O&M - Control Valve - de Nora

Instruction Manual
Series 3000CV, 3000WP

Chloromatic™ Intelligent Gas Control Valve
CAPITAL CONTROLS®
-1- 100.6605.20
These instructions describe the installation, operation and maintenance of the subject equipment. Failure to strictly follow
these instructions can lead to an equipment rupture that may cause significant property damage, severe personal injury and
even death. If you do not understand these instructions, please call De Nora Water Technologies (DNWT), Inc. for clarifica-
tion before commencing any work at +1 215 997 4000 and ask for a Field Service Manager. De Nora Water Technologies, Inc.
reserves the rights to make engineering refinements that may not be described herein. It is the responsibility of the installer
to contact DNWT Inc. for information that cannot be answered specifically by these instructions.
Any customer request to alter or reduce the design safeguards incorporated into DNWT Inc. equipment is conditioned
on the customer absolving DNWT Inc. from any consequences of such a decision.
DNWT Inc. has developed the recommended installation, operating and maintenance procedures with careful attention to
safety. In addition to instruction/operating manuals, all instructions given on labels or attached tags should be followed.
Regardless of these efforts, it is not possible to eliminate all hazards from the equipment or foresee every possible hazard that
may occur. It is the responsibility of the installer to ensure that the recommended installation instructions are followed. It is
the responsibility of the user to ensure that the recommended operating and maintenance instructions are followed. De Nora
Water Technologies, Inc. cannot be responsible for deviations from the recommended instructions that may result in a hazard-
ous or unsafe condition.
DNWT Inc. cannot be responsible for the overall system design of which our equipment may be an integral part of or
any unauthorized modifications to the equipment made by any party other that DNWT Inc.
DNWT Inc. takes all reasonable precautions in packaging the equipment to prevent shipping damage. Carefully inspect each
item and report damages immediately to the shipping agent involved for equipment shipped “F.O.B. Colmar” or to DNWT Inc.
for equipment shipped “F.O.B Jobsite”. Do not install damaged equipment.
DE NORA WATER TECHNOLOGIES - COLMAR OPERATIONS

COLMAR, PENNSYLVANIA, USA
ISO 9001: 2008 CERTIFIED
READ THE ENTIRE MANUAL BEFORE OPERATING
USE ONLY IN ACCORDANCE WITH INSTRUCTION MANUAL
WARNING: HAZARDOUS VOLTAGES
PROTECTIVE GROUND (EARTH) TERMINAL

WARNING
FAILURE TO INSTALL, SET UP OR OPERATE THE CHEMICAL INDUCTION UNIT
IN THE MANNER SPECIFIED BY De Nora Water Technologies MAY IMPAIR THE
PROTECTION PROVIDED BY THIS EQUIPMENT.
100.6605.20 -2-
Table of Contents
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 MODEL NUMBERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Electrical Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Motor Frame & Mechanical Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Electronic Circuit Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Chloromatic™ 3000 Control Valve Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4 Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 SELECTING A CONTROL STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 Flow Pacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Residual (Feedback) Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Compound Loop Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Feed Forward Dechlorination or Ammoniation Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.5 Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 PLACING IN OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Chloromatic™3000 Control Valve Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Pushbutton Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.3 Initial Display Attitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.4 (1.0) RUN MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.5 (2.0) SET UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.6 (2.1) CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.7 (2.2) CONTROL SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.8 (2.3) CONTACT INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.9 (2.4) OUTPUT RELAYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.10 (2.5) DEFAULTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.11 (3.0) DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.12 (4.0) ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 PARAMETER DESCRIPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.1 Display Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2 Flow Meter Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.3 Process Water Flow and Gas Dispenser Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.4 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.5 Flow Meter Low Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.6 Low Flow Alarm Deadband. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.7 Lost flow / Gas Feed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.8 Local Ratio Multiplier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.9 Remote Ratio Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.10 Remote Ratio Set Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.11 Residual Analyzer Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.12 Residual Analyzer Max and Min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.13 Residual Analyzer High and Low Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.14 Residual Alarm Deadband. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.15 Reference Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
-3- 100.6605.20
8.16 Residual Proportional Band (gain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.17 Controller Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.18 Adaptive Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.19 Remote Set Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.20 Set Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.21 Remote Set Point Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.22 Set Point Deviation Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.23 Contact Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.24 Vacuum Switch Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.25 Vacuum Switch Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.26 Vacuum Switch Fault Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.27 Standby Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.28 Standby Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.29 Output Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.30 Relay 1, 2, 3 Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.31 Relay 1, 2, 3 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.32 Alarm List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9 CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.2 Shut Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.3 Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11 MENU TREE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12 TROUBLESHOOTING THE AUTOMATIC CONTROL VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
FIGURES
1 Typical Vacuum Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Series 3000 ChloromaticTM Valve 500 lb/day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Series 3000 ChloromaticTM Valve 1000 - 3000 lb/day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Series 3000 ChloromaticTM Valve Control Valve Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Typical Valve Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Flow Proportioning Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Residual (Feedback) Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Control Process Lagtime. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Compound Loop Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11 Feed Forward Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12 Series 3000 ChloromaticTM Control Valve Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13 Valve Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
14 Exploded View of 1" Stroke Rate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
15 Motor Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
16 Internal Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
100.6605.20 -4-
SAFETY
Observe the following precautions:
Observe all safety warnings as noted in this manual and marked on the equipment.
These warnings identify areas of immediate hazard which could result in personal injury or loss of life.
Do not remove or obscure warning and caution labels.
Read and understand all warning and caution labels.
Do not use this equipment for any purpose other than described in this instruction manual.
Use all practical safety precautions to prevent contact with energized parts of the equipment and related circuits.
Use the recommended connection procedures described elsewhere in this manual.
DNWT Inc. recommends that qualified personnel install and connect this equipment. Component replacement and internal
adjustments must be made by qualified service personnel.
The following warning and caution notices are used in this manual where applicable and should be strictly observed.
WARNING
Warning, as used in this manual, is defined as a condition or practice which could
result in personal injury or loss of life.
CAUTION
Caution, as used in this manual, is defined as a condition or practice
which could result in damage to or destruction of this equipment.
The Chlorine Institute offers a series of free pamphlets concerned with the safe hangling of chlorine gas.
These pamphlets may be downloaded from their website at www.chlorineinstitute.org.
-5- 100.6605.20
1 INTRODUCTION
The information in this document should be completely reviewed and understood before starting up the
equipment. This manual documents the installation, control strategies and parameter settings used by the
CAPITAL CONTROLS® Series 3000 Chloromatic™ Valve.
The Chloromatic™ Valve Series 3000 operates at sonic conditions for the ten operating ranges from 10 lb/day
(0.5 kg/h) to 3000 lb/day (60 kg/h). A D/P regulator is not required to maintain a constant feed rate with
varying vacuum fluctuations.
The Chloromatic Valve microprocessor-based controller contains specifically designed control logic used to
control the chlorination, dechlorination, ammonia and carbon dioxide processes. The programming for four
strategies described in Section 6 is installed at the factory to assure easy start-up. You need only initialize
the controller, select the strategy appropriate for your site, and enter custom values for the operating
parameters. All strategies include a multi-stage alarm system to alert operators to conditions, which are
above or below the desired levels.
The Chloromatic Valve controller features an easy-to-read vacuum fluorescent display which provides all
data necessary for proper operation. Both the display and the pushbuttons, used to cycle through the
displays and to enter new values for parameters, are conveniently located on the front of the operator.
The Chloromatic Valve controller receives external analog signals from a flowmeter transmitter and/or a
residual chlorine analyzer, and adjusts the valve position in accordance with the chosen strategy.
In the most sophisticated of control strategies discussed later, the controller will digitally compare measured
residual with an operator-selected set point, multiply this value by the process water flow rate signal, and
adjust the valve plug accordingly. The PI control function features an adjustable proportional band, a reset
time and an adaptive reset mode to fine-tune the process.
The Chloromatic™ Valve may be operated in either automatic or manual mode.
A unique valve plug profiling feature allows for a true gas flow retransmission signal to be sent to a recorder
of SCADA system.
100.6605.20 -6-
2 SPECIFICATIONS
Quality Standards: ISO 9001 Certified
Approvals: Actuator - CE, CSA
Capacities: Standard maximum capacities are: 10, 25, 50, 100, 200, 300, 500,
1000, 2000 and 3000 lb/day (200 and 500 g/h; 1, 2, 4, 6, 10, 20, 40
and 60 kg/h) of chlorine gas.
NOTE: With some material changes the valve will handle chlorine (Cl2), sulfur dioxide (SO2), ammonia (NH3) or carbon
dioxide (CO2). Flow rates given for Cl2 and SO2 are the same. NH3 flow rate is 50% of Cl2. CO2 flow rate is 75% of Cl2.
Power Requirements:
Voltage: 100-250 Vac +10%/-15%
Frequency: 50-60 Hz
Power Consumption:
Quiescent: 12 VA maximum
Motor Operating: 38.5 VA maximum
Electrical Characteristics:
Analog Input Signals:
Flow: 4-20 mAdc, 1-5 Vdc Isolated
Residual: 4-20 mAdc, 1-5 Vdc Isolated
Remote Setpoint: 4-20 mAdc, 1-5 Vdc Isolated
Output Signals:
Analog - Gas Flow: Isolated 4-20 mAdc into 1000 ohms max. active; or loop powered
250 ohms @ 12 Vdc/1200 ohms @ 36 Vdc.
Switch Contacts: Switching (Resistive)
Power: 60 W, 125 VA
Voltage: 120 Vac
Current: 5 A at 120 Vac
Electrical Connections: (6) 3/4 inch NPT Internally Threaded Conduit Entrances
Process Connections: 5/8" inlet and outlet vacuum tubing connector up to 500 lb/day (10 kg/h)
1" NPT Threaded inlet and outlet connections for 1000 - 3000 lb/day
(20-60 kg/h)
Environmental Limits:
Ambient Temperature: 40°F to 125°F (4°C to 52°C)
Shipping Temperature1: -20°F to 125°F (-29°C to 52°C)
Vibration Limits: 5 to 14 Hz @ 0.05 inch p-p disp.
14 to 200 Hz @ 0.5 g
Control:
Modes of Operation:
Auto/Manual: Auto - run by control mode, Manual - use up/down pushbuttons
Local/Remote: Local - set point adjusted at controller, Remote - corresponds to remote
setpoint signal
Control Modes:
Field selectable for flow proportional, residual, compound loop and feed
forward
Dosage Control: Output: Input Ratio of 0.2:1 to 2.0:1
Output Contacts: Three contacts configurable for N.O. or N. C. for the following parameters:
Standby, Vacuum Switch, Stall, Valve Position Low, Valve Position High,
Water Flow Low, Set Point Deviation Low, Set Point Deviation High,
Residual Low, Residual High, Manual, Auto, Remote, Local & Fault
-7- 100.6605.20
Input Contacts: Two contacts selectable for either Operate/Standby or Vacuum Switch
actuation
Manual Override: Manual Control Knob (multi-turn) provided to position valve plug when
dosage control is in "off" position or if power fails.
Physical Characteristics
Outline Dimension: Approx. 16 inch H x 3/4 inch W x 8 inch D (41 cm H x 20 cm W x 21 cm D)
Weight: 15 lb. (6.8 kg)
Enclosure Classification: NEMA 4X, IP66 (Self Certified)
Display: Vacuum fluorescent , 2 lines, 16 characters

Materials of Construction:
Main Housing & Cover: Die cast aluminum with fusion bonded epoxy powder coat
Valve Plug: Silver, PVC or Austenitic Stainless Steel (capacity and gas type dependent)
Orifice: Fluorosint (Mica filled Teflon)
Cl2 Flow Capacities: 0-10 to 0-3000 lb/d, 0-200 g/h to 0-60 kg/h
Flow Ranges: See Section 3 model numbering, for specific ranges
1
If valve is subject to shipping temperature in excess of 125°F, the PVC valve body screws must be retightened.
100.6605.20 -8-
3 MODEL NUMBERING
3000CV FEATURE
A POSITION
POSITION FEATURE DESCRIPTION

