NX-series CPU Unit Hardware User's Manual
NX-series CPU Unit Hardware User's Manual
NX-series CPU Unit Hardware User's Manual
NX-series
CPU Unit
Hardware
User’s Manual
NX701-1
NX-PA9001/PD7001
CPU Unit
Power Supply Unit
W535-E1-10
NOTE
• All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
• No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice.
• Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsi-
bility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Trademarks
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• Microsoft, Windows, Excel, and Visual Basic are either registered trademarks or trademarks of Microsoft Corpora-
tion in the United States and other countries.
• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Copyrights
• Microsoft product screen shots reprinted with permission from Microsoft Corporation.
• This product incorporates certain third party software. The license and copyright information associated with this
software is available at http://www.fa.omron.co.jp/nj_info_e/.
Introduction
Introduction
Thank you for purchasing an NX-series NX701 CPU Unit.
This manual contains information that is necessary to use the NX-series NX701 CPU Unit. Please read
this manual and make sure you understand the functionality and performance of the NX-series CPU
Unit before you attempt to use it in a control system.
In this manual, an NX-series NX701 CPU Unit is called an NX Series or NX-series CPU Unit.
Keep this manual in a safe place where it will be available for reference during operation.
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and maintaining FA systems.
• Personnel in charge of managing FA systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3 or Japanese standard JIS B 3503.
Applicable Products
This manual covers the following products.
• NX-series CPU Units
NX701-17
NX701-16
Part of the specifications and restrictions for the CPU Units are given in other manuals. Refer to Rele-
vant Manuals on page 5 and Related Manuals on page 34.
CONTENTS
Introduction .............................................................................................................. 1
Intended Audience ....................................................................................................................................... 1
Applicable Products ..................................................................................................................................... 1
CONTENTS................................................................................................................ 2
Versions .................................................................................................................. 31
Checking Versions ..................................................................................................................................... 31
Unit Versions of CPU Units and Sysmac Studio Versions ......................................................................... 33
Terminology ............................................................................................................ 37
Section 5 Troubleshooting
5-1 Overview of Troubleshooting ............................................................................................... 5-2
Appendices
A-1 Specifications ........................................................................................................................A-2
A-2 Dimensions ............................................................................................................................A-3
A-2-1 NX-series CPU Units...................................................................................................................A-3
A-2-2 End Cover ...................................................................................................................................A-4
A-2-3 NX-series Power Supply Units ....................................................................................................A-4
A-2-4 SD Memory Card ........................................................................................................................A-5
A-3 Version Information...............................................................................................................A-6
A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions .......................A-6
A-3-2 Functions That Were Added or Changed for Each Unit Version .................................................A-8
Index
Relevant Manuals
The following table provides the relevant manuals for the NX-series CPU Units. Read all of the manuals
that are relevant to your system configuration and application before you use the NX-series CPU Unit.
Most operations are performed from the Sysmac Studio Automation Software. Refer to the Sysmac Stu-
dio Version 1 Operation Manual (Cat. No. W504) for information on the Sysmac Studio.
Manual
Basic information
Hardware User’s Manual
NX-series CPU Unit
User's Manual
NJ/NX-series Database Connection CPU Units
Troubleshooting Manual
NJ/NX-series
Purpose of use
Troubleshooting Manual
*1. Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503) for the error management concepts and the error
ucts with the manuals that are indicated with triangles () .
NJ/NX-series
Basic information
Hardware User’s Manual
Purpose of use
Relevant Manuals
Using EtherNet/IP
Using EtherCAT
Maintenance
6
Manual Structure
Manual Structure
Page Structure
The following page structure is used in this manual.
A step in a procedure 1 Join the Units so that the connectors fit exactly.
Hook
Indicates a procedure. Connector
Hook holes
Lock
Release
Slider
Manual name NJ-series CPU Unit Hardware User’s Manual (W500) 4-9
Note This illustration is provided only as a sample. It may not literally appear in this manual.
Special Information
Special information in this manual is classified as follows:
Additional Information
Version Information
Information on differences in specifications and functionality for CPU Units with different unit
versions and for different versions of the Sysmac Studio is given.
Note References are provided to more detailed or related information.
Precaution on Terminology
In this manual, “download” refers to transferring data from the Sysmac Studio to the physical Controller
and “upload” refers to transferring data from the physical Controller to the Sysmac Studio.
For the Sysmac Studio, synchronization is used to both upload and download data. Here, “synchronize”
means to automatically compare the data for the Sysmac Studio on the computer with the data in the
physical Controller and transfer the data in the direction that is specified by the user.
Warranties
Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-
ship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.
Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-
plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combi-
nation with any electrical or electronic components, circuits, system assemblies or any other materi-
als or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
Application Considerations
Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a com-
plete determination of the suitability of the Product in combination with the end product, machine, sys-
tem, or other application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system. Buyer shall take applica-
tion responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS
PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIP-
MENT OR SYSTEM.
Programmable Products
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or
any consequence thereof.
Disclaimers
Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor-
mance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the Product may be
changed without any notice. When in doubt, special part numbers may be assigned to fix or establish
key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Safety Precautions
Symbols
The circle and slash symbol indicates operations that you must not do.
The specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.
The filled circle symbol indicates operations that you must do.
The specific operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.
Warnings
WARNING
During Power Supply
Do not touch any of the terminals or terminal blocks while the power is being
supplied.
Doing so may result in electric shock.
Fail-safe Measures
Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
The CPU Unit will turn OFF all outputs from Digital Output Units in the follow-
ing cases. The slaves will operate according to the settings in the slaves.
• If an error occurs in the power supply
• If a CPU error or CPU reset occurs
• If a major fault level Controller error occurs
• While the CPU Unit is on standby until RUN mode is entered after the
power is turned ON
• If a system initialization error occurs
External safety measures must be provided to ensure safe operation of the
system in such cases.
Make sure that the voltages and currents that are input to the slaves and
Units are within the specified ranges.
Inputting voltages or currents that are outside of the specified ranges may
cause accidents or fire.
Downloading
Always confirm safety at the destination before you transfer a user program,
configuration data, setup data, device variables, or values in memory used
for CJ-series Units from the Sysmac Studio.
The devices or machines may perform unexpected operation regardless of
the operating mode of the CPU Unit.
Actual Operation
Check the user program, data, and parameter settings for proper execution
before you use them for actual operation.
Cautions
Caution
Application
Do not touch any Unit when power is being supplied or immediately after the
power supply is turned OFF. Doing so may result in burn injury.
Wiring
Be sure that all terminal screws and cable connector screws are tightened to
the torque specified in the relevant manuals. The loose screws may result in
fire or malfunction.
Peripheral
device cable
24 V 0V
External
power supply
Online Editing
Execute online editing only after confirming that no adverse effects will be
caused by deviations in the timing of I/O. If you perform online editing, the
task execution time may exceed the task period, I/O may not be refreshed
with external devices, input signals may not be read, and output timing may
change.
Mounting
• The sliders on the tops and bottoms of the Power Supply Unit and CPU Unit must be completely
locked (until they click into place) after connecting the adjacent Unit connectors.
• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or scraps
may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the NX bus
connector, which may result in malfunctions.
NG
PORT1 Ethe
rNet/IP
PORT2 Ethe
rNet/IP
PORT3 Ethe
rCAT
• Do not write on the CPU Unit with ink within the restricted region that is shown in the following figure.
Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may adhere to the
pins in the NX connector, which may result in malfunctions.
Restricted region
(shaded portion)
Installation
• Always connect to a ground of 100 Ω or less when installing the Units.
• If the LG and GR terminals are connected, make sure to connect them firmly. The LG terminal that is
a noise-filtered neutral terminal, has a half electrical potential of the input voltage. Therefore, if you
touch the metallic part of the LG terminal, GR terminal, or Controller, while the GR terminal is not
grounded, it may result in electrical shock even when a normal operation is performed.
Wiring
• Follow the instructions in this manual to correctly perform wiring.
Double-check all wiring and switch settings before turning ON the power supply.
• Use crimp terminals for wiring.
Do not connect bare stranded wires directly to terminals.
• Do not pull on the cables or bend the cables beyond their natural limit.
Do not place heavy objects on top of the cables or other wiring lines. Doing so may break the cables.
• Mount terminal blocks and connectors only after checking the mounting location carefully.
• Be sure that the terminal blocks, expansion cables, and other items with locking devices are properly
locked into place.
• Before you connect a computer to the CPU Unit, disconnect the power supply plug of the computer
from the AC outlet. Also, if the computer has an FG terminal, make the connections so that the FG
terminal has the same electrical potential as the GR terminal on the Power Supply Unit. A difference
in electrical potential between the computer and Controller may cause failure or malfunction.
• If the external power supply to an Output Unit or slave has polarity, connect it with the correct polarity.
If the polarity is reversed, current may flow in the reverse direction and damage the connected
devices regardless of the operation of the Controller.
Task Design
• If the following variables are specified for a condition expression when the execution condition is a
condition expression for a variable, event tasks may not be executed when conditions are met or
event tasks may be executed when conditions are not met.
a) Structure members whose data size is 16 bits or more, except for system-defined variables for
motion control
b) Array elements whose data size is 16 bits or more
For information on event task execution conditions, refer to the NJ/NX-series CPU Unit Software
User’s Manual (Cat. No. W501).
Operation
• Confirm that no adverse effect will occur in the system before you attempt any of the following.
a) Changing the operating mode of the CPU Unit (including changing the setting of the Startup
Mode)
b) Changing the user program or settings
c) Changing set values or present values
d) Forced refreshing
• After you change any slave or Unit settings, carefully check the safety of the controlled system before
you restart the Unit.
• If two different function modules are used together, such as when you use EtherNet/IP and EtherCAT
slaves, take suitable measures in the user program and external controls to ensure that safety is
maintained in the controlled system if one of the function modules stops. The relevant outputs will
behave according to the slave or Unit specifications if a partial fault level error occurs in one of the
function modules.
• Always confirm safety at the connected equipment before you reset Controller errors with an event
level of partial fault or higher for the EtherCAT Master Function Module.
When the error is reset, all slaves that were in any state other than Operational state due to a Con-
troller error with an event level of partial fault or higher (in which outputs are disabled) will go to Oper-
ational state and the outputs will be enabled.
Before you reset all errors or restart a slave, confirm that no Controller errors with an event level of
partial fault have occurred for the EtherCAT Master Function Module.
• Always confirm safety at the connected equipment before you perform the following operations when
the device output hold configuration is set to enable. The equipment may operate unexpectedly
because the last status for outputs is retained.
a) Changing the operating mode of the CPU Unit
b) When downloaded
Battery Backup
• The user program and initial values for the variables are stored in non-volatile memory in the CPU
Unit. The present values of variables with the Retain attribute and the values of the Holding, DM, and
EM Areas in the memory used for CJ-series Units are backed up by a Battery.
If the Battery is not connected or the Battery is exhausted, the CPU Unit detects a Battery-backup
Memory Check Error.
If that error is detected, variables with a Retain attribute are set to their initial values and the Holding,
DM, and EM Areas in memory used for CJ-series Units are cleared to all zeros.
Perform thorough verifications and provide sufficient measures to ensure that the devices perform
safe operation for the initial values of the variables with Retain attributes and the resulting operation.
• The absolute encoder home offsets are backed up by a Battery. If the CPU Unit detects a low battery
voltage or the absence of a mounted battery when the power supply to the Controller is turned ON,
the absolute encoder home offsets are cleared to zeros and an Encoder Home Offset Read Error
occurs. Reset the error and perform homing to define home. If you do not define home, unintended
operation of the controlled system may occur.
Debugging
• Forced refreshing ignores the results of user program execution and refreshes I/O with the specified
values. If forced refreshing is used for inputs for which I/O refreshing is not supported, the inputs will
first take the specified values, but they will then be overwritten by the user program. This operation
differs from the force-set/reset functionality of the CJ-series PLCs.
• You cannot upload or download information for forced refreshing with the Sysmac Studio.
After downloading data that contains forced refreshing, change to RUN mode and then use the Sys-
mac Studio to perform the operation for forced refreshing.
Depending on the difference in the forced status, the control system may operate unexpectedly.
• Do not specify the same address for the AT specification for more than one variable.
Doing so would allow the same entity to be accessed with different variable names, which would
make the user program more difficult to understand and possibly cause programming mistakes.
General Communications
• When you use data link communications, check the error information that is given in _ErrSta (Control-
ler Error Status) to make sure that no error has occurred in the source device. Create a user program
that uses reception data only when there is no error in the source device. If there is an error in the
source device, the data for the data link may contain incorrect values.
• Unexpected operation may result if inappropriate data link tables are set. Even if appropriate data link
tables have been set, confirm that the controlled system will not be adversely affected before you
transfer the data link tables. The data links start automatically after the data link tables are trans-
ferred.
EtherNet/IP Communications
• Make sure that the communications distance, number of nodes connected, and method of connec-
tion for EtherNet/IP are within specifications.
