF116.1 M
=C040-KF116.6 M
0 1 2 3 4 5 6 7 8 9
59 61
Terminal diagram
=C021+EXTCH-WD1
=C021+CC-WD3
Strip
Cable name
Cable name
==PR1=C011+CBHYD-XD3.P1
PUR/PVC

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing Hydraulic =C040-KF110 X80:1 1 =C021+CC-XD3 1 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-KF112.1 L+
24V power supply bus housing Hydraulic BU =C021+EXTCH-XG1 +1 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-KF116.4 L+
24V power supply bus housing Hydraulic =C040-KF114.1 L+ 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-KF116.1 L+
0 1 2 3 4 5 6 7 8 9
60 62
Terminal diagram
=C021+CC-WD3
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
61 63
Terminal diagram
=C040-WD28
=C040-WD25
=C040-WD24
=C021+CC-WD3
Strip
Cable name
Cable name
UNITRONIC LiYCY (TP)

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
BU =C040-KH13 A
24V safe power supply after Energency-Stop, light curtain, rolling BU =C040-KH14 A 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
BU =C040-KH15 A
24V safe power supply after Energency-Stop, light curtain, rolling =C040-KF117.1 L+ 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
0 1 2 3 4 5 6 7 8 9
62 65
Terminal diagram
=C021+EXTCH-WD1
=C040-WD28
=C040-WD25
=C040-WD24
=C021+CC-WD3
Strip
Cable name
Cable name
==PR1=C011+CBHYD-XD6.PE
PUR/PVC

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 =C021+CC-XD3 PE PE PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
GNYE =C040-KH13 PE 2 PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
GNYE =C040-KH14 PE
GNYE =C040-KH15 PE 3 PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
GNYE =C021+EXTCH-XG1 GNYE
0 1 2 3 4 5 6 7 8 9
63 66
Terminal diagram
=C070-WD3
=C070-WD2
=C070-WD1
=C040-WD2
=C021+CC-WD4
Strip
Cable name
Cable name
==PR1=C011+CBGST-XD1.M
DOL-1205-G20MC
DOL-1205-G20MC
DOL-1205-G20MC

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C040-KF120 X80:2 1 =C021+CC-XD4 7 8 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF121.1 M
BU =C040-BG1 6 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF125.3 M
BU =C070-BR1 3
0 1 2 3 4 5 6 7 8 9
65 67
Terminal diagram
=C070-WD6
=C070-WD5
=C040-WD14
=C070-WD4
Strip
Cable name
Cable name
==PR1=C011+CBGST-XD1.M
DOL-1205-G20MC
DOL-1205-G20MC
PUR
DOL-1205-G20MC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
BU =C070-BR2 3
BU =C040-BG8 X1:3 6 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.2
=C040-KF125.4 M
=C040-KF125.6 M
BU =C070-BR3 3
0 1 2 3 4 5 6 7 8 9
66 68
Terminal diagram
=C070-WD3
=C070-WD2
=C070-WD1
=C070-WD5
=C021+CC-WD4
=C070-WD6
Strip
Cable name
Cable name
==PR1=C011+CBGST-XD3.P1
DOL-1205-G20MC
DOL-1205-G20MC
DOL-1205-G20MC
DOL-1205-G20MC
DOL-1205-G20MC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply =C040-KF120 X80:1 1 =C021+CC-XD4 1 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C070-BG3 1
BN =C070-BG1 1
24V power supply BN =C070-BR1 1 2 =C070-BR3 1 BN PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C070-BG2 1
0 1 2 3 4 5 6 7 8 9
67 69
Terminal diagram
=C040-WD14
=C040-WD2
=C070-WD4
Strip
Cable name
Cable name
PUR
DOL-1205-G20MC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply BN =C070-BR2 1 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
=C040-KF121.1 L+
24V power supply BN =C040-BG1 7 4 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.2
24V power supply =C040-KF123.1 L+ 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.2
BN =C040-BG8 X1:1
0 1 2 3 4 5 6 7 8 9
68 70
Terminal diagram
=C021+CC-WD4
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
69 71
Terminal diagram
=C021+CC-WD4
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safety power supply for tool circles =C040-KF125.3 L+ 1 =C021+CC-XD4 5 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
=C040-KF125.4 L+
24V safety power supply for tool circles =C040-KF125.6 L+ 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
24V safety power supply for tool circles 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
0 1 2 3 4 5 6 7 8 9
70 72
Terminal diagram
=C040-WD30
=C021+CC-WD4
Strip
Cable name
Cable name
==PR1=C011+CBGST-XD6.PE
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
GNYE =C040-XS1.1 PE 1 =C021+CC-XD4 PE PE PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
0 1 2 3 4 5 6 7 8 9
71 73
Terminal diagram
=C021+CC-WD4
Strip
Cable name
Cable name
==PR1=C011+CBGST-XD7

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply for upper and lower tool 1 =C021+CC-XD4 6 7 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.7
0 1 2 3 4 5 6 7 8 9
72 74
Terminal diagram
=C040-WD32
=C040-WD31
=C040-WD47
=C040-WD1
=C021+CC-WD5
Strip
Cable name
Cable name
==PR1=C011+CBPB-XD1.M
PUR-OB
PUR-OB
ÖLFLEX CLASSIC 110
PUR

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
=C040-KF131.1 M 1 =C021+CC-XD5 7 8 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
=C040-KF130 X80:2
=C040-KF133.1 A5
BU =C040-BG11 X1:3 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/1.1
2 =C040-XS1.1 2
=C040-KF135.3 M
=C040-KF135.5 M
BU =C040-BG14 3
0 1 2 3 4 5 6 7 8 9
73 75
Terminal diagram
=C040-WD44
=C040-WD43
=C040-WD42
=C040-WD33
Strip
Cable name
Cable name
==PR1=C011+CBPB-XD1.M
PUR-OB
PUR-OB
PUR-OB
PUR-OB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
BU =C040-BG16 3
BU =C040-BG18 3
0 1 2 3 4 5 6 7 8 9
74 76
Terminal diagram
=C040-WD31
=C040-WD47
=C040-WD1
=C040-WD44
=C021+CC-WD5
=C040-WD45
Strip
Cable name
Cable name
==PR1=C011+CBPB-XD3.P1
PUR-OB
ÖLFLEX CLASSIC 110
PUR
PUR-OB
PUR-OB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply =C040-KF130 X80:1 1 =C021+CC-XD5 1 1 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C040-BG18 1
=C040-KF131.1 L+
24V power supply =C040-KF133.1 L+ 2 =C040-BG19 1 BN PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C040-BG11 X1:1
24V power supply 1 =C040-XS1.1 1 3 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.1
BN =C040-BG13 1
0 1 2 3 4 5 6 7 8 9
75 77
Terminal diagram
=C040-WD43
=C040-WD42
=C040-WD33
=C040-WD32
Strip
Cable name
Cable name
PUR-OB
PUR-OB
PUR-OB
PUR-OB
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
BN =C040-BG15 1
BN =C040-BG17 1
0 1 2 3 4 5 6 7 8 9
76 78
Terminal diagram
=C021+CC-WD5
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
77 79
Terminal diagram
=C021+CC-WD5
Strip
Cable name
Cable name