A. Maximum Valve Capacity 1 5 lb/day, NH3
2 10 lb/day, (200 g/h) - Cl2
3 10 lb/day, (200 g/h) - SO2
4 10 lb/day, (200 g/h) - NH3
5 18.75 lb/day, (375 g/h) - CO2
6 25 lb/day, (500 g/h) - Cl2
7 25 lb/day, (500 g/h) - SO2 (18.75 lb/day, 375 g/h CO2)
8 25 lb/day, (500 g/h) - NH3
9 37.5 lb/day, (750 g/h) - CO2
50 lb/day, (1 kg/h) - Cl2
10
50 lb/day, (1 kg/h) - SO2 (3.75 lb/day, 750 g/h CO2)
11 50 lb/day, (1 kg/h) - NH3
12 75 lb/day, (1.5 kg/h) - CO2
100 lb/day, (2 kg/h) - Cl2
13 100 lb/day, (2 kg/h) - SO2 (75 lb/day, 1.5 kg/h CO2)
14 100 lb/day, (2 kg/h) - NH3
15 150 lb/day, (3 kg/h) - CO2
200 lb/day, (4 kg/h) - Cl2
16
200 lb/day, (4 kg/h) - SO2 (150 lb/day, 3 kg/h CO2)
17 150 lb/day, (4.5 kg/h) - NH3
18 225 lb/day CO2
300 lb/day, (6 kg/h) - Cl2
19
300 lb/day, (6 kg/h) - SO2 (225 lb/day, 4.5 kg/h CO2)
20 250 lb/day, (5 kg/h) - NH3
21 750 lb/day, (15 kg/h) - CO2
500 lb/day, (10 kg/h) - Cl2
22
500 lb/day (10 kg/h) - SO2 (375 lb/day, 7.5 kg/h CO2)
23 500 lb/day, (10 kg/h) - NH3
24 750 lb/day, (15 kg/h) - CO2
1000 lb/day, (20 kg/h) - Cl2
25
1000 lb/day, (20 kg/h) - SO2(75 lb/day, 15 kg/h CO2)
26 1000 lb/day, (20 kg/h) - NH3
27 1500 lb/day, (30 kg/h) - CO2
2000 lb/day, (40 kg/h) - Cl2
28
29 1500 lb/day, (30 kg/h) - NH3
30 2250 lb/day, (45 kg/h) - CO2
3000 lb/day, (60 kg/h) - Cl2
31
-9- 100.6605.20
4 INSTALLATION
4.1 General
The Series 3000 Chloromatic™ Valve is used in a wall mounted vacuum configuration when used in a
Series 300 or 200 Series Gas Feed system.
Inspect the parts carefully for indications of damage that may have occurred during shipment. All damage
claims should be reported promptly to the shipping agent involved. If damage is such that faulty operation
could result, it should be brought to the attention of the De Nora Water Technologies Service Department.
4.2 Location
The 3000 valve is designed for wall mounting and is to be located between the flow indicator and the
ejector.
The installation may be either indoors and outdoors as long as the ambient temperature is within 40 and
125°F (4 and 52°C). If the temperature during shipment exceeded 125°F (52°C), be sure to retighten the
valve body screws. Also, to prevent the entry of water, make sure that the cover screws are tight after the
electrical connections are completed.
Note: The Chloromatic™ Valve can be mounted vertically with either the motor operator above or below
the valve. The factory default condition is with the motor operator above the valve. Section 7.3 contains
instructions to allow the indication and push button functions to be flipped to allow easy viewing and
button operation in either position.
4.3 Piping
4.3.1 Vacuum Service
The 3000 valve has 1/2" NPT inlet and outlet connections in the PVC body for capacities up to 500
lb/day (10 kg/h). The Valve is furnished with two 90° 1/2" NPT x 5/8" tubing elbows. 5/8" flexible
tubing (5/8" O.D. x 1/2" I.D.) should be used to make the connections. One (1) inch NPT threaded
inlet and outlet connections are provided for 1000 - 3000 lb/day (20 - 60 kg/h) capacities. As shown
in Figure 1, connect a line from the flowmeter outlet to the valve inlet (side of the valve). Connect
the valve outlet (bottom of the valve) to the ejector inlet. If necessary, the valve body can be
rotated 120° so that the outlet faces right or left rather than forward, as shipped. To rotate the body,
remove the three body screws; rotate the body and retighten the screws securely.
CAUTION:
Plastic pipe or tubing connectors may be broken or
damaged if excess torque is used in tightening
the fitting. Hand tighten only.
The overall length and size of the interconnecting tubing may be a limiting factor. Refer to
Technical Bulletin 121.3003 for details.
The 1/4 inch NPT plugged connection in the valve body permits connection of a test gauge
to read the vacuum on the downstream side of the valve.
NOTE:
All plastic to plastic pipe joints must be lubricated to
prevent galling of the threads, provide a good seal and
permit ease of disassembly. The only recommended
sealant/lubricant is Teflon tape.
100.6605.20 - 10 -
Figure 1 - Typical Vacuum Installation
4.4 Electrical
4.4.1 General
Power and signal lines should be run separately. Power and signal terminations are as shown
in Figure 4. The branch circuit should be protected by a fuse or circuit breaker and contain a
disconnect switch.
The black wire should be the phase side of the line and connect to terminal (L). The neutral or white
wire to terminal (N). The case of the actuator must be connected to a bonded earth ground. A
ground screw is provided on the bottom of the housing. All wiring should comply with local codes.
Six 3/4" NPT conduit entrances are provided to allow for ease of field installation. Two temporary
plastic conduit plugs are provided to maintain closure integrity during shipment and must be
discarded at the time of valve installation. If alternate conduit entrances are chosen, the metallic
conduit plugs must be moved to the unused conduit entrances using Teflon tape.
4.4.2 Input Signal(s)
The Chloromatic Valve™ can accept either one or two process variable inputs as well as a remote
setpoint signal.
The valve accepts signals of 4-20 mAdc or 1-5 Vdc as configured by the user. Each signal can be
individually configured.
- 11 - 100.6605.20
100.6605.20
- 12 -
Figure 2 - Series 3000 Chloromatic™ Valve 500 lb/day (10 kg/h)
Figure 3 - Series 3000 Chloromatic™ Valve 1000 - 3000 lb/day (20 - 60 kg/h)
- 13 - 100.6605.20
INPUT OUTPUT
SIGNALS SIGNAL CONTACT
(NOTE 1) (NOTE 2) INPUTS
REMOTE STAND
PROCESS SET GAS VACUUM BY
FLOW RESIDUAL POINT FLOW SWITCH SWITCH
+ - + - + - - +
INPUT 1 INPUT 2 INPUT 3 XMT SWITCH 1 SWITCH 2

+ - + - + - - + 3 N.C.
RELAY 3
3 N.O.
L L LOCATED
FLOW RESIDUAL RSP S4 3 COM.
S1 S2 S3 ON
INPUT
MAIN BOARD 2 N.C. OUTPUT
RELAY 2
POWER LOOP INT RELAYS
AB AB AB
100-250 V N N 2 N.O. (NOTE 3)
47/66 HZ POSITION A - 1-5 Vdc
POSITION B - 4-20 mAdc 2 COM.
1 N.C.
RELAY 1
G
1 N.O.
1 COM.
GROUNDING: The case of the actuator must be

connected to a bonded earth ground. A ground screw
is provided on the bottom of the housing. All wiring should
comply with local codes.
NOTES:
4-20mA Output Wiring Configurations
1. Inputs 1, 2 and 3 are preset for 4-20mA but may be changed
to 1 - 5V operation via switches S1, S2 and S3 respectively.
2. Isolated 4-20 mA position transmitter is preset as internally
XMT XMT
powered but may be reconfigured for loop power via switch S4
INT+ + LOOP-
-
12 - 36
Refer to inset for correct wiring in each case.
VDC 3. RELAY CONTACTS: Rated at 5 amps, 120 Vac, or 30 Vdc. Refer
+
XMT - XMT to instruction manual for configuration via HMI.
INT- LOOP+ - +
ACTIVE Loop Powered
Maximum Load Impedance: Maximum Load Impedance:
1000 ohms 250 ohms @ 12Vdc/1200 ohms @ 36Vdc
Figure 4 - Wiring Diagrams
100.6605.20 - 14 -
5 FUNCTIONAL DESCRIPTION
The 3000 valve consists of four basic components:
1. The motor frame or mechanical parts

2. The electronic circuit boards
3. Display and push buttons
4. The gas valve
5.1 Motor Frame and Mechanical Components

The motor drive assembly uses a permanent magnet type stepping motor with a hollow shaft machined to
accept a threaded lead screw. The lead screw is restrained from rotating and thus produces a straight line
motion when the motor runs. The lead screw is attached to and directly drives the characterized valve plug
to regulate the precise flow rate of gas through the valve. Approximately 3200 steps will move the valve
plug 1" of travel for precise finite control with minimum over travel.
The housing and cover are powder coated die cast aluminum and fully gasketed. Spring loaded shaft seals
are provided where the lead screw exits the electronic area. Six 3/4 inch NPT conduit entrances are provided
for power and signal wiring. Pipe plugs are provided to seal the unused entrances.
NOTE: The two plastic plugs are shipping plugs only and are not meant for installation.
A multi-turn feedback potentiometer is gear driven by a pinion gear attached to the motor shaft.
The position of the potentiometer has been factory synchronized with the lead screw position to
prevent over travel.
5.2 Electronic Circuit Boards

5.2.1 Power Supply Board
The power supply board is housed within the enclosure on the motor frame described above.
5.2.2 Main Circuit Board
The main circuit board is microprocessor-based and contains the needed algorithms required for
various control strategies used in water and wastewater disinfection. Depending on the control
strategy chosen, it will compare the field process conditions to user settings and move the valve
plug accordingly.
The main circuit board also has the capability of an eleven point calibration to accurately match the
valve position to the actual flowmeter indication on the gas feeder. This feature automatically yields
a true retransmitted gas flow measurement to remote monitoring instruments such as a recorder or
SCADA system without the need for limited range auxiliary differential pressure metering devices.
5.3 3000 Control Valve Display

The upper left corner shows the operational status:
A Automatic
M Manual
U Update in progress
The lower left corner will show a bell symbol when an alarm condition occurs.
The upper line of the display indicates the parameter being viewed.
The lower line indicates the value or nomenclature of the viewed parameter.
The 3000 valve has the capability of being mounted with the valve body below or above
the operator and the display can be adjusted to match the orientation.
- 15 - 100.6605.20
5.3.1 Pushbuttons
The control valve menus are set up in a tiered fashion. Depressing the “M” (Mode) key will allow
access to the next highest tier level. Depressing the “U” (Up) or “D” (Down) keys will allow scrolling
through the menu items within each tier level. Depressing “E” (Enter) at the menu items shown on
the display will allow access into the next lowest tier level or allow configuration of a particular data
point. Section 7 discusses the detailed pushbutton operation.
5.3.2 Input Signal Selector Switches
Refer to Figure 4. The flow, residual and remote setpoint signals can be either 4-20 mAdc or 1-5 Vdc.
Switches S1, S2 & S3 are used to choose the appropriate input signal type.
Figure 5 - Series 3000

Control Valve Display
5.4 Gas Valve

The gas valve (rate valve) consists of the body, cover, orifice, and valve plug. The details of the valve are
shown in Figure 6, an exploded view. The orifice is clamped between the body and cover. The valve plug is a
cylindrical body with a flat taper machined into the side of the cylinder, as shown in Figure 6. The face of the
taper is machined such that it will produce a flow that is linear with the valve stroke. The valve plug enters
the valve body through a spring loaded Teflon shaft seal.
100.6605.20 - 16 -
NOTE: CSA Certification does not
include the valve proper.
Figure 6 - Gas Valve
- 17 - 100.6605.20
6 SELECTING A CONTROL STRATEGY
Once you have installed the hardware as described in the other instruction bulletins associated with the system
you have purchased, and have powered the 3000 valves as described in Section 4, you are ready to select a control
strategy. This section provides descriptions of the four available strategies in Sections 6.1 through 6.5 below.
• Flow Pacing - Section 6.1
• Residual Control (Feedback Dechlor) - Section 6.2
• Flow Pacing with Residual Control - Section 6.3
• Feed Forward Dechlor - Section 6.4
• Manual Control - Section 6.5
Once you have decided on the strategy to use, follow the instructions in Section 7 to select the strategy. Then
determine your custom parameter values for the strategy. Custom parameters for the four strategies are identified
in the sections devoted to the strategies.
The parameters set for one control strategy will carry over to another chosen strategy containing the same parameter
variables. e.g. Parameters entered for the flow pacing strategy will remain should the compound loop strategy
be chosen.
6.1 Flow Pacing

The most common type of automatic control for a chlorination or dechlorination process is flow pacing.
A mainline flowmeter is used in this system together with a flow transmitter having a 4-20 mA dc output.
The 4 mA signal represents zero flow while the 20 mA represents maximum flow. Thus the gas flow through
the gas feeder is made proportional to the mainline water flow, and the dosage rate of chlorine remains
proportionately constant even though there are variations in mainline flow.
Figure 7 - Flow Proportioning Control

In this control arrangement, the dosage rate (ratio of gas feed rate to process flow) must be preset by the
operating personnel to the desired level. The actual dosage adjustment setting is normally made on a trial
and error basis using measured chlorine residual in the treated water or wastewater as the criteria. It should
be recognized that flow pacing systems cannot control the residual level as the chlorine demand changes.
Remote control of the flow pacing strategy can be achieved in one of two different ways. The first is to have
the flow signal directly wired to the valve and the remote setpoint input used to change the ratio setting.
The second method, which will allow direct remote control of the valve position, is to set the ratio at “1.0”
and wire the remote signal to the flow input terminals.
100.6605.20 - 18 -
A feed rate low limit can be placed on the 3000 valve that will drive the valve to a predetermined level
should the flowmeter signal fail. Noting the minimum feed rate over a twenty-four hour period provides a
reasonable initial estimate of the low limit setting.
6.2 Residual (Feedback) Control
In this approach, a chlorine or sulfite residual analyzer is used, taking a sample of the chlorinated water at
a point downstream from where chlorine or sulfur dioxide is applied. While at first glance the Residual Only
Control approach would seem to solve the problems of both varying mainline flow rate and chlorine
demand changes in the water, further study will reveal that this approach is an insensitive system from the
point of view of time. Its response to changes in flow is adequate only if changes in flow are slow. However,
should flows change quickly, the system will be without knowledge of the change for whatever system lag
time exists. During this time there will occur either under or over chlorination; both of which are undesirable.
Therefore, in situations where flow changes may be rapid, Flow Paced, Residual Trimmed Control should be used.
Figure 8 - Residual (Feedback) Control

