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Ceiling Floor Installation Manual

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Multi split inverter Ceiling floor

Installation Manual New Released Form: AFSEJ6AMH-RY-190412

Multi split inverter R410a 60Hz HP SERIES

YFSE18XJ6AMH-RY
YFSE24XJ6AMH-RY

Issue Date
Apr. 12, 2019
Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage,
electrical shock and fire.
CONTENTS PAGE
When installing the unit in a small room, take measures
against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage.
PRECAUTIONS.......................................................................................1
Contact the place of purchase for more information.
INSTALLATION INFORMATION................................................................2 Excessive refrigerant in a closed ambient can lead to oxygen
deficiency.
ATTACHED FITTINGS..............................................................................3
INSPECTING AND HANDLING THE UNIT.................................................4 Use the attached accessories parts and specified parts
INDOOR UNIT INSTALLATION.................................................................4 for installation.
otherwise, it will cause the set to fall, water leakage,
OUTDOOR UNIT INSTALLATION..............................................................6 electrical shock and fire.
CONNECT THE DRAIN PIPE.....................................................................9
Install at a strong and firm location which is able to
INSTALL THE CONNECTING PIPE.........................................................10 withstand the set' s weight.
AIR EVACUATION..................................................................................14 If the strength is not enough or installation is not properly
done, the set will drop to cause injury.
WIRING.................................................................................................15
TEST OPERATION..................................................................................16 Before obtaining access to terminals, all supply circuits
must be disconnected.

The appliance must be positioned so that the plug is


accessible.

The enclosure of the appliance shall be marked by word,


1. PRECAUTIONS or by symbols, with the direction of the fluid flow.

For electrical work, follow the local national wiring


standard, regulation and this installation instructions. An
keep this manual where the operator can easily find them. independent circuit and single outlet must be used.
If electrical circuit capacity is not enough or defect in
Read this manual attentively before starting up the units. electrical work, it will cause electrical shock fire.

For safety reason the operator must read the following Use the specified cable and connect tightly and clamp
cautions carefully. the cable so that no external force will be acted on the
terminal.
Installation must be performed in accordance with the If connection or fixing is not perfect, it will cause heat-up or
requirement of NEC and CEC by authorized personnel only. fire at the connection.
(Applicable to the North American area only)
Wiring routing must be properly arranged so that control
board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause
The safty precautions listed here are divided into two categories. heat-up at connection point of terminal, fire or electrical
shock.
WARNING
If the supply cord is damaged, it must be replaced by the
If you do not follow these instrutions exactly, the unit may manufacturer or its service agent or a similarly qualified
cause property damage, personal injury or loss of life. person in order to avoid a hazard.

When carrying out piping connection, take care not to let


CAUTION air substances go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high
pressure in the refrigeration cycle, explosion and injury.
If you do not follow these instrutions exactly, the unit may
cause minor or moderate property damage, personal
Do not modify the length of the power supply cord or use
injury.
of extension cord, and do not share the single outlet with
other electrical appliances.
After completing the installation, make sure that the unit operates Otherwise, it will cause fire or electrical shock.
properly during the start-up operation. Please instruct the customer
on how to operate the unit and keep it maintained.Also, inform Carry out the specified installation work after taking into
customers that they should store this installation manual along with account strong winds, typhoons or earthquakes.
the owner's manual for future reference. Improper installation work may result in the equipment falling
and causing accidents.

If the refrigerant leaks during installation, ventilate the


WARNING area immediately.
Toxic gas may be produced if the refrigerant comes into the
Be sure only trained and qualified service personnel to
place contacting with fire.
install, repair or service the equipment.

Improper installation, repair, and maintenance may result in


electric shocks, short-circuit, leaks, fire or other damage to
the equipment.

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1
The temperature of refrigerant circuit will be high, please An all-pole disconnection device which has at least 3mm
keep the interconnection cable away from the copper clearances in all poles , and have a leakage current that
tube. may exceed 10mA, the residual current device (RCD)
having a rated residual operating current not exceeding
After completing the installation work, check that the 30mA, and disconnection must be incorporated in the
refrigerant does not leak. fixed wiring in accordance with the wiring rules.
Toxic gas may be produced if the refrigerant leaks into the
room and comes into contact with a source of fire, such as a In cases where the outdoor unit is installed above the
fan heater, stove or cooker. indoor unit ,secure the taped piping along the exterior
wall, form a trap to prevent water entering the room.

CAUTION

Ground the air conditioner.


Do not connect the ground wire to gas or water pipes,
lightning rod or a telephone ground wire.Inappropriate
grounding may result in electric shocks.

Be sure to install an earth leakage breaker.


Failure to install an earth leakage breaker may result in
electric shocks.

Connect the outdoor unit wires , then connect the indoor


unit wires.
You are not allowed to connect the air conditioner with the
power supply until the wiring and piping is done.

