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NX-series CPU Unit Hardware User's Manual

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Machine Automation Controller

NX-series
CPU Unit
Hardware

User’s Manual

NX701-1
NX-PA9001/PD7001

CPU Unit
Power Supply Unit

W535-E1-10
NOTE
• All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
• No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice.
• Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsi-
bility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Trademarks
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• Microsoft, Windows, Excel, and Visual Basic are either registered trademarks or trademarks of Microsoft Corpora-
tion in the United States and other countries.
• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.

• The SD and SDHC logos are trademarks of SD-3C, LLC.

Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.

Copyrights
• Microsoft product screen shots reprinted with permission from Microsoft Corporation.
• This product incorporates certain third party software. The license and copyright information associated with this
software is available at http://www.fa.omron.co.jp/nj_info_e/.
Introduction

Introduction
Thank you for purchasing an NX-series NX701 CPU Unit.
This manual contains information that is necessary to use the NX-series NX701 CPU Unit. Please read
this manual and make sure you understand the functionality and performance of the NX-series CPU
Unit before you attempt to use it in a control system.
In this manual, an NX-series NX701 CPU Unit is called an NX Series or NX-series CPU Unit.
Keep this manual in a safe place where it will be available for reference during operation.

Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and maintaining FA systems.
• Personnel in charge of managing FA systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3 or Japanese standard JIS B 3503.

Applicable Products
This manual covers the following products.
• NX-series CPU Units
NX701-17
NX701-16

Part of the specifications and restrictions for the CPU Units are given in other manuals. Refer to Rele-
vant Manuals on page 5 and Related Manuals on page 34.

NX-series CPU Unit Hardware User’s Manual (W535) 1


CONTENTS

CONTENTS
Introduction .............................................................................................................. 1
Intended Audience ....................................................................................................................................... 1
Applicable Products ..................................................................................................................................... 1

CONTENTS................................................................................................................ 2

Relevant Manuals ..................................................................................................... 5

Manual Structure ...................................................................................................... 7


Page Structure............................................................................................................................................. 7
Special Information ...................................................................................................................................... 8
Precaution on Terminology .......................................................................................................................... 8

Terms and Conditions Agreement ........................................................................ 10


Warranty, Limitations of Liability ................................................................................................................ 10
Application Considerations ........................................................................................................................ 11
Disclaimers ................................................................................................................................................ 11

Safety Precautions ................................................................................................. 12


Definition of Precautionary Information...................................................................................................... 12
Symbols ..................................................................................................................................................... 12
Warnings.................................................................................................................................................... 13
Cautions..................................................................................................................................................... 15

Precautions for Safe Use ....................................................................................... 16

Precautions for Correct Use.................................................................................. 25

Regulations and Standards ................................................................................... 29


Conformance to EU Directives .................................................................................................................. 29
Conformance to UL and CSA Standards ................................................................................................... 30
Conformance to KC Certification ............................................................................................................... 30
Conformance to Shipbuilding Standards ................................................................................................... 30
Software Licenses and Copyrights ............................................................................................................ 30

Versions .................................................................................................................. 31
Checking Versions ..................................................................................................................................... 31
Unit Versions of CPU Units and Sysmac Studio Versions ......................................................................... 33

Related Manuals ..................................................................................................... 34

Terminology ............................................................................................................ 37

Revision History ..................................................................................................... 42

Sections in this Manual ......................................................................................... 43

Section 1 Introduction to NX-series Controllers


1-1 The NX-series Controllers .................................................................................................... 1-2
1-1-1 Features ...................................................................................................................................... 1-2
1-1-2 Introduction to the System Configurations .................................................................................. 1-5
1-2 Specifications ........................................................................................................................ 1-8
1-3 Overall Operating Procedure for the NX-series Controller.............................................. 1-13
1-3-1 Overall Procedure ..................................................................................................................... 1-13

2 NX-series CPU Unit Hardware User’s Manual (W535)


CONTENTS

1-3-2 Procedure Details ..................................................................................................................... 1-14

Section 2 System Configuration


2-1 Basic System Configuration................................................................................................. 2-2
2-1-1 EtherCAT Network Configuration................................................................................................ 2-3
2-2 Connecting to the Sysmac Studio ....................................................................................... 2-5
2-3 Network Configuration.......................................................................................................... 2-6

Section 3 Configuration Units


3-1 CPU Units ............................................................................................................................... 3-2
3-1-1 Models and Specifications .......................................................................................................... 3-2
3-1-2 Part Names and Functions ......................................................................................................... 3-2
3-2 SD Memory Cards................................................................................................................ 3-10
3-2-1 Models and Specifications ........................................................................................................ 3-10
3-2-2 Purpose .....................................................................................................................................3-11
3-3 Power Supply Units............................................................................................................. 3-12
3-3-1 Models and Specifications ........................................................................................................ 3-12
3-3-2 Part Names and Functions ....................................................................................................... 3-13
3-4 Sysmac Studio..................................................................................................................... 3-16
3-4-1 Model Numbers ........................................................................................................................ 3-16
3-4-2 Connection................................................................................................................................ 3-16

Section 4 Installation and Wiring


4-1 Processing at Power ON and Power OFF ........................................................................... 4-2
4-1-1 Power ON Operation .................................................................................................................. 4-2
4-1-2 Power OFF Operation................................................................................................................. 4-3
4-1-3 Resetting the Controller from the Sysmac Studio....................................................................... 4-5
4-2 Fail-safe Circuits.................................................................................................................... 4-6
4-2-1 Order of Powering Up the Controller and Controlled System ..................................................... 4-7
4-3 Mounting Units ...................................................................................................................... 4-9
4-3-1 Installation in a Control Panel ................................................................................................... 4-10
4-3-2 Preparations for Installation ...................................................................................................... 4-14
4-3-3 Installing the CPU Module ........................................................................................................ 4-16
4-3-4 Mounting the End Cover ........................................................................................................... 4-20
4-3-5 Mounting the End Plates........................................................................................................... 4-21
4-3-6 Installing and Removing the SD Memory Card......................................................................... 4-23
4-3-7 Removing the CPU Module ...................................................................................................... 4-27
4-3-8 Assembled Appearance and Dimensions ................................................................................. 4-29
4-4 Wiring ................................................................................................................................... 4-31
4-4-1 Power Supply Wiring ................................................................................................................ 4-31
4-4-2 Grounding ................................................................................................................................. 4-35
4-4-3 Wiring the Built-in EtherCAT Port ............................................................................................. 4-39
4-4-4 Wiring the Built-in EtherNet/IP Port .......................................................................................... 4-39
4-5 Control Panel Installation ................................................................................................... 4-40
4-5-1 Temperature.............................................................................................................................. 4-40
4-5-2 Humidity.................................................................................................................................... 4-42
4-5-3 Vibration and Shock.................................................................................................................. 4-42
4-5-4 Atmosphere .............................................................................................................................. 4-42
4-5-5 Electrical Environment .............................................................................................................. 4-43
4-5-6 Grounding ................................................................................................................................. 4-47

NX-series CPU Unit Hardware User’s Manual (W535) 3


CONTENTS

Section 5 Troubleshooting
5-1 Overview of Troubleshooting ............................................................................................... 5-2

Section 6 Inspection and Maintenance


6-1 Cleaning and Maintenance ................................................................................................... 6-2
6-1-1 Cleaning ...................................................................................................................................... 6-2
6-1-2 Periodic Inspections .................................................................................................................... 6-2
6-1-3 Unit Replacement Precautions.................................................................................................... 6-5
6-2 Replacing the Battery............................................................................................................ 6-6
6-2-1 Battery Replacement................................................................................................................... 6-6
6-2-2 Operation without a Battery....................................................................................................... 6-10
6-3 Replacing the Fan Unit........................................................................................................ 6-11
6-3-1 Purpose of Attaching the Fan Unit ............................................................................................ 6-11
6-3-2 Fan Unit Replacement Period ................................................................................................... 6-11
6-3-3 Fan Unit Used for Replacement................................................................................................ 6-11
6-3-4 Procedure of Fan Unit Replacement......................................................................................... 6-12

Appendices
A-1 Specifications ........................................................................................................................A-2
A-2 Dimensions ............................................................................................................................A-3
A-2-1 NX-series CPU Units...................................................................................................................A-3
A-2-2 End Cover ...................................................................................................................................A-4
A-2-3 NX-series Power Supply Units ....................................................................................................A-4
A-2-4 SD Memory Card ........................................................................................................................A-5
A-3 Version Information...............................................................................................................A-6
A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions .......................A-6
A-3-2 Functions That Were Added or Changed for Each Unit Version .................................................A-8

Index

4 NX-series CPU Unit Hardware User’s Manual (W535)


Relevant Manuals

Relevant Manuals
The following table provides the relevant manuals for the NX-series CPU Units. Read all of the manuals
that are relevant to your system configuration and application before you use the NX-series CPU Unit.
Most operations are performed from the Sysmac Studio Automation Software. Refer to the Sysmac Stu-
dio Version 1 Operation Manual (Cat. No. W504) for information on the Sysmac Studio.

Manual
Basic information
Hardware User’s Manual
NX-series CPU Unit

Software User’s Manual


NJ/NX-series CPU Unit

Instructions Reference Manual


NJ/NX-series

Motion Control User’s Manual


NJ/NX-series CPU Unit

Motion Control Instructions Reference Manual


NJ/NX-series

Built-in EtherCAT Port User’s Manual


NJ/NX-series CPU Unit

Built-in EtherNet/IP Port User’s Manual


NJ/NX-series CPU Unit

OPC UA User’s Manual


NJ/NX-series CPU Unit

FINS Function User’s Manual


NX-series CPU Unit

User's Manual
NJ/NX-series Database Connection CPU Units

Troubleshooting Manual
NJ/NX-series
Purpose of use

Introduction to NX-series Controllers 


Setting devices and hardware
Using motion control 

Using EtherCAT 
Using EtherNet/IP 
Software settings
Using motion control 
Using EtherCAT 
Using EtherNet/IP  
Using OPC UA 
Using FINS 
Using the database connection service 
Writing the user program
Using motion control  
Using EtherCAT 
Using EtherNet/IP 
 
Using OPC UA 
Using FINS 
Using the database connection service 
Programming error processing 
Testing operation and debugging
Using motion control 
Using EtherCAT 
Using EtherNet/IP  
Using OPC UA 
Using FINS 
Using the database connection service 
Learning about error management and cor-
   
rections*1

NX-series CPU Unit Hardware User’s Manual (W535) 5


NX-series CPU Unit Hardware User’s Manual (W535)
NJ/NX-series
items. However, refer to the manuals that are indicated with triangles () for details on errors corresponding to the prod-

Troubleshooting Manual
*1. Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503) for the error management concepts and the error

NJ/NX-series Database Connection CPU Units


User's Manual
NX-series CPU Unit
FINS Function User’s Manual
NJ/NX-series CPU Unit
OPC UA User’s Manual
NJ/NX-series CPU Unit

Built-in EtherNet/IP Port User’s Manual


Manual

NJ/NX-series CPU Unit


Built-in EtherCAT Port User’s Manual


NJ/NX-series
Motion Control Instructions Reference Manual
NJ/NX-series CPU Unit
Motion Control User’s Manual 

ucts with the manuals that are indicated with triangles () .
NJ/NX-series
Basic information

Instructions Reference Manual


NJ/NX-series CPU Unit
Software User’s Manual
NX-series CPU Unit


Hardware User’s Manual
Purpose of use
Relevant Manuals

Using motion control

Using EtherNet/IP
Using EtherCAT
Maintenance

6
Manual Structure

Manual Structure

Page Structure
The following page structure is used in this manual.

4 Installation and Wiring Level 1 heading


Level 2 heading
Level 2 heading 4-3 Mounting Units Level 3 heading
Gives the current
Level 3 heading 4-3-1 Connecting Controller Components headings.
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together
and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the
same way to the Unit on the far right side of the Controller.

A step in a procedure 1 Join the Units so that the connectors fit exactly.

Hook
Indicates a procedure. Connector
Hook holes

4-3 Mounting Units


4 Page tab
2 Gives the number

4-3-1 Connecting Controller Components


The yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders
toward the back of the Units as shown below until they click into place. of the main section.
Move the sliders toward the back
until they lock into place.

Lock

Release

Slider

Precautions for Correct Use


Special information The sliders on the tops and bottoms of the Power Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting
Icons indicate the adjacent Unit connectors.
precautions, additional
information, or reference
information.

Manual name NJ-series CPU Unit Hardware User’s Manual (W500) 4-9

Note This illustration is provided only as a sample. It may not literally appear in this manual.

NX-series CPU Unit Hardware User’s Manual (W535) 7


Manual Structure

Special Information
Special information in this manual is classified as follows:

Precautions for Safe Use


Precautions on what to do and what not to do to ensure safe usage of the product.

Precautions for Correct Use


Precautions on what to do and what not to do to ensure proper operation and performance.

Additional Information

Additional information to read as required.


This information is provided to increase understanding or make operation easier.

Version Information

Information on differences in specifications and functionality for CPU Units with different unit
versions and for different versions of the Sysmac Studio is given.
Note References are provided to more detailed or related information.

Precaution on Terminology
In this manual, “download” refers to transferring data from the Sysmac Studio to the physical Controller
and “upload” refers to transferring data from the physical Controller to the Sysmac Studio.
For the Sysmac Studio, synchronization is used to both upload and download data. Here, “synchronize”
means to automatically compare the data for the Sysmac Studio on the computer with the data in the
physical Controller and transfer the data in the direction that is specified by the user.

8 NX-series CPU Unit Hardware User’s Manual (W535)


Manual Structure

NX-series CPU Unit Hardware User’s Manual (W535) 9


Terms and Conditions Agreement

Terms and Conditions Agreement

Warranty, Limitations of Liability

Warranties
 Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-
ship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.

 Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.

 Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-
plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combi-
nation with any electrical or electronic components, circuits, system assemblies or any other materi-
als or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.

See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitation on Liability; Etc


OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON-
SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on
which liability is asserted.

10 NX-series CPU Unit Hardware User’s Manual (W535)


Terms and Conditions Agreement

Application Considerations

Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a com-
plete determination of the suitability of the Product in combination with the end product, machine, sys-
tem, or other application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system. Buyer shall take applica-
tion responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS
PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIP-
MENT OR SYSTEM.

Programmable Products
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or
any consequence thereof.

Disclaimers

Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor-
mance is subject to the Omron’s Warranty and Limitations of Liability.

Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the Product may be
changed without any notice. When in doubt, special part numbers may be assigned to fix or establish
key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.

Errors and Omissions


Information presented by Omron Companies has been checked and is believed to be accurate; how-
ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.

NX-series CPU Unit Hardware User’s Manual (W535) 11


Safety Precautions

Safety Precautions

Definition of Precautionary Information


The following notation is used in this manual to provide precautions required to ensure safe usage of an
NX-series Controller. The safety precautions that are provided are extremely important to safety.
Always read and heed the information provided in all safety precautions.
The following notation is used.

Indicates a potentially hazardous situation which, if not avoided,


WARNING could result in death or serious injury. Additionally, there may be
severe property damage.

Indicates a potentially hazardous situation which, if not avoided,


Caution may result in minor or moderate injury, or property damage.

Symbols

The circle and slash symbol indicates operations that you must not do.
The specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.

The triangle symbol indicates precautions (including warnings).


The specific operation is shown in the triangle and explained in text.
This example indicates a precaution for electric shock.

The triangle symbol indicates precautions (including warnings).


The specific operation is shown in the triangle and explained in text.
This example indicates a general precaution.

The filled circle symbol indicates operations that you must do.
The specific operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.

The triangle symbol indicates precautions (including warnings).


The specific operation is shown in the triangle and explained in text.
This example indicates a precaution for high temperatures.

12 NX-series CPU Unit Hardware User’s Manual (W535)


Safety Precautions

Warnings

WARNING
During Power Supply

Do not touch any of the terminals or terminal blocks while the power is being
supplied.
Doing so may result in electric shock.

Do not attempt to take any Unit apart.


In particular, high-voltage parts are present in the Power Supply Unit while
power is supplied or immediately after power is turned OFF. Touching any of
these parts may result in electric shock. There are sharp parts inside the Unit
that may cause injury.

Fail-safe Measures

Provide safety measures in external circuits to ensure safety in the system if


an abnormality occurs due to malfunction of the CPU Unit, slaves, or Units or
due to other external factors affecting operation. Not doing so may result in
serious accidents due to incorrect operation.

Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.

The Controller outputs may remain ON or OFF due to deposition or burning


of the output relays or destruction of the output transistors. As a countermea-
sure for such problems, external safety measures must be provided to
ensure safe operation of the system.

The CPU Unit will turn OFF all outputs from Digital Output Units in the follow-
ing cases. The slaves will operate according to the settings in the slaves.
• If an error occurs in the power supply
• If a CPU error or CPU reset occurs
• If a major fault level Controller error occurs
• While the CPU Unit is on standby until RUN mode is entered after the
power is turned ON
• If a system initialization error occurs
External safety measures must be provided to ensure safe operation of the
system in such cases.

If external power supplies for slaves or other devices are overloaded or


short-circuited, the voltage will drop, outputs will turn OFF, and the system
may be unable to read inputs. Provide external safety measures in controls
with monitoring of external power supply voltage as required so that the sys-
tem operates safely in such a case.

NX-series CPU Unit Hardware User’s Manual (W535) 13


Safety Precautions

Unintended outputs may be performed when an error occurs in variable


memory or memory for CJ-series Units. As a countermeasure for such prob-
lems, external safety measures must be provided to ensure safe operation of
the system.

Provide measures in the communications system and user program to


ensure safety in the overall system even if errors or malfunctions occur in
data link communications or remote I/O communications.

If there is interference in remote I/O communications or if a major fault level


error occurs, output status will depend on the products that are used.
Confirm the operation that will occur when there is interference in communi-
cations or a major fault level error, and implement safety measures.
Correctly set all of the settings in the slaves and Units.

The NX-series Controller continues normal operation for a certain period of


time when a momentary power interruption occurs. This means that the
NX-series Controller may receive incorrect signals from external devices that
are also affected by the power interruption. Accordingly, take suitable
actions, such as external fail-safe measures and interlock conditions, to
monitor the power supply voltage of the external device as required.
You must take fail-safe measures to ensure safety in the event of incorrect,
missing, or abnormal signals caused by broken signal lines, momentary
power interruptions, or other causes. Not doing so may result in serious acci-
dents due to incorrect operation.

Voltage and Current Inputs

Make sure that the voltages and currents that are input to the slaves and
Units are within the specified ranges.
Inputting voltages or currents that are outside of the specified ranges may
cause accidents or fire.

Downloading

Always confirm safety at the destination before you transfer a user program,
configuration data, setup data, device variables, or values in memory used
for CJ-series Units from the Sysmac Studio.
The devices or machines may perform unexpected operation regardless of
the operating mode of the CPU Unit.

Actual Operation

Check the user program, data, and parameter settings for proper execution
before you use them for actual operation.

14 NX-series CPU Unit Hardware User’s Manual (W535)


Safety Precautions

Cautions

Caution
Application

Do not touch any Unit when power is being supplied or immediately after the
power supply is turned OFF. Doing so may result in burn injury.

Wiring

Be sure that all terminal screws and cable connector screws are tightened to
the torque specified in the relevant manuals. The loose screws may result in
fire or malfunction.

When you connect a computer or other peripheral device to a Controller that


has a non-isolated DC Power Supply Unit, either ground the 0-V side of the
external power supply or do not ground it at all.
If the peripheral devices are grounded incorrectly, the external power supply
may be short-circuited. Never ground the 24-V side of the power supply, as
shown in the following figure.

Non-isolated DC power supply


Peripheral device (internal power supply circuit)
(e.g., computer)

Peripheral
device cable

24 V 0V

External
power supply

Online Editing

Execute online editing only after confirming that no adverse effects will be
caused by deviations in the timing of I/O. If you perform online editing, the
task execution time may exceed the task period, I/O may not be refreshed
with external devices, input signals may not be read, and output timing may
change.

NX-series CPU Unit Hardware User’s Manual (W535) 15


Precautions for Safe Use

Precautions for Safe Use

Disassembly and Dropping


• Do not attempt to disassemble, repair, or modify any Units. Doing so may result in malfunction or fire.
• Do not drop any Unit or subject it to abnormal vibration or shock. Doing so may result in Unit malfunc-
tion or burning.

Mounting
• The sliders on the tops and bottoms of the Power Supply Unit and CPU Unit must be completely
locked (until they click into place) after connecting the adjacent Unit connectors.
• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or scraps
may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the NX bus
connector, which may result in malfunctions.

NG

PORT1 Ethe
rNet/IP

PORT2 Ethe
rNet/IP

PORT3 Ethe
rCAT

• Do not write on the CPU Unit with ink within the restricted region that is shown in the following figure.
Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may adhere to the
pins in the NX connector, which may result in malfunctions.

Restricted region
(shaded portion)

16 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Safe Use

Installation
• Always connect to a ground of 100 Ω or less when installing the Units.
• If the LG and GR terminals are connected, make sure to connect them firmly. The LG terminal that is
a noise-filtered neutral terminal, has a half electrical potential of the input voltage. Therefore, if you
touch the metallic part of the LG terminal, GR terminal, or Controller, while the GR terminal is not
grounded, it may result in electrical shock even when a normal operation is performed.

Wiring
• Follow the instructions in this manual to correctly perform wiring.
Double-check all wiring and switch settings before turning ON the power supply.
• Use crimp terminals for wiring.
Do not connect bare stranded wires directly to terminals.
• Do not pull on the cables or bend the cables beyond their natural limit.
Do not place heavy objects on top of the cables or other wiring lines. Doing so may break the cables.
• Mount terminal blocks and connectors only after checking the mounting location carefully.
• Be sure that the terminal blocks, expansion cables, and other items with locking devices are properly
locked into place.
• Before you connect a computer to the CPU Unit, disconnect the power supply plug of the computer
from the AC outlet. Also, if the computer has an FG terminal, make the connections so that the FG
terminal has the same electrical potential as the GR terminal on the Power Supply Unit. A difference
in electrical potential between the computer and Controller may cause failure or malfunction.
• If the external power supply to an Output Unit or slave has polarity, connect it with the correct polarity.
If the polarity is reversed, current may flow in the reverse direction and damage the connected
devices regardless of the operation of the Controller.

Power Supply Design


• Do not exceed the rated supply capacity of the Power Supply Units in the NX-series Controller. The
rated supply capacities are given in the NX-series CPU Unit Hardware User’s Manual (Cat. No.
W535).
If the capacity is exceeded, operation may stop, malfunctions may occur, or data may not be backed
up normally for power interruptions.
• Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum rat-
ings.
• Surge current occurs when the power supply is turned ON. When selecting fuses or breakers for
external circuits, consider the above precaution and allow sufficient margin in shut-off performance.
Refer to the relevant manuals for surge current specifications. Refer to the NX-series CPU Unit Hard-
ware User’s Manual (Cat. No. W535) for surge current specifications.
• If the full dielectric strength voltage is applied or turned OFF using the switch on the tester, the gener-
ated impulse voltage may damage the Power Supply Unit. Use the adjustment on the tester to grad-
ually increase and decrease the voltage.
• Apply the voltage between the Power Supply Unit’s L1 or L2 terminal and the GR terminal when test-
ing insulation and dielectric strength.
• Do not supply AC power from an inverter or other device with a square-wave output. Internal tem-
perature rise may result in smoking or burning. Always input a sinusoidal wave with the frequency
that is given in the NX-series CPU Unit Hardware User’s Manual (Cat. No. W535).
• Install external breakers and take other safety measures against short-circuiting in external wiring.

NX-series CPU Unit Hardware User’s Manual (W535) 17


Precautions for Safe Use

Turning ON the Power Supply


• It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON. The outputs
during this time behave according to the slave or Unit specifications. Use the RUN output on the
Power Supply Unit, for example, to implement fail-safe circuits so that external devices do not oper-
ate incorrectly.
• Configure the external circuits so that the power supply to the control system turns ON only after the
power supply to the Controller has turned ON. If the power supply to the Controller is turned ON after
the control power supply, temporary errors may result in incorrect control system signals because the
output terminals on Output Units may momentarily turn ON when power supply is turned ON to the
Controller.
• If you transfer data from a backup file on an SD Memory Card to the Controller when the power sup-
ply is turned ON, properly select the data groups to transfer. If the data for an unintended data group
is transferred to the Controller, it may cause the equipment to operate unpredictably.

Turning OFF the Power Supply


• Never turn OFF the power supply to the Controller when the BUSY indicator is flashing. While the
BUSY indicator is lit, the user program and settings in the CPU Unit are being backed up in the
built-in non-volatile memory. This data will not be backed up correctly if the power supply is turned
OFF. Also, a major fault level Controller error will occur the next time you start operation, and opera-
tion will stop.
• Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card access is
in progress (i.e., while the SD BUSY indicator flashes). Data may become corrupted, and the Control-
ler will not operate correctly if it uses corrupted data. To remove the SD Memory Card from the CPU
Unit while the power supply is ON, press the SD Memory Card power supply switch and wait for the
SD BUSY indicator to turn OFF before you remove the SD Memory Card.
• Do not disconnect the cable or turn OFF the power supply to the Controller when downloading data
or the user program from Support Software.
• Always turn OFF the power supply to the Controller before you attempt any of the following.
a) Mounting or removing the Units
b) Assembling the Units
c) Setting DIP switches or rotary switches
d) Connecting cables or wiring the system
e) Connecting or disconnecting the connectors
f) Mounting or removing the Fan Unit
The Power Supply Unit may continue to supply power to the rest of the Controller for a few seconds
after the power supply turns OFF. The PWR indicator is lit during this time. Confirm that the PWR
indicator is not lit before you perform any of the above.

Task Design
• If the following variables are specified for a condition expression when the execution condition is a
condition expression for a variable, event tasks may not be executed when conditions are met or
event tasks may be executed when conditions are not met.
a) Structure members whose data size is 16 bits or more, except for system-defined variables for
motion control
b) Array elements whose data size is 16 bits or more
For information on event task execution conditions, refer to the NJ/NX-series CPU Unit Software
User’s Manual (Cat. No. W501).

