MOBILE CRUSHING

PLANT
“UD210”

TRANSPORTABLE CRUSHING UNITS

MB-204

IMPORTANT
Comply with the recommendations in the safety
manual S200.006
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03

CONTENTS page

1. INTRODUCTION.................................................................................................................1

2. CONSTRUCTIVE DETAILS ..............................................................................................1

3. DESCRIPTION OF MATERIAL FLOW .........................................................................2

4. TECHNICAL DATA ............................................................................................................3

5. FOUNDATION AND INSTALLATION ............................................................................4

6. START-UP OF THE MACHINES......................................................................................6

7. MAINTENANCE ..................................................................................................................7

8. ELECTRICAL INSTALLATION.....................................................................................15

9. ERECTION OF THE PLANT IN THE FIELD...............................................................17

10. LOOPING BELT CONVEYOR......................................................................................21

 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 1/23

1. INTRODUCTION

The "UD210" is a complete crushing plant mounted on a chassis. It is mainly intended to be

used by public works contractors and quarries, in jobs that require constant displacements and
minimum erection and installation time. It eliminates completely the inconveniences caused by
successive erections, dismounts and transports that would have to take place with conventional
installations.

The chosen equipment, as well as the close circuit secondary crushing, guarantee a flexible
operation, and allow obtaining classified stone that obeys pre-established sieve-size ranges. All
material can be reduced to passing 3/4 in.

2. CONSTRUCTIVE DETAILS

The new concepts and solutions that have been applied make the present design unrivaled
when compared to the mobile crushing plants of its class.

The principal characteristics of the "UD210" are:

- Compact Design:

The transport is very easy; the total length is only 15.0 m.

- Three-deck Multi flo Screen:

It allows up to four classifications with its 5.4 m² (3.6 m x 1.5 m) screening area, and provides
a high screening efficiency, even when the fines content is high.

- Chassis and running gear type:

The chassis is equipped with a double axle rear bogie, with semi-elliptic leaf spring
suspension. Each axle is fitted with two sets of twin tires 10 in. x 12 in. size - 12 or 14 ply. The
load distribution on the axles complies with the majority of the road transport laws. It comes
equipped with air brakes and backlights, including stop lights connected to the brakes.

- Closed Circuit

The unit uses one sandwich type lifting conveyor (also denominated Scorpion looping belt
conveyor) in order to close the secondary crushing circuit.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 2/23

3. DESCRIPTION OF MATERIAL FLOW

FLOWSHEET

F1 - Vibrating Feeder MV-35080

C1 - CJ408 (Jaw Master JM 806 HD)
C2 - CH420 (Hydrocone Crusher H 2800 EC)
S1 - SB1542 (Vibrating Screen BS - 5’ x 12’ TD)
BC1 - Looping Belt Conveyor 900 mm x 15.00 m
BC2 - Belt Conveyor 400 mm x 1.70 m
BC3 - Belt Conveyor 400 mm x 1.70 m
BC4 - Product Stockpiling Belt Conveyor 400 mm x 20.00 m *
BC5 - Natural Fines Stockpiling Belt Conveyor 400 mm x 10.0 m *

Note : * These equipment are not part of the Scorpion unit (they are supplied optionally).
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 3/23

4. TECHNICAL DATA

4.1 Dimensions (at work)

Maximum height - 5.06 m

Width - 3.95 m
Length - 16.16 m
Number of rear axles - 3
Total Weight - 45 Ton

4.2 Equipment mounted on the chassis

QTY DESCRIPTION INSTALLED

POWER (kW)

01 Vibrating Feeder MV-35080 with hopper 2 x 2.7

01 CJ408 (Jaw Master 806 HD) 55
01 CH420 (Hydrocone H-2800 EC) 90 + 5.5 (**)
01 SB1542 (Vibrating Screen BS – 5’ x 12’ TD) 2 x 7.5
01 Looping Belt Conveyor 900 mm x 15.00 m 11.0
02 Belt Conveyor 400 mm x 1.70 m 2 x 1.5

Sundry: Structure, platform, connection chutes, accessories for all equipment,

and an electric connection box for all motors.

For 50 Hz electric motors.

