Siemens Drive Faults
Siemens Drive Faults
Siemens Drive Faults
F01034 Units changeover: Calculation parameter values after reference value change unsuc-
cessful
Message value: Parameter: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The change of a reference parameter meant that for an involved parameter the selected value was not able to be
recalculated in the per unit representation. The change was rejected and the original parameter value restored.
Fault value (r0949, parameter):
Parameter whose value was not able to be re-calculated.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
Remedy: Select the value of the reference parameter such that the parameter involved can be calculated in the per unit rep-
resentation.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
A01035 (F) ACX: Boot from the back-up parameter back-up files
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: When the Control Unit is booted, no complete data set was found from the parameter back-up files. The last time
that the parameterization was saved, it was not completely carried out. Instead, a back-up data set or a back-up
parameter back-up file is downloaded.
Alarm value (r2124, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy: If you have saved the project using the commissioning software, carry out a new download for your project. Save
using the function "Copy RAM to ROM" or with p0977 = 1 so that all of the parameter files are again completely writ-
ten to the non-volatile memory.
Reaction upon F: NONE (OFF1, OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
F01039 (A) ACX: Writing to the parameter back-up file was unsuccessful
Message value: %1
Drive object: All objects
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: Writing to at least one parameter back-up file PSxxxyyy.*** in the non-volatile memory was unsuccessful.
- In the directory /USER/SINAMICS/DATA/ at least one parameter back-up file PSxxxyyy.*** has the "read only" file
attribute and cannot be overwritten.
- There is not sufficient free memory space available.
- The non-volatile memory is defective and cannot be written to.
Fault value (r0949, interpret hexadecimal):
dcba hex
a = yyy in the file names PSxxxyyy.***
a = 000 --> consistency back-up file
a = 001 ... 062 --> drive object number
a = 099 --> PROFIBUS parameter back-up file
b = xxx in the file names PSxxxyyy.***
b = 000 --> data save started with p0977 = 1
b = 010 --> data save started with p0977 = 10
b = 011 --> data save started with p0977 = 11
b = 012 --> data save started with p0977 = 12
d, c:
Only for internal Siemens troubleshooting.
Remedy: - check the file attribute of the files (PSxxxyyy.***, CAxxxyyy.***, CCxxxyyy.***) and, if required, change from "read
only" to "writeable".
- check the free memory space in the non-volatile memory. Approx. 40 kbyte of free memory space is required for
every drive object in the system.
- replace the memory card or Control Unit.
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: Restore the factory setting using (p0976 = 1) and re-load the project to the drive unit. Operation without any restric-
tions is then possible.
After downloading the project, save the parameters in STARTER using "Copy RAM to ROM" or with p0977 = 1. This
overwrites the incorrect parameter files in the non-volatile memory.
A01052 CU: System overload calculated for the complete target topology
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: A system overload was calculated based on a complete active target topology.
Alarm value (r2124, interpret decimal):
2: Computing time load too high.
6: Cyclic computing time load too high.
Remedy: - reduce the sampling time.
- only use one data set (CDS, DDS).
- de-activate the function module.
- de-activate the drive object.
- remove the drive object from the target topology.
Remedy: One of the following counter-measures can be selected if no faults have occurred in the topology detection itself:
If commissioning was still not completed:
- carry out a self-commissioning routine (starting from p0009 = 1).
General: Set p0099 to r0098, set p0009 to 0; for existing Motor Modules, this results in servo drives being automat-
ically generated (p0107).
Generating servo drives: Set p0097 to 1, set p0009 to 0.
Generating vector drives: Set p0097 to 2, set p0009 to 0.
Generating vector drives with parallel circuit: Set p0097 to 12, set p0009 to 0.
In order to set configurations in p0108, before setting p0009 to 0, it is possible to first set p0009 to 2 and modify
p0108. The index corresponds to the drive object (p0107).
If commissioning was already completed:
- re-establish the original connections and re-connect power to the Control Unit.
- restore the factory setting for the complete equipment (all of the drives) and allow automatic self-commissioning
again.
- change the device parameterization to match the connections (this is only possible using the commissioning soft-
ware).
Notice:
Topology changes that result in this fault being generated cannot be accepted by the automatic function in the
device, but must be transferred using the commissioning software and parameter download. The automatic function
in the device only allows constant topology to be used. Otherwise, when the topology is changed, all of the previous
parameter settings are lost and replaced by the factory setting.
A01489 Topology: Comparison motor with DRIVE-CLiQ missing in the actual topology
Message value: Component number: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The topology comparison has detected a motor with DRIVE-CLiQ in the target topology that is not available in the
actual topology.
Alarm value (r2124, interpret decimal):
Component number of the additional target components.
Remedy: - re-configure the drive belonging to this motor in the commissioning software project and download the new config-
uration to the drive unit.
- re-configure the drive belonging to this motor in the commissioning software project and download the new config-
uration to the drive unit.
- check that the actual topology matches the target topology and if required, change over.
- check DRIVE-CLiQ cables for interruption and contact problems.
- check that the motor is working properly.
Note:
Under "Topology --> Topology view" the commissioning software offers improved diagnostics capability (e.g. set-
point/actual value comparison).
Remedy: The alarm automatically disappears as soon as no BICO interconnection (value = 0) is entered in r9498[29] and
r9499[29].
Notice:
When re-activating the drive object, all BICO interconnections should be checked and if required, re-established.
F01515 (A) BICO: Writing to parameter not permitted as the master control is active
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: While changing the number of CDS or when copying from CDS, the master control was active.
Remedy: None necessary.
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: carry out service/maintenance and reset the service/maintenance interval (p0651).
Reaction upon F: NONE
Acknowl. upon F: IMMEDIATELY
F01612 SI CU: STO inputs for power units connected in parallel different
Message value: Fault cause: %1 bin
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: The drive-based "Safety Integrated" function on the Control Unit (CU) has identified different states of the AND'ed
STO inputs for power units connected in parallel and has initiated a STOP F.
As a result of this fault, after the parameterized transition has expired (p9658), fault F01600 (SI CU: STOP A initiated)
is output.
Fault value (r0949, interpret binary):
Binary image of the digital inputs of the Control Unit that are used as signal source for the function "Safe Torque Off".
Remedy: - check the tolerance time SGE changeover and if required, increase the value (p9650).
- check the wiring of the safety-relevant inputs (SGE) (contact problems).
Note:
CU: Control Unit
SGE: Safety-relevant input
SI: Safety Integrated
STO: Safe Torque Off / SH: Safe standstill
A01666 (F) SI Motion CU: Steady-state (static) 1 signal at the F-DI for safety-relevant acknowl-
edgement
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: A logical 1 signal is present at the F-DI configured in p10006 for more than 10 seconds. A logical 0 signal must be
present statically (steady-state) at the F-DI. This avoids unintentional safety-relevant acknowledgement (or the
"Internal Event Acknowledge" signal) if a wire breaks or one of the two digital inputs bounces.
Remedy: Set F-DI (see p10006) to logical 0 signal.
Reaction upon F: NONE
Acknowl. upon F: IMMEDIATELY
A01696 (F) SI Motion: Testing of the motion monitoring functions selected when booting
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The test of the motion monitoring functions was already illegally active when booting.
This is the reason that the test is only carried out again after selecting the forced checking procedure parameterized
in p9705.
Note:
This message does not result in a safety stop response.
See also: p9705 (SI Motion: Test stop signal source)
Remedy: De-select the forced checking procedure of the safety motion monitoring functions and then select again.
The signal source for initiation is parameterized in binector input p9705.