Residual control requires the entry of the system integral time. Integral time should be kept in the three to
five minute range (for raw water or waste-water), and two to three minutes for finished water if the best
control is to be attained. Times longer than these will decrease the precision of control. Shorter times can
cause instability in the control system. The system integral time (lag time, reset time) is made up of several
small time elements, the major ones being:
A. Time required for the chlorine solution to travel from the ejector to the point of application (t1).
This time is usually a constant as the water flow through an ejector is constant.
B. Time required for the chlorinated water to travel from the chlorine solution diffuser to the sampling
point (leading to the residual analyzer) (t2). This time is a variable dependent on the process
flow rate.
C. Time required for the sample to travel from the sampling point in the process to the Analyzer.
This time element is a constant, once the analyzer has been set up (t3).
D. Time required for the analyzer to process the residual change (t4).
Figure 9 - Control Process Lagtime

- 19 - 100.6605.20
6.3 Flow Paced Residual Trimmed Control (also known as Compound Loop)
This method is a combination of Flow Pacing and Residual Control. Flow pacing is intended to take care of
flow changes in the mainline flow while residual control compensates for changes in process residual). This
method is the ultimate in chlorination control strategy and, when applied correctly, produces a constant
residual in the finished water or wastewater. The valve has the ability to combine the flow pacing and
residual analyzer signals and adjust the gas feed rate accordingly.
Figure 10 - Compound Loop Control
Should either of the input signals fail, the control valve will automatically revert to the other operating
parameter signal. e.g. Should the flow signal fail the control mode will automatically switch to residual
control and vice-versa.
Control configuration changes can be made without the need to change any wiring and without using
any special equipment. Changes possible include the ability to change proportional band, integral times
and ratio.
It is important to understand that using the controller to combine main line flow and residual analyzer
signals still allows the chlorinator to operate on Flow Pacing only during times when the analyzer is being
cleaned and maintained. Also, the controller can operate with Residual only Control at times when the main
line flowmeter output signal is unavailable.
The Compound loop control strategy has the capability of utilizing adaptive reset. This can be used to
automatically tune the integral time parameter setting. As more flow goes through a treatment process
the integral or lag time will decrease. Conversely as the process flow decreases, the integral or lag time will
increase. This feature, when chosen, will allow the integral setting to be automatically adjusted to yield a
better control response.
6.4 Feed Forward Dechlorination or Ammoniation Control

The feed forward dechlorination system is primarily used to control the feed of SO2 or other
dechlorinating agent. A chlorine residual analyzer is used to measure the residual before the SO2
application point. The signal from the analyzer goes to the controller which also receives the flow signal.
The valve is adjusted in proportion to the process flow rate and the chlorine content.
The same strategy can also be used for chloramination. In this case the free chlorine residual is measured
prior to ammonia injection and the appropriate amount of ammonia is added to the process to produce
monochloramines.
100.6605.20 - 20 -
Figure 11 - Feed Forward Control
This control strategy combines the scheme of flow pacing combined with a setpoint deviation multiplier.
A reference residual set point is entered as the desired residual. The residual analyzer signal is compared to
this set point and a multiplication factor applied to the difference between the two. The flow and deviation
calculations are then combined to adjust the valve accordingly. A feed rate low limit can be placed on the
3000 valve that will drive the valve to a predetermined level should the flowmeter signal fail. Noting the
minimum feed rate over a twenty-four hour period provides a reasonable initial estimate of the valve low
limit setting.
6.5 Manual Control

The valve may be operated in manual mode at any time by going to the RUN MODE menu for the current
control strategy and changing the control from automatic to manual. Refer to the appropriate RUN MODE
menu string for the chosen control mode in Section 7.0.
- 21 - 100.6605.20
7 PLACING IN OPERATION
This section describes the operation and parameter setup for the 3000 valve. Before placing the unit into service be
sure that the system has been sufficiently checked out for leaks and the process will accommodate the minor process
upsets that may occur during the tuning process. Before placing the unit into operation, be sure the valve is
mounted, piped and wired as described in Section 4.
WARNING
Refer to the appropriate instruction books associated with the
gas dispenser for details on leak testing.
Figure 12 - Series 3000 Chloromatic™

Control Valve Display
7.1 3000 Control Valve Display

The upper left corner shows the operational status:
A Automatic
M Manual
U Update in progress
The upper line of the display indicates the parameter being viewed.
The lower left corner will show a bell symbol when an alarm condition occurs.
The lower line indicates the value or nomenclature of the viewed parameter.
100.6605.20 - 22 -
7.2 Pushbutton Operation
The control valve menus are set up in a tiered fashion. Depressing the “M” (Mode) key will allow access to
the next highest tier level. Depressing the “U” (Up) or “D” (Down) keys will allow scrolling through the menu
items within the chosen tier level. Depressing “E” (Enter) at the menu items shown on the display will allow
access into the next lowest tier level or allow configuration of a particular data point. The display will show
SAVED after pressing the “E” key when a parameter or value change has been executed. The top two tier
levels are shown in Table A.
NOTE: Initiating changes to the valve when it is in automatic mode will automatically suspend the valve’s
operation and hold it in its last position. The valve can then be returned to automatic mode after the
changes have been made.
Table A - Top Tier Menu

Top Tier Display String Function
2nd Tier
1.0 RUN MODE Allows viewing controller and process operational conditions
2.0 SET UP Allows entry into the configuration tier of the Chloromatic 3000 Control Valve
2.1 CALIBRATION Allows valve calibration (See section 9.0)
2.2 CONTROL SETUP Allows configuration of the control functions and process parameters (See sections 6.0, 7.0
& 8.0)
2.3 CONTACT INPUT Allows assignment and configuration of the input contacts (See sections 7.9 & 8.23)
2.4 OUTPUT RELAYS Allows assignment and configuration of the output relay contacts (See sections 7.10 & 8.29)
2.5 DEFAULTS Allows resetting of defaults, setting password and inverting the display (See section 7.3 &
7.11)
3.0 DIAGNOSTICS Allows viewing the software and hardware operational conditions (See section 7.12)
4.0 ALARMS Allows viewing of all active alarms
7.3 Initial Display Attitude

NOTE: The 3000 valve has the capability of being mounted with the valve body below or above the operator
and the display can be adjusted to match the orientation. The valve is configured at the factory with the
operator above the valve. If the valve is to be mounted with the valve body over the operator, the display
should be inverted to allow for viewing ease.
To invert the display:
Depress the M key to get to the top tier menu.
Using the U, D keys scroll to SET UP. Press the E key.
Using the U, D keys scroll to DEFAULTS. Press the E key.
Using the U, D keys scroll to INVERT DISPLAY. Press E key.
Using U, D Keys, scroll to YES. Depress the E key.
The display will now be inverted and the pushbuttons will be properly aligned
for the chosen mounting attitude.
Depress the M key several times to return to the top tier menu.
The following paragraphs are indexed ( ) to the menu trees shown within each applicable paragraph and the
complete menu tree shown in Section 11.
- 23 - 100.6605.20
7.4 (1.0) RUN MODE
Entering RUN MODE and scrolling through the menu will display the particular operational functions and
parameters of the chosen control scheme. Certain upper level parameters may be changed from this tier
level without the need for entering the 2.2 CONTROL SETUP procedure. The RUN MODE menu for each
particular control scheme is shown within the pertinent section of this manual.
7.5 (2.0) SET UP

Refer to Table A, shown in Section 7.2, for the five options available in this mode.
To enter SET UP mode:
Continuously depress the M key until there is no display change
Depress either the U or D keys until SET UP appears
Depress the E key
Depress either the U or D keys until your choice of the five options shown in Table A appears
Depress the E key and proceed as indicated in the sections below.
7.6 (2.1) CALIBRATION

Unless specially ordered, the 3000 valve is shipped with a five point calibration at 0, 25, 50, 75 and 100%
of scale. The valve has the capability of an eleven point calibration to accurately match the valve position
to the actual gas flow as indicated on the gas flow meter of the gas feeder. This allows for an accurate
retransmission signal of the gas flow rate to a remote monitoring system without the need for differential
type transmitters with limited rangeability. Proceed to Section 7.7 CONTROL SETUP if the factory five
point calibration is satisfactory for your purposes. If a tighter calibration is required, proceed to Section 9
Calibration for further details.
7.7 (2.2) CONTROL SETUP

Pressing the E key when CONTROL SETUP appears on the display allows choosing one of the four control
modes. To choose the desired control mode depress the U or D keys and press the E key when the desired
control mode is displayed.
The control mode choices are:
2.2.1 FLOW PACE
2.2.2 FEED FORWARD control
2.2.3 COMPOUND loop control
2.2.4 RESIDUAL control
After depressing the E key for the desired control mode, the word "SAVED" will appear. Depress either the
U or D keys until the letters "CTL" or "CTRL" appear after selected control mode. Depress the E key and the
treatment system parameters can now be set. Scrolling through each parameter will indicate the factory
default settings. A table is provided in each of the control mode sections indicating the parameters, and
their default settings. A column is provided in each of the set-up tables to allow you to document the
settings for your facility.
Each of the control strategy parameter menus contains a sub-section reference column. The sub-section
reference column indicates a reference paragraph that can be consulted for further explanation of the noted
parameter.
NOTE: After the parameter nomenclature or values have been set, refer to Section 7.10
DEFAULTS / SET CUS DEFS to permanently save the chosen settings.
100.6605.20 - 24 -
7.7.1 (2.2.1) FLOW PACE
Table B indicates the parameters for the flow pace mode of operation. Using the U and D keys scroll
through the parameter list. If the default nomenclature or value is acceptable, scroll to the next
parameter. Depress the E key when a parameter appears in the display that you wish to change.
When entering a value, using the U and D keys will increase or decrease the value shown. The key
can be continuously depressed and released or held to reach the desired value. With the key held
depressed the first increase/decrease level will be units then speed up in increments of tens and
then to hundreds increments to rapidly reach the desired setting.
When entering a nomenclature data point, using the U and D keys will scroll through the applicable
list for that parameter.
After setting the value or nomenclature, depress the E key. Continue to use the U or D key to scroll
to the next data point and change the nomenclature or value as described above.
After the values have been entered, the valve may be placed into operation by continuously
depressing the M key until the top tier menu is displayed. Using the U or D keys scroll to RUN MODE
and depress the E key. Using the U or D keys scroll through the menu to observe the valve operating
conditions. Table C shows the applicable RUN MODE parameters for the Flow Pace mode in either
automatic or manual operation. The parameters shown are observable even if password protection
has been established. Only those parameters applicable to the chosen mode of operation will be
shown.
Table B - Flow Pace Parameter Menu
User Sub-Section
Display String Description Nomenclature / Value Default
Set Reference
2nd Tier
3rd Tier
4th Tier
Flow Pace /
CONTROL Flow
2.2 Control Scheme Feed Forward / 6.0
SETUP Pace
Compound / Residual
2.2.1a FLOW PACE Flow Pace 6.1
(Depress 'E' to
2.2.1b FLOWPACE CTR
proceed)
GPM, MGD, M3/HR,
2.2.1.1 UNITS FLOW Display Units MGD 8.1
M3/D
4-20
2.2.1.2 FLOW IN Flow Meter Signal 4-20 mAdc / 1-5 Vdc 8.2
mAdc
2.2.1.3 FLOW MAX Flow Meter Max 0 – 10000 100 8.3
2.2.1.4 FLOW MIN Flow Meter Min 0 – 10000 .0 8.3
2.2.1.5 FLOW DAMP Flow Meter Dampening 0 – 25.5 Seconds 0 8.4
2.2.1.6 FLOW LO ALRM Flow Meter Lo Alarm 0 – 10000 .0 8.5

Low Flow Alarm
2.2.1.7 FLOW ALRM DB 0.3 - 25% 3 8.6
Deadband
2.2.1.8 FLO LOS RATE Lost Flow / Gas Feed 0 – 10000 .0 8.7
2.2.1.9 REM RATIO Remote Ratio Set Yes/no No 8.9
2.2.1.10 RATIO SET Local Ratio Multiplier 0.2 – 2 1 8.8
4-20
2.2.1.11 REM RATIO IN Remote Ratio Set Signal 4-20 mAdc / 1-5 Vdc 8.10
mAdc
- 25 - 100.6605.20
Table C - Flow Pace Run Mode Menu
Parameters Displayed in Parameters Displayed in
2nd Tier Display String Function
Auto Mode Manual Mode
3rd Tier Indicate Select
1.1 Run Mode - Flow Pace Run Mode - Flow Pace
1.1.1 L/R STAT X Local / Remote
1.1.2 GAS STAT X Gas Type Gas Type
1.1.3 GAS FLOW STAT X Gas Flow Gas Flow
1.1.4 FLOW STAT X Process Flow Process Flow
1.1.5 REM RATIO X X Remote Ratio Input
1.1.6 RATIO SET X X Flow Pace Ratio
1.1.7 REM RATIO IN X X Remote Ratio Input Signal
1.1.8 A/M CONFIG X X Auto / Manual Auto / Manual
7.7.2 (2.2.2) FEED FORWARD CONTROL