(**) This value refers to the total installed horsepower of the auxiliary motors (lubrication pump, fan,
air-oil heat exchanger and Hydroset pump)

4.3 Equipment Mounted Separately

Electric control panel (free-standing switchgear panel)

Electric connection cables
Product discharge belt conveyors

4.4 Total Installed Power

185 kW (255 hp) + discharge conveyors power

 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 4/23

4.5 Production Capacity and Setting Adjustment Table

The table below shows production capacity and crusher settings as function of the 1st deck
screen opening.

The indicated production capacities may vary depending on the type of rock, the humidity
and the adherence of the material, the sieve analysis of the feed, and the required product
sieve analysis.

CRUSHER CJ408
SETTING (JM 806 HD) 76 (3 in.) 76 (3 in.) 64 (2 ½ in.) 51 (2 in.)
CSS (mm) CH420
(H2800 EC) 29 (1 1/8 in.) 25 (1 in.) 22 ( 7/8 in.) 19 (¾ in.)
CAPACITY (MTPH) 105 - 140 105 - 140 95 - 120 60 - 70

64 (2 ½ in.) 100
PRODUCT
SIZE 45 (1 ¾ in.) 79 100
DISTRIBUTION
(% PASSING 32 (1 ¼ in.) 52 72 100
THROUGH
MESH) 19 (¾ in.) 34 46 60 100

10 (3/8 in.) 20 26 33 57
5 (3/16 in.) 12 16 20 31

5. FOUNDATION AND INSTALLATION

For complete details about the foundation and installation of the Scorpion 2000, consult the
Installation Drawing (attached to the customer's specific manual).

5.1 Foundation Base

It is recommended that the foundation base for supporting the chassis with leveling pads be
made in concrete according to the dimensions and loads shown on the foundation drawing.

The chassis must be leveled in order to ensure the perfect functioning of the machines.

5.2 Feed

The hopper of the MV-35080 feeder has 8 m3 capacity and, normally, it is not necessary to
make an addition to the hopper. It is sufficient to build a wall as shown on the foundation
drawings.
The feed hopper can be loaded either by truck or front-loader.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 5/23

5.3 Connections between Crusher, Oil Tank Unit and Oil Cooler

K- Position tank unit and oil cooler as shown or in another convenient place. Ensure
that there is sufficient space to drain and fill the tank. For installation dimensions, see
installation drawing in tank unit spare parts list. The letters used below are also used on the
tank unit installation drawing. Fit hoses supplied with the machine next to the crusher, in
order to avoid transmitting vibrations to the pipes. Ensure that hoses and pipes are well
protected from falling material.

L - Return line for lubrication oil. Provide at least a 5° falling slope. 2 in. BSP threads, internal in
crusher and tank. Hose with external threads supplied with crusher ( L=1800 mm ).

M - Inlet for lubrication oil. 1 ½ in. BSP threads, internal in crusher and tank. Hose with external
threads supplied with crusher ( L=2000 mm ).

N - Hydroset oil line. ¾ in. BSP threads, internal in crusher and tank. Hose with external threads
supplied with crusher ( L=4000 mm ). Max pressure 14,7 MPa.

P - Crusher has a T-connection with ¾ in. BSP external threads. Connect one side to the tank
unit with a ¾ in. hose ( internally threaded ¾ in. BSP connection on tank unit ). Other side
of T-connection is for the introduction of air to exclude airborne dust from crusher’s interior.
Connect here the dust sealing blower. Fan data : 0.3 m³ /min. at 300-400 Pa ( 30-40 mm
w.g ).
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 6/23

5.4 Control Cabin

It is recommended to provide a command cabin for the protection of the electric control panel
against rain and dust.

The cabin must be installed at least 8 meters from the plant. The position of the cabin shall be
such that all machines operating can be seen from this point.

6. START-UP OF THE MACHINES

6.1 Before start-up the machines, the following steps must be taken:

- If any bolts have become loosen during transport, especially those that fix the machines, re-
tighten them;

- Loose the feeder and screen fixing supports (locking bars used only for traveling);

- Place the conveyors in normal position, if they have been displaced for transport;

- Check the tensioning of the V-belts;

- Check that the jaw crusher springs have the correct tension;

- Check the rotational direction of all motors. It is recommended to disassemble the V-belts of
the transmission of the belt conveyor 900 mm x 15.0 m. This is required in order to avoid
damage to the backstop device existent in the shaft-mounted reducer of the drive.