Note:
SI: Safety Integrated
See also: p9705 (SI Motion: Test stop signal source)
Reaction upon F: NONE (OFF1, OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY (POWER ON)
Remedy: Check the braking behavior, if required, adapt the tolerance for "Safe Acceleration Monitor".
This message can only be acknowledged as follows in the acceptance test mode without POWER ON:
- motion monitoring functions integrated in the drive: Via Terminal Module 54F (TM54F) or PROFIsafe
- motion monitoring functions with SINUMERIK: Via the machine control panel.
Note:
SBR: Safe Acceleration Monitor
SI: Safety Integrated
See also: p9548 (SI Motion SBR actual velocity tolerance (Control Unit))
C01745 SI Motion CU: Checking braking torque for the brake test
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: POWER ON (IMMEDIATELY)
Cause: The normalization of the brake torque for the brake test can be changed using parameter p2003.
An acceptance test must be carried out again for the braking test. This determines whether the braking test is still
carried out with the correct braking torque.
Remedy: - carry out a POWER ON (power off/on) for all components.
- repeat the acceptance test for the safe brake test if the brake test is used.
See also: p2003 (Reference torque)
A01902 IF1: PB/PN clock cycle synchronous operation parameterization not permissible
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: Alarm value (r2124, interpret decimal):
0: Bus cycle time Tdp < 0.5 ms.
1: Bus cycle time Tdp > 32 ms.
2: Bus cycle time Tdp is not an integer multiple of the current controller clock cycle.
3: Instant of the actual value sensing Ti > Bus cycle time Tdp or Ti = 0.
4: Instant of the actual value sensing Ti is not an integer multiple of the current controller clock cycle.
5: Instant of the setpoint acceptance To >= Bus cycle time Tdp or To = 0.
6: Instant of the setpoint acceptance To is not an integer multiple of the current controller clock cycle.
7: Master application cycle time Tmapc is not an integer multiple of the speed controller clock cycle.
8: Bus reserve bus cycle time Tdp - data exchange time Tdx less than two current controller clock cycles.
9: Bus cycle time Tdp has been modified with respect to the first time that the connection was established.
10: Instant of the setpoint acceptance not To <= data exchange time Tdx + To_min.
11: Master application cycle time Tmapc > 14 or Tmapc = 0.
12: PLL tolerance window Tpll_w > Tpll_w_max.
13: Bus cycle time Tdp is not a multiple of all basic clock cycles p0110[x].
14: For COMM BOARD with the setting To - 1 = Tdp - Ti, the instant of the setpoint acceptance is not To <= Data
exchange time Tdx + 2 * To_min.
15: This configuration is not permitted for Tdp < 1 ms.
16: Instant of the actual value sensing Ti is less than the permitted value (COMM BOARD: Ti >= 2).
17: The setting (To + Ti = Tdp + 2) is not permitted for COMM BOARD.
Remedy: - adapt the parameterizing telegram.
- adapt the current and speed controller clock cycle.
Re alarm value = 9:
- carry out a POWER ON.
Re alarm value = 15:
- check the number of specific drive object types in the configuration.
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
F01911 IF1: PB/PN clock cycle synchronous operation clock cycle failure
Message value: -
Drive object: All objects
Reaction: OFF1
Acknowledge: IMMEDIATELY
Cause: The global control telegram to synchronize the clock cycles has failed - in cyclic operation - for several DP clock
cycles or has violated the time grid specified in the parameterizing telegram over several consecutive DP clock
cycles (refer to the bus cycle time, Tdp and Tpllw).
A01930 IF1: PB/PN current controller clock cycle clock cycle synchronous not equal
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The current controller clock cycle of all drives must be set the same for the clock cycle synchronous operation.
Alarm value (r2124, interpret decimal):
Number of the drive object with different current controller clock cycle.
Remedy: Set current controller clock cycles to identical values (p0115[0]).
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
A01931 IF1: PB/PN speed controller clock cycle clock cycle synchronous not equal
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The speed controller clock cycle of all drives must be set the same for the clock cycle synchronous operation.
Alarm value (r2124, interpret decimal):
Number of the drive object with the different speed controller clock cycle.
Remedy: Set the speed controller clock cycles the same (p0115[1]).
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
A01941 IF1: PB/PN clock cycle signal missing when establishing bus communication
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The bus is in the data exchange state and clock synchronous operation has been selected using the parameterizing
telegram. The global control telegram for synchronization is not being received.
Remedy: Check the master application and bus configuration.
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
A01943 IF1: PB/PN clock cycle signal error when establishing bus communication
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The bus is in the data exchange state and clock synchronous operation has been selected using the parameterizing
telegram. The global control telegram for synchronization is being irregularly received.
-.the master is sending an irregular global control telegram.
- the master is using another clock synchronous DP clock cycle than was transferred to the slave in the parameter-
izing telegram.
Remedy: - check the master application and bus configuration.
- check the consistency between the clock cycle input when configuring the slave and clock cycle setting at the mas-
ter.
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
F01950 (N, A) IF1: PB/PN clock cycle synchronous operation synchronization unsuccessful
Message value: -
Drive object: All objects
Reaction: OFF1 (NONE)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: Synchronization of the internal clock cycle to the global control telegram has failed. The internal clock cycle exhibits
an unexpected shift.
Remedy: Only for internal Siemens troubleshooting.
Note:
IF1: Interface 1
PB: PROFIBUS
PN: PROFINET
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
A02010 Function generator: Speed setpoint from the drive is not zero
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The speed setpoint of a drive selected for connection is greater than the value for the standstill detection set using
p1226.
Alarm value (r2124, interpret decimal):
Number of the drive object involved.
Remedy: For all of the drives specified for connection, set the speed setpoints to 0.
Note:
The alarm is reset as follows:
- remove the cause of this alarm.
- restart the function generator.
A02058 Trace: Time slice clock cycle for endless trace not valid
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The selected time slice clock cycle cannot be used for the endless trace
See also: p4723 (Time slice cycle for trace)
Remedy: Enter the clock cycle of an existing time slice with a cycle time >= 2 ms for up to 4 recording channels or >= 4 ms
from 5 recording channels per trace.
The existing time slices can be read out via p7901.
See also: r7901 (Time slice cycle times)
A02059 Trace: Time slice clock cycle for 2 x 8 recording channels not valid
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The selected time slice clock cycle cannot be used for more than 4 recording channels.
See also: p4723 (Time slice cycle for trace)
Remedy: Enter the clock cycle of an existing time slice with a cycle time >= 4 ms or reduce the number of recording channels
to 4 per trace.
The existing time slices can be read out via p7901.
See also: r7901 (Time slice cycle times)
Remedy: - check the parameterized supply voltage and if required change (p0210).
- check the line supply voltage.
See also: p0210 (Drive unit line supply voltage)
Reaction upon A: NONE
Acknowl. upon A: NONE
F07086 Units changeover: Parameter limit violation due to reference value change
Message value: Parameter: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: A reference parameter was changed in the system. This resulted in the fact that for the parameters involved, the
selected value was not able to be written in the per unit representation (cause: e.g. the steady-state minimum/max-
imum limit or that defined in the application was violated). The values of the parameters were set to the correspond-
ing violated minimum/maximum limit or to the factory setting.
Fault value (r0949, parameter):
Diagnostics parameter r9450 to display the parameters that were not able to be re-calculated.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
Remedy: Check the adapted parameter value and if required correct.
See also: r9450 (Reference value change parameter with unsuccessful calculation)
F07087 Drive: Encoderless operation not possible for the selected pulse frequency
Message value: Parameter: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: Encoderless operation is not possible for the selected pulse frequency (p1800).
