Part 5

Troubleshooting

Part / Page

1 Explanation on this section of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 1

2 Operator interface panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3

3 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 31

4 External I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 33

5 Fault lexicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 35

No. of pages 64

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5 / II Draw frame RSB-D 45 31.10.2014 - en - V2
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Contents

Part / Page

1 Explanation on this section of the operating instructions . . . . . . . . . . . . . . 5 / 1

2 Operator interface panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
2.1 Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
2.2 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 21
2.3 Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 29

3 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 31
3.1 Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 31

4 External I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 33

4.1 Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 33
4.1.1 Communication errors CAN-Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 33

5 Fault lexicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 35
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 35
5.1.1 Description - spectrogram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 35
5.1.2 Fault types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 36
5.1.2.1 Strictly periodic faults (peak) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 36
5.1.2.2 Not strictly periodic error (draft wave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 37
5.1.3 Accessory-Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 37
5.1.3.1 Accessory-Tool "SLIVERprofessional" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 37
5.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 38
5.3 Fault overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 41
5.4 Fault analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 49
5.4.1 Spectrogram error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 49
5.4.2 Strictly periodic faults (peak) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 50
5.4.3 Error with the autoleveller turned off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 50
5.4.4 Deposit fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 52
5.4.5 True deposit fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 53
5.4.6 False coiling fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 53
5.4.7 Fault category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 54
5.4.8 Draft dependent faults of constructional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 56
5.4.9 Break draft dependent faults of constructional components . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 57
5.4.10 Constant fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 57
5.4.11 Strictly periodic faults with the autoleveller turned on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 58
5.4.12 Not strictly periodic error (draft wave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 58
5.4.13 Draft waves with the autoleveller turned off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 59
5.4.14 Draft waves in the main draft zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 59
5.4.15 Draft wave in the break draft zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 60
5.4.16 Take-off tension too low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 61
5.4.17 The coiler speed is too slow or too high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 62
5.4.18 Draft waves through faulty mechanical settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 62
5.4.19 Draft waves with the autoleveller turned on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 63

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5 / IV Draw frame RSB-D 45 31.10.2014 - en - V2
Troubleshooting
 Explanation on this section of the operating
instructions

1 Explanation on this section of the operating

instructions
What is Part 5 for ?
Part 5 helps in discovering the cause of a fault and remedying it.

What information is contained in Part 5 ?

Part 5 lists the causes of faults and gives information about remedying them.

When does Part 5 need to be consulted?

When a fault is displayed on the machine with an error code or in the case of faults which cannot be recog-
nised by the machine.

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Explanation on this section of the operating in-
structions

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 Operator interface panel

2 Operator interface panel

2.1 Malfunction
Code Designation Cause Remedy
Reaction/consequences
200 S1 or S6 EMERGENCY STOP EMERGENCY STOP but- Check the reason why an
button engaged ton engaged EMERGENCY STOP button has been
pressed.
Ensure there is no danger to personnel.
Release the engaged EMERGENCY
STOP button.
201 S21 Door on right open Door on right open Close door on right.
202 S40 EMERGENCY STOP EMERGENCY STOP Check the reason why the
handle switch at can changer handle switch at can EMERGENCY STOP handle switch
is engaged changer is engaged was engaged, and ensure there is no
danger to personnel.
Disengage the EMERGENCY STOP
handle switch (return handle to its home
position).
203 S18 Hood on left open Hood on left open Close hood on left.
204 S19 Hood on right open Hood on right open Close hood on right.
205 S17 Incorrect key switch posi- The S17 key switch is set Recover the setting for the S17 key
tion to test mode (turned to switch (removing key S17
right); high-speed move- subsequently).
ments are not permissible
220 S26 Sliver break at feed Missing sliver; signal from Check sliver running or re-insert sliver.
earth contact for feed
rollers
A10 actuation device is Check signal from A10 actuation
defective device;
replace actuation device, if necessary.
221 S27 Sliver break at power creel There is no sliver Check sliver running or draw in sliver
between the rollers again.
Faulty setting of a contact Check contact settings.
at a roller
222 B10 Sliver break at creel Sliver has broken Check sliver running or draw in sliver
again.
Incorrect setting of B10 Check setting of B10 light barrier; re-
light barrier or soiling move any soiling.
Adjust light barrier B10, Page 6/25
Adjust light barrier B10, Page 6/19
223 B11 Sliver jam at feed area Sliver has accumulated Remove jammed sliver.
between the S26 loading
roller and the scanning
rollers.
230 S22 No load applied to drafting Material accumulation Remove excessive material.
system Incorrect setting of S22 Check and correct setting of S22
sensor sensor.

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Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
230 S22 No load applied to drafting Defective pneumatic Check Y8 pneumatic cylinder for load
system valve or pneumatic cyl- application at drafting system; replace
inder (Y8) it, if necessary.
Setting the pressure regulator for
the Y8 solenoid valve, Page 6/277
Defective locking mech- Check locking mechanism and elimin-
anism ate defect.
231 B3 Drafting system open Drafting system is open Lower loading arm.
Defective or incorrectly Check B3 sensor.
set B3 sensor
232 S25 Wound material in drafting Wound material in draft- Swing up the loading arm.
system ing system Remove wound material from drafting
system and reinsert sliver.
Lower loading arm.
A10 actuation device has Check A10 actuation device and correct
defective earth contacts settings.
(incorrect settings) Setting of stop motion on lap
formation (with mechanical
drafting system pressure),
Page 6/134
Stop motion for lapping (Drafting
System Pressure Pneumatically),
Page 6/138
233 B3, S22, S25 Drafting system Plausibility test error at Check B3, S22 and S25 sensors.
sensors the drafting system: B3 = Set the sensors properly or eliminate
Faulty signals 0, but S22 = 1 or S25 = 1. defects.
Drafting system hood Check B3 sensor.
closed, but B3 = 0. Set the sensor properly or eliminate
defects.
B3, S22 or S25 sensor is Check B3, S22 and S25 sensors.
defective
Defective wiring Check cables, connectors and termin-
als.
240 Q1 motor protection switch at Motor protection switch Determine what caused the trigger.
main motor for main motor has been Reactivate the motor protection switch.
triggered
241 M1 Excess temperature at Excess temperature at Eliminate the cause for the overheating.
main motor main motor After the main motor has cooled down,
re-start the machine.
242 S22 Drafting system not re- If a sliver cutting process Check whether there is a jam. Check
lieved of load is included, the drafting pneumatic cylinders and pneumatic
(sliver cutting process) system will firstly be re- hoses.
lieved of load; if, upon Check the S22 sensor.
activation of this process,
the control unit cannot
detect a drafting system
relieved of load after one
second, the fault mes-
sage is issued.