18 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Safe Use

Operation
• Confirm that no adverse effect will occur in the system before you attempt any of the following.
a) Changing the operating mode of the CPU Unit (including changing the setting of the Startup
Mode)
b) Changing the user program or settings
c) Changing set values or present values
d) Forced refreshing
• After you change any slave or Unit settings, carefully check the safety of the controlled system before
you restart the Unit.
• If two different function modules are used together, such as when you use EtherNet/IP and EtherCAT
slaves, take suitable measures in the user program and external controls to ensure that safety is
maintained in the controlled system if one of the function modules stops. The relevant outputs will
behave according to the slave or Unit specifications if a partial fault level error occurs in one of the
function modules.
• Always confirm safety at the connected equipment before you reset Controller errors with an event
level of partial fault or higher for the EtherCAT Master Function Module.
When the error is reset, all slaves that were in any state other than Operational state due to a Con-
troller error with an event level of partial fault or higher (in which outputs are disabled) will go to Oper-
ational state and the outputs will be enabled.
Before you reset all errors or restart a slave, confirm that no Controller errors with an event level of
partial fault have occurred for the EtherCAT Master Function Module.
• Always confirm safety at the connected equipment before you perform the following operations when
the device output hold configuration is set to enable. The equipment may operate unexpectedly
because the last status for outputs is retained.
a) Changing the operating mode of the CPU Unit
b) When downloaded

Battery Backup
• The user program and initial values for the variables are stored in non-volatile memory in the CPU
Unit. The present values of variables with the Retain attribute and the values of the Holding, DM, and
EM Areas in the memory used for CJ-series Units are backed up by a Battery.
If the Battery is not connected or the Battery is exhausted, the CPU Unit detects a Battery-backup
Memory Check Error.
If that error is detected, variables with a Retain attribute are set to their initial values and the Holding,
DM, and EM Areas in memory used for CJ-series Units are cleared to all zeros.
Perform thorough verifications and provide sufficient measures to ensure that the devices perform
safe operation for the initial values of the variables with Retain attributes and the resulting operation.
• The absolute encoder home offsets are backed up by a Battery. If the CPU Unit detects a low battery
voltage or the absence of a mounted battery when the power supply to the Controller is turned ON,
the absolute encoder home offsets are cleared to zeros and an Encoder Home Offset Read Error
occurs. Reset the error and perform homing to define home. If you do not define home, unintended
operation of the controlled system may occur.

NX-series CPU Unit Hardware User’s Manual (W535) 19


Precautions for Safe Use

Debugging
• Forced refreshing ignores the results of user program execution and refreshes I/O with the specified
values. If forced refreshing is used for inputs for which I/O refreshing is not supported, the inputs will
first take the specified values, but they will then be overwritten by the user program. This operation
differs from the force-set/reset functionality of the CJ-series PLCs.
• You cannot upload or download information for forced refreshing with the Sysmac Studio.
After downloading data that contains forced refreshing, change to RUN mode and then use the Sys-
mac Studio to perform the operation for forced refreshing.
Depending on the difference in the forced status, the control system may operate unexpectedly.
• Do not specify the same address for the AT specification for more than one variable.
Doing so would allow the same entity to be accessed with different variable names, which would
make the user program more difficult to understand and possibly cause programming mistakes.

General Communications
• When you use data link communications, check the error information that is given in _ErrSta (Control-
ler Error Status) to make sure that no error has occurred in the source device. Create a user program
that uses reception data only when there is no error in the source device. If there is an error in the
source device, the data for the data link may contain incorrect values.
• Unexpected operation may result if inappropriate data link tables are set. Even if appropriate data link
tables have been set, confirm that the controlled system will not be adversely affected before you
transfer the data link tables. The data links start automatically after the data link tables are trans-
ferred.

EtherNet/IP Communications
• Make sure that the communications distance, number of nodes connected, and method of connec-
tion for EtherNet/IP are within specifications.
Do not connect EtherNet/IP communications to EtherCAT or other networks. An overload may cause
the network to fail or malfunction.
• All related EtherNet/IP nodes are reset when you transfer settings for the built-in EtherNet/IP port
(including IP addresses and tag data links settings). The settings can only be enabled after the reset.
Confirm that the system will not be adversely affected by resetting nodes before you transfer the set-
tings.
• If EtherNet/IP tag data links (cyclic communications) are used with a repeating hub, the communica-
tions load on the network will increase. This will increase collisions and may prevent stable communi-
cations. Do not use repeating hubs on networks where tag data links are used. Use an Ethernet
switch instead.
• When you use two EtherNet/IP networks separately, provide separate hubs to connect nodes in each
network.
• Be careful not to mix nodes that belong different EtherNet/IP networks when you connect them.

20 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Safe Use

EtherCAT Communications
• Make sure that the communications distance, number of nodes connected, and method of connec-
tion for EtherCAT are within specifications.
Do not connect EtherCAT communications to EtherNet/IP, a standard in-house LAN, or other net-
works. An overload may cause the network to fail or malfunction.
• Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the
master and slaves. If you disable the revision check in the network settings, use the Sysmac Studio
to check the slave revision settings in the master and the actual slave revisions, and then make sure
that functionality is compatible in the slave manuals or other references. You can check the actual
slave revisions from the Sysmac Studio or on slave nameplates.
• After you transfer the user program, the CPU Unit is restarted and communications with the Ether-
CAT slaves are cut off. During that period, the slave outputs behave according to the slave specifica-
tions. The time that communications are cut off depends on the EtherCAT network configuration.
Before you transfer the user program, confirm that the system will not be adversely affected.
• If the Fail-soft Operation parameter is set to stop operation, process data communications will stop
for all slaves when an EtherCAT communications error is detected in a slave. At that time, the Servo
Drive will operate according to the Servo Drive specifications. Make sure that the Fail-soft Operation
parameter setting results in safe operation when a device error occurs.
• EtherCAT communications are not always established immediately after the power supply is turned
ON. Use the system-defined variables in the user program to confirm that communications are estab-
lished before attempting control operations.
• If noise occurs or an EtherCAT slave is disconnected from the network, any current communications
frames may be lost. If frames are lost, slave I/O data is not communicated, and unintended operation
may occur. The slave outputs will behave according to the slave specifications. Refer to the manual
for the slave. If a noise countermeasure or slave replacement is required, perform the following pro-
cessing.
a) Program the Input Data Invalid system-defined variable as an interlock condition in the user pro-
gram.
b) Set the PDO communications timeout detection count setting in the EtherCAT master to at least
2. Refer to the NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505) for
details.
• When an EtherCAT slave is disconnected or disabled, communications will stop and control of the
outputs will be lost not only for the disconnected slave, but for all slaves connected after it. Confirm
that the system will not be adversely affected before you disconnect or disable a slave.
• I/O data communications of NX bus are not always established immediately after the power supply is
turned ON. Use the system-defined variables and the EtherCAT Coupler Unit device variables in the
user program to confirm that I/O data communications are established before attempting control
operations.
• You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications. If you use
one of these, a major fault level error or other error may occur.

NX-series CPU Unit Hardware User’s Manual (W535) 21


Precautions for Safe Use

Motion Control
• Confirm the axis number carefully before you perform an MC Test Run.
• The motor is stopped if communications are interrupted between the Sysmac Studio and the CPU
Unit during an MC Test Run. Connect the communications cable between the computer and CPU
Unit securely and confirm that the system will not be adversely affected before you perform an MC
Test Run.
• Always execute the Save Cam Table instruction if you change any of the cam data from the user pro-
gram in the CPU Unit or from the Sysmac Studio. If the cam data is not saved, the previous condition
will be restored when the power is turned ON again, possibly causing unexpected machine opera-
tion.
• The positive drive prohibit input (POT), negative drive prohibit input (NOT), and home proximity input
(DEC) of the Servo Drive are used by the MC Function Module as the positive limit input, negative
limit input, and home proximity input. Make sure that the signal widths for all of these input signals
are longer than the control period of the MC Function Module. If the input signal widths are shorter
than the control period, the MC Function Module may not be able to detect the input signals, resulting
in incorrect operation.
• If you make any changes in the Detailed Settings Area of the Axis Basic Settings Display of the Sys-
mac Studio, make sure that the devices or machines perform the expected operation before you start
actual operation.
If the relationship between the functions of the Motion Control Function Module and the EtherCAT
slave process data that is assigned to the axes is not correct, the devices or machines may perform
unexpected operation.
• Always use the axis at a constant velocity for the MC_DigitalCamSwitch (Enable Digital Cam Switch)
instruction.
If you set the Count Mode to Rotary Mode, the following operation will occur if you use OnCompensa-
tion or OffCompensation and the axis velocity changes abruptly.
a) If the value of OnCompensation or OffCompensation is equivalent to the time for half a rotation
or more, InOperation will be FALSE.
b) If the value of OnCompensation results in exceeding LastOnPosition, the output timing will be
unstable.
FirstOnPosition LastOnPosition

OnCompensation
FirstOnPosition after compensation
c) If the value of OffCompensation results in exceeding FirstOnPosition, the output timing will be
unstable.
FirstOnPosition LastOnPosition

OffCompensation
LastOnPosition after compensation

• Use the NX_AryDOutTimeStamp (Write Digital Output Array with Specified Time Stamp) instruction
only after you confirm that InOperation from the MC_DigitalCamSwitch (Enable Digital Cam Switch)
instruction is TRUE.
• If you change the unit conversion settings, perform homing again. If you do not perform homing, unin-
tended operation of the controlled system may occur.

22 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Safe Use

Data Backup
• We recommend that you back up the present values of variables while the retained variables are not
refreshed.
If you back up while the values of retained variables are refreshed, the data may not be saved cor-
rectly.
For information on Backup Functions and a backup for present values of variables, refer to the
NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501).

Restoring Data
• You cannot back up, restore, or compare some or all of the settings for certain slaves and Units. Also,
you cannot back up, restore, or compare data for disabled slaves or Units. After you restore data, suf-
ficiently confirm that operation is correct before you start actual operation.
• The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute
encoder information. If any of the following conditions is met, clear the absolute encoder home off-
sets from the list of data items to restore, and then restore the data. Then, define the absolute
encoder home again. If you do not define home, unintended operation of the controlled system may
occur.
a) The Servomotor or Servo Drive was changed since the data was backed up.
b) The absolute encoder was set up after the data was backed up.
c) The absolute data for the absolute encoder was lost.

Transferring Programs
• When you use the program transfer from SD Memory Card whose Startup Mode setting is set to RUN
mode, the operating mode changes to RUN after the transfer is completed regardless of the status
and setting before the transfer. Use this function after you confirm that system startup does not cause
any problem.

Battery Replacement
• The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or
incinerate the Battery or subject it to strong shock.
• Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive
shock. Batteries that have been subjected to shock may leak if they are used.
• Apply power for at least five minutes before changing the Battery. Install a new Battery within five
minutes (at 25°C) of turning OFF the power supply. If power is not supplied for at least 5 minutes, the
saved data may be lost.
• We recommend replacing the Battery with the power turned OFF to prevent the CPU Unit’s sensitive
internal components from being damaged by static electricity and to prevent malfunctions. The Bat-
tery can be replaced without turning OFF the power supply. To do so, always touch a grounded piece
of metal to discharge static electricity from your body before you start the procedure.
After you replace the Battery, connect the Sysmac Studio and clear the Low Battery Voltage error.

Fan Unit Replacement


• Do not touch the heatsink inside the CPU Unit immediately after turning OFF the power supply.
Doing so may result in burn injury.

NX-series CPU Unit Hardware User’s Manual (W535) 23


Precautions for Safe Use

Unit Replacement
• Make sure that the required data, including the user program, configurations, settings, variables, and
memory used for CJ-series Units, is transferred to a CPU Unit that was replaced and to externally
connected devices before restarting operation.
Be sure to include the tag data link settings and routing tables, which are stored in the CPU Unit.
• The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute
encoder information. When you change the combination of the CPU Unit and Servomotor, e.g., when
you add or replace a Servomotor, define the absolute encoder home again.

Disposal
• Dispose of the product and Batteries according to local ordinances as they apply.

• The following information must be displayed for all products that contain primary lithium batteries with a
perchlorate content of 6 ppb or higher when shipped to or transported through the State of California, USA.
Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate.
• The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher. Place
the above information on the individual boxes and shipping boxes when shipping finished products
that contain a CPU Unit to the State of California, USA.

24 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Correct Use

Precautions for Correct Use

Storage and Installation


• Follow the instructions in this manual to correctly perform installation.
• Do not operate or store the Controller in the following locations. Operation may stop or malfunctions
may occur.
a) Locations subject to direct sunlight
b) Locations subject to temperatures or humidity outside the range specified in the specifications
c) Locations subject to condensation as the result of severe changes in temperature
d) Locations subject to corrosive or flammable gases
e) Locations subject to dust (especially iron dust) or salts
f) Locations subject to exposure to water, oil, or chemicals
g) Locations subject to shock or vibration
• Take appropriate and sufficient countermeasures when installing the Controller in the following loca-
tions.
a) Locations subject to strong, high-frequency noise
b) Locations subject to static electricity or other forms of noise
c) Locations subject to strong electromagnetic fields
d) Locations subject to possible exposure to radioactivity
e) Locations close to power lines
• Before touching a Unit, be sure to first touch a grounded metallic object in order to discharge any
static build-up.
• Install the Controller away from sources of heat and ensure proper ventilation. Not doing so may
result in malfunction, in operation stopping, or in burning.

Mounting
• When you install the Unit, be careful not to touch or bump the pins in the NX bus connector.
• When you handle the Unit, be careful not to apply stress to the pins in the NX bus connector.
If the Unit is installed and the power supply is turned ON when the pins in the NX bus connector are
deformed, contact failure may cause malfunctions.
• Always mount an End Cover to the end of the CPU Rack to protect the last Unit on the CPU Rack.
Not mounting the End Cover may result in malfunction or failure of the CPU Unit.
• After you mount the Unit, always secure it with End Plates at both sides. If you do not secure it, the
Unit may be damaged or malfunction.
• If you use DIN Track Insulation Spacers to install a CPU Rack, the height will be increased by approx-
imately 10 mm. Make sure that the CPU Rack and connecting cables do not come into contact with
other devices.

NX-series CPU Unit Hardware User’s Manual (W535) 25


Precautions for Correct Use

Wiring
• Do not allow foreign matter to enter the openings in the Unit. Doing so may result in Unit burning,
electric shock, or failure.
• Do not allow wire clippings, shavings, or other foreign material to enter any Unit. Otherwise, Unit
burning, failure, or malfunction may occur. Cover the Units or take other suitable countermeasures,
especially during wiring work.
• For EtherCAT and EtherNet/IP, use the connection methods and cables that are specified in the
NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505) and the NJ/NX-series
CPU Unit Built-in EtherNet/IP Port User’s Manual (Cat. No. W506). Otherwise, communications may
be faulty.
• Use the rated power supply voltage for the Power Supply Units. Take appropriate measures to
ensure that the specified power with the rated voltage and frequency is supplied in places where the
power supply is unstable.
• Make sure that the current capacity of the wire is sufficient. Otherwise, excessive heat may be gener-
ated. When cross-wiring terminals, the total current for all the terminals will flow in the wire. When
wiring cross-overs, make sure that the current capacity of each of the wires is not exceeded.
• Do not touch the terminals on the Power Supply Unit immediately after turning OFF the power supply.
Residual voltage may cause electrical shock.
• If you use reed switches for the input contacts for AC Input Units, use switches with a current capac-
ity of 1 A or greater.
If the capacity of the reed switches is too low, surge current may fuse the contacts.

Operation
• Confirm the device output hold configuration before you change the operating mode of the CPU Unit
or execute the download.

Error Processing
• In applications that use the results of instructions that read the error status, consider the affect on the
system when errors are detected and program error processing accordingly. For example, even the
detection of a minor error, such as Battery replacement during operation, can affect the system
depending on how the user program is written.
• If you change the event level of a Controller error, the output status when the error occurs may also
change. Confirm safety before you change an event level.

Restoring and Automatically Transferring Data


• When you edit the restore command file or the automatic transfer command file, do not change any-
thing in the file except for the “yes” and “no” specifications for the selectable data groups. If you
change anything else in the file, the Controller may perform unexpected operation when you restore
or automatically transfer the data.
• To prevent an unexpected restoration, set to enter the password for each execution before the
restore operation.

26 NX-series CPU Unit Hardware User’s Manual (W535)


Precautions for Correct Use

Debugging
• If you use data tracing to sample following variables, correct data may not be sampled.
a) Structure members whose data size is 16 bits or more, except for system-defined variables for
motion control
b) Array elements whose data size is 16 bits or more
For information on data tracing, refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No.
W501).

Transferring Programs
• If you use the program transfer from SD Memory Card, set to enter the password for each execution
to prevent an unexpected program transfer.

Replacing Slaves and Units


• If you replace a slave or Unit, refer to the operation manual for the slave or Unit for information on the
data required for individual slaves or Units and redo the necessary settings.

Task Settings
• If a Task Period Exceeded error occurs, shorten the programs to fit in the task period or increase the
setting of the task period.

Motion Control
• Use the system-defined variable in the user program to confirm that EtherCAT communications are
established before you attempt to execute motion control instructions. Motion control instructions are
not executed normally if EtherCAT communications are not established.
• Use the system-defined variables to monitor for errors in communications with the slaves that are
controlled by the motion control function module. Motion control instructions are not executed nor-
mally if an error occur in slave communications.
• Before you start an MC Test Run, make sure that the operation parameters are set correctly.
• Do not download motion control settings during an MC Test Run.

EtherCAT Communications
• If you need to disconnect the cable from an EtherCAT slave during operation, first disconnect the
software connection to the EtherCAT slave or disable the EtherCAT slave and all of the EtherCAT
slaves that are connected after it.
• Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the
Controller and a Servo Drive.
• Make sure that all of the slaves to be restored are participating in the network before you reset a Net-
work Configuration Verification Error, Process Data Communications Error, or Link OFF Error in the
EtherCAT Master Function Module. If any slave is not participating when any of these errors is reset,
the EtherCAT Master Function Module may access slave with a different node address than the
specified node address or the error may not be reset correctly.
• Always use the specified EtherCAT slave cables. If you use any other cable, the EtherCAT master or
the EtherCAT slaves may detect an error and one of the following may occur.
a) Continuous refreshing of process data communications will not be possible.
b) Continuous refreshing of process data communications will not end during the set cycle.

NX-series CPU Unit Hardware User’s Manual (W535) 27


Precautions for Correct Use

Battery Replacement
• Be sure to install a replacement Battery within two years of the production date shown on the Battery
label.
• Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long time.
Leaving the CPU Unit unused again without turning ON the power even once after the Battery is
replaced may result in a shorter Battery life.
• When you replace the Battery, use the CJ1W-BAT01 Battery Set.

SD Memory Cards
• Insert the SD Memory Card all the way.
• Do not turn OFF the power supply to the Controller during SD Memory Card access. The files may be
corrupted.
If there is a corrupted file in the SD Memory Card, the file is automatically deleted by the restoration
function when the power supply is turned ON.
• If you use an OMRON SD Memory Card, the end of the life of the SD Memory Card can be detected
in the following ways.
a) _Card1Deteriorated (SD Memory Card Life Warning Flag) system-defined variable
b) SD Memory Card Life Exceeded event in the event log
When the end of the life is detected in any of the above ways, replace the SD Memory Card.

Online Editing
• When performing online editing, the CPU Unit saves a program updated by the online editing to
built-in non-volatile memory. Sysmac Studio shows a message that it is in a backup operation. Do not
turn OFF the power supply to the Controller while this message is displayed. If the power supply to
the Controller is turned OFF, a Controller error will occur when the power supply is turned ON next
time.

28 NX-series CPU Unit Hardware User’s Manual (W535)


Regulations and Standards

Regulations and Standards

Conformance to EU Directives

Applicable Directives
• EMC Directives
• Low Voltage Directive

Concepts
 EMC Directives
OMRON devices that comply with EU Directives also conform to the related EMC standards so that
they can be more easily built into other devices or the overall machine. The actual products have
been checked for conformity to EMC standards.*1
Whether the products conform to the standards in the system used by the customer, however, must
be checked by the customer. EMC-related performance of the OMRON devices that comply with EU
Directives will vary depending on the configuration, wiring, and other conditions of the equipment or
control panel on which the OMRON devices are installed. The customer must, therefore, perform
the final check to confirm that devices and the overall machine conform to EMC standards.
*1. Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission: 10-m regulations).

 Low Voltage Directive


Always ensure that devices operating at voltages of 50 to 1,000 VAC and 75 to 1,500 VDC meet the
required safety standards. The applicable directive is EN 61010-2-201.

 Conformance to EU Directives
The NX-series Units comply with EU Directives. To ensure that the machine or device in which the
NX-series Units are used complies with EU Directives, the following precautions must be observed.
• The NX-series Units must be installed within a control panel.
• The SELV requirements must be satisfied for the DC power supplies connected to the DC Power
Supply Units of NX-series Units. EMC standard compliance was confirmed for the OMRON
S8VS-18024 DC Power Supplies.
• NX-series Units that comply with EU Directives also conform to the Common Emission Standard.
Radiated emission characteristics (10-m regulations) may vary depending on the configuration of
the control panel used, other devices connected to the control panel, wiring, and other conditions.
You must therefore confirm that the overall machine or equipment in which the NX-series Units
are used complies with EU Directives.
• This is a Class A product (for industrial environments). In a residential environment, it may cause
radio interference. If radio interference occurs, the user may be required to take appropriate mea-
sures.

NX-series CPU Unit Hardware User’s Manual (W535) 29


Regulations and Standards

Conformance to UL and CSA Standards


Some NX-series products comply with UL and CSA standards.
If you use a product that complies with UL or CSA standards and must apply those standards to your
machinery or devices, refer to the Instruction Sheet that is provided with the product. The Instruction
Sheet provides the application conditions for complying with the standards.

Conformance to KC Certification
When you use this product in South Korea, observe the following precautions.

This product meets the electromagnetic compatibility requirements for business use. There is a risk of
radio interference when this product is used in home.

Conformance to Shipbuilding Standards


The NJ/NX-series Controllers comply with the following shipbuilding standards. Applicability to the ship-
building standards is based on certain usage conditions. It may not be possible to use the product in
some locations. Contact your OMRON representative before attempting to use a Controller on a ship.

Usage Conditions for NK and LR Shipbuilding Standards


• The NJ/NX-series Controller must be installed within a control panel.
• Gaps in the door to the control panel must be completely filled or covered with gaskets or other mate-
rial.
• The following two noise filters must be connected in series to the power supply line.

Noise Filter

Manufacturer Model
Cosel Co., Ltd. TAH-06-683

Software Licenses and Copyrights


This product incorporates certain third party software. The license and copyright information associated
with this software is available at http://www.fa.omron.co.jp/nj_info_e/.

30 NX-series CPU Unit Hardware User’s Manual (W535)


Versions

Versions
Hardware revisions and unit versions are used to manage the hardware and software in NX-series
Units and EtherCAT slaves.
The hardware revision or unit version is updated each time there is a change in hardware or software
specifications. Even when two Units or EtherCAT slaves have the same model number, they will have
functional or performance differences if they have different hardware revisions or unit versions.

Checking Versions
You can check versions in the ID information indications on the product or with the Sysmac Studio.

Checking Unit Versions on ID Information Indications


The unit version is given on the ID information indication on the side of the product.
The ID information on an NX-series NX701-00 CPU Unit is shown below.

ID information indication

Lot number Serial number Unit version

LOT No. DDMYY xxxx Ver.1.


PORT1 :  HW Rev.
PORT2 : 

MAC address Hardware version


Note The hardware revision is not displayed for the Unit that the hardware revision is in blank.

NX-series CPU Unit Hardware User’s Manual (W535) 31


Versions

Checking Unit Versions with the Sysmac Studio


 Checking the Unit Version of a Unit
You can use the Production Information while the Sysmac Studio is online to check the unit version
of a Unit. You can do this only for the CPU Unit.
Use the following procedure to check the unit version.

1 Right-click CPU Rack under Configurations and Setup - CPU/Expansion Racks in the Multi-
view Explorer and select Production Information.
The Production Information Dialog Box is displayed.

2 Click the Show Detail or Show Outline Button at the lower right of the Production Information
Dialog Box.
The view will change between the production information details and outline.

Outline View Detail View

The information that is displayed is different for the Outline View and Detail View. The Detail View
displays the unit version, hardware version, and software versions. The Outline View displays only
the unit version.
Note The hardware revision is separated by “/” and displayed on the right of the hardware version. The hard-
ware revision is not displayed for the Unit that the hardware revision is in blank.

32 NX-series CPU Unit Hardware User’s Manual (W535)


Versions

 Checking the Unit Version of an EtherCAT Slave


You can use the Production Information while the Sysmac Studio is online to check the unit version
of an EtherCAT slave. Use the following procedure to check the unit version.

1 Double-click EtherCAT under Configurations and Setup in the Multiview Explorer. Or,
right-click EtherCAT under Configurations and Setup and select Edit from the menu.
The EtherCAT Tab Page is displayed for the Controller Configurations and Setup Layer.

2 Right-click the master on the EtherCAT Tab Page and select Display Production Information.
The Production Information Dialog Box is displayed.
The unit version is displayed after “Rev.”

 Changing Information Displayed in Production Information Dialog Box


1 Click the Show Detail or Show Outline Button at the lower right of the Production Information
Dialog Box.
The view will change between the production information details and outline.

Outline View Detail View

Unit Versions of CPU Units and Sysmac Studio Versions


The functions that are supported depend on the unit version of the NX-series CPU Unit. The version of
Sysmac Studio that supports the functions that were added for an upgrade is also required to use those
functions.
Refer to A-3 Version Information on page A-6 for the relationship between the unit versions of the CPU
Units and the Sysmac Studio versions, and for the functions that are supported by each unit version.

NX-series CPU Unit Hardware User’s Manual (W535) 33


Related Manuals

Related Manuals
The following manuals are related. Use these manuals for reference.