While following the instructions in this installation


manual, install drain piping in order to ensure proper
2. INSTALLATION INFORMATION
drainage and insulate piping in order to prevent
condensation.
Improper drain piping may result in water leakage and To install properly, please read this "installation manual" at
property damage. first.

Install the indoor and outdoor units, power supply wiring The air conditioner must be installed by qualified persons.
and connecting wires should be at least 1 meter away
from televisions or radios in order to prevent image When installing the indoor unit or its tubing, please follow
interference or noise. this manual as strictly as possible.
Depending on the radio waves, a distance of 1 meter may not
be sufficient enough to eliminate the noise. If the air conditioner is installed on a metal part of the
building, it must be electrically insulated according to the
The appliance is not intended for use by young children relevant standards to electrical appliances.
or infirm persons without supervision.
When all the installation work is finished, please turn on
Don't install the air conditioner in the following the power only after a thorough check.
circumstance:
There is petrolatum existing. Regret for no further announcement if there is any change
of this manual caused by product improvement.
There is salty air surrounding (near the coast).

There is caustic gas (the sulfide, for example) existing


in the air (near a hot spring).
INSTALLATION ORDER
The Volt vibrates violently (in the factories).
Select the location;
In buses or cabinets.
Install the indoor unit;
In kitchen where it is full of oil gas.

There is strong electromagnetic wave existing. Install the outdoor unit;

There are inflammable materials or gas. Install the connecting pipe ;


There is acid or alkaline liquid evaporating.
Connect the drain pipe;
Other special conditions.
Wiring;
The appliance shall be installed in accordance with
Test operation.
national wiring regulations.

Do not operate your air conditioner in a wet room such


as a bathroom or laundry room. the room.

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2
3. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.

NAME SHAPE QUANTITY

1. Remote controller 1
(on some models)

2. Remote controller holder 1


Remote controller & Its Holder (on some models)

3. Mounting screw(ST2.9×10-C-H) 2

4. Alkaline dry batteries (AM4) 2

5. Magnetic ring 2
(on some models)

6. connection wire of
wired remote controller 1
(on some models)
Others
7. Owner's manual 1

8. Installation manual 1

9. Remote controller manual 1

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4. INSPECTING AND HANDLING THE UNIT 5.2 Install the main body

At delivery, the package should be checked and any damage should


be reported immediately to the the service agent.

When handling the unit, take into account the following:

1 Fragile, handle the unit with care.

B
Keep the unit upright in order to avoid compressor
damage. D. Connecting point of
refrigerant pipe
(D. gas side)
2 Choose on before hand the path along which the unit is to be
brought in.
Drain point

3 Move this unit as originally package as possible.


E. Connecting point of
refrigerant pipe
4 When lifting the unit , always use protectors to prevent belt (E. Liquid side)
damage and pay attention to the position of the unit’s centre of
gravity.
C
D
5. INDOOR UNIT INSTALLATION
Hook

5.1 Installation place


(Refer to Fig.5-1,Fig.5-2 and Table 5-1 for specification.)

The indoor unit should be installed in a location that meets


the following requirements:

There is enough room for installation and maintenance.


The ceiling is horizontal, and its structure can endure the
weight of the indoor unit.
Fig. 5-2
The outlet and the inlet are not impeded, and the
influence of external air is the least.
The air flow can reach throughout the room. 1 Installing Ø10 hanging screw bolts. (4 bolts)
The connecting pipe and drainpipe could be extracted out
Please Refer to Fig.5-3 and Fig.5-4 for the hanging screw
easily. bolts distance
There is no direct radiation from heaters. Evaluate the ceiling construction and please install with Ø10
hanging screw bolts.
The handling to the ceiling varies from the constructions,
≥35mm
consult the construction person for the specific condition.
≥ 35mm

≥ 35mm

Do keep the ceiling flat. Consolidate the roof beam to avoid


≥1000mm
possible vibration.
Cut off the roof beam.
Strengthen the place that has been cut off, and
consolidatethe roof beam.
After the selection of installation location, position the refrigerant
pipes, drain pipes,indoor & outdoor wires to the connection
Fig.5-1
places before hanging up the machine.

The installation of hanging screw bolts.


CAUTION
WOODEN CONSTRUCTION
Keep indoor unit, outdoor unit, power supply wiring and
transmission wiring at least 1 meter away from televisions Put the square timber traversely overthe roof beam, then install
and radios. This is to prevent image interference and the hanging screw bolts.
noise in those electrical appliances. (Noise may be
generated depending on the conditions under which the Timber over the beam
electric wave is generated, even if 1 meter is kept.)

Roof beam
Ceiling

Hanging screw bolts

Fig.5-3

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NEW CONCRETE BRICKS 3 Ceiling Installation

20mm
Inlaying or embedding the screw bolts.

(Blade shape (Slide insertion)


insertion) Fig.5-4

Steel bar
Fig. 5-10
Embedding screw bolt

(Pipe hanging and embedding screw bolt) Fig.5-5 D. Connecting point of


refrigerant pipe
(D.gas side)
FOR ORIGINAL CONCRETE BRICKS E. Connecting point of
refrigerant pipe
Install the hanging hook with expansible bolt into the concrete (E. Liquid side)
deep to 45~50mm to prevent loose.