- Check if re-alignment of the belt conveyors is required;

- Check the crusher settings according to the table of adjustments;

- Connect the motors.

6.2 Once the requirements of item 6.1 have been satisfied, the machines shall be started in the
following order:

- The pump of the CH420 (Hydrocone H-2800 EC) lubrication unit and other auxiliary motors of
the Hydrocone ( air-oil heat exchanger and fan );

- The product discharge conveyors;

- The 900 mm x 15.00 m conveyor;

- The 400 mm x 1.70 m conveyor;

- CH420 (Hydrocone H-2800 EC);

- SB1542 (Vibrating Screen BS 5’ x 12’ TD);

 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 7/23

- CJ408 (Jaw Master 806 HD);

- Vibrating Feeder MV-35080.

During the operation, it is mandatory to use ear protection devices suited for the conditions of
the noise level of the unit and wear breathing apparatus or mask to avoid risk of silicosis if there
is silicious dust in the air.

6.3 In order to interrupt the functioning of the machines, one must stop the feeder and wait until the
most of the feed material is out of the system. After that, disconnect:

- CJ408 (Jaw Master 806 HD);

- SB1542 (Vibrating Screen BS 5’ x 12’ TD);

- CH420 (Hydrocone H-2800 EC);

- Conveyor 400 mm x 1.70 m;

- Conveyor 900 mm x 15.0 m;

- Discharge Product Conveyor;

- The pump of the Hydrocone H-2800 EC lubrication unit and the other auxiliary motors.

7. MAINTENANCE

7.1 Daily control of the functioning of the plant

The type of maintenance carried out in a crushing installation determines, to a great extent, the
efficiency and performance obtained.

Considering this, below is given the necessary orientation for the maintenance, which should
be, as much as possible, of the preventive type.

- Check the state of the crusher jaw plates;

- Check the lubrication of the machines in accordance with their respective manuals;

- Check the tensioning of the V-belts;

- Check the condition of the CH420 (Hydrocone H-2800 EC) concave ring and mantle;

- Check the pressure and temperature of the CH420 (Hydrocone H-2800 EC) oil;

- Check the temperature of all bearings;

 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 8/23

- Check the screen decks. If there is any hole, replace the screen surface immediately;

- Check the discharge opening settings of the crushers, according to item 4.5;

- Check the electrical installation (fuses and signal lamps);

- Check that the conveyor belts are centralized. Re-align them, if required;

- Check the machine fixation bolts, re-tighten them, if necessary;

- Check the condition of the transference spouts and chutes.

 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 9/23

7.1.1 Daily inspection

Check before starting the crusher:

Check the oil level in lubrication tank.
Check that the shut-off valves between the tanks and pumps
are fully open.
Check that no material has built up on the bottomshell arms.
Check the oil level in the Hydroset tank.
Check after starting the lubrication pump:
Check that lubricating oil returns to the tank and that the oil is clean.
Check that the oil lines do not leak.
Check after starting the crusher:
Check the setting.
Check that material has not jammed in the feed hopper or
distributor and blocked the feed.
Check during crushing:
CH420 For abnormal noises in the crusher.
(Hydrocone For abnormal noises in the lubrication pump(s).
H 2800) Check the return oil temperature.
The drive motor current or power consumption.
The Hydroset pressure.
The temperature of the pinionshaft housing.
The lubricating oil pressure at normal working temperature.
That no oil leakage has occurred.
That no bolts have come loose.
Check after stopping the crusher:
That the oil heaters are connected.
That there isn't contamination or metal particles on the oil strainer.
The distance between the head nut and the underside of the spider.
CJ408 Check the oil temperature of the bearings and the load on the electric
motor.
(Jawmaster 806) Be sure that there is grease on the lubrication reservoir (optional item)
Feeder: Check if there is any strange noise during the operation
Vibrator Motor
BL 45-50 Check the bearings temperature

Screen: Check if there is any strange noise during the operation

V-100 Series Check the bearings temperature
Belt Check possible belt misalignment.
Conveyors Be sure that the belt does not touch any point of the structure
Check the general aspect of the belt (covers, frames, edges, etc.)
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 10/23