Do not connect EtherNet/IP communications to EtherCAT or other networks. An overload may cause
the network to fail or malfunction.
• All related EtherNet/IP nodes are reset when you transfer settings for the built-in EtherNet/IP port
(including IP addresses and tag data links settings). The settings can only be enabled after the reset.
Confirm that the system will not be adversely affected by resetting nodes before you transfer the set-
tings.
• If EtherNet/IP tag data links (cyclic communications) are used with a repeating hub, the communica-
tions load on the network will increase. This will increase collisions and may prevent stable communi-
cations. Do not use repeating hubs on networks where tag data links are used. Use an Ethernet
switch instead.
• When you use two EtherNet/IP networks separately, provide separate hubs to connect nodes in each
network.
• Be careful not to mix nodes that belong different EtherNet/IP networks when you connect them.
EtherCAT Communications
• Make sure that the communications distance, number of nodes connected, and method of connec-
tion for EtherCAT are within specifications.
Do not connect EtherCAT communications to EtherNet/IP, a standard in-house LAN, or other net-
works. An overload may cause the network to fail or malfunction.
• Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the
master and slaves. If you disable the revision check in the network settings, use the Sysmac Studio
to check the slave revision settings in the master and the actual slave revisions, and then make sure
that functionality is compatible in the slave manuals or other references. You can check the actual
slave revisions from the Sysmac Studio or on slave nameplates.
• After you transfer the user program, the CPU Unit is restarted and communications with the Ether-
CAT slaves are cut off. During that period, the slave outputs behave according to the slave specifica-
tions. The time that communications are cut off depends on the EtherCAT network configuration.
Before you transfer the user program, confirm that the system will not be adversely affected.
• If the Fail-soft Operation parameter is set to stop operation, process data communications will stop
for all slaves when an EtherCAT communications error is detected in a slave. At that time, the Servo
Drive will operate according to the Servo Drive specifications. Make sure that the Fail-soft Operation
parameter setting results in safe operation when a device error occurs.
• EtherCAT communications are not always established immediately after the power supply is turned
ON. Use the system-defined variables in the user program to confirm that communications are estab-
lished before attempting control operations.
• If noise occurs or an EtherCAT slave is disconnected from the network, any current communications
frames may be lost. If frames are lost, slave I/O data is not communicated, and unintended operation
may occur. The slave outputs will behave according to the slave specifications. Refer to the manual
for the slave. If a noise countermeasure or slave replacement is required, perform the following pro-
cessing.
a) Program the Input Data Invalid system-defined variable as an interlock condition in the user pro-
gram.
b) Set the PDO communications timeout detection count setting in the EtherCAT master to at least
2. Refer to the NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505) for
details.
• When an EtherCAT slave is disconnected or disabled, communications will stop and control of the
outputs will be lost not only for the disconnected slave, but for all slaves connected after it. Confirm
that the system will not be adversely affected before you disconnect or disable a slave.
• I/O data communications of NX bus are not always established immediately after the power supply is
turned ON. Use the system-defined variables and the EtherCAT Coupler Unit device variables in the
user program to confirm that I/O data communications are established before attempting control
operations.
• You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications. If you use
one of these, a major fault level error or other error may occur.
Motion Control
• Confirm the axis number carefully before you perform an MC Test Run.
• The motor is stopped if communications are interrupted between the Sysmac Studio and the CPU
Unit during an MC Test Run. Connect the communications cable between the computer and CPU
Unit securely and confirm that the system will not be adversely affected before you perform an MC
Test Run.
• Always execute the Save Cam Table instruction if you change any of the cam data from the user pro-
gram in the CPU Unit or from the Sysmac Studio. If the cam data is not saved, the previous condition
will be restored when the power is turned ON again, possibly causing unexpected machine opera-
tion.
• The positive drive prohibit input (POT), negative drive prohibit input (NOT), and home proximity input
(DEC) of the Servo Drive are used by the MC Function Module as the positive limit input, negative
limit input, and home proximity input. Make sure that the signal widths for all of these input signals
are longer than the control period of the MC Function Module. If the input signal widths are shorter
than the control period, the MC Function Module may not be able to detect the input signals, resulting
in incorrect operation.
• If you make any changes in the Detailed Settings Area of the Axis Basic Settings Display of the Sys-
mac Studio, make sure that the devices or machines perform the expected operation before you start
actual operation.
If the relationship between the functions of the Motion Control Function Module and the EtherCAT
slave process data that is assigned to the axes is not correct, the devices or machines may perform
unexpected operation.
• Always use the axis at a constant velocity for the MC_DigitalCamSwitch (Enable Digital Cam Switch)
instruction.
If you set the Count Mode to Rotary Mode, the following operation will occur if you use OnCompensa-
tion or OffCompensation and the axis velocity changes abruptly.
a) If the value of OnCompensation or OffCompensation is equivalent to the time for half a rotation
or more, InOperation will be FALSE.
b) If the value of OnCompensation results in exceeding LastOnPosition, the output timing will be
unstable.
FirstOnPosition LastOnPosition
OnCompensation
FirstOnPosition after compensation
c) If the value of OffCompensation results in exceeding FirstOnPosition, the output timing will be
unstable.
FirstOnPosition LastOnPosition
OffCompensation
LastOnPosition after compensation
• Use the NX_AryDOutTimeStamp (Write Digital Output Array with Specified Time Stamp) instruction
only after you confirm that InOperation from the MC_DigitalCamSwitch (Enable Digital Cam Switch)
instruction is TRUE.
• If you change the unit conversion settings, perform homing again. If you do not perform homing, unin-
tended operation of the controlled system may occur.
Data Backup
• We recommend that you back up the present values of variables while the retained variables are not
refreshed.
If you back up while the values of retained variables are refreshed, the data may not be saved cor-
rectly.
For information on Backup Functions and a backup for present values of variables, refer to the
NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501).
Restoring Data
• You cannot back up, restore, or compare some or all of the settings for certain slaves and Units. Also,
you cannot back up, restore, or compare data for disabled slaves or Units. After you restore data, suf-
ficiently confirm that operation is correct before you start actual operation.
• The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute
encoder information. If any of the following conditions is met, clear the absolute encoder home off-
sets from the list of data items to restore, and then restore the data. Then, define the absolute
encoder home again. If you do not define home, unintended operation of the controlled system may
occur.
a) The Servomotor or Servo Drive was changed since the data was backed up.
b) The absolute encoder was set up after the data was backed up.
c) The absolute data for the absolute encoder was lost.
Transferring Programs
• When you use the program transfer from SD Memory Card whose Startup Mode setting is set to RUN
mode, the operating mode changes to RUN after the transfer is completed regardless of the status
and setting before the transfer. Use this function after you confirm that system startup does not cause
any problem.
Battery Replacement
• The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or
incinerate the Battery or subject it to strong shock.
• Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive
shock. Batteries that have been subjected to shock may leak if they are used.
• Apply power for at least five minutes before changing the Battery. Install a new Battery within five
minutes (at 25°C) of turning OFF the power supply. If power is not supplied for at least 5 minutes, the
saved data may be lost.
• We recommend replacing the Battery with the power turned OFF to prevent the CPU Unit’s sensitive
internal components from being damaged by static electricity and to prevent malfunctions. The Bat-
tery can be replaced without turning OFF the power supply. To do so, always touch a grounded piece
of metal to discharge static electricity from your body before you start the procedure.
After you replace the Battery, connect the Sysmac Studio and clear the Low Battery Voltage error.
Unit Replacement
• Make sure that the required data, including the user program, configurations, settings, variables, and
memory used for CJ-series Units, is transferred to a CPU Unit that was replaced and to externally
connected devices before restarting operation.
Be sure to include the tag data link settings and routing tables, which are stored in the CPU Unit.
• The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute
encoder information. When you change the combination of the CPU Unit and Servomotor, e.g., when
you add or replace a Servomotor, define the absolute encoder home again.
Disposal
• Dispose of the product and Batteries according to local ordinances as they apply.
• The following information must be displayed for all products that contain primary lithium batteries with a
perchlorate content of 6 ppb or higher when shipped to or transported through the State of California, USA.
Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate.
• The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher. Place
the above information on the individual boxes and shipping boxes when shipping finished products
that contain a CPU Unit to the State of California, USA.
Mounting
• When you install the Unit, be careful not to touch or bump the pins in the NX bus connector.
• When you handle the Unit, be careful not to apply stress to the pins in the NX bus connector.
If the Unit is installed and the power supply is turned ON when the pins in the NX bus connector are
deformed, contact failure may cause malfunctions.
• Always mount an End Cover to the end of the CPU Rack to protect the last Unit on the CPU Rack.
Not mounting the End Cover may result in malfunction or failure of the CPU Unit.
• After you mount the Unit, always secure it with End Plates at both sides. If you do not secure it, the
Unit may be damaged or malfunction.
• If you use DIN Track Insulation Spacers to install a CPU Rack, the height will be increased by approx-
imately 10 mm. Make sure that the CPU Rack and connecting cables do not come into contact with
other devices.
Wiring
• Do not allow foreign matter to enter the openings in the Unit. Doing so may result in Unit burning,
electric shock, or failure.
• Do not allow wire clippings, shavings, or other foreign material to enter any Unit. Otherwise, Unit
burning, failure, or malfunction may occur. Cover the Units or take other suitable countermeasures,
especially during wiring work.
• For EtherCAT and EtherNet/IP, use the connection methods and cables that are specified in the
NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505) and the NJ/NX-series
CPU Unit Built-in EtherNet/IP Port User’s Manual (Cat. No. W506). Otherwise, communications may
be faulty.
• Use the rated power supply voltage for the Power Supply Units. Take appropriate measures to
ensure that the specified power with the rated voltage and frequency is supplied in places where the
power supply is unstable.
• Make sure that the current capacity of the wire is sufficient. Otherwise, excessive heat may be gener-
ated. When cross-wiring terminals, the total current for all the terminals will flow in the wire. When
wiring cross-overs, make sure that the current capacity of each of the wires is not exceeded.
• Do not touch the terminals on the Power Supply Unit immediately after turning OFF the power supply.
Residual voltage may cause electrical shock.
• If you use reed switches for the input contacts for AC Input Units, use switches with a current capac-
ity of 1 A or greater.
If the capacity of the reed switches is too low, surge current may fuse the contacts.
Operation
• Confirm the device output hold configuration before you change the operating mode of the CPU Unit
or execute the download.
Error Processing
• In applications that use the results of instructions that read the error status, consider the affect on the
system when errors are detected and program error processing accordingly. For example, even the
detection of a minor error, such as Battery replacement during operation, can affect the system
depending on how the user program is written.
• If you change the event level of a Controller error, the output status when the error occurs may also
change. Confirm safety before you change an event level.
Debugging
• If you use data tracing to sample following variables, correct data may not be sampled.
a) Structure members whose data size is 16 bits or more, except for system-defined variables for
motion control
b) Array elements whose data size is 16 bits or more
For information on data tracing, refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No.
W501).
Transferring Programs
• If you use the program transfer from SD Memory Card, set to enter the password for each execution
to prevent an unexpected program transfer.
Task Settings
• If a Task Period Exceeded error occurs, shorten the programs to fit in the task period or increase the
setting of the task period.
Motion Control
• Use the system-defined variable in the user program to confirm that EtherCAT communications are
established before you attempt to execute motion control instructions. Motion control instructions are
not executed normally if EtherCAT communications are not established.
• Use the system-defined variables to monitor for errors in communications with the slaves that are
controlled by the motion control function module. Motion control instructions are not executed nor-
mally if an error occur in slave communications.
• Before you start an MC Test Run, make sure that the operation parameters are set correctly.
• Do not download motion control settings during an MC Test Run.
EtherCAT Communications
• If you need to disconnect the cable from an EtherCAT slave during operation, first disconnect the
software connection to the EtherCAT slave or disable the EtherCAT slave and all of the EtherCAT
slaves that are connected after it.
• Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the
Controller and a Servo Drive.
• Make sure that all of the slaves to be restored are participating in the network before you reset a Net-
work Configuration Verification Error, Process Data Communications Error, or Link OFF Error in the
EtherCAT Master Function Module. If any slave is not participating when any of these errors is reset,
the EtherCAT Master Function Module may access slave with a different node address than the
specified node address or the error may not be reset correctly.
• Always use the specified EtherCAT slave cables. If you use any other cable, the EtherCAT master or
the EtherCAT slaves may detect an error and one of the following may occur.
a) Continuous refreshing of process data communications will not be possible.
b) Continuous refreshing of process data communications will not end during the set cycle.
Battery Replacement
• Be sure to install a replacement Battery within two years of the production date shown on the Battery
label.
• Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long time.
Leaving the CPU Unit unused again without turning ON the power even once after the Battery is
replaced may result in a shorter Battery life.
• When you replace the Battery, use the CJ1W-BAT01 Battery Set.