Table D indicates the parameters for the Feed Forward Control mode of operation. Using the U
and D keys scroll through the parameter list. If the default nomenclature or value is acceptable,
scroll to the next parameter. Depress the E key when a parameter appears in the display that you
wish to change.
depressing the M key until the top tier menu is displayed. Using the U or D keys scroll to RUN
MODE and depress the E key. Using the U or D keys scroll through the menu to observe the valve
operating conditions. Table E shows the applicable parameters for the Feed Forward mode in
either automatic or manual operation. The parameters shown are observable even if password
protection has been established. Only those parameters applicable to the chosen mode of
operation will be shown.
100.6605.20 - 26 -
Table D - Feed Forward Parameter Menu
Display String Description Nomenclature / Value Default User Set Sub-Section
Reference
2nd Tier
3rd Tier
4th Tier
5th Tier
2.2 CONTROL SETUP Control Scheme Flow Pace/Feed forward/ Flow Pace
Compund/Residual
2.2.2a FEED FWD Feed Forward Dechlor 6.4
2.2.2b FEED FWD CTRL (Depress 'E' to proceed) 6.4
2.2.2.1 FLOW Flow
2.2.2.1.1 UNITS FLOW Display Units GPM, MGD, M3/HR, M3/D MGD 8.1
2.2.2.1.2 FLOW IN Flow Meter Signal 4-20 mAdc / 1-5 Vdc 4-20 mAdc 8.2
2.2.2.1.3 FLOW MAX Flow Meter Max 0 – 10000 100 8.3
2.2.2.1.4 FLOW MIN Flow Meter Min 0 – 10000 .0 8.3
2.2.2.1.5 FLOW DAMP Flow Meter Damping 0 – 25.5 Seconds 0 8.4
2.2.2.1.6 FLOW LO ALRM Flow Meter Lo Alarm 0 – 10000 .0 8.5
2.2.2.1.7 FLOW ALRM DB Low Flow Alarm Deadband 0.3 - 25% 3 8.6
- 27 -
2.2.2.1.8 FLO LOS RATE Lost Flow / Gas Feed 0 – 10000 .0 8.7
2.2.2.1.9 RATIO SET Local Ratio Multiplier 0.2 – 2 1 8.8
2.2.2.2 RESIDUAL Residual 6.2

2.2.2.2.1 UNITS RES Display Units ppm, mg/l ppm 8.1
2.2.2.2.2 RESID IN Residual Analyzer signal 4-20 mAdc / 1-5 Vdc 4-20 mAdc 8.11
2.2.2.2.3 RESID MAX Residual Analyzer Max 0 – 50 10 8.12
2.2.2.2.4 RESID MIN Residual Analyzer Min 0 – 50 0 8.12
2.2.2.2.5 RESID DAMP Residual Analyzer Damping 0 – 25.5 Seconds 0.5 8.4
2.2.2.2.6 RESID HI ALRM Residual Analyzer Hi Alarm 0 – 50 10 8.13
2.2.2.2.7 RESID LO ALRM Residual Analyzer Lo Alarm 0 – 50 0 8.13
2.2.2.2.8 RESID ALRM DB Residual Alarm Deadband 0.3 - 25% 0.3 8.14
2.2.2.2.9 REF SP Reference Set Point 0 – 50 5 8.15
2.2.2.2.10 RESID PB Residual Gain (Proportional) 0 - 255% 100 8.16
100.6605.20
7.7.3 (2.2.3) COMPOUND LOOP CONTROL
Table F indicates the parameters for the Compound Loop Control mode of operation. Using the
U and D keys scroll through the parameter list. If the default nomenclature or value is acceptable,
scroll to the next parameter. Depress the E key when a parameter appears in the display that you
wish to change.
Table E - Feed Forward Control Run Mode Menu

Display Parameters Displayed Parameters Displayed in
2nd Tier Function
String in Auto Mode Manual Mode
3rd
Indicate Select
Tier
Run Mode - Run Mode -
1.2
Feed Forward Feed Forward
1.2.1 L/R STAT X (Always local)
1.2.2 RESID STAT X Residual Indication Residual Indication
GAS FLOW
1.2.4 X Gas Flow Gas Flow
STAT
1.2.7 REF SP X X Reference Set Point
When entering a value, using the U and D keys will increase or decrease the value shown.
The key can be continuously depressed and released or held to reach the desired value.
With the key held depressed the first increase/decrease level will be units then speed up in
increments of tens and then to hundreds increments to rapidly reach the desired setting.
depressing the M key until the top tier menu is displayed. Using the U or D keys scroll to RUN
MODE and depress the E key. Using the U or D keys scroll through the menu to observe the valve
operating conditions. Table G shows the applicable parameters for the Compound Loop Control
mode in either automatic or manual operation. The parameters shown are observable even if
password protection has been established. Only those parameters applicable to the chosen mode
of operation will be shown.
100.6605.20 - 28 -
Table F - Compound Loop Parameter Menu
Reference
2nd Tier
3rd Tier
4th Tier
5th Tier
6th Tier
2.2 CONTROL SETUP Control Scheme Flow Pace / Feed Forward / Flow Pace
Compound / Residual
2.2.3a COMPOUND Compound Loop 6.3
2.2.3b COMPOUND CTRL (Depress 'E' to proceed)
2.2.3.1 FLOW Flow
2.2.3.1.1 UNITS FLOW Display Units GPM, MGD, M3/HR, M3/D MGD 8.1
2.2.3.1.2 FLOW IN Flow Meter Signal 4-20 mAdc / 1-5 Vdc 4-20 mAdc 8.2
2.2.3.1.3 FLOW MAX Flow Meter Max 0 – 10000 100 8.3
2.2.3.1.4 FLOW MIN Flow Meter Min 0 – 10000 .0 8.3
2.2.3.1.5 FLOW DAMP Flow Meter Damping 0 – 25.5 Seconds 0 8.4
2.2.3.1.6 FLOW LO ALRM Flow Meter Lo Alarm 0 – 10000 .0 8.5
- 29 -
2.2.3.1.7 FLOW ALRM DB Low Flow Alarm Dead- 0.3 - 25% 3 8.6
band
2.2.3.1.8 RATIO SET Local Ratio Multiplier 0.2 – 2 1 8.8
2.2.3.2.2 RESID IN Residual analyzer signal 4-20 mAdc / 1-5 Vdc 4-20 mAdc 8.11
2.2.3.2.3 RESID MAX Residual Analyzer Max 0 – 50 10 8.12
2.2.3.2.4 RESID MIN Residual Analyzer Min 0 – 50 0 8.12
2.2.3.2.5 RESID DAMP Residual Analyzer Damp- 0 – 25.5 Seconds 0.5 8.4
ing
2.2.3.2.6 RESID HI ALRM Residual Analyzer Hi 0 – 50 10 8.13
Alarm
2.2.3.2.7 RESID LO ALRM Residual Analyzer Lo 0 – 50 0 8.13
Alarm
2.2.3.2.8 RESID ALRM DB Residual Alarm Deadband 0.3 - 25% 0.3 8.14
100.6605.20
Table F - Compound Loop Control Parameter Menu (continued)
100.6605.20
Reference
2nd Tier
3rd Tier
4th Tier
5th Tier
6th Tier
2.2.3.2.9 PROPOR BAND Proportional Band 0 - 255% 100 8.17
(Gain)
2.2.3.2.10 INTEGRAL Integral time 0 - 60 mins 3 8.17
2.2.3.2.11 ADAPT RESET Adaptive Reset (In- Yes / No No 8.18
tegral)
2.2.3.2.11.1 FLOW TIME HI Max Flow Integral 0 - 60 mins 20 8.18
2.2.3.2.11.2 FLOW LO Low Flow 0 – 10000 2 8.18
2.2.3.2.11.3 FLOW TIME LO Low Flow Integral 0 - 60 mins 45 8.18
2.2.3.2.12 REMOTE SP Remote Set Point Yes / No No 8.19
2.2.3.2.13 SP Set Point 0 – 50 5 8.20
2.2.3.2.13.1 REM SP IN Remote Set Point 4-20 mAdc / 1-5 Vdc 4-20 mAdc 8.21
Signal
- 30 -
2.2.3.2.14 SP DEV ALRM Setpoint Deviation 0.3 - 25% 25 8.22
Alarm
Table G - Compound Loop Control Run Mode Menu
Parameters Displayed in Auto Parameters Displayed in
2nd Tier Display String Function
Mode Manual Mode
1.3 Run Mode - Compound Loop Run Mode - Compound Loop
1.3.2 RESID STAT X Residual Indication
RES
1.3.3 X Residual & Set Point Indication
SP STAT
1.3.7 REMOTE SP X X Yes / No
1.3.8 REM SP IN X X Remote Setpoint Input Signal
1.3.9 SP X X Set Point (Local)
7.7.4 (2.2.4) RESIDUAL CONTROL

Table H indicates the parameters for the Residual Control mode of operation. Using the U and D
keys scroll through the parameter list. If the default nomenclature or value is acceptable, scroll to
the next parameter. Depress the E key when a parameter appears in the display that you wish to
change.
to the next data point and change the nomenclature or value as described above. After the values
have been entered, the valve may be placed into operation by continuously depressing the M key
until the top tier menu is displayed. Using the U or D keys scroll to RUN MODE and depress the
E key. Using the U or D keys scroll through the menu to observe the valve operating conditions.
Table I shows the applicable parameters for the Residual Control mode in either automatic or
manual operation. The parameters shown are observable even if password protection has been
established. Only those parameters applicable to the chosen mode of operation will be shown.
- 31 - 100.6605.20
Table H - Residual Control Parameter Menu
Display Description Nomenclature Default User Sub-Section
String / Value Set Reference
2nd Tier
3rd Tier
4th Tier
5th Tier
2.2 CONTROL Control Scheme Flow Pace / Flow Pace
SETUP Feed Forward/
Compound /
Residual
2.2.4a RESIDUAL Residual Control 6.2
2.2.4b RESIDUAL (Depress 'E' to
CTRL proceed)
2.2.4.1 UNITS RES Display Units ppm, mg/l ppm 8.1
2.2.4.2 RESID IN Residual analyzer 4-20 mAdc / 4-20 mAdc 8.11
signal 1-5 Vdc
2.2.4.3 RESID MAX Residual Analyzer 0 – 50 10 8.12
Max
2.2.4.4 RESID MIN Residual Analyzer 0 – 50 0 8.12
Min
2.2.4.5 RESID DAMP Residual Analyzer 0 – 25.5 Sec- 0.5 8.4
Damping onds
2.2.4.6 RESID HI Residual Analyzer 0 – 50 10 8.13
ALRM Hi Alarm
2.2.4.7 RESID LO Residual Analyzer 0 – 50 0 8.13
ALRM Lo Alarm
2.2.4.8 RESID ALRM Residual Alarm 0.3 - 25% 0.3 8.14
DB Deadband
2.2.4.9 PROPOR Proportional Band 0 - 255% 100 8.17
BAND (Gain)
2.2.4.10 INTEGRAL Integral time 0 - 60 mins 3 8.17
2.2.4.11 REMOTE SP Remote Set Point Yes / No No 8.19
2.2.4.12 SP Set Point 0 – 50 5 8.20
2.2.4.12.1 REM SP IN Remote Set Point 4-20 mAdc / 4-20 mAdc 8.21
Signal 1-5 Vdc
2.2.4.13 SP DEV Setpoint Deviation 0.3 - 25% 25 8.22
ALRM Alarm
100.6605.20 - 32 -
7.8 (2.3) CONTACT INPUTS
Table J indicates the parameters for viewing and/or configuration of the contact inputs. The valve has two
contact input options. One for vacuum switch input and one for remote standby input. The input switch
options allow choosing a normally open or a normally closed input contact attitude.
Vacuum Switch Input - The vacuum switch input option has the capability of holding the valve at its last
position or driving it to zero in the event of a loss of the system vacuum.
Table I - Residual Control Run Mode Menu

2nd Tier Display String Function Parameters Displayed in Auto Parameters Displayed in
Mode Manual Mode
1.4 Run Mode - Residual Run Mode - Residual
1.4.2 RESID STAT X Residual Indication
1.4.3 RES X Residual & Set Point
SP STAT Indication
1.4.6 REMOTE SP X X Yes / No
1.4.7 REM SP IN X X Remote Setpoint Input Signal
1.4.8 SP X X Set Point (Local)
Standby Switch Input – The standby switch option will drive the valve to zero when it is to be activated from
a remote source. This feature allows a standby feeder to be activated or an activated feeder to be placed in
standby from a remote location.
Using the U and D keys scroll through the contact input list. If the default attitude or action is acceptable,
scroll to the next input contact. Depress the E key when an input contact appears in the display that you
wish to change.
Depress the U or D keys pick the parameter that is to be changed. Depress the E key to accept that
parameter and use the U or D keys to choose the appropriate option. Depress the E key to accept the chosen
option. Continue to use the U or D key to scroll to the next data point and change the nomenclature or value
as described above.
Table J - Contact Input Parameter Menu

Display User Sub-Section
Description Nomenclature / Value Default
String Set Reference
2nd Tier
3rd Tier
4th Tier
2.3 CONTACT INPUT Contact Inputs 8.23
2.3.1 VAC SW ACTIVE Vacuum Switch Enable Yes / No No 8.24
2.3.1.1 VAC CONFIG Vacuum Switch Configuration NO / NC NC 8.25
2.3.1.2 VAC SW SET Vacuum Switch Fault Action Lock / Drive to Zero Lock 8.26
2.3.2 STBY SW ACTIVE Standby Enable Yes / No No 8.27
2.3.2.1 STBY CONFIG Standby Switch Configuration NO / NC NO 8.28
- 33 - 100.6605.20
After the values have been entered, the valve may be placed into operation by continuously depressing the
M key until the top tier menu is displayed. Using the U or D keys scroll to RUN MODE and depress the E key.
7.9 (2.4) OUTPUT RELAYS

