Ceiling Floor Installation Manual
Ceiling Floor Installation Manual
Ceiling Floor Installation Manual
YFSE18XJ6AMH-RY
YFSE24XJ6AMH-RY
Issue Date
Apr. 12, 2019
Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage,
electrical shock and fire.
CONTENTS PAGE
When installing the unit in a small room, take measures
against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage.
PRECAUTIONS.......................................................................................1
Contact the place of purchase for more information.
INSTALLATION INFORMATION................................................................2 Excessive refrigerant in a closed ambient can lead to oxygen
deficiency.
ATTACHED FITTINGS..............................................................................3
INSPECTING AND HANDLING THE UNIT.................................................4 Use the attached accessories parts and specified parts
INDOOR UNIT INSTALLATION.................................................................4 for installation.
otherwise, it will cause the set to fall, water leakage,
OUTDOOR UNIT INSTALLATION..............................................................6 electrical shock and fire.
CONNECT THE DRAIN PIPE.....................................................................9
Install at a strong and firm location which is able to
INSTALL THE CONNECTING PIPE.........................................................10 withstand the set' s weight.
AIR EVACUATION..................................................................................14 If the strength is not enough or installation is not properly
done, the set will drop to cause injury.
WIRING.................................................................................................15
TEST OPERATION..................................................................................16 Before obtaining access to terminals, all supply circuits
must be disconnected.
For safety reason the operator must read the following Use the specified cable and connect tightly and clamp
cautions carefully. the cable so that no external force will be acted on the
terminal.
Installation must be performed in accordance with the If connection or fixing is not perfect, it will cause heat-up or
requirement of NEC and CEC by authorized personnel only. fire at the connection.
(Applicable to the North American area only)
Wiring routing must be properly arranged so that control
board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause
The safty precautions listed here are divided into two categories. heat-up at connection point of terminal, fire or electrical
shock.
WARNING
If the supply cord is damaged, it must be replaced by the
If you do not follow these instrutions exactly, the unit may manufacturer or its service agent or a similarly qualified
cause property damage, personal injury or loss of life. person in order to avoid a hazard.
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The temperature of refrigerant circuit will be high, please An all-pole disconnection device which has at least 3mm
keep the interconnection cable away from the copper clearances in all poles , and have a leakage current that
tube. may exceed 10mA, the residual current device (RCD)
having a rated residual operating current not exceeding
After completing the installation work, check that the 30mA, and disconnection must be incorporated in the
refrigerant does not leak. fixed wiring in accordance with the wiring rules.
Toxic gas may be produced if the refrigerant leaks into the
room and comes into contact with a source of fire, such as a In cases where the outdoor unit is installed above the
fan heater, stove or cooker. indoor unit ,secure the taped piping along the exterior
wall, form a trap to prevent water entering the room.
CAUTION
Install the indoor and outdoor units, power supply wiring The air conditioner must be installed by qualified persons.
and connecting wires should be at least 1 meter away
from televisions or radios in order to prevent image When installing the indoor unit or its tubing, please follow
interference or noise. this manual as strictly as possible.
Depending on the radio waves, a distance of 1 meter may not
be sufficient enough to eliminate the noise. If the air conditioner is installed on a metal part of the
building, it must be electrically insulated according to the
The appliance is not intended for use by young children relevant standards to electrical appliances.
or infirm persons without supervision.
When all the installation work is finished, please turn on
Don't install the air conditioner in the following the power only after a thorough check.
circumstance:
There is petrolatum existing. Regret for no further announcement if there is any change
of this manual caused by product improvement.
There is salty air surrounding (near the coast).
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3. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.
1. Remote controller 1
(on some models)
3. Mounting screw(ST2.9×10-C-H) 2
5. Magnetic ring 2
(on some models)
6. connection wire of
wired remote controller 1
(on some models)
Others
7. Owner's manual 1
8. Installation manual 1
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4. INSPECTING AND HANDLING THE UNIT 5.2 Install the main body
B
Keep the unit upright in order to avoid compressor
damage. D. Connecting point of
refrigerant pipe
(D. gas side)
2 Choose on before hand the path along which the unit is to be
brought in.