SD Memory Cards
• Insert the SD Memory Card all the way.
• Do not turn OFF the power supply to the Controller during SD Memory Card access. The files may be
corrupted.
If there is a corrupted file in the SD Memory Card, the file is automatically deleted by the restoration
function when the power supply is turned ON.
• If you use an OMRON SD Memory Card, the end of the life of the SD Memory Card can be detected
in the following ways.
a) _Card1Deteriorated (SD Memory Card Life Warning Flag) system-defined variable
b) SD Memory Card Life Exceeded event in the event log
When the end of the life is detected in any of the above ways, replace the SD Memory Card.
Online Editing
• When performing online editing, the CPU Unit saves a program updated by the online editing to
built-in non-volatile memory. Sysmac Studio shows a message that it is in a backup operation. Do not
turn OFF the power supply to the Controller while this message is displayed. If the power supply to
the Controller is turned OFF, a Controller error will occur when the power supply is turned ON next
time.
Conformance to EU Directives
Applicable Directives
• EMC Directives
• Low Voltage Directive
Concepts
EMC Directives
OMRON devices that comply with EU Directives also conform to the related EMC standards so that
they can be more easily built into other devices or the overall machine. The actual products have
been checked for conformity to EMC standards.*1
Whether the products conform to the standards in the system used by the customer, however, must
be checked by the customer. EMC-related performance of the OMRON devices that comply with EU
Directives will vary depending on the configuration, wiring, and other conditions of the equipment or
control panel on which the OMRON devices are installed. The customer must, therefore, perform
the final check to confirm that devices and the overall machine conform to EMC standards.
*1. Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission: 10-m regulations).
Conformance to EU Directives
The NX-series Units comply with EU Directives. To ensure that the machine or device in which the
NX-series Units are used complies with EU Directives, the following precautions must be observed.
• The NX-series Units must be installed within a control panel.
• The SELV requirements must be satisfied for the DC power supplies connected to the DC Power
Supply Units of NX-series Units. EMC standard compliance was confirmed for the OMRON
S8VS-18024 DC Power Supplies.
• NX-series Units that comply with EU Directives also conform to the Common Emission Standard.
Radiated emission characteristics (10-m regulations) may vary depending on the configuration of
the control panel used, other devices connected to the control panel, wiring, and other conditions.
You must therefore confirm that the overall machine or equipment in which the NX-series Units
are used complies with EU Directives.
• This is a Class A product (for industrial environments). In a residential environment, it may cause
radio interference. If radio interference occurs, the user may be required to take appropriate mea-
sures.
Conformance to KC Certification
When you use this product in South Korea, observe the following precautions.
This product meets the electromagnetic compatibility requirements for business use. There is a risk of
radio interference when this product is used in home.
Noise Filter
Manufacturer Model
Cosel Co., Ltd. TAH-06-683
Versions
Hardware revisions and unit versions are used to manage the hardware and software in NX-series
Units and EtherCAT slaves.
The hardware revision or unit version is updated each time there is a change in hardware or software
specifications. Even when two Units or EtherCAT slaves have the same model number, they will have
functional or performance differences if they have different hardware revisions or unit versions.
Checking Versions
You can check versions in the ID information indications on the product or with the Sysmac Studio.
ID information indication
1 Right-click CPU Rack under Configurations and Setup - CPU/Expansion Racks in the Multi-
view Explorer and select Production Information.
The Production Information Dialog Box is displayed.
2 Click the Show Detail or Show Outline Button at the lower right of the Production Information
Dialog Box.
The view will change between the production information details and outline.
The information that is displayed is different for the Outline View and Detail View. The Detail View
displays the unit version, hardware version, and software versions. The Outline View displays only
the unit version.
Note The hardware revision is separated by “/” and displayed on the right of the hardware version. The hard-
ware revision is not displayed for the Unit that the hardware revision is in blank.
1 Double-click EtherCAT under Configurations and Setup in the Multiview Explorer. Or,
right-click EtherCAT under Configurations and Setup and select Edit from the menu.
The EtherCAT Tab Page is displayed for the Controller Configurations and Setup Layer.
2 Right-click the master on the EtherCAT Tab Page and select Display Production Information.
The Production Information Dialog Box is displayed.
The unit version is displayed after “Rev.”
Related Manuals
The following manuals are related. Use these manuals for reference.
Terminology
Term Description
absolute encoder home offsets This data is used to restore in the CPU Unit the actual position of a Servo Drive with
an absolute encoder. The offset is the difference between the command position
after homing and the absolute data that is read from the absolute encoder.
array specification One of the variable specifications. An array variable contains multiple elements of
the same data type. The elements in the array are specified by serial numbers
called subscripts that start from the beginning of the array.
AT One of the attributes of a variable.
This attribute allows the user to specify what is assigned to a variable. An I/O port
or an address in memory used for CJ-series Units can be specified.
axes groups A functional unit that groups together axes within the Motion Control Function Mod-
ule.
Axes Group Variable A system-defined variable that is defined as a structure and provides status infor-
mation and some of the axes parameters for an individual axes group.
An Axes Group Variable is used to specify an axes group for motion control instruc-
tions and to monitor the command interpolation velocity, error information, and
other information for the axes group.
axis A functional unit within the Motion Control Function Module. An axis is assigned to
the drive mechanism in an external Servo Drive or the sensing mechanism in an
external Encoder Input Slave Unit.
Axis Variable A system-defined variable that is defined as a structure and provides status infor-
mation and some of the axis parameters for an individual axis.
An Axis Variable is used to specify an axis for motion control instructions and to
monitor the command position, error information, and other information for the axis.
basic data type Any of the data types that are defined by IEC 61131-3.
They include Boolean, bit string, integer, real, duration, date, time of day, date and
time, and text string data types.
“Basic data type” is used as opposed to derivative data types, which are defined by
the user.
cam data variable A variable that represents the cam data as a structure array.
A cam data variable is an array structure that consists of phases and displace-
ments.
CJ-series Unit Any of the CJ-series Units that can be used with an NJ-series Controller.
Communications Coupler Unit The generic name of an interface unit for remote I/O communications on a network
between NX Units and a host network master. For example, an EtherCAT Coupler
Unit is a Communications Coupler Unit for an EtherCAT network.
Constant One of the attributes of a variable.
If you specify the Constant attribute for a variable, the value of the variable cannot
be written by any instructions, ST operators, or CIP message communications.
Controller The range of devices that are directly controlled by the CPU Unit.
In the NX-series System, the Controller includes the CPU Rack and EtherCAT
slaves (including general-purpose slaves and Servo Drives).
In the NJ-series System, the Controller includes the CPU Rack, Expansion Racks,
and EtherCAT slaves (including general-purpose slaves and Servo Drives).
Controller error Errors that are defined by the NJ/NX-series System.
“Controller error” is a collective term for major fault level, partial fault level, minor
fault level, and observation Controller events.
Controller event One of the events in the NJ/NX-series System. Controller events are errors and
information that are defined by the system for user notification. A Controller event
occurs when the system detects a factor that is defined as a Controller event.
Controller information Information that is defined by the NJ/NX-series System that is not an error. It rep-
resents an information Controller event.
Term Description
CPU Unit The Unit that serves as the center of control for a Machine Automation Controller.
The CPU Unit executes tasks, refreshes I/O for other Units and slaves, etc. The
NJ/NX-series CPU Units include NX701-, NX1P2-, NJ501-,
and NJ301-.
derivative data type A data type that is defined by the user. Structures, unions, and enumerations are
derivative data types.
device A general term for any Unit or slave that is refreshed by the I/O refreshing that is
performed by the CPU Unit. Specifically, it refers to EtherCAT slaves, NX Units on
the CPU Unit, built-in I/O, Option Boards, and CJ-series Units.
device output An output for any Unit or slave that is refreshed by the I/O refreshing that is per-
formed by the CPU Unit.
device variable A variable that is used to access a specific device through an I/O port.
download To transfer data from the Sysmac Studio to the Controller with the synchronization
operation of the Sysmac Studio.
edge One of the attributes of a variable.
This attribute makes a BOOL variable pass TRUE to a function block when the vari-
able changes from FALSE to TRUE or when it changes from TRUE to FALSE.
enumeration One of the derivative data types. This data type takes one item from a prepared
name list of enumerators as its value.
enumerator One of the values that an enumeration can take expressed as a character string.
The value of an enumeration is one of the enumerators.
EtherCAT Master Function Module One of the function modules. This function module controls the EtherCAT slaves as
the EtherCAT master.
EtherNet/IP Function Module One of the function modules. This function module controls the built-in EtherNet/IP
port.
event log A function that recognizes and records errors and other events.
Event Setup Settings that define user-defined errors and user-defined information.
event task A task that executes a user program only once when the task execution conditions
are met.
FB An acronym for “function block.”
forced refreshing Forcing the refreshing of an input from an external device or an output to an exter-
nal device, e.g., when the user debugs a program.
Addresses that are subject to forced refreshing can still be overwritten from the
user program.
FUN An abbreviation for “function.”
function A POU that is used to create an object that determines a unique output for the
same input, such as for data processing.
function block A POU that is used to create an object that can have a different output for the same
input, such as for a timer or counter.
function module One of the functional units of the software configuration of the CPU Unit.
general-purpose slave Any of the EtherCAT slaves that cannot be assigned to an axis.
global variable A variable that can be read or written from all POUs (programs, functions, and func-
tion blocks).
I/O map settings Settings that assign variables to I/O ports. Assignment information between I/O
ports and variables.
I/O port A logical interface that is used by the CPU Unit to exchange data with an external
device (slave or Unit).
I/O refreshing Cyclic data exchange with external devices that is performed with predetermined
memory addresses.
information One of the event levels for Controller events or user-defined events. These are not
errors, but appear in the event log to notify the user of specific information.
Term Description
Initial Value One of the attributes of a variable. The variable is set to the initial value in the fol-
lowing situations.
• When power is turned ON
• When the CPU Unit changes to RUN mode
• When you specify to initialize the values when the user program is transferred
• When a major fault level Controller error occurs
inline ST ST programming that is included within a ladder diagram program.
instruction The smallest unit of the processing elements that are provided by OMRON for use
in POU algorithms. There are ladder diagram instructions (program inputs and out-
puts), function instructions, function block instructions, and ST statements.
literal A constant expression that is used in a user program.
local variable A variable that can be accessed only from inside the POU in which it is defined.
“Local variable” is used as opposed to “global variable.”
Local variables include internal variables, input variables, output variables, in-out
variables, and external variables.
main memory The memory inside the CPU Unit that is used by the CPU Unit to execute the OS
and user program.
major fault level Controller error An error for which all NJ/NX-series Controller control operations stop. The CPU Unit
immediately stops user program execution and turns OFF the loads for all slaves and
Units (including remote I/O).
MC Test Run A function to check motor operation and wiring from the Sysmac Studio.
memory used for CJ-series Units A type of I/O memory specified as the assignment destination of variables when
accessing a CJ-series Unit and CJ-series network.
It can be accessed only with variables with an AT attribute.
minor fault level Controller error An error for which part of the control operations for one of the function modules in
the NJ/NX-series Controller stop.
The NJ/NX-series CPU Unit continues operation even after a minor fault level Con-
troller error occurs.
Motion Control Function Module One of the function modules. The MC Function Module performs motion control
based on commands from the motion control instructions that are executed in the
user program.
motion control instruction A function block instruction that executes motion control.
The Motion Control Function Module supports instructions that are based on func-
tion blocks for PLCopen® motion control as well as instructions developed specifi-
cally for the Motion Control Function Module.
namespace A system that is used to group and nest the names of functions, function block defi-
nitions, and data types.
Network Publish One of the attributes of a variable.
This attribute allows you to use CIP message communications or tag data links to
read/write variables from another Controller or from a host computer.
NX bus The NX-series internal bus. An NX1P2 CPU Unit has the NX bus.
NX Units Any of the NX-series Units that perform I/O processing with connected external
devices. The Communications Coupler Units are not included with the NX Units.
observation One of the event levels for Controller events or user-defined events.
These are minor errors that do not affect control operations, but appear in the event
log to notify the user of specific information.
partial fault level Controller error An error for which all of the control operations for one of the function modules in the
NJ/NX-series Controller stop.
An NJ/NX-series CPU Unit continues operation even after a partial fault level Con-
troller error.
PDO communications An abbreviation for process data communications. Data is exchanged between the
master and slaves on a process data communications cycle. (The process data com-
munications cycle is the same as the task period of the primary periodic task.)
periodic task A task for which user program execution and I/O refreshing are performed each
period.
Term Description
PLC Function Module One of the function modules. This function module executes the user program,
sends commands to the Motion Control Function Module, and provides an interface
to the USB and SD Memory Card.
POU An acronym for “program organization unit.” A POU is a unit in a program execution
model that is defined in IEC 61131-3.
A POU contains an algorithm and a local variable table and forms the basic unit
used to build a user program.