Fig.5-6

Drain point
STEEL ROOF BEAM STRUCTRUE
Downward declicity lower between(1-2)/100 Fig. 5-11
Install and use directly the supporting angle steel.
4 Wall Mounting Installtion
Hanging screw bolt

Hanging Supporting
Fig.5-7bolts angle steel

Fig.5-7

2 Install the indoor unit.


Remove the side board and the grille.(Refer to Fig. 5-8) Fig. 5-12

Hanging
Hanging arm 5.3 The dimension of the unit
screw bolt
Table 5-1 unit:mm
MODEL A B C D E
18~24 1068 675 235 983 220
30~48 1285 675 235 1200 220
36~48 1650 675 235 1565 220
60 1650 675 235 1565 220

Side board

Grille
Fig.5-8

Locate the hanging arm on the hanging screw bolt.


(Refer to Fig. 5-9)
20~25mm

Screw nut

Washer

Hanging
screw bolt

Hanging arm

Fig.5-9

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6. OUTDOOR UNIT INSTALLATION

 The area must be free of combustible gases and


Outdoor Unit Installation Instructions
chemicals.
 The pipe length between the outdoor and indoor unit
Step 1: Select installation location. may not exceed the maximum allowable pipe length.
The outdoor unit should be installed in the location that  If possible, DO NOT install the unit where it is
meets the following requirements: exposed to direct sunlight.
 Place the outdoor unit as close to the indoor unit as  If possible, make sure the unit is located far away
possible. from your neighbors’ property so that the noise from
 Ensure that there is enough room for installation and the unit will not disturb them.
maintenance.  If the location is exposed to strong winds (for
 The air inlet and outlet must not be obstructed or example: near a seaside), the unit must be placed
exposed to strong wind. against the wall to shelter it from the wind. If
necessary, use an awning. (See Fig. 6.1 & 6.2)
 Ensure the location of the unit will not be subject to
snowdrifts, accumulation of leaves or other seasonal  Install the indoor and outdoor units, cables and wires
debris. If possible, provide an awning for the unit. at least 1 meter from televisions or radios to prevent
Ensure the awning does not obstruct airflow. static or image distortion. Depending on the radio
waves, a 1 meter distance may not be enough to
 The installation area must be dry and well ventilated.
eliminate all interference.
 There must be enough room to install the connecting
pipes and cables and to access them for maintenance.

Strong wind

Strong wind
Strong wind

Fig. 6.1 Fig. 6.2

Step 2: Install outdoor unit.


Fix the outdoor unit with anchor bolts (M10)

>60cm / 23.6”
CAUTION
• Be sure to remove any obstacles that
Fix with bolts may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.

Fig. 6.3

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6
Split Type Outdoor Unit Vertical Discharge Type Outdoor Unit
(Refer to Fig 6.4, 6.5, 6.6, 6.10 and Table 6.1) (Refer to Fig 6.7, 6.8, 6.9 and Table 6.2)
(Wall or obstacle)

Air Outlet
H
>152.4cm / 60”
Fig. 6.4

W
W
Fig. 6.7
H

H W

Fig. 6.5
D
Fig. 6.8

(Wall or obstacle)
D B

Fig. 6.6 >45.7cm / 18”Air inlet

Table 6.1: Length Specifications of Split Type Outdoor >45.7cm / 18”


Unit (unit: mm/inch) >45.7cm / 18”

Outdoor Unit Dimensions Mounting Dimensions Air inlet Air inlet


WxHxD Distance A Distance B
760x590x285 (29.9x23.2x11.2) 530 (20.85) 290 (11.4)
810x558x310 (31.9x22x12.2) 549 (21.6) 325 (12.8) Air inlet
>45.7cm / 18”

845x700x320 (33.27x27.5x12.6) 560 (22) 335 (13.2)


900x860x315 (35.4x33.85x12.4) 590 (23.2) 333 (13.1) Fig. 6.9
945x810x395 (37.2x31.9x15.55) 640 (25.2) 405 (15.95) Table 6.2: Length Specifications of
990 x965x345 (38.98x38x13.58) 624 (24.58) 366 (14.4) Vertical Discharge Outdoor Unit (unit: mm/inch)
938x1369x392 (36.93x53.9x15.43) 634 (24.96) 404 (15.9) DIMENSIONS
900x1170x350 (35.4x46x13.8) 590 (23.2) 378 (14.88) MODEL W H D