Manual name Cat. No. Model numbers Application Description


NX-series W535 NX701- Learning the basic An introduction to the entire NX701
CPU Unit Hardware specifications of system is provided along with the fol-
User’s Manual the NX701 CPU lowing information on a Controller
Units, including built with a CPU Unit.
introductory infor- • Features and system configuration
mation, designing,
• Introduction
installation, and
• Part names and functions
maintenance.
• General specifications
Mainly hardware
information is pro- • Installation and wiring
vided. • Maintenance and inspection
NJ/NX-series W501 NX701- Learning how to The following information is provided
CPU Unit Software NX102- program and set on a Controller built with an
User’s Manual NX1P2- up an NJ/NX-series CPU Unit.
NJ501- NJ/NX-series CPU • CPU Unit operation
NJ301- Unit.
• CPU Unit features
NJ101- Mainly software • Initial settings
information is pro-
• Programming based on IEC
vided.
61131-3 language specifications
NJ/NX-series W502 NX701- Learning detailed The instructions in the instruction set
Instructions Reference NX102- specifications on (IEC 61131-3 specifications) are
Manual NX1P2- the basic instruc- described.
NJ501- tions of an
NJ301- NJ/NX-series CPU
NJ101- Unit.
NJ/NX-series W507 NX701- Learning about The settings and operation of the CPU
CPU Unit Motion Con- NX102- motion control set- Unit and programming concepts for
trol User’s Manual NX1P2- tings and program- motion control are described.
NJ501- ming concepts.
NJ301-
NJ101-
NJ/NX-series W508 NX701- Learning about the The motion control instructions are
Motion Control Instruc- NX102- specifications of described.
tions Reference Manual NX1P2- the motion control
NJ501- instructions.
NJ301-
NJ101-
NJ/NX-series W505 NX701- Using the built-in Information on the built-in EtherCAT
CPU Unit Built-in Ether- NX102- EtherCAT port on port is provided.
CAT® Port NX1P2- an NJ/NX-series This manual provides an introduction
User’s Manual NJ501- CPU Unit. and provides information on the con-
NJ301- figuration, features, and setup.
NJ101-
NJ/NX-series CPU Unit W506 NX701- Using the built-in Information on the built-in Ether-
Built-in EtherNet/IP™ NX102- EtherNet/IP port Net/IP port is provided.
Port User’s Manual NX1P2- on an Information is provided on the basic
NJ501- NJ/NX-series CPU setup, tag data links, and other fea-
NJ301- Unit. tures.
NJ101-

34 NX-series CPU Unit Hardware User’s Manual (W535)


Related Manuals

Manual name Cat. No. Model numbers Application Description


NJ/NX-series CPU Unit W588 NX701- Using the OPC Describes the OPC UA.
OPC UA User’s Manual NX102- UA.
NJ501-100
NX-series W596 NX701-20 Using the FINS Describes the FINS function of an
CPU Unit NX102- function of an NX-series CPU Unit.
FINS Function NX-series CPU
User’s Manual Unit.
NJ/NX-series Database W527 NX701-20 Using the data- Describes the database connection
Connection CPU Units NX102-20 base connection service.
User’s Manual NJ501-20 service with
NJ101-20 NJ/NX-series Con-
trollers
NJ/NX-series W503 NX701- Learning about the Describes concepts on managing
Troubleshooting Manual NX102- errors that may be errors that may be detected in an
NX1P2- detected in an NJ/NX-series Controller and informa-
NJ501- NJ/NX-series Con- tion on individual errors.
NJ301- troller.
NJ101-
Sysmac Studio Version W504 SYSMAC- Learning about the Describes the operating procedures of
1 Operation Manual SE2 operating proce- the Sysmac Studio.
dures and func-
tions of the
Sysmac Studio.
NX-series W519 NX-ECC20 Leaning how to The following items are described: the
EtherCAT® Coupler use an NX-series overall system and configuration
Unit EtherCAT Coupler methods of an EtherCAT Slave Termi-
User’s Manual Unit and Ether- nal (which consists of an NX-series
CAT Slave Termi- EtherCAT Coupler Unit and NX Units),
nals and information on hardware, setup,
and functions to set up, control, and
monitor NX Units through EtherCAT.
NX-series W525 NX- Referencing lists of Lists of the power consumptions,
Data Reference Manual the data that is weights, and other NX Unit data that is
required to config- required to configure systems with
ure systems with NX-series Units are provided.
NX-series Units
NX-series NX Units W521 NX-ID Learning how to Describes the hardware, setup meth-
User’s Manuals NX-IA use NX Units. ods, and functions of the NX Units.
NX-OC Manuals are available for the follow-
NX-OD ing Units.
W522 NX-AD
Digital I/O Units, Analog I/O Units,
NX-DA
System Units, Position Interface Units,
W566 NX-TS Communications Interface Units, Load
NX-HB Cell Input Units, and IO-Link Master
W523 NX-PD1 Units.
NX-PF0
NX-PC0
NX-TBX01
W524 NX-EC0
NX-ECS
NX-PG0
W540 NX-CIF
W565 NX-RS
W567 NX-ILM

NX-series CPU Unit Hardware User’s Manual (W535) 35


Related Manuals

Manual name Cat. No. Model numbers Application Description


NX-series W521 NX-ID Learning how to The hardware, setup methods, and
Digital I/O Units User’s NX-IA use NX-series Dig- functions of the NX-series Digital I/O
Manual NX-OC ital I/O Units Units are described.
NX-OD
NX-MD
NX-series W522 NX-AD Learning how to The hardware, setup methods, and
Analog I/O Units User’s NX-DA use NX-series functions of the NX-series Analog I/O
Manual NX-TS Analog I/O Units Units and Temperature Input Units are
and Temperature described.
Input Units
NX-series W523 NX-PD1 Learning how to The hardware and functions of the
System Units User’s NX-PF0 use NX-series NX-series System Units are
Manual NX-PC0 System Units described.
NX-TBX01
NX-series W524 NX-EC0 Learning how to The hardware, setup methods, and
Position Interface Units NX-ECS use NX-series functions of the NX-series Incremental
User’s Manual NX-PG0 Position Interface Encoder Input Units, SSI Input Units,
Units and Pulse Output Unit are described.
NX-series Z930 NX-SL Learning how to The hardware, setup methods, and
Safety Control Unit NX-SI use NX-series functions of the NX-series Safety
User’s Manual NX-SO Safety Control Control Unit are described.
Units
NX-series Z931 NX-SL Learning about the The instructions for the Safety CPU
Safety Control Unit specifications of Unit are described.
Instructions Reference instructions for the When programming, use this manual
Manual Safety CPU Unit. together with the NX-series Safety
Control Unit User’s Manual (Cat. No.
Z930).
NA-series Programma- V118 NA5-W Learning about Describes the pages and object func-
ble Terminal NA-series PT tions of the NA-series Programmable
Software User’s Manual pages and object Terminals.
functions.
NS-series Programma- V073 NS15- Learning how to Describes the setup methods, func-
ble Terminals NS12- use the NS-series tions, etc. of the NS-series Program-
Programming Manual NS10- Programmable mable Terminals.
NS8- Terminals.
NS5-

36 NX-series CPU Unit Hardware User’s Manual (W535)


Terminology

Terminology

Term Description
absolute encoder home offsets This data is used to restore in the CPU Unit the actual position of a Servo Drive with
an absolute encoder. The offset is the difference between the command position
after homing and the absolute data that is read from the absolute encoder.
array specification One of the variable specifications. An array variable contains multiple elements of
the same data type. The elements in the array are specified by serial numbers
called subscripts that start from the beginning of the array.
AT One of the attributes of a variable.
This attribute allows the user to specify what is assigned to a variable. An I/O port
or an address in memory used for CJ-series Units can be specified.
axes groups A functional unit that groups together axes within the Motion Control Function Mod-
ule.
Axes Group Variable A system-defined variable that is defined as a structure and provides status infor-
mation and some of the axes parameters for an individual axes group.
An Axes Group Variable is used to specify an axes group for motion control instruc-
tions and to monitor the command interpolation velocity, error information, and
other information for the axes group.
axis A functional unit within the Motion Control Function Module. An axis is assigned to
the drive mechanism in an external Servo Drive or the sensing mechanism in an
external Encoder Input Slave Unit.
Axis Variable A system-defined variable that is defined as a structure and provides status infor-
mation and some of the axis parameters for an individual axis.
An Axis Variable is used to specify an axis for motion control instructions and to
monitor the command position, error information, and other information for the axis.
basic data type Any of the data types that are defined by IEC 61131-3.
They include Boolean, bit string, integer, real, duration, date, time of day, date and
time, and text string data types.
“Basic data type” is used as opposed to derivative data types, which are defined by
the user.
cam data variable A variable that represents the cam data as a structure array.
A cam data variable is an array structure that consists of phases and displace-
ments.
CJ-series Unit Any of the CJ-series Units that can be used with an NJ-series Controller.
Communications Coupler Unit The generic name of an interface unit for remote I/O communications on a network
between NX Units and a host network master. For example, an EtherCAT Coupler
Unit is a Communications Coupler Unit for an EtherCAT network.
Constant One of the attributes of a variable.
If you specify the Constant attribute for a variable, the value of the variable cannot
be written by any instructions, ST operators, or CIP message communications.
Controller The range of devices that are directly controlled by the CPU Unit.
In the NX-series System, the Controller includes the CPU Rack and EtherCAT
slaves (including general-purpose slaves and Servo Drives).
In the NJ-series System, the Controller includes the CPU Rack, Expansion Racks,
and EtherCAT slaves (including general-purpose slaves and Servo Drives).
Controller error Errors that are defined by the NJ/NX-series System.
“Controller error” is a collective term for major fault level, partial fault level, minor
fault level, and observation Controller events.
Controller event One of the events in the NJ/NX-series System. Controller events are errors and
information that are defined by the system for user notification. A Controller event
occurs when the system detects a factor that is defined as a Controller event.
Controller information Information that is defined by the NJ/NX-series System that is not an error. It rep-
resents an information Controller event.

NX-series CPU Unit Hardware User’s Manual (W535) 37


Terminology

Term Description
CPU Unit The Unit that serves as the center of control for a Machine Automation Controller.
The CPU Unit executes tasks, refreshes I/O for other Units and slaves, etc. The
NJ/NX-series CPU Units include NX701-, NX1P2-, NJ501-,
and NJ301-.
derivative data type A data type that is defined by the user. Structures, unions, and enumerations are
derivative data types.
device A general term for any Unit or slave that is refreshed by the I/O refreshing that is
performed by the CPU Unit. Specifically, it refers to EtherCAT slaves, NX Units on
the CPU Unit, built-in I/O, Option Boards, and CJ-series Units.
device output An output for any Unit or slave that is refreshed by the I/O refreshing that is per-
formed by the CPU Unit.
device variable A variable that is used to access a specific device through an I/O port.
download To transfer data from the Sysmac Studio to the Controller with the synchronization
operation of the Sysmac Studio.
edge One of the attributes of a variable.
This attribute makes a BOOL variable pass TRUE to a function block when the vari-
able changes from FALSE to TRUE or when it changes from TRUE to FALSE.
enumeration One of the derivative data types. This data type takes one item from a prepared
name list of enumerators as its value.
enumerator One of the values that an enumeration can take expressed as a character string.
The value of an enumeration is one of the enumerators.
EtherCAT Master Function Module One of the function modules. This function module controls the EtherCAT slaves as
the EtherCAT master.
EtherNet/IP Function Module One of the function modules. This function module controls the built-in EtherNet/IP
port.
event log A function that recognizes and records errors and other events.
Event Setup Settings that define user-defined errors and user-defined information.
event task A task that executes a user program only once when the task execution conditions
are met.
FB An acronym for “function block.”
forced refreshing Forcing the refreshing of an input from an external device or an output to an exter-
nal device, e.g., when the user debugs a program.
Addresses that are subject to forced refreshing can still be overwritten from the
user program.
FUN An abbreviation for “function.”
function A POU that is used to create an object that determines a unique output for the
same input, such as for data processing.
function block A POU that is used to create an object that can have a different output for the same
input, such as for a timer or counter.
function module One of the functional units of the software configuration of the CPU Unit.
general-purpose slave Any of the EtherCAT slaves that cannot be assigned to an axis.
global variable A variable that can be read or written from all POUs (programs, functions, and func-
tion blocks).
I/O map settings Settings that assign variables to I/O ports. Assignment information between I/O
ports and variables.
I/O port A logical interface that is used by the CPU Unit to exchange data with an external
device (slave or Unit).
I/O refreshing Cyclic data exchange with external devices that is performed with predetermined
memory addresses.
information One of the event levels for Controller events or user-defined events. These are not
errors, but appear in the event log to notify the user of specific information.

38 NX-series CPU Unit Hardware User’s Manual (W535)


Terminology

Term Description
Initial Value One of the attributes of a variable. The variable is set to the initial value in the fol-
lowing situations.
• When power is turned ON
• When the CPU Unit changes to RUN mode
• When you specify to initialize the values when the user program is transferred
• When a major fault level Controller error occurs
inline ST ST programming that is included within a ladder diagram program.
instruction The smallest unit of the processing elements that are provided by OMRON for use
in POU algorithms. There are ladder diagram instructions (program inputs and out-
puts), function instructions, function block instructions, and ST statements.
literal A constant expression that is used in a user program.
local variable A variable that can be accessed only from inside the POU in which it is defined.
“Local variable” is used as opposed to “global variable.”
Local variables include internal variables, input variables, output variables, in-out
variables, and external variables.
main memory The memory inside the CPU Unit that is used by the CPU Unit to execute the OS
and user program.
major fault level Controller error An error for which all NJ/NX-series Controller control operations stop. The CPU Unit
immediately stops user program execution and turns OFF the loads for all slaves and
Units (including remote I/O).
MC Test Run A function to check motor operation and wiring from the Sysmac Studio.
memory used for CJ-series Units A type of I/O memory specified as the assignment destination of variables when
accessing a CJ-series Unit and CJ-series network.
It can be accessed only with variables with an AT attribute.
minor fault level Controller error An error for which part of the control operations for one of the function modules in
the NJ/NX-series Controller stop.
The NJ/NX-series CPU Unit continues operation even after a minor fault level Con-
troller error occurs.
Motion Control Function Module One of the function modules. The MC Function Module performs motion control
based on commands from the motion control instructions that are executed in the
user program.
motion control instruction A function block instruction that executes motion control.
The Motion Control Function Module supports instructions that are based on func-
tion blocks for PLCopen® motion control as well as instructions developed specifi-
cally for the Motion Control Function Module.
namespace A system that is used to group and nest the names of functions, function block defi-
nitions, and data types.
Network Publish One of the attributes of a variable.
This attribute allows you to use CIP message communications or tag data links to
read/write variables from another Controller or from a host computer.
NX bus The NX-series internal bus. An NX1P2 CPU Unit has the NX bus.
NX Units Any of the NX-series Units that perform I/O processing with connected external
devices. The Communications Coupler Units are not included with the NX Units.
observation One of the event levels for Controller events or user-defined events.
These are minor errors that do not affect control operations, but appear in the event
log to notify the user of specific information.
partial fault level Controller error An error for which all of the control operations for one of the function modules in the
NJ/NX-series Controller stop.
An NJ/NX-series CPU Unit continues operation even after a partial fault level Con-
troller error.
PDO communications An abbreviation for process data communications. Data is exchanged between the
master and slaves on a process data communications cycle. (The process data com-
munications cycle is the same as the task period of the primary periodic task.)
periodic task A task for which user program execution and I/O refreshing are performed each
period.

NX-series CPU Unit Hardware User’s Manual (W535) 39


Terminology

Term Description
PLC Function Module One of the function modules. This function module executes the user program,
sends commands to the Motion Control Function Module, and provides an interface
to the USB and SD Memory Card.
POU An acronym for “program organization unit.” A POU is a unit in a program execution
model that is defined in IEC 61131-3.
A POU contains an algorithm and a local variable table and forms the basic unit
used to build a user program.
There are three types of POUs: programs, functions, and function blocks.
primary periodic task The task with the highest priority.
process data communications One type of EtherCAT communications in which process data objects (PDOs) are
used to exchange information cyclically and in realtime. Process data communica-
tions are also called PDO communications.
program Along with functions and function blocks, one of the three types of POUs.
Programs are assigned to tasks to execute them.
Range Specification One of the variable specifications. You can specify a range for a variable in
advance. The variable can take only values that are in the specified range.
Retain One of the attributes of a variable. The values of variables with a Retain attribute
are held at the following times. (Variables without a Retain attribute are set to their
initial values.)
• When power is turned ON after power interruption
• When the CPU Unit changes to RUN mode
• When you specify to not initialize the values when the user program is transferred
SDO communications One type of EtherCAT communications in which service data objects (SDOs) are
used to transmit information whenever required.
Servo Drive/encoder input slave Any of the EtherCAT slaves that is assigned to an axis. In the NJ/NX-series Sys-
tem, it would be a Servo Drive or Encoder Input Slave Unit.
slave A device that performs remote I/O for a master.
slave and Unit configurations A generic term for the EtherCAT configuration and Unit configuration.
Slave Terminal A building-block remote I/O terminal to which a Communications Coupler Unit and
NX Units are mounted. A Slave Terminal is one type of slave.
Special Unit Setup A generic term for the settings for a Special Unit, including the settings in allocated
DM Area words.
structure One of the derivative data types. It consists of multiple data types placed together
into a layered structure.
synchronization A function that automatically compares the information in the NJ/NX-series Control-
ler with the information in the Sysmac Studio, displays any differences and loca-
tions in a hierarchical form, and can be used to synchronize the information.
Sysmac Studio A computer software application for setting, programming, debugging, and trouble-
shooting NJ/NX-series Controllers. It also provides operations for motion control
and a Simulator.
system common processing System processing that is performed by the CPU Unit to perform I/O refreshing and
the user program execution within a task. Exclusive control of variables between
tasks, data trace processing, and other processing is performed.
system service Processing that is performed by the CPU Unit in unused time between task pro-
cessing. The system service includes communications processing, SD Memory
Card access processing, self-diagnosis processing, and other processing.
system-defined variable A variable for which all attributes are defined by the system and cannot be changed
by the user.
task An attribute that defines when a program is executed.
task period The interval at which the primary periodic task or a periodic task is executed.
union One of the derivative data types. It allows you to handle the same data as different
data types.
Unit A device that mounts to the CPU Rack or an Expansion Rack.

40 NX-series CPU Unit Hardware User’s Manual (W535)


Terminology

Term Description
Unit configuration The configuration information for the Units that are set on the Sysmac Studio. This
information tells what Unit models are connected to the CPU Unit and where they
are connected.
upload To transfer data from the Controller to the Sysmac Studio with the synchronization
operation of the Sysmac Studio.
user program All of the programs in one project.
user-defined event One of the events in the NJ/NX-series System. These events are defined by the
user. “User-defined events” is a generic term for user-defined errors and
user-defined information.
user-defined variable A variable for which all of the attributes are defined by the user and can be changed
by the user.
variable A representation of data, such as a numeric value or character string, that is used in
a user program.
You can change the value of a variable by assigned the required value. “Variable” is
used as opposed to “constant,” for which the value does not change.
variable memory A memory area that contains the present values of variables that do not have AT
specifications. It can be accessed only with variables without an AT attribute.

NX-series CPU Unit Hardware User’s Manual (W535) 41


Revision History

Revision History
A manual revision code appears as a suffix to the catalog number on the front and back covers of the
manual.

Cat. No. W535-E1-10


Revision code

Revision
Date Revised content
code
01 April 2015 Original production
02 April 2016 Made changes accompanying release of unit version 1.11 of the CPU Unit.
03 October 2016 Made changes accompanying release of unit version 1.13 of the CPU Unit.
04 April 2017 Made changes accompanying release of unit version 1.14 of the CPU Unit.
05 June 2017 Corrected mistakes.
06 October 2017 Made changes accompanying release of unit version 1.16 of the CPU Unit.
07 January 2018 Made changes accompanying the addition of NX701-20.
08 April 2018 Corrected mistakes.
09 July 2019 Made changes accompanying release of unit version 1.21 of the CPU Unit.
10 January 2021 Made changes accompanying release of unit version 1.24 of the CPU Unit.

42 NX-series CPU Unit Hardware User’s Manual (W535)


Sections in this Manual

Sections in this Manual

2
1 Introduction to NX-series Controllers
3
2 System Configuration
4

3 Configuration Units
5

4 Installation and Wiring 6

A
5 Troubleshooting

I
6 Inspection and Maintenance

A Appendices

I Index

NX-series CPU Unit Hardware User’s Manual (W535) 43


Sections in this Manual

44 NX-series CPU Unit Hardware User’s Manual (W535)


1

Introduction to NX-series
Controllers
This section describes the features, basic system configuration, specifications, and
overall operating procedure of an NX-series NX701 Controller.

1-1 The NX-series Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2


1-1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-2 Introduction to the System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 Overall Operating Procedure for the NX-series Controller . . . . . . . . . . . 1-13
1-3-1 Overall Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-3-2 Procedure Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

NX-series CPU Unit Hardware User’s Manual (W535) 1-1


1 Introduction to NX-series Controllers

1-1 The NX-series Controllers


The SYSMAC NX-series Controllers are next-generation machine automation controllers that provide
the functionality and high-speed performance that are required for machine control. They provide the
safety, reliability, and maintainability that are required of industrial controllers.
The NX-series Controllers provide the functionality of previous OMRON PLCs, and they also provide
the functionality that is required for motion control. Synchronized control of I/O devices on high-speed
EtherCAT can be applied to safety devices, vision systems, motion equipment, discrete I/O, and more.
OMRON offers the new Sysmac Series of control devices designed with unified communications speci-
fications and user interface specifications. The NX-series Machine Automation Controllers are part of
the Sysmac Series. You can use them together with EtherCAT slaves, other Sysmac products, and the
Sysmac Studio Automation Software to achieve optimum functionality and ease of operation.
With a system that is created from Sysmac products, you can connect components and commission the
system through unified concepts and usability.

Sysmac Studio
Automation Software

Multitasking, Synchronized Control


Sequence control Motion control

IEC Programming
NX-series Controller

EtherCAT control network

Safety devices I/O controls Servo Drivers and Machine vision


Inverters

1-1-1 Features

Hardware Features
 Standard-feature EtherCAT Control Network Support
All CPU Units provide an EtherCAT master port for EtherCAT communications.
EtherCAT is an advanced industrial network system that achieves faster, more-efficient communica-
tions. It is based on Ethernet. Each node achieves a short fixed communications cycle time by trans-
mitting Ethernet frames at high speed.
The standard-feature EtherCAT control network allows you to connect all of the devices required for
machine control (e.g., I/O systems, Servo Drives, Inverters, and machine vision) to the same net-
work.

1-2 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-1 The NX-series Controllers


 Support for EtherCAT Slave Terminals
You can use EtherCAT Slave Terminals to save space. You can also flexibly build systems with the
wide variety of NX Units.

 Achieving a Safety Subsystem on EtherCAT


You can use NX-series Safety Control Units to integrate safety controls in a sequence and motion
control system as a subsystem on EtherCAT.
1
 Standard-feature Two EtherNet/IP Communications Ports
All CPU Units provide two EtherNet/IP ports for EtherNet/IP communications.

1-1-1 Features
EtherNet/IP is a multi-vendor industrial network that uses Ethernet. You can use it for networks
between Controllers or as a field network. The use of standard Ethernet technology allows you to
connect to many different types of general-purpose Ethernet devices.

 Standard-feature USB Port


You can connect a computer that runs the Support Software directly to the CPU Unit with a USB
connection.

 Standard-feature SD Memory Card Slot


You can access an SD Memory Card that is mounted in the CPU Unit from the user program.

 Highly Reliable Hardware


The NX-series Controllers provide the hardware reliability and RAS functions that you expect of a
PLC.

 Parallel Execution of Tasks with a Multi-core Processor


The NX701- CPU Unit has a multi-core processor that can execute more than one task
in parallel. This enables high-speed control of even large-scale devices.

Software Features
 Integrated Sequence Control and Motion Control
An NX-series CPU Unit can perform both sequence control and motion control. You can simultaneously
achieve both sequence control and multi-axes synchronized control. Sequence control, motion control,
and I/O refreshing are all executed in the same control period.
The same control period is also used for the process data communications cycle for EtherCAT. This
enables precise sequence and motion control in a fixed period with very little deviation.

 Multitasking
You assign I/O refreshing and programs to tasks and then specify execution conditions and execu-
tion order for them to flexibly combine controls that suit the application.

 Programming Languages Based on the IEC 61131-3 International Standard


The NX-series Controllers support language specifications that are based on IEC 61131-3. To these,
OMRON has added our own improvements. Motion control instructions that are based on PLCo-
pen® standards and an instruction set (POUs) that follows IEC rules are provided.

NX-series CPU Unit Hardware User’s Manual (W535) 1-3


1 Introduction to NX-series Controllers

 Programming with Variables to Eliminate Worrying about the Memory Map


You access all data through variables in the same way as for the advanced programming languages
that are used on computers. Memory in the CPU Unit is automatically assigned to the variables that
you create so that you do not have to remember the physical addresses.

 A Wealth of Security Features


The many security features of the NX-series Controllers include operation authority settings and
restriction of program execution with IDs.

 Complete Controller Monitoring


The CPU Unit monitors events in all parts of the Controller, including mounted Units and EtherCAT
slaves.
Troubleshooting information for errors is displayed on the Sysmac Studio or on an NS-series PT.
Events are also recorded in logs.

 Sysmac Studio Automation Software


The Sysmac Studio provides an integrated development environment that covers not only the Con-
troller, but also covers peripheral devices and devices on EtherCAT. You can use consistent proce-
dures for all devices regardless of the differences in the devices. The Sysmac Studio supports all
phases of Controller application, from designing through debugging, simulations, commissioning,
and changes during operation.

 A Wealth of Simulation Features


The many simulation features include execution, debugging, and task execution time estimates on a
virtual controller.

1-4 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-1 The NX-series Controllers


1-1-2 Introduction to the System Configurations
The NX Series supports the following system configurations.

 Basic System Configurations


The NX-series basic configurations include the EtherCAT network configuration and the Support
Software.
• EtherCAT Network Configuration 1
You can use the built-in EtherCAT port to connect to EtherCAT Slave Terminals, to general-purpose
slaves for analog and digital I/O, and to Servo Drives and encoder input slaves. An EtherCAT network

1-1-2 Introduction to the System Configurations


configuration enables precise sequence and motion control in a fixed cycle with very little deviation.
• Support Software
The Support Software is connected to the peripheral USB port on the CPU Unit with a commer-
cially available USB cable. You can also connect it through an Ethernet cable that is connected to
the built-in EtherNet/IP port.
Refer to 3-4-2 Connection on page 3-16 for details on the connection configuration of the Support
Software.

Support Software

NX-series Controller
Peripheral USB port
Power
Supply Unit CPU Unit

CPU Rack
LAN USB
Or

EtherNet/IP

Built-in EtherNet/IP port


EtherCAT Network
Built-in EtherCAT port
EtherCAT Configuration

Slave Terminal Servo Drive/encoder General-purpose slaves


input slaves

Precautions for Correct Use


NX Units should be connected to Slave Terminals. The NX bus connector of the CPU Unit is pro-
vided for future expansion so that it cannot be used to connect any NX Unit.

Additional Information

You can connect the Sysmac Studio directly to the Communications Coupler Unit to set up the Slave
Terminal. Refer to the NX-series EtherCAT Coupler Units User’s Manual (Cat. No. W519) for details.

NX-series CPU Unit Hardware User’s Manual (W535) 1-5


1 Introduction to NX-series Controllers

 Network Configurations
• Host computers, HMIs, and other NJ/NX-series Controllers are connected to the built-in Ether-
Net/IP port.
• A DeviceNet network is connected to a CJ-series DeviceNet Unit. A serial communications net-
work is connected to a CJ-series Serial Communications Unit.

Information FA Communications Sysmac FA Wireless


Software Studio LAN Unit
Level
EtherNet/IP
Built-in EtherNet/IP port Built-in EtherNet/IP port
Programmable
Terminal

Built-in EtherCAT port


NJ-series NX-series NJ/NX-series
CPU Unit CPU Unit EtherCAT CPU Unit

CompoNet Master Unit Serial


Communications
DeviceNet Unit Unit
General-purpose
EtherCAT slaves Vision
Slave Terminal Servo Drives Systems
Field Level

EtherNet/IP
RS-232C,
RS-422A/485 RFID Systems Robots

Serial communications devices

CompoNet

MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

OUT OUT OUT

CRT1 OD16
CRT1-OD16 OD16
CRT1-OD16
CRT1 OD16
CRT1-OD16
CRT1
REMOTE TERMINAL REMOTE TERMINAL REMOTE TERMINAL

General-purpose components or OMRON components


CompoNet slaves DeviceNet

DeviceNet slaves

Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on the net-
work configuration.

1-6 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-1 The NX-series Controllers


 Support Software
You can use the following Support Software to set up, monitor, and debug an NX-series Controller.
• Sysmac Studio
The Sysmac Studio is the main Support Software that you use for an NX-series Controller. On it,
you can set up the Controller configurations, parameters, and programs, and you can debug and
simulate operation.
• Other Support Software
The following Support Software is also included in the Sysmac Studio Software Package Standard 1
Edition.