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 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
243 B2 Faulty machine movement If a sliver cutting process Check the contactor for the main mo-
(sliver cutting process) is included, the nip is con- tor.
veyed to the end of the Check the B2 sensor.
sliver duct via a short jog
pulse (lasting approx. 0.1
s); if, upon completion of
this process, the control
unit can still detect motion
pulses (from B2) after 2.5
seconds, the fault mes-
sage is issued.
244 U1 frequency converter not Fault message from fre- Check the display at the frequency con-
ready quency converter (see verter (where fault-remedy suggestions
also frequency-converter are shown according to the fault code).
fault code). Fault when Switch the machine OFF and ON via
trying to establish con- the main switch.
nection to frequency con-
verter.
245 U1 frequency converter: Problem with CAN com- Check the cable and the connector.
CAN fault munication to frequency Check display at frequency converter.
converter. Cable break, Switch the machine OFF and ON via
defective plug. CAN- the main switch.
interface-card on fre-
quency inverter defective
(see fault-code frequency
inverter).
246 B43 Faulty sensor signal (data With the option active (i.e. As soon as there is a light-barrier sig-
screen 42.1) “Can sensor” set to “On”), nal, the fault can be cleared.
no signal was detected Alternatively, the option can be deactiv-
by the light barrier. There ated
is normally clearance, at
least for a brief length of
time, for the signal path to
the reflector.
Loose or offset reflector Set reflector correctly
Reflector or light barrier is Clean reflector or light barrier
soiled
Defective sensor (inter- Check sensor
connected)
Sensor or reflector dis- Check positions of sensor and reflector
placed (incorrect setting)
Defective control input Check control input
“External signal” (other Eliminate external reflection
reflecting surface)
250 B24 Sliver jam at coiler Sliver jam above the re- Remove jammed sliver between coiler
volving plate and delivery discs and re-insert sliver.
Clean sliver duct if required.
Increase coiler speed if necessary; ten-
sion of v-belt is possibly too low.

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Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
250 B24 Sliver jam at coiler Defective or incorrectly Check setting of, or replace, B24
set B24 sensor sensor.
Optical sliver jam monitoring at the
coiler, Page 6/178
251 B4 Sliver jam at web funnel Open web funnel Remove jammed sliver and re-insert
sliver, or close web funnel.
Check whether an open drafting system
hood has been detected (S20 status is
“0”).
B4 sensor set incorrectly Check setting of B4 sensor.
252 S20 Hood at drafting system Open drafting system Close drafting system hood.
open hood
S20 sensor set incorrectly Check setting of S20 sensor.
253 B2 Delivery speed too low Pulse generator set incor- Check the mechanical setting of the B2
rectly or defective pulse generator. Check signal. Replace
pulse generator if defective.
254 Production counter reading During machine start- Manually trigger a can change by
incorrect up: Counter reading for pressing the CAN CHANGE key at the
-> Replace can length of material > can A1 operating unit.
fill quantity
255 Can fill quantity incorrect Values entered lie outside Replace invalid values with valid ones
--> Correct the setting in data valid range (new entries).
screen 12.1
256 B2/B92 Speed difference While the machine is in Check the B2 and B92 sensors.
operation, the speeds Check cables, connectors, terminals
measured by B2 and B92 and mechanical parts.
are compared approxim-
ately every 10 seconds.
The proportionality factor,
K, deviates from the cor-
rect value by more than
5 % (“B92” speed = K x
“B2” speed)
B2 or B92 sensor is de- Replace sensors.
fective
257 B2 There are signals although On a machine stand- After clearing the fault, the functional
machine is at standstill still, i.e. not later than setup of the B2 is again enabled.
25 seconds after turn-
ing off the drive switch,
it is checked if impulses
are still delivered from B2
(distance- and speed-
registry). If this is the
case, this will lead to
a fault notification. In
this condition, the meter
counter and the speed
detection are blocked.
258 B2 Unacceptable speed Delivery speed in excess The delivery speed of the machine must
of 500 m / min be lowered to below 500 m / min.

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 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
259 B12 transmitter does not emit The B12 pulse generator Monitor signals while the machine is
pulses generates too few pulses running (see data screen 32.3).
(defective, cable break- Check the mechanics, clear mechanical
age). The coupling does blockages and, if required, reset the
not function correctly or is coupling distance.
partially blocked.
260 Sliver duct cleaning: The coupling does not Check the mechanics, clear mechanical
Cleaning intensity not reached function correctly or is blockages and, if required, reset the
blocked. coupling distance.
270 Q40 motor protection switch Motor protection switch Determine what caused the trigger.
at can-change motor has been triggered Reactivate the motor protection switch.
271 M40 Excess temperature at Can-change motor has Eliminate the cause for the overheating.
can-change motor overheated After the can-change motor has cooled
down, manually trigger a can change by
pressing the CAN CHANGE key.
272 S28 Predetermined breaking S28 earth contact (at the Set the main switch (Q10) to the “off”
point at can table A10) has triggered position (position “0”)
Change the shearing pin at the S28.
Eliminate stiffness of can table.
Fit contact plate.
Remove spinning cans that are possibly
damaged.
273 B41 Home position of can Time monitoring: During Manually trigger a can change by
changer not reached can change, B41 status = pressing the CAN CHANGE key at the
Can changer not correctly in 1 (> 3 sec) or B41 status A1 operating unit; check sensors, clear
home position: = 0 (> 15 sec); blockages.
Signal from B41 (with Check B41 sensor (correctness of
status = 0) during running home position setting);
of machine release brake (can changer correctly in
home position);
Correctly set B41 sensor, if necessary.
275 X2/354 No release for can Presence of can-change Check release signal of can transport
change release signal from can system. Check can transport sequence.
transport system. Fault
during can change.
276 S41, B41 Faulty signal se- S41 switch blocked Eliminate blockage
quence during can change S41 switch defective Eliminate defects
During a can change, switch No can change was car- Check setting of S41 and, if required,
S41 is released (status = 0). ried out; incorrect signals appropriately adjust it.
The signal from S41 is free for from B41 (possible mech- Adjust empty can supply,
less than 0.5 seconds during anical blockage at can Page 6/205
the can change (B41 status = changer).
0)
Defective sensors (S41, Check the S41 and B41 sensors.
B41) Check cables, connectors and termin-
als.

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Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
277 B28 Fault at can drive unit The B28 sensor trans- Monitor signals while the machine is
mits no signals (defective,
running (see data screen 32.3).
cable breakage, incorrectCheck the distance between signals
distance between sig- (0.5 mm).
nals). The can table does
Check the mechanics and clear mech-
not rotate any more or is
anical blockages.
partially blocked. Fault at
If the W5 change gear has been re-
the drive unit (shaft, coup-
ling, belt, change gear).placed, a can change must be carried
out.
300 F5 REG Automatic circuit Power not being supplied Eliminate cause for overcurrent, re-
breaker correctly (overcurrent) activate F5 automatic circuit breaker.
301 REG Sensor for power supply For the D295 processor, The B195 sensor is possibly defective
has failed a fault associated with the The D295 processor is possibly defect-
“+/-15 V” and/or “+ 5 V” ive
internal voltage supply
has occurred. As a con-
sequence of this, the “+/-9
V” voltage supply for the
sensor electronics of the
B195 will also be faulty.
302 REG No data transfer No response from the Check signal LED B2 and B3 on D295
processor used for level- Check CAN bus cable.
ling
303 REG Parameter error A changed value for a Check changed parameter values and
REG D295 parameter enter again as necessary; then exit the
could not be permanently relevant data screen to ensure perman-
saved to the D295 ent storage of the values.
304 REG Fault at sensor head of Evaluation for the tem- The temperature is greater than
ATL (REG) perature channel of the 99.99°C; check the temperatures of the
excess temperature or defect- (REG) ATL sensor at the mechanical parts of the scanning-unit
ive device D295 processor has re- gearing
vealed a fault Check (REG) ATL sensor (connector
properly inserted? cable breakage?)
The B195 sensor is possibly defective
The D295 processor is possibly defect-
ive
305 Fault at scanning-roller sensor When activating the Switch the machine off and on
of ATL (REG) power supply, data is Replace the B195 sensor if necessary
defective table read from the B195
sensor and checked. If
the data check for the
(REG) ATL sensor
reveals an error, this fault
message is generated
306 G90 servo controller not ready There is no “ready” sig- Check the signal from the G90 servo
nal from the G90 servo controller.
controller Servo-controller G90: LED status
display, Page 6/258