800x554x333 (31.5x21.8x13.1) 514 (20.24) 340 (13.39) 18 554/21.8 633/25 554/21.8

350 (13.8) 24 554/21.8 633/25 554/21.8


845x702x363 (33.27x27.6x14.3) 540 (21.26)
36 554/21.8 759/29.8 554/21.8
946x810x420 (37.24x31.9x16.53) 673 (26.5) 403 (15.87)
36 600/23.6 633/25 600/23.6
946 x810x410 (37.24x31.9x16.14) 673 (26.5) 403 (15.87)
36 600/23.6 759/29.8 600/23.6
952x1333x410 (37.5x52.5x16.14) 634 (24.96) 404 (15.9)
36/48/60 710/28 759/29.8 710/28
952 x1333x415 (37.5x52.5x16.34) 634 (24.96) 404 (15.9) 60 710/28 843/33 710/28

installation manual

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NOTE: The minimum distance between the outdoor NOTE: Make sure the water drains to a safe location
unit and walls described in the installation guide does where it will not cause water damage or a slipping
not apply to airtight rooms. Be su e to keep the unit hazard.
unobstructed in at least two of the three directions (M,
N, P) (See Fig. 6.10)

60 cm / 2 3.6”above

wa
ll Base pan hole of
ck
m
ba outdoor unit
fro
.8”
/ 11 Seal
cm
30
30 cm
/ 11.8
”on l
Seal
eft
M

60 cm
/ 23.6 Drain joint
”on r
ight
P
fro
nt (A) (B)
in
m
/ 78”
N Fig. 6.11
0c
20

Fig. 6.10 Notes On Drilling Hole In Wall


Drain Joint Installation You must drill a hole in the wall for the refrigerant piping,
and the signal cable that will connect the indoor and outdoor
If the drain joint comes with a rubber seal (see Fig. 6.11 - A ), units.
do the following:
1. Determine the location of the wall hole based on the
1. Fit the rubber seal on the end of the drain joint that will location of the outdoor unit.
connect to the outdoor unit.
2. Using a 65-mm (2.5”) core drill, drill a hole in the wall.
2. Insert the drain joint into the hole in the base pan of the
unit. NOTE: When drilling the wall hole, make sure
3. Rotate the drain joint 90° until it clicks in place facing the to avoid wires, plumbing, and other sensitive
front of the unit. components.
4. Connect a drain hose extension (not included) to the drain
3. Place the protective wall cuff in the hole. This
joint to redirect water from the unit during heating mode.
protects the edges of the hole and will help seal it
If the drain joint doesn’t come with a rubber seal when you finish the installation process.
(see Fig. 6.11 - B ), do the following:
1. Insert the drain joint into the hole in the base pan of the
unit. The drain joint will click in place.
2. Connect a drain hose extension (not included) to the drain
joint to redirect water from the unit during heating mode.

installation manual

8
7. CONNECT THE DRAIN PIPE
Install the drainpipe of the indoor unit
The outlet has PTI screw bread, Please use sealing materials
and pipe sheath(fitting) when connecting PVC pipes.

CAUTION
The drain pipe of indoor unit must be heat insulated, or it will
condense dew, as well as the connections of the indoor unit.

Hard PVC binder must be used for pipe connection, and make
sure there is no leakage.

With the connection part to the indoor unit, please be noted not
to impose pressure on the side of indoor unit pipes.

When the declivity of the drain pipe downwards is over 1/100,


there should not be any winding.

The total length of the drain pipe when pulled out traversely
shall not exceed 20m, when the pipe is over long, a prop stand
must be installed to prevent winding.

Refer to the Fig.7-1 for the installation of the pipes.

1.5m~2m

Insulating Downward declivity


material lower than 1/100

Bend

S shape

Put as deep as possible


(about 10cm)

Downw ard declivity


lower t han 1/100 VP30 Fig. 7-1

Drainage test
Check whether the drainpipe is unhindered.
New built house should have this test done before
paving the ceiling.

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9
8. INSTALL THE CONNECTING PIPE
Table 8.1: The Maximum Length And Drop
Safety Precautions
Height Based on Models. (Unit: m/ft.)
Type of model Capacity Length of Maximum
(Btu/h) piping drop height
WARNING 12K 15/49 8/26
• All field piping must be completed by a licensed 50Hz T1 18K-24K 30/98.4 10/32.8
Condition/R22
technician and must comply with the local and Split Type 30K-42K 50/164 20/65.6
national regulations. 48K-60K 50/164 25/82
• When the air conditioner is installed in asmall 50Hz Vertical 12K 15/49 8/26
room, measures must be taken to prevent the Discharge, 60Hz
18K-24K 30/98.4 10/32.8
refrigerant concentration in the room from T1 condition/ R22
Split Type, Vertical
exceeding the safety limit in the event of 30K-60K 30/98.4 20/65.6
Discharge
refrigerant leakage. If the refrigerant leaks and its
<15K 25/82 10/32.8
concentration exceeds its proper limit, hazards due to
R410A Inverter ≥15K - <24 K 30/98.4 20/65.6
lack of oxygen may result.
Split Type ≥24K - <36 K 50/164 25/82
• When installing the refrigeration system, ensure ≥36K - ≤60K 65/213 30/98.4
that air, dust, moisture or foreign substances do not
12K 15/49 8/26
enter the refrigerant circuit. Contamination in the
system may cause poor operating capacity, high 18K-30K 25/82 15/49
R410A Split Type
pressure in the refrigeration cycle, explosion 36K 30/98.4 20/65.6
or injury. 48K-60K 50/164 25/82
18K-24K 35/114 10/32.8
• Ventilate the area immediately if there is refrigerant
50Hz/60Hz T3 30K 30/98.4 15/49
leakage during the installation. Leaked refrigerant gas condition (outdoor
is both toxic and flammable. Ensure there is no unit down) 36K 30/98.4 20/65.6
refrigerant leakage after completing the installation 42K-60K 50/164 25/82
work. 18K-24K 25/82 15/49
Notes On Pipe Length and Elevation 50Hz/60Hz T3
30K 30/98.4 20/65.6
Condition (outdoor 36K 30/98.4 25/82
Ensure that the length of the refrigerant pipe, the number unit up)
42K 50/164 30/98.4
of bends, and the drop height between the indoor and 48K-60K 50/164 35/114
outdoor units meets the requirements shown in Table 8.1:
Unit with quick
12K-18K 5/16.4 5/16.4
joint