7.1.2 Weekly inspection

Check the oil filter, dirt trap and oil tank. Change or clear if necessary.
Inspect the manganese for wear and damage.
Measure the setting at 4 points around the crushing chamber
CH420 to check for uneven wear.
(Hydrocone Check the dust seal for ring wear.
H 2800) Check the oil pump(s) for abnormal noise and wear.
Check the tightness of all bolts. Retighten if necessary.
Check the V-belts for wear and tension.
Check the play between the mainshaft sleeve and the spider bushing.
Check the backlash in the pinion and eccentric gear.
Check the oil level in the pinionshaft housing.
Check the cooler matrix of the air/oil heat exchanger. Blow clear if
necessary.
Check the condition of the scraper which rotates above the dust collar.
Check the motor temperature and the electrical current
Clean the motor frame (a jet of compressed air is recommendable)
Belt Check the oil level of the reducer.
Conveyors Check the reducer oil temperature (Normally it is around 30º to 40ºC
over the ambient temperature)
Check the alignment and leveling of the structures
Keep the surrounding area clean, avoiding material build-up
Check the tightness of all bolts.
Retighten if necessary.
CJ408 Check the pre-load on the springs
(JawMaster 806) Check the jaw plates and the
cheek plates for wear
Inspect the
seals
Feeder: Check if the screening element (under grizzly bars)
Vibrator motor is properly fastened
BL 45-50 Check if the feeder body can
move freely
Check if the screening elements are
Screen: properly fastened
V-100 Series Check if the screen body can
move freely
Check the oil level of vibration system
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 11/23

7.1.3 Biweekly inspection

Check the pulley lagging conditions

Check the wear of scrapers and cleaners
Belt Check the functioning of the rolls (locked or producing strange noises)
Conveyors Touch-up paint in spots with beginning of corrosion
Check for chutes, loading hoppers (feed boots) and skirt plates:
The condition of sealing rubber strips
The wear plates condition.
Check the toggle plate and the toggle seats for
CJ408 wear or damages
(JawMaster 806) Inspect the V-belt drive

7.1.4 Monthly inspection

Feeder: Cheek if the vibrators bolts and other fasteners

Vibrator Motor are properly tightened
Screen: Cheek if the screen mechanisms and other fasteners
V-100 Series are properly tightened

7.1.5 Yearly inspection

Dismantle the crusher and inspect the following:

The topshell and bottomshell for wear.
The spider bearing for wear and scratches.
The spider bearing grease seal for wear.
The tapered contact faces of the topshell and bottomshell.
The mainshaft sleeve for wear and pitting.
CH420 The lower bearing surface on the mainshaft.
(Hydrocone The dust seal ring for wear.
H 2800) The play between the locating bar and the gear carrier.
The eccentric bushing for wear and scratches.
The eccentric for wear and scratches.
The wearing plate for wear.
The bottomshell bushing for wear and scratches.
The thickness of the step bearing assembly. Check for wear and
scratches.
The gears for wear.
The Hydroset cylinder bushing for wear and scratches.
The chevron packing for wear.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 12/23

7.2 Check after every 50 hours of operation:

The oil level at the following points:

- The gear reducers of all conveyors;
- The CH420 (Hydrocone H-2800 EC) oil reservoir.

7.3 The lubricating system

The lubrication plan and lists of the recommended lubricants can be found in the enclosed
machine manuals.

7.3 Operating and maintenance instructions for Belt Conveyors

Gearboxes

Oil filled gearboxes is usually supplied without oil and require filling to the correct level with
suitable oil for the conditions under which they will work.

Before filling, clean the filler and oil level plugs and the surrounding areas to avoid the possibility
of any foreign matter being introduced into the gearbox, which will cause wearing of the gears
and eventual breakdown of the gearbox, then remove the filler and oil level plugs and fill the
gearbox until the oil flows from the oil level plug hole then replace both plugs securely.

The oil level plug must always be removed before filling or topping up since excessive oil will
result in oil leakage and overheating.

Regularly check the oil level, every one to three weeks, and top up when required as too little oil
will give inadequate lubrication resulting in early breakdown of the gearbox.

The oil should be changed as per gearbox recommendations (see manual M-338).
Belt Tracking

Before starting the conveyor, it is essential to check that:

1) The conveyor structure is straight and correctly leveled.

2) The head, tail, snub etc. pulleys are correctly fitted i.e. they are level, and that there axes are
square to the center line of the conveyor.