Drain point
≥ 35mm
Roof beam
Ceiling
Fig.5-3
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NEW CONCRETE BRICKS 3 Ceiling Installation
20mm
Inlaying or embedding the screw bolts.
Steel bar
Fig. 5-10
Embedding screw bolt
Fig.5-6
Drain point
STEEL ROOF BEAM STRUCTRUE
Downward declicity lower between(1-2)/100 Fig. 5-11
Install and use directly the supporting angle steel.
4 Wall Mounting Installtion
Hanging screw bolt
Hanging Supporting
Fig.5-7bolts angle steel
Fig.5-7
Hanging
Hanging arm 5.3 The dimension of the unit
screw bolt
Table 5-1 unit:mm
MODEL A B C D E
18~24 1068 675 235 983 220
30~48 1285 675 235 1200 220
36~48 1650 675 235 1565 220
60 1650 675 235 1565 220
Side board
Grille
Fig.5-8
Screw nut
Washer
Hanging
screw bolt
Hanging arm
Fig.5-9
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6. OUTDOOR UNIT INSTALLATION
Strong wind
Strong wind
Strong wind
>60cm / 23.6”
CAUTION
• Be sure to remove any obstacles that
Fix with bolts may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 6.3
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Split Type Outdoor Unit Vertical Discharge Type Outdoor Unit
(Refer to Fig 6.4, 6.5, 6.6, 6.10 and Table 6.1) (Refer to Fig 6.7, 6.8, 6.9 and Table 6.2)
(Wall or obstacle)
Air Outlet
H
>152.4cm / 60”
Fig. 6.4
W
W
Fig. 6.7
H
H W
Fig. 6.5
D
Fig. 6.8
(Wall or obstacle)
D B
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NOTE: The minimum distance between the outdoor NOTE: Make sure the water drains to a safe location
unit and walls described in the installation guide does where it will not cause water damage or a slipping
not apply to airtight rooms. Be su e to keep the unit hazard.
unobstructed in at least two of the three directions (M,
N, P) (See Fig. 6.10)
60 cm / 2 3.6”above
wa
ll Base pan hole of
ck
m
ba outdoor unit
fro
.8”
/ 11 Seal
cm
30
30 cm
/ 11.8
”on l
Seal
eft
M
60 cm
/ 23.6 Drain joint
”on r
ight
P
fro
nt (A) (B)
in
m
/ 78”
N Fig. 6.11
0c
20
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7. CONNECT THE DRAIN PIPE
Install the drainpipe of the indoor unit
The outlet has PTI screw bread, Please use sealing materials
and pipe sheath(fitting) when connecting PVC pipes.
CAUTION
The drain pipe of indoor unit must be heat insulated, or it will
condense dew, as well as the connections of the indoor unit.
Hard PVC binder must be used for pipe connection, and make
sure there is no leakage.
With the connection part to the indoor unit, please be noted not
to impose pressure on the side of indoor unit pipes.
The total length of the drain pipe when pulled out traversely
shall not exceed 20m, when the pipe is over long, a prop stand
must be installed to prevent winding.
1.5m~2m
Bend
S shape
Drainage test
Check whether the drainpipe is unhindered.
New built house should have this test done before
paving the ceiling.
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8. INSTALL THE CONNECTING PIPE
Table 8.1: The Maximum Length And Drop
Safety Precautions
Height Based on Models. (Unit: m/ft.)
Type of model Capacity Length of Maximum
(Btu/h) piping drop height
WARNING 12K 15/49 8/26
• All field piping must be completed by a licensed 50Hz T1 18K-24K 30/98.4 10/32.8
Condition/R22
technician and must comply with the local and Split Type 30K-42K 50/164 20/65.6
national regulations. 48K-60K 50/164 25/82
• When the air conditioner is installed in asmall 50Hz Vertical 12K 15/49 8/26
room, measures must be taken to prevent the Discharge, 60Hz
18K-24K 30/98.4 10/32.8
refrigerant concentration in the room from T1 condition/ R22
Split Type, Vertical
exceeding the safety limit in the event of 30K-60K 30/98.4 20/65.6
Discharge
refrigerant leakage. If the refrigerant leaks and its
<15K 25/82 10/32.8
concentration exceeds its proper limit, hazards due to
R410A Inverter ≥15K - <24 K 30/98.4 20/65.6
lack of oxygen may result.