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 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
306 G90 servo controller not ready Q90, T90, G90, K90 Check Q90, T90, G90, K90, B95.
and/or B95 defective
307 Control range exceeded A value outside the lev- Check the weights of the incoming
elling range of ±25% has pieces of sliver, and make
been recorded corresponding adjustments if
necessary; check the scanning roller
calibration.
Autoleveller (REG) – setting
instructions, Page 6/64
308 REG B92 Delivery speed Following start-up of the Check for conductance at B92 pulse
for levelling is too low machine, the D295 pro- generator; replace if necessary.
cessor detects a lack of
pulses from the B92
309 Y7 No load applied to scanning Scanning roller not sub- Use the S16 PUSH-button to apply load
rollers jected to load to the scanning roller.
310 REG Parameter in 20.1 not Invalid parameter value in Enter valid parameter values in data
acceptable data screen 20.1 screen 20.1.
--> Correct the setting in data In case of emergency: Carry out a REG
screen 20.1 initialisation procedure with standard
parameter values using data screen
82.3.
311 REG Parameter value in 20.2 Invalid parameter value in Enter valid parameter values in data
not acceptable data screen 20.2 screen 20.2.
--> Correct the setting in data In case of emergency: Carry out a REG
screen 20.2 initialisation procedure with standard
parameter values using data screen
82.3.
312 REG Parameter checksum er- Checksum error for level- Carry out a REG initialisation procedure
ror ling parameters with standard parameter values using
data screen 82.3.
313 Fault with system of scanning- For the D295 processor, The D295 processor is possibly defect-
roller sensor a fault associated with ive
No supply voltage of +9 V the“+ 9 V” voltage supply The B195 sensor is possibly defective
for the sensor electronics
of the B195 has occurred
314 Fault with system of scanning- For the D295 processor, The D295 processor is possibly defect-
roller sensor a fault associated with ive
No supply voltage of -9 V the“- 9 V” voltage supply The B195 sensor is possibly defective
for the sensor electronics
of the B195 has occurred
315 REG B195 Linearity fault at The REG scanning-roller See Point 3 of “Autoleveller (REG) –
scanning rollers calibration procedure yiel- setting instructions” concerning fault
ded a nonlinear charac- detection at D295 processor
teristic for the scanning- Autoleveller (REG) – setting
roller voltages between instructions, Page 6/64
the various gauges (out-
side of required tolerance
range).

31.10.2014 - en - V2 Draw frame RSB-D 45 5/9

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
316 REG B195 Amplification fault at The REG scanning-roller See Point 3 of “Autoleveller (REG) –
scanning rollers calibration procedure re- setting instructions” concerning fault
vealed that the rate of detection at D295 processor
increase of the scanning- Autoleveller (REG) – setting
roller voltage, from inser- instructions, Page 6/64
tion of the 1st gauge up to
insertion of the 4th gauge,
is too high or too low (rate
of increase outside re-
quired tolerance range).
317 REG B195 Offset fault at scan- The REG scanning-roller See Point 3 of “Autoleveller (REG) –
ning rollers calibration procedure setting instructions” concerning fault
yielded a scanning-roller detection at D295 processor
voltage (with the 1st Autoleveller (REG) – setting
gauge inserted) lying instructions, Page 6/64
outside the required
tolerance range.
321 REG B195 defective The F3 automatic circuit Eliminate the short circuit
breaker is off or has been Activate the F3 automatic circuit break-
triggered due to a short er
circuit Check the 24-V power supply
322 Q1 not deactivated Safety monitoring: During Deactivate Q1 safety switch during
(required for scanning-roller calibration of the scanning-roller or delivery-disc calib-
calibration) scanning rollers of ration procedure.
delivery discs, the Q1
safety switch has to be
deactivated
323 (REG Software version incom- Incorrect software version Load the correct software version.
patible for the autoleveller at the Contact the RIETER customer service
D295 department.
324 B91 transmitter does not emit No pulses are being de- Check the B91 and replace it, if neces-
pulses tected by the B91, even sary. Check connections.
though the machine is
running.
326 REG Active calibration of servo Not currently active No action necessary.
drive unit
327 REG scanning-roller calibra- Failure to save scanning- Repeat scanning-roller calibration pro-
tion: roller values cedure.
Failed completion of execution Contact the RIETER customer service
of function department.
Autoleveller (REG) – setting
instructions, Page 6/64
328 REG servo-drive-unit calibra- Servo calibration unsuc- Repeat servo calibration procedure.
tion cessful (values not saved) Contact the RIETER customer service
Failed completion of execution department.
of function Servo motor calibration (REG),
Page 6/96

5 / 10 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
350 RQM Parameter checksum Checksum error for RQM Carry out an RQM initialisation proced-
error parameters ure with standard parameter values us-
ing data screen 82.3.
351 Fault at sensor head of RQM: Evaluation for the tem- The temperature is greater than
excess temperature or defect- perature channel of the 99.99°C; check the temperatures of the
ive device RQM sensor at the D295 mechanical parts of the RQM
processor has revealed a Check RQM sensor (connector properly
fault inserted? cable breakage?)
The B195 sensor is possibly defective
The D295 processor is possibly defect-
ive
352 RQM No data transfer The Rieter Quality Monit- Check the B4 and B5 signal LEDs at
or is not responding the D295
Check CAN bus cable.
353 RQM Parameter error The change of an RQM Check changed parameter values and
D295 parameter could not enter again as necessary; then exit the
be saved permanently in relevant data screen to ensure perman-
the D295 ent storage of the values.
354 RQM Faulty correction factor Non-compliance with Enter the “Lab” CV% value in data
for CV% parameter parameter setting limit screen 21.2. Wait for 15 seconds or,
--> Entry of CV% value meas- in case of emergency, carry out an
ured in laboratory in data 21.2 RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.
355 RQM Faulty measurement Non-compliance with Re-enter value in data screen 21.1.
length for A% parameter parameter setting limit Wait for 15 seconds or,
--> Correct the setting in data in case of emergency, carry out an
screen 21.1 RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.
356 RQM A% shut-off limit value is Non-compliance with Re-enter value in data screen 21.1.
faulty parameter setting limit Wait for 15 seconds or,
--> Correct the setting in data in case of emergency, carry out an
screen 21.1 RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.
357 RQM CV% shut-off limit value Non-compliance with Re-enter value in data screen 21.2.
is faulty parameter setting limit Wait for 15 seconds or,
--> Correct the setting in data in case of emergency, carry out an
screen 21.1 RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.
358 RQM Adaptation of sliver Non-compliance with Adjust the sliver funnel diameter ac-
weight parameter limit cording to the sliver count. Set up auto-
outside valid range matic adaptation in data screen 21.1
(select “Yes” for “Sliver weight OK”) or
with “power on” fault.
Carry out an RQM initialisation proced-
ure with standard parameter values us-
ing data screen 83.2.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 11