Encoderless operation is activated under the following conditions:
- the changeover speed for encoderless operation (p1404) is less than the maximum speed (p0322).
- a control type with encoderless operation has been selected (p1300).
- encoder faults of the motor encoder result in a fault response with encoderless operation (p0491).
See also: p0491 (Motor encoder fault response ENCODER), p1300 (Open-loop/closed-loop control operating
mode), p1404 (Encoderless operation changeover speed), p1800 (Pulse frequency setpoint)
Remedy: Increase the pulse frequency (p1800).
Note:
In encoderless operation, the pulse frequency must be at least as high as half the current controller clock cycle
(1/p0115[0]).
A07089 Changing over units: Adding a function module blocked if units changed over
Message value: -
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: An attempt was made to add a function module. This is not permissible if the units have already been changed over.
See also: p0100 (IEC/NEMA mot stds), p0349 (System of units, motor equivalent circuit diagram data), p0505
(Selecting the system of units)
Remedy: Restore units that have been changed over to the default value.
F07090 Drive: Upper torque limit less than the lower torque limit
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2 (NONE, OFF1, OFF3)
Acknowledge: IMMEDIATELY
Cause: The upper torque limit is lower than the lower torque limit.
Remedy: P1 must be >= P2 if parameter P1 is connected to p1522 and parameter P2 to p1523.
F07420 Drive: Current setpoint filter natural frequency > Shannon frequency
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: One of the filter natural frequencies is greater than the Shannon frequency.
The Shannon frequency is calculated according to the following formula: 0.5 / p0115[0]
Fault value (r0949, interpret hexadecimal):
Bit 0: Filter 1 (p1658, p1660)
Bit 1: Filter 2 (p1663, p1665)
Bit 2: Filter 3 (p1668, p1670)
Bit 3: Filter 4 (p1673, p1675)
Bit 8 ... 15: Data set number (starting from zero).
Remedy: - reduce the numerator or denominator natural frequency of the current setpoint filter involved.
- reduce the current controller sampling time (p0115[0]).
- switch out the filter involved (p1656).
F07421 Drive: Speed setpoint filter natural frequency > Shannon frequency
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: One of the filter natural frequencies is greater than the Shannon frequency.
The Shannon frequency is calculated according to the following formula: 0.5 / p0115[1]
Fault value (r0949, interpret hexadecimal):
Bit 0: Filter 1 (p1417, p1419)
Bit 1: Filter 2 (p1423, p1425)
Bit 8 ... 15: Data set number (starting from zero)
Remedy: - reduce the numerator or denominator natural frequency of the speed setpoint filter involved.
- reduce the speed controller sampling time (p0115[1]).
- switch out the filter involved (p1414).
F07433 Drive: Closed-loop control with encoder is not possible as the encoder has not been
unparked
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE (OFF1, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The changeover to closed-loop control with encoder is not possible as the encoder has not been unparked.
Remedy: - check whether the encoder firmware supports the "parking" function (r0481.6 = 1).
- upgrade the firmware.
Note:
For long-stator motors (p3870.0 = 1), the following applies:
The encoder must have completed the unparking procedure (r3875.0 = 1) before a changeover can be made to
closed-loop control with encoder. The encoder is unparked with a 0/1 edge at BI: p3876 and remains unparked until
a 0 signal is again present.
F07434 Drive: It is not possible to change the direction of rotation with the pulses enabled
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: A drive data set was selected - with the pulses enabled - which has a different parameterized direction of rotation
(p1821).
It is only possible to change the motor direction of rotation using p1821 when the pulses are inhibited.
Remedy: - change over the drive data set with the pulses inhibited.
- ensure that the changeover to a drive data set does not result in the motor direction of rotation being changed (i.e.
for these drive data sets, the same value must be in p1821).
See also: p1821 (Dir of rot)
A07441 LR: Save the position offset of the absolute encoder adjustment
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The status of the absolute encoder adjustment has changed.
In order to permanently save the determined position offset (p2525) it must be saved in a non-volatile fashion (p0971,
p0977).
Remedy: None necessary.
This alarm automatically disappears after the offset has been saved.
See also: p2507 (LR absolute encoder adjustment status), p2525 (LR encoder adjustment, offset)
F07442 (A) LR: Multiturn does not match the modulo range
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The ratio between the multiturn resolution and the modular range (p2576) is not an integer number.
This results in the adjustment being set back, as the position actual value cannot be reproduced after power-
off/power-on.
Remedy: Make the ration between the multiturn resolution and the modulo range an integer number.
The ratio v is calculated as follows:
1. Motor encoder without position tracking:
v = (p0421 * p2506 * p0433 * p2505) / (p0432 * p2504 * p2576)
2. Motor encoder with position tracking for the measuring gear:
v = (p0412 * p2506 * p2505) / (p2504 * p2576)
3. Motor encoder with position tracking for the load gear:
v = (p2721 * p2506 * p0433) / (p0432 * p2576)
4. Motor encoder with position tracking for the load and measuring gear:
v = (p2721 * p2506) / p2576
5. Direct encoder without position tracking:
v = (p0421 * p2506 * p0433) / (p0432 * p2576)
6. Direct encoder with position tracking for the measuring gear:
v = (p0412 * p2506) / p2576
Note:
With position tracking, it is recommended that p0412 and p2721 are changed
See also: p0432, p0433, p2504, p2505, p2506, p2576, p2721
Reaction upon A: NONE
Acknowl. upon A: NONE
F07443 (A) LR: Reference point coordinate not in the permissible range
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The reference point coordinate received when adjusting the encoder via connector input p2599 lies outside the half
of the encoder range and cannot be set as current axis position.
Fault value (r0949, interpret decimal):
Maximum permissible value for the reference point coordinate.
Remedy: Set the reference point coordinate to a lower value than specified in the fault value.
See also: p2598 (EPOS reference point coordinate, signal source), p2599 (EPOS reference point coordinate value)
Reaction upon A: NONE
Acknowl. upon A: NONE
F07448 (A) Load gear: Position tracking, linear axis has exceeded the maximum range
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: For a configured linear axis/no modulo axis, the currently effective motor encoder (encoder 1) has exceeded the
maximum possible traversing range.
For the configured linear axis, the maximum traversing range is defined to be 64x (+/- 32x) of p0421. It should be
read in p2721 and interpreted as the number of load revolutions.
Note:
Only the motor encoder in the currently effective drive data set is monitored here. The currently effective drive data
set is displayed in x = r0051 and the corresponding motor encoder is specified in in p0187[x].
Remedy: The fault should be resolved as follows:
- select encoder commissioning (p0010 = 4).
- reset position tracking, position (p2720.2 = 1).
- de-select encoder commissioning (p0010 = 0).
The fault should then be acknowledged and the absolute encoder adjusted.
Reaction upon A: NONE
Acknowl. upon A: NONE
F07449 (A) Load gear: Position tracking, current position outside tolerance window
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: When powered down, the currently effective motor encoder was moved through a distance greater than was param-
eterized in the tolerance window. It is possible that there is no longer any reference between the mechanical system
and encoder.
Note:
Only the motor encoder in the currently effective drive data set is monitored here. The currently effective drive data
set is displayed in x = r0051 and the corresponding motor encoder is specified in in p0187[x].
Fault value (r0949, interpret decimal):
Deviation (difference) to the last encoder position in increments of the absolute value after the measuring gear - if
one is being used. The sign designates the traversing direction.
Note:
The deviation (difference) found is also displayed in r2724.
See also: p2722 (Load gear, position tracking tolerance window), r2724 (Load gear position difference)
A07454 LR: Position actual value preprocessing does not have a valid encoder
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: One of the following problems has occurred with the position actual value preprocessing:
- an encoder is not assigned for the position actual value preprocessing (p2502 = 0).