Split Type ≥24K - <36 K 50/164 25/82
• When installing the refrigeration system, ensure ≥36K - ≤60K 65/213 30/98.4
that air, dust, moisture or foreign substances do not
12K 15/49 8/26
enter the refrigerant circuit. Contamination in the
system may cause poor operating capacity, high 18K-30K 25/82 15/49
R410A Split Type
pressure in the refrigeration cycle, explosion 36K 30/98.4 20/65.6
or injury. 48K-60K 50/164 25/82
18K-24K 35/114 10/32.8
• Ventilate the area immediately if there is refrigerant
50Hz/60Hz T3 30K 30/98.4 15/49
leakage during the installation. Leaked refrigerant gas condition (outdoor
is both toxic and flammable. Ensure there is no unit down) 36K 30/98.4 20/65.6
refrigerant leakage after completing the installation 42K-60K 50/164 25/82
work. 18K-24K 25/82 15/49
Notes On Pipe Length and Elevation 50Hz/60Hz T3
30K 30/98.4 20/65.6
Condition (outdoor 36K 30/98.4 25/82
Ensure that the length of the refrigerant pipe, the number unit up)
42K 50/164 30/98.4
of bends, and the drop height between the indoor and 48K-60K 50/164 35/114
outdoor units meets the requirements shown in Table 8.1:
Unit with quick
12K-18K 5/16.4 5/16.4
joint
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CAUTION CAUTION
• Oil traps If the outdoor unit is installed higher than the indoor
If the indoor unit is installed higher than the outdoor unit:
unit: -It is recommended that vertical suction risers not be
-If oil flows back into the outdoor unit’s compressor, upsized. Proper oil return to the compressor should be
this might cause liquid compression or deterioration maintained with suction gas velocity. If velocities drop
of oil return. below7.62m/s(1500fpm (feet per minute)), oil return
Oil traps in the rising gas piping can prevent this. will be decreased. An oil trap should be installed every
6m(20ft) of vertical suction line riser. (See Fig. 8.2)
An oil trap should be installed every 10m(32.8ft) of
vertical suction line riser.(See Fig. 8.1)
The indoor unit is installed higher than the outdoor unit The outdoor unit is installed higher than the indoor unit
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Refrigerant Piping Connection Instructions Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant piping
connection. They must be completely removed.
CAUTION 1. Hold the pipe at a downward angle to prevent
burrs from falling into the pipe.
• The branching pipe must be installed horizontally.
2. Using a reamer or deburring tool, remove all burrs
An angle of more than 10° may cause malfunction.
from the cut section of the pipe.
• DO NOT install the connecting pipe until both
indoor and outdoor units have been installed.
Pipe
• Insulate both the gas and liquid piping to prevent
water leakage. Reamer
90°
Oblique Rough Warped
Copper pipe
Fig. 8.5
Fig. 8.3
4. Remove PVC tape from ends of pipe when ready to
perform flaring work.
5. Clamp flare form on the end of the pipe. The end
of the pipe must extend beyond the flare form.
Flare form
Pipe
Fig. 8.6
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6. Place flaring tool onto the form.
7. Turn the handle of the flaring tool clockwise until CAUTION
the pipe is fully flared. Flare the pipe in accordance • Ensure to wrap insulation around the piping. Direct
with the dimensions shown in table 8.2. contact with the bare piping may result in burns or
frostbite.
Table 8.2: PIPING EXTENSION BEYOND FLARE FORM
• Make sure the pipe is properly connected. Over
Pipe Tightening Flare dimension (A) Flare shape tightening may damage the bell mouth and under
gauge torque (Unit: mm/Inch) tightening may lead to leakage.