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
358 RQM Adaptation of sliver The sliver to be adapted Check sliver count.
weight is either too thin or too Contact the RIETER customer service
outside valid range thick department.
359 (RQM Software version incom- RQM software and Load compatible software on the RQM.
patible control-unit software are Contact the RIETER customer service
not compatible department.
360 RQM A% limit value (normal) A% shutdown limit has Check sliver count!
reached been reached A% limit value too low? Carry out an
automatic adaptation procedure, if ne-
cessary
If problem recurs: Check the measure-
ment system.
361 RQM CV% limit value reached CV% shutdown limit has Check the CV% value in the laboratory.
been reached CV% limit value too low? Re-enter the
“Lab” CV% value in data screen 21.2.
If problem recurs: Check measurement
system.
362 RQM Spectrum error Peak in spectrogram Evaluate displayed spectrum and com-
pare with a spectrum generated in the
laboratory.
A periodic fault for the Carry out sliver-fault diagnostics (see
produced sliver has oc- data screen 22.1).
curred with associated 22.1, Page 2/102
wavelength indicated on
the spectrogram in data
screen 23.3.
The shut-off limit value Check the shutdown criteria in data
in data screen 21.2 has screen 21.2.
been exceeded.
A component for which Possibly affected components need
this circumference is con- to be checked for faults and replaced
tinually indicated is de- where necessary.
fective Check the RQM measurement system
Rieter Quality Monitor (RQM) –
setting instructions, Page 6/163
363 RQM Slub-related shutdown The number of slubs for Check the shutdown criteria (measure-
the set measurement ment length, max. number of slubs)
length has been (see data screen 21.3).
exceeded (see settings in Check the feed material.
data screen 21.3).
367 RQM Spectrogram shut-off lim- Non-compliance with Enter parameter value in data screen
it value parameter setting limit 21.2. Wait for 15 seconds or,
incorrect in case of emergency, carry out an
RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.

5 / 12 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
368 RQM Slub mass incorrect Non-compliance with Re-enter parameter value in data
parameter setting limit screen 21.3. Wait for 15 seconds or,
in case of emergency, carry out an
RQM initialisation procedure with stand-
ard parameter values using data screen
83.2.
369 RQM A% limit value (quickly) The A% shut-off limit Check displayed A% diagram.
reached value set in data screen Produce a laboratory diagram and
21.1 has been exceeded check the piece of sliver under
by more than 4% for a observation.
sliver length of less than 3
metres.
Blowing duration for Reduce the blowing duration or deactiv-
cleaning is too long (data ate function.
screen 42.2)
Blocked lower suction unit Clean lower suction unit.
Loose (RQM) B195 Fasten RQM sensor measuring head.
sensor Carry out a standard mechanical setting
for the RQM sensor measuring head.
Rieter Quality Monitor (RQM) –
setting instructions, Page 6/163
A delivery disc has burrs Deburr delivery disc.
Check the shutdown criteria (data
screen 21.1). If necessary, deactivate
quick A% shutdown function.
Check the RQM measurement system.
Rieter Quality Monitor (RQM) –
setting instructions, Page 6/163
370 Failed completion of execu- Execution of delivery-disc Repeat RQM delivery-disc calibration.
tion of delivery-disc calibration calibration function not Rieter Quality Monitor (RQM) –
function completed setting instructions, Page 6/163
Contact the RIETER customer service
department.
371 LAP search: New value de- If the LAP search function The operator has to carry out a can
termined has been correctly ex- change.
--> Data screen 20.3 --> ecuted, the machine will
Change can be stopped through this
fault message. The fault
message not only leads
to the machine being
stopped, but also to an
entry being made in the
history file and a blocking
of the machine. In addi-
tion, the following warn-
ing message appears:
“554 LAP search &8210#;
please change can”.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 13

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
372 LAP search aborted! Execution of the LAP Move the main switch to the “on” posi-
--> Change can search function has been tion.
aborted. If the machine Repeat the LAP search.
is running at the moment
execution is aborted, it
will be stopped. If, dur-
ing execution of the LAP
search, the main switch
is moved to the “off” po-
sition before the newly
determined value for the
LAP has been accepted,
this message will appear
after start-up. The reason
for this is that the calcu-
lated values are stored
only temporarily in the
RAM of the D295. If the
power supply is shut off,
then all data stored by the
D295 is deleted and the
initialisation data is reset
following start-up, i.e. any
previously determined
values are lost.
373 LAP search: Time-monitoring In case of a communic- Repeat the LAP search
period expired ation fault between the Check connecting cables from A1 to
A1 and the D295 dur- D295 (CAN bus).
ing the LAP search, this
fault message will be
displayed and the LAP
search will be aborted.
374 Fault at scanning-roller sensor When activating the Switch the machine off and on
of RQM power supply, data is Replace the B195 sensor if necessary
defective table read from the B195
sensor and checked. If
the data check for the
RQM sensor reveals an
error, this fault message
is generated
375 RQM, B195 Offset fault at de- The RQM delivery-disc See Point 3 of “Rieter Quality Monitor
livery discs calibration procedure (RQM) – setting instructions” concern-
yielded a delivery-disc ing fault detection at D295 processor
voltage (with the 1st Rieter Quality Monitor (RQM) –
gauge inserted) lying setting instructions, Page 6/163
outside the required
tolerance range.
400 B5 Lack of compressed air There is a lack of com- Open locking lever for compressed-air
pressed air supply; check compressed-air supply
line

5 / 14 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
400 B5 Lack of compressed air B5 sensor is defective Check B5 sensor.
Replace the B5 sensor, if necessary.
Setting the pressure regulator,
Page 6/276
401 B8 lubricating pump: The lubricant container is Electric lubricating pump:
Faulty signal sequence empty Fill the lubricant container up to the
mark.
Lubrication cannot be Electric lubricating pump:
performed ==> a clogged Check the lubricating system with the
lubrication point may be machine stopped.
blocking the lubrication
After rectifying the fault, manually activ-
system. Lubricating agent
ate the lubricating pump via data screen
is leaking from the pres-
81.7.
sure control valve. If lub-
For information on procedure, see
ricant is leaking from the
“Lubrication for central lubrication
pressure control valve,
system variant with electric lubricating
this may be a sign that
pump” (Part 4).
the lubrication system is
defective. The lubricant
is not reaching a spe-
cified lubrication point,
even though the lubricant
container is full ==> there
was no lubrication pulse
after expiry of a monitor-
ing period.
F1 automatic circuit Electric lubricating pump:
breaker has been Eliminate the cause for the overcurrent.
triggered. Re-activate the F1 automatic circuit
breaker.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 15