installation manual

10
CAUTION CAUTION
• Oil traps If the outdoor unit is installed higher than the indoor
If the indoor unit is installed higher than the outdoor unit:
unit: -It is recommended that vertical suction risers not be
-If oil flows back into the outdoor unit’s compressor, upsized. Proper oil return to the compressor should be
this might cause liquid compression or deterioration maintained with suction gas velocity. If velocities drop
of oil return. below7.62m/s(1500fpm (feet per minute)), oil return
Oil traps in the rising gas piping can prevent this. will be decreased. An oil trap should be installed every
6m(20ft) of vertical suction line riser. (See Fig. 8.2)
An oil trap should be installed every 10m(32.8ft) of
vertical suction line riser.(See Fig. 8.1)

Fig. 8.1 Fig. 8.2

The indoor unit is installed higher than the outdoor unit The outdoor unit is installed higher than the indoor unit

installation manual

11
Refrigerant Piping Connection Instructions Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant piping
connection. They must be completely removed.
CAUTION 1. Hold the pipe at a downward angle to prevent
burrs from falling into the pipe.
• The branching pipe must be installed horizontally.
2. Using a reamer or deburring tool, remove all burrs
An angle of more than 10° may cause malfunction.
from the cut section of the pipe.
• DO NOT install the connecting pipe until both
indoor and outdoor units have been installed.
Pipe
• Insulate both the gas and liquid piping to prevent
water leakage. Reamer

Step1: Cut pipes


Point dow n
When preparing refrigerant pipes, take extra care
to cut and flare them properly. This will ensure
efficient operation and minimize the need for future
maintenance.

1. Measure the distance between the indoor and Fig. 8.4


outdoor units. Step 3: Flare pipe ends
2. Using a pipe cutter, cut the pipe a little longer than Proper flaring is essential to achieve an airtight seal.
the measured distance.
1. After removing burrs from cut pipe, seal the ends
with PVC tape to prevent foreign materials from
CAUTION entering the pipe.
DO NOT deform pipe while cutting. Be extra careful not 2.
to damage, dent, or deform the pipe while cutting. This 3. Place flare nuts on both ends of pipe. Make sure
will drastically reduce the heating efficiency of the unit. they are facing in the right direction, because you
can’t put them on or change their direction after
1. Make sure that the pipe is cut at a perfect 90° flaring. See Fig. 8.5
angle. Refer to Fig. 8.3 for examples of bad cuts
Flare nut

90°
Oblique Rough Warped

Copper pipe

Fig. 8.5
Fig. 8.3
4. Remove PVC tape from ends of pipe when ready to
perform flaring work.
5. Clamp flare form on the end of the pipe. The end
of the pipe must extend beyond the flare form.

Flare form

Pipe

Fig. 8.6

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12
6. Place flaring tool onto the form.
7. Turn the handle of the flaring tool clockwise until CAUTION
the pipe is fully flared. Flare the pipe in accordance • Ensure to wrap insulation around the piping. Direct
with the dimensions shown in table 8.2. contact with the bare piping may result in burns or
frostbite.
Table 8.2: PIPING EXTENSION BEYOND FLARE FORM
• Make sure the pipe is properly connected. Over
Pipe Tightening Flare dimension (A) Flare shape tightening may damage the bell mouth and under
gauge torque (Unit: mm/Inch) tightening may lead to leakage.
Min. Max.

Ø 6.4 18-20 N.m 8.4/0.33 8.7/0.34 90 °± 4


(183-204 kgf.cm)
45 °
NOTE ON MINIMUM BEND RADIUS
±2
Ø 9.5 25-26 N.m 13.2/0.52 13.5/0.53 A Carefully bend the tubing in the middle according to the
(255-265 kgf.cm)
diagram below. DO NOT bend the tubing more than
35-36 N.m
Ø 12.7
(357-367 kgf.cm)
16.2/0.64 16.5/0.65 R0.4~0.8 90° or more than 3 times.