Configuration software Application

1-1-2 Introduction to the System Configurations


The Sysmac Studio is used for sequence control, motion control, and all other
Sysmac Studio
operations except those described below.
Network Configurator The Network Configurator is used for tag data links on EtherNet/IP ports. *1
The CX-Integrator is used for remote I/O communications with a CJ-series Devi-
CX-Integrator
ceNet Unit or CJ-series CompoNet Master Unit.
The CX-Protocol is used for protocol macros with the CJ-series Serial Communi-
CX-Protocol
cations Units.
CX-Designer The CX-Designer is used to create screens for NS-series PTs.
*1. If the NJ/NX-series Controller is a target device, you may also use Sysmac Studio version 1.10 or higher. Use
the Network Configurator if a CS/CJ-series PLC operates as the originator device.

NX-series CPU Unit Hardware User’s Manual (W535) 1-7


1 Introduction to NX-series Controllers

1-2 Specifications
This section gives the main specifications of the NX-series Controllers.

NX701-
Item
17 16
Process- Instruction execu- LD instruction 0.37 ns or more
ing time tion times Math instructions (for long real data) 3.2 ns or more
Size 80 MB
Number of POU defi- 6,000
Program capacity*1 nitions
Quantity
Number of POU 48,000
Instances
Retain attri- Size 4 MB
Memory capacity for butes*2 Number of variables 40,000
Program- variables No Retain attri- Size 256 MB
ming
butes*3 Number of variables 360,000
Data types Number of data types 8,000
Memory for CJ-series CIO Area ---
Units (Can be speci- Work Area ---
fied with AT specifi- Holding Area ---
cations for DM Area ---
variables.) EM Area ---
Maximum number of controlled axes 256 axes 128 axes
Motion control axes 256 axes 128 axes
Single-axis position ---
control axes
Maximum number of used real axes 256 axes 128 axes
Used motion control 256 axes 128 axes
Number of con- servo axes
trolled axes*4 Used single-axis ---
position control
servo axes
Maximum number of axes for linear 4 axes per axes group
interpolation axis control
Motion
Number of axes for circular interpola- 2 axes per axes group
control
tion axis control
Maximum number of axes groups 64 axes groups
The same control period as that is used
Motion control period for the process data communications
cycle for EtherCAT.
Maximum points per 65,535 points
Number of
cam table
cam data
Cams Maximum points for 1,048,560 points
points
all cam tables
Maximum number of cam tables 640 tables
Position units Pulse, mm, μm, nm, degree, and inch
Override factors 0.00% or 0.01% to 500.00%
Supported services Sysmac Studio connection
Peripheral
Physical layer USB 2.0-compliant B-type connector
USB port
Transmission distance 5 m max.

1-8 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

NX701-
Item

1-2 Specifications
17 16
Number of ports 2
10BASE-T, 100BASE-TX, or
Physical layer
1000BASE-T
Frame length 1,514 bytes max.
Media access method CSMA/CD
Modulation Baseband
Topology Star 1
Baud rate 1 Gbps (1000BASE-T)
STP (shielded, twisted-pair) cable of
Transmission media
Ethernet category 5, 5e or higher
Maximum transmission distance between Ethernet switch 100 m
and node
There are no restrictions if an Ethernet
Maximum number of cascade connections
switch is used.
256 per port
Maximum number of connections
512 total
Can be set for each connection.
Packet interval*5
0.5 to 10,000 ms in 0.5-ms increments
Permissible communications band 40,000 pps*6 (including heartbeat)
256 per port
Maximum number of tag sets
512 total
Built-in Tag types Network variables
Ether- Number of tags per connection (i.e., 8 (7 tags if Controller status is included in
Net/IP port CIP service: Tag data per tag set) the tag set.)
links (cyclic commu- 256 per port
nications) Maximum number of tags
512 total
Maximum link data size per node (total 369,664 bytes
size for all tags)
Maximum data size per connection 1,444 bytes
256 per port
Maximum number of registrable tag
512 total
sets
(1 connection = 1 tag set)
1,444 bytes (Two bytes are used if Con-
Maximum tag set size
troller status is included in the tag set.)
Multi-cast packet filter*7 Supported.
128 per port
Class 3 (number of connections) 256 total
(clients plus server)
CIP message service: Maximum number of 32 per port
Explicit messages clients that can com- 64 total
UCMM
municate at one time
(non-connec-
Maximum number of 32 per port
tion type)
servers that can com- 64 total
municate at one time
Number of TCP sockets 30

NX-series CPU Unit Hardware User’s Manual (W535) 1-9


1 Introduction to NX-series Controllers

NX701-
Item
17 16
Micro Embedded Device Server
Support profile/Model Profile
PLCopen Information Model
Default Endpoint/Port opc.tcp://192.168.250.1:4840/
Maximum number of sessions (Client) 5
Maximum number of Monitored Items 2,000
per server
0*9, 50, 100, 250, 500, 1,000, 2,000,
Sampling rate of Monitored Items (ms)
5,000, 10,000
Maximum number of Subscriptions 100
per server
Maximum number of variables that 10,000
can be published
Maximum number of value attributes 10,000
that can be published*10
Maximum number of structure defini- 100
tions that can be published
• Variables whose size is over 1,024
bytes
• Two-dimensional or higher structure
arrays
Built-in • Structures that include two-dimen-
Ether- sional and higher arrays
Net/IP port OPC UA Server*8 Restrictions on variables unable to be
• Structures with four or higher levels of
published
nesting
• Unions
• Arrays whose index number suffix
does no start from 0
• Arrays with 1,024 or more elements
• Structures with 100 or more members
Select one of the following.
• None
• Sign - Basic128Rsa15
• Sign - Basic256
Security Policy/Mode
• Sign - Basic256Sha256
• SignAndEncrypt - Basic128Rsa15
• SignAndEncrypt - Basic256
• SignAndEncrypt - Basic256Sha256
Authentication X.509
Application Maximum number of Trusted certification: 32
Authentication storable certifica- Issuer certification: 32
tions Rejected certification: 32
You can set the following items.
User Authenti-
Authentication User name/Password
cation
Anonymous

1 - 10 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

NX701-
Item

1-2 Specifications
17 16
Communications standard IEC 61158 Type12
Class B (Feature Pack Motion Control
EtherCAT master specifications
compliant)
Physical layer 100BASE-TX
Modulation Baseband
Baud rate 100 Mbps (100BASE-TX)
Duplex mode Auto 1
Topology Line, daisy chain, and branching
Twisted-pair cable of category 5 or
Transmission media higher (double-shielded straight cable
with aluminum tape and braiding)
Maximum transmission distance between nodes 100 m
Maximum number of slaves 512
Built-in
EtherCAT Range of node addresses that can be set 1 to 512
port Input: 11,472 bytes
Maximum process data size Output: 11,472 bytes
*11

Input: 1,434 bytes


Maximum process data size per slave
Output: 1,434 bytes
Primary periodic task
125 μs
250 μs to 8 ms in 250-μs increments
Communications cycle
Priority-5 periodic task
125 μs
250 μs to 100 ms in 250-μs increments
Sync jitter 1 μs max.
Serial com- Communications method ---
munica- Synchronization method ---
tions Baud rate ---
Maximum number of CJ Units per CPU ---
Rack or Expansion Rack
Maximum number of NX Units per ---
Maximum number of CPU Rack
connectable Units Maximum number of CJ Units for ---
entire controller
Maximum number of NX Units for 4,096
Unit config- entire controller (On EtherCAT Slave Terminals)
uration
Maximum number of Expansion Racks 0
Maximum number of I/O points on ---
I/O capacity
CJ-series Units
NX-PA9001
Power Supply Unit Model
NX-PD7001
for CPU Rack and
Expansion Racks Power OFF AC power supply 30 to 45 ms
detection time DC power supply 5 to 20 ms
Option ---
Number of slots
Board
Input Number of points ---
Built-in I/O Number of points ---
Output
Load short-circuit protection ---

NX-series CPU Unit Hardware User’s Manual (W535) 1 - 11


1 Introduction to NX-series Controllers

NX701-
Item
17 16
At ambient temperature of 55°C: -3.5 to
0.5 min error per month
At ambient temperature of 25°C: -1.5 to
Internal Accuracy
1.5 min error per month
clock
At ambient temperature of 0°C: −3 to 1
min error per month
Retention time of built-in capacitor ---
*1. Execution objects and variable tables (including variable names)
*2. Does not include Holding, DM, and EM Area memory for CJ-series Units.
*3. Does not include CIO and Work Area memory for CJ-series Units.
*4. Refer to the NJ/NX-series CPU Unit Motion Control User’s Manual (Cat. No. W507) for descriptions of axes.
*5. Data will be refreshed at the set interval, regardless of the number of nodes.
*6. “pps” means packets per second, i.e., the number of communications packets that can be sent or received in one second.
*7. As the EtherNet/IP port implements the IGMP client, unnecessary multi-cast packets can be filtered by using an Ethernet
switch that supports IGMP Snooping.
*8. An NX701- CPU Unit with unit version 1.24 or later supports OPC UA.
*9. If set to 0, it is assumed that is set to 50.
*10.The number of value attributes is defined by the following formula.
Number of value attributes = (Number of basic data type variables) + (Number of array-specified elements) + (Number of
values in the structure)
*11.However, the data must be within eight frames.

1 - 12 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-3 Overall Operating Procedure


for the NX-series Controller
1-3 Overall Operating Procedure for the
NX-series Controller
This section gives the overall operating procedure of the NX-series Controllers and then describes it in
more detail.
1
1-3-1 Overall Procedure

1-3-1 Overall Procedure


The overall procedure to use an NX-series Controller is given below.

Step 1. Software Design


Design the overall system configuration, task configuration, programs, and variables.
Step 1-1 Designing I/O and Processing
Step 1-2 Designing Tasks
Step 1-3 Designing Programs

Step 2. Software Setups and Programming


Create the system configurations that you designed in step 1 on the Support Software
and assign the variables. Create the tasks and programs, and debug them, e.g., with
simulations.
Step 2-1 Slave and Unit Configurations
Step 2-2 Controller Setup
Step 2-3 Programming
Step 2-4 Offline Debugging

Step 3. Mounting and Setting Hardware


Mount the Units and make the required hardware settings.

Step 4. Wiring
Connect the network cables and wire the I/O.

Step 5. Confirming Operation and Starting Actual System


Operation
Connect the Support Software to the physical system and download the project. Check
operation on the physical system and then start actual system operation.

NX-series CPU Unit Hardware User’s Manual (W535) 1 - 13


1 Introduction to NX-series Controllers

1-3-2 Procedure Details

Step 1. Software Design


Step Description Reference
Step 1-1 • External I/O devices and unit configuration Section 3 Configuration Units
Designing I/O and Pro- • Refresh periods for external devices
cessing • Program contents

Step 1-2 • Task configuration NJ/NX-series CPU Unit Soft-


Designing Tasks • Relationship between tasks and programs ware User’s Manual (Cat. No.
• Task periods W501)

• Slave and Unit refresh times


• Exclusive control methods for variables between tasks

Step 1-3
Designing Programs
POU (Program Organi- • Programs NJ/NX-series CPU Unit Soft-
zation Unit) Design • Functions and function blocks ware User’s Manual (Cat. No.
• Determining the algorithm languages W501)
Variable Design • Defining variables that you can use in more than one POU NJ/NX-series CPU Unit Soft-
and variables that you use in only specific POUs ware User’s Manual (Cat. No.
• Defining the variables names for the device variables that you W501)
use to access slaves and Units
• Defining the attributes of variables, such as the Name and
Retain attributes
• Designing the data types of variables

Step 2. Software Setups and Programming


Step Description Sysmac Studio Reference
Operations
Project Creation 1. Create a project in the Sysmac New Project Button Sysmac Studio Version 1
Studio. Insert − Controller Operation Manual (Cat. No.
2. Insert a Controller. W504)

The following Controller Configurations and Setup and the Programming and Task Settings can be performed in either
order.
Step 2-1
Slave and Unit configu-
rations
1) Creating the Slave 1. Creating the slave configuration and EtherCAT Slave NJ/NX-series CPU Unit Soft-
and Unit Configura- Unit configuration either offline or Setting Editor ware User’s Manual (Cat. No.
tions online. (For online configuration, Unit Editor W501)
make the online connection that is NX-series EtherCAT Coupler
described in step 5.) Unit User’s Manual (Cat. No.
2. Setting up any Slave Terminals that W519)
are used.

1 - 14 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-3 Overall Operating Procedure


for the NX-series Controller
Registering device variables in variable I/O Map NJ/NX-series CPU Unit Soft-
2) Assigning Device table ware User’s Manual (Cat. No.
Variables to I/O Ports (Variable names are user defined or auto- W501)
matically created.)

(The following step is for motion control.) 1


3) Creating the Axes Creating the axes and setting them as real Configurations NJ/NX-series CPU Unit Soft-
and Assigning Them axes or virtual axes. and Setup − ware User’s Manual (Cat. No.

1-3-2 Procedure Details


to the Servo Creating axes groups to perform interpo- Motion Control W501)
Drive/Encoder Input lated axes control. Setup
Slaves

Step 2-2 Setting the following parameters from the NJ/NX-series CPU Unit Soft-
Sysmac Studio ware User’s Manual (Cat. No.
Controller Setup
Setting the initial values for the PLC Configurations W501)
Function Module and Setup − Con-
troller Setup −
Operation Settings
(To use motion control) Configurations
Setting the initial settings for the and Setup −
Motion Control Function Module Motion Control
Setup
Setting the initial values for the Eth- Configurations
erCAT Function Module and Setup − Ether-
CAT
Setting the initial values for the Eth- Configurations
erNet/IP Function Module and Setup − Con-
troller Setup −
Built-in Ether-
Net/IP Port Set-
tings

Step 2-3
Programming
1) Registering Vari- • Registering the variables used by more Global variable Sysmac Studio Version 1
ables than one POU in the global variable Table Editor Operation Manual (Cat. No.
table with Sysmac Studio Local Variable W504)
• Registering the local variable table for Table Editor NJ/NX-series CPU Unit Soft-
each program ware User’s Manual (Cat. No.
• Registering the local variable table for W501)
each function block and function
2) Writing Algorithms Writing the algorithms for the POUs (pro- Programming Editor NJ/NX-series CPU Unit Soft-
for POUs grams, function blocks, and functions) in ware User’s Manual (Cat. No.
the required languages W501)
NJ/NX-series Instructions
Reference Manual (Cat. No.
W502)
NJ/NX-series Motion Control
Instructions Reference Man-
ual (Cat. No. W508)

NX-series CPU Unit Hardware User’s Manual (W535) 1 - 15


1 Introduction to NX-series Controllers

3) Setting the Tasks Making task settings Configurations NJ/NX-series CPU Unit Soft-
and Setup − Task ware User’s Manual (Cat. No.
Settings W501)

Step 2-4 Checking the algorithms and task execu- NJ/NX-series CPU Unit Soft-
Offline Debugging tion times on the Simulator (virtual control- ware User’s Manual (Cat. No.
ler) W501)

Step 3. Mounting and Setting Hardware


Step Description Reference
1) Mounting • Connecting adjacent Units 4-3 Mounting Units on page
• Mounting to DIN Track 4-9
2) Setting Hardware • Setting the node addresses of the EtherCAT slaves Operation manuals for the
EtherCAT slaves

Step 4. Wiring
Step Description Reference
1) Connecting Ethernet • Connecting the built-in EtherCAT port 4-4 Wiring on page 4-31
Cable • Connecting the built-in EtherNet/IP port
2) Wiring I/O • Wiring I/O to EtherCAT slaves Operation manuals for the
EtherCAT slaves
4-4 Wiring on page 4-31
• Checking wiring Sysmac Studio Version 1
Operation Manual (Cat. No.
W504)
3) Connecting the • Connecting USB Cable Sysmac Studio Version 1
Computer That • Connecting the built-in EtherNet/IP port Operation Manual (Cat. No.
Runs the Sysmac W504)
Studio

Step 5. Checking Operation and Starting Operation on the Actual System


Step Description Sysmac Studio Reference
Operations
1) Online Connection to Turn ON the power supply to the Control- Controller − NJ/NX-series CPU Unit Soft-
Sysmac Studio and ler and place the Sysmac Studio online. Communications ware User’s Manual (Cat. No.
Project Download Then, download the project. *1 Setup − W501)
Perform this step before you create the Controller −
slave configuration or Unit configuration Synchronization
from the mounted Units in step 2-1.

1 - 16 NX-series CPU Unit Hardware User’s Manual (W535)


1 Introduction to NX-series Controllers

1-3 Overall Operating Procedure


for the NX-series Controller
2) Operation Check on 1. Check the wiring by using forced --- NJ/NX-series CPU Unit Soft-
Controller refreshing of real I/O from the I/O Map ware User’s Manual (Cat. No.
or Watch Tab Page. W501)
2. For motion control, use the MC Test
Run operations in PROGRAM mode
to check the wiring. Then check the
motor rotation directions for jogging,
travel distances for relative
positioning (e.g., for electronic gear
settings), and homing operation. 1
3. Change the Controller to RUN mode
and check the operation of the user

1-3-2 Procedure Details


program.

3) Actual Controller Start actual operation. --- ---


Operation
*1. Use the Synchronize Menu of the Sysmac Studio to download the project.

NX-series CPU Unit Hardware User’s Manual (W535) 1 - 17


1 Introduction to NX-series Controllers

1 - 18 NX-series CPU Unit Hardware User’s Manual (W535)


2
System Configuration
This section describes the basic system configuration used for NX-series NX701 Con-
trollers.

2-1 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


2-1-1 EtherCAT Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-2 Connecting to the Sysmac Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-3 Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

NX-series CPU Unit Hardware User’s Manual (W535) 2-1


2 System Configuration

2-1 Basic System Configuration


An NX-series Controller supports the following two types of configurations.
• Basic Configuration
The basic configurations include the CPU Unit and the Configuration Units that are controlled directly
by the CPU Unit. There are two basic configurations.
a) EtherCAT network configuration
• Other Network Configurations
These are the configurations of the systems that are connected to the CPU Unit’s built-in EtherNet/IP
port and Communications Units.

 Basic Controller Configuration


With an NX-series CPU Unit, you can use an EtherCAT network as a basic system.
With the EtherCAT network system of the NX-series CPU Unit, the period for sequence processing
and motion processing in the CPU Unit is the same as the EtherCAT communications period.
This enables high-precision sequence control and motion control with a constant period and little
fluctuation.
For information on EtherCAT, refer to the NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Man-
ual (Cat. No. W505).

2-2 NX-series CPU Unit Hardware User’s Manual (W535)


2 System Configuration

2-1 Basic System Configuration


2-1-1 EtherCAT Network Configuration
The EtherCAT network configuration consists of an NX-series CPU Unit, an NX-series Power Supply
Unit, an End Cover, and the EtherCAT slaves.
You use the built-in EtherCAT master port on the NX-series CPU Unit to connect EtherCAT slaves.

EtherCAT
Network Configuration

NX-series Power Supply Unit NX-series CPU Unit


SD Memory Card End Cover

CPU Rack 2

2-1-1 EtherCAT Network Configuration


EtherCAT slaves
Built-in EtherNet/IP port Built-in EtherCAT port

ADR ADR

EtherCAT

Servo Drive/encoder General-purpose


Slave Terminal
input slaves slaves

For information on the system configuration of an EtherCAT network, refer to the NJ/NX-series CPU
Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505).

Configuration Units
 NX-series CPU Units
The Unit that serves as the center of control for a Machine Automation Controller. It executes tasks,
refreshes I/O for other Units and slaves, etc. The NX-series CPU Unit includes the NX701-.
Refer to 3-1 CPU Units on page 3-2 for the models and specifications of individual NX-series CPU
Units.

NX-series CPU Unit Hardware User’s Manual (W535) 2-3


2 System Configuration

 NX-series Power Supply Units


The Unit that supplies power to a CPU Rack including an NX-series CPU Unit. AC type and DC type
are provided for the Power Supply Unit.
Refer to 3-3 Power Supply Units on page 3-12 for the models and specifications of individual
NX-series Power Supply Units.

Precautions for Safe Use


Do not use the Power Supply Units in the system beyond the rated supply capacity ranges.
Doing so may result in operation stopping, incorrect operation, or failure to correctly back up
required data at power interruptions.

 SD Memory Card
With the NX-series CPU Unit, various data can be saved, backed up, restored and compared using
the SD Memory Card.
Refer to 3-2 SD Memory Cards on page 3-10 for the models and specifications of individual SD
Memory Card.

 End Cover
A cover to protect the NX-series CPU Unit.

 EtherCAT Slaves
A device that exchanges data with the EtherCAT master built into NX-series Controller through the
EtherCAT network. The device provides non-synced slaves and synced slaves.
Refer to the manuals for the specific EtherCAT slaves for details.

 USB Cable
A cable to connect the CPU Unit and the Sysmac Studio.

Name Model Specifications


Connecting cable for peripheral USB port Commercially available USB 2.0 certified cable,
USB cable A connector - B connector,
5.0 m max.

 Recommended Communications Cables for EtherCAT and EtherNet/IP


EtherCAT communications are performed in accordance with the 100BASE-TX standard. Refer to
the NJ/NX-series CPU Unit Built-in EtherCAT Port User’s Manual (Cat. No. W505) for recom-
mended cables.

EtherNet/IP communications are performed in accordance with the 100BASE-TX or 10BASE-T


standard. Refer to the NJ/NX-series CPU Unit Built-in EtherNet/IP Port User’s Manual (Cat. No.
W506) for recommended cables.

2-4 NX-series CPU Unit Hardware User’s Manual (W535)


2 System Configuration

2-2 Connecting to the Sysmac Studio


2-2 Connecting to the Sysmac Studio
Connect the NX-series CPU Unit and the Sysmac Studio through USB or EtherNet/IP.
Refer to 3-4-2 Connection on page 3-16 for information on how to make the connection between the
NX-series CPU Unit and the Sysmac Studio.

NX-series CPU Unit Hardware User’s Manual (W535) 2-5


2 System Configuration

2-3 Network Configuration


You can make networks in the following layers with an NJ/NX-series Controller.
For details on communications networks that you can connect to, refer to the NJ/NX-series CPU Unit
Software User’s Manual (Cat. No. W501).

Information FA Communications Sysmac FA Wireless


Software Studio LAN Unit
Level
EtherNet/IP
Built-in EtherNet/IP port Built-in EtherNet/IP port
Programmable
Terminal

Built-in EtherCAT port


NJ-series NX-series NJ/NX-series
CPU Unit CPU Unit EtherCAT CPU Unit

CompoNet Master Unit Serial


Communications
DeviceNet Unit Unit
General-purpose
EtherCAT slaves Vision
Slave Terminal Servo Drives Systems
Field Level

EtherNet/IP
RS-232C,
RS-422A/485 RFID Systems Robots

Serial communications devices

CompoNet

MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MS NS WORD NODE ADR 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

OUT OUT OUT

CRT1 OD16
CRT1-OD16 OD16
CRT1-OD16
CRT1 OD16
CRT1-OD16
CRT1
REMOTE TERMINAL REMOTE TERMINAL REMOTE TERMINAL

General-purpose components or OMRON components


CompoNet slaves DeviceNet

DeviceNet slaves

2-6 NX-series CPU Unit Hardware User’s Manual (W535)


2 System Configuration

Connection Connection method


Sysmac Studio Use USB or the built-in EtherNet/IP port.

2-3 Network Configuration


Between Control- NJ/NX-series Controller or CJ-series Use the built-in EtherNet/IP port or a port on an Eth-
lers PLC erNet/IP Unit.*1
Devices Servo Drives, general-purpose Use the built-in EtherCAT port.
slaves and Vision Systems
Ethernet communications devices Use the built-in EtherNet/IP port or a port on an Eth-
erNet/IP Unit.*1
Serial communications devices Mount a Serial Communications Unit*2 and use
RS-232C port or RS-422A/485 ports.
DeviceNet slaves Mount a DeviceNet Unit*2 and use DeviceNet.
CompoNet slaves
2
Mount a CompoNet Master Unit*2 and use Com-
poNet.
Programmable Terminals Use the built-in EtherNet/IP port or a port on an Eth-
erNet/IP Unit.*1
Servers Connections to BOOTP server, DNS Use the built-in EtherNet/IP port or a port on an Eth-
server, or NTP server erNet/IP Unit.*1
*1. Use a CJ-series EtherNet/IP Unit with a unit version of 2.1 or later.
Also, mount the EtherNet/IP Unit to an NJ-series CPU Unit with unit version 1.01 or later, and use Sysmac
Studio version 1.02 or higher.
Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for information on version up-
grades.
*2. Mount to an NJ-series CPU Unit.

NX-series CPU Unit Hardware User’s Manual (W535) 2-7


2 System Configuration

2-8 NX-series CPU Unit Hardware User’s Manual (W535)


Configuration Units
3
This section describes configuration devices in the NX-series Unit configuration.

3-1 CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


3-1-1 Models and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-1-2 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 SD Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-2-1 Models and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-2-2 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
3-3 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-3-1 Models and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-3-2 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3-4 Sysmac Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-4-1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-4-2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

NX-series CPU Unit Hardware User’s Manual (W535) 3-1


3 Configuration Units

3-1 CPU Units


This section describes the models and specifications of the NX-series CPU Units as well as the names
and functions of the parts.

3-1-1 Models and Specifications

Memory capacity for vari- Number of Database con-


Model Program capacity
ables motion axes nection
NX701-1700 80 MB 4 MB (Retained during 256 axes Not supported.
NX701-1600 power interruptions) or 256 128 axes
NX701-1720 MB (Not retained during 256 axes Supported.
NX701-1620 power interruptions) 128 axes

3-1-2 Part Names and Functions

(A) (B) (C) (D) (E) (F) (G) (H) (I) (E) (J) (K)

RUN
RUN
ERRO
ERRORR
BUSY
BUSY
SHTDWN

SDPWR
SD PWR
SDBUSY
SD BUSY

PORT
PORT1 1
EtherNet/IP
Ether Net/IP
NET
NETRUNRUN
NET
NETERR
ERR
PORT1 EtherNet/IP
LINK/ACT
LINK /ACT

PORT
PORT2 2
EtherNet/IP
Ether PORT
POR T33
Net/IP
Ether
EtherCAT
CAT
NET
NETRUNRUN NETRUN
NET RUN
NET
NETERR
ERR
NET
NETERR
ERR
LINK/ACT
LINK /ACT LINK
LINK/ACT
/ACT

PORT2 EtherNet/IP

PORT3 EtherCAT

(R) (Q) (P) (O) (N) (M) (J) (L)

3-2 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

Letter Name Function


A Peripheral USB port Connects to the Sysmac Studio via a USB cable.
B DIP switch Used in Safe Mode*1 or when backing up data*2. Normally, turn
OFF all of the pins.
C Push switch Unused. For future expansion, leave it unoperated.
D Power supply connector Connects to the Power Supply Unit.
E DIN Track mounting hooks These hooks are used to mount the Unit to a DIN Track.
F Fan Unit Cools the CPU Unit internally. Refer to Fan Unit on page 3-8.
G Battery Battery for backup. Refer to Battery on page 3-8.