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
401 B8 lubricating pump: B8 sensor is defective. Electric lubricating pump:
Faulty signal sequence Check the switch status of the B8
sensor using data screen 32.1 (with the
A4 module selected).
Replace B8 sensor, if necessary (with
machine stopped).
After rectifying the fault, manually activ-
ate the lubricating pump via data screen
70.1.
For information on procedure, see
“Lubrication for central lubrication
system variant with electric lubricating
pump” (Part 4).
It is possible that a sufficient amount of
lubrication has already been performed,
but the pulses have not been counted
(due to the defective B8 sensor).
After replacing the B8 sensor, there has
to be a brief switch to the “Central lub-
rication” option in data screen 41.3, be-
fore switching back again to “Lubricat-
ing pump” (resetting of lubrication inter-
val).
402 Q3 motor protection switch at Motor protection switch Determine what caused the trigger and
suction motor for suction motor has re-activate the motor protection switch.
been triggered
403 M3 Excess temperature at suc- M3 suction motor has Eliminate the cause for the overheating.
tion motor overheated After the suction motor has cooled
down, re-start the machine.
404 B6 Lack of vacuum There is no vacuum even Check functioning of locking flap
though the locking flap is Check suction ducts
open (for machines with Check sensor
central suction systems). Check suction ducts and exhaust fan.
Check sensor.
Door not closed Close door
405 S23 Scraper home position Scraper did not move Check whether the scraper in the suc-
Faulty signal sequence from the home position tion box is correctly positioned relative
within 5 seconds; scraper to the filter screen.
did not reach the home Check S23 magnetic switch.
position within 15 Check pneumatic cylinder for scraper
seconds (test function).
406 U3 frequency converter not Fault message from fre- Check the display at the frequency con-
ready quency converter (see verter (where fault-remedy suggestions
also frequency-converter are shown according to the fault code).
fault code). Fault when Switch the machine OFF and ON via
trying to establish con- the main switch.
nection to frequency con-
verter.

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Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
407 U3 frequency converter: CAN Problem with CAN com- Check the cable and the connector.
fault munication to frequency Check display at frequency converter.
converter. Cable break, Switch the machine OFF and ON via
defective plug. CAN- the main switch.
interface-card on fre-
quency inverter defective
(see fault-code frequency
inverter).
408 B6 Faulty vacuum signal Plausibility test error con- Check B6 sensor; possibly the locking
cerning the status of the flap is opening without being actuated.
B6 sensor during start-up (Applicable to machines with central
of the power panel (status suction systems.)
of B6 sensor = 0, even
though suction system is
not active).
409 S23 Scraper not in home posi- Plausibility test error for Check S23 sensor.
tion the scraper during start- Activate supply of compressed air.
up (status of S23 sensor
= 0); lack of compressed
air.
S23 sensor is defective Check S23 sensor.
Check cables, connectors and termin-
als.
Defective wiring Check cables, connectors and termin-
als.
Scraper is jammed Loosen scraper.
410 Lubricating interval duration Interval duration preced- Lubricate machine.
exceeded ing next scheduled lubric-
-> Lubrication required ation has been exceeded;
the additional tolerance of
25% of the interval dura-
tion has been exceeded,
without any lubrication
being performed.
411 B23 Lack of vacuum There is no vacuum for Manually clean the filter screen.
longer than 35 seconds, Test operation of scraper (test function)
despite two scraping op-
erations.
Suction motor Check suction motor and suction ducts
Defective sensor Check B23 sensor
Fault at U3 frequency Check U3 frequency converter
converter
Door is possibly not Close door
closed
412 B23 Faulty vacuum signal Plausibility error concern- Check B23 sensor and cable
ing the B23 sensor sig-
nal during start-up of the
machine suction system;
cable breakage;
Door open. Close door

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 17

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
420 S5, S9, S12, S15 OFF button The buttons are connec- Check the OFF buttons.
Faulty signal ted in series; a button has Check cables, connectors and termin-
been pressed or a con- als.
nection has been lost (a
“0” signal at the control
unit would be indicative of
this):
a) a “0” signal was detec- Check the OFF buttons, and release
ted early (during the start- any that are being pressed.
up of the control unit); Check cables, connectors and termin-
als.
b) a button was pressed Check the OFF buttons; do not press
for longer than 5 seconds. buttons for longer than 5 seconds.
Check cables, connectors and termin-
als.
421 A1 OFF button Faulty signal The OFF key at the A1 Release the OFF key, if this is being
operating unit has been pressed.
pressed for too long or is Check cables, connectors and termin-
defective. als.
If the key has not been pressed, start
up the control unit again.
422 S7, S10, S13 ON button One of the start buttons If the START key is being pressed, re-
Faulty signal (S7, S10, S13) has been lease it.
pressed for too long or is Check cables, connectors and termin-
defective; a “1” signal was als.
detected early (during If the key has not been pressed, start
the start-up of the con- up the control unit again.
trol unit); or a button has
been pressed for longer
than 5 seconds.
423 S2 ON button Faulty signal START button with con- If the START key is being pressed, re-
firmation (S2) has been lease it.
pressed for too long or is Check cables, connectors and termin-
defective; a “1” signal was als.
detected early (during If the key has not been pressed, start
the start-up of the con- up the control unit again.
trol unit); or a button has
been pressed for longer
than 5 seconds.
424 A1 ON button Faulty signal The START key at the A1 If the START key is being pressed, re-
operating unit has been lease it.
pressed for too long or is If the key has not been pressed, start
defective; a “1” signal was up the control unit again.
detected early (during
the start-up of the control
unit); or a key has been
pressed for longer than 5
seconds.

5 / 18 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
425 A1 Manual can-change key The CAN CHANGE key Release CAN CHANGE key, if this is
Faulty signal at the A1 operating unit being pressed.
has been pressed for If the button has not been pressed, start
too long or is defective; up the control unit again.
a “1” signal was detected
early (during the start-up
of the control unit); or the
key has been pressed for
longer than 5 seconds.
426 S3 JOG button Faulty signal The S3 JOG button has Release S3 JOG button, if this is being
been pressed for too long pressed.
or is defective; a “1” sig- Check cables, connectors and termin-
nal was detected early als.
(during the start-up of the If the button has not been pressed, start
control unit); or the but- up the control unit again.
ton has been pressed for
longer than 5 seconds.
427 S8, S11, S14 JOG button One of the JOG buttons If the JOG button is being pressed, re-
Faulty signal (S8, S11, S14) has been lease it.
pressed for too long or is Check cables, connectors and termin-
defective; a “1” signal was als.
detected early (during If the button has not been pressed, start
the start-up of the con- up the control unit again.
trol unit); or a button has
been pressed for longer
than 5 seconds.
428 S4-I button for load relief at Plausibility test error con- Release the ROTARY switch, if this is
drafting system cerning the S4 ROTARY being turned.
Faulty signal switch during start-up of Check cables, connectors and termin-
the A1 operating unit als.
429 S4-II button for sliver threading The S4 ROTARY switch Release the S4 ROTARY switch, if this
Faulty signal has been turned for too is being turned.
long or is defective; a Check cables, connectors and termin-
“1” signal was detected als.
early (during the start-up If the button has not been pressed, start
of the control unit); or the up the control unit again.
switch has been turned
for longer than 5 seconds.
430 S16 button for load application Plausibility test error con-Release the S16 PUSH-button, if this
and relief: cerning the S16 PUSH- being pressed
Faulty signal button during start-up of Check cables, connectors and termin-
the A1 operating unit als.
431 S60 JOG button Faulty signal The S60 JOG button has If the JOG button is being pressed, re-
been pressed for too long lease it.
or is defective; a “1” sig- Check cables, connectors and termin-
nal was detected early als.
(during the start-up of the If the button has not been pressed, start
control unit); or the but- up the control unit again.
ton has been pressed for
longer than 5 seconds.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 19