3) All troughing and parallel idler are correctly fitted with their axes square to the center line of
the conveyor, the side roller lead is in the correct direction, and all rollers are rotating freely.

4) All self-aligning idlers, when fitted are pivoting freely.

5) In the case of gravity or other forms as automatic take-up, the take-up assembly is free to
move.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 13/23

6) In the case of screw-type gear, that these are adjusted initially to take up slack from the belt
and that equal tension is applied to each side such that the pulley is square to the center line
of the conveyor.

7) Where skirt rubbers are fitted they are not bearing down heavily on to the belt.

8) There is no obstruction on the conveyor that could cause accident or damage when the
conveyor is started.

Tracking should normally be carried out with the belt empty. With very stiff belts, which do not
trough well nor make proper contact with the center idlers roller when empty, it may only be
possible to track the return strand when empty and the troughed side when loaded.

If the belt tends to run to one side the most likely cause of the trouble will usually be some
distance before the point where the running off is apparent, and in the case of troughed strand
probably at the second or third idler behind the point where the belt is moving out of its true line.
This fault is belt corrected whilst the belt is running and the idlers behind the movement turned
forward on the side of the movement (see instruction manual MT-001/item 5) .

In the case of the belt is loaded, verify also if the material transfer point is centralized to the
center of the conveyor. Correct, if necessary.

Parallel and return idlers being flat do not provide the same aligning influence as do troughing
idlers but by moving them in the same way as troughing idlers they will provide a constant
corrective effect in one direction.

Belt Scrapers

Inspect regularly and ensure that only the scraper blade is in contact with the belt. Never let the
metal frame scrape the belt as severe damage to the belt will result, particularly at the
fasteners.

Tension Gear

Screw Take-Up

Before adjusting the tension screws ensure the tension drum (roller) has its axes square to the
center line of the conveyor then move each bearing a small distance at a time, to prevent
excess strain being applied to the belt and drum shaft bearings, until the correct tension is
achieved, is the drum starts the belt and continues is moving when loaded without any slip
occurring.

Do not over-tension the belt as this will cause premature breakdown of the bearings and
elongation of the belt.

When all the screw tension has been taken-up and slip occurs is will be necessary to shorten
the belt.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 14/23

Bearings

Bearings must not be over greased as this will cause rapid temperature rise resulting in excess
wear.

Grease gun fitting and grease nipples must be wiped clean immediately before regreasing as
the entry of a little grit can ruin a bearing.

It must be emphasized that certain standard bearing components, such as cages, will only be
suitable for working in a temperature range of -10° C to +90° C. Special bearings are required
for working at higher temperatures.

Recommended lubrication for self-lube and re-greasable bearings is:

- Shell Alvania grease R2 for a temperature range of -35° C to +100° C.

- Shell Alvania grease R3 for a temperature range of -35° C to +135° C.

Idlers Rollers

Troughing and Parallel

These are fitted with sealed-for-life grease packed ball bearings, suitable for operating in a
temperature range of -23° C to 120° C and require no greasing or oiling.

Regular inspection is necessary to ensure that the rollers are able to rotate freely. Any
obstruction should be removed and rollers in the vicinity examined for excessive wear.

Feed Boot and Skirt Plates

Must be regularly checked to ensure that they are feeding material centrally on to the belt and
the rubber sealing strips adjusted so as to be just touching the conveyor belt - not hard down
onto the belt.

If the sealing strips bear down hard on to the conveyor belt they can cause gouging or stripping
of the top cover and the belt to move off center, plus premature wear of belt.

Guards

All guards should be kept in position and well maintained. Any damage should be repaired
immediately.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 15/23