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V safety power supply for tool circles =C040-KF135.2 L+ 1 =C021+CC-XD5 5 5 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
=C040-KF135.3 L+
24V safety power supply for tool circles =C040-KF135.5 L+ 2 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.5
0 1 2 3 4 5 6 7 8 9
78 80
Terminal diagram
=C040-WD47
=C021+CC-WD5
Strip
Cable name
Cable name
==PR1=C011+CBPB-XD6.PE
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
GNYE =C040-XS1.1 PE 1 =C021+CC-XD5 PE PE PT 2,5-QUATTRO-PE PHOENIX-CONTACT #TF&EFS/3.1
0 1 2 3 4 5 6 7 8 9
79 81
Terminal diagram
=C021+UT-WD1
=C021+CC-WD5
Strip
Cable name
Cable name
==PR1=C011+CBPB-XD7
TRAYCONTROL® 300

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply for upper and lower tool BK =C020+UT-XD2-12 1 1 =C021+CC-XD5 6 7 PT 2,5-QUATTRO PHOENIX-CONTACT #TF&EFS/2.7
0 1 2 3 4 5 6 7 8 9
80 82
Terminal diagram
-WD21
-WD9
-WD2
-WD1
Strip
Cable name
Cable name
==PR1=C020+CC-XD1
SZ2500500
SZ2500500
SZ2500500
SZ2500500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Cabinet lamp with 120V socket. Cabinet door left BN -EA1 L1 1 -FC1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.1
= BN -EA2 L1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right BN -EA3 L1 3 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.5
= BN -EA4 L1 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/1.7
Control cabinet door locking left -CB1 A1 5 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
Control cabinet door locking middle -CB3 A1 7 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.4
Cabinet lamp with 120V socket. Cabinet door left 1 =C000-XPE1 3 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.1
= 2 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right 3 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/1.5
Control cabinet door locking left 5 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.2
Control cabinet door locking middle 7 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.4
Cabinet lamp with 120V socket. Cabinet door left BU -EA1 N 1 =C000-XN1 3 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.1
= BU -EA2 N 2 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.3
Cabinet lamp with 120V socket. Cabinet door right BU -EA3 N 3 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.5
= BU -EA4 N 4 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/1.7
Control cabinet door locking left -CB1 A2 5 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.2
Control cabinet door locking right -CB3 A2 7 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.5
Control cabinet door locking middle -CB2 A1 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.3
= -CB2 A2 6 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.3
Control cabinet door locking right -CB4 A1 8 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.5
Service socket 8 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.6
= -CB4 A2 8 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.6
= -XD6 L 9 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.6
= -XD6 PE 9 PT 2,5-PE PHOENIX-CONTACT #TF&EFS/2.7
= -XD6 N 9 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/2.7
0 1 2 3 4 5 6 7 8 9
81 83
Terminal diagram
-WD3
Strip
Cable name
Cable name
==PR1=C020+CC-XD3
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Cabinet cooling device 1 -EC1 X1:L1 1 -FC25 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 2 -EC1 L2 2 -FC25 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 7 -EC1 X1:1 7 -SF1 21 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
= 8 -SF2 21 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.4
= 4 -EC1 2 13 -SF4 22 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.6
= 5 -EC1 X1:4 5 =C011-XD8.P0 5:a PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
= 6 -EC1 X1:5 15 =C040-KF14.1 1 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.3
= GNYE -EC1 PE PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.2
= 3 -EC1 L3 3 -FC25 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= -XD28 4 14 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.6
= -XD28 7 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.6
0 1 2 3 4 5 6 7 8 9
82 84
Terminal diagram
-WD4
Strip
Cable name
Cable name
==PR1=C020+CC-XD4
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Control oil and cooling circuit pump 1 -MA1 U1 1 -QA1 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.1
= GNYE -MA1 PE PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.2
0 1 2 3 4 5 6 7 8 9
83 85
Terminal diagram
Strip
Cable name
Cable name
==PR1=C020+CC-XD5
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Control oil and cooling circuit pump 1 -QA2 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.3
Spare 2 -QA2 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
= 3 -QA2 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
= PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.4
0 1 2 3 4 5 6 7 8 9
84 86
Terminal diagram
=C010+EXTCH-WD2
Strip
Cable name
Cable name
==PR1=C020+CC-XD7
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Hydraulic clamping HAWE 1 =C010+EXTCH-XD1 1 1 -QA3 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 2 =C010+EXTCH-XD1 2 2 -QA3 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 3 =C010+EXTCH-XD1 3 3 -QA3 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= GNYE =C010+EXTCH-XD1 PE PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.6
0 1 2 3 4 5 6 7 8 9
85 87
Terminal diagram
-WD7
Strip
Cable name
Cable name
==PR1=C020+CC-XD8
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
External fan hydraulic pump 1 1 -MA4 U1 1 -QA4 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.1
0 1 2 3 4 5 6 7 8 9
86 88
Terminal diagram
-WD8
Strip
Cable name
Cable name
==PR1=C020+CC-XD9
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
External fan hydraulic pump 1 1 -MA5 U1 1 -QA5 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.3
External fan hydraulic pump 2 secondary functions 2 -MA5 V1 2 -QA5 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.4
0 1 2 3 4 5 6 7 8 9
87 89
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD11
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Heating circiut 1 lower tool 1 -XD1 1 1 -QA8 2/T1 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.1
= 2 -XD1 2 2 -QA8 4/T2 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.2
= 3 -QA8 6/T3 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.2
= 4 =C000-N N8 PT 2,5 BU PHOENIX-CONTACT #TF&EFS/7.2
= PE5 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/7.2
0 1 2 3 4 5 6 7 8 9
88 90
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD12
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Heating circiut 1 lower tool 1 -QA10 2/T1 PT 2,5 PHOENIX-CONTACT #TF&EFS/7.3
0 1 2 3 4 5 6 7 8 9
89 91
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD13
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
= PE -XD1 PE PE5 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/7.7
0 1 2 3 4 5 6 7 8 9
90 92
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD14
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
91 93
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD15
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
92 94
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD16
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
93 95
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD17
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
94 96
Terminal diagram
-WD17
Strip
Cable name
Cable name
==PR1=C020+CC-XD18
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
95 97
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD19
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Heating circiut 1 upper tool 1 -XD2 1 1 -QA24 2/T1 PT 2,5 PHOENIX-CONTACT #TF&EFS/9.6
0 1 2 3 4 5 6 7 8 9
96 98
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD20
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Heating circiut 2 upper tool 1 -QA27 2/T1 PT 2,5 PHOENIX-CONTACT #TF&EFS/10.1
0 1 2 3 4 5 6 7 8 9
97 99
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD21
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
98 100
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD22
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
= PE -XD2 PE PE5 PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/10.7
0 1 2 3 4 5 6 7 8 9
99 101
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD23
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
100 102
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD24
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
101 103
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD25
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
102 104
Terminal diagram
-WD18
Strip
Cable name
Cable name
==PR1=C020+CC-XD26
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
103 105
Terminal diagram
-WD16
Strip
Cable name
Cable name
==PR1=C020+CC-XD27
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Rolling gate press 1 -F1-X2 T1 1 -QA38 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.6
= GNYE -F1-X2 PE PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/6.6
= 4 =C000-N N7 PT 2,5/1P BU PHOENIX-CONTACT #TF&EFS/6.6
0 1 2 3 4 5 6 7 8 9
104 106
Terminal diagram
-WD23
Strip
Cable name
Cable name
==PR1=C020+CC-XD28
ÖLFLEX CLASSIC 110
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Cabinet cooling device 1 -EC2 X1:L1 1 -FC26 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.2
= 6 -EC2 X1:5 6 =C040-KF14.1 8 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.3
= 2 -EC2 L2 2 -FC26 4 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.2
= 7 -EC2 X1:1 7 -XD3 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.3
= 4 -EC2 2 4 -XD3 14 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.3
= 5 -EC2 X1:4 5 =C011-XD2.P0 6:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.3
= GNYE -EC2 PE PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.a.2
= 3 -EC2 L3 3 -FC26 6 PT 2,5 PHOENIX-CONTACT #TF&EFS/4.a.2
0 1 2 3 4 5 6 7 8 9
105 107
Terminal diagram
-WD1
-WD1
Strip
Cable name
Cable name
==PR1=C021+CC-XD1
ÖLFLEX 191
ÖLFLEX 191
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Working place lighting loading area press 1 -PF1 x1 1 -QA1 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
= =C011-XD1.M 5:b 2 -PF1 x2 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/2.2
0 1 2 3 4 5 6 7 8 9
106 108
Terminal diagram
Strip
Cable name
Cable name
==PR1=C021+CC-XD2
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
0 1 2 3 4 5 6 7 8 9
107 109
Terminal diagram
-WD3
Strip
Cable name
Cable name
==PR1=C021+CC-XD3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 =C011+CBHYD-XD3.P1 1:a 1 =C011-XD3.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.1
3 =C011+CBHYD-XD4.P2 1:a 3 =C011-XD4.P2 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.1
24V power supply bus housing Hydraulic PE =C011+CBHYD-XD6.PE 1:a PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.3
= 5 =C011+CBHYD-XD5.P3 1:a 5 =C011-XD5.P3 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.2
= 7 =C011+CBHYD-XD1.M 1:a 7 =C011-XD1.M 20:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.2
0 1 2 3 4 5 6 7 8 9
108 110
Terminal diagram
-WD4
Strip
Cable name
Cable name
==PR1=C021+CC-XD4
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing Hydraulic 1 =C011+CBGST-XD3.P1 1:a 1 =C011-XD10.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.3
24V power supply bus housing press bear 3 =C011+CBGST-XD4.P2 1:a 3 =C011-XD4.P2 1:d PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
= PE =C011+CBGST-XD6.PE 1:a PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.5
= 5 =C011+CBGST-XD5.P3 1:a 5 =C011-XD5.P3 1:d PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
= 7 =C011+CBGST-XD7 1:a 6 =C011-FC4 1 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
= 8 =C011+CBGST-XD1.M 1:a 7 =C011-XD1.M 19:d PT 2,5 PHOENIX-CONTACT #TF&EFS/5.4
0 1 2 3 4 5 6 7 8 9
109 111
Terminal diagram
-WD5
Strip
Cable name
Cable name
==PR1=C021+CC-XD5
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
24V power supply bus housing press bear 1 =C011+CBPB-XD3.P1 1:a 1 =C011-XD9.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.5
24V power supply bus housing press frame 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 3 =C011+CBPB-XD4.P2 1:a 3 =C011-XD4.P2 2:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= PE =C011+CBPB-XD6.PE 1:a PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/5.7
= 5 =C011+CBPB-XD5.P3 1:a 5 =C011-XD5.P3 2:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 7 =C011+CBPB-XD7 1:a 6 =C011-FC4 2 PT 2,5 PHOENIX-CONTACT #TF&EFS/5.6
= 8 =C011+CBPB-XD1.M 1:a 7 =C011-XD1.M 19:b PT 2,5 PHOENIX-CONTACT #TF&EFS/5.7
0 1 2 3 4 5 6 7 8 9
110 112
Terminal diagram
-WD6
Strip
Cable name
Cable name
==PR1=C021+CC-XD6
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
1 =C011+HB-XD2.P1 1:a 1 =C011-XD11.P1 1:b PT 2,5 PHOENIX-CONTACT #TF&EFS/4.1
3 =C011+HB-XD3.P2 1:a 3 =C011-XD4.P2 2:d PT 2,5 PHOENIX-CONTACT #TF&EFS/4.1
Power supply HMI PE =C011+HB-XD5.PE 1:a PE PE PT 2,5-PE PHOENIX-CONTACT #TF&EFS/4.3
= 5 =C011+HB-XD4.P3 1:a 5 =C011-XD5.P3 2:d PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
= 7 =C011+HB-XD1.M 1:a 7 =C011-XD1.M 18:d PT 2,5 PHOENIX-CONTACT #TF&EFS/4.2
0 1 2 3 4 5 6 7 8 9
111 113
Terminal diagram
-WD7
-WD7
Strip
Cable name
Cable name
==PR1=C021+CC-XD7
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110

Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Rolling gate ready 5 -72?WAN1 5 =C011-XD8.P0 5:c PT 2,5 PHOENIX-CONTACT #TF&EFS/6.4
Rolling gate is open 6 =C020-F1-X0 74 6 =C011-XD8.P0 5:c PT 2,5 PHOENIX-CONTACT #TF&EFS/6.5
Rolling gate is closed 7 =C020-F1-X0 77 7 =C011-XD8.P0 5:c PT 2,5 PHOENIX-CONTACT #TF&EFS/6.6
Rolling gate automatic mode active =C040-KF14.4 4 12 =C020-F1-X0 84 12 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.7
= 8 =C020-F1-X0 82 8 =C011-XD8.P0 5:c PT 2,5 PHOENIX-CONTACT #TF&EFS/6.7
Rolling gate is closed (safety switch) 13 =C020-F1-X40 11 13 =C040-KF12.1 9 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.8
= 14 =C020-F1-X40 13 14 =C040-KF12.1 13 PT 2,5 PHOENIX-CONTACT #TF&EFS/6.8
0 1 2 3 4 5 6 7 8 9
112 114
Plug diagram
-WD1
-WD2
Strip designation
Cable name
Cable name
==PR1=C010+EXTCH-XD1
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110

connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Function text Target designation Target designation Page / column
Hydraulic clamping HAWE 1 -MA1 U1 1 =C020+CC-XD7 1 1 #TF&EFS/1.1
= 2 -MA1 V1 2 =C020+CC-XD7 2 2 #TF&EFS/1.2
= 3 -MA1 W1 3 =C020+CC-XD7 3 3 #TF&EFS/1.2
10
Hydraulic clamping HAWE GNYE -MA1 PE PE =C020+CC-XD7 PE GNYE #TF&EFS/1.2
Date 18.12.2019 S.27411.14.18 Webasto Convertibles USA Inc. Plug diagram & EMA Plug + Terminal diagram # TF Thermoforming Electric
0 1 2 3 4 5 6 7 8 9
113 115
Plug diagram
=C010-WD1
+CC-WD17
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD1
ÖLFLEX CLASSIC 110

connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 -XD1 1 1 #TF&EFS=C010/1.1
2 -XD1 2 2 #TF&EFS=C010/1.1
3 -XD1 3 3 #TF&EFS=C010/1.2
4 -XD1 4 4 #TF&EFS=C010/1.2
5 -XD1 5 5 #TF&EFS=C010/1.2
6 -XD1 6 6 #TF&EFS=C010/1.2
7 -XD1 7 7 #TF&EFS=C010/1.3
8 -XD1 8 8 #TF&EFS=C010/1.3
9 -XD1 9 9 #TF&EFS=C010/1.3
10 -XD1 10 10 #TF&EFS=C010/1.3
11 -XD1 11 11 #TF&EFS=C010/1.3
12 -XD1 12 12 #TF&EFS=C010/1.4
13 -XD1 13 13 #TF&EFS=C010/1.4
14 -XD1 14 14 #TF&EFS=C010/1.4
15 -XD1 15 15 #TF&EFS=C010/1.4
16 -XD1 16 16 #TF&EFS=C010/1.4
17
18
19
20
21
22
23 =C011+CC-XD8.P0 1:b 23 #TF&EFS=C010/1.6
24 I45.6 =C040+CC-KF14.4 7 24 #TF&EFS=C010/1.6
PE -XD1 PE PE #TF&EFS=C010/1.2
0 1 2 3 4 5 6 7 8 9
114 116
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-1-2
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/2.2
2 #TF&EFS=C010/2.3
3 #TF&EFS=C010/2.4
4 #TF&EFS=C010/2.5
5 #TF&EFS=C010/2.6
0 1 2 3 4 5 6 7 8 9
115 117
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-4
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.2
2 #TF&EFS=C010/3.2
3 #TF&EFS=C010/3.2
0 1 2 3 4 5 6 7 8 9
116 118
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-7
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.3
2 #TF&EFS=C010/3.4
3 #TF&EFS=C010/3.4
0 1 2 3 4 5 6 7 8 9
117 119
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-10
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.5
2 #TF&EFS=C010/3.5
3 #TF&EFS=C010/3.6
0 1 2 3 4 5 6 7 8 9
118 120
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-12
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Power supply 24V 1 =C011+CBPB-XD7 1:b BK #TF&EFS=C021/2.2
= 2 =C011+CBPB-XD1.M 10:d BN #TF&EFS=C021/2.2
Temperature sensor heating circuit 1 3 =C040+CBPB-KF134.2 1 RD #TF&EFS=C021/3.2
= 4 =C040+CBPB-KF134.2 9 OG #TF&EFS=C021/3.2
= 5 =C040+CBPB-KF134.2 5 YE #TF&EFS=C021/3.2
= 6 =C040+CBPB-KF134.2 13 GN #TF&EFS=C021/3.2
Temperature sensor heating circuit 2 7 =C040+CBPB-KF134.2 2 BU #TF&EFS=C021/3.4
0 1 2 3 4 5 6 7 8 9
119 121
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-14
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Temperature sensor heating circuit 2 8 =C040+CBPB-KF134.2 10 VT #TF&EFS=C021/3.4
= 9 =C040+CBPB-KF134.2 6 GY #TF&EFS=C021/3.5
= 10 =C040+CBPB-KF134.2 14 WH #TF&EFS=C021/3.5
Temperature sensor heating circuit 3 11 #TF&EFS=C021/3.6
= 12 =C040+CBPB-KF134.2 11 RD-BU #TF&EFS=C021/3.6
= 13 =C040+CBPB-KF134.2 7 WH-GN #TF&EFS=C021/3.7
= 14 =C040+CBPB-KF134.2 15 BR-GN #TF&EFS=C021/3.7
0 1 2 3 4 5 6 7 8 9
120 122
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-15
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Temperature sensor heating circuit 4 1 =C040+CBPB-KF134.2 4 WH-YE #TF&EFS=C021/4.2
= 2 =C040+CBPB-KF134.2 12 YE-BR #TF&EFS=C021/4.2
= 3 =C040+CBPB-KF134.2 8 WH-GY #TF&EFS=C021/4.2
= 4 =C040+CBPB-KF134.2 16 GY-BR #TF&EFS=C021/4.2
Upper tool input byte X.0 5 I34.0 =C040+CBPB-KF133.3 9 WH-RS #TF&EFS=C021/5.2
= 6 #TF&EFS=C021/5.2
= 7 I34.2 =C040+CBPB-KF133.3 11 WH-BU #TF&EFS=C021/5.2
0 1 2 3 4 5 6 7 8 9
121 123
Plug diagram
=C021-WD1
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-17
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X.2 8 I34.3 =C040+CBPB-KF133.3 12 BR-BU #TF&EFS=C021/5.3
Upper tool input byte X.3 9 I34.4 =C040+CBPB-KF133.3 13 WH-RD #TF&EFS=C021/5.4
= 10 I34.5 =C040+CBPB-KF133.3 14 BR-RD #TF&EFS=C021/5.4
= 11 I34.6 =C040+CBPB-KF133.3 15 WH-BK #TF&EFS=C021/5.4
Upper tool input byte X.5 12 I34.7 =C040+CBPB-KF133.3 16 BK #TF&EFS=C021/5.6
Upper tool input byte X+1.0 13 I35.0 =C040+CBPB-KF133.4 1 BN #TF&EFS=C021/6.2
= 14 I35.1 =C040+CBPB-KF133.4 2 RD #TF&EFS=C021/6.2
0 1 2 3 4 5 6 7 8 9
122 124
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-18
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+1.3 1 I35.2 =C040+CBPB-KF133.4 3 RS #TF&EFS=C021/6.3
= 2 I35.3 =C040+CBPB-KF133.4 4 YE #TF&EFS=C021/6.3
= 3 I35.4 =C040+CBPB-KF133.4 5 GN #TF&EFS=C021/6.3
Upper tool input byte X+1.6 4 I35.5 =C040+CBPB-KF133.4 6 BU #TF&EFS=C021/6.4
= 5 I35.6 =C040+CBPB-KF133.4 7 VT #TF&EFS=C021/6.4
= 6 I35.7 =C040+CBPB-KF133.4 8 GY #TF&EFS=C021/6.4
Upper tool input byte X+2.0 7 I36.0 =C040+CBPB-KF133.4 9 WH #TF&EFS=C021/6.6
0 1 2 3 4 5 6 7 8 9
123 125
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-20
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+2.0 8 I36.1 =C040+CBPB-KF133.4 10 GR-RS #TF&EFS=C021/6.6
Upper tool input byte X+2.3 9 I36.2 =C040+CBPB-KF133.4 11 RD-BU #TF&EFS=C021/6.7
= 10 I36.3 =C040+CBPB-KF133.4 12 WH-GN #TF&EFS=C021/6.7
= 11 I36.4 =C040+CBPB-KF133.4 13 BR-GN #TF&EFS=C021/6.7
Upper tool input byte X+2.6 12 I36.5 =C040+CBPB-KF133.4 14 WH-YE #TF&EFS=C021/6.8
= 13 I36.6 =C040+CBPB-KF133.4 15 YE-BR #TF&EFS=C021/6.8
= 14 I36.7 =C040+CBPB-KF133.4 16 WH-GY #TF&EFS=C021/6.8
0 1 2 3 4 5 6 7 8 9
124 126
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-21