Min. Max.
75-85N.m
Ø 22 (765-867 kgf.cm) 26.4/1.04 26.9/1.06
Fig. 8.9
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9. AIR EVACUATION Flare nut
Safety Precautions
CAUTION Cap
• Ensure that the Compound Meter reads -0.1MPa 11. Using hexagonal w rench, fully open both the high
or below after 2 hours. If after three hours of pressure and low pressure valves.
operation and the gauge reading is still above OPEN VALVE STEMS GENTLY
-0.1MPa, check if there is a gas leak or water inside
When opening valve stems, turn the hexagonal wrench
the pipe. If there is no leakage, perform another
until it hits against the stoppe r. DO NOT try to force the
evacuation for 1 or 2 hours.
valve to open further.
• DO NOT use refrigerant gas to evacuate the system.
12. Tighten valve caps by hand, then tighten it using the
proper tool.
Evacuation Instructions
Note On Adding Refrigerant
Before using manifold gauge and vacuum pump, read their
operation manuals to familiarize yourself with how to use
them properly.
CAUTION
Manifold Gauge • Refrigerant charging must be performed after
Compound gauge Pressure gauge wiring, vacuuming and the leak test.
• DO NOT exceed the maximum allowable quantity
-76cmHg of refrigerant or ove rcharge the system. Doing so
can damage or impact the unit ’s function.
High pressure valve
Low pressure valve • Charging with unsuitable substances may cause
Charge hose Charge hose explosions or accidents. Ensure that the appropriate
refrigerant is used.
Vacuum pump
• Refrigerant containers must be opened slowly.
Always use protective gear when charging the system.
• DO NOT mix refrigerants types.
Low pressure valve
Fig. 9.1 The outdoor unit is factory charged with refrigerant. Calculate
1. Connect the charge hose of the manifold gauge to the added refrigerant according to the diameter and the
service port on the outdoor unit’s low pressure valve. length of the liquid side pipe of the outdoor unit/indoor unit
connection.(suitable for throttle outdoor unit)
2. Connect another charge hose from the manifold gauge Table 9-1
to the vacuum pump. Liquid tube(mm) R410A R22
3. Open the Low Pressure side of the manifold gauge. orifice in the indoor unit 0.022kg/m×(L-5) 0.030kg/m×(L-5)
Keep the High Pressure side closed. Ø6.35
orifice in the outdoor unit 0.011kg/m×(L-5) 0.015kg/m×L
4. Turn on the vacuum pump to evacuate the system.
orifice in the indoor unit 0.060kg/m×(L-5) 0.065kg/m×(L-5)
5. Run the vacuum for at least 15 minutes, or until the Ø9.52
orifice in the outdoor unit 0.030kg/m×(L-5) 0.030kg/m×L
Compound Meter reads -76cmHG (-1x105Pa).
orifice in the indoor unit 0.110kg/m×(L-5) 0.115kg/m×(L-5)
6. Close the Low Pressure side of the manifold gauge, and Ø12.7
orifice in the outdoor unit 0.060kg/m×(L-5) 0.060kg/m×L
turn off the vacuum pump.
orifice in the indoor unit 0.170kg/m×(L-5) 0.190kg/m×(L-5)
7. Wait for 5 minutes, then check that there has been no Ø15.9
orifice in the outdoor unit 0.085kg/m×(L-5) 0.095kg/m×L
change in system pressure.
orifice in the indoor unit 0.250kg/m×(L-5) 0.290kg/m×(L-5)
NOTE: If there is no change in system pressure, unscrew Ø19
orifice in the outdoor unit 0.125kg/m×(L-5) 0.145kg/m×L
the cap from the packed valve (high pressure valve). If
there is a change in system pressure, there may be a gas NOTE: the table above refer to the liquid tube.
leak. The number of bends is up to the length of the max height drop.