There are three types of POUs: programs, functions, and function blocks.
primary periodic task The task with the highest priority.
process data communications One type of EtherCAT communications in which process data objects (PDOs) are
used to exchange information cyclically and in realtime. Process data communica-
tions are also called PDO communications.
program Along with functions and function blocks, one of the three types of POUs.
Programs are assigned to tasks to execute them.
Range Specification One of the variable specifications. You can specify a range for a variable in
advance. The variable can take only values that are in the specified range.
Retain One of the attributes of a variable. The values of variables with a Retain attribute
are held at the following times. (Variables without a Retain attribute are set to their
initial values.)
• When power is turned ON after power interruption
• When the CPU Unit changes to RUN mode
• When you specify to not initialize the values when the user program is transferred
SDO communications One type of EtherCAT communications in which service data objects (SDOs) are
used to transmit information whenever required.
Servo Drive/encoder input slave Any of the EtherCAT slaves that is assigned to an axis. In the NJ/NX-series Sys-
tem, it would be a Servo Drive or Encoder Input Slave Unit.
slave A device that performs remote I/O for a master.
slave and Unit configurations A generic term for the EtherCAT configuration and Unit configuration.
Slave Terminal A building-block remote I/O terminal to which a Communications Coupler Unit and
NX Units are mounted. A Slave Terminal is one type of slave.
Special Unit Setup A generic term for the settings for a Special Unit, including the settings in allocated
DM Area words.
structure One of the derivative data types. It consists of multiple data types placed together
into a layered structure.
synchronization A function that automatically compares the information in the NJ/NX-series Control-
ler with the information in the Sysmac Studio, displays any differences and loca-
tions in a hierarchical form, and can be used to synchronize the information.
Sysmac Studio A computer software application for setting, programming, debugging, and trouble-
shooting NJ/NX-series Controllers. It also provides operations for motion control
and a Simulator.
system common processing System processing that is performed by the CPU Unit to perform I/O refreshing and
the user program execution within a task. Exclusive control of variables between
tasks, data trace processing, and other processing is performed.
system service Processing that is performed by the CPU Unit in unused time between task pro-
cessing. The system service includes communications processing, SD Memory
Card access processing, self-diagnosis processing, and other processing.
system-defined variable A variable for which all attributes are defined by the system and cannot be changed
by the user.
task An attribute that defines when a program is executed.
task period The interval at which the primary periodic task or a periodic task is executed.
union One of the derivative data types. It allows you to handle the same data as different
data types.
Unit A device that mounts to the CPU Rack or an Expansion Rack.
Term Description
Unit configuration The configuration information for the Units that are set on the Sysmac Studio. This
information tells what Unit models are connected to the CPU Unit and where they
are connected.
upload To transfer data from the Controller to the Sysmac Studio with the synchronization
operation of the Sysmac Studio.
user program All of the programs in one project.
user-defined event One of the events in the NJ/NX-series System. These events are defined by the
user. “User-defined events” is a generic term for user-defined errors and
user-defined information.
user-defined variable A variable for which all of the attributes are defined by the user and can be changed
by the user.
variable A representation of data, such as a numeric value or character string, that is used in
a user program.
You can change the value of a variable by assigned the required value. “Variable” is
used as opposed to “constant,” for which the value does not change.
variable memory A memory area that contains the present values of variables that do not have AT
specifications. It can be accessed only with variables without an AT attribute.
Revision History
A manual revision code appears as a suffix to the catalog number on the front and back covers of the
manual.
Revision
Date Revised content
code
01 April 2015 Original production
02 April 2016 Made changes accompanying release of unit version 1.11 of the CPU Unit.
03 October 2016 Made changes accompanying release of unit version 1.13 of the CPU Unit.
04 April 2017 Made changes accompanying release of unit version 1.14 of the CPU Unit.
05 June 2017 Corrected mistakes.
06 October 2017 Made changes accompanying release of unit version 1.16 of the CPU Unit.
07 January 2018 Made changes accompanying the addition of NX701-20.
08 April 2018 Corrected mistakes.
09 July 2019 Made changes accompanying release of unit version 1.21 of the CPU Unit.
10 January 2021 Made changes accompanying release of unit version 1.24 of the CPU Unit.
2
1 Introduction to NX-series Controllers
3
2 System Configuration
4
3 Configuration Units
5
A
5 Troubleshooting
I
6 Inspection and Maintenance
A Appendices
I Index
Introduction to NX-series
Controllers
This section describes the features, basic system configuration, specifications, and
overall operating procedure of an NX-series NX701 Controller.
Sysmac Studio
Automation Software
IEC Programming
NX-series Controller
1-1-1 Features
Hardware Features
Standard-feature EtherCAT Control Network Support
All CPU Units provide an EtherCAT master port for EtherCAT communications.
EtherCAT is an advanced industrial network system that achieves faster, more-efficient communica-
tions. It is based on Ethernet. Each node achieves a short fixed communications cycle time by trans-
mitting Ethernet frames at high speed.
The standard-feature EtherCAT control network allows you to connect all of the devices required for
machine control (e.g., I/O systems, Servo Drives, Inverters, and machine vision) to the same net-
work.
1-1-1 Features
EtherNet/IP is a multi-vendor industrial network that uses Ethernet. You can use it for networks
between Controllers or as a field network. The use of standard Ethernet technology allows you to
connect to many different types of general-purpose Ethernet devices.
Software Features
Integrated Sequence Control and Motion Control
An NX-series CPU Unit can perform both sequence control and motion control. You can simultaneously
achieve both sequence control and multi-axes synchronized control. Sequence control, motion control,
and I/O refreshing are all executed in the same control period.
The same control period is also used for the process data communications cycle for EtherCAT. This
enables precise sequence and motion control in a fixed period with very little deviation.
Multitasking
You assign I/O refreshing and programs to tasks and then specify execution conditions and execu-
tion order for them to flexibly combine controls that suit the application.
Support Software
NX-series Controller
Peripheral USB port
Power
Supply Unit CPU Unit
CPU Rack
LAN USB
Or
EtherNet/IP
Additional Information
You can connect the Sysmac Studio directly to the Communications Coupler Unit to set up the Slave
Terminal. Refer to the NX-series EtherCAT Coupler Units User’s Manual (Cat. No. W519) for details.
Network Configurations
• Host computers, HMIs, and other NJ/NX-series Controllers are connected to the built-in Ether-
Net/IP port.
• A DeviceNet network is connected to a CJ-series DeviceNet Unit. A serial communications net-
work is connected to a CJ-series Serial Communications Unit.
EtherNet/IP
RS-232C,
RS-422A/485 RFID Systems Robots
CompoNet
CRT1 OD16
CRT1-OD16 OD16
CRT1-OD16
CRT1 OD16
CRT1-OD16
CRT1
REMOTE TERMINAL REMOTE TERMINAL REMOTE TERMINAL
DeviceNet slaves
Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on the net-
work configuration.
1-2 Specifications
This section gives the main specifications of the NX-series Controllers.
NX701-
Item
17 16
Process- Instruction execu- LD instruction 0.37 ns or more
ing time tion times Math instructions (for long real data) 3.2 ns or more
Size 80 MB
Number of POU defi- 6,000
Program capacity*1 nitions
Quantity
Number of POU 48,000
Instances
Retain attri- Size 4 MB
Memory capacity for butes*2 Number of variables 40,000
Program- variables No Retain attri- Size 256 MB
ming
butes*3 Number of variables 360,000
Data types Number of data types 8,000
Memory for CJ-series CIO Area ---
Units (Can be speci- Work Area ---
fied with AT specifi- Holding Area ---
cations for DM Area ---
variables.) EM Area ---
Maximum number of controlled axes 256 axes 128 axes
Motion control axes 256 axes 128 axes
Single-axis position ---
control axes
Maximum number of used real axes 256 axes 128 axes
Used motion control 256 axes 128 axes
Number of con- servo axes
trolled axes*4 Used single-axis ---
position control
servo axes
Maximum number of axes for linear 4 axes per axes group
interpolation axis control
Motion
Number of axes for circular interpola- 2 axes per axes group
control
tion axis control
Maximum number of axes groups 64 axes groups
The same control period as that is used
Motion control period for the process data communications
cycle for EtherCAT.
Maximum points per 65,535 points
Number of
cam table
cam data
Cams Maximum points for 1,048,560 points
points
all cam tables
Maximum number of cam tables 640 tables
Position units Pulse, mm, μm, nm, degree, and inch
Override factors 0.00% or 0.01% to 500.00%
Supported services Sysmac Studio connection
Peripheral
Physical layer USB 2.0-compliant B-type connector
USB port
Transmission distance 5 m max.
NX701-
Item
1-2 Specifications
17 16
Number of ports 2
10BASE-T, 100BASE-TX, or
Physical layer
1000BASE-T
Frame length 1,514 bytes max.
Media access method CSMA/CD
Modulation Baseband
Topology Star 1
Baud rate 1 Gbps (1000BASE-T)
STP (shielded, twisted-pair) cable of
Transmission media
Ethernet category 5, 5e or higher
Maximum transmission distance between Ethernet switch 100 m
and node
There are no restrictions if an Ethernet
Maximum number of cascade connections
switch is used.
256 per port
Maximum number of connections
512 total
Can be set for each connection.
Packet interval*5
0.5 to 10,000 ms in 0.5-ms increments
Permissible communications band 40,000 pps*6 (including heartbeat)
256 per port
Maximum number of tag sets
512 total
Built-in Tag types Network variables
Ether- Number of tags per connection (i.e., 8 (7 tags if Controller status is included in
Net/IP port CIP service: Tag data per tag set) the tag set.)
links (cyclic commu- 256 per port
nications) Maximum number of tags
512 total
Maximum link data size per node (total 369,664 bytes
size for all tags)
Maximum data size per connection 1,444 bytes
256 per port
Maximum number of registrable tag
512 total
sets
(1 connection = 1 tag set)
1,444 bytes (Two bytes are used if Con-
Maximum tag set size
troller status is included in the tag set.)
Multi-cast packet filter*7 Supported.
128 per port
Class 3 (number of connections) 256 total
(clients plus server)
CIP message service: Maximum number of 32 per port
Explicit messages clients that can com- 64 total
UCMM
municate at one time
(non-connec-
Maximum number of 32 per port
tion type)
servers that can com- 64 total
municate at one time
Number of TCP sockets 30
NX701-
Item
17 16
Micro Embedded Device Server
Support profile/Model Profile
PLCopen Information Model
Default Endpoint/Port opc.tcp://192.168.250.1:4840/
Maximum number of sessions (Client) 5
Maximum number of Monitored Items 2,000
per server
0*9, 50, 100, 250, 500, 1,000, 2,000,
Sampling rate of Monitored Items (ms)
5,000, 10,000
Maximum number of Subscriptions 100
per server
Maximum number of variables that 10,000
can be published
Maximum number of value attributes 10,000
that can be published*10
Maximum number of structure defini- 100
tions that can be published
• Variables whose size is over 1,024
bytes
• Two-dimensional or higher structure
arrays
Built-in • Structures that include two-dimen-
Ether- sional and higher arrays
Net/IP port OPC UA Server*8 Restrictions on variables unable to be
• Structures with four or higher levels of
published
nesting
• Unions
• Arrays whose index number suffix
does no start from 0
• Arrays with 1,024 or more elements
• Structures with 100 or more members
Select one of the following.
• None
• Sign - Basic128Rsa15
• Sign - Basic256
Security Policy/Mode
• Sign - Basic256Sha256
• SignAndEncrypt - Basic128Rsa15
• SignAndEncrypt - Basic256
• SignAndEncrypt - Basic256Sha256
Authentication X.509
Application Maximum number of Trusted certification: 32
Authentication storable certifica- Issuer certification: 32
tions Rejected certification: 32
You can set the following items.
User Authenti-
Authentication User name/Password
cation
Anonymous
NX701-
Item
1-2 Specifications
17 16
Communications standard IEC 61158 Type12
Class B (Feature Pack Motion Control
EtherCAT master specifications
compliant)
Physical layer 100BASE-TX
Modulation Baseband
Baud rate 100 Mbps (100BASE-TX)
Duplex mode Auto 1
Topology Line, daisy chain, and branching
Twisted-pair cable of category 5 or
Transmission media higher (double-shielded straight cable
with aluminum tape and braiding)
Maximum transmission distance between nodes 100 m
Maximum number of slaves 512
Built-in
EtherCAT Range of node addresses that can be set 1 to 512
port Input: 11,472 bytes
Maximum process data size Output: 11,472 bytes
*11
NX701-
Item
17 16
At ambient temperature of 55°C: -3.5 to
0.5 min error per month
At ambient temperature of 25°C: -1.5 to
Internal Accuracy
1.5 min error per month
clock
At ambient temperature of 0°C: −3 to 1
min error per month
Retention time of built-in capacitor ---
*1. Execution objects and variable tables (including variable names)
*2. Does not include Holding, DM, and EM Area memory for CJ-series Units.