- an encoder is assigned, but no encoder data set (p0187 = 99 or p0188 = 99 or p0189 = 99).
- an encoder an an encoder data set have been assigned, however, the encoder data set does not contain any
encoder data (p0400 = 0) or invalid data (e.g. p0408 = 0).
Remedy: Check the drive data sets, encoder data sets and encoder assignment.
See also: p0187 (Encoder 1 encoder data set number), p0188 (Encoder 2 encoder data set number), p0400
(Encoder type selection), p2502 (LR encoder assignment)
A07463 (F) EPOS: External block change not requested in the traversing block
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: For a traversing block with the block change enable CONTINUE_EXTERNAL_ALARM, the external block change
was not requested.
Alarm value (r2124, interpret decimal):
Number of the traversing block.
Remedy: Resolve the reason as to why the edge is missing at binector input (BI: p2632).
Reaction upon F: OFF1
Acknowl. upon F: IMMEDIATELY
A07469 EPOS: Traversing block < target position < software limit switch minus
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: In the traversing block the specified absolute target position lies outside the range limited by the software limit switch
minus.
Alarm value (r2124, interpret decimal):
Number of the traversing block with illegal target position.
Remedy: - correct the traversing block.
- change software limit switch minus (CI: p2578, p2580).
A07470 EPOS: Traversing block> target position > software limit switch plus
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: In the traversing block the specified absolute target position lies outside the range limited by the software limit switch
plus.
Alarm value (r2124, interpret decimal):
Number of the traversing block with illegal target position.
Remedy: - correct the traversing block.
- change software limit switch plus (CI: p2579, p2581).
A07471 EPOS: Traversing block target position outside the modulo range
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: In the traversing block the target position lies outside the modulo range.
Alarm value (r2124, interpret decimal):
Number of the traversing block with illegal target position.
Remedy: - in the traversing block, correct the target position.
- change the modulo range (p2576).
F07476 (A) EPOS: Target position > end of the traversing range
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The target position for relative traversing lies outside the traversing range.
Remedy: Correct the target position.
Reaction upon A: NONE
Acknowl. upon A: NONE
A07477 (F) EPOS: Target position < software limit switch minus
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: In the current traversing operation, the target position is less than the software limit switch minus.
Remedy: - correct the target position.
- change software limit switch minus (CI: p2578, p2580).
See also: p2578 (EPOS software limit switch minus signal source), p2580 (EPOS software limit switch minus), p2582
(EPOS software limit switch activation)
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
A07478 (F) EPOS: Target position > software limit switch plus
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: In the current traversing operation, the target position is greater than the software limit switch plus.
Remedy: - correct the target position.
- change software limit switch plus (CI: p2579, p2581).
See also: p2579 (EPOS software limit switch plus signal source), p2581 (EPOS software limit switch plus), p2582
(EPOS software limit switch activation)
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
F07481 (A) EPOS: Axis position < software limit switch minus
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The current position of the axis is less than the position of the software limit switch minus.
Remedy: - correct the target position.
- change software limit switch minus (CI: p2578, p2580).
See also: p2578 (EPOS software limit switch minus signal source), p2580 (EPOS software limit switch minus), p2582
(EPOS software limit switch activation)
Reaction upon A: NONE
Acknowl. upon A: NONE
F07482 (A) EPOS: Axis position > software limit switch plus
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The current position of the axis is greater than the position of the software limit switch plus.
Remedy: - correct the target position.
- change software limit switch plus (CI: p2579, p2581).
See also: p2579 (EPOS software limit switch plus signal source), p2581 (EPOS software limit switch plus), p2582
(EPOS software limit switch activation)
Reaction upon A: NONE
Acknowl. upon A: NONE
F07493 LR: Overflow of the value range for position actual value
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: The value range (-2147483648 ... 2147483647) for the position actual value representation was exceeded.
When the overflow occurs, the "referenced" or "adjustment absolute measuring system" status is reset.
Fault value (r0949, interpret decimal):
1: The position actual value (r2521) has exceeded the value range.
2: The encoder position actual value Gn_XIST2 (r0483) or the absolute value after the load gear (r2723) has
exceeded the value range.
3: The maximum encoder value times the factor to convert the absolute position (r0483 and/or r2723) from incre-
ments to length units (LU) has exceeded the value range for displaying the position actual value.
F07499 (A) EPOS: Reversing cam approached with the incorrect traversing direction
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF3
Acknowledge: IMMEDIATELY
Cause: The reversing cam MINUS was approached in the positive traversing direction or the reversing cam PLUS was
approached in the negative traversing direction.
See also: p2613 (EPOS search for reference reversing cam minus), p2614 (EPOS search for reference reversing
cam plus)
Remedy: - check the wiring of the reversing cam (BI: p2613, BI: p2614).
- check the traversing direction to approach the reversing cam.
Reaction upon A: NONE
Acknowl. upon A: NONE
A07504 Drive: Motor data set is not assigned to a drive data set
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: A motor data set is not assigned to a drive object.
All of the existing motor data sets in the drive data sets must be assigned using the MDS number (p0186[0...n]).
There must be at least as many drive data sets as motor data sets.
Alarm value (r2124, interpret decimal):
Number of the motor data set that has not been assigned.
Remedy: In the drive data sets, assign the non-assigned motor data set using the MDS number (p0186[0...n]).
- check whether all of the motor data sets are assigned to drive data sets.
- if required, delete superfluous motor data sets.
- if required, set up new drive data sets and assign to the corresponding motor data sets.
See also: p0186 (Motor Data Sets (MDS) number)
A07514 (N) Drive: Data structure does not correspond to the interface module
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The interface mode "SIMODRIVE 611 universal" was set (p2038 = 1) and the data structure does not correspond to
this mode.
For the data structure, the following rule must be complied with.
Within the group of 8 drive data sets, the assignment to the motor data set must be set the same:
p0186[0] = p0186[1] = ... = p0186[7]
p0186[8] = p0186[9] = ... = p0186[15]
p0186[16] = p0186[17] = ... = p0186[23]
p0186[24] = p0186[25] = ... = p0186[31]
See also: p0180 (Number of Drive Data Sets (DDS)), p0186 (Motor Data Sets (MDS) number), p2038 (PROFIdrive
STW/ZSW interface mode)
Remedy: - structure the data according to the rules of the "SIMODRIVE 611 universal" interface mode.
- check the interface mode (p2038).
Reaction upon N: NONE
Acknowl. upon N: NONE
A07557 (F) Encoder 1: Reference point coordinate not in the permissible range
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The reference point coordinate received when adjusting the encoder via connector input CI:p2599 lies outside the
half of the encoder range and cannot be set as current axis position. The maximum permissible value is displayed
in the supplementary information.
Remedy: Set the reference point coordinate less than the value from the supplementary information.
See also: p2598 (EPOS reference point coordinate, signal source)
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
A07558 (F) Encoder 2: Reference point coordinate not in the permissible range
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The reference point coordinate received when adjusting the encoder via connector input CI:p2599 lies outside the
half of the encoder range and cannot be set as current axis position. The maximum permissible value is displayed
in the supplementary information.
Remedy: Set the reference point coordinate less than the value from the supplementary information.
See also: p2598 (EPOS reference point coordinate, signal source)
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
F07561 Drive encoder: Number of multiturn pulses is not to the power of two
Message value: Encoder data set: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: The multiturn resolution in p0421 must be to the power of two.
Fault value (r0949, interpret decimal):
The fault value includes the encoder data set number involved.