The Chloromatic 3000 automatic valve has three programmable output relays which may be used to actuate
remote alarms or remotely indicate the current valve operating condition. The output contacts can also be
configured as normally open or normally closed. Table K indicates the various alarms, and status indicators
that can be assigned to the output relays.
Using the U and D keys scroll through the relay output list. If the default attitude or action is acceptable,
scroll to the next relay. Depress the E key when an output relay appears in the display that you wish to
change.
Depress the U or D keys and choose the parameter that is to be changed. Depress the E key to accept that
parameter and use the U or D keys to choose the appropriate option. Depress the E key to accept the chosen
option. Continue to use the U or D key to scroll to the next data point and change the nomenclature or value
as described above.
After the values have been entered, the valve may be placed into operation by continuously depressing the
M key until the top tier menu is displayed. Using the U or D keys scroll to RUN MODE and depress the E key.
Table K- Output Relays Parameter Menu

User Sub-Section
Set Reference
2nd Tier
3rd Tier
OUTPUT
2.4 Output Relays 8.29
RELAYS
NONE, STANDBY, VACUUM SWITCH,
STALL, VALVE POS LOW, VALVE POS
HIGH, WATER FLOW LOW, SET PT DEV
2.4.1 R1 ASSIGN Relay 1 Assignment NONE 8.30
LOW, SET PT DEV HIGH, RESIDUAL
LOW, RESIDUAL HIGH, MANUAL,
AUTO, REMOTE, LOCAL, FAULT
2.4.2 R1 CONF Relay 1 Configuration NO/ NC NO 8.31
100.6605.20 - 34 -
7.10 (2.5) DEFAULTS
The DEFAULTS section of the menu tree shown in Table L below indicates the various default values or
settings as set at the factory or chosen by the user.
To access the DEFAULTS menu, depress the M key several times to return to the top tier menu. Depress the U
or D keys until SETUP appears. Depress the E key. Depress the U or D keys until DEFAULTS appears. Using the
U or D keys scroll through the menu until the desired DEFAULT display appears. Depress the E key and using
the U or D keys change the action or value as required.
The following is a description of each of the DEFAULT items:
LOAD CUS DEF – The operational parameters that were entered in the SETUP steps above may be saved
as the custom setting for your facility. The parameter configuration that was saved in the SET CUS DEFS
step below can be recalled in order to bring up the valve settings, for the last saved setup, back to that
configuration.
SET CUS DEFS - The parameters that have been entered in the SETUP steps, as described in the previous
paragraphs above, may be permanently saved. In this manner, should subsequent changes be made that are
not proving to be acceptable, the prior settings can be reloaded to return the valve to its previous mode of
operation.
Table L - Defaults Parameter Menu

Display String Description Nomenclature / Value Default User Sub-Section
Set Reference
2nd Tier
3rd Tier
2.5 DEFAULTS Defaults 7.10
2.5.1 LOAD CUS DEF Load Customer Defaults Yes / No No 7.10
2.5.2 SET CUS DEFS Save Current Settings Yes / No No 7.10
2.5.3 LOAD FAC DEFS Load Factory Defaults Yes / No No 7.10
2.5.4 PASS PROTECT Password Protection Yes / No No 7.10
2.5.5 SET PASS Set New Password Yes / No No 7.10
2.5.6 PASSWORD Enter Password Enter 4 letters any ---- 7.10
combination
2.5.7 INVERT DISPLAY Invert Display ------ No 7.3
2.5.8 HYSTER CNT Hystersys Count Factory set - do not change 2 ------ 7.10
2.5.9 DEADBAND CT Deadband Count Factory set - do not change 6 ------ 7.10
LOAD FAC DEFS – Allows the operator to return the setup parameters to those set at the factory.
PASS PROTECT, SET PASS, PASSWORD – Password protection will prevent the changing of set-up
parameters and the operating parameters shown in the 'select' columns of the various run mode tables
(Table C, E, G and I).
The three menu display strings work together to establish password protection. Declaring "yes" at the PASS
PROTECT window and not establishing a password in the PASSWORD window will not establish password
protection unless a password has been previously established.
After a password has been established it may be turned on and off in the PASS PROTECT window. Also, after
establishing password protection (2.5.4) there is a 30 second delay before it takes effect if no buttons have
been pushed during the time-out period.
INVERT DISPLAY – As described in Section 7.3 above The display can be inverted to accommodate a valve
mounting attitude with the valve body above or below the operator. Depress the E key and using U or D
Keys, scroll to YES. Depress the E key.
HYSTER CNT – This is a factory setting. DO NOT CHANGE.
DEADBAND CT - This is a factory setting. DO NOT CHANGE.
- 35 - 100.6605.20
7.11 (3.0) DIAGNOSTICS
The DIAGNOSTICS portion of the menu allows review of the internal operations of the valve operator. This
portion of the menu is for monitoring only and does not contain any user inputs. Table M indicates the
operator parameters that may be reviewed. From the top tier of the menu depress the U or D keys until
DIAGNOSTICS appears and depress the E key. Using the U or D keys scroll through the displays to observe
the parameter values.
7.12 (4.0) ALARMS

One or more alarms will trigger the bell symbol in the lower left corner of the display. To review the active
alarms depress the M key continuously until the top tier of the menu is attained. Using the U or D keys, scroll
to the ALARMS display. Depress the E key. Depressing either the U or D keys allows scrolling through all the
active alarms. Only those active alarms associated with the chosen control mode will be displayed.
Table M - Diagnostics Menu

Top Tier Display String Description Nomenclature / Value
2nd Tier
3.0 DIAGNOSTICS Diagnostics (Monitor only, no user inputs)
3.1 MOTOR STAT Motor State OFF / INC / DEC
3.2 AMP TEMP Amplifier Temperature 0-100 Deg. C
3.3 ACT STATUS Actuator State 0 - 65535
3.4 ACT STARTS Actuator Starts 0 - 65535
3.5 AMP STARTS Amplifier Starts 0 - 65535
3.6 STALL TO Stall Timeout 0 – 120 Seconds (Factory Fixed)
3.7 STALL CYCLES Stall Cycles 3 (Factory Fixed)
3.8 SOFT VERSION Software Version V #.##
100.6605.20 - 36 -
8 PARAMETER DESCRIPTIONS
The control strategies as described in Section 6.0 and set in Section 7.0 provide information about parameters that
are unique to the strategy. This section is devoted to providing information about parameters that are common to
more than one strategy. It provides:
• insight into the significance of the parameters
• guidance in determining the parameter values most appropriate for your application
Once you have determined the appropriate parameter values for your site, follow the instructions in Section 7 to
display and change parameter values.
8.1 Display Units

The UNITS FLOW and UNITS RES settings allow selection of the units to be displayed for all parameters that
are associated with the input process water flow and residual measurements. The flow parameter options
are GPM, MGD, m3/hr or m3/day. The residual parameter options are ppm or mg/l.
8.2 Flow Meter Signal
The FLOW IN parameter configures the type of flow meter signal that the 3000 valve will accept. Either a
4-20 mAdc or a 1-5 Vdc signal may be selected. Referring to Figure 4 position switch S1 in the appropriate
position.
8.3 Process Water Flow and Gas Dispenser Output
For accurate operation of the flow control loop, it is important that the process water flow and gas ranges
be entered properly. The water flow range must be set at maximum (100% of the flowmeter output). The gas
range must be set at the maximum output of the gas dispenser. The control loop will not function properly
unless the ranges are entered correctly.
Minimum water flow and minimum gas flow should normally be set to zero.
8.4 Damping
Damping is the amount of time over which the flow meter or residual analyzer input signals are averaged.
The setting may range from 0 seconds (no damping) to 25 seconds. This is used to smooth out rapid
fluctuations of the input signal.
8.5 Flow Meter Low Alarm
The FLO LO ALRM can be set to a process flow rate indication that would not be possible unless the flow
transmitter failed. 5% of maximum flow is a suggested setting. This alarm setting will trigger shifting the
compound loop control mode into residual only control or drive the valve to a preset minimum gas flow rate
depending on the control mode selected.
8.6 Low Flow Alarm Deadband
The FLOW ALRM DB setting establishes when the water Low Flow Alarm is cleared. The input flow reading
must rise above this level in order for the system to clear an existing Low Flow Alarm. The parameter may be
set from 0.3% to 25% of the process flow range.
8.7 Lost flow / Gas Feed
The FLO LOS RATE setting allows the control valve to feed a preset minimum amount should the flow meter
signal fail when in the flow pacing strategy mode.
8.8 Local Ratio Multiplier
The ratio multiplier, RATIO SET, allows the gas feed to track the process flow so that the dosage remains
constant for changes in process flow. The multiplier range is from 0.2 to 2. A factor of 1 will yield maximum
gas flow at maximum process flow.
- 37 - 100.6605.20
For example, a treatment facility with a maximum process flow of 8 MGD (1262 m3/h) has determined that a
dosage of 5 PPM will yield the effluent residual required. Sizing the chlorinator yields:
US Units Metric Units
lb/day (required) = (MGD) X (8.34) X (Dosage) g/h = (m3/h) x (Dosage)
= 8 X 8.34 X 5 = 1262 m3/h x 5
= 333.6 lb/day = 6310 g/h or 6.3 kg/h
The closest chlorinator that can feed at the required rate has a maximum capacity of 500 lb/day (10 kg/h).
To compensate for the larger than required gas feeder, a ratio multiplier must be entered into the valve
parameters. The multiplier is calculated as follows:
US Units Metric Units
RATIO SET = Maximum or calculated feed = 6310 g/h
Maximum capacity of the gas feeder 10,000 g/h
= 333.6
500
= 0.667 (round to 0.7) = 0.631 (round to 0.7)
8.9 Remote Ratio Set
REM RATIO determines whether the ratio multiplier in the flow pace control mode is obtained locally or
remotely. When set to YES, the ratio multiplier is remote and the REM RATIO IN parameter is available. When
set to NO, the ratio multiplier is local and the RATIO SET parameter is available for update at the valve.
8.10 Remote Ratio Set Signal
The REM RATIO IN parameter configures the type of remote signal that the 3000 valve will accept. Either a
position.
8.11 Residual Analyzer Signal
The RESID IN parameter configures the type of analyzer signal that the 3000 valve will accept. Either a
position.
8.12 Residual Analyzer Max and Min
RESID MAX and RESID MIN parameters are the maximum and minimum range limits of the residual analyzer.
8.13 Residual Analyzer High and Low Alarm
An alarm indication is generated when the process residual signal exceeds the maximum setting or falls
below the minimum setting.
8.14 Residual Alarm Deadband
The RESID ALRM DB setting establishes when the RESID HI ALRM and RESID LO ALRM are cleared. The input
analyzer reading must rise above the low setting or fall below the high setting in order for the system to
clear an existing alarm. The parameter may be set from 0.3% to 25% of the process residual range.
8.15 Reference Set Point
In the feed forward mode of control the REF SP parameter sets the desired residual level. This parameter,
along with the RESID PB setting determines the difference between the process residual and the setpoint
and changes the valve position accordingly to bring the process to the setpoint. This calculated output is
also combined with the process flow reading in order to maintain tighter control of the dechlorination gas.
8.16 Residual Proportional Band (gain)
This is the gain that is applied to the difference between the REF SP and the process residual for the feed
forward control mode. It tells the actuator what percentage of the difference to use as a step up or step
down to the valve position. The correction amount is equal to 100 divided by the, RESID PB, proportional
band setting.
100.6605.20 - 38 -
8.17 Controller Tuning
Proportional Band and Integral (Reset) Time.
The PI controller is designed to allow you to gradually increase or decrease the amount of gas going into
the treatment process in response to a deviation between the residual and the setpoint. (Rapid, near
instantaneous, increases or decreases in 3000 valve setting would cause over- or undershoots in residual.)
Achieving a gradual change is accomplished by a series of incremental steps. There is a lag time
between the time the position of the 3000 valve is changed and the corresponding change in output of the
analyzer is noted. In that case, for the controller to do its job properly, it must wait between incremental
changes to allow the effects of the new gas dispenser setting to be evident at the analyzer. Depending on
the plant lay-out and the process flow rate, it can take several minutes for a change to become evident. This
lag time is entered as the INTEGRAL TIME.
Integral Time is determined by changing the 3000 valve position to increase the residual by 1 ppm and
recording the time required for the analyzer to measure a corresponding change. This time interval is the
Integral Time and corresponds to the specific process flow rate at that time. A better control strategy would
include Adaptive Reset (see Section 8.18) if the control strategy with a constant Integral time setting causes
fluctuations in residual due to fluctuating flow rates.
The size of the incremental changes the controller makes is determined by the proportional band setting.
What you are really doing is telling the controller what percentage of the difference between the set
point and the process variable you want to use as the step up or down. This is equal to 100 divided by the
PERCENTAGE OF THE PROPORTIONAL BAND.
For example, if you use the proportional band setting 200%, you are telling the controller to make an
incremental change equal to 100/200. Suppose you were using an Integral time of five minutes; then every
five minutes the controller would tell the gas dispenser to add half the difference between the set point and
the process variable. So if the controller determined that you needed to add 100 lb/day, the first time it sent
a signal to the gas dispenser, it would tell it to change the rate at which it is adding gas by 50 lb/day. Then,
five minutes later, it would tell the gas dispenser to increase its setting at the rate of 25 lb/day. Five minutes
after that it would tell it to change its setting at the rate of 12.5, and so forth.
These changes are made continuously, not in discrete steps as might be inferred from this simplified
example.
8.18 Adaptive Reset