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
432 F3 Lack of supply voltage for Failure of the 24-V power Eliminate the short circuit
the inputs supply to the inputs (e.g. Check the 24-V power supply unit
due to the F3 automatic Activate the F3 automatic circuit break-
circuit breaker being off or er
being triggered due to a
short circuit)
448 Settings for the required article If data screen 60.2 was Either select “Yes” in data screen 60.2
were not confirmed --> Data exited, without settings to confirm the settings for the article, or
screen 60.2 being confirmed by the select “No” to retain the existing data.
operator, then the cur-
rent article settings will
remain unchanged. This
fault message is gener-
ated, if data screen 60.2
is exited without confirm-
ation of settings within 20
seconds and the machine
is started.
449 Article change failed This fault screen shows A comparison with the article that could
the operator, that the not be selected (after entering data
desired article could not again in data screen 12.1 or data
be completely set. The screen 60.1) then indicates the
display under article, parameter or parameters (in data
changes to "current".The screen 60.2), which could not be set.
momentarily adjusted Make the settings for this article again.
parameters are stored For those parameters that could not be
under this current article. set, check the setting range.

5 / 20 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

2.2 Warning
Code Designation Cause Remedy
Reaction/consequences
550 S41 No empty can No empty can. Supply empty can; this will clear the
warning message.
Caution! The can change will start im-
mediately afterwards.
551 B42 No can trolley No can trolley. Supply empty can and lock into place;
this will clear the warning message.
Caution! The can change will start im-
mediately afterwards.
552 Sliver deposit without can per- “Yes” has been selec- Deactivate function permitting sliver
missible ted for parameter in data deposit without can by selecting “No”
screen 42.4! Warning: for the parameter in data screen 42.4.
Sliver deposit without can
permissible. Production
is possible without a spin-
ning can beneath the coil-
er.
553 X2/354 No release for can No can-change release Check release signal of can transport
change signal from can transport system. Check can transport sequence.
system (e.g. CANlink or
third-party systems) for
more than 4 minutes.
554 LAP search: Please change This indicates that the The can has to be changed manually.
spinning can can has to be replaced Dispose of the produced material (ap-
following the LAP search, prox. 2000 m in length).
since no optimal sliver
was produced through
the tests with the various
levelling action points.
556 REG Low voltage of battery REG Low voltage of bat- Indicates that the voltage at the battery
tery for the D295 is too low.
Replace D295 battery.
557 REG FIFO contents corrupt The content of the Replace D295 battery.
measured-data memory Caution! Approximately 1 m of incom-
(FIFO) of the D295 is ing sliver is not subjected to levelling.
corrupted after the main
switch is set to the ON
position. This happens
only in rare cases, if the
corresponding fault
message (“556 Low
battery voltage (REG)”) is
observed or if a new
D295 processor is
installed.
558 Sliver test not OK When optimising the lev- Repeat the sliver test using data screen
elling intensity via data 20.4.
screen 20.4, the sliver Pay attention to the context-sensitive
test results in an unusu- help.
ally large residual error.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 21

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
559 REG material parameters set If the supply voltage fails Check levelling parameters (data
during the changeover of screens 20.1, 20.2).
an article (via data screen
12.1 or data screen 60.1),
this warning can appear
when the machine is sub-
sequently restarted.
560 Levelling inactive! Warning message: Auto- Activate the autoleveller using data
leveller is inactive. screen 20.1.
561 REG Range limit reached The most-recently ad- Check parameter.
justed parameter has Contact the RIETER customer service
reached or passed bey- department.
ond its lower or upper set
limit value. The setting
procedure has not been
carried out correctly.
562 D295 Incorrect operating state! Message from the D295
to the main control unit
that the requested func-
tion cannot presently be
carried out.
563 REG Too few measurement Not enough measured Let the machine run for 10 seconds
values values were generated to and then select “Yes” for “Adaptation
execute the function. of autoleveller” in data screen 20.1.
564 REG Illegal command Incorrect command --> Check the program versions of all pro-
Command not defined cessors linked to the CAN network for
compatibility.
Contact the Rieter customer service
department.
565 REG Parameter set to default Value of REG paramet- Check relevant REG parameters.
value er has fallen outside the Contact the Rieter customer service
valid range department.
The respective REG Check parameter and make corrective
parameter has been reset adjustments.
to its preliminary set value
569 “0%” scanning-roller clearance Warning: Unsuitable Use suitable scanning rollers.
close to limit scanning rollers are be-
ing used
Mass of sliver at infeed is Carry out an automatic scanning-roller
too large or too small adaptation procedure, if necessary.
571 Carry out LAP search! (Data The delivery speed in Carry out a LAP search via data screen
screen 20.1) data screen "12.1" was 20.1 or select an LAP.
changed by more than Adjust the speed so that it lies within the
100 m/min. Thus the LAP permissible range for the current LAP.
is probably not as optimal
as it should be.

5 / 22 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
572 Check sliver weight! Information to the Switch to data screen 20.2; check new
operator that, following a actual weight in the laboratory and
change to the sliver enter value.
weight setting in data
screen 12.1, the actual
sliver weight needs to be
checked in data screen
20.2
573 Linearity fault The REG scanning-roller See Point 3 of “Autoleveller (REG) –
calibration procedure yiel- setting instructions” concerning fault
ded a nonlinear charac- detection at D295 processor
teristic for the scanning- Autoleveller (REG) – setting
roller voltages between instructions, Page 6/64
the various gauges (out-
side of required tolerance
range).
574 Amplification fault The REG scanning-roller See Point 3 of “Autoleveller (REG) –
calibration procedure re- setting instructions” concerning fault
vealed that the rate of detection at D295 processor
increase of the scanning- Autoleveller (REG) – setting
roller voltage, from inser- instructions, Page 6/64
tion of the 1st gauge up to
insertion of the 4th gauge,
is too high or too low (rate
of increase outside re-
quired tolerance range).
575 Offset fault The REG scanning-roller See Point 3 of “Autoleveller (REG) –
calibration procedure setting instructions” concerning fault
yielded a scanning-roller detection at D295 processor
voltage (with the 1st Autoleveller (REG) – setting
gauge inserted) lying instructions, Page 6/64
outside the required
tolerance range.
576 REG Parameter error A changed value for a Check changed parameter values and
REG D295 parameter enter again as necessary; then exit the
could not be permanently relevant data screen to ensure perman-
saved to the D295 ent storage of the values.
577 RQM material parameters set If the supply voltage fails Check RQM parameters (data screens
during the changeover of 21.1, 21.2, 21.3).
an article (via data screen
12.1 or data screen 60.1),
this warning can appear
when the machine is sub-
sequently restarted.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 23