*3. Does not include CIO and Work Area memory for CJ-series Units.
*4. Refer to the NJ/NX-series CPU Unit Motion Control User’s Manual (Cat. No. W507) for descriptions of axes.
*5. Data will be refreshed at the set interval, regardless of the number of nodes.
*6. “pps” means packets per second, i.e., the number of communications packets that can be sent or received in one second.
*7. As the EtherNet/IP port implements the IGMP client, unnecessary multi-cast packets can be filtered by using an Ethernet
switch that supports IGMP Snooping.
*8. An NX701- CPU Unit with unit version 1.24 or later supports OPC UA.
*9. If set to 0, it is assumed that is set to 50.
*10.The number of value attributes is defined by the following formula.
Number of value attributes = (Number of basic data type variables) + (Number of array-specified elements) + (Number of
values in the structure)
*11.However, the data must be within eight frames.
Step 4. Wiring
Connect the network cables and wire the I/O.
Step 1-3
Designing Programs
POU (Program Organi- • Programs NJ/NX-series CPU Unit Soft-
zation Unit) Design • Functions and function blocks ware User’s Manual (Cat. No.
• Determining the algorithm languages W501)
Variable Design • Defining variables that you can use in more than one POU NJ/NX-series CPU Unit Soft-
and variables that you use in only specific POUs ware User’s Manual (Cat. No.
• Defining the variables names for the device variables that you W501)
use to access slaves and Units
• Defining the attributes of variables, such as the Name and
Retain attributes
• Designing the data types of variables
The following Controller Configurations and Setup and the Programming and Task Settings can be performed in either
order.
Step 2-1
Slave and Unit configu-
rations
1) Creating the Slave 1. Creating the slave configuration and EtherCAT Slave NJ/NX-series CPU Unit Soft-
and Unit Configura- Unit configuration either offline or Setting Editor ware User’s Manual (Cat. No.
tions online. (For online configuration, Unit Editor W501)
make the online connection that is NX-series EtherCAT Coupler
described in step 5.) Unit User’s Manual (Cat. No.
2. Setting up any Slave Terminals that W519)
are used.
Step 2-2 Setting the following parameters from the NJ/NX-series CPU Unit Soft-
Sysmac Studio ware User’s Manual (Cat. No.
Controller Setup
Setting the initial values for the PLC Configurations W501)
Function Module and Setup − Con-
troller Setup −
Operation Settings
(To use motion control) Configurations
Setting the initial settings for the and Setup −
Motion Control Function Module Motion Control
Setup
Setting the initial values for the Eth- Configurations
erCAT Function Module and Setup − Ether-
CAT
Setting the initial values for the Eth- Configurations
erNet/IP Function Module and Setup − Con-
troller Setup −
Built-in Ether-
Net/IP Port Set-
tings
Step 2-3
Programming
1) Registering Vari- • Registering the variables used by more Global variable Sysmac Studio Version 1
ables than one POU in the global variable Table Editor Operation Manual (Cat. No.
table with Sysmac Studio Local Variable W504)
• Registering the local variable table for Table Editor NJ/NX-series CPU Unit Soft-
each program ware User’s Manual (Cat. No.
• Registering the local variable table for W501)
each function block and function
2) Writing Algorithms Writing the algorithms for the POUs (pro- Programming Editor NJ/NX-series CPU Unit Soft-
for POUs grams, function blocks, and functions) in ware User’s Manual (Cat. No.
the required languages W501)
NJ/NX-series Instructions
Reference Manual (Cat. No.
W502)
NJ/NX-series Motion Control
Instructions Reference Man-
ual (Cat. No. W508)
3) Setting the Tasks Making task settings Configurations NJ/NX-series CPU Unit Soft-
and Setup − Task ware User’s Manual (Cat. No.
Settings W501)
Step 2-4 Checking the algorithms and task execu- NJ/NX-series CPU Unit Soft-
Offline Debugging tion times on the Simulator (virtual control- ware User’s Manual (Cat. No.
ler) W501)
Step 4. Wiring
Step Description Reference
1) Connecting Ethernet • Connecting the built-in EtherCAT port 4-4 Wiring on page 4-31
Cable • Connecting the built-in EtherNet/IP port
2) Wiring I/O • Wiring I/O to EtherCAT slaves Operation manuals for the
EtherCAT slaves
4-4 Wiring on page 4-31
• Checking wiring Sysmac Studio Version 1
Operation Manual (Cat. No.
W504)
3) Connecting the • Connecting USB Cable Sysmac Studio Version 1
Computer That • Connecting the built-in EtherNet/IP port Operation Manual (Cat. No.
Runs the Sysmac W504)
Studio
EtherCAT
Network Configuration
CPU Rack 2
ADR ADR
EtherCAT
For information on the system configuration of an EtherCAT network, refer to the NJ/NX-series CPU
Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505).
Configuration Units
NX-series CPU Units
The Unit that serves as the center of control for a Machine Automation Controller. It executes tasks,
refreshes I/O for other Units and slaves, etc. The NX-series CPU Unit includes the NX701-.
Refer to 3-1 CPU Units on page 3-2 for the models and specifications of individual NX-series CPU
Units.
SD Memory Card
With the NX-series CPU Unit, various data can be saved, backed up, restored and compared using
the SD Memory Card.
Refer to 3-2 SD Memory Cards on page 3-10 for the models and specifications of individual SD
Memory Card.
End Cover
A cover to protect the NX-series CPU Unit.
EtherCAT Slaves
A device that exchanges data with the EtherCAT master built into NX-series Controller through the
EtherCAT network. The device provides non-synced slaves and synced slaves.
Refer to the manuals for the specific EtherCAT slaves for details.
USB Cable
A cable to connect the CPU Unit and the Sysmac Studio.
EtherNet/IP
RS-232C,
RS-422A/485 RFID Systems Robots
CompoNet
CRT1 OD16
CRT1-OD16 OD16
CRT1-OD16
CRT1 OD16
CRT1-OD16
CRT1
REMOTE TERMINAL REMOTE TERMINAL REMOTE TERMINAL
DeviceNet slaves
(A) (B) (C) (D) (E) (F) (G) (H) (I) (E) (J) (K)
RUN
RUN
ERRO
ERRORR
BUSY
BUSY
SHTDWN
SDPWR
SD PWR
SDBUSY
SD BUSY
PORT
PORT1 1
EtherNet/IP
Ether Net/IP
NET
NETRUNRUN
NET
NETERR
ERR
PORT1 EtherNet/IP
LINK/ACT
LINK /ACT
PORT
PORT2 2
EtherNet/IP
Ether PORT
POR T33
Net/IP
Ether
EtherCAT
CAT
NET
NETRUNRUN NETRUN
NET RUN
NET
NETERR
ERR
NET
NETERR
ERR
LINK/ACT
LINK /ACT LINK
LINK/ACT
/ACT
PORT2 EtherNet/IP
PORT3 EtherCAT
OFF
ON
OFF
If the power supply to the Controller is turned ON with the CPU Unit in Safe Mode, the CPU Unit will start in
PROGRAM mode. Use the Safe Mode if you do not want to execute the user program when the power supply
is turned ON or if it is difficult to connect the Sysmac Studio.
For information on Safe Mode, refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503).
*2. Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on backing up data.
RUN
ERROR
BUSY
Indicators at the top
SD PWR
SD BUSY
PORT1
EtherNet/IP
NET RUN
NET ERR
LINK/ACT
Indicators at the bottom
PORT2 PORT3
EtherNet/IP EtherCAT
NET RUN NET RUN
RUN
ERROR
BUSY
SD PWR
SD BUSY
These indicators show the main operation status of the CPU Unit.
SD PWR Green Lit. Power is being supplied to the SD Memory Card and the SD
Memory Card can be used.
Flashing A backup, restore or verification operation is in progress.*1
Not lit. The power supply for the SD Memory Card is stopped, an SD
Memory Card is not mounted, or the file format of the mounted
SD Memory Card is not supported.
SD BUSY Yellow Flashing SD Memory Card access in progress.
*1. Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on backing up data.
You can check the operation status of the CPU Unit with the PWR, RUN, and ERROR indicators at
the top of the front panels of the Power Supply Unit and CPU Unit.
Refer to 5-1 Overview of Troubleshooting on page 5-2 for the procedures to check the operation sta-
tus of the CPU Unit.
PORT1
EtherNet/IP
NET RUN
NET ERR
LINK/ACT
These indicators show the operation status of the built-in ports of the CPU Unit.
Port 1 and port 2 are the indicators for the built-in EtherNet/IP ports, while port 3 is the indicators for
the built-in EtherCAT port.
Battery
The following Battery is built in as a standard feature.
Fan Unit
The following Fan Unit is built in as a standard feature.
ID Information Indication
You can check the followings in the ID information indications on the right side of the CPU Unit.
(A) (B)
(C) (D)
*1. This can be used for a CPU Unit with unit version 1.21 or later.
Additional Information
3-2-2 Purpose
You can use the SD Memory Card for the following applications.
• Read and write files in the SD Memory Card with instructions.
• Read and write files in the SD Memory Card from an FTP client on EtherNet/IP.
• Back up, restore, and verify data in the Controller.
Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on the func-
tions for SD Memory Cards.
3-2-2 Purpose
Item Specification
Model NX-PA9001 NX-PD7001
Dimensions 80 × 100 × 100 mm 51 × 100 × 100 mm
(W × H × D) (W × H × D)
Weight 570 g 290 g
Power supply voltage 100 to 240 VAC (wide-range), 50/60 Hz 24 VDC (20.4 to 28.8 VDC)
(85 to 264 VAC, 47 to 63 Hz)
Power consumption 150 VA max. 85 W max.
Inrush current*1 At 100 VAC: At 24 VDC:
20 A*2/8 ms max. for cold start at room tempera- 30 A/2 ms max. for cold start at room tempera-
ture ture
At 200 VAC: 7 A*3/3 s max. for cold start at room temperature
40 A*2/8 ms max. for cold start at room tempera-
ture
Output capacity*4 Total: 90 W max. Total: 70 W max.
Output terminal (ser- Not provided.
vice supply)
RUN Output Contact configuration: SPST-NO
Switch capacity: 250 VAC, 2 A (resistive load)
120 VAC, 0.5 A (inductive load), 24 VDC, 2A (resistive load)
Replacement notifica- Not provided.
tion function
Insulation resistance 20 MΩ min. (at 500 VDC) --- *6
between AC external and GR terminals*5
Dielectric strength 2,300 VAC 50/60 Hz for 1 min between AC --- *6
external and GR terminals*5 *7
Leakage current: 5 mA max.
*1. The inrush current may vary depending on the operating condition and other conditions. Therefore, select fuses, breakers,
and external power supply devices that have enough margin in characteristic and capacity, considering the condition un-
der which the devices are used.
*2. If the ambient temperature is higher or the Controller is hot-started, the inrush current given in the table may be exceeded
by up to twice the given value because the thermistor element with a low-temperature current control characteristic is not
sufficiently cool.
*3. Of the inrush current values, the latter value varies depending on the input voltage and may rise to approx. 8.3 A at 20.4
VDC.
*4. Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an ex-
tended period of time exceeding the power supply output capacity or if the outputs are shorted.
*5. Apply the voltage between the Power Supply Unit’s L1 or L2 terminal and the GR terminal when testing insulation and
dielectric strength. The tests can also be performed with the LG terminal and GR terminal connected to each other. In this
case, the leakage current will be 10 mA or less.
*6. The primary DC power supply and the secondary DC power supply are not isolated.
*7. Change the applied voltage gradually using the adjuster on the Tester. If the full dielectric strength voltage is applied or
turned OFF using the switch on the Tester, the generated impulse voltage may damage the Power Supply Unit.
3
3-3-2 Part Names and Functions
• Front View
NX-PA9001 NX-PD7001
(A) (B) (C) (A) (B) (C)
(D) (D)
(E)
(E)
AC input L1 L1
AC100-2
INPUT
L1
DC input + +
DC24V
INPUT
• Back View
Common in NX-PA9001/PD7001
(C) (A) (B)
(E)
(I)
(C) (H)
Terminal Block
*1. For details, refer to 4-4-1 Power Supply Wiring on page 4-31.
*2. For details, refer to 4-4-2 Grounding on page 4-35.
*3. Details of the operation are given in the following table.
3
Status Operation
Number of
Product Configuration software Media user Model
licenses
Sysmac Studio Sysmac Studio DVD --- SYSMAC-SE200D
Standard Edition The following Support Software is Licenses 1 SYSMAC-SE201L
also included. 3 SYSMAC-SE203L
Network Configurator 10 SYSMAC-SE210L
CX-Integrator
CX-Protocol
CX-Designer
3-4-2 Connection
With an NJ/NX-series CPU Unit, you can connect the Sysmac Studio online in the following ways.