Remedy: - check the parameterization (p0421, p0404.1, r0458.5).
- if required, upgrade the Sensor Module firmware.
F07562 (A) Drive, encoder: Position tracking, incremental encoder not possible
Message value: Fault cause: %1, component number: %2, encoder data set: %3
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2 (IASC/DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2)
Acknowledge: IMMEDIATELY (POWER ON)
Cause: The requested position tracking for incremental encoders is not supported.
Fault value (r0949, interpret hexadecimal):
ccccbbaa hex
aa = encoder Data Set number
bb = component number
cccc = fault cause
cccc = 00 hex = 0 dec
The encoder type does not support the "Position tracking incremental encoder" function.
cccc = 01 hex = 1 dec
Position tracking cannot be activated because the memory of the internal NVRAM is not sufficient or a Control Unit
does not have an NVRAM.
cccc = 04 hex = 4 dec
A linear encoder is used that does not support the position tracking function.
See also: p0404 (Encoder configuration effective), r0456 (Encoder configuration supported)
Remedy: - check the encoder parameterization (p0400, p0404).
- use a Control Unit with sufficient NVRAM.
- if required, deselect position tracking for the incremental encoder (p0411.3 = 0).
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: Check the encoder for the position actual value preprocessing.
See also: p2502 (LR encoder assignment)
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
A07587 Encoder 1: Position actual value preprocessing does not have a valid encoder
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The following problem has occurred during the position actual value preprocessing.
- an encoder data set has been assigned, however, the encoder data set does not contain any encoder data (p0400
= 0) or invalid data (e.g. p0408 = 0).
Remedy: Check the drive data sets, encoder data sets.
See also: p0187 (Encoder 1 encoder data set number), p0188 (Encoder 2 encoder data set number), p0400
(Encoder type selection), p2502 (LR encoder assignment)
A07588 Encoder 2: Position actual value preprocessing does not have a valid encoder
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The following problem has occurred during the position actual value preprocessing.
- an encoder data set has been assigned, however, the encoder data set does not contain any encoder data (p0400
= 0) or invalid data (e.g. p0408 = 0).
Remedy: Check the drive data sets, encoder data sets.
See also: p0187 (Encoder 1 encoder data set number), p0188 (Encoder 2 encoder data set number), p0400
(Encoder type selection), p2502 (LR encoder assignment)
A07593 (F) Encoder 1: Value range for position actual value exceeded
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The value range (-2147483648 ... 2147483647) for the position actual value representation was exceeded.
When the overflow occurs, the "referenced" or "adjustment absolute measuring system" status is reset.
Fault value (r0949, interpret decimal):
1: The position actual value (r2521) has exceeded the value range.
2: The encoder position actual value Gn_XIST2 (r0483) or the absolute value after the load gear (r2723) has
exceeded the value range.
3: The maximum encoder value times the factor to convert the absolute position (r0483 and/or r2723) from incre-
ments to length units (LU) has exceeded the value range for displaying the position actual value.
Remedy: If required, reduce the traversing range or position resolution.
Re alarm value = 3:
Reducing the position resolution and conversion factor:
- reduce the length unit (LU) per load revolution for rotary encoders (p2506).
- increase the fine resolution of absolute position actual values (p0419).
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
A07594 (F) Encoder 2: Value range for position actual value exceeded
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The value range (-2147483648 ... 2147483647) for the position actual value representation was exceeded.
When the overflow occurs, the "referenced" or "adjustment absolute measuring system" status is reset.
Fault value (r0949, interpret decimal):
1: The position actual value (r2521) has exceeded the value range.
2: The encoder position actual value Gn_XIST2 (r0483) or the absolute value after the load gear (r2723) has
exceeded the value range.
3: The maximum encoder value times the factor to convert the absolute position (r0483 and/or r2723) from incre-
ments to length units (LU) has exceeded the value range for displaying the position actual value.
Remedy: If required, reduce the traversing range or position resolution.
Re alarm value = 3:
Reducing the position resolution and conversion factor:
- reduce the length unit (LU) per load revolution for rotary encoders (p2506).
- increase the fine resolution of absolute position actual values (p0419).
Reaction upon F: OFF1 (OFF2, OFF3)
Acknowl. upon F: IMMEDIATELY
F07890 Internal voltage protection/internal armature short-circuit with Safe Torque Off active
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: The internal armature short-circuit (p1231 = 4) is not possible as Safe Torque Off (STO) is enabled. The pulses can-
not be enabled.
Remedy: Switch out the internal armature short-circuit (p1231=0) or de-activate Safe Torque Off (p9501 = p9561 = 0).
Note:
STO: Safe Torque Off / SH: Safe standstill
Remedy: For closed-loop speed and torque control with speed encoder, the following applies:
- check the speed signal (interrupted cable, polarity, pulse number, broken encoder shaft).
- check the speed encoder, if another speed encoder was selected using the data set changeover. This must be con-
nected to the same motor that is controlled for the data set changeover.
If there is no fault, then the fault tolerance (p1744 and p0492) can be increased.
For closed-loop speed and torque control without speed encoder, the following applies:
- check whether the drive in the open-loop controlled mode (r1750.0) stalls under load. If yes, then increase the cur-
rent setpoint using p1610.
- check whether the drive stalls due to the load if the speed setpoint is still zero. If yes, then increase the current
setpoint using p1610.
- if the motor excitation (magnetizing) time (r0346) was significantly reduced, then it should be increased again.
- check the current limits (p0640, r0067). If the current limits are too low, then the drive cannot be magnetized.
- check the current controller (p1715, p1717) and the speed adaptation controller (p1764, p1767). If the dynamic
response was significantly reduced, then this should be increased again.
- check the speed encoder, if another speed encoder was selected using the data set changeover. This must be con-
nected to the motor that is controlled for the data set changeover.
If there is no fault, then the fault tolerance (p1745) or the delay time (p2178) can be increased.
For separately-excited synchronous motors (closed-loop control with speed encoder), the following applies:
- check the speed signal (interrupted cable, polarity, pulse number).
- ensure the correct motor parameterization (rating plate and equivalent circuit diagram parameters).
- check the excitation equipment and the interface to the closed-loop control.
- encoder the highest possible dynamic response of the closed-loop excitation current control.
- check the speed control for any tendency to oscillate and if resonance effects occur, use a bandstop filter.
- do not exceed the maximum speed (p2162).
If there is no fault, then the delay time can be increased (p2178).
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
A07904 (N) External armature short-circuit: Contactor feedback signal "Closed" missing
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: When closing, the contactor feedback signal (p1235) did not issue the signal "Closed" (r1239.1 = 1) within the mon-
itoring time (p1236).
Remedy: - check that the contactor feedback signal is correctly connected (p1235).
- check the logic of the contactor feedback signal (r1239.1 = 1: "Closed", r1239.1 = 0: "Open").
- increase the monitoring time (p1236).
- if required, set the external armature short-circuit without contactor feedback signal (p1231=2).
Reaction upon N: NONE
Acknowl. upon N: NONE
F07905 (N, A) External armature short-circuit: Contactor feedback signal "Open" missing
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2 (NONE)
Acknowledge: IMMEDIATELY
Cause: When opening, the contactor feedback signal (p1235) did not issue the signal "Open" (r1239.1 = 0) within the mon-
itoring time (p1236).
Remedy: - check that the contactor feedback signal is correctly connected (p1235).
- check the logic of the contactor feedback signal (r1239.1 = 1: "Closed", r1239.1 = 0: "Open").
- increase the monitoring time (p1236).
- if required, set the external armature short-circuit without contactor feedback signal (p1231=2).