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+3.0 1 I37.0 =C040+CBPB-KF133.5 1 GY-BR #TF&EFS=C021/7.2
= 2 I37.1 =C040+CBPB-KF133.5 2 WH-RS #TF&EFS=C021/7.2
= 3 I37.2 =C040+CBPB-KF133.5 3 RS-BR #TF&EFS=C021/7.2
= 4 I37.3 =C040+CBPB-KF133.5 4 WH-BU #TF&EFS=C021/7.2
Upper tool input byte X+3.3 5 I37.4 =C040+CBPB-KF133.5 5 BR-BU #TF&EFS=C021/7.3
= 6 I37.5 =C040+CBPB-KF133.5 6 WH-RD #TF&EFS=C021/7.3
= 7 I37.6 =C040+CBPB-KF133.5 7 BR-RD #TF&EFS=C021/7.3
0 1 2 3 4 5 6 7 8 9
125 127
Plug diagram
=C021-WD2
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-23
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+3.6 8 I37.7 =C040+CBPB-KF133.5 8 WH-BK #TF&EFS=C021/7.4
Upper tool encoding bit 1 9 I38.0 =C040+CBPB-KF133.5 9 BK #TF&EFS=C021/7.5
Upper tool encoding bit 2 10 I38.1 =C040+CBPB-KF133.5 10 BN #TF&EFS=C021/7.6
= 11 I38.2 =C040+CBPB-KF133.5 11 RD #TF&EFS=C021/7.6
= 12 #TF&EFS=C021/7.6
= 13 I38.4 =C040+CBPB-KF133.5 13 YE #TF&EFS=C021/7.6
Upper tool encoding bit 8 14 I38.5 =C040+CBPB-KF133.5 14 GN #TF&EFS=C021/7.7
0 1 2 3 4 5 6 7 8 9
126 128
Plug diagram
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-24
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool encoding bit 64 1 I38.6 =C040+CBPB-KF133.5 15 BU #TF&EFS=C021/7.8
= 2 I38.7 =C040+CBPB-KF133.5 16 VT #TF&EFS=C021/7.8
Upper tool input byte X+5.0 3 I37.0 =C040+CBPB-KF133.6 1 GY #TF&EFS=C021/8.2
= 4 I37.1 =C040+CBPB-KF133.6 2 WH #TF&EFS=C021/8.2
= 5 I37.2 =C040+CBPB-KF133.6 3 GR-RS #TF&EFS=C021/8.2
= 6 I37.3 =C040+CBPB-KF133.6 4 RD-BU #TF&EFS=C021/8.2
Upper tool input byte X+5.3 7 I37.4 =C040+CBPB-KF133.6 5 WH-GN #TF&EFS=C021/8.3
0 1 2 3 4 5 6 7 8 9
127 129
Plug diagram
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-26
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+5.6 8 I37.5 =C040+CBPB-KF133.6 6 BR-GN #TF&EFS=C021/8.4
= 9 I37.6 =C040+CBPB-KF133.6 7 WH-YE #TF&EFS=C021/8.4
= 10 I37.7 =C040+CBPB-KF133.6 8 YE-BR #TF&EFS=C021/8.4
Upper tool input byte X+6.0 11 I38.0 =C040+CBPB-KF133.6 9 WH-GY #TF&EFS=C021/8.7
= 12 I38.1 =C040+CBPB-KF133.6 10 GY-BR #TF&EFS=C021/8.7
= 13 I38.2 =C040+CBPB-KF133.6 11 WH-RS #TF&EFS=C021/8.7
= 14 I38.3 =C040+CBPB-KF133.6 12 RS-BR #TF&EFS=C021/8.7
0 1 2 3 4 5 6 7 8 9
128 130
Plug diagram
=C021-WD3
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-27
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Upper tool input byte X+7.0 1 I60.0 =C040+CBPB-KF133.2 9 WH-BU #TF&EFS=C021/9.2
= 2 I60.1 =C040+CBPB-KF133.2 10 BR-BU #TF&EFS=C021/9.2
Upper tool input byte X+7.2 3 I60.2 =C040+CBPB-KF133.2 11 WH-RD #TF&EFS=C021/9.3
Upper tool input byte X+7.3 4 I60.3 =C040+CBPB-KF133.2 12 BR-RD #TF&EFS=C021/9.4
Upper tool input byte X+7.4 5 I60.4 =C040+CBPB-KF133.2 13 WH-BK #TF&EFS=C021/9.5
Upper tool input byte X+7.5 6 I60.5 =C040+CBPB-KF133.2 14 BK #TF&EFS=C021/9.6
Lower tool heating circuit 7 7 =C040+CBPB-KF134.3 3 BN #TF&EFS=C021/10.2
0 1 2 3 4 5 6 7 8 9
129 131
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-29
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 7 8 =C040+CBPB-KF134.3 11 RD #TF&EFS=C021/10.2
= 9 =C040+CBPB-KF134.3 7 RS #TF&EFS=C021/10.3
= 10 =C040+CBPB-KF134.3 15 YE #TF&EFS=C021/10.3
= 11 =C040+CBPB-KF134.3 4 GN #TF&EFS=C021/10.4
Lower tool heating circuit 8 12 =C040+CBPB-KF134.3 12 BU #TF&EFS=C021/10.5
= 13 =C040+CBPB-KF134.3 8 VT #TF&EFS=C021/10.5
= 14 =C040+CBPB-KF134.3 16 GY #TF&EFS=C021/10.5
0 1 2 3 4 5 6 7 8 9
130 132
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-30
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 5 1 =C040+CBPB-KF134.3 1 WH #TF&EFS=C021/13.2
= 2 =C040+CBPB-KF134.3 9 GR-RS #TF&EFS=C021/13.2
= 3 =C040+CBPB-KF134.3 5 RD-BU #TF&EFS=C021/13.2
= 4 =C040+CBPB-KF134.3 13 WH-GN #TF&EFS=C021/13.2
= 5 =C040+CBPB-KF134.3 2 BR-GN #TF&EFS=C021/13.4
Lower tool heating circuit 6 6 =C040+CBPB-KF134.3 10 WH-YE #TF&EFS=C021/13.5
= 7 =C040+CBPB-KF134.3 6 YE-BR #TF&EFS=C021/13.5
0 1 2 3 4 5 6 7 8 9
131 133
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-32
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 6 8 =C040+CBPB-KF134.3 14 WH-GY #TF&EFS=C021/13.6
Pneumatic circuit 1 basic position 9 Q20.2 =C040+CBPB-KF135.1 3 GY-BR #TF&EFS=C021/14.2
= 10 Q20.3 =C040+CBPB-KF135.1 4 WH-RS #TF&EFS=C021/14.2
Pneumatic circuit 2 basic position 11 Q44.2 =C040+CBPB-KF135.4 3 RS-BR #TF&EFS=C021/14.3
= 12 Q44.3 =C040+CBPB-KF135.4 4 WH-BU #TF&EFS=C021/14.3
= 13 #TF&EFS=C021/14.3
Pneumatic circuit 2 work position 14 #TF&EFS=C021/14.4
0 1 2 3 4 5 6 7 8 9
132 134
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+UT-XD2-33-34
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Spare 1 #TF&EFS=C021/15.2
= 2 #TF&EFS=C021/15.2
= 3 #TF&EFS=C021/15.2
= 4 #TF&EFS=C021/15.3
= 5 #TF&EFS=C021/15.3
0 1 2 3 4 5 6 7 8 9
133 135
Plug diagram
=C010-WD1
+CC-WD18
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD1
ÖLFLEX CLASSIC 110

connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 -XD2 1 1 #TF&EFS=C010/1.1
2 -XD2 2 2 #TF&EFS=C010/1.1
3 -XD2 3 3 #TF&EFS=C010/1.2
4 -XD2 4 4 #TF&EFS=C010/1.2
5 -XD2 5 5 #TF&EFS=C010/1.2
6 -XD2 6 6 #TF&EFS=C010/1.2
7 -XD2 7 7 #TF&EFS=C010/1.2
8 -XD2 8 8 #TF&EFS=C010/1.3
9 -XD2 9 9 #TF&EFS=C010/1.3
10 -XD2 10 10 #TF&EFS=C010/1.3
11 -XD2 11 11 #TF&EFS=C010/1.3
12 -XD2 12 12 #TF&EFS=C010/1.4
13 -XD2 13 13 #TF&EFS=C010/1.4
14 -XD2 14 14 #TF&EFS=C010/1.4
15 -XD2 15 15 #TF&EFS=C010/1.4
16 -XD2 16 16 #TF&EFS=C010/1.4
17
18
19
20
21
22
23 =C011+CC-XD8.P0 1:d 23 #TF&EFS=C010/1.6
24 I45.7 =C040+CC-KF14.4 8 24 #TF&EFS=C010/1.6
PE -XD2 PE PE #TF&EFS=C010/1.3
0 1 2 3 4 5 6 7 8 9
134 136
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-1-2
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/2.2
2 #TF&EFS=C010/2.3
3 #TF&EFS=C010/2.4
4 #TF&EFS=C010/2.5
5 #TF&EFS=C010/2.6
0 1 2 3 4 5 6 7 8 9
135 137
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-4
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.2
2 #TF&EFS=C010/3.2
3 #TF&EFS=C010/3.2
0 1 2 3 4 5 6 7 8 9
136 138
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-7
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.3
2 #TF&EFS=C010/3.4
3 #TF&EFS=C010/3.4
0 1 2 3 4 5 6 7 8 9
137 139
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-10
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 #TF&EFS=C010/3.5
2 #TF&EFS=C010/3.5
3 #TF&EFS=C010/3.6
0 1 2 3 4 5 6 7 8 9
138 140
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-12
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Power supply 24V 1 #TF&EFS=C021/4.2
= 2 #TF&EFS=C021/4.2
Temperature sensor heating circuit 1 3 I23.0 =C040+CBGST-KF124.2 1 RD #TF&EFS=C021/5.2
= 4 =C040+CBGST-KF124.2 9 PK #TF&EFS=C021/5.2
= 5 I23.4 =C040+CBGST-KF124.2 5 YE #TF&EFS=C021/5.2
= 6 =C040+CBGST-KF124.2 13 GN #TF&EFS=C021/5.2
Temperature sensor heating circuit 2 7 I23.1 =C040+CBGST-KF124.2 2 BU #TF&EFS=C021/5.4
0 1 2 3 4 5 6 7 8 9
139 141
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-14
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Temperature sensor heating circuit 2 8 =C040+CBGST-KF124.2 10 VT #TF&EFS=C021/5.4
= 9 I23.5 =C040+CBGST-KF124.2 6 GY #TF&EFS=C021/5.5
= 10 =C040+CBGST-KF124.2 14 WH #TF&EFS=C021/5.5
Temperature sensor heating circuit 3 11 I23.2 =C040+CBGST-KF124.2 3 GR-RS #TF&EFS=C021/5.6
= 12 =C040+CBGST-KF124.2 11 RD-BU #TF&EFS=C021/5.6
= 13 I23.6 =C040+CBGST-KF124.2 7 WH-GN #TF&EFS=C021/5.7
= 14 =C040+CBGST-KF124.2 15 BR-GN #TF&EFS=C021/5.7
0 1 2 3 4 5 6 7 8 9
140 142
Plug diagram
=C021-WD1
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-15
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Temperature sensor heating circuit 4 1 I23.3 =C040+CBGST-KF124.2 4 WH-YE #TF&EFS=C021/6.2
= 2 =C040+CBGST-KF124.2 12 YE-BR #TF&EFS=C021/6.2
= 3 I23.7 =C040+CBGST-KF124.2 8 WH-GY #TF&EFS=C021/6.2
= 4 =C040+CBGST-KF124.2 16 GY-BR #TF&EFS=C021/6.2
Lower tool input byte X.0 5 I14.0 =C040+CBGST-KF123.1 1 WH-RS #TF&EFS=C021/7.2
= 6 I14.1 =C040+CBGST-KF123.1 2 RS-BR #TF&EFS=C021/7.2
= 7 I14.2 =C040+CBGST-KF123.1 3 WH-BU #TF&EFS=C021/7.2
0 1 2 3 4 5 6 7 8 9
141 143
Plug diagram
=C021-WD1
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-17
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X.3 8 I14.3 =C040+CBGST-KF123.1 4 BR-BU #TF&EFS=C021/7.3
Lower tool input byte X.4 9 I14.4 =C040+CBGST-KF123.1 5 WH-RD #TF&EFS=C021/7.4
= 10 I14.5 =C040+CBGST-KF123.1 6 BR-RD #TF&EFS=C021/7.4
= 11 I14.6 =C040+CBGST-KF123.1 7 WH-BK #TF&EFS=C021/7.4
Lower tool input byte X.7 12 I14.7 =C040+CBGST-KF123.1 8 BK #TF&EFS=C021/7.6
Lower tool input byte X+1.0 13 I15.0 =C040+CBGST-KF123.1 9 BN #TF&EFS=C021/8.2
= 14 I15.1 =C040+CBGST-KF123.1 10 RD #TF&EFS=C021/8.2
0 1 2 3 4 5 6 7 8 9
142 144
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-18
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X+1.3 1 I15.2 =C040+CBGST-KF123.1 11 RS #TF&EFS=C021/8.3
= 3 I15.4 =C040+CBGST-KF123.1 13 GN #TF&EFS=C021/8.3
Lower tool input byte X+1.6 4 I15.5 =C040+CBGST-KF123.1 14 BU #TF&EFS=C021/8.4
= 5 I15.6 =C040+CBGST-KF123.1 15 VT #TF&EFS=C021/8.4
= 6 I15.7 =C040+CBGST-KF123.1 16 GY #TF&EFS=C021/8.4
Lower tool input byte X+2.0 7 I16.0 =C040+CBGST-KF123.2 1 WH #TF&EFS=C021/8.6
0 1 2 3 4 5 6 7 8 9
143 145
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-20
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X+2.0 8 I16.1 =C040+CBGST-KF123.2 2 GR-RS #TF&EFS=C021/8.6
Lower tool input byte X+2.3 9 I16.2 =C040+CBGST-KF123.2 3 RD-BU #TF&EFS=C021/8.7