Configuration
Connecting by USB
USB USB
EtherNet/IP
The connection device does not Directly specify the IP address of the remote device.
need to be specified.
Note Connect a computer and the CPU Unit with a USB 2.0 certified cable. Do not use a USB hub to connect
them.
• A direct connection is made from the Directly specify the IP address of the remote device.
Sysmac Studio. The IP address and
3
connection device do not need to be
specified.*1
3-4-2 Connection
• You can make the connection
whether or not a switching hub is
used.
• Support for Auto-MDI enables the use
of cross cables or straight cables if a
direct connection is made.
*1. With the NX7-series CPU Unit, it is possible only when you connect the Unit to the built-in EtherNet/IP port (port
1).
Additional Information
The Sysmac Studio cannot connect online to an NJ/NX-series CPU Unit in the following type of
configuration.
• If the built-in EtherNet/IP port is not used, you cannot connect to an NJ/NX-series CPU Unit
on an EtherNet/IP network.
Example: Connection to NJ/NX-series CPU Unit Routing through an EtherNet/IP Unit or Built-in
Port
Sysmac Studio
USB
EtherNet/IP
CS1W-EIP21, CJ1W-EIP21,
CJ2 built-in EtherNet/IP port,
or CJ2M built-in EtherNet/IP port
• You cannot route through any networks other than EtherNet/IP networks.
WARNING
• Do not touch the terminal section while power is ON. Electrical shock may occur.
• Do not disassemble any of the Units. Particularly the Power Supply Units contain parts with
high voltages when power is ON or immediately after power is turned OFF. Electrical shock
may occur. There are also sharp internal parts that may cause injury.
Process Description
Self diagnosis at startup Operation is monitored for the following errors: Power Supply
Error, CPU Unit Reset, CPU Unit Watchdog Timer Error.*1
Operating mode Startup RUN mode Operating mode Startup PROGRAM mode
WARNING
The NX-series Controller continues normal operation for a specific period of time even when a
momentary power interruption occurs. The Controller may therefore receive incorrect signals
from external devices that are affected by the momentary power interruption.
Take suitable actions, such as external fail-safe measures and interlock conditions, to monitor
the power supply voltage of the external devices as required.
Different operations will be performed when the power is turned OFF depending on whether the power
interruption time is longer than the power OFF detection time, as described below.
The following table gives the voltage conditions for a power interruption.
The setting ranges for the power OFF detection time are given in the following table.
Power supply
Power OFF detection time
type
AC power supply 30.5 to 45.5 ms
DC power supply 5.0 to 20.5 ms
Power supply
Time required for a power interruption
type
AC power supply 45.5 ms or longer
DC power supply 20.5 ms or longer
System stops.
Voltage drop Power interruption confirmed. (CPU Unit stops.)
AC: 85 V max.
DC: 20.4 V max.
As shown in the following figure, the system (i.e. CPU Unit) will stop even if the voltage recovers after
the power interruption detection time.
Power
interruption Voltage System stops.
Voltage drop confirmed. recovery (CPU Unit stops.)
disabled
AC: 85 V max.
DC: 20.4 V max.
After stopping, the system will restart if the power supply remains recovery.
The table below defines the time that is used in the above two figures.
Item Description
Power OFF detection The time from when the power supply voltage drops until the CPU Unit starts pro-
time cessing after the power interruption is confirmed. The CPU Unit continues to
operate normally until the power interruption is confirmed.
Item Description
I/O refresh Load outputs are turned OFF. Tag data links stop.
Processing SD Memory Card access in Any writing is interrupted, files are closed, and the Card is
progress unmounted.
Transferring user program Interrupted.
(including online editing) As a result, an error will occur the next time that the power is turned
ON. The Controller will not operate.
User program execution User program execution is aborted even during execution of an
instruction.
Saving event log The time that a power interruption occurs and the cause (primary
power interruption of Power Supply Unit) of the interruption are
recorded.
WARNING
Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs
due to malfunction of the CPU Unit, other Units, or slaves or due to other external factors affecting
operation. Not doing so may result in serious accidents due to incorrect operation.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be pro-
vided in external control circuits.
• The outputs may remain ON or OFF due to deposition or burning of the output relays or destruc-
tion of the output transistors. As a countermeasure for such problems, external safety measures
must be provided to ensure safe operation of the system.
• The CPU Unit will turn OFF all outputs from Digital Output Units in the following cases. The
slaves will operate according to the settings in the slaves.
• If a power supply error occurs.
• If a CPU error or CPU reset occurs.
• If a Controller error in the major fault level occurs.
• While the CPU Unit is in startup status until RUN mode is entered after the power is turned ON.
• If a system initialization error occurs.
External safety measures must be provided to ensure safe operation of the system in such
cases.
• If external power supplies for slaves or other devices are overloaded or short-circuited, the volt-
age will drop, outputs will turn OFF, and the system may be unable to read inputs. Provide exter-
nal safety measures in controls with monitoring of external power supply voltage as required so
that the system operates safely in such a case.
• Unintended outputs may be performed when an error occurs in variable memory or memory for
CJ-series Units. As a countermeasure for such problems, external safety measures must be pro-
vided to ensure safe operation of the system.
• Provide measures in the communications system and user program to ensure safety in the over-
all system even if errors or malfunctions occur in data link communications or remote I/O commu-
nications.
• If a communications interference occurs for remote I/O or if a major fault level error occurs, out-
put status will be determined by the specifications of the external output device.
Confirm the operating specifications for communications errors and major fault level errors and
implement suitable safety measures.
Correctly set all of the settings in the slaves and Units.
• You must implement fail-safe circuits to provide sufficient protection in the event that abnormal
signals occur as the result of broken signal lines or momentary power interruptions. Not doing so
may result in serious accidents due to incorrect operation.
Power supply
MCB2
CR1
Controlled system
Transformer
or noise filter
Controller
Twisted-pair wires
DC voltage +
regulator -
Controller RUN DC
output input/output
Interlock Circuits
When the Controller controls an operation such as the clockwise and counterclockwise operation of a
motor, provide an external interlock such as the one shown in the following example to prevent both the
forward and reverse outputs from turning ON at the same time if required by the application.
Example:
Interlock circuit
ON_MC1 MC2
MC1 Motor clockwise
Controller
ON_MC2 MC1
MC2 Motor counterclockwise
This circuit prevents outputs MC1 and MC2 from both being ON at the same time even if both Controller
outputs ON_MC1 and ON_MC2 are ON due to a malfunction.
Temperature Control
The ambient temperature within the NX-series Controller must be within the operating range of 0 to
55°C. When necessary, take the following steps to maintain the proper temperature.
• Provide enough space for good air flow.
• Do not install the Controller directly above equipment that generates a large amount of heat such
as heaters, transformers, or high-capacity resistors.
• If the ambient temperature exceeds 55°C, install a cooling fan or air conditioner.
Control Fan
panel
NX-series
Controller
Louver
Power lines
200 mm min.
NX-series
Controller
200 mm min.
• Ground the mounting plate between the Controller and the mounting surface.
Controller Orientation
• Each Rack must be mounted in an upright position to provide proper cooling.
• Consider the width of wiring ducts, wiring, ventilation, and Unit replacement when determining the
space between the CPU Rack and other devices.
Additional Information
Wiring Ducts
Whenever possible, route I/O wiring through wiring ducts.
Install mounting bracket so that it is easy to fish wire from the I/O Units through the duct. It is handy
to have the duct at the same height as the CPU Rack.
Duct
20 mm min.
20 mm min.
Duct
Additional Information
If you want to attach or remove the Fan Unit of CPU Unit while the CPU Rack remains mounted
on the control panel, ensure at least 50 mm between the tops of CPU Unit and the wiring duct.
Duct
50 mm min.
20 mm min.
Duct
100 mm
CPU
30 mm Rack
30 mm Mounting
bracket
40 mm
Other
Duct devices
200 mm min. 4
EtherCAT
Slave Terminal, etc.
Power
equipment
such as
transformers
and magnetic
relays
Not all of the combinations of the DIN Tracks and End Plates listed above are possible.
Confirm applicability of the combinations in the following table.
PFP-M CLIPFIX 35
DIN Track model
(OMRON) (Phoenix Contact)
PFP-50N Possible. Possible.
PFP-100N Possible. Possible.
NS 35/ 7,5 PERF Possible. Possible.
NS 35/ 15 PERF Not possible. Possible.
Also, use screws and washers of the following sizes to fix the DIN Tracks.
(a): Dimensions from the screw head to the fastening surface (a)
Applicable
DIN Track model (a)
screw size
PFP-50N M4 4.1 mm max.
NS 35/ 7,5 PERF M6 4.6 mm max.
NS 35/ 15 PERF M6 10 mm max.
If you use any DIN Track other than those listed in the table above, refer to the dimensions shown in
4-3-8 Assembled Appearance and Dimensions on page 4-29 and use proper screws and washers.
DIN Tracks
PFP-100N/50N DIN Track
7.3±0.15
4.5
35±0.3 27±0.15
15 25 25 25 25 15 (5) *1 1
10 1,000 (500) *1 10
*1. PFP-50N dimensions are
given in parentheses.
15 1
7.5
NS 35/ 15 PERF
15°
R1.25
4
25 0.8
6.2
R1.25
27 35
End Plate
PFP-M (Two)
CLIPFIX 35 (Two)
NG
PORT1 Ethe
rNet/IP
PORT2 Ethe
rNet/IP
PORT3 Ethe
rCAT
• Do not write on the CPU Unit with ink within the restricted region that is shown in the follow-
ing figure. Also do not get this area dirty. When the Unit is installed or removed, ink or dirt
may adhere to the pins in the NX bus connector, which may result in malfunctions in the Unit.
Restricted region
(shaded portion)
DIN Track
2 Connect the Power Supply Unit and the CPU Unit and lock them with the sliders.
(1) Join the Units so that the connectors fit exactly.
(2) The yellow sliders one each at the top and bottom of each Unit lock the Units together.
Move the sliders toward the back of the Units as shown below until they click into place.
(2)
(1)
3 Make sure that the DIN Track mounting hooks on each Unit of the CPU Module are in the
unlocked position.
DIN Track mounting hooks
4.5 mm 9.5 mm
4 Mount the CPU Module on the DIN Track and lock it.
(1) Press the CPU Module straight against the DIN Track.
(2) Press the DIN Track mounting hooks down to the locked position.
After mounting, check to be sure that the CPU Module and the End Cover securely
mounted on the DIN Track.
1 From the front of the CPU Unit, slide the End Cover along the Unit hookup guides on the Unit.
2 Press the End Cover firmly against the DIN Track until you hear it lock into place on the DIN
Track.
After you mount the End Cover, check to be sure that it is securely mounted on the DIN Track.
2)
4
1)
1)
2)
To remove an End Plate 1) insert the tip of a flat-blade screwdriver into groove “a” and 2) use “b” as
a fulcrum and lift the end of the screwdriver, as shown in the following diagram.
2)
1) a
Flat-blade screwdriver
1 Pull the upper side of the right CPU Unit cover forward and remove from the Unit.
2 Insert the SD Memory Card with the label facing to the right.
Insert the SD Memory Card with the label facing the right side of the CPU Unit.
SD PWR
SD Memory Card
power supply switch
4 Close the CPU Unit cover when an SD Memory Card is not being used.
4
PORT1 Ethe
rNet/IP
PORT3 Ethe
rCAT
• Do not write on a CPU Unit with ink within the restricted region that is shown in the following
figure. Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may
adhere to the pins in the NX bus connector, which may result in malfunctions in the Unit.
Restricted region
(shaded portion)
(1)
(2)
Installation Dimensions
End Cover
Power Supply Unit
(A)
End Plate
1.35
CPU Unit 4.1
End Plate
32.5
100 104.5
35
32.5
4
1.5 94.2
(C) W (C) (B)
100
• Unit width
(B)
(A) Dimension from the
DIN Track model
DIN Track dimension back of the Unit to the
back of the DIN Track
PFP-100N 7.3 mm 1.5 mm
PFP-50N 7.3 mm 1.5 mm
NS 35/ 7,5 PERF 7.5 mm 1.7 mm
NS 35/ 15 PERF 15 mm 9.2 mm
(C)
End Plate model
End Plate dimension
PFP-M 10 mm
CLIPFIX 35 9.5 mm
Installation Height
With a height of 100 mm, the CPU Unit is the highest component in an NX-series CPU Rack. When a
cable is connected (such as a Unit communications cable), however, even greater height is required.
Allow sufficient depth in the control panel containing the Controller.
The following figure shows the dimensions from the cables connected to the CPU Rack to the back of
the Unit. The unit of dimension is millimeter.
The height from the mounting surface of the DIN Track varies depending on the DIN Track to be used.
Refer to Installation Dimensions on page 4-29 for the height of individual DIN Track type.
100
130 to 155 *1
*2
*1. This is the dimension from the back of the Unit to the communications cables.
130 mm: When an MPS588-C Connector is used.