3-1 CPU Units


H SD Memory Card power supply Turns OFF the power supply so that you can remove the SD
switch Memory Card. Refer to 4-3-6 Installing and Removing the SD
Memory Card on page 4-23.
I SD Memory Card connector Connects the SD Memory Card to the CPU Unit.
J Unit hookup guides These guides are used to mount the End Cover.
K Connector Unused. For future expansion, leave it unoperated.
L Battery connector Connector to mount the backup battery.
3
M ID information indication Shows the ID information of the CPU Unit. Refer to ID Informa-
tion Indication on page 3-9.

3-1-2 Part Names and Functions


N USB host port Unused. For future expansion, leave it unoperated.
O Built-in EtherCAT port (port 3) Connects the built-in EtherCAT with an Ethernet cable.
P Operation status indicators Shows the operation status of the CPU Unit. Refer to Operation
Status Indicators on page 3-4.
Q Built-in EtherNet/IP port (port 2) Connects the built-in EtherNet/IP with an Ethernet cable.
R Built-in EtherNet/IP port (port 1) Connects the built-in EtherNet/IP with an Ethernet cable.
*1. To use Safe Mode, set the DIP switch as shown below and then turn ON the power supply to the Controller.

OFF

ON

OFF

If the power supply to the Controller is turned ON with the CPU Unit in Safe Mode, the CPU Unit will start in
PROGRAM mode. Use the Safe Mode if you do not want to execute the user program when the power supply
is turned ON or if it is difficult to connect the Sysmac Studio.
For information on Safe Mode, refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503).
*2. Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on backing up data.

NX-series CPU Unit Hardware User’s Manual (W535) 3-3


3 Configuration Units

Operation Status Indicators


There are the indicators to show the operation status of Unit in the center of the front side of the CPU
Unit.

RUN
ERROR

BUSY
Indicators at the top

SD PWR
SD BUSY

PORT1
EtherNet/IP
NET RUN

NET ERR
LINK/ACT
Indicators at the bottom
PORT2 PORT3
EtherNet/IP EtherCAT
NET RUN NET RUN

NET ERR NET ERR


LINK/ACT LINK/ACT

 Indicators at the Top

RUN
ERROR

BUSY

SD PWR
SD BUSY

These indicators show the main operation status of the CPU Unit.

3-4 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

The following table describes these indicators.

Indicator Color Status Meaning


RUN Green Lit. The CPU Unit is in normal operation in RUN mode. (The user
program is in execution.)
Flashing The CPU Unit is starting (entering RUN mode or PROGRAM
at 2-s mode at startup).
intervals,
then flashing
at 0.5-s

3-1 CPU Units


intervals.
Flashing System initialization error occurs.
at 2-s
intervals
continues for
30 seconds or
longer. 3
Not lit. Operation is stopped in PROGRAM mode, when a CPU Unit
reset is in progress, or when any of the following errors occurs.

3-1-2 Part Names and Functions


• Controller error in the major fault level
• CPU error (WDT error)
ERROR Red Lit. Self-diagnosis found one of the following errors.
• Controller error in the major fault level
• CPU error
Flashing Self-diagnosis found one of the following errors.
at 1-s • Controller error in the partial fault level (an error in which all
intervals. control of a Function Module is disabled)
• Controller error in the minor fault level (an error in which partial
control of a Function Module is disabled)
CPU Unit operation will continue for either of these errors.
Operation will stop for the Function Module in which a Controller
error in the partial fault level occurred.
Operation will continue for the Function Module in which a Con-
troller error in the minor fault level occurred.
Not lit. The CPU Unit is in normal operation, a CPU reset is in progress,
or monitored information occurred. (CPU Unit operation will con-
tinue.)
BUSY Yellow Flashing Built-in non-volatile memory access in progress.

Not lit. Other than the above.

SD PWR Green Lit. Power is being supplied to the SD Memory Card and the SD
Memory Card can be used.
Flashing A backup, restore or verification operation is in progress.*1

Not lit. The power supply for the SD Memory Card is stopped, an SD
Memory Card is not mounted, or the file format of the mounted
SD Memory Card is not supported.
SD BUSY Yellow Flashing SD Memory Card access in progress.

Not lit. SD Memory Card access not in progress.

*1. Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on backing up data.

NX-series CPU Unit Hardware User’s Manual (W535) 3-5


3 Configuration Units

Precautions for Safe Use


• Do not turn OFF the power supply to the Controller while the BUSY indicator flashes. While
the BUSY indicator is lit, the user program and settings in the CPU Unit are being backed up
in the built-in non-volatile memory. The data will not be backed up if the power supply is
turned OFF. The next time that the Controller is started, a Controller error in the major fault
level will occur and operation will stop.
• Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card
access is in progress (i.e., while the SD BUSY indicator flashes). Data may become cor-
rupted, and the Controller will not operate correctly if it uses corrupted data. To remove an
SD Memory Card from the CPU Unit when power is supplied to the CPU Unit, press the SD
Memory Card power supply switch and wait for the SD PWR indicator to turn OFF before you
remove the SD Memory Card.

You can check the operation status of the CPU Unit with the PWR, RUN, and ERROR indicators at
the top of the front panels of the Power Supply Unit and CPU Unit.
Refer to 5-1 Overview of Troubleshooting on page 5-2 for the procedures to check the operation sta-
tus of the CPU Unit.

 Indicators at the Bottom

PORT1
EtherNet/IP
NET RUN

NET ERR
LINK/ACT

Built-in PORT2 PORT3


EtherNet/IP port EtherNet/IP EtherCAT
indicators NET RUN NET RUN
Built-in
NET ERR NET ERR EtherCAT port
LINK/ACT LINK/ACT indicators

These indicators show the operation status of the built-in ports of the CPU Unit.
Port 1 and port 2 are the indicators for the built-in EtherNet/IP ports, while port 3 is the indicators for
the built-in EtherCAT port.

• Built-in EtherNet/IP Ports (Port 1 and Port 2) Indicators

Indicator Color Status Meaning


NET RUN Green Not lit. You cannot perform Ethernet communications.
• The power supply is OFF or the CPU Unit was reset.
• A MAC address error or communications Controller error
occurred.
Flashing Ethernet communications are in progress.
• Tag data link connection establishment in progress.
• IP address acquisition with BOOTP in progress.
Lit. Normal startup status.

3-6 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

Indicator Color Status Meaning


NET ERR Red Not lit. There are no Ethernet communications errors.
• The power supply is OFF or the CPU Unit was reset.
Flashing An error for which the user can recover operation occurred.
• An error occurred in TCP/IP communications or CIP communica-
tions.
• FTP server setting error, NTP server setting error, etc.
• Tag data link setting error, tag data link verification error, etc.
Lit. An error for which the user cannot recover operation occurred.

3-1 CPU Units


• A MAC address error or communications Controller error
occurred.
LINK/ACT Yellow Not lit. A link was not established.
• The cable is not connected.
• The power supply is OFF or the CPU Unit was reset.
Flashing The link is established, and data communications are in progress. 3
Lit. The link was established.

3-1-2 Part Names and Functions


• Built-in EtherCAT Port (Port 3) Indicators

Indicator Color Status Meaning


NET RUN Green Lit. EtherCAT communications are in progress.
• Inputs and outputs for I/O data are in operation.
Flashing EtherCAT communications are established.
This indicator shows either of the following conditions.
• Only message communications are in operation.
• Only message communications and I/O data inputs are in opera-
tion.
Not lit. EtherCAT communications are stopped.
• The power supply is OFF or the CPU Unit was reset.
• A MAC address error, communications Controller error, or other
error occurred.
NET ERR Red Lit. A hardware error or unrecoverable error occurred, such as for
exception processing.
Flashing A recoverable error occurred.

Not lit. There are no errors.

LINK/ACT Yellow Lit. A link is established.

Flashing Data communications are in progress after establishing link.


Flashes every time data is sent or received.
Not lit. The link was not established.

NX-series CPU Unit Hardware User’s Manual (W535) 3-7


3 Configuration Units

Battery
The following Battery is built in as a standard feature.

Model Appearance Specification


CJ1W-BAT01 Service life: 5 years*1
For the battery lifetime, refer to Battery Service
Life and Replacement Period on page 6-6.
The following values are retained during power
interruptions.
• Values of variables with a Retain attribute
• Clock information
• Some system-defined variables
• Event logs
*1. The Battery installed at the time of purchase is only for monitoring purpose to test the battery backup function.
The Battery is exhausted depending on the period from factory checking to actual operation, thus it may not
satisfy specified battery lifetime.

Fan Unit
The following Fan Unit is built in as a standard feature.

Model Appearance Specification


NX-FAN01 Life: 10 years at ambient temperature of 55°C
Storage limitation with no power supplied: 1 year
Cools the CPU in the CPU Unit.

3-8 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

ID Information Indication
You can check the followings in the ID information indications on the right side of the CPU Unit.
(A) (B)

LOT No. DDMYY xxxx Ver.1.

3-1 CPU Units


PORT1 :  HW Rev.
PORT2 : 

(C) (D)

Letter Name Function 3


A Lot number and serial Shows the lot number and the serial number of the CPU Unit.
number DDMYY: Lot number, : For use by OMRON, xxxx: Serial number

3-1-2 Part Names and Functions


M is 1 to 9 for January to September, X for October, Y for November, and Z
for December.
B Unit version Shows the unit version of the CPU Unit.
C MAC addresses Shows the MAC addresses of the built-in EtherNet/IP ports on the CPU Unit.
D Hardware revision Shows the hardware revision of the CPU Unit. *1
*1. The hardware revision is not displayed for the Unit that the hardware revision is in blank.

NX-series CPU Unit Hardware User’s Manual (W535) 3-9


3 Configuration Units

3-2 SD Memory Cards


This section describes the models, specifications, and application of the SD Memory Cards.

3-2-1 Models and Specifications


SD cards and SDHC cards are supported, but use one of the following OMRON Cards. OMRON is not
responsible for the operation, performance, or write life of any other SD or SDHC card.

Model Card type Capacity [GB] Format Number of overwrites Weight


HMC-SD291 SD Card 2 FAT16 100,000 2 g max.
HMC-SD491 SDHC Card 4 FAT32
HMC-SD1A1*1 16

*1. This can be used for a CPU Unit with unit version 1.21 or later.

Precautions for Correct Use


When you use the SD Memory Card that "MR" is displayed on the back side with an
NX701- CPU Unit, be sure to use the unit version 1.14 or later.

Additional Information

Write Protection Key


You will not be able to write to the SD Memory Card if the key is set to the LOCK position. Use
this setting to prevent overwriting.

3 - 10 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

3-2-2 Purpose
You can use the SD Memory Card for the following applications.
• Read and write files in the SD Memory Card with instructions.
• Read and write files in the SD Memory Card from an FTP client on EtherNet/IP.
• Back up, restore, and verify data in the Controller.

3-2 SD Memory Cards


• Transfer data from the SD Memory Card to the Controller when the power is turned ON.

Refer to the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details on the func-
tions for SD Memory Cards.

3-2-2 Purpose

NX-series CPU Unit Hardware User’s Manual (W535) 3 - 11


3 Configuration Units

3-3 Power Supply Units


This section describes the models and specifications of the Power Supply Units as well as the names
and functions of the parts.

3-3-1 Models and Specifications

NX7-series Power Supply Units


Use an NX7-series Power Supply Unit to supply power to an NX7-series CPU Unit.

Item Specification
Model NX-PA9001 NX-PD7001
Dimensions 80 × 100 × 100 mm 51 × 100 × 100 mm
(W × H × D) (W × H × D)
Weight 570 g 290 g
Power supply voltage 100 to 240 VAC (wide-range), 50/60 Hz 24 VDC (20.4 to 28.8 VDC)
(85 to 264 VAC, 47 to 63 Hz)
Power consumption 150 VA max. 85 W max.
Inrush current*1 At 100 VAC: At 24 VDC:
20 A*2/8 ms max. for cold start at room tempera- 30 A/2 ms max. for cold start at room tempera-
ture ture
At 200 VAC: 7 A*3/3 s max. for cold start at room temperature
40 A*2/8 ms max. for cold start at room tempera-
ture
Output capacity*4 Total: 90 W max. Total: 70 W max.
Output terminal (ser- Not provided.
vice supply)
RUN Output Contact configuration: SPST-NO
Switch capacity: 250 VAC, 2 A (resistive load)
120 VAC, 0.5 A (inductive load), 24 VDC, 2A (resistive load)
Replacement notifica- Not provided.
tion function
Insulation resistance 20 MΩ min. (at 500 VDC) --- *6
between AC external and GR terminals*5
Dielectric strength 2,300 VAC 50/60 Hz for 1 min between AC --- *6
external and GR terminals*5 *7
Leakage current: 5 mA max.
*1. The inrush current may vary depending on the operating condition and other conditions. Therefore, select fuses, breakers,
and external power supply devices that have enough margin in characteristic and capacity, considering the condition un-
der which the devices are used.
*2. If the ambient temperature is higher or the Controller is hot-started, the inrush current given in the table may be exceeded
by up to twice the given value because the thermistor element with a low-temperature current control characteristic is not
sufficiently cool.
*3. Of the inrush current values, the latter value varies depending on the input voltage and may rise to approx. 8.3 A at 20.4
VDC.
*4. Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an ex-
tended period of time exceeding the power supply output capacity or if the outputs are shorted.

3 - 12 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

*5. Apply the voltage between the Power Supply Unit’s L1 or L2 terminal and the GR terminal when testing insulation and
dielectric strength. The tests can also be performed with the LG terminal and GR terminal connected to each other. In this
case, the leakage current will be 10 mA or less.
*6. The primary DC power supply and the secondary DC power supply are not isolated.
*7. Change the applied voltage gradually using the adjuster on the Tester. If the full dielectric strength voltage is applied or
turned OFF using the switch on the Tester, the generated impulse voltage may damage the Power Supply Unit.

3-3 Power Supply Units


Precautions for Safe Use
Do not use the Power Supply Units in the system beyond the rated supply capacity range given
in the specifications.
Doing so may result in operation stopping, incorrect operation, or failure to correctly back up
required data at power interruptions.

3
3-3-2 Part Names and Functions

3-3-2 Part Names and Functions


NX7-series Power Supply Units

• Front View

NX-PA9001 NX-PD7001
(A) (B) (C) (A) (B) (C)

(D) (D)
(E)
(E)
AC input L1 L1
AC100-2
INPUT
L1
DC input + +
DC24V
INPUT

AC input L2 L2/N L2/N


DC input -
LG LG
GR GR
RUN RUN

RUN output OUTPUT


AC240V
DC24V
RUN output OUTPUT
AC240V
DC24V

(G) (F) (C) (G) (F) (C)

NX-series CPU Unit Hardware User’s Manual (W535) 3 - 13


3 Configuration Units

• Back View
Common in NX-PA9001/PD7001
(C) (A) (B)

(E)

(I)

(C) (H)

Letter Name Function


A Dropout prevention lock release Releases the dropout prevention lock.
lever
B DIN Track mounting hooks These hooks are used to mount the Unit to a DIN Track.
C Sliders Holds the Units together.
D PWR indicator Indicates that the power supply is operating.
E Connector Connects to the CPU Unit.
F Terminal block cover Covers the terminal block.
G Terminal block The terminal block is used to connect to the power supply.
H Dropout prevention lock Prevents the CPU Unit and other devices from accidentally
dropping out, when you remove them from the DIN Tracks.
I DIN Track contact plate This plate is used to contact the protective ground terminal with
a DIN Track.

3 - 14 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

 Terminal Block

Terminal Appear Function


Name
number ance NX-PA9001 NX-PD7001
(1) Power sup- Supply 100 to 240 VAC.*1 Supply 24 VDC.*1
(2) ply input
(3) LG LG terminal is a noise-filtered neutral terminal to increase noise resis-

3-3 Power Supply Units


tance.*2
(4) GR GR terminal is a ground terminal to prevent electrical shock.*2
(5) RUN Out- Turns ON when the CPU Unit is operating.*3
(6) put

*1. For details, refer to 4-4-1 Power Supply Wiring on page 4-31.
*2. For details, refer to 4-4-2 Grounding on page 4-35.
*3. Details of the operation are given in the following table.
3

Status Operation

3-3-2 Part Names and Functions


In operation (RUN mode). ON
The CPU Unit is starting (until entering the operating status that is OFF
specified in the Startup Mode setting).
Operation stopped (PROGRAM mode).
Controller error in the major fault level occurred.

NX-series CPU Unit Hardware User’s Manual (W535) 3 - 15


3 Configuration Units

3-4 Sysmac Studio


The Sysmac Studio is a Support Software package that provides an integrated development environ-
ment to design, program, debug, and maintain SYSMAC NJ/NX-series Controllers.
This section describes the models and connecting methods of the Sysmac Studio.

3-4-1 Model Numbers


The model numbers of the Sysmac Studio Standard Edition are given in the following table. The model
numbers are different for the media and licenses.

Number of
Product Configuration software Media user Model
licenses
Sysmac Studio Sysmac Studio DVD --- SYSMAC-SE200D
Standard Edition The following Support Software is Licenses 1 SYSMAC-SE201L
also included. 3 SYSMAC-SE203L
Network Configurator 10 SYSMAC-SE210L
CX-Integrator
CX-Protocol
CX-Designer

3-4-2 Connection
With an NJ/NX-series CPU Unit, you can connect the Sysmac Studio online in the following ways.

Configuration

 Connecting by USB

• Direct Connection • Connection to CPU Unit on EtherNet/IP with USB

Sysmac Studio Sysmac Studio

USB USB

EtherNet/IP

The connection device does not Directly specify the IP address of the remote device.
need to be specified.
Note Connect a computer and the CPU Unit with a USB 2.0 certified cable. Do not use a USB hub to connect
them.

3 - 16 NX-series CPU Unit Hardware User’s Manual (W535)


3 Configuration Units

 Connection with EtherNet/IP

• 1:1 Connection • 1:N Connection

Sysmac Studio Sysmac Studio

3-4 Sysmac Studio


EtherNet/IP
EtherNet/IP

• A direct connection is made from the Directly specify the IP address of the remote device.
Sysmac Studio. The IP address and
3
connection device do not need to be
specified.*1

3-4-2 Connection
• You can make the connection
whether or not a switching hub is
used.
• Support for Auto-MDI enables the use
of cross cables or straight cables if a
direct connection is made.
*1. With the NX7-series CPU Unit, it is possible only when you connect the Unit to the built-in EtherNet/IP port (port
1).

Additional Information

The Sysmac Studio cannot connect online to an NJ/NX-series CPU Unit in the following type of
configuration.
• If the built-in EtherNet/IP port is not used, you cannot connect to an NJ/NX-series CPU Unit
on an EtherNet/IP network.
Example: Connection to NJ/NX-series CPU Unit Routing through an EtherNet/IP Unit or Built-in
Port

Sysmac Studio

USB
EtherNet/IP

CS1W-EIP21, CJ1W-EIP21,
CJ2 built-in EtherNet/IP port,
or CJ2M built-in EtherNet/IP port
• You cannot route through any networks other than EtherNet/IP networks.

NX-series CPU Unit Hardware User’s Manual (W535) 3 - 17


3 Configuration Units

3 - 18 NX-series CPU Unit Hardware User’s Manual (W535)


Installation and Wiring
This section describes how to install and wire the NX-series NX701 CPU Unit as well
as details on installation locations.
4

4-1 Processing at Power ON and Power OFF . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2


4-1-1 Power ON Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-1-2 Power OFF Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-1-3 Resetting the Controller from the Sysmac Studio . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-2 Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-2-1 Order of Powering Up the Controller and Controlled System . . . . . . . . . . . . . . 4-7
4-3 Mounting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-3-1 Installation in a Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-3-2 Preparations for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-3-3 Installing the CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-3-4 Mounting the End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-3-5 Mounting the End Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4-3-6 Installing and Removing the SD Memory Card . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4-3-7 Removing the CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4-3-8 Assembled Appearance and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4-4-1 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4-4-2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
4-4-3 Wiring the Built-in EtherCAT Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4-4-4 Wiring the Built-in EtherNet/IP Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4-5 Control Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-5-1 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-5-2 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-5-3 Vibration and Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-5-4 Atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-5-5 Electrical Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
4-5-6 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47

NX-series CPU Unit Hardware User’s Manual (W535) 4-1


4 Installation and Wiring

4-1 Processing at Power ON and Power


OFF

WARNING
• Do not touch the terminal section while power is ON. Electrical shock may occur.
• Do not disassemble any of the Units. Particularly the Power Supply Units contain parts with
high voltages when power is ON or immediately after power is turned OFF. Electrical shock
may occur. There are also sharp internal parts that may cause injury.

4-1-1 Power ON Operation

Precautions for Safe Use


It takes approximately 10 to 20 seconds to enter RUN mode after the power supply is turned
ON. The outputs during this period will behave according to the slave and Unit specifications.
Use the RUN output on the Power Supply Unit, for example, to implement fail-safe circuits so
that external devices do not operate incorrectly.

Operation until Operation Ready Status


Once power supply to the Power Supply Unit starts, approximately 10 to 20 seconds elapses before the
CPU Unit enters the operation-ready status. This period is called the startup status. The startup time
depends on the slave/Unit configuration*1, user program, SD Memory Card usage, SD Memory Card
self-diagnosis usage*2, etc.
While the CPU Unit is in the startup status, the RUN indicator flashes at a one second interval.
*1. Some EtherCAT slaves can set a maximum standby time of 1 to 200 seconds. For the CPU Unit, however, the
operation-ready status exists as soon as the EtherCAT Master Function Module is functioning, regardless of
the standby time of the EtherCAT slaves. For the EtherCAT Master Function Module, slaves that do not start
within the maximum waiting time are treated as having an error.
*2. This function performs self-diagnosis on the inserted SD Memory Card. This is executed if the self-diagnosis
at startup is enabled in the Operation Settings under Configurations and Setup − Controller Setup in the
Sysmac Studio.

4-2 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

The following processing is performed during the startup status.

Process Description
Self diagnosis at startup Operation is monitored for the following errors: Power Supply
Error, CPU Unit Reset, CPU Unit Watchdog Timer Error.*1

4-1 Processing at Power ON and Power OFF


Data check The _RetainFail (Retention Failure Flag) system-defined variable
changes to TRUE at the following time: when the values of vari-
ables for which the Retain attribute was set to retain the values
were not retained after a power interruption.
Recording Power Turned ON and The Power Turned ON and Power Interrupted events are
Power Interrupted events recorded.
*1. Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503) for information on the following er-
rors: Power Supply Error, CPU Unit Reset, and CPU Unit Watchdog Timer Error.

Operating Mode at Startup


The system will immediately enter RUN mode if RUN mode (default) is set as the startup operating
mode. The system will immediately enter PROGRAM mode if PROGRAM mode is set as the startup
operating mode. 4
• RUN Mode Set as Startup Mode • PROGRAM Mode Set as Startup Mode

4-1-2 Power OFF Operation


Power supply Power supply

CPU Unit Startup CPU Unit Startup


Time at Power ON Time at Power ON

Operating mode Startup RUN mode Operating mode Startup PROGRAM mode

RUN indicator Flashing Lit RUN indicator Flashing Not lit

RUN output on RUN output on


Power Supply Unit ON Power Supply Unit OFF

4-1-2 Power OFF Operation

WARNING
The NX-series Controller continues normal operation for a specific period of time even when a
momentary power interruption occurs. The Controller may therefore receive incorrect signals
from external devices that are affected by the momentary power interruption.
Take suitable actions, such as external fail-safe measures and interlock conditions, to monitor
the power supply voltage of the external devices as required.

Different operations will be performed when the power is turned OFF depending on whether the power
interruption time is longer than the power OFF detection time, as described below.

The following table gives the voltage conditions for a power interruption.

NX-series CPU Unit Hardware User’s Manual (W535) 4-3


4 Installation and Wiring

Power Supply Unit


Power supply input Power interruption voltage
model
NX-PA9001 100 to 200 VAC 85 VAC max.
NX-PD7001 24 VDC 20.4 VDC max.

The setting ranges for the power OFF detection time are given in the following table.
Power supply
Power OFF detection time
type
AC power supply 30.5 to 45.5 ms
DC power supply 5.0 to 20.5 ms

Operation at Power OFF Operation


Execution of the user program is ended if a power interruption exceeds the time shown in the table
below. The processing after power interruption confirmation (described below) is performed, and then
the system (i.e., CPU Unit) stops.

Power supply
Time required for a power interruption
type
AC power supply 45.5 ms or longer
DC power supply 20.5 ms or longer

System stops.
Voltage drop Power interruption confirmed. (CPU Unit stops.)
AC: 85 V max.
DC: 20.4 V max.

Executing user program System reset

Power OFF detection time Processing after power interruption is confirmed.


AC: 30.5 to 45.5 ms
DC: 5.0 to 20.5 ms

As shown in the following figure, the system (i.e. CPU Unit) will stop even if the voltage recovers after
the power interruption detection time.
Power
interruption Voltage System stops.
Voltage drop confirmed. recovery (CPU Unit stops.)
disabled
AC: 85 V max.
DC: 20.4 V max.

Executing user program System reset

Power OFF detection time Processing after power interruption is confirmed.


AC: 30.5 to 45.5 ms
DC: 5.0 to 20.5 ms

After stopping, the system will restart if the power supply remains recovery.

The table below defines the time that is used in the above two figures.

Item Description
Power OFF detection The time from when the power supply voltage drops until the CPU Unit starts pro-
time cessing after the power interruption is confirmed. The CPU Unit continues to
operate normally until the power interruption is confirmed.

4-4 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

Momentary Power Interruption with Continued Operation


Execution of the user program will continue if a momentary power interruption is less than the following

4-1 Processing at Power ON and Power OFF


times.

Power supply Momentary power interruption time


type with continued operation
AC power supply 30.5 ms max.
DC power supply 5.0 ms max.

Momentary power interruption time


from voltage drop until recovery

Voltage drop Voltage recovery


AC: 85 V max.
DC: 20.4 V max.

The CPU Unit will not interrupt


Executing user program
execution of user program
4
Power OFF detection time

4-1-3 Resetting the Controller from the Sysmac Studio


AC: 30.5 to 45.5 ms
DC: 5.0 to 20.5 ms

Processing After Power Interruption Is Confirmed


After a power interruption is confirmed, the CPU Unit performs the following processing and then stops.

Item Description
I/O refresh Load outputs are turned OFF. Tag data links stop.
Processing SD Memory Card access in Any writing is interrupted, files are closed, and the Card is
progress unmounted.
Transferring user program Interrupted.
(including online editing) As a result, an error will occur the next time that the power is turned
ON. The Controller will not operate.
User program execution User program execution is aborted even during execution of an
instruction.
Saving event log The time that a power interruption occurs and the cause (primary
power interruption of Power Supply Unit) of the interruption are
recorded.

4-1-3 Resetting the Controller from the Sysmac Studio


You can reset the CPU Unit from the Sysmac Studio.
A reset from the Sysmac Studio performs the same operation as cycling the power supply of the Power
Supply Unit.
Resetting is possible, however, only when the CPU Unit is in PROGRAM mode.
Confirm the following status before resetting the CPU Unit.
• Check the status of output loads.
• Make sure that SD Memory Card access is not in progress.