8. Insert hexagonal wrench into the packed valve (high Usually for each 10m need a bend.
pressure valve) and open the valve by turning the If a negative result is gotten for R from Table 9-1, no refrigerant
needs to be added nor removed.
wrench in a 1/4 counterclockwise turn. Listen for gas to Additional refrigerant will be twice of R from Table 9-1 if the indoor
exit the system, then close the valve after 5 seconds. unit installed throttle assembly.
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10. WIRING
The appliance shall be installed in accordance with national
wiring regulations.
The air conditioner should use separate power supply with
rated voltage.
The external power supply to the air conditioner should
Protection Board
have ground wiring, which is linked to the ground wiring
of the indoor and outdoor unit.
The wiring work should be done by qualified persons
according to circuit drawing.
An all-pole disconnection device which has at least 3mm Fig. 10.2
sepaaration distance in all pole and a residual current
device (RCD) with the rating of above 10mA shall be
incorporated in the fixed wiring according to the national Connect the connective cables to the terminals as identified
rule. with their respective mached numbers on the terminal block
Be sure to locate the power wiring and the signal wring of indoor and outdoor units.
well to avoid cross-disturbance. Re-install the cover or the protection board.
Do not turn on the power until you have checked carefully
after wiring. 10.2 The Specification of Power
(Refer to Table10-1~Table 10-8)
The power cord type designation is H07RN-F.
Cover
Screw
Fig. 10.1
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11. TEST OPERATION
1 The test operation must be carried out after the entire
installation has been completed.
4 Test operation
Set the air conditioner under the mode of "COOLING" with
the remote controller, and check the following points. If there
is any malfunction, please resolve it according to the chapter
"Troubleshooting" in the "Owner's Manual".
1) The indoor unit
a. Whether the switch on the remote controller works well.
b. Whether the buttons on the remote controller works
well.
c. Whether the air flow louver moves normally.
d. Whether the room temperature is adjusted well.
e. Whether the indicator lights normally.
f. Whether the temporary buttons works well.
g. Whether the drainage is normal.
h. Whether there is vibration or abnormal noise during
operation.
I. Whether the air conditioner heats well in the case of the
HEATING/COOLING type.
2) The outdoor unit
a. Whether there is vibration or abnormal noise during
operation.
b. Whether the generated wind, noise, or condensed of by
the air conditioner have influenced your neighborhood.
c. Whether any of the refrigerant is leaked.
CAUTION
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The Specification of Power(indoor power supply)
Table 10-1
Table 10-2
Table 10-3
Table 10-4
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The Specification of Power(independence power supply)
Table 10-5
Table 10-6
The Specification of Power for the invert type air conditioner(independence power supply)
Table 10-7
Table 10-8
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CAUTION
The power supply is included in the power supply above mentioned can be applied to the table.
Before obtaining access to terminals, all supply circuits must be disconnected.
Wiring figure
Fig.10-3
Power supply
Switch/Fuse
(Available locally)
Indoor
Unit Outdoor
Unit
Ground wiring
Ground the air conditioner properly in case to affect its anti-interference function
Fig.10-4
Power supply
Switch/Fuse
(Available locally)
Indoor
Unit Outdoor
Unit
Ground wiring
Ground the air conditioner properly in case to affect its anti-interference function
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Fig.10-5
Switch/Fuse
(Available locally)
Indoor
Unit Out door
Unit
Ground wiring
Fig.10-6
Power supply
Switch/Fuse
(Available locally)
Indoor
Unit Outdoor
Unit
Ground wiring
Ground the air conditioner properly in case to affect its anti-interference function
CAUTION
A disconnection device having an air gap contact separation in all active conductors should be
incorporated in the fixed wiring according to the National Wiring Regulation.
When wiring, please choose the corresponding chart, or it may cause damage. The signs of the
indoor terminal block in the some of following fugures may be replaced by L N L1 N1.
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The design and specifications are subject to change without prior notice for product
improvement.Consult with the sales agency or manufacturer for details.
QSDLI-016AEN
16122700000004
20171016
2019 Johnson Controls, Inc. www.johnsoncontrols.com Form: AFSEJ6AMH-RY-190412
Johnson Controls reserve the right to change product features without prior notice.