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: Re cause 1:
- an armature short-circuit / voltage protection is only permissible for permanent-magnetic synchronous motors. The
highest position of the motor type in p0300 must either be 2 or 4.
Re cause 101:
- the contactor for the external armature short-circuit configuration should be controlled using output signal r1239.0.
The signal can, e.g. be connected to an output terminal BI: p0738. Before this fault can be acknowledged, p1231
must be set again.
Re cause 102:
- if the external armature short-circuit with contactor feedback signal (p1231 = 1) is selected, this feedback signal
must be connected to an input terminal (e.g. r722.x) and then connected to BI: p1235.
- alternatively, the external armature short-circuit without contactor feedback signal (p1231 = 2) can be selected.
Re cause 103:
- if the external armature short-circuit without contactor feedback signal (p1231 = 2) is selected, then a delay time
must be parameterized in p1237. This time must always be greater than the actual contactor opening time, as oth-
erwise the Motor Module would be short-circuited!
Re cause 201:
- a Motor Module with a higher maximum current or a motor with a lower short-circuit current must be used. The max-
imum Motor Module current must be higher than 1.8 * short-circuit current of the motor.
Re cause 202:
- for internal voltage protection, use a Motor Module in booksize format.
Re cause 203:
- for internal voltage protection, only use short-circuit proof motors.
Re cause 204:
- The internal voltage protection must either be activated for all motor data sets with synchronous motors (p0300 =
2xx, 4xx) (p1231 = 3) or it must be de-activated for all motor data sets (p1231 not equal to 3). This therefore ensures
that the protection cannot be accidentally withdrawn as a result of a data set changeover. The fault can only be
acknowledged if this condition is fulfilled.
F07907 Internal armature short-circuit: Motor terminals are not at zero potential after pulse
suppression
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The function "Internal voltage protection" (p1231 = 3) was activated. The following must be observed:
- when the internal voltage protection is active, after pulse suppression, all of the motor terminals are at half of the
DC link voltage (without an internal voltage protection, the motor terminals are at zero potential)!
- it is only permissible to use motors that are short-circuit proof (p0320 < p0323).
- the Motor Module must be able to continually conduct 180% short-circuit current (r0331) of the motor (r0289).
- the internal voltage protection cannot be interrupted due to a fault response. If an overcurrent condition occurs dur-
ing the active, internal voltage protection, then this can destroy the Motor Module and/or the motor.
- if the Motor Module does not support the autonomous, internal voltage protection (r0192.10 = 0), in order to ensure
safe, reliable functioning when the line supply fails, an external 24 V power supply (UPS) must be used for the com-
ponents.
- if the Motor Module does support the autonomous, internal voltage protection (r0192.10 = 1), in order to ensure
safe, reliable functioning when the line supply fails, the 24 V power supply for the components must be provided
through a Control Supply Module.
- if the internal voltage protection is active, it is not permissible that the motor is driven by the load for a longer period
of time (e.g. as a result of loads that move the motor or another coupled motor).
Remedy: None necessary.
This a note for the user.
F07956 (A) Drive: Motor code does not match the list (catalog) motor
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The motor code of the current motor with DRIVE-CLiQ does not match the possible list motor types (refer to the
selection, p0300).
Fault value (r0949, interpret decimal):
Motor code of the motor with DRIVE-CLiQ
Remedy: Use a motor with DRIVE-CLiQ and the matching motor code.
The first three digits of the motor code generally correspond to the matching list motor type.
Reaction upon A: NONE
Acknowl. upon A: NONE
Re fault value = 4, 7:
- check whether inductances are correctly entered in p0233 and p0353.
- check whether motor was correctly connected (star/delta).
Re fault value = 50:
- reduce the current controller sampling rate.
Re fault value = 101:
- increase current limit (p0640) or torque limit (p1520, p1521).
- check current controller gain (p1715).
- reduce current controller sampling time (p0115).
It may be impossible to completely identify the L characteristic, as required current amplitude is too high.
- suppress meas. (p1909, p1959).
Re fault value = 102, 104:
- reduce current limit (p0640).
- check current controller P gain.
- suppress meas. (p1909, p1959).
Re fault value = 103:
- increase external moment of inertia (if possible).
- reduce current controller sampling time (p0115).
- suppress meas. (p1909, p1959).
Re fault value = 110:
- before rotating measurement, traverse motor over zero mark.
Re fault value = 111:
- it is possible that encoder does not have zero mark. Correct setting in p0404.15.
- encoder pulse number was incorrectly entered. Correct setting in p0408.
- if zero mark signal is defective, replace encoder.
Re fault value = 112:
- upgrade encoder software.
Re fault value = 113:
- check the limits (p0640, p1520, p1521, p1530, p1531), correct the zero values.
Re fault value = 120:
- check current controller P gain (p1715) and if required, reduce.
- increase the pulse frequency (p1800).
Re fault value = 125:
- reduce cable resistance (p0352).
Re fault value = 126:
- reduce series inductance (p0353).
Re fault = 127, 128, 129:
- it is possible that current controller is oscillating. Reduce p1715 before next measurement.
Re fault value = 130:
- do not initiate a drive data set changeover during motor ident. routine.
Re fault value = 140:
- before the measurement, enable at least one direction (p1110 = 0 or p1111 = 0 or p1959.14 = 1 or p1959.15 = 1).
Re fault value = 160:
- extend accelerating time when determining kT, moment of inertia and reluctance torque, e.g. by increasing max.
speed (p1082), increasing moment of inertia or reducing max. current (p0640).
- in encoderless operation with load moment of inertia, parameterize the load moment of inertia (p1498).
- reduce the ramp-up time (p1958).
- increase speed controller P-gain (p1460).
- suppress meas. (p1959).
Re fault value = 173:
-
Re fault value = 180:
- increase max. speed (p1082).
- reduce p1755.
- suppress meas. (p1909, p1959).
Re fault value = 190:
- set speed setpoint to zero.
Re fault value = 191:
- do not start motor data ident. routine while motor is still rotating.
Re fault value = 192:
- check closed-loop speed control (motor rotor may be locked or closed-loop speed control is not functioning).
- for p1215 = 1, 3 (brake the same as the sequence control) check the control sense (p0410.0).
- ensure that enable signals are present during measurement.
- remove any pulling loads from motor.
F07993 Drive: Incorrect direction of rotation of the field or encoder actual value inversion
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF2 (NONE)
Acknowledge: IMMEDIATELY
Cause: Either the direction of the rotating field or the encoder actual value has an incorrect sign. The motor data identification
automatically changed the actual value inversion (p0410) in order to correct the control sense. This can result in a
direction of rotation change. To acknowledge this fault, the correctness of the direction of rotation must first be
acknowledged with p1910 = -2.
Remedy: Check the direction of rotation, also for the position controller, if one is being used.
If the direction of rotation is correct, the following applies:
No additional measures are required (except p1910 = -2 and acknowledge fault).
If the direction of rotation is incorrect, the following applies:
To change the direction of rotation, two phases must be interchanged and the motor identification routine must be
repeated.
F30017 Power unit: Hardware current limit has responded too often
Message value: Fault cause: %1 bin
Drive object: All objects
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: The hardware current limitation in the relevant phase (see A30031, A30032, A30033) has responded too often. The
number of times the limit has been exceeded depends on the design and type of power unit.
For infeed units, the following applies:
- closed-loop control is incorrectly parameterized.
- load on the infeed is too high.
- Voltage Sensing Module incorrectly connected.
- commutating reactor missing or the incorrect type.
- power unit defective.
The following applies to Motor Modules:
- closed-loop control is incorrectly parameterized.
- fault in the motor or in the power cables.