Adaptive Reset applies only to Flow Paced Residual Trimmed and Feedback Dechlor strategies.
It is available on menu reference 2.2.3.2 for Feedback Dechlor.
Adaptive Reset is an option which may be turned ON or OFF using the provided display.
This feature adds better control than achievable with standard Controller Tuning (Section 8.1) in that the
Reset Time is made to respond to flow changes.
Chlorination systems can typically have long time intervals between chlorine injection and analyzer
sampling. This time interval will often vary due to flow conditions. Adaptive Reset can be used to adjust the
PI loop output to these changing parameters and still operate within user specified parameters. Entry of
proper values permits rapid response to changing conditions without overshooting or undershooting the
set point.
The following information is required for the proper application of Adaptive Reset.
Steady High Flow Rate
High Flow Rate Transit Time
Steady Low Flow Rate
Low Flow Rate Transit Time
- 39 - 100.6605.20
Adaptive Reset Times should be measured at two, if possible significantly different, flow rates, say 40 and
100% of maximum flow. The measurements are carried out as follows:
1. Measure a stable process flow and note the value.
2. Adjust the Chlorinator valve to increase the residual within the process stream by
approximately 1 ppm.
3. Measure the time required for the Analyzer to show a corresponding increase in concen-
tration. This time interval is the Integral Time at the measured flow rate.
4. Take measurements at both the high and low flow conditions and enter the values as noted
in Section 7.7.3.
Integral Time may be determined using sulfur dioxide in an analogous manner.
The above two sets of parameters are used to compute a linear relationship between the flow and
Integral Time.
When YES, the Adaptive Reset will calculate the appropriate amount of Integral Time and adjust the
controller accordingly.
8.19 Remote Set Point
Certain control strategies will require the control set point be input to the valve operator from a remote
SCADA or control system. REMOTE SP allows the operator to choose between local or remote set point input.
8.20 Set Point
SP is the local set point setting for the desired process residual.
8.21 Remote Set Point Signal
The REM SP IN parameter configures the type of remote setpoint signal that the Chloromatic 3000 valve will
accept. Either a 4-20 mAdc or a 1-5 Vdc signal may be selected. Referring to the Figure 4 position switch S3
in the appropriate position.
8.22 Set Point Deviation Alarm
The parameter SP DEV ALRM establishes the percent of the residual signal by which the set point and
residual signal may differ before an alarm is triggered. The difference will be for both positive as well as
negative deviation. The settable range is 0.3 to 25%.
8.23 Contact Inputs
The 3000 valve is equipped with two contact inputs that may be chosen and configured by the operator.
(See paragraphs 8.24 and 8.27.)
8.24 Vacuum Switch Enable
Setting the VAC SW ACTIVE parameter to YES enables the vacuum switch input. The vacuum switch is wired
to switch input #1 to indicate a loss of motive vacuum for the gas feeder.
8.25 Vacuum Switch Configuration
When the VAC SW ACTIVE parameter has been enabled, the VAC CONFIG is made accessible to the operator.
When the vacuum switch contact is set to normally open (NO), action is taken when the contact closes.
When the vacuum switch contact is set to normally closed (NC) action is taken when the contact opens.
8.26 Vacuum Switch Fault Action
Two different default options can be chosen from the VAC SW SET display. The operator has a choice to LOCK
the valve in its last position or DRIVE TO ZERO when the vacuum switch input is triggered. In addition the
4-20 mAdc gas flow retransmission signal is driven to 4 mAdc to remotely indicate a no-flow condition.
8.27 Standby Enable
The STBY SW ACTIVE display allows the valve to be activated (YES) or deactivated (NO) from a remote
location by means of a switch contact.
100.6605.20 - 40 -
8.28 Standby Configuration
This display allows the input contact to be configured as a normally open (NO) or a normally closed (NC)
contact. With a NO contact, action is taken when the contact closes and with a NC contact action is taken
when the contact opens. When the standby switch is activated, the valve will be driven to the closed
position and the alarm display will show STANDBY.
Note: When the valve is in the standby state other operational parameters may be changed by the operator.
However, it is advisable to change the standby enable (STBY SW ACTIVE) to NO as the “STANDBY” indication
will always show on the bottom line and block the view to the parameter changes.
8.29 Output Relays
The 3000 valve has three output relays that are fully configurable by the user. They can be set to trigger on
any one of fifteen fault/alarm or valve conditions. The output contacts are also configurable as normally
open (NO) or normally closed (NC).
8.30 Relay 1, 2, 3 Assignment
The following conditions may be applied to each of the output relays:
NONE – Relay unassigned.
STANDBY - Actuated as an indication that the valve has been placed in standby mode.
VACUUM SWITCH - Actuates when the appropriate vacuum switch contacts are connected to the
vacuum switch input and either a high or low vacuum condition exists. The alarm condition is indicative
of no gas flow.
STALL – Alarm condition indicating that the valve has been commanded to move and no movement has
been detected within three seconds.
VALVE POS LOW – Alarm condition indicating that the valve has closed beyond a minimum setting.
VALVE POS HIGH – Alarm condition indicating that the valve has opened beyond a maximum setting.
WATER FLOW LOW – Low water flow alarm determined by the FLOW LO ALRM (Section 8.5).
SET PT DEV LOW – Alarm condition indicating that the residual is above the set point by a preset amount
(Section 8.21).
SET PT DEV HIGH – Alarm condition indicating that the residual is below the set point by a preset amount
(Section 8.21).
RESIDUAL LOW – Alarm condition indicating that the residual has dropped below a preset low limit
(Section 8.13).
RESIDUAL HIGH – Alarm condition indicating that the residual has exceeded a preset high limit (
Section 8.13).
MANUAL – Contact action indicating that the valve is in manual operation.
AUTO - Contact action indicating that the valve is in automatic operation.
REMOTE - Contact action indicating that the valve is receiving a remote setpoint.
LOCAL - Contact action indicating that the valve is in local control.
FAULT - Contact action indicating problem as indicated in Section 8.32.
8.31 Relay 1, 2, 3 Configuration
When either of the R1 or R2 or R3 ASSIGN parameters have been enabled, the R1 or R2 or R3 CONFIG is made
accessible to the operator. Setting the output relay contact to normally open (NO), action is taken when the
contact closes. Setting the output relay contact to normally closed (NC), action is taken when the contact
opens.
- 41 - 100.6605.20
8.32 Alarm List
The following are the possible alarm conditions that may be displayed during operation:
NONE – This word will appear when no alarms have been activated.
STANDBY - Actuated as an indication that the valve has been placed in standby mode.
VACUUM SWITCH - Actuates when the appropriate vacuum switch contacts are connected to the
vacuum switch input and either a high or low vacuum condition exists. The alarm condition is indicative
of no gas flow.
STALL - Alarm condition indicating that the valve has been commanded to move and no movement has
been detected within three seconds.
WATER FLOW LOW – determined by the setting in FLOW LO ALRM (paragraph 8.5).
LOS FLOW – Actuated when the flow input signal drops below 3.6 mAdc or rises above 20.5 mAdc.
SET PT DEV HIGH – Actuated when the difference between the set point and the process variable exceed a
preset amount as set in SP DEV ALRM (Section 8.22).
SET PT DEV LOW– Actuated when the difference between the set point and the process variable exceed a
preset amount as set in SP DEV ALRM (Section 8.22).
RESIDUAL LOW – Actuated when the process variable drops below a preset point as set in RESID LO ALRM
(Section 8.13)
RESIDUAL HIGH – Actuated when the process variable rises above a preset point as set in RESID HI ALRM
(Section 8.13)
LOS RESID – Actuated when the residual input signal drops below 3.6 mAdc or rises above 20.5 mAdc.
VALVE POS LOW – Indicates that the valve is at its minimum position.
VALVE POS HIGH – Indicates that the valve is at its maximum position
LOS-RM SET PT – Actuated when the remote set point input signal drops below 3.6 mAdc or rises above
20.5 mAdc.
LOS-POSITION – Actuated when communication is lost with the feedback potentiometer.
FAULT – Actuated for loss of remote setpoint signal, loss of feedback pot communication, stalled actuator
after two retries. The fault alarm can also be used for power failure remote indication by assigning it to a
relay and configuring the relays as N.C. The contact will open upon power failure.
100.6605.20 - 42 -
9 (2.1) CALIBRATION
Unless previously ordered, the 3000 valve is shipped with a five point calibration at 0, 25, 50, 75 and 100% of scale
against a factory test meter. When furnished as part of the Model 3000WP wall panel, the valve will be calibrated
to the panel mounted gas flowmeter. The valve has the capability of up to an eleven point calibration to accurately
match the valve position to the actual gas flow as indicated on the gas flow meter as part of the gas feeder. This
allows for an accurate retransmission signal of the gas flow rate to a remote monitoring system without the need for
differential type transmitters with limited rangeability.
NOTE: Field calibration of the 3000 valve will require that the gas feeder be placed in operation and the treatment
process can accept the gas being fed during the brief calibration period.
Table X shows the menu tree for the calibration procedure. For illustrative purposes a five point calibration procedure
(factory default) is described below. Any number of calibration points, between two and eleven, may be utilized to
achieve the degree of desired accuracy. Once the minimum flow calibration point is set, all subsequent points will be
ignored and the calibration procedure will be complete.
NOTE: When performing a field calibration, start at 100% of the meter scale and enter the subsequent points in
descending order. Do not enter a higher flow value than the previously entered value. The field calibration will
override the factory calibration. However, the factory calibration may be recalled (Section 7.11).
Table X - Calibration
Top User
Tier Set
2nd Tier
3rd Tier
2.0 SET UP Set up
2.1 CALIBRATION Calibration
2.1.1 GAS Gas Cl2 / SO2 / NH3 / CO2 (Per Order)
2.1.2 UNITS Display Units lb/day / g/hr / kg/hr (Per Order)
2.1.3 HI FLO Max flow 0 – 10000 (Per Order)
2.1.4 CAL 0 Point 0 position # assigned by software (varies)
2.1.5 C 0 VALUE Point 0 flowrate 0 – 10000 (0% flow)
2.1.7 C 1 VALUE Point 1 flowrate 0 – 10000 (25% Flow)
2.1.14 CAL 5 Point 5 position # assigned by software
2.1.15 C 5 VALUE Point 5 flowrate 0 – 10000
- 43 - 100.6605.20
For your reference, Table Y below shows the percent of full scale positions for the various calibration points based on
the total number of calibration steps desired. A 5 point field calibration is shown as an example.
1. To enter CALIBRATION mode, continuously depress the M key until there is no display change
2. Press either the U or D keys until SET UP appears
3. Press the E key
4. Press either the U or D keys until CALIBRATION is displayed
5. Press the E key. The gas type will appear. If no change is desired, proceed to step 8. If a different
choice is desired, press the E key again.
NOTE: Changing the gas type for the display may require a materials change for the valve plug and seals. Refer to parts
list 100.7091.
6. Press the U or D Keys to change to the desired gas type.
7. Press the E key to save the parameter.
8. Press D to display UNITS. The units of gas flow measurement will appear. If no change is desired,
proceed to step 11. If a different choice is desired, press the E key again.
9. Press the U or D Keys to change to the desired UNITS of measurement.
Table Y - Calibration Steps

Calibration Steps
Scale % 2 3 4 5 6 7 8 9 11
0 Cal 0 Cal 0 Cal 0 Cal 0 Cal 0 Cal 0 Cal 0 Cal 0 Cal 0
10 Cal 1
12.5 Cal 1
14.3 Cal 1
16.7 Cal 1
20 Cal 1 Cal 2
25 Cal 1 Cal 2
28.6 Cal 2
30 Cal 3
33.3 Cal 1 Cal 2
37.5 Cal 3
40 Cal 2 Cal 4
42.9 Cal 3
50 Cal 1 Cal 2 Cal 3 Cal 4 Cal 5
57.1 Cal 4
60 Cal 3 Cal 6
62.5 Cal 5
66.6 Cal 2 Cal 4
70 Cal 7
71.4 Cal 5
75 Cal 3 Cal 6
80 Cal 4 Cal 8
83.3 Cal 5
85.7 Cal 6
87.5 Cal 7
90 Cal 9
100 Cal 1 Cal 2 Cal 3 Cal 4 Cal 5 Cal 6 Cal 7 Cal 8 Cal 10
100.6605.20 - 44 -
10. Press E to save the chosen UNITS.
11. Press D to display HI FLOW. The units of gas flow measurement will appear. If no change is desired,
proceed to step 14. If a different choice is desired, press the E key.
12. Press the U or D Keys to change the maximum gas flow rate.
13. Press E to save the parameter.
14. Press the D Key to Display CAL 4
15. Press the E Key to Edit CAL 4
16. While observing the flow meter of the gas feeder, press the U or D Keys to adjust the gas feed rate to
the maximum gas flow rate.
17. Press the E Key to save the CAL 4
18. Press the D Key to display the C 4 VALUE. The units of gas flow measurement will appear. If no change
is desired, proceed to step 21. If a different choice is desired, press the E key.
19. Use the U or D Key to edit the C 4 VALUE.
20. Press the E Key to Save the C 4 VALUE
21. Press the U Key to Display CAL 3
23. Press the U or D Keys to adjust the Cal 3 for 75% of maximum gas flow.
25. Press the D Key to display the C 3 VALUE
26. Press the E Key to Edit the C 3 VALUE
27. Use the U or D Keys to indicate the 75% of maximum gas flow rate.
29. Press the D Key to Display CAL 2
31. Press the U or D Key to adjust the Cal 2 for 50% of maximum gas flow.
37. Press the U Key to Display CAL 1
39. Press the U or D Keys to adjust the Cal 1 for 25% of maximum gas flow.
45. Press the D Key to Display C 0
46. Press the E Key to Edit C 0
47. Press the U or D Keys to adjust the Cal 0 for 0.0% gas flow.
51. Use the U or D Keys to indicate the 0.0% gas flow rate.