= 10 I16.3 =C040+CBGST-KF123.2 4 WH-GN #TF&EFS=C021/8.7
= 11 I16.4 =C040+CBGST-KF123.2 5 BR-GN #TF&EFS=C021/8.7
Lower tool input byte X+2.6 12 I16.5 =C040+CBGST-KF123.2 6 WH-YE #TF&EFS=C021/8.8
= 13 I16.6 =C040+CBGST-KF123.2 7 YE-BR #TF&EFS=C021/8.8
= 14 I16.7 =C040+CBGST-KF123.2 8 WH-GY #TF&EFS=C021/8.8
0 1 2 3 4 5 6 7 8 9
144 146
Plug diagram
=C021-WD2
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-21
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X+3.0 1 I17.0 =C040+CBGST-KF123.2 9 GY-BR #TF&EFS=C021/9.2
= 2 I17.1 =C040+CBGST-KF123.2 10 WH-RS #TF&EFS=C021/9.2
= 4 I17.3 =C040+CBGST-KF123.2 12 WH-BU #TF&EFS=C021/9.2
Lower tool input byte X+3.3 5 I17.4 =C040+CBGST-KF123.2 13 BR-BU #TF&EFS=C021/9.3
= 6 I17.5 =C040+CBGST-KF123.2 14 WH-RD #TF&EFS=C021/9.3
= 7 I17.6 =C040+CBGST-KF123.2 15 BR-RD #TF&EFS=C021/9.3
0 1 2 3 4 5 6 7 8 9
145 147
Plug diagram
=C021-WD2
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-23
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X+3.6 8 I17.7 =C040+CBGST-KF123.2 16 WH-BK #TF&EFS=C021/9.4
Lower tool input byte X+4.0 9 I18.0 =C040+CBGST-KF123.3 1 BK #TF&EFS=C021/9.5
Lower tool input byte X+4.1 10 I18.1 =C040+CBGST-KF123.3 2 BN #TF&EFS=C021/9.6
= 11 I18.2 =C040+CBGST-KF123.3 3 RD #TF&EFS=C021/9.6
= 12 I18.3 =C040+CBGST-KF123.3 4 PK #TF&EFS=C021/9.6
Lower tool input byte X+4.3 14 I18.5 =C040+CBGST-KF123.3 6 GN #TF&EFS=C021/9.7
0 1 2 3 4 5 6 7 8 9
146 148
Plug diagram
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-24
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool input byte X+4.6 1 I18.6 =C040+CBGST-KF123.3 7 BU #TF&EFS=C021/9.8
Lower tool input byte X+5.0 3 I19.0 =C040+CBGST-KF123.3 9 GY #TF&EFS=C021/10.2
= 4 I19.1 =C040+CBGST-KF123.3 10 WH #TF&EFS=C021/10.2
= 5 I19.2 =C040+CBGST-KF123.3 11 GR-RS #TF&EFS=C021/10.2
= 6 I19.3 =C040+CBGST-KF123.3 12 RD-BU #TF&EFS=C021/10.2
Lower tool input byte X+5.3 7 I19.4 =C040+CBGST-KF123.3 13 WH-GN #TF&EFS=C021/10.3
0 1 2 3 4 5 6 7 8 9
147 149
Plug diagram
=C021-WD3
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-26
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
DLV 1 for WZF in tool 8 BR-GN #TF&EFS=C021/11.2
= 9 WH-YE #TF&EFS=C021/11.2
= 11 #TF&EFS=C021/11.2
DLV 2 for WZF in tool 12 #TF&EFS=C021/11.3
= 13 I19.6 =C040+CBGST-KF123.3 15 WH-RS #TF&EFS=C021/11.3
0 1 2 3 4 5 6 7 8 9
148 150
Plug diagram
=C021-WD3
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-27
TRAYCONTROL® 300
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
1 WHBL #TF&EFS=C021/12.1
2 BNBL #TF&EFS=C021/12.1
3 WHRD #TF&EFS=C021/12.2
4 BNRD #TF&EFS=C021/12.2
5 WHBK #TF&EFS=C021/12.2
6 #TF&EFS=C021/12.3
7 I24.2 =C040+CBGST-KF124.3 3 BN #TF&EFS=C021/12.3
0 1 2 3 4 5 6 7 8 9
149 151
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-29
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 7 8 =C040+CBGST-KF124.3 11 RD #TF&EFS=C021/12.4
= 9 I24.6 =C040+CBGST-KF124.3 7 RS #TF&EFS=C021/12.4
= 10 =C040+CBGST-KF124.3 15 YE #TF&EFS=C021/12.5
Lower tool heating circuit 8 11 I24.3 =C040+CBGST-KF124.3 4 GN #TF&EFS=C021/12.6
= 12 =C040+CBGST-KF124.3 12 BU #TF&EFS=C021/12.6
= 14 =C040+CBGST-KF124.3 16 GY #TF&EFS=C021/12.7
0 1 2 3 4 5 6 7 8 9
150 152
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-30
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 5 1 I24.0 =C040+CBGST-KF124.3 1 WH #TF&EFS=C021/13.2
= 2 =C040+CBGST-KF124.3 9 GR-RS #TF&EFS=C021/13.2
= 3 I24.4 =C040+CBGST-KF124.3 5 RD-BU #TF&EFS=C021/13.2
= 4 =C040+CBGST-KF124.3 13 WH-GN #TF&EFS=C021/13.2
= 5 I24.1 =C040+CBGST-KF124.3 2 BR-GN #TF&EFS=C021/13.4
Lower tool heating circuit 6 6 =C040+CBGST-KF124.3 10 WH-YE #TF&EFS=C021/13.5
0 1 2 3 4 5 6 7 8 9
151 153
Plug diagram
=C021-WD4
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-32
TRAYCONTROL® 300
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point
point
Plug
Lower tool heating circuit 6 8 =C040+CBGST-KF124.3 14 WH-GY #TF&EFS=C021/13.6
Pneumatic circuit 1 basic position 9 #TF&EFS=C021/14.2
= 10 Q11.3 =C040+CBGST-KF125.2 4 WH-RS #TF&EFS=C021/14.2
Pneumatic circuit 2 basic position 11 Q43.2 =C040+CBGST-KF125.5 3 RS-BR #TF&EFS=C021/14.3
= 12 Q43.3 =C040+CBGST-KF125.5 4 WH-BU #TF&EFS=C021/14.3
= 13 BN-BL #TF&EFS=C021/14.3
Pneumatic circuit 2 work position 14 WH-RD #TF&EFS=C021/14.4
0 1 2 3 4 5 6 7 8 9
152 154
Plug diagram
Strip designation
Cable name
Cable name
==PR1=C020+LT-XD2-33-34
connection point
Connection
Connection
designation
Cable type
Cable type
Jumper
Device
point