- the power cables exceed the maximum permissible length.
- motor load too high
- power unit defective.
Fault value (r0949, interpret binary):
Bit 0: Phase U
Bit 1: Phase V
Bit 2: Phase W
F30071 No new actual values received from the power unit module
Message value: -
Drive object: All objects
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: The following applies for CU31x and CUA31:
More than one actual value telegram from the power unit has failed.
Remedy: The following applies for CU31x and CUA31:
Check the interface (adjustment and locking) to the power unit.
A30666 (F) SI Motion MM: Steady-state (static) 1 signal at the F-DI for safety-relevant acknowl-
edgement
Message value: -
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: A logical 1 signal is present at the F-DI parameterized in p10106 for more than 10 seconds. A logical 0 signal must
be present statically (steady-state) at the F-DI. This avoids unintentional safety-relevant acknowledgement (or the
"Internal Event Acknowledge" signal) if a wire breaks or one of the two digital inputs bounces.
Remedy: Set F-DI (see p10106) to a logical 0 signal.
Reaction upon F: NONE
Acknowl. upon F: IMMEDIATELY
Remedy: - check whether safety faults are present and if required carry out the appropriate diagnostic routines for the partic-
ular faults.
- check whether the standstill tolerance matches the accuracy and control dynamic performance of the axis.
- carry out a POWER ON.
This message can only be acknowledged in the acceptance test mode without POWER ON via the Terminal Module
54F (TM54F) or PROFIsafe.
Note:
SI: Safety Integrated
SOS: Safe Operating Stop / SBH: Safe operating stop
See also: p9530 (SI Motion standstill tolerance (Control Unit))
Remedy: - make sure that the encoder cables and shielding are installed in an EMC-compliant manner.
- check the plug connections and contacts of the encoder cable.
- check the short-circuit of a signal cable with mass or the operating voltage.
- replace the encoder cable.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F31129 (N, A) Encoder 1: Position difference, hall sensor/track C/D and A/B too large
Message value: %1
Drive object: All objects
Reaction: ENCODER (IASC/DCBRAKE, NONE)
Acknowledge: PULSE INHIBIT
Cause: The error for track C/D is greater than +/-15 ° mechanical or +/-60 ° electrical or the error for the Hall signals is greater
than +/-60 ° electrical.
One period of track C/D corresponds to 360 ° mechanical.
One period of the Hall signal corresponds to 360 ° electrical.
The monitoring responds if, for example, Hall sensors are connected as equivalent for the C/D tracks with the incor-
rect rotational sense or supply values that are not accurate enough.
After the fine synchronization using one reference mark or 2 reference marks for distance-coded encoders, this fault
is no longer initiated, but instead, Alarm A31429.
Fault value (r0949, interpret decimal):
For track C/D, the following applies:
Measured deviation as mechanical angle (16 bits with sign, 182 dec corresponds to 1 °).
For Hall signals, the following applies:
Measured deviation as electrical angle (16 bits with sign, 182 dec corresponds to 1 °).
See also: p0491 (Motor encoder fault response ENCODER)
Remedy: - track C or D not connected.
- correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.
- check that the encoder cables are routed in compliance with EMC.
- check the adjustment of the Hall sensor.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F31130 (N, A) Encoder 1: Zero mark and position error from the coarse synchronization
Message value: Angular deviation, electrical: %1, angle, mechanical: %2
Drive object: All objects
Reaction: ENCODER (IASC/DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2)
Acknowledge: PULSE INHIBIT
Cause: After initializing the pole position using track C/D, Hall signals or pole position identification routine, the zero mark
was detected outside the permissible range. For distance-coded encoders, the test is carried out after passing 2 zero
marks. Fine synchronization was not carried out.
When initializing via track C/D (p0404) then it is checked whether the zero mark occurs in an angular range of +/-18
° mechanical.
When initializing via Hall sensors (p0404) or pole position identification (p1982) it is checked whether the zero mark
occurs in an angular range of +/-60 ° electrical.
Fault value (r0949, interpret hexadecimal):
yyyyxxxx hex
yyyy: Determined mechanical zero mark position (can only be used for track C/D).
xxxx: Deviation of the zero mark from the expected position as electrical angle.
Normalization: 32768 dec = 180 °
See also: p0491 (Motor encoder fault response ENCODER)
Remedy: - Check p0431 and, if necessary, correct (trigger via p1990 = 1 if necessary).
- check that the encoder cables are routed in compliance with EMC.
- check the plug connections.
- if the Hall sensor is used as an equivalent for track C/D, check the connection.
- Check the connection of track C or D.
- replace the encoder or encoder cable.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: - check that the encoder cables are routed in compliance with EMC.
- check the plug connections.
- replace the encoder.
Reaction upon F: NONE (ENCODER, IASC/DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2)
Acknowl. upon F: IMMEDIATELY
Reaction upon N: NONE
Acknowl. upon N: NONE
A31429 (F, N) Encoder 1: Position difference, hall sensor/track C/D and A/B too large
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The error for track C/D is greater than +/-15 ° mechanical or +/-60 ° electrical or the error for the Hall signals is greater
than +/-60 ° electrical.
One period of track C/D corresponds to 360 ° mechanical.
One period of the Hall signal corresponds to 360 ° electrical.
The monitoring responds if, for example, Hall sensors are connected as equivalent for the C/D tracks with the incor-
rect rotational sense or supply values that are not accurate enough.
Alarm value (r2124, interpret decimal):
For track C/D, the following applies:
Measured deviation as mechanical angle (16 bits with sign, 182 dec corresponds to 1 °).
For Hall signals, the following applies:
Measured deviation as electrical angle (16 bits with sign, 182 dec corresponds to 1 °).
See also: p0491 (Motor encoder fault response ENCODER)
Remedy: - track C or D not connected.
- correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.
- check that the encoder cables are routed in compliance with EMC.
- check the adjustment of the Hall sensor.
Reaction upon F: NONE (ENCODER, IASC/DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2)
Acknowl. upon F: IMMEDIATELY
Reaction upon N: NONE
Acknowl. upon N: NONE
F31501 (N, A) Encoder 1: Position tracking encoder position outside tolerance window
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: When powered down, the drive/encoder was moved through a distance greater than was parameterized in the tol-
erance window. It is possible that there is no longer any reference between the mechanical system and encoder.
Fault value (r0949, decimal):
Deviation (difference) to the last encoder position in increments of the absolute value.
The sign designates the traversing direction.
Note:
The deviation (difference) found is also displayed in r0477.
Remedy: Reset the position tracking as follows:
- select encoder commissioning (p0010 = 4).
- reset the position tracking as follows (p0411.2 = 1).
- de-select encoder commissioning (p0010 = 0).
The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).
See also: p0010 (Drive commissioning parameter filter), p2507 (LR absolute encoder adjustment status)
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: Re causes 1, 2:
Carry out an automatic adjustment using the pole position identification routine. First, accept the serial number with
p0440 = 1. Acknowledge the fault. Initiate the pole position identification routine with p1990 = 1. Then check that the
pole position identification routine is correctly executed.
SERVO:
If a pole position identification technique is selected in p1980, and if p0301 does not contain a motor type with an
encoder adjusted in the factory, then p1990 is automatically activated.
or
Set the adjustment via p0431. In this case, the new serial number is automatically accepted.
or
Mechanically adjust the encoder. Accept the new serial number with p0440 = 1.
Re causes 3, 4:
Accept the new serial number with p0440 = 1.