- 45 - 100.6605.20
10 MAINTENANCE
10.1 General
Should a question arise concerning operating and/or servicing the Series 3000 Chloromatic™ Valve, contact
the nearest De Nora Water Technologies service facility for technical assistance. As with all gas feed systems,
only qualified personnel should service the equipment.
It is recommended that the Gas Dispensing System be inspected and serviced a minimum of once per year
to clean the valve plug and replace the valve plug seats. A maintenance kit, P/N 614B780U01 (Cl2 & SO2) or
614B780U02 (NH3) is available to facilitate this maintenance task.
More frequent service periods may be required due to: 1) the type, quality and quantity of the gas being
handled, 2) the complexity of the gas supply system and 3) operation procedures.
More frequent service periods are especially indicated when venting of the VR is occurring during the
one year operational period. This is usually indicative of foreign debris holding the inlet valve open or
destruction of the inlet valve parts caused by the gas quality not up to industry purity standards.
Preventative maintenance kits are available from the factory. Each kit contains all the parts and detailed
instructions that are required for complete maintenance. All o-rings and gaskets that have been disturbed
during the disassembly must be replaced during reassembly in order to insure safe, trouble free operation.
Failure to replace these parts could result in a shortened operation period and bodily injury.
BEFORE ATTEMPTING SERVICE, BE SURE THAT THE

VACUUM IN THE SYSTEM HAS BEEN RELIEVED
AND THAT THE SYSTEM IS FLUSHED WITH DRY AIR OR
NITROGEN. FAILURE TO DO SO MAY REQUIRE THAT
APPROPRIATE PROTECTIVE GEAR BE WORN.
WARNING
EQUIPMENT POWERED BY AC LINE VOLTAGE CONSTITUTES A
POTENTIALLY LETHAL ELECTRIC SHOCK HAZARD. INSTALLATION
AND SERVICING OF THIS EQUIPMENT SHOULD ONLY BE ATTEMPTED
BY A QUALIFIED TECHNICIAN.
DISCONNECT POWER BEFORE OPENING THE ELECTRIC HOUSING

OR PERFORMING MAINTENANCE ON THE VALVE BODY.
10.2 Shut Down

When the system is removed from service for maintenance, semi-permanent or permanent shut down, refer
to the appropriate system shut down procedure found in the appropriate vacuum regulator instruction
manual.
10.3 Valve Body

The valve body should be disassembled if there is a leak or evidence of excessive inaccuracy of the flow rate.
It is always good practice to clean the valve plug and to replace the spring loaded seal, wiper seal, and o-ring
whenever it is necessary to disassemble the valve body. This section describes how to clean the valve plug,
how to reassemble the valve body, and how to align the valve plug after reassembly. It is assumed that the
valve operator has either been assembled and synchronized or has been operating without any problems
prior to the performance of these procedures.
100.6605.20 - 46 -
10.3.1 Cleaning the Valve Plug
Whenever the valve body is disassembled, the valve plug (Figure 13) should be visually examined.
If heavy scratches or scores can be detected, the valve plug and seat should be replaced. If the
valve plug is to be reused, it should be cleaned first before reassembly with a crocus cloth wetted
with water. To perform this cleaning procedure, rub the valve plug in an axial direction with fingers
pressing on the cloth about 180-degrees apart. While polishing, slowly rotate the plug to make
certain that the entire sealing area is wiped clean and is lightly polished. It is typical for some light
scratches to remain, but the stem diameter is virtually unaffected by this procedure. Care should be
taken, however, not to rub the valve plug along the area of the machined flat.
Figure 13 - Valve Plug
10.3.2 Valve Body Assembly

To assemble a disassembled valve body, perform the following procedure. Refer to Figures 14 & 15
as appropriate.
1. Before assembling, wash all individual parts of the valve body with soap and water and then rinse
and dry each part thoroughly.
2. Using the manual control knob on top of the actuator, position the lead screw (shown in Figure
15) so that the lower end of the screw is accessible below the scale plate.
3. Install valve plug onto the lead screw with about 3/16" between the top of the plug and bottom
of the thick portion of the lead screw. Tighten the set screw.
4. Insert the spring loaded seal with the open end facing up into the valve body. Insert the wiper
seal with the knife edge up. Press the o-ring around the wiper seal ensuring that it is seated fully
into the groove.
5. Carefully slide the valve body assembly onto the valve plug until it touches the actuator.
6. Carefully slide the valve body orifice onto the valve plug as shown in Figure 14.
7. Attach the lower valve cover onto the assembly with screws and lock washers. Tighten to 15 in-lbs.
- 47 - 100.6605.20
Figure 14 - Exploded View of 1" Stroke Rate Valve
100.6605.20 - 48 -
10.3.3 Valve Plug Alignment
1. Reinstall the valve into the system as described in Section 4 and place in operation as
noted in Section 7.
2. Apply a 4 mA signal to the input. The rotameter should fall to "0". If it does not, loosen the
valve plug set screw and carefully slide the valve plug down until "0" on the rotameter is
achieved. If at 4 mA the plug over travels past "0" resulting in interference and motor stall,
loosen the valve plug set screw and carefully slide the valve plug up further on the actuator
lead screw and retighten the set screw.
Figure 15 - Motor Frame Assembly
- 49 - 100.6605.20
Switch 4-20mA
Inputs Output 1-5V / 4-20mA
Analog Inputs
Customer
Supplied
External
Switch
Contacts
Relay Contacts
Figure 16 - Internal Wiring Diagram
WARNING
MORE THAN ONE LIVE CIRCUIT MAY APPEAR ON THE RELAYS.
100.6605.20 - 50 -
11 MENU TREE
Top Display String Description Nomenclature /Value Default User Sub-
Tier Set Section
Reference
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
1.0 RUN MODE Run Mode
1.1 Flow Pace 6.1
1.2 Feed Forward 6.4
1.3 Compound Loop 6.3
1.4 Residual Control 6.2
2.0 SET UP Set up