Ø 15.9 45-47 N.m 19.2/0.76 19.7/0.78


(459-480 kgf.cm)
Fig. 8.7 Bend the pipe with thumb
65-67 N.m
Ø 19.1 (663-683 kgf.cm) 23.2/0.91 23.7/0.93

75-85N.m
Ø 22 (765-867 kgf.cm) 26.4/1.04 26.9/1.06

8. Remove the flaring tool and flare form, then inspect


the end of the pipe for cracks and even flaring.
min-radius 10cm (3.9”
)
Step 4: Connect pipes
Connect the copper pipes to the indoor unit first, then connect Fig. 8.10
it to the outdoor unit. You should first connect the low-pressure
pipe, then the high-pressure pipe. 6. After connecting the copper pipes to the indoor
unit, wrap the power cable, signal cable and the
1. When connecting the flare nuts, apply a thin coat piping together with binding tape.
of refrigeration oil to the flared ends of the pipes.
2. Align the center of the two pipes that you will NOTE: DO NOT intertwine signal cable with other wires.
connect. While bundling these items together, do not intertwine
or cross the signal cable with any other wiring.

7. Thread this pipeline through the wall and connect


it to the outdoor unit.
Indoor unit tubing Flare nut Pipe 8. Insulate all the piping, including the valves of the
outdoor unit.
Fig. 8.8 9. Open the stop valves of the outdoor unit to start
3. Tighten the flare nut as tightly as possible by hand. the flow of the refrigerant between the indoor and
4. Using a spanner, grip the nut on the unit tubing. outdoor unit.
5. to
While firmly gripping the nut, use a torque wrench
to tighten the flare nut according to the torque
values in table 8.2. CAUTION
NOTE: Use both a spanner and a torque wrench when Check to make sure there is no refrigerant leak after
connecting or disconnecting pipes to/from the unit. completing the installation work. If there is a refrigerant
leak, ventilate the area immediately and evacuate the
system (refer to the Air Evacuation section of this manual).

Fig. 8.9

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13
9. AIR EVACUATION Flare nut

Safety Precautions

CAUTION Cap

• Use a vacuum pump with a gauge reading lower Valve body


than -0.1MPa and an air discharge capacity above Valve stem Fig. 9.2
40L/min. 9. Watch the P ressure Gauge for one minute to make sure
that there is no change in pressure. The Pressure Gauge
• The outdoor unit does not need vacuuming. DO should read slightly higher than atmospheric pressure.
NOT open the outdoor unit ’s gas and liquid stop
valves. 10. Remove the charge hose from the service port.

• Ensure that the Compound Meter reads -0.1MPa 11. Using hexagonal w rench, fully open both the high
or below after 2 hours. If after three hours of pressure and low pressure valves.
operation and the gauge reading is still above OPEN VALVE STEMS GENTLY
-0.1MPa, check if there is a gas leak or water inside
When opening valve stems, turn the hexagonal wrench
the pipe. If there is no leakage, perform another
until it hits against the stoppe r. DO NOT try to force the
evacuation for 1 or 2 hours.
valve to open further.
• DO NOT use refrigerant gas to evacuate the system.
12. Tighten valve caps by hand, then tighten it using the
proper tool.
Evacuation Instructions
Note On Adding Refrigerant
Before using manifold gauge and vacuum pump, read their
operation manuals to familiarize yourself with how to use
them properly.
CAUTION
Manifold Gauge • Refrigerant charging must be performed after
Compound gauge Pressure gauge wiring, vacuuming and the leak test.
• DO NOT exceed the maximum allowable quantity
-76cmHg of refrigerant or ove rcharge the system. Doing so
can damage or impact the unit ’s function.
High pressure valve
Low pressure valve • Charging with unsuitable substances may cause
Charge hose Charge hose explosions or accidents. Ensure that the appropriate
refrigerant is used.
Vacuum pump
• Refrigerant containers must be opened slowly.
Always use protective gear when charging the system.
• DO NOT mix refrigerants types.
Low pressure valve
Fig. 9.1 The outdoor unit is factory charged with refrigerant. Calculate
1. Connect the charge hose of the manifold gauge to the added refrigerant according to the diameter and the
service port on the outdoor unit’s low pressure valve. length of the liquid side pipe of the outdoor unit/indoor unit
connection.(suitable for throttle outdoor unit)
2. Connect another charge hose from the manifold gauge Table 9-1
to the vacuum pump. Liquid tube(mm) R410A R22
3. Open the Low Pressure side of the manifold gauge. orifice in the indoor unit 0.022kg/m×(L-5) 0.030kg/m×(L-5)
Keep the High Pressure side closed. Ø6.35
orifice in the outdoor unit 0.011kg/m×(L-5) 0.015kg/m×L
4. Turn on the vacuum pump to evacuate the system.
orifice in the indoor unit 0.060kg/m×(L-5) 0.065kg/m×(L-5)
5. Run the vacuum for at least 15 minutes, or until the Ø9.52
orifice in the outdoor unit 0.030kg/m×(L-5) 0.030kg/m×L
Compound Meter reads -76cmHG (-1x105Pa).
orifice in the indoor unit 0.110kg/m×(L-5) 0.115kg/m×(L-5)
6. Close the Low Pressure side of the manifold gauge, and Ø12.7
orifice in the outdoor unit 0.060kg/m×(L-5) 0.060kg/m×L
turn off the vacuum pump.
orifice in the indoor unit 0.170kg/m×(L-5) 0.190kg/m×(L-5)
7. Wait for 5 minutes, then check that there has been no Ø15.9
orifice in the outdoor unit 0.085kg/m×(L-5) 0.095kg/m×L
change in system pressure.
orifice in the indoor unit 0.250kg/m×(L-5) 0.290kg/m×(L-5)
NOTE: If there is no change in system pressure, unscrew Ø19
orifice in the outdoor unit 0.125kg/m×(L-5) 0.145kg/m×L
the cap from the packed valve (high pressure valve). If
there is a change in system pressure, there may be a gas NOTE: the table above refer to the liquid tube.
leak. The number of bends is up to the length of the max height drop.
8. Insert hexagonal wrench into the packed valve (high Usually for each 10m need a bend.
pressure valve) and open the valve by turning the If a negative result is gotten for R from Table 9-1, no refrigerant
needs to be added nor removed.
wrench in a 1/4 counterclockwise turn. Listen for gas to Additional refrigerant will be twice of R from Table 9-1 if the indoor
exit the system, then close the valve after 5 seconds. unit installed throttle assembly.