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
578 Complete REP search = If the procedure for de- Make a decision: Select “Yes” or “No”.
Yes/No termining the best level-
ling action point is com-
plete (i.e. if a calculated
value is available for se-
lection), a can change
was carried out before-
hand and subsequently,
and the machine is star-
ted without the operator
making a decision as to
whether to accept this
levelling action point or
not (with “Yes” or “No”),
then this message will be
displayed until the oper-
ator makes a selection in
data screen 20.3.
579 RQM Parameter error The change of an RQM Check changed parameter values and
D295 parameter could not enter again as necessary; then exit the
be saved permanently in relevant data screen to ensure perman-
the D295 ent storage of the values.
580 RQM Range limit reached The most-recently set Correct or reset parameter value.
parameter has reached or Contact the RIETER customer service
passed beyond its lower department.
or upper set limit value.
581 Please start machine first! With some functions (e.g. Start the machine.
RQM adaptation, servo
calibration, lubrication,
etc.), the machine needs
to be running. If the ma-
chine is not running and
an attempt is made to ex-
ecute such a function, the
message given here will
be displayed.
582 RQM Too few measurement Not enough measured Let the machine run for 10 seconds and
values values were generated to then select “Yes” for “Sliver weight OK”
execute the function. in data screen 21.1.
583 RQM Function executed! Execution message: No corrective action required.
Automatic RQM
adaptation was
successful
584 RQM Illegal command Incorrect command --> Check the program versions of all pro-
Command not defined cessors linked to the CAN network for
compatibility.
Contact the RIETER customer service
department.

5 / 24 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
585 RQM A% limit value (normal) Warning: The limit value Carry out an automatic (RQM) adapta-
reached for the “A%” parameter tion procedure.
has been reached or ex- Alter the A% limit value.
ceeded
586 RQM Parameter set to default The RQM has detected Check RQM parameters (data screens
value that the value of a para- 21.1, 21.2, 21.3).
meter is invalid or has
been exceeded.
589 Offset fault The RQM delivery-disc See Point 3 of “Rieter Quality Monitor
calibration procedure (RQM) – setting instructions” concern-
yielded a delivery-disc ing fault detection at D295 processor
voltage (with the 0.6-mm Rieter Quality Monitor (RQM) –
gauge inserted) lying out- setting instructions, Page 6/163
side the required toler-
ance range.
590 Service mode active Servo calibration can Exit service mode; make setting in data
be carried while the ma- screen 80.1 accordingly.
chine is running in service
mode; otherwise machine
operation is blocked
591 Activation of central lubrication The machine has to be Lubrication via lubricating nipples:
system lubricated using the Lubrication must be carried out as soon
grease gun (set interval as possible.
period has elapsed)
Procedure => See “Applying lubricant
at lubricating nipples for central suction
system variant with lubricating nipples”
(Part 4).
592 Too much lubricant applied !! Specified amount of Lubrication via lubricating nipples:
lubricant has been Stop applying lubricant. Wipe away any
exceeded; the number of grease that has overflowed.
lubrication pulses
Check the switch status of the B8
detected at the B8 sensor
sensor using data screen 32.1 (with the
exceeds the set number.
A4 module selected).
Procedure => See “Applying lubricant
at lubricating nipples for central suction
system variant with lubricating nipples”
(Part 4).
Replace B8 sensor, if necessary (with
machine stopped).

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 25

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
592 Too much lubricant applied !! The bar display does not Lubrication via lubricating nipples:
change during the lubrica- Check the switch status of the B8
tion process. sensor using data screen 32.1 (with the
A4 module selected).
Replace B8 sensor, if necessary (with
machine stopped).
After rectifying the problem, manually
trigger a lubrication process using data
screen 70.1 with the machine stopped,
and wait until all lubricating pulses have
been emitted.
Procedure => See “Applying lubricant
at lubricating nipples for central suction
system variant with lubricating nipples”
(Part 4).
Lubrication cannot be Lubrication via lubricating nipples:
performed ==> a clogged Check the lubricating system with the
lubrication point may be machine stopped.
blocking the lubrication
After rectifying the problem, manually
system.
trigger a lubrication process using data
screen 70.1 with the machine stopped,
and wait until all lubricating pulses have
been emitted.
Procedure => See “Applying lubricant
at lubricating nipples for central suction
system variant with lubricating nipples”
(Part 4).
593 RQM Delivery-disc clearance Activation of the RQM ad- Change the sliver funnel.
limit aptation procedure (i.e. Adapting the Rieter Quality
confirmation that the sliv- Monitor (RQM) to the weight of the
er weight is OK in data delivered sliver, Page 6/161
screen 21.1), did not res-
ult in a correct clearance
distance between the de-
livery discs.
594 Please rectify fault first! D295-functions, which Rectify the fault.
should be carried out in
the service mode, can not
be activated if a malfunc-
tion is present. This mes-
sage will consequently
appear.
595 Drafting system hood is closed Execution of threading Open the drafting system hood for the
function via S4 ROTARY threading process.
switch is not possible
with drafting system hood
closed
B3 sensor is defective Check B3 sensor.
Check cables, connectors and termin-
als.

5 / 26 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
596 Production data overflow Excessive range for pro- Activate a change of shift. Set up shifts
duction data (weight or beforehand, if necessary.
length in metres of sliver
produced) at the display.
597 Low battery --> Needs to be Low battery. Replace battery.
replaced soon
598 Activate password level 1 (in- See data screen 21.4 Enter level-1 password
putting)
599 B43 Permanent signal (data If no sliver dome is detec- Setting the spring plate
screen 42.1) ted within the set length
of time, there is never-
theless a switch to high-
speed operation after this
length of time elapses.
From this moment, the
warning will be continu-
ously displayed until the
can-filling process is com-
plete.
Clearance distance Setting the spring plate
between spring plate and Clean the spring
top edge of can is too
large
692 Fault with display of screen Fault with display of Press DIRECT ACCESS key again.
screen after pressing one
of the DIRECT ACCESS
keys.
693 Service operation only in ex- Pressing the SERVICE Press one of the MENU keys. Then
pert mode key in basic mode will press the SERVICE key again.
lead to this warning mes-
sage being displayed.
694 No switching of screens No switching of screens
695 System not ready for switching System not ready for
of screens switching of screens
696 Current screen cannot be as- It is not possibly to reach Make no further attempt to assign a
signed the main screen, fault DIRECT ACCESS key to the screen.
screen and password-
entry screen via DIR-
ECT ACCESS keys. If
the assignment of such
screens is “requested”
(by keeping one of these
keys pressed for longer
than 3 seconds), this
warning message will be
displayed. If the current
screen number cannot be
saved, the existing screen
number for the key is re-
tained.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 27