Reaction upon F: NONE (ENCODER, OFF2)
Acknowl. upon F: IMMEDIATELY
Reaction upon N: NONE
Acknowl. upon N: NONE
F31886 (N, A) Encoder 1 DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data
Message value: Component number: %1, fault cause: %2
Drive object: All objects
Reaction: ENCODER (IASC/DCBRAKE, NONE)
Acknowledge: IMMEDIATELY
Cause: A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.
Data were not able to be sent.
Fault value (r0949, interpret hexadecimal):
yyxx hex: yy = component number, xx = fault cause
xx = 41 hex:
Telegram type does not match send list.
Remedy: - carry out a POWER ON.
- check whether the firmware version of the encoder (r0148) matches the firmware version of Control Unit (r0018).
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F31895 (N, A) Encoder 1 DRIVE-CLiQ (CU): Alternating cyclic data transfer error
Message value: Component number: %1, fault cause: %2
Drive object: All objects
Reaction: ENCODER (IASC/DCBRAKE, NONE)
Acknowledge: IMMEDIATELY
Cause: A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.
Fault value (r0949, interpret hexadecimal):
yyxx hex: yy = component number, xx = fault cause
xx = 0B hex:
Synchronization error during alternating cyclic data transfer.
Remedy: Carry out a POWER ON.
See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: - when replacing cables, only use cables with the same length as the original cables.
- when replacing components, use the same components and firmware releases.
- carry out a POWER ON.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: - make sure that the encoder cables and shielding are installed in an EMC-compliant manner.
- check the plug connections and contacts of the encoder cable.
- check the short-circuit of a signal cable with mass or the operating voltage.
- replace the encoder cable.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F32129 (N, A) Encoder 2: Position difference, hall sensor/track C/D and A/B too large
Message value: %1
Drive object: All objects
Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3)
Acknowledge: PULSE INHIBIT
Cause: The error for track C/D is greater than +/-15 ° mechanical or +/-60 ° electrical or the error for the Hall signals is greater
than +/-60 ° electrical.
One period of track C/D corresponds to 360 ° mechanical.
One period of the Hall signal corresponds to 360 ° electrical.
The monitoring responds if, for example, Hall sensors are connected as equivalent for the C/D tracks with the incor-
rect rotational sense or supply values that are not accurate enough.
After the fine synchronization using one reference mark or 2 reference marks for distance-coded encoders, this fault
is no longer initiated, but instead, Alarm A32429.
Fault value (r0949, interpret decimal):
For track C/D, the following applies:
Measured deviation as mechanical angle (16 bits with sign, 182 dec corresponds to 1 °).
For Hall signals, the following applies:
Measured deviation as electrical angle (16 bits with sign, 182 dec corresponds to 1 °).
Remedy: - track C or D not connected.
- correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.
- check that the encoder cables are routed in compliance with EMC.
- check the adjustment of the Hall sensor.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F32130 (N, A) Encoder 2: Zero mark and position error from the coarse synchronization
Message value: Angular deviation, electrical: %1, angle, mechanical: %2
Drive object: All objects
Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3, STOP1, STOP2)
Acknowledge: PULSE INHIBIT
Cause: After initializing the pole position using track C/D, Hall signals or pole position identification routine, the zero mark
was detected outside the permissible range. For distance-coded encoders, the test is carried out after passing 2 zero
marks. Fine synchronization was not carried out.
When initializing via track C/D (p0404) then it is checked whether the zero mark occurs in an angular range of +/-18
° mechanical.
When initializing via Hall sensors (p0404) or pole position identification (p1982) it is checked whether the zero mark
occurs in an angular range of +/-60 ° electrical.
Fault value (r0949, interpret hexadecimal):
yyyyxxxx hex
yyyy: Determined mechanical zero mark position (can only be used for track C/D).
xxxx: Deviation of the zero mark from the expected position as electrical angle.
Normalization: 32768 dec = 180 °
Remedy: - check that the encoder cables are routed in compliance with EMC.
- check the plug connections.
- if the Hall sensor is used as an equivalent for track C/D, check the connection.
- Check the connection of track C or D.
- replace the encoder or encoder cable.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: - check that the encoder cables are routed in compliance with EMC.
- check the plug connections.
- replace the encoder.
Reaction upon F: NONE (IASC/DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2)
Acknowl. upon F: IMMEDIATELY
Reaction upon N: NONE
Acknowl. upon N: NONE
A32429 (F, N) Encoder 2: Position difference, hall sensor/track C/D and A/B too large
Message value: %1
Drive object: All objects
Reaction: NONE
Acknowledge: NONE
Cause: The error for track C/D is greater than +/-15 ° mechanical or +/-60 ° electrical or the error for the Hall signals is greater
than +/-60 ° electrical.
One period of track C/D corresponds to 360 ° mechanical.
One period of the Hall signal corresponds to 360 ° electrical.
The monitoring responds if, for example, Hall sensors are connected as equivalent for the C/D tracks with the incor-
rect rotational sense or supply values that are not accurate enough.
Alarm value (r2124, interpret decimal):
For track C/D, the following applies:
Measured deviation as mechanical angle (16 bits with sign, 182 dec corresponds to 1 °).
For Hall signals, the following applies:
Measured deviation as electrical angle (16 bits with sign, 182 dec corresponds to 1 °).
Remedy: - track C or D not connected.
- correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.
- check that the encoder cables are routed in compliance with EMC.
- check the adjustment of the Hall sensor.
Reaction upon F: NONE (IASC/DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2)
Acknowl. upon F: IMMEDIATELY
Reaction upon N: NONE
Acknowl. upon N: NONE
F32501 (N, A) Encoder 2: Position tracking encoder position outside tolerance window
Message value: %1
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: OFF1 (NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: When powered down, the drive/encoder was moved through a distance greater than was parameterized in the tol-
erance window. It is possible that there is no longer any reference between the mechanical system and encoder.
Fault value (r0949, decimal):
Deviation (difference) to the last encoder position in increments of the absolute value.
The sign designates the traversing direction.
Note:
The deviation (difference) found is also displayed in r0477.
Remedy: Reset the position tracking as follows:
- select encoder commissioning (p0010 = 4).
- reset the position tracking as follows (p0411.2 = 1).
- de-select encoder commissioning (p0010 = 0).
The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).
See also: p0010 (Drive commissioning parameter filter), p2507 (LR absolute encoder adjustment status)
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
A32700 Encoder 2: Effectivity test does not supply the expected value
Message value: Fault cause: %1 bin
Drive object: SERVO_S110-CAN, SERVO_S110-DP
Reaction: NONE
Acknowledge: NONE
Cause: The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.
Fault value (r0949, interpret binary):
Bit x = 1: Effectivity test x unsuccessful.
Remedy:
F32886 (N, A) Encoder 2 DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data
Message value: Component number: %1, fault cause: %2
Drive object: All objects
Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit.
Data were not able to be sent.
Fault value (r0949, interpret hexadecimal):
yyxx hex: yy = component number, xx = fault cause
xx = 41 hex:
Telegram type does not match send list.
Remedy: Carry out a POWER ON.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
F32895 (N, A) Encoder 2 DRIVE-CLiQ (CU): Alternating cyclic data transfer error
Message value: Component number: %1, fault cause: %2
Drive object: All objects
Reaction: OFF1 (IASC/DCBRAKE, NONE, OFF2, OFF3)
Acknowledge: IMMEDIATELY
Cause: A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit.
Fault value (r0949, interpret hexadecimal):
yyxx hex: yy = component number, xx = fault cause
xx = 0B hex:
Synchronization error during alternating cyclic data transfer.
Remedy: Carry out a POWER ON.
See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE
Remedy: - when replacing cables, only use cables with the same length as the original cables.
- when replacing components, use the same components and firmware releases.
- carry out a POWER ON.
Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE