A3 Schematics
A3 Schematics
A3 Schematics
F1 F2 F3 F4 F5 F17 10A V7 3A
15A 30A 20A 30A 25A MMP K3 F18 10A F25 10A K7 K11 K15 K19 K21
F19 5A
2 4
F24 10A
F20 10A F23 10A
ZFP SCU FDC MDU MMD
K4 F21
F22
10A
R2 10k
K8 K12 K16 N1 2
K20
1 3 15A
R1 820
K1 - Neutral. K5 - Stop Light. K11 - Dip.
F1 - Park Lights. F7 - Bin Down Unit. K2 - Start (KL50). F11 - Transmission. (KL15) V1 - Gear Hold Control. K6 - 0% Throttle. K12 - Bright.
- Interior Lights. - Seat Pump. K3 - Aircon / - Engine brake request. V3 - Alternator D+ K7 - Park Brake. K13 - Bin Float/
- Stop Lights. - Wiper Motor. Lights Cut Out. F12 - Transmission. (KL30) V4 - CCU Control - K8 - Bin Up Limit/ Work lights
- Hazards / Indicators. - Mirror Defrost. K4 - Reverse. - Voltage Regulator. intermittent Wiper. Gear hold K14 - Intermittent.
- Wake up module. - Electrical Mirrors. F13 - MDU / CCU. (KL15) V5 - Washer Control - K9 - Left Indicator. K15 - 12V Supply..
F2 - Battery Supply to Fuses - - Washer Motor. - Hazard input to CCU. intermittent. K10 - Right Indicator. K16 - ADM / MR Ignition Supply.
(F12, F13, F18, F19, F20, F21, - Horn Solenoid. F14 - Alternator D+ V6 - Hazard Control - K17 - MDU / CCU Ignition Supply.
F24). - Electrical Horn. F15 - CCU Program. (KL15) MDU / CCU ignition. K18 - Control Traction Diff.
F3 - Ignition Supply to Fuses - - Bin up limit. - MDU Program. (KL15) V7 - Ignition Control - K19 - Laden / Unladen.
(F11, F14, F15, F16, F23). - Auto greaser. - Diagnostic. (KL15) MDU / CCU ignition. N1 - Voltage Regulator.
F4 - Reverse Lights. F8 - Cold Start. F16 - Engine. (KL15) K20 - Retarder enable.
- Head Lights. - Artic Spare Power. F17 - Reverse Camera. (12V) R2 - External pull up - K21 - High Range.
- Work Lights. - Relay Spare Power. - FM Radio. (12V) Fuel Throttle. K22 - Auto neutral.
- Rotating Beacon. - Suspension controller. F18 - Engine. (KL30) R1 - External pull up - K23 - Fan control.
F5 - Aircon / Headlight Relays. F9 - Bin Float Solenoid. F19 - MDU. (KL30) Air pressure sender.
(Crank Cut Relay) - Neutral Relay. F20 - Diagnostic. (KL30)
F6 - Bin Down Latch Solenoid. - Start Relay. F21 - Battery Balancer. (KL30)
- Park Brake Solenoid. - MDU / CCU Power Relay. - Accessory.
- CTD Solenoid. - CCU Ignition Status. F22 - 2 Way Radio. (12V)
- Automatic Greaser. F10 - 15A Rear wiper motor. F23 - Onboard Weighing. (KL15)
- Rear wiper switch. - Fan Drive Controller. (KL15)
- Iqan cut switch. - Memory Module. (KL15)
- CTD switch. - Satellite Communication. (KL15)
- Iqan spare power. F24 - Memory Module. (KL30)
- 20A bonnet fans.
Superscript Key
1
Only used on 250D & 300D
2
Only used on B35D & B40D
3
Only used on B20D to B30D
4
Only used on B50D
PAGE 7
SAE J1939 CAN BUS
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
GN 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
X94 - A X93 - A
X94 - B X93 - B
X94 - C X93 - C
SHIELD
GN 1.0
YL 1.0
SHIELD
GN 1.0
SHIELD
SHIELD
GN 1.0
YL 1.0
GN 1.0
YL 1.0
YL 1.0
7.2 V SAT.
Modem BELL TRAINING CENTER
Large adt’s MK III
Revision 0.3
TR001621
PAGE 11
ALLISON HD 4560 CROSS SECTION
PAGE 283
ALLISON HD 4560 POWER FLOW
C3 C4 C5
C2
C1
LINE DRAWING
P1 P2 P3
INPUT(ROTATING CLUTCH MODULE AND P1 SUN GEAR)
MAIN SHAFT
P2 PLANETARY SET AND P3 RING GEAR
P1 PLANETARY SET AND P2 RING GEAR
P1 RING GEAR
OUTPUT
BELL TRAINING CENTER
PAGE 285
ALLISON HD 4560R ELECTRONIC CONTROL WTEC III
X225 X220 (BLUE) X222 (GREY)
Engine 2 OR/YL X215 - 16 BK/BN 30 Engine Speed - Lo SCHEMATIC LEGEND GPI 1(-) 11 PL/RD X7 - 14 YL/PK R24-87 136 20
Speed
Sensor BN X215 - 17 BN 14 Engine Speed - Hi GPI 11(+) 28 GN/BK X7 - 15 GN/BK CCUJ3-D2 101 6
1 = High Side Driver (switch to power)
GN X215 - 23 GN 32 Output Speed - Lo Analog Ground 24 PL/BK X7 - 17
YL/PK X215 - 15 WH/GY 16 Output Speed - Hi = Low Side Driver (switch to ground) GPI 7(-) 29 PL/BL X7 - 18
X226 BL
2 BL
X215 - 18 BL 31 Turbine Speed - Lo
GPI = General Purpose Input
GPI 8(-) 30 PL/WH X7 - 19 BK/BL DIODE1-IN 167 22
Output OR
Speed OR
X215 - 19 OR 15 Turbine Speed - Hi GPO = General Purpose Output 13 X7 - 19 BK/BL R14-87 137 18
Sensor 1 X215 - 5
PSS = Primary Shift Selector X7 - 20 4206D Only
GN/PL GN/PL 3 F Sol Power (F-Hi) GPI 5 (-) 27 PL/GN
SSS = Secondary Shift Selector
WH/YL X215 - 6 WH/YL 22 F Sol Lo SCI = Serial Communication Interface GPO 5(-) 19 RD/GN X7 - 21
WH/BL X215 - 21 WH/BL 12 C3PS Input RMR = Retarder Modulation Request GPO 8(-) 5 GY/BK X7 - 22
X224
Turbine 2 PK X215 - 4 PK 9 Sensor Power Digital Ground (GPI) 31 OR/BK X7 - 4
Speed
Sensor
YL/RD X215 - 20 YL/RD 13 Trans ID GPI 10(-) 14 WH/PL X7 - 10 PL/GN R21-87 138 15
1
BK X215 - 13 BK 25 Analog Ground TCU X7 - 10 GN/WH CCUJ1L-T3 97 6
X215 - 22 4206D Only
BL/WH BL/WH 26 Oil Level Sensor Input GPO 3(+) 22 GY/RD X7 - 24
X223
WH/GN X215 - 7 WH/GN 4 A Sol Lo GPO 2(-) 3 GY/GN X7 - 25
Turbine Speed U
MD/B 300
B 400 Only { V
OR/WH
BN/GN
X215 - 9
X215 - 8
OR/WH
BN/GN
20
2
B Sol Lo
B.E Sol Power
A-Hi GPO 1(-) 2 GN/PK X7 - 26
Battery Ground
M
SS Mode Input
10
Sensor Power
Battery Power
J 1939 Shield
X215 - 25 OR/GN 28 Ret Temp Sensor Input
A 8
SS Display
OR/GY
J 1939 Lo
ISO 9141
J 1939 Hi
GPI 12(-)
18 7
GPO 6(-)
GPO 7(-)
YL
GPI 4(+)
GPI 9(-)
GPI 6(-)
E Sol K
SCI Lo
PSS P
10 15
SCI Hi
PSS 1
PSS 2
PSS 4
PSS 8
BK
L 29 21
G Sol C GY/BL 11 RMR 23
19
20
21
22
23
24
25
31
30
4
sump temp P 11 28 32 15 5 6 7 8 9 14 10 3 16 2 18 26 27 17 1 13 29 12
J Sol X221
7 Speed e
Only { N Sol f
(BLACK)
g SHIELD
YL/GN
BL/OR
BN/WH
BK/PK
BK/GY
RD/GY
BK/WH
PK/BK
BK/RD
RD/BL
BK/BL
BN/BL
GY
RD
BL/BK
BL/YL
GY
GN
YL
X7 - 23
YL/BK
YL/BL
X219 - C
X219 - A
RD
X219 - B
PL
X7 - 16
X7 - 1
X7 - 31
X7 - 31
X7 - 30
X7 - 13
X7 - 29
X7 - 11
X7 - 12
X216 - 1
X216 - 5
X216 - 3
X216 - 6
X216 - 2
X216 - 4
GY/YL
BL X7 - 7 BL/WH
Volt Reg YL/GY
Fuse1-1 RD
BK/OR
X228
X227
X218
BK
R22-87A
BK
Volt Reg
X60 - C
Diag-G
Diag-F
X60 - A
X60 - B
SW4-6
X217
B A 2 1 2 1 E2
H Sol
Retarder Retarder Retarder F G HW J K U T P L A B C D E S M N R V
Solenoid 143 142 6 38 141 122 123 118 117 116
Temp Accum. 3 5 6 2 1 4
NOTE : Sensor Resistor Primary Shift Selector
12 Retarder Modulation Request 12 2 3 20 8 8 8 8 8
ALL WIRES 1.5mm
UNLESS OTHERWISE
SPECIFIED.
TCU, SHIFT & CAN WIRES 1.0mm
BELL TRAINING CENTER
Large adt’s MK III
REVISION 0.3
TR001593
PAGE 407
VOAC BLOCK 7 2 PLUG / 15Nm
VIEWS
VIEW
A5 09 ORIFICE / SIZE 0.7 / 3Nm
A6
O2
B5 PARKER
B6
VIEW 017 ORIFICE / SIZE 0.8 / 3Nm
17
PLUG / 15Nm
VIEW D
21
9
PLUG / 15Nm 4 5 3 1
15
PLUG / 30Nm
09
M5
M6
8
S4
M10X20 LIFTING EYE
LSU
XB
X3
PARKER
X4
M4
B
SP1
14
ML1
FD
VIEW B 13 VIEW A
T2
10
11
ML3
L3
MP2
A
PARKER
PARKER
20
VOAC BLOCK
MP1
LSFD
TP1
MP3
VOAC
P3
TEST PIONTS
PISTON ACCUMULATORS T
240 240 T
TEST POINT P2
MANIFOLD 80 80 80 80 NON BRAKED
B2 AXLE
T2 P P
MP2 MP1 M4 WET DISC BRAKE TRANSMISSION
THERMAL THERMAL
PRESSURE PRESSURE
VALVE VALVE
SERVICE
BRAKE VALVE
BRAKE
100 BAR
A4
80
S4
110
M6 M5
M4 B6 A6 A5 B5
4 5
3
B A
2 17 LS2
9
XB T
190 A1
Ls 80
1
7 X4
6 21
280
TP1 170 P [P1]
T P MP1 8 [A]
19 M1
SP1 [P2]
5
P P LS
11
P1 10 LS LS LS1
T
X 18
RESIDUAL
13
11 T T2
19 BAR FAN DRIVE CONTROLLER
COMPENSATOR CHECK 16
190 BAR VALVE 14 280
X3
MANIFOLD 150
MP2 12 A
BLOCK 15
P2 P3 L3 L1 L2 T3
MP3 ML3 ML1
WHEEL
B
MANIFOLD FAN DRIVE CONTROL
VALVE VALVE VALVE
EMERGENCY HV 08
S
STEERING PUMP
L
A10
X
A5
A7
X
A9
A4
A8
A3
A6
A2
RESIDUAL RESIDUAL
30 BAR 28 BAR A A1
COMPENSATOR CHECK VALVE COMPENSATOR
250 BAR MANIFOLD BLOCK 250 BAR TANK RETURN MANIFOLD
B B
ENGINE
BREATHER
M
RETURN
FILTER
PAGE 427
SOLENOID SWITCHES PRESSURE SWITCHES
QUICK COUPLER
PNEUMATIC
VIEWS ABBREVIATIONS (INSIDE CAB)
DESCRIPTION SIZE
ABB
TLA TIP LEVER AIR SUPPLY FF6
TLX TIP LEVER EXHAUST FF6
TLD TIP LEVER DOWN FF6
TLU TIP LEVER UP FF6
PBS PARK BRAKE SOLENOID FEED FF12
SOLENOID SWITCHES PBA PARK BRAKE AIR SUPPLY FF12
PBX PARK BRAKE EXHAUST FF12
S SEAT FF6
AA3 AUXILIARY AIR SUPPLY PLUG M14 PLUG
VIEW D AT AUXILIARY THROUGH CONNECTION FF6
PNEUMATIC BLOCK
HORN SOLENOID
TLD
TRANSFER CASE SOLENOID & PRESSURE SWITCH
CONTROL TRACTION DIFFERENCIAL
AT
SOLENOID & PRESSURE SWITCH
PBS
BIN UP PRESSURE SWITCH
PARK BRAKE SOLENOID & PRESSURE SWITCH
TLA
5MM THREADED HOLE FOR
EXHAUST BRAKE VALVE SOLENOID EARTH TO SENDER UNIT
TLU
PNEUMATIC PRESSURE SENDER UNIT
VIEW B VIEW A
HOSE CONNECTORS
S
AA3
BLANKING PLUGS
PBA
EXHAUST FILTERS
PBX
SOLENOID EXHAUST FILTERS
PNEUMATIC QUICK COUPLER
ORIFICE FITTING
TLX
PB CHECK VALVE
VIEW C
DS TC TVU TVD
PAGE 447
PNEUMATIC SCHEMATIC
BIN TIP
LEVER
MOMENTRY SEAT
SWITCH LEVER
1 22
3
PARK BRAKE BIN DOWN
LEVER HOLD SOLENOID
AS OUTSIDE
CAB
EB CHECK PB TVU TVD TC H
EXHAUST VALVE EXHAUST EXHAUST EXHAUST
SILENCER SILENCER ORIFACE SILENCER
QUICK
COUPLER
TRANSFER
CASE
PB CTD
HYDRAULIC SPOOL
EB
BIN UP BIN DOWN CTD HORN
EVB
COOLER
PIPE
AIR COMPRESSOR
RESERVOIR
PURGING
DRAIN RESERVOIR
BELL TRAINING CENTER
SOLENOID large adt’s MK III
Revision 0.3
TR001597
PAGE 449
MERCDES BENZ ADM AND PLD
B16
2 BK/YL 0.5
N3-1
1 BR/YL 0.5
PLD
N3-20
SCHEMATIC FOR OM501LA B15
2 BR/VL 0.5 N3-19
ENGINE
PWM - 8 8 8
CONTROL
ALL LARGE ADT’S 2
1 BK/VL 0.5
WH/YL 0.5
N3-2
UNIT
ACCELERATOR
PEDAL
90 89 88 GN 1.5 FUSE8-1 15 2
N3-3 +
B65 X7
(6)
1 RD/YL 0.5
N3-34 6 PL 0.35 X25 - 6
21-1 ADM -
(4)
2 BR/WH 0.5
MERCEDES
PWM
N3-15 4 GN 0.35 X25 - 4 X19 - A YL 1.0
B11 21-19
1 GY/BR 0.5 3 WH 0.35 ENGINE
(3)
N3-39 X25 - 3 X19 - B GN 1.0
_
21-21
N3-4 + 5 RD 0.35 X25 - 5 X19 - C SHIELD CONTROL
(5)
21-20
UNIT
PWM
2 YL 0.35
(2)
N3-5 X25 - 2 BK/YL 1.5 21-14
B90 3 GN 0.5
N3-7 1 BN 0.35 X25 - 1 BL/GN 1.5 21-13
(1)
_
1 BL 0.5
N3-22 BL/YL 1.5 21-12
4 VL 0.5 N3-29 BK 1.5
TEMP E1 21-3
2 BR/BK 0.5 N3-48 RD 1.5 21-2
B12 1 GN/BL 0.5
N3-32 X9
X106 BL/RD 1.5 15-5
2 GR/YL 0.5
N3-10
MR-1 X3 - 14 YL/GN 1.0 15-13
3 BR/GY 0.5
N3-6
MR-3 X3 - 13 BK 1.0
N3-8
MR-4 X3 - 24 BL 1.0 15-14
2 YL 0.5
N3-49
B14 MR-2 X3 - 25 BN 1.0 15-15
1 WH 0.5
N3-33
MR-9 BK 2.5 15-6
2 BL/WH 0.5 N3-30 E2
START X8
1 RD/BK 0.5 N3-25 MR-11
S10 E1 18-2
MR-15 X3 - 5 RD 1.5
RD/WH 0.5 N3-35 BK 1.5 18-9
2 MR-5 GN 2.5
STOP N3-11 X10
V6 S11 1
N3-12
MR-6 GN 2.5 12-1
MR-8 X3 - 6 BK/WH 1.5 12-2
GY/BK 1.5 N3-54
Y9 4 1 Y6
GY/WH 1.5 MR-12 BK/WH 1.5
N3-53
WH/RD 1.5 MR-13 X3 - 28 PL 1.5
N3-47 OR 1.5 DIAG-F 86 8
Y10 Y7 RD/GN 1.5 N3-16
5 2 BK/WH 1.5 R7-86 95 8
GY/BL1.5 N3-44 RD/YL 1.5 R5-86 91 8
START-K150
RD/BL 1.5
N3-9 RD 1.5 87a
MCB1-2
DIAG-G
BK 1.5
Y11 Y8 E1
R7-87
6 3 WH/BL 1.5 N3-38 30
87
GY/YL 1.5 N3-45 RD 1.5 RD 1.5 FUSE6-1 14 2
85 86 RELAY 12
N3-13 BK 1.5 RD 1.5
87 2 96 Ay E1 ADM / MR
N3-14 SUPPLY
8 1 8 1
N3-17
N3-18
N3-21
LEGEND N3-23