Troubleshooting
Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
697 Screen number has been After a DIRECT ACCESS No action necessary
saved key has been success-
fully assigned, this mes-
sage appears.
698 Please do not press several This message appears Press only one key at any given mo-
keys simultaneously whenever several keys ment.
are pressed at the same
time.
699 Stop machine The running of the ma- First stop the machine, then execute
chine is not permissible the function.
for certain functions (e.g.
service-mode functions).
700 Deactivation of Q40 motor pro- For certain service-mode Deactivate the Q40 switch.
tection switch test functions, the Q40
motor protection switch
must be deactivated.
701 Deactivation of Q1 motor pro- For certain service-mode Deactivate the Q1 switch.
tection switch test functions, the Q1 mo-
tor protection switch must
be deactivated.
702 Deactivation of Q3 motor pro- For certain service-mode Deactivate the Q3 switch.
tection switch test functions, the Q3 mo-
tor protection switch must
be deactivated.
703 RQM not available or deactiv- RQM not available or de- Activate the RQM.
ated activated.
704 Changeover of article A current parameter value Save the parameters for this article
for the stored article has again.
been altered. See inform-
ation in manual on article
management.
705 REG not available or deactiv- REG not available or de- Activate the autoleveller.
ated activated.
706 Please stop machine first! If, during the running of Stop the machine and then alter the
the machine, an attempt relevant value.
is made to change the
setting for “Levelling”
(“ON” to “OFF” or vice
versa) in data screen 20.1
or the setting for “Autolev-
eller available” (“YES” to
“NO” or vice versa), this
message will appear.
707 Please first select “Off” setting If, during the adaptation Deactivate the levelling function (data
for “Levelling” of the autoleveller (data screen 20.1).
screen 20.1), “Levelling”
is set to “ON”, this mes-
sage will appear.

5 / 28 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Operator interface panel

Code Designation Cause Remedy

Reaction/consequences
708 G90 restarts Following the recovery Wait until warning message is no longer
of voltage (e.g. after an displayed.
emergency stop), the G90
servo amplifier needs a
few seconds for the initial-
isation. Once this start-up
phase is complete, the
G90 indicates that it is
ready for operation.
711 Warm up: RQM no weight ad- Operating temperature If, however, a sliver-weight adaptation
aptation! has not yet been reached procedure is carried out while the ma-
(following an extensive chine is too cold, then, another such
downtime (> 20 min), for procedure must be carried out when
example). In order to en- the machine is sufficiently warm, e.g.
sure correct functioning after the machine has been running for
and a correct display of approx. 1 hour.
the A% value, there must
be no RQM-based sliver-
weight adaptation as long
as this message is dis-
played.

2.3 Message
Code Designation Cause Remedy
Reaction/consequences
102 Can change active There is an active can Indicates that the can changing process
change has been started.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 29

Troubleshooting
Operator interface panel

5 / 30 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 Frequency converter

3 Frequency converter
3.1 Malfunction
Code Designation Cause Remedy
Reaction/consequences
oC Shutdown due to excess cur- Check the motor cable If necessary replace defective cable.
rent Check the machine for Eliminate the cause or replace motor.
extreme difficult and bur-
densome movement
Check the isolation resist- If necessary replace motor.
or of the motor
oH Excess temperature at fre- Check, if the intake filter Clear intake filter.
quency inverter is covered
Is the ambient temperat- Reduce speed.
ure too high?
oL Overload Check the machine for Eliminate the cause or replace motor.
extreme difficult and bur-
densome movement
Check motor If necessary replace motor.
ov Excess voltage Check the brake resistor If necessary replace brake.
Supply voltage too high? Supply the correct supply voltage.
rr Braking transistor defective Brake transistor defective Replace frequency inverter.
bUS Bus shutdown following fault Faulty CAN-wiring Reset/confirm the fault at the control
system. If this is not possible, check the
CAN-wiring.
CAN-card defective Replace CAN-card.
Hbb No activation Is EMERGENCY-OFF Disengage EMERGENCY-OFF.
activated?
Is the hood open? Close the hood or hoods. Afterwards,
confirm and reset at the operator inter-
face panel.
No recognizable causes Replace faulty wiring K11 or A10.
LF2 Phase interrupted One phase is interrupted Check the cable between the motor
at the output and frequency inverter and check the
clamps on the motor and the frequency
inverter. If the problem persists, check
the motor windings and if necessary
replace the motor.
Uvx Low voltage Check the clamps at the If necessary rewire.
input: Is a phase miss-
ing?
Check the supply voltage Make sure the correct supply voltage is
available.
oFAxx CAN card defective CAN-card defective Replace CAN-card.

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 31

Troubleshooting
Frequency converter

5 / 32 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting
 External I/O module

4 External I/O module

4.1 Malfunction
4.1.1 Communication errors CAN-Bus

 ,J /4?4 F ,J5  -  = - I &- 7

* O            

             

!C
  E$ 
 JG 

!C (




 G

 +6

+ 
 J


L J
J
%
 
J
0
 N
 )
 + 
J

 L J
J
%
 
 J
0
)

  L,J


,J !?4 F ,J= &7

* /K            

             

--***. 

Condition Designation Cause Remedy

00_ 00_00_00 CAN-IO (Exception) No information was de- Check the connection
livered from the CAN- lines (plug, cable, supply
module voltage)
CAN bus
communication faults,
Page 6/245

31.10.2014 - en - V2 Draw frame RSB-D 45 5 / 33

Troubleshooting
External I/O module

Condition Designation Cause Remedy

20_ 32_13_20 CAN-IO (Exception) Output-level on the first Unclamp all connection
Byte (outputs 1... 8) not wires of the outputs 1... 8;
right: Short circuit or re- (Attention: The numbering
verse power feed on the CX-modules does
not coincide with the plug-
numbering)
Switch the main switch
OFF / ON (the CAN-IO
error message (Exception)
should now not occur after
the run-up)
Reconnect the connection
wires sequential one after
the other; the one output,
which causes the problem,
should again trigger the er-
ror message (Exception).
Eliminate the respective
error.
CAN bus
communication faults,
Page 6/245
20_ 32_13_30 CAN-IO (Exception) Output-level on the second Unclamp all connection
Byte (outputs 9... 16) not wires of the outputs 9...
right: Short circuit or re- 16; (Attention: The num-
verse power feed bering on the CX-modules
does not coincide with the
plug-numbering)
Switch the main switch
OFF / ON (the CAN-IO
error message (Exception)
should now not occur after
the run-up)
Reconnect the connection
wires sequential one after
the other; the one output,
which causes the problem,
should again trigger the er-
ror message (Exception).
Eliminate the respective
error.
CAN bus
communication faults,
Page 6/245
30_ 10_40_10 CAN-IO (Exception) The voltage monitor is ac- Check the supply voltage
tivated on plug X1 and X2
CAN bus
communication faults,
Page 6/245

5 / 34 Draw frame RSB-D 45 31.10.2014 - en - V2

Troubleshooting