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0 1 2 3 4 5 6 7 8 9

Customer Webasto Convertibles USA Inc. Place of installation Sontra

Project name S2741110

Project description Webasto Ford U725 Make Cover

Commission S.27411.14.18 Input lead

#ED&AAA/1 Cover sheet project Herzberg.N 18.12.2019 Herzberg.N

#ED&AAA/2 Cover sheet Herzberg.N 18.12.2019 Herzberg.N

#ED&AAB/1 Table of contents Herzberg.N 25.03.2020 Herzberg.N

#ED&ABH/1 Change Listing cae 10.12.2019 herzberg.n

#ED&ADB/1 Color Codes cae 10.12.2019 herzberg.n

#ED&ADB/2 Wire color and Cross Sections cae 10.12.2019 herzberg.n

#ED&ADB/3 nameplate cae 10.12.2019 herzberg.n

#ED&ADB/4 Info Terminals cae 10.12.2019 herzberg.n

#ED&ADB/5 Overview DT cae 10.12.2019 herzberg.n

#ED&ADB/6 Marking scheme cae 10.12.2019 herzberg.n

#ED&ADB/7 assembly device tag cae 11.12.2019 herzberg.n

#ED&ADB/8 assembly device tag Herzberg.N 08.11.2019 Herzberg.N

#ED&ADB/9 Overview Document type cae 10.12.2019 herzberg.n

#ED&ADB/10 Structure identifier overview Herzberg.N 25.02.2020 Herzberg.N

#ED&ADB/11 Structure identifier overview Herzberg.N 25.02.2020 Herzberg.N

#ED&EDC/1 Explanation Formular Helplines cae 10.12.2019 herzberg.n

#ED&EDC/2 BUS overview hints profint cae 11.12.2019 herzberg.n

#ED&EDC/3 BUS overview hints profint cae 11.12.2019 herzberg.n

#ED&EDC/4 Power dissipation cae 10.12.2019 herzberg.n

#ED&EDC/5 create new article cae 11.12.2019 herzberg.n

!!--XXX--!! DIN 47100 Color marking without color repitition

Grau Grey GY 22 11b BN BU

Rosa Pink PK 27 14a GY GN

Türkis Turquoise TQ 32 16b YE BU

Grün-Gelb Green-Yellow GNYE 37 19a GY BU

Wire color and Cross Sections

Power Section H07V-K min. 1,5mm²

Control Section AC H05V-K min. 1,0mm²

Control Section DC H05V-K min. 0,5mm²

Power section L1/L2/L3 Black

Power Section N Light Blue

Power Section PE Green/Yellow

Control Section AC Red

Control Section 24VDC + Dark Blue

Control Section 24VDC - Dark Blue/White

potential-free Contacts Orange

External Voltage Orange

Wire Labeling Without

Designation Webasto Ford U725

!!--XXX--!! S27411k1-9 Drawing - No. S.27411.14.18

Construction Year 2019 Degree of protection IP44

Rated voltage 3/PE AC480Y/120 V Control voltage 24VDC

Rated current measure Back-up fuse insert

Measuring wires White External Voltage Orange

For additional or different clampf

MA Electric motor, linear motor

EA Lighting, lamp, fluorescent lamp, bulb, laser, LED-lamp

Plant / Station (Main Cabinet MC)

+CB ==PA010 +CB1 +CB2 ==PA020

+EXT Fitting location Field installation (Extern EXT) +EXT

Installation location terminal box (Control Box CB)

Function Clamping (F120

Product valve (KH)

Product screen (PH)

Structure Device tag