NX-series CPU Unit Hardware User’s Manual (W535) 4-5


4 Installation and Wiring

4-2 Fail-safe Circuits

WARNING
Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs
due to malfunction of the CPU Unit, other Units, or slaves or due to other external factors affecting
operation. Not doing so may result in serious accidents due to incorrect operation.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be pro-
vided in external control circuits.
• The outputs may remain ON or OFF due to deposition or burning of the output relays or destruc-
tion of the output transistors. As a countermeasure for such problems, external safety measures
must be provided to ensure safe operation of the system.
• The CPU Unit will turn OFF all outputs from Digital Output Units in the following cases. The
slaves will operate according to the settings in the slaves.
• If a power supply error occurs.
• If a CPU error or CPU reset occurs.
• If a Controller error in the major fault level occurs.
• While the CPU Unit is in startup status until RUN mode is entered after the power is turned ON.
• If a system initialization error occurs.
External safety measures must be provided to ensure safe operation of the system in such
cases.
• If external power supplies for slaves or other devices are overloaded or short-circuited, the volt-
age will drop, outputs will turn OFF, and the system may be unable to read inputs. Provide exter-
nal safety measures in controls with monitoring of external power supply voltage as required so
that the system operates safely in such a case.
• Unintended outputs may be performed when an error occurs in variable memory or memory for
CJ-series Units. As a countermeasure for such problems, external safety measures must be pro-
vided to ensure safe operation of the system.
• Provide measures in the communications system and user program to ensure safety in the over-
all system even if errors or malfunctions occur in data link communications or remote I/O commu-
nications.
• If a communications interference occurs for remote I/O or if a major fault level error occurs, out-
put status will be determined by the specifications of the external output device.
Confirm the operating specifications for communications errors and major fault level errors and
implement suitable safety measures.
Correctly set all of the settings in the slaves and Units.
• You must implement fail-safe circuits to provide sufficient protection in the event that abnormal
signals occur as the result of broken signal lines or momentary power interruptions. Not doing so
may result in serious accidents due to incorrect operation.

4-6 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-2-1 Order of Powering Up the Controller and Controlled System


Outputs from Units, such as DC Output Units, may malfunction momentarily when the power to the
Controller is turned ON. This may cause problems in the system if the Controller power supply is turned
ON after the controlled system’s power supply. To prevent possible malfunctions, add an external circuit
that prevents the power supply to the controlled system from going ON before the power supply to the
Controller itself.

Precautions for Safe Use


It takes approximately 10 to 20 seconds to enter RUN mode after the power supply is turned

4-2 Fail-safe Circuits


ON. During that time, outputs will be OFF or the values will be according to settings in the Units
or slaves. Also, external communications cannot be performed.
Use the RUN output on the Power Supply Unit, for example, to implement fail-safe circuits so
that external devices do not operate incorrectly.

Output Unit Failure 4


It is possible for an output to remain ON due to a malfunction in the internal circuitry of the Output Unit,
such as a relay or transistor malfunction. Be sure to add any circuits necessary outside of the Controller

4-2-1 Order of Powering Up the Controller and Controlled System


to ensure the safety of the system in the event that an output fails to go OFF.

Power Supply Wiring and Emergency Stop Circuit


The following emergency stop circuit controls the power supply to the controlled system so that power
is supplied to the controlled system only when the Controller is operating and the RUN output is ON. An
external relay (CR1) is connected to the RUN output from the Power Supply Unit as shown in the fol-
lowing diagram.
MCB1

Power supply

MCB2

CR1

Controlled system

Transformer
or noise filter

Controller
Twisted-pair wires

DC voltage +
regulator -
Controller RUN DC
output input/output

CR1 Surge suppressor

NX-series CPU Unit Hardware User’s Manual (W535) 4-7


4 Installation and Wiring

Interlock Circuits
When the Controller controls an operation such as the clockwise and counterclockwise operation of a
motor, provide an external interlock such as the one shown in the following example to prevent both the
forward and reverse outputs from turning ON at the same time if required by the application.
Example:

Interlock circuit

ON_MC1 MC2
MC1 Motor clockwise
Controller
ON_MC2 MC1
MC2 Motor counterclockwise

This circuit prevents outputs MC1 and MC2 from both being ON at the same time even if both Controller
outputs ON_MC1 and ON_MC2 are ON due to a malfunction.

4-8 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-3 Mounting Units


This section describes how to mount Units to the NX-series Controller.
In this description, the combination of the NX-series CPU Unit and the NX-series Power Supply Unit is
called a CPU Module.

Precautions for Safe Use

4-3 Mounting Units


• Always turn OFF the power supply to the Controller before attempting any of the following.
• Mounting or removing NX Units or CPU Units.
• Assembling the Units.
• Setting DIP switches or rotary switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.
• Mounting or removing the Fan Unit.
4
• The Power Supply Unit continues to supply power to the Controller for up to several seconds
after the power supply is turned OFF. The PWR indicator remains lit as long as power is sup-
plied. Make sure that the PWR indicator is not lit before you perform any of the above opera-
tions.

Precautions for Correct Use


• Follow the instructions in this manual to correctly perform installation.
• Do not operate or store the Units in the following locations. Doing so may result in malfunc-
tion or in operation stopping.
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the range specified in the specifica-
tions
• Locations subject to condensation as the result of severe changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
• Take appropriate and sufficient countermeasures during installation in the following locations.
• Locations subject to strong, high-frequency noise
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power lines

NX-series CPU Unit Hardware User’s Manual (W535) 4-9


4 Installation and Wiring

4-3-1 Installation in a Control Panel

Installation in Cabinets or Control Panels


When the NX-series Controller is being installed in a cabinet or control panel, be sure to provide proper
ambient conditions as well as access for operation and maintenance.

 Temperature Control
The ambient temperature within the NX-series Controller must be within the operating range of 0 to
55°C. When necessary, take the following steps to maintain the proper temperature.
• Provide enough space for good air flow.
• Do not install the Controller directly above equipment that generates a large amount of heat such
as heaters, transformers, or high-capacity resistors.
• If the ambient temperature exceeds 55°C, install a cooling fan or air conditioner.

Control Fan
panel

NX-series
Controller

Louver

 Accessibility for Operation and Maintenance


• To ensure safe access for operation and maintenance, separate the Controller as much as possi-
ble from high-voltage equipment and power machinery.
• It will be easy to operate the Controller if it is mounted at a height of 1.0 to 1.6 m above the floor.

 Improving Noise Resistance


• Do not mount the Controller in a control panel containing high-voltage equipment.
• Install the Controller at least 200 mm away from power lines.

Power lines

200 mm min.

NX-series
Controller

200 mm min.
• Ground the mounting plate between the Controller and the mounting surface.

4 - 10 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

 Controller Orientation
• Each Rack must be mounted in an upright position to provide proper cooling.

4-3 Mounting Units


• Do not install a Rack in any of the following positions.
Mounting with the DIN Track on the Bottom Mounting with the DIN Track on the Top
DIN Track

4-3-1 Installation in a Control Panel


DIN Track
Mounting with the DIN Track Installed Vertically

Mounting with the Rack Upside down

Installation Method in Control Panels


An NX-series Controller must be mounted inside a control panel on DIN Track.

• Consider the width of wiring ducts, wiring, ventilation, and Unit replacement when determining the
space between the CPU Rack and other devices.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 11


4 Installation and Wiring

Additional Information

A Controller must be mounted on DIN Track.


It cannot be mounted with screws.

 Wiring Ducts
Whenever possible, route I/O wiring through wiring ducts.
Install mounting bracket so that it is easy to fish wire from the I/O Units through the duct. It is handy
to have the duct at the same height as the CPU Rack.

Duct
20 mm min.

Unit DIN Track

20 mm min.
Duct

Additional Information

If you want to attach or remove the Fan Unit of CPU Unit while the CPU Rack remains mounted
on the control panel, ensure at least 50 mm between the tops of CPU Unit and the wiring duct.

Duct
50 mm min.

CPU DIN Track


Unit

20 mm min.
Duct

 Wiring Duct Example

100 mm

CPU
30 mm Rack

30 mm Mounting
bracket
40 mm
Other
Duct devices

4 - 12 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

Precautions for Correct Use


Tighten terminal block screws and cable screws to the following torques.
Terminal Screws
M4: 1.2 N·m
M3: 0.5 N·m
Cable Connector Screws
M2.6: 0.2 N·m

 Routing Wiring Ducts

4-3 Mounting Units


Install the wiring ducts at least 20 mm away from the tops of the Rack and any other objects (e.g.,
ceiling, wiring ducts, structural supports, devices, etc.) to provide enough space for air circulation
and replacement of Units.

Input duct Output duct Power duct

200 mm min. 4

4-3-1 Installation in a Control Panel


NX-series
Controller Breakers,
fuses

EtherCAT
Slave Terminal, etc.
Power
equipment
such as
transformers
and magnetic
relays

Fuses, relays, timers, etc.


(Do not install devices that
generate heat or power Terminal blocks Terminal blocks for
equipment.) for PLC power equipment

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 13


4 Installation and Wiring

4-3-2 Preparations for Installation


We recommend using the following products to install the Unit on a DIN Track.

Name Model Manufacturer Remarks


35-mm DIN Track PFP-50N OMRON Corporation • Length: 50 cm
• Material: Aluminum
• Surface treatment: Insulated
PFP-100N OMRON Corporation • Length: 100 cm
• Material: Aluminum
• Surface treatment: Insulated
NS 35/ 7,5 PERF Phoenix Contact • Length: 75.5, 95.5, 115.5, or 200
cm
• Material: Steel
• Surface treatment: Conductive
NS 35/ 15 PERF Phoenix Contact • Length: 75.5, 95.5, 115.5, or 200
cm
• Material: Steel
• Surface treatment: Conductive
End Plate PFP-M OMRON Corporation Two End Plates are required for
each CPU Rack.
CLIPFIX 35 Phoenix Contact Two End Plates are required for
each CPU Rack.

Not all of the combinations of the DIN Tracks and End Plates listed above are possible.
Confirm applicability of the combinations in the following table.

PFP-M CLIPFIX 35
DIN Track model
(OMRON) (Phoenix Contact)
PFP-50N Possible. Possible.
PFP-100N Possible. Possible.
NS 35/ 7,5 PERF Possible. Possible.
NS 35/ 15 PERF Not possible. Possible.

Also, use screws and washers of the following sizes to fix the DIN Tracks.

(a): Dimensions from the screw head to the fastening surface (a)
Applicable
DIN Track model (a)
screw size
PFP-50N M4 4.1 mm max.
NS 35/ 7,5 PERF M6 4.6 mm max.
NS 35/ 15 PERF M6 10 mm max.

If you use any DIN Track other than those listed in the table above, refer to the dimensions shown in
4-3-8 Assembled Appearance and Dimensions on page 4-29 and use proper screws and washers.

4 - 14 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

 DIN Tracks
PFP-100N/50N DIN Track

7.3±0.15
4.5
35±0.3 27±0.15

15 25 25 25 25 15 (5) *1 1
10 1,000 (500) *1 10
*1. PFP-50N dimensions are
given in parentheses.

NS 35/ 7,5 PERF

4-3 Mounting Units


25 R0.8
6.2
R0.8
27 35

15 1
7.5
NS 35/ 15 PERF
15°
R1.25
4
25 0.8
6.2
R1.25
27 35

4-3-2 Preparations for Installation


15 1.5
15

 End Plate
PFP-M (Two)

CLIPFIX 35 (Two)

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 15


4 Installation and Wiring

4-3-3 Installing the CPU Module


This section describes how to install the CPU Module.

Precautions for Safe Use


• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or
scraps may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the
NX bus connector, which may result in malfunctions.

NG

PORT1 Ethe
rNet/IP

PORT2 Ethe
rNet/IP

PORT3 Ethe
rCAT

• Do not write on the CPU Unit with ink within the restricted region that is shown in the follow-
ing figure. Also do not get this area dirty. When the Unit is installed or removed, ink or dirt
may adhere to the pins in the NX bus connector, which may result in malfunctions in the Unit.

Restricted region
(shaded portion)

Precautions for Correct Use


• When you install the Unit, be careful not to touch or bump the pins in the NX bus connector.
• When you handle the Unit, be careful not to apply stress to the pins in the NX bus connector.
If the Unit is installed and the power supply is turned ON when the pins in the NX bus con-
nector are deformed, contact failure may cause malfunctions.

4 - 16 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

1 Install the DIN Track.


• Using a PFP-50N/100N DIN Track
Use one M4 screw for each three holes in the DIN Track. There must be a screw for each inter-
val of 105 mm or less. The screw tightening torque is 1.2 N·m.

DIN Track

4-3 Mounting Units


Use one screw for each three holes.

• Using an NS 35/ 7,5 PERF or NS 35/ 15 PERF DIN Track


Use one M6 screw for each four holes in the DIN Track. There must be a screw for each interval
of 100 mm or less. The screw tightening torque is 5.2 N·m.
DIN Track
4

4-3-3 Installing the CPU Module


Use one screw for each four holes.

2 Connect the Power Supply Unit and the CPU Unit and lock them with the sliders.
(1) Join the Units so that the connectors fit exactly.
(2) The yellow sliders one each at the top and bottom of each Unit lock the Units together.
Move the sliders toward the back of the Units as shown below until they click into place.

(2)
(1)

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 17


4 Installation and Wiring

3 Make sure that the DIN Track mounting hooks on each Unit of the CPU Module are in the
unlocked position.
DIN Track mounting hooks

4.5 mm 9.5 mm

DIN Track Mounting DIN Track Mounting


Hooks in Locked Position Hooks in Unlocked Position
If the DIN Track mounting hooks are pulled up, they are in the unlocked position.
If the DIN Track mounting hooks are pressed down, they are in the locked position.
Use a flat-blade screwdriver to pull up the DIN Track mounting hook on the Unit to release the
locked position.

4 Mount the CPU Module on the DIN Track and lock it.
(1) Press the CPU Module straight against the DIN Track.

4 - 18 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

(2) Press the DIN Track mounting hooks down to the locked position.
After mounting, check to be sure that the CPU Module and the End Cover securely
mounted on the DIN Track.

4-3 Mounting Units


4

4-3-3 Installing the CPU Module

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 19


4 Installation and Wiring

4-3-4 Mounting the End Cover


Use the following procedure to mount the End Cover if you removed it when mounting the Unit or if it is
displaced from the CPU Unit.

Precautions for Correct Use


Always mount an End Cover to the end of the CPU Rack to protect the last Unit on the CPU
Rack. Not mounting the End Cover may result in malfunction or failure of the CPU Unit.

1 From the front of the CPU Unit, slide the End Cover along the Unit hookup guides on the Unit.

2 Press the End Cover firmly against the DIN Track until you hear it lock into place on the DIN
Track.
After you mount the End Cover, check to be sure that it is securely mounted on the DIN Track.

4 - 20 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-3-5 Mounting the End Plates


After you mount the End Cover, always secure the Unit with End Plates at both sides.

Precautions for Correct Use


After you mount the Unit on the DIN Track, always secure it with End Plates at both sides. If you
do not secure it, the Unit may be damaged or malfunction.

4-3 Mounting Units


 Using PFP-M (OMRON)
To mount an End Plate, 1) hook the bottom of it on the bottom of the DIN Track and 2) rotate the End
Plate to hook the top of it on the top of the DIN Track.
Then tighten the screw to lock the End Plate in place.

2)
4
1)

4-3-5 Mounting the End Plates


 Using CLIPFIX 35 (Phoenix Contact)
To mount an End Plate, 1) hook the top of it on the top of the DIN Track and 2) rotate the Plate to
hook the bottom of it on the bottom of the DIN Track. Press in until you hear the End Plate lock into
place.

1)

2)

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 21


4 Installation and Wiring

To remove an End Plate 1) insert the tip of a flat-blade screwdriver into groove “a” and 2) use “b” as
a fulcrum and lift the end of the screwdriver, as shown in the following diagram.

2)

1) a
Flat-blade screwdriver

4 - 22 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-3-6 Installing and Removing the SD Memory Card

Before Using an SD Memory Card


• Keep the following precautions because an SD Memory Card may become unusable.
a) Do not turn OFF the power supply to the Controller while the SD BUSY indicator is lit (i.e., while
SD Memory Card access is in progress).
The SD BUSY indicator is lit when the SD Memory Card is accessed from the user program or
from a computer through FTP.

4-3 Mounting Units


b) Do not remove the SD Memory Card while the SD BUSY indicator is lit or the SD PWR indicator
is lit (i.e., while SD Memory Card power is supplied).
Press the SD Memory Card power supply switch and confirm that the SD BUSY indicator or SD
PWR indicator is not lit before you remove the SD Memory Card.
• Never insert the SD Memory Card facing the wrong way.
If the SD Memory Card is inserted forcibly, it may become unusable.
• To format the SD Memory Card (e.g., to delete all of the data), insert the SD Memory Card in the CPU
Unit and perform the operation from the Sysmac Studio. 4
• The SD Memory Card uses flash memory, and so its service life is limited. When the end of the SD
Memory Card’s service life approaches, the ability to write data is lost, and data is sometimes not

4-3-6 Installing and Removing the SD Memory Card


retained after writing. The service life depends on the size of the data that is written and on the ambi-
ent temperature. For the unlikely event that data is lost, it is recommended to periodically back up
data.
• The service life may be extremely short if a non-OMRON SD Memory Card is used. Also, operation
may be affected due to deterioration in writing performance.
• If you use an OMRON SD Memory Card, the end of the life of the SD Memory Card can be detected
in the following ways.
a) _Card1Deteriorated (SD Memory Card Life Warning Flag) system-defined variable
b) SD Memory Card Life Exceeded event in the event log

Installing the SD Memory Card

1 Pull the upper side of the right CPU Unit cover forward and remove from the Unit.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 23


4 Installation and Wiring

2 Insert the SD Memory Card with the label facing to the right.
Insert the SD Memory Card with the label facing the right side of the CPU Unit.

Model number label

3 Push the SD Memory Card securely into the compartment.

4 - 24 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

Removing the SD Memory Card

1 Press the SD Memory Card power supply switch.

SD PWR

SD Memory Card
power supply switch

4-3 Mounting Units


4
2 Press the SD Memory Card after the SD BUSY indicator is no longer lit.

4-3-6 Installing and Removing the SD Memory Card


SD Memory Card

The SD Memory Card will be ejected from the compartment.

3 Pull out the SD Memory Card.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 25


4 Installation and Wiring

4 Close the CPU Unit cover when an SD Memory Card is not being used.

4 - 26 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-3-7 Removing the CPU Module


This section describes how to remove the CPU Module.

Precautions for Safe Use


• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or
scraps may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the
NX bus connector, which may result in malfunctions.

4-3 Mounting Units


NG

4
PORT1 Ethe
rNet/IP

4-3-7 Removing the CPU Module


PORT2 Ethe
rNet/IP

PORT3 Ethe
rCAT

• Do not write on a CPU Unit with ink within the restricted region that is shown in the following
figure. Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may
adhere to the pins in the NX bus connector, which may result in malfunctions in the Unit.

Restricted region
(shaded portion)

Precautions for Correct Use


When you remove a Unit, be careful not to touch or bump the pins in the NX bus connector.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 27


4 Installation and Wiring

1 Unlock the DIN Track mounting hook.


Use a flat-blade screwdriver to pull up the DIN Track mounting hook on the CPU Module to
unlocked position.
At this point, be sure not to drop the CPU Module.

2 Remove the CPU Module from the DIN Track.


(1) Press the dropout prevention lock release lever on the front left side of the Power Supply
Unit to release the dropout prevention lock.
(2) Press and hold the release lever, pull the CPU Module straight forward to remove it.

(1)

(2)

4 - 28 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-3-8 Assembled Appearance and Dimensions

Installation Dimensions

End Cover
Power Supply Unit
(A)
End Plate
1.35
CPU Unit 4.1
End Plate

4-3 Mounting Units


DIN Track

32.5
100 104.5
35

32.5
4
1.5 94.2
(C) W (C) (B)
100

4-3-8 Assembled Appearance and Dimensions


W+(C)+(C)
Unit: [mm] Unit: [mm]
W: Total width of the Power Supply Unit and CPU Unit (the End Cover is included in the CPU Unit
width)

• Unit width

Model Unit width [mm]


NX-PA9001 80
NX-PD7001 51
NX701-17 144

• DIN Track dimension

(B)
(A) Dimension from the
DIN Track model
DIN Track dimension back of the Unit to the
back of the DIN Track
PFP-100N 7.3 mm 1.5 mm
PFP-50N 7.3 mm 1.5 mm
NS 35/ 7,5 PERF 7.5 mm 1.7 mm
NS 35/ 15 PERF 15 mm 9.2 mm

• End Plate dimension

(C)
End Plate model
End Plate dimension
PFP-M 10 mm
CLIPFIX 35 9.5 mm

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 29


4 Installation and Wiring

Installation Height
With a height of 100 mm, the CPU Unit is the highest component in an NX-series CPU Rack. When a
cable is connected (such as a Unit communications cable), however, even greater height is required.
Allow sufficient depth in the control panel containing the Controller.

The following figure shows the dimensions from the cables connected to the CPU Rack to the back of
the Unit. The unit of dimension is millimeter.
The height from the mounting surface of the DIN Track varies depending on the DIN Track to be used.
Refer to Installation Dimensions on page 4-29 for the height of individual DIN Track type.

100

130 to 155 *1
*2
*1. This is the dimension from the back of the Unit to the communications cables.
130 mm: When an MPS588-C Connector is used.
155 mm: When an XS6G-T421-1 Connector is used.
*2. This dimension depends on the specifications of the commercially available USB cable. Check the specifica-
tions of the USB cable that is used.

4 - 30 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-4 Wiring

WARNING
• Do not input a voltage or current that exceeds the specified range into a Unit or slave. If a volt-
age or current that is outside the specified range is input, the Unit or slave may fail or a fire
may occur.

CAUTION
• Tighten terminal block screws and cable screws to the torques specified in this manual or in

4-4 Wiring
the reference manuals. The loose screws may result in fire or malfunction.
• Do not touch devices while power is supplied or immediately after the power supply is turned
OFF. You may be burnt.

4
Precautions for Safe Use
• Use crimp terminals for wiring.

4-4-1 Power Supply Wiring


• Do not connect bare stranded wires directly to terminals.

Additional Information

Do not allow wire clippings, shavings, or other foreign material to enter any Unit. Otherwise,
Unit burning, failure, or malfunction may occur. Cover the Units or take other suitable counter-
measures, especially during wiring work.

4-4-1 Power Supply Wiring

AC Power Supply Units


 NX-PA9001 Power Supply Unit

PA9001

PWR

M4 self-raising screw terminals

AC power supply
Isolation
AC power supply transformer
L1
AC100-2
INPUT
L1

100 to 240 V 1:1


L2/N L2/N

*1 RUN

RUN output OUTPUT


AC240V
DC24V

Power
supply
*1. The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU
Unit is in PROGRAM mode or a Controller error in the major fault level occurs.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 31


4 Installation and Wiring

 AC Power Supply
• Supply 100 to 240 VAC.
• Use the Power Supply Unit of the voltage and frequency shown in the table below.

Model Power supply voltage


NX-PA9001 100 to 240 VAC 50/60 Hz (85 to 264 VAC, 47 to 63 Hz)

• If one power supply phase of the equipment is grounded, connect the grounded phase side to the
L2/N terminal.

 Isolation Transformer
The Controller’s internal noise isolation circuits are sufficient to control typical noise in power supply
lines. Noise between the Controller and ground can be significantly reduced by connecting a 1- to-1
isolation transformer. Do not ground the secondary coil of the transformer.

 Power Supply Capacity


The power consumption will be 150 VA maximum per Rack for the NX-PA9001. When you select the
power supply, consider that inrush current will flow when the power is turned ON.
Refer to 3-3-1 Models and Specifications on page 3-12 for inrush current specifications.

 RUN Output
This output is ON when the CPU Unit is operating; it is OFF when the CPU Unit is in PROGRAM
mode or a Controller error in the major fault level occurs.
The RUN output can be used to control external systems, such as in an emergency stop circuit that
turns OFF the power supply to external systems when the CPU Unit is not operating. (Refer to 4-2
Fail-safe Circuits on page 4-6 for more information.)
Refer to NX7-series Power Supply Units on page 3-12 for switching capacity specifications for con-
tacts.

 Terminal Screws and Crimp Terminals


The terminals on the Power Supply Unit are M4, self-raising terminals with screws.
Use crimp terminals (M4) having the dimensions shown below. Tighten the terminal block screws to
the torque of 1.2 N·m.

7 mm max.

20 mm max.

M4 self-raising screw terminals

Torque to 1.2 N⋅m

4 - 32 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

DC Power Supplies
 Precautions When Using A Non-isolated Power Supply Unit NX-PD7001

CAUTION
When you connect a computer or other peripheral device to a Controller that has a non-isolated
DC Power Supply Unit NX-PD7001, either ground the 0-V side of the external power supply or
do not ground it at all.
If the peripheral devices are grounded incorrectly, the external power supply may be short-cir-
cuited. Never ground the 24-V side of the power supply, as shown in the following figure.

4-4 Wiring
Non-isolated DC power supply
Peripheral device (internal power supply circuit)
(e.g., computer)

Peripheral
device cable
4

4-4-1 Power Supply Wiring


24 V 0V

External
power supply

 Wiring for NX-PD7001

PD7001

PWR

M4 self-raising screw terminals

DC power supply +
DC24V
INPUT

24 V

RUN output*1 RUN


OUTPUT
AC240V
DC24V

Power
supply
*1. The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU Unit
is in PROGRAM mode or a Controller error in the major fault level occurs.

 DC Power Supply
• Supply 24 VDC.
• Use the Power Supply Unit of the voltage shown in the table below.

Model Power supply voltage


NX-PD7001 24 VDC (20.4 to 28.8 VDC)

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 33


4 Installation and Wiring

 Power Supply Capacity


The power consumption will be 85 W maximum per Rack for the NX-PD7001. When you select the
power supply, consider that inrush current will flow when the power is turned ON.
Refer to 3-3-1 Models and Specifications on page 3-12 for inrush current specifications.
We recommend that you use the OMRON S8JX-series or S8VS-series Power Supplies, all of which
have the capacity of 180 W or greater.

 RUN Output
This output is ON when the CPU Unit is operating; it is OFF when the CPU Unit is in PROGRAM
mode or a Controller error in the major fault level occurs.
The RUN output can be used to control external systems, such as in an emergency stop circuit that
turns OFF the power supply to external systems when the CPU Unit is not operating. (Refer to 4-2
Fail-safe Circuits on page 4-6.)
Refer to NX7-series Power Supply Units on page 3-12 for switching capacity specifications for con-
tacts.

 Terminal Screws and Crimp Terminals


The terminals on the Power Supply Unit are M4, self-raising terminals with screws.
Use crimp terminals (M4) having the dimensions shown below. Tighten the terminal block screws to
the torque of 1.2 N·m.
Crimp Terminals for DC Power Supplies

7 mm max. 7 mm max.

4 - 34 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-4-2 Grounding
This section describes how to ground the CPU Rack.