8. ELECTRICAL INSTALLATION

ELECTRIC CABLES
EQUIPMENT POWER 220 V 380 V 440 V LENGTH
2 2 2
FEEDER MV-35080 2.7 kW 2C- 4x4.0 mm 2C - 4 x 2.5 mm 2C - 4 x 2.5 mm * 20 m
2 2
FEEDER MV-35080 2.7 kW 2C - 4x 4.0 mm 2C - 4 x 2.5 mm 2C - 4 x 2.5 mm
2 * 20 m
2 2 2
CJ408 (JAWMASTER 806 HD) 55.0 kW 1 x 95.0 mm 1 x 50.0 mm 1 x 35.0 mm * 20 m
2 2 2
1 x 50 mm 1 x 25 mm 1 x 16 mm
2 2 2
CH420 (HYDROCONE H-2800 90.0 kW 2C x 95.0 mm 95.0 mm 95.0 mm * 20 m
2 2 2
EC) 1 x 50 mm 1 x 50 mm 1 x 50 mm
2 2 2
SB1542 (SCREEN BS-5’ x 12’ 7.5 kW 4 x 16.0 mm 4 x 4.0 mm 4 x 4.0 mm * 20 m
TD)
SB1542 (SCREEN BS-5’ x 12’ 7.5 kW 4 x 16.0 mm² 4 x 4.0 mm² 4 x 4.0 mm² * 20 m
TD)
2 2 2
CONVEYOR 900 mm x15.0 m 11.0 kW 4 x 10.0 mm 4 x 4.0 mm 4 x 4.0 mm * 20 m

CONVEYOR 400 x 1.70 m 1.5 kW 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 * 20 m

CONVEYOR 400 x 1.70 m 1.5 kW 4 x 2.5mm2 4 x 2.5 mm2 4 x 2.5 mm2 * 20 m

DISCHARGE CONVEYOR 5.0 hp 4 x 4.0 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 55 m

DISCHARGE CONVEYOR 5.0 hp 4 x 4.0 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 55 m

DISCHARGE CONVEYOR 5.0 hp 4 x 4.0 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 55 m

DISCHARGE CONVEYOR 5.0 hp 4 x 4.0 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 55 m

LUBRICATION PUMP CH420 1.1 kW 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 20 m
(HYDROCONE H-2800 EC)
FAN CH420 1.5 kW 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 20 m
(HYDROCONE H-2800 EC)
HEATING RESISTANCE (***) 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 20 m
CH420
(HYDROCONE H-2800 EC)
AIR-OIL HEAT EXCHANGER 1.5 kW 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 20 m
CH420 (HYDROCONE H-2800
EC)
HYDROSET PUMP CH420 1.1 kW 4 x 2.5 mm2 4 x 2.5 mm2 4 x 2.5 mm2 ** 20 m
(HYDROCONE H-2800 EC)
CONTROL - 2x 1.5 mm2 2x 1.5 mm2 2x 1.5 mm2 ** 20 m

* Connect the cables from the electric control panel to plant terminals box.
** Connect the cables directly to motor.
*** 2 x 1.125 kW for 220/380 V or 2 x 1.508 kW for 440 V.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 16/23

8.1 Electrical System Drawings

Consult the Layout , Circuit and Functional Diagram (attached to the customer's specific
manual).

8.2 Electrical Connections Between our Electrical Control Panel and the Unit
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 17/23

9. ERECTION OF THE PLANT IN THE FIELD

In order to comply with the transport requirements, the SCORPION 2000 plant is hauled with
some equipment dismounted and carried separately.

To facilitate the field erection, below is shown a table and an assembly drawing, which list the
dismounted parts. For easy identification, the parts are marked with their proper drawing
number:

POS. DESCRIPTION DRAWING NUMBER QTY.

01 HOPPER COMPLEMENT 53.370.176-500 01

02 FEEDER MOTOR 2.7 kW/ 6 P- UNBALANCE 02
DOUBLE POLARITY MOTOR
03 PLATFORM COVER 53.168.991-500 01
04 GUARD-RAIL 53.368.993-5xx 02
53.368.994-5xx 02
05 SCREEN BS-5’x12’ TD MOTOR SPECIAL- 7.5 kW- 6 P-IPW 02
55- HIGH TORQUE
06 SCREEN BS-5’x12’ TD ,CARDAIN SHAFT 59-940036-014 02
07 LADDER 53-370.517-500 01
08 RETURN PULLEY 53.330.111-500 02
09 PULLEY SUPPORT 53.369.169-500 02
10 BELT CONVEYOR MOTOR 1.5 kW- 8 P- IP 54 02
11 BELT CONVEYOR PULLEY 701.0328 02
12 BELT CONVEYOR “V” BELT SPZ 1560 06
13 RETURN ROLLER 89.230.606.536 03
14 RETURN ROLLER SUPPORT 53.368.709.000 04
15 SCORPION LOOPING BELT CONVEYOR 11 kW- 4 P - IP 54 01
MOTOR
16 SAFETY GUARD FOR CJ408 (JM806) 53.170138-500 01