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14
10. WIRING
The appliance shall be installed in accordance with national
wiring regulations.
The air conditioner should use separate power supply with
rated voltage.
The external power supply to the air conditioner should
Protection Board
have ground wiring, which is linked to the ground wiring
of the indoor and outdoor unit.
The wiring work should be done by qualified persons
according to circuit drawing.
An all-pole disconnection device which has at least 3mm Fig. 10.2
sepaaration distance in all pole and a residual current
device (RCD) with the rating of above 10mA shall be
incorporated in the fixed wiring according to the national Connect the connective cables to the terminals as identified
rule. with their respective mached numbers on the terminal block
Be sure to locate the power wiring and the signal wring of indoor and outdoor units.
well to avoid cross-disturbance. Re-install the cover or the protection board.
Do not turn on the power until you have checked carefully
after wiring. 10.2 The Specification of Power
(Refer to Table10-1~Table 10-8)
The power cord type designation is H07RN-F.

10.3 Wiring figure


NOTE: Remark per EMC Directive 2004/108/EC. (Refer to Fig.10-3~Fig.10-6)
For to prevent flicker impressions during the start of the
compressor (technical process), following installation conditions
do apply.
1. The power connection for the air conditioner has to be done at
the main power distribution. The distribution has to be of a low
impedance, normally the required impedance reaches at a 32 A
fusing point.
2. No other equipment has to be connected with this power line.
3. For detailed installation acceptance please refer to your power
supplier, if restrictions do apply for products like washing
machines, air conditioners or electrical ovens.
4. For power details of the air conditioner refer to the rating plate
of the product.
5. For any question contact your local dealer.

10.1 Connect the cable


Remove the electric cover of the outdoor unit.
If there is no cover on the outdoor unit, disassemble
the bolts from the maintenance board and remove the
protection board.(See Fig. 10.1, 10.2)

Cover

Screw

Fig. 10.1

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15
11. TEST OPERATION
1 The test operation must be carried out after the entire
installation has been completed.

2 Please confirm the following points before the test operation:


The indoor unit and outdoor unit are installed properly.
Tubing and wiring are correctly completed.
The refrigerant pipe system is leakage-checked.
The drainage is unimpeded.
The heating insulation works well.
The ground wiring is connected correctly.
The length of the tubing and the added stow capacity of
the refrigerant have been recorded.
The power voltage fits the rated voltage of the air
conditioner.
There is no obstacle at the outlet and inlet of the outdoor
and indoor units.
The gas-side and liquid-side stop valves are both opened.
The air conditioner is pre-heated by turning on the power.

3 According to the user's requirement, install the remote


controller frame where the remote controller's signal can
reach the indoor unit smoothly.

4 Test operation
Set the air conditioner under the mode of "COOLING" with
the remote controller, and check the following points. If there
is any malfunction, please resolve it according to the chapter
"Troubleshooting" in the "Owner's Manual".
1) The indoor unit
a. Whether the switch on the remote controller works well.
b. Whether the buttons on the remote controller works
well.
c. Whether the air flow louver moves normally.
d. Whether the room temperature is adjusted well.
e. Whether the indicator lights normally.
f. Whether the temporary buttons works well.
g. Whether the drainage is normal.
h. Whether there is vibration or abnormal noise during
operation.
I. Whether the air conditioner heats well in the case of the
HEATING/COOLING type.
2) The outdoor unit
a. Whether there is vibration or abnormal noise during
operation.
b. Whether the generated wind, noise, or condensed of by
the air conditioner have influenced your neighborhood.
c. Whether any of the refrigerant is leaked.

CAUTION

A protection feature prevents the air conditioner from being


activated for approximately 3 minutes when it is restarted
immediately after shut off.

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16
The Specification of Power(indoor power supply)

Table 10-1

MODEL 18 24 30~36 42~48 60

PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


POWER
VOLT 208-240 V 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 20/16 40/25 50/30 60/45 60/50

Table 10-2

MODEL 30~36 42~60 30~36 42~60

PHASE 3Phase 3Phase 3Phase 3Phase


POWER
VOLT 380-420 V 380-420 V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 25/20 25/20 40/25 45/35

The Specification of Power(outdoor power supply)

Table 10-3

MODEL 12~18 24 30~36 42~48 60

PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


POWER
VOLT 208-2 40V 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 20/16 40/30 60/40 70/55 70/60

Table 10-4

MODEL 30~36 42~60 30~36 42~60

PHASE 3Phase 3Phase 3Phase 3Phase


POWER
VOLT 380-420 V 380-420 V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 25/20 25/20 40/25 45/35

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17
The Specification of Power(independence power supply)
Table 10-5

MODEL 18 24 30~36 42~48 60

PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


POWER
(indoor) VOLT 208-240 V 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 20/16 20/16 20/16 20/16 20/16

POWER PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


(outdoor) VOLT 208-240 V 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 20/16 40/25 50/30 60/45 60/50

Table 10-6

MODEL 30~36 42~60 30~36 42~60

PHASE 1Phase 1Phase 1Phase 1Phase


POWER
(indoor) VOLT 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 20/16 20/16 20/16 20/16
POWER PHASE 3Phase 3Phase 3Phase 3Phase
(outdoor) VOLT 380-420 V 380-420 V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 25/20 25/20 40/25 45/35

The Specification of Power for the invert type air conditioner(independence power supply)

Table 10-7

MODEL 18 24 30~36 42~48 60

PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


POWER
(indoor) VOLT 220-240 V 220-2 40V 220-2 40V 220-2 40V 220-2 40V
CIRCUIT BREAKER/FUSE(A) 15/10 15/10 15/10 15/10 15/10

POWER PHASE 1Phase 1Phase 1Phase 1Phase 1Phase


(outdoor) VOLT 208-240 V 208-2 40V 208-2 40V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 30/20 30/20 40/30 40/35 50/40

Table 10-8

MODEL 30~36 42~60 30~36 42~60

PHASE 1Phase 1Phase 1Phase 1Phase


POWER
(indoor) VOLT 220-2 40V 220-2 40V 220-2 40V 220-2 40V
CIRCUIT BREAKER/FUSE(A) 15/10 15/10 15/10 15/10

POWER PHASE 3Phase 3Phase 3Phase 3Phase


(outdoor) VOLT 380-420 V 380-420 V 208-2 40V 208-2 40V
CIRCUIT BREAKER/FUSE(A) 30/20 30/25 50/40 50/40

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18
CAUTION

The power supply is included in the power supply above mentioned can be applied to the table.
Before obtaining access to terminals, all supply circuits must be disconnected.

Wiring figure

Fig.10-3

Power supply

Switch/Fuse
(Available locally)

Power wiring (indoor)

Power linking wiring (Outdoor)

Indoor
Unit Outdoor
Unit
Ground wiring

Strong elec-signal link wiring


Ground wiring

Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

Fig.10-4

Power supply

Switch/Fuse
(Available locally)

Power wiring (outdoor)

Power linking wiring (indoor)

Indoor
Unit Outdoor
Unit
Ground wiring

Strong elec-signal link wiring


Ground wiring

Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

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19
Fig.10-5

Power supply Power supply

Switch/Fuse
(Available locally)

Power wiring (indoor)

Power linking wiring (Outdoor)

Indoor
Unit Out door
Unit
Ground wiring

Weak elec-signal link wiring


Ground wiring

Ground the air conditioner properly in case to affect its


anti-interference function

Fig.10-6

Power supply

Switch/Fuse
(Available locally)

Power wiring (outdoor)

Indoor
Unit Outdoor
Unit
Ground wiring

Strong elec-signal link wiring


Ground wiring

Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

CAUTION
A disconnection device having an air gap contact separation in all active conductors should be
incorporated in the fixed wiring according to the National Wiring Regulation.

When wiring, please choose the corresponding chart, or it may cause damage. The signs of the
indoor terminal block in the some of following fugures may be replaced by L N L1 N1.

installation manual

20
The design and specifications are subject to change without prior notice for product
improvement.Consult with the sales agency or manufacturer for details.

QSDLI-016AEN
16122700000004
20171016
2019 Johnson Controls, Inc. www.johnsoncontrols.com Form: AFSEJ6AMH-RY-190412

Johnson Controls reserve the right to change product features without prior notice.

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