Units with Ground Terminals and Type of Ground Terminals


 Power Supply Units
Power Supply Units NX-PA9001 and NX-PD7001

PA9001

PWR

4-4 Wiring
LG (Noise-filter neutral terminal)
L1 L1
AC100-2
INPUT
L2/N L2/N

4
GR (Ground terminal)
RUN
OUTPUT
AC240V
DC24V

4-4-2 Grounding
Termi-
Grounding
nal Symbol Function
type
name
LG Functional Functional grounding is done to protect device and system func-
Grounding tions, including prevention of noise from external sources, or pre-
vention of noise from devices or equipment that could have
harmful effects on other devices or equipment.
GR Protective Protective grounding is done to ensure safety. It is intended to pre-
Grounding vent electrical shock by grounding the electrical potential that is
generated by factors such as leakage, induction, or failure.

• Terminal Screws and Crimp Terminals


The terminals on the Power Supply Unit are M4, self-raising terminals with screws.
Use crimp terminals (M4) having the dimensions shown below. Tighten the terminal block screws to
the torque of 1.2 N·m.

7 mm max. 7 mm max.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 35


4 Installation and Wiring

DIN Track Contact Plates


A Unit that has a ground terminal also has a DIN Track contact plate on the back of the Unit.
The DIN Track contact plate is connected internally to the ground terminal on the Unit.
This means that the ground terminal will be electrically connected to the DIN Track.

Unit side

Protective ground
terminal
DIN Track
contact plate

Connected inside the Unit.

Additional Information

The CPU Unit has no ground terminals, thus no DIN Track Contact Plates.
Therefore, the grounding part of the CPU Unit will be grounded through the Power Supply Unit.

Grounding the CPU Rack


This section describes how to ground the ground terminals on the CPU Rack.
The protective ground terminals on the Power Supply Units, the functional ground terminals that are
provided on some Units, and the DIN Track are grounded.
Power Supply Unit
Electrically connected to the DIN Track
through the DIN Track contact plate.
DIN Track

Ground terminal
Ground
• GR terminal is a ground terminal to prevent electrical shock. Always ground the terminal.
• LG terminal is a noise-filtered neutral terminal to increase noise resistance, and it is effective in sup-
pressing power supply common noise. The internal circuit is shown in the following figure. Ground
the LG terminal alone or connect the LG terminal with the GR terminal.

4 - 36 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

Power Supply Unit

Power supply
Power supply input terminal side CPU Unit side
input terminal

LG GR

• When you ground the LG terminal or connect the LG terminal with the GR terminal, it may cause to
enter noise into devices or equipments. In this case, do not ground the LG terminal or connect the LG
terminal with the GR terminal.

4-4 Wiring
• Ground the GR and LD terminals with a ground resistance of less than 100 Ω using a 14-gauge wire
(minimum cross-sectional area of 2 mm2).
• The ground wire should not be more than 20 m long.
• When wiring an AC Power Supply Unit, if one power supply phase of the equipment is grounded,
always connect the grounded phase to the L2/N terminal. 4
L1

4-4-2 Grounding
L2/N

Precautions for Safe Use


If the LG and GR terminals are connected, make sure to connect them firmly. The LG terminal
that is a noise-filtered neutral terminal, has a half electrical potential of the input voltage. There-
fore, if you touch the metallic part of the LG terminal, GR terminal, or Controller, while the GR
terminal is not grounded, it may result in electrical shock even when a normal operation is per-
formed.

When using the DC Power Supply Unit, you can omit grounding the ground terminals.
• If the DIN Track is made of steel and its surface is not insulated.

Power Supply Unit


Electrically connected to the DIN Track
through the DIN Track contact plate.
DIN Track

Ground terminal
Ground
If the surface of the DIN Track is treated to produce an insulating material (e.g., anodized aluminum), the DIN
Track contact plate will not be electrically connected to the DIN Track even if they are in physical contact.
Refer to 4-5-6 Grounding on page 4-47 for details on the grounding of the control panel.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 37


4 Installation and Wiring

Isolating the CPU Rack from the Control Panel


If the ground wire for a Unit with a ground terminal is shared with power equipment, noise will adversely
affect the Units.
You can use OMRON NX-AUX01 DIN Track Insulation Spacers with PFP-50N or PFP-100N DIN Tracks
to isolate the CPU Rack from the control panel.

 Installing DIN Track Insulation Spacers and DIN Track


Secure the DIN Track Insulation Spacers to the control panel with screws, and then secure the DIN Track
to the DIN Track Insulation Spacers. The recommended tightening torque for M4 screws is 1.2 N·m.

DIN Track
Insulation Spacers

Screws, M4 × 10

DIN Track

Control panel

4 - 38 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

• DIN Track Insulation Spacers


NX-AUX01 (OMRON Corporation)
Three Spacers are included in one model.

10 35

6 10 14.8

32.7
4.5 dia.

10 dia.

M4

4-4 Wiring
Precautions for Correct Use
If you use DIN Track Insulation Spacers to install a CPU Rack, the height will be increased by
approximately 10 mm. Make sure that the CPU Rack and connecting cables do not come into
contact with other devices.
4

4-4-3 Wiring the Built-in EtherCAT Port


4-4-3 Wiring the Built-in EtherCAT Port
For information on wiring the built-in EtherCAT port, refer to the NJ/NX-series CPU Unit Built-in Ether-
CAT Port User’s Manual (Cat. No. W505).

4-4-4 Wiring the Built-in EtherNet/IP Port


For information on wiring the built-in EtherNet/IP port, refer to the NJ/NX-series CPU Unit Built-in Ether-
Net/IP Port User’s Manual (Cat. No. W506).

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 39


4 Installation and Wiring

4-5 Control Panel Installation


To ensure system reliability and safety, the system must be designed and configured according to the
installation environment (temperature, humidity, vibration, shock, corrosive gases, overcurrent, noise,
etc.).

4-5-1 Temperature
Panels have been reduced in size due to space-saving and miniaturization in devices and systems, and
the temperature inside the panel may be at least 10 to 15°C higher than outside the panel. Implement
the following measures against overheating at the installation site and in the panel, and allow a suffi-
cient margin for the temperature.

High Temperatures
Use the following cooling methods as required, taking into account the ambient temperature and the
amount of heating inside the panel.

 Natural Cooling
• Natural cooling relies on natural ventilation through slits in the panel, rather than using cooling
devices such as fans or coolers. When using this method, observe the following points.
• Do not install the Controller at the top of the panel, where hot air tends to stagnate.
• To provide ventilation space above and below the Controller, leave sufficient distance from other
devices, wiring ducts, etc.
• Do not mount the Units in the wrong direction (e.g., vertically or upside down). Doing so may
cause abnormal heating in the Controller.
• Do not install the Controller directly above any heat-generating equipment, such as heaters,
transformers, and devices with high resistance.
• Do not install the Controller in a location exposed to direct sunlight.

Controller

Controller

Natural Cooling

4 - 40 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

 Forced Ventilation (by Fan at Top of Panel)

Fan

Controller

4-5 Control Panel Installation


Controller

Air filter

Forced Ventilation Method

 Forced Air Circulation (by Fan in Closed Panel)

Fan Controller

4
Controller

4-5-1 Temperature
Forced Air Circulation

 Room Cooling (Cooling the Entire Room Where the Control Panel Is Located)

Cooler

Control panel

Room Cooling

Low Temperatures
The Controller may not start normally if the temperature is below 0°C when the power is turned ON.
Maintain an air temperature of at least approximately 5°C inside the panel, by implementing measures
such as installing a low-capacity space heater in the panel.
Alternatively, leave the Controller power ON to keep the Controller warm.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 41


4 Installation and Wiring

4-5-2 Humidity
Rapid temperature changes can cause condensation to occur, resulting in malfunctioning due to
short-circuiting.
When there is a possibility of this occurring, take measures against condensation, such as leaving the
Controller power ON at night or installing a heater in the control panel to keep it warmer.

Control panel
Moisture
absorber
Controller

Power ON
Heater

Examples of Measures against Condensation

4-5-3 Vibration and Shock


The Controller is tested for conformity with the sine wave vibration test method (IEC 60068-2-6) and the
shock test method (IEC 60068-2-27) of the Environmental Testing for Electrotechnical Products. It is
designed so that malfunctioning will not occur within the specifications for vibration and shock. If, how-
ever, the Controller is to be used in a location in which it will be directly subjected to regular vibration or
shock, then implement the following countermeasures:
• Separate the control panel from the source of the vibration or shock.
Or secure the Controller and the panel with rubber padding to prevent vibration.
• Make the building or the floor vibration-resistant.
• To prevent shock when other devices in the panel such as electromagnetic contactors operate,
secure either the source of the shock or the Controller with rubber padding.

4-5-4 Atmosphere
Using the Controller in any of the following locations can cause defective contact with connectors and
corrosion of components. Implement countermeasures such as purging the air as required.
• In locations exposed to dust, dirt, salt, metal powder, soot, or organic solvents, use a panel with an
airtight structure. Be careful of temperature increases inside the panel.
• In locations exposed to corrosive gas, purge the air inside the panel to clear the gas and then pres-
surize the inside of the panel to prevent gas from entering from outside.
• In locations where flammable gas is present, either use an explosion-protected construction or do not
use the Controller.

4 - 42 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

4-5-5 Electrical Environment


When installing or wiring devices, make sure that there will be no danger to people and that noise will
not interfere with electrical signals.

Controller Installation Location

4-5 Control Panel Installation


Install the Controller as far away as possible from high-voltage (600 V or higher) and power devices to
ensure safe operation and maintenance.

Example of Recommended Equipment Arrangement

OK Controller

Control panel Control panel High-voltage


power panel 4

4-5-5 Electrical Environment


Example of Poor Equipment Arrangement

NG Controller

Control panel Control panel High-voltage


power panel

Examples of Equipment Arrangement in Panel with High-voltage Devices

Arrangement of Controller and Units


The coils and contacts in electromagnetic contacts and relays in an external circuit are sources of
noise. Do not install them close to the Controller. Locate them at least 100 mm away from the Control-
ler.

Controller

DC I/O AC I/O
device device

Terminal block

Example of Arrangement in Panel

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 43


4 Installation and Wiring

Wire Layout for the Power Supply System


Observe the following points when wiring the power supply system.
• Separate the Controller power supply from the I/O device power supply and install a noise filter near
the Controller power supply feed section.
• Use an isolating transformer to significantly reduce noise between the Controller and the ground.
Install the isolating transformer between the Controller power supply and the noise filter, and do not
ground the secondary coil of the transformer.
• Keep the wiring between the transformer and the Controller as short as possible, twist the wires well,
and keep the wiring separate from high-voltage and power lines.

Power circuits

Power supply for general operations circuits

I/O power supply for Controller

I/O power supply for Controller

Noise
Unit power supply for Controller
filter
Outlet (for peripheral devices)
Power Supply System Diagram

Wiring External I/O Signal Lines


Observe the following points when wiring external I/O signal lines.
• To absorb reverse electromotive force when an inductive load is connected to an output signal, con-
nect a surge suppressor near the inductive load in an AC circuit, or connect a diode near the induc-
tive load in a DC circuit.
Surge
suppressor
DC
Input
Inductive Diode Unit Inductive Inductive Diode
load load load

Output Output
Unit Unit

Connect a diode in a DC circuit. Connect a surge Connect a diode


suppressor in an AC circuit. in a DC circuit.
Input Signal Noise Countermeasures Output Signal Noise Countermeasures

4 - 44 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

• Never bundle output signal lines with high-voltage or power lines, and do not route them in close
proximity or parallel to such lines.
If output signal lines must be routed in close proximity to such lines, place them in separate ducts or
conduits. Be sure to ground the ducts or conduits.

I/O cables

I/O cables Power lines


Power lines I/O cables Power lines

4-5 Control Panel Installation


Suspended ducts Floor ducts Conduits

I/O Cable Arrangement

• If the signal lines and power lines cannot be routed in separate ducts, use shielded cable. Connect
the shield to the ground terminal at the Controller, and leave it unconnected at the input device.
• Wire the lines so that common impedance does not occur.
Such wiring will increase the number of wires, so use common return circuits.
Use thick wires with sufficient allowance for the return circuits, and bundle them with lines of the
same signal level.
• For long I/O lines, wire the input and output signal lines separately. 4
• Use twisted-pair wires for pilot lamps (and particularly lamps with filaments).
• Use countermeasures, such as CR surge absorbers and diodes, for input device and output load

4-5-5 Electrical Environment


device noise sources, as required.

External Wiring
Wiring, and noise countermeasures in particular, are based on experience, and it is necessary to
closely manage wiring based on experience and information in the manuals.

 Wiring Routes
Each of the following combinations includes different signal types, properties, or levels. They will
cause the signal-to-noise ratio to drop due to factors such as electrical induction. As a general rule
when wiring, either use separate cables or separate wiring routes for these items. Future mainte-
nance operations and changes to the system will also be made easier by carefully organizing the
wiring from the start.
• Power lines and signal lines
• Input signals and output signals
• Analog signals and digital signals
• High-level signals and low-level signals
• Communications lines and power lines
• DC signals and AC signals
• High-frequency devices (such as Inverters) and signal lines (communications)

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 45


4 Installation and Wiring

 Wiring
Observe the following points when wiring power supply and signal cables.
• When routing signal cables with differing characteristics through the same duct, always keep
them separated.
• As much as possible, avoid routing multiple power supply lines through the same duct.
If it cannot be avoided, then construct a partition between them in the duct and ground the parti-
tion.
Partition

Power
Signal Signal Signal supply
cables cables cables cables
(group A) (group B) (group C) Signal cables

(a) (b)
Signal cables

Signal cables

Power supply cables Power supply cables

(c) (d)

Partitioning Methods for Signal and Power Supply Cables

• To avoid overheating the conduits when using conduits for wiring, do not place wires for a single
circuit in separate conduits.
Power supply

NG Conduits

Load
Incorrect
Power supply

Conduits
OK
Load

Correct
Power supply

Conduits

OK
Load
Correct

Parallel Wiring (Single Phase)


• Power cables and signal cables adversely affect each other. Do not wire them in parallel.
• Noise induction may occur if the Controller is installed in a panel that includes high-voltage
devices. Wire and install them as far apart as possible. (Refer to Controller Installation Location
on page 4-43.)

4 - 46 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

• Either install the Controller a minimum of 200 mm away from high-voltage lines or power lines, or
place the high-voltage lines or power lines in metal tubing and completely ground the metal tubing
to 100 Ω or less.

High-voltage power panel


Power lines Metal tubing
Power
lines

200 mm

4-5 Control Panel Installation


Controller
Controller
200 mm Ground to 100 Ω or less

Example: Separating Controller from Power Lines

 Other Precautions
• Basic I/O Units have both plus and minus commons, so pay attention to the polarity when wiring.

4-5-6 Grounding 4
This section describes the earthing methods and precautions.

4-5-6 Grounding
Refer to 4-4-2 Grounding on page 4-35 for details on the grounding of the Controller.

Considerations for Earthing Methods


Local potential fluctuations due to lightning or noise occurred by power devices will cause potential fluc-
tuations between ground terminals of devices. This potential fluctuation may result in device malfunc-
tion or damage. To prevent this, it is necessary to suppress the occurrence of a difference in electrical
potential between ground terminals of devices. You need to consider the earthing methods to achieve
this objective.

The recommended earthing methods for each usage condition are given in the following table.

Earthing methods
Star earthing
Connecting
Connecting
Specification of communications cables Equipoten- devices and
devices and
for EtherCAT and EtherNet/IP tial bonding noise sources Daisy chain
noise sources
system to separate
to a common
earth elec-
earth electrode
trodes
The cable shield connected to the connector Recom- Recommended Not recom- Not recom-
hood at both ends of the communications mended mended mended
cable*1
The cable shield connected to the connector Recom- Recommended Not recom- Not recom-
hood at only one end of the communications mended mended mended
cable*2
Neither EtherCAT nor EtherNet/IP used Recom- Recommended Not recom- Not recom-
mended mended mended

*1. Use this cable when using EtherCAT or when using EtherNet/IP with 1000BASE-T.
*2. You can use either of cables when not using EtherCAT or when using EtherNet/IP with 100BASE-TX or
10BASE-T.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 47


4 Installation and Wiring

Additional Information

• In a country or region where the earthing method is regulated, you must comply with the reg-
ulations. Refer to the applicable local and national ordinances of the place where you install
the system, or other international laws and regulations.
• For details on wiring EtherCAT or EtherNet/IP, refer to the NJ/NX-series CPU Unit Built-in
EtherCAT Port User’s Manual (Cat. No. W505) or the NJ/NX-series CPU Unit Built-in Ether-
Net/IP Port User’s Manual (Cat. No. W506).
• Ethernet switches are used with the EtherNet/IP. For information on the environmental resis-
tance of the Ethernet switch to use, the grounding between Ethernet switches, or the specifi-
cations of cables, ask the Ethernet switch manufacturer.

Each of these earthing methods is given below.

 Equipotential Bonding System


Equipotential bonding is an earthing method in which steel frames and building structures, metal
ducts and pipes, and metal structures in floors are connected together and make connections to the
earth trunk line to achieve a uniform potential everywhere across the entire building. We recom-
mend this earthing method.

The following figure shows an example of an equipotential bonding system.


Connect the main earthing terminal and building structures together with equipotential bonding con-
ductors and embed the mesh ground line in each floor.
Connect the ground line of each control panel to the equipotential bonding system.
Earth trunk line Power device Metal duct and pipe
Information device

Control panel Control panel Control panel

Hub
Noise source

Metal structure in floor

Equipotential bonding conductor


Building structure
Main earthing terminal

Earth electrode

 Star Earthing
If the earthing method used for the building is not equipotential bonding or the earthing system is
unknown, choose a) from among the earthing methods given below.

4 - 48 NX-series CPU Unit Hardware User’s Manual (W535)


4 Installation and Wiring

a) Connecting devices and noise sources to separate earth electrodes


This is an earthing method to separately ground an earth electrode of the device that is con-
nected with a communications cable or other devices and an earth electrode of a high-power
device that could be a noise source, such as a motor or inverter.
Each earth electrode must be ground to 100 Ω or less.
Connect the ground lines of the device that is connected with a communications cable and other
devices as a bundle to a single earth electrode. Be sure that the earth electrode is separated by
a minimum of 10 m from any other earth electrode of a device that could be a noise source.

4-5 Control Panel Installation


Control panel A device that could be
Other device NX-series CPU Units NX-AUX01 a noise source

PLC

Hub

4
10 m min.

4-5-6 Grounding
b) Connecting devices and noise sources to a common earth electrode
This is an earthing method to connect the device that is connected with a communications cable,
other devices, and a device that could be a noise source, to a common earth electrode.
This earthing method is not recommended because the device that could be a noise source may
interfere electromagnetically with other devices.

Control panel A device that could be


Other device NX-series CPU Units NX-AUX01 a noise source

PLC

Hub

 Daisy Chain
This is an earthing method to connect the device that is connected with a communications cable,
other devices, and a device that could be a noise source using a daisy-chain topology to a common
earth electrode.
This earthing method is not recommended because the device that could be a noise source may
interfere electromagnetically with other devices.

NX-series CPU Unit Hardware User’s Manual (W535) 4 - 49


4 Installation and Wiring

Control panel A device that could be


Other device NX-series CPU Units NX-AUX01 a noise source

PLC

Hub

Precautions for Grounding


• To prevent electrical shock, do not connect devices to ground poles (or steel frames) with
non-equalized potential to which multiple devices are connected.
• Use a ground pole as close to the Controller as possible and keep the ground line as short as pos-
sible.
• If the same ground is used for both the signal lines and the enclosure, isolate the channel base (a
grounded metal plate inside a control panel) with an insulating material.
Refer to Isolating the CPU Rack from the Control Panel on page 4-38 for how to isolate the
NX-series Controllers.
Independent ground

Insulating material
Channel base

Example: Insulating and Grounding an Enclosure

• If high-frequency equipment is present, then ground not only the high-frequency equipment but
also the panel itself in which the Controller is housed.
• As shown in the following diagram, when using shielded cable for I/O wiring, connect the shield
near the Controller to the enclosure ground terminal.
Follow the instructions in the Communications Unit manual for preparing shielded communica-
tions cable.

Controller
Input Output

Common Common

Shielded Cable Ground

4 - 50 NX-series CPU Unit Hardware User’s Manual (W535)


Troubleshooting
This section describes the overview of the methods for checking errors.

5-1 Overview of Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2


5

NX-series CPU Unit Hardware User’s Manual (W535) 5-1


5 Troubleshooting

5-1 Overview of Troubleshooting


You manage all of the errors that occur on the NJ/NX-series Controller as events.
This allows you to see what errors have occurred and find corrections for them with the same methods
for the entire range of errors that is managed (i.e., CPU Unit, NX Units, NX-series Slave Terminals,
EtherCAT slaves,*1 and CJ-series Units).
*1. Only Sysmac devices are supported.

Host computer HMI

Checking Network Status

EtherNet/IP

Troubleshooter

Network Configurator
Built-in
EtherNet/IP CJ-series Units and
NJ/NX-series
Port NX Units
CPU Unit
Troubleshooting

Sysmac Studio

Built-in EtherCAT port

EtherCAT

EtherCAT
slaves

Error management range for NJ/NX-series Controller

You can use the troubleshooting functions of the Sysmac Studio or the Troubleshooter on an HMI to
quickly check for errors that have occurred and find corrections for them.

Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503-E1-19 or later) for error types and
details, specific corrections when errors occur, and troubleshooting information on the entire NJ/NX-
series Controllers.

5-2 NX-series CPU Unit Hardware User’s Manual (W535)


Inspection and Maintenance
This section describes the required inspections and maintenance for the NX-series
NX701 CPU Unit. It also describes the service lives and replacement procedures for
the Battery and Power Supply Units.

6-1 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2


6-1-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-1-2 Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-1-3 Unit Replacement Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6
6-2 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-2-1 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-2-2 Operation without a Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-3 Replacing the Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-3-1 Purpose of Attaching the Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6-3-2 Fan Unit Replacement Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6-3-3 Fan Unit Used for Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6-3-4 Procedure of Fan Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

NX-series CPU Unit Hardware User’s Manual (W535) 6-1


6 Inspection and Maintenance

6-1 Cleaning and Maintenance


This section describes daily maintenance and the cleaning and inspection methods.
Inspect the NX-series CPU Unit daily or periodically in order to keep it in optimal operating condition.

6-1-1 Cleaning
Perform the following cleaning procedures periodically to ensure the NX-series CPU Unit is maintained
in the best operating condition. Always turn OFF the power supply to the Controller before performing
the cleaning procedures.
• Wipe off the dust or dirt on the front, top or bottom of the Unit over with a dry, soft cloth when doing
daily cleaning.
• If dust or dirt remains even after wiping with a soft, dry cloth, wipe over with a cloth that has been wet
with a sufficiently diluted detergent (2%) and wrung dry.
• Perform the following procedure when you clean a Fan Unit used in a dusty environment.
a) Remove the Fan Unit, and clean it with a dry, soft cloth. Do not blow the fan blade strongly with
tools such as a gas duster. Doing so may cause a Fan Unit failure.
b) Remove the dust on the heatsink inside the CPU Unit with tools such as an antistatic gas duster.
Do not touch the inside of the CPU Unit.
• A smudge may remain on the Unit from gum, vinyl, or tape that was left on for a long time. Remove
the smudge when cleaning.

Precautions for Safe Use


• Always turn OFF the power supply to the Controller before attaching or removing the Fan Unit.
The Power Supply Unit may continue to supply power to the rest of the Controller for a few
seconds after the power supply turns OFF. The PWR indicator is lit during this time. Confirm
that the PWR indicator is not lit before you perform any of the above.
• Do not touch the heatsink inside the CPU Unit immediately after turning OFF the power supply.
Doing so may result in burn injury.

Precautions for Correct Use


• Never use volatile solvents, such as paint thinner, benzene, or chemical wipes.
• Do not touch the connectors.

6-1-2 Periodic Inspections


Although the major components in NX-series Controllers have an extremely long life time, they can
deteriorate under improper environmental conditions. Periodic inspections are thus required to ensure
that the required conditions are being kept.
Inspection is recommended at least once every six months to a year, but more frequent inspections
may be necessary depending on the severe environments.
Take immediate steps to correct the situation if any of the conditions in the following table are not met.

6-2 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

Periodic Inspection Items

Inspec-
No. Inspection details Criteria Correction
tion item
1 External Check for voltage fluctua- The voltage must be Use a voltage tester to check the
power tions at the power supply ter- within the allowable power supply at the terminals. Take
supply minals. voltage fluctuation necessary steps to bring voltage of
range. the supplied power to within the
allowable voltage fluctuation range.
2 I/O power Check for voltage fluctua- Voltages must be within Use a voltage tester to check the I/O
supply tions at the I/O terminals. specifications for each power supply at the terminals. Take
Unit. necessary steps to bring voltage
fluctuations within limits.

6-1 Cleaning and Maintenance


3 Ambient Check the ambient tempera- 0 to 55°C Use a thermometer to check the
environ- ture. temperature and ensure that the
ment (Inside the control panel if the ambient temperature remains within
Controller is in a control the allowed range of 0 to 55°C.
panel.)
Check the ambient humidity. Relative humidity must Use a hygrometer to check the
(Inside the control panel if the be 10% to 95% with no humidity and ensure that the ambi-
Controller is in a control condensation. ent operating humidity remains
panel.) between 10% and 95%.
Make sure that condensation does
not occur due to rapid changes in
temperature.
6
Check that the Controller is Not in direct sunlight Protect the Controller if necessary.
not in direct sunlight.

6-1-2 Periodic Inspections


Check for accumulation of No accumulation Clean and protect the Controller if
dirt, dust, salt, metal powder, necessary.
etc.
Check for water, oil, or chem- No spray Clean and protect the Controller if
ical sprays hitting the Con- necessary.
troller.
Check for corrosive or flam- No corrosive or flam- Check by smell or use a gas sensor.
mable gases in the area of mable gases
the Controller.
Check the level of vibration Vibration resistance Install cushioning or shock absorb-
or shock. and shock resistance ing equipment if necessary.
must be within specifi-
cations.
Check for noise sources near No significant noise Either separate the Controller and
the Controller. sources noise source or protect the Control-
ler.
4 Installa- Check that each Unit is con- No looseness Press the connectors together com-
tion and nected and locked to the next pletely and lock them with the slid-
wiring Unit securely. ers.
Check that cable connectors No looseness Correct any improperly installed
are fully inserted and locked. connectors.
Check for loose screws in No looseness Tighten loose screws with a Phil-
external wiring. lips-head screwdriver.
Check crimp connectors in Adequate spacing Check visually and adjust if neces-
external wiring. between connectors sary.
Check for damaged external No visible damage Check visually and replace cables if
wiring cables. necessary.

NX-series CPU Unit Hardware User’s Manual (W535) 6-3


6 Inspection and Maintenance

Inspec-
No. Inspection details Criteria Correction
tion item
5 User-ser- Battery Set Service life expectancy Replace the battery when its service
viceable CJ1W-BAT01 is 5 years at 25°C. life has passed even if a battery
parts Depending on model error has not occurred. (Battery life
Check whether the battery
and ambient tempera- depends upon the model, and ambi-
has reached its service life.
ture. ent conditions.) Refer to 6-2-1 Bat-
tery Replacement on page 6-6 for
the service life of individual model.
Check whether the Service life expectancy Replace the Fan Unit when its ser-
NX-FAN01 Fan Unit has is 10 years at 55 °C. vice life has passed even if the fan
reached its service life, or speed has not decreased. Refer to
whether it is rotated during 6-3-3 Fan Unit Used for Replace-
power supply. ment on page 6-11 for the service
life, and 6-3-4 Procedure of Fan Unit
Replacement on page 6-12 for how
to replace the Fan Unit.