155 mm: When an XS6G-T421-1 Connector is used.
*2. This dimension depends on the specifications of the commercially available USB cable. Check the specifica-
tions of the USB cable that is used.
4-4 Wiring
WARNING
• Do not input a voltage or current that exceeds the specified range into a Unit or slave. If a volt-
age or current that is outside the specified range is input, the Unit or slave may fail or a fire
may occur.
CAUTION
• Tighten terminal block screws and cable screws to the torques specified in this manual or in
4-4 Wiring
the reference manuals. The loose screws may result in fire or malfunction.
• Do not touch devices while power is supplied or immediately after the power supply is turned
OFF. You may be burnt.
4
Precautions for Safe Use
• Use crimp terminals for wiring.
Additional Information
Do not allow wire clippings, shavings, or other foreign material to enter any Unit. Otherwise,
Unit burning, failure, or malfunction may occur. Cover the Units or take other suitable counter-
measures, especially during wiring work.
PA9001
PWR
AC power supply
Isolation
AC power supply transformer
L1
AC100-2
INPUT
L1
*1 RUN
Power
supply
*1. The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU
Unit is in PROGRAM mode or a Controller error in the major fault level occurs.
AC Power Supply
• Supply 100 to 240 VAC.
• Use the Power Supply Unit of the voltage and frequency shown in the table below.
• If one power supply phase of the equipment is grounded, connect the grounded phase side to the
L2/N terminal.
Isolation Transformer
The Controller’s internal noise isolation circuits are sufficient to control typical noise in power supply
lines. Noise between the Controller and ground can be significantly reduced by connecting a 1- to-1
isolation transformer. Do not ground the secondary coil of the transformer.
RUN Output
This output is ON when the CPU Unit is operating; it is OFF when the CPU Unit is in PROGRAM
mode or a Controller error in the major fault level occurs.
The RUN output can be used to control external systems, such as in an emergency stop circuit that
turns OFF the power supply to external systems when the CPU Unit is not operating. (Refer to 4-2
Fail-safe Circuits on page 4-6 for more information.)
Refer to NX7-series Power Supply Units on page 3-12 for switching capacity specifications for con-
tacts.
7 mm max.
20 mm max.
DC Power Supplies
Precautions When Using A Non-isolated Power Supply Unit NX-PD7001
CAUTION
When you connect a computer or other peripheral device to a Controller that has a non-isolated
DC Power Supply Unit NX-PD7001, either ground the 0-V side of the external power supply or
do not ground it at all.
If the peripheral devices are grounded incorrectly, the external power supply may be short-cir-
cuited. Never ground the 24-V side of the power supply, as shown in the following figure.
4-4 Wiring
Non-isolated DC power supply
Peripheral device (internal power supply circuit)
(e.g., computer)
Peripheral
device cable
4
External
power supply
PD7001
PWR
DC power supply +
DC24V
INPUT
24 V
Power
supply
*1. The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU Unit
is in PROGRAM mode or a Controller error in the major fault level occurs.
DC Power Supply
• Supply 24 VDC.
• Use the Power Supply Unit of the voltage shown in the table below.
RUN Output
This output is ON when the CPU Unit is operating; it is OFF when the CPU Unit is in PROGRAM
mode or a Controller error in the major fault level occurs.
The RUN output can be used to control external systems, such as in an emergency stop circuit that
turns OFF the power supply to external systems when the CPU Unit is not operating. (Refer to 4-2
Fail-safe Circuits on page 4-6.)
Refer to NX7-series Power Supply Units on page 3-12 for switching capacity specifications for con-
tacts.
7 mm max. 7 mm max.
4-4-2 Grounding
This section describes how to ground the CPU Rack.
PA9001
PWR
4-4 Wiring
LG (Noise-filter neutral terminal)
L1 L1
AC100-2
INPUT
L2/N L2/N
4
GR (Ground terminal)
RUN
OUTPUT
AC240V
DC24V
4-4-2 Grounding
Termi-
Grounding
nal Symbol Function
type
name
LG Functional Functional grounding is done to protect device and system func-
Grounding tions, including prevention of noise from external sources, or pre-
vention of noise from devices or equipment that could have
harmful effects on other devices or equipment.
GR Protective Protective grounding is done to ensure safety. It is intended to pre-
Grounding vent electrical shock by grounding the electrical potential that is
generated by factors such as leakage, induction, or failure.
7 mm max. 7 mm max.
Unit side
Protective ground
terminal
DIN Track
contact plate
Additional Information
The CPU Unit has no ground terminals, thus no DIN Track Contact Plates.
Therefore, the grounding part of the CPU Unit will be grounded through the Power Supply Unit.
Ground terminal
Ground
• GR terminal is a ground terminal to prevent electrical shock. Always ground the terminal.
• LG terminal is a noise-filtered neutral terminal to increase noise resistance, and it is effective in sup-
pressing power supply common noise. The internal circuit is shown in the following figure. Ground
the LG terminal alone or connect the LG terminal with the GR terminal.
Power supply
Power supply input terminal side CPU Unit side
input terminal
LG GR
• When you ground the LG terminal or connect the LG terminal with the GR terminal, it may cause to
enter noise into devices or equipments. In this case, do not ground the LG terminal or connect the LG
terminal with the GR terminal.
4-4 Wiring
• Ground the GR and LD terminals with a ground resistance of less than 100 Ω using a 14-gauge wire
(minimum cross-sectional area of 2 mm2).
• The ground wire should not be more than 20 m long.
• When wiring an AC Power Supply Unit, if one power supply phase of the equipment is grounded,
always connect the grounded phase to the L2/N terminal. 4
L1
4-4-2 Grounding
L2/N
When using the DC Power Supply Unit, you can omit grounding the ground terminals.
• If the DIN Track is made of steel and its surface is not insulated.
Ground terminal
Ground
If the surface of the DIN Track is treated to produce an insulating material (e.g., anodized aluminum), the DIN
Track contact plate will not be electrically connected to the DIN Track even if they are in physical contact.
Refer to 4-5-6 Grounding on page 4-47 for details on the grounding of the control panel.
DIN Track
Insulation Spacers
Screws, M4 × 10
DIN Track
Control panel
10 35
6 10 14.8
32.7
4.5 dia.
10 dia.
M4
4-4 Wiring
Precautions for Correct Use
If you use DIN Track Insulation Spacers to install a CPU Rack, the height will be increased by
approximately 10 mm. Make sure that the CPU Rack and connecting cables do not come into
contact with other devices.
4
4-5-1 Temperature
Panels have been reduced in size due to space-saving and miniaturization in devices and systems, and
the temperature inside the panel may be at least 10 to 15°C higher than outside the panel. Implement
the following measures against overheating at the installation site and in the panel, and allow a suffi-
cient margin for the temperature.
High Temperatures
Use the following cooling methods as required, taking into account the ambient temperature and the
amount of heating inside the panel.
Natural Cooling
• Natural cooling relies on natural ventilation through slits in the panel, rather than using cooling
devices such as fans or coolers. When using this method, observe the following points.
• Do not install the Controller at the top of the panel, where hot air tends to stagnate.
• To provide ventilation space above and below the Controller, leave sufficient distance from other
devices, wiring ducts, etc.
• Do not mount the Units in the wrong direction (e.g., vertically or upside down). Doing so may
cause abnormal heating in the Controller.
• Do not install the Controller directly above any heat-generating equipment, such as heaters,
transformers, and devices with high resistance.
• Do not install the Controller in a location exposed to direct sunlight.
Controller
Controller
Natural Cooling
Fan
Controller
Air filter
Fan Controller
4
Controller
4-5-1 Temperature
Forced Air Circulation
Room Cooling (Cooling the Entire Room Where the Control Panel Is Located)
Cooler
Control panel
Room Cooling
Low Temperatures
The Controller may not start normally if the temperature is below 0°C when the power is turned ON.
Maintain an air temperature of at least approximately 5°C inside the panel, by implementing measures
such as installing a low-capacity space heater in the panel.
Alternatively, leave the Controller power ON to keep the Controller warm.
4-5-2 Humidity
Rapid temperature changes can cause condensation to occur, resulting in malfunctioning due to
short-circuiting.
When there is a possibility of this occurring, take measures against condensation, such as leaving the
Controller power ON at night or installing a heater in the control panel to keep it warmer.
Control panel
Moisture
absorber
Controller
Power ON
Heater
4-5-4 Atmosphere
Using the Controller in any of the following locations can cause defective contact with connectors and
corrosion of components. Implement countermeasures such as purging the air as required.
• In locations exposed to dust, dirt, salt, metal powder, soot, or organic solvents, use a panel with an
airtight structure. Be careful of temperature increases inside the panel.
• In locations exposed to corrosive gas, purge the air inside the panel to clear the gas and then pres-
surize the inside of the panel to prevent gas from entering from outside.
• In locations where flammable gas is present, either use an explosion-protected construction or do not
use the Controller.
OK Controller
NG Controller
Controller
DC I/O AC I/O
device device
Terminal block
Power circuits
Noise
Unit power supply for Controller
filter
Outlet (for peripheral devices)
Power Supply System Diagram
Output Output
Unit Unit
• Never bundle output signal lines with high-voltage or power lines, and do not route them in close
proximity or parallel to such lines.
If output signal lines must be routed in close proximity to such lines, place them in separate ducts or
conduits. Be sure to ground the ducts or conduits.
I/O cables
• If the signal lines and power lines cannot be routed in separate ducts, use shielded cable. Connect
the shield to the ground terminal at the Controller, and leave it unconnected at the input device.
• Wire the lines so that common impedance does not occur.
Such wiring will increase the number of wires, so use common return circuits.
Use thick wires with sufficient allowance for the return circuits, and bundle them with lines of the
same signal level.
• For long I/O lines, wire the input and output signal lines separately. 4
• Use twisted-pair wires for pilot lamps (and particularly lamps with filaments).
• Use countermeasures, such as CR surge absorbers and diodes, for input device and output load
External Wiring
Wiring, and noise countermeasures in particular, are based on experience, and it is necessary to
closely manage wiring based on experience and information in the manuals.
Wiring Routes
Each of the following combinations includes different signal types, properties, or levels. They will
cause the signal-to-noise ratio to drop due to factors such as electrical induction. As a general rule
when wiring, either use separate cables or separate wiring routes for these items. Future mainte-
nance operations and changes to the system will also be made easier by carefully organizing the
wiring from the start.
• Power lines and signal lines
• Input signals and output signals
• Analog signals and digital signals
• High-level signals and low-level signals
• Communications lines and power lines
• DC signals and AC signals
• High-frequency devices (such as Inverters) and signal lines (communications)
Wiring
Observe the following points when wiring power supply and signal cables.
• When routing signal cables with differing characteristics through the same duct, always keep
them separated.
• As much as possible, avoid routing multiple power supply lines through the same duct.
If it cannot be avoided, then construct a partition between them in the duct and ground the parti-
tion.
Partition
Power
Signal Signal Signal supply
cables cables cables cables
(group A) (group B) (group C) Signal cables
(a) (b)
Signal cables
Signal cables
(c) (d)
• To avoid overheating the conduits when using conduits for wiring, do not place wires for a single
circuit in separate conduits.
Power supply
NG Conduits
Load
Incorrect
Power supply
Conduits
OK
Load
Correct
Power supply
Conduits
OK
Load
Correct
• Either install the Controller a minimum of 200 mm away from high-voltage lines or power lines, or
place the high-voltage lines or power lines in metal tubing and completely ground the metal tubing
to 100 Ω or less.
200 mm
Other Precautions
• Basic I/O Units have both plus and minus commons, so pay attention to the polarity when wiring.
4-5-6 Grounding 4
This section describes the earthing methods and precautions.
4-5-6 Grounding
Refer to 4-4-2 Grounding on page 4-35 for details on the grounding of the Controller.
The recommended earthing methods for each usage condition are given in the following table.
Earthing methods
Star earthing
Connecting
Connecting
Specification of communications cables Equipoten- devices and
devices and
for EtherCAT and EtherNet/IP tial bonding noise sources Daisy chain
noise sources
system to separate
to a common
earth elec-
earth electrode
trodes
The cable shield connected to the connector Recom- Recommended Not recom- Not recom-
hood at both ends of the communications mended mended mended
cable*1
The cable shield connected to the connector Recom- Recommended Not recom- Not recom-
hood at only one end of the communications mended mended mended
cable*2
Neither EtherCAT nor EtherNet/IP used Recom- Recommended Not recom- Not recom-
mended mended mended
*1. Use this cable when using EtherCAT or when using EtherNet/IP with 1000BASE-T.
*2. You can use either of cables when not using EtherCAT or when using EtherNet/IP with 100BASE-TX or
10BASE-T.
Additional Information
• In a country or region where the earthing method is regulated, you must comply with the reg-
ulations. Refer to the applicable local and national ordinances of the place where you install
the system, or other international laws and regulations.