17 SAFETY GUARD FOR CJ408 (JM806) 53.170.139-500 01

18 SAFETY GUARD FOR CH420 (H2800) 53.170.158-500 01

Note: It is recommended that you check the Packing List, where you can find all information about
your purchase, including a listing of all dismounted parts of the unit.
MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 18/23
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 19/23

9.1 Mounting of the Platform:

To mount the screen platform: do it according to the steps described and the figures shown
below:

• Dismount the bolt from position 1 (Figure 1);

• Fasten the same bolt into position 2 (Figure 2);
• Dismount the bolt from position 3 (Figure 2);
• Fasten the same bolt into position 4 (Figure 3);
• Position and bolt the guard rail into position 5 (Figure 4).
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 20/23

9.2 Mounting of the Looping Belt Conveyor

To mount the head part of the conveyor, follow these steps:

• Dismount the bolts from position 1;

• Lift the drive unit up to position 2, and bolt it to the telescoping structure and to the
looping structure;
• Mount the return idlers (supports and rollers);
• After that, tension the belts of the two conveyors in conformance with item 10.2.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 21/23

10. LOOPING BELT CONVEYOR

10.1 Changing the Belt

The belt of the smaller looping conveyor shall be substituted by a new one with a
pre-vulcanized splice.
For its installation the following procedure is recommended:

• Slacken the bigger looping belt as much as possible by moving the tensioning pulleys
in the direction contrary to the tensioning direction;
• Slacken the tension of the tensioning pulley of the smaller looping belt;
• Remove the used belt, cutting it if necessary;
• The idler supports are pivoted (see figure 1), and it is generally not necessary to
remove them. Pivot them in order to obtain a greater clearance when fitting one belt
on the top of the other existing one;
• Dismount the fixed upper and lower (return) pulleys, fit the belt of the smaller looping
conveyor and mount again the fixed pulleys;
• Return the idler supports to there working positions, bolting them down adequately.

For the substitution of the bigger looping conveyor belt, there are two alternatives:

• 1ª) Without a pre-vulcanized belt:

- Slacken the looping belt as much as possible by moving the tensioning pulleys in the
direction contrary to the tensioning direction;
- Remove the used belt, cutting it if necessary;
- Dismount the tensioning pulley next to the head end of the conveyor (in order to
facilitate the necessary overlapping when vulcanizing);
- Place the new belt and vulcanize it;
- Mount the removed pulley and tension the belt in accordance with the item 10.2 this
manual.
 MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 22/23

• 2ª) With a pre-vulcanized belt:

- Follow the first two steps of the foregoing item;

- After that, remove the pulleys that belong to this conveyor and the carrying idlers
(supports and rollers);
- Put the vulcanized belt in place and mount again the pulleys and the carrying idlers in
their original positions;
- Tension the belt in accordance with item 10.2 of this manual.

10.2 Tensioning of the Belt

In order to tension the belt in the correct way, observe the following instructions and the
illustrations in figure 2:

1- Tension the smaller looping belt until reaching the dimension indicated in section “AA”.
Consider this value as minimum. Excessive tensioning will trough the belt on rolls, being not
suited;
2- The bigger looping belt is tensioned by tightening the tail pulley up to get the minimum
deflection indicated on the detail “B”. Before make it, locate the intermediate tensioning
pulley approximately on the middle of its travel;
3- Observe the “sandwich” formed by the two belts and check that there is a slight pressure at
the edges (see figure “C”);

After these steps have been taken, check that:

1- The driving pulley does not slip (condition for traction) under load;
2- There is no spillage of material at the border of the “sandwich” under conditions of maximum
belt loading.

For the best useful life the belts, try to minimize as much as possible the tensioning of them.
The optimum point of the tensioning is determined in a practical way, considering the slackening
of the tail pulley up to still get the conditions defined on items 4 and 5.

IMPORTANT
Excessive belt tensioning will cause rapid wear and deterioration of the belts.

NOTE

The small looping conveyor belt does not show any plies at the belt edge. For reposition, please
look up the specification in the Parts Manual.
MOBILE CRUSHING PLANT MB-204
“UD210”
May/03 23/23