2.1 CALIBRATION Calibration 9.0
2.1.1 GAS Gas CL2/SO2/NH3/CO2 (Per Order) 9.0
2.1.2 UNITS Display Units lb/day/g/hr/kg/hr (Per Order) 9.0
2.1.3 HI FLO Max flow 0 – 10000 (Per Order) 9.0
2.1.4 CAL 0 Point 0 position # assigned by software (varies) 9.0
2.1.5 C 0 VALUE Point 0 flowrate 0 – 10000 (0% flow) 9.0
2.1.7 C 1 VALUE Point 1 flowrate 0 – 10000 (25% Flow) 9.0
2.1.14 CAL 5 Point 5 position # assigned by software 9.0
2.1.15 C 5 VALUE Point 5 flowrate 0 – 10000 9.0
- 51 - 100.6605.20
11 MENU TREE - (continued)
Top Display Description Nomenclature / Default User Sub-Section
Tier String Value Set Reference
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.1.24 CAL 10 Point 10 0 - 100 9.0
position
2.1.25 C 10 VALUE Point 10 f 0 – 10000 9.0
lowrate
2.2 CONTROL Control Flow Pace/ Flow Pace 6.0
SETUP Scheme Feed Forward/
Compound/
Residual
2.2.1a FLOW PACE Flow Pace 6.1
2.2.1b FLOW PACE (Depress 'E' to
CTR proceed)
2.2.1.1 UNITS FLOW Display Units GPM, MGD, MGD 8.1
M3/HR, M3/D
2.2.1.2 FLOW IN Flow Meter 4-20 mAdc/ 4-20 8.2
Signal 1-5 Vdc mAdc
2.2.1.3 FLOW Flow Meter 0 – 10000 100 8.3
MAX Max
2.2.1.4 FLOW Flow Meter 0 – 10000 .0 8.3
MIN Min
2.2.1.5 FLOW DAMP Flow Meter 0 – 25.5 0 8.4
Damping Seconds
2.2.1.6 FLOW Flow Meter 0 – 10000 .0 8.5
LO ALRM Lo Alarm
2.2.1.7 FLOW ALRM Low Flow 0.3 - 25% 3 8.6
DB Alarm
Deadband
2.2.1.8 FLO LOS Lost Flow/ 0 – 10000 .0 8.7
RATE Gas Feed
2.2.1.9 REM Remote Ratio Yes/no No 8.9
RATIO Set
2.2.1.10 RATIO Local Ratio 0.2 – 2 1 8.8
SET Multiplier
2.2.1.10.1 REM Remote Ratio 4-20 mAdc/ 4-20 mAdc 8.10
RATIO IN Set Signal 1-5 Vdc
2.2.2a FEED Feed Forward 6.4
FORWARD Dechlor
2.2.2b FEED FWD (Depress 'E' to
CTRL proceed)
100.6605.20 - 52 -
Top Display Description Nomenclature / Default User Sub-Section
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.2.2.1 FLOW Flow
2.2.2.1.1 UNITS Display Units GPM, MDG, MGD 8.1
FLOW M3/HR, M3/D
2.2.2.1.2 FLOW IN Flow Meter 4-20 mAdc/ 4-20 mAdc 8.2
Signal 1-5 Vdc
2.2.2.1.3 FLOW Flow Meter 0 – 10000 100 8.3
MAX Max
2.2.2.1.4 FLOW Flow Meter 0 – 10000 .0 8.3
MIN Min
2.2.2.1.5 FLOW Flow Meter 0 – 25.5 0 8.4
DAMP Damping Seconds
2.2.2.1.6 FLOW LO Flow Meter Lo 0 – 10000 .0 8.5
ALRM Alarm
2.2.2.1.7 FLOW Low Flow 0.3 - 25% 3 8.6
ALRM DB Alarm Dead-
band
2.2.2.1.8 FLO LOS Lost Flow / Gas 0 – 10000 .0 8.7
RATE Feed
2.2.2.1.9 RATIO SET Local Ratio 0.2 – 2 1 8.8
Multiplier
2.2.2.2.2 RESID IN Residual Ana- 4-20 mAdc / 1-5 4-20 mAdc 8.11
lyzer signal Vdc
2.2.2.2.3 RESID MAX Residual Ana- 0 – 50 10 8.12
lyzer Max
2.2.2.2.4 RESID MIN Residual Ana- 0 – 50 0 8.12
lyzer Min
2.2.2.2.5 RESID Residual Ana- 0 – 25.5 0.5 8.6
DAMP lyzer Damping Seconds
2.2.2.2.6 RESID HI Residual Ana- 0 – 50 10 8.13
ALRM lyzer Hi Alarm
2.2.2.2.7 RESID Residual Ana- 0 – 50 0 8.13
LO ALRM lyzer Lo Alarm
- 53 - 100.6605.20
Top Display Description Nomenclature Default User Sub-Section
Tier String / Value Set Reference
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.2.2.2.8 RESID Residual Alarm 0.3 - 25% 0.3 8.14
ALRM DB Deadband
2.2.2.2.9 REF SP Reference Set 0 – 50 5 8.15
Point
2.2.2.2.10 RESID Residual Gain 0 - 255% 100 8.16
PB (Proportional)
2.2.3a COMPOUND Compound 6.3
Loop
2.2.3b COMPUND (Depress 'E' to
CTRL proceed)
2.2.3.1 FLOW Flow
2.2.3.1.1 UNITS Display Units GPM, MGD, MGD 8.1
FLOW M3/HR, M3/D
2.2.3.1.2 FLOW IN Flow Meter 4-20 mAdc/ 4-20 mAdc 8.2
Signal 1-5 Vdc
2.2.3.1.3 FLOW Flow Meter 0 – 10000 100 8.3
MAX Max
2.2.3.1.4 FLOW Flow Meter 0 – 10000 .0 8.3
MIN Min
2.2.3.1.5 FLOW Flow Meter 0 – 25.5 0 8.4
DAMP Damping Seconds
2.2.3.1.6 FLOW Flow Meter Lo 0 – 10000 .0 8.5
LO ALRM Alarm
2.2.3.1.7 FLOW Low Flow 0.3 - 25% 3 8.6
ALRM DB Alarm Dead-
band
2.2.3.1.8 RATIO SET Local Ratio 0.2 – 2 1 8.8
Multiplier
2.2.3.2.2 RESID IN Residual 4-20 mAdc/ 1-5 4-20 mAdc 8.11
Analyzer signal Vdc
2.2.3.2.3 RESID MAX Residual 0 – 50 10 8.12
Analyzer Max
2.2.3.2.4 RESID MIN Residual Ana- 0 – 50 0 8.12
lyzer Min
100.6605.20 - 54 -
Top Display Description Nomencla- Default User Sub-Section
Tier String ture/ Value Set Reference
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.2.3.2.5 RESID Residual 0 – 25.5 0.5 8.6
DAMP Analyzer Seconds
Damping
2.2.3.2.6 RESID HI Residual 0-50 10 8.13
ALRM Analyzer Hi
Alarm
2.2.3.2.7 RESID LO Residual 0 – 50 0 8.13
ALRM Analyzer Lo
Alarm
2.2.3.2.8 RESID Residual 0.3 - 25% 0.3 8.14
ALRM DB Alarm Dead-
band
2.2.3.2.9 PROPOR Proportional 0 - 255% 100 8.17
BAND Band (Gain)
2.2.3.2.10 INTEGRAL Integral time 0 - 60 mins 3 8.17
2.2.3.2.11 ADAPT Adaptive Re- Yes / No No 8.18
RESET set (Integral)
2.2.3.2.11.1 FLOW TIME Max Flow 0 - 60 mins 20 8.18
HI Integral
2.2.3.2.11.2 FLOW LO Low Flow 0 – 10000 2 8.18
2.2.3.2.11.3 FLOW TIME Low Flow 0 - 60 mins 45 8.18
LO Integral
2.2.3.2.12 REMOTE SP Remote Set Yes / No No 8.19
Point
2.2.3.2.13 SP Set Point 0 – 50 5 8.20
2.2.3.2.13.1 REM SP IN Remote Set 4-20 mAdc/ 4-20 8.21
Point Signal 1-5 Vdc mAdc
2.2.3.2.14 SP DEV Setpoint 0.3 - 25% 25 8.22
ALRM Deviation
Alarm
2.2.4a RESIDUAL Residual 6.2
Control
2.2.4b RESIDUAL (Depress 'E' to
CTR proceed)
2.2.4.1 UNITS RES Display Units ppm, mg/l ppm 8.1
2.2.4.2 RESID IN Residual 4-20 mAdc / 4-20 8.11
Analyzer 1-5 Vdc mAdc
signal
- 55 - 100.6605.20
Top Display Description Nomenclature/ Default User Sub-Section
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.2.4.3 RESID Residual 0-50 10 8.10
MAX Analyzer Max
2.2.4.4 RESID Residual 0-50 0 8.12
MIN Analyzer Min
2.2.4.5 RESID Residual 0 – 25.5 0.5 8.6
DAMP Analyzer Seconds
Damping
2.2.4.6 RESID Residual Ana- 0 – 50 10 8.13
HI ALRM lyzer Hi Alarm
2.2.4.7 RESID Residual Ana- 0 – 50 0 8.13
LO ALRM lyzer Lo Alarm
2.2.4.8 RESID Residual Alarm 0.3 - 25% 0.3 8.14
ALRM DB Deadband
2.2.4.9 PROPOR Proportional 0 - 255% 100 8.17
BAND Band (Gain)
2.2.4.10 INTEGRAL Integral time 0 - 60 mins 3 8.17
2.2.4.11 REMOTE SP Remote Set Yes / No No 8.19
Point
2.2.4.12 SP Set Point 0 – 50 5 8.20
2.2.4.12.1 REM Remote Set 4-20 mAdc/ 4-20 8.21
SP IN Point Signal 1-5 Vdc mAdc
2.2.4.13 SP DEV Setpoint 0.3 - 25% 25 8.22
ALRM Deviation
Alarm
2.3 CONTACT Contact Inputs 8.23
INPUT
2.3.1 VAC SW Vacuum Yes / No No 8.24
ACTIVE Switch Enable
2.3.1.1 VAC Vacuum NO / NC NC 8.25
CONFIG Switch Con-
figuration
2.3.1.2 VAC SW SET Vacuum Lock / Drive to Lock 8.26
Switch Fault Zero
Action
2.3.2 STBY SW Standby Yes / No No 8.27
ACTIVE Enable
100.6605.20 - 56 -
Top Display Description Nomenclature/ Value Default User Sub-Section
Tier String Set Reference
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.3.2.1 STBY CON- Standby Switch NO / NC NO 8.28
FIG Configuration
2.4 OUTPUT Output Relays 8.29
RELAYS
2.4.1 R1 ASSIGN Relay 1 NONE, STANDBY, VACUUM NONE 8.30
Assignment SWITCH, STALL, VALVE POS
LOW, VALVE POS HIGH,
WATER FLOW LOW, SET PT
DEV LOW, SET PT DEV HIGH,
RESIDUAL LOW, RESIDUAL
HIGH, MANUAL, AUTO,
REMOTE, LOCAL, FAULT
2.4.2 R1 CONF Relay 1 NO/ NC NO 8.31
Configuration
2.4.3 R2 ASSIGN Relay 2 NONE, STANDBY, VACUUM NONE 8.30
Assignment SWITCH, STALL, VALVE POS
HIGH, MANUAL, AUTO,
2.4.4 R2 CONF Relay 2 NO/ NC NO 8.31
Configuration
2.4.5 R3 ASSIGN Relay 3 Assign- NONE, STANDBY, VACUUM NONE 8.30
ment SWITCH, STALL, VALVE POS
HIGH, MANUAL, AUTO,
2.4.6 R3 CONF Relay 3 Configu- NO/ NC NO 8.31
ration
2.5 DEFAULTS Defaults 7.11
2.5.1 LOAD CUS Load Customer Yes / No No 7.11
DEF Defaults
- 57 - 100.6605.20
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
2.5.2 SET CUS DEFS Save Current Yes / No No 7.10
Settings
2.5.3 LOAD FAC Load Factory Yes / No No 7.10
DEFS Defaults
2.5.4 PASS Password Pro- Yes / No No 7.10
PROTECT tection
2.5.5 SET PASS Set New Yes / No No 7.10
Password
2.5.6 PASSWORD Enter Enter 4 letters any ---- 7.10
Password combination
2.5.7 INVERT Invert ------ No 7.3
DISPLAY Display
2.5.8 HYSTER CNT Hystersys Factory set - do not 2 7.10
Count change
2.5.9 DEADBAND Deadband Factory set - do not 6 7.10
CT Count change
3.0 DIAGNOSTICS Diagnostics (Monitor only, no user 7.11
inputs)
3.1 MOTOR STAT Motor State OFF / INC / DEC 7.11
3.2 AMP TEMP Amplifier 0-100 Deg. C 7.11
Temperature
3.3 ACT STATUS Actuator 0 - 65535 7.11
State
3.4 ACT STARTS Actuator 0 - 65535 7.11
Starts
3.5 AMP STARTS Amplifier 0 - 65535 7.11
Starts
3.6 STALL TO Stall Timeout 0 – 120 Seconds 7.11
(Factory Fixed)
3.7 STALL CYCLES Stall Cycles 3 (Factory Fixed) 7.11
3.8 SOFT VER- Software Ver- V #.## 7.11
SION sion
4.0 ALARMS Alarms Using 'U' & 'D' keys 7.12
allows polling of all ac-
tive alarms applicable
to the active mode of
operation
100.6605.20 - 58 -
2nd
Tier
3rd
Tier
4th
Tier
5th
Tier
6th
Tier
4.1 Alarm List NONE, STALL, VALVE POS 8.3.2
LOW, VALVE POS HIGH, WATER
FLOW LOW, LOS-FLOW, LOS-
RESID, LOS-RM SET PT, LOS-
POSITION, SET PT DEV LOW,
SET PT DEV HIGH, RESIDUAL
LOW, RESIDUAL HIGH, FAULT
- 59 - 100.6605.20
12 TROUBLESHOOTING THE AUTOMATIC CONTROL VALVE
There are only a few malfunctions that can be remedied by the operator these are listed below. Most problems
should be referred to a De Nora Water Technologies representative. Note that you should reference the model
number and serial in all communications concerning this equipment.
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

1. Display is not lit with power applied. Check fuses. Replace fuses as required.
2. Red LED located on rear of Valve control software is active and Normal operation - None required
main circuit board is functioning.
flashing at an approximate
1 second rate.
3. Required gas feed is not a. Insufficient ejector vacuum from a. Refer to applicable ejector
achieved at start-up. insufficient water supply pressure instruction manual.
for existing back pressure.
b. Vacuum leakage at vacuum line b. Inspect connections and remake as
connection(s) or split vacuum line. necessary. Inspect vacuum line and
replace as necessary.
c. Vacuum piping exceeds maximum c. Refer to technical bulletin
distance. 121.3003.
4. Required gas flow rate is a. Insufficient ejector vacuum. a. Refer to applicable ejector
not achieved with the valve instruction manual.
open. b. Vacuum leakage at vacuum line b. Inspect connections and remake as
connection(s) or split vacuum line. necessary. Inspect vacuum line and
replace as necessary.
5. After an operational period, Dirt deposits on the valve plug or a Refer to the maintenance section for
the gas flow reading on the scored valve seat caused by less than a cleaning procedure. Examine the plug
valve indicator does not pure gas supply. and seat. If damage is evident after
agree with the rate meter cleaning, replace the valve plug and/or
indication. seat and recharacterize the valve.
6. Gas leaking from gas Loose connection or faulty connection Using 26 Deg. Baume’ ammonia solution
supply pressure connec- gasket seal. vapor check each pressure connection
tions. and tighten or replace the gaskets as
required.
7. Gas leaking from Vacuum Dirt on vacuum regulator inlet valve. Refer to the appropriate vacuum
Regulator vent and/or regulator instruction bulletin for
system vacuum lines. cleaning and maintenance details.
8. During recalibration, the The valve assigned by the actuator for Start the calibration at 100% of max and
actuator would not accept that point is lower than the new setting. proceed down scale to zero.
the next higher setting.
Design improvements may be made without notice.

Represented by:
De Nora Water Technologies

3000 Advance Lane Colmar, PA 18915
ph +1 215 997 4000 • fax +1 215 997 4062
web: www.denora.com
mail: info.dnwt@denora.com
MAR 2018 ®Registered Trademark. © 2018. All Rights Reserved.

100.6605.20 - 60 -

O&M - Control Valve - de Nora

Uploaded by

Copyright:

Available Formats

O&M - Control Valve - de Nora

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

O&M - Control Valve - de Nora

Uploaded by

Copyright:

Available Formats

Instruction Manual

Series 3000CV, 3000WP

DE NORA WATER TECHNOLOGIES - COLMAR OPERATIONS

READ THE ENTIRE MANUAL BEFORE OPERATING

USE ONLY IN ACCORDANCE WITH INSTRUCTION MANUAL

WARNING: HAZARDOUS VOLTAGES

PROTECTIVE GROUND (EARTH) TERMINAL

Do not remove or obscure warning and caution labels.

Read and understand all warning and caution labels.

Use the recommended connection procedures described elsewhere in this manual.

Display: Vacuum fluorescent , 2 lines, 16 characters

POSITION FEATURE DESCRIPTION

INPUT 1 INPUT 2 INPUT 3 XMT SWITCH 1 SWITCH 2

GROUNDING: The case of the actuator must be

Figure 4 - Wiring Diagrams

1. The motor frame or mechanical parts

5.1 Motor Frame and Mechanical Components

5.2 Electronic Circuit Boards

5.2.2 Main Circuit Board

5.3 3000 Control Valve Display

Figure 5 - Series 3000

5.4 Gas Valve

Figure 6 - Gas Valve

6.1 Flow Pacing

Figure 7 - Flow Proportioning Control

Figure 8 - Residual (Feedback) Control

Figure 9 - Control Process Lagtime

Figure 10 - Compound Loop Control

6.4 Feed Forward Dechlorination or Ammoniation Control

6.5 Manual Control

Figure 12 - Series 3000 Chloromatic™

7.1 3000 Control Valve Display

Table A - Top Tier Menu

4.0 ALARMS Allows viewing of all active alarms

7.3 Initial Display Attitude

7.5 (2.0) SET UP

7.6 (2.1) CALIBRATION

7.7 (2.2) CONTROL SETUP

2.2.1a FLOW PACE Flow Pace 6.1

2.2.1.3 FLOW MAX Flow Meter Max 0 – 10000 100 8.3

2.2.1.4 FLOW MIN Flow Meter Min 0 – 10000 .0 8.3

2.2.1.5 FLOW DAMP Flow Meter Dampening 0 – 25.5 Seconds 0 8.4

2.2.1.6 FLOW LO ALRM Flow Meter Lo Alarm 0 – 10000 .0 8.5

2.2.1.9 REM RATIO Remote Ratio Set Yes/no No 8.9

2.2.1.10 RATIO SET Local Ratio Multiplier 0.2 – 2 1 8.8

7.7.2 (2.2.2) FEED FORWARD CONTROL

2.2.2.2 RESIDUAL Residual 6.2

Table E - Feed Forward Control Run Mode Menu

7.7.4 (2.2.4) RESIDUAL CONTROL

Table I - Residual Control Run Mode Menu

Table J - Contact Input Parameter Menu

7.9 (2.4) OUTPUT RELAYS

Table K- Output Relays Parameter Menu

Table L - Defaults Parameter Menu

7.12 (4.0) ALARMS

Table M - Diagnostics Menu

• insight into the significance of the parameters

8.1 Display Units

8.18 Adaptive Reset