Tools Required for Inspections


 Required Tools
• Flat-blade screwdriver
• Phillips screwdriver
• Voltage tester or digital voltmeter
• Industrial alcohol and pure cotton cloth
• Antistatic gas duster

 Tools Required Occasionally


• Oscilloscope
• Thermometer and hygrometer

6-4 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

6-1-3 Unit Replacement Precautions


Check the following after replacing any faulty Unit.
• Do not replace a Unit until the power is turned OFF.
• Check the new Unit to make sure that there are no errors.
• If you return a faulty Unit for repair, describe the problem in as much detail as possible, enclose this
description with the Unit before returning it.
• For poor contact, take a clean cotton cloth, soak the cloth in industrial alcohol, and carefully wipe the
contacts clean. Be sure to remove any lint prior to remounting the Unit.

Precautions for Correct Use


• Make sure that the required data, including the user program, settings and variables trans-
ferred to a CPU Unit that was replaced and to externally connected devices before restarting

6-1 Cleaning and Maintenance


operation. Be sure to include the tag data link settings and routing tables, which are stored in
the CPU Unit.
• The absolute encoder home offsets are backed up with a Battery in the CPU Unit as absolute
encoder information. When you change the combination of the CPU Unit and Servomotor,
e.g., when you add or replace a Servomotor, define the absolute encoder home again.
• If you replace a slave or Unit, refer to operation manual for the slave or Unit for information
on the data required for individual slaves or Units and redo the necessary settings.

6-1-3 Unit Replacement Precautions

NX-series CPU Unit Hardware User’s Manual (W535) 6-5


6 Inspection and Maintenance

6-2 Replacing the Battery


The Battery in the NX-series CPU Unit must be replaced periodically as preventative maintenance.
(The Battery is a backup power supply for the CPU Unit’s internal clock and the variables that are
retained during power interruptions.) This section describes how to replace the Battery.

6-2-1 Battery Replacement

Purpose of the Battery


The Battery maintains the CPU Unit internal clock and the variables retained during power interruptions
while the main power supply is OFF.
If the Battery is not installed or Battery voltage drops too low, the internal clock will stop and the vari-
ables that are retained for power interruptions will be lost when the main power supply goes OFF.

Battery Service Life and Replacement Period


The service life of a Battery is five years, which varies depending on the CPU Unit model, ambient tem-
perature, and power ON time rate.
Make a plan to replace the Battery so that the service life of the Battery will not exceed the minimum
lifetime under the normal product usage condition.

The Battery service life when power ON time rate is 0% (i.e., power OFF)

Reference life-
Approx. minimum lifetime [month]*1
Unit model number time [month]*2
25°C 40°C 55°C 25°C
NX701- 31 17 10 60
*1. The minimum lifetime we warrant is based on the calculation with the worst case values within the
specifications for the parts used in the product.
*2. The lifetime is based on the calculation with test data of the product. This value is used only for
reference because deviation for individual model is not considered.

Battery service life (minimum lifetime) of NX701- in relation to


power ON time rate and ambient temperature
60 57
55
Service life [month]

50
40
40
31 32 32
30
22
Ambient temperature
20 17
25°C
18
10 40°C
13
10 55°C
0
0 25 50 75 100
Power ON time rate [%]

6-6 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

Power ON Battery service life (minimum lifetime) [month]


Unit model number
time rate 25°C 40°C 55°C
NX701- 0% 31 17 10
25% 40 22 13
50% 57 32 18
75% 60 55 32
100% 60 60 60

Additional Information

The Battery installed at the time of purchase is only for monitoring purpose to test the battery
backup function. The Battery is exhausted depending on the period from factory checking to
actual operation, thus it may not satisfy specified battery lifetime.

6-2 Replacing the Battery


Low Battery Indicators
If the Controller Setup has been set to detect a low-battery error, the ERROR indicator on the front of
the CPU Unit will flash when the battery is nearly discharged.
If the ERROR indicator flashes, connect the Sysmac Studio, and then check the CPU Unit’s Battery
connection if the Sysmac Studio shows a Low Battery Voltage, Battery-backup Memory Check Error, or
Real-Time Clock Stopped event. If the Battery is properly connected, replace the Battery with a new
one as soon as possible.
6

6-2-1 Battery Replacement

Once a low-battery error has been detected, it will take 5 days (at an ambient temperature of 25°C)
before the battery fails if power has been supplied at least once a day.
Clock data and variables that are retained during power interruptions can be retained by ensuring that
the CPU Unit power is not turned OFF until the Battery has been replaced.

Precautions for Correct Use


The Battery will lose its charge faster at high ambient temperatures.

NX-series CPU Unit Hardware User’s Manual (W535) 6-7


6 Inspection and Maintenance

 Replacement Battery
Use the Battery CJ1W-BAT01 for replacement.

Precautions for Correct Use


Be sure to install a replacement Battery within two years of the production date shown on the
Battery label.
Production Date

CJ1W-BAT01
15-03 Manufactured in March 2015.

Replacement Procedure
Use the following procedure to replace the battery.

Precautions for Safe Use


We recommend replacing the battery with the power OFF to prevent the CPU Unit’s sensitive
internal components from being damaged by static electricity. The battery can be replaced with-
out turning OFF the power supply. To do so, always touch a grounded piece of metal to dis-
charge static electricity from your body before starting the procedure.
After you replace the Battery, connect the Sysmac Studio and clear the Low Battery Voltage
event.

Additional Information

UL standards require that batteries be replaced by experienced technicians. Always place an


experienced technician in charge of battery replacement.

1 Turn OFF the power supply to the Controller.


If the CPU Unit has not been ON, turn it ON for at least five minutes and then turn it OFF.

Additional Information

If power is not turned ON for at least five minutes before replacing the Battery, the capacitor
that backs up memory when the battery is removed will not be fully charged and memory may
be lost before the new battery is inserted.

6-8 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

2 Replace the battery.

(1) Pull the upper side of the right CPU Unit cover forward and remove from the Unit.

(2) Draw out the battery from the battery connector and replace a new battery.

6-2 Replacing the Battery


6

6-2-1 Battery Replacement


When placing the new battery, hanging battery wires on the protrusion for placing wires will
allow for compact storage of wires.

Protrusion for
placing wires

NX-series CPU Unit Hardware User’s Manual (W535) 6-9


6 Inspection and Maintenance

Precautions for Safe Use


• Before you replace the Battery, you must first supply power to the Controller for at least 5
minutes, and then you must complete this procedure within 5 minutes at 25°C after turning
OFF the power to the CPU Unit to ensure memory backup. If power is not supplied for at
least 5 minutes, the saved data may be lost.
• Never short-circuit the battery terminals; never charge the battery; never disassemble the
battery; and never heat or incinerate the battery. Doing any of these may cause the battery to
leak, heat, ignite, or rupture.
• Never use a battery that has been dropped on the floor or otherwise subject to shock. It may
leak.
• Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long
time. Leaving the CPU Unit unused again without turning ON the power even once after the
battery is replaced may result in a shorter battery life.

Additional Information

The Low Battery Voltage event is cleared automatically the next time the Controller is turned
ON after replacing the Battery.

6-2-2 Operation without a Battery


The NX-series CPU Units do not support a battery-free operation function such as CJ-series CPU
Units. If a Battery is not connected or the Battery voltage is too low, the following operation occurs.
• A Low Battery Voltage, Battery-backup Memory Check Error, and Real-Time Clock Stopped events
are detected.
• The _RetainFail (Power Retention Failure Flag) system-defined variable will be TRUE.

 Retaining or Not Retaining Data in the CPU Unit


Data in the CPU Unit will be retained or not retained as described in the following table according to
whether there is a Battery.

Power turned ON
Type of data
Battery No Battery
User program Values before power interruption will be retained by the
Controller Configurations and Setup built-in non-volatile memory.
Values before power inter- Values before power inter-
Event log
ruption will be retained. ruption will not be retained.
Clock data Correct values Illegal values
No Retain attribute Initial values*1 Initial values*1
Values of variables Values before power inter- Initial values*1
Retain attribute
ruption will be retained.
*1. If the initial value setting is blank, the initial value for the data type is used. For example, the initial value of
BOOL data is FALSE and the initial value of integer data is 0. Refer to the NJ/NX-series CPU Unit Software
User’s Manual (Cat. No. W501) for details on the initial values.

6 - 10 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

6-3 Replacing the Fan Unit


This section describes how to replace the Fan Unit, a part of the NX7-series CPU Unit that allows
replacement as preventive maintenance.

6-3-1 Purpose of Attaching the Fan Unit


A CPU that is incorporated in an NX7-series CPU Unit requires forced cooling to maintain its perfor-
mance. A Fan Unit is used to cool the CPU.
If the Fan Unit is not mounted, or if rotation of the fan stops or the rotation speed decreases due to a
failure or other causes, a Slow Fan error occurs in the Controller. If you continue the operation without
taking measures, a CPU Unit Overheat error (a minor fault level Controller error) or a CPU Unit Over-
heat (Operation Stopped) error may occur. The latter will stop operation of the Controller.

6-3 Replacing the Fan Unit


6-3-2 Fan Unit Replacement Period
The Fan Unit has a high resistance to wear and a long service life that corresponds to the life of an
NX7-series CPU Unit. However, an accidental failure may be caused by entry of foreign particles or
other factors.
The NX7-series CPU Units employ a replaceable Fan Unit that allows preventative maintenance.
You need to replace the Fan Unit if the Fan Unit stops or a Slow Fan error occurs and operation is not
recovered after you remove the obstacle from the Fan Unit.
6
When you replace the Fan Unit, stop the operation and turn OFF the power supply to the Controller.

6-3-1 Purpose of Attaching the Fan Unit


6-3-3 Fan Unit Used for Replacement
Use an NX-FAN01 Fan Unit.

The service life of a Fan Unit is 10 years at the ambient temperature of 55°C, and the storage limitation
for a Fan Unit that is not energized is 1 year.
Select a Fan Unit which was manufactured less than 10 years ago and has been stored for less than a
year without being energized. Perform operation check for the Fan Unit before you use it in normal
operation.

Precautions for Correct Use


• Do not use a Fan Unit which was subject to a strong impact, such as dropping on the floor. A
damaged bearing may cause a failure.
• Perform periodic cleaning procedures and remove dust from the Fan Unit. The service life of
the Fan Unit may be reduced due to dust.

NX-series CPU Unit Hardware User’s Manual (W535) 6 - 11


6 Inspection and Maintenance

Additional Information

The date of manufacturing can be checked on the side of the Fan Unit.
DDMYY gives the lot number, and “M” gives the following meaning.
1 to 9: January to September, X: October, Y: November, Z: December

DDMYY 

6-3-4 Procedure of Fan Unit Replacement

Precautions for Safe Use


Always turn OFF the power supply to the Controller before replacing the Fan Unit.
The Power Supply Unit may continue to supply power to the rest of the Controller for a few sec-
onds after the power supply turns OFF. The PWR indicator is lit during this time. Confirm that
the PWR indicator is not lit before you perform any of the above.

1 Turn OFF the power supply to the Controller.

2 Remove the Fan Unit while you push back the lever on top of the CPU Unit using a tool such as
a flat-blade screwdriver.

Precautions for Safe Use


Do not touch the heatsink inside the CPU Unit immediately after turning OFF the power supply.
Doing so may result in burn injury.

6 - 12 NX-series CPU Unit Hardware User’s Manual (W535)


6 Inspection and Maintenance

3 Attach the new Fan Unit.

(1) Put the locating part of the Fan Unit to the locating part on the back of the CPU Unit.

6-3 Replacing the Fan Unit


(2) Use the locating part as a supporting point and push the Fan Unit into the CPU Unit.

6-3-4 Procedure of Fan Unit Replacement

Make sure that the lever is securely locked and there is no lifting-off of the Fan Unit.
The power supply connection for the Fan Unit is established when it is attached to the CPU Unit.
Wiring is not required.

4 Turn ON the power supply to the Controller and check the operation for about a minute.
Make sure that the fan does not generate abnormal noise or vibration, and a Slow Fan error
does not occur.

NX-series CPU Unit Hardware User’s Manual (W535) 6 - 13


6 Inspection and Maintenance

6 - 14 NX-series CPU Unit Hardware User’s Manual (W535)


Appendices
The appendices provide the general specifications of the NX-series NX701 CPU Unit
and Unit dimensions.

A-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2


A-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A-2-1 NX-series CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A-2-2 End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A-2-3 NX-series Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A-2-4 SD Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A-3 Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio A
Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
A-3-2 Functions That Were Added or Changed for Each Unit Version . . . . . . . . . . . . A-8

NX-series CPU Unit Hardware User’s Manual (W535) A-1


Appendices

A-1 Specifications
This section gives the specifications of the NX-series CPU Units.

Item NX7-
Enclosure Mounted in a panel
Grounding method Ground to less than 100 Ω.
Dimensions (height × depth × width) 100 mm × 100 mm × 132 mm
Weight 880 g (including the End Cover)
Current consumption 40 W (including SD Memory Card and End Cover)
Ambient operating tempera- 0 to 55°C
ture
Ambient operating humidity 10% to 95% (with no condensation)
Atmosphere Must be free from corrosive gases.
Ambient storage tempera- -25 to 70°C (excluding battery and Fan Unit)
ture
Altitude 2,000 m max.
Pollution degree 2 or less: Meets IEC 61010-2-201.
Noise immunity 2 kV on power supply line (Conforms to IEC 61000-4-4.)
Operating
Overvoltage category Category II: Meets IEC 61010-2-201.
environment
EMC immunity level Zone B
Conforms to IEC 60068-2-6.
5 to 8.4 Hz with 3.5-mm amplitude, 8.4 to 150 Hz, acceleration
Vibration resistance of 9.8 m/s2
100 min each in X, Y, and Z directions (10 sweeps of 10 min
each = 100 min total)
Conforms to IEC 60068-2-27.
Shock resistance
147 m/s2, 3 times in X, Y, and Z directions
Life 2.5 years (at 25°C, Power ON time rate 0% (power OFF))
Battery
Model CJ1W-BAT01
EU Directives EN61131-2
Applicable cULus Listed UL508 and ANSI/ISA 12.12.01
standards*1 Shipbuilding Standards NK, LR
Other than the above. KC
*1. Refer to the OMRON website (http://www.ia.omron.com/) or consult your OMRON representative for the most
recent applicable standards for each model.

A-2 NX-series CPU Unit Hardware User’s Manual (W535)


Appendices

A-2 Dimensions
Dimensions of the CPU Units are shown as follows. The unit of dimension is millimeter.

A-2-1 NX-series CPU Units

NX701-
4.5

RUN
ERROR
BUSY
SHTDWN

SD PWR
SD BUSY

PORT1
EtherNet/IP

100 NET RUN


NET ERR
LINK/ACT
PORT1 EtherNet/IP
PORT2 PORT3
EtherNet/IP EtherCAT
NET RUN NET RUN
NET ERR NET ERR
LINK/ACT LINK/ACT

A-2 Dimensions
PORT2 EtherNet/IP PORT3 EtherCAT

132 100

When a cable is connected (such as a communications cable)


100
A

A-2-1 NX-series CPU Units

130 to 155 *1
*2
*1. This is the dimension from the back of the Unit to the communications cables.
130 mm: When an MPS588-C Connector is used.
155 mm: When an XS6G-T421-1 Connector is used.
*2. This dimension depends on the specifications of the commercially available USB cable. Check the specifica-
tions of the USB cable that is used.

NX-series CPU Unit Hardware User’s Manual (W535) A-3


Appendices

A-2-2 End Cover

12
1.5

100

1.5
71

A-2-3 NX-series Power Supply Units

NX-PA9001

4.5

PWR

100

80 100
2.3

A-4 NX-series CPU Unit Hardware User’s Manual (W535)


Appendices

NX-PD7001

4.5

PWR

100

51 100
2.3

A-2-4 SD Memory Card

A-2 Dimensions
A
32±0.1

A-2-4 SD Memory Card


2.1±0.15
24±0.1

NX-series CPU Unit Hardware User’s Manual (W535) A-5


Appendices

A-3 Version Information


This section describes the relationship between the unit versions of the NX-series CPU Units and the
Sysmac Studio versions, and the functions that are supported for each unit version.

A-3-1 Relationship between Unit Versions of CPU Units and Sysmac


Studio Versions
This section also describes how the unit version of NX-series CPU Units correspond to Sysmac Studio
versions. Normally use the corresponding versions.

Unit Versions and Corresponding Sysmac Studio Versions


This following table gives the relationship between the unit versions of the NX-series CPU Units and the
corresponding Sysmac Studio versions.

Unit version of CPU Unit Corresponding version of Sysmac Studio


Ver.1.24 Ver.1.44
Ver.1.23 Ver.1.41
Ver.1.22 Ver.1.40
Ver.1.21*1 Ver.1.29
Ver.1.18*2 Ver.1.22
Ver.1.16*3 Ver.1.20
Ver.1.14 Ver.1.18
Ver.1.13 Ver.1.17
Ver.1.12 Ver.1.16
Ver.1.11 Ver.1.15
Ver.1.10 Ver.1.13
*1. There is no NX701- CPU Unit with unit version 1.19 or later and unit version earlier than 1.21.
*2. There is no NX701- CPU Unit with unit version 1.17.
*3. There is no NX701- CPU Unit with unit version 1.15.

Specifications When Not Using the Sysmac Studio Version That


Corresponds to the Unit Version of the CPU Unit
The specifications when you do not use the Sysmac Studio version that corresponds to the unit version
of the NX-series CPU Unit are given in this section.

 Using an Sysmac Studio Version 1.12 or Lower


You cannot use an NX-series CPU Unit with Sysmac Studio version 1.12 or lower.

 Using a Lower Version of Sysmac Studio


If you use a lower version of the Sysmac Studio, you can use only the functions of the unit version of
the CPU Unit that corresponds to the Sysmac Studio version.
Example:
Unit version of CPU Unit: 1.11
Sysmac Studio version: 1.13

A-6 NX-series CPU Unit Hardware User’s Manual (W535)


Appendices

The unit version of the CPU Unit that corresponds to Sysmac Studio version 1.13 is unit version
1.10. Therefore, you can use only the functions that are supported by a CPU Unit with a unit ver-
sion of 1.10. You cannot use functionality that was added for unit version 1.11 or later of the CPU
Unit.

 Using a CPU Unit with an Earlier Unit Version


If you use an NX-series CPU Unit with an earlier unit version, select the unit version or an even ear-
lier unit version for the CPU Unit on the Select Device Area of the Project Properties Dialog Box on
the Sysmac Studio. You can use only the functions that are supported by the unit version of the con-
nected CPU Unit.
Example:
Unit version of CPU Unit: 1.10
Sysmac Studio version: 1.15
Unit version 1.11 of the CPU Unit corresponds to Sysmac Studio version 1.15. However, the unit
version of the connected CPU Unit is unit version 1.10, so select the version 1.10 as the version in
the Select Device Area of the Project Properties Dialog Box.
If you select version 1.10 as the version in the Select Device Area of the Project Properties Dialog
Box, you can use only the functions that are supported by unit version 1.10 of the CPU Unit. You
cannot use functionality that was added for unit version 1.11 or later of the CPU Unit.

A-3 Version Information


Additional Information

Unit Version Settings for Project Devices


• With Sysmac Studio version 1.02 or higher, you can select the unit version in the Select
Device Area of the relevant dialog boxes.
• You can select any unit version that is the same as or earlier than the unit version of the CPU
Unit. For example, if the unit version of the CPU Unit is 1.11, select either 1.10 or 1.11.
• The Sysmac Studio will treat the CPU Unit as a CPU Unit with the unit version that is A
selected for the project device. For example, if you set unit version 1.10 for project device,
you can use only the functionality for unit version 1.10 on the Sysmac Studio.

A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions
• You can transfer a project to the Sysmac Studio if the unit version that is set for the project
device is the same as or earlier than the unit version of the destination CPU Unit.
• Refer to the Sysmac Studio Version 1 Operation Manual (Cat. No. W504-E1-03 or later) for
details on the Select Device Area of the relevant dialog boxes.

NX-series CPU Unit Hardware User’s Manual (W535) A-7


Appendices

A-3-2 Functions That Were Added or Changed for Each Unit Version
This section describes the functions that were added or changed for each unit version of NX-series
CPU Unit.

 Additions and Changes to Functional Specifications


The following table gives the unit version of the CPU Units and the Sysmac Studio version for each
addition or change to the functional specifications.

Addi- Sysmac
Unit ver-
Function tion/c Studio Reference
sion
hange version
Program- Variables Arrays Variable-length Addi- 1.18 1.22 NJ/NX-series
ming array tion CPU Unit Soft-
ware User's
Manual (Cat.
No. W501)
Motion con- Single axes Auxiliary Cam monitor Addi- 1.21 1.29 NJ/NX-series
trol function for tion CPU Unit
single-axis Motion Con-
control trol User's
Manual (Cat.
No. W507)
Communi- Ether- OPC UA Server function Addi- Refer to the NJ/NX-series CPU Unit OPC
cations Net/IP port tion UA User’s Manual (Cat. No. W588) for
models and unit versions of the CPU
Units which support OPC UA function and
corresponding Sysmac Studio versions.
Communications instructions Chang 1.11 1.15 NJ/NX-series
e Instructions
Reference
Manual (Cat.
No. W502)
SD Mem- Application Program transfer from SD Addi- 1.11 1.15 NJ/NX-series
ory Cards Memory Card tion CPU Unit Soft-
ware User's
Manual (Cat.
No. W501)

 Additions and Changes to Basic Instructions and Motion Control Instructions


The basic instructions and motion control instructions that you can use have increased or changed
for the new unit version of the CPU Unit.
For details, refer to the NJ/NX-series Instructions Reference Manual (Cat. No. W502) and
NJ/NX-series Motion Control Instructions Reference Manual (Cat. No. W508).

 Additions and Changes to Controller Events


The events that can occur have increased or changed for the new unit version of the CPU Unit.
There are also changes in the recovery methods to use when some errors occur.
For details, refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503).

 Additions and Changes to System-defined Variables


The system-defined variables that you can use have increased or changed for the new unit version
of the CPU Unit.
Refer to the NJ/NX-series CPU Unit Software User's Manual (Cat. No. W501) for details.

A-8 NX-series CPU Unit Hardware User’s Manual (W535)


Index

NX-series CPU Unit Hardware User’s Manual (W535) I-1


Index

Index
A G

Applicable standards ......................................................A-2 GR ....................................................................... 3-15, 4-35


Grounding ........................................................... 4-35, 4-47
B
I
Basic System Configuration .................................... 1-5, 2-2
Battery ...................................................... 3-3, 3-8, 6-8, A-2 ID Information Indication ......................................... 3-3, 3-9
Battery connector ........................................................... 3-3 Indicator ......................................................................... 3-4
Battery Replacement Procedure .................................... 6-8 Inrush current ............................................................... 3-12
Battery Service Life and Replacement Period ................ 6-6 Installation Dimensions ................................................ 4-29
Built-in EtherCAT port .....................................1-11, 2-3, 3-3 Installation Height ......................................................... 4-30
Built-in EtherNet/IP port ....................................1-9, 2-6, 3-3 Installation in Cabinets or Control Panels .................... 4-10
BUSY .............................................................................. 3-5 Installation Method in Control Panels ........................... 4-11
Interlock Circuits ............................................................. 4-8
C
L
Cleaning ......................................................................... 6-2
Communications Cable ...........................................2-4, A-3 LG ....................................................................... 3-15, 4-35
Configuration Units ......................................................... 2-3 LINK/ACT ....................................................................... 3-7
CPU Module .................................................4-9, 4-16, 4-27 Lot number ..................................................................... 3-9
CPU Rack ................................................................ 1-5, 2-3
CPU Unit ................................................................. 2-3, 3-2 M

D MAC addresses .............................................................. 3-9

Daisy chain .......................................................... 4-47, 4-49 N


DIN Track ...................................................4-14, 4-15, 4-17
DIN Track Contact Plate ...................................... 3-14, 4-36 NET ERR ........................................................................ 3-7
DIN Track Insulation Spacer ......................................... 4-38 NET RUN ................................................................ 3-6, 3-7
DIN Track mounting hook .............................3-3, 3-14, 4-18 Network Configuration ............................................. 1-6, 2-6
DIP switch ...................................................................... 3-3
Dropout prevention lock ............................................... 3-14 O
Dropout prevention lock release lever ................. 3-14, 4-28
Operating environment ................................................... A-2
E Operating Mode at Startup ............................................. 4-3
Operating Procedure .................................................... 1-13
Earthing Methods ......................................................... 4-47 Operation Status Indicators ............................................ 3-4
Emergency Stop Circuit .................................................. 4-7 Operation until Operation Ready Status ........................ 4-2
End Cover ............................................................. 2-4, 4-20 Order of Powering .......................................................... 4-7
End Plate ....................................................4-14, 4-15, 4-21 Output capacity ............................................................ 3-12
Equipotential bonding system ............................. 4-47, 4-48
ERROR .......................................................................... 3-5 P
EtherCAT Network Configuration ............................ 1-5, 2-3
EtherCAT Slave .............................................................. 2-4 Periodic Inspection Items ............................................... 6-3
Event log ........................................................................ 4-5 Peripheral USB port ....................................................... 3-3
Power consumption ...............................................3-12, A-2
F Power OFF detection time ............................................. 4-3
Power OFF Operation .................................................... 4-3
Fail-safe Circuits ............................................................. 4-6 Power ON time rate .................................................6-6, A-2
Fan Unit ..........................................................3-3, 3-8, 4-12 Power supply connector ................................................. 3-3
Functional Grounding ................................................... 4-35 Power supply input ....................................................... 3-15
Power Supply Unit ................................................. 2-4, 3-12
Power supply voltage ................................................... 3-12

I-2 NX-series CPU Unit Hardware User’s Manual (W535)


Index

Power Supply Wiring ............................................. 4-7, 4-31


Protective Grounding ....................................................4-35
PWR ..............................................................................3-14

Restricted region ................................................. 4-16, 4-27


RUN ................................................................................3-5
RUN Output ...................................... 3-12, 3-15, 4-32, 4-34

Safe Mode .......................................................................3-3


SD BUSY ........................................................................3-5
SD Memory Card .................................................. 2-4, 4-23
SD Memory Card connector ...........................................3-3
SD Memory Card power supply switch ...........................3-3
SD PWR ..........................................................................3-5
Slider ................................................................... 3-14, 4-17
Star earthing ....................................................... 4-47, 4-48
Startup ............................................................................3-5
Support Software .................................................... 1-5, 1-7
Sysmac Studio ..............................................................3-16

Terminal Block ...............................................................3-15

Unit hookup guides ............................................... 3-3, 4-20


Unit Version ............................................................. 3-9, A-6

Wiring Duct ...................................................................4-12 I


Write Protection Key .....................................................3-10

NX-series CPU Unit Hardware User’s Manual (W535) I-3


Index

I-4 NX-series CPU Unit Hardware User’s Manual (W535)


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