• For details on wiring EtherCAT or EtherNet/IP, refer to the NJ/NX-series CPU Unit Built-in
EtherCAT Port User’s Manual (Cat. No. W505) or the NJ/NX-series CPU Unit Built-in Ether-
Net/IP Port User’s Manual (Cat. No. W506).
• Ethernet switches are used with the EtherNet/IP. For information on the environmental resis-
tance of the Ethernet switch to use, the grounding between Ethernet switches, or the specifi-
cations of cables, ask the Ethernet switch manufacturer.
Hub
Noise source
Earth electrode
Star Earthing
If the earthing method used for the building is not equipotential bonding or the earthing system is
unknown, choose a) from among the earthing methods given below.
PLC
Hub
4
10 m min.
4-5-6 Grounding
b) Connecting devices and noise sources to a common earth electrode
This is an earthing method to connect the device that is connected with a communications cable,
other devices, and a device that could be a noise source, to a common earth electrode.
This earthing method is not recommended because the device that could be a noise source may
interfere electromagnetically with other devices.
PLC
Hub
Daisy Chain
This is an earthing method to connect the device that is connected with a communications cable,
other devices, and a device that could be a noise source using a daisy-chain topology to a common
earth electrode.
This earthing method is not recommended because the device that could be a noise source may
interfere electromagnetically with other devices.
PLC
Hub
Insulating material
Channel base
• If high-frequency equipment is present, then ground not only the high-frequency equipment but
also the panel itself in which the Controller is housed.
• As shown in the following diagram, when using shielded cable for I/O wiring, connect the shield
near the Controller to the enclosure ground terminal.
Follow the instructions in the Communications Unit manual for preparing shielded communica-
tions cable.
Controller
Input Output
Common Common
EtherNet/IP
Troubleshooter
Network Configurator
Built-in
EtherNet/IP CJ-series Units and
NJ/NX-series
Port NX Units
CPU Unit
Troubleshooting
Sysmac Studio
EtherCAT
EtherCAT
slaves
You can use the troubleshooting functions of the Sysmac Studio or the Troubleshooter on an HMI to
quickly check for errors that have occurred and find corrections for them.
Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503-E1-19 or later) for error types and
details, specific corrections when errors occur, and troubleshooting information on the entire NJ/NX-
series Controllers.
6-1-1 Cleaning
Perform the following cleaning procedures periodically to ensure the NX-series CPU Unit is maintained
in the best operating condition. Always turn OFF the power supply to the Controller before performing
the cleaning procedures.
• Wipe off the dust or dirt on the front, top or bottom of the Unit over with a dry, soft cloth when doing
daily cleaning.
• If dust or dirt remains even after wiping with a soft, dry cloth, wipe over with a cloth that has been wet
with a sufficiently diluted detergent (2%) and wrung dry.
• Perform the following procedure when you clean a Fan Unit used in a dusty environment.
a) Remove the Fan Unit, and clean it with a dry, soft cloth. Do not blow the fan blade strongly with
tools such as a gas duster. Doing so may cause a Fan Unit failure.
b) Remove the dust on the heatsink inside the CPU Unit with tools such as an antistatic gas duster.
Do not touch the inside of the CPU Unit.
• A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove
the smudge when cleaning.
Inspec-
No. Inspection details Criteria Correction
tion item
1 External Check for voltage fluctua- The voltage must be Use a voltage tester to check the
power tions at the power supply ter- within the allowable power supply at the terminals. Take
supply minals. voltage fluctuation necessary steps to bring voltage of
range. the supplied power to within the
allowable voltage fluctuation range.
2 I/O power Check for voltage fluctua- Voltages must be within Use a voltage tester to check the I/O
supply tions at the I/O terminals. specifications for each power supply at the terminals. Take
Unit. necessary steps to bring voltage
fluctuations within limits.
Inspec-
No. Inspection details Criteria Correction
tion item
5 User-ser- Battery Set Service life expectancy Replace the battery when its service
viceable CJ1W-BAT01 is 5 years at 25°C. life has passed even if a battery
parts Depending on model error has not occurred. (Battery life
Check whether the battery
and ambient tempera- depends upon the model, and ambi-
has reached its service life.
ture. ent conditions.) Refer to 6-2-1 Bat-
tery Replacement on page 6-6 for
the service life of individual model.
Check whether the Service life expectancy Replace the Fan Unit when its ser-
NX-FAN01 Fan Unit has is 10 years at 55 °C. vice life has passed even if the fan
reached its service life, or speed has not decreased. Refer to
whether it is rotated during 6-3-3 Fan Unit Used for Replace-
power supply. ment on page 6-11 for the service
life, and 6-3-4 Procedure of Fan Unit
Replacement on page 6-12 for how
to replace the Fan Unit.
The Battery service life when power ON time rate is 0% (i.e., power OFF)
Reference life-
Approx. minimum lifetime [month]*1
Unit model number time [month]*2
25°C 40°C 55°C 25°C
NX701- 31 17 10 60
*1. The minimum lifetime we warrant is based on the calculation with the worst case values within the
specifications for the parts used in the product.
*2. The lifetime is based on the calculation with test data of the product. This value is used only for
reference because deviation for individual model is not considered.
50
40
40
31 32 32
30
22
Ambient temperature
20 17
25°C
18
10 40°C
13
10 55°C
0
0 25 50 75 100
Power ON time rate [%]
Additional Information
The Battery installed at the time of purchase is only for monitoring purpose to test the battery
backup function. The Battery is exhausted depending on the period from factory checking to
actual operation, thus it may not satisfy specified battery lifetime.
Once a low-battery error has been detected, it will take 5 days (at an ambient temperature of 25°C)
before the battery fails if power has been supplied at least once a day.
Clock data and variables that are retained during power interruptions can be retained by ensuring that
the CPU Unit power is not turned OFF until the Battery has been replaced.
Replacement Battery
Use the Battery CJ1W-BAT01 for replacement.
CJ1W-BAT01
15-03 Manufactured in March 2015.
Replacement Procedure
Use the following procedure to replace the battery.
Additional Information
Additional Information
If power is not turned ON for at least five minutes before replacing the Battery, the capacitor
that backs up memory when the battery is removed will not be fully charged and memory may
be lost before the new battery is inserted.
(1) Pull the upper side of the right CPU Unit cover forward and remove from the Unit.
(2) Draw out the battery from the battery connector and replace a new battery.
Protrusion for
placing wires
Additional Information
The Low Battery Voltage event is cleared automatically the next time the Controller is turned
ON after replacing the Battery.
Power turned ON
Type of data
Battery No Battery
User program Values before power interruption will be retained by the
Controller Configurations and Setup built-in non-volatile memory.
Values before power inter- Values before power inter-
Event log
ruption will be retained. ruption will not be retained.
Clock data Correct values Illegal values
No Retain attribute Initial values*1 Initial values*1
Values of variables Values before power inter- Initial values*1
Retain attribute
ruption will be retained.
*1. If the initial value setting is blank, the initial value for the data type is used. For example, the initial value of
BOOL data is FALSE and the initial value of integer data is 0. Refer to the NJ/NX-series CPU Unit Software
User’s Manual (Cat. No. W501) for details on the initial values.
The service life of a Fan Unit is 10 years at the ambient temperature of 55°C, and the storage limitation
for a Fan Unit that is not energized is 1 year.
Select a Fan Unit which was manufactured less than 10 years ago and has been stored for less than a
year without being energized. Perform operation check for the Fan Unit before you use it in normal
operation.
Additional Information
The date of manufacturing can be checked on the side of the Fan Unit.
DDMYY gives the lot number, and “M” gives the following meaning.
1 to 9: January to September, X: October, Y: November, Z: December
DDMYY
2 Remove the Fan Unit while you push back the lever on top of the CPU Unit using a tool such as
a flat-blade screwdriver.
(1) Put the locating part of the Fan Unit to the locating part on the back of the CPU Unit.
Make sure that the lever is securely locked and there is no lifting-off of the Fan Unit.
The power supply connection for the Fan Unit is established when it is attached to the CPU Unit.
Wiring is not required.
4 Turn ON the power supply to the Controller and check the operation for about a minute.
Make sure that the fan does not generate abnormal noise or vibration, and a Slow Fan error
does not occur.
A-1 Specifications
This section gives the specifications of the NX-series CPU Units.
Item NX7-
Enclosure Mounted in a panel
Grounding method Ground to less than 100 Ω.
Dimensions (height × depth × width) 100 mm × 100 mm × 132 mm
Weight 880 g (including the End Cover)
Current consumption 40 W (including SD Memory Card and End Cover)
Ambient operating tempera- 0 to 55°C
ture
Ambient operating humidity 10% to 95% (with no condensation)
Atmosphere Must be free from corrosive gases.
Ambient storage tempera- -25 to 70°C (excluding battery and Fan Unit)
ture
Altitude 2,000 m max.
Pollution degree 2 or less: Meets IEC 61010-2-201.
Noise immunity 2 kV on power supply line (Conforms to IEC 61000-4-4.)
Operating
Overvoltage category Category II: Meets IEC 61010-2-201.
environment
EMC immunity level Zone B
Conforms to IEC 60068-2-6.
5 to 8.4 Hz with 3.5-mm amplitude, 8.4 to 150 Hz, acceleration
Vibration resistance of 9.8 m/s2
100 min each in X, Y, and Z directions (10 sweeps of 10 min
each = 100 min total)
Conforms to IEC 60068-2-27.
Shock resistance
147 m/s2, 3 times in X, Y, and Z directions
Life 2.5 years (at 25°C, Power ON time rate 0% (power OFF))
Battery
Model CJ1W-BAT01
EU Directives EN61131-2
Applicable cULus Listed UL508 and ANSI/ISA 12.12.01
standards*1 Shipbuilding Standards NK, LR
Other than the above. KC
*1. Refer to the OMRON website (http://www.ia.omron.com/) or consult your OMRON representative for the most
recent applicable standards for each model.
A-2 Dimensions
Dimensions of the CPU Units are shown as follows. The unit of dimension is millimeter.
NX701-
4.5
RUN
ERROR
BUSY
SHTDWN
SD PWR
SD BUSY
PORT1
EtherNet/IP
A-2 Dimensions
PORT2 EtherNet/IP PORT3 EtherCAT
132 100
130 to 155 *1
*2
*1. This is the dimension from the back of the Unit to the communications cables.
130 mm: When an MPS588-C Connector is used.
155 mm: When an XS6G-T421-1 Connector is used.
*2. This dimension depends on the specifications of the commercially available USB cable. Check the specifica-
tions of the USB cable that is used.
12
1.5
100
1.5
71
NX-PA9001
4.5
PWR
100
80 100
2.3
NX-PD7001
4.5
PWR
100
51 100
2.3
A-2 Dimensions
A
32±0.1
The unit version of the CPU Unit that corresponds to Sysmac Studio version 1.13 is unit version
1.10. Therefore, you can use only the functions that are supported by a CPU Unit with a unit ver-
sion of 1.10. You cannot use functionality that was added for unit version 1.11 or later of the CPU
Unit.
A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions
• You can transfer a project to the Sysmac Studio if the unit version that is set for the project
device is the same as or earlier than the unit version of the destination CPU Unit.
• Refer to the Sysmac Studio Version 1 Operation Manual (Cat. No. W504-E1-03 or later) for
details on the Select Device Area of the relevant dialog boxes.
A-3-2 Functions That Were Added or Changed for Each Unit Version
This section describes the functions that were added or changed for each unit version of NX-series
CPU Unit.
Addi- Sysmac
Unit ver-
Function tion/c Studio Reference
sion
hange version
Program- Variables Arrays Variable-length Addi- 1.18 1.22 NJ/NX-series
ming array tion CPU Unit Soft-
ware User's
Manual (Cat.
No. W501)
Motion con- Single axes Auxiliary Cam monitor Addi- 1.21 1.29 NJ/NX-series
trol function for tion CPU Unit
single-axis Motion Con-
control trol User's
Manual (Cat.
No. W507)
Communi- Ether- OPC UA Server function Addi- Refer to the NJ/NX-series CPU Unit OPC
cations Net/IP port tion UA User’s Manual (Cat. No. W588) for
models and unit versions of the CPU
Units which support OPC UA function and
corresponding Sysmac Studio versions.
Communications instructions Chang 1.11 1.15 NJ/NX-series
e Instructions
Reference
Manual (Cat.
No. W502)
SD Mem- Application Program transfer from SD Addi- 1.11 1.15 NJ/NX-series
ory Cards Memory Card tion CPU Unit Soft-
ware User's
Manual (Cat.
No. W501)
Index
A G
OMRON (CHINA) CO., LTD. © OMRON Corporation 2015-2021 All Rights Reserved.
OMRON ASIA PACIFIC PTE. LTD.
Room 2211, Bank of China Tower, In the interest of product improvement,
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark, 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Singapore 119967 PuDong New Area, Shanghai, 200120, China
Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. W535-E1-10 0121